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BW General Catalogue 2015

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0% found this document useful (0 votes)
140 views32 pages

BW General Catalogue 2015

Uploaded by

Sinoj Antony
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Designed & produced by HEADLINERS l headlinersadvertising@gmail.

com

P.O. BOX 17491, JEBEL ALI FREE ZONE, DUBAI - UAE


PH.: + 9714 8838151, + 971504503717/+ 971508933448
FAX: + 9714 8838152
E-MAIL: [email protected]
bruntonwolf.com

an & company CRANE | FIS HING | S HIPPING | ELEVATOR | O IL & GAS | M IN ING

www.bruntonwolf.com
BRUNTON WOLF CONTENTS
The Wire Rope specialist.
Quality Guarantee 6 FISHING 42
Infrastructure 8 619S 44
CRANE 10 626WS 46
Powerform® Compacted Rope 12 624 & 624S 48
Powerform® Selection 13 619S & 626WS 50
Bend Fatigue Testing 14 ELEVATOR 54
Guide To Application & Rope Duty 15 8X19S – NFC 56
Powerform® 35/35P 16 8X19 Class - Steel Core 57
Hyflex 35/35P 18 8X19 Class - Fibre Core 58
Powerform® 18 20 8x19 Class - Combination Core 59
Hyflex 18 22 Rope Behaviour of 1/2" 8X19S-NFC 60
Powerform® 6/6P 24 Safety Information 61
Powerform® 8/8P 26 Conversion Tables 61
Hyflex 8/8P 28 Key To Abbreviations 61
Powerform® 8PC 30
Hyflex 4 32
Hyflex 6x36 34
Hyflex 6x19 36
Hyflex 6x29Fi 38
COMPANY PROFILE
Brunton Wolf Wire Ropes FZCo., is a rope the consumers to get a complete solution from
specialist, manufacturing steel wire ropes in Jebel a single plant.
Ali Free Zone, Dubai from the year 2003. It is a
The elaborate testing facilities from raw material
Joint Venture company having the equity
to final product gives the plant a qualitative edge
participation of the billion dollar Rope & Speciality
over many competitors and thus, enjoys the
steel giant ‘USHA MARTIN GROUP’ & ‘GUSTAV
confidence of many major oil giants, mining
WOLF’, the leading German producer of cord &
groups, elevator OEMs, big rigging companies.
speciality application ropes.
This plant is QMS certified and additionally has
This company, backed by the 100 years plus group Lloyds & API (American Petroleum Institute)
experience in evolving advanced rope designs, certifications. As a result Brunton Wolf has grown
with elaborate manufacturing base globally more than 300% in the last 10 years.
possessing state-of-the-art machines, rich
The extensive inventory planning clubbed with a
experience on negotiating the dynamic market
sound logistics leverage due to its Geographical
forces, has today become a ‘REAL SOLUTION
position & supported by a large efficient port like
PROVIDER’ to the markets it serves. Brunton
Jebel Ali, have helped Brunton Wolf’s customers
Wolf is proud to have the products sold
to get ropes faster at all parts of the world.
continuously to more than 35 countries in Europe,
North America, South America, North Asia, The group’s R&D is continuously helping Brunton
Australia, Africa and Middle East & Wolf to offer new designs to the consumers,
South East Asia. thereby, gaining a technological leadership.

This plant, in Dubai, produces & supplies steel In short, the backward integration model of the
wire ropes for Oil & Gas, Crane, General Usha Martin group in resonance with a quality
Engineering, Fishing, Dredging, Mining, Elevator excellence datum and aided by the experienced
applications having a very wide diameter range executive leadership, have made Brunton Wolf
between 3mm – 77mm. The capability of Wire Ropes FZCo., to be a name that spells
producing and selling new generation ropes like enormous reliability to all sections of wire rope
the compacted & plasticated ropes have helped consumers all around the globe.

Certification

03
WIRE ROPES
The "EDGE" over Competition
Quality and Performance Commitment to Quality
The QUALITY POLICY is a statement relating to Brunton Wolf tests a sample from each production
a broad spectrum of VALUE ADDED features, batch to destruction in order to designate each
which together aim to ensure Quality, Reliability rope by the actual breaking force which is stated
and Customer Delight. The following attributes on the test certificates. This gives the user a
give insight to the facts which precisely help you confirmation that the rope has met or exceeded
to identify what differentiates BRUNTON WOLF its specified minimum breaking force value. Many
from its competitors. of our competitors mention the calculated
minimum breaking force value which is not
Engineering verified until used by the Valued Customer. BWWR
Brunton Wolf's engineering expertise has also the testing facilities for fatigue life, crush
differentiates itself from the competition. BWWR resistance and rotational characteristics for the
products are manufactured with Raw Materials products within our High Performance Range.
from USHA MARTIN and GUSTAV WOLF, world
leaders in speciality wire & rope products, using Customer Service
state of art machinery. In house designed Service at Brunton Wolf is second to none. BWWR
machinery and procedures for selecting and believes that excellence is achieved not only by
testing raw materials to allow for extra strength, having the product available when you want it,
extended fatigue performance and improved but by also providing a knowledgeable team of
rotational resistance have resulted in BRUNTON field sales representatives, a fully trained and
WOLF being viewed as the STANDARD for the capable Customer Services Team dealing
chosen industry, both Nationally and specifically with enquiries and orders. The expert
Internationally. rope engineers provide a complete solution to
the valued end user, with their ability to interpret
BWWR is proud to have its facility awarded their special needs from design through to
certification for our Quality Assurance Program manufacture and application. Brunton Wolf
according to BS EN ISO 9001 Standards. The realizes that our customers should be
plant has also been approved for API 9A knowledgeable about the properties, installation,
certification. use, inspection and maintenance of our products.
Thus, we provide formal product training through
BWWR is one platform which has integrated
seminars and continuous interaction.
Product & Process technology, manufacturing
excellence and testing standards, application
engineering & training know-how of the
whole group.

05
QUALITY GUARANTEE
Guaranteed Raw Material Quality Guaranteed Quality Systems
Good raw material input at the beginning of the Certification to ISO 9001 requires that Brunton
rope making process combined with tight process Wolf document all work procedures,
control ensure consistently high quality in the processes and related activities covering design,
finished rope. Usha Martin manufactures steel development, production, shipping and
and rod to International standards and to even commercial activity.
more exacting internal standards through its mini
blast furnace - arc furnace - ladle furnace - ISO 9001 is a guarantee to our customer's that

vacuum degassing electromagnetic stirring - we will do exactly what we say we are going to

continuous casting route. do. Wire and Wire Ropes Division at Ranchi is the
first and the only one in India to receive the
A close and unique co-operation between prestigious award for excellence in TPM from
company owned ISO 9001 certified steel making, Japanese Institute of Productivity Management
rod manufacturing and wire drawing facilities (JIPM). Brunton Wolf is also having the API-9A
guarantee production feed materials which are monogram.
"tailor made" to attain the required properties
of ductility and tensile strength which are Guaranteed Bending Fatigue
essential in the finished rope. Characteristics
Bending fatigue resistance is the ability of the
Guaranteed Breaking Force wire rope to withstand repeated bending over a
As well as operating a rigorous programme of sheave under constant or fluctuating loads.
testing throughout the production process
Brunton Wolf confirm the minimum breaking The ability to withstand bending fatigue will,

force of each and every finished rope with an along with other factors, determine the life of

actual test to destruction. the rope and is therefore of interest to both the
rope maker and the crane operator.
The Test Certificate which is supplied with every
rope will indicate a minimum guaranteed breaking
force and the actual breaking force at which the
test sample broke.

The Brunton Wolf testing facility is approved by


Lloyds Register of Shipping.

07
INFRASTRUCTURE
Brunton Wolf Wire Ropes FZCo. has l Wet Drawing Machines
comprehensive manufacturing and testing l 37 Bobbin Planetary Closing Machine for
facilities to make a wide range of wire ropes of Crane Rope
various Constructions & Applications, starting
l 50T Planetary Closing Machine
from wire. At present it has large number of
machines, some of them are listed below. l 'State of the Art' 25 Mtrs long 200 T Tensile
Testing Machine
l High Speed Wire Rewinders
Wire Spooling & Long Stranding Seven Bobbin Skip Strander 6 x 60 Closer l Wire Tensile Testing Machine
Machines (18 Bobbin, 25 Bobbin l 37 Bobbin Stranding Machines
& 3 no. 36 Bobbin)
l Fatigue Testing Machine for Elevator Rope
l 25, 19 & 18 Bobbin Stranding Machines
l Rigging shop with 'Hydraulic Presses',
l Series of 6 & 7 Bobbin Stranding Machines
Automatic cut to length machine &
l High Speed Skip Strander Rigging Towers
l 8 & 6 Bobbin Closing Machines

200 T capacity 25 M Tensile 8 Bobbin closer 600 T Press


Testing Machine

6+12+18 Planetary High Speed Wire Rewinders Fatigue Testing Machine


Strander for non-rotational
Crane Ropes

09
CRANE ROPES
The global success of Brunton Wolf Powerform® mounted cranes, jib crane, truck mounted crane
compacted crane rope and Hyflex non compacted etc. We have annual contracts with many
crane rope is based on an uncompromising companies for supply of crane ropes. Our
commitment to quality and product development Powerform®, Hyflex and plasticated ropes are
which has been driven by a dynamic and being used in cranes made by Liebherr, Tadano,
technically demanding marketplace. Grove, Manitowac, Kobelco, Gottwald, Terex,
Potain, Anupam etc. giving very good
State of the art ISO 9001 certified manufacturing performances all over the world. Our crane rope
facilities and tight process control from steel demand has increased by 200 percent in the last
making to rod manufacture and through to 5 years due to the high performances obtained
finished wire rope ensure consistently high quality by the customers. The Group’s R&D, in Italy, is
in the finished crane rope. already in the process of developing new designs
for high performance ropes and would launch
All Brunton Wolf crane ropes are supported by
them on successful completion of joint reviews
an expanding global distribution network which
with different Original Equipment Manufacturers.
can offer expert advice to both crane
manufacturers and operators.

Brunton Wolf manufactures crane ropes for all


applications like mobile cranes, quay cranes,
gantry cranes, mobile harbour cranes, tower
cranes, EOT cranes, crawler cranes, wheel

11
POWERFORM ®
POWERFORM SELECTION
®

COMPACTED ROPE
A Powerform® compacted rope is a steel wire rope Optimised crane design
which has been manufactured using individually The high breaking load to size relationship can
compacted strands. During the compaction process allow crane manufacturers to optimise the design
Conventional Strand Conventional Rope the outside diameter of the strand is reduced and of crane components such as the winch drum and
steel moves into the empty voids between the sheaves whilst still complying with international
wires within the strand. crane design standards.

The forming process also produces a very smooth Long life


Compacted Strand Compacted Rope
exterior strand surface. Laboratory fatigue testing indicates that it is
possible to achieve up to two times normal rope
life when comparing a Powerform® rope with a
The resultant rope has a very high steel fill factor conventional rope of equivalent construction.
and consequently a relatively high minimum
breaking force for any given diameter when
Greater resistance to crushing in
multi-layer coiling situations
compared with a conventional rope.
Compacted rope Conventional rope Powerform® ropes are recommended for all multi-
minimum breaking force minimum breaking force
layer coiling situations where crushing on lower
layers is inevitable. The more solid cross section

The compacted strand has very favourable internal of the Powerform® rope offers much greater

contact conditions when compared with the point resistance to this type of damage.

contact of round wires within a normal strand. More effective resistance to


Conventional Compacted crushing at crossover points
Because of the higher steel fill factor Powerform®
ropes offer much better resistance to crushing
Exterior contact conditions are equally favourable. damage at crossover points on the winch drum.
The smooth surface of the compacted rope
offers a wider bearing surface to the sheave or Greater resistance to "Interference"
Conventional
drum groove. at the drum
Abrasive wear between adjacent laps of rope which
Inter strand contact and contact between adjacent is normally most severe where the rope moves on
laps of rope on the winch drum is also improved. and off the drum can be minimised by using a
Compacted Powerform® rope.

Reduced wear on sheaves


Brunton Wolf compacted ropes are referred to as The smooth exterior of the Powerform® rope can
"Powerform®" and are available in a number of lead to reduced abrasive wear on both the sheave
constructions. and rope.
6x36 18x7 35x7

13
BEND FATIGUE TESTING GUIDE TO APPLICATION
& ROPE DUTY
Resistance to bend fatigue is a key factor in continues until the rope under test is unable to
determining the service life of wire rope and is sustain the load any longer and again the number
therefore of great interest to both the rope of cycles is recorded.
manufacturer and the crane operator. Extensive MOBILE TOWER
comparative bend fatigue testing is carried out Based on results obtained from an ongoing bend

at Brunton Wolf in order to continuously develop fatigue testing programme the following charts

and improve crane rope products. give an indication of the likely comparative
performance which can be obtained
Fatigue testing involves cycling a length of rope
from various rope constructions. The lower charts DOCKSIDE OFFSHORE PEDESTAL
through a sheave at a constant tension. The
number of operating cycles is recorded at a point show the importance of lubrication in-service

where the rope is rejectable under recommended and the relative improvement in performance as

discard levels specified under ISO 4309. The test sheave diameter (D:d ratio) increases.

CONTAINER LATTICE BOOM


Comparative bending fatigue resistance Comparative bending fatigue resistance
of single layer ropes of rotation resistant ropes
250 200

Rope failure Rope failure

200 Discard level Discard level


Cycles to failure (000's)

Cycles to failure (000's)

150

150

100
PILING DECK CRANE
100
35
8P

18
6

HYFLEX 6x29Fi
HYFLEX 6x36

POWERFORM
POWERFORM
POWERFORM

POWERFORM

HYFLEX 6x19

50
HYFLEX 8P

HYFLEX 35

HYFLEX 18

50

0 0

STEELWORKS UNLOADER
LADLE
Effect of manufacturing lubricant and in-service Effect of D:d ratio on wire rope service life
lubrication on bending fatigue resistance
200 100

Lubrication in manufacture & in-service lubrication


90
Comparative rope life

Lubrication in manufacture 80
Cycles to failure (000's)

150
No Lubrication 70

60
SWIMGRAB
100 50

40

50
30 MAIN HOIST
20

10
BOOM HOIST
0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
TROLLEY/RACKING ROPE
D:d ratio WHIP HOIST

15
POWERFORM 35/35P ®

l Powerform® 35/35P has the highest strength of all low rotation hoist Typical Applications MINIMUM BREAKING FORCE
ropes. NOM. NOM. GALVANISED & UNGALVANISED
APPROX.*
ROPE ROPE ROPE GRADE
l A sample of rope from each production batch is tested to destruction in MASS
MOBILE
DIA. DIA.
kg/100m 1960 N/mm2 2160 N/mm2
mm in
order to confirm compliance with catalogue breaking force values.
kN tonnes kN tonnes
l Maximum resistance to rotation. 1/2 81.1 148 15.1 160 16.3
l Suitable for use on single part and multi-part hoist reeving systems. 13 85.0 155 15.8 167 17.0
MAIN HOIST
14 98.6 180 18.3 192 19.6
l High fatigue life resulting from the unique compaction process.
16 5/8 129 233 23.8 252 25.7
l Increased resistance to crushing. Recommended for multi-layer spooling TOWER 18 163 300 30.6 321 32.7
operations. 19 3/4 182 331 33.7 358 36.0
20 201 372 37.9 399 40.7
l Increased abrasion resistance resulting from the unique compaction
21 222 402 41.0 434 44.2
process.
22 243 444 45.3 484 49.3
MAIN HOIST
l Optional plastic impregnation. (P) signifies full plastic impregnation of 7/8 249 453 46.2 490 49.9
the Steel Core. 24 290 531 54.1 572 58.3

l Fully lubricated in manufacturing.


LATTICE BOOM 1 325 591 60.2 640 65.2
26 340 621 63.3 661 67.4
l Langs lay construction offers maximum resistance to wear. 28 394 720 73.4 788 80.3
1-1/8 411 748 76.2 810 82.6
Standard Characteristics Powerform® 35/35P MAIN HOIST
30 453 827 84.3 904 92.2

35xK7(16xK7:6xK7+6xK7-6xK7-1x7) 32 1-1/4 515 944 96.2 1035 106.0


10mm-40mm
28xK7(16xK7: 4xK7+4xK7-4xK7) 35 1-3/8 616 1125 115.0 1216 124.0
Construction DOCKSIDE
36 652 1185 121.0 1286 131.0
35xK19S(16xK19S:6xK19S+6xK19S-
42mm-60mm 38 1-1/2 726 1326 135.0 1437 146.0
6xK19S-1x19S)
40 805 1477 151.0 1588 162.0
Compacted Yes No
42 887 1485 151.0
u
MAIN HOIST 44 974 1618 165.0
Tensile Grade N/mm2 1960 2160 1-3/4 994 1646 168.0
u u 46 1064 1765 180.0
OFFSHORE PEDESTAL
Powerform® 35 Finish Bright Galvanised 48 1159 1935 197.0

u u 50 1258 2078 212.0


2 1298 2150 219.0
Lay Direction Right Hand Left Hand
52 1360 2256 230.0
u u MAIN HOIST
WHIP HOIST * Mass per unit length of POWERFORM 35P increases by approx. 3%
Lay Type Ordinary Langs
Note: l POWERFORM 35P is available on special request and prior confirmation.
u u
l Rope Sizes and Breaking Force not shown in the standard table, may be
MAIN HOIST available on request and prior confirmation.
Average Fill Factor (%) 74.5
WHIP HOIST
Powerform® 35P Turn value at 20% of
breaking force 0.2
degrees/rope lay

Nominal rope lay length


(NRD = Nominal Rope 6.0 - 7.0 x NRD
Diameter)

Discard Criteria Refer to ISO 4309:1990

17
HYFLEX 35/35P
l Hyflex 35 is a high strength flexible hoist rope. Typical Applications MINIMUM BREAKING FORCE

l Maximum resistance to rotation verified by testing on the in-house NOM. NOM. GALVANISED & UNGALVANISED
APPROX.*
ROPE ROPE ROPE GRADE
torque/turn machine. MASS
MOBILE
DIA. DIA.
kg/100m 1960 N/mm2 2160 N/mm2
mm in
l Suitable for use on single part and multi-part hoist reeving systems. kN tonnes kN tonnes
l Langs lay construction offers maximum resistance to wear. 10 44.8 76 7.7 86.5 8.8
11 54.2 91 9.3 104.0 10.6
l A sample of rope from each production batch is MAIN HOIST
12 64.5 107 10.9 125.0 12.7
tested to destruction in order to confirm
1/2 72.0 123 12.5 137.0 14.0
l compliance with catalogue breaking force values. TOWER 13 76.0 128 13.0 146.0 14.9
14 88.0 148 15.1 168.0 17.1
l Optional plastic impregnation (P) signifies full plastic
16 5/8 115.0 194 19.8 221.0 22.5
impregnation of the steel core.
18 145.0 242 24.7 277.0 28.2
l Fully lubricated in manufacturing. 19 3/4 162.0 277 28.2 312.0 31.8
MAIN HOIST

20 179.0 301 30.7 337.0 34.4


21 198.0 335 34.1 370.0 37.7
OFFSHORE PEDESTAL 22 217.0 370 37.7 412.0 42.0
Standard Characteristics Hyflex 35
7/8 221.0 376 38.3 418.0 42.6
Construction 35x7(16x7:6x7+6x7-6x7-1x7)
24 258.0 441 45.0 498.0 50.8
Compacted Yes No
1 289.0 491 50.1 546.0 55.7
u 26 303.0 517 52.7 581.0 59.2
MAIN HOIST
Tensile Grade N/mm2 1960 2160 WHIP HOIST
28 351.0 599 61.1 681.0 69.4
u u 1-1/8 366.0 621 63.3 704.0 71.8
Finish Bright Galvanised MAIN HOIST 30 403.0 679 69.2 775.0 79.0
WHIP HOIST 32 1-1/4 459.0 769 78.4 865.0 88.2
u
Hyflex 35 Lay Direction Right Hand Left Hand 35 1-3/8 549.0 945 96.3 1044.0 106.0

u u 36 581.0 983 100.0 1085.0 111.0


38 1-1/2 647.0 1078 110.0 1205.0 123.0
Lay Type Ordinary Langs
40 717.0 1202 123.0 1335.0 136.0
u u
42 790.0 1227 125.0
Average Fill Factor (%) 63.5
44 867.0 1347 137.0
Turn value at 20% of
breaking force 0.2 1-3/4 885.0 1375 140.0
degrees/rope lay 46 948.0 1472 150.0
Hyflex 35P Nominal rope lay length 48 1032.0 1603 163.0
(NRD = Nominal Rope 6.0 x NRD
50 1120.0 1740 177.0
Diameter)
2 1156.0 1796 183.0
Discard Criteria Refer to ISO 4309:1990
52 1211.0 1881 192.0
* Mass per unit length of HYFLEX 35P increases by approx. 3%
Note: l HYFLEX 35P is available on special request and prior confirmation.
l Rope Sizes and Breaking Force not shown in the standard table, may be
available on request and prior confirmation.

19
POWERFORM 18 ®

l Powerform® 18 is a high strength rotation resistant hoist rope. Typical Applications MINIMUM BREAKING FORCE

l A sample of rope from each production batch is tested to destruction in NOM. NOM. GALVANISED & UNGALVANISED
MOBILE APPROX.
ROPE ROPE ROPE GRADE
order to confirm MASS
DIA. DIA.
kg/100m 1960 N/mm2 2160 N/mm2
mm in
l compliance with catalogue breaking force values. kN tonnes kN tonnes
l Good resistance to rotation verified by testing on the in-house torque/turn 6 17.5 29.4 3.0
MAIN HOIST
machine. 7 23.8 38.0 3.9
8 31.0 51.8 5.3
l Suitable for use on single part and multi-part hoist reeving systems.
DOCKSIDE 9 39.3 64.6 6.6
l High fatigue life resulting from the unique compaction process. 10 48.5 80.8 8.2
11 58.7 101.0 10.3 111 11.3
l Increased resistance to crushing. Recommended for multi-layer spooling
12 69.8 116.0 11.8 127 12.9
operations.
1/2 78.2 135.0 13.8 148 15.1
l Increased abrasion resistance resulting from the unique compaction MAIN HOIST
13 82.0 141.0 14.4 155 15.8
process. 14 95.1 160.0 16.3 177 18.0

l Fully lubricated in manufacturing. OFFSHORE PEDESTAL 15 109.0 182.0 18.6 201 20.5
16 5/8 124.0 209.0 21.3 232 23.6
17 140.0 237.0 24.2 262 26.7
Standard Characteristics Powerform® 18 18 157.0 266.0 27.1 295 30.1
6mm-19mm 18xK7(12xK7:6xK7-1x7) 3/4 175.0 291.0 29.7 322 32.8
Construction MAIN HOIST

20mm-32mm 18xK19S(12xK19S:6xK19S-1x19S)
WHIP HOIST 20 194.0 320.0 32.6 359 36.6
22 235.0 379.0 38.6 424 43.2
Compacted Yes No
MAIN HOIST 7/8 240.0 387.0 39.4 433 44.1
u WHIP HOIST 24 279.0 462.0 47.1 523 53.3
Tensile Grade N/mm2 1960 2160 1 313.0 517.0 52.7 585 59.6
u Note : For higher 26 328.0 542.0 55.2 613 62.5
lifting heights
Finish Bright Galvanised consideration
28 380.0 632.0 64.4 710 72.4
u u should be given 30 437.0 721.0 73.5 809 82.5
to using a 35x7 32 1-1/4 497.0 820.0 83.6 920 93.8
Lay Direction Right Hand Left Hand construction
u u with improved Note: Rope Sizes and Breaking Force not shown in the standard table, may be available
rotational on request and prior confirmation.
Lay Type Ordinary Langs characteristics.
Powerform® 18 u u
Average Fill Factor (%) 66.3
Turn value at 20% of
breaking force 4
degrees/rope lay
Nominal rope lay length
(NRD = Nominal Rope 6.0 - 6.5 x NRD
Diameter)
Discard Criteria Refer to ISO 4309:1990

21
HYFLEX 18
l Hyflex 18 is a high quality rotation resistant hoist rope. Typical Applications MINIMUM BREAKING FORCE

l Good resistance to rotation verified by testing on the NOM. NOM. GALVANISED & UNGALVANISED
APPROX.
ROPE ROPE ROPE GRADE
in-house torque/turn machine. MASS
MOBILE
DIA. DIA.
kg/100m 1960 N/mm2 2160 N/mm2
mm in
l Consistent performance. kN tonnes kN tonnes
l Fully lubricated in manufacturing. 6 14.6 25.0 2.5 27.0 2.8
7 19.9 34.0 3.5 36.7 3.7
l Also available in fibre core construction. MAIN HOIST
8 26.0 45.0 4.6 48.6 5.0
l A sample of rope from each production batch is tested to 9 32.9 56.5 5.8 61.0 6.2
destruction in order to confirm compliance with catalogue TOWER 10 40.6 70.0 7.1 75.6 7.7
breaking force values. 11 49.1 84.0 8.6 90.7 9.2
12 58.5 101 10.3 109 11.1
1/2 65.5 113 11.5 121 12.3
13 68.6 118 12.0 127 12.9
MAIN HOIST
14 79.6 137 14.0 148 15.1
15 91.4 157 16.0 169 17.2
MAIN HOIST
16 5/8 104 180 18.3 194 19.8
Standard Characteristics Hyflex 18
Note : For higher 17 117 203 20.7 219 22.3
Construction 18x7(12x7:6x7-1x7) lifting heights,
18 132 226 23.0 244 24.9
consideration should
Compacted Yes No be given to using a 3/4 147 253 25.8 273 27.8
u 35x7 construction 20 162 279 28.4 301 30.7
with improved
Tensile Grade N/mm2 1960 2160 rotational 22 197 339 34.6 366 37.3

u u characteristics. 7/8 201 346 35.3 374 38.1

Finish Bright Galvanised Note: Rope Sizes and Breaking Force not shown in the standard table, may be
available on request and prior confirmation.
u
Lay Direction Right Hand Left Hand
u
Lay Type Ordinary Langs
u
Hyflex 18
Average Fill Factor (%) 61.5
Turn value at 20% of
breaking force 5
degrees/rope lay
Nominal rope lay length
(NRD = Nominal Rope 6.25 x NRD
Diameter)
Discard Criteria Refer to ISO 4309:1990

23
POWERFORM 6/6P ®

l Powerform® 6 is a high strength rugged six strand rope ideal for situations Typical Applications MINIMUM BREAKING FORCE
where longer service life is required. CONTAINER NOM. NOM. GALVANISED & UNGALVANISED
APPROX.
ROPE ROPE ROPE GRADE
l A sample of rope from each production batch is tested to destruction in MASS
DIA. DIA.
kg/100m 1770 N/mm2 1960 N/mm2
mm in
order to confirm compliance with catalogue breaking force values.
kN tonnes kN tonnes
l Powerform® 6 can be substituted for any six strand construction to improve 10 46.4 69.5 7.1 85.7 8.7
service life and reduce total cost. MAIN HOIST
BOOM HOIST 11 56.1 83.8 8.5 98.6 10.1
TROLLEY
l High fatigue life resulting from the unique compaction process. 12 66.8 100.0 10.2 114.0 11.6
LATTICE BOOM 1/2 74.8 113.0 11.5 140.0 14.3
l Maximum resistance to crushing. Recommended for multi-layer spooling
13 78.4 118.0 12.0 147.0 15.0
operations. 14 90.9 137.0 14.0 170.0 17.3
l Increased abrasion resistance resulting from the unique compaction 15 104.0 157.0 16.0 195.0 19.9
process. 16 5/8 119.0 178.0 18.1 218.0 22.2
MAIN HOIST *
BOOM HOIST 17 134.0 201.0 20.5 246.0 25.1
l Fully lubricated in manufacturing.
18 150.0 225.0 22.9 276.0 28.1
DOCKSIDE
l Optional plastic impregnation (P) signifies full plastic impregnation of the 19 3/4 168.0 251.0 25.6 304.0 31.0
steel core. 20 186.0 278.0 28.3 335.0. 34.1
22 225.0 336.0 34.3 400.0 40.8
7/8 229.0 343.0 35.0 408.0 41.6
Standard Characteristics Powerform® 6/6P BOOM HOIST
24 267.0 400.0 40.8 489.0 49.8
6xK36SW(14-7+7-7-1)-CWR 1 299.0 449.0 45.8 552.0 56.3
Construction STEELWORKS LADLE
6xK41SW(16+8+8-8-1)-CWR
26 314.0 470.0 47.9 578.0 58.9
Compacted Yes No
28 364.0 545.0 55.6 657.0 67.0
u 30 418.0 626.0 63.8 757.0 77.2
Tensile Grade N/mm2 1770 1960 32 1-1/4 475.0 712.0 72.6 846.0 86.2
MAIN HOIST
u u 34 518.0 804.0 82.0 916.0 93.4
OFFSHORE PEDESTAL
Finish Bright Galvanised 36 581.0 901.0 91.8 1065.0 109.0
38 1-1/2 647.0 1004.0 102.0 1165.0 119.0
u u
40 717.0 1112.0 113.0 1295.0 132.0
Powerform® 6 Lay Direction Right Hand Left Hand
42 790.0 1226.0 125.0 1425.0 145.0
u u
BOOM HOIST
44 867.0 1246.0 127.0 1505.0 153.0
Lay Type Ordinary Langs 46 948.0 1362.0 139.0 1665.0 170.0
UNLOADER
u 48 1032.0 1483.0 151.0 1885.0 192.0
Average Fill Factor (%) 67.5 50 1120.0 1609.0 164.0 1975.0 201.0
Turn value at 20% of 52 1211.0 1741.0 177.0 2135.0 218.0
breaking force 58 54 1306.0 1877.0 191.0 2325.0 237.0
degrees/rope lay
MAIN HOIST 56 1405.0 2019.0 206.0 2475.0 252.0
Nominal rope lay length BOOM HOIST
58 1507.0 2166.0 221.0 2650.0 270.0
Powerform® 6P (NRD = Nominal Rope 6.5 x NRD RACKING

Diameter) 60 1613.0 2317.0 236.0 2810.0 286.0


BOOM HOIST
Discard Criteria Refer to ISO 4309:1990 MAIN HOIST
* Mass per unit length of POWERFORM 6P increases by approx. 3%

RACKING/ Note: l Rope Sizes and Breaking Force not shown in the standard table, may be
Warning : Powerform® 6/6P in Langs lay must only be used in applications where available on request and prior confirmation.
both ends are secured and are unable to rotate. TROLLEY
l POWERFORM 6P ia available only for 16 mm and above on special request
* For higher lifting and prior confirmation.
heights a rotation
resistant rope
should be selected.

25
POWERFORM 8/8P ®

l Powerform® 8P is a high strength eight strand rope with plastic Typical Applications MINIMUM BREAKING FORCE
impregnated core ideal for situations where longer service life is required. NOM. NOM. GALVANISED & UNGALVANISED
APPROX.
CONTAINER ROPE ROPE ROPE GRADE
l A sample of rope from each production batch is tested to destruction in MASS
DIA. DIA.
kg/100m 1960 N/mm2 2160 N/mm2
mm in
order to confirm compliance with catalogue breaking force values.
kN tonnes kN tonnes
l High fatigue life resulting from the unique compaction process. 10 46.0 87.8 9.0 94 9.6
l Maximum resistance to crushing. Recommended for multi-layer spooling MAIN HOIST 11 55.7 106.0 10.8 114 11.6
BOOM HOIST
operations. TROLLEY 12 66.2 126.0 12.8 135 13.8
1/2 74.2 142.0 14.5 152 15.5
l Increased abrasion resistance resulting from the unique compaction LATTICE BOOM
13 77.7 148.0 15.1 159 16.2
process. 14 90.2 172.0 17.5 184 18.8
l Greater surface contact area resulting from the eight strand construction 15 104.0 198.0 20.2 211 21.5
and compacted finish give longer rope life and reduced sheave wear. 16 5/8 118.0 225.0 22.9 241 24.6
BOOM HOIST 17 133.0 254.0 25.9 272 27.7
l Fully lubricated in manufacturing.
18 149.0 284.0 29.0 304 31.0
l Optional plastic impregnation of the steel core. (P) signifies full plastic DOCKSIDE
19 3/4 166.0 317.0 32.3 339 34.6
impregnation of the steel core. 20 184.0 351.0 35.8 376 38.3
22 223.0 425.0 43.3 455 46.4
7/8 227.0 434.0 44.2 464 47.3
Standard Characteristics Powerform® 8/8P
BOOM HOIST 24 265.0 506.0 51.6 541 55.1
8xK26SW(10-5+5-5-1)-CWR 1 297.0 567.0 57.8 606 61.8
Construction
8xK36SW(14-7+7+7-1)-CWR OFFSHORE PEDESTAL
26 318.0 594.0 60.6 635 64.7
Compacted Yes No
28 368.0 688.0 70.1 737 75.1
u
1-1/8 384.0 717.0 73.1 767 78.2
Tensile Grade N/mm2 1960 2160 30 423.0 790.0 80.5 846 86.2
u BOOM HOIST 32 1- 1/4 481.0 899.0 91.6 960 97.9
Finish Bright Galvanised 34 543.0 1013.0 103.0 1083 110.0
UNLOADER

u u 36 609.0 1138.0 116.0 1218 124.0


38 1-1/2 679.0 1268.0 129.0 1357 138.0
Lay Direction Right Hand Left Hand
Powerform® 8 40 752.0 1405.0 143.0 1503 153.0
u u
42 847.0 1535.0 156.0 1651 168.0
Lay Type Ordinary Langs MAIN HOIST
MAIN HOIST 44 929.0 1700.0 173.0 1819 185.0
BOOM HOIST
u RACKING 1-3/4 948.0 1735.0 177.0 1856 189.0
Average Fill Factor (%) 65.5 46 1016.0 1858.0 189.0 1985 202.0
SWIMGRAB
Turn value at 20% of 48 1106.0 2023.0 206.0 2162 220.0
breaking force 94 50 1200.0 2200.0 224.0 2349 239.0
degrees/rope lay
2 1239.0 2266.0 231.0 2425 247.0
Nominal rope lay length
Powerform® 8P (NRD = Nominal Rope 6.5 x NRD 52 1298.0 2374.0 242.0 2541 259.0
Diameter) MAIN HOIST
BOOM HOIST
* Mass per unit length of POWERFORM 8P increases by 3%
Discard Criteria Refer to ISO 4309:1990 Note: l Rope Sizes and Breaking Force not shown in the standard table,
BOOM HOIST may be available on request and prior confirmation.
Warning : Powerform 8/8P® in Langs lay must only be used in applications MAIN HOIST l POWERFORM 8P is available for rope diameter 16 mm and above
where both ends are secured and are unable to rotate. RACKING/ on special request and prior confirmation.
TROLLEY

27
HYFLEX 8/8P
l Hyflex 8P is a flexible high strength eight strand steel wire rope with Typical Applications MINIMUM BREAKING FORCE
plastic impregnated core. NOM. NOM. GALVANISED & UNGALVANISED
APPROX.
ROPE ROPE ROPE GRADE
l A sample of rope from each production batch is tested to destruction in MASS
CONTAINER
DIA. DIA.
kg/100m 1960 N/mm2 2160 N/mm2
mm in
order to confirm compliance with catalogue breaking force values.
kN tonnes kN tonnes
l Good bending fatigue life. 10 43.5 72.9 7.4 81.4 8.3
l Greater surface contact area resulting from the eight strand construction. 11 52.6 86.1 8.8 96.5 9.8
MAIN HOIST
BOOM HOIST 12 62.6 105 10.7 117.0 11.9
l Fully lubricated in manufacturing. TROLLEY
1/2 70.2 123 12.5 131.0 13.4
l Optional plastic impregnation of the steel core. (P) signifies full plastic 13 73.5 124 12.6 138.0 14.1
impregnation of the steel core. SWIMGRAB 14 85.3 143 14.6 160.0 16.3
15 97.9 164 16.7 183.0 18.7
16 5/8 111.0 187 19.1 208.0 21.2
17 126.0 211 21.5 239.0 24.4
18 141.0 239 24.4 267.0 27.2
MAIN HOIST
19 3/4 157.0 269 27.4 300.0 30.6
20 174.0 295 30.1 331.0 33.7
Standard Characteristics Hyflex 8/8P
BOOM HOIST 22 211.0 356 36.3 400.0 40.8
8x26SW(10-5+5-5-1)-CWR MAIN HOIST
Construction 7/8 215.0 360 36.7 402.0 41.0
8x36SW(14-7+7-7-1)-CWR
TROLLEY
24 251.0 423 43.1 475.0 48.4
Compacted Yes No
1 281.0 470 47.9 525.0 53.5
u
26 297.0 500 51.0 562.0 57.3
Tensile Grade N/mm2 1960 2160 28 345.0 572 58.3 642.0 65.4
u 1-1/8 359.0 596 60.8 665.0 67.8
Finish Bright Galvanised 30 396.0 656 66.9 733.0 74.7
u u 32 1-1/4 451.0 747 76.1 836.0 85.2
34 509.0 843 85.9 945.0 96.3
Lay Direction Right Hand Left Hand
Hyflex 8 36 570.0 935 95.3 1053.0 107.0
u u
38 1-1/2 635.0 1043 106.0 1172.0 119.0
Lay Type Ordinary Langs
40 704.0 1162 118.0 1313.0 134.0
u 42 785.0 1305 133.0 1462.0 149.0
Average Fill Factor (%) 59.8 44 862.0 1412 144.0 1577.0 161.0
Turn value at 20% of 1-3/4 879.0 1441 147.0 1613.0 164.0
breaking force 87 46 942.0 1543 157.0 1731.0 176.0
degrees/rope lay
48 1025.0 1680 171.0 1885.0 192.0
Nominal rope lay length
Hyflex 8P (NRD = Nominal Rope 6.25 - 6.75 X NRD
50 1113.0 1833 187.0 2065.0 210.0
Diameter) 2 1148.0 1882 192.0 2101.0 214.0
Discard Criteria Refer to ISO 4309:1990 52 1203.0 1972 201.0 2202.0 224.0
* Mass per unit length of HYFLEX 8P increases by approx. 3%
Warning : Hyflex 8/8P in Langs lay must only be used in applications where
both ends are secured and are unable to rotate. Note: l Rope Sizes and Breaking Force not shown in the standard table,
may be available on request and prior confirmation.
l HYFLEX 8P ia available for rope diameter 16 mm and above on
special request and prior confirmation.

29
POWERFORM 8PC ®

l Powerform® 8PC is a high strength parallel closed steel wire rope. Typical Applications MINIMUM BREAKING FORCE

l High fatigue life resulting from the unique compaction process and the NOM. NOM. GALVANISED & UNGALVANISED
APPROX.
ROPE ROPE ROPE GRADE
parallel closed construction. CONTAINER MASS
DIA. DIA.
kg/100m 1960 N/mm2 2160 N/mm2
mm in
l Maximum resistance to crushing. Recommended for multi-layer spooling kN tonnes kN tonnes
operations. 8 31.7 60.5 6.2 66.5 6.8
l Increased abrasion resistance resulting from the unique compaction 9 40.1 76.6 7.8 84.2 8.6
TROLLEY
process. 10 49.5 94.7 9.7 103.0 10.5
11 59.9 112.0 11.4 121.0 12.3
l Greater surface contact area resulting from the eight strand construction
LATTICE 12 71.3 138.0 14.1 150.0 15.3
and compacted finish give longer rope life and reduced sheave wear. 1/2 79.8 152.0 15.5 164.0 16.7
l Fully lubricated in manufacturing. 13 83.7 159.0 16.2 172.0 17.5
14 97.0 181.0 18.5 197.0 20.1
l A sample of rope from each production batch is tested to destruction in
15 111.0 213.0 21.7 232.0 23.6
order to confirm compliance with catalogue breaking force values. BOOM HOIST
16 5/8 127.0 239.0 24.4 260.0 26.5
17 143.0 269.0 27.4 292.0 29.8
DOCKSIDE 18 160.0 300.0 30.6 326.0 33.2
Standard Characteristics Powerform® 8PC
19 3/4 179.0 341.0 34.8 371.0 37.8
5mm-9mm 8xK7-CWRP(F4x7-4x7-1x7)
20 198.0 375.0 38.2 408.0 41.6
Construction 8xK26SW-CWRP
10mm-50mm 22 240.0 448.0 45.7 487.0 49.6
(F4x7-4x19W-1x7)
7/8 245.0 457.0 46.6 497.0 50.7
Compacted Yes No BOOM HOIST

24 285.0 527.0 53.7 574.0 58.5


u
1 319.0 592.0 60.3 646.0 65.9
Tensile Grade N/mm2 1960 2160 OFFSHORE PEDESTAL
26 335.0 620.0 63.2 677.0 69.0
u 28 388.0 735.0 74.9 801.0 81.7
Finish Bright Galvanised Note: Rope Sizes and Breaking Force not shown in the standard table, may be
u u available on request and prior confirmation.

BOOM HOIST
Lay Direction Right Hand Left Hand
u u
BOOM HOIST
Lay Type Ordinary Langs
TROLLEY
u
Average Fill Factor (%) 70.5
Powerform® 8PC
Turn value at 20% of
breaking force 64
degrees/rope lay
Nominal rope lay length
(NRD = Nominal Rope 6.5 x NRD
Diameter)
Discard Criteria Refer to ISO 4309:1990

Warning : Powerform® 8PC must only be used in applications where


both ends of the rope are secured and unable to rotate.
Powerform® 8PC should not be used in any reeving system where the
fleet angle exceeds 1.5 degrees.

31
HYFLEX 4
l Rugged 4 strand steel wire rope. Typical Applications MINIMUM BREAKING FORCE

l Good rotation resistance. NOM. NOM. GALVANISED & UNGALVANISED


APPROX.*
ROPE ROPE ROPE GRADE
MASS
l Recommended for severe applications.
PILING
DIA. DIA.
kg/100m 1770 N/mm2 1960 N/mm2
mm in
l Fully lubricated in manufacturing. kN tonnes kN tonnes
10 44.8 64.0 6.5 69.4 7.1
l A sample of rope from each production batch is tested to destruction in
12 65.4 92.3 9.4 99.9 10.2
order to confirm compliance with catalogue breaking force values. MAIN HOIST
14 88.8 125.5 12.8 136.5 13.9
16 5/8 117.0 164.5 16.8 177.4 18.1
DECK CRANE 18 149.0 207.5 21.2 224.5 22.9
19 3/4 167.0 231.5 23.6 250.5 25.5
20 183.0 256.5 26.2 277.5 28.3
22 214.0 310.0 31.6 336.0 34.3

MAIN HOIST
7/8 218.0 317.0 32.3 343.0 35.0
BOOM HOIST 24 253.0 369.0 37.6 400.0 40.8
25 275.0 399.0 40.7 432.0 44.1
BOOM HOIST 1 284.0 413.0 42.1 448.0 45.7
Standard Characteristics Hyflex 4
MAIN HOIST 26 298.0 433.0 44.2 469.0 47.8
Construction 4x39(15-15/9-CFS)-CFS
28 346.0 502.0 51.2 544.0 55.5
Compacted Yes No 30 398.0 576.0 58.7 624.0 63.6
u 32 1.1/4 456.0 656.0 66.9 689.0 70.3
Tensile Grade N/mm2 1770 1960 34 512.0 740.0 75.5 802.0 81.8
u 36 574.0 830.0 84.6 898.0 91.6

Finish Bright Galvanised 38 1.1/2 640.0 924.0 94.2 1002.0 102.0


40 709.0 1002.0 102.0 1082.0 110.0
u
42 782.0 1102.0 112.0 1192.0 122.0
Lay Direction Right Hand Left Hand
44 859.0 1212.0 124.0 1312.0 134.0
u 45 898.0 1272.0 130.0 1372.0 140.0
Hyflex 4 Lay Type Ordinary Langs
Note: Rope Sizes and Breaking Force not shown in the standard table, may be available
u on request and prior confirmation.

Average Fill Factor (%) 50.8


Discard Criteria Refer to ISO 4309:1990

Warning : Hyflex 4 in Langs lay must only be used in applications where


both ends are secured and are unable to rotate.

33
HYFLEX 6X36
l High quality flexible 6x36 class crane rope. Typical Applications MINIMUM BREAKING FORCE
l Consistent performance. NOM. NOM. GALVANISED & UNGALVANISED
APPROX.*
ROPE ROPE ROPE GRADE
CONTAINER MASS
l Fully lubricated in manufacturing. DIA. DIA.
kg/100m
mm in 1770 N/mm2 1960 N/mm2
l Independent wire rope core. kN tonnes kN tonnes

l A sample of rope from each production batch is tested to 8 26.1 40.3 4.1 44.7 4.6

destruction in order to confirm compliance with catalogue 9 33.2 51.0 5.2 56.5 5.8
MAIN HOIST
10 40.8 63.0 6.4 69.8 7.1
breaking force values. BOOM HOIST
TROLLEY
11 49.4 76.2 7.8 84.4 8.6
l Supplied in high strength 1960N/mm² tensile steel as standard. 12 58.8 90.7 9.2 101.0 10.3
LATTICE BOOM 1/2 66.0 102.0 10.4 113.0 11.5
13 69.2 107.0 10.9 118.0 12.0
14 80.2 124.0 12.6 137.0 14.0
16 5/8 104.0 161.0 16.4 179.0 18.3
18 132.0 204.0 20.8 226.0 23.0
MAIN HOIST *
20 163.0 252.0 25.7 279.0 28.4

Standard Characteristics Hyflex 6X36 22 197.0 305.0 31.1 338.0 34.5


STEELWORKS LADLE 7/8 201.0 311.0 31.7 345.0 35.2
6X36(14-7+7-7-1)-CWR
Construction 24 15/16 235.0 363.0 37.0 402.0 41.0
6x41(16-8+8-8-1)-CWR
Compacted Yes No 1 263.0 407.0 41.5 450.0 45.9
26 276.0 426.0 43.4 472.0 48.1
u
28 320.0 494.0 50.4 547.0 55.8
Tensile Grade N/mm2 1770 1960 MAIN HOIST
32 1.1/4 418.0 645.0 65.8 715.0 72.9
u 36 531.0 817.0 83.3 904.0 92.2
Finish Bright Galvanised UNLOADER
40 655.0 1010.0 103.0 1120.0 114.0
u u 44 793.0 1220.0 124.0 1350.0 138.0
Lay Direction Right Hand Left Hand 48 1.7/8 943.0 1450.0 148.0 1610.0 164.0

u u 52 1111.0 1700.0 173.0 1890.0 193.0


MAIN
MAIN
HOIST
HOIST 56 1281.0 1980.0 202.0 2190.0 223.0
Lay Type Ordinary Langs BOOM HOIST
RACKING 60 2.3/8 1471.0 2270.0 231.0 2510.0 256.0
u
Note: Rope Sizes and Breaking Force not shown in the standard table, may be available
Hyflex 6x36 Average Fill Factor (%) 60.9 on request and prior confirmation.
Turn value at 20% of Fibre core ropes can be produced against specific request.
BOOM HOIST
breaking force 56
degrees/rope lay MAIN HOIST
RACKING/
Nominal rope lay length TROLLEY
(NRD = Nominal Rope 6.5 x NRD
Diameter) * For higher lifting
heights a rotation
Discard Criteria Refer to ISO 4309:1990
resistant rope should
be selected.
Warning : Hyflex 6x36 in Langs lay must only be used in applications
where both ends are unable to rotate.

35
HYFLEX 6X19
l High quality flexible 6x19 class crane rope. Typical Applications MINIMUM BREAKING FORCE
l Good resistance to abrasion. NOM. NOM. GALVANISED & UNGALVANISED
APPROX.
ROPE ROPE ROPE GRADE
MASS
l Consistent performance.
LATTICE BOOM
DIA. DIA.
kg/100m 1770 N/mm2 1960 N/mm2
mm in
l Fully lubricated in manufacturing. kN tonnes kN tonnes

l Independent wire rope core. 6 14.3 22.7 2.3 25.1 2.6


7 19.5 30.9 3.1 34.2 3.5
l A sample of rope from each production batch is tested BOOM HOIST
8 25.5 40.3 4.1 44.7 4.6
to destruction in order to confirm compliance with catalogue 9 32.2 51.0 5.2 56.5 5.8
breaking force values. DOCKSIDE 10 39.8 63.0 6.4 69.8 7.1
11 48.2 76.2 7.8 84.4 8.6
12 57.3 90.7 9.3 101.0 10.3
1/2 64.2 102.0 10.4 113.0 11.5
BOOM HOIST
13 67.3 107.0 10.9 118.0 12.0
14 78.0 124.0 12.6 137.0 14.0
16 5/8 102.0 161.0 16.4 179.0 18.3

Standard Characteristics Hyflex 6X19 BOOM HOIST 18 129.0 204.0 20.8 226.0 23.0
20 159.0 252.0 25.7 279.0 28.4
6x19S(9-9-1)-CWR
6x19W(6+6-6-1)-CWR 22 193.0 305.0 31.1 338.0 34.5
Construction
6x25F(12-6F-6-1)-CWR 7/8 197.0 311.0 31.7 345.0 35.2
6x26SW(10-5+5-5-1)-CWR
24 15/16 229.0 363.0 37.0 402.0 41.0
Compacted Yes No 1 257.0 407.0 41.5 450.0 45.9
u 26 269.0 426.0 43.4 472.0 48.1
Tensile Grade N/mm2 1770 1960 28 312.0 494.0 50.4 547.0 55.8

u 32 1.1/4 408.0 645.0 65.8 715.0 72.9


36 516.0 817.0 83.3 904.0 92.2
Finish Bright Galvanised
40 637.0 1010.0 103.0 1120.0 114.0
u u
44 771.0 1220.0 124.0 1350.0 138.0
Lay Direction Right Hand Left Hand
48 1.7/8 917.0 1450.0 148.0 1610.0 164.0
u u 52 1076.0 1700.0 173.0 1890.0 193.0
Lay Type Ordinary Langs 56 1248.0 1980.0 202.0 2190.0 223.0
u 60 1433.0 2270.0 231.0 2510.0 256.0
Hyflex 6x19
Average Fill Factor (%) 59.6 Note: Rope Sizes and Breaking Force not shown in the standard table, may be available
on request and prior confirmation.
Turn value at 20% of
Fibre core ropes can be produced against specific request.
breaking force 42
degrees/rope lay
Nominal rope lay length
(NRD = Nominal Rope 6.5 x NRD
Diameter)
Discard Criteria Refer to ISO 4309:1990
Warning : Hyflex 6x19 in Langs lay must only be used in applications
where both ends are unable to rotate.

37
HYFLEX 6X29Fi
l High quality flexible crane rope. Typical Applications MINIMUM BREAKING FORCE
NOM. GALVANISED & UNGALVANISED
l Consistent performance. ROPE
APPROX.
MASS 1620 N/mm2 1770 N/mm2
CONTAINER DIA.
l Fully Lubricated in manufacturing. kg/100m
mm GRADE A GRADE B
l Independent wire rope core. kN kN
10 44 63.6 67.7
l A sample of rope from each production batch is
11.2 55.2 79.8 84.9
tested to destruction in order to confirm compliance MAIN HOIST
BOOM HOIST
12.5 68.8 99.4 106.0
with catalogue breaking force values. TROLLEY
14 86.3 125.0 133.0
16 113.0 163.0 173.0
BOOM HOIST 18 143.0 206.0 219.0
MAIN HOIST 20 176.0 254.0 271.0
TROLLEY
22.4 221.0 319.0 340.0
25 275.0 398.0 423.0
28 345.0 499.0 531.0
30 396.0 573.0 609.0
31.5 437.0 631.0 672.0
Standard Characteristics Hyflex 6X29Fi
33.5 494.0 714.0 760.0
Construction 6X29F(14-7F-7-1)-CWR 35.5 555.0 802.0 853.0
Compacted Yes No 37.5 619.0 895.0 952.0
u 40 704.0 1020.0 1080.0
Tensile Grade N/mm2 1620 1770 42.5 795.0 1150.0 1220.0

u 45 891.0 1290.0 1370.0


47.5 993.0 1440.0 1530.0
Finish Bright Galvanised
50 1100.0 1590.0 1690.0
u u
53 1240.0 1790.0 1900.0
Lay Direction Right Hand Left Hand 56 1380.0 2000.0 2120.0
u u 60 1580.0 2290.0 2440.0
Lay Type Ordinary Langs Note: Rope Sizes and Breaking Force not shown in the standard table, may be
u available on request and prior confirmation.

Average Fill Factor (%) 61.2


Hyflex 6X29Fi Turn value at 20% of
breaking force 52
degrees/rope lay
Nominal rope lay length
(NRD = Nominal Rope 6.5 x NRD
Diameter)
Discard Criteria Refer to ISO 4309:1990

Standard JIS G. 3525

Warning : Hyflex 6x29Fi in Langs lay must only be used in applications


where both ends are unable to rotate.

39
CUSTOMER SPREAD

RUSSIA

EUROPE
HULL, UK KAZAKHSTAN
AZERBAIJAN
USA

BWWR CHINA
HOUSTON
IRAQ
ALGERIA PAKISTAN
JORDAN
MAURITANIA
EGYPT
QATAR INDIA
MUMBAI
SAUDI ARABIA
GHANA KUWAIT

NIGERIA OMAN
SUDAN YEMEN
UAE
KENYA
ZAMBIA
ANGOLA TANZANIA SINGAPORE
BRAZIL JAKARTA
ZIMBABWE
MOZAMBIQUE
PERU
NAMIBIA AFRICA

SOUTH AFRICA

FREMANTLE

SYDNEY

41
FISHING ROPES
The global success of Brunton Wolf Ropes is manufactures the new generation compacted
based on an uncompromising commitment to fishing ropes that have higher breaking loads
quality and product development which has been and give better performances. The group also
driven by a dynamic and technically demanding produces plastic valley filled fishing ropes that
marketplace. are in high demand at various fishing harbours
in the world. Another success story in fishing
State of the art ISO 9001 certified manufacturing ropes has been the launch of combination fishing
facilities and tight process control from steel ropes. This superior design has attracted many
making to rod manufacture and through to fishing companies to use this rope and save cost
finished wire rope ensures consistently high and also get longer life. We also have the
quality in the finished Fishing Rope. capability of manufacturing fishing ropes with
steel cores and ropes with equivalent to galfan
Brunton Wolf manufactures fishing ropes in
galvanised coating for deep sea trawling and long
different constructions for trawlers and small
voyages. Further, this group manufactures fishing
fishing boats. It not only manufactures fishing
ropes with plastic impregnated core and fully
ropes having a wide diameter range but also has
plasticated fishing ropes.
different options with respect to constructions,
galvanization and cores. Brunton Wolf also

43
TYPICAL APPLICATIONS
619S
Typical Construction
6x19S(9-9-1) – CFS
SURFACE TRAWL BOTTOM TRAWL
Drawn Galvanized, Right Hand or Left Hand Ordinary Lay
Warp (Mooring Rope)
6 x 19S
Hand Rope
6 x 19S
Warp
DIA GAL LUBE ID LOAD 6 x 19S
CHECK CHECK CHECK CHECK CHECK

Pursing Rope
6 x 19S

l Specifically produced for ultimate wear & abrasion resistance.

l Superior quality galvanization for extra life.


FISHING ROPES MINIMUM BREAKING FORCE
l Petroleum based lubricant for superior corrosion resistance – NOM. GALVANISED AND UNGALVANISED
APPROX.
Luberite. ROPE
MASS ROPE GRADE
DIA.
kg/100m
l Unique Identification Tag symbolises usage of original Brunton mm 1570 N/mm2 1770 N/mm2 1960 N/mm2
Wolf product. kN TONNES kN TONNES kN TONNES
FC CWR FC CWR FC CWR FC CWR FC CWR FC CWR FC CWR
l Customised coloured strand in case of customer requirements.
12 53.5 59.0 75.0 81.0 7.65 8.26 84.5 91 8.61 9.3 93.0 101 9.48 10.3
l Polypropylene core for flexibility wherever required. 13 62.8 69.2 88.0 95 9.0 9.7 99 107 10.11 10.9 110 118 11.21 12.1

l Steel core for increased strength and prevention of crushing on 14 73 80.3 102 110 10.4 11.2 115 124 11.72 12.6 127 137 12.95 14.0
16 95.5 105 133 144 13.6 14.7 150 162 15.31 16.5 166 179 16.92 18.2
the winch drum.
18 121 133 168 181 17.2 18.5 190 205 19.38 20.9 210 227 21.41 23.1
l Sample from each production batch is tested in order to conform 19 134 148 187 202 19.1 20.6 211 228 21.51 23.2 234 253 23.85 25.8
completely with customer specifications. 20 149 164 208 225 21.2 22.9 234 253 23.83 25.8 259 280 26.40 28.6
22 180 198 251 271 25.6 27.6 283 306 28.84 31.2 314 339 32.01 34.5
24 215 236 299 323 30.5 32.9 337 364 34.32 37.1 374 403 38.12 41.1
26 252 277 351 379 35.7 38.6 396 428 40.37 43.6 438 474 44.65 48.3
28 292 321 407 440 41.4 44.9 459 496 46.82 50.6 508 549 51.78 56.0
30 335 369 467 505 47.6 51.5 527 559 53.74 57.0 583 619 59.45 63.1
32 381 420 532 575 54.2 58.6 600 648 61.16 66.1 664 717 67.69 73.1
l Ropes of different constructions and specifications can be installed based on individual customer requirement and past experience.
l Brunton Wolf can supply higher than usual galvanization requirements as per specific customers’ requirements.

619S

45
TYPICAL APPLICATIONS
626WS Typical Construction
6 x 26WS (10-5+5-5-1) COMPACTED SURFACE TRAWL BOTTOM TRAWL

Warp (Mooring Rope)


6 x 19S
Hand Rope
6 x 19S
Warp
DIA GAL LUBE ID LOAD 6 x 19S
CHECK CHECK CHECK CHECK CHECK

Pursing Rope
6 x 19S

l Specifically produced for ultimate wear resistance

l Superior quality galvanization for extra life


FISHING ROPES MINIMUM BREAKING
l Petroleum based lubricant for superior corrosion resistance NOM. ROPE APPROX. MASS FORCE
DIA Kg./100m
l Unique Identification Tag symbolises usage of original Usha Martin POLY CORE CWR
product mm POLY CORE CWR kN kN

l Customised coloured strand in case of customer requirements 14.0 82 92 128.0 141.0


16.0 106 119 167.0 184.0
l Polypropylene core for flexibility wherever required 18.0 136 152 212.0 234.0
l Steel core for increased strength 20.0 167 186 261.0 290.0
22.0 203 226 316.0 352.0
l Greater resistance to crushing at crossover points
24.0 241 268 376.0 416.0
l Greater resistance to interference at the drum 26.0 283 316 442.0 495.0

l Sample from each production batch is tested in order to conform 28.0 331 367 512.0 563.0
30.0 380 423 588.0 657.0
completely with customer specifications
Dual Tensile – outer wires: 1570 N/mm2
l Increased abrasion resistance resulting from the unique inner wires: 2160 N/mm2
compaction process All intermediate sizes are also available and all the above ropes are galvanised only

l High fatigue life due to compaction

626WS

47
TYPICAL APPLICATIONS

624 & 624S Typical Construction


6 x 24 (15/9-FC) & 6 x 24S (12-12-FC) SURFACE TRAWL BOTTOM TRAWL

Warp (Mooring Rope)


6 x 19S
Hand Rope
6 x 19S
Warp
DIA GAL LUBE ID LOAD 6 x 19S
CHECK CHECK CHECK CHECK CHECK

Pursing Rope
6 x 19S

l Specifically produced for ultimate wear & abrasion resistance.

l Superior quality galvanization for extra life.


FISHING ROPES MINIMUM BREAKING
NOM. APPROX. FORCE
l Petroleum based lubricant for superior corrosion resistance – ROPE MASS
Luberite. DIA Kg./100m 1420 N/mm2 1570 N/mm2 1770 N/mm2
mm FIBRE CORE kN kN kN
l Unique Identification Tag symbolises usage of original Brunton
8.00 19.7 25.4 28.1 31.7
Wolf product.
9.00 24.9 32.2 35.6 40.1
l Customised coloured strand in case of customer requirements. 10.00 30.8 39.8 44 49.6
11.00 37.3 48.1 53.2 60
l Polypropylene core for flexibility wherever required.
12.00 44.4 57.3 63.3 71.4
l Steel core for increased strength and prevention of crushing on 13.00 52.1 67.2 74.3 83.8
the winch drum. 14.00 60.4 77.9 86.2 97.1
16.00 78.8 102 113 126.9
l Sample from each production batch is tested in order to conform 18.00 99.8 129 142 160.6
completely with customer specifications. 19.00 111 144 159 178.9
20.00 123 159 176 198.2
22.00 149 192 213 239.9
24.00 177 229 253 285.5
26.00 208 269 297 335
28.00 241 312 345 388.6
32.00 315 407 450 507.5
Note: All intermediate sizes are also available and all the above ropes are
galvanised only

6 x 24 (15/9-FC)

6 x 24S (12-12-FC)

49
619S 619S & 626WS
Typical Construction
Typical Construction
6xK19S (1-9-9) IWRC & 6xK26WS (1-5-5+5-10) IWRC
6x19S(1-9-9) – IWRC
COMPACTED STRAND PLASTIC COATED IWRC

DIA GAL LUBE ID LOAD DIA GAL LUBE ID LOAD


CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK

NOM. ROPE APPROX. MINIMUM BREAKING NOM. ROPE APPROX. MINIMUM BREAKING
DIA MASS FORCE DIA MASS FORCE

mm Kg./m kN Tonnes mm Kg./m kN Tonnes


14 0.80 110 11.2 14 0.88 139 14.1
16 1.05 144 14.7 16 1.15 182 18.5
6xK19S (1-9-9) IWRC
18 1.33 182 18.6 18 1.48 233 23.7
20 1.64 224 22.9 20 1.82 288 29.4
22 1.98 270 27.6 22 2.21 349 35.6
24 2.37 323 32.9 24 2.64 417 42.5
6x19S(1-9-9) 26 2.77 379 38.7 26 3.00 450 45.9
28 3.21 439 44.8 28 3.33 528 53.8
30 3.70 506 51.6 30 3.81 604 61.5
32 4.20 573 58.5 32 4.39 695 70.8
6xK26WS (1-5-5+5-10) IWRC 36 5.30 847 86.4

619S & 626WS 619S & 626WS


Typical Construction Typical Construction
6xK19S (1-9-9) IWRC & 6xK26WS (1-5-5+5-10) IWRC 6xK19S (1-9-9) IWRC & 6xK26WS (1-5-5+5-10) IWRC
COMPACTED COMPACTED – FULLY PLASTIC COATED

NOM. ROPE APPROX. MINIMUM BREAKING NOM. ROPE APPROX. MINIMUM BREAKING
DIA MASS FORCE DIA MASS FORCE

mm Kg./m kN Tonnes mm Kg./m kN Tonnes


14 0.88 139 14.1 24 2.77 417 42.5
16 1.15 182 18.5 26 3.15 450 45.9
18 1.48 233 23.7 28 3.49 528 53.8
6xK19S (1-9-9) IWRC
6xK19S (1-9-9) IWRC 20 1.82 288 29.4 30 4.00 604 61.5
22 2.21 349 35.6 32 4.60 695 70.8
24 2.64 417 42.5 36 5.60 847 86.4
26 3.00 450 45.9
28 3.33 528 53.8
30 3.81 604 61.5
32 4.39 695 70.8
36 5.30 847 86.4
6xK26WS (1-5-5+5-10) IWRC

6xK26WS (1-5-5+5-10)

51
SOME OF THE
CUSTOMERS THAT
THIS GROUP SERVES...

53
ELEVATOR ROPES
No other application of steel wire ropes demands Today, the group is actively working with Original
such close manufacturing tolerances and such Equipment Manufacturers like Otis, Schindler,
high quality in materials as the elevator industry. Kone, Thyssen Krupp, Mitsubishi, Fujitec for a
No other industry demands such high safety wide range of elevator models that each one of
factors. them manufactures. In addition to having
contracts with them in many countries, our
Brunton Wolf is always striving to improve on
elevator ropes are very popular with big elevator
these standards and offer a complete range of
service companies throughout the world. Our
elevator/lift ropes. These ropes are designed to
capacity to cater to them with all types of ropes
satisfy most OEM specifications and are available
in various constructions and cores has made this
for main suspension, governor and compensating
whole group a very popular choice for the OEMs
duties.
and the service companies. Furthermore, this
We not only act as suppliers but also work closely group takes pride to have the widest logistics
with our customers in their endeavour to deliver infrastructure in the form of stocking points of
the highest quality standards, better durability its own and that of the dealer networks in the
and longer service life. world. We are also equipped with the experience
Fatigue tests and on load tests on our ropes have of having the customers served with cut to
demonstrated that they are far superior than the length elevator ropes for distribution to the
comparative industry standards. different sites.

We operate a Quality System in accordance


with ISO 9001 and have complete control of
manufacturing process from wire to the
finished rope.

55
8X19S – NFC Typical Construction
8X19S(9-9-1) – NFC 8X19 CLASS Typical Construction
8 x 19S (9-9-1) + IWRC

STEEL CORE
8 x 25F (12-6F-6-1) + IWRC
8 x 19W (6+6-6-1) + IWRC

GOVERNOR ROPES Preferred Rope Construction


NOMINAL ROPE APPROX. MINIMUM BREAKING 8-strand wire rope with
DIAMETER WEIGHT/MASS LOAD/FORCE 1770 N/mm2
l Seale
inch mm lbs/100ft kg/100m 1000 lbs kN
1/4 6 8.4 12.5 4.4 19.6 l Filler or
7 12.1 18.0 6.6 29.5
l Warrington strand construction and a Steel
5/16 8 14.9 22.1 7.8 34.8
Core (IWRC) at the centre 8 x 19S (9-9-1) + IWRC 8 x 25F (12-6F-6-1) + IWRC
10 23.7 35.2 12.2 54.4
6x19 Classification
+ Fibre core (NFC) 15/32 12 33.5 49.8 17.6 78.3 n Very Good Bend Fatigue values
n Very Good Elongation properties
NOMINAL ROPE APPROX. MINIMUM BREAKING n Better Crushing resistance
DIAMETER WEIGHT/MASS LOAD/FORCE 1770 N/mm2

inch mm lbs/100ft kg/100m 1000 lbs kN


n Better Contact on drum and sheaves
5/16 8 14.9 22.2 6.3 28.1
3/8 9.5 20.8 31.0 8.9 39.8 Table as per ISO 4344
8 x 19W (6+6-6-1) + IWRC
7/16 11 28.2 42.0 12.0 53.2
8x19 S+ Fibre core (NFC) 1/2 12.7 37.6 56.0 16.1 71.5 Minimum Breaking Force
#Equiv.
Nominal Rope Grade
Nominal Approx.
Rope
Rope Mass Dual Tensile Single Tensile
Diameter
Diameter
*1180/1770 1370/1770 **1570/1770 1570 1770
mm in. kg/100m kN kN kN kN kN
8 5/16 26.0 33.6 35.8 38.0 35.8 40.3
9 33.0 42.5 45.3 48.2 45.3 51.0
HOIST & COMPENSATING ROPES
9.5 3/8 36.7 47.4 50.4 53.7 50.4 56.9
NOMINAL ROPE APPROX. MINIMUM BREAKING LOAD/
F819S-FE TRAC DIAMETER WEIGHT/MASS FORCE FOR 1180 / 1770 N/mm2 10 40.7 52.5 55.9 59.5 55.9 63.0
11 7/16 49.2 63.5 67.6 71.9 67.6 76.2
inch mm lbs/100ft kg/100m 1000 lbs kN
12 58.6 75.6 80.5 85.6 80.5 90.7
1/4 6.4 9.0 13.4 3.6 16.1
12.7 1/2 65.6 84.7 90.1 95.9 90.1 102
5/16 8.0 14.0 20.8 5.6 25.0
13 68.8 88.7 94.5 100 94.5 106
3/8 9.5 20.0 29.8 8.2 36.5
14 79.8 102 110 117 110 124
7/16 11.1 28.0 41.7 11.0 49.0
15 91.6 118 126 134 126 142
1/2 12.7 36.0 53.6 14.5 64.6
16 5/8 104 134 143 152 143 161
8x19 Classification 9/16 14.3 46.0 68.4 18.5 82.4
18 132 170 181 193 181 204
+ Fibre core (NFC) 5/8 16.0 57.0 84.8 23.0 102.4
19 3/4 147 190 202 215 202 227
3/4 19.1 82.0 122.0 32.0 142.4
20 163 210 224 238 224 252
22 7/8 197 254 271 288 271 305

Note : Rope sizes and breaking force not shown in the table, may be available on request and prior confirmation.
# Equivalent Nominal Rope Diameter ('inch') is for reference only as the same has been superseded by metric units (mm)
* 1180 / 1770 rope grade is equivalent to Traction steel grade, 1370/1770 may also be used
** 1570 / 1770 rope grade is equivalent to EHS steel grade

57
8X19 CLASS Typical Construction
8 x 19S (9-9-1) + FC 8X19 CLASS Typical Construction

FIBRE CORE COMBINATION CORE


8 x 25F (12-6F-6-1) + FC 8 x 19S (9-9-1) + IWRC
8 x 19W (6+6-6-1) + FC

Preferred Rope Construction Preferred Rope Construction


8-strand wire rope with 8-strand wire rope with
l Seale l Seale

l Filler or l Filler or

l Warrington strand construction l Warrington strand construction


and a Fibre Core at the centre 8 x 19S (9-9-1) + FC 8 x 25F (12-6F-6-1) + FC and a Steel Core (IWRC) at the centre
n Most frequently used worldwide n Very Good Bend Fatigue values
n Good Bend Fatigue due to smaller wires n Very Good Elongation properties
n Good Elongation properties n Better Crushing resistance
n Better Contact on drum and sheaves n Better Contact on drum and sheaves

8 x 19W (6+6-6-1) + FC
Table as per ISO 4344 NOM. ROPE APPROX. MASS
MINIMUM BREAKING FORCE (KN)
DIA Kg./100m
Minimum Breaking Force
#Equiv. mm STEEL CORE (CFN) 1570 or 1370 / 1770 N/mm2
Nominal Rope Grade
Nominal Approx. 6.5 16.10 24.70
Rope
Rope Mass Dual Tensile Single Tensile
Diameter 8 24.00 36.20
Diameter
*1180/1770 1370/1770 **1570/1770 1570 1770 9 30.70 46.00
mm in. kg/100m kN kN kN kN kN 10 38.50 57.60
8 5/16 26.0 33.6 35.8 38.0 35.8 40.3 11 46.60 69.90
9 33.0 42.5 45.3 48.2 45.3 51.0 12 55.10 82.70
9.5 3/8 36.7 47.4 50.4 53.7 50.4 56.9 13 65.60 98.20
8 x 19S (9-9-1) + IWRC
10 40.7 52.5 55.9 59.5 55.9 63.0 14 75.30 113.60
11 7/16 49.2 63.5 67.6 71.9 67.6 76.2 16 98.40 147.40
12 58.6 75.6 80.5 85.6 80.5 90.7 18 123.00 184.40
12.7 1/2 65.6 84.7 90.1 95.9 90.1 102 20 153.00 230.00
13 68.8 88.7 94.5 100 94.5 106
14 79.8 102 110 117 110 124
15 91.6 118 126 134 126 142
16 5/8 104 134 143 152 143 161
18 132 170 181 193 181 204
19 3/4 147 190 202 215 202 227
20 163 210 224 238 224 252
22 7/8 197 254 271 288 271 305

Note : Rope sizes and breaking force not shown in the table, may be available on request and prior confirmation.
# Equivalent Nominal Rope Diameter ('inch') is for reference only as the same has been superseded by metric units (mm)
* 1180 / 1770 rope grade is equivalent to Traction steel grade, 1370/1770 may also be used
** 1570 / 1770 rope grade is equivalent to EHS steel grade

59
ROPE BEHAVIOUR OF SAFETY INFORMATION
1/2" 8X19S-NFC l Wire rope will fail if worn out, shock loaded,
overloaded, misused, damaged, improperly
l Use the correct design factor for the
application.
when submitted to bending fatigue & tension. maintained or abused.
l Inform yourself : Read and understand the
Typical values for Stretch and Diameter reduction
l Always inspect wire rope for wear, damage or machinery manufacturers handbook and
abuse before use. guidance from the wire rope manufacturer.
Total Stretch Constructional Stretch
0.30 1.00 l Never use a wire rope which is worn out, l Refer to applicable directives, regulations,
0.90 damaged, corroded or abused. standards and codes concerning inspection,
0.25
0.80
examination and rope removal criteria.
l Never overload or shock load a wire rope.
0.70
0.20

% Stretch
0.60
% Stretch

All statements, technical information and recommendations contained herein are believed to be reliable, but no guarantee is given as to their
0.15 0.50 accuracy and/or completeness. The user must determine the suitability of the product for his own particular purpose, either alone or in combination
0.40 with other products and shall assume all risk and liability in connection therewith.
0.10 Whilst every attempt has been made to ensure accuracy in the content of the tables, the information contained in this catalogue does not form
0.30
any part of a contract.
0.20
0.05
0.10

0.00
0 150 250 350 450 550 650
0.00 METRIC – IMPERIAL DIAMETER CONVERSION
0 10 20 30 40 50
Number of Fatigue Cycles ( x 1000) % of Min Breaking Force in. mm. in. mm. in. mm. in. mm. in. mm. in. mm.

Rope Diameter Reduction Under Tension Rope Diameter Reduction Under Fatigue Cycles
5 /32 3.97 1 /2 12.7 15 /16 23.8 11/2 38.1 21/2 63.5 41/4 108.0
4.50 4.50 3 /16 4.76 9/16 14.3 1 25.4 15/16 41.3 23/4 69.9 41/2 114.3
4.00 4.00 7/32 5.56 5 /8 15.9 1 /16
1 27.0 1 /43 44.5 3 76.2 4 /4
3 120.7
% Rope Dia over Nominal

% Rope Dia over Nominal

3.50 3.50
1 /4 6.35 11 /16 17.5 11/8 28.6 17/8 47.6 31/4 82.6 5 127.0
3.00 3.00
5 /16 7.94 3 /4 19.0 13/16 30.2 2 50.8 31/2 88.9
3 /8 9.53 13 /16 20.6 11/4 31.8 21/8 54.0 33/4 95.3
2.50 2.50
7 /16 11.1 7 /8 22.2 1 /8
3 34.9 2 /41 57.2 4 101.6
2.00 2.00

1.50 1.50

1.00 1.00
CONVERSION TABLE
0.50 0.50 Length 1m = 1000 mm = 3,281ft = 39,37 inch
Nominal Rope Diameter Nominal Rope Diameter
0.00 0.00
Force 1kN = 101,97kp = 0,10197 t metric-f = 224lbs-f
0 10 20 30 40 0 75 150 225 300 375 450 525 Tensile Strength 1N/mm2 = 0,10197 kp/mm2 = 145,04 p.s.i. = 10 bar
% of Min. Breaking Force Number of Fatigue Cycles (x 1000) Cross Section 1 mm2 = 0,00155 sq.inch
Weight 1 metric t = 1000 kg = 1,102 short t = 0,9842 long t = 2204,6 lbs
Weight per
Length Unit 1 kg/m = 0,672 lbs/ft

KEY TO ABBREVIATIONS
K Compacted CWS Wire Strand Core
P/PI Full Plastic Impregnation of the Steel Core CWR Wire Rope Core
S Seale Construction CFS Core man made fibre (Poly)
W Warrington Construction CWRP Core Strand closed parallel with outer
SW Seale Warrington Construction strands of rope

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