Fosroc Renderoc HS constructive solutions

Shrinkage compensated, polymer modified, fibre

reinforced, thixotropic repair mortar system

Uses Properties
Renderoc HS is suitable for sprayed or trowelled applica- The following typical results were obtained at a water to
tions, with high build characteristics. Typical applications powder ratio of 0.15.
would include, but not be limited to, the following:
Test method Typical result
 All types of structural repair which can be applied by Compressive strength : Tolerance (±10%)
trowel or wet spray BS1881 : Pt 116 : > 25 N/mm² at 1 day
> 35 N/mm² at 3 days
 Repair of structural members subjected to repetitive
> 45 N/mm² at 7 days
loading including application in trafficked areas
> 65 N/mm² at 28 days
 Repairs to reinforced or pre-stressed beams or columns Flexural Strength : > 6 N/mm²
(BS 6319 pt 3)
 Repairs in industrial area, especially those containing
Tensile Strength : > 4 N/mm²
mineral oils, lubricants etc
(BS 6319 pt 7)
 Repairs in marine environments Initial surface water
Absorption [ml/(m2sec)] : 0.04
Advantages Note: 50 mm cubes, water cured @ 25°C

 Wet or dry spray application - rapid application of large Instructions for use
quantities
Preparation
 Low rebound - when dry spray applied rebound is
It is essential that the substrate to be repaired is sound,
minimal with subsequent saving in material cost
clean and free of all contamination.
 Extremely low permeability - gives excellent resistance
The damaged areas of concrete to be removed must be
to attack by aggressive elements
clearly identified. The Perimeter of the area should be saw
Description eping the sides square. Feather-edging is not permitted and
a minimum thickness of 10mm must be maintained over the
Renderoc HS is supplied as a ready to use blend of dry
whole area.
powders, which requires only the addition of clean water to
produce a highly consistent, repair mortar suitable for The substrate should be prepared to provide a rough
structural concrete and masonry repairs. surface having at least a 5mm amplitude at 20mm
frequency.
Renderoc HS contains no metallic aggregate and is
chloride free. If unsound or oil contaminated concrete is found to extend
beyond the premarked area, consult the engineer in charge.
Renderoc HS is formulated for sprayed or trowelled
Subject to approval cut back to clean sound concrete.
applications, in thicknesses upto 50mm in one layer by
hand application. Greater thicknesses can be achieved If reinforcement is corroded ensure that the back of the steel
when spray applied. has been exposed. reinforcement should have all rust
removed by the use of power tools, abrasive basting (wet or
dry) or wire brushing. Reinforcing steel should be exposed
and cleaned around it’s whole circumference. Steel should
be prepared to Swedish Standard SIS 05-900:1967-SA2½
or BS4232 Ref. 24 second quality.

Extra protection to the reiforcement can be provided by

Nitoprime Zincrich*† and Galvashied XP*† or Galvashield
CC*†. Dependent on the circumstances of use and require-
ment of the client.
Renderoc HS

Severely corroded reinforcement may require replacement

and the engineer must be consulted.
Fosroc Renderoc HS
Water Saturation Estimating
Thoroughly saturate the surface of the concrete to provide a Supply
saturated surface dry condition. Poor quality concrete may Renderoc HS : 25kg bags
require soaking for a significant length of time. Any surface
Yield
water should be removed using an oil free compressed airjet.
Renderoc HS : approx. 13 litres per 25kg bag
Mixing

Renderoc HS should be mixed mechanically with a Heavy Limitations

Duty, slow speed drill or a forced action mixer fitted with
 Renderoc HS should not be used when the ambient
Fosroc MR3 mortar mixing paddle.
temperature is below 5ºC and falling.
Add 3.75 litres of water per 25kg bag. Pour the desired
 Renderoc HS should not be exposed to running water
quantity of water into a suitably sized mixing vessel for full
either during application or prior to final set.
bag mixing. Do not use part-bags. Place 3.75 litres of cool,
clean drinking water in the mixing container followed by the Storage
full bag of Renderoc HS and mix for 3-5 minutes, until the
mix becomes fully homogeneous. (water levels may be Shelf life
adjusted to allow good spray techniques between 3.75 to
Renderoc HS has a shelf life of 12 months; if kept in a dry
4.25ltrs per 25kg bag depending upon the ambient tempera-
ture) environment, in its original, unopened packing. If stored in
conditions of high humidity and/or temperature, the shelf life
Application will be reduced.
After mixing, Renderoc HS can be sprayed or trowel applied.
Precautions
Suitable spraying units are Putzmeister P11, Turbosol T20 or
Meyco Deguna 20. When applying by hand, Renderoc HS, Health and safety
must be forced tightly into the substrate to ensure intimate
Renderoc HS contains cement powders which, when mixed
contact with the pre-wetted substrate. Levelling and initial
with water or upon becoming damp, release alkalis which can
finishing should be carried using a wooden or plastic float.
be harmful to the skin. In case of contact with eyes, rinse
Final finishing should be carried out using a steel float. When
immediately with plenty of clean water and seek medical
the material has stiffened to the point where finger pressure
advice. If swallowed seek medical attention immediately - do
lightly marks the surface, a final firm trowelling should be
not induce vomiting.
given using a steel float.
Fire
Curing
Renderoc HS, is non-flammable and thus presents no fire
Renderoc HS demands good curing. Particular care is
hazard.
required in hot/windy conditions. Curing is to be commenced
immediately either by applying Concure 1315, or by covering For further information, please refer to the Product Material
the work with plastic sheet fixed over wet hessian and taped Safety Data Sheet for Renderoc HS.
at all edges.

Nitobond AR can be used as a curing compound but not

†
See separate data sheet
recommended in situations where overcoating with epoxy
coatings is required. However it is suitable when overcoated

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.

Fosroc Chemtech Head Office Alex. Branch

6th of October City, 3rd Industrial Zone, Arab Republic of Egypt. 156 Port-Said St. Al-Ibrahimeya, Kesm Bab
Construction Chemicals
Tel: (02) 38242045 / (02) 38242046 Shark-No.5,1st floor.
Fax: (02) 38242098 Tel: (03) 5925264
E-mail: [email protected]

EG/0449/20/A