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Real Clean System I Manual v2.1 (Controller) - Real Tech

This document provides installation and operation instructions for the Real Clean System I, an automatic chemical cleaning system for water quality sensors. Key details include: - The system draws cleaning solution from its 1L storage container on a scheduled basis to clean the sensor flow cell. - Safety instructions and a 2-year warranty are provided. - Technical specifications outline the cleaning frequency, dimensions, materials, and operating conditions. - Installation instructions cover unpacking components, assembly, mounting the cabinet, and plumbing/electrical connections to the sensor and controller. - Configuration and operation using the Real Controller Pro interface are described.

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QUONTROL SAS
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© © All Rights Reserved
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0% found this document useful (0 votes)
548 views

Real Clean System I Manual v2.1 (Controller) - Real Tech

This document provides installation and operation instructions for the Real Clean System I, an automatic chemical cleaning system for water quality sensors. Key details include: - The system draws cleaning solution from its 1L storage container on a scheduled basis to clean the sensor flow cell. - Safety instructions and a 2-year warranty are provided. - Technical specifications outline the cleaning frequency, dimensions, materials, and operating conditions. - Installation instructions cover unpacking components, assembly, mounting the cabinet, and plumbing/electrical connections to the sensor and controller. - Configuration and operation using the Real Controller Pro interface are described.

Uploaded by

QUONTROL SAS
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 27

Real System Clean I v 2.

Real Tech Inc.


1150 Champlain Court
Whitby ON L1N 6K9
Canada
(905) 665-6888
[email protected]

Real Tech Inc. 1


Real System Clean I v 2.1

1 Contents
2 Overview _____________________________________________________________________________ 4
3 Safety and Warranty Registration __________________________________________________________ 5
3.1 Safety Instructions _________________________________________________________________ 5
3.2 Warranty Registration _______________________________________________________________ 5
4 Technical Specifications _________________________________________________________________ 6
5 Installation ____________________________________________________________________________ 6
5.1 Unpacking and Inspection ___________________________________________________________ 6
5.2 Assembly ________________________________________________________________________ 7
5.3 Mounting _________________________________________________________________________ 7
5.4 Plumbing _________________________________________________________________________ 8
5.4.1 Connecting a PL/GL UV-VIS Sensor _______________________________________________9
5.5 Electrical and Communication _______________________________________________________ 10
5.5.1 Connection to Real Controller____________________________________________________10
5.5.2 Connection to Real Controller Pro ________________________________________________10
6 Operation ___________________________________________________________________________ 11
7 Cleaning ____________________________________________________________________________ 12
8 Cleaning Configuration _________________________________________________________________ 13
8.1 Configuration with the Real Controller Pro ______________________________________________ 14
8.1.1 Add / Enable Real Clean with ML Sensor __________________________________________14
8.1.2 Add / Enable Real Clean with GL/PL Sensor ________________________________________16
8.1.3 Cleaning Controls _____________________________________________________________18
8.2 Configuration with the Real Controller _________________________________________________ 19
9 Maintenance _________________________________________________________________________ 24
10 Parts and Accessories _________________________________________________________________ 24
11 Cabinet Dimensions and Clearance _______________________________________________________ 25
12 Warranty ____________________________________________________________________________ 26

List of Tables

Table 1: Real Clean System Specifications ______________________________________________________6


Table 2: Items and quantity list for unpacking ____________________________________________________6
Table 3: Commercial cleaning solutions ________________________________________________________12
Table 4: Functions and configuration for Real Clean I System ______________________________________13
Table 5: Maintenance tasks and frequency for Real Clean system ___________________________________24
Table 6: Spare parts for Real Clean system_____________________________________________________24

Real Tech Inc. 2


Real System Clean I v 2.1

List of Illustrations

Figure 5.1: Wash bottle holder ________________________________________________________________7


Figure 5.2: Mounting cabinet _________________________________________________________________7
Figure 5.3: Sample bolt and washer for attachment ________________________________________________7
Figure 5.4: Real Clean system ports ___________________________________________________________8
Figure 5.5: Real Clean plumbing with Dual Feed __________________________________________________8
Figure 5.6: PL/GL UV-VIS sensor and Real Clean System I plumbing connections _______________________9
Figure 5.7: Real Clean system communication and power connections _______________________________10
Figure 7.1: Effective cleaning ________________________________________________________________12
Figure 7.2: Inadequate cleaning ______________________________________________________________12

Real Tech Inc. 3


Real System Clean I v 2.1

2 Overview
Thank you for purchasing from Real Tech Inc.
The Real Clean System I is an automatic chemical cleaning system for use
with any Real Tech Inc. ML2000, ML3000, or GL/PL series sensors. The
purpose of the system is to reduce fouling of the flow cell within the sensor.
Control of the cleaning system is made through the Operator Interface of the
Real Controller or Real Controller Pro.

The Real Clean and the Sensor are plumbed so that process water goes through the Real Clean to the Sensor.
When a cleaning cycle starts, the Real Clean system halts input of process water and pumps cleaning solution
from its wash bottle to the flow cell of the sensor on a timed schedule, or when needed, immediately through
manual intervention.

Cleaning fluid to
flow cell for a
10-minute hold
time.
On schedule,
cleaning fluid drawn
from bottle by
pump.

A portion of cleaning fluid is recaptured and directed back into the wash bottle after a cleaning cycle is
completed. Sensor measurement resumes after the tubing is cleared of residual cleaning fluid by influx of
process water.

Cleaning of the flow cell is best achieved when cleaning frequency and cleaning fluid work in unison to prevent
the accumulation of fouling agents inside the flow cell.

Model Number UVT-078130MB

Serial Number*

*Your Serial Number is located on the inside of the cabinet door.

Real Tech Inc. 4


Real System Clean I v 2.1

3 Safety and Warranty Registration


3.1 Safety Instructions

Please read and follow all safety instructions outlined in this owner’s manual prior to
installation and/ or operation.

1. Visually inspect the device prior to operation. If it seems broken or damaged in any way, do not use.
Contact Real Tech Inc. for a replacement.

2. Ensure that all responsible personnel carefully read this manual before installing or servicing the device.

3. Failure to properly install and maintain this device may impact its effectiveness and warranty.

4. Improper use of this device may cause injury.

3.2 Warranty Registration

Please register within 30 days

To activate your standard two-year warranty for your product, the end user of the product is responsible for
filling out the warranty registration information for their company. Failure to do so could void the warranty. See
the warranty section for full details on Real Tech’s two-year warranty program.

Please register online at: www.realtechwater.com/product-registration.

Thank you for choosing Real Tech!

Real Tech Inc. 5


Real System Clean I v 2.1

4 Technical Specifications

Table 1: Real Clean System Specifications

CHARACTERISTIC TECHNICAL DATA

CLEANING FREQUENCY User configurable cleaning cycle

CLEANING CAPACITY 1L storage container

DIMENSIONS 10” high x 18” wide x 6” deep (25 cm x 46 cm x 15 cm)

ENCLOSURE Wall mountable

FLUID CONNECTIONS ¼” (6 mm) push-to-connect fittings and flex tubing

ELECTRICAL Operates from 24 VDC

STORAGE TEMP. -20°C to +60°C (-4°F to +140°F)

OPERATING TEMP. 0°C to 45°C (32°F to 113°F)

WEIGHT 10 lb (4.5 kg)

WETTED MATERIAL Polypropylene, Marprene

WARRANTY 2-year limited warranty

5 Installation
5.1 Unpacking and Inspection
To begin, remove the Real Clean system from the packaging and carefully inspect the product to ensure that no
visible damage has occurred during shipping. The following items will be packed inside the box:

Table 2: Items and quantity list for unpacking

ITEM QUANTITY

Real Clean System 1

1L Wash Bottle 1

Wash Bottle Holder 1

Power and Communication Cable 1

Owner’s Manual 1

Please ensure all items are unpacked and accounted for before moving on to assembly.

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Real System Clean I v 2.1

5.2 Assembly

The wash bottle holder must be mounted onto the Real Clean I
system from the underside of the enclosure as shown in Figure 5.1.
Fittings are supplied with the holder.

After mounting the enclosure, fill the 1L wash bottle supplied with
cleaning fluid. Recommended fluids are outlined in Section 6 –
Cleaning. Connect the tubing from the system to the spout on the
1L bottle supplied.

Figure 5.1: Wash bottle holder

5.3 Mounting

The system is enclosed in a wall mountable cabinet.


The cabinet should be attached to the wall at all
four of the mounting holes provided (top left and
right; bottom left and right in Figure 5.2).

Use screws and washers that are sturdy enough to


support the cabinet weight of approximately 10 lbs.

Cabinet dimensions are to the nearest 1/8 inch.


Refer to Section 10, Cabinet Dimensions and
Clearance for drawings of dimensions and
clearance.

Figure 5.2: Mounting cabinet

The expanded view at right (Figure 5.3) shows


an example of a ¼” bolt and washer inserted in
the front side of the cabinet.

The system should be mounted in a convenient


location near the sensor to be cleaned (less
than 2 ft.).

Figure 5.3: Sample bolt and washer


for attachment

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Real System Clean I v 2.1

5.4 Plumbing

Process water from a pressurized source flows through the Real Clean system and into the connected
instrument for measurement.

Piping is required to be ¼” OD flex tubing of whatever pressure rating is needed for the particular site. Figure
5.4 displays the two push-to-connect inlet and outlet ports on the side of the Real Clean system.

From Process

To Sensor

Figure 5.4: Real Clean system ports

The Real Clean system is connected in series with the instrument to be cleaned. It is preferred to keep the
tubing between the Real Clean and instrument less than 2 feet. Configurations for the PL/GL series instruments
are outlined in Figure 5.6.

Note: If installing with a Dual Feed system, the Real Clean will be installed prior to the Dual feed on the Stream
1 port (See Figure 5.5). Refer to the Dual Feed manual for further instructions.

To Sensor
From Process

To Stream 1

Figure 5.5: Real Clean plumbing with Dual Feed

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Real System Clean I v 2.1

5.4.1 Connecting a PL/GL UV-VIS Sensor

1. Connect ¼” OD flex tubing from a pressurized source to the


IN port on the Real Clean system.
2. Connect ¼” tubing from the OUT port on the Real Clean to the
IN port on the side of the sensor.
3. Connect ¼” tubing to the OUT port on the sensor and divert to
drain.

IMPORTANT: The test water must be allowed to flow unrestricted to


drain so that no significant pressure will occur inside the flow cell.

Real Clean System

Water Out

Water In

Figure 5.6: PL/GL UV-VIS sensor and Real Clean System I plumbing connections

Real Tech Inc. 9


Real System Clean I v 2.1

5.5 Electrical and Communication

The power and communication 4-conductor cable feeds into the


Real Clean system via liquid tight cable fitting at the bottom of the
cabinet. The terminal block connections for communication and
power inside the cleaning system are shown in Figure 5.7.

1. Connect the white and green communication wires to


terminal connections A (white) and B (green)
respectively.

2. Connect the black power wire to the 24v – negative


terminal and red wire to the 24v + positive terminal.

Figure 5.7: Real Clean system communication and


power connections
5.5.1 Connection to Real Controller

The red/black power wires should be connected to one of the 24 VDC


Out terminal pairs (3-6, 27-34). The white/green wires should be
connected to one of the Data Port A/B terminal pairs respectively i.e.
white with A, green with B (19-24, 47-52). Refer to the Real Controller
manual for more information on the terminal connections.

5.5.2 Connection to Real Controller Pro

The black/red power wires should be connected to 24 VDC -/+


terminals (11 and 12) on the Real Controller Pro. The white/green
communication wires should be connected to the Modbus Master RS-
485 A/B terminals (9 and 10). Refer to the Real Controller Pro manual
for more information on the terminal connections.

Real Tech Inc. 10


Real System Clean I v 2.1

6 Operation
The system consists of a 3-way stainless solenoid valve, a peristaltic chemical pump, and a 1L chemical cleaner
storage container. The cleaning process is initiated automatically on a preselected time interval or can be
manually triggered.

To start the cleaning cycle, or make any modifications to it, refer to Sections 8.1 and 8.2.

The cleaning process consists of the following steps:

1. Solenoid shuts off the process water flow to the sensor flow cell (LED turns on).
2. Solenoid opens flow from peristaltic pump to the sensor flow cell.
3. Peristaltic pump turns on and pumps cleaning solution into the sensor flow cell.
4. The pump turns off and the system waits to allow the chemical cleaning solution to remove fouling and
staining present on the walls of the quartz flow cell.
5. The pump turns on in the opposite direction to re-capture the cleaning chemical.
6. Solenoid valve opens the water flow from the process to purge out the cleaning solution (LED turns off).

The process is now complete.

During the cleaning cycle, all sensor measurements shown on the Real Controller or Real Controller Pro are
held to the last valid value measured before the cycle started and are released after the purge time is complete.

Real Tech Inc. 11


Real System Clean I v 2.1

7 Cleaning
The Real Clean system comes with a 1L chemical storage bottle. After
a cleaning cycle, approximately 85% of the cleaning fluid is pumped
back into the bottle reducing the need to replenish the fluid on a
regular basis.

Two important factors that affect the sensor performance are the
cleaning fluid used to clean the flow cell, and how often the flow cell
is cleaned (cleaning frequency).

Cleaning Frequency
The optimum frequency of cleaning is quite variable depending on
the amount and type of fouling agents in the water. This will be
dependent on the application and installation point.
Figure 7.1: Effective cleaning

For wastewater, a higher frequency will be required (e.g. 1-24hrs)


whereas high purity water will require a lower frequency (e.g. once a
month). Each installation will be different and require configuration
onsite.

Once in operation, observe the flow cell for signs of fouling prior to
the first cleaning cycle. If fouling is present, increase the cleaning
frequency accordingly. The measured data can also be observed for
signs of a saw tooth effect as shown in Figure 7.1. If the saw tooth
shows an upward trend, as shown in Figure 7.2, the sensor is
drifting, and cleaning frequency must be increased.

Figure 7.2: Inadequate cleaning

Cleaning Fluid
Selecting an effective cleaning solution is essential for optimal
performance. The following commercial cleaning solutions and acids
are readily available to remove common fouling agents.

Table 3: Commercial cleaning solutions

SOLUTION FOULING AGENTS

Lactic Acid <20% solution (CLR®) Removes lime, calcium, rust, magnesium, and other dissolved minerals

Sulfamic Acid <10% solution (Lime Away®) Removes lime, calcium, rust, magnesium, and other dissolved minerals

Phosphoric Acid <30% solution (Rust Off, Hagasen Blue) Removes lime, calcium, rust and color staining

Citric Acid <20% solution Removes mineral scaling

Sodium Hypochlorite <6% solution (Not bleach) Removes oil, grease and biofilm

Acetic Acid <20% solution Removes oil and grease

Sulfuric Acid <10% solution Removes oil and grease

Real Tech Inc. 12


Real System Clean I v 2.1

8 Cleaning Configuration
The Real Clean system is controlled and configured through the Real Controller or Real Controller Pro. Below is
a general summary of the functions and configurations for a Real Clean I system.

Table 4: Functions and configuration for Real Clean I System

FUNCTION DESCRIPTION

Enable Clean Cleaning must be enabled for the Real Clean system to operate.

At any time, the user can trigger a cleaning cycle by selecting force clean. This will not change the
Force Clean
scheduling of the cleaning cycle.

Cleaning Cycle Cleaning Cycle allows the frequency of cleaning to be configured.

Factory recommended settings for injection of cleaning fluid into the flow cell and amount of time for
Cleaning Controls
cleaning fluid to clean the flow cell are displayed as defaults but can be changed by the user.

Cleaning Fluid allows for configuration of the cleaning bottle size and cleaning fluid warning alarm.
Cleaning Fluid When the cleaning fluid is changed or refilled, the user must do a Reset to ensure the enabled
alarms and Remaining Cycle are properly displayed.

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Real System Clean I v 2.1

8.1 Configuration with the Real Controller Pro

8.1.1 Add / Enable Real Clean with ML Sensor


Typically, the Real Clean System is packaged with the Real Controller Pro and has been added to the
controller’s menu. If purchased separately, it will have to added to the controller.

To add the Real Clean System:

1. Go to the Configuration>Devices and Sensors Configuration tab.


2. Under the ML-Sensors box, click the dropdown menu to reveal the ML sensor name e.g. ML3000.
3. Click the Edit Sensor button. Popup 1 will appear.
4. Confirm that Controller Based Cleaning is switched to On.
5. Under the Real Accessories box, press the Add Device button. Popup 2 will appear.
6. Select “Real Clean System” from the dropdown menu. Click the Add button. Popup 3 will appear.
7. Follow the instructions in the textboxes to the left of Popup 3.

Popup 1

Popup 2

Popup 3

Defaults – entries are populated


automatically. Leave as is.

Enter the higher version number,


where 2 is higher than 1.

Click Add after version number


has been selected.

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Real System Clean I v 2.1

To enable the Real Clean system:

1. Go to the ML3000>Accessories Configuration page.


2. Select Real Clean System from dropdown menu.
3. Click the Enable Cleaning checkbox, then press Apply.

Real Tech Inc. 15


Real System Clean I v 2.1

8.1.2 Add / Enable Real Clean with GL/PL Sensor


1. Under the Real Accessories box, press the Add Device button. Popup 1 will appear.
2. Select “Real Clean System” from the dropdown menu. Click the Add button. Popup 2 will appear.
3. Make the entries as described in the textboxes to the left of Popup 2.

Popup 1

Popup 2

Defaults – entries are populated


automatically. Leave as is.

Enter the higher version number,


where 2 is higher than 1.

Click Add after version number


has been selected.

Real Tech Inc. 16


Real System Clean I v 2.1

4. Go the Spectrum>Accessories tab.


5. Select Real Clean System from the dropdown menu.
6. Check the Select Cleaning System checkbox.
7. Click Apply.

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Real System Clean I v 2.1

8.1.3 Cleaning Controls


The cleaning controls tab for the Real Controller Pro is shown below with a table listing the fields you would
normally use or adjust to fit your conditions. Refer to the Real Controller Pro Owner’s Manual for more detail.

BOX DESCRIPTION

The Cleaning Cycle box allows for the frequency of cleaning to be configured. The user can update the
Cleaning
frequency by applying new values to the Days or Hours fields and pressing Apply. At any time, the user
Cycle
can trigger a cleaning cycle by pressing the Force Clean button.

Factory recommended settings will be displayed here. Fields for use are:
• Chemical Injection Time
Cleaning
• Total Washing Time
Controls
• Chemical Recapture Time

Depending on your local conditions, the default settings may have to be adjusted.

Go to the CleanSystem>Maintenance tab for control of


cleaning fluid.

Enable On means tracking of cleaning cycles is monitored


and displayed on the Home>Maintenance page.
Cleaning
Fluid
Click Apply after any change to Bottle Size, Warning
Value, or Fluid Name.

When cleaning fluid is changed or refilled, click the Reset


button to ensure enabling of alarms.

Real Tech Inc. 18


Real System Clean I v 2.1

8.2 Configuration with the Real Controller


Typically, the Real Clean System is packaged with the Real Controller Pro and has been added to the
controller’s menu. If purchased separately, it will have to enabled from the controller.

To enable the Real Clean System:

1. Press the Menu button to display +System settings at the top of the screen. The arrow cursor is
situated beside +System settings. Press Enter to expand the System settings menu. Scroll down using
the down arrow button to +Devices, and press Enter to expand the Devices menu.

2. Scroll down to Cleaning sys. Press Enter to place a checkmark against the device. This enables the
cleaning system.

The Cleaning System menu is reproduced below. Note that the menu for all Real Tech cleaning systems is
common. Therefore, you will see features described in the menu that fall outside the scope of the Real Clean
System I, for example Air Purge, which applies to the Real Air Purge Pump Clean system.

MENU ITEM
MENU ITEM DESCRIPTION
TYPE

-Cleaning System

-Control Submenu that defines the conditions for cleaning.

Stop radio button Stop all pumps. Reset cleaning if it was ongoing.

Start normal operation: process pump is running; cleaning pump is


Run radio button
stopped (if any)

Triggers cleaning.

Forced cleaning doesn’t affect scheduled cleaning. If scheduled


cleaning overlaps with forced cleaning, the scheduled cleaning
starts immediately when forced cleaning is completed.
ForceClean radio button
Dual Feed switches to Stream 1 for cleaning cycle.

Real Tech Inc. 19


Real System Clean I v 2.1

MENU ITEM
MENU ITEM DESCRIPTION
TYPE

Triggers air purge.


ForceAirPurge radio button
Air purge doesn’t interrupt any other processes.

All pumps stop due to water detected in sensor. Buzzer on. Go to


LeakAlarm radio button
‘Stop’ to reset alarm.

-State: [text] text Shows one of the following ongoing processes in the system:

Idle text System is stopped. Pumps are not running.

Normal operation: process pump is running; cleaning pump is


Run text
stopped (if any)

For Hi-Pure applications only. This setting is selected when the


Drain text draining of process water from the flow cell is required before a
chemical clean.

ChemIn text Cleaning fluid is pumped into the system

Backwash text Cleaning fluid is washing tubing upstream of 3-way valve

Cleaning fluid is agitated back and forth as it cleans the inside of


Agitation text
the flow cell

Cleaning fluid is held within sensor and not agitated. This is only
ChemHold text
displayed if Agitation is disabled under the -Config menu.

Recapture text Cleaning fluid is being recaptured after agitation

Purge text System is purged with process water

System is on pause while process lines are flushed with process


Pause text
water before system measurement resumes after air purge.

All pumps stop due to water detected in sensor. There is no exit


Leak text
from this state other than power cycle.

Timer [number] number Time remaining to complete current cleaning state

-Config Enables or disables conditions listed below

Check to engage process motor for unpressurized source of


SampleMot: checkbox
process water

PreDrain: checkbox For Hi-Pure applications only.

Cleaning fluid is agitated back and forth as it cleans the inside of


Agitation: checkbox
the flow cell

Backwash: checkbox Cleaning fluid is washing tubing upstream of 3-way valve

Real Tech Inc. 20


Real System Clean I v 2.1

MENU ITEM
MENU ITEM DESCRIPTION
TYPE

This needs to be checked for Agitation, Backwash, or PreDrain to


ChemClean: checkbox function.

FlowDetect: checkbox Monitors flow of process water through sensor

LeakDetect: checkbox Checks for leakage within sensor

AirPurge: checkbox Air purge of foot or T-strainer

-ChemicalClean Settings for chemical clean

Start on

Schedule: checkbox Cleaning occurs regularly on timer.

PowerUp: checkbox Cleaning occurs when device is powered up

Cleaning could be triggered by an external signal that is applied to


one of the inputs of Digital I/O module.
Input: checkbox
An input action of the Digital I/O module should be assigned to
“Clean” (See Digital I/O menu)

Defines the time in days, hours, or minutes between beginnings of


Period: number
cleanings. (Displayed only when Start on: Schedule is enabled.)

Units:

min Enter a value here for units of time. It is recommended to use


drop list minutes for an entry of 6 hours or fewer. (Displayed only when
hour Start on: Schedule is enabled.)

day

Shows remaining period (Displayed only when Start on: Schedule


Next Clean number
is enabled.)

Timings Time durations for chemical cleaning processes

PreDrain: number For Hi-Pure applications only (1 to 999 seconds).

Length of time used to inject cleaning fluid into lines and flow cell
Injection: number
(1 to 999 seconds).

Length of time used to flush the lines upstream of 3-way valve (1


Backwash: number
to 999 seconds).

Length of time used to agitate pump in one direction (1 to 999


Agit Phase: number
seconds).

Real Tech Inc. 21


Real System Clean I v 2.1

MENU ITEM
MENU ITEM DESCRIPTION
TYPE

Agit Total: number Length of time used to run an agitation cycle (1 to 999 seconds).

Length of time used to allow chemical cleaning solution to flow


Recapture: number
back into container (seconds)

Length of time to rinse lines and sensor with process water before
CleanPurge: number
reverting to measurement of process flow (1 to 999 seconds).

-AirPurge Air purge of foot or T-strainer

Checking this box will enable the settings entered against each of
Scheduled: checkbox the AirPurge parameters (not including Str1 only, which is enabled
separately).

Check this option when air purge is restricted to stream 1 of Dual


Str1 only: checkbox Feed. Air purge of stream 2 will not occur. This function only
works when ‘Scheduled’ (selection above) is enabled.

Period, min: number Defines time between air purges (1 to 999).

Shows the time left until the next air purge.


Next purge: number Air purge starts independently on cleaning and doesn’t interrupt
any other processes.

Length of air purge in seconds e.g. 3. Milliseconds can be added


PrgTime, s: number on to this number using the “PrgTime, ms” field. Range for
seconds is 1 to 999.

If used, added to seconds. For example, 200 milliseconds plus 3


PrgTime, ms: number seconds from above equals a total air purge time of 3.2 seconds.
Range for milliseconds is 1 to 9000.

Length of time to hold process water from circulating through the


HoldTime, s: number
sensor right after an air purge has completed (1 to 999 seconds).

Length of time to recharge the air compressor. If pump does not


PumpTime, s: Number recharge at 100 psi after 180 seconds have elapsed, an alarm will
occur. Range is 1 to 9000 seconds.

Detects clogging within chemical pump tubing. Settings for this


-ClogDetection feature are not standard and depend on site conditions. Factory
settings may have to be tuned. It is recommended to leave in
factory settings.

Poll T: Value Factory setting

Clog: Value Factory setting

Clear: Value Factory setting

Real Tech Inc. 22


Real System Clean I v 2.1

MENU ITEM
MENU ITEM DESCRIPTION
TYPE

ClogRawADC: x Value Factory setting

Detection of process water flow through the sensor. The


measurement of temperature at opposite ends of a cooling loop
-FlowDetection
indicate whether flow is constant or blocked by the difference
between temperature at sensor 1 versus sensor 2.

Temper1: number Current temperature (°C) of temperature sensor 1

Temper2: number Current temperature (°C) of temperature sensor 2

Heater On/Off text Indicates heater status i.e. heater switched on or off.

Settings Flow detect settings

This number represents the difference between Temper 1 and 2.


Range is 0 to 10. Normal operating conditions would show a value
No flow t: number
of 3 degrees or less. A value of 10 would clearly indicate a no-flow
condition exists and trigger a flow detect alarm.

A no flow alarm that is triggered will remain in force continuously


until the temperature set in the No flow t field lowers to the
temperature defined in this field. For example, if a No flow alarm is
Clear t: number set at 10 degrees, once the readings has surpassed 10, an alarm
will trigger. While temperature may fluctuate slightly above and
below 10, the alarm will remain on until temperature has lowered
to the number for Clear t, for example, 8.

Heater turns off at this setting (typically set for 50 degrees Celsius)
Overheat t: number and will remain off until temperature lowers to the value entered for
Heating t.

Heating t: number Normal setting for heater i.e. 30 degrees C.

-MotorSpeed Speed of chemical pump

NormalOper: [number] number Enter value of 0-15

Purge: [number] number Enter value of 0-15

Cleaning: [number] number Enter value of 0-15

Real Tech Inc. 23


Real System Clean I v 2.1

9 Maintenance

Following the manufacturer’s recommended maintenance schedule


will ensure optimal performance of the product. Parts and accessories
are outlined in Section 9.

A standard recommended maintenance schedule for the Real Clean


system is as follows:

Table 5: Maintenance tasks and frequency for Real Clean system

FREQUENCY TASK

Site Specific • Automatic cleaning cycle configuration to ensure proper sensor cleaning

• Visual inspection for leaks, corrosion or other issues.


Weekly • Inspect cleaning fluid levels. Replenish if necessary.
• View connected sensor or controller display for configured cleaning alarms.

10 Parts and Accessories

Table 6: Spare parts for Real Clean system

PRODUCT NAME DESCRIPTION PART NUMBER

Cleaning Fluid Bottle 1 Litre wash bottle for chemical fluid storage S-166011

Chemical Pump Tubing Replacement internal pump tubing for chemical pump UVT-139013

Real Tech Inc. 24


Real System Clean I v 2.1

11 Cabinet Dimensions and Clearance

The front, side, and back views of the cabinet are shown below to the nearest 1/8 inch. The back view gives the
dimensions relevant for spacing of screws to mount the cabinet. Allow a clearance of 6 inches around the
cabinet for unit connection.

Real Tech Inc. 25


Real System Clean I v 2.1

12 Warranty

Real Tech Inc. (Real Tech) warrants to the original Real Tech assumes no liability for indirect or
purchaser of this instrument that it will be free of consequential damage, losses, injury or costs of
defects in material and workmanship, in normal use any kind, and the original purchaser, by placement
and service, for a period of two years from date of of any order for the instrument, or parts thereof,
delivery to the original purchaser. Real Tech's shall be deemed liable for any and all damages
obligation under this warranty is limited to replacing incurred by the use or misuse of the instruments, or
or repairing the instrument, at Real Tech’s option, at
parts thereof, by the purchaser, its employees, or
Real Tech's factory. Excluded from this limited
others, following receipt thereof.
warranty are accessories and supplies.

The original purchaser is responsible for return of Carefully inspect this product for shipping damage, if
the instruments, or parts thereof, to Real Tech's damaged, immediately notify the shipping company
and arrange an on-site inspection. Real Tech cannot
factory. This includes all freight and insurance
be responsible for damage in shipment and cannot
charges incurred in shipping to and from Real
assist with claims without an on-site inspection of the
Tech's factory. damage.
Real Tech is not responsible for any personal injury This warranty is given in lieu of and excludes all other
or damage to the instrument, or parts thereof, warranties, conditions and guarantees, expressed or
resulting from any accident, improper use of the implied, statutory or otherwise including those of
instrument, negligence or willful neglect on the part merchantability and fitness for use. No agent or
of the user of the instrument. Real Tech is not representative is authorized to assume any liability
responsible for any personal injury or defects to the for Real Tech.
instrument resulting from repairs or alterations
made by any person not authorized by Real Tech.

For further assistance or service please contact:

Real Tech Inc.


1150 Champlain Court
Whitby ON L1N 6K9 Canada
Tel: 1.877.779-2888
Tel: 905.665.6888
Fax: 905.665.7025
Email: [email protected]
Website: www.realtechwater.com

Real Tech Inc. 26

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