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Wedge Mount Guide - Starlink

This document provides instructions for installing a Starlink satellite internet system. It outlines safety notices, setup steps, and two options for mounting the system using either machine screws and nuts or lag bolts. The instructions include diagrams and a list of included and additional required tools and hardware.

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marine f.
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0% found this document useful (0 votes)
84 views13 pages

Wedge Mount Guide - Starlink

This document provides instructions for installing a Starlink satellite internet system. It outlines safety notices, setup steps, and two options for mounting the system using either machine screws and nuts or lag bolts. The instructions include diagrams and a list of included and additional required tools and hardware.

Uploaded by

marine f.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Starlink

Wedge Mount Kit


NOTES & WARNINGS

If you are uncomfortable with any part of the installation process, do not
attempt — contact a professional to install your Starlink. Starlink is not
responsible for injury or damage caused to property due to the
installation process.

Please be aware that inclement weather (e.g., heavy rain, snow, or wind)
can affect your satellite internet connection, potentially leading to slower
speeds or a rare outage.

The Starlink will detect and melt snow that falls directly on it; however,
accumulating snow around the Starlink may block the field of view. We
recommend installing Starlink in a location that avoids snow build-up and
other obstructions from blocking the field of view.

Your mount should be mounted on a horizontal surface, giving your


Starlink an 8° tilt to prevent rain buildup. Mounting your Starlink in a
vertical position (e.g., on the side of your chimney), will not allow it
to operate.

INSTALLATION CONDITIONS

WARNING! The Starlink router and power supply are rated for both
indoor and outdoor use. See Regulatory Notices in your Starlink
internet kit for information on environmental specifications of your
Starlink and accessories.

Kit Installation for Use on Moving Vehicles


Take extra care if installing a Starlink being used on a moving vehicle or
vessel. Ensure that the mount is installed on a structurally sound,
horizontal surface away from other equipment to give your Starlink a clear
view of the sky. Equipment falling on the road or off a vessel due to poor
installation practices can cause serious accidents resulting in bodily
injury, do not mount the Starlink on any vehicle or vessel if it is not stable,
or if it cannot be properly secured as described in this guide. Ensure the
installation on vehicle or vessel is compliant with local Department of
Transportation or maritime regulations.

Satellite Systems Co-Location Notice


Users should maintain a minimum separation distance of 14’ (4 m)
between satellite antennas.

SAFETY NOTICES

WARNING! To reduce the risk of injury, electric shock, or fire, follow basic
safety precautions, including:

• Make sure the product’s power is disconnected before accessing,


moving, or installing the Starlink (aka “Dishy McFlatface”).
• Plug the power cord into an AC outlet that is easily accessible at all
times. If the power cord has a 3-pin attachment, plug the cord into a
grounded (earthed) 3-pin outlet
• Only use the AC adapter and power cord provided with the system or
purchased from SpaceX.
• Do not operate this product with a damaged power cord set. If the power
cord is damaged, replace before using this product.
• During operation, do not allow the AC adapter to contact skin or a soft
surface, such as carpet/rug or clothing. The product and the AC adapter
comply with the user-accessible surface temperature limits defined by
applicable safety standards.
• Avoid using this product during an electrical storm. There is a remote
risk of electric shock from lightning. Do not operate this product if you
notice crackling, hissing, popping sounds, a strong odor, or smoke
coming from any parts of the system. Turn off the system, disconnect
from power source, and contact Starlink technical support for
assistance.

WARNING! To avoid injury to persons and damage to property when


drilling, take caution and follow basic safety procedures, including:
• Wear appropriate eye, hand, and face protection.
• Avoid studs, electrical wiring, and water lines when drilling. Drilling into
any of these can lead to fire, shock, injury, or death.
• Drill at a slight downward angle from the structure interior to the
structure exterior and thoroughly apply sealant. Improper drilling and
sealing may lead to water and/or bug intrusion and/or damage.

LIGHTNING PROTECTION

If Starlink is used in a lightning-prone area, an external lightning


protection system (lightning rod, ground rod, surge protector, etc.) may
reduce product susceptibility to lightning. For added protection during a
lightning storm, or when it is left unattended and unused for long periods
of time, unplug the product from the wall AC outlet and disconnect the
antenna cable. This may prevent damage to the product from lightning
and power line surges.

The warranty does not cover damage due to:


• Lightning, electrical surges, fires, floods, hail, windstorms, earthquakes,
meteors, solar storms, dinosaurs or other forces of Nature.
• Accident, misuse, abuse or alterations.
• Improper or neglected maintenance.

For more safety, regulatory, labeling, and disposal information, refer to the
Regulatory Notices in the main internet kit. The information contained
herein is subject to change without notice. SpaceX shall not be liable for
technical or editorial errors or omissions contained herein.
SETUP

1. Download the Starlink app on your phone.

2. Before installation, use the “Check for


Obstructions” tool in the app to identify the
best location for uninterrupted service.

3. Setup your Starlink.

4. After connecting, confirm your setup location


is obstruction free by reviewing the data
coming from your Starlink.

5. Additional app features: customize settings,


receive updates, trouble shoot issues, and
contact Support.
SETUP

Plan Your Install

1. Your mount should be installed on a structurally sound, horizontal


surface away from other equipment to give your Starlink a clear view
of the sky.

NOTE: Don’t allow salt water to collect around your Starlink. Periodically
check the sealant on your fasteners and rinse with fresh water.

2. Choose the installation hardware for your mounting surface:

• Option 1: Machine Screws and Nuts — for surfaces with backside access

NOTE: The included machine screws can accommodate mounting surfaces up


to 0.3” (11.44 mm) thick. Replacement hardware should be 1/4”-20 (M6) thread,
Grade 2, or better. Bolt must protrude through nut 2 threads or more. Use 316
Stainless Steel in marine environments.

• Option 2: Lag Bolts — for wood or plywood

NOTE: Lag Bolts work with a minimum surface thickness of 0.25” (6 mm) thick.

• Option 3: Blind Hole Nuts and Machine Screws — for composite surfaces

NOTE: Blind hole nuts work with surfaces 0.19 – 0.31” (4.5 – 7.85 mm) thick.

3. For use on a vehicle, orient your mount so the low end is pointing forward.
SETUP

Box Contents

1. 2. 3. 4.

Wedge Mount Shoulder Bolts (x2) Machine Screws (x2) Sealing Washers (x4)
1/2” (13 mm) Length

5. 6.
7. 8.

Silicone Sealant Cable Pass Through Kit Thread Locker Lag Bolts (x4)

9. 10. 11. 12.

Machine Screws (x4) Blind Hole Nuts (x4) Washers (x10) Lock Nuts (x4)
1” (25 mm) Length
SETUP

Additional Items Needed


Review the installation option in the “Plan Your Install” section to determine what additional
items or hardware you may need; not all items are required for each install option.

13. 14. 15. 16.

Drill Pencil Socket Wrench 3/4” (19 mm)


Spade Bit

17. 18. 19. 20.

3/32” Hex Key 1/8” Hex Key 3/16” Hex Key Phillips Head
Screwdriver

21. 22. 23. 24. 25.

3/32” (2 mm) 1/4” (6.5 mm) 1/2” (13 mm) 7/16” Wrench 7/16” Socket
Drill Bit Drill Bit Drill Bit

26.

Box Cutter
INSTALLATION

Option 1 – Machine Screws and Nuts

1. Using the Wedge Mount as a guide, mark the four corner


hole locations with the pencil and remove mount.

2. Drill four 1/4” (6.5 mm) holes through the surface


at the marked locations. Remove burrs around
holes and make sure the surface is free of debris.

3. Place rubber sealing washers over


holes followed by mount. Liberally apply
silicone sealant to fill holes on mount.

4. Install a washer on each of four machine


screws and apply silicone sealant to threads.
Insert the four machine screws to mount and
pre-drilled holes.

5. Install a washer and nut on each machine


screw and tighten. Use the 7/16” socket and
wrench to tighten screws to snug plus 1/4
turn; do not overtighten.
INSTALLATION

Option 2 – Lag Bolts

1. Using the Wedge Mount as a guide, mark the four corner


hole locations with the pencil and remove mount.

2. Drill four 3/32” (2 mm) holes through the surface


at the marked locations. Remove burrs around
holes and make sure the surface is free of debris.

3. Place rubber sealing washers over


holes followed by mount. Liberally apply
silicone sealant to fill holes on mount.

4. Apply silicone sealant to threads and insert


the lag bolts with a washer. Use the drill with
7/16” socket to drive screws ~90% in.

5. Use the socket wrench to tighten screws to


snug plus 1/4 turn; do not overtighten.
INSTALLATION

Option 3 – Blind Hole Nuts and Machine Screws

1. Using the Wedge Mount as a guide, mark the four corner


hole locations with the pencil and remove the mount.

NOTE: Blind hole nuts work with surfaces 0.18 - 0.31”


(4.75 - 7.85 mm) thick.

2. Drill four 1/2” (13 mm) holes through the surface


at the marked locations. Remove burrs around
holes and make sure the surface is free of debris.

3. Apply silicone sealant in and around holes and


insert the blind hole nuts. The base of the blind
hole nut should be flush with the install surface.

4. Install a washer on each of four machine


screws and apply silicone sealant to threads.
Insert the four machine screws into mount
and blind hole nuts.

5. Use the 7/16” socket wrench to tighten screws


to snug plus 1/4 turn; do not overtighten. Ensure
blind hole nuts are fully collapsed on the interior
side of the mounting surface.
INSTALLATION

Route your Cable


If you want to route your cable through an exterior surface using the
provided cable pass through kit, follow the below steps. Otherwise route
your cable to the interior and skip to the following section, Install Starlink.

NOTE: The included Starlink cable is 8 m. Different cable lengths can be


found on the Starlink Shop at shop.starlink.com.

1. Use the 3/4” (19 mm) spade bit to drill a clearance


hole to the interior for the Starlink cable. Remove
burrs around the hole and make sure the surface is
free of debris.

2. Wet the drill tube with soapy water and slowly drill a
clearance hole in the middle of the rubber plug.

3. Using the box cutter, cut the rubber plug from the cable
hole to the outer wall.

4. Route your cable from the outside through


the drilled hole. Place the rubber base gasket
around the mounting hole.

5. Combine the two halves of the plastic base


and mount onto the rubber gasket ensuring
alignment with gasket holes.
INSTALLATION

Route your Cable

6. Screw down the base with the 4 wood screws.

7. Wrap the rubber plug around the cable and press it into
the base. Leave 1.5’ (0.5 m) of cable outside.

8. Combine the two halves of the outer shell and seat onto
the base ensuring the holes in the inner shell and outer
shell are aligned.

9. Apply silicone sealant to the four machine


screws and hand tighten until snug.
INSTALLATION

Install Starlink

1. Place your Starlink face-down on a clean surface free of


debris. Wet shoulder bolt threads with the thread locker and
install into threaded holes near the cable port. Use an 1/8”
hex key to tighten bolts to hand tight.

2. Align shoulder bolts into the keyway on the bottom of the


mount. Push down and slide Starlink forward to lock into place.

3. Wet threads of the 1/2” long machine screws with thread locker
and install into the two remaining holes with two washers to
secure Starlink. Use the 3/16” hex key to tighten screws to snug
plus 1/4 turn; do not overtighten.

NOTE: Ensure you are using the 1/2” length screws. Longer
bolts can damage Starlink.

4. Plug the Starlink cable into the port on the bottom of the
Starlink.

NOTE: Do not make sharp turns with your cable, use a


minimum bend radius of 2” (50 mm).
Starlink Wedge Mount Kit

starlink.com
©2022. Space Exploration Technologies Corp.

01676775-019

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