VICKERS®

Proportional Valves

Proportional Directional Valves

Without Feed Back
K(A)D/TG4V-5, 3* Series
KAD/TG4V-5KAD/TG4V-5
A range of proportional directional and
Typical Section throttle valves with control amplifiers built
KTG4V-5 directly on, and prewired to, the valves.
Factory-set adjustments of gain, spool
deadband compensation, dither and
offset ensure high repeatability
valve-to-valve.

The only electrical inputs required are

power supply (24V) and a voltage
command signal of "10V. Electrical
connections are via a standard 7-pin
plug.

A monitor point allows the function of

the amplifier to be checked. Ramp
functions, if required, must be
generated externally.

Features and Benefits

D Factory-sealed adjustments
increase valve-to-valve accuracy
General Description Additionally, both of these valve types D Valve and amplifier selected,
can be supplied with or without an ordered, delivered and installed as a
Vickers proportional valves shown in
integral amplifier built directly onto the performance-tested package
this catalog are designed to provide a
valve. D Standard 24V DC supply with wide
controlled oil flow in proportion to a
tolerance band
command signal. They are available in KD/TG4V-5 D Standard "10V DC command
two types, firstly a double solenoid This version is supplied without the signals
version that will provide reversible flow integral amplifier. D Installation wiring reduced and
and return to an actuator, and
Features and Benefits simplified
secondly a single solenoid version that
D Wide range of spool and flow rate D Standard 7-pin connector
provides a single direction of flow.
options D LED status indication and monitor
Hydrostats are available for load
D Supported by amplifiers and point help troubleshooting
compensation and if flow
auxiliary function modules from the D Simple valve removal and
enhancement is required for the single
Vickers range replacement for service
solenoid version, parallel flow path
D Electronic feedback LVDT ensures D Vibration and shock tested
modules are available that will boost
accurate speed control D Supported by auxiliary function
the flow capacity to nearly twice that of
D Current feedback provides inherent modules
the standard valve.
protection from electrical
interference
D Vibration and shock tested

This product has been designed and tested to meet specific standards outlined in the European Electromagnetic
Compatibility Directive (EMC) 89/336/EEC, amended by 91/263/EEC, 92/31/EEC and 93/68/EEC, article 5. For
instructions on installation requirements to achieve effective protection levels, see this leaflet, the Installation
Wiring Practices for Vickers Electronic Products leaflet 2468 and leaflet 02-123931A which is packed with every
KA valve. Wiring practices relevant to this Directive are indicated by Electromagnetic Compatibility (EMC).

Rev. 10/97 GB–2452

Functional Symbols

Model Types KADG4V-5 Available Spools for K(A)DG4V-5

2C**N, meter-in/meter-out

7-pin
plug

2C65S, meter-out only

33C**N, meter-in/meter-out
P T A B L

Model Types KDG4V-5

Available Spools for K(A)TG4V-5

2B**N, meter-in/meter-out

P T A B L

Model Types KATG4V-5 Model Types KTG4V-5

7-pin
plug

P T A B L P T A B L
Model Code

1 2 3 4 5 6 7 8

1 Series type designator 4 Solenoid energization identity 8 Design number, 30 series

A = Integral amplifier V = Solenoid “A” is at port “A” end and Subject to change. Installation
Omit for non-integral amplifier solenoid “B” at port “B” end, dimensions unaltered for design
independent of spool type numbers 30 to 39 inclusive.
2 Control type Blank = US ANSI B93.9 standard
D = Directional valve requiring solenoid “A”
T = Throttle valve energization to connect P to A
and solenoid “B” to connect
P to B Solenoid plugs
3 Spool type KD/TG4V valves only
See “Functional Symbols” on previous To be ordered separately.
5 Solenoid electrical connector
page 710775, for black plugs, marked B
U = ISO 4400/DIN 43650,
710776, for gray plugs, marked A
Flow rating and metering non-integral amplifier type
∆p = 5 bar (72 psi) per metering flow only
path, e.g. B to T F = Flying lead, integral
amplifier type only
Spools for K(A)TG valves
2B30N = 30 L/min (7.9 USgpm)
2B50N = 50 L/min (13.2 USgpm) 6 Electrical connection
(KA valves only)
2B70N = 70 L/min (18.5 USgpm)
PD7 = 7-pin connector with
Symmetric spools for K(A)DG valves plastic plug
2C30N = 30 L/min (7.9 USgpm) See warning note below
2C50N = 50 L/min (13.2 USgpm)
2C65S = 65 L/min (17.2 USgpm) 7 Port T limit code
33C30N = 30 L/min (7.9 USgpm)
6 = For 2C**S spools
33C50N = 50 L/min (13.2 USgpm)
7 = For all other spools
Asymmetric spools for K(A)DG valves
2C50N25 = 50 L/min (13.2 USgpm)
“A” port flow
25 L/min (6.6 USgpm)
“B” port flow

Warning
To conform to the EC Electromagnetic Compatibility Directive (EMC) the valve with integral amplifiers must be fitted
with a metal 7-pin plug. The screen of the cable must be securely connected to the shell of the metal connector. A
suitable IP67 rated connector is available from Vickers, part no. 934939. This must be tightened with a torque of
2-2,5 Nm (1.5-2.0 lbf-ft) to achieve the IP67 rating. Alternatively a non IP67 rated connector is available from
ITT-Cannon, part no.CA 06 COM-E 14S A7 S.
The plastic plug, part number 694534, is only suitable for use in a sealed electromagnetic environment or outside of
the European Community.
Operating Data

Performance data is typical with fluid at 36 cSt (168 SUS) and 50_C (122_F) while using the basic Vickers power amplifier.

KD/TG4V-5 and KAD/TG4V-5 Valves

Relative duty factor Continuous rating (ED = 100%)
Type of protection, with electrical plugs fitted correctly IEC 144, Class IP65
Hysteresis, with flow through P-A-B-T, <8% of rated flow
∆p = 5 bar (72 psi) per metering path e.g. P-A
Step input response, with flow through P-A-B-T,
∆p = 5 bar (72 psi) per metering path e.g. P-A
Required flow step: Time to reach 90% of required step:
0 to 100% 75 ms (0.075s)
100% to 0 50 ms (0.050s)
+90 to –90% (KADG4V-5 only) 80 ms (0.080s)
Mass: KDG4V-5 6,8 kg (15.00 lb) approx.
KADG4V-5 7,2 kg (15.90 lb) approx.
KTG4V-5 5,3 kg (11.70 lb) approx.
KATG4V-5 5,7 kg (12.60 lb) approx.

KD/TG4V-5 Valves
Max. current, at 50_C (122_F) ambient:
Coil type G 3,5A
Coil type GP 3,0A
Coil type H 1,6A
Coil type HA 0,94A
Coil resistance, at 20_C (68_F):
Coil type G 1,68Ω
Coil type GP −
Coil type H 7,7Ω
Coil type HA 23,5Ω
Coil inductance at 1000 Hz & 150 mV:
Coil type G 8 mH
Coil type GP –
Coil type H 38 mH
Coil type HA 114 mH
Repeatability, valve-to-valve Optimized by adjustment of deadband, gain and ramp
potentiometers on associated Vickers amplifier
Supporting products:
Eurocard amplifier EEA-PAM-525-*-32
Power supply EEA-PSU-704-*-20
KAD/TG4V-5 Valves with Integral Amplifiers
Power supply 24V DC (21V to 36V including 10% peak-to-peak max. ripple)
max. current 3A
Command signal 0 to +10V DC, or 0 to –10V DC, or –10V to +10V DC
Input impedance 47 kΩ
7-pin plug connector
Pin connections: A Power supply +ve
B Power 0V
C Signal 0V
D +ve voltage command signal
E –ve voltage command signal
F Monitor output
G Protective ground
Electro-magnetic compatibility (EMC):
Emission (10 v/m) EN 50081-2
Immunity (10 v/m) EN 50082-2
See “Warning” note regarding EMC on page 11.
Gain adjustment 25 to 125%
Zero adjustment "18%
Factory set adjustments Deadband, gain, dither and offset
Monitor point signal 0,5V per amp solenoid current
Output impedance 10 kΩ
Power stage PWM frequency 2 kHz nominal
Repeatability, valve-to-valve (at factory settings):
Flow gain at 100% command signal v5%
Protection:
Electrical Reverse polarity protected
Mechanical IEC 144, Class IP65
Relative humidity 85 to 95% at 20 to 70_C (68 to 158_F)
Supporting products:
Auxiliary electronic modules (DIN-rail mounting):
EHA-CON-201-A-2* signal converter
EHD-DSG-201-A-1* command signal generator
EHA-RMP-201-A-2* ramp generator
EHA-PID-201-A-2* PID controller
Subplates, size 05
Mounting bolts
Note: If not using Vickers recommended bolt kits, bolts must
be to ISO 898 grade 12.9 or stronger.

This product has been designed and tested to meet specific standards outlined in the European
Electromagnetic Compatibility Directive (EMC) 89/336/EEC, amended by 91/263/EEC, 92/31/EEC and
93/68/EEC, article 5. For instructions on installation requirements to achieve effective protection levels, see this
leaflet and the Installation Wiring Practices for Vickers Electronic Products leaflet 2468 and leaflet 02-123931A
which is packed with every KA valve.. Wiring practices relevant to this Directive are indicated by
Electromagnetic Compatibility (EMC).
 Maximum Pressures, bar (psi)

Model Port L condition s Ports P, A & B T Ls

K(A)DG4V-5-**C**N-Z-(V)M-U1-H7 Externally drained 315 (4567) 210 (3000) 10 (145)
All K(A)DG4V-5 models Blocked by mating surface 315 (4567) 160 (2320) 160 (2320)
K(A)TG4V-5
( ) Externally drained 210 (3000) 10 (145)
Blocked by mating surface 315
31 (4
(4567)
6 ) 160 (2320) 160 (2320)
s If port T pressure will not exceed 160 bar (2320 psi), port L need not be connected to tank.

Minimum Recommended Flow Rates

For spool types 2C and 33C Valve size/spool code Min. flow rate:
∆p = 10 bar ((145 psi)) for looped flow L/min in3/min
P B T (or
P-A-B-T ( P-B-A-T).
P B T)
K(A)DG4V-5-**C30N 1,5 91
K(A)DG4V-5-**C50N 2,5 152
K(A)DG4V-5-**C65S 3,0 182

Power Capacity Envelopes

Single Solenoid Models:
K(A)TG4V-5
Spool types as noted
Single Flow Path (A) B Looped Flow Path A B
P to B P to B plus A to T
P (T) P T

psi bar psi bar

4500 315 315
4500
300 300
4000 4000
Valve pressure drop

Valve pressure drop

**B50N **B50N
3000 200 3000 200

2000 2000
100 100
1000 1000 **B30N
**B30N

0 0
0 20 40 60 L/min 0 20 40 60 80 L/min

0 4 8 12 16 USgpm 0 5 10 15 20 USgpm
Flow rate Flow rate
Single Solenoid Models: psi bar
K(A)TG4V-5 4500 315
300
4000
Parallel Flow Path Max. system pressure =

Valve pressure drop

A B
max. pressure for port T: 210 bar (3000 psi)
P to B and A to T using 3000
P T 200
parallel flow path module:
KDGMA-5-616877-10Rn or **B50N
2000
KDGMA-5-02-139150-10Sn 100
1000

0
0 20 40 60 80 90 L/min

n See catalog 2336, “Subplates and Auxiliary

0 4 8 12 16 20 24 USgpm
Connection Plates, Size 05”.
Flow rate

Double Solenoid Models:

K(A)DG4V-5
Spool types as noted
Single Flow Path A (B) (A) B Looped Flow Path A B A B
P to A, or P to B or P to A (or B) plus B (or A) to T or
P (T) P (T) P T P T
psi bar psi bar
4500 315 315
4500
300 300
4000 4000
Valve pressure drop

Valve pressure drop

**C50N **C50N
3000 200 3000 200

2000 2000
2C65S
100 100
1000 1000 **C30N
**C30N

0 0
0 20 40 60 L/min 0 20 40 60 80 90 L/min

0 4 8 12 16 USgpm 0 5 10 15 20 22 USgpm
Flow rate Flow rate

Frequency Response
0

–3

–6

–9 135_

90_

45_
0
1 2 3 4 5 6 7 8 10 20 30
Frequency (Hz)
Flow Gain
Single Solenoid Models, K(A)TG4V-5

Single Flow Path

P to B
(A) B
Spool types **B30N Spool types **B50N
P (T)

USgpm L/min

USgpm L/min 16 60
14
50 50
12 12
40 10 40

Flow rate
10
8 8
30 30
Flow rate

6 6
20 20
4 4
10 10
2 2
s s
0 0
0 20 40 60 80 100 0 20 40 60 80 100
Command signal (% of max.) Command signal (% of max.)

Parallel Flow Paths A B Spool types **B50N

P to B and A to T using
P T
parallel flow path module:
USgpm L/min
KDGMA-5-616877-10Rn or
22
KDGMA-5-02-139150-10Sn 80
20
Maximum system pressures for this configuration:
18 70
With “L” port externally drained . . . . 210 bar (3000 psi)
With “L” port blocked . . . . . . . . . . . . . 160 bar (2320 psi) 16 60
14
50
12
Flow rate

40
10

8 30

6
20
4
10
2
s
0
0 20 40 60 80 100
Command signal (% of max.)

s Curves shown are for spool types “2”. These points will vary from valve
to valve, but can be adjusted using the deadband compensation feature
of the drive amplifier.
For spool types “33” the curves are similar but flow starts at slightly
higher command signals.
Flow Gain
Double Solenoid Models, K(A)DG4V-5

A (B) (A) B Looped Flow Paths A B A B

Single Flow Path
P to A, or P to B or P to A (or B), plus B (or A) to T or
P (T) P (T) P T P T
Spool types **C30N Spool types **C30N

USgpm L/min USgpm L/min

50 50
12 12
40 40
10 10
Flow rate

Flow rate
8 30 8 30
6 6
20 20
4 4
10 10
2 2
s s
0 0
0 20 40 60 80 100 0 20 40 60 80 100
Command signal (% of max.) Command signal (% of max.)

Spool types **C50N Spool types **C50N

USgpm L/min USgpm L/min

16 60 16 60
14 14
50 50
12 12
10 40 10 40
Flow rate
Flow rate

8 8
30 30
6 6
20 20
4 4
10 10
2 2
s s
0 0
0 20 40 60 80 100 0 20 40 60 80 100
Command signal (% of max.) Command signal (% of max.)

Spool type 2C65S

USgpm L/min
22 80
20
70
18
16 60
14
50
12
Flow rate

10 40

8
30
6
20
4
10
2
s
0
0 20 40 60 80 100
Command signal (% of max.)
s Curves shown are for spool types “2”. These points will vary from valve to
valve, but can be adjusted using the deadband compensation feature of the
drive amplifier.
For spool types “33” the curves are similar but flow starts at slightly higher
command signals.
Electrical Block Diagram

Command Signals and Outputs

7-pin plug Flow

Pin D Pin E di
direction
i

Positive 0V P to A
0V Negative
UD - UE = Positive
Negative 0V P to B
0V Positive
UD - UE = Negative

KADG4V-5 and KATG4V-5

Wiring 7-pin plug connections

Solenoid drive 2
Connections must be made via the 7-pin +15V
+24V A
plug mounted on the amplifier. 0V
Power 0V B
Recommended cable sizes are: Signal 0V C
–15V
Power cables:
For 24V supply Monitor output F
Modulator
0,75 mm2 (18 AWG) up to 20m (65 ft)
Command
1,00 mm2 (17 AWG) up to 40m (130 ft) signal
Positive D
voltage
Signal cables: Negative E
(see table)
0,50 mm2 (20 AWG) Deadband

Screen: Gain
A suitable cable would have 7 cores, a Protective ground G
separate screen for the signal wires and Dither
an overall screen.
Valve envelope Solenoid drive 1

Warning
All power must be switched
off before connecting or
disconnecting any plugs.
Typical Connection Arrangements
KADG4V-5 and KATG4V-5

Wiring Connections for Valves with integral Amplifier

Outer
User panel Screen “KA” valve

Power +24V A
Supply
0V B
CJ
Inner screen
Demand 0V D or E
Signal
+/– 10V E or D Valve must
Drain wire be connected
Solenoid 0V G to ground via
Current subplate
Monitor Input F

Enclosure

0V must be Y Connector shell

connected
to ground

J Solenoid current monitor voltage (pin F) Y Note: In applications where the valve
will be referenced to the KA valve local must conform to European RFI/EMC
ground. A “local ground” (pin C) is regulations, the outer screen (shield) must
provided for optional use by differential be connected to the outer shell of the
input customer supplied electronics. 7-pin connector and the valve body must
be fastened to the earth ground. Proper
earth grounding practices must be
observed in this case, as any differences
Warning in command source and valve ground
potentials will result in a screen (shield)
Do not ground pin C. If the
ground loop.
local ground (pin C) is not used for
differential monitor electronics, do not use.
Read monitor pin F with respect to ground.

Warning
Electromagnetic Compatibility (EMC)

It is necessary to ensure that the valve is wired-up as above. For effective protection, the user
electrical cabinet, the valve subplate or manifold, and the cable screens should be connected to
efficient ground points. The metal 7-point connector, part no. 934939, should be used for the
integral amplifier.
In all cases, both valve and cable should be kept as far as possible from any sources of
electromagnetic radiation such as cables carrying heavy current, relays and certain kinds of
portable radio transmitters, etc. Difficult environments could mean that extra screening may b
necessary to avoid the interference.
It is important to connect the 0V lines as shown above. The multi-core cable should have at least
two screens to separate the demand signal and monitor output from the power lines.
Installation Dimensions in mm (in)

4 holes thru Ø 7 (0.275), c’bored 3rd angle

KDG4V-5 Ø 11 (0.43) to depth shown
projection
13 (0.51)
for plug 268 (10.55)
removal u
97 (3.82) Bleed
screw
both ends
106
(4.18) 30
(1.18)
88 76,5
(3.47) (3.01)
max. max.

s
21,5 (0.85)
Port B C
Fixing C 100,5 (3.96) Port AC
bolt 255 (10.04)
70 (2.76) 8 (0.32)
8 (0.32)
max. for solenoid removal
for solenoid 17 (0.67) for plain overrides
removal 37 (1.46) for type H overrides
u Electrical plug connections (without indicator light) to ISO 4400/DIN 43650. Solenoid and plug identities
Must be separately ordered by part number(s).
At port “A” end At port “B” end For
Part No Color Solenoid coil Cable gland
A B KDG4V-5-*C***(-*)-VM
710775 Black Solenoid B Pg. 11 B A KDG4V-5-*C***(-*)-M
710776 Gray Solenoid A Ø 6-10 (0.23-0.39 dia)
The cable entry can be repositioned at 90_ intervals form the position shown.
This is done by re-assembling the contact holder into the appropriate position
inside the plug connector housing.

4 holes thru Ø 7 (0.275), c’bored

KTG4V-5
Solenoid bleed Ø 11 (0.43) to depth shown
13 (0.51)
screw 203 (8.0) max.
for plug
removal u

97 (3.82)

106
(4.18)
88
76,5
(3.47)
(3.01)
max.
max.

21,5 (0.85)
30 (1.18)
17 (0.67) for plain 100,5 (3.96) Port A C
Fixing C
override
bolt Port B C
37 (1.46) for type 195 (7.66)
70 (2.76) H override 8 (0.32)
max. for solenoid
removal

u Electrical plug connections (without indicator light) to ISO 4400/DIN 43650.

Must be separately ordered by part number(s).
Part No Color Solenoid coil Cable gland For valve
710775 Black Solenoid B Pg. 11 KTG4V-5-*B***(-*)-M
710776 Gray Solenoid A Ø 6-10 (0.23-0.39 dia) KTG4V-5-*B***(-*)-VM
The cable entry can be repositioned at 90_ intervals from the position shown. s Mounting surface, seals supplied.
This is done by re-assembling the contact holder into the appropriate position For mating surface dimensions and subplate options, see catalog 2336.
inside the plug connector housing. For mounting bolt kit options see catalog 2314.
Installation Dimensions in mm (in)

KADG4V-5
Metal plug 934939
Cable outside diameter 8,0 to 10,5 (0.31 to 0.41) Must be used
for full EMC protection. See “Warning” note on page 11.

Plastic plug 694534

ÂÂ
ÂÂ
PG11. Cable maximum
outside diameter
11,0 (0.43)
ÂÂ
ÂÂ
ÂÂ
ÂÂ
Remove plug for
access to the gain
40,0 potentiometer
(1.6) 25,0 227,0 (8.9)
(1.0)

7-pin plug
Do not
remove 167,4
these (6.6) max.
plugs.

70,0
277,5 (10.9)
(2.76)
max.

See warning note on page 3 regarding the use of 7-pin plugs.

KATG4V-5

227,0 (8.90)

167,4
(6.6)
max.

217,0 (8.60)
Further Information

Hydraulic Fluids Temperatures

Materials and seals used in these For petroleum oil:
valves are compatible with: Min. . . . . . . . . . . . . . . . . . . –20°C (–4°F)
Anti-wear petroleum oils . . . . . . . . L-HM Max.* . . . . . . . . . . . . . . . . +70°C (158°F)
Non-alkyl based * To obtain optimum service life from both fluid and
phosphate esters . . . . . . . . . . . . . L-HFD hydraulic system, 65° C (150°F) normally is the
maximum temperature.
The extreme operating range is 500 to
13 cSt (270 to 70 SUS) but the For other fluids where limits are outside
recommended running range is 54 to those of petroleum oil, consult fluid
13 cSt (245 to 70 SUS). For further manufacturer or Vickers representative.
technical information about fluids see Whatever the actual temperature range,
Technical Information leaflet B-920 or ensure that viscosities stay within those
I-286-S. specified under “Hydraulic Fluids”.

Contamination Control Requirements Ambient for:

Recommendations on contamination Valves, including any feedback
control methods and the selection of transducers and integral amplifiers at full
products to control fluid condition are performance specification: –20 to +60_C
included in Vickers publication 9132 or (–4 to +140_F).
561, “Vickers Guide to Systemic Valves, as above, will operate at
Contamination Control”. The book also temperatures of 0 to –20_C (32 to –4_F)
includes information on the Vickers but with a reduced dynamic response.
concept of “ProActive Maintenance”. Storage:
The following recommendations are –25 to +85_C (–13 to +185_F)
based on ISO cleanliness levels at
2 mm, 5 mm and 15 mm. Eurocard electronics:
For products in this catalog the 0 to 50_C (32 to 122_F)
recommended levels are:
Up to 210 bar (3050 bar) . . . . . 18/16/13 Service Information
Above 210 bar (3050 bar) . . . . 17/15/12 The products from this range are preset
at the factory for optimum performance,
Installation and Start-up Guidelines disassembling critical items would
The proportional valves in this catalog destroy those settings. It is therefore
can be mounted in any attitude but it recommended that should any
may be necessary, in certain demanding mechanical or electronic repair be
applications, to ensure that the necessary they should be returned to the
solenoids are kept full of hydraulic fluid. nearest Vickers repair center. The
If this proves to be the case any products will be refurbished as
accumulated air can be bled from the necessary and retested to specification
solenoid bleed screws. This task is before return to you.
easier if the valve has been mounted Field repair is restricted to the
base downwards. Good installation replacement of the listed parts below.
practice dictates that the tank port, and Seal kit (KD/TG) . . . . . . . . . . . . . 565110
any drain port, are piped so as to keep Seal kit (KAD/TG) . . . . . . . . . 02-139127
the valve full of fluid once the system
start-up has been completed.