TABLE OF CONTENTS

AXLE GUARD, FRONT, SEVERE DUTY 1

AXLE GUARD, REAR, SEVERE DUTY 3
CAB EXTERIOR 5
CAB INTERIOR, JOYSTICK STEERING OPTION 8
CAB INTERIOR, STEERING WHEEL OPTION 11
CAB MOUNTING 14
CENTER JOINT 16
CENTER JOINT 19
CHASSIS, FRONT 22
CHASSIS, FRONT 25
CHASSIS, FRONT 28
CHASSIS, FRONT, T2 31
CHASSIS, REAR 34
DOOR HANDLE, CAB 36
DOOR HANDLE, CAB 38
DOZER 40
ENGINE ENCLOSURE 43
ENGINE ENCLOSURE 45
ENGINE ENCLOSURE 47
GREASE LINES 50
INSULATION, CAB 52
KIT, THREADED INSERT 54
WINDOWS, CAB, SPECIALTY ALUMINUM 56
WINDOWS, CAB, TAYLOR MADE 58
ARCH, DUAL FUNCTION 60
ARCH, SINGLE FUNCTION 63
GRAPPLE, 65
GRAPPLE, CAST TONGS 68
GRAPPLE, SPOON TONGS 70
GRAPPLE, SBG7203 72
GRAPPLE, SBG7203 CAST TONGS 75
GRAPPLE, SBG7203 SPOON TONGS 77
ROLLERS, WINCH 79
ROTATOR, DUAL FUNCTION ARCH 81
ROTATOR, SINGLE FUNCTION ARCH 83

i
 TABLE OF CONTENTS

WINCH 85
WINCH 86
WINCH 90
WINCH 91
WINCH 95
WINCH 96
WINCH 100
WINCH 101
WINCH ALLIED 104
WINCH ALLIED 105
WINCH HIGH SPEED 109
WINCH HIGH SPEED 110
WINCH HIGH SPEED 114
WINCH HIGH SPEED 115
WINCH HIGH SPEED 119
WINCH HIGH SPEED 120
WINCH HIGH SPEED 124
WINCH HIGH SPEED 125
WINCH INSTALLATION 128
WINCH INSTALLATION 130
WINCH INSTALLATION 132
YOKE, GRAPPLE 134
AIR INTAKE 136
AIR INTAKE 138
COOLANT HEATER SYSTEM 140
COOLER 143
COOLING SYSTEM 145
COOLING SYSTEM EHS 147
COUPLING, FLEX DRIVE 150
DIESEL EXHAUST FLUID SYSTEM 152
DIESEL EXHAUST FLUID SYSTEM 155
ENGINE 158
ENGINE 160
ENGINE MOUNTS 162
ENGINE MOUNTS 164

ii
 TABLE OF CONTENTS

EXHAUST 166
EXHAUST 168
EXHAUST T2 170
FAN INSTALLATION, FLEXXAIRE 172
FAN, FLEXXAIRE 174
FAN, FLEXXAIRE 176
FILTER, ENGINE AIR 178
FILTER, FUEL, WATER SEPARATOR 180
FILTER, FUEL, WATER SEPARATOR 182
FUEL SYSTEM 184
FUEL SYSTEM 187
FUEL SYSTEM 190
FUEL SYSTEM, ALLIED WINCH 193
FUEL SYSTEM, CARCO WINCH 195
FUEL SYSTEM, HIGH CAPACITY 198
FUEL SYSTEM, HIGH CAPACITY 201
FUEL SYSTEM, HIGH CAPACITY 204
KIT, HEATER, COOLANT 207
KIT, HEATER, COOLANT 209
AXLE, FRONT, SEVERE DUTY 211
AXLE, FRONT, SEVERE DUTY 212
AXLE, FRONT, SEVERE DUTY 213
AXLE, FRONT, SEVERE DUTY 217
AXLE, FRONT, SEVERE DUTY 218
AXLE, REAR, SEVERE DUTY 221
AXLE, REAR, SEVERE DUTY 222
AXLE, REAR, SEVERE DUTY 223
AXLE, REAR, SEVERE DUTY 227
BRAKE, PARKING 229
DIFFERENTIAL, FIXED, SEVERE 231
DIFFERENTIAL, OSCILLATING, SEVERE 234
DRIVE SHAFT, FRONT 237
DRIVE SHAFT, FRONT, EHS DRIVE 239
DRIVE SHAFT, MIDDLE 241
DRIVE SHAFT, REAR 243

iii
 TABLE OF CONTENTS

DRIVELINE 245
PLANETARY, SEVERE 247
TIRE AND RIM 249
TIRE AND RIM 250
TRANSMISSION EHS 254
TRANSMISSION INSTALLATION 257
TRANSMISSION PART NUMBER 45699B01 - SEE NOTE 259
TRANSMISSION PART NUMBER 45699B02 - SEE NOTE 262
TRANSMISSION PART NUMBER 45699B03 - SEE NOTE 264
TRANSMISSION PART NUMBER 69464B01 - SEE NOTE 266
TRANSMISSION PART NUMBER 69464B02 - SEE NOTE 269
TRANSMISSION PART NUMBER 69464B03 - SEE NOTE 272
CYLINDER, ARCH 275
CYLINDER, BOOM 277
CYLINDER, CAB TILT 279
CYLINDER, DOZER 281
CYLINDER, GRAPPLE, 4 1/2" 283
CYLINDER, GRAPPLE, 4 1/2" 285
CYLINDER, GRAPPLE, 5 1/2" 287
CYLINDER, GRAPPLE, 5 1/2" 289
CYLINDER, GRAPPLE, 5" 291
CYLINDER, GRAPPLE, 5" 293
CYLINDER, STEER 295
FILTER, CHARGE PRESSURE 297
FILTER, DOUBLE RETURN 299
HYDRAULIC INSTL., CAB TILT 301
HYDRAULIC INSTL., CAB, JOYSTICK STEERING 303
HYDRAULIC INSTL., CAB, STEERING WHEEL 306
HYDRAULIC INSTL., DRIVE PUMP AND MOTORS 308
HYDRAULIC INSTL., EHS TRANSMISSION 310
HYDRAULIC INSTL., EHS TRANSMISSION 313
HYDRAULIC INSTL., FRONT CHASSIS 316
HYDRAULIC INSTL., FRONT CHASSIS 320
HYDRAULIC INSTL., FRONT CHASSIS 325
HYDRAULIC INSTL., GRAPPLE 329

iv
 TABLE OF CONTENTS

HYDRAULIC INSTL., GRAPPLE 331

HYDRAULIC INSTL., OIL FILL PUMP, ELECTRIC 333
HYDRAULIC INSTL., REAR CHASSIS, DUAL FUNCTION ARCH 335
HYDRAULIC INSTL., REAR CHASSIS, DUAL FUNCTION ARCH 338
HYDRAULIC INSTL., REAR CHASSIS, SINGLE FUNCTION ARCH 341
HYDRAULIC INSTL., REAR CHASSIS, SINGLE FUNCTION ARCH 344
HYDRAULIC INSTL., WINCH 347
HYDRAULIC INSTL., WINCH 349
HYDRAULIC INSTL., WINCH, HIGH POWER 351
HYDRAULIC INSTL., WINCH, HIGH SPEED 353
HYDRAULIC ISNTL., WINCH ALLIED 356
HYDRAULIC TANK 358
KIT, GAUGE ANALOG, HYDRAULIC PRESSURE 361
KIT, GAUGE DIGITAL, HYDRAULIC PRESSURE & TEMP. 363
KIT, HOSE CLEANING FOAM PROJECTILE 365
KIT, WRENCH 368
MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE 370
MANIFOLD, MULTIFUCTION 372
MANIFOLD, ROTARY, GRAPPLE 374
MANIFOLD, TRANSMISSION CLUTCH 376
MOTOR, DRIVE 378
MOTOR, DRIVE 382
MOTOR, DRIVE 386
MOTOR, DRIVE, EHS, LH 390
MOTOR, DRIVE, EHS, LH 391
MOTOR, DRIVE, EHS, LH 392
MOTOR, DRIVE, EHS, RH 396
MOTOR, DRIVE, EHS, RH 397
MOTOR, DRIVE, EHS, RH 398
MOTOR, GRAPPLE ROTATE 402
MOTOR, ROTATE, Tigercat GRAPPLE 404
MOTOR, WINCH 406
MOTOR, WINCH, HIGH SPEED 408
MOTOR, WINCH, HIGH SPEED 409
PUMP MOUNTING 411

v
 TABLE OF CONTENTS

PUMP, CHARGE/COOLING 413

PUMP, CHARGE/COOLING 415
PUMP, DRIVE 417
PUMP, DRIVE 418
PUMP, DRIVE 419
PUMP, DRIVE 420
PUMP, DRIVE 425
PUMP, DRIVE 426
PUMP, DRIVE 427
PUMP, DRIVE 428
PUMP, DRIVE 433
PUMP, DRIVE 434
PUMP, DRIVE 435
PUMP, DRIVE 440
PUMP, HAND, CAB TILT 445
PUMP, MAIN 447
PUMP, MAIN 448
PUMP, MAIN 451
PUMP, MAIN 452
PUMP, TRANSMISSION EHS 456
PUMP/MOTOR, HYDRAULIC OIL FILL 458
STRAINER, SUCTION 460
VALVE SECTION, DOUBLE 462
VALVE SECTION, INLET 464
VALVE SECTION, INLET, STEER VALVE 466
VALVE SECTION, OUTLET 468
VALVE SECTION, OUTLET, STEER VALVE 470
VALVE SECTION, SINGLE, STEER 472
VALVE, FOOT CONTROL, BRAKE 474
VALVE, PRIORITY 476
VALVE, STEER 478
VALVE, STEER, QUICK STEER OPTION 480
VALVE, WINCH BRAKE OFF 482
VALVE, CONTROL, GRAPPLE, ARCH, DOZER, BOOM, WINCH 484
VALVE, CONTROL, STEER 486

vi
 TABLE OF CONTENTS

VALVE, ON/OFF, SECONDARY POR 488

VALVE, RELIEF, SECONDARY POR 490
CONTROL PANEL 492
ELECTRICAL CONNECTORS AND CABLES 494
ELECTRICAL BOX, FUSES AND RELAYS 499
ELECTRICAL BOX, FUSES AND RELAYS 502
ELECTRICAL BOX, FUSES AND RELAYS, T2 505
ELECTRICAL INSTL., CAB 508
ELECTRICAL INSTL., CAB 511
ELECTRICAL INSTL., DEF SYSTEM 514
ELECTRICAL INSTL., DEF SYSTEM 516
ELECTRICAL INSTL., FRONT CHASSIS 518
ELECTRICAL INSTL., FRONT CHASSIS 521
ELECTRICAL INSTL., FRONT CHASSIS 524
ELECTRICAL INSTL., FRONT CHASSIS 525
ELECTRICAL INSTL., REAR CHASSIS 528
FOOT CONTROL, ELECTRONIC 530
INSTRUMENT PANEL 532
INSTRUMENT PANEL 534
JOYSTICK INSTALLATION, STEER 536
JOYSTICK INSTALLATION., BOOM AND ARCH 538
KIT, ELECTRICAL, SERVICE AND DIAGNOSTIC 540
KIT, ELECTRICAL, SERVICE AND DIAGNOSTIC 541
LIGHT, 24V 544
LIGHT, 24V, HIGH INTENSITY 546
LIGHTS, CAB 548
LIGHTS, CAB 550
LIGHTS, CAB OPTIONAL 552
LIGHTS, OPTIONAL 554
LIGHTS, OPTIONAL, HIGH INTENSITY 556
RADIO, CB 558
A/C HEATER INSTL., CAB 560
A/C HEATER SYSTEM 562
A/C HEATER UNIT 564
HANDLE, JOYSTICK STEER 566

vii
 TABLE OF CONTENTS

HANDLE, JOYSTICK, BOOM AND ARCH 568

LABELS, ENGLISH 570
LABELS, FRENCH 573
LABELS, PORTUGUESE 576
LABELS, RUSSIAN 579
LABELS, SPANISH 581
LABELS, SWEDISH 584
SEAT 586
SEAT 587
SEAT 588
SEAT 589
SEAT INSTALLATION JOYSTICK STEERING OPTION 593
SEAT INSTALLATION JOYSTICK STEERING OPTION 594
SEAT INSTALLATION JOYSTICK STEERING OPTION 597
SEAT INSTALLATION JOYSTICK STEERING OPTION 598
SEAT INSTALLATION STEERING WHEEL OPTION 601
SEAT INSTALLATION STEERING WHEEL OPTION 602
SEAT, JOYSTICK STEERING OPTION 604
SEAT, JOYSTICK STEERING OPTION 606
SEAT, JOYSTICK STEERING OPTION 607
SEAT, JOYSTICK STEERING OPTION 610
SEAT, JOYSTICK STEERING OPTION 611
SEAT, STEERING WHEEL OPTION 614
STEERING COLUMN 616
STEERING WHEEL 619
BREATHERS, CRANKCASE 621
CAMSHAFT 623
COOLANT OUTLET 625
COOLING LINES, EXHAUST FLAP 627
COVER, CYLINDER HEAD 629
COVER, CYLINDER HEAD 631
COVERS, CRANKCASE, FRONT AND REAR 633
COVERS, CRANKCASE, FRONT AND REAR 635
CRANKSHAFT AND PISTON 637
CRANKSHAFT AND PISTON 639

viii
 TABLE OF CONTENTS

DIPSTICK AND OIL FILL ENGINE 641

DIPSTICK AND OIL FILL ENGINE 643
ELECTRICAL INSTL., ENGINE HARNESS 645
ELECTRICAL INSTL., ENGINE HARNESS 647
ELECTRICAL INSTL., ENGINE SENSORS 649
ELECTRICAL INSTL., ENGINE SENSORS 651
ENGINE BLOCK, WITH CYLINDER HEAD 653
ENGINE BLOCK, WITH CYLINDER HEAD 655
EXHAUST FLAP 657
FILTER, FUEL 659
FLYWHEEL 661
FUEL FILTER 663
FUEL FILTER 664
FUEL INJECTORS TIER 2 666
FUEL INJECTORS TIER 4f 668
FUEL INJECTORS TIER 4i 670
FUEL LINES, HIGH PRESSURE 672
FUEL LINES, HIGH PRESSURE 674
FUEL LINES, LOW PRESSURE 676
FUEL LINES, LOW PRESSURE 678
FUEL LINES, RETURN 680
FUEL LINES, RETURN 682
FUEL PUMP 684
FUEL PUMP, INSTALLATION 686
GRID HEATER 688
HOUSING, FLYWHEEL 690
LUGS, LIFTING 692
MANIFOLD, EXHAUST WITH TURBOCHARGER 694
MANIFOLD, EXHAUST WITH TURBOCHARGER 696
MANIFOLD, INTAKE ENGINE AIR 698
OIL FILTER AND COOLER 700
OIL LINES, TURBOCHARGER 702
OIL LINES, TURBOCHARGER 704
OIL PAN AND SUMP 706
OIL PUMP 708

ix
 TABLE OF CONTENTS

OIL PUMP 710

OUTLET, COOLANT 712
PULLEYS, DRIVE 714
PULLEYS, DRIVE
47010014702000 716
PUMP, FUEL 718
PUMP, FUEL, INSTALLATION 720
PUMP, WATER 722
THERMOSTAT 724
THERMOSTAT 726
TOOLS, ENGINE 728
TOOLS, ENGINE 729
TOOLS, ENGINE 731
VALVES AND ROCKERS 733

x
 4

10

AXLE GUARD ISSUE 1/0214

1
FRONT
120.01.201
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AXLE GUARD, FRONT, (57125B), INCLUDES:- [1]

1 1 42590B . GUARD, FRONT AXLE
2 8 2450A088 . WASHER, 7/8", GR.9
3 8 2972A . BOLT, HX. HD., 7/8" UNC X 10 1/2" LG., GR.8
4 2 39649A . PLATE
5 4 8748A . PLATE, WASHER

10 1 AXLE, FRONT, SEE GROUP 400 [1]

PART NOTES:
[1] - REFERENCE ONLY

AXLE GUARD, FRONT

2 N.S.S.: Not serviced separately
N.S.: Not serviced
120.01.202 A.R.: As required
 7 8

5 6

7 8

20

5 4

3
2

AXLE GUARD ISSUE 2/1013

3
REAR
120.01.181
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AXLE GUARD, REAR, (48930B/60851B), INCLUDES:- [1]

1 1 48680B . GUARD, AXLE
2 4 8748A . PLATE, WASHER
3 8 2436A1300 . BOLT, HX. HD., 7/8" UNC X 13" LG., GR.8
4 4 2927A350 . BOLT, HX. HD., 1 1/4" UNC X 3 1/2" LG., GR.8
5 8 2450A125 . WASHER, 1 1/4", GR.9
6 4 2440A125 . LOCKNUT, 1 1/4" UNC, GR.C
7 32 2450A088 . WASHER, 7/8", GR.9
8 16 2440A088 . LOCKNUT, 7/8" UNC,GR.C
9 16 12162A . BOLT, HX. HD., 7/8" UNC X 12" LG., GR.8

20 1 AXLE, REAR, SEE GROUP 400 [1]

PART NOTES:
[1] - REFERENCE ONLY

AXLE GUARD, REAR

4 N.S.S.: Not serviced separately
N.S.: Not serviced
120.01.182 A.R.: As required
 32
23 28 36 33 37 62 63 61 5 1 2

61
62 63

1 2

28

1
4
8

30 31 16 35 81
84
83
82
80 24
90
46 48 41 43 50 27

19

25 34 20 26 22 16 32 30
33 31
43
0

51 52

77
74 43
78
44

42 75 76

43
46 48

CAB EXTERIOR ISSUE 4/0114

5
107.11.161
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB EXTERIOR, (41242B), INCLUDES:- [1]

1 29 2450A038 . WASHER, 3/8", GR.9
2 29 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
3 4.5 ft BN332 . SEAL, BULB, STATE LENGTH, STATE LENGTH
4 1 52248B . COVER
5 1 4766A . COVER
6 1 39772B . COVER
7 1 39833B . COVER
8 4 12040A010 . LOCKNUT, M10 - 1.5, GR.10

CAB, (4020D/4586D), INCLUDES:- [1]

16 8 3540A . HINGE
19 2 BN204 . SEAL, RUBBER, STATE LENGTH
20 4 2450A050 . WASHER, 1/2" GR.9
22 1 43919B . SCREEN, WINDOW, LH
23 1 43914B . SCREEN, WINDOW, RH
24 2 4649A . STUD
25 2 AE004 . RING, RETAINER
26 4 5631A . KNOB
27 4 8772A . PIN, LOCK
28 1 . WINDOWS, CAB, SEE GROUP 100 [1]
30 16 12032A010 . WASHER
31 16 2471A020 . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.10.9
32 8 2463A200 . BOLT, HX. HD., M14 - 2.0 X 200MM LG., GR.8.8
33 4 2488A014 . LOCKNUT, M14 - 2, GR.6
34 2 . DOOR HANDLE, CAB, SEE GROUP 100 [1]
35 1 43892B . DOOR, LH
36 1 43894B . DOOR, RH
37 25.5 ft BN079 . SEAL, BLUB, CURRENT STYLE, STATE LENGTH

COVERS GROUP, (57736B/59304B/59125B/59902B), INCLUDES:- [1]

41 1 43697B . SKIRT, CAB, FRONT, RH
42 1 43698B . SKIRT, CAB, FRONT, LH
43 4 BN077 . WEATHERSTRIP, STATE LENGTH
44 2 BN332 . SEAL, BULB, STATE LENGTH, STATE LENGTH
46 26 2450A038 . WASHER, 3/8", GR.9
48 16 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
50 1 44118B . COVER
51 1 44119B . COVER
52 1 44138B . COVER

GROUP, NO LIGHTS (42860B), INCLUDES [1]

61 2 6121A . COVER
62 12 2471A020 . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.10.9
63 12 2450A038 . WASHER, 3/8", GR.9

CAB, (3889D/47702B), INCLUDES:- [1]

74 1 9879A . CLAMP, HOSE
75 4 2450A031 . WASHER, 5/16", GR.9
76 2 2461A008 . LOCKNUT, M8 - 1.25, GR.6
77 1 AX407 . BRACKET, ACCUMULATOR
78 2 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8

DOOR (43911B), INCLUDES:-

80 2 39382A . BRACKET
81 8 AA012 . FITTING, LUBE, 1/8" NPT

CAB EXTERIOR
6 N.S.S.: Not serviced separately
N.S.: Not serviced
107.11.162 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

82 4 12196A042 . INSERT, THREADED, M6 - 1.0 X 4.2MM OPEN

83 4 2973A025 . WASHER, 1/4"
84 4 12090A020 . SCREW

90 10 ft BN167 WEATHERSTRIP, STATE LENGTH

PART NOTES:
[1] - REFERENCE ONLY

CAB EXTERIOR
N.S.S.: Not serviced separately 7
N.S.: Not serviced
A.R.: As required 107.11.162A
 65
0

38

58
59 57 60

34

33
41
42
32

31

23

30

4
23
6
23
7

3
54 55
5
53 56
8
52 9

37

4
6
17
50
51

10

3 12
5
61 6 58 1 2 49 21
62 64
13 22
63
15
36 35 39 43

8
CAB INTERIOR ISSUE 3/0220
JOYSTICK STEERING OPTION
107.62.81
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB INTERIOR, (44021B/46409B/73188B), INCLUDES:- [1]

1 1 43884B . HANDLE
2 1 32726A . SPACER
3 1 . VALVE, FOOT CONTROL, BRAKE, SEE GROUP 500 [1]
4 1 . FOOT CONTROL, ELECTRONIC, SEE GROUP 600 [1]
5 6 2471A040 . BOLT, HX. HD., M10 - 1.5 X 40MM LG., GR.10.9
6 10 12032A008 . WASHER, M8
7 3 2464A016 . BOLT, HX. HD., M8 - 1.25 X 16MM LG., GR.10.9
8 1 35164A . ADAPTER
9 3 12169A030 . BOLT, HX. SOC. HD., M8 - 1.25 X 30MM LG., GR.8.8
10 1 35670A . SPACER, PEDAL
12 1 35671A . PLATE, PEDALS
13 1 34376A . MOUNT, PEDAL
15 3 2464A030 . BOLT, HX. HD., M8 - 1.25 X 30MM LG., GR.10.9
17 3 2464A012 . BOLT, HX. HD., M8 - 1.25 X 12MM LG., GR.10.9
21 2 12070A010 . WASHER, M10
22 2 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
23 1 32836A . HANDLE

CAB, (57072B), INCLUDES:- [1]

30 1 55352B . COVER, REAR LH
31 1 76977B . COVER, REAR
32 2 5639A . BRACKET
33 2 BN107 . MIRROR, REAR VIEW
34 1 BN424 . HOLDER, CUP
35 1 CX088 . EXTINGUISHER, FIRE, 10 LB.
36 1 CX089 . BRACKET
37 1 39834B . COVER
38 1 39875B . COVER
39 1 40016B . COVER
41 15 12090A016 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
42 14 12070A006 . WASHER, M6
43 1 54040B . COVER

49 1 47615B BRACKET, PARK BRAKE LEVER, IF EQUIPPED

50 2 2915A500 U-BOLT, 3/8" - 16 UNC X 5" LG.
51 12 2446A038 LOCKNUT, FLANGE, 3/8" UNC
52 2 3110A STRAP, DOOR
53 2 3227A BRACKET
54 2 2424A300 BOLT, HX. HD., 3/8" UNC X 3" LG., GR.8
55 2 2440A038 LOCKNUT, 3/8" UNC, GR.C
56 8 12090A016 BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
57 1 41478B ENCLOSURE, RADIO
58 12 12090A020 SCREW
59 8 12070A006 WASHER, M6
60 1 CONTROL PANEL, SEE GROUP 600 [1]
61 1 INSTRUMENT PANEL, SEE GROUP 600 [1]
62 1 BN405 ASHTRAY
63 2 BN448 GASKET
64 2 1132A COVER
65 1 A/C HEATER INSTL., CAB, SEE GROUP 700 [1]

CAB INTERIOR, JOYSTICK STEERING OPTION

N.S.S.: Not serviced separately 9
N.S.: Not serviced
A.R.: As required 107.62.82
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

CAB INTERIOR, JOYSTICK STEERING OPTION

10 N.S.S.: Not serviced separately
N.S.: Not serviced
107.62.82A A.R.: As required
 38

57 69 70 60

59

68 58

66
65
0
68

67

41
42
33
31
32 30

34 6
58
3
8
24 21 5 23
24
21
7
54 55 4
9
53 56
2
52
37
51
50

19 17 15 14

13

10 1

12 16
18
61
62 64
63
36 35 39 43 21 49
22

CAB INTERIOR ISSUE 3/0220

11
STEERING WHEEL OPTION
107.62.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB INTERIOR, (44186B/46406B), INCLUDES:- [1]

1 1 43883B . HANDLE
2 1 34448A . COVER
3 1 . STEERING COLUMN, SEE GROUP 700 [1]
4 1 44300B . BRACKET
5 1 44301B . BRACKET
6 1 . STEERING WHEEL, SEE GROUP 700 [1]
7 2 12082A016 . BOLT, BUTTON HD. SOC., M8 - 1.25 X 16MM LG., GR.10.9
8 10 12070A010 . WASHER, M10
9 8 12070A008 . WASHER, M8
10 1 35670A . SPACER, PEDAL
12 1 46343B . MOUNT, PEDALS AND COLUMN
13 1 34376A . MOUNT, PEDAL
14 9 12032A008 . WASHER, M8
15 3 2464A030 . BOLT, HX. HD., M8 - 1.25 X 30MM LG., GR.10.9
16 3 2471A040 . BOLT, HX. HD., M10 - 1.5 X 40MM LG., GR.10.9
17 6 2464A012 . BOLT, HX. HD., M8 - 1.25 X 12MM LG., GR.10.9
18 1 . VALVE, FOOT CONTROL, BRAKE, SEE GROUP 500 [1]
19 2 . FOOT CONTROL, ELECTRONIC [1]
21 6 2450A038 . WASHER, 3/8", GR.9
22 2 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
23 2 12001A025 . BOLT, BUTTON HD. SOC., M10 - 1.5 X 25MM LG., GR.10.9
24 4 2425A100 . BOLT, HX. HD., 3/8" UNF X 1" LG., GR.8

CAB, (57072B), INCLUDES:- [1]

30 1 55352B . COVER, REAR LH
31 1 55260B . COVER, REAR
32 2 5639A . BRACKET
33 2 BN107 . MIRROR, REAR VIEW
34 1 BN424 . HOLDER, CUP
35 1 CX088 . EXTINGUISHER, FIRE, 10 LB.
36 1 CX089 . BRACKET
37 1 39834B . COVER
38 1 39875B . COVER
39 1 40016B . COVER
41 15 12090A016 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
42 14 12070A006 . WASHER, M6
43 1 54040B . COVER

49 1 47695B BRACKET, PARK BRAKE LEVER, IF EQUIPPED

50 2 2915A500 U-BOLT, 3/8" - 16 UNC X 5" LG.
51 12 2446A038 LOCKNUT, FLANGE, 3/8" UNC
52 2 3110A STRAP, DOOR
53 2 3227A BRACKET
54 2 2424A300 BOLT, HX. HD., 3/8" UNC X 3" LG., GR.8
55 2 2440A038 LOCKNUT, 3/8" UNC, GR.C
56 8 12090A016 BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
57 1 41478B ENCLOSURE, RADIO
58 12 12090A020 SCREW
59 8 12070A006 WASHER, M6
60 1 CONTROL PANEL, SEE GROUP 600 [1]
61 1 INSTRUMENT PANEL, SEE GROUP 600 [1]
62 1 BN405 ASHTRAY
63 2 BN448 GASKET

CAB INTERIOR, STEERING WHEEL OPTION

12 N.S.S.: Not serviced separately
N.S.: Not serviced
107.62.62 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

64 2 1132A COVER
65 1 A/C HEATER INSTL., CAB, SEE GROUP 700 [1]
66 1 33054A BRACKET
67 1 2924A075 BOLT, BUTTON HD. SOC., #10 UNC X 3/4" LG.
68 2 2973A010 WASHER, 10
69 1 2479A010 LOCKNUT, 10 - 24 UNC, GR.5
70 1 RADIO, SEE ELECTRICAL INSTL., CAB, GROUP 600 [1]

PART NOTES:
[1] - REFERENCE ONLY

CAB INTERIOR, STEERING WHEEL OPTION

N.S.S.: Not serviced separately 13
N.S.: Not serviced
A.R.: As required 107.62.62A
 24

19

20

15

18

22 23 21

24

7 1 5 6

17 16

1 5 6 4

14
CAB MOUNTING ISSUE 3/0220

107.27.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB MOUNTING, (35238B/43769B/47702B/48722B), INCLUDES:- [1]

1 4 1029A . SPACER
4 2 2763B02 . PIN, 1 5/16" OD X 5 3/8"
5 4 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
6 4 2451A075 . WASHER, 3/4", GR.5
7 2 2765B02 . PIN, 1 5/16" OD X 4 7/16"
8 A.R. 3447B001 . SHIM, 1/16"
A.R. 3447B002 . SHIM, 1/8"
A.R. 3447B003 . SHIM, 1/4"

15 1 CYLINDER, CAB TILT, SEE GROUP 500 [1]

16 2 2438A350 BOLT, HX. HD., 1" UNC X 3 1/2" LG., GR.8
17 2 2440A100 LOCKNUT, 1" UNC, GR.C
18 1 3361B ROPE, WIRE, INCLUDES:-
19 2 94412 . PIN, CLEVIS
20 2 BN085 . PIN, COTTER
21 1 3291B BAR, SAFETY, CAB TILT
22 1 AD005 KNOB
23 1 AD006 STUD, 1/2" UNC X 4 1/2" LG.
24 4 BH118 MOUNT, ISOLATION

PART NOTES:
[1] - REFERENCE ONLY

CAB MOUNTING
N.S.S.: Not serviced separately 15
N.S.: Not serviced
A.R.: As required 107.27.62
 51 52 50
11

13

6 25
8

34

35

12 5 14 33
8
32
9

10

2 3

15

16
47
46
45

48

38 40 37 36 41 39 65
10

25
8

16 7

15 13

3 11
2

14
12

16
CENTER JOINT AND STEERING ISSUE 4/0214

105.03.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 CENTER JOINT, (17830B/61494B), INCLUDES:- [1]

2 2 AA141 . CONE, BEARING [2]
3 2 AA142 . CUP, BEARING [3]
4 2 AZ327 . SEAL, WIPER
5 2 18129B . HOUSING, SEAL
6 12 2428A300 . BOLT, HX. HD., 1/2" UNC X 3" LG., GR.8
7 2 18130B . RETAINER, PIN
8 2 18131B . PIN
9 2 20724A . BUSHING, OUTER
10 2 20725A . BUSHING, INNER
11 8 2434A250 . BOLT, HX. HD., 3/4" UNC X 2 1/2" LG., GR.8
12 2 AA012 . FITTING, LUBE, 1/8" NPT
13 8 2450A075 . WASHER, 3/4", GR.9
14 12 2450A050 . WASHER, 1/2" GR.9
15 2 AZ326 . SEAL, INNER
16 2 20793A . RETAINER
25 2 13074B . KIT, SHIM, INCLUDES:-
A.R. 13074B01 . . SHIM, 0.003"
A.R. 13074B02 . . SHIM, 0.005"
A.R. 13074B03 . . SHIM, 0.007"
A.R. 13074B04 . . SHIM, 0.010"
A.R. 13074B05 . . SHIM, 0.020"
A.R. 13074B06 . . SHIM, 0.0478"
A.R. 13074B07 . . SHIM, 0.059"
A.R. 13074B08 . . SHIM, 0.120"
A.R. 13074B09 . . SHIM, 0.1875"

1 FRONT CHASSIS, (38816B/43792B/58624B), INCLUDES:- [1]

32 2 2593B01 . PIN, 2 1/4" OD X 5"
33 2 1029A . SPACER
34 2 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
35 2 2451A075 . WASHER, 3/4", GR.5
36 2 1703A . PAD, STOP
37 4 1710A . BUSHING
38 4 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8
39 4 2440A050 . LOCKNUT, 1/2" UNC, GR.C
40 4 2451A050 . WASHER, 1/2", GR.5
41 4 2450A050 . WASHER, 1/2" GR.9

REAR CHASSIS, (61879B), INCLUDES:- [1]

44 1 . REAR CHASSIS, SEE GROUP 100 [1]
45 2 1029A . SPACER
46 2 2451A075 . WASHER, 3/4", GR.5
47 2 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
48 2 64783B10 . PIN, 2 1/4" OD X 5 1/2"
2 2593B04 . PIN, 2 1/4" OD X 4 1/2"

50 1 43312B LOCK, STEER

51 2 BN466 PIN, 1"X3"
52 2 BN042 PIN, LYNCH, 5/16"

65 2 CYLINDER, STEER, SEE GROUP 500 [1]

PART NOTES:
[1] - REFERENCE ONLY

CENTER JOINT AND STEERING

N.S.S.: Not serviced separately 17
N.S.: Not serviced
A.R.: As required 105.03.62
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

[2] - AA141 must only be used with AA142

[3] - AA142 must only be used with AA141

CENTER JOINT AND STEERING

18 N.S.S.: Not serviced separately
N.S.: Not serviced
105.03.62A A.R.: As required
51 52 50
11

13

6 31 25
8

34

35

12 5 14 33
8
32
9

10

2 3

15

16
47
46
45

48

38 40 37 36 41 39 65
10

25
8

44

16 7

15 13

3 11
2

14
12

CENTER JOINT AND STEERING ISSUE 2/1214

19
105.03.121
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 CENTER JOINT, (17830B/61494B/72156B01), INCLUDES:- [1]

2 2 AA141 . CONE, BEARING [2]
3 2 AA142 . CUP, BEARING [3]
4 2 AZ327 . SEAL, WIPER
5 2 18129B . HOUSING, SEAL
6 12 2428A300 . BOLT, HX. HD., 1/2" UNC X 3" LG., GR.8
7 2 18130B . RETAINER, PIN
8 2 18131B . PIN
9 2 20724A . BUSHING, OUTER
10 2 20725A . BUSHING, INNER
11 8 2434A250 . BOLT, HX. HD., 3/4" UNC X 2 1/2" LG., GR.8
12 2 AA012 . FITTING, LUBE, 1/8" NPT
13 8 2450A075 . WASHER, 3/4", GR.9
14 12 2450A050 . WASHER, 1/2" GR.9
15 2 AZ326 . SEAL, INNER
16 2 20793A . RETAINER
25 2 13074B . KIT, SHIM, INCLUDES:-
A.R. 13074B01 . . SHIM, 0.003"
A.R. 13074B02 . . SHIM, 0.005"
A.R. 13074B03 . . SHIM, 0.007"
A.R. 13074B04 . . SHIM, 0.010"
A.R. 13074B05 . . SHIM, 0.020"
A.R. 13074B06 . . SHIM, 0.0478"
A.R. 13074B07 . . SHIM, 0.059"
A.R. 13074B08 . . SHIM, 0.120"
A.R. 13074B09 . . SHIM, 0.1875"

1 FRONT CHASSIS, (64256B/72738B01), INCLUDES:- [1]

31 1 . FRONT CHASSIS, SEE GROUP 100 [1]
32 2 64783B10 . PIN, 2 1/4" OD X 5 1/2"
33 2 1029A . SPACER
34 2 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
35 2 2451A075 . WASHER, 3/4", GR.5
36 2 1703A . PAD, STOP
37 4 1710A . BUSHING
38 4 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8
39 4 2440A050 . LOCKNUT, 1/2" UNC, GR.C
40 4 2451A050 . WASHER, 1/2", GR.5
41 4 2450A050 . WASHER, 1/2" GR.9

REAR CHASSIS, (73727B), INCLUDES:- [1]

44 1 . REAR CHASSIS, SEE GROUP 100 [1]
45 2 1029A . SPACER
46 2 2451A075 . WASHER, 3/4", GR.5
47 2 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
48 2 64783B10 . PIN, 2 1/4" OD X 5 1/2"

50 1 43312B LOCK, STEER

51 2 BN466 PIN, 1"X3"
52 2 BN042 PIN, LYNCH, 5/16"

65 2 CYLINDER, STEER, SEE GROUP 500 [1]

PART NOTES:
[1] - REFERENCE ONLY

CENTER JOINT AND STEERING

20 N.S.S.: Not serviced separately
N.S.: Not serviced
105.03.122 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

[2] - AA141 must only be used with AA142

[3] - AA142 must only be used with AA141

CENTER JOINT AND STEERING

N.S.S.: Not serviced separately 21
N.S.: Not serviced
A.R.: As required 105.03.122A
 21 21 26 10 28
91
16
92
10
93

94 14 12 3 29

92

95 91

92

96
10 27 30 10 16 71 73 74

14 12 2

12 33 32 31 77 73 78
34
76 75
35
101
81
82 72 73 74

80 17 8

11 10 25

98 99 100 7

4 22 12 1 6

10 16

10 13
10 15 10 16
18 19 39
97 99 100
9 20

49 61 81 76 79
41 54
55 62
54

52 63
53
54 51 65 50 64 54

22
FRONT CHASSIS ISSUE 2/0414

101.01.271
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FRONT CHASSIS, (58624B), INCLUDES:- [1]

1 1 30566A . COVER
2 1 20737A . BRACKET
3 1 20738A . BRACKET
4 2 AA029 . BUSHING, BALL, 2 1/4" ID
5 1 66435B . STRAP, BATTERY
6 1 34234A . COVER
7 1 34264A . COVER, RUBBER
8 1 34265A . CLAMP, BAR
9 1 48064B . COVER
10 17 2450A038 . WASHER, 3/8", GR.9
11 3 2451A038 . WASHER, 3/8"
12 12 2450A050 . WASHER, 1/2" GR.9
13 1 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
14 4 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
15 4 2424A150 . BOLT, HX. HD., 3/8" UNC X 1 1/2" LG., GR.8
16 6 2440A038 . LOCKNUT, 3/8" UNC, GR.C
17 2 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
18 4 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
19 4 36352A . SPACER
20 2 32003A . MOUNT, RUBBER, HYDRAULIC TANK
21 1 . ROPE, WIRE, SEE CAB MOUNTING, GROUP 100 [1]
22 4 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
25 4 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
26 2 2424A175 . BOLT, HX. HD., 3/8" UNC X 1 3/4" LG., GR.8
27 1 2926A100 . BOLT, BUTTON HD. SOC., 3/8" UNC X 1" LG., GR.5
28 1 32037A . WRAP, SPIRAL
29 1 32053A . SPACER
30 1 AD015 . CLAMP
31 4 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8
32 4 2451A050 . WASHER, 1/2", GR.5
33 4 1710A . BUSHING
34 2 1703A . PAD, STOP
35 4 2440A050 . LOCKNUT, 1/2" UNC, GR.C
39 4 2450A075 . WASHER, 3/4", GR.9
41 2 AA012 . FITTING, LUBE, 1/8" NPT

BELLY DOORS, STANDARD, (51885B/59134B/60028B), INCLUDES:- [1]

49 1 23074A . DOOR, REAR
50 1 34911A . DOOR, NOSE
51 1 51891B . DOOR, ANGLE NOSE
52 1 34908A . DOOR, BELLY
53 1 21662B . DOOR, WEDGE
54 45 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
55 1 44926B . DOOR, BELLY

BELLY DOORS, HEAVY, (51886B/59138B/60029B), INCLUDES:- [1]

61 1 52673B . REINFORCEMENT, ACCESS DOOR, REAR
62 1 52674B . REINFORCEMENT, ACCESS DOOR, MIDDLE
63 1 52677B . REINFORCEMENT, ACCESS DOOR, FRONT
64 1 52678B . REINFORCEMENT, ACCESS DOOR
65 1 54678B . DOOR, ANGLE NOSE

COVERS, (59125B/59902B), INCLUDES:- [1]

71 1 18544B . GUARD, RH

FRONT CHASSIS
N.S.S.: Not serviced separately 23
N.S.: Not serviced
A.R.: As required 101.01.272
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

72 1 18545B . GUARD, LH
73 16 2450A050 . WASHER, 1/2" GR.9
74 8 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
75 1 57960B . DOOR, SIDE, RH
76 16 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
77 2 38213A . GUARD, STEER SENSOR
2 38215A . GUARD, STEER SENSOR, FOR THE 635E
78 4 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
79 1 59152B . DOOR, SIDE, LH
80 1 57965B . DOOR, SIDE, LOWER, RH
81 1 59148B . DOOR, SIDE, LOWER, LH

91 18 2440A050 LOCKNUT, 1/2" UNC, GR.C

92 36 2450A050 WASHER, 1/2" GR.9
93 2 43582B STEP, BELT
94 4 34116A CLAMP, STEP
95 12 2428A250 BOLT, HX. HD., 1/2" UNC X 2 1/2" LG., GR.8
96 6 2428A175 BOLT, HX. HD., 1/2" UNC X 1 3/4" LG., GR.8
97 1 AX116 CLAMP, 1 1/4"
98 1 AX117 BODY, CLAMP, 1 1/2"
99 2 AX119 COVER
100 8 2424A275 BOLT, HX. HD., 3/8" UNC X 2 3/4" LG., GR.8
101 3 BRACKETS, SEE DRIVELINE, GROUP 400 [1]

PART NOTES:
[1] - REFERENCE ONLY

FRONT CHASSIS
24 N.S.S.: Not serviced separately
N.S.: Not serviced
101.01.272A A.R.: As required
 21 21 26 10 28
91
16
92
10
93

94 14 12 3 29

92

95 91

92

96
10 27 30 10 16 71 73 74

14 12 2

12 33 32 31 77 73 78
34
76 75
35
101
81
82 72 73 74

80 17 8

11 10 25

98 99 100 7

4 22 12 1 6

10 16

10 13
10 15 10 16
18 19 39
97 99 100
9 20

49 61 81 76 79
41 54
55 62
54

52 63
53
54 51 65 50 64 54

FRONT CHASSIS ISSUE 3/1214

25
101.01.281
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FRONT CHASSIS, (64324B), INCLUDES:- [1]

1 1 30566A . COVER
2 1 44227A . BRACKET
3 1 20738A . BRACKET
4 2 AA029 . BUSHING, BALL, 2 1/4" ID
5 1 66435B . STRAP, BATTERY
6 1 34234A . COVER
7 1 34264A . COVER, RUBBER
8 1 34265A . CLAMP, BAR
9 1 65499B . COVER
10 17 2450A038 . WASHER, 3/8", GR.9
11 3 2451A038 . WASHER, 3/8"
12 12 2450A050 . WASHER, 1/2" GR.9
13 1 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
14 4 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
15 4 2424A150 . BOLT, HX. HD., 3/8" UNC X 1 1/2" LG., GR.8
16 6 2440A038 . LOCKNUT, 3/8" UNC, GR.C
17 2 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
18 4 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
19 4 36352A . SPACER
20 2 32003A . MOUNT, RUBBER, HYDRAULIC TANK
21 1 . ROPE, WIRE, SEE CAB MOUNTING, GROUP 100 [1]
22 4 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
25 4 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
26 2 2424A175 . BOLT, HX. HD., 3/8" UNC X 1 3/4" LG., GR.8
27 1 2926A100 . BOLT, BUTTON HD. SOC., 3/8" UNC X 1" LG., GR.5
28 1 32037A . WRAP, SPIRAL
29 1 32053A . SPACER
30 1 AD015 . CLAMP
31 4 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8
32 4 2451A050 . WASHER, 1/2", GR.5
33 4 1710A . BUSHING
34 2 1703A . PAD, STOP
35 4 2440A050 . LOCKNUT, 1/2" UNC, GR.C
39 4 2450A075 . WASHER, 3/4", GR.9
41 2 AA012 . FITTING, LUBE, 1/8" NPT

BELLY DOORS, STANDARD, (65025B), INCLUDES:- [1]

49 1 23074A . DOOR, REAR
50 1 43693A . DOOR, NOSE
51 1 51891B . DOOR, ANGLE NOSE
52 1 34908A . DOOR, BELLY
53 1 21662B . DOOR, WEDGE
54 45 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
55 1 44926B . DOOR, BELLY

BELLY DOORS, HEAVY, (65025B02), INCLUDES:- [1]

61 1 52673B . REINFORCEMENT, ACCESS DOOR, REAR
62 1 52674B . REINFORCEMENT, ACCESS DOOR, MIDDLE
63 1 52677B . REINFORCEMENT, ACCESS DOOR, FRONT
64 1 64740B . REINFORCEMENT, ACCESS DOOR, REINFORCEMENT, ACCESS DOOR
65 1 54678B . DOOR, ANGLE NOSE

COVERS, (64324B), INCLUDES:- [1]

71 1 18544B . GUARD, RH

FRONT CHASSIS
26 N.S.S.: Not serviced separately
N.S.: Not serviced
101.01.282 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

72 1 18545B . GUARD, LH
73 16 2450A050 . WASHER, 1/2" GR.9
74 8 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
75 1 61223B . DOOR, SIDE, RH
76 16 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
77 2 38213A . GUARD, STEER SENSOR
2 38215A . GUARD, STEER SENSOR, FOR THE 630E/635E
78 4 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
79 1 60697B . DOOR, SIDE, LH
80 1 64323B . DOOR, SIDE, LOWER, RH
81 1 65005B . DOOR, SIDE, LOWER, LH

91 18 2440A050 LOCKNUT, 1/2" UNC, GR.C

92 36 2450A050 WASHER, 1/2" GR.9
93 2 43582B STEP, BELT
94 4 34116A CLAMP, STEP
95 12 2428A250 BOLT, HX. HD., 1/2" UNC X 2 1/2" LG., GR.8
96 6 2428A175 BOLT, HX. HD., 1/2" UNC X 1 3/4" LG., GR.8
97 1 AX116 CLAMP, 1 1/4"
98 1 AX117 BODY, CLAMP, 1 1/2"
99 2 AX119 COVER
100 8 2424A275 BOLT, HX. HD., 3/8" UNC X 2 3/4" LG., GR.8
101 3 BRACKETS, SEE DRIVELINE, GROUP 400 [1]

PART NOTES:
[1] - REFERENCE ONLY

FRONT CHASSIS
N.S.S.: Not serviced separately 27
N.S.: Not serviced
A.R.: As required 101.01.282A
 21 21 26 10 28
91
16
92
10
93

94 14 12 3 29

92

95 91

92

96
107 10 27 30 10 16 71 73 74
113 108

110 14 12 2

106 12 33 32 31 77 73 78
34
35
113 101
81 82
83 82 72 73 74
112

109

115

114 76 105 80 17 84 8

11 10 25

98 99 100 7

4 22 12 1 6

10 16

10 13
10 15 10 16
18 19 39
97 99 100
9 20

49 61 81 76 79
41 54
55 62
54

52 63
53
54 51 65 50 64 54

28
FRONT CHASSIS ISSUE 3/1015

101.01.311
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FRONT CHASSIS, (69137B), INCLUDES:- [1]

1 1 30566A . COVER
3 1 44227A . BRACKET
3 1 20738A . BRACKET
4 2 AA029 . BUSHING, BALL, 2 1/4" ID
5 1 66435B . STRAP, BATTERY
6 1 34234A . COVER
7 1 34264A . COVER, RUBBER
8 1 34265A . CLAMP, BAR
9 1 65789B . COVER
10 17 2450A038 . WASHER, 3/8", GR.9
11 3 2451A038 . WASHER, 3/8"
12 12 2450A050 . WASHER, 1/2" GR.9
13 1 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
14 4 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
15 4 2424A150 . BOLT, HX. HD., 3/8" UNC X 1 1/2" LG., GR.8
16 6 2440A038 . LOCKNUT, 3/8" UNC, GR.C
17 2 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
18 4 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
19 4 36352A . SPACER
20 2 32003A . MOUNT, RUBBER, HYDRAULIC TANK
21 1 . ROPE, WIRE, SEE CAB MOUNTING, GROUP 100 [1]
22 4 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
25 4 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
26 2 2424A175 . BOLT, HX. HD., 3/8" UNC X 1 3/4" LG., GR.8
27 1 2926A100 . BOLT, BUTTON HD. SOC., 3/8" UNC X 1" LG., GR.5
28 1 32037A . WRAP, SPIRAL
29 1 32053A . SPACER
30 1 AD015 . CLAMP
31 4 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8
32 4 2451A050 . WASHER, 1/2", GR.5
33 4 1710A . BUSHING
34 2 1703A . PAD, STOP
35 4 2440A050 . LOCKNUT, 1/2" UNC, GR.C
39 4 2450A075 . WASHER, 3/4", GR.9
41 2 AA012 . FITTING, LUBE, 1/8" NPT

BELLY DOORS, STANDARD, (64738B01), INCLUDES:- [1]

49 1 23074A . DOOR, REAR
50 1 43693A . DOOR, NOSE
51 1 51891B . DOOR, ANGLE NOSE
52 1 34908A . DOOR, BELLY
53 1 21662B . DOOR, WEDGE
54 45 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
55 1 44926B . DOOR, BELLY

BELLY DOORS, HEAVY, (64738B02), INCLUDES:- [1]

61 1 52673B . REINFORCEMENT, ACCESS DOOR, REAR
62 1 52674B . REINFORCEMENT, ACCESS DOOR, MIDDLE
63 1 52677B . REINFORCEMENT, ACCESS DOOR, FRONT
64 1 64740B . REINFORCEMENT, ACCESS DOOR, REINFORCEMENT, ACCESS DOOR
65 1 54678B . DOOR, ANGLE NOSE

COVERS, (64324B), INCLUDES:- [1]

71 1 65750B . GUARD, CENTRE, RH

FRONT CHASSIS
N.S.S.: Not serviced separately 29
N.S.: Not serviced
A.R.: As required 101.01.312
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

72 1 65751B . GUARD, CENTRE, LH

73 16 2450A050 . WASHER, 1/2" GR.9
74 8 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
75 1 61223B . DOOR, SIDE, RH, DOOR, SIDE, RH
76 16 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
77 2 38213A . GUARD, STEER SENSOR
2 38215A . GUARD, STEER SENSOR, FOR THE 630E/635E
78 4 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
79 1 60697B . DOOR, SIDE, LH
80 1 64323B . DOOR, SIDE, LOWER, RH, DOOR, SIDE, LOWER, RH
81 1 65005B . DOOR, SIDE, LOWER, LH
82 1 69969B . DOOR, DEF FILL
83 1 61691B . COVER
84 1 41308A . COVER, ACCESS

91 18 2440A050 LOCKNUT, 1/2" UNC, GR.C

92 36 2450A050 WASHER, 1/2" GR.9
93 2 43582B STEP, BELT
94 4 34116A CLAMP, STEP
95 12 2428A250 BOLT, HX. HD., 1/2" UNC X 2 1/2" LG., GR.8
96 6 2428A175 BOLT, HX. HD., 1/2" UNC X 1 3/4" LG., GR.8
97 1 AX116 CLAMP, 1 1/4"
98 1 AX117 BODY, CLAMP, 1 1/2"
99 2 AX119 COVER
100 8 2424A275 BOLT, HX. HD., 3/8" UNC X 2 3/4" LG., GR.8
101 3 BRACKETS, SEE DRIVELINE, GROUP 400 [1]

105 1 71581B STORAGE, BOX, INCLUDES:-

106 1 71580B . DOOR, STORAGE, RH
107 1 24675A . LOCK, PIN
108 2 2450A050 . WASHER, 1/2" GR.9
109 4 2450A038 . WASHER, 3/8", GR.9
110 1 BN466 . PIN, 1"X3"
111 1 2463A200 . BOLT, HX. HD., M14 - 2.0 X 200MM LG., GR.8.8
112 4 2424A075 . BOLT, HX. HD., 3/8" UNC X 3/4" LG., GR.8
113 1 2428A175 . BOLT, HX. HD., 1/2" UNC X 1 3/4" LG., GR.8
114 1 2488A014 . LOCKNUT, M14 - 2, GR.6
115 1 3540A . HINGE
116 1 23416A . SPACER

PART NOTES:
[1] - REFERENCE ONLY

FRONT CHASSIS
30 N.S.S.: Not serviced separately
N.S.: Not serviced
101.01.312A A.R.: As required
 21 21 26 10 28
91
16
92
10
93

94 14 12 3 29

92

95 91

92

96
84 10 27 30 10 16 71 73 74
85 102

75 14 12 2

90 12 33 32 31 77 73 78
34
35
88 101
81 105
106 82 72 73 74
103

86

87

89 90 82 80 17 8

11 10 25

98 99 100 7

4 22 12 1 6

10 16

10 13
10 15 10 16
18 19 39
97 99 100
9 20

49 61 81 76 79
41 54
55 62
54

52 63
53
54 51 65 50 64 54

FRONT CHASSIS ISSUE 2/0416

31
101.01.331
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FRONT CHASSIS, (69137B), INCLUDES:- [1]

1 1 30566A . COVER
3 1 44227A . BRACKET
3 1 20738A . BRACKET
4 2 AA029 . BUSHING, BALL, 2 1/4" ID
5 1 66435B . STRAP, BATTERY
6 1 34234A . COVER
7 1 34264A . COVER, RUBBER
8 1 34265A . CLAMP, BAR
9 1 65789B . COVER
10 17 2450A038 . WASHER, 3/8", GR.9
11 3 2451A038 . WASHER, 3/8"
12 12 2450A050 . WASHER, 1/2" GR.9
13 1 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
14 4 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
15 4 2424A150 . BOLT, HX. HD., 3/8" UNC X 1 1/2" LG., GR.8
16 6 2440A038 . LOCKNUT, 3/8" UNC, GR.C
17 2 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
18 4 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
19 4 36352A . SPACER
20 2 32003A . MOUNT, RUBBER, HYDRAULIC TANK
21 1 . ROPE, WIRE, SEE CAB MOUNTING, GROUP 100 [1]
22 4 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
25 4 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
26 2 2424A175 . BOLT, HX. HD., 3/8" UNC X 1 3/4" LG., GR.8
27 1 2926A100 . BOLT, BUTTON HD. SOC., 3/8" UNC X 1" LG., GR.5
28 1 32037A . WRAP, SPIRAL
29 1 32053A . SPACER
30 1 AD015 . CLAMP
31 4 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8
32 4 2451A050 . WASHER, 1/2", GR.5
33 4 1710A . BUSHING
34 2 1703A . PAD, STOP
35 4 2440A050 . LOCKNUT, 1/2" UNC, GR.C
39 4 2450A075 . WASHER, 3/4", GR.9
41 2 AA012 . FITTING, LUBE, 1/8" NPT

BELLY DOORS, STANDARD, (64738B01), INCLUDES:- [1]

49 1 23074A . DOOR, REAR
50 1 43693A . DOOR, NOSE
51 1 51891B . DOOR, ANGLE NOSE
52 1 34908A . DOOR, BELLY
53 1 21662B . DOOR, WEDGE
54 45 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
55 1 44926B . DOOR, BELLY

BELLY DOORS, HEAVY, (64738B02), INCLUDES:- [1]

61 1 52673B . REINFORCEMENT, ACCESS DOOR, REAR
62 1 52674B . REINFORCEMENT, ACCESS DOOR, MIDDLE
63 1 52677B . REINFORCEMENT, ACCESS DOOR, FRONT
64 1 64740B . REINFORCEMENT, ACCESS DOOR, REINFORCEMENT, ACCESS DOOR
65 1 54678B . DOOR, ANGLE NOSE

COVERS, (64324B), INCLUDES:- [1]

71 1 65750B . GUARD, CENTRE, RH, GUARD, RH

FRONT CHASSIS
32 N.S.S.: Not serviced separately
N.S.: Not serviced
101.01.332 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

72 1 65751B . GUARD, CENTRE, LH, GUARD, LH

73 16 2450A050 . WASHER, 1/2" GR.9
74 8 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
77 2 38213A . GUARD, STEER SENSOR
2 38215A . GUARD, STEER SENSOR, FOR THE 630E/635E
78 4 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
79 1 60697B . DOOR, SIDE, LH
80 1 71587B . DOOR, SIDE, LOWER, RH
81 1 65005B . DOOR, SIDE, LOWER, LH
82 1 71581B . STORAGE, BOX, STORAGE, BOX, INCLUDES:-
83 71573B . . DOOR
84 1 24675A . . LOCK, PIN
85 4 2450A050 . . WASHER, 1/2" GR.9
86 1 2450A038 . . WASHER, 3/8", GR.9
87 3540A . . HINGE
88 1 2463A200 . . BOLT, HX. HD., M14 - 2.0 X 200MM LG., GR.8.8
89 1 2488A014 . . LOCKNUT, M14 - 2, GR.6
90 4 2434A150 . . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8

91 18 2440A050 LOCKNUT, 1/2" UNC, GR.C

92 36 2450A050 WASHER, 1/2" GR.9
93 2 43582B STEP, BELT
94 4 34116A CLAMP, STEP
95 12 2428A250 BOLT, HX. HD., 1/2" UNC X 2 1/2" LG., GR.8
96 6 2428A175 BOLT, HX. HD., 1/2" UNC X 1 3/4" LG., GR.8
97 1 AX116 CLAMP, 1 1/4"
98 1 AX117 BODY, CLAMP, 1 1/2"
99 2 AX119 COVER
100 8 2424A275 BOLT, HX. HD., 3/8" UNC X 2 3/4" LG., GR.8
101 3 BRACKETS, SEE DRIVELINE, GROUP 400 [1]
102 1 2428A125 BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
103 4 2424A075 BOLT, HX. HD., 3/8" UNC X 3/4" LG., GR.8
105 1 71584B COVER
106 1 61691B COVER

PART NOTES:
[1] - REFERENCE ONLY

FRONT CHASSIS
N.S.S.: Not serviced separately 33
N.S.: Not serviced
A.R.: As required 101.01.332A
 23 26
0 21

56

24 27

57 58

8 13

22

11 13 15

10 14 12 14 16 1

2 9 13 37 47

36 46 73 74 75

7 6

38 48

36 46

76 77 70 71 72

3 4

6 5

34
REAR CHASSIS ISSUE 1/0214

102.01.91
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

REAR CHASSIS, (47715B/63251B), INCLUDES:- [1]

1 1 4098D01 . CHASSIS, REAR
2 1 44421B . BRACKET
3 1 41651B . BRACKET, INCLUDES:-
4 1 . . CLAMP [2]
5 2 2428A350 . . BOLT, HX. HD., 1/2" UNC X 3 1/2" LG., GR.8
6 4 2451A050 . . WASHER, 1/2", GR.5
7 2 2440A050 . . LOCKNUT, 1/2" UNC, GR.C
8 2 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
9 2 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
10 1 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
11 4 2428A400 . BOLT, HX. HD., 1/2" UNC X 4" LG., GR.8
12 2 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
13 12 2450A050 . WASHER, 1/2" GR.9
14 5 2450A038 . WASHER, 3/8", GR.9
15 4 2440A050 . LOCKNUT, 1/2" UNC, GR.C
16 2 2440A038 . LOCKNUT, 3/8" UNC, GR.C
NO WINCH GROUP, (59241B), INCLUDES:- [1]
21 1 59249B . COVER
22 1 59244B . COVER
23 10 2450A050 . WASHER, 1/2" GR.9
24 4 2450A100 . WASHER, 1", GR.9
26 10 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
27 4 2438A150 . BOLT, HX. HD., 1" UNC X 1 1/2" LG., GR.8

BELLY DOORS, STANDARD, (59134B/65025B), INCLUDES:- [1]

36 9 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
37 1 44166B . DOOR, REAR
38 1 34434A . DOOR, MID REAR

BELLY DOORS, HEAVY, (59138B/65025B02), INCLUDES:- [1]

46 9 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
47 1 45088B . DOOR, REAR, HEAVY
48 1 44938B . DOOR, MID REAR, HEAVY

COVERS, (59125B/64324B), INCLUDES:- [1]

56 1 45387B . COVER
57 6 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
58 6 2450A050 . WASHER, 1/2" GR.9

GUARD, AXLE, (60851B), FOR 620E/630E INCLUDES:- [1]

70 2 2450A063 . WASHER, 5/8", GR.9
71 2 2440A063 . LOCKNUT, 5/8" UNC, GR.C
72 1 47944B . COVER, LH
73 1 47945B . COVER, RH
74 2 2432A225 . BOLT, HX. HD., 5/8" UNC X 2 1/4" LG., GR.8
75 2 36502A . WASHER, 5/8" ID X 2 1/2" OD X 1/4"
76 4 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
77 4 2450A050 . WASHER, 1/2" GR.9

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

REAR CHASSIS
N.S.S.: Not serviced separately 35
N.S.: Not serviced
A.R.: As required 102.01.92
 3 5
4

14

15

20
22 10

16

13

18

19

16

17 12 13

11 16 8 13

18

19

16

13 7 9

36
DOOR HANDLE ISSUE 3/0220

107.53.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DOOR HANDLE, (1885D-2/4020D), INCLUDES:- [1]

1 BN003 . HANDLE, LH, INCLUDES: -
3 1 . . HANDLE, LH [2]
4 1 . . KNOB [2]
5 2 . . KEYS, NOT SHOWN, CALL TIGERCAT PARTS DEPARTMENT [2]
1 BN002 . HANDLE, RH, INCLUDES: -
7 1 . . HANDLE, RH [2]
8 1 . . KNOB [2]
9 2 . . KEYS, CALL TIGERCAT PARTS DEPARTMENT [2]
10 1 BN512 . LATCH, ROTARY, SINGLE, LH
11 1 BN513 . LATCH
12 2 BN527 . BOLT, STRIKER
13 4 BN008 . RETAINER, PIN
14 2 BN009 . GASKET, HANDLE
15 4 BN010 . BRACKET
16 4 BN080 . CLEVIS
17 2 BY022 . NUT
18 2 2477A175 . SETSCREW, 1/4" UNC
19 2 2478A025 . NUT, JAM, 1/4" UNC, GR.5
20 8 2495A075 . BOLT, RND. HD. PHIL., 10 - 24UNC X 3/4" LG., GR.5
22 8 2925A100 . BOLT, BUTTON HD. SOC., 1/4" UNC X 1" LG.

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SERVICED

DOOR HANDLE
N.S.S.: Not serviced separately 37
N.S.: Not serviced
A.R.: As required 107.53.71
 6 5

11 6
7

1 3

2
10

14
8 16 15

13

38
DOOR HANDLE ISSUE 1/0116

107.53.151
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DOOR HANDLE, (5015D), INCLUDES:- [1]

1 1 BN002 . HANDLE, RH, SHOWN, INCLUDES: -
2 2 90918 . . KEY, CAB DOOR
3 1 BN003 . HANDLE, LH, INCLUDES ITEM 2
4 4 BN008 . RETAINER, PIN
5 2 BN009 . GASKET, HANDLE
6 4 BN010 . BRACKET
7 4 BN080 . CLEVIS
8 2 BY022 . NUT
9 2 2477A175 . SETSCREW, 1/4" UNC, 1 3/4" LG.
2 2477A225 . SETSCREW, 1/4" UNC, 2 1/4" LG.
10 2 2478A025 . NUT, JAM, 1/4" UNC, GR.5
11 8 2486A075 . BOLT, RND. HD. SLOT, 10 - 24UNC X 3/4" LG.
13 8 2925A100 . BOLT, BUTTON HD. SOC., 1/4" UNC X 1" LG.
14 1 BN513 . LATCH, RH, SHOWN
15 1 BN512 . LATCH, ROTARY, SINGLE, LH, LH
16 2 BN527 . BOLT, STRIKER

PART NOTES:
[1] - REFERENCE ONLY

DOOR HANDLE
N.S.S.: Not serviced separately 39
N.S.: Not serviced
A.R.: As required 107.53.152
 91 4 9 10 3 15

16

33 32 31 34 41 51 61
93 92
94

21 6 7 17

23 9 18 19 20
10
24
25
71

73

76 75 77 1

30
0
20 20
0
40
0

10 50
0 0

0 60
0
70

22 8 7
16 5 10
0

ps
i

72 74 2

40
DOZER ISSUE 1/0214

108.10.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DOZER, (58847B), INCLUDES:- [1]

1 1 BB006 . HOSE, GARDEN
2 1 BB007 . NOZZLE
3 4 2593B01 . PIN, 2 1/4" OD X 5"
4 6 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
5 2 1125B31 . PIN, 2 1/2" OD X 5 3/4"
6 2 9997A001 . SHIM, 16 GA.
7 2 8494A001 . SHIM, 16 GA.
8 2 8494A002 . SHIM, 1/8"
9 8 2451A075 . WASHER, 3/4", GR.5
10 8 1029A . SPACER
58847BS01 . DOZER
15 1 4584D . . DOZER, INCLUDES:-
16 1 1985A . . . PLUG, 16 ORB, MODIFIED
17 1 2531A001 . . . PLUG, 12 NPT
18 4 BN299 . . . HINGE, INCLUDES:-
19 1 100928 . . . . FITTING, LUBE
20 2 33777A . . . DOOR, DOZER
21 2 AA029 . . BUSHING, BALL, 2 1/4" ID
22 2 17127B . . BUSHING, 2 1/2" ID
23 4 AA006 . . FITTING, LUBE, 1/8" NPT
24 2 6419A . . KNOB
25 2 2440A075 . . LOCKNUT, 3/4" UNC, GR.C
. . ALSO INCLUDES 2 OF ITEMS 9 AND 10.

61915B01 KIT, DOZER EXTENSION, 12 1/2", INCLUDES:-

31 16 2434A225 . BOLT, HX. HD., 3/4" UNC X 2 1/4" LG., GR.8
32 32 2450A075 . WASHER, 3/4", GR.9
33 16 2440A075 . LOCKNUT, 3/4" UNC, GR.C
34 2 61412B01 . EXTENSION, DOZER, 12 1/2"

61915B02 KIT, DOZER EXTENSION, 18 5/8", INCLUDES:-

41 2 61412B02 . EXTENSION, DOZER, 18 5/8"
. ALSO INCLUDES ITEMS 31 TO 33

61915B03 KIT, DOZER EXTENSION, 23 1/2", INCLUDES:-

51 2 61412B03 . EXTENSION, DOZER, 23 1/2"
. ALSO INCLUDES ITEMS 31 TO 33

61915B04 KIT, DOZER EXTENSION, 26 1/2", INCLUDES:-

61 2 61412B04 . EXTENSION, DOZER, 26 1/2"
. ALSO INCLUDES ITEMS 31 TO 33

5458B WATER SYSTEM, INCLUDES:-

71 1 6708A . BLOCK, MANIFOLD
72 1 BE002 . GAUGE, PRESSURE, 0 - 100 PSI
73 1 AU007 . VALVE, RELIEF
74 1 AX003 . VALVE, SCHRADER
75 1 AT004 . VALVE, BALL, 08 NPT(F)
76 1 2526A001 . NIPPLE, 08 NPT(M) - 08 NPT(M)
77 1 2548A001 . CONNECTOR, 08 NPT(M) - GARDEN HOSE

91 1 CYLINDER, DOZER, SEE GROUP 500 [1]

92 2 57977B GUARD, HOSE, GUARD, HOSE
93 4 2450A031 WASHER, 5/16", GR.9
94 4 2422A325 BOLT, HX. HD., 5/16" UNC X 3 1/4" LG., GR.8

DOZER
N.S.S.: Not serviced separately 41
N.S.: Not serviced
A.R.: As required 108.10.22
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

DOZER
42 N.S.S.: Not serviced separately
N.S.: Not serviced
108.10.22A A.R.: As required
45 43
0 80 46 44

31
2 3 74 38 42 20 30 21 32 30

41

10

71

54
50
51
25
6

2 11
53
72
9
73 52
14 75 2
3
24
25

15

37

30 31 16 17 6 2
32 7 3 34
8 5 55

ENGINE ENCLOSURE ISSUE 1/0314

43
106.24.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE ENCLOSURE, (58555B), INCLUDES:- [1]

1 1 57809B . ENCLOSURE, RADIATOR
2 54 2450A050 . WASHER, 1/2" GR.9
3 15 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
5 4 2444A050 . NUT, 1/2" UNC, GR.8
6 2 2434A200 . BOLT, HX. HD., 3/4" UNC X 2" LG., GR.8
7 6 2450A075 . WASHER, 3/4", GR.9
8 2 2444A075 . NUT, 3/4" UNC, GR.8
9 1 38110A . MOUNT
10 1 38109A . MOUNT
11 37 in BN123 . SEAL, BULB

FINAL ASSEMBLY, (58309B), INCLUDES:- [1]

1 . ENGINE ENCLOSURE, RH, (58337B01), INCLUDES:- [1]
14 1 58337BS01 . . DOOR, RH, REAR
15 1 58337BS02 . . DOOR, RH, FRONT, includes:-
16 1 BN299 . . . HINGE, INCLUDES:-
17 1 100928 . . . . FITTING, LUBE
1 . ENGINE ENCLOSURE, LH, (59067B01), INCLUDES:- [1]
20 1 59067BS01 . . DOOR, LH, REAR
21 1 59067BS02 . . DOOR, LH, FRONT, INCLUDES 1 OF ITEMS 16 AND 17
24 31 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
30 5 BN121 . LATCH
31 20 2493A075 . BOLT, RND. HD. PHIL., 8 - 32UNC X 3/4" LG.
32 20 2479A008 . LOCKNUT, 8 - 32 UNC, GR.5
37 5 BN042 . PIN, LYNCH, 5/16"
38 . PLATES, SEE GROUP 300 [1]
41 1 58864B . SWEEP, RH
42 1 58865B . SWEEP, LH
43 4 2450A100 . WASHER, 1", GR.9
44 2 2440A100 . LOCKNUT, 1" UNC, GR.C
45 2 2438A450 . BOLT, HX. HD., 1" UNC X 4 1/2" LG., GR.8
46 2 35111A . WASHER, 1" X 2 3/4" X 3/8"
50 2 2436A250 . BOLT, HX. HD., 7/8" UNC X 2 1/2" LG., GR.8
51 1 2450A088 . WASHER, 7/8", GR.9
52 1 58000B . GRILL, FRONT
53 2 2440A050 . LOCKNUT, 1/2" UNC, GR.C
54 2 2428A175 . BOLT, HX. HD., 1/2" UNC X 1 3/4" LG., GR.8
55 2 2434A350 . BOLT, HX. HD., 3/4" UNC X 3 1/2" LG., GR.8
. ALSO INCLUDES 2 OF ITEM 7 AND 35 OF ITEM 2

ROOF ASSEMBLY, (58458B), INCLUDES:- [1]

71 1 21081A . DOOR
72 1 2428A250 . BOLT, HX. HD., 1/2" UNC X 2 1/2" LG., GR.8
73 1 AE008 . SPRING
74 1 58459B . ROOF
75 3 2440A050 . LOCKNUT, 1/2" UNC, GR.C
. ALSO INCLUDES 2 OF ITEM 2

80 2 BH121 MOUNT, ISOLATION

PART NOTES:
[1] - REFERENCE ONLY

ENGINE ENCLOSURE
44 N.S.S.: Not serviced separately
N.S.: Not serviced
106.24.12 A.R.: As required
45 43
0 80 46 44

31
74 38 42 20 30 21 32 30

41

2
3

10

71

54
50
51
25
6

2 11
53
72
9
73 52
14 75 2
3
24
25

15

37

30 31 16 17 6 2
32 7 3 34
8 5 55

ENGINE ENCLOSURE ISSUE 2/1214

45
106.24.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE ENCLOSURE, (58555B), INCLUDES:- [1]

1 1 57809B . ENCLOSURE, RADIATOR
2 54 2450A050 . WASHER, 1/2" GR.9
3 15 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
5 4 2444A050 . NUT, 1/2" UNC, GR.8
6 2 2434A200 . BOLT, HX. HD., 3/4" UNC X 2" LG., GR.8
7 6 2450A075 . WASHER, 3/4", GR.9
8 2 2444A075 . NUT, 3/4" UNC, GR.8
9 1 38110A . MOUNT
10 1 38109A . MOUNT
11 37 in BN123 . SEAL, BULB

FINAL ASSEMBLY, (61576B), INCLUDES:- [1]

1 . ENGINE ENCLOSURE, RH, (61643B01), INCLUDES:- [1]
14 1 61643BS01 . . KIT, SERVICE, ENGINE ENCLOSURE, RH, REAR
15 1 61643BS02 . . KIT, SERVICE, ENGINE ENCLOSURE, RH, FRONT, INCLUDES:-
16 1 BN299 . . . HINGE, INCLUDES:-
17 1 100928 . . . . FITTING, LUBE
1 . ENGINE ENCLOSURE, LH, (61596B01), INCLUDES:- [1]
20 1 61596BS01 . . KIT, SERVICE, ENGINE ENCLOSURE, LH REAR
21 1 61596BS02 . . KIT, SERVICE, ENGINE ENCLOSURE, LH, FRONT, INCLUDES 1 OF ITEMS 16 AND
17
24 31 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
30 5 BN529 . LATCH
31 20 2493A075 . BOLT, RND. HD. PHIL., 8 - 32UNC X 3/4" LG.
32 20 2479A008 . LOCKNUT, 8 - 32 UNC, GR.5
37 5 BN042 . PIN, LYNCH, 5/16"
38 . PLATES, SEE GROUP 300 [1]
41 1 58864B . SWEEP, RH
42 1 62211B . SWEEP, LH
43 4 2450A100 . WASHER, 1", GR.9
44 2 2440A100 . LOCKNUT, 1" UNC, GR.C
45 2 2438A450 . BOLT, HX. HD., 1" UNC X 4 1/2" LG., GR.8
46 2 35111A . WASHER, 1" X 2 3/4" X 3/8"
50 2 2436A250 . BOLT, HX. HD., 7/8" UNC X 2 1/2" LG., GR.8
51 1 2450A088 . WASHER, 7/8", GR.9
52 1 58000B . GRILL, FRONT
53 2 2440A050 . LOCKNUT, 1/2" UNC, GR.C
54 2 2428A175 . BOLT, HX. HD., 1/2" UNC X 1 3/4" LG., GR.8
55 2 2434A350 . BOLT, HX. HD., 3/4" UNC X 3 1/2" LG., GR.8
. ALSO INCLUDES 2 OF ITEM 7 AND 35 OF ITEM 2

ROOF ASSEMBLY, (61375B), INCLUDES:- [1]

71 1 21081A . DOOR
72 1 2428A250 . BOLT, HX. HD., 1/2" UNC X 2 1/2" LG., GR.8
73 1 AE008 . SPRING
74 1 61376B . ROOF
75 3 2440A050 . LOCKNUT, 1/2" UNC, GR.C
. ALSO INCLUDES 2 OF ITEM 2

80 2 BH121 MOUNT, ISOLATION

PART NOTES:
[1] - REFERENCE ONLY

ENGINE ENCLOSURE
46 N.S.S.: Not serviced separately
N.S.: Not serviced
106.24.22 A.R.: As required
45 43
0 80 46 44

31
74 38 42 20 30 21 32 30

41

2
3
39 2
40 4 3

10

71

50
51

2 11
72
9
73 49
14 75
2
3
40 35
47 48
1
15

37

30 31 16 17
32
6 7 8 52 54 55

ENGINE ENCLOSURE ISSUE 1/0119

47
106.24.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE ENCLOSURE, (64929B), INCLUDES:- [1]

1 1 78748B . ENCLOSURE, RADIATOR
2 54 2450A050 . WASHER, 1/2" GR.9
3 15 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
4 2 73295B . WELDMENT, HINGE
6 2 2434A200 . BOLT, HX. HD., 3/4" UNC X 2" LG., GR.8
7 4 2450A075 . WASHER, 3/4", GR.9
8 2 2444A075 . NUT, 3/4" UNC, GR.8
9 1 64936B . MOUNT, RH, RAD
10 1 64937B . MOUNT, LH, RAD
11 37 in BN123 . SEAL, BULB

FINAL ASSEMBLY, (61576B), INCLUDES:- [1]

1 . ENGINE ENCLOSURE, RH, (61643B01), INCLUDES:- [1]
14 1 61643BS01 . . KIT, SERVICE, ENGINE ENCLOSURE, RH, REAR, DOOR, RH, REAR
15 1 61643BS02 . . KIT, SERVICE, ENGINE ENCLOSURE, RH, FRONT, DOOR, RH, FRONT, INCLUDES:-
16 1 BN299 . . . HINGE, INCLUDES:-
17 1 100928 . . . . FITTING, LUBE
1 . ENGINE ENCLOSURE, LH, (61596B01), INCLUDES:- [1]
20 1 61596BS01 . . KIT, SERVICE, ENGINE ENCLOSURE, LH REAR, DOOR, LH, REAR
21 1 61596BS02 . . KIT, SERVICE, ENGINE ENCLOSURE, LH, FRONT, INCLUDES 1 OF ITEMS 16 AND
17
30 5 BN529 . LATCH
31 20 2493A075 . BOLT, RND. HD. PHIL., 8 - 32UNC X 3/4" LG.
32 20 2479A008 . LOCKNUT, 8 - 32 UNC, GR.5
35 8 2450A050 . WASHER, 1/2" GR.9
37 5 BN042 . PIN, LYNCH, 5/16"
38 2 . PLATES, SEE GROUP 300 [1]
39 2 2472A220 . BOLT, HX. HD., M14 - 2.0 X 220MM LG., GR.10.9
40 4 12032A014 . WASHER, M14
41 1 58864B . SWEEP, RH
42 1 62211B . SWEEP, LH
43 4 2450A100 . WASHER, 1", GR.9
44 2 2440A100 . LOCKNUT, 1" UNC, GR.C
45 2 2438A450 . BOLT, HX. HD., 1" UNC X 4 1/2" LG., GR.8
46 2 35111A . WASHER, 1" X 2 3/4" X 3/8"
47 2 12040A014 . LOCKNUT, M14 - 2.0, GR.10
48 4 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
49 2 73299B . WELDMENT, HINGE
50 2 2436A250 . BOLT, HX. HD., 7/8" UNC X 2 1/2" LG., GR.8
51 2 2450A088 . WASHER, 7/8", GR.9
52 1 73294B . GRILL, FRONT
54 2 2450A075 . WASHER, 3/4", GR.9
55 2 2434A250 . BOLT, HX. HD., 3/4" UNC X 2 1/2" LG., GR.8
. ALSO INCLUDES 2 OF ITEM 7 AND 35 OF ITEM 2

ROOF ASSEMBLY, (61375B), INCLUDES:- [1]

71 1 21081A . DOOR
72 1 2428A250 . BOLT, HX. HD., 1/2" UNC X 2 1/2" LG., GR.8
73 1 AE008 . SPRING
74 1 61376B . ROOF
75 3 2440A050 . LOCKNUT, 1/2" UNC, GR.C
. ALSO INCLUDES 2 OF ITEM 2

80 2 BH121 MOUNT, ISOLATION

ENGINE ENCLOSURE
48 N.S.S.: Not serviced separately
N.S.: Not serviced
106.24.42 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

ENGINE ENCLOSURE
N.S.S.: Not serviced separately 49
N.S.: Not serviced
A.R.: As required 106.24.42A
 1

19
2

214 213

10 11
10 11
10 11
10 11

201 202

5 5

15 16

14

11
207 11 18

17

50
GREASE LINES ISSUE 1/0214
CHASSIS
110.03.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DRIVELINE, (58728B), INCLUDES:- [1]

1 1 2515A001 . CONNECTOR, 02 NPT(M) - 04 JIC(M)
2 1 2871A001 . CONNECTOR, 02 NPT(M) - 04 JIC(M)

CYLINDER, STEER, LEFT, (44139B), INCLUDES:- [1]

5 2 2500A005 . ELBOW, 90°, 04 NPT(M) - 04 JIC(M)

CYLINDER, STEER, RIGHT, (44140B), INCLUDES:- [1]

. INCLUDES 1 OF ITEM 5

HYDRAULIC, CHASSIS,FRONT, (58758B), INCLUDES:- [1]

10 4 2520A003 . CONNECTOR, 02 NPT(F) - 04 JIC(M)
11 6 AA012 . FITTING, LUBE, 1/8" NPT

HYDRAULIC, CHASSIS, REAR, (58662B), INCLUDES:- [1]

14 1 2500A001 . ELBOW, 90°, 02 NPT(M) - 04 JIC(M)
. INCLUDES 2 OF ITEM 11

15 1 AXLE, FRONT, SEE GROUP 400 [1]

16 2 CYLINDER, STEER, SEE GROUP 500 [1]
17 1 DRIVESHAFT, REAR, SEE GROUP 400 [1]
18 1 BEARING, SEE DRIVELINE, GROUP 400 [1]

201 1 2005A046 HOSE

202 1 2005A027 HOSE
207 1 2004A020 HOSE
213 1 2005A105 HOSE
214 1 2005A071 HOSE

PART NOTES:
[1] - REFERENCE ONLY

GREASE LINES, CHASSIS

N.S.S.: Not serviced separately 51
N.S.: Not serviced
A.R.: As required 110.03.32
 8 2 4 5 12
1

11

3 10

12

52
CAB INSULATION ISSUE 2/0220

107.51.431
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB INSULATION, (46362B/57072B), INCLUDES:- [1]

1 1 32860A . INSULATION, CAB ROOF
2 1 25779A . INSULATION, FRONT ROOF
3 1 45096B . INSULATION, REAR, CORNER
4 1 7592A . INSULATION, TUBE ROOF
5 1 7593A . INSULATION, MIDDLE ROOF
6 1 45093B . INSULATION, REAR PANEL
8 1 25780A . INSULATION, FRONT VERTICAL
9 1 41161B . INSULATION, FRONT
10 1 45097B . INSULATION, REAR LOWER
11 1 77784B . HEADLINER, REAR ACCESS PANEL, INSULATION, ROOF, REAR
12 1 46363B . MAT, FLOOR

PART NOTES:
[1] - REFERENCE ONLY

CAB INSULATION
N.S.S.: Not serviced separately 53
N.S.: Not serviced
A.R.: As required 107.51.432
 1 17 18 19 11

2 5 8 12

3 6 9 13

4 7 10 14

16 20 15

21

54
THREADED INSERT KIT ISSUE 1 1208

120.50.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

40957B KIT, THREADED INSERT, INCLUDES:-

1 10 12192A033 . INSERT, THREADED, M5 - 0.8 X 3.3MM OPEN
2 10 12192A057 . INSERT, THREADED, M5 - 0.8 X 5.7MM OPEN
3 10 12195A057 . INSERT, THREADED, M5 - 0.8 X 5.7MM CLOSED
4 10 12196A042 . INSERT, THREADED, M6 - 1.0 X 4.2MM OPEN
5 10 12196A066 . INSERT, THREADED, M6 - 1.0 X 6.6MM OPEN
6 10 12199A066 . INSERT, THREADED, M6 - 1.0 X 6.6MM CLOSED
7 10 12200A038 . INSERT, THREADED, M8 - 1.25 X 3.8MM OPEN
8 10 12200A079 . INSERT, THREADED, M8 - 1.25 X 7.9MM OPEN
9 10 12175A038 . INSERT, THREADED, M10 - 1.5 X 3.8MM OPEN
10 10 12175A079 . INSERT, THREADED, M10 - 1.5 X 7.9MM OPEN
11 10 12177A079 . INSERT, THREADED, M10 - 1.5 X 7.9MM OPEN SEALED
12 10 12178A079 . INSERT, THREADED, M10 - 1.5 X 7.9MM CLOSED
13 10 12179A051 . INSERT, THREADED, M12 - 1.75 X 5.1MM OPEN
14 10 12179A089 . INSERT, THREADED, M12 - 1.75 X 8.9MM OPEN
15 10 12179A127 . INSERT, THREADED, M12 - 1.75 X 12.7MM OPEN
16 1 DG048 . TOOL, INSERTION, M5, INCLUDES ALLEN WRENCH
17 1 DG049 . TOOL, INSERTION, M6
18 1 DG050 . TOOL, INSERTION, M8
19 1 DG051 . TOOL, INSERTION, M10
20 1 DG052 . TOOL, INSERTION, M12
21 1 40982BMUL . LABEL, THREADED INSERT KIT

THREADED INSERT KIT

N.S.S.: Not serviced separately 55
N.S.: Not serviced
A.R.: As required 120.50.02
 7
17
3 17 18 7 16 6 2
18
6
16

6
6

10

50 51
8
4 16
7

17
18

20 3 16 10

26
5 23
22 35 25 37 24
1
33

29 33 42 42 31 34 32 25 38

9 11 13 9 5
18

24
23
26

43

20 21 28 40 33 35

56
CAB WINDOWS ISSUE 2/0220
SPECIALTY ALUMINUM
107.26.231
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB WINDOWS, (41242B), INCLUDES:- [1]

1 1 39512B . WINDOW, FRONT
2 1 39529B . WINDOW, REAR
3 2 39530B . WINDOW, SIDE
4 1 4658A . Z-BAR, FRONT TOP
5 2 4659A . Z-BAR, FRONT SIDE
6 6 4662A . Z-BAR, REAR VERTICAL
7 3 4663A . Z-BAR, CENTRE TOP
8 1 39760B . Z-BAR, CENTRE BOTTOM
9 2 32847A . Z-BAR, FRONT, BOTTOM
10 2 39761B . Z-BAR, SIDE BOTTOM
11 1 39514B . Z-BAR, FRONT BOTTOM
13 26 2471A020 . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.10.9
16 A.R. BN032 . CHANNEL, RUBBER, 1/2"
17 40 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
18 68 2450A038 . WASHER, 3/8", GR.9

20 1 BN491 WINDOW, LH SLIDING, INCLUDES:-

21 1 221013 . FRAME, L.H.
22 1 220330 . GLASS, SLIDING, 18 1/16" (458MM) W X 20 1/16" (510MM) H
23 4 220333 . BUSHING, RUBBER
24 4 220338 . NUT, ALUMINUM, 8-32X1/2 SS OPHMS
25 4 221012 . BOLT, 8-32 X 1/2
26 4 220334 . WASHER, FINISHING
28 1 220329 . GLASS, FIXED, 17 3/4" (452MM) W X 17 5/8" (454MM) H
29 1 220331 . GLASS, ANGLED
31 1 220332 . RAIL, KEEPER
32 1 97995 . RAIL, KEEPER
33 A.R. 96027 . CHANNEL
34 A.R. 97994 . SEAL, WEATHER
35 A.R. 96019 . CHANNEL, FELT
37 1 220336 . LATCH, TRIGGER, LH
38 1 220337 . LATCH, TRIGGER, RH
40 1 96028 . CHANNEL
42 3 220335 . SCREW, SHEET METAL
43 1 221014 . TAPE, RIBBED

50 1 BN490 WINDOW, RH SLIDING, INCLUDES:-

51 1 221013 . FRAME, L.H.
. ALSO INCLUDES ITEMS 22 TO 43.

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
check window sizing in order to receive correct winodws.

CAB WINDOWS, SPECIALTY ALUMINUM

N.S.S.: Not serviced separately 57
N.S.: Not serviced
A.R.: As required 107.26.232
 7
17
3 17 18 7 16 6 2
18

16

6
6

10

50 51
8
7

4 16 17
18

20 3 16 10

26
5
25 37 23 27 24
1
22
9
42 39 41 32 44 25 26 38 23
11

13 18 9 5

34 43

27 26 24

41
29 30 35

33
28 33 41 30 35
36
40 31 21 20

58
CAB WINDOWS ISSUE 2/0220
TAYLOR MADE
107.26.191
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB WINDOWS, (41242B), INCLUDES:- [1]

1 1 39512B . WINDOW, FRONT
2 1 39529B . WINDOW, REAR
3 2 39530B . WINDOW, SIDE
4 1 4658A . Z-BAR, FRONT TOP
5 2 4659A . Z-BAR, FRONT SIDE
6 6 4662A . Z-BAR, REAR VERTICAL
7 3 4663A . Z-BAR, CENTRE TOP
8 1 39760B . Z-BAR, CENTRE BOTTOM
9 2 32847A . Z-BAR, FRONT, BOTTOM
10 2 39761B . Z-BAR, SIDE BOTTOM
11 1 39514B . Z-BAR, FRONT BOTTOM
13 26 2471A020 . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.10.9
16 A.R. BN032 . CHANNEL, RUBBER, 1/2"
17 40 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
18 68 2450A038 . WASHER, 3/8", GR.9

20 1 BN491 WINDOW, LH SLIDING, INCLUDES:-

21 1 211156 . FRAME, LH
22 1 211143 . GLASS, SLIDING
23 2 211144 . SPACER, LATCH
24 2 211141 . INSERT, THREADED, 8-32 UNC
25 4 211140 . BOLT, 8-32 UNC X 1.22
26 4 211139 . WASHER
27 4 211142 . GROMMET
28 1 211131 . GLASS, STATIONARY
29 1 211136 . GLASS, SIDE
30 2 211157 . STOP, SLIDE
31 2 211138 . RAIL, VERTICAL
32 1 211134 . RAIL, STATIONARY
33 A.R. 211135 . STRIP, VINYL
34 A.R. 211137 . WEATHERSTRIP
35 A.R. 211145 . TRACK, FELT
36 6 211146 . SEAL, FRAME
37 2 211147 . LATCH, LH
38 2 211148 . LATCH, RH
39 1 211149 . PLATE, SPLICE
40 1 211150 . FILLER, VINYL
41 12 211151 . BOLT, 8-32 UNC X 0.375
42 3 211152 . BOLT, 8-18 X 1.5"
43 1.5 ft 211153 . RAIL, SLIDE
44 1.5 ft 211154 . WIPER, VINYL

50 1 BN490 WINDOW, RH SLIDING, INCLUDES:-

51 1 211155 . FRAME, RH
. ALSO INCLUDES ITEMS 22 TO 44.

PART NOTES:
[1] - REFERENCE ONLY

CAB WINDOWS
N.S.S.: Not serviced separately 59
N.S.: Not serviced
A.R.: As required 107.26.192
 21 23 24 27 31 19

20

32

22

33 1 27 21 23 24

22
51
75

11
53 52
54 53

8 9 10 5 45 12

7
39 3 3
40 62

38

39
40 46

8
9
10

37 6 12 68 61
64
65

66 63 67 61
64
65

60
ARCH ISSUE 2/1015
DUAL FUNCTION
201.13.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ARCH, DUAL FUNCTION (45760B/61972B02), INCLUDES:- [1]

1 1 3920D . ARCH, DUAL FUNCTION, INCLUDES:-
2 1 13924A . . CLAMP, HOSE, 6 PORT
3 1 44889A . . CLAMP, HOSE
5 4 1125B02 . PIN, 2 1/2" OD X 4 7/8"
6 4 AA002 . BUSHING, BALL, 2 1/2" ID
7 2 27369B . BUSHING, BRONZE, 3" ID
8 4 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
9 4 2451A075 . WASHER, 3/4", GR.5
10 4 1029A . SPACER
11 4 AA012 . FITTING, LUBE, 1/8" NPT
12 A.R. 10023B01 . SHIM, 18 GA.
A.R. 10023B02 . SHIM, 16 GA.
A.R. 10023B03 . SHIM, 12 GA.
A.R. 10023B04 . SHIM, 1/4"

BOOM, (45759B), INCLUDES:- [1]

19 6 2450A050 . WASHER, 1/2" GR.9
20 6 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
21 4 1029A . SPACER
22 A.R. 10023B01 . SHIM, 18 GA.
A.R. 10023B02 . SHIM, 16 GA.
A.R. 10023B06 . SHIM, 11 GA.
A.R. 10023B04 . SHIM, 1/4"
23 4 2451A075 . WASHER, 3/4", GR.5
24 4 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
27 4 1125B05 . PIN, 2 1/2" OD X 4 11/16"

BOOM, (47511B), INCLUDES:- [1]

31 1 4076D . BOOM
32 2 17127B . BUSHING, 2 1/2" ID
33 2 AA012 . FITTING, LUBE, 1/8" NPT

CYLINDER ARCH, GUARD, (59056B), INCLUDES:- [1]

37 1 54660B . GUARD, LH, USED WITH ALLIED WINCH
1 58588B . GUARD, LH, USED WITH CARGO WINCH
38 1 54658B . GUARD, RH, USED WITH ALLIED WINCH
1 58631B . GUARD, RH, USED WITH CARGO WINCH
39 16 2428A075 . BOLT, HX. HD., 1/2" UNC X 3/4" LG., GR.8
40 16 2450A050 . WASHER, 1/2" GR.9

COVERS, (57736B/59125B), INCLUDES:- [1]

45 1 54664B . GUARD, RH
46 1 54662B . GUARD, LH

GRILL, BRUSH, NO WINCH OPTION, (56325B/59241B), INCLUDES:- [1]

51 1 32386B . GRILL, BRUSH
52 2 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
53 4 2450A075 . WASHER, 3/4", GR.9
54 2 2434A200 . BOLT, HX. HD., 3/4" UNC X 2" LG., GR.8

REAR CHASSIS, (47715B), INCLUDES:- [1]

61 6 1029A . SPACER
62 A.R. 1691B01 . SHIM, 1/8"
A.R. 1691B02 . SHIM, 1/4"
A.R. 1691B03 . SHIM, 5/16"
A.R. 1691B04 . SHIM, 1/16"

ARCH, DUAL FUNCTION

N.S.S.: Not serviced separately 61
N.S.: Not serviced
A.R.: As required 201.13.32
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

A.R. 1691B05 . SHIM, 12 GA.

A.R. 1691B06 . SHIM, 16 GA.
A.R. 1691B07 . SHIM, 18 GA.
63 A.R. 10023B01 . SHIM, 18 GA.
A.R. 10023B02 . SHIM, 16 GA.
A.R. 10023B03 . SHIM, 12 GA.
A.R. 10023B04 . SHIM, 1/4"
64 4 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
65 4 2451A075 . WASHER, 3/4", GR.5
66 2 AA002 . BUSHING, BALL, 2 1/2" ID
67 2 1125B02 . PIN, 2 1/2" OD X 4 7/8"
68 2 1383B22 . PIN, 3'' OD X 5 1/2''

75 CYLINDER, SEE GROUP 500 [1]

PART NOTES:
[1] - REFERENCE ONLY

ARCH, DUAL FUNCTION

62 N.S.S.: Not serviced separately
N.S.: Not serviced
201.13.32A A.R.: As required
 1

22 4 6

21
51
23
24 25

53 52
54 53
61 43 42
64 44
65
2 5 62

75 43 41
67
44

66 63

68 61 64 65

ARCH ISSUE 1/0214

63
SINGLE FUNCTION
201.14.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ARCH, SINGLE FUNCTION (46160B), INCLUDES:- [1]

1 1 3921D . ARCH, SINGLE FUNCTION, INCLUDES:-
2 1 9736A . . CLAMP, HOSE
3 1 32190A . . CLAMP, HOSE
4 2 AA002 . BUSHING, BALL, 2 1/2" ID
5 2 27369B . BUSHING, BRONZE, 3" ID
6 4 AA012 . FITTING, LUBE, 1/8" NPT

ARCH, (46159B), INCLUDES:- [1]

21 2 1029A . SPACER
22 A.R. 10023B01 . SHIM, 18 GA.
A.R. 10023B02 . SHIM, 16 GA.
A.R. 10023B03 . SHIM, 12 GA.
A.R. 10023B04 . SHIM, 1/4"
23 2 2451A075 . WASHER, 3/4", GR.5
24 2 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
25 2 1125B02 . PIN, 2 1/2" OD X 4 7/8"
GUARD, CYLINDER, (59056B), INCLUDES:- [1]
41 1 58588B . GUARD, LH, USED WITH CARGO WINCH
1 54660B . GUARD, LH, USED WITH ALLIED WINCH
42 1 58631B . GUARD, RH, USED WITH CARGO WINCH
54658B . GUARD, RH, USED WITH ALLIED WINCH
43 8 2428A075 . BOLT, HX. HD., 1/2" UNC X 3/4" LG., GR.8
44 8 2450A050 . WASHER, 1/2" GR.9

GRILL, BRUSH, NO WINCH OPTION, (56325B/59241B), INCLUDES:- [1]

51 1 32386B . GRILL, BRUSH
52 2 2434A150 . BOLT, HX. HD., 3/4" UNC X 1 1/2" LG., GR.8
53 4 2450A075 . WASHER, 3/4", GR.9
54 2 2434A200 . BOLT, HX. HD., 3/4" UNC X 2" LG., GR.8

REAR CHASSIS, (45411B/47715B/61630B), INCLUDES:- [1]

61 4 1029A . SPACER
62 A.R. 1691B01 . SHIM, 1/8"
A.R. 1691B02 . SHIM, 1/4"
A.R. 1691B03 . SHIM, 5/16"
A.R. 1691B04 . SHIM, 1/16"
A.R. 1691B05 . SHIM, 12 GA.
A.R. 1691B06 . SHIM, 16 GA.
A.R. 1691B07 . SHIM, 18 GA.
63 A.R. 10023B01 . SHIM, 18 GA.
A.R. 10023B02 . SHIM, 16 GA.
A.R. 10023B03 . SHIM, 12 GA.
A.R. 10023B04 . SHIM, 1/4"
64 4 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
65 4 2451A075 . WASHER, 3/4", GR.5
66 2 AA002 . BUSHING, BALL, 2 1/2" ID
67 2 1125B02 . PIN, 2 1/2" OD X 4 7/8"
68 2 1383B31 . PIN, 3" OD X 4 11/16"

75 CYLINDER, SEE GROUP 500 [1]

PART NOTES:
[1] - REFERENCE ONLY

ARCH, SINGLE FUNCTION

64 N.S.S.: Not serviced separately
N.S.: Not serviced
201.14.22 A.R.: As required
 14 19 20

93 94

17
91
4
93 94
6
92
18
6
7
4
91

93
12
94
1

32
12
2

15 13 19 20

16

31 33 31 32
16

31

31 33

30 35
40 45
50 55
75 60
80 65
85

GRAPPLE ISSUE 1/0416

65
Tigercat
212.14.91
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

GRAPPLE, (70181B), INCLUDES:- [1]

1 1 70818B . BOX, GRAPPLE
2 2 . CYLINDER, GRAPPLE, SEE GROUP 500 [1]
3 2 55159B . PIN, 3" OD X 25 3/16"
4 2 13713A . WASHER, 2 3/8" ID X 5" OD
6 2 2920A225 . LOCKNUT, 2 1/4" - 12 UNF, GR.C
7 1 . VALVE, FLOW DIVIDER, SEE HYDRAULIC INSTL., GRAPPLE GROUP 500 [1]
12 7 AA012 . FITTING, LUBE, 1/8" NPT
13 2 1029A . SPACER
14 2 13867A . SPACER
15 2 1383B07 . PIN, 3" OD X 9"
1 1383B32 . PIN, 3" OD X 7 15/16"
16 A.R. 1691B01 . SHIM, 1/8"
A.R. 1691B02 . SHIM, 1/4"
A.R. 1691B03 . SHIM, 5/16"
A.R. 1691B06 . SHIM, 16 GA.
17 2 2424A300 . BOLT, HX. HD., 3/8" UNC X 3" LG., GR.8
18 2 2450A038 . WASHER, 3/8", GR.9
19 4 2450A075 . WASHER, 3/4", GR.9
20 4 2434A175 . BOLT, HX. HD., 3/4" UNC X 1 3/4" LG., GR.8

70181B01 GRAPPLE, 15 SQ. FT., BOXED TONGS, INCLUDES:-

30 2 26202A . TONG, GRAPPLE, BOXED, 15 SQ. FT., INCLUDES:-
31 2 11743B . . BUSHING, 3" ID
32 2 AA012 . . FITTING, LUBE, 1/8" NPT
33 1 AZ076 . . O-RING
. ALSO INCLUDES ITEMS 1 TO 20

70181B02 GRAPPLE, 15 SQ. FT., PLATE TONGS, INCLUDES:-

35 2 30420A . TONG, GRAPPLE, PLATE, 15 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B03 GRAPPLE, TIGERCAT, 17 SQ. FT., BOXED TONGS, INCLUDES:-

40 2 30421A . TONG, GRAPPLE, BOXED, 17 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B04 GRAPPLE, 17 SQ. FT., PLATE TONGS, INCLUDES:-

45 2 30422A . TONG, GRAPPLE, PLATE, 17 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B05 GRAPPLE, 19 SQ. FT., BOXED TONGS, INCLUDES:-

50 2 30423A . TONG, GRAPPLE, BOXED, 19 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B06 GRAPPLE, GRAPPLE, 19 SQ. FT., PLATE TONGS, INCLUDES:-

55 2 30424A . TONG, GRAPPLE, PLATE, 19 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B07 GRAPPLE, TIGERCAT, 21" PT, 21 SQ. FT., PLATE TONGS, INCLUDES:-
60 2 31448A . TONG, GRAPPLE, PLATE, 21 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B08 GRAPPLE, TIGERCAT, 21 SQ. FT., PLATE TONGS, INCLUDES:-

65 2 32056A . TONG, GRAPPLE, PLATE, 25 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B09 GRAPPLE, 25 SQ. FT., BOX TONGS W/LARGE CYLINDERS, INCLUDES:-

75 2 32055A . TONG, TONG, INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

GRAPPLE, Tigercat
66 N.S.S.: Not serviced separately
N.S.: Not serviced
212.14.92 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

70181B10 GRAPPLE, 21 SQ. FT., BOXED TONGS, INCLUDES:-

80 2 33740A . TONG, GRAPPLE, BOXED, 21 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

701181B22 GRAPPLE, 23 SQ. FT. BOXED TONGS, INCLUDES:-

85 2 47818A . TONG, 23BT, SERVICE, GRAPPLE, BOXED, 23 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

ACCESS PANELS, (55820B), INCLUDES:- [1]

91 2 39733A . COVER
92 2 46031A . COVER, SIDE
93 20 2450A063 . WASHER, 5/8", GR.9
94 20 2432A175 . BOLT, HX. HD., 5/8" UNC X 1 3/4" LG., GR.8

PART NOTES:
[1] - REFERENCE ONLY

GRAPPLE, Tigercat
N.S.S.: Not serviced separately 67
N.S.: Not serviced
A.R.: As required 212.14.92A
 14 19 20

93 94

17
91
4
93 94
6
92
18
6
7
4
91

93
12
94
1

32
12
2

15 13 19 20

16

31 33 31 32
16

31

31 33

30
35
40
45

68
GRAPPLE ISSUE 1/0416
Tigercat CAST TONGS
212.14.101
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

GRAPPLE, (70181B), INCLUDES:- [1]

1 1 70818B . BOX, GRAPPLE
2 2 . CYLINDER, GRAPPLE, SEE GROUP 500 [1]
3 2 55159B . PIN, 3" OD X 25 3/16"
4 2 13713A . WASHER, 2 3/8" ID X 5" OD
6 2 2920A225 . LOCKNUT, 2 1/4" - 12 UNF, GR.C
7 1 . VALVE, FLOW DIVIDER, SEE HYDRAULIC INSTL., GRAPPLE GROUP 500 [1]
12 7 AA012 . FITTING, LUBE, 1/8" NPT
13 2 1029A . SPACER
14 2 13867A . SPACER
15 2 1383B07 . PIN, 3" OD X 9"
1 1382B32 . PIN, 3" OD X 7 15/16"
16 A.R. 1691B01 . SHIM, 1/8"
A.R. 1691B02 . SHIM, 1/4"
A.R. 1691B03 . SHIM, 5/16"
A.R. 1691B06 . SHIM, 16 GA.
17 2 2424A300 . BOLT, HX. HD., 3/8" UNC X 3" LG., GR.8
18 2 2450A038 . WASHER, 3/8", GR.9
19 4 2450A075 . WASHER, 3/4", GR.9
20 4 2434A175 . BOLT, HX. HD., 3/4" UNC X 1 3/4" LG., GR.8

70181B11 GRAPPLE, 19 SQ. FT., CAST TONGS, INCLUDES:-

30 2 39702A . TONG, INCLUDES:-
31 2 11743B . . BUSHING, 3" ID
32 2 AA012 . . FITTING, LUBE, 1/8" NPT
33 1 AZ076 . . O-RING
. ALSO INCLUDES ITEMS 1 TO 20

70181B12 GRAPPLE, TIGERCAT, 17 SQ. FT., CAST TONGS, INCLUDES:-

35 2 39701A . TONG, GRAPPLE, PLATE, 17 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B13 GRAPPLE, 25 SQ. FT., CAST TONGS, INCLUDES:-

40 2 39703A . TONG, INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B20 GRAPPLE, 25 SQ. FT., CAST TONGS, INCLUDES:-

45 2 39703A . TONG, INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

ACCESS PANELS, (55820B), INCLUDES:- [1]

91 2 39733A . COVER
92 2 39734A . COVER
93 20 2450A063 . WASHER, 5/8", GR.9
94 20 2432A175 . BOLT, HX. HD., 5/8" UNC X 1 3/4" LG., GR.8

PART NOTES:
[1] - REFERENCE ONLY

GRAPPLE, Tigercat, CAST TONGS

N.S.S.: Not serviced separately 69
N.S.: Not serviced
A.R.: As required 212.14.102
 14 19 20

93 94

17
91
4
93 94
6
92
18
6
7
4
91

93
12
94
1

32
12
2

15 13 19 20

16

31 33 31 32
16

31

31 33

30
35
40
45
50
55

70
GRAPPLE ISSUE 1/0416
Tigercat SPOON TONGS
212.14.111
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

GRAPPLE, (70181B), INCLUDES:- [1]

1 1 70818B . BOX, GRAPPLE
2 2 . CYLINDER, GRAPPLE, SEE GROUP 500 [1]
3 2 55159B . PIN, 3" OD X 25 3/16"
4 2 13713A . WASHER, 2 3/8" ID X 5" OD
6 2 2920A225 . LOCKNUT, 2 1/4" - 12 UNF, GR.C
7 1 . VALVE, FLOW DIVIDER, SEE HYDRAULIC INSTL., GRAPPLE GROUP 500 [1]
12 7 AA012 . FITTING, LUBE, 1/8" NPT
13 2 1029A . SPACER
14 2 13867A . SPACER
15 2 1383B07 . PIN, 3" OD X 9"
1 1382B32 . PIN, 3" OD X 7 15/16"
16 A.R. 1691B01 . SHIM, 1/8"
A.R. 1691B02 . SHIM, 1/4"
A.R. 1691B03 . SHIM, 5/16"
A.R. 1691B06 . SHIM, 16 GA.
17 2 2424A300 . BOLT, HX. HD., 3/8" UNC X 3" LG., GR.8
18 2 2450A038 . WASHER, 3/8", GR.9
19 4 2450A075 . WASHER, 3/4", GR.9
20 4 2434A175 . BOLT, HX. HD., 3/4" UNC X 1 3/4" LG., GR.8

70181B14 GRAPPLE, 15 SQ. FT., SPOON TONGS, INCLUDES:-

30 2 38266A . SPOON TONG, INCLUDES:-
31 2 11743B . . BUSHING, 3" ID
32 2 AA012 . . FITTING, LUBE, 1/8" NPT
33 1 AZ076 . . O-RING
. ALSO INCLUDES ITEMS 1 TO 20

70181B15 GRAPPLE, 17 SQ. FT., SPOON TONGS, INCLUDES:-

35 2 38267A . SPOON TONG, INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B16 GRAPPLE, 19 SQ. FT., SPOON TONGS, INCLUDES:-

40 2 38268A . TONG
. ALSO INCLUDES ITEMS 1 TO 20

70181B17 GRAPPLE, 21 SQ. FT., SPOON TONGS, INCLUDES:-

45 2 38269A . TONG, INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B18 GRAPPLE, 25 SQ. FT., SPOON TONGS, INCLUDES:-

50 2 38270A . SPOON TONG, INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

70181B23 GRAPPLE, 23 SQ. FT., SPOON TONGS, INCLUDES:-

55 2 47819A . SPOON TONG, INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

ACCESS PANELS, (55820B), INCLUDES:- [1]

91 2 39733A . COVER
92 2 39734A . COVER
93 20 2450A063 . WASHER, 5/8", GR.9
94 20 2432A175 . BOLT, HX. HD., 5/8" UNC X 1 3/4" LG., GR.8

PART NOTES:
[1] - REFERENCE ONLY

GRAPPLE, Tigercat, SPOON TONGS

N.S.S.: Not serviced separately 71
N.S.: Not serviced
A.R.: As required 212.14.112
 14 19 20

93 94

17
91
4
93 94
6
92
18
6
7
4
91

93
12
94
1

2 11

21
32
12
2

15 13 19 20

16

31 33 31 16
32

31

31 33

30 35
40 45
50 55
80 60
65
75

72
GRAPPLE ISSUE 1/0220
Tigercat SBG7203
212.14.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

GRAPPLE, SBG7203, (55425B), INCLUDES:- [1]

1 1 58121B . BOX, GRAPPLE
2 2 . CYLINDER, GRAPPLE, SEE GROUP 500 [1]
3 2 55159B . PIN, 3" OD X 25 3/16"
4 2 13713A . WASHER, 2 3/8" ID X 5" OD
6 2 2920A225 . LOCKNUT, 2 1/4" - 12 UNF, GR.C
7 1 . VALVE, FLOW DIVIDER, SEE HYDRAULIC INSTL., GRAPPLE GROUP 500 [1]
11 2 2500A001 . ELBOW, 90°, 02 NPT(M) - 04 JIC(M)
12 5 AA012 . FITTING, LUBE, 1/8" NPT
13 2 1029A . SPACER
14 2 13867A . SPACER
15 2 1383B07 . PIN, 3" OD X 9"
16 A.R. 1691B01 . SHIM, 1/8"
A.R. 1691B02 . SHIM, 1/4"
A.R. 1691B03 . SHIM, 5/16"
A.R. 1691B06 . SHIM, 16 GA.
17 2 2424A300 . BOLT, HX. HD., 3/8" UNC X 3" LG., GR.8
18 2 2450A038 . WASHER, 3/8", GR.9
19 4 2450A075 . WASHER, 3/4", GR.9
20 4 2434A175 . BOLT, HX. HD., 3/4" UNC X 1 3/4" LG., GR.8
21 2 16633A015 . HOSE

55425B01 15 SQ. FT., BOXED TONGS, INCLUDES:-

30 2 23736B . TONG, GRAPPLE, BOXED, 15 SQ.FT., INCLUDES:-
31 2 11743B . . BUSHING, 3" ID
32 2 AA012 . . FITTING, LUBE, 1/8" NPT
33 1 AZ076 . . O-RING
. ALSO INCLUDES ITEMS 1 TO 20

55425B02 GRAPPLE, 15 SQ. FT., PLATE TONGS, INCLUDES:-

35 2 34389B . TONG, GRAPPLE, PLATE, 15 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B03 GRAPPLE, 17 SQ. FT., BOXED TONGS, INCLUDES:-

40 2 34390B . TONG, GRAPPLE, BOXED, 17 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B04 GRAPPLE, 17 SQ. FT., PLATE TONGS, INCLUDES:-

45 2 34391B . TONG, GRAPPLE, PLATE, 17. SQ.FT., TONG, GRAPPLE, PLATE, 17. SQ.FT.,
INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B05 GRAPPLE, 19 SQ. FT., BOXED TONGS, INCLUDES:-

50 2 34392B . TONG, GRAPPLE, PLATE, 19 SQ. FT., TONG, GRAPPLE, PLATE, 19 SQ. FT.,
INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B06 GRAPPLE, 19 SQ. FT., PLATE TONGS, INCLUDES:-

55 2 34393B . TONG, GRAPPLE, PLATE, 19 SQ. T., TONG, GRAPPLE, PLATE, 19 SQ. T., INCLUDES
ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B07 GRAPPLE, 25 SQ. FT., PLATE TONGS, INCLUDES:-

60 2 37304B . TONG, GRAPPLE, PLATE, 21 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B08 GRAPPLE, 21 SQ. FT., PLATE TONGS, INCLUDES:-

65 2 379340B . TONG, GRAPPLE, PLATE, 25 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

GRAPPLE, Tigercat SBG7203

N.S.S.: Not serviced separately 73
N.S.: Not serviced
A.R.: As required 212.14.62
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

55425B09 GRAPPLE, 21 SQ. FT., PLATE TONGS W/LARGE CYLINDERS, INCLUDES:-

75 2 37938B . TONG, GRAPPLE, BOXED, 25 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B10 GRAPPLE, 21 SQ. FT., BOXED TONGS, INCLUDES:-

80 2 42843B . TONG, GRAPPLE, BOXED, 21 SQ. FT., TONG, GRAPPLE, BOXED, 21 SQ. FT.,
INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

ACCESS PANELS, (55820B), INCLUDES:- [1]

91 2 39733A . COVER
92 2 39734A . COVER
93 20 2450A063 . WASHER, 5/8", GR.9
94 20 2432A175 . BOLT, HX. HD., 5/8" UNC X 1 3/4" LG., GR.8

PART NOTES:
[1] - REFERENCE ONLY

GRAPPLE, Tigercat SBG7203

74 N.S.S.: Not serviced separately
N.S.: Not serviced
212.14.62A A.R.: As required
 14 19 20

93 94

17
91
4
93 94
6
92
18
6
7
4
91

93
12
94
1

2 11

21

15 13 19 20

16

31 33 31

16
32

31

29 31 33
40
45

GRAPPLE ISSUE 1/0220

75
Tigercat SBG7203, CAST TONGS
212.21.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

GRAPPLE, SBG7203, (55425B), INCLUDES:- [1]

1 1 58121B . BOX, GRAPPLE
2 2 . CYLINDER, GRAPPLE, SEE GROUP 500 [1]
3 2 55159B . PIN, 3" OD X 25 3/16"
4 2 13713A . WASHER, 2 3/8" ID X 5" OD
6 2 2920A225 . LOCKNUT, 2 1/4" - 12 UNF, GR.C
7 1 . VALVE, FLOW DIVIDER, SEE HYDRAULIC INSTL., GRAPPLE GROUP 500 [1]
8 4 11743B . BUSHING, 3" ID
9 2 AZ076 . O-RING
11 2 2500A001 . ELBOW, 90°, 02 NPT(M) - 04 JIC(M)
12 7 AA012 . FITTING, LUBE, 1/8" NPT
13 2 1029A . SPACER
14 2 13867A . SPACER
15 2 1383B07 . PIN, 3" OD X 9"
16 A.R. 1691B01 . SHIM, 1/8"
A.R. 1691B02 . SHIM, 1/4"
A.R. 1691B03 . SHIM, 5/16"
A.R. 1691B06 . SHIM, 16 GA.
17 2 2424A300 . BOLT, HX. HD., 3/8" UNC X 3" LG., GR.8
18 2 2450A038 . WASHER, 3/8", GR.9
19 4 2450A075 . WASHER, 3/4", GR.9
20 4 2434A175 . BOLT, HX. HD., 3/4" UNC X 1 3/4" LG., GR.8
21 2 16633A015 . HOSE

55425B11 GRAPPLE, 19 SQ. FT., CAST TONGS, INCLUDES:-

29 2 4086D . TONG, GRAPPLE, CAST, 19 SQ. FT., INCLUDES:-
31 2 11743B . . BUSHING, 3" ID
32 2 AA012 . . FITTING, LUBE, 1/8" NPT
33 1 AZ076 . . O-RING
. ALSO INCLUDES ITEMS 1 TO 20

55425B12 GRAPPLE, 17 SQ. FT., CAST TONGS, INCLUDES:-

40 2 4114D . TONG, GRAPPLE, PLATE, 17 SQ. FT., TONG, GRAPPLE, CAST, 17 SQ. FT.,
INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B13 GRAPPLE, 25 SQ. FT.,CAST TONGS, INCLUDES:-

45 2 4115D . TONG, GRAPPLE, PLATE, 20.5 SQ. FT., TONG, GRAPPLE, CAST, 25 SQ. FT.,
INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

ACCESS PANELS, (55820B), INCLUDES:- [1]

91 2 39733A . COVER
92 2 39734A . COVER
93 20 2450A063 . WASHER, 5/8", GR.9
94 20 2432A175 . BOLT, HX. HD., 5/8" UNC X 1 3/4" LG., GR.8

PART NOTES:
[1] - REFERENCE ONLY

GRAPPLE, Tigercat SBG7203, CAST TONGS

76 N.S.S.: Not serviced separately
N.S.: Not serviced
212.21.02 A.R.: As required
 14 19 20

93 94

17
91
4
93 94
6
92
18
6
7
4
91

93
12
94
1

2 11

21

15 13 19 20

16

31 33 31 15 16
32

31

13 19 20 31 33

30
40
45
50
55

GRAPPLE ISSUE 1/0220

77
Tigercat SBG7203, SPOON TONGS
212.21.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

GRAPPLE, SBG7203, (55425B), INCLUDES:- [1]

1 1 58121B . BOX, GRAPPLE
2 2 . CYLINDER, GRAPPLE, SEE GROUP 500 [1]
3 2 55159B . PIN, 3" OD X 25 3/16"
4 2 13713A . WASHER, 2 3/8" ID X 5" OD
6 2 2920A225 . LOCKNUT, 2 1/4" - 12 UNF, GR.C
7 1 . VALVE, FLOW DIVIDER, SEE HYDRAULIC INSTL., GRAPPLE GROUP 500 [1]
8 4 11743B . BUSHING, 3" ID
9 2 AZ076 . O-RING
11 2 2500A001 . ELBOW, 90°, 02 NPT(M) - 04 JIC(M)
12 7 AA012 . FITTING, LUBE, 1/8" NPT
13 2 1029A . SPACER
14 2 13867A . SPACER
15 2 1383B07 . PIN, 3" OD X 9"
16 A.R. 1691B01 . SHIM, 1/8"
A.R. 1691B02 . SHIM, 1/4"
A.R. 1691B03 . SHIM, 5/16"
A.R. 1691B06 . SHIM, 16 GA.
17 2 2424A300 . BOLT, HX. HD., 3/8" UNC X 3" LG., GR.8
18 2 2450A038 . WASHER, 3/8", GR.9
19 4 2450A075 . WASHER, 3/4", GR.9
20 4 2434A175 . BOLT, HX. HD., 3/4" UNC X 1 3/4" LG., GR.8
21 2 16633A015 . HOSE

55425B14 GRAPPLE, 15 SQ. FT., SPOON TONGS, INCLUDES:-

30 2 52037B . TONG, GRAPPLE, SPOON, 15 SQ. FT, INCLUDES:-
31 2 11743B . . BUSHING, 3" ID
32 2 AA012 . . FITTING, LUBE, 1/8" NPT
33 1 AZ076 . . O-RING
. ALSO INCLUDES ITEMS 1 TO 20

55425B15 GRAPPLE, 17 SQ. FT., SPOON TONGS, INCLUDES:-

40 2 52039B . TONG, GRAPPLE, SPOON, 17 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B16 GRAPPLE, 19 SQ. FT., SPOON TONGS, INCLUDES:-

45 2 43965B . TONG, PLATE, GRAPPLE,19FT. LRG W/SPOON, TONG, GRAPPLE, SPOON, 19 SQ.
FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B17 GRAPPLE, 21 SQ. FT.,SPOON TONGS, INCLUDES:-

50 2 52041B . TONG, GRAPPLE, SPOON, 21 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

55425B18 GRAPPLE, 25 SQ. FT., SPOON TONGS, INCLUDES:-

55 2 49495B . TONG, GRAPPLE, SPOON, 25 SQ. FT., INCLUDES ITEMS 31 TO 33
. ALSO INCLUDES ITEMS 1 TO 20

ACCESS PANELS, (55820B), INCLUDES:- [1]

91 2 39733A . COVER
92 2 39734A . COVER
93 20 2450A063 . WASHER, 5/8", GR.9
94 20 2432A175 . BOLT, HX. HD., 5/8" UNC X 1 3/4" LG., GR.8

PART NOTES:
[1] - REFERENCE ONLY

GRAPPLE, Tigercat SBG7203, SPOON TONGS

78 N.S.S.: Not serviced separately
N.S.: Not serviced
212.21.22 A.R.: As required
 1 50

6
50

50

ROLLERS ISSUE 1 0310

79
WINCH
213.01.91
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ROLLERS, WINCH, (44728B), INCLUDES:- [1]

1 3 29271B . ROLLER
2 2 28310A . SPACER
3 3 31606B . PIN, 1 3/8" OD X 12 7/8"
4 3 28652A . PLATE, KEEPER
5 12 AA030 . BEARING, BALL, 35MM
6 3 2434A125 . BOLT, HX. HD., 3/4" UNC X 1 1/4" LG., GR.8
7 3 2450A075 . WASHER, 3/4", GR.9

PART NOTES:
[1] - REFERENCE ONLY

ROLLERS, WINCH
80 N.S.S.: Not serviced separately
N.S.: Not serviced
213.01.92 A.R.: As required
42

41

40
22
11
29
19
18
17 17
17
23
3
27

28
8
26
9

25

24 8
10
13
1
12

1 14

31 16 1

33

32

ROTATOR ISSUE 1/0417

81
DUAL FUNCTION ARCH
208.14.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ROTATOR, (45358B/47493B/47511B,47564B), INCLUDES:- [1]

1 3 AA012 . FITTING, LUBE, 1/8" NPT
3 1 10803A . ADAPTER
4 2 AA230 . CUP, BEARING
5 2 AA229 . CONE, BEARING
6 1 28597A . SPACER
8 2 AA087 . BEARING, ROLLER
9 1 30022B . PINION
10 1 30149B . GEAR
11 1 . MOTOR, GRAPPLE ROTATE [1]
12 A.R. 27912A001 . SHIM, 0.003"
A.R. 27912A002 . SHIM, 0.005"
A.R. 27912A003 . SHIM, 0.007"
A.R. 27912A004 . SHIM, 0.020"
A.R. 27912A005 . SHIM, 0.40"
13 10 12002A060 . BOLT, SOC. HD., M20 - 2.5 X 60MM LG., GR.12.9
14 1 1327C099 . O-RING
16 1 2531A001 . PLUG, 12 NPT
17 10 2450A050 . WASHER, 1/2" GR.9
18 4 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
19 4 2428A275 . BOLT, HX. HD., 1/2" UNC X 2 3/4" LG., GR.8
22 1 . MANIFOLD, ROTARY, SEE GROUP 500 [1]
23 1 39163B . BRACKET
24 4 2462A020 . BOLT, SOC. HD., M10 - 1.5 X 20MM LG., GR.12.9
25 4 32299A . SPACER
26 2 32288A . SPACER
27 1 32287A . PLATE, TORQUE
28 2 2453A090 . BOLT, HX. HD., M20 - 2.5 X 90MM LG., GR.10.5
29 2 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
1 38340B . SHAFT, GRAPPLE ROTATE, INCLUDES:-
31 1 38321B . . BUSHING, 2 1/2" ID
32 2 AA012 . . FITTING, LUBE, 1/8" NPT
33 1 72629B . . SHAFT, GRAPPLE ROTATE, INCLUDES:-
1 58050B . . . BUSHING, SPLINE

40 1 36392B . COVER
41 5 2450A063 . WASHER, 5/8", GR.9
42 5 2432A125 . BOLT, HX. HD., 5/8" UNC X 1 1/4" LG., G.8

PART NOTES:
[1] - REFERENCE ONLY

ROTATOR, DUAL FUNCTION ARCH

82 N.S.S.: Not serviced separately
N.S.: Not serviced
208.14.42 A.R.: As required
42

41

40
22
11
29
19
18
17 17
17
23
3
27

28
8
26
9

25

24 8
10
13
1
12

1 14

31 16 1

30

32

ROTATOR ISSUE 1 0310

83
SINGLE FUNCTION ARCH
208.15.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ROTATOR, (46160B), INCLUDES:- [1]

1 3 AA012 . FITTING, LUBE, 1/8" NPT
3 1 10803A . ADAPTER
4 2 AA230 . CUP, BEARING
5 2 AA229 . CONE, BEARING
6 1 28597A . SPACER
8 2 AA087 . BEARING, ROLLER
9 1 30022B . PINION
10 1 30149B . GEAR
11 1 . MOTOR, GRAPPLE ROTATE [1]
12 A.R. 27912A001 . SHIM, 0.003"
A.R. 27912A002 . SHIM, 0.005"
A.R. 27912A003 . SHIM, 0.007"
A.R. 27912A004 . SHIM, 0.020"
A.R. 27912A005 . SHIM, 0.40"
13 10 12002A060 . BOLT, SOC. HD., M20 - 2.5 X 60MM LG., GR.12.9
14 1 1327C099 . O-RING
16 1 2531A001 . PLUG, 12 NPT
17 10 2450A050 . WASHER, 1/2" GR.9
18 4 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
19 4 2428A275 . BOLT, HX. HD., 1/2" UNC X 2 3/4" LG., GR.8
22 1 . MANIFOLD, ROTARY, SEE GROUP 500 [1]
23 1 39163B . BRACKET
24 4 2462A020 . BOLT, SOC. HD., M10 - 1.5 X 20MM LG., GR.12.9
25 4 32299A . SPACER
26 2 32288A . SPACER
27 1 32287A . PLATE, TORQUE
28 2 2453A090 . BOLT, HX. HD., M20 - 2.5 X 90MM LG., GR.10.5
29 2 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
30 1 38340B . SHAFT, GRAPPLE ROTATE, INCLUDES:-
31 1 38321B . . BUSHING, 2 1/2" ID
32 2 AA012 . . FITTING, LUBE, 1/8" NPT

40 1 36392B . COVER
41 5 2450A063 . WASHER, 5/8", GR.9
42 5 2432A200 . BOLT, HX. HD., 5/8" UNC X 2" LG., GR.8

PART NOTES:
[1] - REFERENCE ONLY

ROTATOR, SINGLE FUNCTION ARCH

84 N.S.S.: Not serviced separately
N.S.: Not serviced
208.15.42 A.R.: As required
 17
21
22
5

24
23
124
125
121
123

7
8
1

9 109
24
110
23 X
109
118
3 111
6
4 119
2
112
106
117
119
50

33
44

43
48 120 41
45
14 121 42
12
13 60
10 18
15
11 25
12 20
14 26
19

49
116
109
110
109
107
114
113 22
115 40
108 21

27
28

WINCH ISSUE 2/0514

85
213.55.01
 79
78
76
79
35
34
91 77
89
90 80
87
89 32
91 31
30
88
75
96
101
85
99
98
97
99
101
100 86
105
104 29
103
102 53
56
103
47 54

52
54
68

51

68

51

68

67

66

39
38
36
37

55

59
58
57
54

86
WINCH ISSUE 2/0514

213.55.01A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BK119 WINCH, HYDRAULIC, 40K, GEAR MOTORWINCH, INCLUDES:-

1 212061 . GROUP, MOTOR, includes:-
1 1 . . MOTOR, WINCH, SEE GROUP 500 [1]
2 1 212063 . . O-RING
3 2 212100 . . WASHER
4 2 212065 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
1 . BRAKE, INCLUDES:- [1]
5 1 212066 . . BEARING, END
6 1 212067 . . HOUSING, BRAKE
7 6 212064 . . WASHER
8 6 212068 . . BOLT, HX. HD., M12 - 1.75 X 40MM, GR.10.9
9 1 212069 . . RING, RETAINING
1 . CLUTCH, OVERRUNNING, INCLUDES:- [1]
10 1 . . OUTER RACE [2]
11 1 212070 . . RING, SNAP
12 2 212071 . . BEARING, BALL
13 1 . . OVERRUNNING CLUTCH [2]
14 2 212072 . . RING, RETAINING
15 1 . . INNER RACE [2]
1 . DRUM, INCLUDES:- [1]
17 1 213010 . . SPACER
18 1 212080 . . DRUM
19 1 213011 . . O-RING
20 1 212980 . . LOCKWASHER
21 2 213012 . . BEARING, BALL
22 2 212478 . . SEAL, LIP
23 2 212085 . . PLATE, TIE
24 16 212086 . . BOLT, SOC. HD., M12 - 1.75 X 30MM LG., FLAT
25 1 212087 . . RETAINER, FERRULE
26 1 212979 . . BOLT, HX. HD., M10, 1.50 X 20 GD 10.9 Z
27 1 212089 . . BLOCK
28 1 212088 . . BOLT, HX. HD., M10 - 1.50 X 20MM, GR.10.9
1 . HOUSING, GEAR, INCLUDES:- [1]
29 1 212091 . . GEAR, SUN, OUTPUT
30 1 212092 . . GEAR, SUN, SECONDARY
31 1 212093 . . RING, RETAINING
32 1 212094 . . WASHER, THRUST
33 1 212984 . . SHAFT, SUN GEAR
34 1 212096 . . WASHER, THRUST
35 1 212097 . . BEARING
36 1 212983 . . COVER
37 1 212099 . . O-RING
38 6 212100 . . WASHER
39 6 212065 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
40 1 212102 . . PLUG, DRAIN
41 1 213475 . . PLUG
42 1 212104 . . GAUGE, SIGHT
43 1 212981 . . ADAPTER, VENT
44 1 212106 . . VALVE, VENT RELIEF
45 1 212107 . . BOLT, HX. HD., M20 - 2.5 X 30MM, GR.10.9
46 1 212985 . . RING, RETAINING
47 1 212977 . . SPACER
48 2 212488 . . O-RING

WINCH
N.S.S.: Not serviced separately 87
N.S.: Not serviced
A.R.: As required 213.55.02
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

49 1 212975 . . SPACER
50 1 212489 . . O-RING
1 213138 . . CLUTCH, INCLUDES:-
51 2 212113 . . . DISC, FRICTION
52 1 212114 . . . PLATE, RETAINER
53 1 212115 . . . PISTON
54 3 212116 . . . O-RING
55 1 212117 . . . O-RING
56 60 212118 . . . SPRING
57 1 212119 . . . COVER
58 15 212100 . . . WASHER
59 15 212120 . . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
60 1 212109 . . . HOUSING, GEAR END
66 1 212110 . . . GEAR, RING
67 1 212111 . . . SHIM
68 3 212112 . . . PLATE, SEPARATOR
1 212133 . . CARRIER, PLANETARY, PRIMARY, INCLUDES:-
75 1 212134 . . . CARRIER, PLANETARY
76 1 212135 . . . GEAR, PLANETARY
77 3 212136 . . . SHAFT, GEAR
78 3 212137 . . . BEARING, ROLLER
79 6 212138 . . . WASHER, THRUST
80 3 212139 . . . PIN, SPIRAL
1 212140 . . CARRIER, PLANETARY, SECONDARY, INCLUDES:-
85 3 212141 . . . PIN, SPIRAL
86 1 212142 . . . CARRIER, PLANET
87 3 212143 . . . GEAR, PLANETARY
88 3 212144 . . . SHAFT, GEAR
89 6 212145 . . . BEARING, ROLLER
90 3 212146 . . . SPACER
91 6 212147 . . . WASHER, THRUST
1 213479 . CARRIER, PLANETARY, INCLUDES:-
96 3 212149 . . RING, SNAP
97 3 212150 . . GEAR, PLANETARY
98 3 212151 . . BEARING, NEEDLE ROLLER
99 6 212152 . . SPACER, THRUST
100 1 212153 . . CARRIER, SECONDARY PLANET
101 6 212154 . . RING, RETAINING
102 1 213237 . . HUB, CLUTCH
103 2 212122 . . RING, RETAINING
104 1 212123 . . BEARING, BALL
105 1 212124 . . RING, RETAINING
1 . JAW CLUTCH, INCLUDES:- [1]
106 1 213233 . . CARRIER, SPRING
107 1 212974 . . RING, RETAINING
108 1 212978 . . PISTON
109 5 212483 . . BEARING, THRUST
110 2 212484 . . BEARING, THRUST
111 1 213139 . . RING, RETAINING
112 6 213230 . . SPRING
113 1 212485 . . RING, SEAL
114 1 212486 . . O-RING
115 1 212500 . . O-RING

WINCH
88 N.S.S.: Not serviced separately
N.S.: Not serviced
213.55.02A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

116 1 212976 . . SHAFT, CLUTCH

117 1 212149 . . RING, SNAP
118 1 213231 . . SPACER
119 3 213232 . . RETAINER
120 3 213234 . . WASHER
121 3 213235 . . CAPSCREW
1 . DRAG BRAKE, INCLUDES:- [1]
122 1 212481 . . DRAG BRAKE DISC
123 1 212967 . . NUT
124 1 212479 . . HOUSING, SPRING
125 1 212480 . . SPRING

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

WINCH
N.S.S.: Not serviced separately 89
N.S.: Not serviced
A.R.: As required 213.55.02B
 17
21
22
5

24
23
124
125
121
123

7
8
1

9
24
23
108
111
3 112
6
4 117
2 121
120

106
119
50
111

33
44

43
48
45
14 41
12
13 60
10 26
25
15 20
11
12
14 18
19

49
116
109
110
109
107
114
118
113 22
115 40
109 21
110
109

27
28

90
WINCH ISSUE 1/0515

213.55.21
 79
78
76
79
35
34
91 77
89
90 80
87
89 32
91 31
30
88
75
96
101
85
99
98
97
99
101
100 86
105
104 29
103
102 53
56
103
47 54

52
54
68

51

68

51

69

67

66

39
38
36
37

55

126
58

59
70
58
57
54

WINCH ISSUE 1/0415

91
213.55.21A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BK138 WINCH, HYDRAULIC, 40K, GEAR MOTOR, INCLUDES:-

1 212061 . GROUP, MOTOR, includes:-
1 1 . . MOTOR, WINCH, SEE GROUP 500 [1]
2 1 212063 . . O-RING
3 2 212100 . . WASHER
4 2 212065 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
1 218771 . KIT, BRAKE, INCLUDES:-
5 1 212066 . . BEARING, END
6 1 212067 . . HOUSING, BRAKE
7 6 212064 . . WASHER
8 6 212068 . . BOLT, HX. HD., M12 - 1.75 X 40MM, GR.10.9
9 1 212069 . . RING, RETAINING
1 . CLUTCH, OVERRUNNING, INCLUDES:- [1]
10 1 . . OUTER RACE [2]
11 1 212070 . . RING, SNAP
12 2 212071 . . BEARING, BALL
13 1 . . OVERRUNNING CLUTCH [2]
14 2 212072 . . RING, RETAINING
15 1 . . INNER RACE [2]
1 . DRUM, INCLUDES:- [1]
17 1 213010 . . SPACER
18 1 212080 . . DRUM
19 1 213011 . . O-RING
20 1 212980 . . LOCKWASHER
21 2 213012 . . BEARING, BALL
22 2 212478 . . SEAL, LIP
23 2 212085 . . PLATE, TIE
24 16 212086 . . BOLT, SOC. HD., M12 - 1.75 X 30MM LG., FLAT
25 1 212089 . . BLOCK
26 1 212979 . . BOLT, HX. HD., M10, 1.50 X 20 GD 10.9 Z
27 1 212087 . . RETAINER, FERRULE
28 1 212088 . . BOLT, HX. HD., M10 - 1.50 X 20MM, GR.10.9
1 . HOUSING, GEAR, INCLUDES:- [1]
29 1 212091 . . GEAR, SUN, OUTPUT
30 1 212092 . . GEAR, SUN, SECONDARY
31 1 212093 . . RING, RETAINING
32 1 212094 . . WASHER, THRUST
33 1 218764 . . SHAFT, SUN GEAR
34 1 218765 . . THRUST WASHER
35 1 218735 . . BEARING
36 1 218736 . . COVER
37 1 212099 . . O-RING
38 6 212100 . . WASHER
39 6 212065 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
40 1 213474 . . PLUG
41 1 212104 . . GAUGE, SIGHT, INCLUDES, PLUG
43 1 212981 . . ADAPTER, VENT
44 1 212106 . . VALVE, VENT RELIEF
45 1 212107 . . BOLT, HX. HD., M20 - 2.5 X 30MM, GR.10.9
46 1 212985 . . RING, RETAINING
47 1 218738 . . SPACER, BRONZE
48 2 212488 . . O-RING
49 1 212975 . . SPACER

WINCH
92 N.S.S.: Not serviced separately
N.S.: Not serviced
213.55.22 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

50 1 212489 . . O-RING
1 218772 . . CLUTCH, INCLUDES:-
51 2 212113 . . . DISC, FRICTION
52 1 212114 . . . PLATE, RETAINER
53 1 218768 . . . PISTON, DRIVE AWAY
54 3 212116 . . . O-RING
55 1 212117 . . . O-RING
56 60 212118 . . . SPRING
57 1 212119 . . . COVER
58 15 212100 . . . WASHER
59 15 218743 . . . BOLT, HX. HD., M12-1.75 X 50MM GD 10.9
60 1 212109 . . . HOUSING, GEAR END
66 1 212110 . . . GEAR, RING
67 1 212111 . . . SHIM
68 2 212112 . . . PLATE, SEPARATOR
69 1 212126 . . PLATE, SEPARATOR
70 15 218745 . . SPACER
1 212357 . . CARRIER, PRIMARY PLANET, INCLUDES:-
75 1 212134 . . . CARRIER, PLANETARY
76 1 212135 . . . GEAR, PLANETARY
77 3 212136 . . . SHAFT, GEAR
78 3 212137 . . . BEARING, ROLLER
79 6 212138 . . . WASHER, THRUST
80 3 212139 . . . PIN, SPIRAL
1 212140 . . CARRIER, PLANETARY, SECONDARY, INCLUDES:-
85 3 212141 . . . PIN, SPIRAL
86 1 212142 . . . CARRIER, PLANET
87 3 212143 . . . GEAR, PLANETARY
88 3 212144 . . . SHAFT, GEAR
89 6 212145 . . . BEARING, ROLLER
90 3 212146 . . . SPACER
91 6 212147 . . . WASHER, THRUST
1 218769 . CARRIER, PLANETARY, INCLUDES:-
96 3 212149 . . RING, SNAP
97 3 212150 . . GEAR, PLANETARY
98 3 212151 . . BEARING, NEEDLE ROLLER
99 6 212152 . . SPACER, THRUST
100 1 212153 . . CARRIER, SECONDARY PLANET
101 6 212154 . . RING, RETAINING
102 1 218770 . . HUB, CLUTCH
103 2 212122 . . RING, RETAINING
104 1 212123 . . BEARING, BALL
105 1 212124 . . RING, RETAINING
1 218772 . jaw CLUTCH, includes:-
106 1 218752 . . SPRING
107 1 212974 . . RING, RETAINING
108 1 218751 . . PISTON
109 5 212483 . . BEARING, THRUST
110 2 212484 . . BEARING, THRUST
111 1 213139 . . RING, RETAINING
112 1 218756 . . BACK-UP RING
113 1 218774 . . SEAL, RING
114 1 212486 . . O-RING

WINCH
N.S.S.: Not serviced separately 93
N.S.: Not serviced
A.R.: As required 213.55.22A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

115 1 212500 . . O-RING

116 1 212976 . . SHAFT, CLUTCH
117 1 212149 . . RING, SNAP
118 1 218757 . . BACK-UP RING
119 1 218753 . . SPRING RETAINER
120 1 218755 . . SPRING WASHER
121 1 218754 . . SPRING RETAINER
1 . DRAG BRAKE, INCLUDES:- [1]
122 1 218759 . . SPRING
123 1 212967 . . NUT
124 1 212479 . . HOUSING, SPRING
125 1 212481 . . DRAG BRAKE DISC
126 2 218767 . BACK-UP RING

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

WINCH
94 N.S.S.: Not serviced separately
N.S.: Not serviced
213.55.22B A.R.: As required
 17
21
22
5

24
23
124
125
121
123

7
8
1

9
24
23
108
111
3 112
6
4 117
2 121
120

106
119
50
111

33
44

43
48
45
14 41
12
13 60
10 26
25
15 20
11
12
14 18
19

49
116
109
110
109
107
114
118
113 22
115 40
109 21
110
109

27
28

WINCH ISSUE 2/1115

95
213.55.61
 79
78
76
79
35
34
91 77
89
90 80
87
89 32
91 31
30
88
75
96
101
85
99
98
97
99
101
100 86
105
104 29
103
102 53
56
103
47 54

52
54
68

51

68

51

69

67

66

39
38
36
93
92
37

55

126
58

59

58
57
54

96
WINCH ISSUE 2/1115

213.55.61A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BK141 WINCH, HYDRAULIC, 40K, GEAR MOTOR, INCLUDES:-

1 212061 . GROUP, MOTOR, INCLUDES:-
1 1 . . MOTOR, WINCH, SEE GROUP 500 [1]
2 1 212063 . . O-RING
3 2 212100 . . WASHER
4 2 219487 . . GEAR END, BEARING
1 219504 . KIT, BRAKE, INCLUDES:-
5 1 212066 . . BEARING, END
6 1 219505 . . HOUSING, BRAKE
7 6 212064 . . WASHER
8 6 212068 . . BOLT, HX. HD., M12 - 1.75 X 40MM, GR.10.9
9 1 212069 . . RING, RETAINING
1 219509 . CLUTCH, OVERRUNNING, INCLUDES:-
10 1 . . OUTER RACE [2]
11 1 . . RING, SNAP [2]
12 2 . . BEARING, BALL [2]
13 1 . . OVERRUNNING CLUTCH [2]
14 2 . . RING, RETAINING [2]
15 1 . . INNER RACE [2]
1 212987 . GROUP, DRUM, INCLUDES:-
17 1 213010 . . SPACER
18 1 212080 . . DRUM
19 1 213011 . . O-RING
20 1 212980 . . LOCKWASHER
21 2 213012 . . BEARING, BALL
22 2 212478 . . SEAL, LIP
23 2 212085 . . PLATE, TIE
24 16 212086 . . BOLT, SOC. HD., M12 - 1.75 X 30MM LG., FLAT
25 1 212089 . . BLOCK
26 1 212979 . . BOLT, HX. HD., M10, 1.50 X 20 GD 10.9 Z
27 1 212087 . . RETAINER, FERRULE
28 1 212088 . . BOLT, HX. HD., M10 - 1.50 X 20MM, GR.10.9
1 219506 . KIT, GEAR HOUSING, INCLUDES:-
29 1 219507 . . SUN GEAR
30 1 212092 . . GEAR, SUN, SECONDARY
31 1 212093 . . RING, RETAINING
32 1 212094 . . WASHER, THRUST
33 1 218764 . . SHAFT, SUN GEAR
34 1 218765 . . THRUST WASHER
35 1 218735 . . BEARING
36 1 219508 . . COVER
37 1 212099 . . O-RING
38 6 212100 . . WASHER
39 6 212065 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
40 1 213474 . . PLUG
41 1 212104 . . GAUGE, SIGHT, INCLUDES, PLUG
43 1 212981 . . ADAPTER, VENT
44 1 212106 . . VALVE, VENT RELIEF
45 1 212107 . . BOLT, HX. HD., M20 - 2.5 X 30MM, GR.10.9
46 1 212985 . . RING, RETAINING
47 1 218738 . . SPACER, BRONZE
48 2 212488 . . O-RING
49 1 212975 . . SPACER

WINCH
N.S.S.: Not serviced separately 97
N.S.: Not serviced
A.R.: As required 213.55.62
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

50 1 212489 . . O-RING
1 219486 . . HOUSING, INCLUDES:-
51 2 212113 . . . DISC, FRICTION
52 1 218740 . . . RETAINER
53 1 218741 . . . PISTON, DRIVE AWAY
54 3 212116 . . . O-RING
55 1 218742 . . . O-RING
56 60 212118 . . . SPRING
57 1 219510 . . . COVER
58 15 212100 . . . WASHER
59 15 219490 . . . BOLT, M12 X .75 X 60MM
60 1 219487 . . . GEAR END, BEARING, GEAR END,
66 1 219488 . . . GEAR, RING
67 1 218744 . . . PLATE
68 2 212112 . . . PLATE, SEPARATOR
69 1 212126 . . PLATE, SEPARATOR
1 212357 . . CARRIER, PRIMARY PLANET, INCLUDES:-
75 1 212134 . . . CARRIER, PLANETARY
76 1 212135 . . . GEAR, PLANETARY
77 3 212136 . . . SHAFT, GEAR
78 3 212137 . . . BEARING, ROLLER
79 6 212138 . . . WASHER, THRUST
80 3 212139 . . . PIN, SPIRAL
1 212140 . . CARRIER, PLANETARY, SECONDARY, INCLUDES:-
85 3 212141 . . . PIN, SPIRAL
86 1 212142 . . . CARRIER, PLANET
87 3 212143 . . . GEAR, PLANETARY
88 3 212144 . . . SHAFT, GEAR
89 6 212145 . . . BEARING, ROLLER
90 3 212146 . . . SPACER
91 6 212147 . . . WASHER, THRUST
92 1 219494 . . SEAL, LIP
93 1 212489 . . O-RING
1 218747 . CARRIER, PLANETARY, INCLUDES:-
96 3 212149 . . RING, SNAP
97 3 212150 . . GEAR, PLANETARY
98 3 212151 . . BEARING, NEEDLE ROLLER
99 6 212152 . . SPACER, THRUST
100 1 212153 . . CARRIER, SECONDARY PLANET
101 6 212154 . . RING, RETAINING
102 1 218748 . . HUB, CLUTCH
103 2 212122 . . RING, RETAINING
104 1 212123 . . BEARING, BALL
105 1 212124 . . RING, RETAINING
1 218749 . JAW CLUTCH, INCLUDES:-
106 1 218752 . . SPRING
107 1 212974 . . RING, RETAINING
108 1 218751 . . PISTON
109 5 212483 . . BEARING, THRUST
110 2 212484 . . BEARING, THRUST
111 1 213139 . . RING, RETAINING
112 1 218756 . . BACK-UP RING
113 1 218774 . . SEAL, RING

WINCH
98 N.S.S.: Not serviced separately
N.S.: Not serviced
213.55.62A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

114 1 212486 . . O-RING

115 1 212500 . . O-RING
116 1 218750 . . CLUTCH SHAFT
117 1 212149 . . RING, SNAP
118 1 218757 . . BACK-UP RING
119 1 218753 . . SPRING RETAINER
120 1 218755 . . SPRING WASHER
121 1 218754 . . SPRING RETAINER
1 218758 . DRAG BRAKE, INCLUDES:-
122 1 218759 . . SPRING
123 1 212967 . . NUT
124 1 212479 . . HOUSING, SPRING
125 1 212481 . . DRAG BRAKE DISC
126 2 218767 . BACK-UP RING

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

WINCH
N.S.S.: Not serviced separately 99
N.S.: Not serviced
A.R.: As required 213.55.62B
 17
21
22
5

24
23
123
125
122
124

7
8
1

9
24
23
108
127
3 112
6
4 117
2 121
120

106
119
50
111

33
44

43
48
45
14 41
12
13 60
10 26
20
15 25
11
12
14 18
19

49
116
109
110
109
107
114
118
113 22
115 40
109 21
110
109

27
28

100
WINCH ISSUE 1/0717

213.55.71
 35
34
80

32
31
30

100
105
104
103
102
103
47
95 53
29 56
54

52
54
68

51

68

51

69

67

66

39
38
36
46
50
37

55

126
58

59

58
57
54

WINCH ISSUE 1/0717

101
213.55.71A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BK144 WINCH, HYDRAULIC, 40K, GEAR MOTOR, INCLUDES:-

1 212061 . GROUP, MOTOR, INCLUDES:-
1 1 . . MOTOR, WINCH, SEE GROUP 500 [1]
2 1 212063 . . O-RING
3 2 212100 . . WASHER
4 2 219487 . . GEAR END, BEARING
1 219504 . KIT, BRAKE, INCLUDES:-
5 1 212066 . . BEARING, END
6 1 219505 . . HOUSING, BRAKE
7 6 212064 . . WASHER
8 6 212068 . . BOLT, HX. HD., M12 - 1.75 X 40MM, GR.10.9
9 1 212069 . . RING, RETAINING
1 219509 . CLUTCH, OVERRUNNING, INCLUDES:-
10 1 . . OUTER RACE [2]
11 1 . . RING, SNAP [2]
12 2 . . BEARING, BALL [2]
13 1 . . OVERRUNNING CLUTCH [2]
14 2 . . RING, RETAINING [2]
15 1 . . INNER RACE [2]
1 221449 . GROUP, DRUM, INCLUDES:-
17 1 212081 . . SPACER
18 1 219958 . . DRUM
19 1 213011 . . O-RING
20 1 212980 . . LOCKWASHER
21 2 213012 . . BEARING, BALL
22 2 212478 . . SEAL, LIP
23 2 212085 . . PLATE, TIE
24 16 212086 . . BOLT, SOC. HD., M12 - 1.75 X 30MM LG., FLAT
25 1 212089 . . BLOCK
26 1 212979 . . BOLT, HX. HD., M10, 1.50 X 20 GD 10.9 Z
27 1 212087 . . RETAINER, FERRULE
28 1 212088 . . BOLT, HX. HD., M10 - 1.50 X 20MM, GR.10.9
1 . KIT, GEAR HOUSING, INCLUDES:-
29 1 218733 . . GEAR, SUN, OUTPUT
30 1 212092 . . GEAR, SUN, SECONDARY
31 1 212093 . . RING, RETAINING
32 1 212094 . . WASHER, THRUST
33 1 220305 . . SHAFT, INPUT
34 1 218765 . . THRUST WASHER
35 1 218735 . . BEARING
36 1 219508 . . COVER
37 1 212099 . . O-RING
38 6 212100 . . WASHER
39 8 212120 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
40 1 213474 . . PLUG
41 1 212104 . . GAUGE, SIGHT, INCLUDES, PLUG
43 1 212981 . . ADAPTER, VENT
44 1 212106 . . VALVE, VENT RELIEF
45 1 212107 . . BOLT, HX. HD., M20 - 2.5 X 30MM, GR.10.9
46 1 212985 . . RING, RETAINING
47 1 218738 . . SPACER, BRONZE
48 2 212488 . . O-RING
49 1 212975 . . SPACER

WINCH
102 N.S.S.: Not serviced separately
N.S.: Not serviced
213.55.72 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

50 1 212489 . . O-RING
1 221444 . . CLUTCH, INCLUDES:-
51 3 220315 . . . PLATE, FRICTION
52 1 218740 . . . RETAINER
53 1 220316 . . . PISTON, DRIVEAWAY
54 3 212116 . . . O-RING
55 1 218742 . . . O-RING
56 42 212118 . . . SPRING
57 1 220765 . . . COVER, COVER
58 15 212064 . . . WASHER
59 15 219490 . . . BOLT, M12 X .75 X 60MM
60 1 219487 . . . GEAR END, BEARING, GEAR END,
66 1 220319 . . . GEAR, RING
67 1 212126 . . . PLATE, SEPARATOR
68 3 212112 . . . PLATE, SEPARATOR
69 1 212126 . . PLATE, SEPARATOR
1 212357 . . CARRIER, PRIMARY PLANET, INCLUDES:-
80 1 212140 . . CARRIER, PLANETARY, SECONDARY
95 1 218747 . CARRIER, PLANETARY
100 1 221445 . . CARRIER, PLANET ASSEMBLY
102 1 218748 . . HUB, CLUTCH
103 2 212122 . . RING, RETAINING
104 1 212123 . . BEARING, BALL
105 1 212124 . . RING, RETAINING
1 219959 . CLUTCH, JAW, INCLUDES:-
106 1 218752 . . SPRING
107 1 212974 . . RING, RETAINING
108 1 220317 . . PISTON, FREE SPOOL
109 5 212483 . . BEARING, THRUST
110 2 212484 . . BEARING, THRUST
111 1 213139 . . RING, RETAINING
112 1 212500 . . O-RING
113 1 220318 . . RING, SEAL
114 1 212486 . . O-RING
115 1 212500 . . O-RING
116 1 219960 . . SHAFT, CLUTCH
117 1 220320 . . RING, RETAINING
118 1 218757 . . BACK-UP RING
119 1 218753 . . SPRING RETAINER
120 1 218755 . . SPRING WASHER
121 1 218754 . . SPRING RETAINER
1 218758 . DRAG BRAKE, INCLUDES:-
122 1 218759 . . SPRING
123 1 212967 . . NUT
124 1 212479 . . HOUSING, SPRING
125 1 212481 . . DRAG BRAKE DISC
126 2 213475 . PLUG
127 1 220306 . RING, RETAINING

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

WINCH
N.S.S.: Not serviced separately 103
N.S.: Not serviced
A.R.: As required 213.55.72A
 165 164 1 160 161 162 163

166 67 68 69 71 72 73

118 114 113 111 112

120 119 117 115

70

98

99

97

94 95 96 100
134 135 136 102
101

94 95 96 97 137 130 126 139

90 91 92 84 93 127 140 141 142

87 88 89 149

146
147
83 85 86 104 103 129

148
80 81 82
143 144

147 152 145 151 150

104
WINCH ISSUE 4 305
ALLIED
213.52.01
 6 5 4 9 10 183 4 182 181 180

185

10

17 18 19 22

7 8
5 184 8

14
20
27 28 29 30
21

26

23 25 26 24 31 32 33

34 35 36

42 43 44

43

41 40 50 39 47 49

48

38 26 25

56 57 58 74 72

64 37

65
59 75 60 61 62 63
66

WINCH ISSUE 2 306

105
ALLIED
213.52.01A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BK056 WINCH, INCLUDES:-

1 1 . MOTOR, WINCH, ALLIED, SEE GROUP 500 [1]
3 1 101090 . WINCH, ALLIED, INCLUDES:-
1 92904 . . PLUNGER, DRUM, INCLUDES:-
4 1 92894 . . . BUTTON, ADJUSTING SPRING WEAR
5 1 92895 . . . SPRING, ADJUSTING
6 1 203287 . . . BOLT, ADJUSTING
7 6 92833 . . . BOLT, HX. HD., 3/8" X 1 1/4" LG.
8 6 92832 . . . LOCKWASHER, 3/8"
9 1 203288 . . . COVER
10 1 92734 . . . GASKET
14 1 92847 . . . SUPPORT, CABLE DRUM RELEASE
1 203961 . . DRUM, CLUTCH, INCLUDES:-
17 1 92849 . . . RING, PISTON
18 1 203958 . . . RING, BEARING RETAINING
19 1 92851 . . . BEARING
20 1 92852 . . . PLUG
21 9 203959 . . . SCREW
22 1 92854 . . . COVER
23 1 92855 . . . SEAL, OIL
24 2 92857 . . . RING, SPLIT
25 31 203960 . . . SCREW
26 40 98014 . . . LOCKWASHER
27 6 92848 . . . SPRING, CLUTCH DRIVE OUTER
28 6 92860 . . . SPRING, CLUTCH DRIVE INNER
29 1 92856 . . . PISTON, CLUTCH
30 1 92735 . . . SEAL, CLUTCH SHAFT AND RELEASE PLATE
31 2 203956 . . . O-RING
32 1 92737 . . . SEAL, DRUM RELEASE SUPPORT
33 1 92861 . . . PLATE, CLUTCH SHAFT AND RELEASE
34 1 92862 . . . PLUG
35 1 203280 . . . O-RING
36 1 92863 . . . RING, RETAINING
37 1 92864 . . . SUPPORT, CABLE DRUM HUB
38 1 92865 . . . DRUM, CABLE
39 1 92866 . . . SEAL, OIL
40 1 92867 . . . HUB AND WASHER
41 1 203289 . . . RING, RETAINING
42 19 203281 . . . DISC, CLUTCH OUTER
43 12 92870 . . . SPRING
44 18 92739 . . . DISC, CLUTCH INNER
46 1 2530A003 . . . PLUG, 06 ORB
47 1 92873 . . . RETAINER, CABLE
48 2 202683 . . . BOLT, HX. HD., 1/4" X 5/8" LG., GR.5
49 2 202682 . . . LOCKWASHER, 1/4"
50 1 203282 . . . SEAL, OIL
1 203266 . . DRUM, DRIVE SHAFT, INCLUDES:-
56 1 92874 . . . SEAL, OIL
57 1 92875 . . . RING, SNAP
58 1 92876 . . . BEARING
59 1 92877 . . . SUPPORT, CABLE DRUM
60 1 92878 . . . O-RING
61 1 203290 . . . RING, RETAINING

WINCH, ALLIED
106 N.S.S.: Not serviced separately
N.S.: Not serviced
213.52.03 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

62 1 92880 . . . SHAFT
63 1 92881 . . . BEARING, DRIVE SHAFT
64 1 92882 . . . GEAR, DRIVE
65 1 92883 . . . BEARING, DRIVE SHAFT
66 1 203957 . . . RING, RETAINING
67 1 203284 . . . RING, REAR BEARING
68 1 92886 . . . GASKET
69 1 92887 . . . TUBE, OIL, DRIVE SHAFT
70 1 92888 . . . PLUG, PIPE
71 1 203285 . . . COVER
72 8 . . . LOCKWASHER, 3/8" [2]
73 6 . . . BOLT, HX. HD., 3/8" X 1 1/4" LG. [2]
74 2 . . . NUT, 3/8" UNF [2]
75 2 . . . STUD, 3/8" X 1 3/8" [2]
1 202646 . . SHAFT, PINION, INCLUDES:-
80 6 202647 . . . BOLT
81 6 98014 . . . LOCKWASHER
82 1 202648 . . . COVER
83 1 202649 . . . HOUSING
84 1 202650 . . . CUP, BEARING
85 1 92817 . . . NUT
86 1 92818 . . . SPACER
87 1 92819 . . . CUP, BEARING
88 1 92820 . . . CONE, BEARING
89 1 92821 . . . RACE, SPRAG INNER
90 1 92822 . . . RETAINER, SPRAG
91 1 92823 . . . SPRAG
92 1 202652 . . . CONE, BEARING
93 2 92825 . . . O-RING
94 2 92826 . . . SHIM, .004
95 2 92827 . . . SHIM, .007
96 8 92828 . . . SHIM, .020
97 1 92829 . . . RACE, SPRAG OUTER
98 1 92830 . . . GASKET
99 1 92831 . . . COVER
100 8 92832 . . . LOCKWASHER, 3/8"
101 8 92833 . . . BOLT, HX. HD., 3/8" X 1 1/4" LG.
102 1 92834 . . . GEAR, DRIVE, 64T *
103 1 202651 . . . BEARING, PINION SHAFT
104 1 92836 . . . SPACER
1 202653 . . GROUP, INPUT, INCLUDES:-
111 1 92837 . . . GASKET
112 1 92838 . . . RING, SNAP
113 1 202654 . . . BEARING, INPUT, REAR
114 1 202655 . . . GEAR/SHAFT, INPUT, 41T *
115 1 203973 . . . BEARING, BALL
117 1 203974 . . . RING, SNAP
118 1 92843 . . . CARRIER, BEARING
119 1 203975 . . . RING, SNAP
120 1 202656 . . . O-RING
1 202657 . . HUB, INCLUDES:-
126 1 202659 . . . HUB, RING GEAR
127 12 202660 . . . BOLT

WINCH, ALLIED
N.S.S.: Not serviced separately 107
N.S.: Not serviced
A.R.: As required 213.52.03A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 202658 . . . SET, RING AND PINION, INCLUDES:-

129 1 . . . . PINION [2]
130 1 . . . . GEAR [2]
202679 . . SHAFT, RING GEAR, INCLUDES:-
134 1 97984 . . . O-RING
135 1 98004 . . . SHAFT
136 1 98005 . . . CONE, BEARING
137 1 98006 . . . CUP, BEARING
139 1 98007 . . . CUP, BEARING
140 1 98008 . . . CONE, BEARING
141 1 203956 . . . O-RING
142 A.R. 98009 . . . SHIM, .004"
A.R. 98010 . . . SHIM, .007"
A.R. 98011 . . . SHIM, .010"
143 1 90623 . . . O-RING
144 A.R. 97985 . . . SHIM, .005"
A.R. 97986 . . . SHIM, .007"
A.R. 97987 . . . SHIM, .010"
145 1 98012 . . . COVER
146 5 98013 . . . STUD
147 9 98014 . . . LOCKWASHER
148 5 98015 . . . NUT
149 1 98016 . . . PLUG
150 2 98017 . . . BOLT
151 2 98018 . . . LOCKWASHER
152 4 98019 . . . BOLT
160 1 93920 . . BREATHER, (2 PIECES)
161 1 202681 . . COVER
162 2 202682 . . LOCKWASHER, 1/4"
163 2 202683 . . BOLT, HX. HD., 1/4" X 5/8" LG., GR.5
164 4 202684 . . WASHER
165 4 202685 . . BOLT
166 1 202686 . . PLUG

THE FOLLOWING PARTS ARE USED ON THE EARLIER STYLE DRUM PLUNGER
ASSEMBLY:

180 1 92891 PLUG

181 1 92892 SPRING, ADJUSTING BOLT LOCK
182 1 92893 LOCK, BOLT
183 1 92896 BOLT, ADJUSTING
184 6 92897 BOLT
185 1 92898 COVER

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

RESOURCE NOTES:
To ensure proper gear ratio and matching of teeth, gears items 102 and 114 should be replaced in sets.

WINCH, ALLIED
108 N.S.S.: Not serviced separately
N.S.: Not serviced
213.52.03B A.R.: As required
 111
112
1

114
113
150
152
151
153

2
3
176

8
114 160
161
113 160
171
99 91 5 167
97 172
98 92 93 168
173
162
172
23
94
27
44

43
22 45 41
106 174 42
104 175
105 47
102 110
107
103 117
104 177
106 118

24
165
160
161
160
162
163
170 120
164 40
166 119

115
116

WINCH ISSUE 3/0514

109
213.55.11
 71
70
68
71
35
34
80 69
78
79 72
76 26
78 32
80 31
30
77
67
82
33
87
74
85
84
83
85
87
86 75
81
90 29
89
88 53
56
89
25 54

52
54
50

51

50

51

50

49

48

39
38
36
37

55

59
58
57
54

110
WINCH ISSUE 2/0514

213.55.11A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BK120 WINCH, INCLUDES:-

1 . BRAKE, INCLUDES:- [1]
1 1 212066 . . BEARING, END
2 6 212064 . . WASHER
3 6 212068 . . BOLT, HX. HD., M12 - 1.75 X 40MM, GR.10.9
5 1 212473 . . HOUSING, BRAKE
8 1 212069 . . RING, RETAINING
1 . HOUSING, GEAR, INCLUDES:- [1]
22 2 212488 . . O-RING
23 1 212489 . . O-RING
24 1 212975 . . SPACER
25 1 212977 . . SPACER
26 2 212387 . . RING, RETAINING, EXTERNAL
27 1 212973 . . SHAFT, INPUT
29 1 212091 . . GEAR, SUN, OUTPUT
30 1 212092 . . GEAR, SUN, SECONDARY
31 1 212093 . . RING, RETAINING
32 1 212094 . . WASHER, THRUST
33 1 212385 . . GEAR, SUN
34 1 212096 . . WASHER, THRUST
35 1 212097 . . BEARING
36 1 212983 . . COVER
37 1 212099 . . O-RING
38 8 212100 . . WASHER
39 8 212065 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
40 1 213474 . . PLUG
41 1 213475 . . PLUG
42 1 212104 . . GAUGE, SIGHT
43 1 212981 . . ADAPTER, VENT
44 1 212106 . . VALVE, VENT RELIEF
45 1 212107 . . BOLT, HX. HD., M20 - 2.5 X 30MM, GR.10.9
1 213476 . CLUTCH, INCLUDES:-
47 1 212109 . . HOUSING, GEAR END
48 1 212110 . . GEAR, RING
49 1 212111 . . SHIM
50 3 212112 . . PLATE, SEPARATOR
51 2 212113 . . DISC, FRICTION
52 1 212114 . . PLATE, RETAINER
53 1 212115 . . PISTON
54 3 212116 . . O-RING
55 1 212117 . . O-RING
56 60 212118 . . SPRING
57 1 212119 . . COVER
58 15 212064 . . WASHER
59 15 212065 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
1 212357 . . CARRIER, PRIMARY PLANET, INCLUDES:-
67 1 212358 . . . CARRIER, PLANET
68 1 212359 . . . GEAR, PLANET
69 3 212136 . . . SHAFT, GEAR
70 3 212137 . . . BEARING, ROLLER
71 6 212138 . . . WASHER, THRUST
72 3 212139 . . . PIN, SPIRAL
1 212140 . . CARRIER, PLANETARY, SECONDARY, INCLUDES:-

WINCH
N.S.S.: Not serviced separately 111
N.S.: Not serviced
A.R.: As required 213.55.12
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

74 3 212141 . . . PIN, SPIRAL

75 1 212142 . . . CARRIER, PLANET
76 3 212143 . . . GEAR, PLANETARY
77 3 212144 . . . SHAFT, GEAR
78 6 212145 . . . BEARING, ROLLER
79 3 212146 . . . SPACER
80 6 212147 . . . WASHER, THRUST
1 213477 . CARRIER, PLANETARY, INCLUDES:-
81 1 212124 . . RING, RETAINING
82 3 212149 . . RING, SNAP
83 3 212150 . . GEAR, PLANETARY
84 3 212151 . . BEARING, NEEDLE ROLLER
85 6 212152 . . SPACER, THRUST
86 1 212153 . . CARRIER, SECONDARY PLANET
87 6 212154 . . RING, RETAINING
88 1 213237 . . HUB, CLUTCH
89 2 212122 . . RING, RETAINING
90 1 212123 . . BEARING, BALL
1 . MOTOR, INCLUDES:- [1]
91 1 212333 . . SPACER
92 1 212968 . . ADAPTER, 12 ORB - 08 JIC
93 1 212969 . . SWIVEL NUT RUN TEE 08
94 1 213183 . . ELBOW, 90 DEG
95 1 . . MOTOR, WINCH, HIGH SPEED, SEE GROUP 500 [1]
97 2 212313 . . WASHER, M20
98 2 212314 . . BOLT, HX. HD., M20-2.5 X 50MM, GR. 10.9
99 1 . . 213727 [2]
1 212352 . CLUTCH, OVERRUNNING, INCLUDES:-
102 1 . . OUTER RACE [2]
103 1 212353 . . RING, SNAP
104 2 212071 . . BEARING, BALL
105 1 . . OVERRUNNING CLUTCH [2]
106 2 212072 . . RING, RETAINING
107 1 . . INNER RACE [2]
1 212354 . GROUP, DRUM, INCLUDES:-
110 1 212080 . . DRUM
111 2 212083 . . BEARING, BALL
112 1 212501 . . SEAL, LIP
113 2 212085 . . PLATE, TIE
114 16 212086 . . BOLT, SOC. HD., M12 - 1.75 X 30MM LG., FLAT
115 1 212087 . . RETAINER, FERRULE
116 1 212088 . . BOLT, HX. HD., M10 - 1.50 X 20MM, GR.10.9
117 1 212089 . . BLOCK
118 1 212979 . . BOLT, HX. HD., M10, 1.50 X 20 GD 10.9 Z
119 1 212355 . . BEARING
120 1 212478 . . SEAL, LIP
1 . DRAG BRAKE, INCLUDES:- [1]
150 1 212479 . . HOUSING, SPRING
151 1 212480 . . SPRING
152 1 212481 . . DRAG BRAKE DISC
153 1 212967 . . NUT
1 . JAW CLUTCH, INCLUDES:- [1]
160 5 212483 . . BEARING, THRUST

WINCH
112 N.S.S.: Not serviced separately
N.S.: Not serviced
213.55.12A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

161 2 212484 . . BEARING, THRUST

162 1 212974 . . RING, RETAINING
163 1 212486 . . O-RING
164 1 212500 . . O-RING
165 1 212976 . . SHAFT, CLUTCH
166 1 212978 . . PISTON
167 1 213139 . . RING, RETAINING
168 6 213230 . . SPRING
169 1 212149 . . RING, SNAP
170 1 212485 . . RING, SEAL
171 1 213231 . . SPACER
172 3 213232 . . RETAINER
173 1 213233 . . CARRIER, SPRING
174 3 213234 . . WASHER
175 3 213235 . . CAPSCREW
177 1 212980 . LOCKWASHER

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

WINCH
N.S.S.: Not serviced separately 113
N.S.: Not serviced
A.R.: As required 213.55.12B
 111
112
1

114
113
150
152
151
153

2
3
176

8
114
113
166
160
91 5 176
99 162
97
98 92 93 173
174
168
172
23
94
27
44

43
22 45 41
106 42
104
105 47
102 110
107
103 117
104 177
106 118

24
165
160
161
160
162
163
170
164 120
160 40
161 119
160

176
115
116

114
WINCH ISSUE 1/0415

213.55.31
 71
70
68
71
35
34
80 69
78
79 72
76 26
78 32
80 31
30
77
67
82
33
87
74
85
84
83
85
87
86 75
81
90 29
89
88 53
56
89
25 54

52
54
50

51

50

51

50

49

48

39
38
36
37

55

59
58
57
54

WINCH ISSUE 1/0415

115
213.55.31A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BK139 WINCH, HYDRAULIC, 40K, PISTON MOTOR, INCLUDES:-

1 . BRAKE, INCLUDES:- [1]
1 1 212066 . . BEARING, END
2 6 212064 . . WASHER
3 6 212068 . . BOLT, HX. HD., M12 - 1.75 X 40MM, GR.10.9
5 1 212473 . . HOUSING, BRAKE
8 1 212069 . . RING, RETAINING
1 . HOUSING, GEAR, INCLUDES:- [1]
22 2 212488 . . O-RING
23 1 212489 . . O-RING
24 1 212975 . . SPACER
25 1 218738 . . SPACER, BRONZE
26 2 212387 . . RING, RETAINING, EXTERNAL
27 1 218734 . . SHAFT, INPUT
29 1 218733 . . GEAR, SUN, OUTPUT
30 1 212092 . . GEAR, SUN, SECONDARY
31 1 212093 . . RING, RETAINING
32 1 212094 . . WASHER, THRUST
33 1 212385 . . GEAR, SUN
34 1 212096 . . WASHER, THRUST
35 1 218735 . . BEARING
36 1 218736 . . COVER
37 1 212099 . . O-RING
38 8 212100 . . WASHER
39 8 218737 . . BOLT, HX. HD., M12 - 1.75 X 35MM GD 10.9Z
40 1 213474 . . PLUG
41 1 213475 . . PLUG
42 1 212104 . . GAUGE, SIGHT
43 1 212981 . . ADAPTER, VENT
44 1 212106 . . VALVE, VENT RELIEF
45 1 212107 . . BOLT, HX. HD., M20 - 2.5 X 30MM, GR.10.9
1 218739 . CLUTCH, INCLUDES:-
47 1 212109 . . HOUSING, GEAR END
48 1 212110 . . GEAR, RING
49 1 218740 . . RETAINER
50 3 212112 . . PLATE, SEPARATOR
51 2 212113 . . DISC, FRICTION
52 1 212114 . . PLATE, RETAINER
53 1 218741 . . PISTON, DRIVE AWAY
54 3 212116 . . O-RING
55 1 218742 . . O-RING
56 60 212118 . . SPRING
57 1 212119 . . COVER
58 15 212064 . . WASHER
59 15 218743 . . BOLT, HX. HD., M12-1.75 X 50MM GD 10.9
1 212357 . . CARRIER, PRIMARY PLANET, INCLUDES:-
67 1 212358 . . . CARRIER, PLANET
68 1 212359 . . . GEAR, PLANET
69 3 212136 . . . SHAFT, GEAR
70 3 212137 . . . BEARING, ROLLER
71 6 212138 . . . WASHER, THRUST
72 3 212139 . . . PIN, SPIRAL
1 212140 . . CARRIER, PLANETARY, SECONDARY, INCLUDES:-

WINCH
116 N.S.S.: Not serviced separately
N.S.: Not serviced
213.55.32 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

74 3 212141 . . . PIN, SPIRAL

75 1 212142 . . . CARRIER, PLANET
76 3 212143 . . . GEAR, PLANETARY
77 3 212144 . . . SHAFT, GEAR
78 6 212145 . . . BEARING, ROLLER
79 3 212146 . . . SPACER
80 6 212147 . . . WASHER, THRUST
1 218747 . CARRIER, PLANETARY, INCLUDES:-
81 1 212124 . . RING, RETAINING
82 3 212149 . . RING, SNAP
83 3 212150 . . GEAR, PLANETARY
84 3 212151 . . BEARING, NEEDLE ROLLER
85 6 212152 . . SPACER, THRUST
86 1 212153 . . CARRIER, SECONDARY PLANET
87 6 212154 . . RING, RETAINING
88 1 218748 . . HUB, CLUTCH
89 2 212122 . . RING, RETAINING
90 1 212123 . . BEARING, BALL
1 . MOTOR, INCLUDES:- [1]
91 1 212333 . . SPACER
92 1 212968 . . ADAPTER, 12 ORB - 08 JIC
93 1 212969 . . SWIVEL NUT RUN TEE 08
94 1 213183 . . ELBOW, 90 DEG
95 1 . . MOTOR, WINCH, HIGH SPEED, SEE GROUP 500 [1]
97 2 212313 . . WASHER, M20
98 2 212314 . . BOLT, HX. HD., M20-2.5 X 50MM, GR. 10.9
99 1 213727 . . O-RING
1 212352 . CLUTCH, OVERRUNNING, INCLUDES:-
102 1 . . OUTER RACE [2]
103 1 212353 . . RING, SNAP
104 2 212071 . . BEARING, BALL
105 1 . . OVERRUNNING CLUTCH [2]
106 2 212072 . . RING, RETAINING
107 1 . . INNER RACE [2]
1 212354 . GROUP, DRUM, INCLUDES:-
110 1 212080 . . DRUM
111 2 212083 . . BEARING, BALL
112 1 212501 . . SEAL, LIP
113 2 212085 . . PLATE, TIE
114 16 212086 . . BOLT, SOC. HD., M12 - 1.75 X 30MM LG., FLAT
115 1 212087 . . RETAINER, FERRULE
116 1 212088 . . BOLT, HX. HD., M10 - 1.50 X 20MM, GR.10.9
117 1 212089 . . BLOCK
118 1 212979 . . BOLT, HX. HD., M10, 1.50 X 20 GD 10.9 Z
119 1 212355 . . BEARING
120 1 212478 . . SEAL, LIP
1 . DRAG BRAKE, INCLUDES:- [1]
150 1 212479 . . HOUSING, SPRING
151 1 218759 . . SPRING
152 1 212481 . . DRAG BRAKE DISC
153 1 212967 . . NUT
1 . JAW CLUTCH, INCLUDES:- [1]
160 5 212483 . . BEARING, THRUST

WINCH
N.S.S.: Not serviced separately 117
N.S.: Not serviced
A.R.: As required 213.55.32A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

161 2 212484 . . BEARING, THRUST

162 1 212974 . . RING, RETAINING
163 1 212486 . . O-RING
164 1 212500 . . O-RING
165 1 218750 . . CLUTCH SHAFT
166 1 218751 . . PISTON
167 1 213139 . . RING, RETAINING
168 6 218752 . . SPRING
169 1 212149 . . RING, SNAP
170 1 212485 . . RING, SEAL
171 1 213231 . . SPACER
172 3 218753 . . SPRING RETAINER
173 1 218754 . . SPRING RETAINER
174 3 218755 . . SPRING WASHER
175 3 218757 . . BACK-UP RING
176 1 218756 . . BACK-UP RING
177 1 212980 . LOCKWASHER

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

WINCH
118 N.S.S.: Not serviced separately
N.S.: Not serviced
213.55.32B A.R.: As required
 111
112
1

114
113
150
152
151
153

2
3
176

8
114
113
166
160
5 176
97 162
98 92 93 173
174
168
172
23
94
27
44

43
22 45 41
106 42
104
105 47
102 110
107
103 117
104 177
106 118

24
165
160
161
160
162
163
170
164 120
160 40
161 119
160

176
115
116

WINCH ISSUE 2/1115

119
213.55.51
 71
70
68
71
35
34
80 69
78
79 72
76 26
78 32
80 31
30
77
67
82
33
87
74
85
84
83
85
87
86 75
81
90 29
89
88 53
56
89
25 54

52
54
50

51

50

51

50

49

48

39
38
36
20
21
37

55

59
58
57
54

120
WINCH ISSUE 2/1115

213.55.51A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BK142 WINCH, HYDRAULIC, INCLUDES:-

1 219496 . KIT, BRAKE, INCLUDES:-
1 1 219497 . . COVER
2 6 212064 . . WASHER
3 6 212065 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
5 1 219498 . . HOUSING, BRAKE
8 1 212069 . . RING, RETAINING
1 219485 . KIT, GEAR HOUSING, INCLUDES:-
20 1 219494 . . SEAL, LIP
21 1 212489 . . O-RING
22 2 212488 . . O-RING
23 1 212489 . . O-RING
24 1 212975 . . SPACER
25 1 218738 . . SPACER, BRONZE
26 2 212387 . . RING, RETAINING, EXTERNAL
27 1 219493 . . INPUT SHAFT
29 1 218733 . . GEAR, SUN, OUTPUT
30 1 212092 . . GEAR, SUN, SECONDARY
31 1 212093 . . RING, RETAINING
32 1 212094 . . WASHER, THRUST
33 1 219492 . . SUN GEAR
34 1 218765 . . THRUST WASHER
35 1 218735 . . BEARING
36 1 219508 . . COVER
37 1 212099 . . O-RING
38 8 212100 . . WASHER
39 8 218737 . . BOLT, HX. HD., M12 - 1.75 X 35MM GD 10.9Z
40 1 213474 . . PLUG
41 1 213475 . . PLUG
42 1 212104 . . GAUGE, SIGHT
43 1 212981 . . ADAPTER, VENT
44 1 212106 . . VALVE, VENT RELIEF
45 1 212107 . . BOLT, HX. HD., M20 - 2.5 X 30MM, GR.10.9
1 219485 . KIT, GEAR HOUSING, INCLUDES:-
47 1 219486 . . HOUSING
48 1 219488 . . GEAR, RING
49 1 218740 . . RETAINER
50 3 212112 . . PLATE, SEPARATOR
51 2 212113 . . DISC, FRICTION
52 1 218740 . . RETAINER
53 1 218741 . . PISTON, DRIVE AWAY
54 3 212116 . . O-RING
55 1 218742 . . O-RING
56 60 212118 . . SPRING
57 1 219489 . . COVER
58 15 212064 . . WASHER
59 15 219490 . . BOLT, M12 X .75 X 60MM
1 212133 . . CARRIER, PLANETARY, PRIMARY, INCLUDES:-
67 1 212358 . . . CARRIER, PLANET
68 1 212359 . . . GEAR, PLANET
69 3 212136 . . . SHAFT, GEAR
70 3 212137 . . . BEARING, ROLLER
71 6 212138 . . . WASHER, THRUST

WINCH
N.S.S.: Not serviced separately 121
N.S.: Not serviced
A.R.: As required 213.55.52
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

72 3 212139 . . . PIN, SPIRAL

1 212140 . . CARRIER, PLANETARY, SECONDARY, INCLUDES:-
74 3 212141 . . . PIN, SPIRAL
75 1 212142 . . . CARRIER, PLANET
76 3 212143 . . . GEAR, PLANETARY
77 3 212144 . . . SHAFT, GEAR
78 6 212145 . . . BEARING, ROLLER
79 3 212146 . . . SPACER
80 6 212147 . . . WASHER, THRUST
1 218747 . CARRIER, PLANETARY, INCLUDES:-
81 1 212124 . . RING, RETAINING
82 3 212149 . . RING, SNAP
83 3 212150 . . GEAR, PLANETARY
84 3 212151 . . BEARING, NEEDLE ROLLER
85 6 212152 . . SPACER, THRUST
86 1 212153 . . CARRIER, SECONDARY PLANET
87 6 212154 . . RING, RETAINING
88 1 218748 . . HUB, CLUTCH
89 2 212122 . . RING, RETAINING
90 1 212123 . . BEARING, BALL
1 . MOTOR, INCLUDES:- [1]
92 1 212968 . . ADAPTER, 12 ORB - 08 JIC
93 1 212969 . . SWIVEL NUT RUN TEE 08
94 1 219483 . . TUBE
95 1 . . MOTOR, WINCH, HIGH SPEED, SEE GROUP 500 [1]
97 2 212313 . . WASHER, M20
98 2 212314 . . BOLT, HX. HD., M20-2.5 X 50MM, GR. 10.9
1 212352 . CLUTCH, OVERRUNNING, INCLUDES:-
102 1 . . OUTER RACE [2]
103 1 212353 . . RING, SNAP
104 2 212071 . . BEARING, BALL
105 1 . . OVERRUNNING CLUTCH [2]
106 2 212072 . . RING, RETAINING
107 1 . . INNER RACE [2]
1 212354 . GROUP, DRUM, INCLUDES:-
110 1 212080 . . DRUM
111 2 212083 . . BEARING, BALL
112 1 212501 . . SEAL, LIP
113 2 212085 . . PLATE, TIE
114 16 212086 . . BOLT, SOC. HD., M12 - 1.75 X 30MM LG., FLAT
115 1 212087 . . RETAINER, FERRULE
116 1 212088 . . BOLT, HX. HD., M10 - 1.50 X 20MM, GR.10.9
117 1 212089 . . BLOCK
118 1 212979 . . BOLT, HX. HD., M10, 1.50 X 20 GD 10.9 Z
119 1 212355 . . BEARING
120 1 212478 . . SEAL, LIP
1 . DRAG BRAKE, INCLUDES:- [1]
150 1 212479 . . HOUSING, SPRING
151 1 218759 . . SPRING
152 1 212481 . . DRAG BRAKE DISC
153 1 212967 . . NUT
1 218749 . JAW CLUTCH, INCLUDES:-
160 5 212483 . . BEARING, THRUST

WINCH
122 N.S.S.: Not serviced separately
N.S.: Not serviced
213.55.52A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

161 2 212484 . . BEARING, THRUST

162 1 212974 . . RING, RETAINING
163 1 212486 . . O-RING
164 1 212500 . . O-RING
165 1 218750 . . CLUTCH SHAFT
166 1 218751 . . PISTON
167 1 213139 . . RING, RETAINING
168 6 218752 . . SPRING
169 1 212149 . . RING, SNAP
170 1 212485 . . RING, SEAL
171 1 213231 . . SPACER
172 3 218753 . . SPRING RETAINER
173 1 218754 . . SPRING RETAINER
174 3 218755 . . SPRING WASHER
175 3 218757 . . BACK-UP RING
176 1 218756 . . BACK-UP RING
177 1 212980 . LOCKWASHER

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

WINCH
N.S.S.: Not serviced separately 123
N.S.: Not serviced
A.R.: As required 213.55.52B
 111
112
1

114
113
150
152
151
153

2
3
95

8
114
113
162
165
5 166
97 170
98 173
174
160
172
23

92 93 94
27
44

43
22 45 41
106 42
104
105 47
102 110
107
103 117
104 177
106 118

24
169
163
164
163
168
168
167
169 120
163 40
164 119
163

176
115
116

124
WINCH ISSUE 1/0717
HIGH SPEED
213.55.81
 35
34
21

26
32
31
30

65
33
81
90
89
88
89
25
19
29

53
56
54

52
54
50

51

50

51

50

49

48

39
38
36
20
23
37

55

59
58
57
54

WINCH ISSUE 1/0717

125
HIGH SPEED
213.55.81A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BK145 WHINCH, HYDRAULIC, 40K PISTON MOTOR, INCLUDES:-

1 219496 . KIT, BRAKE, INCLUDES:-
1 1 219497 . . COVER
2 6 212064 . . WASHER
3 6 212065 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
5 1 219505 . . HOUSING, BRAKE
8 1 212069 . . RING, RETAINING
1 221451 . GROUP, GEAR HOUSING, INCLUDES:-
19 1 212357 . . CARRIER, PRIMARY PLANET
20 1 219494 . . SEAL, LIP
21 1 212140 . . CARRIER, PLANETARY, SECONDARY
22 2 212488 . . O-RING
23 1 212489 . . O-RING
24 1 212975 . . SPACER
25 1 218738 . . SPACER, BRONZE
26 2 212387 . . RING, RETAINING, EXTERNAL
27 1 219493 . . INPUT SHAFT
29 1 219507 . . SUN GEAR
30 1 212092 . . GEAR, SUN, SECONDARY
31 1 212093 . . RING, RETAINING
32 1 212094 . . WASHER, THRUST
33 1 219492 . . SUN GEAR
34 1 218765 . . THRUST WASHER
35 1 218735 . . BEARING
36 1 219508 . . COVER
37 1 212099 . . O-RING
38 10 212100 . . WASHER
39 8 212120 . . BOLT, HX. HD., M12 - 1.75 X 35MM, GR.10.9
40 1 213474 . . PLUG
41 1 213475 . . PLUG
42 1 212104 . . GAUGE, SIGHT
43 1 212981 . . ADAPTER, VENT
44 1 212106 . . VALVE, VENT RELIEF
45 1 212107 . . BOLT, HX. HD., M20 - 2.5 X 30MM, GR.10.9
1 221444 . CLUTCH, INCLUDES:-
47 1 219487 . . GEAR END, BEARING
48 1 220319 . . GEAR, RING
49 1 218740 . . RETAINER
50 3 212112 . . PLATE, SEPARATOR
51 2 220315 . . PLATE, FRICTION
52 1 218740 . . RETAINER
53 1 220316 . . PISTON, DRIVEAWAY
54 3 212116 . . O-RING
55 1 218742 . . O-RING
56 42 212118 . . SPRING
57 1 220765 . . COVER
58 15 212064 . . WASHER
59 15 219490 . . BOLT, M12 X .75 X 60MM
65 1 221445 . . CARRIER, PLANET ASSEMBLY
90 1 212123 . . BEARING, BALL
1 . MOTOR, INCLUDES:- [1]
92 1 212968 . . ADAPTER, 12 ORB - 08 JIC
93 1 212969 . . SWIVEL NUT RUN TEE 08

WINCH, HIGH SPEED

126 N.S.S.: Not serviced separately
N.S.: Not serviced
213.55.82 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

94 1 219483 . . TUBE
95 1 . . MOTOR, WINCH, HIGH SPEED, SEE GROUP 500 [1]
97 2 212313 . . WASHER, M20
98 2 212314 . . BOLT, HX. HD., M20-2.5 X 50MM, GR. 10.9
1 212352 . CLUTCH, OVERRUNNING, INCLUDES:-
102 1 . . OUTER RACE [2]
103 1 212353 . . RING, SNAP
104 2 212071 . . BEARING, BALL
105 1 . . OVERRUNNING CLUTCH [2]
106 2 212072 . . RING, RETAINING
107 1 . . INNER RACE [2]
1 212354 . GROUP, DRUM, INCLUDES:-
110 1 212080 . . DRUM
111 1 212355 . . BEARING
112 1 212501 . . SEAL, LIP
113 2 212085 . . PLATE, TIE
114 16 212086 . . BOLT, SOC. HD., M12 - 1.75 X 30MM LG., FLAT
115 1 212087 . . RETAINER, FERRULE
116 1 212088 . . BOLT, HX. HD., M10 - 1.50 X 20MM, GR.10.9
117 1 212089 . . BLOCK
118 1 212979 . . BOLT, HX. HD., M10, 1.50 X 20 GD 10.9 Z
119 1 212012 . . LOCKWASHER, 1/2"
120 1 212478 . . SEAL, LIP
1 . DRAG BRAKE, INCLUDES:- [1]
150 1 212479 . . HOUSING, SPRING
151 1 218759 . . SPRING
152 1 212481 . . DRAG BRAKE DISC
153 1 212967 . . NUT
1 219959 . CLUTCH, JAW, INCLUDES:-
160 1 218752 . . SPRING
161 1 212974 . . RING, RETAINING
162 1 220317 . . PISTON, FREE SPOOL
163 5 212483 . . BEARING, THRUST
164 2 212484 . . BEARING, THRUST
165 1 213139 . . RING, RETAINING
166 1 212500 . . O-RING
167 1 220318 . . RING, SEAL
168 1 212486 . . O-RING
169 1 219960 . . SHAFT, CLUTCH
170 1 220320 . . RING, RETAINING
171 1 218757 . . BACK-UP RING
172 1 218753 . . SPRING RETAINER
173 1 218755 . . SPRING WASHER
174 1 218754 . . SPRING RETAINER
175 3 218757 . . BACK-UP RING
176 1 218756 . . BACK-UP RING
177 1 212980 . LOCKWASHER

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

WINCH, HIGH SPEED

N.S.S.: Not serviced separately 127
N.S.: Not serviced
A.R.: As required 213.55.82A
 15 16 13

12 14

11 27 29 28

10

6 1

19 10

17 6

2
2 17

18

5
8
9
9 5

26

WINCH INSTALLATION ISSUE 1/0314

128
213.06.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

WINCH INSTALLATION (57797B05/57797B06), INCLUDES:- [1]

1 1 57972B . COVER
2 7 12032A012 . WASHER, M12
5 8 2450A100 . WASHER, 1", GR.9
6 9 2450A050 . WASHER, 1/2" GR.9
7 4 2438A275 . BOLT, HX. HD., 1" UNC X 2 3/4" LG., GR.8
8 4 2438A350 . BOLT, HX. HD., 1" UNC X 3 1/2" LG., GR.8
9 8 17349A . SPACER
10 9 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
11 2 2474A030 . BOLT, HX. HD., M12 - 1.75 X 30MM LG., GR.10.9
12 1 AH056 . SWITCH, ROCKER, 3 POSITION
13 1 AH102 . JOYSTICK, SINGLE AXIS, IQAN LST
14 2 12109A038 . SCREW, PAN HD., 08 X 3/8" LG., THREAD CUTTING
15 1 60326B . COVER, WINCH, HIGH SPEED
16 1 59780B . COVER, WINCH, STANDARD SPEED
17 5 2474A045 . BOLT, HX. HD., M12 - 1.75 X 45MM LG., GR.10.9
18 1 57802B . COVER
19 1 60154B . BRACKET
57718B . WINCH, INCLUDES:-
26 1 56030B . . PLATE, MOUNTING
27 1 . . WINCH, SEE GROUP 200 [1]
28 8 2450A100 . . WASHER, 1", GR.9
29 8 2438A325 . . BOLT, HX. HD., 1" UNC X 3 1/4" LG., GR.8

PART NOTES:
[1] - REFERENCE ONLY

WINCH INSTALLATION
N.S.S.: Not serviced separately 129
N.S.: Not serviced
A.R.: As required 213.06.62
 13

12 14

9
7
5 1

4
30

17

16

18
19

WINCH INSTALLATION ISSUE 1/0414

130
213.06.71
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

WINCH INSTALLATION (49448B/56195B), INCLUDES:- [1]

1 1 49447B . COVER
3 6 2450A050 . WASHER, 1/2" GR.9
4 6 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
5 4 2450A100 . WASHER, 1", GR.9
6 4 2450A088 . WASHER, 7/8", GR.9
7 4 2438A275 . BOLT, HX. HD., 1" UNC X 2 3/4" LG., GR.8
8 4 2436A450 . BOLT, HX. HD., 7/8" UNC X 4 1/2" LG., GR.8
9 4 17349A . SPACER
12 1 AH056 . SWITCH, ROCKER, 3 POSITION
13 1 AH102 . JOYSTICK, SINGLE AXIS, IQAN LST
14 2 12109A038 . SCREW, PAN HD., 08 X 3/8" LG., THREAD CUTTING
49431B . WINCH, INCLUDES:-
16 1 49430B . . BRACKET
17 1 . . WINCH, SEE GROUP 200 [1]
18 4 2450A125 . . WASHER, 1 1/4", GR.9
19 4 2927A300 . . BOLT, HX. HD., 1 1/4" UNC X 3" LG., GR.8

PART NOTES:
[1] - REFERENCE ONLY

WINCH INSTALLATION
N.S.S.: Not serviced separately 131
N.S.: Not serviced
A.R.: As required 213.06.72
 2

1 17

11

10 3 30 11 13 19

6 8

5 15 31 11
16 10
23
32
33

WINCH INSTALLATION ISSUE 1/1216

132
213.06.161
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

WINCH INSTALLATION, (75241B04), INCLUDES:- [1]

1 1 AH056 . SWITCH, ROCKER, 3 POSITION
2 1 AH102 . JOYSTICK, SINGLE AXIS, IQAN LST
3 1 68438B . COVER
4 1 66498B . COVER, BOTTOM
5 1 45837A . GUARD, CONNECTOR
6 8 17349A . SPACER
7 8 2438A275 . BOLT, HX. HD., 1" UNC X 2 3/4" LG., GR.8
8 8 2450A100 . WASHER, 1", GR.9
9 4 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
10 11 2450A050 . WASHER, 1/2" GR.9
11 7 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
12 4 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
13 6 2450A038 . WASHER, 3/8", GR.9
14 2 2440A038 . LOCKNUT, 3/8" UNC, GR.C
15 2 2474A045 . BOLT, HX. HD., M12 - 1.75 X 45MM LG., GR.10.9
16 3 12032A012 . WASHER, M12
17 2 12109A038 . SCREW, PAN HD., 08 X 3/8" LG., THREAD CUTTING
19 1 57972B . COVER
20 2 2436A400 . BOLT, HX. HD., 7/8" UNC X 4" LG., GR.8
21 2 2450A088 . WASHER, 7/8", GR.9
22 2 2444A088 . NUT, 7/8" UNC, GR.8
23 1 47234A . GUARD

30 1 66397B MOUNT
31 1 68412B BRACKET, MOUNTING
32 4 2438A400 BOLT, HX. HD., 1" UNC X 4" LG., GR.8
33 4 2450A100 WASHER, 1", GR.9

PART NOTES:
[1] - REFERENCE ONLY

WINCH INSTALLATION
N.S.S.: Not serviced separately 133
N.S.: Not serviced
A.R.: As required 213.06.162
 8 9 7 31 13
18 24 25
7 9 8

13 17 18
27

5
28 22 26 15

19

3 20 5
30 11 12

134
YOKE ISSUE 1/0220

208.08.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

45352B YOKE, INCLUDES:-

1 4 AE070 . WASHER, BELLEVILLE, 64MM ID
2 2 44945B . CAP, SNUBBER
3 20 35230A . SHIM, 18GA
4 12 2473A030 . BOLT, SOC. HD., M12 - 1.75 X 30MM LG., GR.12.9
5 9 AA012 . FITTING, LUBE, 1/8" NPT
7 2 1029A . SPACER
8 2 2453A055 . BOLT, HX. HD., M20 - 2.5 X 55MM LG., GR.10.9
9 2 12032A020 . WASHER, M20
11 10 BN470 . PLATE, FRICTION
12 12 BN471 . PLATE, REACTION
13 4 35179A01 . SHIM, 4" OD X 14GA
4 35179A02 . SHIM, 4" OD X 16GA
4 35179A03 . SHIM, 4" OD X 18GA
15 2 53993B . PIN, SPLINED YOKE
17 1 50549B . PIN, 2-1/2" OD
18 2 1125B36 . PIN, 2 1/2" OD X 6 1/8"
19 4 BN469 . RING, SNAP
20 2 1327C055 . O-RING
22 2 AZ488 . WIPER, ROD
24 1 45352BS02 . YOKE, INCLUDES:-
25 1 44943B . . YOKE
26 2 34938A . . BUSHING, 2 3/4"ID
27 1 34940A . . BUSHING, 2 1/2" ID
28 2 34939A . . BUSHING, 2" ID

30 1 GRAPPLE, SEE GROUP 200 [1]

31 1 ROTATOR, SEE GROUP 200 [1]

PART NOTES:
[1] - REFERENCE ONLY

N.S.S.: Not serviced separately 135

N.S.: Not serviced
A.R.: As required
 8
20
9
?
38

36
33

7
9

13
33
39

7 34
12
9 5
11 35
9
2

10

10 33
37

32
33

36

1
52

50

52
52
51

136
AIR INTAKE ISSUE 1/1213

304.37.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AIR INTAKE, (58458B), INCLUDES:- [1]

1 1 . FILTER, AIR, SEE GROUP 300 [1]
2 2 BH537 . BAND, MOUNTING
5 1 BH358 . CLAMP, T-BOLT, 138MM
7 6 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
8 1 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
9 13 2450A038 . WASHER, 3/8", GR.9
10 4 2440A038 . LOCKNUT, 3/8" UNC, GR.C
11 1 2621A002 . TEE, STREET, 02 NPT(M) - 02 NPT(F)
12 1 . INDICATOR, AIR RESTRICTION, SEE FRONT CHASSIS ELECTRICAL, GROUP 600 [1]
13 1 BH260 . INDICATOR, FILTER
20 1 BH538 . PRECLEANER, AIR
32 1 5213A002 . CLAMP, T-BOLT, 6"
33 8 2450A031 . WASHER, 5/16", GR.9
34 1 BH045 . ELBOW, 90°, RUBBER, 5" - 4"
35 2 2422A175 . BOLT, HX. HD., 5/16" UNC X 3/4" LG., GR.8
36 2 2440A031 . NUT, 5/16", 18UNC, GR. C
37 1 58896B . TUBE, AIR INTAKE
38 2 41104A . GUARD, PRECLEANER
39 2 2422A100 . BOLT, HX. HD., 5/16" UNC X 1" LG., GR.8

ENGINE, (57863B), INCLUDES:- [1]

50 1 57899B . TUBE
51 1 59988B . ELBOW
52 3 BH357 . CLAMP, T-BOLT, 112MM

PART NOTES:
[1] - REFERENCE ONLY

AIR INTAKE
N.S.S.: Not serviced separately 137
N.S.: Not serviced
A.R.: As required 304.37.42
 60
20
61
21
26
60
30
21
31
22

54 55 56

52

49 50
53

4
3

14
23

15
26

47
30

30

30

31 13

46

21

21

20

11 12 11 10 7 8 7

138
AIR INTAKE ISSUE 6/0420

304.37.51
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AIR INTAKE, (61375B), INCLUDES:-

3 1 57928B . TUBE, EXTENSION, 6" OD
4 1 . FILTER, ENGINE, AIR, SEE GROUP 300 [1]
5 1 63308B . SHIELD, HEAT
6 2 BH537 . BAND, MOUNTING
7 2 BH358 . CLAMP, T-BOLT, 138MM
8 1 61822B . ELBOW, INTAKE, 5"- 4"ID
10 1 60807B . TUBE, AIR INTAKE
11 2 BH357 . CLAMP, T-BOLT, 112MM
12 1 59988B . ELBOW
13 1 BH162 . INDICATOR, AIR RESTRICTION
14 1 2621A002 . TEE, STREET, 02 NPT(M) - 02 NPT(F)
15 1 BH260 . INDICATOR, FILTER
20 4 2440A031 . NUT, 5/16", 18UNC, GR. C
21 4 2450A031 . WASHER, 5/16", GR.9
22 2 2422A100 . BOLT, HX. HD., 5/16" UNC X 1" LG., GR.8
23 1 5213A002 . CLAMP, T-BOLT, 6"
26 4 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
30 14 2450A038 . WASHER, 3/8", GR.9
31 6 2440A038 . LOCKNUT, 3/8" UNC, GR.C
46 2 2422A175 . BOLT, HX. HD., 5/16" UNC X 3/4" LG., GR.8
47 4 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
1 79853B . KIT, PRECLEANER, GUARDED, INCLUDES:-
49 4 2450A038 . . WASHER, 3/8", GR.9
50 4 2424A100 . . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
1 BH846 . . HOOD, PRE-CLEANER, INCLUDES:-
52 1 65323B . . . HOOD, PRE-CLEANER
53 1 BH806 . . . PRECLEANER, PRECLEANER
54 6 2479A010 . . . LOCKNUT, 10 - 24 UNC, GR.5
55 6 2924A100 . . . BOLT, BUTTON HD. SOC., #10 UNC X 1" LG.
56 12 2973A010 . . . WASHER, 10

60 2 40678A GUARD, PRECLEANER

61 1 BH538 PRECLEANER, AIR

PART NOTES:
[1] - REFERENCE ONLY

AIR INTAKE
N.S.S.: Not serviced separately 139
N.S.: Not serviced
A.R.: As required 304.37.52
 37
33
57 80 31 6 68

4 23 25 36

502

66 22 9 29 47
22
22 43 21 12 65 8 9 11 70 16 17 20
503 18 19

71 25
28
1

505 30
504 22 24 50 46 3
26
501

13 15 16
14

501

26 30 40 51 41 42 38 51 27 23 2

72 73

23 32 39 67 51 56

140
COOLANT HEATER SYSTEM ISSUE 1/0416

324.11.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

COOLANT HEATER SYSTEM, (71391B03), INCLUDES:- [1]

1 1 71390B . COVER
2 1 68298B . COVER, WEBASTO, E SERIES
3 1 68037B . COVER
4 1 62586B . TANK
6 1 47587A . MOUNT, WEBASTO TIMER
8 3 2458A016 . BOLT, HX. HD., M8 - 1.25 X 16MM LG., GR.8.8
9 3 2450A031 . WASHER, 5/16", GR.9
10 2 2479A038 . LOCKNUT, 3/8" UNC, GR.5
11 6 2440A025 . LOCKNUT, 1/4" UNC, GR.C
12 1 60785B . HARNESS, WEBASTO
13 1.2 ft CX037 . INSULATION, COATED 2" ID
14 1.2 ft 16503A . TUBE, STAINLESS STEEL, 38MM
15 2 BH124 . CLAMP, GEAR, 19MM - 44MM
16 2 BH353 . ELBOW, 90°, RUBBER, 3/4" - 5/8" ID
17 1 2780A002 . CONNECTOR, 5/8" BARB - 5/8" BARB
18 1 2692A002 . ELBOW, 90°, 08 NPT(M) - 10 BARB(M), ELBOW 90, 08 NPT (M) - 10 BARB
19 1 2588A001 . ELBOW, 45°, 08 NPT(F) - 5/8" ID HOSE
20 7 BH300 . CLAMP, GEAR, 14MM - 27MM
21 16 ft 2357A . COVER, HOSE
22 16 ft 2052A . HOSE
23 10 2450A038 . WASHER, 3/8", GR.9
24 2 2474A035 . BOLT, HX. HD., M12 - 1.75 X 35MM LG., GR.10.9
25 5 2471A035 . BOLT, HX. HD., M10 - 1.5 X 35MM LG., GR.10.9
26 12 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
27 6 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
28 3 2900A038 . WASHER, 3/8"
29 2 2450A050 . WASHER, 1/2" GR.9
30 12 12032A010 . WASHER
31 2 12070A006 . WASHER, M6
32 2 2440A038 . LOCKNUT, 3/8" UNC, GR.C
33 2 2488A006 . LOCKNUT, M6 - 1.0, GR.6
36 1 BN022 . CAP, FUEL
37 2 12090A016 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
38 1 AM313 . GROMMET, 5/8" ID
39 1 2912A150 . P-CLAMP, 1 1/2"
40 2 2914A100 . P-CLAMP, DOUBLE, 1"
41 2 2851A003 . CONNECTOR, 08(M) - 08(M)
42 2 2852A001 . ELBOW, 90°, A/C BEADED INSERT
43 1 2850A005 . TEE, BEADED, 10 - 10 - 10
46 1 2500A002 . ELBOW, 90°, 08 NPT(M) - 08 JIC(M)
47 1 2521A003 . CONNECTOR, 08 JIC(M) - 08 JIC(M)
50 1 2340A009 . HOSE
51 17 ft 16502A . HOSE
56 1 69641B141 . HARNESS, FUEL PUMP
57 1 69676B . HARNESS, WEBASTO TIMER, HARNESS, WEBASTO TIMER
1 659559B01 . KIT COOLANT HEATER, (69559B01), INCLUDES:-
65 1 . . COOLANT HEATER, SEE GROUP 300 [1]
66 1 . . PUMP COOLANT, SEE GROUP 300 [1]
67 1 AN214 . . PUMP, FUEL
68 1 AN215 . . TIMER, WEBASTO HEATER
70 1 207497 . . BRACKET
71 1 207504 . . TUBE, AIR INTAKE

COOLANT HEATER SYSTEM

N.S.S.: Not serviced separately 141
N.S.: Not serviced
A.R.: As required 324.11.02
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

72 1 210874 . . FILTER, FUEL

73 6 207519 . . TUBE, FUEL LINE, COUPLING, FUEL LINE
80 1 . CONTROL PANEL, SEE GROUP 600 [1]

501 TO FRONT CHASSIS ELECTRICAL, HARNESS [1]

502 TO CONTROL PANEL, HARNESS [1]
503 TO ENGINE COOLANT TEE [1]
504 TO DEF TANK COOLANT VALVE [1]
505 TO A/C HEATER SYSTEM [1]

PART NOTES:
[1] - REFERENCE ONLY

COOLANT HEATER SYSTEM

142 N.S.S.: Not serviced separately
N.S.: Not serviced
324.11.02A A.R.: As required
 1

2
13
3 15

10
4
9
6

6
8

22
24

27

13

23
20
14

22
24

12
6
25
7
21
26

COOLER ISSUE 1/1213

143
RADIATOR, AIR, OIL AND A/C
306.06.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

COOLING SYSTEM, (57770B), INCLUDES:- [1]

1 . HEAT EXCHANGER, (57771B), INCLUDES:- [1]
1 1 213119 . . RADIATOR
2 1 212963 . . CONDENSER
3 1 213120 . . COOLER, CHARGE AIR
4 1 212964 . . COOLER, OIL
6 52 2450A038 . WASHER, 3/8", GR.9
7 16 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
8 26 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
9 10 2440A038 . LOCKNUT, 3/8" UNC, GR.C
10 2 2527A003 . NIPPLE, 04 NPT(M) - 06 BARB
12 4 37661A . MOUNT, EXCHANGER
13 2 50769B . SHROUD, SIDE
14 1 58038B . SHROUD, REAR, BOTTOM
15 1 58037B . SHROUD, REAR, TOP

COOLER, (58350B), INCLUDES:- [1]

20 4 2450A050 . WASHER, 1/2" GR.9
21 4 2900A050 . WASHER, 1/2" ID X 2" OD
22 10 2450A038 . WASHER, 3/8", GR.9
23 4 2428A250 . BOLT, HX. HD., 1/2" UNC X 2 1/2" LG., GR.8
24 10 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
25 4 BH109 . MOUNT, RUBBER
26 4 2440A050 . LOCKNUT, 1/2" UNC, GR.C
27 2 18559B . GUARD, FAN

PART NOTES:
[1] - REFERENCE ONLY

COOLER
144 N.S.S.: Not serviced separately
N.S.: Not serviced
306.06.42 A.R.: As required
 21

16
29
22
19
23 18
24 20

27 25
26
5 17
11 8
12 22 3

26 9
22

21
23
7 30

52
50
53
50
51
12
20
22

12

36
12 43
44 35

60
43
3
7

43
43

5 7
7
13
5 43
14 12
6 41
36
500
12

1
10 12
2 40
11
10 12
4
33

COOLING SYSTEM ISSUE 2/0714

145
307.39.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

COOLING SYSTEM, (57770B), INCLUDES:- [1]

1 1 AT018 . VALVE, SHUT-OFF, 08 NPT
2 1 2052A . HOSE
3 1 BH069 . CLAMP, GEAR, 19MM - 43MM
4 1 2432A150 . BOLT, HX. HD., 5/8" UNC X 1 1/2" LG., GR.8
5 3 BH044 . CLAMP, GEAR, 46MM - 70MM ID
6 1 57864B . TUBE ,COOLANT INLET
7 4 2050A . HOSE
8 1 2527A003 . NIPPLE, 04 NPT(M) - 06 BARB
9 1 2051A . HOSE
10 2 BH068 . CLAMP, GEAR, 14 MM - 27 MM
11 4 59479B . CONNECTOR, 3" ID
12 8 BH464 . CLAMP, T-BOLT, 3"
13 1 2621A003 . TEE, 08 NPT(M) - 08 NPT(F) - 08 NPT(F)
14 1 2527A007 . NIPPLE, 08 NPT(M) - 10 BARB

ROOF, (58458B), INCLUDES:- [1]

16 4 2450A050 . WASHER, 1/2" GR.9
17 1 BG004 . TANK, SURGE
18 1 2518A007 . CONNECTOR, 06 NPT(M) - 04 NPT(F)
19 1 AK134 . SENSOR, COOLANT LEVEL
20 1 BG013 . CAP, RADIATOR, 18 PSI
21 4 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
22 7 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
23 7 2450A038 . WASHER, 3/8", GR.9
24 7 2440A038 . LOCKNUT, 3/8" UNC, GR.C
25 4 BH067 . CLAMP, GEAR, 8MM - 22MM
26 7 ft 2151A . HOSE
27 9 ft 2073A . HOSE
29 1 21946B . SUPPORT, SURGE TANK
30 1 2914A075 . P-CLAMP, DOUBLE, 3/4"
. ALSO INCLUDES 1 OF ITEM 3

ENGINE, (61619B), INCLUDES:- [1]

33 1 57866B . TUBE, INLET
35 1 57865B . TUBE, OUTLET
36 2 59479B . CONNECTOR, 3" ID
40 1 BH085 . U-CLAMP, 3"
41 1 BH094 . ADAPTER, 2" ID - 1 3/4" ID
43 5 BH044 . CLAMP, GEAR, 46MM - 70MM ID
44 1 60923B . TUBE, OUTLET, CAC
. ALSO INCLUDES 2 OF ITEM 7, 5 OF ITEM 12 AND 2 OF ITEM 11

COOLER, (58350B), INCLUDES:- [1]

50 2 2450A044 . WASHER, 7/16", GR.9
51 1 2426A150 . BOLT, HX. HD., 7/16" UNC X 1 1/2" LG., GR.8
52 1 2440A044 . LOCKNUT, 7/16" UNC, GR.C
53 1 2912A200 . P-CLAMP, 2"

60 1 COOLER, SEE GROUP 300 [1]

500 TO A/C HEATER SYSTEM INSTALLATION, GROUP 700 [1]

PART NOTES:
[1] - REFERENCE ONLY

COOLING SYSTEM
146 N.S.S.: Not serviced separately
N.S.: Not serviced
307.39.42 A.R.: As required
 87 21
87
16
86
29
89 22
19
23 18
91
24 20

27 25
501 26

17
90 86 86 87 65 68
22 63

26 69
72 71 22

67

52
50
53
50
51
72
26 14 26 26 13

72

36
72 43
44 35

55 43

63 67

43

43

65 67
67
65 72 43

73 36
66 41
500 72
61
70
74 72
62 40
71
83 70
64 72
82
33

75 76 77 79 85 80 81

COOLING SYSTEM EHS ISSUE 2/0616

147
307.39.71
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ROOF, (58458B), INCLUDES:- [1]

13 1 2814A001 . TEE, UNION, 3/8", BRASS
14 1 12331A . CONNECTOR, 08 NPT(M) - 18 METRIC(M)
16 4 2450A050 . WASHER, 1/2" GR.9
17 1 BG004 . TANK, SURGE
18 1 2518A007 . CONNECTOR, 06 NPT(M) - 04 NPT(F)
19 1 AK134 . SENSOR, COOLANT LEVEL
20 1 BG013 . CAP, RADIATOR, 18 PSI
24 7 2440A038 . LOCKNUT, 3/8" UNC, GR.C
25 4 BH067 . CLAMP, GEAR, 8MM - 22MM
26 7 ft 2151A . HOSE
27 9 ft 2073A . HOSE
29 1 21946B . SUPPORT, SURGE TANK
30 1 2914A075 . P-CLAMP, DOUBLE, 3/4"

ENGINE, (61619B), INCLUDES:- [1]

33 1 57866B . TUBE, INLET
35 1 57865B . TUBE, OUTLET
36 2 59479B . CONNECTOR, 3" ID
40 1 BH085 . U-CLAMP, 3"
41 1 BH094 . ADAPTER, 2" ID - 1 3/4" ID
43 5 BH044 . CLAMP, GEAR, 46MM - 70MM ID
44 1 60923B . TUBE, OUTLET, CAC

COOLER, (58350B), INCLUDES:- [1]

50 2 2450A044 . WASHER, 7/16", GR.9
51 1 2426A150 . BOLT, HX. HD., 7/16" UNC X 1 1/2" LG., GR.8
52 1 2440A044 . LOCKNUT, 7/16" UNC, GR.C
53 1 2912A200 . P-CLAMP, 2"

55 1 COOLER, SEE GROUP 300 [1]

COOLING SYSTEM, (71701B), INCLUDES:- [1]

61 1 AT018 . VALVE, SHUT-OFF, 08 NPT
62 1 2052A . HOSE
63 1 BH069 . CLAMP, GEAR, 19MM - 43MM
64 1 2432A150 . BOLT, HX. HD., 5/8" UNC X 1 1/2" LG., GR.8
65 3 BH044 . CLAMP, GEAR, 46MM - 70MM ID
66 1 57864B . TUBE ,COOLANT INLET
67 4 2050A . HOSE
68 1 2527A003 . NIPPLE, 04 NPT(M) - 06 BARB
69 7.5 ft 2051A . HOSE
70 2 BH068 . CLAMP, GEAR, 14 MM - 27 MM
71 4 59479B . CONNECTOR, 3" ID
72 8 BH464 . CLAMP, T-BOLT, 3"
73 1 2621A003 . TEE, 08 NPT(M) - 08 NPT(F) - 08 NPT(F)
74 1 2527A007 . NIPPLE, 08 NPT(M) - 10 BARB
75 2 2514A004 . CONNECTOR, 16 ORB(M) - 16 JIC(M)
76 1 23794A . TUBE
77 1 50761B . TUBE, OIL RETURN, TUBE
78 1 AZ037 . O-RING
79 1 18514B . MANIFOLD, COOLER BYPASS
80 1 2514A024 . CONNECTOR, 12 ORB(M) - 16 JIC(M)
81 1 2510A006 . TEE, RUN, 16 JIC(M) - 16 JIC(F)
82 1 2601A004 . FLANGE HALF, 16CD61

COOLING SYSTEM EHS

148 N.S.S.: Not serviced separately
N.S.: Not serviced
307.39.72 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

83 4 2424A475 . BOLT, HX. HD., 3/8" UNC X 4 3/4" LG., GR.8

84 1 24222A . CONNECTOR, 10 ORB(M) - 06 MIO (M)
85 1 AS039 . VALVE, CHECK
86 8 2450A038 . WASHER, 3/8", GR.9
87 8 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
88 4 2440A038 . LOCKNUT, 3/8" UNC, GR.C
89 1 70957B . BRACKET, UPPER
90 1 70958B . BRACKET, MOUNTING, COOLER, BRACKET, LOWER
91 1 BG012 . COOLER

500 TO A/C HEATER SYSTEM INSTALLATION, GROUP 700 [1]

501 TO HYDRAULIC INSTL., EHS TRANSMISSION, GROUP 500 [1]

PART NOTES:
[1] - REFERENCE ONLY

COOLING SYSTEM EHS

N.S.S.: Not serviced separately 149
N.S.: Not serviced
A.R.: As required 307.39.72A
 4

3
1 10

150
FLEX DRIVE COUPLING ISSUE 1 107

312.08.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BJ052 COUPLING, FLEX DRIVE, INCLUDES:-

1 1 203235 . HUB, INCLUDES:-
2 2 . . SETSCREW [1]
3 8 . . INSERT, RADIAL [1]
4 8 . . BOLT [1]
5 1 . . RING, SNAP [1]
10 1 BJ104 . ELEMENT, FLEX COUPLING, SAE, 11.5"

PART NOTES:
[1] - NOT SERVICED

FLEX DRIVE COUPLING

N.S.S.: Not serviced separately 151
N.S.: Not serviced
A.R.: As required 312.08.02
 60

105
200

52
61
13
20
6 14

63 7
15
10

2
13

10 2
10
21
2
10
35
1 3 4

45 18 29
36

17 30

13
11
31
8 10
16 32
44
203
202 40
5 3 41
41

40
40 41 24
43
23
40
22

23
41 42
24
33
25
34
27
26
62
51

10
201

152
DIESEL EXHAUST FLUID SYSTEM ISSUE 5/0115

317.01.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DEF SYSTEM, (59954B), INCLUDES:- [1]

1 1 AT397 . VALVE, SOLENOID, 24V
2 3 12333A001 . ELBOW, 90°
3 6 2450A031 . WASHER, 5/16", GR.9
4 3 2422A275 . BOLT, HX. HD., 5/16" UNC X 2 3/4" LG., GR.8
5 3 2440A031 . NUT, 5/16", 18UNC, GR. C
6 1 12032A010 . WASHER
7 1 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
8 4 12032A008 . WASHER, M8
9 1 2914A100 . P-CLAMP, DOUBLE, 1"
10 6 BH068 . CLAMP, GEAR, 14 MM - 27 MM
11 1 12332A001 . CONNECTOR, DEF LINE
13 20 ft 2052A . HOSE
14 7 ft 16718A . HOSE
15 1 41694A . ADAPTER, 10MM - 11.5MM BARB
16 4 2488A008 . LOCKNUT, M8 - 1.25, GR.6
17 4 BH756 . MOUNT, RUBBER
18 1 44664A . PLATE

AFTER TREATMENT, (57428B), INCLUDES:- [1]

20 1 211977 . MODULE, DOSING
21 1 212304 . MODULE, UREA SUPPLY, INCLUDES:-
22 1 212958 . . ELEMENT, FILTER, DEF FLUID, INCLUDES:-
23 2 . . . O-RING [2]
24 2 . . . SPACER [2]
25 1 . . . O-RING [2]
26 1 212959 . . COVER, FILTER
27 1 211995 . TANK, DEF, INCLUDES:-
29 1 211859 . . CAP
30 1 211863 . . ELEMENT, FILTER, DEF
31 1 211861 . . NECK, FILLER
32 1 211862 . . O-RING
33 1 211842 . . O-RING
34 1 213121 . . PLUG
35 1 211860 . . UNIT, DEF SENDING, INCLUDES:-
36 1 213819 . . . STRAINER

CHASSIS, FRONT, (58624B), INCLUDES:- [1]

40 8 2450A050 . WASHER, 1/2" GR.9
41 8 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
42 1 60229B . BRACKET, TANK
43 1 59230B . MOUNT, TANK, REAR
44 1 58612B . BRACKET, MODULE
45 2 2440A050 . LOCKNUT, 1/2" UNC, GR.C

51 1 2527A003 NIPPLE, 04 NPT(M) - 06 BARB

52 3 12229A040 SCREW, SOC. HD. BUTTON, M6 - 1.0 X 40MM LG.
60 1 ENGINE, SEE GROUP 300 [1]
61 1 FITTINGS, SEE A/C HEATER SYSTEM, GROUP 700 [1]
62 1 RADIATOR, SEE COOLER, GROUP 300 [1]
63 1 TUBE, EXHAUST, SEE EXHAUST SYSTEM, GROUP 300 [1]
105 A.R. 218335 CLIP, REPL., DEF LINE, 5/16", BLACK
A.R. 218336 CLIP, REPL., DEF LINE, 3/8", WHITE

200 1 16831A320 HOSE

DIESEL EXHAUST FLUID SYSTEM

N.S.S.: Not serviced separately 153
N.S.: Not serviced
A.R.: As required 317.01.02
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

201 1 16830A320 HOSE

202 1 16829A120 HOSE
203 1 16828A130 HOSE

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

DIESEL EXHAUST FLUID SYSTEM

154 N.S.S.: Not serviced separately
N.S.: Not serviced
317.01.02A A.R.: As required
 210

206
28 27 26 94 30 31 32
48
100
45 46 47

201

42

86 26 27 48 39 38

60 87
43 207
32 78
61 79
208
63 64 51 52
202

44
80 17
204
501
72 203 18
53 51 92

77 16
71 81 205
82
209

502 2 10
70 71 500
3
11

10 11
5
7
6

8 91
93

120
4 10

DIESEL EXHAUST FLUID SYSTEM ISSUE 6/0115

155
317.01.51
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DIESEL EXHAUST FLUID SYSTEM, (63034B), INCLUDES:- [1]

1 1 87240B01 . TANK, DEF, INCLUDES:-
2 1 213330 . . UNIT, DEF SENDING, INCLUDES:-
3 1 BH937 . . . STRAINER, SENDING UNIT
4 1 . . SENSOR, DEF QUALITY, SEE ELECTRICAL INSTL., DEF SYSTEM, GROUP 600 [1]
5 1 211859 . . CAP
6 1 BH955 . . STRAINER, FILL
7 1 211861 . . NECK, FILLER
8 1 211862 . . O-RING
10 7 2459A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.8.8
11 7 12032A010 . WASHER
16 1 41694A . ADAPTER, 10MM - 11.5MM BARB
17 1 45103A . FILTER, BREATHER, FILTER, BREATHER
18 7.5 ft 16718A . HOSE
26 3 BH603 . MOUNT, RUBBER
27 6 2900A031 . WASHER
28 3 12040A008 . NUT
30 1 2914A075 . P-CLAMP, DOUBLE, 3/4"
31 1 2424A088 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8 ZN
32 3 2450A038 . WASHER, 3/8", GR.9
38 3 2458A120 . BOLT, HXHD M8-1025X120 GR8.8 ZN
39 3 12032A008 . WASHER, M8
42 1 91894B01 . MODULE, SUPPLY, INCLUDES:-
43 1 BH908 . . FILTER, DEF SUPPLY MODULE
44 1 218337 . . COVER, FILTER
45 1 218339 . . CONNECTOR, DCU, INJECTOR SUPPLY, 5/16" BLK
46 1 218340 . . CONNECTOR, DCU, TANK RETURN, 3/8" WHT
47 1 218338 . . CONNECTOR, DCU, TANK SUPPLY, 3/8" BLACK
48 2 218341 . . CONNECTOR, DCU, COOLANT, 3/8" GREY
51 4 2450A031 . WASHER, 5/16", GR.9
52 2 2422A100 . BOLT, HX. HD., 5/16" UNC X 1" LG., GR.8
53 2 2440A031 . NUT, 5/16", 18UNC, GR. C
60 1 2912A088 . P-CLAMP, 7/8"
61 1 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
63 1 2440A038 . LOCKNUT, 3/8" UNC, GR.C
64 1 2914A063 . P-CLAMP, DOUBLE, 5/8"
70 1 BH782 . TEE, NG12 (F)
71 3 BH068 . CLAMP, GEAR, 14 MM - 27 MM
72 2 12333A001 . ELBOW, 90°
77 1 AT425 . VALVE, COOLANT CONTROL, INCLUDES:-
78 1 218449 . . BRACKET
79 1 218450 . . TEE
80 1 218451 . . HOSE
81 3 12082A055 . . BOLT, M8 - 1.25 X 55M, BOLT, BHCS M8 - 1.25 X 55
82 1 218630 . . VALVE, COOLANT

ROOF, (71663B), INCLUDES:- [1]

86 1 61030B . MODULE, DOSING
87 3 1229A025 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 35MM LG.

FRONT CHASSIS, (72738B), INCLUDES:- [1]

91 1 61245B . MOUNT,TANK, UREA, BRACKET
92 1 42572A . MOUNT, COOLANT VALVE, BRACKET
93 1 74286B . BRACKET

DIESEL EXHAUST FLUID SYSTEM

156 N.S.S.: Not serviced separately
N.S.: Not serviced
317.01.52 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

94 1 66113B . BRACKET
100 1 . CATALYST, DIESEL OXIDATION, SEE EXHAUST, GROUP 300 [1]

120 1 54510A PLATE, TOOL

201 1 16884A302 HOSE

202 1 16886A2795 HOSE
203 1 16885A302 HOSE
204 1 16884A3349 HOSE
205 1 16885A3072 HOSE
206 1 16886A302 HOSE
207 1 16885A2795 HOSE
208 1 16719A300 HOSE, DEF, HOSE
209 1 16880A300 HOSE
210 1 16887A300 HOSE

500 TO ENGINE, SEE GROUP 300 [1]

501 TO COOLING SYSTEM, SEE, GROUP 300 [1]
502 TO A/C HEATER SYSTEM, SEE GROUP 700 [1]

PART NOTES:
[1] - REFERENCE ONLY

DIESEL EXHAUST FLUID SYSTEM

N.S.S.: Not serviced separately 157
N.S.: Not serviced
A.R.: As required 317.01.52A
 18 21 15 18 22

18
24

16 18
53 22 18 23

11

18 21
43 50 48 36 37 16 51
12

17 19

14

10 45 47 29 18 22 13 46 8 6 7

41 36 20 33 5

37

42 43
26
39

49 25 13

44

30

27 28 9 34 40 1 31
32

158
ENGINE ISSUE 3/0214

301.52.81
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE, (57798B02), INCLUDES:- [1]

1 1 57814B00 . ENGINE, TIGERCAT FPT N67 TIER 4i, SEE ENGINE PARTS CATALOGUE,
INCLUDES:-
4 1 204215 . . FILTER, FUEL
5 1 211556 . . FILTER, OIL
6 1 . PLATE, ADAPTER, SEE PUMP MOUNTING, GROUP 500 [1]
7 1 . PUMP, DRIVE, SEE GROUP 500 [1]
8 1 . COUPLING, FLEX DRIVE, SEE GROUP 300 [1]
9 1 . ENGINE MOUNTS, SEE GROUP 300 [1]
10 1 . STARTER, SEE ELECTRICAL INSTL, FRONT CHASSIS, GROUP 600 [1]
11 1 . COMPRESSOR, A/C, SEE A/C HEATER SYSTEM INSTALLATION, GROUP 700 [1]
12 2 5512A . SPACER
14 1 58259B . BRACKET, AXLE HOSES
15 2 37531A . LINK, A/C COMPRESSOR
16 3 12032A012 . WASHER, M12
17 16 12032A010 . WASHER
18 14 2450A038 . WASHER, 3/8", GR.9
19 2 2471A050 . BOLT, HX. HD., M10 - 1.5 X 50MM LG., GR.10.9
20 1 41629A . BRACKET
21 4 2424A175 . BOLT, HX. HD., 3/8" UNC X 1 3/4" LG., GR.8
22 6 2440A038 . LOCKNUT, 3/8" UNC, GR.C
23 2 2424A225 . BOLT, HX. HD., 3/8" UNC X 2 1/4" LG., GR.8
24 3 2471A030 . BOLT, HX. HD., M10 - 1.5 X 30MM LG., GR.10.9
25 6 2474A030 . BOLT, HX. HD., M12 - 1.75 X 30MM LG., GR.10.9
26 1 59491B . BRACKET, FILTER, FUEL
27 1 . FAN, FLEXXAIRE, SEE GROUP 300 [1]
28 4 2471A075 . BOLT, HX. HD., M10 - 1.5 X 75MM LG., GR.10.9
29 1 50515B . BRACKET
30 1 29522A . ADAPTER, M22 OIL PAN - 12 JIC(M)
31 1 2205A026 . HOSE
32 1 2532A003 . PLUG, 12 JIC
33 1 . ALTERNATOR, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
34 1 BH535 . BELT, A/C
36 1 2450A050 . WASHER, 1/2" GR.9
37 1 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
39 1 BH323 . BELT, FAN
40 1 58093B . PULLEY
41 1 BH754 . PULLEY, ALTERNATOR
42 4 2464A050 . BOLT, HX. HD., M8 - 1.25 X 50MM LG., GR.10.9
43 7 12032A008 . WASHER, M8
44 1 2653A010 . WASHER, 22MM, BONDED SEAL
45 3 2992A010 . LOCKNUT, M10 - 1.5
46 1 BH068 . CLAMP, GEAR, 14 MM - 27 MM
47 33 in 16717A . HOSE
48 1 59815B . BRACKET, ALTERNATOR, BRACKET
49 1 59477B . BRACKET
50 3 2464A030 . BOLT, HX. HD., M8 - 1.25 X 30MM LG., GR.10.9
51 1 2474A150 . BOLT, HX. HD., M12 - 1.75 X 150MM LG., GR.10.9
53 1 12040A012 . LOCKNUT, M12 - 1.75, GR.10

PART NOTES:
[1] - REFERENCE ONLY

ENGINE
N.S.S.: Not serviced separately 159
N.S.: Not serviced
A.R.: As required 301.52.82
 41 38 90 38 21 16 60 39

61 59

87

16 20 89

39 38 14 38 40 38 15 14 8 9 7

76 75 96 71 70 45 74 5
105

106

79 45 77
42

78 45 44

97 45 48 4 97
47

103
102

50 111 73 97 1 101 104

160
ENGINE ISSUE 1/0614

301.52.91
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE, (61282B), INCLUDES :- [1]

1 1 61018B01 . ENGINE, TIGERCAT FPT N67 TIER 4F, SEE ENGINE PARTS CATALOGUE
,INCLUDES:-
1 61018B02 . ENGINE, TIGERCAT FPT NEF 6.7 STAGE 4 (EUROPE ONLY), INCLUDES:-
1 70544B01 . ENGINE, FPT NEF6.7 205KW TIER 2, ENGINE, TIGERCAT FPT NEF 6.7, TIER 2,
INCLUDES:-
4 1 BH810 . . FILTER, FUEL
5 1 211556 . . FILTER, OIL
7 1 . PUMP, DRIVE, SEE GROUP 500 [1]
8 1 . PLATE, ADAPTER, SEE PUMP MOUNTING GROUP 500 [1]
9 1 . COUPLING, FLEX DRIVE, SEE GROUP 300 [1]
14 2 5512A . SPACER
15 1 3745A . BUSHING, 5/8" OD X 0.41" ID X 1/2"
16 18 12032A010 . WASHER
20 10 2471A050 . BOLT, HX. HD., M10 - 1.5 X 50MM LG., GR.10.9
21 5 2471A030 . BOLT, HX. HD., M10 - 1.5 X 30MM LG., GR.10.9
38 12 2450A038 . WASHER, 3/8", GR.9
39 2 2424A225 . BOLT, HX. HD., 3/8" UNC X 2 1/4" LG., GR.8
40 6 2440A038 . LOCKNUT, 3/8" UNC, GR.C
41 4 2424A175 . BOLT, HX. HD., 3/8" UNC X 1 3/4" LG., GR.8
42 11 12030A008 . WASHER, M8
44 7 2474A040 . BOLT, HX. HD., M12 - 1.75 X 40MM LG., GR.10.9
45 18 12032A012 . WASHER, M12
47 1 58093B . PULLEY
48 4 2474A030 . BOLT, HX. HD., M12 - 1.75 X 30MM LG., GR.10.9
50 1 . FAN, SEE GROUP 300 [1]
59 1 . STARTER, SEE ELECTRICAL INSTL, FRONT CHASSIS, GROUP 600 [1]
60 1 . COMPRESSOR, A/C, SEE A/C HEATER SYSTEM INSTl., GROUP 700 [1]
61 2 2992A010 . LOCKNUT, M10 - 1.5
70 1 . ALTERNATOR, SEE ELECTRICAL INSTL, FRONT CHASSIS, GROUP 600 [1]
71 1 BH754 . PULLEY, ALTERNATOR
73 1 BH323 . BELT, FAN
74 1 12040A012 . LOCKNUT, M12 - 1.75, GR.10
75 1 2450A050 . WASHER, 1/2" GR.9
76 1 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
77 1 59815B . BRACKET, ALTERNATOR
78 4 2464A050 . BOLT, HX. HD., M8 - 1.25 X 50MM LG., GR.10.9
79 1 2474A150 . BOLT, HX. HD., M12 - 1.75 X 150MM LG., GR.10.9
87 1 50515B . BRACKET
89 1 58259B . BRACKET, AXLE HOSES
90 2 37531A . LINK
96 1 41629A . BRACKET
97 1 . ENGINE MOUNTS, SEE GROUP 300 [1]
101 1 2205A026 . HOSE
102 1 29522A . ADAPTER, M22 OIL PAN - 12 JIC(M)
103 1 2653A010 . WASHER, 22MM, BONDED SEAL
104 1 2532A003 . PLUG, 12 JIC
105 1 16717A . HOSE
106 1 BH068 . CLAMP, GEAR, 14 MM - 27 MM
111 1 BH535 . BELT, A/C

PART NOTES:
[1] - REFERENCE ONLY

ENGINE
N.S.S.: Not serviced separately 161
N.S.: Not serviced
A.R.: As required 301.52.92
 16
15

4
12

20

2 4

3
15
16
5

13

20

11 2

4 5

15
?1 14

162
ENGINE MOUNTS ISSUE 1/1213

302.10.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE MOUNTS, (57863B), INCLUDES:- [1]

1 2 BH012 . MOUNT, RUBBER
2 2 BH505 . MOUNT, RUBBER
3 3 4643A . WASHER, 3 3/4" OD X 0.94" ID
4 3 2436A500 . BOLT, HX. HD., 7/8" UNC X 5" LG., GR.8
5 3 2440A088 . LOCKNUT, 7/8" UNC,GR.C
6 2 35723A . SPACER

ENGINE, (57798B), INCLUDES:- [1]

11 1 58255B . MOUNT, ENGINE, FRONT
12 1 58248B . MOUNT, ENGINE, RH
13 1 58249B . MOUNT, ENGINE, LH
14 6 2474A035 . BOLT, HX. HD., M12 - 1.75 X 35MM LG., GR.10.9
15 14 12032A012 . WASHER, M12
16 8 2474A040 . BOLT, HX. HD., M12 - 1.75 X 40MM LG., GR.10.9
20 1 . REAR CHASSIS, SEE GROUP 100 REAR CHASSIS [1]

PART NOTES:
[1] - REFERENCE ONLY

ENGINE MOUNTS
N.S.S.: Not serviced separately 163
N.S.: Not serviced
A.R.: As required 302.10.22
 25

26

31

35
5

2 26

1 25

32

4
35
5

21
2
22
1
33

24

28

10

28

29

30

164
ENGINE MOUNTS ISSUE 2/0714

302.10.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE MOUNTS, (61619B/64252B), INCLUDES:- [1]

1 2 2440A088 . LOCKNUT, 7/8" UNC,GR.C
2 2 4643A . WASHER, 3 3/4" OD X 0.94" ID
4 2 35723A . SPACER
5 2 BH505 . MOUNT, RUBBER
8 2 2436A500 . BOLT, HX. HD., 7/8" UNC X 5" LG., GR.8
9 4 2424A150 . BOLT, HX. HD., 3/8" UNC X 1 1/2" LG., GR.8
10 4 2450A038 . WASHER, 3/8", GR.9

ENGINE, (61282B/63915B), INCLUDES:- [1]

21 6 12032A012 . WASHER, M12
22 7 2474A035 . BOLT, HX. HD., M12 - 1.75 X 35MM LG., GR.10.9
25 7 2474A040 . BOLT, HX. HD., M12 - 1.75 X 40MM LG., GR.10.9
26 8 12032A008 . WASHER, M8
28 1 BH012 . MOUNT, RUBBER
29 1 4643A . WASHER, 3 3/4" OD X 0.94" ID
30 1 2440A088 . LOCKNUT, 7/8" UNC,GR.C
31 1 58248B . MOUNT, ENGINE, RH
32 1 58249B . MOUNT, ENGINE, LH
33 1 58255B . MOUNT, ENGINE, FRONT

PART NOTES:
[1] - REFERENCE ONLY

ENGINE MOUNTS
N.S.S.: Not serviced separately 165
N.S.: Not serviced
A.R.: As required 302.10.32
 24

31
11
9 2
1
?5

33
?
4 6
6
9
3 9
8
7
35

36

38 9 12 34
20
9
41 6

40
25

23

22 39 37

166
EXHAUST ISSUE 3/1213

316.08.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

EXHAUST, (58309B), INCLUDES:- [1]

1 1 58866B . BRACKET, EXHAUST
2 1 . SWEEP, LH, SEE ENGINE ENCLOSURE, GROUP 100 [1]
3 1 2450A088 . WASHER, 7/8", GR.9
4 1 2436A250 . BOLT, HX. HD., 7/8" UNC X 2 1/2" LG., GR.8
5 1 BH492 . CLAMP, WELDED SADDLE, 4 1/2"
6 7 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
7 1 41090A . PLATE, EXHAUST, FRONT
8 1 41091A . PLATE, EXHAUST, REAR
9 9 2450A038 . WASHER, 3/8", GR.9
11 2 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8

ENGINE, (57863B), INCLUDES:- [1]

20 1 64127B . TUBE, EXHAUST, MIXING, T4I
22 1 BH646 . CLAMP, 4" ID
23 1 . MODULE, DOSING, SEE DIESEL EXHAUST FLUID SYSTEM, GROUP 300 [1]
24 2 . SENSOR, TEMPERATURE, SEE ELECT. INSTL., DEF SYSTEM, GROUP 600 [1]
25 1 BH766 CLAMP, 3.2" OD . CLAMP, 3 1/4" OD
EXHAUST, (58458B), INCLUDES:- [1]
31 1 58680B . TUBE, EXHAUST
33 1 BH146 . CLAMP, EXHAUST, 5" ID
34 1 41858AS01 MUFFLER, SCR CLUSTER 1, 17L (181 KW) . MUFFLER, SCR CLUSTER 1, 17L (181KW),
FOR 620E
1 41859AS01 MUFFLER, SCR CLUSTER 1, 21L (210KW) . MUFFLER, SCR CLUSTER 1, 21L (210KW),
FOR 630E/635E
35 1 58520B . MOUNT
36 1 58607B . MOUNT
37 1 64672B . STRAP, SCR, T4i
38 1 43552B . BRACKET
39 1 BH052 . U-CLAMP, 4"
40 1 BH803 . BELLOWS, BRAIDED, LINED, 3.5" FLARE
41 1 BH804 . CLAMP, MARMON,4.13" FLARE

PART NOTES:
[1] - REFERENCE ONLY

EXHAUST
N.S.S.: Not serviced separately 167
N.S.: Not serviced
A.R.: As required 316.08.62
 61
62 63 63 66 67

53 15 17 52 51 10

25

30

26 31
73 31
68 32
69
33

70
70

71
3
41
6

11 1
23 72 15 17 17
41 2
15
4

22

12 74 41 6

9
15 17 7
12

31

33

168
EXHAUST ISSUE 2/0814

316.08.71
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

EXHAUST, (61375B), INCLUDES:-

1 1 61026B . CATALYST, SCR
2 1 61430B . STRAP, FRONT
3 1 61501B . STRAP, REAR
4 1 61027B01 . CATALYST, DIESEL OXIDATION
5 1 62679B . UPPER, HEAT SHEILD
6 2 63861B . MOUNT
7 1 63229B . TUBE, EXHAUST
8 1 63346B . TUBE, EXHAUST, OUTLET
9 1 62678B . HEAT SHEILD, LOWER
10 1 61140B . TUBE, TURBO EXHAUST OUTLET
11 4 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
12 2 42447A . CLAMP, BAND, DOC
15 3 BH777 . CLAMP
17 3 BH776 . GASKET
22 . MODULE, DOSING, SEE DIESEL EXHAUST FLUID SYSTEM, GROUP 300 [1]
25 1 61498B . MOUNT, REAR
26 1 61409B . MOUNT, FRONT
30 4 2440A050 . LOCKNUT, 1/2" UNC, GR.C
31 33 2450A050 . WASHER, 1/2" GR.9
32 10 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
33 13 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
41 18 2450A038 . WASHER, 3/8", GR.9

ENGINE, FPT T4F (61619B), INCLUDES :- [1]

51 1 BH646 . CLAMP, 4" ID
52 1 44892A . SPACER
53 1 . TURBOCHARGER, SEE GROUP 900 [1]

FINAL ASSEMBLY, T4F (61576B), INCLUDES:- [1]

61 1 . SWEEP, LH SEE ENGINE ECLOSURE, SEE GROUP 100 [1]
68 1 2436A250 . BOLT, HX. HD., 7/8" UNC X 2 1/2" LG., GR.8
69 1 2450A088 . WASHER, 7/8", GR.9
70 7 2424A038 . LOCKNUT, 3/8" - 16 UNC, GR.C
71 1 42498A . PLATE, HOOD
72 1 42499A . PLATE, HOOD
73 1 BH492 . CLAMP, WELDED SADDLE, 4 1/2"
74 7 2440A038 . LOCKNUT, 3/8" UNC, GR.C
ALSO INCLUDES 14 OF ITEM 41

PART NOTES:
[1] - REFERENCE ONLY

EXHAUST
N.S.S.: Not serviced separately 169
N.S.: Not serviced
A.R.: As required 316.08.72
 25 30 36 36 29 28

12

33 10 11
31 3
32
8

9
2

34

35

26

17 18 16 27 15 14 13

EXHAUST ISSUE 3/1116

T2
170 316.08.111
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

EXHAUST, (70852B/76474B), INCLUDES:- [1]

1 1 BH812 . GASKET, MARMON, 4"
2 1 BH823 . CLAMP, MARMON, 4.69" X 0.475"
3 2 47039A01 . CLAMP, 12" OD, CLAMP, 12" OD
4 2 70869B . MOUNT, MOUNT
7 4 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
8 4 2450A050 . WASHER, 1/2" GR.9
9 1 63346B . TUBE, EXHAUST, OUTLET
10 1 BH777 . CLAMP
11 1 BH776 . GASKET
12 1 BH851 . MUFFLER, 12''OD
13 1 70913B . TUBE, TURBO OUTLET, TUBE, TURBO OUTLET
14 1 BH804 . CLAMP, MARMON,4.13" FLARE
15 1 71368B . REWORK, BELLOW, BELLOW 3.5"
16 1 47125A . PLUG
17 1 41004A . PLUG, NOX
18 1 41005A . PLUG, TEMP
ROOF, (61576B/64450B), INCLUDES:- [1]
25 62211B . SWEEP, LH
26 1 42498A . PLATE, HOOD
27 1 42499A . PLATE, HOOD
28 1 2438A450 . BOLT, HX. HD., 1" UNC X 4 1/2" LG., GR.8
29 2 35111A . WASHER, 1" X 2 3/4" X 3/8"
30 1 2440A100 . LOCKNUT, 1" UNC, GR.C
31 1 2436A250 . BOLT, HX. HD., 7/8" UNC X 2 1/2" LG., GR.8
32 1 2450A088 . WASHER, 7/8", GR.9
33 1 BH492 . CLAMP, WELDED SADDLE, 4 1/2"
34 8 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
35 16 2450A038 . WASHER, 3/8", GR.9
36 2 2450A100 . WASHER, 1", GR.9

PART NOTES:
[1] - REFERENCE ONLY

EXHAUST, T2
N.S.S.: Not serviced separately 171
N.S.: Not serviced
A.R.: As required 316.08.112
 2

14

5 7

P
4 13 1

F1
F2
11

6 3

12

15

172
FAN INSTALLATION ISSUE 3/0114
FLEXXAIRE
309.04.51
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

58357B FAN GROUP, INCLUDES:-

1 1 . FAN, FLEXXAIRE, SEE GROUP 300 [1]
2 4 2471A060 . BOLT, HX. HD., M10 - 1.5 X 60MM LG., GR.10.9
3 1 2178A062 . HOSE
4 1 2521A002 . CONNECTOR, 06 JIC(M) - 06 JIC(M)
5 1 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
6 1 AH071 . SWITCH, ROCKER, 3 POSITION
7 1 11747A . CONNECTOR, 06 ORB(M) - 06 JIC(M), 0.030 ORIFICE

11 1 MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE, SEE GROUP 500 [1]
12 1 CONTROL PANEL, SEE GROUP 600 [1]
13 1 GUARD, FAN, SEE COOLING SYSTEM, GROUP 300 [1]
14 1 HARNESS, FRONT CHASSIS, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
15 1 HARNESS, CAB, SEE ELECTRICAL INSTL., CAB, GROUP 600 [1]

PART NOTES:
[1] - REFERENCE ONLY

FAN INSTALLATION, FLEXXAIRE

N.S.S.: Not serviced separately 173
N.S.: Not serviced
A.R.: As required 309.04.52
 15 17

13

12 4

4 14 16

3 4 5 6 8

21
10 11 7 9

1 2

21 20

19

174
FAN ISSUE 1/0114
FLEXXAIRE
308.10.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

46215B FAN, INCLUDES:-

1 1 210845 . KIT, ROTARY UNION, SEE NOTE 1
2 8 208209 . BOLT
3 1 208210 . CYLINDER
4 1 213128 . SEAL KIT
5 1 208212 . SHIM [1]
6 1 208213 . PISTON
7 4 208214 . SPACER [2]
8 1 208215 . BLOCK, SHIFTER [2]
9 4 208216 . BOLT [2]
10 1 208217 . SHIM [1]
11 1 208218 . BOLT [1]
12 1 208219 . SPRING
13 1 208220 . KIT, HUB
14 1 208221 . PLATE, REAR
15 4 208222 . BOLT
16 1 213130 . PLATE, ADAPTER
17 4 208224 . BOLT
4 208205 . KIT, BLADE, SET OF 2, (SEE NOTE 2) INCLUDES:-
19 2 . . BLADE [3]
20 2 . . CAP, BLADE [3]
21 4 . . COUNTERWEIGHT [3]
. . ALSO INCLUDES HARDWARE

PART NOTES:
[1] - Indicates items included in Shim kit 213127.

2: Blades must be replaced in sets of 2 and installed 180° apart to ensure proper balancing.

1: When replacing Rotary Union, the attached hose must also be replaced.
[2] - Indicates items included in Shifter Block kit 213129.

2: Blades must be replaced in sets of 2 and installed 180° apart to ensure proper balancing.

1: When replacing Rotary Union, the attached hose must also be replaced.
[3] - NOT SOLD SEPARATELY

RESOURCE NOTES:
1: When replacing Rotary Union, the attached hose must also be replaced.
2: Blades must be replaced in sets of 2 and installed 180° apart to ensure proper balancing.

FAN, FLEXXAIRE
N.S.S.: Not serviced separately 175
N.S.: Not serviced
A.R.: As required 308.10.12
 10 12

8 4

4 9 13

3 4 3 5 7

21
5 7

1 2

20

19

176
FAN ISSUE 2/0318
FLEXXAIRE
308.10.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

73362B FAN, INCLUDES:-

1 1 220260 . KIT, ROTARY UNION, SEE NOTE 1
2 8 208209 . BOLT
3 1 220261 . KIT, CYLINDER
4 1 208211 . SEAL KIT
5 1 220262 . KIT, PISTON
6 1 208220 . KIT, HUB
7 4 213129 . KIT, SHIFTER BLOCK
8 1 208219 . SPRING
9 4 208221 . PLATE, REAR
10 1 208222 . BOLT
11 1 220263 . ADAPTER, PLATE
12 4 208224 . BOLT
4 208205 . KIT, BLADE, SET OF 2, (SEE NOTE 2) INCLUDES:-
19 2 . . BLADE [1]
20 2 . . CAP, BLADE [1]
21 4 . . COUNTERWEIGHT [1]
. . ALSO INCLUDES HARDWARE

PART NOTES:
[1] - NOT SOLD SEPARATELY

RESOURCE NOTES:
1: When replacing Rotary Union, the attached hose must also be replaced.
2: Blades must be replaced in sets of 2 and installed 180° apart to ensure proper balancing.

FAN, FLEXXAIRE
N.S.S.: Not serviced separately 177
N.S.: Not serviced
A.R.: As required 308.10.32
 8 5 4

AIR FILTER ISSUE 2 206

178
305.01.231
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BH536 FILTER, AIR, INCLUDES:-

2 1 203885 . COVER
3 1 100859 . FILTER, PRIMARY AIR
4 1 100860 . FILTER, SAFETY AIR
5 1 203886 . GASKET
6 3 203887 . LATCH
7 1 203888 . VALVE, UNLOADER
8 1 . BODY [1]

PART NOTES:
[1] - NOT SERVICED

AIR FILTER
N.S.S.: Not serviced separately 179
N.S.: Not serviced
A.R.: As required 305.01.232
 5

8 7

180
FILTER, FUEL, WATER SEPARATOR ISSUE 2/0114

328.01.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BH864 FILTER FUEL, WATER SEPARATOR, FILTER FUEL, WATER SEPARATOR, INCLUDES:-
1 1 BH855 . ELEMENT, FUEL, FILTER, 10 MICRON, INCLUDES:-
2 1 . . SEAL m 4 2 [1]
3 1 . . SEAL m 4 2 [1]
5 1 213004 . HEAD, FILTER
6 1 213005 . BOWL, HEATED
7 1 204657 . CONNECTOR, FUEL BOWL HEATER
8 1 213226 . SENSOR, WATER IN FUEL

213134 SEAL KIT, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - NOT SOLD SEPARATELY

FILTER, FUEL, WATER SEPARATOR

N.S.S.: Not serviced separately 181
N.S.: Not serviced
A.R.: As required 328.01.02
 7

4 5

10

182
FUEL FILTER, WATER SEPARATOR ISSUE 1/1215

328.01.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BH797 FILTER, FUEL, WATER SEPARATOR, INCLUDES:-

1 1 213473 . ELEMENT, FUEL FILTER, 10 MICRON
2 1 218290 . BOWL, INCLUDES:-
3 1 1327C110 . . O-RING
4 1 222449 . KIT, WATER SENSOR, SENSOR, WATER IN FUEL, W/ HARNESS
5 1 218292 . HARNESS, HEATER
6 1 . HEAD, FILTER [1]
7 2 218291 . PLUG

10 1 BH859 WRENCH, FUEL BOWL

PART NOTES:
[1] - NOT SOLD SEPARATELY

FILTER, FUEL, WATER SEPARATOR

N.S.S.: Not serviced separately 183
N.S.: Not serviced
A.R.: As required 328.01.12
 50

51
52
20

29

206

9
47 202 47 48 24

205
5
5 22 19 37 32 32
3 33 41 39
2
4 4
33

10 32

12 32
41
11 13

23
31
18 25 26 5
32
16
33 30
40
17 201 7
23
31 4
5
3
21 27
19

32

33 204

21
1
27

15

31
28 203

28

19
26 25 18 14 6 4 38

184
FUEL SYSTEM ISSUE 1/0214

303.19.221
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL SYSTEM, (51737B02), INCLUDES:- [1]

1 1 3927D02 . TANK, FUEL, includes:-
2 1 34617A . . COVER
3 2 4497A . . COVER
4 2 AZ099 . . O-RING
5 12 2459A020 . . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.8.8
6 1 3926D . TANK, FUEL, LH, INCLUDES:-
7 2 5261A . . COVER
. . ALSO INCLUDES ITEMS 3 TO 5
9 1 BN023 . STRAINER, FUEL
10 1 9352A . TUBE
11 1 BH156 . STRAINER, FUEL
12 1 2551A008 . CONNECTOR, 12 NPT(M) - 08 NPT(F)
13 1 . SENDER, FUEL LEVEL, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
14 1 4503A . TUBE
15 2 2428A225 . BOLT, HX. HD., 1/2" UNC X 2 1/4" LG., GR.8
16 4 2428A325 . BOLT, HX. HD., 1/2" UNC X 3 1/4" LG., GR.8
17 2 2428A350 . BOLT, HX. HD., 1/2" UNC X 3 1/2" LG., GR.8
18 8 2420A150 . BOLT, HX. HD., 1/4" UNC X 1 1/2" LG., GR.8
19 8 BH110 . MOUNT, RUBBER
20 18 ft AB004 . WRAP, SPIRAL, 3/4" ID, STATE LENGTH
21 2 5214A003 . CLAMP, T-BOLT, 40MM
22 1 2515A004 . CONNECTOR, 08 NPT(M) - 08 JIC(M)
23 2 2500A002 . ELBOW, 90°, 08 NPT(M) - 08 JIC(M)
24 1 2500A008 . ELBOW, 90°, 08 NPT(M) - 06 JIC(M)
25 4 AX168 . PLATE
26 4 AX356 . CLAMP
27 2 2569A004 . ELBOW, 90°, 20 ORB(M) - 1 1/4 ID BARB
28 2 2544A004 . ELBOW, 45°, 08 JIC(M) - 08 ORB(M)
29 1 BN022 . CAP, FUEL
30 1 2912A094 . P-CLAMP, 15/16"
31 8 2900A050 . WASHER, 1/2" ID X 2" OD
32 22 2450A050 . WASHER, 1/2" GR.9
33 14 2440A050 . LOCKNUT, 1/2" UNC, GR.C
37 2 26016B . BRACKET
38 2 2657A005 . PLUG, 08 ORB
39 2 44070B . BRACKET
40 1 2539A005 . ELBOW, 45°, 08 JIC(F) - 08 JIC(M)
41 8 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8

ENGINE, (57798B), INCLUDES:- [1]

47 2 2596A009 . CONNECTOR, M12(M) - 06 JIC(M)
48 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
50 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
51 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
52 1 . FILTER, FUEL, WATER SEPARATOR, SEE GROUP 300 [1]

201 1 16175A035 HOSE

202 1 16712A022 HOSE
203 1 2265A009 HOSE
204 1 2187A017 HOSE
205 1 2338A149 HOSE
206 1 2265A176 HOSE

FUEL SYSTEM
N.S.S.: Not serviced separately 185
N.S.: Not serviced
A.R.: As required 303.19.222
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

FUEL SYSTEM
186 N.S.S.: Not serviced separately
N.S.: Not serviced
303.19.222A A.R.: As required
 50

51

206

68
29
67
66
9
47 202 47 48 24 64
49

205
5
5 22 19 37 32 32
3 33 41 32
2 33
4 4 39

10
12 32 41

13
11
23
31
5
32
16
33 30
40
17 201 7
23
31 4
5
3
21 27
19

32

33 204

21
1
27

15

28 203 31

28

19
20 14 6 4 38

FUEL SYSTEM ISSUE 2/1115

187
303.19.331
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL SYSTEM, (66114B04), INCLUDES:- [1]

1 1 3927D02 . TANK, FUEL, INCLUDES:-
2 1 34617A . . COVER
3 2 4497A . . COVER
4 2 AZ099 . . O-RING
5 12 2459A020 . . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.8.8
6 1 3926D . TANK, FUEL, LH, INCLUDES:-
7 2 5261A . . COVER
. . ALSO INCLUDES ITEMS 3 TO 5
9 1 BN023 . STRAINER, FUEL
10 1 9352A . TUBE
11 1 BH156 . STRAINER, FUEL
12 1 2551A008 . CONNECTOR, 12 NPT(M) - 08 NPT(F)
13 1 . SENDER, FUEL LEVEL, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
14 1 4503A . TUBE
15 2 2428A225 . BOLT, HX. HD., 1/2" UNC X 2 1/4" LG., GR.8
16 4 2428A325 . BOLT, HX. HD., 1/2" UNC X 3 1/4" LG., GR.8
17 2 2428A350 . BOLT, HX. HD., 1/2" UNC X 3 1/2" LG., GR.8
19 8 BH110 . MOUNT, RUBBER
20 18 ft AB004 . WRAP, SPIRAL, 3/4" ID, STATE LENGTH
21 2 BB027 . CLAMP, T-BOLT, 44MM - 47MM
22 1 2515A004 . CONNECTOR, 08 NPT(M) - 08 JIC(M)
23 2 2500A002 . ELBOW, 90°, 08 NPT(M) - 08 JIC(M)
24 1 2500A008 . ELBOW, 90°, 08 NPT(M) - 06 JIC(M)
27 2 2569A004 . ELBOW, 90°, 20 ORB(M) - 1 1/4 ID BARB
28 2 2544A004 . ELBOW, 45°, 08 JIC(M) - 08 ORB(M)
29 1 BN022 . CAP, FUEL
30 1 2912A094 . P-CLAMP, 15/16"
31 8 2900A050 . WASHER, 1/2" ID X 2" OD
32 22 2450A050 . WASHER, 1/2" GR.9
33 14 2440A050 . LOCKNUT, 1/2" UNC, GR.C
37 2 26016B . BRACKET
38 2 2657A005 . PLUG, 08 ORB
39 2 44070B . BRACKET
40 1 2539A005 . ELBOW, 45°, 08 JIC(F) - 08 JIC(M)
41 8 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8

ENGINE, (61282B), INCLUDES:- [1]

47 2 2596A009 . CONNECTOR, M12(M) - 06 JIC(M)
48 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
49 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

GROUP FUEL FILTER/WATER SEPARATOR (63111B), INCLUDES:- [1]

50 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
51 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
52 1 . FILTER, FUEL, WATER SEPARATOR, SEE GROUP 300 [1]

CHASSIS, FRONT (65449B), INCLUDES:- [1]

60 1 66378B . BRACKET

79503B KIT,COVER, FUEL FILL, KIT, FUEL FILL, COVER, INCLUDES:-

64 1 79507B . COVER
65 1 79748B . GUARD, FILL
66 2 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
67 2 2440A050 . LOCKNUT, 1/2" UNC, GR.C

FUEL SYSTEM
188 N.S.S.: Not serviced separately
N.S.: Not serviced
303.19.332 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

201 1 16175A035 HOSE

202 1 2339A024 HOSE
203 1 2265A009 HOSE
204 1 2187A017 HOSE
205 1 2338A149 HOSE
206 1 2265A176 HOSE

PART NOTES:
[1] - REFERENCE ONLY

FUEL SYSTEM
N.S.S.: Not serviced separately 189
N.S.: Not serviced
A.R.: As required 303.19.332A
 208 76 82 79 80 75 81 76 78 207 51 52 54 53 51

49 71 77 72 73
74

206
46 202 45 45 47 29
48
9

19 37 32 32 65
33 41
35 34 36 201 5 67

2 39 32 33 66

4 64

13
205
16 23
3 32 41
33
4 5
32 33
14

17 7

31 4
5
3
21 27
19

32

33 204

21
1
27

15

28 203 31

28

19
20 11 12 10 6 4 38

190
FUEL SYSTEM ISSUE 2/1118

303.19.361
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL SYSTEM, (66114B05), INCLUDES:- [1]

1 1 3927D02 . TANK, FUEL, INCLUDES:-
2 1 79507B . . COVER, COVER
3 2 48723A . . COVER
4 2 AZ099 . . O-RING
5 12 2459A020 . . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.8.8
6 1 3926D03 . TANK, FUEL, INCLUDES:-
7 2 5261A . . COVER
. . ALSO INCLUDES ITEMS 3 TO 5
9 1 BN023 . STRAINER, FUEL
10 1 9352A . TUBE
11 1 BH156 . STRAINER, FUEL
12 1 2551A008 . CONNECTOR, 12 NPT(M) - 08 NPT(F)
13 1 . SENDER, FUEL LEVEL, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
14 1 4503A . TUBE
15 2 2428A225 . BOLT, HX. HD., 1/2" UNC X 2 1/4" LG., GR.8
16 4 2428A300 . BOLT, HX. HD., 1/2" UNC X 3" LG., GR.8
17 2 2428A350 . BOLT, HX. HD., 1/2" UNC X 3 1/2" LG., GR.8
19 8 BH110 . MOUNT, RUBBER
20 18 ft AB004 . WRAP, SPIRAL, 3/4" ID, STATE LENGTH
21 2 BB027 . CLAMP, T-BOLT, 44MM - 47MM
23 2 2500A002 . ELBOW, 90°, 08 NPT(M) - 08 JIC(M)
27 2 2569A004 . ELBOW, 90°, 20 ORB(M) - 1 1/4 ID BARB
28 2 2544A004 . ELBOW, 45°, 08 JIC(M) - 08 ORB(M)
29 1 BN022 . CAP, FUEL
31 8 2900A050 . WASHER, 1/2" ID X 2" OD
32 22 2450A050 . WASHER, 1/2" GR.9
33 14 2440A050 . LOCKNUT, 1/2" UNC, GR.C
34 1 2625A009 . ELBOW, 90°, 08 NPT(M) - 08 NPT(F)
35 1 AS078 . VALVE, CHECK, 08 NPT(M) - 08 JIC(M)
36 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
37 2 26016B . BRACKET
38 2 2657A005 . PLUG, 08 ORB
39 2 44149B . BRACKET
41 8 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8

ENGINE, (61282B), INCLUDES:- [1]

45 2 2596A009 . CONNECTOR, M12(M) - 06 JIC(M)
46 1 2596A003 . CONNECTOR, M16 ORB(M) - 08 JIC(M)
47 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
48 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)
49 1 2568A002 . ELBOW, 90°, 12 JIC(M) - 12 JIC(M)

GROUP FUEL FILTER/WATER SEPARATOR (71705B), INCLUDES:- [1]

51 2 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
52 1 . FILTER, FUEL, WATER SEPARATOR, SEE GROUP 300 [1]
53 2 2450A038 . WASHER, 3/8", GR.9
54 2 2424A150 . BOLT, HX. HD., 3/8" UNC X 1 1/2" LG., GR.8

79503B KIT,COVER, FUEL FILL, INCLUDES:-

64 1 79507B . COVER
65 1 79748B . GUARD, FILL
66 2 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
67 2 2440A050 . LOCKNUT, 1/2" UNC, GR.C

FUEL SYSTEM
N.S.S.: Not serviced separately 191
N.S.: Not serviced
A.R.: As required 303.19.362
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

82796B REMOTE, DUAL FUEL FILTER, INCLUDES:-

71 1 77435B . HEAD, DUAL FILTER
72 2 50818A . STUD, M20 X 1.5
73 2 AZ654 . O-RING
74 2 BH810-1 . FILTER, FUEL
75 1 2657A001 . PLUG, 04 ORB
76 3 2657A002 . PLUG, 06 ORB
77 1 218696 . SWITCH
78 1 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
79 2 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
80 2 2450A038 . WASHER, 3/8", GR.9
81 1 2503A016 . ELBOW, 90°, 06 JIC(M) - 04 ORB(M)
82 1 85514B . BRACKET, BRACKET

201 1 2339A042 HOSE

202 1 16951A092 HOSE
203 1 2265A009 HOSE
204 1 2187A017 HOSE
205 1 16956A154 HOSE
206 1 2265A176 HOSE
207 1 16972A070 HOSE
208 1 16972A016 HOSE

PART NOTES:
[1] - REFERENCE ONLY

FUEL SYSTEM
192 N.S.S.: Not serviced separately
N.S.: Not serviced
303.19.362A A.R.: As required
 50
51

20
206

4
25
32
5 205
3
31 8
7 16 34 19 35 36

6 9 10

24

3
12

18 27 28 4
201 25

41
17 205
26 3
34
5
4
23 29 3
19

35

36 204

23
1
29

15

34
30 207

39
30

13

40
19

FUEL SYSTEM ISSUE 1/0814

193
303.19.271
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL SYSTEM, (43491B02), INCLUDES:- [1]

1 1 3927D . TANK, FUEL, RH, INCLUDES:-
3 4 AZ099 . . O-RING
4 24 2459A020 . . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.8.8
5 2 4497A . . COVER
6 1 34617A . . COVER
7 1 BN023 . STRAINER, FUEL
8 1 9352A . TUBE
9 1 BH156 . STRAINER, FUEL
10 1 2551A008 . CONNECTOR, 12 NPT(M) - 08 NPT(F)
12 1 . SENDER, FUEL LEVEL, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
13 1 4503A . TUBE
14 8 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8
15 2 2428A225 . BOLT, HX. HD., 1/2" UNC X 2 1/4" LG., GR.8
16 4 2428A325 . BOLT, HX. HD., 1/2" UNC X 3 1/4" LG., GR.8
17 2 2428A350 . BOLT, HX. HD., 1/2" UNC X 3 1/2" LG., GR.8
18 8 2420A150 . BOLT, HX. HD., 1/4" UNC X 1 1/2" LG., GR.8
19 8 BH110 . MOUNT, RUBBER
20 A.R. AB004 . WRAP, SPIRAL, 3/4" ID
23 2 5214A003 . CLAMP, T-BOLT, 40MM
24 1 2515A004 . CONNECTOR, 08 NPT(M) - 08 JIC(M)
25 2 2500A002 . ELBOW, 90°, 08 NPT(M) - 08 JIC(M)
26 1 2500A008 . ELBOW, 90°, 08 NPT(M) - 06 JIC(M)
27 4 AX168 . PLATE
28 4 AX356 . CLAMP
29 2 2569A004 . ELBOW, 90°, 20 ORB(M) - 1 1/4 ID BARB
30 2 2544A004 . ELBOW, 45°, 08 JIC(M) - 08 ORB(M)
31 1 BN022 . CAP, FUEL
32 1 2912A088 . P-CLAMP, 7/8"
34 8 2900A050 . WASHER, 1/2" ID X 2" OD
35 22 2450A050 . WASHER, 1/2" GR.9
36 14 2440A050 . LOCKNUT, 1/2" UNC, GR.C
38 2 44070B . BRACKET
39 1 2657A005 . PLUG, 08 ORB
40 1 3926D . TANK, FUEL, LH, INCLUDES:-
41 1 5261A . . COVER
42 . . ALSO INCLUDES ITEMS 3-5

ENGINE, (39762B), INCLUDES:- [1]

50 1 2596A009 . CONNECTOR, M12(M) - 06 JIC(M)
51 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)

201 1 2266A062 HOSE

204 1 2187A017 HOSE
205 1 2338A152 HOSE
206 1 16330A188 HOSE
207 1 2265A009 HOSE

PART NOTES:
[1] - REFERENCE ONLY

FUEL SYSTEM
194 N.S.S.: Not serviced separately
N.S.: Not serviced
303.19.272 A.R.: As required
 50

51
52

68
29
67
206
66
9
47 202 47 48 24 64

205
5
5 22 19 37 32 32
3 33 41 39
2
4 4
33

10 32

12 32
41
11 13

23
31
18 25 26 5
32
16
33 30
40
17 201 7
23
31 4
5
3
21 27
19

32

33 204

21
1
27

15

31
28 203

28

19
26 25 18 14 6 4 38
20

FUEL SYSTEM ISSUE 2/0214

195
303.19.291
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL SYSTEM, (51737B02), INCLUDES:- [1]

1 1 3927D02 . TANK, FUEL, INCLUDES:-
2 1 34617A . . COVER
3 2 4497A . . COVER
4 2 AZ099 . . O-RING
5 12 2459A020 . . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.8.8
6 1 3926D . TANK, FUEL, LH, INCLUDES:-
7 2 5261A . . COVER
. . ALSO INCLUDES ITEMS 3 TO 5
9 1 BN023 . STRAINER, FUEL
10 1 9352A . TUBE
11 1 BH156 . STRAINER, FUEL
12 1 2551A008 . CONNECTOR, 12 NPT(M) - 08 NPT(F)
13 1 . SENDER, FUEL LEVEL, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
14 1 4503A . TUBE
15 2 2428A225 . BOLT, HX. HD., 1/2" UNC X 2 1/4" LG., GR.8
16 4 2428A325 . BOLT, HX. HD., 1/2" UNC X 3 1/4" LG., GR.8
17 2 2428A350 . BOLT, HX. HD., 1/2" UNC X 3 1/2" LG., GR.8
18 8 2420A150 . BOLT, HX. HD., 1/4" UNC X 1 1/2" LG., GR.8
19 8 BH110 . MOUNT, RUBBER
20 18 ft AB004 . WRAP, SPIRAL, 3/4" ID, STATE LENGTH
21 2 5214A003 . CLAMP, T-BOLT, 40MM
22 1 2515A004 . CONNECTOR, 08 NPT(M) - 08 JIC(M)
23 2 2500A002 . ELBOW, 90°, 08 NPT(M) - 08 JIC(M)
24 1 2500A008 . ELBOW, 90°, 08 NPT(M) - 06 JIC(M)
25 4 AX168 . PLATE
26 4 AX356 . CLAMP
27 2 2569A004 . ELBOW, 90°, 20 ORB(M) - 1 1/4 ID BARB
28 2 2544A004 . ELBOW, 45°, 08 JIC(M) - 08 ORB(M)
29 1 BN022 . CAP, FUEL
30 1 2912A094 . P-CLAMP, 15/16"
31 8 2900A050 . WASHER, 1/2" ID X 2" OD
32 22 2450A050 . WASHER, 1/2" GR.9
33 14 2440A050 . LOCKNUT, 1/2" UNC, GR.C
37 2 26016B . BRACKET
38 2 2657A005 . PLUG, 08 ORB
39 2 44070B . BRACKET
40 1 2539A005 . ELBOW, 45°, 08 JIC(F) - 08 JIC(M)
41 8 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8

ENGINE, (57798B), INCLUDES:- [1]

47 2 2596A009 . CONNECTOR, M12(M) - 06 JIC(M)
48 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
50 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
51 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
52 1 . FILTER, FUEL, WATER SEPARATOR, SEE GROUP 300 [1]

79503B KIT,COVER, FUEL FILL, KIT,COVER, FUEL FILL, INCLUDES:-

64 1 79507B . COVER
65 1 79748B . GUARD, FILL
66 2 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
67 2 2440A050 . LOCKNUT, 1/2" UNC, GR.C

201 1 16175A035 HOSE

202 1 16712A022 HOSE

FUEL SYSTEM
196 N.S.S.: Not serviced separately
N.S.: Not serviced
303.19.292 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

203 1 2265A009 HOSE

204 1 2187A017 HOSE
205 1 2338A149 HOSE
206 1 2265A176 HOSE

PART NOTES:
[1] - REFERENCE ONLY

FUEL SYSTEM
N.S.S.: Not serviced separately 197
N.S.: Not serviced
A.R.: As required 303.19.292A
 202

58

55

56

11

38 4 20 40

31
55 57
28

35
31
205
36

35

29
204

32 25

6 6
7 41

21
17
10 17
10
6 7 12
1
1 10 10
35
14
37
6 7 12
26
48
31

13

23

18
19

47

8 49 50
18
39 15 201
9 32

5 3 16 27 31

198
FUEL SYSTEM ISSUE 1/0214
HIGH CAPACITY
303.21.161
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL SYSTEM, (56253B01), INCLUDES:- [1]

1 3 BH599 . MOUNT, CENTER BONDED
3 1 2657A005 . PLUG, 08 ORB
4 3 2459A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.8.8
5 2 2440A088 . LOCKNUT, 7/8" UNC,GR.C
6 8 2441A038 . LOCKNUT, 3/8" UNF, GR.C
7 6 2450A038 . WASHER, 3/8", GR.9
8 2 2436A450 . BOLT, HX. HD., 7/8" UNC X 4 1/2" LG., GR.8
9 4 2450A088 . WASHER, 7/8", GR.9
10 6 2900A063 . WASHER, 5/8"
11 1 BN022 . CAP, FUEL
12 2 2914A075 . P-CLAMP, DOUBLE, 3/4"
13 1 2500A002 . ELBOW, 90°, 08 NPT(M) - 08 JIC(M)
14 1 2500A008 . ELBOW, 90°, 08 NPT(M) - 06 JIC(M)
15 1 2544A004 . ELBOW, 45°, 08 JIC(M) - 08 ORB(M)
16 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
17 3 2432A375 . BOLT, HX. HD., 5/8" UNC X 3 3/4" LG., GR.8
18 2 2450A050 . WASHER, 1/2" GR.9
19 2 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
20 1 33301A . GUARD
21 1 41972B . GUARD, WIRE
23 1 39877B . BRACKET
25 1 3807D . TANK, FUEL, INCLUDES:-
26 1 32394A . . COVER
27 1 32468A . . COVER
28 1 29233A . . COVER
29 1 32378A . . COVER
31 30 2459A020 . . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.8.8
35 5 AZ099 . . O-RING
36 1 30984A . . COVER
37 1 2526A003 . . CONNECTOR, 12 NPT(M) - 08 NPT(M)
38 1 BN023 . . STRAINER, FUEL
39 1 BH156 . . STRAINER, FUEL
40 1 . . SENDER, FUEL LEVEL, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
41 2 2912A038 . P-CLAMP, 3/8"

KIT, FUEL TANK, (56325B02), INCLUDES:- [1]

47 1 34636A . MOUNT, FRONT
48 1 44054B . COVER
49 8 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
50 8 2450A050 . WASHER, 1/2" GR.9

ENGINE, (57798B), INCLUDES:- [1]

55 2 2596A009 . CONNECTOR, M12(M) - 06 JIC(M)
56 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
57 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
58 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)

201 1 2265A035 HOSE

202 1 16712A022 HOSE
204 1 2265A180 HOSE
205 1 2338A180 HOSE

FUEL SYSTEM, HIGH CAPACITY

N.S.S.: Not serviced separately 199
N.S.: Not serviced
A.R.: As required 303.21.162
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

FUEL SYSTEM, HIGH CAPACITY

200 N.S.S.: Not serviced separately
N.S.: Not serviced
303.21.162A A.R.: As required
 202
70
53
50 71

73

72
51
74
11

52 35

31
50 61 4 20 37
28

32
31
205 33

32

29

204

32

38
6
7
21 17
25
10
6
7 1
12
10
34 32 36

15
14 42
31

26

13

23

18
19

41

8 18
201 3 19
9
27

5
16 32 31

FUEL SYSTEM ISSUE 6/1213

201
HIGH CAPACITY
303.21.151
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL SYSTEM, (56253B/61142B), INCLUDES:- [1]

1 3 BH599 . MOUNT, CENTER BONDED
3 1 2657A005 . PLUG, 08 ORB
4 3 2459A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.8.8
5 2 2440A088 . LOCKNUT, 7/8" UNC,GR.C
6 8 2441A038 . LOCKNUT, 3/8" UNF, GR.C
7 6 2450A038 . WASHER, 3/8", GR.9
8 2 2436A450 . BOLT, HX. HD., 7/8" UNC X 4 1/2" LG., GR.8
9 2 2450A088 . WASHER, 7/8", GR.9
10 6 2900A063 . WASHER, 5/8"
11 1 BN022 . CAP, FUEL
12 2 2914A075 . P-CLAMP, DOUBLE, 3/4"
13 1 2500A002 . ELBOW, 90°, 08 NPT(M) - 08 JIC(M)
14 1 2500A008 . ELBOW, 90°, 08 NPT(M) - 06 JIC(M)
15 1 2544A004 . ELBOW, 45°, 08 JIC(M) - 08 ORB(M)
16 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
17 3 2432A375 . BOLT, HX. HD., 5/8" UNC X 3 3/4" LG., GR.8
18 8 2450A050 . WASHER, 1/2" GR.9
19 8 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
20 1 33301A . GUARD
21 1 41972B . GUARD, WIRE, UP TO 6206200
1 61143B . GUARD, WIRE, FROM 6206201
23 1 39877B . BRACKET
25 1 3807D . TANK, FUEL, UP TO 6206200
1 4757D . TANK, FUEL, FROM 6206201, INCLUDES:-
26 1 32394A . . COVER
27 1 32468A . . COVER
28 1 29233A . . COVER
29 1 32378A . . COVER
30 3 12132A125 . . BOLT, HX. HD., 3/8"UNC X 1 1/4" LG., GR.8
31 30 2459A020 . . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.8.8
32 5 AZ099 . . O-RING
33 1 30984A . . COVER
34 1 2526A003 . CONNECTOR, 12 NPT(M) - 08 NPT(M)
35 1 BN023 . STRAINER, FUEL
36 1 BH156 . STRAINER, FUEL
37 1 . SENDER, FUEL LEVEL, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
38 2 2912A038 . P-CLAMP, 3/8"

KIT, FUEL TANK, (56325B), INCLUDES:- [1]

41 1 34636A . MOUNT, FRONT
42 1 45627B . COVER

ENGINE, (57798B), UP TO 6206400, INCLUDES:- [1]

50 3 2596A009 . CONNECTOR, M12(M) - 06 JIC(M)
51 2 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
52 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
53 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)

ENGINE, (61282B), FROM 6206401, 6304201, INCLUDES:- [1]

61 1 2596A003 . CONNECTOR, M16 ORB(M) - 08 JIC(M)
62 1 . FILTER, FUEL, WATER SEPARATOR, GROUP 300 [1]
63 1 . FILTER, FUEL, SEE ENGINE, GROUP 300 [1]
ALSO INCLUDES 1 OF ITEMS 50 TO 53

FUEL SYSTEM, HIGH CAPACITY

202 N.S.S.: Not serviced separately
N.S.: Not serviced
303.21.152 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

70 1 79998B . KIT, FUEL FILL COVER, INCLUDES:-

71 1 79748B . GUARD, FILL
72 1 79997b . NECK, FUEL FILL
73 2 2440A050 . LOCKNUT, 1/2" UNC, GR.C
74 2 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8

201 1 2265A035 HOSE

202 1 16712A022 HOSE, UP TO 6206200, 6304210
1 2339A024 HOSE, FROM 6206201, 6304211 AND FOR 635E
204 1 2265A180 HOSE
205 1 2338A180 HOSE

PART NOTES:
[1] - REFERENCE ONLY

FUEL SYSTEM, HIGH CAPACITY

N.S.S.: Not serviced separately 203
N.S.: Not serviced
A.R.: As required 303.21.152A
 206 82 79 80 81 71 76 74 51 52 54 53 51

49 11 22

77

72 73

39
62 64 203 45
61 63 4 20 37
24
205 35
204
31
31
28
32 33
32
29

202

32

38
6
7
21 17
25
10
6
7 1
12
10
34 32 36

15
14 42
31

26

13

23

18
19

41

8 18
19
9 201 3
27

5
16 32 31 204

204
FUEL SYSTEM ISSUE 1/1218
HIGH CAPACITY
303.21.221
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL SYSTEM, (56253B/61142B), INCLUDES:- [1]

1 3 BH599 . MOUNT, CENTER BONDED
3 1 2657A005 . PLUG, 08 ORB
4 3 2459A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.8.8
5 2 2440A088 . LOCKNUT, 7/8" UNC,GR.C
6 8 2441A038 . LOCKNUT, 3/8" UNF, GR.C
7 6 2450A038 . WASHER, 3/8", GR.9
8 2 2436A450 . BOLT, HX. HD., 7/8" UNC X 4 1/2" LG., GR.8
9 2 2450A088 . WASHER, 7/8", GR.9
10 6 2900A063 . WASHER, 5/8"
11 1 BN022 . CAP, FUEL
12 2 2914A075 . P-CLAMP, DOUBLE, 3/4"
13 1 2500A002 . ELBOW, 90°, 08 NPT(M) - 08 JIC(M)
14 1 2500A008 . ELBOW, 90°, 08 NPT(M) - 06 JIC(M)
15 1 2544A004 . ELBOW, 45°, 08 JIC(M) - 08 ORB(M)
16 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
17 3 2432A375 . BOLT, HX. HD., 5/8" UNC X 3 3/4" LG., GR.8
18 8 2450A050 . WASHER, 1/2" GR.9
19 8 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
20 1 33301A . GUARD
21 1 61143B . GUARD, WIRE
22 1 79748B . GUARD, FILL
23 1 39877B . BRACKET
24 2 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
25 1 4757D . TANK, FUEL, TANK, FUEL, INCLUDES:-
26 1 32394A . . COVER
27 1 32468A . . COVER
28 1 29233A . . COVER
29 1 32378A . . COVER
30 3 12132A125 . . BOLT, HX. HD., 3/8"UNC X 1 1/4" LG., GR.8
31 30 2459A020 . . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.8.8
32 5 AZ099 . . O-RING
33 1 30984A . . COVER
34 1 2526A003 . CONNECTOR, 12 NPT(M) - 08 NPT(M)
35 1 BN023 . STRAINER, FUEL
36 1 BH156 . STRAINER, FUEL
37 1 . SENDER, FUEL LEVEL, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
38 2 2912A038 . P-CLAMP, 3/8"
39 2 2440A050 . LOCKNUT, 1/2" UNC, GR.C

KIT, FUEL TANK, (56325B), INCLUDES:- [1]

41 1 34636A . MOUNT, FRONT
42 1 44054B . COVER

HYDRAULIC TANK, (71705B), INCLUDES:- [1]

51 2 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
52 1 . FILTER, FUEL, WATER SEPARATOR, SEE GROUP 300 [1]
53 2 2450A038 . WASHER, 3/8", GR.9
54 2 2424A150 . BOLT, HX. HD., 3/8" UNC X 1 1/2" LG., GR.8

ENGINE, (61282B) [1]

61 2 2569A009 . CONNECTOR, M12(M) - 06 JIC(M)
62 1 2596A003 . CONNECTOR, M16 ORB(M) - 08 JIC(M)
63 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
64 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

FUEL SYSTEM, HIGH CAPACITY

N.S.S.: Not serviced separately 205
N.S.: Not serviced
A.R.: As required 303.21.222
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

65 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

66 1 2568A002 . ELBOW, 90°, 12 JIC(M) - 12 JIC(M)

82796B REMOTE, DUAL FUEL FILTER, INCLUDES:-

71 1 77435B . HEAD, DUAL FILTER
72 2 50818A . STUD, M20 X 1.5
73 2 AZ654 . O-RING
74 2 BH810-1 . FILTER, FUEL
75 1 2657A001 . PLUG, 04 ORB
76 3 2657A002 . PLUG, 06 ORB
77 1 218696 . SWITCH
78 1 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
79 2 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
80 2 2450A038 . WASHER, 3/8", GR.9
81 1 2503A016 . ELBOW, 90°, 06 JIC(M) - 04 ORB(M)
82 1 85514B . BRACKET

201 1 2265A035 HOSE

202 1 2338A180 HOSE
203 1 16175A092 HOSE
204 1 2265A180 HOSE
205 1 16972A070 HOSE
206 1 16972A016 HOSE

PART NOTES:
[1] - REFERENCE ONLY

FUEL SYSTEM, HIGH CAPACITY

206 N.S.S.: Not serviced separately
N.S.: Not serviced
303.21.222A A.R.: As required
 44 45

53
13
11 12

14 43
48

46 47

31

53

38 39

16

30

9 10 22 23 24

15
32 20 4 21 25 29

2 3 1 7 8

COOLANT HEATER ISSUE 2 1107

207
325.01.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AN125 HEATER, COOLANT, INCLUDES:-

207508 . HEATER, COOLANT, 24V, INCLUDES:-
1 1 207523 . . FAN, INCLUDES:-
2 1 202001 . . . CLAMP
3 1 202002 . . . O-RING
4 1 207524 . . . COVER
7 2 207525 . . . BOLT
8 1 202005 . . . O-RING
9 1 207527 . . . DETECTOR, FLAME
10 1 207528 . . . PLUG, GLOW
11 1 207529 . . SENSOR, TEMPERATURE, INCLUDES:-
12 1 207530 . . . O-RING
13 1 207531 . . HARNESS, OVERHEAT PROTECTION
14 1 202014 . . CLAMP
15 1 207526 . . BRACKET
16 1 207532 . . KIT, BURNER HEAD MOUNTING
20 1 207534 . . BURNER, INCLUDES:-
21 1 202030 . . . O-RING
22 1 202031 . . . SOCKET
23 1 202032 . . . CLAMP
24 1 202033 . . . HOSE
25 1 202034 . . . GUIDE, INLET
29 1 202022 . . TUBE, COMBUSTION
30 1 202021 . . CLAMP
31 1 207535 . . EXCHANGER, HEAT
32 1 207533 . . UNIT, ELECTRONIC CONTROL
207498 . PUMP, COOLANT, INCLUDES:-
1 207499 . . PUMP, INCLUDES:-
38 1 . . . MOTOR [1]
39 1 207522 . . . CLAMP, INCLUDES HARDWARE
1 202040 . . HOUSING, INCLUDES:-
43 1 . . . HOUSING [1]
44 4 . . . SCREW [1]
45 1 . . . IMPELLER [1]
46 1 . . . BOLT [1]
47 1 . . . WASHER [1]
48 1 . . . HOUSING [1]
53 202041 . . . SEAL KIT

ALSO INCLUDES ITEMS SHOWN ON COOLANT HEATER SYSTEM, GROUP 300 AND
ON ELECTRICAL INSTL., COOLANT HEATER SYSTEM, GROUP 600

PART NOTES:
[1] - NOT SOLD SEPARATELY

HEATER, COOLANT
208 N.S.S.: Not serviced separately
N.S.: Not serviced
325.01.22 A.R.: As required
 29

21 22 23 24 25

26 27 20 19

14

15
6

13

COOLANT HEATER ISSUE 1/0416

209
325.01.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AN212 HEATER, COOLANT, INCLUDES:-

1 1 220085 . FAN
2 1 220086 . GASKET
3 1 220087 . UNIT, CONTROL
4 1 220078 . SENSOR, EXHAUST TEMPERATURE
5 1 220079 . CLAMP
6 1 207529 . SENSOR, TEMPERATURE
7 1 207531 . HARNESS, OVERHEAT PROTECTION
8 1 220080 . EXCHANGER, HEAT
13 1 220090 . TUBE, COMBUSTION
14 1 220083 . BURNER, INCLUDES:-
15 1 220084 . . PLUG, GLOW
19 1 220082 . HARNESS, PUMP
20 1 220081 . KIT, MOUNTING
1 AN213 . PUMP, COOLANT CIRCULATION 24V, INCLUDES:-
21 3 . . BOLT [1]
22 3 . . WASHER [1]
23 1 . . COVER [1]
24 1 . . O-RING [1]
25 1 . . IMPELLER [1]
26 1 . . SEAL [1]
27 1 . . HOUSING [1]
29 1 220077 . . MOTOR, ELECTRIC

PART NOTES:
[1] - NOT SOLD SEPARATELY

HEATER, COOLANT
210 N.S.S.: Not serviced separately
N.S.: Not serviced
325.01.42 A.R.: As required
 2 39 38 37

65 18 35 95 86

66 57
28 73 30 72 33 87

41
40

71 28 27 26
44

53 77
78
50 48
79 88
52

51 25 24 23 22 21

56 55 54

2 18

62 80 60 59 58

15 14 8

93

95
5
94 17 99
100
16

11
1

7 38 98 2

AXLE ISSUE 2/0120

211
FRONT
406.26.91
 179 183 168
137

170 177
178 138 139
177

172 180

181
176
169 155 160 161

156

151
171 174 175
152 157 154 153

158 159

135

176 173

125

141

140

143 142 184 144

145

212
AXLE ISSUE 2/0120
FRONT
406.26.91A
 187
0 185 194 191 192 193 189

111
190
190
195 108 109 110
188

121
186
118

102

104 122 123 124

105
0 119

106
0

103 107

AXLE ISSUE 2/0120

213
FRONT
406.26.91B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

4634D AXLE, OSCILLATING, INCLUDES:-

56177B02 . DIFFERENTIAL, OSCILLATING, INCLUDES:-
1 2 12069A020 . . BOLT, HX. SOC. HD., M8 - 1.25 X 20 MM, GR.8.8
2 8 12161A025 . . BOLT, HX. HD., M8 - 1.25 X 25MM LG., GR.10.9
5 2 1327C141 . . O-RING
7 4 12161A035 . . BOLT, HX. HD., M8 - 1.25 X 35MM LG., GR10.9
8 1 49756B . . RETAINER
11 1 1327C121 . . O-RING
14 1 AZ502 . . SEAL, OIL
15 2 AZ503 . . RING, PISTON
16 1 50178B . . SLEEVE, MANIFOLD
17 1 AZ504 . . SEAL, OIL
18 2 AA260 . . BEARING, TAPERED ROLLER
21 1 AZ520 . . RING, BACKUP
22 1 1327C143 . . O-RING
23 1 50099B . . PISTON, DIFF. LOCK
24 1 AZ521 . . RING, BACKUP
25 1 1327C142 . . O-RING
26 6 57375B . . PLATE, FRICTION
27 7 50123B . . PLATE, REACTION
28 2 37284A . . WASHER, THRUST
30 4 37285A . . WASHER, THRUST
33 1 37159A . . SPIDER
35 12 12283A090 . . BOLT, HX. HD., M16 - 2.0 X 90MM LG., GR.12.9
37 1 4227D . . HOUSING, DIFFERENTIAL
38 2 50127B . . NUT, ADJUSTMENT
39 1 51669B . . LOCK, ADJUSTING NUT
40 1 AX405 . . PLUG, MAGNETIC
41 1 207790 . . O-RING
44 1 AA261 . . BEARING, TAPERED ROLLER
48 1 AA262 . . BEARING, TAPERED ROLLER
50 1 1327C044 . . O-RING
51 1 AA263 . . FITTING, LUBE
52 1 49811B . . CARTRIDGE, SEAL RETAINING
53 1 AZ499 . . SEAL, OIL
54 1 AZ500 . . SEAL, GREASE
55 1 37165A . . WASHER, THRUST
56 1 AZ501 . . V-RING
57 1 41052B . . SLEEVE, TRUNNION
58 1 51490B . . YOKE, 7C
59 1 1327C140 . . O-RING
60 1 37319A . . SPACER
62 1 37441A . . NUT, M30 - 1.5
1 57437B02 . . SET, GEAR AND PINION, INCLUDES:-
65 1 . . . GEAR [1]
66 1 . . . PINION [1]
1 51126B . . SET, GEAR, DIFFERENTIAL, INCLUDES:-
71 1 . . . GEAR [1]
72 4 . . . GEAR, SPIDER [1]
73 1 . . . GEAR [1]
77 1 37354A01 . . SHIM, 0.004"
78 1 37354A02 . . SHIM, 0.007"
79 1 37354A03 . . SHIM, 0.010"

AXLE, FRONT
214 N.S.S.: Not serviced separately
N.S.: Not serviced
406.26.92 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

80 A.R. 37320A . . SPACER. PINION

1 56182B . . CASE, DIFFERENTIAL, INCLUDES:-
86 1 50810B . . . COVER
87 1 50814B . . . HOUSING
88 1 BN143 . . . PIN, ROLL
93 1 52341B . . FLANGE
94 16 12282A050 . . BOLT, HX. HD., M16 - 2.0 X 50MM LG., GR.12.9
95 16 2995A016 . . WASHER, M16
50290B . . MANIFOLD, ROTARY, INCLUDES:-
98 1 50125B . . . HOUSING
99 1 AX426 . . . PLUG, EXPANDER
100 1 AX427 . . . PLUG, EXPANDER
2 3664D05 . PLANETARY, INCLUDES:-
102 1 36182B . . HOUSING
103 1 36142B . . SPINDLE
104 1 36752B . . CARRIER, PLANET
105 1 AA206 . . BEARING, TAPERED ROLLER
106 1 AA207 . . BEARING, TAPERED ROLLER
107 1 AZ432 . . SEAL, FACE, INCLUDES:-
108 1 36754B . . NUT, BEARING
109 1 31989A . . PLATE, LOCKING
110 1 AC056 . . RING, SNAP
111 A.R. 40841B01 . . SHIM, 0.003"
A.R. 40841B02 . . SHIM, 0.005"
A.R. 40841B03 . . SHIM, 0.007"
A.R. 40841B04 . . SHIM, 0.01"
A.R. 40841B05 . . SHIM, 0.02"
A.R. 40841B06 . . SHIM, 0.478"
A.R. 40841B07 . . SHIM, 0.05"
118 1 204692 . . O-RING
119 1 34846A . . SPACER
121 8 41865B . . GEAR, RING
122 8 41866B . . GEAR, PLANET
123 8 50973B . . BEARING, NEEDLE
124 8 AC057 . . RING, SNAP
125 2 41867B . . GEAR, SUN
135 2 36758B . SHAFT, AXLE
137 1 35312A . SPACER
138 1 2988A030 . PIN, ROLL
139 1 26149A060 . SHIM, 0.060"
1 26149A040 . SHIM, 0.040"
2 26149A020 . SHIM, 0.020"
2 26149A010 . SHIM, 0.010"
140 4 AX405 . PLUG, MAGNETIC
141 2 1327C121 . O-RING
142 48 2476A100 . BOLT, HX. HD., M16 - 2.0 X 100MM LG., GR.10.9
143 48 12032A016 . WASHER, M16
144 40 12070A018 . WASHER, M18
145 40 12265A150 . BOLT, HX. HD., M18 - 2.5 X 150MM LG., 10.9
1 51815B01 . KIT, BRAKE, INCLUDES:-
151 2 AZ524 . . RING, BACKUP, INNER
152 2 AZ525 . . RING, BACKUP, OUTER
153 8 AE079 . . SPRING, PISTON RETURN

AXLE, FRONT
N.S.S.: Not serviced separately 215
N.S.: Not serviced
A.R.: As required 406.26.92A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

154 2 50918B . . PISTON, BRAKE

155 2 2706A004 . . PLUG, M14 X 1.5
156 2 AZ528 . . O-RING
157 2 AZ529 . . O-RING
158 8 50920B . . PLATE, FRICTION, BRAKE
159 10 50922B . . PLATE, REACTION, BRAKE
160 2 AX458 . . BLEEDER, SCREW
161 1 AX459 . . SEAT, INSERT, BLEEDER
168 1 40948B . TRUNNION
169 1 40881B . PIN, TRUNNION
170 1 40956B . CAP
171 1 40947B . TRUNNION
172 1 32736A . WASHER, THRUST
173 1 40331B . BUSHING
174 1 32743A . WASHER, THRUST
175 1 AZ461 . SEAL, 8" ID
176 1 AZ457 . SEAL, 180MM
177 12 12032A012 . WASHER, M12
178 12 12240A040 . BOLT
179 14 12046A110 . BOLT, HX. SOC. HD., M16 - 2.0 X 110MM LG., GR.12.9
180 1 37545B01 . SHIM, 0.02"
1 37545B02 . SHIM, 0.01"
2 37545B03 . SHIM, 0.007"
1 37545B04 . SHIM, 0.004"
1 37545B05 . SHIM, 0.04"
181 1 AC060 . RING, RETAINING
183 1 40886B . BUSHING
184 2 51992B . HOUSING, AXLE
185 1 38992B . BRACKET, BULKHEAD
186 1 2693A003 . CONNECTOR, M14 ORB(M) - 06 JIC(M)
187 3 2568A004 . ELBOW, 90°, 06 JIC(M) - 06 JIC(M)
188 1 2734A005 . ELBOW, 90°, M16(M) - 8 JIC(M)
189 1 2525A005 . CONNECTOR, 08 JIC(F) - 06 JIC(M)
190 2 2734A003 . ELBOW, 90°, M14(M) - 6 JIC(M)
191 1 2511A005 . TEE, BRANCH, 06 JIC(M) - 06 JIC(F)
192 1 38989B . TUBE, AXLE
193 1 38990B . TUBE, AXLE
194 1 39948B . TUBE, AXLE
195 1 39949B . TUBE, AXLE

PART NOTES:
[1] - NOT SOLD SEPARATELY

AXLE, FRONT
216 N.S.S.: Not serviced separately
N.S.: Not serviced
406.26.92B A.R.: As required
 42 32 30

35 40
41

39 45

36
43
34 8 9

1
15

14
31 38 44
11 12 10 13

17 16

43 33

AXLE ISSUE 4/1219

217
OSCILLATING
406.26.291
 26 54
0 49 50 52 47 48 53

57
57
51

56
27 28
177

55

18

20
2

58

23 22

21 25 24

218
AXLE ISSUE 4/1219
OSCILLATING
406.26.291A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

5045DB02 AXLE, OSCILLATING, OB17, INCLUDES:-

1 1 67492B02 . DIFFERENTIAL, OSC,B17-5.429-RH,7C, SEE GROUP 400
2 2 3664D09 . PLANETARY, SEE GROUP 400
1 67922B02 . GROUP, AXLE, INCLUDES:-
6 2 36758B . . SHAFT, AXLE
1 51815B01 . . KIT, BRAKE, 17IN, INCLUDES:-
8 2 AX458 . . . BLEEDER, SCREW
9 2 AX459 . . . SEAT, INSERT, BLEEDER
10 2 50918B . . . PISTON, BRAKE
11 2 AZ528 . . . O-RING
12 2 AZ529 . . . O-RING
13 8 AE079 . . . SPRING, PISTON RETURN
14 2 AZ524 . . . RING, BACKUP, INNER
15 2 AZ525 . . . RING, BACKUP, OUTER
16 10 50922B . . . PLATE, REACTION, BRAKE
17 8 50920B . . . PLATE, FRICTION, BRAKE
18 2 51992B . . HOUSING, AXLE
20 2 1327C121 . . O-RING
21 2 204692 . . O-RING
22 48 2476A100 . . BOLT, HX. HD., M16 - 2.0 X 100MM LG., GR.10.9
23 48 12032A016 . . WASHER, M16
24 40 12265A150 . . BOLT, HX. HD., M18 - 2.5 X 150MM LG., 10.9
25 40 12070A018 . . WASHER, M18
26 1 35312A . . SPACER
27 1 2988A040 . . PIN, SPRING TENSION, 10MM X 40MM LG
28 A.R. 26149A010 . . SHIM, 0.010"
A.R. 26149A020 . . SHIM, 0.020"
A.R. 26149A040 . . SHIM, 0.040"
A.R. 26149A060 . . SHIM, 0.060"
30 1 40948B . . TRUNNION
31 1 40947B . . TRUNNION
32 1 40886B . . BUSHING
33 1 40331B . . BUSHING
34 1 40881B . . PIN, TRUNNION
35 1 40956B . . CAP
36 1 AC060 . . RING, RETAINING
38 1 32743A . . WASHER, THRUST
39 1 32736A . . WASHER, THRUST
40 12 12240A040 . . BOLT
41 12 12032A012 . . WASHER, M12
42 14 12046A110 . . BOLT, HX. SOC. HD., M16 - 2.0 X 110MM LG., GR.12.9
43 2 AZ457 . . SEAL, 180MM
44 1 AZ461 . . SEAL, 8" ID
45 A.R. 37545B01 . . SHIM, 0.02"
A.R. 37545B02 . . SHIM, 0.01"
A.R. 37545B03 . . SHIM, 0.007"
A.R. 37545B04 . . SHIM, 0.004"
A.R. 37545B05 . . SHIM, 0.04"
47 1 38989B . . TUBE, AXLE
48 1 38990B . . TUBE, AXLE
49 1 38992B . . BRACKET, BULKHEAD
50 1 39948B . . TUBE, AXLE
51 1 39949B . . TUBE, AXLE

AXLE, OSCILLATING, SEVERE

N.S.S.: Not serviced separately 219
N.S.: Not serviced
A.R.: As required 406.26.292
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

52 1 2511A005 . . TEE, BRANCH, 06 JIC(M) - 06 JIC(F)

53 1 2525A005 . . CONNECTOR, 08 JIC(F) - 06 JIC(M)
54 3 2568A004 . . ELBOW, 90°, 06 JIC(M) - 06 JIC(M)
55 2 2693A003 . . CONNECTOR, M14 ORB(M) - 06 JIC(M)
56 1 2734A005 . . ELBOW, 90°, M16(M) - 8 JIC(M)
57 2 2734A003 . . ELBOW, 90°, M14(M) - 6 JIC(M)
58 4 AX405 . . PLUG, MAGNETIC

AXLE, OSCILLATING, SEVERE

220 N.S.S.: Not serviced separately
N.S.: Not serviced
406.26.292A A.R.: As required
 2 39 38 37

65 18 35 95 86

66 57
28 73 30 72 33 87

41
40

71 28 27 26
44
77
53
50 48 78
79
88
52

51 25 24 23 22 21

56 55 54

2 18

62 80 60 59 58

15 14 8

93

95
5
94 17 99
100
16

11
1

7 38 98 2

AXLE ISSUE 3/0120

221
REAR
406.26.131
 137

138 139
177
155 160 161

135

125

141

140

143 142 184 144

145

222
AXLE ISSUE 3/0120
REAR
406.26.131A
 118

108 109 110

121 111

102

104 122 123 124

105
0 119

106
0

103 107

AXLE ISSUE 3/0120

223
REAR
406.26.131B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

4521D01 AXLE, FIXED, INCLUDES:-

56177B01 . DIFFERENTIAL, FIXED, INCLUDES:-
1 2 12069A020 . . BOLT, HX. SOC. HD., M8 - 1.25 X 20 MM, GR.8.8
2 8 12161A025 . . BOLT, HX. HD., M8 - 1.25 X 25MM LG., GR.10.9
5 2 1327C141 . . O-RING
7 4 12161A035 . . BOLT, HX. HD., M8 - 1.25 X 35MM LG., GR10.9
8 1 49756B . . RETAINER
11 1 1327C121 . . O-RING
14 1 AZ502 . . SEAL, OIL
15 2 AZ503 . . RING, PISTON
16 1 50178B . . SLEEVE, MANIFOLD
17 1 AZ504 . . SEAL, OIL
18 2 AA260 . . BEARING, TAPERED ROLLER
21 1 AZ520 . . RING, BACKUP
22 1 1327C143 . . O-RING
23 1 50099B . . PISTON, DIFF. LOCK
24 1 AZ521 . . RING, BACKUP
25 1 1327C142 . . O-RING
26 6 57375B . . PLATE, FRICTION
27 7 50123B . . PLATE, REACTION
28 2 37284A . . WASHER, THRUST
30 4 37285A . . WASHER, THRUST
33 1 37159A . . SPIDER
35 12 12283A090 . . BOLT, HX. HD., M16 - 2.0 X 90MM LG., GR.12.9
37 1 4791D . . HOUSING, DIFFERENTIAL
38 2 50127B . . NUT, ADJUSTMENT
39 1 51669B . . LOCK, ADJUSTING NUT
40 1 AX405 . . PLUG, MAGNETIC
41 1 207790 . . . O-RING
44 1 AA261 . . BEARING, TAPERED ROLLER
48 1 AA262 . . BEARING, TAPERED ROLLER
50 1 1327C044 . . O-RING
51 1 AA263 . . FITTING, LUBE
52 1 49811B . . CARTRIDGE, SEAL RETAINING
53 1 AZ499 . . SEAL, OIL
54 1 AZ500 . . SEAL, GREASE
55 1 37165A . . WASHER, THRUST
56 1 AZ501 . . V-RING
58 1 51490B . . YOKE, 7C, ALSO ORDER WEAR SLEEVE 207109
59 1 1327C140 . . O-RING
60 1 37319A . . SPACER
62 1 37441A . . NUT, M30 - 1.5
1 57437B01 . . SET, GEAR AND PINION, INCLUDES:-
65 1 . . . GEAR [1]
66 1 . . . PINION [1]
1 51126B . . SET, GEAR, DIFFERENTIAL, INCLUDES:-
71 1 . . . GEAR [1]
72 4 . . . GEAR, SPIDER [1]
73 1 . . . GEAR [1]
77 1 37354A01 . . SHIM, 0.004"
78 1 37354A02 . . SHIM, 0.007"
79 1 37354A03 . . SHIM, 0.010"
80 A.R. 37320A . . SPACER. PINION

AXLE, REAR
224 N.S.S.: Not serviced separately
N.S.: Not serviced
406.26.132 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 56182B . . CASE, DIFFERENTIAL, INCLUDES:-

86 1 50810B . . . COVER
87 1 50814B . . . HOUSING
88 1 BN143 . . . PIN, ROLL
93 1 52341B . . FLANGE
94 16 12282A050 . . BOLT, HX. HD., M16 - 2.0 X 50MM LG., GR.12.9
95 16 2995A016 . . WASHER, M16
50290B . . MANIFOLD, ROTARY, INCLUDES:-
98 1 50125B . . . HOUSING
99 1 AX426 . . . PLUG, EXPANDER
100 1 AX427 . . . PLUG, EXPANDER
2 3664D05 . PLANETARY, INCLUDES:-
102 1 36182B . . HOUSING
103 1 36142B . . SPINDLE
104 1 36752B . . CARRIER, PLANET
105 1 AA206 . . BEARING, TAPERED ROLLER
106 1 AA207 . . BEARING, TAPERED ROLLER
107 1 AZ432 . . SEAL, FACE, INCLUDES:-
108 1 36754B . . NUT, BEARING
109 1 31989A . . PLATE, LOCKING
110 1 AC056 . . RING, SNAP
111 A.R. 40841B01 . . SHIM, 0.003"
A.R. 40841B02 . . SHIM, 0.005"
A.R. 40841B03 . . SHIM, 0.007"
A.R. 40841B04 . . SHIM, 0.01"
A.R. 40841B05 . . SHIM, 0.02"
A.R. 40841B06 . . SHIM, 0.478"
A.R. 40841B07 . . SHIM, 0.05"
118 1 204692 . . O-RING
119 1 34846A . . SPACER
121 2 41865B . . GEAR, RING
122 8 41866B . . GEAR, PLANET
123 8 50973B . . BEARING, NEEDLE
124 8 AC057 . . RING, SNAP
125 2 41867B . . GEAR, SUN
135 2 36758B . SHAFT, AXLE
137 1 35312A . SPACER
138 1 2988A030 . PIN, ROLL
139 1 26149A060 . SHIM, 0.060"
1 26149A040 . SHIM, 0.040"
2 26149A020 . SHIM, 0.020"
2 26149A010 . SHIM, 0.010"
140 4 AX405 . PLUG, MAGNETIC
141 2 1327C121 . O-RING
142 48 2476A100 . BOLT, HX. HD., M16 - 2.0 X 100MM LG., GR.10.9
143 48 12032A016 . WASHER, M16
144 40 12070A018 . WASHER, M18
145 40 12265A150 . BOLT, HX. HD., M18 - 2.5 X 150MM LG., 10.9
1 51815B03 . KIT, NO BRAKE, INCLUDES:-
155 2 2706A004 . . PLUG, M14 X 1.5
160 2 AX458 . . BLEEDER, SCREW
161 1 AX459 . . SEAT, INSERT, BLEEDER
184 2 51992B . HOUSING, AXLE

AXLE, REAR
N.S.S.: Not serviced separately 225
N.S.: Not serviced
A.R.: As required 406.26.132A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - NOT SOLD SEPARATELY

AXLE, REAR
226 N.S.S.: Not serviced separately
N.S.: Not serviced
406.26.132B A.R.: As required
 14

1
16 15
177
7 8 9

11

10

13
2

12

20 18

17 21 19

AXLE ISSUE 1/1115

227
FIXED
406.26.271
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

5045DB01 AXLE, FIXED, OB17, INCLUDES:-

1 1 67492B01 . DIFFERENTIAL, FIXED, B17
2 2 3664D09 . PLANETARY
67922B01 . GROUP AXLE, SEVERE FIXED, INCLUDES:-
51815B03 . . KIT, NO BRAKE, INCLUDES:-
7 2 2706A004 . . . PLUG, M14 X 1.5
8 2 AX458 . . . BLEEDER, SCREW
9 2 AX459 . . . SEAT, INSERT, BLEEDER
10 2 51992B . . HOUSING, AXLE
11 2 36758B . . SHAFT, AXLE
12 4 AX405 . . PLUG, MAGNETIC
13 2 1327C121 . . O-RING
14 1 35312A . . SPACER
15 A.R. 26149A060 . . SHIM, 0.060"
A.R. 26149A040 . . SHIM, 0.040"
A.R. 26149A020 . . SHIM, 0.020"
A.R. 26149A020 . . SHIM, 0.020"
A.R. 26149A010 . . SHIM, 0.010"
16 1 2988A030 . . PIN, ROLL
17 2 204692 . . O-RING
18 48 2476A100 . . BOLT, HX. HD., M16 - 2.0 X 100MM LG., GR.10.9
19 40 12265A150 . . BOLT, HX. HD., M18 - 2.5 X 150MM LG., 10.9
20 48 12032A016 . . WASHER, M16
21 40 12070A018 . . WASHER, M18

AXLE, FIXED
228 N.S.S.: Not serviced separately
N.S.: Not serviced
406.26.272 A.R.: As required
 6

10

5
4

7 2 1

8 9 3

42 43

25 26

27

24 33 26 25 29 28

21

23 30 45 44 38 39

40 41 31 32

22 34

36 37 35

PARKING BRAKE ISSUE 3/0314

229
405.12.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PARKING BRAKE, (51674B/56545B/58728B/59923B), INCLUDES:- [1]

1 2 12151A050 . BOLT, HX. HD., M12 - 1.75 X 50MM LG., GR.10.9
2 2 12032A012 . WASHER, M12
3 8 2441A038 . LOCKNUT, 3/8" UNF, GR.C
4 10 2450A038 . WASHER, 3/8", GR.9
5 8 2928A150 . BOLT, HX. HD., 3/8" UNF X 1 1/2" LG., GR.8
6 1 2590B . DISC, BRAKE
1 20795A . DISC, BRAKE, FOR 635D AND 635E ONLY
7 1 68234B . BRACKET, PARKING BRAKE
8 1 2433A175 . CPS, HXHD 5/8UNFX1 3/4 GR8 ZN
9 1 39497A . WASHER, 2 1/4" OD X 1/2"
10 1 2639B . YOKE, BRAKE, 7C
1 18191B . YOKE, BRAKE, 8.5C, FOR 635D AND 635E ONLY
1 BL029 . BRAKE, PARKING, SAHR CALIPER, INCLUDES:-
21 1 . . HOUSING [2]
22 1 212264 . . PAD, THRUST
23 1 212265 . . PISTON
24 1 212266 . . EXTENSION, PISTON
25 2 212267 . . MAGNET
26 2 212268 . . RING, TOLERANCE
27 2 47607A . . PAD, PARK BRAKE
28 1 212269 . . BOOT, DUST
29 1 212270 . . SEAL, CUP, SMALL
30 1 212271 . . SEAL, CUP, LARGE
31 4 212272 . . SPRING, BELLEVILLE
32 2 212273 . . SPRING, BELLEVILLE
33 1 212274 . . O-RING
34 1 212275 . . O-RING
35 1 212276 . . RING, RETAINING
36 1 212277 . . CAP, DUST
37 1 212278 . . O-RING
38 1 212279 . . BLEEDER
39 1 212280 . . CAP, BLEEDER
40 1 212281 . . SCREW, ADJUSTING
41 1 212282 . . NUT, JAM
42 1 212283 . . PLUG
43 1 212284 . . ADAPTER
44 2 212285 . . PIN, GUIDE, 5 5/16" LG
2 219527 . . PIN, GUIDE, 7 3/8" LG
45 4 212286 . . PIN, COTTER

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SERVICED

PARKING BRAKE
230 N.S.S.: Not serviced separately
N.S.: Not serviced
405.12.22 A.R.: As required
 2 39 38 37

65 18 35 95 86

66

28 73 30 72 33 87

41

40

71 28 27 26

44

77
48
50 78
53
79 88
52

51 25 24 23 22 21

54
55
56 2 18
58

62 80 60 59 15

93 95 94
5

105

11
102

8 7 38 103 101 98 97 104 2 103

DIFFERENTIAL ISSUE 2/1015

231
417.20.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

67492B01 DIFFERENTIAL, FIXED, B17, INCLUDES:-

2 8 12161A025 . BOLT, HX. HD., M8 - 1.25 X 25MM LG., GR.10.9
5 2 1327C141 . O-RING
7 4 12161A035 . BOLT, HX. HD., M8 - 1.25 X 35MM LG., GR10.9
8 1 49756B . RETAINER
9 2 BN532 . PIN, DOWEL
11 1 1327C121 . O-RING
15 2 AZ503 . RING, PISTON
18 2 AA260 . BEARING, TAPERED ROLLER
21 1 AZ520 . RING, BACKUP
22 1 1327C143 . O-RING
23 1 50099B . PISTON, DIFF. LOCK
24 1 AZ521 . RING, BACKUP
25 1 1327C142 . O-RING
26 6 57375B . PLATE, FRICTION
27 7 50123B . PLATE, REACTION
28 2 37284A . WASHER, THRUST
30 4 37285A . WASHER, THRUST
33 1 37159A . SPIDER
35 12 12283A090 . BOLT, HX. HD., M16 - 2.0 X 90MM LG., GR.12.9
37 1 4791D . HOUSING, DIFFERENTIAL
38 2 50127B . NUT, ADJUSTMENT
39 1 51669B . LOCK, ADJUSTING NUT
40 1 AX405 . PLUG, MAGNETIC
41 1 207790 . . O-RING
44 1 AA261 . BEARING, TAPERED ROLLER
48 1 AA262 . BEARING, TAPERED ROLLER
50 1 1327C044 . O-RING
51 1 AA263 . FITTING, LUBE
52 1 49811B . CARTRIDGE, SEAL RETAINING
53 1 AZ499 . SEAL, OIL
54 1 AZ500 . SEAL, GREASE
55 1 37165A . WASHER, THRUST
56 1 AZ501 . V-RING
58 1 51490B . YOKE, 7C, ALSO ORDER WEAR SLEEVE 207109
59 1 1327C140 . O-RING
60 1 37319A . SPACER
62 1 37441A . NUT, M30 - 1.5
1 50614B . SET, GEAR, SPIRAL BEVEL, INCLUDES:-
65 1 . . GEAR [1]
66 1 . . PINION [1]
1 51126B . SET, GEAR, DIFFERENTIAL, INCLUDES:-
71 1 . . GEAR [1]
72 4 . . GEAR, SPIDER [1]
73 4 . . GEAR [1]
77 1 37354A01 . SHIM, 0.004"
78 1 37354A02 . SHIM, 0.007"
79 1 37354A03 . SHIM, 0.010"
80 A.R. 37320A . SPACER. PINION
1 56182B . CASE, DIFFERENTIAL, INCLUDES:-
86 1 50810B . . COVER
87 1 50814B . . HOUSING
88 1 BN143 . . PIN, ROLL

DIFFERENTIAL, FIXED
232 N.S.S.: Not serviced separately
N.S.: Not serviced
417.20.32 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

93 1 52341B . FLANGE
94 16 12282A050 . BOLT, HX. HD., M16 - 2.0 X 50MM LG., GR.12.9
95 16 2995A016 . . WASHER, M16
97 66759B . MANIFOLD, ROTARY, INCLUDES:-
98 1 . . HOUSING [1]
101 1 AZ502 . . SEAL, OIL
102 1 AZ620 . . SEAL, OIL, 4 3/8" ID
103 2 AC092 . . SEAL, RING, RETAINING, RING
104 1 2462A020 . . BOLT, SOC. HD., M10 - 1.5 X 20MM LG., GR.12.9
105 2 . GEAR, SUN, SEE AXLE, OSCILLATING GROUP 400 [2]

PART NOTES:
[1] - NOT SOLD SEPARATELY
[2] - REFERENCE ONLY

DIFFERENTIAL, FIXED
N.S.S.: Not serviced separately 233
N.S.: Not serviced
A.R.: As required 417.20.32A
 2 39 38 37

65 18 35 95 86

66 42

28 73 30 72 33 87

41

40

71 28 27 26

44

77
48
50 78
53
79 88
52

51 25 24 23 22 21

54
55
56 2 18
58

62 80 60 59 15

93 95 94
5

105

11
102

8 7 38 103 101 98 97 104 2 103

234
DIFFERENTIAL ISSUE 2/1115
OSCILLATING, 5.43 RATIO
417.20.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

67492B02 DIFFERENTIAL, OSC,B17-5.429-RH,7C, INCLUDES:-

2 8 12161A025 . BOLT, HX. HD., M8 - 1.25 X 25MM LG., GR.10.9
5 2 1327C141 . O-RING
7 4 12161A035 . BOLT, HX. HD., M8 - 1.25 X 35MM LG., GR10.9
8 1 49756B . RETAINER
9 2 BN532 . PIN, DOWEL
11 1 1327C121 . O-RING
15 2 AZ503 . RING, PISTON
18 2 AA260 . BEARING, TAPERED ROLLER
21 1 AZ520 . RING, BACKUP
22 1 1327C143 . O-RING
23 1 50099B . PISTON, DIFF. LOCK
24 1 AZ521 . RING, BACKUP
25 1 1327C142 . O-RING
26 6 57375B . PLATE, FRICTION
27 7 50123B . PLATE, REACTION
28 2 37284A . WASHER, THRUST
30 4 37285A . WASHER, THRUST
33 1 37159A . SPIDER
35 12 12283A090 . BOLT, HX. HD., M16 - 2.0 X 90MM LG., GR.12.9
37 1 4791D . HOUSING, DIFFERENTIAL
38 2 50127B . NUT, ADJUSTMENT
39 1 51669B . LOCK, ADJUSTING NUT
40 1 AX405 . PLUG, MAGNETIC
41 1 207790 . . O-RING
42 1 41052B . SLEEVE, TRUNNION
44 1 AA261 . BEARING, TAPERED ROLLER
48 1 AA262 . BEARING, TAPERED ROLLER
50 1 1327C044 . O-RING
51 1 AA263 . FITTING, LUBE
52 1 49811B . CARTRIDGE, SEAL RETAINING
53 1 AZ499 . SEAL, OIL
54 1 AZ500 . SEAL, GREASE
55 1 37165A . WASHER, THRUST
56 1 AZ501 . V-RING
58 1 51490B . YOKE, 7C, ALSO ORDER WEAR SLEEVE 207109
59 1 1327C140 . O-RING
60 1 37319A . SPACER
62 1 37441A . NUT, M30 - 1.5
1 51791B . SET, GEAR AND PINION, INCLUDES:-
65 1 . . GEAR [1]
66 1 . . PINION [1]
1 51126B . SET, GEAR, DIFFERENTIAL, INCLUDES:-
71 1 . . GEAR [1]
72 4 . . GEAR, SPIDER [1]
73 4 . . GEAR [1]
77 1 37354A01 . SHIM, 0.004"
78 1 37354A02 . SHIM, 0.007"
79 1 37354A03 . SHIM, 0.010"
80 A.R. 37320A . SPACER. PINION
1 56182B . CASE, DIFFERENTIAL, INCLUDES:-
86 1 50810B . . COVER
87 1 50814B . . HOUSING

DIFFERENTIAL
N.S.S.: Not serviced separately 235
N.S.: Not serviced
A.R.: As required 417.20.22
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

88 1 BN143 . . PIN, ROLL

93 1 52341B . FLANGE
94 16 12282A050 . BOLT, HX. HD., M16 - 2.0 X 50MM LG., GR.12.9
95 16 2995A016 . WASHER, M16
97 1 66759B . MANIFOLD, ROTARY, INCLUDES:-
98 1 [1]
101 1 AZ502 . . SEAL, OIL
102 1 AZ620 . . SEAL, OIL, 4 3/8" ID
103 2 AC092 . . SEAL, RING, RETAINING, RING
104 1 2462A020 . . BOLT, SOC. HD., M10 - 1.5 X 20MM LG., GR.12.9
105 2 . GEAR, SUN, SEE AXLE, OSCILLATING GROUP 400 [2]

PART NOTES:
[1] - NOT SOLD SEPARATELY
[2] - REFERENCE ONLY

DIFFERENTIAL
236 N.S.S.: Not serviced separately
N.S.: Not serviced
417.20.22A A.R.: As required
 4

11

11
5

DRIVE SHAFT ISSUE 1/0114

237
FRONT
402.14.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

30147B01 DRIVE SHAFT, FRONT CHASSIS, INCLUDES: -

1 2 91146 . JOINT, UNIVERSAL, 7C
2 1 AA011 . FITTING, LUBE, 90°, 1/8" NPT
4 1 . SHAFT, SLIP [1]
5 1 . SHAFT, DRIVE [1]
6 1 41434A . SEAL, BOOT

11 16 2429A225 BOLT, HX. HD., 1/2" UNF X 2 1/4" LG., GR.8

PART NOTES:
[1] - NOT SERVICED

DRIVE SHAFT, FRONT

238 N.S.S.: Not serviced separately
N.S.: Not serviced
402.14.32 A.R.: As required
 5 6

1 3

2 4

6 5

DRIVE SHAFT ISSUE 1/0215

239
402.14.91
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

45434B03 DRIVE SHAFT, includes:-

1 1 . YOKE, SLIP [1]
2 1 . SHAFT, DRIVE [1]
3 1 AA012 . FITTING, LUBE, 1/8" NPT
4 1 208010 . SEAL
5 2 91146 . JOINT, UNIVERSAL, 7C, INCLUDES:-
6 8 2429A200 . . BOLT, HX. HD., 1/2" UNF X 2" LG., GR.8

PART NOTES:
[1] - NOT SERVICED

DRIVE SHAFT
240 N.S.S.: Not serviced separately
N.S.: Not serviced
402.14.92 A.R.: As required
 2 6 7

1 8 9

7 6 3 4

DRIVE SHAFT ISSUE 1 1108

241
402.17.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

19438B DRIVE SHAFT, 7C, INCLUDES: -

1 1 98047 . SEAL, PISTON
2 1 . SHAFT, DRIVE [1]
3 1 . SHAFT, SLIP [1]
4 1 AA006 . FITTING, LUBE, 1/8" NPT
5 1 AA121 . FITTING, RELIEF, 25PSI, 1/8" NPT
6 2 91146 . JOINT, UNIVERSAL, 7C, INCLUDES:-
7 8 2429A200 . . BOLT, HX. HD., 1/2" UNF X 2" LG., GR.8
8 1 98044 . CAP, DUST
9 1 98046 . WIPER, ROD

PART NOTES:
[1] - NOT SERVICED

DRIVE SHAFT
242 N.S.S.: Not serviced separately
N.S.: Not serviced
402.17.22 A.R.: As required
243
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

53881B09 DRIVE SHAFT, INCLUDES:-

1 1 44348B . YOKE, END, 7C
2 1 . SHAFT, 27 TOOTH SPLINE [1]
3 1 90133 . LOCKNUT
4 1 91146 . JOINT, UNIVERSAL, 7C, INCLUDES:-
5 8 2429A200 . . BOLT, HX. HD., 1/2" UNF X 2" LG., GR.8

PART NOTES:
[1] - NOT SERVICED

DRIVE SHAFT
244 N.S.S.: Not serviced separately
N.S.: Not serviced
402.18.142 A.R.: As required
 52

53
40

53

51

23

23
0 21 43 17

22
48 2
5

18
6
42

16
10 11
9
1 12 13

17

4 59

7 41

5
6
7
DRIVELINE ISSUE 2/0114
245
401.14.141
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DRIVELINE, (58728B), INCLUDES:- [1]

1 1 . DRIVESHAFT, FRONT, SEE GROUP 400 [1]
2 1 . DRIVE SHAFT, MID, SEE GROUP 400 [1]
4 4 10011A00 . DOWEL
5 26 2450A075 . WASHER, 3/4", GR.9
6 12 2440A075 . LOCKNUT, 3/4" UNC, GR.C
7 12 2434A700 . BOLT, HX. HD., 3/4" UNC X 7" LG., GR.8
8 1 50291B . GUARD
9 1 23976A . BAR
10 4 2450A050 . WASHER, 1/2" GR.9
11 4 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
12 10 2450A038 . WASHER, 3/8", GR.9
13 2 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
17 8 2474A050 . BOLT, HX. HD., M12 - 1.75 X 50MM LG., GR.10.9
18 1 32386A . GUARD
21 1 10403A . BEARING, PILLOW BLOCK
22 2 2434A225 . BOLT, HX. HD., 3/4" UNC X 2 1/4" LG., GR.8
23 1 . DRIVE SHAFT, REAR [1]

40 1 AXLE, REAR, SEE GROUP 400 [1]

41 1 AXLE, FRONT, SEE GROUP 400 [1]
42 1 TRANSMISSION, SEE GROUP 400 [1]
43 1 GREASE LINE, SEE GROUP 100 [1]
48 1 43910B BRACKET

NO AXLE GUARD GROUP, (47766B/60851B), INCLUDES:- [1]

51 16 12162A . BOLT, HX. HD., 7/8" UNC X 12" LG., GR.8
52 16 2440A088 . LOCKNUT, 7/8" UNC,GR.C
53 32 2450A088 . WASHER, 7/8", GR.9

PART NOTES:
[1] - REFERENCE ONLY

DRIVELINE
246 N.S.S.: Not serviced separately
N.S.: Not serviced
401.14.142 A.R.: As required
 18

8 9 10

25

21 11

4 22 23 24

50 19

06

3 7

PLANETARY ISSUE 3/0120

247
418.20.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 3664D09 PLANETARY, INCLUDES:-

2 1 36182B . HOUSING
3 1 36142B . SPINDLE
4 1 53296B . CARRIER, PLANET
1 3664DK01 . KIT, BEARING, WHEEL END SEVERE, INCLUDES:-
5 1 . BEARING, INNER [1]
6 1 . BEARING, OUTER [1]
7 1 AZ432 . SEAL, FACE
8 1 36754B . NUT, BEARING
9 1 31989A . PLATE, LOCKING
10 1 AC056 . RING, SNAP
11 A.R. 40841B01 . SHIM, 0.003"
A.R. 40841B02 . SHIM, 0.005"
A.R. 40841B03 . SHIM, 0.007"
A.R. 40841B04 . SHIM, 0.01"
A.R. 40841B05 . SHIM, 0.02"
A.R. 40841B06 . SHIM, 0.478"
A.R. 40841B07 . SHIM, 0.05"
18 1 204692 . O-RING
19 1 34846A . SPACER
21 1 41865B . GEAR, RING
22 4 41866B . GEAR, PLANET
23 4 50973B . BEARING, NEEDLE
24 8 AC057 . RING, SNAP
25 1 41867B . GEAR, SUN

PART NOTES:
[1] - NOT SOLD SEPARATELY

PLANETARY
248 N.S.S.: Not serviced separately
N.S.: Not serviced
418.20.12 A.R.: As required
 A CL 1

X 2

A A-A

B CL
X

301

B B-B

PLY TIRE AND RIM RIM OFFSET

BRAND TIRE SIZE TIRE TUBE RIM
RATING PART NO. DIM 'X'

FIRESTONE 30.5L - 32 26 47826B02 BP112 N/A 32150B 11/16"

FIRESTONE 30.5L - 32 26 47826B07 BP112 N/A 47830B 6 3/4"
FIRESTONE 30.5L - 32 26 47826B40 BP112 BP072 51515B 6 3/4"
FIRESTONE 35.5L - 32 24 47826B48 BP114 N/A 54579B 1 13/16"
GOODYEAR 35.5L - 32 26 47826B49 BP145 N/A 54579B 1 13/16"
FIRESTONE 35.5L - 32 24 47826B11 BP114 N/A 47832B 4 1/4"
GOODYEAR 35.5L - 32 26 47826B24 BP145 N/A 47832B 4 1/4"
FIRESTONE 35.5L - 32 24 47826B44 BP114 BP115 51516B 4 1/4"
GOODYEAR 30.5L - 32 26 47826B45 BP145 BP115 51516B 4 1/4"
FIRESTONE 73 X 44 - 32 16 47826B47 BP022 N/A 36638B 4 3/8"
FIRESTONE 73 X 44 - 32 16 47826B13 BP022 N/A 47834B 1"
FIRESTONE 30.5L - 32 20 47740B03 BP112 N/A 47761B 4 3/4"
FIRESTONE 30.5L - 32 26 47740B04 BP112 N/A 47761B 4 3/4"

TIRE AND RIM ISSUE 1/1113

249
410.15.11
 PLY TIRE AND RIM RIM OFFSET
BRAND TIRE SIZE RATING PART NO. TIRE TUBE RIM DIM 'X'

FIRESTONE 30.5L - 32 26 47740B10 BP112 N/A 47783B 1 1/4"

FIRESTONE 30.5L - 32 26 47740B54 BP112 BP072 51513B 1 1/4"

FIRESTONE 35.5L - 32 20 47740B05 BP113 N/A 47767B 7 3/4"

FIRESTONE 35.5L - 32 24 47740B06 BP114 N/A 47767B 7 3/4"

GOODYEAR 35.5L - 32 26 47740B49 BP145 N/A 47767B 7 3/4"

FIRESTONE 35.5L - 32 20 47740B12 BP113 N/A 47787B 1 1/4"

FIRESTONE 35.5L - 32 24 47740B14 BP114 N/A 47787B 1 1/4"

GOODYEAR 35.5L - 32 26 47740B40 BP145 N/A 47787B 1 1/4"

FIRESTONE 35.5L - 32 24 47740B58 BP114 BP115 51514B 1 1/4"

FIRESTONE 35.5L - 32 20 47740B57 BP113 BP115 51514B 1 1/4"

GOODYEAR 35.5L - 32 26 47740B59 BP145 BP115 51514B 1 1/4"

FIRESTONE 73 X 44 - 32 16 47740B17 BP022 N/A 47794B 4 1/2"

GPX TIRE 66 X 43 - 26 20 47826B20 BP100 N/A 48228B 5 1/4"

250
TIRE AND RIM ISSUE 1/1113

410.15.11A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

47826B02 TIRE AND RIM, 30.5L - 32, 26PR, LS2 DH, INCLUDES:-
1 1 BP053 . VALVE, TUBELESS
2 1 14556A . CAP, VALVE
1 BP112 . TIRE, 30.5L - 32, 26PR, CRC SS, FIRESTONE
1 32150B . RIM, 11/16" INSET, SEE NOTE*

47826B07 TIRE AND RIM, 30.5L - 32, 26PR, LS2 DH, INCLUDES:-
1 BP112 . TIRE, 30.5L - 32, 26PR, CRC SS, FIRESTONE
1 47830B . RIM, 6 3/4" OFFSET
. ALSO INCLUDES ITEMS 1 AND 2

47826B40 TIRE AND RIM, 30.5L-32 26PR, INCLUDES:-

1 BP112 . TIRE, 30.5L - 32, 26PR, CRC SS, FIRESTONE
1 51515B . RIM, 6 3/4" OFFSET
. ALSO INCLUDES ITEMS 1 AND 2

47826B48 TIRE AND RIM, 35.5L-32 24PR, INCLUDES:-

1 BP114 . TIRE, 35.5L - 32, 24PR, CRC, FIRESTONE
1 54579B . RIM, 1 13/16" offset
. ALSO INCLUDES ITEMS 1 AND 2

47826B49 TIRE AND RIM, 35.5L - 32, 26PR, LS2 DH, INCLUDES:-
1 BP145 . TIRE, 35.5L - 32, 26PR, LS2 DH, GOODYEAR
1 54579B . RIM, 1 13/16" offset
. ALSO INCLUDES ITEMS 1 AND 2

47826B11 TIRE AND RIM, 35.5L - 32, 24PR, LS2 DH, INCLUDES:-
1 BP114 . TIRE, 35.5L - 32, 24PR, CRC, FIRESTONE
1 47832B . RIM, 4 1/4" OFFSET
. ALSO INCLUDES ITEMS 1 AND 2

47826B24 TIRE AND RIM, 35.5L - 32, 26PR, LS2 DH, INCLUDES:-
1 BP145 . TIRE, 35.5L - 32, 26PR, LS2 DH, GOODYEAR
1 47832B . RIM, 4 1/4" OFFSET
. ALSO INCLUDES ITEM 2

47826B44 TIRE AND RIM, 35.5L - 32, 24PR, LS2 DH, INCLUDES:-
1 BP114 . TIRE, 35.5L - 32, 24PR, CRC, FIRESTONE
1 51516B . RIM, 4 1/2" INSET
. ALSO INCLUDES ITEMS 1 AND 2

47826B45 TIRE AND RIM, 35.5L - 32, 26PR, LS2 DH, INCLUDES:-
1 BP145 . TIRE, 35.5L - 32, 26PR, LS2 DH, GOODYEAR
1 51516B . RIM, 4 1/2" INSET
. ALSO INCLUDES ITEMS 1 AND 2

47826B47 TIRE AND RIM, 73X44.00-32 16PR, INCLUDES:-

1 BP022 . TIRE, 73 X 44 - 32, 16PR, HF3, FIRESTONE
1 36638B . RIM
1 BP072 . TUBE
. ALSO INCLUDES ITEM 2

47826B13 TIRE AND RIM, 73X44.00-32 16PR, includes:-

1 BP022 . TIRE, 73 X 44 - 32, 16PR, HF3, FIRESTONE
1 47834B . RIM, 3 1/4" INSET
. ALSO INCLUDES ITEMS 1 AND 2

47826B20 TIRE AND RIM, 66X43-26 20PR, includes:-

1 BP100 . TIRE, 66/4300-26 20PLY HF4 GPX
1 48228B RIM . RIM, 5 1/4" OFFSET

TIRE AND RIM

N.S.S.: Not serviced separately 251
N.S.: Not serviced
A.R.: As required 410.15.12
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

. ALSO INCLUDES ITEM 2

47740B03 TIRE AND RIM, 30.5 X 32, 20PR TUBELESS, FIRESTONE, INCLUDES:-
1 BP112 . TIRE, 30.5L - 32, 26PR, CRC SS, FIRESTONE
1 47761B RIM, 9 3/4" OFFSET . RIM, 4 3/4" OFFSET
1 BP115 . TUBE, INNER
. ALSO INCLUDES ITEM 2

47740B04 TIRE AND RIM, 30.5 - 32, 26PR, LS2 DH, INCLUDES:-
1 BP112 . TIRE, 30.5L - 32, 26PR, CRC SS, FIRESTONE
1 47761B RIM, 9 3/4" OFFSET . RIM, 4 3/4" OFFSET
1 BP072 . TUBE
. ALSO INCLUDES ITEM 2

47740B53 TIRE AND RIM, 30.5 - 32, 20PR, LS2 DH, INCLUDES:-
1 BP111 . TIRE, 30.5L - 32, 20PR, CRC, FIRESTONE
1 51513B . RIM, 1 1/4" OUTSET
1 BP072 . TUBE
. ALSO INCLUDES ITEM 2
47740B08 TIRE AND RIM, 30.5L - 32, 20PR, LS2 DH, INCLUDES
1 BP111 . TIRE, 30.5L - 32, 20PR, CRC, FIRESTONE
47783B . RIM, 1 1/4" OFFSET
. ALSO INCLUDES ITEM 2

47740B10 TIRE AND RIM, 30.5L-32 26PR, INCLUDES:-

1 BP112 . TIRE, 30.5L - 32, 26PR, CRC SS, FIRESTONE
1 47783B . RIM, 1 1/4" OFFSET
. ALSO INCLUDES ITEM 2

47740B54 TIRE AND RIM, 30.5L-32 26PR, INCLUDES:-

1 BP112 . TIRE, 30.5L - 32, 26PR, CRC SS, FIRESTONE
1 51513B . RIM, 1 1/4" OUTSET
. ALSO INCLUDES ITEM 2

47740B05 TIRE AND RIM, 35.5L - 32, 20PR, LS2 DH, INCLUDES:-
1 BP113 . TIRE, 35.5L - 32, 20PR, CRC, FIRESTONE
1 47767B . RIM, 7 3/4" OFFSET
. ALSO INCLUDES ITEM 2

47740B06 TIRE AND RIM, 35.5L-32 24PR, INCLUDES:-

1 BP114 . TIRE, 35.5L - 32, 24PR, CRC, FIRESTONE
1 47767B . RIM, 7 3/4" OFFSET
. ALSO INCLUDES ITEM 2

47740B49 TIRE AND RIM, 35.5L - 32, 26PR, LS2 DH, INCLUDES:-
1 BP145 . TIRE, 35.5L - 32, 26PR, LS2 DH, GOODYEAR
1 47767B . RIM, 7 3/4" OFFSET
. ALSO INCLUDES ITEM 2

47740B12 TIRE AND RIM, 35.5L - 32, 20PR, LS2 DH, INCLUDES:-
1 BP113 . TIRE, 35.5L - 32, 20PR, CRC, FIRESTONE
1 47787B RIM, 32XDH31H . RIM, 1 1/4" OFFSET
. ALSO INCLUDES ITEM 2

47740B14 TIRE AND RIM, 35.5L - 32, 24PR, LS2 DH, INCLUDES:-
1 BP114 . TIRE, 35.5L - 32, 24PR, CRC, FIRESTONE
1 47787B RIM, 32XDH31H . RIM, 1 1/4" OFFSET
. ALSO INCLUDES ITEM 2

TIRE AND RIM

252 N.S.S.: Not serviced separately
N.S.: Not serviced
410.15.12A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

47740B40 TIRE AND RIM, 35.5L - 32, 26PR, LS2 DH, INCLUDES:-
1 BP145 . TIRE, 35.5L - 32, 26PR, LS2 DH, GOODYEAR
1 47787B RIM, 32XDH31H . RIM, 1 1/4" OFFSET
. ALSO INCLUDES ITEM 2

47740B58 TIRE AND RIM, 35.5L - 32, 24PR, LS2 DH, INCLUDES:-
1 BP114 . TIRE, 35.5L - 32, 24PR, CRC, FIRESTONE
1 51514B . RIM, 1 1/4" OFFSET
. ALSO INCLUDES ITEM 2

47740B57 TIRE AND RIM, 35.5L - 32, 20PR, LS2 DH, INCLUDES:-
1 BP113 . TIRE, 35.5L - 32, 20PR, CRC, FIRESTONE
1 51514B . RIM, 1 1/4" OFFSET
. ALSO INCLUDES ITEM 2

47740B59 TIRE AND RIM, 35.5L - 32, 26PR, LOLUGIII, INCLUDES:-

1 BP145 . TIRE, 35.5L - 32, 26PR, LS2 DH, GOODYEAR
1 51514B . RIM, 1 1/4" OFFSET
. ALSO INCLUDES ITEM 2
47740B17 TIRE AND RIM, 73X44.00-32 16PR, INCLUDES:-
1 BP022 . TIRE, 73 X 44 - 32, 16PR, HF3, FIRESTONE
1 47794B . RIM, 4 1/2" OFFSET
. ALSO INCLUDES ITEM 2

301 72 2437A325 BOLT, HX. HD., 7/8" UNF X 3 1/4" LG., GR.8, FOR 3/4" THICK CENTER DISC
72 2437A350 BOLT, HX. HD., 7/8" UNF X 3 1/2" LG., GR.8, FOR 1" THICK CENTER DISC
72 2437A375 BOLT, HX. HD., 7/8" UNF X 3 3/4" LG., GR.8, FOR 1 1/4" THICK CENTER DISC
72 2437A400 BOLT, HX. HD., 7/8" UNF X 4" LG., GR.8, FOR 1 1/2" THICK CENTER DISC

RESOURCE NOTES:
* To determine which rim is required, check the rim center disc. For concave disc as shown in section 'A-A', order rim
number 32150B. For flat disc as shown in section 'B-B', order rim number 23998B.

TIRE AND RIM

N.S.S.: Not serviced separately 253
N.S.: Not serviced
A.R.: As required 410.15.12B
 47 34 39 44 43 46

37
2 3

36

38 17 49

21 22 25 49

29 18 20 19

26 27 11 10 12
16 14 16 28

15 17
13
25 40 9 33 37 38 36

5 31 43 44
49
56 23 24 7 8
35

51 35 49

40 4 1 42 50

45 6 45

45 30 45

48

53

54
52

254
TRANSMISSION ISSUE 4/0220
EHS
403.18.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

60765B02 TRANSMISSION, EHS, INCLUDES:-

1 1 4331D . HOUSING
2 1 52426B . COVER
3 1 52449B . GASKET
4 1 52429B . SHAFT, OUTPUT
5 1 42324B . GEAR, OUTPUT
6 1 52427B . GEAR, INPUT
7 1 60123B . CLUTCH, INCLUDES:-
8 1 60124B . . GEAR, OUTPUT
9 1 60127B . . COUPLER, SPLINE
10 1 50973B . . BEARING, NEEDLE
11 1 38428A . . SLEEVE, GEAR
12 2 1327C151 . . O-RING
53043A . . KIT, PISTON, SEE NOTE:* INCLUDES:-
13 1 79390B . . . PISTON, CLUTCH, QUAD RING, 0.139"
14 1 1327C212 . . . O-RING, O-RING
15 1 1327C213 . . . QUAD-RING, 7 1/2" X 1/8"
16 2 AZ702 . . . RING, BACKUP
17 2 AZ703 . . . RING, BACKUP
18 6 42376B . . PLATE, REACTION
19 4 36161A250 . . PIN, DOWEL, 3/8" OD
20 4 AE132 . . SPRING, PISTON
21 2 36162A300 . . DOWEL, PIN, 3/8OD X 3L, DOWEL, PIN, 3/8OD X 3L
22 1 60125B . . RETAINER, RETAINER
23 6 2474A060 . . BOLT, HX. HD., M12 - 1.75 X 60MM LG., GR.10.9
24 6 12032A012 . . WASHER, M12
25 2 12005A075 . . PIN
26 1 60454B . . BARREL, BARREL, INCLUDES:-
27 2 2531A008 . . . PLUG, 01 NPT, PLUG
28 1 47384B . . PLATE, REACTION, PRIMARY
29 6 42375B . . PLATE, FRICTION
30 1 52428B . GEAR, INPUT
31 1 10912A . WASHER, THRUST
33 1 45380B . CARRIER, BEARING, OUTPUT
34 1 51372B . CARRIER, BEARING, MANIFOLD
35 2 48260B . CARRIER, BEARING
36 2 10118A . SLEEVE, OUTPUT
37 2 AZ133 . SEAL, OIL
38 2 AZ171 . SEAL, OIL
39 2 41203A . SEAL, ROTARY
40 2 1327C152 . O-RING
42 1 47036B . BAFFLE
43 2 AA091 . CONE, BEARING
44 2 AA093 . CUP, BEARING
45 4 AA250 . BEARING, BALL
46 A.R. 35762A01 . SHIM, 0.003"
A.R. 35762A02 . SHIM, 0.005"
A.R. 35762A03 . SHIM, 0.007"
A.R. 35762A04 . SHIM, 0.020"
47 22 2943A125 . BOLT, SOC. HD., 3/8" UNC X 1 1/4" LG., GR.8
48 4 BN149 . PLUG, EXPANDER
49 20 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
50 6 2425A100 . BOLT, HX. HD., 3/8" UNF X 1" LG., GR.8

TRANSMISSION, EHS
N.S.S.: Not serviced separately 255
N.S.: Not serviced
A.R.: As required 403.18.32
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

51 2 1327C155 . O-RING
52 1 AX405 . PLUG, MAGNETIC
53 1 2531A001 . PLUG, 12 NPT
54 1 53537A . ELBOW, MODIFIED

56 1 V-RING, NO LONGER REQUIRED [1]

PART NOTES:
[1] - NOT SERVICED

RESOURCE NOTES:
When replacing older style piston seals, replace with with entire piston kit 53043A.

TRANSMISSION, EHS
256 N.S.S.: Not serviced separately
N.S.: Not serviced
403.18.32A A.R.: As required
 80

86

71

69

63 64 58 63 4

71

12

15
1
25 3
72 26 18 13 9 8

56

59 53

52

51

28
55

54 27

31 32 30 29 23 19

7 16

TRANSMISSION INSTALLATION ISSUE 2/0114

257
404.17.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

TRANSMISSION, (45700B/48086B), INCLUDES:- [1]

1 1 2440A038 . LOCKNUT, 3/8" UNC, GR.C
3 1 2424A275 . BOLT, HX. HD., 3/8" UNC X 2 3/4" LG., GR.8
4 1 2589A004 . ELBOW, 90°, 12 NPT(M) - 3/4" ID HOSE
7 8 2434A200 . BOLT, HX. HD., 3/4" UNC X 2" LG., GR.8
8 1 2433A175 . CPS, HXHD 5/8UNFX1 3/4 GR8 ZN, SEE NOTE* [2]
9 1 39497A . WASHER, 2 1/4" OD X 1/2", SEE NOTE* [2]
12 1 2692A004 . ELBOW, 90°, 02 NPT(M) - 06 BARB
13 1 3717B . YOKE, 7C
15 1 29000A . ADAPTER, DIPSTICK TUBE
16 2 . MOTOR, DRIVE, SEE GROUP 500 [1]
18 2 2450A038 . WASHER, 3/8", GR.9
19 2 AZ047 . O-RING
23 1 BN114 . PIN, CLEVIS
25 1 BN059 . PIN, COTTER
26 1 7889A . BRACKET
27 1 34971A . PLUG, MODIFIED HEX, 12ORB(M)-5/8-18UNF
28 1 . KIT, SENSOR, SPEED, SEE ELECTRICAL INSTALLATION FRONT CHASSIS, GROUP [1]
600
29 1 . TRANSMISSION, SEE GROUP 400 [1]
30 2 8326B . MOUNT, TRANSMISSION
31 8 2432A150 . BOLT, HX. HD., 5/8" UNC X 1 1/2" LG., GR.8
32 8 2450A063 . WASHER, 5/8", GR.9

1 DRIVELINE, (43751B/43975B/46967B/47706B/51674B/58728B/59923B), INCLUDES:- [1]

51 4 BH111 . MOUNT, RUBBER
52 4 4643A . WASHER, 3 3/4" OD X 0.94" ID
53 4 2436A500 . BOLT, HX. HD., 7/8" UNC X 5" LG., GR.8
54 4 2440A088 . LOCKNUT, 7/8" UNC,GR.C
55 4 2450A088 . WASHER, 7/8", GR.9
56 1 2604A002 . CAP, 12 NPT
1 33686A . DIPSTICK W/TUBE, INCLUDES:
58 1 40754B . . TUBE, DIPSTICK
59 1 40753B . . DIPSTICK
63 2 BH068 . CLAMP, GEAR, 14 MM - 27 MM
64 2 ft 2085A . HOSE, STATE LENGTH
69 6 ft 2151A . HOSE, STATE LENGTH
71 2 BH067 . CLAMP, GEAR, 8MM - 22MM
72 1 . YOKE, SEE PARKING BRAKE, GROUP 400 [1]

80 1 90464 BREATHER
86 1 2527A004 NIPPLE, 06 NPT(M) - 06 BARB

PART NOTES:
[1] - REFERENCE ONLY
[2] - DUE TO A CHANGE IN BOLT LENGTH, ITEMS 8 AND 9 MUST BE REPLACED TOGETHER.

TRANSMISSION INSTALLATION
258 N.S.S.: Not serviced separately
N.S.: Not serviced
404.17.32 A.R.: As required
 23 25 26 27 24 22 29 52 28

15
14
13 39
4 19 8 7 6 12 43 31 40

10 30 16 11

15 6 19 7 8 4
14
13
31 43 12

39
50 51 9 40

54 32 19
17

5 41 43

45 1 18 43

60 43 41 3 33
21
X
X
X
X
X
X
X
X
X
X
X
X

20

44

53
TRANSMISSION ISSUE 1 910
259
403.19.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

45699B01 TRANSMISSIONTRANSMISSION, SEE NOTE, INCLUDES:-

1 1 4469B . COVER
3 1 3384B . BAFFLE
4 2 10118A . SLEEVE, OUTPUT
5 2 41902B . GEAR, INPUT
6 2 11354B . COVER
7 2 AZ133 . SEAL, OIL
8 2 AZ171 . SEAL, OIL
9 1 10912A . WASHER, THRUST
10 1 BN142 . PIN, SPRING
11 1 7093A . WASHER, THRUST
12 A.R. AA109 . SHIM, .003"
13 A.R. AA052 . SHIM, .005"
14 A.R. AA053 . SHIM, .007"
15 A.R. AA054 . SHIM, .020"
16 1 4708B . CLUTCH
17 1 36900B . CARRIER, BEARING, LH, shown
18 23 2943A125 . BOLT, SOC. HD., 3/8" UNC X 1 1/4" LG., GR.8
19 24 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
20 4 2531A001 . PLUG, 12 NPT
21 3 BN143 . PIN, ROLL
22 1 38146B . SHAFT, SHIFTING
23 1 AZ135 . SEAL, OIL
24 1 31694A . HUB, SHIFTING
25 1 1327C010 . O-RING
26 4 7675A . SPRING, 3/8" OD
27 4 AA048 . BALL, 3/8"
28 1 31813A . FORK
29 1 BN447 . KEYSTOCK, 1/4" X 3/16" X 1/2" LG
30 1 7981B . SHAFT, OUTPUT
31 2 AZ081 . O-RING
32 1 36901B . CARRIER, BEARING, RH, not shown
33 4 2425A100 . BOLT, HX. HD., 3/8" UNF X 1" LG., GR.8
39 2 AA091 . CONE, BEARING
40 2 AA093 . CUP, BEARING
41 4 AA250 . BEARING, BALL
43 1 36902B . HOUSING
44 1 AX241 . PLUG, MAGNETIC
45 1 8538B . GASKET
50 1 9219B . GEAR, OUTPUT, 72T, INCLUDES:-
51 1 7092A . . BUSHING
52 1 2446A050 . LOCKNUT, FLANGE, 1/2" UNC
53 4 BN149 . PLUG, EXPANDER
54 2 AA088 . SHIM, .005"

60 1 O-RING, SEE TRANSMISSION INSTL., GROUP 400 [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
Check the assembly part number stamped on the top corner of the transmission housing to verify which transmission is
installed in your machine. See illustration for location of stamp.
When replacing entire transmission see page, 403.19.21

TRANSMISSION
260 N.S.S.: Not serviced separately
N.S.: Not serviced
403.19.12 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

TRANSMISSION
N.S.S.: Not serviced separately 261
N.S.: Not serviced
A.R.: As required 403.19.12A
 23 25 26 27 24 22 29 52 28

15
14
13 39
4 19 8 7 6 12 43 31 40

10 30 16 11

15 6 19 7 8 4
14
13
31 43 12

39
50 51 9 40

54 32 19
17

5 41 43

45 1 18 43

60 43 41 3 33
21
X
X
X
X
X
X
X
X
X
X
X
X

20

44

53

262
TRANSMISSION ISSUE 1 0610

403.20.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

45699B02 TRANSMISSION, see note, includes:-

1 1 4469B . COVER
3 1 7482B . BAFFLE
4 2 10118A . SLEEVE, OUTPUT
5 2 41876B . GEAR, INPUT
6 2 11354B . COVER
7 2 AZ133 . SEAL, OIL
8 2 AZ171 . SEAL, OIL
9 1 10912A . WASHER, THRUST
10 1 BN142 . PIN, SPRING
11 1 7093A . WASHER, THRUST
12 A.R. AA109 . SHIM, .003"
13 A.R. AA052 . SHIM, .005"
14 A.R. AA053 . SHIM, .007"
15 A.R. AA054 . SHIM, .020"
16 1 4708B . CLUTCH
17 1 36900B . CARRIER, BEARING, LH, shown
18 23 2943A125 . BOLT, SOC. HD., 3/8" UNC X 1 1/4" LG., GR.8
19 24 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
20 4 2531A001 . PLUG, 12 NPT
21 3 BN143 . PIN, ROLL
22 1 38146B . SHAFT, SHIFTING
23 1 AZ135 . SEAL, OIL
24 1 31694A . HUB, SHIFTING
25 1 1327C010 . O-RING
26 4 7675A . SPRING, 3/8" OD
27 4 AA048 . BALL, 3/8"
28 1 31813A . FORK
29 1 BN447 . KEYSTOCK, 1/4" X 3/16" X 1/2" LG
30 1 7981B . SHAFT, OUTPUT
31 2 AZ081 . O-RING
32 1 36901B . CARRIER, BEARING, RH, not shown
33 4 2425A100 . BOLT, HX. HD., 3/8" UNF X 1" LG., GR.8
39 2 AA091 . CONE, BEARING
40 2 AA093 . CUP, BEARING
41 4 AA250 . BEARING, BALL
43 1 36902B . HOUSING
44 1 AX241 . PLUG, MAGNETIC
45 1 8538B . GASKET
50 1 34184B . GEAR, OUTPUT, 76T, INCLUDES:-
51 1 7092A . . BUSHING
52 1 2446A050 . LOCKNUT, FLANGE, 1/2" UNC
53 4 BN149 . PLUG, EXPANDER
54 2 AA088 . SHIM, .005"

60 1 O-RING, SEE TRANSMISSION INSTL., GROUP 400 [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
Check the assembly part number stamped on the top corner of the transmission housing to verify which transmission is
installed in your machine. See illustration for location of stamp.

TRANSMISSION
N.S.S.: Not serviced separately 263
N.S.: Not serviced
A.R.: As required 403.20.12
 23 25 26 27 24 22 29 52 28

15
14
13 39
4 19 8 7 6 12 43 31 40

10 30 16 11

15 6 19 7 8 4
14
13
31 43 12

39
50 51 9 40

54 32 19
17

5 41 43

45 1 18 43

60 43 41 3 33
21
X
X
X
X
X
X
X
X
X
X
X
X

20

44

53

264
TRANSMISSION ISSUE 1 0610

403.18.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

45699B03 TRANSMISSION, SEE NOTE, INCLUDES:-

1 1 4469B . COVER
3 1 7482B . BAFFLE
4 2 10118A . SLEEVE, OUTPUT
5 2 36899B . GEAR, INPUT
6 2 11354B . COVER
7 2 AZ133 . SEAL, OIL
8 2 AZ171 . SEAL, OIL
9 1 10912A . WASHER, THRUST
10 1 BN142 . PIN, SPRING
11 1 7093A . WASHER, THRUST
12 A.R. AA109 . SHIM, .003"
13 A.R. AA052 . SHIM, .005"
14 A.R. AA053 . SHIM, .007"
15 A.R. AA054 . SHIM, .020"
16 1 4708B . CLUTCH
17 1 36900B . CARRIER, BEARING, LH, shown
18 23 2943A125 . BOLT, SOC. HD., 3/8" UNC X 1 1/4" LG., GR.8
19 24 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
20 4 2531A001 . PLUG, 12 NPT
21 3 BN143 . PIN, ROLL
22 1 38146B . SHAFT, SHIFTING
23 1 AZ135 . SEAL, OIL
24 1 31694A . HUB, SHIFTING
25 1 1327C010 . O-RING
26 4 7675A . SPRING, 3/8" OD
27 4 AA048 . BALL, 3/8"
28 1 31813A . FORK
29 1 BN447 . KEYSTOCK, 1/4" X 3/16" X 1/2" LG
30 1 7981B . SHAFT, OUTPUT
31 2 AZ081 . O-RING
32 1 36901B . CARRIER, BEARING, RH, not shown
33 4 2425A100 . BOLT, HX. HD., 3/8" UNF X 1" LG., GR.8
39 2 AA091 . CONE, BEARING
40 2 AA093 . CUP, BEARING
41 4 AA250 . BEARING, BALL
43 1 36902B . HOUSING
44 1 AX241 . PLUG, MAGNETIC
45 1 8538B . GASKET
50 1 30061B . GEAR, OUTPUT, 78T, INCLUDES:-
51 1 7092A . . BUSHING
52 1 2446A050 . LOCKNUT, FLANGE, 1/2" UNC
53 4 BN149 . PLUG, EXPANDER
54 2 AA088 . SHIM, .005"

60 1 O-RING, SEE TRANSMISSION INSTL., GROUP 400 [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
Check the assembly part number stamped on the top corner of the transmission housing to verify which transmission is
installed in your machine. See illustration for location of stamp.

TRANSMISSION
N.S.S.: Not serviced separately 265
N.S.: Not serviced
A.R.: As required 403.18.12
 23 25 26 27 24 22 29 52 28

15
14
13 39
4 19 8 7 6 12 43 31 40

10 30 16 11

6 19 7 8 4

31 43

39
50 51 9 40

54 32 19
17

5 41 43

45 1 18 43

60 43 41 3 33
21
X
X
X
X
X
X
X
X
X
X
X
X

20

44

53

266
TRANSMISSION ISSUE 2/0316

403.19.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

69464B01 TRANSMISSION, SEE NOTE, INCLUDES:-

1 1 4469B . COVER
3 1 3384B . BAFFLE
4 2 10118A . SLEEVE, OUTPUT
5 2 41902B . GEAR, INPUT
6 2 69528B . CARRIER, BEARING, OUTPUT, COVER
7 2 AZ133 . SEAL, OIL
8 2 AZ171 . SEAL, OIL
9 1 10912A . WASHER, THRUST
10 1 BN142 . PIN, SPRING
11 1 7093A . WASHER, THRUST
12 A.R. AA109 . SHIM, .003"
13 A.R. AA052 . SHIM, .005"
14 A.R. AA053 . SHIM, .007"
15 A.R. AA054 . SHIM, .020"
16 1 4708B . CLUTCH
17 1 36900B . CARRIER, BEARING, LH, CARRIER, BEARING, LH, SHOWN
18 23 2943A125 . BOLT, SOC. HD., 3/8" UNC X 1 1/4" LG., GR.8
19 24 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
20 4 2531A001 . PLUG, 12 NPT
21 3 BN143 . PIN, ROLL
22 1 38146B . SHAFT, SHIFTING
23 1 AZ135 . SEAL, OIL
24 1 31694A . HUB, SHIFTING
25 1 1327C010 . O-RING
26 4 7675A . SPRING, 3/8" OD
27 4 AA048 . BALL, 3/8"
28 1 31813A . FORK
29 1 BN447 . KEYSTOCK, 1/4" X 3/16" X 1/2" LG, KEY, SHAFT
30 1 7981B . SHAFT, OUTPUT
31 2 AZ081 . O-RING
32 1 36901B . CARRIER, BEARING, RH, CARRIER, BEARING, RH, NOT SHOWN
33 4 2425A100 . BOLT, HX. HD., 3/8" UNF X 1" LG., GR.8
39 2 AA091 . CONE, BEARING
40 2 AA093 . CUP, BEARING
41 4 AA250 . BEARING, BALL
43 1 5083D . HOUSING
44 1 AX241 . PLUG, MAGNETIC
45 1 8538B . GASKET
50 1 9219B . GEAR, OUTPUT, 72T, INCLUDES:-
51 1 7092A . . BUSHING
52 1 2446A050 . LOCKNUT, FLANGE, 1/2" UNC
53 4 BN149 . PLUG, EXPANDER
54 2 1327C155 . O-RING

60 1 O-RING, SEE TRANSMISSION INSTL., GROUP 400 [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
Check the assembly part number stamped on the top corner of the transmission housing to verify which transmission is
installed in your machine. See illustration for location of stamp.

TRANSMISSION
N.S.S.: Not serviced separately 267
N.S.: Not serviced
A.R.: As required 403.19.22
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

TRANSMISSION
268 N.S.S.: Not serviced separately
N.S.: Not serviced
403.19.22A A.R.: As required
 23 25 26 27 24 22 29 52 28

15
14
13 39
4 19 8 7 6 12 43 31 40

10 30 16 11

6 19 7 8 4

31 43

39
50 51 9 40

54 32 19
17

5 41 43

45 1 18 43

60 43 41 3 33
21
X
X
X
X
X
X
X
X
X
X
X
X

20

44

53
TRANSMISSION ISSUE 2/0316
269
403.19.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

69464B02 TRANSMISSION, SEE NOTE, INCLUDES:-

1 1 4469B . COVER
3 1 7482B . BAFFLE
4 2 10118A . SLEEVE, OUTPUT
5 2 41876B . GEAR, INPUT
6 2 69528B . CARRIER, BEARING, OUTPUT, COVER
7 2 AZ133 . SEAL, OIL
8 2 AZ171 . SEAL, OIL
9 1 10912A . WASHER, THRUST
10 1 BN142 . PIN, SPRING
11 1 7093A . WASHER, THRUST
12 A.R. AA109 . SHIM, .003"
13 A.R. AA052 . SHIM, .005"
14 A.R. AA053 . SHIM, .007"
15 A.R. AA054 . SHIM, .020"
16 1 4708B . CLUTCH
17 1 36900B . CARRIER, BEARING, LH, CARRIER, BEARING, LH, SHOWN
18 23 2943A125 . BOLT, SOC. HD., 3/8" UNC X 1 1/4" LG., GR.8
19 24 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
20 4 2531A001 . PLUG, 12 NPT
21 3 BN143 . PIN, ROLL
22 1 38146B . SHAFT, SHIFTING
23 1 AZ135 . SEAL, OIL
24 1 31694A . HUB, SHIFTING
25 1 1327C010 . O-RING
26 4 7675A . SPRING, 3/8" OD
27 4 AA048 . BALL, 3/8"
28 1 31813A . FORK
29 1 BN447 . KEYSTOCK, 1/4" X 3/16" X 1/2" LG, KEY, SHAFT
30 1 7981B . SHAFT, OUTPUT
31 2 AZ081 . O-RING
32 1 36901B . CARRIER, BEARING, RH, CARRIER, BEARING, RH, NOT SHOWN
33 4 2425A100 . BOLT, HX. HD., 3/8" UNF X 1" LG., GR.8
39 2 AA091 . CONE, BEARING
40 2 AA093 . CUP, BEARING
41 4 AA250 . BEARING, BALL
43 1 5083D . HOUSING
44 1 AX241 . PLUG, MAGNETIC
45 1 8538B . GASKET
50 1 34184B . GEAR, OUTPUT, 76T, INCLUDES:-
51 1 7092A . . BUSHING
52 1 2446A050 . LOCKNUT, FLANGE, 1/2" UNC
53 4 BN149 . PLUG, EXPANDER
54 2 1327C155 . O-RING

60 1 O-RING, SEE TRANSMISSION INSTL., GROUP 400 [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
Check the assembly part number stamped on the top corner of the transmission housing to verify which transmission is
installed in your machine. See illustration for location of stamp.

TRANSMISSION
270 N.S.S.: Not serviced separately
N.S.: Not serviced
403.19.32 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

When replacing entire transmission see page, 403.19.21

TRANSMISSION
N.S.S.: Not serviced separately 271
N.S.: Not serviced
A.R.: As required 403.19.32A
 23 25 26 27 24 22 29 52 28

15
14
13 39
4 19 8 7 6 12 43 31 40

10 30 16 11

6 19 7 8 4

31 43

39
50 51 9 40

54 32 19
17

5 41 43

45 1 18 43

60 43 41 3 33
21
X
X
X
X
X
X
X
X
X
X
X
X

20

44

53

272
TRANSMISSION ISSUE 2/0416

403.19.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

69464B03 TRANSMISSION, SEE NOTE, INCLUDES:-

1 1 4469B . COVER
3 1 7482B . BAFFLE
4 2 10118A . SLEEVE, OUTPUT
5 2 36899B . GEAR, INPUT
6 2 69528B . CARRIER, BEARING, OUTPUT, COVER
7 2 AZ133 . SEAL, OIL
8 2 AZ171 . SEAL, OIL
9 1 10912A . WASHER, THRUST
10 1 BN142 . PIN, SPRING
11 1 7093A . WASHER, THRUST
12 A.R. AA109 . SHIM, .003"
13 A.R. AA052 . SHIM, .005"
14 A.R. AA053 . SHIM, .007"
15 A.R. AA054 . SHIM, .020"
16 1 4708B . CLUTCH
17 1 36900B . CARRIER, BEARING, LH, CARRIER, BEARING, LH, SHOWN
18 23 2943A125 . BOLT, SOC. HD., 3/8" UNC X 1 1/4" LG., GR.8
19 24 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
20 4 2531A001 . PLUG, 12 NPT
21 3 BN143 . PIN, ROLL
22 1 38146B . SHAFT, SHIFTING
23 1 AZ135 . SEAL, OIL
24 1 31694A . HUB, SHIFTING
25 1 1327C010 . O-RING
26 4 7675A . SPRING, 3/8" OD
27 4 AA048 . BALL, 3/8"
28 1 31813A . FORK
29 1 BN447 . KEYSTOCK, 1/4" X 3/16" X 1/2" LG, KEY, SHAFT
30 1 7981B . SHAFT, OUTPUT
31 2 AZ081 . O-RING
32 1 36901B . CARRIER, BEARING, RH, CARRIER, BEARING, RH, NOT SHOWN
33 4 2425A100 . BOLT, HX. HD., 3/8" UNF X 1" LG., GR.8
39 2 AA091 . CONE, BEARING
40 2 AA093 . CUP, BEARING
41 4 AA250 . BEARING, BALL
43 1 5083D . HOUSING
44 1 AX241 . PLUG, MAGNETIC
45 1 8538B . GASKET
50 1 30061B . GEAR, OUTPUT, 78T, INCLUDES:-
51 1 7092A . . BUSHING
52 1 2446A050 . LOCKNUT, FLANGE, 1/2" UNC
53 4 BN149 . PLUG, EXPANDER
54 2 1327C155 . O-RING

60 1 O-RING, SEE TRANSMISSION INSTL., GROUP 400 [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
Check the assembly part number stamped on the top corner of the transmission housing to verify which transmission is
installed in your machine. See illustration for location of stamp.

TRANSMISSION
N.S.S.: Not serviced separately 273
N.S.: Not serviced
A.R.: As required 403.19.42
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

TRANSMISSION
274 N.S.S.: Not serviced separately
N.S.: Not serviced
403.19.42A A.R.: As required
 2 3 13

18 17 0
12

1 6 8 11 5 14 16 4

15 8 7 9 10

CYLINDER ISSUE 1 0210

275
4” ID
520.09.101
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

44451B CYLINDER, 4" ID, INCLUDES:-

1 1 44359B01 . TUBE
2 1 34277B . GLAND
3 11 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8, WET TORQUE TO 80 LBF-FT.
4 1 44360B01 . ROD
5 1 10627A . WASHER, PISTON [1]
6 1 7526B . PISTON, FRONT
7 1 7528B . PISTON, REAR
8 2 AZ184 . RING, WEAR *
9 1 AZ183 . RING, BACK-UP *
10 1 AZ182 . SEAL, PISTON *
11 1 1327C025 . O-RING *
12 2 AZ066 . RING, WEAR *
13 1 AZ469 . WIPER, ROD *
14 1 AZ392 . BUFFER, ROD *
15 1 2920A150 . LOCKNUT, 1 1/2" - 12 UNF, GR.C, WET TORQUE TO 1260 LBF-FT.
16 1 AZ199 . SEAL, ROD *
17 1 AZ181 . RING, BACK-UP *
18 1 1327C023 . O-RING *

30518A SEAL KIT, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - Piston washer item 5 to be assembled with chamfered edge toward rod shoulder.

CYLINDER, 4" ID
276 N.S.S.: Not serviced separately
N.S.: Not serviced
520.09.102 A.R.: As required
 2 3 13

18 17 0
12

1 6 8 11 5 14 16

20 4 19

15 8 7 9 10

CYLINDER ISSUE 1 0210

277
4” ID
520.09.111
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

44452B CYLINDER, 4" ID, INCLUDES:-

1 1 44359B02 . TUBE
2 1 34277B . GLAND
3 11 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8, WET TORQUE TO 80 LBF-FT.
4 1 44453B01 . ROD
5 1 10627A . WASHER, PISTON [1]
6 1 7526B . PISTON, FRONT
7 1 7528B . PISTON, REAR
8 2 AZ184 . RING, WEAR *
9 1 AZ183 . RING, BACK-UP *
10 1 AZ182 . SEAL, PISTON *
11 1 1327C025 . O-RING *
12 2 AZ066 . RING, WEAR *
13 1 AZ469 . WIPER, ROD *
14 1 AZ392 . BUFFER, ROD *
15 1 2920A150 . LOCKNUT, 1 1/2" - 12 UNF, GR.C, WET TORQUE TO 1260 LBF-FT.
16 1 AZ199 . SEAL, ROD *
17 1 AZ181 . RING, BACK-UP *
18 1 1327C023 . O-RING *
19 1 AA002 . BUSHING, BALL, 2 1/2" ID
20 1 AA006 . FITTING, LUBE, 1/8" NPT

30518A SEAL KIT, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - Piston washer item 5 to be assembled with chamfered edge toward rod shoulder.

CYLINDER, 4" ID
278 N.S.S.: Not serviced separately
N.S.: Not serviced
520.09.112 A.R.: As required
 2 8 9

10 11

6 12 13

4 12 3
14

15

1 7

CYLINDER ISSUE 4 308

279
2” ID
520.06.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

5475B CYLINDER, 2" ID, INCLUDES:-

1 1 1936B . ROD
2 1 3879A . GLAND
3 1 3880A . PISTON
4 1 2441A075 . LOCKNUT, 3/4" UNF, GR.C, WET TORQUE TO 110 LBF-FT.
6 1 5474B . TUBE
7 1 1938B . CLEVIS
8 1 AZ079 . SEAL, ROD *
9 1 AZ080 . WIPER, ROD *
10 1 AZ081 . O-RING *
11 1 AZ082 . RING, BACK-UP *
12 2 AZ083 . SEAL, PISTON *
13 1 AZ035 . O-RING *
14 1 2939A038 . SETSCREW, 1/4" - 28 UNF
15 A.R. AX053 . ROD, NYLON

3893A SEAL KIT, INCLUDES ITEMS MARKED *

CYLINDER, 2" ID
280 N.S.S.: Not serviced separately
N.S.: Not serviced
520.06.22 A.R.: As required
 8 10 7

18 4 14

5 12

6 8
13 16 15

9 2

11 17 1

CYLINDER ISSUE 1/0114

281
3 1/2" ID
520.08.141
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

4599D CYLINDER, 3 1/2" IDCYLINDER, 3 1/2" ID, INCLUDES:-

1 1 38128B . ROD, 2" OD
2 1 38093B . GLAND
4 1 1614B . PISTON
5 1 1615B . PISTON
6 1 2920A138 . LOCKNUT, 1 3/8" - 12 UNF, GR.C
7 1 3198A . WASHER, PISTON [1]
8 2 AZ067 . RING, WEAR *
9 2 AZ185 . RING, WEAR *
10 1 1327C029 . O-RING *
11 1 AZ052 . O-RING *
12 1 AZ062 . RING, MODULAR BACK-UP *
13 1 AZ392 . BUFFER, ROD *
14 1 AZ061 . SEAL, PISTON *
15 1 AZ469 . WIPER, ROD *
16 1 AZ199 . SEAL, ROD *
17 1 AZ055 . RING, BACK-UP *
18 1 57824B TUBE, CYLINDER, 3 1/2" ID . TUBE, CYLINDER, 3 1/2" ID

31868A SEAL KIT, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - Piston washer item 7 to be assembled with chamfered edge towards rod shoulder.

CYLINDER, 3 1/2" ID
282 N.S.S.: Not serviced separately
N.S.: Not serviced
520.08.142 A.R.: As required
 21 1

9 10

12 14 6

19 20 11
16 8 7 3 5

18 16

15 5 4 17 13 17 2

CYLINDER ISSUE 1/0813

283
Tigercat GRAPPLE, 4 1/2”
520.15.101
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

33783B CYLINDER, 4 1/2" ID, INCLUDES:-

1 1 34512B . TUBE
2 1 34515B . ROD
3 1 10061B00 . PISTON
4 1 10062B00 . PISTON
5 2 AZ024 . RING, WEAR *
6 2 AZ431 . RING, WEAR *
7 1 AZ022 . SEAL, PISTON *
8 1 AZ023 . RING, MODULAR BACK-UP *
9 1 34723B . GLAND
10 11 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8, WET TORQUE TO 80 LBF-FT.
11 1 AZ016 . WIPER, ROD *
12 1 AZ018 . O-RING *
13 1 AZ020 . O-RING *
14 1 AZ019 . RING, BACK-UP *
15 1 2920A175 . LOCKNUT, 1 3/4" - 12 UNF, GR.C, WET TORQUE TO 1750 LBF-FT.
16 2 AA020 . BUSHING, BALL, 3" ID *
17 2 AZ021 . RING, BACK-UP *
18 2 AA006 . FITTING, LUBE, 1/8" NPT
19 1 AZ297 . BUFFER, ROD *
20 1 AZ295 . SEAL, ROD *
21 1 2515A001 . CONNECTOR, 02 NPT(M) - 04 JIC(M)

30658A SEAL KIT, INCLUDES ITEMS MARKED *

CYLINDER, Tigercat GRAPPLE 4 1/2"

284 N.S.S.: Not serviced separately
N.S.: Not serviced
520.15.102 A.R.: As required
 45°
A

23°

B01 B02

3 8

16 15 14

13 12 11
1 7 18 20 4 17

9 7

6 17 5 21 19 2

CYLINDER ISSUE 1/1215

285
Tigercat GRAPPLE, 4 1/2”
520.15.151
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

68040B01 CYLINDER, 4 1/2" ID, INCLUDES:-

1 1 69617B . TUBE
2 1 69618B . ROD, WELDMENT
3 1 69614B . GLAND, 4 1/2" BORE X 2 1/2" ROD, SEE NOTE * *
4 1 69615B . PISTON, FRONT
5 1 69616B . PISTON, REAR
6 1 46777A . LOCKNUT, M50 X 2.0
7 2 AA020 . BUSHING, BALL, 3" ID
8 15 12027A055 . BOLT, SOC. HD., M16 - 2.0 X 55MM LG., GR.12.9
9 2 AA012 . FITTING, LUBE, 1/8" NPT
1 46778A . SEAL, KIT, INCLUDES:-
11 1 AZ593 . . WIPER, ROD
12 1 AZ295 . . SEAL, ROD
13 1 AZ297 . . BUFFER, ROD
14 2 AZ645 . . RING, WEAR
15 1 AZ019 . . RING, BACK-UP
16 1 AZ018 . . O-RING
17 2 AZ024 . . RING, WEAR
18 1 AZ153 . . RING, BACK-UP
19 1 1327C005 . . O-RING
20 1 AZ022 . . SEAL, PISTON
21 1 AC093 . . RETAINING RING

68040B02 CYLINDER, 4 1/2" ID, INCLUDES:-

. ALSO INCLUDES ITEMS 1 TO 21

RESOURCE NOTES:
SEE INSET FOR GLAND ROTATION. ENSURE PROPER CYLINDER IS USED.

CYLINDER, Tigercat GRAPPLE 4 1/2"

286 N.S.S.: Not serviced separately
N.S.: Not serviced
520.15.152 A.R.: As required
 11 4

1 8

13 14 12

16 17 15
21 20 2 6 18 19 10

5 6

9 18 3 7

CYLINDER ISSUE 2/0813

287
Tigercat GRAPPLE, 5 1/2”
520.15.121
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

38136B CYLINDER, 5 1/2" ID, INCLUDES:-

1 1 38144B . GLAND
2 1 14649A . PISTON
3 1 14650A . PISTON
4 1 38137B . TUBE
5 2 AA012 . FITTING, LUBE, 1/8" NPT
6 2 AA020 . BUSHING, BALL, 3" ID
7 1 38142B . ROD
8 15 2472A060 . BOLT, HX. HD., M14 - 2.0 X 60MM LG., GR.10.9, WET TORQUE TO 80 LBF-FT.
9 1 2920A175 . LOCKNUT, 1 3/4" - 12 UNF, GR.C, WET TORQUE TO 1750 LBF-FT.
10 1 3203A . WASHER, PISTON
11 1 2515A001 . CONNECTOR, 02 NPT(M) - 04 JIC(M)
12 1 AZ453 . RING, WEAR *
13 1 AZ111 . O-RING *
14 1 AZ239 . RING, BACK-UP *
15 1 AZ058 . WIPER, ROD *
16 1 AZ299 . BUFFER, ROD *
17 1 AZ333 . SEAL, ROD *
18 2 AZ242 . RING, WEAR *
19 1 AZ020 . O-RING *
20 1 AZ240 . SEAL, PISTON *
21 1 AZ241 . RING, BACK-UP *

38154B SEAL KIT, INCLUDES ITEMS MARKED *

CYLINDER, Tigercat GRAPPLE 5 1/2"

288 N.S.S.: Not serviced separately
N.S.: Not serviced
520.15.122 A.R.: As required
 45°
A

23°

B01 B02

3 8

16 15 14

13 12 11
1 7 18 20 4 17

9 7

6 17 5 21 19 2

CYLINDER ISSUE 1/1215

289
Tigercat GRAPPLE, 5 1/2”
520.15.171
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

68041B01 CYL, 5 1/2 BORE X 21 3/4 STROKE, INCLUDES:-

1 1 69624B . TUBE
2 1 69625B . ROD
3 1 70292B . GLAND, SEE NOTE * *
4 1 70293B . PISTON, FRONT, 5 1/2" CYLINDER
5 1 70294B . PISTON, REAR
6 1 40590B . LOCKNUT
7 2 AA020 . BUSHING, BALL, 3" ID
8 19 12027A055 . BOLT, SOC. HD., M16 - 2.0 X 55MM LG., GR.12.9
9 2 AA012 . FITTING, LUBE, 1/8" NPT
1 46820A . SEAL, KIT, INCLUDES:-
11 1 AZ486 . . WIPER, ROD
12 1 AZ333 . . SEAL, ROD
13 1 AZ299 . . BUFFER, ROD
14 2 AZ069 . . RING, WEAR
15 1 AZ239 . . RING, BACK-UP
16 1 AZ111 . . O-RING
17 2 AZ242 . . RING, WEAR
18 1 AZ649 . . RING, BACK-UP
19 1 1327C083 . . O-RING
20 1 AZ650 . . SEAL, PISTON
21 1 AC094 . . RING, SPIRAL

68041B02 CYLINDER, 5 1/2" ID, INCLUDES:-

. ALSO INCLUDES ITEMS 1 TO 21

RESOURCE NOTES:
SEE INSET FOR GLAND ROTATION. ENSURE PROPER CYLINDER IS USED.

CYLINDER, Tigercat GRAPPLE 5 1/2"

290 N.S.S.: Not serviced separately
N.S.: Not serviced
520.15.172 A.R.: As required
 4 8

19 7

15 14 6
12

11 10 9
1 17 2 13 16 5

3 2

18
6 13

CYLINDER ISSUE 1/0813

291
5” ID
520.15.111
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

36813B CYLINDER, 5" ID, INCLUDES:-

1 1 31242A . PISTON
2 1 AA020 . BUSHING, BALL, 3" ID
3 2 AA006 . FITTING, LUBE, 1/8" NPT
4 1 2515A001 . CONNECTOR, 02 NPT(M) - 04 JIC(M)
5 1 3203A . WASHER, PISTON
6 1 2920A175 . LOCKNUT, 1 3/4" - 12 UNF, GR.C, WET TORQUE TO 1750 LBF-FT.
7 15 2428A200 . BOLT, HX. HD., 1/2" UNC X 2" LG., GR.8, WET TORQUE TO 80 LBF-FT.
8 1 36815B . TUBE
9 1 AZ016 . WIPER, ROD *
10 1 AZ295 . SEAL, ROD *
11 1 AZ297 . BUFFER, ROD *
12 2 AZ431 . RING, WEAR *
13 2 AZ149 . RING, WEAR *
14 1 AZ146 . RING, BACK-UP *
15 1 AZ105 . O-RING *
16 1 AZ020 . O-RING *
17 1 AZ452 . SEAL, PISTON *
18 1 22817B . ROD
19 1 38106B . GLAND

31244A SEAL KIT, INCLUDES ITEMS MARKED *

RESOURCE NOTES:
WHEN ORDERING COMPLETE CYLINDER, ORDER CYLINDER 68050B01 ON PAGE 520.15.161.

CYLINDER, 5" ID
292 N.S.S.: Not serviced separately
N.S.: Not serviced
520.15.112 A.R.: As required
 45°
A

23°

B01 B02

3 8

16 15 14

13 12 11
1 7 18 20 4 17

9 7

6 17 5 21 19 2

CYLINDER ISSUE 1/1215

293
Tigercat GRAPPLE, 5”
520.15.161
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

68050B01 CYLINDER, 5" ID, INCLUDES:-

1 1 69619B . TUBE
2 1 69620B . ROD
3 1 69621B . GLAND, SEE NOTE * *
4 1 69622B . PISTON, FRONT
5 1 69623B . PISTON, REAR
6 1 46777A . LOCKNUT, M50 X 2.0
7 2 AA020 . BUSHING, BALL, 3" ID
8 15 12027A055 . BOLT, SOC. HD., M16 - 2.0 X 55MM LG., GR.12.9
9 2 AA012 . FITTING, LUBE, 1/8" NPT
1 46819A . SEAL, KIT, INCLUDES:-
11 1 AZ593 . . WIPER, ROD
12 1 AZ295 . . SEAL, ROD
13 1 AZ297 . . BUFFER, ROD
14 2 AZ645 . . RING, WEAR
15 1 AZ646 . . BACK UP RING
16 1 AZ105 . . O-RING
17 2 AZ149 . . RING, WEAR
18 1 AZ648 . . RING, BACK-UP
19 1 1327C005 . . O-RING
20 1 AZ647 . . SEAL, PISTON
21 1 AC093 . . RETAINING RING

68050B02 CYLINDER, 5" ID, INCLUDES:-

. ALSO INCLUDES ITEMS 1 TO 21

RESOURCE NOTES:
SEE INSET FOR GLAND ROTATION. ENSURE PROPER CYLINDER IS USED.

CYLINDER, Tigercat GRAPPLE 5"

294 N.S.S.: Not serviced separately
N.S.: Not serviced
520.15.162 A.R.: As required
21 8 1

15 7

17 16 5 18

19 18 6

12 10 9 11

13 14 4

20 3 8

CYLINDER ISSUE 1/0415

295
3 1/4” ID
520.01.131
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

38087B CYLINDER, 3 1/4" ID, INCLUDES:-

1 1 7541B . TUBE, CYLINDER
3 1 38242B . ROD [1]
4 1 36597B . GLAND
5 1 7537B . PISTON, FRONT
6 1 7536B . PISTON, REAR
7 1 3198A . WASHER, PISTON, SEE NOTE [2]
8 2 AA029 . BUSHING, BALL, 2 1/4" ID
9 1 AZ199 . SEAL, ROD *
10 1 AZ392 . BUFFER, ROD *
11 1 AZ469 . WIPER, ROD *
12 2 AZ066 . RING, WEAR *
13 1 1327C024 . O-RING *
14 1 AZ173 . RING, BACK-UP *
15 1 1327C029 . O-RING *
16 1 AZ175 . SEAL, PISTON *
17 1 AZ176 . RING, BACK-UP *
18 2 AZ174 . RING, WEAR *
19 1 2920A138 . LOCKNUT, 1 3/8" - 12 UNF, GR.C, WET TORQUE TO 1100 LBF-FT.
20 1 AA006 . FITTING, LUBE, 1/8" NPT
21 2 2531A002 . PLUG, 04 NPT

32231A SEAL KIT, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - USE 2371B
[2] - Piston washer, item 7, to be assembled with chamfered edge towards rod shoulder.

CYLINDER, 3 1/4" ID
296 N.S.S.: Not serviced separately
N.S.: Not serviced
520.01.132 A.R.: As required
2

7
8

HYDRAULIC OIL FILTER ISSUE 10/1204

297
503.10.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 1 AY011 HEAD, FILTER, INCLUDES: -

2 1 AK125 . SWITCH, FILTER BYPASS, INCLUDES:
3 1 AZ026 . . O-RING

7 1 AY074 FILTER, OIL, 6"

8 1 AY075 FILTER, OIL, 9 1/2"

HYDRAULIC OIL FILTER

298 N.S.S.: Not serviced separately
N.S.: Not serviced
503.10.02 A.R.: As required
 3

HYDRAULIC OIL FILTER ISSUE 1/0813

299
DOUBLE - METRIC
503.10.481
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 1 AY003 FILTER, OIL, 11", 256/PK

2 1 AY052 FILTER, OIL, 11 1/2" BLUE WATER ABSORBING
3 1 AY021 HEAD, FILTER

HYDRAULIC OIL FILTER, DOUBLE, METRIC

300 N.S.S.: Not serviced separately
N.S.: Not serviced
503.10.482 A.R.: As required
1

2
9
102 101

2 PUSH

10 1 PULL

7 8

HYDRAULIC INSTALLATION ISSUE 1/0214

301
CAB TILT
502.40.221
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, CAB TILT, (58758B), INCLUDES:- [1]

1 2 2503A016 . ELBOW, 90°, 06 JIC(M) - 04 ORB(M)
2 2 2514A019 . CONNECTOR, 04 ORB(M) - 06 JIC(M)
6 1 AS019 . VALVE, CHECK
7 2 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
8 2 2450A038 . WASHER, 3/8", GR.9
9 1 . PUMP, HAND, CAB TILT, SEE GROUP 500 [1]
10 1 . CYLINDER, CAB TILT, SEE GROUP 500 [1]

101 1 2175A158 HOSE

102 1 2174A158 HOSE

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, CAB TILT

302 N.S.S.: Not serviced separately
N.S.: Not serviced
502.40.222 A.R.: As required
 17 18 19 31
10

33 T2 P2 P1 36

34 32 A B 32 34

PS
T3 10

212
201 203
205
15
202 503 10
204
GA T1

X X P1
A

B2 B1

53 52 GD D
X X 72 C2 C1
LS T 71
GE E
EF
P LS1
X CF P
T X
51
503 X

1 2 8
7
X 70
9 11 73
9

208 207

502

6 211 5

T 43 209 15 10 T
10 A A 13 12
P P
16
10 12

41
41 14

206

501

210

HYDRAULIC INSTALLATION ISSUE 1/0214

303
CAB, JOYSTICK STEERING
502.04.293
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, CAB, (58758B), INCLUDES:- [1]

1 1 AX274 . ACCUMULATOR
2 1 2503A007 . ELBOW, 90°, 06 JIC(M) - 08 ORB(M)

CAB, JOYSTICK STEER, (44116B), INCLUDES:- [1]

5 1 . VALVE, FOOT CONTROL, BRAKE, REAR, SEE GROUP 500 [1]
6 1 . VALVE, FOOT CONTROL, BRAKE, FRONT, SEE GROUP 500 [1]
7 1 2637A010 . CONNECTOR, 04 ORB(M) - 06 JIC(F)
8 1 30400A . BLOCK, TEE, 04 ORB(F)
9 2 2514A019 . CONNECTOR, 04 ORB(M) - 06 JIC(M)
10 6 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
11 1 2503A016 . ELBOW, 90°, 06 JIC(M) - 04 ORB(M)
12 2 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
13 1 2640A003 . CONNECTOR, 06 ORB - 06 ORB(M)
14 1 AT278 . VALVE, SHUTTLE
15 2 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
16 1 2544A002 . ELBOW, 45°, 06 ORB(M) - 06 JIC(M)
17 6 2450A038 . WASHER, 3/8", GR.9
18 3 2424A150 . BOLT, HX. HD., 3/8" UNC X 1 1/2" LG., GR.8
19 3 2440A038 . LOCKNUT, 3/8" UNC, GR.C

VALVE, CONTROL, STEER, (60991B), INCLUDES:- [1]

31 1 . VALVE, CONTROL, STEER, SEE GROUP 500 [1]
32 2 2514A016 . CONNECTOR, 08 JIC(M) - 12 ORB(M)
33 1 2503A014 . ELBOW, 90°, 12 JIC(M) - 16 ORB(M)
34 2 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)
36 1 2504A004 . ELBOW, 90°, 12 ORS(M) - 12 ORB(M)
. ALSO INCLUDES 2 OF ITEM 10

CAB, (46409B), INCLUDES:- [1]

41 2 . VALVE, FOOT CONTROL, BRAKE, SEE GROUP 500 [1]
43 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)
. ALSO INCLUDES 2 OF ITEM 10

VALVE, PRIORITY, (44154B), INCLUDES:- [1]

51 1 . VALVE, PRIORITY, SEE GROUP 500 [1]
52 1 2511A005 . TEE, BRANCH, 06 JIC(M) - 06 JIC(F)
53 1 2837A002 . NIPPLE, QUICK CONNECT, 06 JIC(F)

70 1 MANIFOLD, RETURN, SEE HYDRAULIC INSTL., FRONT CHASSIS, GROUP 500 [1]
71 1 MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE, SEE GROUP 500 [1]
72 1 CYLINDER, STEER, LH, SEE GROUP 500 [1]
73 1 CYLINDER, STEER, RH, SEE GROUP 500 [1]

201 1 2091A052 HOSE

202 1 2290A081 HOSE
203 1 2174A097 HOSE
204 1 2021A057 HOSE
205 1 2021A055 HOSE
206 1 2178A174 HOSE
207 1 2174A025 HOSE
208 1 2174A021 HOSE
209 1 2175A059 HOSE
210 1 2174A051 HOSE
211 1 2175A095 HOSE
212 1 2047A067 HOSE

HYDRAULIC INSTALLATION, CAB JOYSTICK STEERING OPTION

304 N.S.S.: Not serviced separately
N.S.: Not serviced
502.04.294 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

501 TO BULKHEAD, AXLE, SEE ENGINE, GROUP 300 [1]

502 TO FRONT CHASSIS HYD., SUCTION STRAINER, PORT '5', SEE GROUP 500 [1]
503 TO FRONT CHASSIS HYD., STEER CYLINDER, SEE GROUP 500 [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
'X' Indicates items shown on other Hydraulic Installations.

HYDRAULIC INSTALLATION, CAB JOYSTICK STEERING OPTION

N.S.S.: Not serviced separately 305
N.S.: Not serviced
A.R.: As required 502.04.294A
 34

T L
32 33
LS 35
32 33
P R

205
31

53 52 X
LS T
207 206 EF 204

X CF P 204

51

X
X

X
70

72

X
X

73

501 502

1
201 203 2
5
T 43
44 A
P 44 42 202

41

306
HYDRAULIC INSTALLATION ISSUE 1/0214
CAB, STEERING WHEEL
502.04.295
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, CAB, (58758B), INCLUDES:- [1]

1 1 AX274 . ACCUMULATOR
2 1 2503A007 . ELBOW, 90°, 06 JIC(M) - 08 ORB(M)

CAB, STEERING WHEEL, (44271B), INCLUDES:- [1]

5 1 2510A004 . TEE, RUN, 06 JIC(M) - 06 JIC(F)

VALVE, ORBITROL STEER, (34486B), INCLUDES:- [1]

31 1 . VALVE, STEER, SEE GROUP 500 [1]
32 2 2514A022 . CONNECTOR, 08 ORB(M) - 12 JIC(M)
33 2 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
34 1 2530A001 . PLUG, 04 ORB
35 1 2734A003 . ELBOW, 90°, M14(M) - 6 JIC(M)

CAB, (46406B), INCLUDES:- [1]

41 1 . VALVE, FOOT CONTROL, BRAKE, SEE GROUP 500 [1]
42 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
43 1 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
44 2 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
VALVE, PRIORITY, (44154B), INCLUDES:- [1]
51 1 . VALVE, PRIORITY, SEE GROUP 500 [1]
52 1 2511A005 . TEE, BRANCH, 06 JIC(M) - 06 JIC(F)
53 1 2837A002 . NIPPLE, QUICK CONNECT, 06 JIC(F)

70 1 MANIFOLD, RETURN, SEE HYDRAULIC INSTL., FRONT CHASSIS, GROUP 500 [1]
72 1 CYLINDER, STEER, LH, SEE GROUP 500 [1]
73 1 CYLINDER, STEER, RH, SEE GROUP 500 [1]

201 1 2178A150 HOSE

202 1 2174A031 HOSE
203 1 2175A142 HOSE
204 2 16415A101 HOSE
205 1 2175A153 HOSE
206 1 2393A130 HOSE
207 1 2018A096 HOSE

501 TO BULKHEAD, AXLE, SEE ENGINE, GROUP 300 [1]

502 TO FRONT CHASSIS HYD., ROTARY MANIFOLD, SEE GROUP 500 [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
'X' Indicates items shown on other Hydraulic Installations.

HYDRAULIC INSTALLATION, CAB JOYSTICK STEERING OPTION

N.S.S.: Not serviced separately 307
N.S.: Not serviced
A.R.: As required 502.04.296
 46 1 3 5

3 6 4
44 43
2
7
8

212 41
3 6 4

2
32 T 42 42 F 7 1 3 5
8
31

210 X

31 31 500

211 201 202 203 204

8 8
8 8
7 7
7 7
2 2
21 2 2
20
19 21 22

14 18
18

15 13
23

17 12 16

217 218

308
HYDRAULIC INSTALLATION ISSUE 1/0314
DRIVE PUMP AND MOTORS
502.08.451
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, DRIVE PUMP AND MOTOR, (47064B), INCLUDES:- [1]

1 2 46387B . MANIFOLD
2 6 AZ075 . O-RING
3 4 AZ038 . O-RING
4 8 2476A130 . BOLT, HX. HD., M16 - 2.0 X 130MM LG., GR.10.9
5 2 2733A003 . PLUG, BSPP, HOLLOW HX. HD., 1/4"
6 4 2797A003 . FLANGE HALF, 24CD62
7 12 2591A001 . FLANGE HALF, 20CD62
8 24 2428A175 . BOLT, HX. HD., 1/2" UNC X 1 3/4" LG., GR.8

TRANSMISSION, (48086B), INCLUDES:- [1]

12 1 2510A007 . TEE, RUN, 10 JIC(M) - 10 JIC(F)
13 1 34971A . PLUG, MODIFIED HEX, 12ORB(M)-5/8-18UNF
14 1 . SENSOR, SPEED, SEE ELECT. INSTL., FRONT CHASSIS, GROUP 600 [1]
15 1 2513A002 . TEE, RUN, 12 ORB(M) - 12 JIC(M)
16 1 2514A031 . CONNECTOR, 10 ORB(M) - 10 JIC(M)
17 1 2501A008 . ELBOW, 90°, 10 JIC(F) - 10 JIC(M)
18 2 . MOTOR, DRIVE, SEE GROUP 500 [1]
19 1 2504A010 . ELBOW, 90°, 04 ORS(M) - 06 ORB(M)
20 1 2610A001 . NIPPLE, 04 ORS(F), PRESSURE SENSING
21 2 AX089 . CAP, DUST
22 1 2598A001 . NIPPLE, 06 ORB(M), PRESSURE SENSING
23 1 2503A024 . ELBOW, 90°, 10 JIC(M) - 12 ORB(M)

STRAINER, SUCTION, (47189B), INCLUDES:- [1]

31 3 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
32 1 . STRAINER, SUCTION, SEE GROUP 500 [1]

ENGINE, (57798B), INCLUDES:- [1]

41 1 2734A002 . ELBOW, 90°, M27(M) - 12 JIC(M)
42 2 2693A010 . CONNECTOR, M27(M) - 12 JIC(M)
43 2 2599A001 . NIPPLE, M14(M), PRESSURE SENSING
44 2 AX089 . CAP, DUST
46 1 . PUMP, DRIVE, SEE GROUP 500 [1]

201 1 16362A0484 HOSE

202 1 16362A0430 HOSE
203 1 16625A0452A10 HOSE
2
204 1 16625A0422A09 HOSE
0
210 1 2091A016 HOSE
211 1 2018A040 HOSE
212 1 2091A028 HOSE
217 1 16224A018 HOSE
218 1 16226A021 HOSE

500 TO FRONT CHASSIS HYDRAULIC INSTL., CHARGE PRESSURE FILTER, OUTLET [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
'X' Indicates items found on other Hydraulic Installations.

HYDRAULIC INSTALLATION, DRIVE PUMP AND MOTORS

N.S.S.: Not serviced separately 309
N.S.: Not serviced
A.R.: As required 502.08.452
 40 41 41 49

40 28 48 46 29 43 35
20 1 35

34 32 33

35 39 3 6 9

47 2
7
9
44
38
3 6 9
51
52
2
45 7
50 1
9
3
5
50
44 18 21

16 207

16

14
201 202 205 203 204

9 9
9 9
7 7
7 7
2 2
18 2 2
22
210 9

209
21
17 37
36
206 41 41 35
30
40 28
29
29 27
25

26
208
15
2

310
HYDRAULIC INSTALLATION ISSUE 2/1015
EHS TRANSMISSION
502.08.531
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, HYDROSTATIC, EHS TRANSMISSION , (62991B), [1]

INCLUDES:-
1 2 46387B . MANIFOLD
2 2 AZ038 . O-RING
3 8 AZ075 . O-RING
5 2 2733A003 . PLUG, BSPP, HOLLOW HX. HD., 1/4"
6 4 2797A003 . FLANGE HALF, 24CD62
7 12 2591A001 . FLANGE HALF, 20CD62
9 16 2428A175 . BOLT, HX. HD., 1/2" UNC X 1 3/4" LG., GR.8

STRAINER, SUCTION (65153B), INCLUDES:- [1]

15 . SEE STRAINER, SUCTION, GROUP 500 [1]
16 2 2503A008 . ELBOW, 90°, 12 ORB(M) - 08 JIC(M)
17 2 2544A006 . ELBOW, 45°, 12 ORB(M) - 12 JIC(M)
18 1 2515A045 . CONNECTOR, 12 ORB(M) - 10 JIC(M)
19 1 AY065 . HEAD, FILTER
20 1 AY066 . FILTER, OIL, 9 1/2"
21 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
TRANSFER, CASE, EHS-DRIVE (60764B03) [1]
25 . TRANSMISSION INSTALLATION, SEE GROUP 400 [1]
26 . MANIFOLD, TRANSMISSION, CLUTCH , SEE GROUP 500 [1]
27 2 2514A031 . CONNECTOR, 10 ORB(M) - 10 JIC(M)
28 1 2511A009 . TEE, BRANCH, 10 JIC(F) - 10JIC(M)
29 3 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
30 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
32 1 2837A001 . NIPPLE, QUICK CONNECT, 04 JIC(F)
33 1 2525A001 . CONNECTOR, 08 JIC(F) - 04 JIC(M)
34 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
35 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
36 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
37 1 2525A001 . CONNECTOR, 08 JIC(F) - 04 JIC(M)
38 1 AS021 . VALVE, CHECK, 08 JIC(M) - 08 JIC(M)
39 1 2562A008 . CONNECTOR, 8 JIC(M) - 8 JIC(M)
40 1 2501A008 . ELBOW, 90°, 10 JIC(F) - 10 JIC(M)
41 2 2510A007 . TEE, RUN, 10 JIC(M) - 10 JIC(F)
42 1 2515A005 . CONNECTOR, 12 NPT(M) - 08 JIC(M)
43 1 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
44 2 2503A024 . ELBOW, 90°, 10 JIC(M) - 12 ORB(M)
45 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)
46 1 2515A013 . CONNECTOR, 08 NPT(M) - 06 JIC(M)
47 1 2792A001 . TEE, 08 JIC(F)
48 1 52505B . TUBE, CLUTCH PRESSURE
49 1 52810B . TUBE, LH MOTOR, CASE DRAIN
50 1 55217B . TUBE, RH MOTOR, CASE DRAIN
51 1 52520B . TUBE, MANIFOLD
52 1 54894B . TUBE, MAINFOLD RETURN

61 1 . PUMP, DRIVE, SEE GROUP 500 [1]

62 2 . MOTOR, DRIVE, SEE GROUP 500 [1]

201 1 16362A0464 HOSE

202 1 16362A0410 HOSE
203 1 16625A043A102 HOSE
204 1 16625A040A090 HOSE
205 1 16626A047 HOSE

HYDRAULIC INSTALLATION, EHS TRANSMISSION

N.S.S.: Not serviced separately 311
N.S.: Not serviced
A.R.: As required 502.08.532
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

206 1 2012A038 HOSE

207 1 2012A056 HOSE
208 1 16042A019 HOSE
209 1 16270A022 HOSE
210 1 16716A023 HOSE

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, EHS TRANSMISSION

312 N.S.S.: Not serviced separately
N.S.: Not serviced
502.08.532A A.R.: As required
 18 22 35 26 20 16 25 36 203 19 x
23 37

56 1 3 8 9 10
202
21
61
17 62
26
2 2
4 5
7 11
39 9

24 60

2 2
201 63 63 4 5
7 11
29 38 9

57

55 54
65 81 80 79
78 222
65

227 228
78

72 72

66 226 226 73 76 223 211 221 212 213 214

9 9
7 7
2 2
9
9
7
7 33
2
2
32
28 21

203 24 201
39
79 224 23 23 25 25
19
27 26 29

202

77 15 22 18

HYDRAULIC INSTALLATION ISSUE 1/1116

313
EHS TRANSMISSION
502.08.631
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DRIVE PUMP AND MOTORS, (67597B), INCLUDES:- [1]

1 2 66506B . MANIFOLD, BLOCK, BLOCK, MANIFOLD
2 6 AZ075 . O-RING
3 4 AZ038 . O-RING
4 12 2591A001 . FLANGE HALF, 20CD62
5 2 2591A004 . FLANGE HALF, 24CD62
6 8 2432A225 . BOLT, HX. HD., 5/8" UNC X 2 1/4" LG., GR.8
7 24 2428A175 . BOLT, HX. HD., 1/2" UNC X 1 3/4" LG., GR.8
8 4 2733A003 . PLUG, BSPP, HOLLOW HX. HD., 1/4"
9 8 2476A190 . BOLT, HX. HD., M16 - 2.0 X 190MM LG., GR.10.9
10 8 12032A016 . WASHER, M16
11 2 47379A . REWORK, FLANGE HALF, 24CD62, REWORK, FLANGE HALF 24CD62
15 1 . SUCTION STRAINER, SEE GROUP 500 [1]

TRANSMISSION, (76827B01), INCLUDES:- [1]

16 1 . MANIFOLD, TRANSMISSION CLUTCH, SEE GROUP 500 [1]
17 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
18 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)
19 1 2501A008 . ELBOW, 90°, 10 JIC(F) - 10 JIC(M)
20 2 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
21 2 2503A024 . ELBOW, 90°, 10 JIC(M) - 12 ORB(M)
22 1 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
23 2 2510A007 . TEE, RUN, 10 JIC(M) - 10 JIC(F)
24 1 2511A009 . TEE, BRANCH, 10 JIC(F) - 10JIC(M)
25 2 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
26 3 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
27 1 2514A031 . CONNECTOR, 10 ORB(M) - 10 JIC(M)
28 1 2515A013 . CONNECTOR, 08 NPT(M) - 06 JIC(M)
29 1 2521A006 . CONNECTOR, 12 JIC(M) - 12 JIC(M)
32 1 2789A002 . COUPLING, TEST, 06 JIC(F) - M16
33 1 2820A002 . CONNECTOR, M16 X 2.0 TEST - 06 ORB(M)
34 1 2877A002 . CONNECTOR, STR 04ORB(M)-04BSPP(F)
35 1 52505B . TUBE, CLUTCH PRESSURE
36 1 52520B . TUBE, MANIFOLD
37 2 52810B . TUBE, LH MOTOR, CASE DRAIN
38 1 69504B . TUBE, SUCTION PORT
39 1 2503A037 . ELBOW, 90°, 10 ORB(M) - 10 JIC(M)

ENGINE, (71452B02) INCLUDES:- [1]

54 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
55 1 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
56 1 . PUMP, DRIVE SEE GROUP 500 [1]
57 1 . PUMP, TRANSMISSION EHS, SEE GROUP 500 [1]
60 1 2734A002 . ELBOW, 90°, M27(M) - 12 JIC(M)
61 2 AX089 . CAP, DUST
62 2 2599A001 . NIPPLE, M14(M), PRESSURE SENSING
63 2 2693A010 . CONNECTOR, M27(M) - 12 JIC(M)

HEAT EXCHANGER, (71701B01), INCLUDES:- [1]

65 2 2503A008 . ELBOW, 90°, 12 ORB(M) - 08 JIC(M)
66 1 . COOLER, SEE COOLING SYSTEM EHS, GROUP 300 [1]

KIT EHS COOLER, (76976), INCLUDES:- [1]

72 2 2521A003 . CONNECTOR, 08 JIC(M) - 08 JIC(M)
73 1 47392A . PLATE

DRIVE PUMPS AND MOTORS, EHS TRANSMISSION

314 N.S.S.: Not serviced separately
N.S.: Not serviced
502.08.632 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLTION, EHS, (73111B), INCLUDES:- [1]

76 1 . FILTER, EHS / FORCED LUBRICATION, SEE GROUP 500 [1]
77 1 . SUCTION STRAINER, SEE GROUP 500 [1]
78 2 2503A008 . ELBOW, 90°, 12 ORB(M) - 08 JIC(M)
79 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
80 1 2525A005 . CONNECTOR, 08 JIC(F) - 06 JIC(M)
81 1 2789A002 . COUPLING, TEST, 06 JIC(F) - M16

201 1 16226A021 HOSE

202 1 16642A016 HOSE
203 1 16740A015 HOSE
211 1 16362A0464 HOSE
212 1 16362A0410 HOSE
213 1 16952A038 HOSE
214 1 16952A034 HOSE
221 1 2016A023 HOSE
222 1 2012A053 HOSE
223 1 2010A061 HOSE
224 1 16716A023 HOSE
226 2 47403A195 HOSE
227 1 2009A015 HOSE
228 1 2010A015 HOSE

PART NOTES:
[1] - REFERENCE ONLY

DRIVE PUMPS AND MOTORS, EHS TRANSMISSION

N.S.S.: Not serviced separately 315
N.S.: Not serviced
A.R.: As required 502.08.632A
 82 89 106 89 82
123
81 107 81
85 513 233 85
106
84 84
224 25
83 202 X 83
X
87 511 87
86 224 X 26 86
220
86 27 86
X
X
231

213 231
28 29
124
517 118 117 119 117

232
LS1

119
C1
P1

B1
T1

239
GD
GA

GE
C2
B2
A

208 225 127 127

119 114
128 128
115 207

230 230

225 121 120 120

512 127 120 127 120
204

238 108 226

X T
122 X 108
F 519
X 201 104
X X 203 518
24
516 23 22 18
X 100 64 61
502 221 21 17
63
P
T
240
212 4 66
LS

209 CF
EF

24 7 6 9 12
514 36 33 62 65
210 46 12
501 32 13
48 5 5
53
34 36 49 15 8 8
4 52 102
211 43
133 7 216 11 10
31 35 50
12 24 14
219 109
16
X X X 50 51 96
97 241
41 509
515 98
55 54 51 47 50 205 503 X

507
222 504 125
505

75 73 215 507 73 75

72 206 206 72

1 3 19 2
71 71

316
HYDRAULIC INSTALLATION ISSUE 2/0214
FRONT CHASSIS
502.02.901
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, FRONT CHASSIS, (58758B), INCLUDES:- [1]

1 1 35607B . TUBE
2 1 21983B . TUBE, SUPPLY
3 1 2521A004 . CONNECTOR, 20 JIC(M) - 20 JIC(M)
4 4 2601A005 . FLANGE HALF, 32CD61
5 4 2601A004 . FLANGE HALF, 16CD61
6 4 2601A003 . FLANGE HALF, 24CD61
7 2 1327C003 . O-RING
8 5 AZ037 . O-RING
9 2 AZ038 . O-RING
10 8 2424A275 . BOLT, HX. HD., 3/8" UNC X 2 3/4" LG., GR.8
11 8 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
12 13 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
13 1 17773A . TUBE, INLET
14 1 36070B . SPACER, WITH CHECK VALVE
15 4 BB050 . CLAMP, T-BOLT
16 1 AS092 . VALVE, CHECK
17 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
18 1 2539A003 . ELBOW, 45°, 06 JIC(F) - 06 JIC(M)
19 1 2507A003 . ELBOW, 90°, 16 ORS(M) - 16 ORS(M)
21 1 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
22 1 2510A004 . TEE, RUN, 06 JIC(M) - 06 JIC(F)
23 1 AS091 . VALVE, CHECK 06 ORB(M) - 06 JIC(M)
24 8 BB050 . CLAMP, T-BOLT, CLAMP, T BOLT 63MM-68MM

COOLING SYSTEM, (57770B), INCLUDES:- [1]

25 1 23794A . TUBE
26 1 18514B . MANIFOLD, COOLER BYPASS
27 1 AS039 . VALVE, CHECK
28 1 2514A024 . CONNECTOR, 12 ORB(M) - 16 JIC(M)
29 2 2601A004 . FLANGE HALF, 16CD61

1 MANIFOLD, RETURN, (58761B), INCLUDES:- [1]

31 1 21907B . BLOCK, MANIFOLD
32 1 2514A012 . CONNECTOR, 20 ORB(M) - 20 JIC(M)
33 1 2514A004 . CONNECTOR, 16 ORB(M) - 16 JIC(M)
34 1 AS003 . VALVE, CHECK, 12 ORB(M) - 12 JIC(M)
35 1 2503A014 . ELBOW, 90°, 12 JIC(M) - 16 ORB(M)
36 2 2530A005 . PLUG, 12 ORB

1 STRAINER, SUCTION, (47189B), INCLUDES:- [1]

41 1 . STRAINER, SUCTION, SEE GROUP 500 [1]
43 1 25934A . TUBE
46 1 AZ038 . O-RING
47 1 2503A023 . ELBOW, 90°, 16 JIC(M) - 12 ORB(M)
48 2 2601A003 . FLANGE HALF, 24CD61
49 4 2474A035 . BOLT, HX. HD., M12 - 1.75 X 35MM LG., GR.10.9
50 3 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
51 2 2517A004 . CONNECTOR, 12 ORB(M) - 06 ORB(F)
52 1 2517A006 . CONNECTOR, 12 ORB(M) - 08 ORB(F)
53 1 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
54 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)
55 1 2510A004 . TEE, RUN, 06 JIC(M) - 06 JIC(F)

VALVE, PRIORITY STEER, (44154B), INCLUDES:- [1]

HYDRAULIC INSTALLATION, FRONT CHASSIS

N.S.S.: Not serviced separately 317
N.S.: Not serviced
A.R.: As required 502.02.902
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

61 1 . VALVE, PRIORITY, SEE GROUP 500 [1]

62 1 2524A004 . CONNECTOR, 16 ORS(M) - 16 ORB(M)
63 1 2503A016 . ELBOW, 90°, 06 JIC(M) - 04 ORB(M)
64 1 2542A002 . ELBOW, 45°, 16 ORS(M) - 16 ORB(M)
65 1 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
66 1 2514A019 . CONNECTOR, 04 ORB(M) - 06 JIC(M)

2 CYLINDER, STEER, (44139B/44140B), INCLUDES:- [1]

71 1 . CYLINDER, STEER, SEE GROUP 500 [1]
72 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
73 1 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
75 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

2 CYLINDER, DOZER, (58729B/58730B), INCLUDES:- [1]

81 1 . CYLINDER, DOZER, SEE GROUP 500 [1]
82 2 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
83 1 57976B . MANIFOLD
84 1 1327C018 . O-RING
85 4 2905A250 . BOLT, SOC. HD., 5/16" UNC X 2 1/2" LG., GR.8
86 2 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
87 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
89 1 16391A021 . HOSE

1 ENGINE, (57798B), INCLUDES:- [1]

96 1 AZ038 . O-RING
97 1 2601A003 . FLANGE HALF, 24CD61
98 4 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
100 1 2514A022 . CONNECTOR, 08 ORB(M) - 12 JIC(M)
102 1 2514A007 . CONNECTOR, 12 JIC(M) - 12 ORB(M)
104 1 2734A002 . ELBOW, 90°, M27(M) - 12 JIC(M)
106 2 2521A002 . CONNECTOR, 06 JIC(M) - 06 JIC(M)
107 1 2521A003 . CONNECTOR, 08 JIC(M) - 08 JIC(M)
108 2 2693A010 . CONNECTOR, M27(M) - 12 JIC(M)
109 1 23807A . TUBE

114 1 2897A001 CONNECTOR, 06ORB(M)- 06JIC(M), CONNECTOR, 06 ORB(M) - 06 JIC(M)

115 1 2510A004 TEE, RUN, 06 JIC(M) - 06 JIC(F)
117 2 2501A002 ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
118 1 2512A001 TEE, BRANCH, 06 ORB(M) - 06 JIC(M)
119 3 2503A002 ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
120 4 2501A003 ELBOW, 90°, 08 JIC(F) - 08 JIC(M)
121 1 BRACKET, TRANSMISSION, SEE DRIVELINE, GROUP 400 [1]
122 1 FILTER, CHARGE PRESSURE, SEE GROUP 500 [1]
123 1 AXLE, FRONT, SEE GROUP 400 [1]
124 1 MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE, SEE GROUP 500 [1]
125 1 ACCUMULATOR, SEE HYDRAULIC TANK, GROUP 500 [1]
127 2 2564A001 TEE, RUN, 08 JIC(M) - 08 JIC(M)
128 4 2525A005 CONNECTOR, 08 JIC(F) - 06 JIC(M)
133 1 ACCUMULATOR, SEE CAB HYD., GROUP 500 [1]
134 1 AK158 SWITCH, PRESSURE 200 PSI

201 1 2091A016 HOSE

202 1 2009A051 HOSE
203 1 2055A030 HOSE
204 1 2174A069 HOSE
205 1 2018A040 HOSE

HYDRAULIC INSTALLATION, FRONT CHASSIS

318 N.S.S.: Not serviced separately
N.S.: Not serviced
502.02.902A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

206 2 16564A047 HOSE

207 1 2047A048 HOSE
208 1 2001A024 HOSE
209 1 2016A028 HOSE
210 1 2016A025 HOSE
211 1 2062A032 HOSE
212 1 2091A039 HOSE
213 1 2003A116 HOSE
215 1 2016A057 HOSE
216 1 2001A127 HOSE
219 1 16220A019 HOSE
220 1 2178A018 HOSE
221 1 16221A016 HOSE
222 1 2068A018 HOSE
224 3 2174A031 HOSE
225 1 2019A061 HOSE
226 1 16922A125 HOSE
230 2 16713A094 HOSE
231 2 2001A031 HOSE
232 1 2047A045 HOSE
233 1 16358A031 HOSE
238 1 2018A035 HOSE
239 1 2047A044 HOSE
240 1 2012A030 HOSE
241 1 2001A018 HOSE

501 TO HYDRAULIC TANK, DOUBLE RETURN FILTER [1]

502 TO HYDRAULIC TANK, BOTTOM SUCTION PORT [1]
503 TO DRIVE PUMP AND MOTORS HYD., LH DRIVE MOTOR, PORT 'T1' [1]
504 TO HYDRAULIC TANK, BOTTOM SUCTION PORT [1]
505 TO REAR CHASSIS HYD., DRAIN TEE [1]
507 TO HYD., INST., CAB [1]
509 TO HYDRAULIC TANK, BOTTOM SUCTION PORT [1]
511 TO HYDRAULIC INSTALLATION, REAR CHASSIS, DIFFERENTIAL LOCK [1]
512 TO HYDRAULIC INSTALLATION, WINCH, FREESPOOL VALVE [1]
513 TO PARKING BRAKE, GROUP 400 [1]
514 TO HYDRAULIC TANK, DOUBLE RETURN FILTER [1]
515 TO HYDRAULIC INSTALLATION, WINCH BRAKE OFF, PORT '3' [1]
516 TO HYDRAULIC INSTALLATION, OIL FILL PUMP, INLET PORT [1]
517 TO HYDRAULIC INSTALLATION, WINCH BRAKE OFF, PORT '1' [1]
518 TO REAR CHASSIS HYD., GRAPPLE VALVE, DOZER SECTION, PORT A [1]
519 TO REAR CHASSIS HYD., GRAPPLE VALVE, DOZER SECTION, PORT B [1]

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, FRONT CHASSIS

N.S.S.: Not serviced separately 319
N.S.: Not serviced
A.R.: As required 502.02.902B
 82 89 106 89 82
123
81 107 81
85 513 233 85
106
84 84
224 25
83 202 X 83
X
87 511 87
86 224 X 26 86
220
86 27 86
X
X
231

213 231
28 29
124
517 118 117 119 117

232
LS1

119
C1
P1

B1
T1

239
GD
GA

GE
C2
B2
A

208 225 127 127

119 114
128 128
115 207

230 230

225 121 120 120

512 127 120 127 120
204

238 108 226

X F
122 X 108
T 519
X 201 104
X X 203 518
24
516 23 22 18
X 100 64 61
502 221 21 17
63
P
T
240
212 4 66
LS

209 CF
EF

24 7 6 9 12
514 36 33 62 65
210 46 12
501 32 13
48 5 5
53
34 36 49 15 8 8
4 52 102
211 43
133 7 216 11 10
31 35 50
12 24 14
219 109
16
X X X 50 51 96
97 241
41 509
515 98
55 54 51 47 50 205 503 X

507
222 504 125
505

75 73 215 507 73 75

72 206 206 72

1 3 19 2
71 71

320
HYDRAULIC INSTALLATION ISSUE 1/1214
FRONT CHASSIS
502.02.921
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, FRONT CHASSIS, (58758B), INCLUDES:- [1]

1 1 35607B . TUBE
2 1 21983B . TUBE, SUPPLY
3 1 2521A004 . CONNECTOR, 20 JIC(M) - 20 JIC(M)
4 4 2601A005 . FLANGE HALF, 32CD61
5 4 2601A004 . FLANGE HALF, 16CD61
6 4 2601A003 . FLANGE HALF, 24CD61
7 2 1327C003 . O-RING
8 5 AZ037 . O-RING
9 2 AZ038 . O-RING
10 8 2424A275 . BOLT, HX. HD., 3/8" UNC X 2 3/4" LG., GR.8
11 8 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
12 13 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
13 1 17773A . TUBE, INLET
14 1 36070B . SPACER, WITH CHECK VALVE
15 4 BB050 . CLAMP, T-BOLT
16 1 AS092 . VALVE, CHECK
17 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
18 1 2539A003 . ELBOW, 45°, 06 JIC(F) - 06 JIC(M)
19 1 2507A003 . ELBOW, 90°, 16 ORS(M) - 16 ORS(M)
20 1 2592A009 . ELBOW, 90°, 08 BSPP(M) - 06 JIC(M)
21 1 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
22 1 2510A004 . TEE, RUN, 06 JIC(M) - 06 JIC(F)
23 1 AS091 . VALVE, CHECK 06 ORB(M) - 06 JIC(M)
24 8 BB017 . CLAMP, T-BOLT, 48MM - 51MM

COOLING SYSTEM, (57770B), INCLUDES:- [1]

25 1 23794A . TUBE
26 1 18514B . MANIFOLD, COOLER BYPASS
27 1 AS039 . VALVE, CHECK
28 1 2514A024 . CONNECTOR, 12 ORB(M) - 16 JIC(M)
29 2 2601A004 . FLANGE HALF, 16CD61

1 MANIFOLD, RETURN, (58761B), INCLUDES:- [1]

31 1 21907B . BLOCK, MANIFOLD
32 1 2514A012 . CONNECTOR, 20 ORB(M) - 20 JIC(M)
33 1 2514A004 . CONNECTOR, 16 ORB(M) - 16 JIC(M)
34 1 AS003 . VALVE, CHECK, 12 ORB(M) - 12 JIC(M)
35 1 2503A014 . ELBOW, 90°, 12 JIC(M) - 16 ORB(M)
36 2 2530A005 . PLUG, 12 ORB

1 STRAINER, SUCTION, (47189B), INCLUDES:- [1]

41 1 . STRAINER, SUCTION, SEE GROUP 500 [1]
43 1 25934A . TUBE
46 1 AZ038 . O-RING
47 1 2503A023 . ELBOW, 90°, 16 JIC(M) - 12 ORB(M)
48 2 2601A003 . FLANGE HALF, 24CD61
49 4 2474A035 . BOLT, HX. HD., M12 - 1.75 X 35MM LG., GR.10.9
50 3 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
51 2 2517A004 . CONNECTOR, 12 ORB(M) - 06 ORB(F)
52 1 2517A006 . CONNECTOR, 12 ORB(M) - 08 ORB(F)
53 1 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
54 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)
55 1 2510A004 . TEE, RUN, 06 JIC(M) - 06 JIC(F)

HYDRAULIC INSTALLATION, FRONT CHASSIS

N.S.S.: Not serviced separately 321
N.S.: Not serviced
A.R.: As required 502.02.922
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

VALVE, PRIORITY STEER, (44154B), INCLUDES:- [1]

61 1 . VALVE, PRIORITY, SEE GROUP 500 [1]
62 1 2524A004 . CONNECTOR, 16 ORS(M) - 16 ORB(M)
63 1 2503A016 . ELBOW, 90°, 06 JIC(M) - 04 ORB(M)
64 1 2542A002 . ELBOW, 45°, 16 ORS(M) - 16 ORB(M)
65 1 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
66 1 2514A019 . CONNECTOR, 04 ORB(M) - 06 JIC(M)

2 CYLINDER, STEER, (44139B/44140B), INCLUDES:- [1]

71 1 . CYLINDER, STEER, SEE GROUP 500 [1]
72 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
73 1 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
75 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

2 CYLINDER, DOZER, (58729B/58730B), INCLUDES:- [1]

81 1 . CYLINDER, DOZER, SEE GROUP 500 [1]
82 2 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
83 1 57976B . MANIFOLD
84 1 1327C018 . O-RING
85 4 2905A250 . BOLT, SOC. HD., 5/16" UNC X 2 1/2" LG., GR.8
86 2 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
87 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
89 1 16391A021 . HOSE

1 ENGINE, (61282B), INCLUDES:- [1]

96 1 AZ038 . O-RING
97 1 2601A003 . FLANGE HALF, 24CD61
98 4 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
100 1 2514A022 . CONNECTOR, 08 ORB(M) - 12 JIC(M)
102 1 2514A007 . CONNECTOR, 12 JIC(M) - 12 ORB(M)
104 1 2734A002 . ELBOW, 90°, M27(M) - 12 JIC(M)
106 2 2521A002 . CONNECTOR, 06 JIC(M) - 06 JIC(M)
107 1 2521A003 . CONNECTOR, 08 JIC(M) - 08 JIC(M)
108 2 2693A010 . CONNECTOR, M27(M) - 12 JIC(M)
109 1 23807A . TUBE

114 1 2897A001 CONNECTOR, 06ORB(M)- 06JIC(M), CONNECTOR, 06 ORB(M) - 06 JIC(M)

115 1 2510A004 TEE, RUN, 06 JIC(M) - 06 JIC(F)
117 2 2501A002 ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
118 1 2512A001 TEE, BRANCH, 06 ORB(M) - 06 JIC(M)
119 3 2503A002 ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
120 4 2501A003 ELBOW, 90°, 08 JIC(F) - 08 JIC(M)
121 1 BRACKET, TRANSMISSION, SEE DRIVELINE, GROUP 400 [1]
123 1 AXLE, FRONT, SEE GROUP 400 [1]
124 1 MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE, SEE GROUP 500 [1]
125 1 ACCUMULATOR, SEE HYDRAULIC TANK, GROUP 500 [1]
126 3 2568A004 ELBOW, 90°, 06 JIC(M) - 06 JIC(M)
127 2 2564A001 TEE, RUN, 08 JIC(M) - 08 JIC(M)
128 4 2525A005 CONNECTOR, 08 JIC(F) - 06 JIC(M)
133 1 ACCUMULATOR, SEE CAB HYD., GROUP 500 [1]

HYDRAULIC TANK (58947B) [1]

139 . VALVE, SOLENOID, 3 WAY, SEE GROUP 500 [1]
140 2 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
141 1 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
142 2 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)

HYDRAULIC INSTALLATION, FRONT CHASSIS

322 N.S.S.: Not serviced separately
N.S.: Not serviced
502.02.922A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

144 1 2793A001 . TEE, RUN, 06 ORB(M) - 06 ORB(F)

145 1 2517A014 . CONNECTOR, 06 ORB(M) - 04 ORB(F)
150 1 . FILTER, CHARGE PRESSURE, SEE GROUP 500 [1]
151 2 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
152 1 2503A008 . ELBOW, 90°, 12 ORB(M) - 08 JIC(M)
153 1 2510A003 . TEE, RUN, 12 JIC(F) - 12 JIC(M)
154 1 2525A010 . CONNECTOR, 12 JIC(F) - 06 JIC(M)
155 1 2837A002 . NIPPLE, QUICK CONNECT, 06 JIC(F)

201 1 2091A016 HOSE

202 1 2012A056 HOSE
203 1 2225A033 HOSE
204 1 2174A069 HOSE
205 1 2018A040 HOSE, NOT USED WITH EHS TRANSMISSION
206 2 16564A047 HOSE
207 1 2047A048 HOSE
208 1 2001A024 HOSE
209 1 2016A028 HOSE
210 1 2016A025 HOSE
211 1 2062A032 HOSE
212 1 2091A039 HOSE
213 1 2003A116 HOSE
215 1 2016A057 HOSE
216 1 2001A127 HOSE
219 1 16220A019 HOSE
166220A021 HOSE, USED ON 630E AND 635E
220 1 2178A018 HOSE
221 1 16221A016 HOSE
222 1 2068A018 HOSE
224 3 2174A031 HOSE
225 1 2019A061 HOSE
226 1 16922A125 HOSE
230 2 16713A094 HOSE
231 2 2001A031 HOSE
232 1 2047A045 HOSE
233 1 16358A031 HOSE
238 1 2018A035 HOSE
239 1 2047A044 HOSE
240 1 2012A030 HOSE
241 1 2001A018 HOSE

501 TO HYDRAULIC TANK, DOUBLE RETURN FILTER [1]

502 TO HYDRAULIC TANK, BOTTOM SUCTION PORT [1]
503 TO DRIVE PUMP AND MOTORS HYD., LH DRIVE MOTOR, PORT 'T1' [1]
504 TO HYDRAULIC TANK, BOTTOM SUCTION PORT [1]
505 TO REAR CHASSIS HYD., DRAIN TEE [1]
507 TO HYD., INST., CAB [1]
509 TO HYDRAULIC TANK, BOTTOM SUCTION PORT [1]
511 TO HYDRAULIC INSTALLATION, REAR CHASSIS, DIFFERENTIAL LOCK [1]
512 TO HYDRAULIC INSTALLATION, WINCH, FREESPOOL VALVE [1]
513 TO PARKING BRAKE, GROUP 400 [1]
514 TO HYDRAULIC TANK, DOUBLE RETURN FILTER [1]
515 TO HYDRAULIC INSTALLATION, WINCH BRAKE OFF, PORT '3' [1]
516 TO HYDRAULIC INSTALLATION, OIL FILL PUMP, INLET PORT [1]

HYDRAULIC INSTALLATION, FRONT CHASSIS

N.S.S.: Not serviced separately 323
N.S.: Not serviced
A.R.: As required 502.02.922B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

517 TO HYDRAULIC INSTALLATION, WINCH BRAKE OFF, PORT '1' [1]

518 TO REAR CHASSIS HYD., GRAPPLE VALVE, DOZER SECTION, PORT A [1]
519 TO REAR CHASSIS HYD., GRAPPLE VALVE, DOZER SECTION, PORT B [1]

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, FRONT CHASSIS

324 N.S.S.: Not serviced separately
N.S.: Not serviced
502.02.922C A.R.: As required
 82 89 106 89 82
123
81 107 81
85 513 233 85
106
84 84
224 25
83 202 X 83
X
87 511 87
86 224 X 26 86
220
86 27 86
X
X
231

213 231
28 29
124
517 118 117 119 117

232
LS1

119
C1
P1

B1
T1

239
GD
GA

GE
C2
B2
A

208 225 127 127

119 114
128 128
115 207

230 230

225 121 120 120

512 127 120 127 120
204

238 108 226

X T
122 X 108
F 519
X 201 104
X X 203 518
24
516 18 21
X 100 64 61
502 221 23 17
63
P
T
240
212 4 66
LS

209 CF
EF

24 7 6 9 12
514 36 33 62 65
210 46 12
20
501 32 13
48 5
53
34 36 49 15 8
4 52 102
211 43
133 7 216 5 10
31 35 50
12 24 8 14
219 109
11 16
X X X 50 51 96
97
41 509
515 98
55 54 51 47 50 205 503

507
222 504
505

75 73 215 507 73 75

72 206 206 72

1 3 19 2
71 71

HYDRAULIC INSTALLATION ISSUE 1/1214

325
FRONT CHASSIS
502.02.981
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, FRONT CHASSIS, (69093B), INCLUDES:- [1]

1 1 35607B . TUBE
2 1 21983B . TUBE, SUPPLY
3 1 2521A004 . CONNECTOR, 20 JIC(M) - 20 JIC(M)
4 4 2601A005 . FLANGE HALF, 32CD61
5 4 2601A004 . FLANGE HALF, 16CD61
6 4 2601A003 . FLANGE HALF, 24CD61
7 2 1327C003 . O-RING
8 5 AZ037 . O-RING
9 2 AZ038 . O-RING
10 8 2424A275 . BOLT, HX. HD., 3/8" UNC X 2 3/4" LG., GR.8
11 8 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
12 13 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
13 1 17773A . TUBE, INLET
14 1 36070B . SPACER, WITH CHECK VALVE
15 4 BB050 . CLAMP, T-BOLT
16 1 AS092 . VALVE, CHECK
17 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
18 1 2539A003 . ELBOW, 45°, 06 JIC(F) - 06 JIC(M)
19 1 2507A003 . ELBOW, 90°, 16 ORS(M) - 16 ORS(M)
20 1 2815A001 . STEM, FLANGE, 90°, 16CD61-16JIC(M)
21 1 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
23 1 35190A . CONNECTOR, 06 ORB(M) - 06 JIC(M), 0.06 ORIFICE
24 8 BB017 . CLAMP, T-BOLT, 48MM - 51MM

COOLING SYSTEM, (57770B), INCLUDES:- [1]

25 1 23794A . TUBE
26 1 18514B . MANIFOLD, COOLER BYPASS
27 1 AS039 . VALVE, CHECK
28 1 2514A024 . CONNECTOR, 12 ORB(M) - 16 JIC(M)
29 2 2601A004 . FLANGE HALF, 16CD61

1 MANIFOLD, RETURN, (58761B), INCLUDES:- [1]

31 1 21907B . BLOCK, MANIFOLD
32 1 2514A012 . CONNECTOR, 20 ORB(M) - 20 JIC(M)
33 1 2514A004 . CONNECTOR, 16 ORB(M) - 16 JIC(M)
34 1 AS003 . VALVE, CHECK, 12 ORB(M) - 12 JIC(M)
35 1 2503A014 . ELBOW, 90°, 12 JIC(M) - 16 ORB(M)
36 2 2530A005 . PLUG, 12 ORB

1 STRAINER, SUCTION, (47189B), INCLUDES:- [1]

41 1 . STRAINER, SUCTION, SEE GROUP 500 [1]
43 1 25934A . TUBE
46 1 AZ038 . O-RING
47 1 2503A023 . ELBOW, 90°, 16 JIC(M) - 12 ORB(M)
48 2 2601A003 . FLANGE HALF, 24CD61
49 4 2474A035 . BOLT, HX. HD., M12 - 1.75 X 35MM LG., GR.10.9
50 3 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
51 2 2517A004 . CONNECTOR, 12 ORB(M) - 06 ORB(F)
52 1 2517A006 . CONNECTOR, 12 ORB(M) - 08 ORB(F)
53 1 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
54 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)
55 1 2510A004 . TEE, RUN, 06 JIC(M) - 06 JIC(F)

VALVE, PRIORITY STEER, (44154B), INCLUDES:- [1]

HYDRAULIC INSTALLATION, FRONT CHASSIS

326 N.S.S.: Not serviced separately
N.S.: Not serviced
502.02.982 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

61 1 . VALVE, PRIORITY, SEE GROUP 500 [1]

62 1 2524A004 . CONNECTOR, 16 ORS(M) - 16 ORB(M)
63 1 2503A016 . ELBOW, 90°, 06 JIC(M) - 04 ORB(M)
64 1 2542A002 . ELBOW, 45°, 16 ORS(M) - 16 ORB(M)
65 1 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
66 1 2514A019 . CONNECTOR, 04 ORB(M) - 06 JIC(M)

2 CYLINDER, STEER, (44139B/44140B), INCLUDES:- [1]

71 1 . CYLINDER, STEER, SEE GROUP 500 [1]
72 1 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
73 1 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
75 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

2 CYLINDER, DOZER, (58729B/58730B), INCLUDES:- [1]

81 1 . CYLINDER, DOZER, SEE GROUP 500 [1]
82 2 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
83 1 57976B . MANIFOLD
84 1 1327C018 . O-RING
85 4 2905A250 . BOLT, SOC. HD., 5/16" UNC X 2 1/2" LG., GR.8
86 2 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
87 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
89 1 16391A021 . HOSE

1 ENGINE, (61282B), INCLUDES:- [1]

96 1 AZ038 . O-RING
97 1 2601A003 . FLANGE HALF, 24CD61
98 4 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
100 1 2514A022 . CONNECTOR, 08 ORB(M) - 12 JIC(M)
102 1 2514A017 . CONNECTOR, 16 ORB(M) - 12 JIC(M)
104 1 2734A002 . ELBOW, 90°, M27(M) - 12 JIC(M)
106 2 2521A002 . CONNECTOR, 06 JIC(M) - 06 JIC(M)
107 1 2521A003 . CONNECTOR, 08 JIC(M) - 08 JIC(M)
108 2 2693A010 . CONNECTOR, M27(M) - 12 JIC(M)
109 1 23807A . TUBE

114 1 2897A001 CONNECTOR, 06ORB(M)- 06JIC(M), CONNECTOR, 06 ORB(M) - 06 JIC(M)

115 1 2510A004 TEE, RUN, 06 JIC(M) - 06 JIC(F)
117 2 2501A002 ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
118 1 2512A001 TEE, BRANCH, 06 ORB(M) - 06 JIC(M)
119 3 2503A002 ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
120 4 2501A003 ELBOW, 90°, 08 JIC(F) - 08 JIC(M)
121 1 BRACKET, TRANSMISSION, SEE DRIVELINE, GROUP 400 [1]
122 1 FILTER, CHARGE PRESSURE, SEE GROUP 500 [1]
123 1 AXLE, FRONT, SEE GROUP 400 [1]
124 1 MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE, SEE GROUP 500 [1]
127 2 2564A001 TEE, RUN, 08 JIC(M) - 08 JIC(M)
128 4 2525A005 CONNECTOR, 08 JIC(F) - 06 JIC(M)
133 1 ACCUMULATOR, SEE CAB HYD., GROUP 500 [1]

201 1 2091A016 HOSE

202 1 2012A056 HOSE
203 1 2225A033 HOSE
204 1 2174A069 HOSE
205 1 2018A040 HOSE
206 2 16564A047 HOSE
207 1 2047A048 HOSE

HYDRAULIC INSTALLATION, FRONT CHASSIS

N.S.S.: Not serviced separately 327
N.S.: Not serviced
A.R.: As required 502.02.982A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

208 1 2001A024 HOSE

209 1 2016A028 HOSE
210 1 2016A025 HOSE
211 1 2062A032 HOSE
212 1 2091A039 HOSE
213 1 2175A022 HOSE
215 1 2016A057 HOSE
216 1 2001A067 HOSE
219 1 2175A018 HOSE
220 1 2175A024 HOSE
221 1 16221A016 HOSE
222 1 2068A018 HOSE
224 3 2174A025 HOSE
225 1 2019A061 HOSE
226 1 16922A125 HOSE
230 2 16713A094 HOSE
231 2 2001A031 HOSE
232 1 2047A045 HOSE
233 1 16358A025 HOSE
238 1 2018A035 HOSE
239 1 2047A044 HOSE
240 1 2012A030 HOSE

501 TO HYDRAULIC TANK, DOUBLE RETURN FILTER [1]

502 TO HYDRAULIC TANK, BOTTOM SUCTION PORT [1]
503 TO DRIVE PUMP AND MOTORS HYD., LH DRIVE MOTOR, PORT 'T1' [1]
504 TO HYDRAULIC TANK, BOTTOM SUCTION PORT [1]
505 TO REAR CHASSIS HYD., DRAIN TEE [1]
507 TO HYD., INST., CAB [1]
509 TO HYDRAULIC TANK, BOTTOM SUCTION PORT [1]
511 TO HYDRAULIC INSTALLATION, REAR CHASSIS, DIFFERENTIAL LOCK [1]
512 TO HYDRAULIC INSTALLATION, WINCH, FREESPOOL VALVE [1]
513 TO PARKING BRAKE, GROUP 400 [1]
514 TO HYDRAULIC TANK, DOUBLE RETURN FILTER [1]
515 TO HYDRAULIC INSTALLATION, WINCH BRAKE OFF, PORT '3' [1]
516 TO HYDRAULIC INSTALLATION, OIL FILL PUMP, INLET PORT [1]
517 TO HYDRAULIC INSTALLATION, WINCH BRAKE OFF, PORT '1' [1]
518 TO REAR CHASSIS HYD., GRAPPLE VALVE, DOZER SECTION, PORT A [1]
519 TO REAR CHASSIS HYD., GRAPPLE VALVE, DOZER SECTION, PORT B [1]

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, FRONT CHASSIS

328 N.S.S.: Not serviced separately
N.S.: Not serviced
502.02.982B A.R.: As required
 20

A B

212

2
213
13

11
4A
2A
12 3B 3A
5B 5A
11
1

201

202

211

2
3

3 21 3 4

HYDRAULIC INSTALLATION ISSUE 1/1113

329
Tigercat SBG7203 GRAPPLE
502.45.491
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, (43778B/ 48242B/ 55425B), INCLUDES:- [1]

1 2 2544A004 . ELBOW, 45°, 08 JIC(M) - 08 ORB(M)
2 2 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
3 3 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
4 1 2514A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
7 1 2501A004 . ELBOW, 90°, 12 JIC(F) - 12 JIC(M)
1 AV005 . VALVE, FLOW DIVIDER, INCLUDES:-
11 2 94029 . . VALVE, RELIEF
12 1 94028 . . DIVIDER, FLOW
13 1 . . HOUSING [2]

20 1 MANIFOLD, ROTARY, GRAPPLE, SEE GROUP 500 [1]

21 2 CYLINDER, GRAPPLE, SEE GROUP 500 [1]

201 2 16564A038 HOSE

202 1 16293A050 HOSE
211 1 16564A042 HOSE
212 1 16578A046 HOSE
213 1 16578A056 HOSE

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

HYDRAULIC INSTALLATION
330 N.S.S.: Not serviced separately
N.S.: Not serviced
502.45.492 A.R.: As required
 20

212

2
213
13

11

12

11
1

201 3
202

203

4 2

3 21 3

HYDRAULIC INSTALLATION ISSUE 2/0416

331
Tigercat GRAPPLE
502.45.521
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, (70181B), INCLUDES:- [1]

1 2 2544A004 . ELBOW, 45°, 08 JIC(M) - 08 ORB(M)
2 2 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)
3 5 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
4 1 2657A004 . PLUG, 12 ORB
1 AV005 . VALVE, FLOW DIVIDER, INCLUDES:-
11 2 94029 . . VALVE, RELIEF
12 1 94028 . . DIVIDER, FLOW
13 1 . . HOUSING [2]

20 1 MANIFOLD, ROTARY, GRAPPLE, SEE GROUP 500 [1]

21 2 CYLINDER, GRAPPLE, SEE GROUP 500 [1]

201 1 16042A055 HOSE

202 1 16740A050 HOSE
203 1 16226A048 HOSE
212 1 16578A056 HOSE
213 1 16578A047 HOSE, HOSE

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

HYDRAULIC INSTALLATION
332 N.S.S.: Not serviced separately
N.S.: Not serviced
502.45.522 A.R.: As required
 500

X
11 10

17
203
9 20

12
7

202
18 21 22 4 5 201

1 2 3

HYDRAULIC INSTALLATION ISSUE 2/0214

333
OIL FILL PUMP
502.36.341
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, OIL FILL PUMP, (58758B), INCLUDES:- [1]

1 1 . PUMP/MOTOR, HYDRAULIC OIL FILL, SEE GROUP 500 [1]
2 2 2450A038 . WASHER, 3/8", GR.9
3 2 2440A038 . LOCKNUT, 3/8" UNC, GR.C
4 1 2500A011 . ELBOW, 90°, 06 NPT(M) - 08 JIC(M)
5 1 2743A007 . CONNECTOR, STR., 08 JIC(M) - 12 JIC(M), CONNECTOR, STR., 08 JIC(M) - 12 JIC(M)
6 1 2500A012 . ELBOW, 90°, 08 NPT(M) - 12 JIC(M)
7 1 2704A001 . COUPLING, 12 NPT(M)
8 1 2545A001 . ELBOW, 45°, 12 NPT(F) - 12 NPT(M)
9 1 2663A001 . NIPPLE, 12 NPT(M) - 12 NPT(M)
10 1 2664A001 . CAP, 12 NPT
11 1 2665A001 . COUPLING, 16 NPT(F) - 12 NPT(F)
12 1 2688A002 . COUPLER, QUICK CONNECT, 3/4" NPT(F)

17 1 BLOCK, MANIFOLD, SEE HYDRAULIC INSTALLATION, FRONT CHASSIS, GROUP 500 [1]
18 1 60200B BRACKET, BRACKET
20 1 AS003 VALVE, CHECK, 12 ORB(M) - 12 JIC(M)
21 2 2440A038 LOCKNUT, 3/8" UNC, GR.C
22 2 2450A038 WASHER, 3/8", GR.9

201 1 2091A039 HOSE

202 1 16715A028 HOSE
203 1 16231A075 HOSE

500 TO DOUBLE RETURN FILTER, HYDRAULIC TANK [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
'X' indicates items shown on other Hydraulic Installations.

HYDRAULIC INSTALLATION, OIL FILL PUMP

334 N.S.S.: Not serviced separately
N.S.: Not serviced
502.36.342 A.R.: As required
 31 89 89 31

40
33 32 500 501 502 32 33 40

39 39

41

204 203
42 41

37 42
38 32 32 38
18 3
206 1 205 37
83 201
202 2

503 49 46 504
45

207 207
57 47 48 57

60 58 47 48 58 60

59 59
505
53 56 55 54 54 55 56 53

24 23
208 23 24 26 25 25 26

225 227
224
226

88 221
19 87
16
221
17 222
222

9
506 209 85
9 86 11
10 12
232 210
11 13
216
12 14
5 6 6 78 70
13 15
CCW CW 6 5
14
68 69
15
65
75 231 216

76 215

215 66 67
8 77
D2
2
79 79
1

217

507 508

HYDRAULIC INSTALLATION ISSUE 2/0214

335
REAR CHASSIS, DUAL ARCH
502.03.1151
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, (59662B), INCLUDES:- [1]

1 1 21973A . TUBE, CONTROL VALVE PRESSURE, 1" OD
2 1 21974A . TUBE, CONTROL VALVE RETURN, 1 1/4" OD
3 1 AZ036 . O-RING
5 2 2562A006 . CONNECTOR, 12 JIC(M) - 12 JIC(M)
6 3 2562A004 . CONNECTOR, 06 JIC(M) - 06 JIC(M)
8 6 ft AB001 . WRAP, SPIRAL, 1 1/4" ID, STATE LENGTH
9 ft AB002 . WRAP, SPIRAL, 1/2" ID, STATE LENGTH
10 ft AB004 . WRAP, SPIRAL, 3/4" ID, STATE LENGTH
9 2 AX063 . CLAMP, 1 3/16"
10 1 AX277 . CLAMP, 1/2"
11 2 AX057 . COVER
12 2 AX058 . BLOCK, CLAMP
13 3 AX060 . PLATE, SAFETY
14 6 AX061 . BOLT, STACKING
15 4 2424A225 . BOLT, HX. HD., 3/8" UNC X 2 1/4" LG., GR.8
16 1 2521A003 . CONNECTOR, 08 JIC(M) - 08 JIC(M)
17 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
18 1 2510A005 . TEE, RUN, 20 JIC(F) - 20 JIC(M)
19 1 2525A005 . CONNECTOR, 08 JIC(F) - 06 JIC(M)

HYDRAULIC INSTALLATION, DUAL ARCH, (44555B), INCLUDES:- [1]

23 2 AX270 . CLAMP, TUBE
24 2 2422A175 . BOLT, HX. HD., 5/16" UNC X 3/4" LG., GR.8
25 2 2517A016 . REDUCER, 12 ORB(M) - 08 ORB(F)
26 2 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)

CYLINDER, ARCH, (46829B/46830B), INCLUDES:- [1]

31 2 . CYLINDER, ARCH, SEE GROUP 500 [1]
32 4 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
33 4 2657A005 . PLUG, 08 ORB

CYLINDER, BOOM, (46805B/46806B), INCLUDES:- [1]

37 2 . CYLINDER, BOOM, SEE GROUP 500 [1]
38 2 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
39 2 2503A022 . ELBOW, 90°, 10 JIC(M) - 8 ORB(M)
40 4 2657A005 . PLUG, 08 ORB
41 2 35022A . CLAMP, HOSE
42 2 43890B . TUBE

VALVE, GRAPPLE, (57176B), INCLUDES:- [1]

45 1 . VALVE, GRAPPLE, SEE GROUP 500 [1]
46 1 2504A009 . ELBOW, 90°, 16 ORS(M) - 12 ORB(M)
47 2 2517A006 . CONNECTOR, 12 ORB(M) - 08 ORB(F)
48 2 2517A016 . REDUCER, 12 ORB(M) - 08 ORB(F)
49 1 2503A012 . ELBOW, 90°, 20 JIC(M) - 16 ORB(M)
53 2 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
54 2 2514A016 . CONNECTOR, 08 JIC(M) - 12 ORB(M)
55 2 2637A001 . CONNECTOR, 06 ORB(M) - 08 JIC(F)
56 2 AS053 . VALVE, CHECK
57 2 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
58 2 2674A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
59 2 2674A001 . CONNECTOR, 12 ORB(M) - 12 JIC(M)
60 2 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

BOOM, (47511B), INCLUDES:- [1]

HYDRAULIC INSTALLATION, REAR CHASSIS, DUAL ARCH

336 N.S.S.: Not serviced separately
N.S.: Not serviced
502.03.1152 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

65 1 2592A001 . ELBOW, 90°, 04 BSPP(M) - 04 JIC(M)

66 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)
67 1 2539A003 . ELBOW, 45°, 06 JIC(F) - 06 JIC(M)
68 1 2503A001 . ELBOW, 90°, 04 JIC(M) - 04 ORB(M)
69 1 2533A001 . CAP, 04 JIC
70 1 2544A011 . ELBOW, 45°, 06 JIC(M) - 08 ORB(M)
75 1 . MOTOR, GRAPPLE ROTATE, SEE GROUP 500 [1]
76 1 . MANIFOLD, ROTARY, GRAPPLE, SEE GROUP 500 [1]
77 24 in AB002 . WRAP, SPIRAL, 1/2" ID
78 1 2514A002 . CONNECTOR, 08 ORB(M) - 06 JIC(M)
79 2 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)

83 1 2533A006 CAP, 16 JIC

85 1 2734A003 ELBOW, 90°, M14(M) - 6 JIC(M)
86 1 2734A005 ELBOW, 90°, M16(M) - 8 JIC(M)
87 1 AXLE, REAR, SEE GROUP 400 [1]
88 1 CHASSIS, REAR, SEE GROUP 100 [1]
89 2 CLAMPS, SEE ARCH, DUAL FUNCTION, GROUP 200 [1]
201 1 2087A125 HOSE
202 1 2087A090 HOSE
203 1 2054A074 HOSE
204 1 2062A071 HOSE
205 1 16415A122 HOSE
206 1 16415A093 HOSE
207 2 16415A106 HOSE
208 1 2087A145 HOSE
209 1 2178A184 HOSE
210 1 2009A016 HOSE
215 2 16568A096 HOSE
216 2 2047A084 HOSE
217 1 2174A088 HOSE
221 2 16568A106 HOSE
222 2 2129A104 HOSE
223 1 16516A104 HOSE
224 1 2087A091 HOSE
225 1 16415A070 HOSE
226 1 2087A076 HOSE
227 1 16415A057 HOSE
231 1 2228A022 HOSE
232 1 16516A58 HOSE

500 TO FRONT CHASSIS HYD., CENTER JOINT BULKHEAD, LEFT SIDE [1]
501 TO WINCH HYD. [1]
502 TO FRONT CHASSIS HYD., CENTER JOINT BULKHEAD, RIGHT SIDE [1]
503 TO FRONT CHASSIS HYD., DOZER BULKHEAD, LEFT [1]
504 TO FRONT CHASSIS HYD., DOZER BULKHEAD, RIGHT [1]
505 TO FRONT CHASSIS HYD., SUCTION STRAINER [1]
506 TO FRONT CHASSIS HYD., MANIFOLD, PORT 'B1' [1]
507 TO GRAPPLE HYD., FLOW DIVIDER VALVE [1]
508 TO GRAPPLE HYD., CYLINDER, BASE [1]

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, REAR CHASSIS, DUAL ARCH

N.S.S.: Not serviced separately 337
N.S.: Not serviced
A.R.: As required 502.03.1152A
 31 89 89 31

40
33 32 500 502 32 33 40

39 39

41

204 203
42 41

37 42
38 32 32 38
3
206 1 205 37
201
202 2

503 49 46 504
45

207 207
57 47 48 57

60 58 47 48 58 60

59 59
505
53 56 55 54 54 55 56 53

26 25 25 26
24 23
208 23 24

225 227
224
226

88 221
19 87
16
221
17 222
222

9
506 209 85
9 86 11
10 12
232 210
11 13
216
12 14
5 6 6 78 70
13 15
CCW CW 6 5
14
68 69
15
65
75 231 216

76 215

215 66 67
8 77
D2
2
79 79
1

217

507 508

338
HYDRAULIC INSTALLATION ISSUE 1/0417
REAR CHASSIS, DUAL ARCH
502.03.1391
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, (66893B), INCLUDES:- [1]

1 1 21973A . TUBE, CONTROL VALVE PRESSURE, 1" OD
2 1 21974A . TUBE, CONTROL VALVE RETURN, 1 1/4" OD
3 1 AZ036 . O-RING
5 2 2562A006 . CONNECTOR, 12 JIC(M) - 12 JIC(M)
6 3 2562A004 . CONNECTOR, 06 JIC(M) - 06 JIC(M)
8 6 ft AB001 . WRAP, SPIRAL, 1 1/4" ID, STATE LENGTH
9 ft AB002 . WRAP, SPIRAL, 1/2" ID, STATE LENGTH
10 ft AB004 . WRAP, SPIRAL, 3/4" ID, STATE LENGTH
9 2 AX063 . CLAMP, 1 3/16"
10 1 AX277 . CLAMP, 1/2"
11 2 AX057 . COVER
12 2 AX058 . BLOCK, CLAMP
13 3 AX060 . PLATE, SAFETY
14 6 AX061 . BOLT, STACKING
15 4 2424A225 . BOLT, HX. HD., 3/8" UNC X 2 1/4" LG., GR.8
16 1 2521A003 . CONNECTOR, 08 JIC(M) - 08 JIC(M)
17 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
18 1 2510A005 . TEE, RUN, 20 JIC(F) - 20 JIC(M)
19 1 2525A005 . CONNECTOR, 08 JIC(F) - 06 JIC(M)

HYDRAULIC INSTALLATION, DUAL ARCH, (44555B), INCLUDES:- [1]

23 2 AX270 . CLAMP, TUBE
24 2 2422A175 . BOLT, HX. HD., 5/16" UNC X 3/4" LG., GR.8
25 2 2517A016 . REDUCER, 12 ORB(M) - 08 ORB(F)
26 2 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)

CYLINDER, ARCH, (46829B/46830B), INCLUDES:- [1]

31 2 . CYLINDER, ARCH, SEE GROUP 500 [1]
32 4 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
33 4 2657A005 . PLUG, 08 ORB

CYLINDER, BOOM, (46805B/46806B), INCLUDES:- [1]

37 2 . CYLINDER, BOOM, SEE GROUP 500 [1]
38 2 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
39 2 2503A022 . ELBOW, 90°, 10 JIC(M) - 8 ORB(M)
40 4 2657A005 . PLUG, 08 ORB
41 2 35022A . CLAMP, HOSE
42 2 43890B . TUBE

VALVE, GRAPPLE, (64135B01), INCLUDES:- [1]

45 1 . VALVE, GRAPPLE, SEE GROUP 500 [1]
46 1 2504A009 . ELBOW, 90°, 16 ORS(M) - 12 ORB(M)
47 2 2517A006 . CONNECTOR, 12 ORB(M) - 08 ORB(F)
48 2 2517A016 . REDUCER, 12 ORB(M) - 08 ORB(F)
49 1 2503A012 . ELBOW, 90°, 20 JIC(M) - 16 ORB(M)
53 2 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
54 2 2514A016 . CONNECTOR, 08 JIC(M) - 12 ORB(M)
55 2 2637A001 . CONNECTOR, 06 ORB(M) - 08 JIC(F)
56 2 AS053 . VALVE, CHECK
57 2 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
58 2 2674A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
59 2 2674A001 . CONNECTOR, 12 ORB(M) - 12 JIC(M)
60 2 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

BOOM, (47511B), INCLUDES:- [1]

HYDRAULIC INSTALLATION, REAR CHASSIS, DUAL ARCH

N.S.S.: Not serviced separately 339
N.S.: Not serviced
A.R.: As required 502.03.1392
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

65 1 2592A001 . ELBOW, 90°, 04 BSPP(M) - 04 JIC(M)

66 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)
67 1 2539A003 . ELBOW, 45°, 06 JIC(F) - 06 JIC(M)
68 1 2503A001 . ELBOW, 90°, 04 JIC(M) - 04 ORB(M)
69 1 2533A001 . CAP, 04 JIC
70 1 2544A011 . ELBOW, 45°, 06 JIC(M) - 08 ORB(M)
75 1 . MOTOR, GRAPPLE ROTATE, SEE GROUP 500 [1]
76 1 . MANIFOLD, ROTARY, GRAPPLE, SEE GROUP 500 [1]
77 24 in AB002 . WRAP, SPIRAL, 1/2" ID
78 1 2514A002 . CONNECTOR, 08 ORB(M) - 06 JIC(M)
79 2 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)

85 1 2734A003 ELBOW, 90°, M14(M) - 6 JIC(M)

86 1 2734A005 ELBOW, 90°, M16(M) - 8 JIC(M)
87 1 AXLE, REAR, SEE GROUP 400 [1]
88 1 CHASSIS, REAR, SEE GROUP 100 [1]
89 2 CLAMPS, SEE ARCH, DUAL FUNCTION, GROUP 200 [1]
201 1 2087A125 HOSE
202 1 16415A090 HOSE
203 1 2054A074 HOSE
204 1 2062A075 HOSE
205 1 16415A122 HOSE
206 1 16415A093 HOSE
207 2 16415A106 HOSE
208 1 2087A145 HOSE
209 1 2178A184 HOSE
210 1 2009A016 HOSE
215 2 16568A096 HOSE
216 2 2047A084 HOSE
217 1 2174A088 HOSE
221 2 16568A106 HOSE
222 2 2129A104 HOSE
223 1 16516A104 HOSE
224 1 2087A091 HOSE
225 1 16415A070 HOSE
226 1 2087A076 HOSE
227 1 16415A057 HOSE
231 1 2228A022 HOSE
232 1 16516A104 HOSE

500 TO FRONT CHASSIS HYD., CENTER JOINT BULKHEAD, LEFT SIDE [1]
502 TO FRONT CHASSIS HYD., CENTER JOINT BULKHEAD, RIGHT SIDE [1]
503 TO FRONT CHASSIS HYD., DOZER BULKHEAD, LEFT [1]
504 TO FRONT CHASSIS HYD., DOZER BULKHEAD, RIGHT [1]
505 TO FRONT CHASSIS HYD., SUCTION STRAINER [1]
506 TO FRONT CHASSIS HYD., MANIFOLD, PORT 'B1' [1]
507 TO GRAPPLE HYD., FLOW DIVIDER VALVE [1]
508 TO GRAPPLE HYD., CYLINDER, BASE [1]

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, REAR CHASSIS, DUAL ARCH

340 N.S.S.: Not serviced separately
N.S.: Not serviced
502.03.1392A A.R.: As required
8 72
35 35
35 35 86 500 501 502

34 34
204 86 33
33
203

34 34
206 205
202 18 3 201
2
83 1

504 505
45 42
503

207 44 53 207
53 43
208
56 54 43 44 54 56
85
19 55 55

16 49 52 51 50 50 51 52 49
17
27 27
218
220 9
84 41
9 11
10 12
11 219 13
506 219
12 14
218
13 15
209 81
14 82
5 6 6 6 5
15
210
216

73 69 216
CCW CW
65 64

61
70 221

71 215
62 63
215
D2
2
74 217
74
1

507 508

HYDRAULIC INSTALLATION ISSUE 1/0314

341
REAR CHASSIS, SINGLE ARCH
502.03.1141
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, (59662B), INCLUDES:- [1]

1 1 21973A . TUBE, CONTROL VALVE PRESSURE, 1" OD
2 1 21974A . TUBE, CONTROL VALVE RETURN, 1 1/4" OD
3 1 AZ036 . O-RING
5 2 2562A006 . CONNECTOR, 12 JIC(M) - 12 JIC(M)
6 3 2562A004 . CONNECTOR, 06 JIC(M) - 06 JIC(M)
8 6 ft AB001 . WRAP, SPIRAL, 1 1/4" ID, STATE LENGTH
9 ft AB002 . WRAP, SPIRAL, 1/2" ID, STATE LENGTH
10 ft AB004 . WRAP, SPIRAL, 3/4" ID, STATRE LENGTH
9 2 AX063 . CLAMP, 1 3/16"
10 1 AX277 . CLAMP, 1/2"
11 2 AX057 . COVER
12 2 AX058 . BLOCK, CLAMP
13 3 AX060 . PLATE, SAFETY
14 6 AX061 . BOLT, STACKING
15 4 2424A225 . BOLT, HX. HD., 3/8" UNC X 2 1/4" LG., GR.8
16 1 2521A003 . CONNECTOR, 08 JIC(M) - 08 JIC(M)
17 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
18 1 2510A005 . TEE, RUN, 20 JIC(F) - 20 JIC(M)
19 1 2525A005 . CONNECTOR, 08 JIC(F) - 06 JIC(M)

HYDRAULIC INSTALLATION, SINGLE ARCH, (45368B), INCLUDES:- [1]

27 2 2530A005 . PLUG, 12 ORB

CYLINDER, ARCH, (46829B/46830B), INCLUDES:- [1]

33 1 . CYLINDER, ARCH, SEE GROUP 500 [1]
34 4 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
35 4 2657A005 . PLUG, 08 ORB

VALVE, GRAPPLE, (57176B), INCLUDES:- [1]

41 1 . VALVE, GRAPPLE, SEE GROUP 500 [1]
42 1 2504A009 . ELBOW, 90°, 16 ORS(M) - 12 ORB(M)
43 2 2517A006 . CONNECTOR, 12 ORB(M) - 08 ORB(F)
44 2 2517A016 . REDUCER, 12 ORB(M) - 08 ORB(F)
45 1 2503A012 . ELBOW, 90°, 20 JIC(M) - 16 ORB(M)
49 2 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
50 2 2514A016 . CONNECTOR, 08 JIC(M) - 12 ORB(M)
51 2 2637A001 . CONNECTOR, 06 ORB(M) - 08 JIC(F)
52 2 AS053 . VALVE, CHECK
53 2 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
54 2 2674A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
55 2 2674A001 . CONNECTOR, 12 ORB(M) - 12 JIC(M)
56 2 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

BOOM, (46160B), INCLUDES:- [1]

61 1 2592A001 . ELBOW, 90°, 04 BSPP(M) - 04 JIC(M)
62 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)
63 1 2539A003 . ELBOW, 45°, 06 JIC(F) - 06 JIC(M)
64 1 2503A001 . ELBOW, 90°, 04 JIC(M) - 04 ORB(M)
65 1 2533A001 . CAP, 04 JIC
69 1 2544A011 . ELBOW, 45°, 06 JIC(M) - 08 ORB(M)
70 1 . MOTOR, GRAPPLE ROTATE, SEE GROUP 500 [1]
71 1 . MANIFOLD, ROTARY, GRAPPLE, SEE GROUP 500 [1]
72 12 ft AB002 . WRAP, SPIRAL, 1/2" ID, STATE LENGTH
73 1 2514A002 . CONNECTOR, 08 ORB(M) - 06 JIC(M)

HYDRAULIC INSTALLATION, REAR CHASSIS, SINGLE ARCH

342 N.S.S.: Not serviced separately
N.S.: Not serviced
502.03.1142 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

74 2 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)

81 1 2734A003 ELBOW, 90°, M14(M) - 6 JIC(M)

82 1 2734A005 ELBOW, 90°, M16(M) - 8 JIC(M)
83 1 2533A006 CAP, 16 JIC
84 1 AXLE, REAR, SEE GROUP 400 [1]
85 1 CHASSIS, REAR, SEE GROUP 100 [1]
86 2 CLAMPS, SEE ARCH, SINGLE FUNCTION, SEE GROUP 200 [1]

201 1 2087A125 HOSE

202 1 2087A090 HOSE
203 1 2054A074 HOSE
204 1 2062A071 HOSE
205 1 16415A122 HOSE
206 1 16415A093 HOSE
207 2 16415A106 HOSE
208 1 2087A145 HOSE
209 1 2178A184 HOSE
210 1 2009A016 HOSE
215 2 2171A092 HOSE
216 2 2001A092 HOSE
217 1 2178A096 HOSE
218 2 16568A074 HOSE
219 2 2129A062 HOSE
220 1 16516A058 HOSE
221 1 2228A022 HOSE

500 TO FRONT CHASSIS HYD., CENTER JOINT BULKHEAD, LEFT SIDE [1]
501 TO WINCH HYD. [1]
502 TO FRONT CHASSIS HYD., CENTER JOINT BULKHEAD, RIGHT SIDE [1]
503 TO FRONT CHASSIS HYD., SUCTION STRAINER [1]
504 TO FRONT CHASSIS HYD., DOZER BULKHEAD, LEFT [1]
505 TO FRONT CHASSIS HYD., DOZER BULKHEAD, RIGHT [1]
506 TO FRONT CHASSIS HYD., PILOT MANIFOLD, PORT B1 [1]
507 TO GRAPPLE HYD., FLOW DIVIDER VALVE [1]
508 TO GRAPPLE HYD., CYLINDER, BASE END [1]

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, REAR CHASSIS, SINGLE ARCH

N.S.S.: Not serviced separately 343
N.S.: Not serviced
A.R.: As required 502.03.1142A
 8 72
35 35
35 35 86 500 502

34 34
204 86 33
33
203

34 34
206 205
202 3 201
2
1

504 505
45 42
503

207 44 53 207
53 43
208
56 54 43 44 54 56
85
19 55 55

16 49 52 51 50 50 51 52 49
17
27 27
218
220 9
84 41
9 11
10 12
11 219 13
506 219
12 14
218
13 15
209 81
14 82
5 6 6 6 5
15
210
216

73 69 216
CCW CW
65 64

61
70 221

71 215
62 63
215
D2
2
74 217
74
1

507 508

344
HYDRAULIC INSTALLATION ISSUE 1/0417
REAR CHASSIS, SINGLE ARCH
502.03.1401
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, (66893B), INCLUDES:- [1]

1 1 21973A . TUBE, CONTROL VALVE PRESSURE, 1" OD
2 1 21974A . TUBE, CONTROL VALVE RETURN, 1 1/4" OD
3 1 AZ036 . O-RING
5 2 2562A006 . CONNECTOR, 12 JIC(M) - 12 JIC(M)
6 3 2562A004 . CONNECTOR, 06 JIC(M) - 06 JIC(M)
8 6 ft AB001 . WRAP, SPIRAL, 1 1/4" ID, STATE LENGTH
9 ft AB002 . WRAP, SPIRAL, 1/2" ID, STATE LENGTH
10 ft AB004 . WRAP, SPIRAL, 3/4" ID, STATRE LENGTH
9 2 AX063 . CLAMP, 1 3/16"
10 1 AX277 . CLAMP, 1/2"
11 2 AX057 . COVER
12 2 AX058 . BLOCK, CLAMP
13 3 AX060 . PLATE, SAFETY
14 6 AX061 . BOLT, STACKING
15 4 2424A225 . BOLT, HX. HD., 3/8" UNC X 2 1/4" LG., GR.8
16 1 2521A003 . CONNECTOR, 08 JIC(M) - 08 JIC(M)
17 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
18 1 2510A005 . TEE, RUN, 20 JIC(F) - 20 JIC(M)
19 1 2525A005 . CONNECTOR, 08 JIC(F) - 06 JIC(M)

HYDRAULIC INSTALLATION, SINGLE ARCH, (45368B), INCLUDES:- [1]

27 2 2530A005 . PLUG, 12 ORB

CYLINDER, ARCH, (46829B/46830B), INCLUDES:- [1]

33 1 . CYLINDER, ARCH, SEE GROUP 500 [1]
34 4 2503A003 . ELBOW, 90°, 08 JIC(M) - 08 ORB(M)
35 4 2657A005 . PLUG, 08 ORB

VALVE, GRAPPLE, (64135B01), INCLUDES:- [1]

41 1 . VALVE, GRAPPLE, SEE GROUP 500 [1]
42 1 2504A009 . ELBOW, 90°, 16 ORS(M) - 12 ORB(M)
43 2 2517A006 . CONNECTOR, 12 ORB(M) - 08 ORB(F)
44 2 2517A016 . REDUCER, 12 ORB(M) - 08 ORB(F)
45 1 2503A012 . ELBOW, 90°, 20 JIC(M) - 16 ORB(M)
49 2 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
50 2 2514A016 . CONNECTOR, 08 JIC(M) - 12 ORB(M)
51 2 2637A001 . CONNECTOR, 06 ORB(M) - 08 JIC(F)
52 2 AS053 . VALVE, CHECK
53 2 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)
54 2 2674A006 . CONNECTOR, 08 ORB(M) - 08 JIC(M)
55 2 2674A001 . CONNECTOR, 12 ORB(M) - 12 JIC(M)
56 2 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

BOOM, (46160B), INCLUDES:- [1]

61 1 2592A001 . ELBOW, 90°, 04 BSPP(M) - 04 JIC(M)
62 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)
63 1 2539A003 . ELBOW, 45°, 06 JIC(F) - 06 JIC(M)
64 1 2503A001 . ELBOW, 90°, 04 JIC(M) - 04 ORB(M)
65 1 2533A001 . CAP, 04 JIC
69 1 2544A011 . ELBOW, 45°, 06 JIC(M) - 08 ORB(M)
70 1 . MOTOR, GRAPPLE ROTATE, SEE GROUP 500 [1]
71 1 . MANIFOLD, ROTARY, GRAPPLE, SEE GROUP 500 [1]
72 12 ft AB002 . WRAP, SPIRAL, 1/2" ID, STATE LENGTH
73 1 2514A002 . CONNECTOR, 08 ORB(M) - 06 JIC(M)

HYDRAULIC INSTALLATION, REAR CHASSIS, SINGLE ARCH

N.S.S.: Not serviced separately 345
N.S.: Not serviced
A.R.: As required 502.03.1402
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

74 2 2503A004 . ELBOW, 90°, 12 JIC(M) - 12 ORB(M)

81 1 2734A003 ELBOW, 90°, M14(M) - 6 JIC(M)

82 1 2734A005 ELBOW, 90°, M16(M) - 8 JIC(M)
83 1 2533A006 CAP, 16 JIC
84 1 AXLE, REAR, SEE GROUP 400 [1]
85 1 CHASSIS, REAR, SEE GROUP 100 [1]
86 2 CLAMPS, SEE ARCH, SINGLE FUNCTION, SEE GROUP 200 [1]

201 1 2087A125 HOSE

202 1 16415A090 HOSE
203 1 2054A074 HOSE
204 1 2062A075 HOSE
205 1 16415A122 HOSE
206 1 16415A093 HOSE
207 2 16415A106 HOSE
208 1 2087A145 HOSE
209 1 2178A184 HOSE
210 1 2009A016 HOSE
215 2 2171A092 HOSE
216 2 2001A092 HOSE
217 1 2178A096 HOSE
218 2 16568A074 HOSE
219 2 2129A062 HOSE
220 1 16516A058 HOSE
221 1 2228A022 HOSE

500 TO FRONT CHASSIS HYD., CENTER JOINT BULKHEAD, LEFT SIDE [1]
501 TO WINCH HYD. [1]
502 TO FRONT CHASSIS HYD., CENTER JOINT BULKHEAD, RIGHT SIDE [1]
503 TO FRONT CHASSIS HYD., SUCTION STRAINER [1]
504 TO FRONT CHASSIS HYD., DOZER BULKHEAD, LEFT [1]
505 TO FRONT CHASSIS HYD., DOZER BULKHEAD, RIGHT [1]
506 TO FRONT CHASSIS HYD., PILOT MANIFOLD, PORT B1 [1]
507 TO GRAPPLE HYD., FLOW DIVIDER VALVE [1]
508 TO GRAPPLE HYD., CYLINDER, BASE END [1]

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, REAR CHASSIS, SINGLE ARCH

346 N.S.S.: Not serviced separately
N.S.: Not serviced
502.03.1402A A.R.: As required
 7 8
38
9
6
x
x
500 x

501
204

x 205 39
10
502 x

203
17
503
18
19

3
x 22

19
2
18
17
5
3
3
11 12 13 1
3 202 21 209

20
210

201 40 3
27
GE

GD

GA
C2

B2
T

A
P

37
LS1

C1

T1
B1

P1
E

28 29
36 35
4

504

HYDRAULIC INSTALLATION ISSUE 1/0314

347
WINCH
502.77.151
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, WINCH, (60036B02), INCLUDES:- [1]

1 1 AX260 . CLAMP, TWIN TUBE, 1"
2 1 . VALVE, WINCH BRAKE OFF, SEE GROUP 500 [1]
3 5 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
4 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)
5 1 2530A003 . PLUG, 06 ORB
6 1 2530A005 . PLUG, 12 ORB
7 1 2517A012 . CONNECTOR, 12 ORB(M) - 16 ORB(F)
8 1 2542A002 . ELBOW, 45°, 16 ORS(M) - 16 ORB(M)
9 1 2508A002 . ELBOW, 90°, 16 ORS(M) - 16 ORS(F)
10 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
11 4 2450A025 . WASHER, 1/4", GR.9
12 2 2420A200 . BOLT, HX. HD., 1/4" UNC X 2" LG., GR.8
13 2 2440A025 . LOCKNUT, 1/4" UNC, GR.C
17 8 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
18 4 2601A004 . FLANGE HALF, 16CD61
19 2 AZ037 . O-RING
20 1 59060B . TUBE
21 1 59061B . TUBE
22 1 2539A003 . ELBOW, 45°, 06 JIC(F) - 06 JIC(M)

STRAINER, SUCTION, (47189B), INCLUDES:- [1]

27 1 . STRAINER, SUCTION, SEE GROUP 500 [1]
28 1 2517A004 . CONNECTOR, 12 ORB(M) - 06 ORB(F)
29 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)

35 1 2525A005 CONNECTOR, 08 JIC(F) - 06 JIC(M)

36 1 2510A002 TEE, RUN, 08 JIC(F) - 08 JIC(M)
37 1 MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE, SEE GROUP 500 [1]
38 1 VALVE, CONTROL, GRAPPLE, ARCH, DOZER, BOOM, WINCH, SEE GROUP 500 [1]
39 1 WINCH, SEE GROUP 200 [1]
40 1 AX376 PLUG, 08 3-WAY 1-2 OPENPLUG, 08

201 1 2047A020 HOSE

202 1 2001A022 HOSE
203 1 16622A101 HOSE
204 1 2200A049 HOSE
205 1 2258A034 HOSE
209 1 2001A147 HOSE
210 1 2001A150 HOSE

500 TO FRONT CHASSIS HYD., CENTER JOINT BULKHEAD, LEFT SIDE [1]
501 TO ROTATE MANIFOLD [1]
502 TO REAR AXLE HYD. [1]
503 TO CHASSIS HYD., SUCTION STRAINER [1]
504 TO FRONT CHASSIS HYD., FRONT AXLE [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
'X' - Indicates items found on other Hydraulic Installations.

HYDRAULIC INSTALLATION, WINCH

348 N.S.S.: Not serviced separately
N.S.: Not serviced
502.77.152 A.R.: As required
 63

2 2
3 3
4 4

203 204

202

17
18 64
501 19

33 X
34 201 16
502 35
X
19
18
17
212

X
213
T P1
23
25
214 24 TA A GA

TB B GB

60 E

P GP
14
15 65
15
15

HYDRAULIC INSTALLATION ISSUE 1/1115

349
WINCH
502.77.331
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, WINCH,(68762B02), INCLUDES:-

2 2 2501A004 . ELBOW, 90°, 12 JIC(F) - 12 JIC(M)
3 2 2539A004 . ELBOW, 45°, 12 JIC(F) - 12 JIC(M)
4 2 2514A007 . CONNECTOR, 12 JIC(M) - 12 ORB(M)
14 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)
15 3 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
16 1 2511A005 . TEE, BRANCH, 06 JIC(M) - 06 JIC(F)
17 8 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
18 4 2601A004 . FLANGE HALF, 16CD61
19 2 AZ037 . O-RING

MANIFOLD, MULTIFUNCTION, (66927B), INCLUDES:- [1]

23 1 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
24 1 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
25 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)

HYDRAULIC, CHASSIS, REAR (59662B/66893B), INCLUDES:- [1]

33 1 2521A002 . CONNECTOR, 06 JIC(M) - 06 JIC(M)
34 1 2525A005 . CONNECTOR, 08 JIC(F) - 06 JIC(M)
35 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)

60 1 MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE, SEE GROUP 500 [1]
63 1 VALVE, CONTROL, GRAPPLE, ARCH DOZER, BOOM, WINCH, SEE GROUP 500 [1]
64 1 WINCH, SEE GROUP 200 [1]
65 1 SUCTION STRAINER, SEE GROUP 500 [1]

201 1 16622A085 HOSE

202 1 2129A065 HOSE
203 1 16703A065 HOSE
204 1 16703A060 HOSE
212 1 16314A147 HOSE
213 1 16891A150 HOSE
214 1 2087A145 HOSE

501 TO ROTATE MANIFOLD [1]

502 TO REAR AXLE [1]
504 TO FRONT CHASSIS HYD., FRONT AXLE [1]

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, WINCH

350 N.S.S.: Not serviced separately
N.S.: Not serviced
502.77.332 A.R.: As required
 63

2 5
3 6
4 7

203 204

202

17
18 64
501 19

33 X
34 201 16
502 35
X
19
214 18
14 17
212
15
15
15

65 X
213
T P1
23
25
24 TA A GA
206 11 21
TB B GB

60 E

12 F

P GP
8
22
9 10

205 12

20 13

HYDRAULIC INSTALLATION ISSUE 1/1115

351
WINCH, HIGH POWER
502.77.341
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, WINCH,(68762B02), INCLUDES:-

2 2 2517A012 . CONNECTOR, 12 ORB(M) - 16 ORB(F)
3 2 2542A002 . ELBOW, 45°, 16 ORS(M) - 16 ORB(M)
4 2 2508A002 . ELBOW, 90°, 16 ORS(M) - 16 ORS(F)
5 1 2514A024 . CONNECTOR, 12 ORB(M) - 16 JIC(M)
6 1 2539A002 . ELBOW, 45°, 16 JIC(F) - 16 JIC(M)
7 1 2501A005 . ELBOW, 90°, 16 JIC(F) - 16 JIC(M)
8 1 AW237 . MANIFOLD, RELIEF, 6 GPM 5000PSI, MANIFOLD, RELIEF
9 2 2420A200 . BOLT, HX. HD., 1/4" UNC X 2" LG., GR.8
10 1 67620B . MOUNT, VALVE, DUAL POR, BRACKET
11 1 2464A020 . BOLT, HX. HD., M8 - 1.25 X 20MM LG., GR.10.9
12 2 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
13 1 2514A008 . CONNECTOR, 12 ORB(M) -06 JIC(M)
14 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)
15 3 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
16 1 2511A005 . TEE, BRANCH, 06 JIC(M) - 06 JIC(F)
17 8 2426A175 . BOLT, HX. HD., 7/16" UNC X 1 3/4" LG., GR.8
18 4 2591A003 . FLANGE HALF, 16CD62
19 2 AZ037 . O-RING
20 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)
21 1 2450A038 . WASHER, 3/8", GR.9
22 2 2450A025 . WASHER, 1/4", GR.9

MANIFOLD, MULTIFUNCTION, (66927B), INCLUDES:- [1]

23 1 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
24 1 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
25 1 2501A002 . ELBOW, 90°, 06 JIC(F) - 06 JIC(M)

HYDRAULIC, CHASSIS, REAR (59662B/66893B), INCLUDES:- [1]

33 1 2521A002 . CONNECTOR, 06 JIC(M) - 06 JIC(M)
34 1 2525A005 . CONNECTOR, 08 JIC(F) - 06 JIC(M)
35 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)

60 1 MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE, SEE GROUP 500 [1]
63 1 VALVE, CONTROL, GRAPPLE, ARCH DOZER, BOOM, WINCH, SEE GROUP 500 [1]
64 1 WINCH, SEE GROUP 200 [1]
65 1 SUCTION STRAINER, SEE GROUP 500 [1]

201 1 2009A101 HOSE

202 1 16642A078 HOSE
203 1 2221A074 HOSE
204 1 2220A075 HOSE
205 1 2047A014 HOSE
206 1 2047A009 HOSE
212 1 16314A147 HOSE
213 1 16891A150 HOSE
214 1 2087A145 HOSE

501 TO ROTATE MANIFOLD [1]

502 TO REAR AXLE [1]
504 TO FRONT CHASSIS HYD., FRONT AXLE [1]

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, WINCH, HIGH POWER

352 N.S.S.: Not serviced separately
N.S.: Not serviced
502.77.342 A.R.: As required
 7 8
44
9
6
x
x
500 x

501

x
10 17
207
502 x 18
45
19 206
203
503

x
x
22
19
2
18
17
5
23
23
1
11 12 13
23 21

20 211
212

33 46 23
202

43
201
GE

GD

GA
C2

B2
T

A
P

34 35
LS1

C1

T1
B1

P1
E

42 41

24
504
205 11 12 13 49 50

25 28 26 5 23 208 27

P 4 2
11
1
T
23 204 5
12
3
13

47 23 3 48
4

HYDRAULIC INSTALLATION ISSUE 1/0314

353
WINCH, HIGH SPEED
502.77.161
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, WINCH, HIGH SPEED, (60036B01), INCLUDES:- [1]

1 1 AX260 . CLAMP, TWIN TUBE, 1"
2 1 . VALVE, WINCH BRAKE OFF, SEE GROUP 500 [1]
3 1 . VALVE, ON/OFF, SECONDARY POR, SEE GROUP 500 [1]
4 1 . VALVE, RELIEF, SECONDARY POR, SEE GROUP 500 [1]
5 3 2530A003 . PLUG, 06 ORB
6 1 2530A005 . PLUG, 12 ORB
7 1 2517A012 . CONNECTOR, 12 ORB(M) - 16 ORB(F)
8 1 2542A002 . ELBOW, 45°, 16 ORS(M) - 16 ORB(M)
9 1 2508A002 . ELBOW, 90°, 16 ORS(M) - 16 ORS(F)
10 1 2510A002 . TEE, RUN, 08 JIC(F) - 08 JIC(M)
11 12 2450A025 . WASHER, 1/4", GR.9
12 6 2420A200 . BOLT, HX. HD., 1/4" UNC X 2" LG., GR.8
13 6 2440A025 . LOCKNUT, 1/4" UNC, GR.C
17 8 2426A175 . BOLT, HX. HD., 7/16" UNC X 1 3/4" LG., GR.8
18 4 2591A003 . FLANGE HALF, 16CD62
19 2 AZ037 . O-RING
20 1 57665B TUBE, WINCH RETURN . TUBE
21 1 57666B TUBE, WINCH, SUPPLY . TUBE
22 1 2539A003 . ELBOW, 45°, 06 JIC(F) - 06 JIC(M)
23 7 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)
24 1 2513A001 . TEE, RUN, 06 ORB(M) - 06 JIC(M)
25 1 2514A016 . CONNECTOR, 08 JIC(M) - 12 ORB(M)
26 2 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
27 1 2503A016 . ELBOW, 90°, 06 JIC(M) - 04 ORB(M)
28 1 2501A003 . ELBOW, 90°, 08 JIC(F) - 08 JIC(M)

STRAINER, SUCTION, (47189B), INCLUDES:- [1]

33 1 . STRAINER, SUCTION, SEE GROUP 500 [1]
34 1 2517A006 . CONNECTOR, 12 ORB(M) - 08 ORB(F)
35 1 2513A003 . TEE, RUN, 08 JIC(M) - 08 ORB(M)

41 1 2525A005 CONNECTOR, 08 JIC(F) - 06 JIC(M)

42 1 2510A002 TEE, RUN, 08 JIC(F) - 08 JIC(M)
43 1 MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE, SEE GROUP 500 [1]
44 1 VALVE, CONTROL, GRAPPLE, ARCH, DOZER, BOOM, WINCH, SEE GROUP 500 [1]
45 1 WINCH, SEE GROUP 200 [1]
46 1 AX376 PLUG, 08 3-WAY 1-2 OPENPLUG, 08
47 1 MANIFOLD, RETURN, SEE HYDRAULIC INSTALLATION, FRONT CHASSIS, GROUP 500 [1]
48 1 PUMP, CHARGE/COOLING, SEE GROUP 500 [1]
49 1 PUMP, MAIN, SEE GROUP 500 [1]
50 1 PUMP, DRIVE, SEE GROUP 500 [1]

201 1 2047A020 HOSE

202 1 2001A022 HOSE
203 1 2009A101 HOSE
204 1 16403A020 HOSE
205 1 16622A019 HOSE
206 1 2200A049 HOSE
207 1 2258A034 HOSE
208 1 16403A021 HOSE
211 1 2001A144 HOSE
212 1 2001A150 HOSE

500 TO FRONT CHASSIS HYD., CENTER JOINT BULKHEAD, LEFT SIDE [1]

HYDRAULIC INSTALLATION, WINCH, HIGH SPEED

354 N.S.S.: Not serviced separately
N.S.: Not serviced
502.77.162 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

501 TO ROTATE MANIFOLD [1]

502 TO REAR AXLE HYD. [1]
503 TO CHASSIS HYD., SUCTION STRAINER [1]
504 TO FRONT CHASSIS HYD., FRONT AXLE [1]

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
'X' - Indicates items found on other Hydraulic Installations.

HYDRAULIC INSTALLATION, WINCH, HIGH SPEED

N.S.S.: Not serviced separately 355
N.S.: Not serviced
A.R.: As required 502.77.162A
 7

6 4 5
2 3
6 4 5

203
201

204 202

1
209 18
1

17

27 28

8 8
500 10 9 9 10

25

26
3

501

502

356
HYDRAULIC INSTALLATION ISSUE 1/1114
WINCH, ALLIED
502.77.281
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC INSTALLATION, WINCH, (43763B), INCLUDES:-

1 2 2514A009 . CONNECTOR, 06 ORB(M) - 06 JIC(M)
2 1 2514A019 . CONNECTOR, 04 ORB(M) - 06 JIC(M)
3 2 2510A004 . TEE, RUN, 06 JIC(M) - 06 JIC(F)
4 4 2601A006 . FLANGE HALF, 12CD61
5 2 AZ051 . O-RING
6 8 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
7 3 ft AB002 . WRAP, SPIRAL, 1/2" ID
8 2 2501A004 . ELBOW, 90°, 12 JIC(F) - 12 JIC(M)
9 2 2514A007 . CONNECTOR, 12 JIC(M) - 12 ORB(M)
10 2 2539A004 . ELBOW, 45°, 12 JIC(F) - 12 JIC(M)
17 1 . MANIFOLD, DIFFERENTIAL LOCK, WINCH AND PARK BRAKE, SEE GROUP 500 [1]
18 2 2503A002 . ELBOW, 90°, 06 JIC(M) - 06 ORB(M)

25 1 2521A003 CONNECTOR, 08 JIC(M) - 08 JIC(M)

26 1 2510A002 TEE, RUN, 08 JIC(F) - 08 JIC(M)
27 1 VALVE, CONTROL, GRAPPLE, ARCH, DOZER, BOOM, WINCH, SEE GROUP 500 [1]
28 1 WINCH, SEE GROUP 200 [1]
201 1 16565A068 HOSE
202 1 16482A026 HOSE
203 1 2175A074 HOSE
204 1 16565A067 HOSE
209 1 2001A134 HOSE

500 TO ROTATE MANIFOLD [1]

501 TO REAR AXLE [1]
502 TO FRONT CHASSIS HYD., SUCTION STRAINER [1]

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC INSTALLATION, WINCH, ALLIED

N.S.S.: Not serviced separately 357
N.S.: Not serviced
A.R.: As required 502.77.282
 10

5 6 2 3 1

27 28

75

17 76

24 18 19 78

16 15 77

41 42 19

62 63 64 17

53 16

22 16
24 43
30
51 16
52 17

20
61
62 65
46
47
48
4 31
49
7 25
26

33
23 8
25 26
9
500
21 29 34 x
32

358
HYDRAULIC TANK ISSUE 3/0114

502.07.1241
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

HYDRAULIC TANK, (58947B01), INCLUDES:- [1]

1 1 57782B . TANK, HYDRAULIC, INCLUDES:-
2 1 36916B . . COVER
3 1 1327C098 . . O-RING
4 1 AZ099 . . O-RING
5 10 2474A020 . . BOLT, HX. HD., M12 - 1.75 X 20MM LG., GR.10.9
6 10 2994A012 . . WASHER, M12
7 1 39326B . . BULKHEAD
8 6 2994A010 . . WASHER, M10
9 6 2471A020 . . BOLT, HX. HD., M10 - 1.5 X 20MM LG., GR.10.9
10 1 AY040 . . DIFFUSER
15 1 59026B . TUBE
16 4 1327C003 . O-RING
17 6 2601A005 . FLANGE HALF, 32CD61
18 4 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
19 8 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
20 4 2428A275 . BOLT, HX. HD., 1/2" UNC X 2 3/4" LG., GR.8
21 2 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
22 1 . FILTER, DOUBLE RETURN, SEE GROUP 500 [1]
23 1 . FILTER, CHARGE PRESSURE, SEE GROUP 500 [1]
24 8 2450A038 . WASHER, 3/8", GR.9
25 2 2450A025 . WASHER, 1/4", GR.9
26 2 2420A275 . BOLT, HX. HD., 1/4" UNC X 2 3/4" LG., GR.8
27 1 2523A010 . CONNECTOR, STR., 12JIC(M) - 12 NPT(F)
28 1 2091A020 . HOSE
29 2 2994A010 . WASHER, M10
30 1 58784B . BLOCK, FILTER
31 1 68407B . TUBE, RETURN
32 2 AX409 . CLAMP, 2" ID
33 2 AX410 . COVER
34 1 68285B . BRACKET
41 1 AK023 . SWITCH, LEVEL WARNING, INCLUDES:-
42 1 93519 . . SEAL KIT
43 4 2424A075 . BOLT, HX. HD., 3/8" UNC X 3/4" LG., GR.8
46 1 2529A004 . CONNECTOR, 06 ORB(M) - 06 NPT(M)
47 1 AT108 . VALVE, BALL, 3/8" NPT(F)
48 1 2515A015 . CONNECTOR, 06 NPT(M) - 06 JIC(M)
49 1 2533A002 . CAP, 06 JIC
51 1 . SENSOR, TEMPERATURE, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
52 1 . RECEIVER/DRIER, SEE A/C HEATER SYSTEM, GROUP 700 [1]
53 1 . BREATHER, SEE HYDRAULIC INSTALLATION, FRONT CHASSIS, GROUP 500 [1]

CHASSIS, FRONT, (58624B/64256B), INCLUDES:- [1]

61 1 32003A . MOUNT, RUBBER, HYDRAULIC TANK, MOUNT, RUBBER
62 8 2450A075 . WASHER, 3/4", GR.9
63 4 36352A . SPACER
64 4 2434A225 . BOLT, HX. HD., 3/4" UNC X 2 1/4" LG., GR.8
65 4 2440A075 . LOCKNUT, 3/4" UNC, GR.C

75 1 2539A004 ELBOW, 45°, 12 JIC(F) - 12 JIC(M)

76 1 2515A018 CONNECTOR, 16 NPT(M) - 12JIC(M)
77 1 AY085 BREATHER
78 1 ROOF, SEE ENGINE ENCLOSURE, GROUP 100 [1]

500 TO FRONT CHASSIS HYD., FRONT CHASSIS RETURN MANIFOLD [1]

HYDRAULIC TANK
N.S.S.: Not serviced separately 359
N.S.: Not serviced
A.R.: As required 502.07.1242
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

HYDRAULIC TANK
360 N.S.S.: Not serviced separately
N.S.: Not serviced
502.07.1242A A.R.: As required
 25

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10
0
20
0
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2000
15
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13 14
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300 0

4000
20 50
00
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4000

20 50 15 0
00

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20

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30 10
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00

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1000

50

50 ps
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50

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60
40 0
0
30
800

0 40 50
40
500

0 20 30 30
20 60

20
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10 40 ba
00

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200

10
10

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ps
100

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Tig

8
9
10
11
19 12

t
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13
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HYDRAULIC PRESSURE GAUGE KIT ISSUE 2 707

361
ANALOG
540.01.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

13487B KIT, HYDRAULIC PRESSURE GAUGE, INCLUDES:

1 1 98243 . CASE
2 1 95795 . GAUGE, PRESSURE, 60 PSI
3 1 95796 . GAUGE, PRESSURE, 600 PSI
4 1 95797 . GAUGE, PRESSURE, 1000 PSI
5 2 AX010 . GAUGE, PRESSURE, 5000 PSI
6 1 95799 . GAUGE, PRESSURE, 10000 PSI
7 6 97999 . ADAPTER
8 2 95801 . HOSE
9 2 95802 . HOSE
10 2 95803 . HOSE
11 1 95804 . HOSE
12 1 98241 . HOSE
13 8 95805 . ADAPTER
14 4 95806 . ADAPTER, 04 NPT(M) - STAUFF 20
15 2 95807 . ADAPTER, 04 JIC(F) - STAUFF 20
16 4 2656A002 . ADAPTER, 04 NPT(F)
17 6 98242 . BOOT, RUBBER
19 1 17853A . LABEL, ENGLISH, PRESSURE GAUGE KIT
25 1 94510 GAUGE, DIFFERENTIAL PRESSURE

HYDRAULIC PRESSURE GAUGE KIT, ANALOG

362 N.S.S.: Not serviced separately
N.S.: Not serviced
540.01.22 A.R.: As required
363
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BE005 KIT, DIGITAL GAUGE, INCLUDES:

1 1 92182 . ANALYZER, DIGITAL
3 1 BE008 . TRANSDUCER, 500 PSI (BLUE), 1/4" NPT(M)
4 1 BE006 . TRANSDUCER, 5000 PSI (RED), 1/4" NPT(M)
5 2 BE009 . CABLE
6 1 92183 . PROBE, TEMPERATURE
7 2 2656A002 . ADAPTER, 04 NPT(F)
8 1 92184 . CASE, INCLUDES:
9 1 . . MANUAL, INSTRUCTION, NOT SHOWN [1]
16 1 BE007 TRANSDUCER, 10000 PSI (ORANGE), 1/4" NPT(M)
17 1 2508A003 ELBOW, 90°, 04 ORS(F) - 04 ORS(M)
18 1 2567A006 CONNECTOR, 04 ORS(M) - 04 ORS(M)
19 1 2577A002 CONNECTOR, 04 ORS(M) - 04 NPT(M)
20 1 2610A001 NIPPLE, 04 ORS(F), PRESSURE SENSING
21 1 2688A001 COUPLER, 1/4" NPT(F)
201 1 2039A020 HOSE
202 1 2116A019 HOSE

PART NOTES:
[1] - NOT SERVICED

DIGITAL GAUGE KIT

364 N.S.S.: Not serviced separately
N.S.: Not serviced
540.01.02 A.R.: As required
 1
12 10 2
8 80 96 30 78

18 6 8

11

3 9 7

10

15
13
16

14

17

HOSE CLEANING KIT ISSUE 2 1204

365
FOAM PROJECTILE
540.04.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

15405B KIT, HOSE CLEANING, INCLUDES:-

1 101889 . PISTON, JETCLEANER, INCLUDES:-
1 1 101926 . . LATCH
2 1 101927 . . SPRING
3 1 101928 . . HOUSING
6 1 101929 . . RING, RETAINER
7 1 101930 . . TRIGGER
8 2 101931 . . O-RING
9 1 101932 . . SPRING
10 2 101933 . . PIN
11 1 101934 . . SETSCREW
12 1 101935 . . WRENCH, ALLEN
13 1 101936 . . COUPLING
14 1 101937 . . CONNECTOR, QUICK DISCONNECT
15 1 GUARD, TRIGGER [1]
16 2 SCREW [1]
17 1 101890 . CASE
18 1 101892 . ADAPTER, 3/16" TO 1 1/4" NOZZLES
19 1 101893 . CHART, SIZING, NOT SHOWN
20 1 101894 . MANUAL, OWNER'S, NOT SHOWN
. ALSO INCLUDES ITEM 31, 33 THRU 40 AND 51
25 1 101891 STAND, BENCH, NOT SHOWN
HOSE NOZZLES
30 1 101895 NOZZLE, 3/16" HOSES
31 1 101896 NOZZLE, 1/4" HOSES
32 1 101897 NOZZLE, 5/16" HOSES
33 1 101898 NOZZLE, 3/8" HOSES
34 1 101899 NOZZLE, 1/2" HOSES
35 1 101900 NOZZLE, 5/8" HOSES
36 1 101901 NOZZLE, 3/4" HOSES
37 1 101902 NOZZLE, 1" HOSES
38 1 101903 NOZZLE, 1 1/4" HOSES
39 1 101904 NOZZLE, 1 1/2" HOSES
40 1 101905 NOZZLE, 2" HOSES
COUPLING NOZZLES
50 1 101906 NOZZLE, 3/16" COUPLED HOSES
51 1 101907 NOZZLE, 1/4" COUPLED HOSES
52 1 101908 NOZZLE, 5/16" COUPLED HOSES
53 1 101909 NOZZLE, 3/8" COUPLED HOSES
54 1 101910 NOZZLE, 1/2" COUPLED HOSES
55 1 101911 NOZZLE, 5/8" COUPLED HOSES
56 1 101912 NOZZLE, 3/4" COUPLED HOSES
57 1 101913 NOZZLE, 1" COUPLED HOSES
58 1 101914 NOZZLE, 1 1/4" COUPLED HOSES
59 1 101915 NOZZLE, 1 1/2" COUPLED HOSES
60 1 101916 NOZZLE, 2" COUPLED HOSES
TUBE NOZZLES
70 1 101917 NOZZLE, 1/4" OD TUBES
71 1 101918 NOZZLE, 3/8" OD TUBES
72 1 101919 NOZZLE, 1/2" OD TUBES
73 1 101920 NOZZLE, 5/8" OD TUBES
74 1 101921 NOZZLE, 3/4" OD TUBES
75 1 101922 NOZZLE, 1" OD TUBES

HOSE CLEANING KIT, FOAM PROJECTILE

366 N.S.S.: Not serviced separately
N.S.: Not serviced
540.04.02 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

76 1 101923 NOZZLE, 1 1/4" OD TUBES

77 1 101924 NOZZLE, 1 1/2" OD TUBES
78 1 101925 NOZZLE, 2" OD TUBES
PROJECTILES
80 1 98204 PROJECTILE, 7MM, 100/PKG. *
81 1 98205 PROJECTILE, 9MM, 100/PKG.
82 1 98206 PROJECTILE, 10MM, 100/PKG.
83 1 98209 PROJECTILE, 12MM, 100/PKG. *
84 1 98210 PROJECTILE, 14MM, 100/PKG.
85 1 98211 PROJECTILE, 16MM, 100/PKG. *
86 1 98212 PROJECTILE, 18MM, 100/PKG.
87 1 98213 PROJECTILE, 20MM, 100/PKG. *
88 1 98214 PROJECTILE, 22MM, 100/PKG.
89 1 98215 PROJECTILE, 24MM, 50/PKG. *
90 1 98216 PROJECTILE, 26MM, 50/PKG.
91 1 98217 PROJECTILE, 30MM, 50/PKG.
92 1 98218 PROJECTILE, 33MM, 50/PKG. *
93 1 98219 PROJECTILE, 40MM, 50/PKG. *
94 1 98220 PROJECTILE, 50MM, 25/PKG. *
95 1 98221 PROJECTILE, 55MM, 25/PKG.
96 1 98222 PROJECTILE, 60MM, 25/PKG.

15406B KIT, PROJECTILE STARTER, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - NOT SOLD SEPARATELY

HOSE CLEANING KIT, FOAM PROJECTILE

N.S.S.: Not serviced separately 367
N.S.: Not serviced
A.R.: As required 540.04.02A
 1

368
WRENCH KIT ISSUE 2 604

540.03.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

18251B KIT, WRENCH, INCLUDES:-

1 1 18251B01 . WRENCH, 1 1/4"
1 18251B02 . WRENCH, 1 3/8"
1 18251B03 . WRENCH, 1 7/16"
1 18251B04 . WRENCH, 1 1/2"
1 18251B05 . WRENCH, 1 5/8"
1 18251B06 . WRENCH, 1 3/4"
1 18251B07 . WRENCH, 1 7/8"
1 18251B08 . WRENCH, 2"
1 18251B09 . WRENCH, 1 5/16"
1 18251B010 . WRENCH, 2 1/8"
1 18251B011 . WRENCH, 2 1/4"
1 18251B012 . WRENCH, 2 3/8"
1 18251B013 . WRENCH, 2 1/2"
1 18251B014 . WRENCH, 2 5/8"
1 18251B015 . WRENCH, 2 3/4"
1 18251B016 . WRENCH, 2 7/8"

WRENCH KIT
N.S.S.: Not serviced separately 369
N.S.: Not serviced
A.R.: As required 540.03.02
 13

13

16

14 19

17

15
11

12
13

5 4 6 7

13
14 18

370
MANIFOLD ISSUE 5 908

507.29.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AW075 MANIFOLD, INCLUDES:-

1 1 208081 . MANIFOLD, INLET, INCLUDES:-
2 1 209134 . . VALVE, RELIEF, 700 PSI, WET TORQUE TO 20 LBF-FT
3 1 209135 . . VALVE, PRESSURE REDUCING, 635 PSI, WET TORQUE TO 25 LBF-FT
4 1 . . BLOCK [1]
5 1 207049 . . PLUG
6 1 2657A002 . . PLUG, 06 ORB
7 4 2657A001 . . PLUG, 04 ORB
10 1 208082 . MANIFOLD, PILOT, INCLUDES:-
11 1 207775 . . VALVE, PRESSURE REDUCING, 100-500 PSI, WET TORQUE TO 25 LBF-FT
12 1 101776 . . VALVE, SOLENOID, WET TORQUE TO 20 LBF-FT
13 5 202129 . . COIL, 24V
14 2 208083 . . VALVE, SOLENOID, WET TORQUE TO 20 LBF-FT
15 1 208084 . . VALVE, SOLENOID, WET TORQUE TO 20 LBF-FT
16 1 202236 . . COIL, 24V
17 1 101774 . . VALVE, SOLENOID, WET TORQUE TO 20 LBF-FT
18 1 . . BLOCK [1]
19 2 206848 . PLUG, CAVITY

208086 SEAL KIT, FOR ITEM 1

208085 SEAL KIT, FOR ITEM 10

PART NOTES:
[1] - NOT SERVICED

MANIFOLD
N.S.S.: Not serviced separately 371
N.S.: Not serviced
A.R.: As required 507.29.02
 76
4

3 6

10
9

2 6

11
5

14

372
MANIFOLD ISSUE 1/0515

507.29.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

VALVE, MANIFOLD ASSEMBLY, (AW235), INCLUDES:- [1]

1 1 218829 . MANIFOLD
2 1 101774 . VALVE, SOLENOID
3 1 101776 . VALVE, SOLENOID
4 2 202236 . COIL, 24V
5 1 206463 . VALVE, CHECK
6 5 206735 . COIL, 24V
7 2 207775 . VALVE, PRESSURE REDUCING, 100-500 PSI
8 1 208084 . VALVE, SOLENOID
9 1 218267 . VALVE, SOLENOID
10 1 218268 . VALVE, RELIEF
11 1 218266 . VALVE, REDUCING
14 1 219015 . PILOT INLET MANIFOLD
1 218831 . SEAL KIT, FOR ITEM 14, SEAL KIT, FOR ITEM 14
1 218830 . SEAL KIT, FOR ITEM 1, SEAL KIT, FOR ITEM 1

PART NOTES:
[1] - REFERENCE ONLY

MANIFOLD
N.S.S.: Not serviced separately 373
N.S.: Not serviced
A.R.: As required 507.29.22
 22

21

3
1

10

12

11

7
13

374
ROTARY MANIFOLD ISSUE 3 0711

516.05.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 32969B MANIFOLD, ROTARY, INCLUDES:-

2 1 34648B . HOUSING
3 1 34341B . CORE
4 1 AC003 . RING, RETAINING *
5 1 8686A . RING, THRUST
6 1 AZ430 . SEAL, ENVIRONMENTAL *
7 1 34783B . COVER
8 1 AC051 . RING, RETAINING *
9 6 2904A075 . BOLT, SOC. HD., 1/4" UNC X 3/4" LG., GR.8
10 3 AZ429 . SEAL, GLIDELOC *
11 1 1327C115 . O-RING *
12 3 1327C116 . O-RING *
13 1 2657A002 . PLUG, 06 ORB

35160B KIT, ROTATE MANIFOLD, QUADCO STYLE SHAFT

21 1 34782B . PLATE, MOUNTING
22 4 12107A020 . BOLT, FLAT HD. SOC., M10 - 1.5 X 20MM LG., GR.10.9
. ALSO INCLUDES ITEM 1
35161B KIT, ROTATE MANIFOLD, ESCO STYLE SHAFT
. INCLUDES ITEM 1

30445A SEAL KIT, INCLUDES ITEMS MARKED *

ROTARY MANIFOLD
N.S.S.: Not serviced separately 375
N.S.: Not serviced
A.R.: As required 516.05.22
 6

4 3

1 2

376
MANIFOLD ISSUE 1/0316
TRANSMISSION CLUTCH
507.01.561
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

70307B MANIFOLD, TRANSMISSION, CLUTCH, INCLUDES:-

1 1 . BODY [1]
2 1 220033 . VALVE, RELIEF
3 1 221455 . VALVE, PROPORTIONAL REDUCING
4 1 210374 . COIL, 24V
5 1 101774 . VALVE, SOLENOID
6 1 209476 . COIL, 24V
220034 . SEAL KIT

PART NOTES:
[1] - NOT SOLD SEPARATELY

MANIFOLD, TRANSMISSION CLUTCH

N.S.S.: Not serviced separately 377
N.S.: Not serviced
A.R.: As required 507.01.562
 12

1 3 4 5 119 33 34 10

65

11

40

30

31

'A'
32

21 17 18 19 20 22 23 27 26 29 28

10

95

378
HYDROSTATIC MOTOR ISSUE 4/408

505.01.181
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AQ083 MOTOR, AXIAL PISTON, INCLUDES:-

1 1 91677 . RING, RETAINING
3 1 91679 . RING, SHAFT SEAL
4 1 91678 . PLATE, BACK-UP
5 1 100204 . PLUG, INCLUDES SEAL
8 1 92172 . SCREW, ADJUSTING, M12 X 50MM
9 1 93018 . SCREW, ADJUSTING, M12 X 90MM LG.
10 2 90084 . LOCKNUT, SEAL
11 1 100205 . O-RING
12 1 203237 . NUT, PLASTIC
13 1 90057 . O-RING
1 100201 . GROUP, ROTARY, INCLUDES:-
1 100259 . . DRIVE SHAFT AND BEARING, INCLUDES:- [1]
17 1 . . . PLATE, BACK-UP [2]
18 1 92055 . . . BEARING, TAPERED ROLLER
19 1 . . . SHIM [2]
20 1 92054 . . . BEARING, TAPERED ROLLER
21 1 94131 . . . RING, RETAINING
22 1 208607 . . . SHAFT, DRIVE [3]
23 1 202984 . . . RING, GEAR
1 91684 . . HYDRAULIC GROUP, INCLUDES:-
26 14 91685 . . . SCREW, TORX, PAN HEAD
27 1 91686 . . . RETAINER
28 1 91687 . . . CYLINDER
29 1 91688 . . . PIN, CONTROL
30 1 91689 . . . SPRING, PRESSURE
31 A.R. 91690 . . . SHIM, 4.5MM
A.R. 92090 . . . SHIM, 4.6MM
A.R. 90291 . . . LINER, BEARING (PAIR)
A.R. 90292 . . . SHIM, 4.8MM
A.R. 90293 . . . SHIM, 4.9MM
A.R. 90294 . . . SHIM, 5MM
32 1 92089 . . . LENS, CONTROL
33 7 100207 . . . PISTON, INCLUDES:-
34 14 91693 . . . . RING, SEAL
1 100202 . CONTROL, INCLUDES:-
41 1 92099 . . BOLT, SOC. HD., M14 - 1.5 X 25MM LG., GR.8.8
42 1 100210 . . PISTON
43 1 91696 . . PISTON, POSITIONING
44 1 91697 . . TRUNION, POSITIONING
45 1 . . PLATE, PORT [2]
46 2 100216 . . RING, SQUARE
47 1 91699 . . SCREW, ADJUSTING [4]
48 2 100217 . . PIN, CYLINDER
49 6 100214 . . O-RING
50 8 100212 . . BOLT, SOC. HD., M16 X 45MM LG.
51 1 . . PIN, DOUBLE BREAK-OFF [2]
52 2 208120 . . PLUG, M22 X 1.5, INCLUDES:- [5]
53 2 AZ027 . . . O-RING
54 2 90409 . . SEAT
55 2 90408 . . POPPET
56 2 100211 . . GUIDE, VALVE
57 2 100215 . . O-RING

HYDROSTATIC MOTOR
N.S.S.: Not serviced separately 379
N.S.: Not serviced
A.R.: As required 505.01.182
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

58 2 100260 . . RING, BACK-UP

59 2 100213 . . O-RING
1 100208 . . CONTROL, INCLUDES:-
66 1 100228 . . . SCREW, ADJUSTING
67 1 100227 . . . PLUG
68 2 91709 . . . COLLAR, SPRING
69 1 100225 . . . PISTON, CONTROL
70 2 100223 . . . PLUG
72 1 91712 . . . SPRING, PRESSURE
73 1 100229 . . . O-RING
74 4 100222 . . . BOLT, SOC. HD.
75 1 . . . HOUSING, CONTROL [2]
77 1 100219 . . . SPRING, PRESSURE
78 1 91715 . . . SPRING, PRESSURE
79 1 100220 . . . SPRING, PRESSURE
80 1 92104 . . . PIN, CYLINDER [6]
81 1 100221 . . . O-RING
82 1 97381 . . . RING, RETAINING
83 1 96007 . . . LOCKNUT, SEAL
84 1 97383 . . . PIN, THREADED
85 1 91718 . . . COLLAR, SPRING
86 1 91719 . . . COLLAR, SPRING
87 1 91720 . . . BUSHING, ADJUSTING
88 1 91721 . . . BUSHING, CONTROL [7]
89 1 100206 . . . PISTON, CONTROL [8]
90 1 96353 . . . O-RING
91 1 100230 . . . NUT
92 1 100224 . . . SOLENOID, PROPORTIONAL, 12V
93 1 100226 . . . BUSHING, CONTROL
1 94302 . . VALVE, FLUSH AND BOOST PRESSURE, INCLUDES:-
96 1 90444 . . . RING, RETAINING
97 1 90438 . . . PLUG
98 1 90441 . . . SPRING, PRESSURE
99 A.R. 91724 . . . SHIM, 1MM
A.R. 100237 . . . SHIM, 0.3MM
A.R. 100238 . . . SHIM, 0.5MM
100 1 100234 . . . O-RING
101 1 . . . PISTON, VALVE [2]
102 1 . . . ORIFICE [2]
103 2 90437 . . . PLUG
104 2 100232 . . . SPRING, PRESSURE
105 2 100235 . . . O-RING
106 2 90439 . . . WASHER
107 1 . . . PISTON, FLUSHING [2]
108 1 . . . HOUSING, VALVE [2]
109 4 100233 . . . BOLT, SOC. HD., M12 X 50MM LG., GR.10.9
110 1 . . . SCREW, THROTTLE, REMOVE FROM MOTOR [9]
111 1 . . . PIN, THROTTLE, REMOVE FROM MOTOR [9]
112 1 . . . SCREW, THROTTLE, REMOVE FROM MOTOR [9]
113 1 100236 . . . O-RING
. . . ALSO INCLUDES 1 OF ITEM 70
119 1 100203 . HOUSING
120 2 91703 PLUG, M20 X 1.5, INCLUDES:- [10]

HYDROSTATIC MOTOR
380 N.S.S.: Not serviced separately
N.S.: Not serviced
505.01.182A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

121 2 91704 . SEAL

221912 SEAL KIT

PART NOTES:
[1] - Order this complete Shaft w/bearings and speed ring.

It's cheaper and easier than using separate pieces.

[2] - NOT SERVICED
[3] - Order the complete Shaft w/bearings and speed ring assembly

P/N - 100259

It is cheaper and easier.

[4] - A new, longer, Locking Screw 220050 must be ordered if a new Positioning Piston is ordered.
[5] - This plug is M22 x 1.5 ISO (metric ORB)

Use AZ027 O-ring

[6] - 92104 - Pin 4mm x 20mm
[7] - Replace with new style Control Bushing P/N-209110 (with recessed end)

Must be used with new style Control Piston P/N-209109 (with shoulder)
[8] - Replace with new style Piston P/N-219109 (with shoulder)

Must be used with new style Control Bushing P/N-219110 (with recess for shoulder)
[9] - NOT USED
[10] - This plug is M20 x 1.5 DIN Flat Face

Use Flat Face Seal - 91704

HYDROSTATIC MOTOR
N.S.S.: Not serviced separately 381
N.S.: Not serviced
A.R.: As required 505.01.182B
 'B'

59

57
58
65 56
45
55

54

'A'
48 44

47

43

42 51
46
41 50

'E' 49

95

'D' 'D'
'E' VIEW 'A'
'B'
SECTION 'B-B'
53 52 121 120

382
HYDROSTATIC MOTOR ISSUE 4/408

505.01.181A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AQ083 MOTOR, AXIAL PISTON, INCLUDES:-

1 1 91677 . RING, RETAINING
3 1 91679 . RING, SHAFT SEAL
4 1 91678 . PLATE, BACK-UP
5 1 100204 . PLUG, INCLUDES SEAL
8 1 92172 . SCREW, ADJUSTING, M12 X 50MM
9 1 93018 . SCREW, ADJUSTING, M12 X 90MM LG.
10 2 90084 . LOCKNUT, SEAL
11 1 100205 . O-RING
12 1 203237 . NUT, PLASTIC
13 1 90057 . O-RING
1 100201 . GROUP, ROTARY, INCLUDES:-
1 100259 . . DRIVE SHAFT AND BEARING, INCLUDES:- [1]
17 1 . . . PLATE, BACK-UP [2]
18 1 92055 . . . BEARING, TAPERED ROLLER
19 1 . . . SHIM [2]
20 1 92054 . . . BEARING, TAPERED ROLLER
21 1 94131 . . . RING, RETAINING
22 1 208607 . . . SHAFT, DRIVE [3]
23 1 202984 . . . RING, GEAR
1 91684 . . HYDRAULIC GROUP, INCLUDES:-
26 14 91685 . . . SCREW, TORX, PAN HEAD
27 1 91686 . . . RETAINER
28 1 91687 . . . CYLINDER
29 1 91688 . . . PIN, CONTROL
30 1 91689 . . . SPRING, PRESSURE
31 A.R. 91690 . . . SHIM, 4.5MM
A.R. 92090 . . . SHIM, 4.6MM
A.R. 90291 . . . LINER, BEARING (PAIR)
A.R. 90292 . . . SHIM, 4.8MM
A.R. 90293 . . . SHIM, 4.9MM
A.R. 90294 . . . SHIM, 5MM
32 1 92089 . . . LENS, CONTROL
33 7 100207 . . . PISTON, INCLUDES:-
34 14 91693 . . . . RING, SEAL
1 100202 . CONTROL, INCLUDES:-
41 1 92099 . . BOLT, SOC. HD., M14 - 1.5 X 25MM LG., GR.8.8
42 1 100210 . . PISTON
43 1 91696 . . PISTON, POSITIONING
44 1 91697 . . TRUNION, POSITIONING
45 1 . . PLATE, PORT [4]
46 2 100216 . . RING, SQUARE
47 1 91699 . . SCREW, ADJUSTING [5]
48 2 100217 . . PIN, CYLINDER
49 6 100214 . . O-RING
50 8 100212 . . BOLT, SOC. HD., M16 X 45MM LG.
51 1 . . PIN, DOUBLE BREAK-OFF [6]
52 2 208120 . . PLUG, M22 X 1.5, INCLUDES:- [7]
53 2 AZ027 . . . O-RING
54 2 90409 . . SEAT
55 2 90408 . . POPPET
56 2 100211 . . GUIDE, VALVE
57 2 100215 . . O-RING

HYDROSTATIC MOTOR
N.S.S.: Not serviced separately 383
N.S.: Not serviced
A.R.: As required 505.01.182
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

58 2 100260 . . RING, BACK-UP

59 2 100213 . . O-RING
1 100208 . . CONTROL, INCLUDES:-
66 1 100228 . . . SCREW, ADJUSTING
67 1 100227 . . . PLUG
68 2 91709 . . . COLLAR, SPRING
69 1 100225 . . . PISTON, CONTROL
70 2 100223 . . . PLUG
72 1 91712 . . . SPRING, PRESSURE
73 1 100229 . . . O-RING
74 4 100222 . . . BOLT, SOC. HD.
75 1 . . . HOUSING, CONTROL [2]
77 1 100219 . . . SPRING, PRESSURE
78 1 91715 . . . SPRING, PRESSURE
79 1 100220 . . . SPRING, PRESSURE
80 1 92104 . . . PIN, CYLINDER [8]
81 1 100221 . . . O-RING
82 1 97381 . . . RING, RETAINING
83 1 96007 . . . LOCKNUT, SEAL
84 1 97383 . . . PIN, THREADED
85 1 91718 . . . COLLAR, SPRING
86 1 91719 . . . COLLAR, SPRING
87 1 91720 . . . BUSHING, ADJUSTING
88 1 91721 . . . BUSHING, CONTROL
89 1 100206 . . . PISTON, CONTROL [9]
90 1 96353 . . . O-RING
91 1 100230 . . . NUT
92 1 100224 . . . SOLENOID, PROPORTIONAL, 12V
93 1 100226 . . . BUSHING, CONTROL
1 94302 . . VALVE, FLUSH AND BOOST PRESSURE, INCLUDES:-
96 1 90444 . . . RING, RETAINING
97 1 90438 . . . PLUG
98 1 90441 . . . SPRING, PRESSURE
99 A.R. 91724 . . . SHIM, 1MM
A.R. 100237 . . . SHIM, 0.3MM
A.R. 100238 . . . SHIM, 0.5MM
100 1 100234 . . . O-RING
101 1 . . . PISTON, VALVE [2]
102 1 . . . ORIFICE [2]
103 2 90437 . . . PLUG
104 2 100232 . . . SPRING, PRESSURE
105 2 100235 . . . O-RING
106 2 90439 . . . WASHER
107 1 . . . PISTON, FLUSHING [2]
108 1 . . . HOUSING, VALVE [2]
109 4 100233 . . . BOLT, SOC. HD., M12 X 50MM LG., GR.10.9
110 1 . . . SCREW, THROTTLE, REMOVE FROM MOTOR [10]
111 1 . . . PIN, THROTTLE, REMOVE FROM MOTOR [10]
112 1 . . . SCREW, THROTTLE, REMOVE FROM MOTOR [10]
113 1 100236 . . . O-RING
. . . ALSO INCLUDES 1 OF ITEM 70
119 1 100203 . HOUSING
120 2 91703 PLUG, M20 X 1.5, INCLUDES:- [11]

HYDROSTATIC MOTOR
384 N.S.S.: Not serviced separately
N.S.: Not serviced
505.01.182A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

121 2 91704 . SEAL

221912 SEAL KIT

PART NOTES:
[1] - Order this complete Shaft w/bearings and speed ring.

It's cheaper and easier than using separate pieces.

[2] - NOT SERVICED
[3] - Order the complete Shaft w/bearings and speed ring assembly

P/N - 100259

It is cheaper and easier.

[4] - Port Plate P/N is 208898 w/out Poppet Seats or Break-off Plugs.

Poppet Seats are P/N 90409 x2

Break-off Plug is P/N 204471 x1

[5] - A new, longer, Locking Screw 220050 must be ordered if a new Positioning Piston is ordered.
[6] - Break-off Plug P/N is 204471.
[7] - This plug is M22 x 1.5 ISO (metric ORB)
Use AZ027 O-ring
[8] - 92104 - Pin 4mm x 20mm
[9] - Replace with new style Piston P/N-219109 (with shoulder)

Must be used with new style Control Bushing P/N-219110 (with recess for shoulder)
[10] - NOT USED
[11] - This plug is M20 x 1.5 DIN Flat Face

Use Flat Face Seal - 91704

HYDROSTATIC MOTOR
N.S.S.: Not serviced separately 385
N.S.: Not serviced
A.R.: As required 505.01.182B
 74

92 96 97 98 99

100

101

102

66 91 67 73 72 68 93 69 70

103 104 105 106 107 SECTION 'D-D' 109 108

110 111 112 113 109 70

92

75

90 88
84

83

82

80 89
SECTION 'E-E'
79 81

87 86

78 85
77

386
HYDROSTATIC MOTOR ISSUE 3/408

505.01.181B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AQ083 MOTOR, AXIAL PISTON, INCLUDES:-

1 1 91677 . RING, RETAINING
3 1 91679 . RING, SHAFT SEAL
4 1 91678 . PLATE, BACK-UP
5 1 100204 . PLUG, INCLUDES SEAL
8 1 92172 . SCREW, ADJUSTING, M12 X 50MM
9 1 93018 . SCREW, ADJUSTING, M12 X 90MM LG.
10 2 90084 . LOCKNUT, SEAL
11 1 100205 . O-RING
12 1 203237 . NUT, PLASTIC
13 1 90057 . O-RING
1 100201 . GROUP, ROTARY, INCLUDES:-
1 100259 . . DRIVE SHAFT AND BEARING, INCLUDES:- [1]
17 1 . . . PLATE, BACK-UP [2]
18 1 92055 . . . BEARING, TAPERED ROLLER
19 1 . . . SHIM [2]
20 1 92054 . . . BEARING, TAPERED ROLLER
21 1 94131 . . . RING, RETAINING
22 1 208607 . . . SHAFT, DRIVE [3]
23 1 202984 . . . RING, GEAR
1 91684 . . HYDRAULIC GROUP, INCLUDES:-
26 14 91685 . . . SCREW, TORX, PAN HEAD
27 1 91686 . . . RETAINER
28 1 91687 . . . CYLINDER
29 1 91688 . . . PIN, CONTROL
30 1 91689 . . . SPRING, PRESSURE
31 A.R. 91690 . . . SHIM, 4.5MM
A.R. 92090 . . . SHIM, 4.6MM
A.R. 90291 . . . LINER, BEARING (PAIR)
A.R. 90292 . . . SHIM, 4.8MM
A.R. 90293 . . . SHIM, 4.9MM
A.R. 90294 . . . SHIM, 5MM
32 1 92089 . . . LENS, CONTROL
33 7 100207 . . . PISTON, INCLUDES:-
34 14 91693 . . . . RING, SEAL
1 100202 . CONTROL, INCLUDES:-
41 1 92099 . . BOLT, SOC. HD., M14 - 1.5 X 25MM LG., GR.8.8
42 1 100210 . . PISTON
43 1 91696 . . PISTON, POSITIONING
44 1 91697 . . TRUNION, POSITIONING
45 1 . . PLATE, PORT [2]
46 2 100216 . . RING, SQUARE
47 1 91699 . . SCREW, ADJUSTING [4]
48 2 100217 . . PIN, CYLINDER
49 6 100214 . . O-RING
50 8 100212 . . BOLT, SOC. HD., M16 X 45MM LG.
51 1 . . PIN, DOUBLE BREAK-OFF [2]
52 2 208120 . . PLUG, M22 X 1.5, INCLUDES:- [5]
53 2 AZ027 . . . O-RING
54 2 90409 . . SEAT
55 2 90408 . . POPPET
56 2 100211 . . GUIDE, VALVE
57 2 100215 . . O-RING

HYDROSTATIC MOTOR
N.S.S.: Not serviced separately 387
N.S.: Not serviced
A.R.: As required 505.01.182
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

58 2 100260 . . RING, BACK-UP

59 2 100213 . . O-RING
1 100208 . . CONTROL, INCLUDES:-
66 1 100228 . . . SCREW, ADJUSTING
67 1 100227 . . . PLUG
68 2 91709 . . . COLLAR, SPRING
69 1 100225 . . . PISTON, CONTROL
70 2 100223 . . . PLUG
72 1 91712 . . . SPRING, PRESSURE
73 1 100229 . . . O-RING
74 4 100222 . . . BOLT, SOC. HD.
75 1 . . . HOUSING, CONTROL [2]
77 1 100219 . . . SPRING, PRESSURE
78 1 91715 . . . SPRING, PRESSURE
79 1 100220 . . . SPRING, PRESSURE
80 1 92104 . . . PIN, CYLINDER [6]
81 1 100221 . . . O-RING
82 1 97381 . . . RING, RETAINING
83 1 96007 . . . LOCKNUT, SEAL
84 1 97383 . . . PIN, THREADED
85 1 91718 . . . COLLAR, SPRING
86 1 91719 . . . COLLAR, SPRING
87 1 91720 . . . BUSHING, ADJUSTING
88 1 91721 . . . BUSHING, CONTROL [7]
89 1 100206 . . . PISTON, CONTROL [8]
90 1 96353 . . . O-RING
91 1 100230 . . . NUT
92 1 100224 . . . SOLENOID, PROPORTIONAL, 12V
93 1 100226 . . . BUSHING, CONTROL
1 94302 . . VALVE, FLUSH AND BOOST PRESSURE, INCLUDES:-
96 1 90444 . . . RING, RETAINING
97 1 90438 . . . PLUG
98 1 90441 . . . SPRING, PRESSURE
99 A.R. 91724 . . . SHIM, 1MM
A.R. 100237 . . . SHIM, 0.3MM
A.R. 100238 . . . SHIM, 0.5MM
100 1 100234 . . . O-RING
101 1 . . . PISTON, VALVE [2]
102 1 . . . ORIFICE [2]
103 2 90437 . . . PLUG
104 2 100232 . . . SPRING, PRESSURE
105 2 100235 . . . O-RING
106 2 90439 . . . WASHER
107 1 . . . PISTON, FLUSHING [2]
108 1 . . . HOUSING, VALVE [2]
109 4 100233 . . . BOLT, SOC. HD., M12 X 50MM LG., GR.10.9
110 1 . . . SCREW, THROTTLE, REMOVE FROM MOTOR [9]
111 1 . . . PIN, THROTTLE, REMOVE FROM MOTOR [9]
112 1 . . . SCREW, THROTTLE, REMOVE FROM MOTOR [9]
113 1 100236 . . . O-RING
. . . ALSO INCLUDES 1 OF ITEM 70
119 1 100203 . HOUSING
120 2 91703 PLUG, M20 X 1.5, INCLUDES:- [10]

HYDROSTATIC MOTOR
388 N.S.S.: Not serviced separately
N.S.: Not serviced
505.01.182A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

121 2 91704 . SEAL

221912 SEAL KIT

PART NOTES:
[1] - Order this complete Shaft w/bearings and speed ring.

It's cheaper and easier than using separate pieces.

[2] - NOT SERVICED
[3] - Order the complete Shaft w/bearings and speed ring assembly

P/N - 100259

It is cheaper and easier.

[4] - A new, longer, Locking Screw 220050 must be ordered if a new Positioning Piston is ordered.
[5] - This plug is M22 x 1.5 ISO (metric ORB)

Use AZ027 O-ring

[6] - 92104 - Pin 4mm x 20mm
[7] - Replace with new style Piston P/N-219109 (with shoulder)

Must be used with new style Control Bushing P/N-219110 (with recess for shoulder)
[8] - Replace with new style Piston P/N-219109 (with shoulder)

Must be used with new style Control Bushing P/N-219110 (with recess for shoulder)
[9] - NOT USED
[10] - This plug is M20 x 1.5 DIN Flat Face

Use Flat Face Seal - 91704

HYDROSTATIC MOTOR
N.S.S.: Not serviced separately 389
N.S.: Not serviced
A.R.: As required 505.01.182B
 12

115

1 3 4 5 33 34 10

65

11

40

30

31

'A'
32

21 17 18 19 20 22 23 27 26 29 28

10

95

390
HYDROSTATIC MOTOR ISSUE 4/0716

505.01.301
 'B'

59

57
58
65 56
45
55

54

'A'
48 44

47

43

42 51
46
41 50

'E' 49

95

'D' 'D'
'E' VIEW 'A'
'B'
SECTION 'B-B'
53 52 121 120

HYDROSTATIC MOTOR ISSUE 4/0716

391
505.01.301A
 74

92 96 97 98 99

100

101

102

66 91 67 73 72 68 93 69 70

103 104 105 106 107 SECTION 'D-D' 109 108

110 111 112 113 109 70

92

75

90 88
84

83

82

80 89
SECTION 'E-E'
79 81

87 86

78 85
77

392
HYDROSTATIC MOTOR ISSUE 4/0716

505.01.301B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

67415B01 MOTOR, AXIAL PISTON, INCLUDES:-

1 1 91677 . RING, RETAINING
3 1 91679 . RING, SHAFT SEAL
4 1 91678 . PLATE, BACK-UP
5 1 100204 . PLUG, INCLUDES SEAL
8 1 92172 . SCREW, ADJUSTING, M12 X 50MM
10 2 90084 . LOCKNUT, SEAL
11 1 100205 . O-RING
12 1 203237 . NUT, PLASTIC
13 1 90057 . O-RING
1 100201 . GROUP, ROTARY, INCLUDES:-
1 100259 . . DRIVE SHAFT AND BEARING, INCLUDES:- [1]
17 1 . . PLATE, BACK-UP [2]
18 1 92055 . . BEARING, TAPERED ROLLER
19 1 . . SHIM [2]
20 1 92054 . . BEARING, TAPERED ROLLER
21 1 94131 . . RING, RETAINING
22 1 208607 . . SHAFT, DRIVE [3]
23 1 202984 . . RING, GEAR
1 91684 . . HYDRAULIC GROUP, INCLUDES:-
26 14 91685 . . . SCREW, TORX, PAN HEAD
27 1 91686 . . . RETAINER
28 1 91687 . . . CYLINDER
29 1 91688 . . . PIN, CONTROL
30 1 91689 . . . SPRING, PRESSURE
31 A.R. 91690 . . . SHIM, 4.5MM
A.R. 92090 . . . SHIM, 4.6MM
A.R. 90291 . . . LINER, BEARING (PAIR)
A.R. 90292 . . . SHIM, 4.8MM
A.R. 90293 . . . SHIM, 4.9MM
A.R. 90294 . . . SHIM, 5MM
32 1 92089 . . . LENS, CONTROL
33 7 100207 . . . PISTON, INCLUDES:-
34 14 91693 . . . . RING, SEAL
1 100202 . CONTROL, INCLUDES:-
41 1 92099 . . BOLT, SOC. HD., M14 - 1.5 X 25MM LG., GR.8.8
42 1 100210 . . PISTON
43 1 91696 . . PISTON, POSITIONING
44 1 91697 . . TRUNION, POSITIONING
45 1 . . PLATE, PORT [2]
46 2 100216 . . RING, SQUARE
47 1 91699 . . SCREW, ADJUSTING [4]
48 2 100217 . . PIN, CYLINDER
49 6 100214 . . O-RING
50 8 100212 . . BOLT, SOC. HD., M16 X 45MM LG.
51 1 . . PIN, DOUBLE BREAK-OFF [2]
52 2 208120 . . PLUG, M22 X 1.5, INCLUDES:- [5]
53 2 AZ027 . . . O-RING
54 2 90409 . . SEAT
55 2 90408 . . POPPET
56 2 100211 . . GUIDE, VALVE
57 2 100215 . . O-RING
58 2 100260 . . RING, BACK-UP

HYDROSTATIC MOTOR
N.S.S.: Not serviced separately 393
N.S.: Not serviced
A.R.: As required 505.01.302
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

59 2 100213 . . O-RING
1 100208 . . CONTROL, INCLUDES:-
66 1 100228 . . . SCREW, ADJUSTING
67 1 100227 . . . PLUG
68 2 91709 . . . COLLAR, SPRING
69 1 100225 . . . PISTON, CONTROL
70 2 100223 . . . PLUG
72 1 91712 . . . SPRING, PRESSURE
73 1 100229 . . . O-RING
74 4 100222 . . . BOLT, SOC. HD.
75 1 . . . HOUSING, CONTROL [2]
77 1 100219 . . . SPRING, PRESSURE
78 1 91715 . . . SPRING, PRESSURE
79 1 100220 . . . SPRING, PRESSURE
80 1 92104 . . . PIN, CYLINDER [6]
81 1 100221 . . . O-RING
82 1 97381 . . . RING, RETAINING
83 1 96007 . . . LOCKNUT, SEAL
84 1 97383 . . . PIN, THREADED
85 1 91718 . . . COLLAR, SPRING
86 1 91719 . . . COLLAR, SPRING
87 1 91720 . . . BUSHING, ADJUSTING
88 1 91721 . . . BUSHING, CONTROL
89 1 100206 . . . PISTON, CONTROL [7]
90 1 96353 . . . O-RING
91 1 100230 . . . NUT
92 1 100224 . . . SOLENOID, PROPORTIONAL, 12V
93 1 100226 . . . BUSHING, CONTROL
95 1 94302 . . VALVE, FLUSH AND BOOST PRESSURE, INCLUDES:-
96 1 90444 . . . RING, RETAINING
97 1 90438 . . . PLUG
98 1 90441 . . . SPRING, PRESSURE
99 A.R. 91724 . . . SHIM, 1MM
A.R. 100237 . . . SHIM, 0.3MM
A.R. 100238 . . . SHIM, 0.5MM
100 1 100234 . . . O-RING
101 1 . . . PISTON, VALVE [2]
102 1 . . . ORIFICE [2]
103 2 90437 . . . . PLUG
104 2 100232 . . . SPRING, PRESSURE
105 2 100235 . . . O-RING
106 2 90439 . . . WASHER
107 1 . . . PISTON, FLUSHING [2]
108 1 . . . HOUSING, VALVE [2]
109 4 100233 . . . BOLT, SOC. HD., M12 X 50MM LG., GR.10.9
110 1 . . . SCREW, THROTTLE, REMOVE FROM MOTOR [8]
111 1 . . . PIN, THROTTLE, REMOVE FROM MOTOR [8]
112 1 . . . SCREW, THROTTLE, REMOVE FROM MOTOR [8]
113 1 100236 . . . O-RING
. . . ALSO INCLUDES 1 OF ITEM 70
115 1 92172 . SCREW, ADJUSTING, M12 X 50MM

120 2 91703 PLUG, M20 X 1.5, INCLUDES:- [9]

HYDROSTATIC MOTOR
394 N.S.S.: Not serviced separately
N.S.: Not serviced
505.01.302A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

121 2 91704 . SEAL

PART NOTES:
[1] - Order this complete Shaft w/bearings and speed ring.

It's cheaper and easier than using separate pieces.

[2] - NOT SERVICED
[3] - Order the complete Shaft w/bearings and speed ring assembly

P/N - 100259

It is cheaper and easier.

[4] - A new, longer, Locking Screw 220050 must be ordered if a new Positioning Piston is ordered.
[5] - This plug is M22 x 1.5 ISO (metric ORB)

Use AZ027 O-ring

[6] - 92104 - Pin 4mm x 20mm
[7] - Replace with new style Piston P/N-219109 (with shoulder)

Must be used with new style Control Bushing P/N-219110 (with recess for shoulder)
[8] - NOT USED
[9] - This plug is M20 x 1.5 DIN Flat Face

Use Flat Face Seal - 91704

HYDROSTATIC MOTOR
N.S.S.: Not serviced separately 395
N.S.: Not serviced
A.R.: As required 505.01.302B
 12

115

1 3 4 5 33 34 10

65

11

40

30

31

'A'
32

21 17 18 19 20 22 23 27 26 29 28

10

95

396
HYDROSTATIC MOTOR ISSUE 1/1018

505.01.361
 'B'

59

57
58
65 56
45
55

54

'A'
48 44

47

43

42 51
46
41 50

'E' 49

95

'D' 'D'
'E' VIEW 'A'
'B'
SECTION 'B-B'
53 52 121 120

HYDROSTATIC MOTOR ISSUE 1/1018

397
505.01.361A
 74

92 96 97 98 99

100

101

102

66 91 67 73 72 68 93 69 70

103 104 105 106 107 SECTION 'D-D' 109 108

110 111 112 113 109 70

92

75

90 88
84

83

82

80 89
SECTION 'E-E'
79 81

87 86

78 85
77

398
HYDROSTATIC MOTOR ISSUE 1/1018

505.01.361B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

67415B02 MOTOR, AXIAL PISTON, INCLUDES:-

1 1 91677 . RING, RETAINING
3 1 91679 . RING, SHAFT SEAL
4 1 91678 . PLATE, BACK-UP
5 1 100204 . PLUG, INCLUDES SEAL
8 1 92172 . SCREW, ADJUSTING, M12 X 50MM
10 2 90084 . LOCKNUT, SEAL
11 1 100205 . O-RING
12 1 203237 . NUT, PLASTIC
13 1 90057 . O-RING
1 100201 . GROUP, ROTARY, INCLUDES:-
1 100259 . . DRIVE SHAFT AND BEARING, INCLUDES:- [1]
17 1 . . PLATE, BACK-UP [2]
18 1 92055 . . BEARING, TAPERED ROLLER
19 1 . . SHIM [2]
20 1 92054 . . BEARING, TAPERED ROLLER
21 1 94131 . . RING, RETAINING
22 1 208607 . . SHAFT, DRIVE [3]
23 1 202984 . . RING, GEAR
1 91684 . . HYDRAULIC GROUP, INCLUDES:-
26 14 91685 . . . SCREW, TORX, PAN HEAD
27 1 91686 . . . RETAINER
28 1 91687 . . . CYLINDER
29 1 91688 . . . PIN, CONTROL
30 1 91689 . . . SPRING, PRESSURE
31 A.R. 91690 . . . SHIM, 4.5MM
A.R. 92090 . . . SHIM, 4.6MM
A.R. 90291 . . . LINER, BEARING (PAIR)
A.R. 90292 . . . SHIM, 4.8MM
A.R. 90293 . . . SHIM, 4.9MM
A.R. 90294 . . . SHIM, 5MM
32 1 92089 . . . LENS, CONTROL
33 7 100207 . . . PISTON, INCLUDES:-
34 14 91693 . . . . RING, SEAL
1 100202 . CONTROL, INCLUDES:-
41 1 92099 . . BOLT, SOC. HD., M14 - 1.5 X 25MM LG., GR.8.8
42 1 100210 . . PISTON
43 1 91696 . . PISTON, POSITIONING
44 1 91697 . . TRUNION, POSITIONING
45 1 . . PLATE, PORT [2]
46 2 100216 . . RING, SQUARE
47 1 91699 . . SCREW, ADJUSTING [4]
48 2 100217 . . PIN, CYLINDER
49 6 100214 . . O-RING
50 8 100212 . . BOLT, SOC. HD., M16 X 45MM LG.
51 1 . . PIN, DOUBLE BREAK-OFF [2]
52 2 208120 . . PLUG, M22 X 1.5, INCLUDES:- [5]
53 2 AZ027 . . . O-RING
54 2 90409 . . . SEAT
55 2 90408 . . POPPET
56 2 100211 . . . GUIDE, VALVE
57 2 100215 . . O-RING
58 2 100260 . . RING, BACK-UP

HYDROSTATIC MOTOR
N.S.S.: Not serviced separately 399
N.S.: Not serviced
A.R.: As required 505.01.362
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

59 2 100213 . . O-RING
1 100208 . . CONTROL, INCLUDES:-
66 1 100228 . . . SCREW, ADJUSTING
67 1 100227 . . . PLUG
68 2 91709 . . . COLLAR, SPRING
69 1 100225 . . . PISTON, CONTROL
70 2 100223 . . . PLUG
72 1 91712 . . . SPRING, PRESSURE
73 1 100229 . . . O-RING
74 4 100222 . . . BOLT, SOC. HD.
75 1 . . . HOUSING, CONTROL [2]
77 1 100219 . . . SPRING, PRESSURE
78 1 91715 . . . SPRING, PRESSURE
79 1 100220 . . . SPRING, PRESSURE
80 1 92104 . . . PIN, CYLINDER [6]
81 1 100221 . . . O-RING
82 1 97381 . . . RING, RETAINING
83 1 96007 . . . LOCKNUT, SEAL
84 1 97383 . . . PIN, THREADED
85 1 91718 . . . COLLAR, SPRING
86 1 91719 . . . COLLAR, SPRING
87 1 91720 . . . BUSHING, ADJUSTING
88 1 91721 . . . BUSHING, CONTROL
89 1 100206 . . . PISTON, CONTROL [7]
90 1 96353 . . . O-RING
91 1 100230 . . . NUT
92 1 100224 . . . SOLENOID, PROPORTIONAL, 12V
93 1 100226 . . . BUSHING, CONTROL
95 1 94302 . . VALVE, FLUSH AND BOOST PRESSURE, INCLUDES:-
96 1 90444 . . . RING, RETAINING
97 1 90438 . . . PLUG
98 1 90441 . . . SPRING, PRESSURE
99 A.R. 91724 . . . SHIM, 1MM
A.R. 100237 . . . SHIM, 0.3MM
A.R. 100238 . . . SHIM, 0.5MM
100 1 100234 . . . O-RING
101 1 . . . PISTON, VALVE [2]
102 1 . . . ORIFICE [2]
103 2 90437 . . . PLUG
104 2 100232 . . . SPRING, PRESSURE
105 2 100235 . . . O-RING
106 2 90439 . . . WASHER
107 1 . . . PISTON, FLUSHING [2]
108 1 . . . HOUSING, VALVE [2]
109 4 100233 . . . BOLT, SOC. HD., M12 X 50MM LG., GR.10.9
110 1 . . . SCREW, THROTTLE, REMOVE FROM MOTOR [8]
111 1 . . . PIN, THROTTLE, REMOVE FROM MOTOR [8]
112 1 . . . SCREW, THROTTLE, REMOVE FROM MOTOR [8]
113 1 100236 . . . O-RING
. . . ALSO INCLUDES 1 OFF ITEM 70
115 1 92088 . . . SCREW, ADJUSTING, M12 X 110MM LG.

120 2 91703 PLUG, M20 X 1.5, INCLUDES:- [9]

HYDROSTATIC MOTOR
400 N.S.S.: Not serviced separately
N.S.: Not serviced
505.01.362A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

121 2 91704 . SEAL

PART NOTES:
[1] - Order this complete Shaft w/bearings and speed ring.

It's cheaper and easier than using separate pieces.

[2] - NOT SERVICED
[3] - Order the complete Shaft w/bearings and speed ring assembly

P/N - 100259

It is cheaper and easier.

[4] - A new, longer, Locking Screw 220050 must be ordered if a new Positioning Piston is ordered.
[5] - This plug is M22 x 1.5 ISO (metric ORB)

Use AZ027 O-ring

[6] - 92104 - Pin 4mm x 20mm
[7] - Replace with new style Piston P/N-219109 (with shoulder)

Must be used with new style Control Bushing P/N-219110 (with recess for shoulder)
[8] - NOT USED
[9] - This plug is M20 x 1.5 DIN Flat Face

Use Flat Face Seal - 91704

HYDROSTATIC MOTOR
N.S.S.: Not serviced separately 401
N.S.: Not serviced
A.R.: As required 505.01.362B
 21 20 19

18 17 16 14 15 14 13

32 31 30

12 11 3 9
8 3

7 3 6

3 52

3 18

1
xx
xxxx
xxxx
xxxx
xx

xxxxxxxxxx
xxxxxx

23
1

23
1
23
24
23

24

402
HYDRAULIC MOTOR ISSUE 1/0816
ROTATOR
505.08.101
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AQ209 MOTOR, GEROTOR

1 7 220299 . BOLT
2 1 . END COVER [1]
3 5 218559 . RING, SEAL
5 1 218564 . COMMUTATOR
6 1 220300 . MANIFOLD
7 1 220301 . SET, ROTOR
8 1 99602 . WASHER, BACK-UP
9 1 220303 . LINK, DRIVE
10 1 218568 . SPACER
11 1 218557 . THRUST BEARING
12 1 218558 . COUPLING, 14 TOOTH
13 1 218556 . BEARING, INNER
14 2 99600 . WASHER, THRUST
15 1 99601 . BEARING, THRUST
16 1 99612 . SEAL, INNER
17 1 99605 . WASHER, BACK-UP
18 1 99602 . WASHER, BACK-UP
19 1 220302 . HOUSING
20 1 99603 . BEARING, OUTER
21 1 99604 . SEAL
23 2 99613 . PLUG, INCLUDES:-
2 99614 . . O-RING
24 2 . VALVE AND SPRING [1]
30 1 209425 . WASHER
31 1 209427 . LOCKWASHER
32 1 209426 . BOLT, 5/8-18 UNF

PART NOTES:
[1] - NOT SOLD SEPARATELY

HYDRAULIC MOTOR
N.S.S.: Not serviced separately 403
N.S.: Not serviced
A.R.: As required 505.08.102
 16 14 15 14

19 18 17 14

22 21 23 5 4 3 1 8

10 11

12

34 35

31 32 33 24

404
HYDRAULIC MOTOR ISSUE 1 1000

505.06.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AQ058 MOTOR, GEROTOR, INCLUDES:-

1 1 96367 . RING, SEAL *
3 1 96368 . FLANGE
4 1 96369 . SEAL, SHAFT *
5 1 96370 . O-RING *
6 1 96371 . RACE, BEARING
7 1 96372 . BEARING, NEEDLE
8 6 96373 . BOLT
9 1 . HOUSING AND SHAFT [1]
10 1 96374 . SHAFT, CARDAN
11 2 96375 . VALVE, CHECK, INCLUDES:-
12 4 96376 . . O-RING
14 3 96377 . O-RING *
15 1 96378 . PLATE, DISTRIBUTOR
16 1 96379 . SET, GEAR WHEEL
17 1 208233 . COVER
18 7 96381 . WASHER *
19 7 96382 . BOLT
21 2 96383 . WASHER *
22 1 208234 . PLUG
23 1 . NAMEPLATE [1]
24 4 2996A040 . BOLT, SOC. HD., M8 - 1.25 X 40MM LG., GR.10.9
1 96385 . VALVE, CROSSLINE RELIEF, INCLUDES:-
31 2 96386 . . O-RING
32 1 96387 . . VALVE, RELIEF
33 1 . . BLOCK, VALVE [1]
34 4 2657A001 . . PLUG, 04 ORB, INCLUDES:-
35 4 AZ031 . . . O-RING

96035 SEAL KIT, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - NOT SERVICED

HYDRAULIC MOTOR
N.S.S.: Not serviced separately 405
N.S.: Not serviced
A.R.: As required 505.06.42
 11 9 8 18 15 12 13 14 20

19 16

1 4 3 6 7

5
21
?

406
HYDRAULIC MOTOR ISSUE 1/0214

505.04.91
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 212062 MOTOR, GEAR, INCLUDES:-

1 1 213195 . HOUSING, SHAFT END
3 1 213194 . HOUSING, PORT END
4 1 213193 . HOUSING, GEAR
5 1 213192 . SET, GEAR SHAFT
6 4 91310 . WASHER
7 4 95771 . BOLT
8 1 213191 . SEAL, LIP
9 1 213190 . SPACER
11 1 208073 . RING, SNAP
12 2 213188 . PLATE, THRUST
13 4 213186 . SEAL, SIDE
14 4 213187 . SEAL, END
15 2 213185 . SEAL, SQUARE
16 4 92329 . PIN, DOWEL
18 1 100534 . PLUG
19 1 100891 . SEAL
20 2 213189 . SEAL, BACK-UP
21 2 92321 . VALVE, CHECK

HYDRAULIC MOTOR
N.S.S.: Not serviced separately 407
N.S.: Not serviced
A.R.: As required 505.04.92
 31 18

19 20

21 22

16 17 5

41
?

42

4 2

43 3

4
45

46

44

1 11 38

408
HYDRAULIC MOTOR ISSUE 1/0314

505.04.101
 33
12

36
35
20
12
34

32 12 27
37

48

12
26 23 25

30
15

37 32

24
?
10

29 30 8

47 14

12

32

39 40
32 7

47 30 29
4 13 6 32

HYDRAULIC MOTOR ISSUE 1/0314

409
505.04.101A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 212311 MOTOR, AXIAL PISTON, INCLUDES:-

1 1 213243 . SEGMENT, VALVE
2 1 213244 . HOUSING, MOTOR
3 2 94587 . PIN
4 1 90888 . PLUG
5 1 213247 . O-RING [1]
6 1 213246 . END CAP
7 1 213275 . PISTON
8 1 213245 . SERVOPISTON, INCLUDES:-
9 1 98859 . . RING, SEAL [1]
10 2 98860 . . O-RING [1]
11 1 213248 . PLATE, BEARING
12 1 213249 . PLUG
13 8 213250 . BOLT, SOC. HD., M10 X 45MM LG.
14 1 213251 . GASKET, END CAP [1]
15 1 213252 . GASKET [1]
16 1 213253 . HOUSING, BEARING
17 8 213254 . BOLT, SOC. HD.
18 1 213255 . RETAINING RING
19 2 213256 . PLUG, INCLUDES:-
20 2 90469 . . O-RING [1]
21 1 213257 . O-RING [1]
22 1 213258 . O-RING [1]
23 1 213259 . SPRING
24 1 213260 . ADJUSTER, INCLUDES:-
25 1 95164 . . O-RING [1]
26 1 213261 . PISTON
27 1 213262 . SPOOL
29 2 100262 . PLUG, INCLUDES:-
30 1 95068 . . O-RING [1]
31 1 211414 . SEAL, LIP [1]
32 1 210054 . PLUG
33 2 210056 . BOLT
34 1 95187 . ORIFICE, 0.5, M6 X 8
35 1 213263 . SPOOL LOCATOR
36 2 213264 . BOLT
37 1 213265 . PISTON
38 1 213266 . BLOCK, CYLINDER
39 1 213267 . PLUG, INCLUDES:-
40 2 90481 . . O-RING [1]
41 1 213268 . SHAFT, INCLUDES:-
42 1 213270 . . PISTON RING
43 1 213269 . SYNCH SHAFT
44 1 213271 . CAP, SAFETY
45 1 213273 . SETSCREW, M10 X 80MM
46 1 213274 . NUT, SEAL, M10 [1]
47 1 97847 . GUIDE, SPRING
48 1 213276 . HOUSING, CONTROL

PART NOTES:
[1] - Indicates items included in SEAL KIT 213272

HYDRAULIC MOTOR
410 N.S.S.: Not serviced separately
N.S.: Not serviced
505.04.102 A.R.: As required
 12 13 2

1
5 8 30

6 7

25 24

14 15 3 16 17 18

19 23 4

PUMP MOUNTING ISSUE 2/0114

411
501.13.71
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PUMP MOUNTING 620E, (57798B01), INCLUDES:- [1]

1 1 46988B . PLATE, MOUNTING, PUMP
2 1 . PUMP, DRIVE, SEE GROUP 500 [1]
3 1 . PUMP, MAIN, SEE GROUP 500 [1]
4 1 . PUMP, COOLING, SEE GROUP 500 [1]
5 1 . COUPLING, FLEX DRIVE, SEE GROUP 300 [1]
6 12 12032A010 . WASHER
7 10 2471A050 . BOLT, HX. HD., M10 - 1.5 X 50MM LG., GR.10.9
8 8 2471A040 . BOLT, HX. HD., M10 - 1.5 X 40MM LG., GR.10.9
12 4 2450A075 . WASHER, 3/4", GR.9
13 4 2434A250 . BOLT, HX. HD., 3/4" UNC X 2 1/2" LG., GR.8
14 2 12032A016 . WASHER, M16
15 2 2476A045 . BOLT, HX. HD., M16 - 2.0 X 45MM LG., GR.10.9
16 1 AP182 . ADAPTER
17 1 AZ052 . O-RING
18 1 46587B . ADAPTER, PUMP
19 1 90123 . O-RING
23 4 2462A025 . BOLT, SOC. HD., M10 - 1.5 X 25MM LG., GR.10.9
24 2 2450A044 . WASHER, 7/16", GR.9
25 2 2474A030 . BOLT, HX. HD., M12 - 1.75 X 30MM LG., GR.10.9

PUMP MOUNTING 630E/635E, (57798B02), INCLUDES:-

30 45713B . PLATE, MOUNTING
. ALSO INCLUDES ITEMS 2 THRU 25

PART NOTES:
[1] - REFERENCE ONLY

PUMP MOUNTING
412 N.S.S.: Not serviced separately
N.S.: Not serviced
501.13.72 A.R.: As required
14 18 18

16
16

17
17

19 15 6 21 15 20 8 10 12

11

1 3 4 5 2

PUMP ISSUE 1 0910

413
GEAR
504.07.191
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 AP351 . PUMP, GEAR, includes:-

1 1 100099 . HOUSING, SHAFT END
2 1 101346 . HOUSING, PORT END
3 1 209995 . HOUSING, GEAR
4 1 100094 . PLATE, MID
5 1 209996 . HOUSING, GEAR
6 1 100136 . SET, GEAR, SHAFT
8 1 209997 . SET, GEAR
10 2 100107 . WASHER
11 2 209998 . STUD, 250MM
12 2 100106 . NUT
14 1 95769 . SEAL, LIP *
15 4 100112 . BLOCK, THRUST W/ BUSHING
16 4 100113 . SEAL, CHANNEL *
17 4 100114 . SEAL, BACK-UP *
18 4 100115 . SEAL, SECTION *
19 2 100116 . PIN, DOWEL
20 2 100118 . PIN, DOWEL
21 1 100119 . SHAFT, CONNECTING

202800 SEAL KIT, INCLUDES ITEMS MARKED *

PUMP, GEAR
414 N.S.S.: Not serviced separately
N.S.: Not serviced
504.07.192 A.R.: As required
13 17

8 16
4

5 2

11
3
12
1

19
20
18

9
10

15
7
6

PUMP ISSUE 2/0515

415
CHARGE/COOLING
504.07.291
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 AP388 PUMP, GEAR, CHARGE/COOLING, INCLUDES:-

1 1 218933 . HOUSING, SHAFT END COVER
2 1 218932 . HOUSING, PORT END COVER
3 1 218931 . HOUSING, GEAR
4 1 218930 . HOUSING, GEAR
5 1 218929 . BLOCK, THRUST WITH BUSHING
6 1 218928 . GEAR, DRIVE
7 1 218927 . GEAR, IDLER
8 1 218926 . GEAR, DRIVE
9 1 218925 . GEAR, IDLER
10 2 218924 . CONNECTOR, SHAFT
11 4 218923 . BUSHING
12 2 218922 . SNAP RING
13 1 218921 . SEAL
15 8 218919 . BEARING
16 4 218918 . SEAL
17 4 218917 . O-RING
18 4 218916 . STUD
19 2 218915 . NUT, M12
20 2 218895 . WASHER

PUMP, CHARGE/COOLING
416 N.S.S.: Not serviced separately
N.S.: Not serviced
504.07.292 A.R.: As required
 5 6 4 7 8 9

1 2 3
20 21 19 22

6 5

16
11 12 13 14 19

18 174 173 175

17
10
15
171

172

45
46 43
41
42

0
44

32 33
23 24 25 26

34 35 40 47

27 28 29 30 31

HYDRAULIC PUMP ISSUE 4/0910

417
504.01.751
 81
75 80
74
73
72
71 79
180 105
70 104
69 98
103
89 102 97
122 85 96
101
67 88 95
100 81
66 94
65 80
64 93
92 79
63 91 105
56
55 62 104
103
54 102
86 101
100
52 68
121 69
51
86 70
120 86
119 87 180
61 114
60 71
113 72 73
59 87
58 51
57 84 74
56 75
55 54
117 116 112
113 55
115 56
114 57
58
59
60
61

418
HYDRAULIC PUMP ISSUE 3/0910

504.01.751A
 159

132

133

132 133 131 160

144 145
153 154 152

138 133 132

139
148 148
134
140
141
142

143 136
137
138

139
152 145 144 154 153
141
140
142
134
143
136

137

HYDRAULIC PUMP ISSUE 3/0910

419
504.01.751B
 179
178

177

174

172
173

175
171

420
HYDRAULIC PUMP ISSUE 3/0910

504.01.751C
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

46306B01 PUMP, AXIAL PISTON, INCLUDES:-

1 1 205993 . RING, RETAINING, 80 X 2.5MM
2 1 209767 . SHIM, 1.8MM
3 1 99515 . RING, SHAFT SEAL, 60 x 80 x 7MM
4 1 209768 . HOUSING
5 1 99517 . PLUG, M27 X 2, INCLUDES:-
6 1 99518 . . O-RING, 23.47 X 2.95MM
7 5 92078 . O-RING, 7.5 X 2MM
8 1 209769 . RACE
9 1 209770 . BEARING, TAPERED ROLLER
10 1 209771 . SHAFT, SPLINED, 27T
11 2 92519 . PIN
12 2 99522 . BEARING, SLIDING
13 1 209772 . CRADLE
14 4 92473 . BUSHING
15 9 99524 . PISTON, REPLACE ONLY AS A SET
16 1 99525 . PLATE, PULL-BACK
17 A.R. 209773 . SPACER, 0.05MM
A.R. 209774 . SPACER, 0.075MM
A.R. 209775 . SPACER, 0.1MM
18 1 99529 . PLATE, HOLDING
19 4 99530 . BOLT, SOC. HD., M12 X 35MM LG., GR.10.9
20 A.R. 99526 . SPACER, 0.05
A.R. 99527 . SPACER, 0.075
A.R. 99528 . SPACER, 0.1
21 1 209776 . PLATE, HOLDING
22 1 209777 . BLOCK, CYLINDER
23 1 99533 . WASHER
24 1 209778 . SPRING, 8.5 X 9.5 X 87.4 X 3
25 1 209779 . WASHER
26 A.R. 209780 . SHIM, 0.1MM
A.R. 209781 . SHIM, 0.3MM
A.R. 209782 . SHIM, 1.0MM
27 1 91090 . RING, RETAINING, 72 X 2.5MM
28 1 209783 . WASHER
29 1 96644 . BEARING, TAPERED ROLLER
30 A.R. 209784 . SHIM, 1.0MM
A.R. 209785 . SHIM, 1.05MM
A.R. 209786 . SHIM, 1.1MM
A.R. 209787 . SHIM, 1.15MM
A.R. 209788 . SHIM, 1.2MM
209789 . SHIM, 1.4MM
A.R. 209790 . SHIM, 1.6MM
A.R. 209791 . SHIM, 1.8MM
31 1 209792 . PLATE, PORT,CW
32 2 99550 . PIN, 6 X 24MM
33 1 99551 . O-RING, 250 X 3MM
40 1 209816 . COVER
41 1 90686 . ORIFICE, 1MM
42 1 90757 . O-RING, 19.3 X 2.4MM
43 1 209817 . VALVE, PRESSURE RELIEF, 23 BAR
44 2 209818 . O-RING, 32 X 2MM
45 1 90683 . O-RING, 19.4 X 2.1MM

HYDRAULIC PUMP
N.S.S.: Not serviced separately 421
N.S.: Not serviced
A.R.: As required 504.01.752
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

46 1 92225 . O-RING
47 4 209819 . BOLT, SOC. HD., M8 X 40MM LG., GR.8.8
209820 . CONTROL, 24V, INCLUDES:-
51 1 209821 . . HOUSING, INCLUDES BUSHINGS
52 1 206717 . . PISTON
54 A.R. 96685 . . PLATE, SPRING, 18.99MM
A.R. 96686 . . PLATE, SPRING, 19.01MM
A.R. 96687 . . PLATE, SPRING, 19.03MM
A.R. 96688 . . PLATE, SPRING, 19.05MM
A.R. 96689 . . PLATE, SPRING, 19.07MM
55 2 100600 . . SPRING
56 2 96691 . . PLATE, SPRING
57 2 92544 . . O-RING, 36.17 X 2.62MM
58 2 96692 . . PLUG
59 2 96693 . . NUT, SLOTTED
60 2 96694 . . PIN, THREADED, M8 X 40MM LG.
61 2 96535 . . NUT, SEAL COLLAR, M8
62 1 96695 . . LEVER
63 1 97300 . . PILOT
64 1 96697 . . SPRING, 0.65 X 6.9 X 27.5 X 7.4
65 1 90655 . . O-RING, 16.3 X 2.4MM
66 1 96698 . . SCREW, HOLLOW
67 1 96699 . . NUT, SLOTTED
68 1 99767 . . PISTON, VALVE, RH
69 2 96701 . . BUSHING
70 2 96702 . . SPRING
71 2 96703 . . PLATE, SPRING
72 2 208522 . . O-RING
73 2 96704 . . PLUG
74 2 96705 . . PIN, THREADED
75 2 96535 . . NUT, SEAL COLLAR, M8
76 2 92561 . . ORIFICE, 1.0MM
79 2 90687 . . O-RING, 23.52 X 1.78MM
80 2 101307 . . COIL, 24V, INCLUDES:-
81 8 101325 . . . BOLT, SOC. HD., M4 X 70MM LG., GR.12.9
84 1 96707 . . PLUG, SEALING
85 7 90754 . . SETSCREW, M8
86 8 93727 . . BALL, 5.5MM
87 2 96510 . . BALL, 6.5MM
88 2 96667 . . PLUG, M14 X 1.5, INCLUDES:-
89 2 96668 . . . O-RING, 11.3 X 2.4MM
1 205685 . . VALVE, FEEDER, 5 BAR, INCLUDES:-
91 1 96509 . . . O-RING
92 1 . . . SLEEVE, VALVE [1]
93 1 . . . BALL, 6.5MM [1]
94 1 . . . SPRING, .65 X 5.2 X 23.8MM LG. [1]
95 1 . . . SCREW, STOP [1]
96 1 . . . O-RING [1]
97 1 . . . NUT [1]
98 1 . . . JAMNUT [1]
100 2 209822 . . SPRING
101 2 209823 . . WASHER
102 2 99772 . . O-RING

HYDRAULIC PUMP
422 N.S.S.: Not serviced separately
N.S.: Not serviced
504.01.752A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

103 2 99773 . . O-RING

104 2 209824 . . SLEEVE, VALVE
105 2 209825 . . PISTON, VALVE
110 2 90754 . . SETSCREW, M8
111 2 209826 . . ORIFICE, 1.8MM
112 1 96716 . . O-RING, 80 X 2MM
113 8 208363 . . O-RING
114 3 96717 . . SLEEVE, 11 X 10MM
115 1 209827 . . SPACER
116 1 92474 . . BOLT, SOC. HD., M8 X 25MM LG., GR.10.9
117 1 101333 . . BOLT, SOC. HD., M8 X 20MM LG., GR.10.9
119 A.R. 96719 . . SHIM, 0.1MM
A.R. 96720 . . SHIM, 0.5MM
120 1 96721 . . RING, RETAINING, 12 X 1MM
121 2 96181 . . BOLT, SOC. HD., M8 X 30MM LG., GR.10.9
122 2 93126 . . BOLT, SOC. HD., M8 X 40MM LG., GR.10.9
131 1 209793 . HOUSING, PORT PLATE
132 5 99553 . PLUG, INCLUDES:-
133 5 99554 . . O-RING, 6 X 1.5MM
134 A.R. 96124 . SHIM, 1.95MM
A.R. 96125 . SHIM, 2.02MM
A.R. 96126 . SHIM, 2.1MM
A.R. 96127 . SHIM, 2.17MM
A.R. 96128 . SHIM, 2.25MM
A.R. 96129 . SHIM, 2.32MM
A.R. 96130 . SHIM, 2.40MM
A.R. 209794 . SHIM, 2.44MM
A.R. 96131 . SHIM, 2.47MM
A.R. 209795 . SHIM, 2.51MM
A.R. 96132 . SHIM, 2.55MM
A.R. 209796 . SHIM, 2.59MM
A.R. 96133 . SHIM, 2.62MM
A.R. 209797 . SHIM, 2.66MM
A.R. 96134 . SHIM, 2.70MM
A.R. 209879 . SHIM, 2.74MM
A.R. 96135 . SHIM, 2.77MM
A.R. 209880 . SHIM, 2.81MM
A.R. 96136 . SHIM, 2.85MM
A.R. 209881 . SHIM, 2.89MM
A.R. 96137 . SHIM, 2.92MM
A.R. 96138 . SHIM, 3.0MM
A.R. 96139 . SHIM, 3.07MM
A.R. 96140 . SHIM, 3.15MM
A.R. 96141 . SHIM, 3.22MM
A.R. 96142 . SHIM, 3.3MM
A.R. 96143 . SHIM, 3.37MM
A.R. 96144 . SHIM, 3.45MM
136 2 205029 . RING, SEAL, 8.1 X 1.1 X 2.7MM
137 2 99555 . PIPE
138 2 209801 . RING, SEAL
139 2 209802 . PISTON
140 A.R. 209803 . SHIM, 4.75MM
A.R. 209804 . SHIM, 4.85MM

HYDRAULIC PUMP
N.S.S.: Not serviced separately 423
N.S.: Not serviced
A.R.: As required 504.01.752B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

A.R. 209805 . SHIM, 4.95MM

A.R. 209806 . SHIM, 5.05MM
A.R. 209807 . SHIM, 5.15MM
A.R. 209808 . SHIM, 5.25MM
A.R. 209809 . SHIM, 5.35MM
A.R. 209810 . SHIM, 5.45MM
A.R. 209811 . SHIM, 5.55MM
141 2 209812 . WASHER
142 2 209813 . SPRING, 4.5 X 31.5 X 123.6 X 9.3
143 2 209814 . PLATE, SPRING
144 2 96667 . PLUG, M14 X 1.5, INCLUDES:-
145 2 96668 . . O-RING, 11.3 X 2.4MM
148 2 209815 . VALVE, FEED
152 2 97292 . O-RING, 39.2 X 3MM
153 2 100599 . VALVE, RELIEF, 435 BAR, INCLUDES:-
154 2 209749 . . O-RING, 27.5 X 3MM
159 5 93075 . BOLT, SOC. HD., M14 X 100MM LG., GR.10.9
160 1 97720 . O-RING, 84 X 2.5MM
171 1 97720 . O-RING, 84 X 2.5MM
172 1 209829 . FLANGE
173 1 94863 . O-RING
174 4 209830 . BOLT, M14 X 130MM, GR.10.9
175 1 209831 . CLUTCH, SPLINED, SAE C
177 1 210471 . SEAL
178 1 210470 . COVER
179 2 210469 . BOLT, HX. HD., M16 X 35MM LG., GR. 8.8
180 2 212177 . SPACER, POR
181 1 218446 . PLUG M33 X 1.5
182 1 90562 . . O-RING, 34.65 X 1.78MM

209916 SEAL KIT

PART NOTES:
[1] - NOT SOLD SEPARATELY

HYDRAULIC PUMP
424 N.S.S.: Not serviced separately
N.S.: Not serviced
504.01.752C A.R.: As required
 5 6 4 7 8 9

1 2 3
20 21 19 22

35
6 5
34 16
11 12 13 14 19

18

17
10
15

45
46 43
41
42

0
44

32 33
23 24 25 26

38 39 40 47

27 28 29 30 31

HYDRAULIC PUMP ISSUE 1/0416

425
504.01.951
 68 67 66

76 81
65 75 93
64
63
62
54 74
71 73
53
70
61 89
88
84 85
86
58 57 83
82 96
56 79
55 78 92
77
87
52
72

51 95

60 59 94
97 69

53
54
91
55
56
57
58
59
90
60

426
HYDRAULIC PUMP ISSUE 1/0416

504.01.951A
 159

132

133

132 133 131 160

144 145
153 154 152

138 133 132

139
148 148
134
140
141
142

143 136
137
138

139
152 145 144 154 153
141
140
142
134
143
136

137

HYDRAULIC PUMP ISSUE 1/0416

427
504.01.951B
 179
178

177

174

172
173

175
171

428
HYDRAULIC PUMP ISSUE 1/0416

504.01.951C
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

46306B03 PUMP, AXIAL PISTON, INCLUDES:-

1 1 205993 . RING, RETAINING, 80 X 2.5MM
2 1 209767 . SHIM, 1.8MM
3 1 99515 . RING, SHAFT SEAL, 60 x 80 x 7MM
4 1 220113 . HOUSING, ISO
5 1 99517 . PLUG, M27 X 2, INCLUDES:-
6 1 99518 . . O-RING, 23.47 X 2.95MM
7 5 92078 . O-RING, 7.5 X 2MM
8 1 209769 . RACE
9 1 209770 . BEARING, TAPERED ROLLER
10 1 209771 . SHAFT, SPLINED, 27T
11 2 92519 . PIN
12 2 99522 . BEARING, SLIDING
13 1 209772 . CRADLE
14 4 92473 . BUSHING
15 9 99524 . PISTON, REPLACE ONLY AS A SET
16 1 99525 . PLATE, PULL-BACK
17 A.R. 209773 . SPACER, 0.05MM
A.R. 209774 . SPACER, 0.075MM
A.R. 209775 . SPACER, 0.1MM
18 1 99529 . PLATE, HOLDING
19 4 99530 . BOLT, SOC. HD., M12 X 35MM LG., GR.10.9
20 A.R. 99526 . SPACER, 0.05
A.R. 99527 . SPACER, 0.075
A.R. 99528 . SPACER, 0.1
21 1 209776 . PLATE, HOLDING
22 1 209777 . BLOCK, CYLINDER
23 1 99533 . WASHER
24 1 209778 . SPRING, 8.5 X 9.5 X 87.4 X 3
25 1 209779 . WASHER
26 A.R. 209780 . SHIM, 0.1MM
A.R. 209781 . SHIM, 0.3MM
A.R. 209782 . SHIM, 1.0MM
27 1 91090 . RING, RETAINING, 72 X 2.5MM
28 1 209783 . WASHER
29 1 96644 . BEARING, TAPERED ROLLER
30 A.R. 209784 . SHIM, 1.0MM
A.R. 209785 . SHIM, 1.05MM
A.R. 209786 . SHIM, 1.1MM
A.R. 209787 . SHIM, 1.15MM
A.R. 209788 . SHIM, 1.2MM
209789 . SHIM, 1.4MM
A.R. 209790 . SHIM, 1.6MM
A.R. 209791 . SHIM, 1.8MM
31 1 209792 . PLATE, PORT,CW
32 2 99550 . PIN, 6 X 24MM
33 1 99551 . O-RING, 250 X 3MM
34 1 220112 . PLUG, M33 X 1.5
35 1 90562 . . O-RING, 34.65 X 1.78MM
38 1 96667 . PLUG, M14 X 1.5
39 1 96668 . O-RING, 11.3 X 2.4MM
40 1 209816 . COVER
41 1 90686 . ORIFICE, 1MM

HYDRAULIC PUMP
N.S.S.: Not serviced separately 429
N.S.: Not serviced
A.R.: As required 504.01.952
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

42 1 90757 . O-RING, 19.3 X 2.4MM

43 1 209817 . VALVE, PRESSURE RELIEF, 23 BAR
44 2 209818 . O-RING, 32 X 2MM
45 1 90683 . O-RING, 19.4 X 2.1MM
46 1 92225 . O-RING
47 4 209819 . BOLT, SOC. HD., M8 X 40MM LG., GR.8.8
220111 . CONTROL, 24V, INCLUDES:-
51 1 220100 . . HOUSING, INCLUDES BUSHINGS
52 1 206717 . . PISTON
53 A.R. 96685 . . PLATE, SPRING, 18.99MM
A.R. 96686 . . PLATE, SPRING, 19.01MM
A.R. 96687 . . PLATE, SPRING, 19.03MM
A.R. 96688 . . PLATE, SPRING, 19.05MM
A.R. 96689 . . PLATE, SPRING, 19.07MM
54 2 220101 . . SPRING, 3.6 X 27.4 X 50.5 X 4.6
55 2 96691 . . PLATE, SPRING
56 2 92544 . . O-RING, 36.17 X 2.62MM
57 2 220102 . . PLUG, SCREW
58 2 220103 . . WASHER
59 2 96694 . . PIN, THREADED, M8 X 40MM LG.
60 2 96535 . . NUT, SEAL COLLAR, M8
61 1 96695 . . LEVER
62 1 220104 . . PILOT
63 1 96697 . . SPRING, 0.65 X 6.9 X 27.5 X 7.4
64 1 90655 . . O-RING, 16.3 X 2.4MM
65 1 220105 . . SCREW, HOLLOW
67 1 220106 . . WASHER
68 4 220107 . . WASHER, 6.4 X 14 X 1.5MM
69 2 96707 . . PLUG, SEALING
70 2 99553 . . PLUG
71 2 99554 . . O-RING, 6 X 1.5MM
72 2 96704 . . PLUG
73 2 96667 . . PLUG, M14 X 1.5
74 2 96668 . . . O-RING, 11.3 X 2.4MM
75 1 100765 . . PLUG
76 2 90757 . . O-RING, 19.3 X 2.4MM
77 2 220108 . . SPRING, 0.65 X 4.7 X 9.7 X 4.9
78 2 220109 . . PISTON
79 2 220110 . . SLEEVE
80 2 101307 . . COIL, 24V, INCLUDES:-
81 8 220098 . . SOLENOID, 24V AMP, INCLUDES:-
82 1 219598 . . . O-RING, 14 X 1.8MM
83 2 219599 . . . ARMATURE
84 1 219601 . . . O-RING, 19 X 2.5MM
85 2 219602 . . . NUT
86 1 220099 . . . MAGNET, COIL, 24V
87 1 209826 . . ORIFICE, 1.8MM
88 1 99553 . . PLUG, INCLUDES:-
89 1 99554 . . . O-RING, 6 X 1.5MM
90 1 96716 . . O-RING, 80 X 2MM
91 6 92225 . . O-RING, O-RING
92 1 96719 . . SHIM, 0.1MM
93 1 96181 . . BOLT, SOC. HD., M8 X 30MM LG., GR.10.9

HYDRAULIC PUMP
430 N.S.S.: Not serviced separately
N.S.: Not serviced
504.01.952A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

94 1 218815 . . SPACER
95 2 92474 . . BOLT, SOC. HD., M8 X 25MM LG., GR.10.9
96 1 96721 . . RING, RETAINING, 12 X 1MM
97 1 96717 . . SLEEVE, 11 X 10MM
131 1 209793 . HOUSING, PORT PLATE
132 5 99553 . PLUG, INCLUDES:-
133 5 99554 . . O-RING, 6 X 1.5MM
134 A.R. 96124 . SHIM, 1.95MM
A.R. 96125 . SHIM, 2.02MM
A.R. 96126 . SHIM, 2.1MM
A.R. 96127 . SHIM, 2.17MM
A.R. 96128 . SHIM, 2.25MM
A.R. 96129 . SHIM, 2.32MM
A.R. 96130 . SHIM, 2.40MM
A.R. 209794 . SHIM, 2.44MM
A.R. 96131 . SHIM, 2.47MM
A.R. 209795 . SHIM, 2.51MM
A.R. 96132 . SHIM, 2.55MM
A.R. 209796 . SHIM, 2.59MM
A.R. 96133 . SHIM, 2.62MM
A.R. 209797 . SHIM, 2.66MM
A.R. 96134 . SHIM, 2.70MM
A.R. 209879 . SHIM, 2.74MM
A.R. 96135 . SHIM, 2.77MM
A.R. 209880 . SHIM, 2.81MM
A.R. 96136 . SHIM, 2.85MM
A.R. 209881 . SHIM, 2.89MM
A.R. 96137 . SHIM, 2.92MM
A.R. 96138 . SHIM, 3.0MM
A.R. 96139 . SHIM, 3.07MM
A.R. 96140 . SHIM, 3.15MM
A.R. 96141 . SHIM, 3.22MM
A.R. 96142 . SHIM, 3.3MM
A.R. 96143 . SHIM, 3.37MM
A.R. 96144 . SHIM, 3.45MM
136 2 205029 . RING, SEAL, 8.1 X 1.1 X 2.7MM
137 2 99555 . PIPE
138 2 209801 . RING, SEAL
139 2 209802 . PISTON
140 A.R. 209803 . SHIM, 4.75MM
A.R. 209804 . SHIM, 4.85MM
A.R. 209805 . SHIM, 4.95MM
A.R. 209806 . SHIM, 5.05MM
A.R. 209807 . SHIM, 5.15MM
A.R. 209808 . SHIM, 5.25MM
A.R. 209809 . SHIM, 5.35MM
A.R. 209810 . SHIM, 5.45MM
A.R. 209811 . SHIM, 5.55MM
141 2 209812 . WASHER
142 2 209813 . SPRING, 4.5 X 31.5 X 123.6 X 9.3
143 2 209814 . PLATE, SPRING
144 2 96667 . PLUG, M14 X 1.5, INCLUDES:-
145 2 96668 . . O-RING, 11.3 X 2.4MM

HYDRAULIC PUMP
N.S.S.: Not serviced separately 431
N.S.: Not serviced
A.R.: As required 504.01.952B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

148 2 209815 . VALVE, FEED

152 2 97292 . O-RING, 39.2 X 3MM
153 2 100599 . VALVE, RELIEF, 435 BAR, INCLUDES:-
154 2 209749 . . O-RING, 27.5 X 3MM
159 5 93075 . BOLT, SOC. HD., M14 X 100MM LG., GR.10.9
160 1 97720 . O-RING, 84 X 2.5MM
171 1 97720 . O-RING, 84 X 2.5MM
172 1 209829 . FLANGE
173 1 94863 . O-RING
174 4 209830 . BOLT, M14 X 130MM, GR.10.9
175 1 209831 . CLUTCH, SPLINED, SAE C
177 1 210471 . SEAL
178 1 210470 . COVER
179 2 210469 . BOLT, HX. HD., M16 X 35MM LG., GR. 8.8
180 2 212177 . SPACER, POR

209916 SEAL KIT

HYDRAULIC PUMP
432 N.S.S.: Not serviced separately
N.S.: Not serviced
504.01.952C A.R.: As required
 121 7 8 9

1 2 3

6 5 22

20 21 19

35

34 16

14

13

19
12
18
11
17

14
10
15

123

23 24 25 122

31 33 32 124

28 29 30

26 27

HYDRAULIC PUMP ISSUE 1/1117

433
504.01.1011
 54 37 38 36 55

52 37 38

53 51

38 37
48

49

50

52
44 42
51 53
49

43 48

47 46 45
39

40

41 44 42

45 43

47 46

41 40 39

434
HYDRAULIC PUMP ISSUE 1/1117

504.01.1011A
 114
116 117

113

120

115

118 119

HYDRAULIC PUMP ISSUE 1/1117

435
504.01.1011C
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

46306B07 PUMP, AXIAL PISTON, INCLUDES:-

1 1 205993 . RING, RETAINING, 80 X 2.5MM
2 1 209767 . SHIM, 1.8MM
3 1 99515 . RING, SHAFT SEAL, 60 x 80 x 7MM
4 1 220113 . HOUSING, ISO
5 1 99517 . PLUG, M27 X 2, INCLUDES:-
6 1 99518 . . O-RING, 23.47 X 2.95MM
7 5 92078 . O-RING, 7.5 X 2MM
8 1 209769 . RACE
9 1 209770 . BEARING, TAPERED ROLLER
10 1 209771 . SHAFT, SPLINED, 27T
11 2 92519 . PIN
12 2 99522 . BEARING, SLIDING
13 1 209772 . CRADLE
14 4 92473 . BUSHING
15 9 99524 . PISTON, REPLACE ONLY AS A SET
16 1 99525 . PLATE, PULL-BACK
17 A.R. 209773 . SPACER, 0.05MM
A.R. 209774 . SPACER, 0.075MM
A.R. 209775 . SPACER, 0.1MM
18 1 99529 . PLATE, HOLDING
19 4 99530 . BOLT, SOC. HD., M12 X 35MM LG., GR.10.9
20 A.R. 99526 . SPACER, 0.05
A.R. 99527 . SPACER, 0.075
A.R. 99528 . SPACER, 0.1
21 1 209776 . PLATE, HOLDING
22 1 209777 . BLOCK, CYLINDER
23 1 99533 . WASHER
24 1 209778 . SPRING, 8.5 X 9.5 X 87.4 X 3
25 1 209779 . WASHER
26 A.R. 209780 . SHIM, 0.1MM
A.R. 209781 . SHIM, 0.3MM
A.R. 209782 . SHIM, 1.0MM
27 1 91090 . RING, RETAINING, 72 X 2.5MM
28 1 209783 . WASHER
29 1 96644 . BEARING, TAPERED ROLLER
30 A.R. 209784 . SHIM, 1.0MM
A.R. 209785 . SHIM, 1.05MM
A.R. 209786 . SHIM, 1.1MM
A.R. 209787 . SHIM, 1.15MM
A.R. 209788 . SHIM, 1.2MM
A.R. 209789 . SHIM, 1.4MM
A.R. 209790 . SHIM, 1.6MM
A.R. 209767 . SHIM, 1.8MM
31 1 221083 . PLATE, PORT, OPTIMIZED
32 2 99550 . PIN, 6 X 24MM
33 1 99551 . O-RING, 250 X 3MM
34 1 220112 . PLUG, M33 X 1.5, INCLUDES:-
35 1 90562 . . O-RING, 34.65 X 1.78MM
36 1 209793 . HOUSING, PORT PLATE
37 5 99553 . PLUG, INCLUDES:-
38 1 99554 . . O-RING, 6 X 1.5MM
39 A.R. 96124 . SHIM, 1.95MM

HYDRAULIC PUMP
436 N.S.S.: Not serviced separately
N.S.: Not serviced
504.01.1012 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

A.R. 96143 . SHIM, 3.37MM

A.R. 96144 . SHIM, 3.45MM
A.R. 96125 . SHIM, 2.02MM
A.R. 96126 . SHIM, 2.1MM
A.R. 96127 . SHIM, 2.17MM
A.R. 96128 . SHIM, 2.25MM
A.R. 96129 . SHIM, 2.32MM
A.R. 96130 . SHIM, 2.40MM
A.R. 209794 . SHIM, 2.44MM
A.R. 96131 . SHIM, 2.47MM
A.R. 209795 . SHIM, 2.51MM
A.R. 96132 . SHIM, 2.55MM
A.R. 209796 . SHIM, 2.59MM
A.R. 96133 . SHIM, 2.62MM
A.R. 209797 . SHIM, 2.66MM
A.R. 96134 . SHIM, 2.70MM
A.R. 209879 . SHIM, 2.74MM
A.R. 96135 . SHIM, 2.77MM
A.R. 209880 . SHIM, 2.81MM
A.R. 96136 . SHIM, 2.85MM
A.R. 209881 . SHIM, 2.89MM
A.R. 96137 . SHIM, 2.92MM
A.R. 96138 . SHIM, 3.0MM
A.R. 96139 . SHIM, 3.07MM
A.R. 96140 . SHIM, 3.15MM
A.R. 96141 . SHIM, 3.22MM
A.R. 96142 . SHIM, 3.3MM
40 2 205029 . RING, SEAL, 8.1 X 1.1 X 2.7MM
41 2 99555 . PIPE
42 2 209801 . RING, SEAL
43 2 209802 . PISTON
44 A.R. 209803 . SHIM, 4.75MM
A.R. 209804 . SHIM, 4.85MM
A.R. 209805 . SHIM, 4.95MM
A.R. 209806 . SHIM, 5.05MM
A.R. 209807 . SHIM, 5.15MM
A.R. 209808 . SHIM, 5.25MM
A.R. 209809 . SHIM, 5.35MM
A.R. 209810 . SHIM, 5.45MM
A.R. 209811 . SHIM, 5.55MM
45 2 209812 . WASHER
46 2 209813 . SPRING, 4.5 X 31.5 X 123.6 X 9.3
47 2 209814 . PLATE, SPRING
48 2 96667 . PLUG, M14 X 1.5, INCLUDES:-
49 1 96668 . . O-RING, 11.3 X 2.4MM
50 2 213145 . FEED, VALVE
51 2 97292 . O-RING, 39.2 X 3MM
52 2 100599 . VALVE, RELIEF, 435 BAR, INCLUDES:-
53 1 209749 . . O-RING, 27.5 X 3MM
54 5 93075 . BOLT, SOC. HD., M14 X 100MM LG., GR.10.9
55 1 97720 . O-RING, 84 X 2.5MM
56 1 213146 . COVER
57 1 90686 . ORIFICE, 1MM

HYDRAULIC PUMP
N.S.S.: Not serviced separately 437
N.S.: Not serviced
A.R.: As required 504.01.1012A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

58 1 90757 . O-RING, 19.3 X 2.4MM

59 1 209817 . VALVE, PRESSURE RELIEF, 23 BAR
60 2 209818 . O-RING, 32 X 2MM
61 1 90683 . O-RING, 19.4 X 2.1MM
62 1 92225 . O-RING
63 4 209819 . BOLT, SOC. HD., M8 X 40MM LG., GR.8.8
64 1 96667 . PLUG, M14 X 1.5
65 1 96668 . O-RING, 11.3 X 2.4MM
66 1 220111 . CONTROL, 24V, INCLUDES:-
67 1 220100 . . HOUSING
68 1 206717 . . PISTON
69 A.R. 96685 . . PLATE, SPRING, 18.99MM
A.R. 96686 . . PLATE, SPRING, 19.01MM
A.R. 96687 . . PLATE, SPRING, 19.03MM
A.R. 96688 . . PLATE, SPRING, 19.05MM
A.R. 96689 . . PLATE, SPRING, 19.07MM
70 2 220101 . . SPRING, 3.6 X 27.4 X 50.5 X 4.6
71 2 96691 . . PLATE, SPRING
72 2 92544 . . O-RING, 36.17 X 2.62MM
73 2 220102 . . PLUG, SCREW
74 2 220103 . . WASHER
75 2 96694 . . PIN, THREADED, M8 X 40MM LG.
76 2 96535 . . NUT, SEAL COLLAR, M8
77 1 96695 . . LEVER
78 1 220104 . . PILOT
79 1 96697 . . SPRING, 0.65 X 6.9 X 27.5 X 7.4
80 1 90655 . . O-RING, 16.3 X 2.4MM
81 1 220105 . . SCREW, HOLLOW
82 1 220106 . . WASHER
83 3 220107 . . WASHER, 6.4 X 14 X 1.5MM
84 3 97414 . . BOLT, SOC. HD., M6 X 12MM LG., GR.8.8
85 1 96707 . . PLUG, SEALING
86 1 99553 . . PLUG, INCLUDES:-
87 1 99554 . . . O-RING, 6 X 1.5MM
88 1 96704 . . PLUG
89 2 96667 . . PLUG, M14 X 1.5, INCLUDES:-
90 2 96668 . . . O-RING, 11.3 X 2.4MM
91 1 100765 . . PLUG, INCLUDES:-
92 1 90757 . . . O-RING, 19.3 X 2.4MM
93 2 220108 . . SPRING, 0.65 X 4.7 X 9.7 X 4.9
94 2 220109 . . PISTON
95 2 220110 . . SLEEVE
96 2 220098 . . SOLENOID, 24V AMP, INCLUDES:-
97 2 219598 . . . O-RING, 14 X 1.8MM
98 2 219599 . . . ARMATURE
99 2 219601 . . . O-RING, 19 X 2.5MM
100 2 219602 . . . NUT
101 2 220099 . . . MAGNET, COIL, 24V
102 2 209826 . . ORIFICE, 1.8MM
103 2 99553 . . PLUG
104 2 99554 . . O-RING, 6 X 1.5MM
105 1 96716 . O-RING, 80 X 2MM
106 6 92225 . O-RING

HYDRAULIC PUMP
438 N.S.S.: Not serviced separately
N.S.: Not serviced
504.01.1012B A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

107 A.R. 96719 . SHIM, 0.1MM

A.R. 96720 . SHIM, 0.5MM
108 2 96717 . SLEEVE, 11 X 10MM
109 4 96181 . BOLT, SOC. HD., M8 X 30MM LG., GR.10.9
110 1 218815 . SPACER
111 2 92474 . BOLT, SOC. HD., M8 X 25MM LG., GR.10.9
112 1 96721 . RING, RETAINING, 12 X 1MM
113 1 97720 . O-RING, 84 X 2.5MM
114 1 209829 . FLANGE
115 1 94863 . O-RING
116 4 209830 . BOLT, M14 X 130MM, GR.10.9
117 1 209831 . CLUTCH, SPLINED, SAE C
118 1 210471 . SEAL
119 1 210470 . COVER
120 2 210469 . BOLT, HX. HD., M16 X 35MM LG., GR. 8.8
121 3 208261 . PLUG, M27 X 2MM
122 2 99570 . COVER, 1 1/2"
123 2 99569 . SEAL, 1 1/2"
124 4 99571 . BOLT, HX. HD., M16 X 20MM LG., GR. 8.8
221502 SEAL KIT

HYDRAULIC PUMP
N.S.S.: Not serviced separately 439
N.S.: Not serviced
A.R.: As required 504.01.1012C
 84
83 89 109
82
81 96
90
80
79
95
78 91 94
70 93
69 92
86 100
68
84 66 99
77 103
83 67
87 101
74
98
73 104 97
72 102 112
71 95
94 107
93
110
76
75 111
108 85
88

83 84

69
70
105 106 71
72
73
74
75
76

59

58
61 62 57

56

121

60

63

64 65

440
HYDRAULIC PUMP ISSUE 1/1117

504.01.1011B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

46306B07 PUMP, AXIAL PISTON, INCLUDES:-

1 1 205993 . RING, RETAINING, 80 X 2.5MM
2 1 209767 . SHIM, 1.8MM
3 1 99515 . RING, SHAFT SEAL, 60 x 80 x 7MM
4 1 220113 . HOUSING, ISO
5 1 99517 . PLUG, M27 X 2, INCLUDES:-
6 1 99518 . . O-RING, 23.47 X 2.95MM
7 5 92078 . O-RING, 7.5 X 2MM
8 1 209769 . RACE
9 1 209770 . BEARING, TAPERED ROLLER
10 1 209771 . SHAFT, SPLINED, 27T
11 2 92519 . PIN
12 2 99522 . BEARING, SLIDING
13 1 209772 . CRADLE
14 4 92473 . BUSHING
15 9 99524 . PISTON, REPLACE ONLY AS A SET
16 1 99525 . PLATE, PULL-BACK
17 A.R. 209773 . SPACER, 0.05MM
A.R. 209774 . SPACER, 0.075MM
A.R. 209775 . SPACER, 0.1MM
18 1 99529 . PLATE, HOLDING
19 4 99530 . BOLT, SOC. HD., M12 X 35MM LG., GR.10.9
20 A.R. 99526 . SPACER, 0.05
A.R. 99527 . SPACER, 0.075
A.R. 99528 . SPACER, 0.1
21 1 209776 . PLATE, HOLDING
22 1 209777 . BLOCK, CYLINDER
23 1 99533 . WASHER
24 1 209778 . SPRING, 8.5 X 9.5 X 87.4 X 3
25 1 209779 . WASHER
26 A.R. 209780 . SHIM, 0.1MM
A.R. 209781 . SHIM, 0.3MM
A.R. 209782 . SHIM, 1.0MM
27 1 91090 . RING, RETAINING, 72 X 2.5MM
28 1 209783 . WASHER
29 1 96644 . BEARING, TAPERED ROLLER
30 A.R. 209784 . SHIM, 1.0MM
A.R. 209785 . SHIM, 1.05MM
A.R. 209786 . SHIM, 1.1MM
A.R. 209787 . SHIM, 1.15MM
A.R. 209788 . SHIM, 1.2MM
A.R. 209789 . SHIM, 1.4MM
A.R. 209790 . SHIM, 1.6MM
A.R. 209767 . SHIM, 1.8MM
31 1 221083 . PLATE, PORT, OPTIMIZED
32 2 99550 . PIN, 6 X 24MM
33 1 99551 . O-RING, 250 X 3MM
34 1 220112 . PLUG, M33 X 1.5, INCLUDES:-
35 1 90562 . . O-RING, 34.65 X 1.78MM
36 1 209793 . HOUSING, PORT PLATE
37 5 99553 . PLUG, INCLUDES:-
38 1 99554 . . O-RING, 6 X 1.5MM
39 A.R. 96124 . SHIM, 1.95MM

HYDRAULIC PUMP
N.S.S.: Not serviced separately 441
N.S.: Not serviced
A.R.: As required 504.01.1012
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

A.R. 96143 . SHIM, 3.37MM

A.R. 96144 . SHIM, 3.45MM
A.R. 96125 . SHIM, 2.02MM
A.R. 96126 . SHIM, 2.1MM
A.R. 96127 . SHIM, 2.17MM
A.R. 96128 . SHIM, 2.25MM
A.R. 96129 . SHIM, 2.32MM
A.R. 96130 . SHIM, 2.40MM
A.R. 209794 . SHIM, 2.44MM
A.R. 96131 . SHIM, 2.47MM
A.R. 209795 . SHIM, 2.51MM
A.R. 96132 . SHIM, 2.55MM
A.R. 209796 . SHIM, 2.59MM
A.R. 96133 . SHIM, 2.62MM
A.R. 209797 . SHIM, 2.66MM
A.R. 96134 . SHIM, 2.70MM
A.R. 209879 . SHIM, 2.74MM
A.R. 96135 . SHIM, 2.77MM
A.R. 209880 . SHIM, 2.81MM
A.R. 96136 . SHIM, 2.85MM
A.R. 209881 . SHIM, 2.89MM
A.R. 96137 . SHIM, 2.92MM
A.R. 96138 . SHIM, 3.0MM
A.R. 96139 . SHIM, 3.07MM
A.R. 96140 . SHIM, 3.15MM
A.R. 96141 . SHIM, 3.22MM
A.R. 96142 . SHIM, 3.3MM
40 2 205029 . RING, SEAL, 8.1 X 1.1 X 2.7MM
41 2 99555 . PIPE
42 2 209801 . RING, SEAL
43 2 209802 . PISTON
44 A.R. 209803 . SHIM, 4.75MM
A.R. 209804 . SHIM, 4.85MM
A.R. 209805 . SHIM, 4.95MM
A.R. 209806 . SHIM, 5.05MM
A.R. 209807 . SHIM, 5.15MM
A.R. 209808 . SHIM, 5.25MM
A.R. 209809 . SHIM, 5.35MM
A.R. 209810 . SHIM, 5.45MM
A.R. 209811 . SHIM, 5.55MM
45 2 209812 . WASHER
46 2 209813 . SPRING, 4.5 X 31.5 X 123.6 X 9.3
47 2 209814 . PLATE, SPRING
48 2 96667 . PLUG, M14 X 1.5, INCLUDES:-
49 1 96668 . . O-RING, 11.3 X 2.4MM
50 2 213145 . FEED, VALVE
51 2 97292 . O-RING, 39.2 X 3MM
52 2 100599 . VALVE, RELIEF, 435 BAR, INCLUDES:-
53 1 209749 . . O-RING, 27.5 X 3MM
54 5 93075 . BOLT, SOC. HD., M14 X 100MM LG., GR.10.9
55 1 97720 . O-RING, 84 X 2.5MM
56 1 213146 . COVER
57 1 90686 . ORIFICE, 1MM

HYDRAULIC PUMP
442 N.S.S.: Not serviced separately
N.S.: Not serviced
504.01.1012A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

58 1 90757 . O-RING, 19.3 X 2.4MM

59 1 209817 . VALVE, PRESSURE RELIEF, 23 BAR
60 2 209818 . O-RING, 32 X 2MM
61 1 90683 . O-RING, 19.4 X 2.1MM
62 1 92225 . O-RING
63 4 209819 . BOLT, SOC. HD., M8 X 40MM LG., GR.8.8
64 1 96667 . PLUG, M14 X 1.5
65 1 96668 . O-RING, 11.3 X 2.4MM
66 1 220111 . CONTROL, 24V, INCLUDES:-
67 1 220100 . . HOUSING
68 1 206717 . . PISTON
69 A.R. 96685 . . PLATE, SPRING, 18.99MM
A.R. 96686 . . PLATE, SPRING, 19.01MM
A.R. 96687 . . PLATE, SPRING, 19.03MM
A.R. 96688 . . PLATE, SPRING, 19.05MM
A.R. 96689 . . PLATE, SPRING, 19.07MM
70 2 220101 . . SPRING, 3.6 X 27.4 X 50.5 X 4.6
71 2 96691 . . PLATE, SPRING
72 2 92544 . . O-RING, 36.17 X 2.62MM
73 2 220102 . . PLUG, SCREW
74 2 220103 . . WASHER
75 2 96694 . . PIN, THREADED, M8 X 40MM LG.
76 2 96535 . . NUT, SEAL COLLAR, M8
77 1 96695 . . LEVER
78 1 220104 . . PILOT
79 1 96697 . . SPRING, 0.65 X 6.9 X 27.5 X 7.4
80 1 90655 . . O-RING, 16.3 X 2.4MM
81 1 220105 . . SCREW, HOLLOW
82 1 220106 . . WASHER
83 3 220107 . . WASHER, 6.4 X 14 X 1.5MM
84 3 97414 . . BOLT, SOC. HD., M6 X 12MM LG., GR.8.8
85 1 96707 . . PLUG, SEALING
86 1 99553 . . PLUG, INCLUDES:-
87 1 99554 . . . O-RING, 6 X 1.5MM
88 1 96704 . . PLUG
89 2 96667 . . PLUG, M14 X 1.5, INCLUDES:-
90 2 96668 . . . O-RING, 11.3 X 2.4MM
91 1 100765 . . PLUG, INCLUDES:-
92 1 90757 . . . O-RING, 19.3 X 2.4MM
93 2 220108 . . SPRING, 0.65 X 4.7 X 9.7 X 4.9
94 2 220109 . . PISTON
95 2 220110 . . SLEEVE
96 2 220098 . . SOLENOID, 24V AMP, INCLUDES:-
97 2 219598 . . . O-RING, 14 X 1.8MM
98 2 219599 . . . ARMATURE
99 2 219601 . . . O-RING, 19 X 2.5MM
100 2 219602 . . . NUT
101 2 220099 . . . MAGNET, COIL, 24V
102 2 209826 . . ORIFICE, 1.8MM
103 2 99553 . . PLUG
104 2 99554 . . O-RING, 6 X 1.5MM
105 1 96716 . O-RING, 80 X 2MM
106 6 92225 . O-RING

HYDRAULIC PUMP
N.S.S.: Not serviced separately 443
N.S.: Not serviced
A.R.: As required 504.01.1012B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

107 A.R. 96719 . SHIM, 0.1MM

A.R. 96720 . SHIM, 0.5MM
108 2 96717 . SLEEVE, 11 X 10MM
109 4 96181 . BOLT, SOC. HD., M8 X 30MM LG., GR.10.9
110 1 218815 . SPACER
111 2 92474 . BOLT, SOC. HD., M8 X 25MM LG., GR.10.9 [1]
112 1 96721 . RING, RETAINING, 12 X 1MM
113 1 97720 . O-RING, 84 X 2.5MM
114 1 209829 . FLANGE
115 1 94863 . O-RING
116 4 209830 . BOLT, M14 X 130MM, GR.10.9
117 1 209831 . CLUTCH, SPLINED, SAE C
118 1 210471 . SEAL
119 1 210470 . COVER
120 2 210469 . BOLT, HX. HD., M16 X 35MM LG., GR. 8.8
121 3 208261 . PLUG, M27 X 2MM
122 2 99570 . COVER, 1 1/2"
123 2 99569 . SEAL, 1 1/2"
124 4 99571 . BOLT, HX. HD., M16 X 20MM LG., GR. 8.8
221502 SEAL KIT

PART NOTES:
[1] - Older Feedback Arm requires

1 pc. - M8x25 - 92474 and

1 pc. - M8x20 - 101333

HYDRAULIC PUMP
444 N.S.S.: Not serviced separately
N.S.: Not serviced
504.01.1012C A.R.: As required
12 1

13 4

10

8 7 9

HYDRAULIC HAND PUMP ISSUE 2 505

445
504.21.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AP026 PUMP, HAND, SEE NOTE, INCLUDES: -

1 1 94263 . LINK
3 1 94264 . PLUG
4 1 94265 . CYLINDER, INCLUDES:-
5 1 . . SNAP RING [1]
6 1 . . DISC [1]
7 1 94266 . RESERVOIR, INCLUDES:-
8 1 . . O-RING [1]
9 4 . . BOLT [1]
10 1 . BODY [1]

12 1 6142A BAR, TILT LEVER

13 1 AD003 GRIP, HANDLE

PART NOTES:
[1] - NOT SERVICED

RESOURCE NOTES:
FOR 1014 AND 1065 FORWARDERS: When replacing complete hand pump, order AP241 on page 504.21.11

HYDRAULIC HAND PUMP

446 N.S.S.: Not serviced separately
N.S.: Not serviced
504.21.02 A.R.: As required
 38 45
55
44
37
34

40 39 41
12 17 2 14

61
46 11
30 36 32

35

42

21
58 36 30 19
57
9 7 9

63 28

32
61 62 56

70

49 47 6

27 20
26

60

15 16

8 48 59 25
4 5

HYDRAULIC PUMP ISSUE 1/1107

447
504.04.91
 117 32 80 28 76 32 81 74 73 32

90 98 92 96 84 46 87 86 82 94 75 32 79

95 93

99 89 88 83 94 116

90 98 91 97 85

114 115

111

112

448
HYDRAULIC PUMP ISSUE 4/1107

504.04.91A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AP251 PUMP, INCLUDES:-

2 1 206296 . KIT, PISTON, SET OF 9 *
1 206297 . CYLINDER, VALVE PLATE, INCLUDES:- *
4 1 . . CYLINDER * [1]
5 1 . . PLATE, VALVE * [1]
6 1 100077 . DRIVE SHAFT
7 1 99797 . BEARING, ROLLER
8 1 99798 . BEARING, NEEDLE
9 2 99799 . SPACER
1 99795 . SWASHPLATE, INCLUDES:- **
11 1 . . SWASHPLATE ** [1]
12 1 99804 . . BUSHING **
14 1 99800 . PLATE, SET *
15 1 99801 . BUSHING *
16 9 99802 . SPRING *
17 1 99803 . PLATE, SHOE *
19 1 99805 . SUPPORT, SWASHPLATE **
20 1 99806 . COVER
21 1 99807 . HOUSING
25 1 100078 . HOUSING
26 4 99809 . BOLT, SOC. HD., M16
27 4 99810 . BOLT, SOC. HD., M6
28 2 99811 . PLUG, 7/16" - 20 UNF
30 2 99812 . PLUG, 3/4" - 16 UNF
32 15 99813 . PLUG
34 1 99815 . PIN, TILTING
35 1 99826 . O-RING +
36 2 100080 . O-RING +
37 1 100079 . PISTON, SERVO
38 1 99817 . STOPPER, SERVO PISTON
39 1 99818 . SPRING, OUTER SERVO BIAS
40 1 99819 . SPRING, INNER SERVO BIAS
41 1 99820 . SEAT, SPRING, SERVO BIAS
42 1 99821 . PLUG
44 1 99822 . O-RING +
45 1 99823 . O-RING +
46 4 99824 . O-RING + [2]
47 1 99825 . O-RING + [3]
48 1 99827 . O-RING +
49 1 206300 . SEAL, SHAFT, VITON +
55 1 99830 . RING, BACK-UP
56 1 99831 . NUT, M16
57 1 99832 . RING, SNAP
58 1 99833 . PIN, SWASHPLATE GUIDE
59 1 99834 . PIN, VALVE PLATE GUIDE
60 1 99835 . PIN, SPRING, LOCATING
61 2 99836 . BOLT, EYE
62 1 99837 . SETSCREW
63 1 99814 . O-RING +
70 1 207482 . REGULATOR, PRESSURE CONTROL, INCLUDES:-
73 2 99841 . . PLUG
74 2 99824 . . O-RING ^ [2]
75 2 207924 . . RESTRICTOR, 0.9MM

HYDRAULIC PUMP
N.S.S.: Not serviced separately 449
N.S.: Not serviced
A.R.: As required 504.04.92
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

76 1 99814 . . O-RING ^
79 1 99844 . . RESTRICTOR, 0.6MM
80 1 99843 . . PLUG
81 1 . . CASING [1]
82 1 99847 . . SEAT, SPRING, DIFFERENTIAL
83 1 99848 . . SEAT, SPRING
84 1 99849 . . STOPPER
85 1 99850 . . STOPPER
86 1 99851 . . SPRING
87 1 99852 . . SPRING
88 1 99853 . . SPRING
89 1 99854 . . SPRING
90 2 99855 . . SETSCREW, 25MM
91 1 206309 . . PLUG, CUT-OFF, SPRING CASE
92 1 99856 . . PLUG
93 1 101872 . . O-RING ^
94 2 99859 . . SPOOL
95 5 99860 . . O-RING ^
96 1 99840 . . O-RING ^
97 1 99842 . . O-RING ^
98 2 99866 . . LOCKNUT
99 1 99861 . . O-RING ^
. . ALSO INCLUDES 1 OF ITEM 28 AND 63, 3 OF ITEM 46 AND 9 OF ITEM 32.
111 1 208678 . COIL, 24V, DEUTSCH
112 1 202729 . VALVE, DIRECTIONAL [4]
113 1 202727 . BLOCK, INCLUDES:-
114 1 . . BLOCK [1]
115 4 99860 . . O-RING
116 2 202731 . . PLUG
117 4 202732 . . BOLT

206308 KIT, ROTARY GROUP SERVICE, INCLUDES ITEMS MARKED *

99863 KIT, SWASH GROUP SERVICE, INCLUDES ITEMS MARKED **
99864 KIT, PUMP SEAL, INCLUDES ITEMS MARKED +
99865 SEAL KIT, REGULATOR, INCLUDES ITEMS MARKED ^

PART NOTES:
[1] - NOT SOLD SEPARATELY
[2] - 99824 - O-ring (round) for use on plugs regulator stopper.
218811 - Flat Seal for all other flat surface applications
Eg: Under Regulators and between housings.
[3] - 99825 same as 202758
[4] - 100940 - Cartridge Valve Seal Kit
207615 - Solenoid Nut and top and bottom of Coil O-rings - Kit

HYDRAULIC PUMP
450 N.S.S.: Not serviced separately
N.S.: Not serviced
504.04.92A A.R.: As required
 50 55 21

28

23

49

38 53

33
28 7
40
44
39

17 5
30 6
29 13

31 45
36 27

9
15
8
16
10
32
12
35
11
34
14

18

54

28

37 43 52 42 2 4 46 26 51 47 19 25 20 24

22 48 41 1

HYDRAULIC PUMP ISSUE 1/0319

451
504.04.211
 73 84 67 69 70 65 63 63 76 63

80

59
63

63

74 80 78

62

63 83 77 64 56 58 82 63

84 75 81 79

80

59

60

63

73 68 71 72 66 61 77 76 57

88 87 86 85 89

90

92 94 91 95 93 100 96 97 99 98

452
HYDRAULIC PUMP ISSUE 1/0319

504.04.211A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AP457 PUMP, AXIAL PISTON, INCLUDES:-

1 1 100077 . DRIVE SHAFT
2 1 99797 . BEARING, ROLLER
3 1 99798 . BEARING, NEEDLE
4 2 99799 . SPACER
5 1 206297 . CYLINDER, VALVE PLATE, INCLUDES:-
6 1 . . BLOCK, CYLINDER [1]
7 1 . . PLATE, VALVE [1]
8 1 206296 . KIT, PISTON, INCLUDES:-
9 9 . . PISTON [1]
10 9 . . SHOE [1]
11 1 99800 . PLATE, SET
12 1 99801 . BUSHING
13 9 99802 . SPRING
14 1 99803 . PLATE, SHOE
15 1 99795 . SWASHPLATE, INCLUDES:-
16 1 . . SWASHPLATE [1]
17 1 99804 . . BUSHING
18 1 99805 . SUPPORT, SWASHPLATE
19 1 99806 . COVER
20 1 221820 . HOUSING
21 1 221817 . COVER, VALVE
22 1 221816 . PIPE, SEAL
23 4 99809 . BOLT, SOC. HD., M16
24 1 221815 . BOLT, SOC. HD., M16 X 90 MM LG.
25 4 221814 . BOLT, SOC. HD., M6 X 16 MM LG.
26 1 99811 . PLUG, 7/16" - 20 UNF
27 2 99812 . PLUG, 3/4" - 16 UNF
28 6 202731 . PLUG
29 1 99815 . PIN, TILTING, INCLUDES:-
30 1 . . PIN, TILTING [1]
31 1 . . PIN, FEEDBACK [1]
32 1 100079 . PISTON, SERVO
33 1 99817 . STOPPER, SERVO PISTON
34 1 99818 . SPRING, OUTER SERVO BIAS
35 1 99819 . SPRING, INNER SERVO BIAS
36 1 99820 . SEAT, SPRING, SERVO BIAS
37 1 99821 . PLUG
38 1 99822 . O-RING
39 1 99823 . O-RING
40 2 218811 . SEAL, SQUARE
41 2 221813 . O-RING
42 1 202758 . O-RING
43 1 99826 . O-RING
44 1 99827 . O-RING
45 2 100080 . O-RING
46 1 99814 . O-RING
47 1 206300 . SEAL, SHAFT
48 2 221812 . RING, BACKUP
49 1 99830 . RING, BACK-UP
50 1 99831 . NUT, M16
51 1 99832 . RING, SNAP
52 1 99833 . PIN, SWASHPLATE GUIDE

HYDRAULIC PUMP
N.S.S.: Not serviced separately 453
N.S.: Not serviced
A.R.: As required 504.04.212
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

53 1 99834 . PIN, VALVE PLATE GUIDE

54 2 99836 . BOLT, EYE
55 1 99837 . SETSCREW
56 1 222423 . CONTROLLER, INCLUDES:-
57 4 99839 . . BOLT, SOC. HD., M6
58 1 99811 . . PLUG, 7/16" - 20 UNF
59 2 99841 . . PLUG
60 1 99843 . . PLUG
61 1 99844 . . RESTRICTOR, 0.6MM
62 1 207924 . . RESTRICTOR, 0.9MM
63 9 213567 . . PLUG
64 1 221819 . . HOUSING
65 1 210520 . . SEAT, SPRING
66 1 210519 . . SEAT, SPRING
67 1 210518 . . STOPPER
68 1 99850 . . STOPPER
69 1 99851 . . SPRING
70 1 210517 . . SPRING
71 1 99853 . . SPRING
72 1 99854 . . SPRING
73 2 99855 . . SETSCREW, 25MM
74 1 210521 . . PLUG
75 1 99857 . . PLUG
76 2 99859 . . SPOOL
77 5 99860 . . O-RING
78 1 99840 . . O-RING
79 1 99842 . . O-RING
80 3 99824 . . O-RING [2]
81 1 99861 . . O-RING
82 1 99814 . . O-RING
83 1 101872 . . O-RING
84 2 99866 . . LOCKNUT
85 1 222424 . VALVE, UNLOADING, INCLUDES:-
86 1 202727 . . BLOCK, INCLUDES:-
87 1 . . . BLOCK, VALVE [1]
88 4 202732 . . . BOLT
89 2 202731 . . . PLUG
90 4 99860 . . . O-RING
91 1 202729 . . VALVE, DIRECTIONAL, INCLUDES:- [3]
92 1 100940 . . . SEAL KIT, INCLUDES:-
93 1 . . . . O-RING [1]
94 1 . . . . RING, SQUARE [1]
95 1 . . . . RING, BACKUP [1]
96 1 208678 . . COIL, 24V, DEUTSCH, INCLUDES:-
97 1 207615 . . . KIT, SEAL AND NUT, INCLUDES:-
98 1 . . . . NUT [1]
99 1 . . . . O-RING [1]
100 1 . . . . O-RING [1]

PART NOTES:
[1] - NOT SOLD SEPARATELY

HYDRAULIC PUMP
454 N.S.S.: Not serviced separately
N.S.: Not serviced
504.04.212A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

[2] - 99824 - O-ring (round) for use on plugs regulator stopper.

218811 - Flat Seal for all other flat surface applications
Eg: Under Regulators and between housings.
[3] - 100940 - Cartridge Valve Seal Kit
207615 - Solenoid Nut and top and bottom of Coil O-rings - Kit

HYDRAULIC PUMP
N.S.S.: Not serviced separately 455
N.S.: Not serviced
A.R.: As required 504.04.212B
 61
11 8 9 10 59 58 51 64 63 62 60 53 54

12

55
56
52 57

19 18 7 4 5 17 16 6

24 22 21 20 23 15 13 14 3 50 2 1

456
PUMP ISSUE 1/0414
MULTISECTION GEAR
504.07.221
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AP368 PUMP, GEAR, INCLUDES:-

1 2 202725 . BOLT
2 2 213329 . WASHER
3 1 100124 . O-RING
4 1 100119 . SHAFT, CONNECTING
5 2 100118 . PIN, DOWEL
6 4 100116 . PIN, DOWEL
7 4 100115 . SEAL, SECTION
8 4 100114 . SEAL, BACK-UP
9 4 100113 . SEAL, CHANNEL
10 4 100112 . BLOCK, THRUST W/ BUSHING
11 1 95769 . SEAL, LIP
12 2 213323 . BOLT
13 2 100106 . NUT
14 2 209998 . STUD, 250MM
15 2 100107 . WASHER
16 1 213324 . GEAR, DRIVEN
17 1 213325 . GEAR, DRIVE
18 1 213326 . GEAR, DRIVEN
19 1 213327 . GEAR, DRIVE
20 1 213328 . HOUSING, GEAR
21 1 100094 . PLATE, MID
22 1 100134 . HOUSING, GEAR
23 1 100133 . HOUSING, REAR
24 1 100099 . HOUSING, SHAFT END
50 1 100123 . PUMP, GEAR, INCLUDES:-
51 1 100127 . . HOUSING, FRONT
52 1 93219 . . HOUSING, REAR
53 1 101164 . . HOUSING, GEAR
54 1 93221 . . SET, GEAR
55 4 93222 . . WASHER
56 4 100129 . . STUD, 96MM LG.
57 4 100130 . . NUT
58 1 220704 . . LIP SEAL
59 1 100132 . . RING, SNAP
60 2 93227 . . THRUST BLOCK / BUSHING
61 2 220702 . . SEAL
62 2 93229 . . SEAL, BACK-UP
63 2 220703 . . O-RING
64 2 93249 . . PIN, DOWEL

N.S.S.: Not serviced separately 457

N.S.: Not serviced
A.R.: As required
 3

6 5 4

458
PUMP/MOTOR ISSUE 3 306

504.20.51
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AP244 PUMP/MOTOR, (SEE NOTE), INCLUDES:-

1 1 203938 . BASE, MOTOR
2 1 203939 . PUMP, MODULAR, 07G, DC
3 1 203940 . MOTOR, 24V
4 1 202797 . BRACKET
5 1 203941 . ADAPTER
6 4 2904A325 . BOLT, SOC. HD., 1/4" UNC X 3 1/4" LG., GR.8

RESOURCE NOTES:
For initial replacement of this pump on machines S/N 860X1501 to 860X1570 and 870X1501 to 870X1570 oil fill pump
retrofit kit 30938B, shown on page 502.36.191 is required.

PUMP/MOTOR
N.S.S.: Not serviced separately 459
N.S.: Not serviced
A.R.: As required 504.20.52
 2

460
HYDRAULIC STRAINER ISSUE 2 206

503.11.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 1 AY061 STRAINER, 6 5/8" LG., W/O-RING m 4 2

2 1 19389B STRAINER, SUCTION
3 1 21958A NIPPLE

RESOURCE NOTES:
Earlier machines (excluding 604) have been fitted with 10.7" long strainer elements. The AY061 element is a direct
replacement for these earlier elements.<br>

HYDRAULIC STRAINER
N.S.S.: Not serviced separately 461
N.S.: Not serviced
A.R.: As required 503.11.32
 31

32
1 5 6 3
35
15
36

37 11

33
12

13

15

14
31 26

16
32
17
35

36

37

33

11 12 13 14 15 18 16 17 61 62 63 64 65

462
VALVE SECTION ISSUE 2 108
DOUBLE
511.52.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

203837 VALVE SECTION, DOUBLE, SEE NOTE 1, INCLUDES: -

1 1 . HOUSING, DOUBLE [1]
3 2 100281 . SPRING PACK, 7 - 25 BAR
5 2 100282 . VALVE, CHECK, INCLUDES:-
6 1 203802 . . O-RING
2 100283 . KIT, CAP, INCLUDES:-
11 1 . . NUT * [2]
12 1 . . PIN, ADJUSTING [2]
13 1 . . PLUG, INCLUDES:- [2]
14 1 . . . O-RING * [2]
15 2 . . BOLT [2]
16 2 . . O-RING * [2]
17 1 . . O-RING * [2]
18 1 . . CAP [2]
2 100284 . KIT, CAP, INCLUDES:-
26 1 . . CAP [2]
. . ALSO INCLUDES ITEMS 11 THRU 17
4 98923 . KIT, SOLENOID, 24VDC, INCLUDES:-
31 1 . . SOLENOID, 24V [2]
32 2 . . BOLT [2]
33 1 . . RESTRICTOR, 3MM, SEE NOTE 2 [3]
1 96931 . . SEAL KIT, SOLENOID, INCLUDES:-
35 1 . . . O-RING [2]
36 1 . . . O-RING [2]
37 1 . . . O-RING [2]

1 100275 SEAL KIT, INTERSECTION, INCLUDES:-

61 4 . O-RING [2]
62 1 . O-RING [2]
63 2 . O-RING [2]
64 3 . SEAL, TIE ROD [2]
65 3 . O-RING [2]

100291 SEAL KIT, INCLUDES ITEMS MARKED * (2 SEAL KITS ARE REQUIRED FOR A DOUBLE
SECTION)

PART NOTES:
[1] - NOT SERVICED
[2] - NOT SOLD SEPARATELY
[3] - REFERENCE ONLY

RESOURCE NOTES:
1: Port relief valves, check valves and plugs DO NOT come with single and double valve sections and must be ordered
separately. See COMPLETE VALVE ASSEMBLY, GROUP 500
2: Solenoid Kit item 30 comes with a 3mm restrictor. When replacing Solenoid Kit either re-use the existing 0.9mm
restrictor or order a new 0.9 mm restrictor part number 100287

VALVE SECTION, DOUBLE

N.S.S.: Not serviced separately 463
N.S.: Not serviced
A.R.: As required 511.52.32
 1 28 16 17 18 19

4 5 7 5 8 9 8

26 27 30 29

464
VALVE SECTION ISSUE 2 108
INLET
511.12.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

202181 VALVE SECTION, INLET, INCLUDES:-

1 1 HOUSING, INLET [1]
1 100290 . KIT, ADAPTER, INCLUDES:-
4 1 PLUG [2]
5 1 . O-RING * [2]
1 100273 . . ADAPTER, INCLUDES:-
7 1 BODY, ADAPTER [1]
8 2 RING, BACK-UP * [2]
9 1 O-RING * [2]
. . . ALSO INCLUDES 1 OFF ITEM 5
1 203721 . VALVE, MAIN RELIEF, 350 BAR, INCLUDES:-
16 1 O-RING ^ [2]
17 1 RING, BACK-UP ^ [2]
18 1 . O-RING ^ [2]
19 1 . BODY [2]

1 100275 SEAL KIT, INTERSECTION, INCLUDES:-

26 4 O-RING [2]
27 3 O-RING [2]
28 1 O-RING [2]
29 2 O-RING [2]
30 3 SEAL, TIE ROD [2]

100289 SEAL KIT, INCLUDES ITEMS MARKED *

100288 SEAL KIT, INCLUDES ITEMS MARKED ^

PART NOTES:
[1] - NOT SERVICED
[2] - NOT SOLD SEPARATELY

VALVE SECTION, INLET

N.S.S.: Not serviced separately 465
N.S.: Not serviced
A.R.: As required 511.12.02
 14 12 13 11

3 4 5 6

1 26 27 29 30 28

466
VALVE SECTION ISSUE 1 0412
INLET
511.12.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

VALVE SECTION, INLET, INCLUDES:- [1]

1 1 . HOUSING [2]
1 209151 . ADAPTER, INCLUDES:-
3 1 . . ADAPTER [3]
4 1 . . O-RING * [3]
5 1 . . RING, BACK-UP * [3]
6 1 . . O-RING * [3]
11 1 100299 . PLUG, INCLUDES:-
12 1 . . RING, BACK-UP ^ [3]
13 1 . . O-RING ^ [3]
14 1 . . O-RING ^ [3]

100275 SEAL KIT, INTERSECTION, INCLUDES:-

26 4 . O-RING [3]
27 3 . O-RING [3]
28 1 . O-RING [3]
29 2 . O-RING [3]
30 3 . SEAL, TIE ROD [3]
100289 SEAL KIT, INCLUDES ITEMS MARKED *
100288 SEAL KIT, INCLUDES ITEMS MARKED ^

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SERVICED
[3] - NOT SOLD SEPARATELY

VALVE SECTION, INLET

N.S.S.: Not serviced separately 467
N.S.: Not serviced
A.R.: As required 511.12.42
 17 16 15

18

19

3 4 5 6 7

14 18 17

9 10 11 12 13

VALVE SECTION ISSUE 1 108

468 OUTLET
511.32.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

202182 VALVE SECTION, OUTLET, INCLUDES:-

1 1 . HOUSING, OUTLET [1]
1 100276 . KIT, PILOT STRAINER, INCLUDES:-
3 1 . . PLUG [2]
4 1 . . SEAL [2]
5 1 . . SPRING [2]
6 1 . . SEAT, SPRING [2]
7 1 . . STRAINER [2]
1 100277 . KIT, PILOT PRESSURE REDUCER, INCLUDES:-
9 1 . . PLUG [2]
10 1 . . SPRING [2]
11 1 . . O-RING [2]
12 1 . . SPACER [2]
13 1 . . SPOOL [2]
14 1 . . PLUG [2]
15 3 100278 . PLUG, INCLUDES:-
16 1 . . O-RING [2]
17 1 100279 . PLUG, INCLUDES:-
18 2 . . O-RING [2]
19 2 100280 . PLUG

PART NOTES:
[1] - NOT SERVICED
[2] - NOT SOLD SEPARATELY

VALVE SECTION, OUTLET

N.S.S.: Not serviced separately 469
N.S.: Not serviced
A.R.: As required 511.32.02
 17 16 15

18

19

3 5 6 7

14 21 20
9 10 11 12 13

VALVE SECTION ISSUE 2/0813

470 OUTLET
511.32.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

213238 VALVE SECTION, OUTLET, INCLUDES:-

1 1 . HOUSING, OUTLET [1]
1 100276 . KIT, PILOT STRAINER, INCLUDES:-
3 1 . . PLUG [2]
4 1 . . SEAL [2]
5 1 . . SPRING [2]
6 1 . . SEAT, SPRING [2]
7 1 . . STRAINER [2]
1 100277 . KIT, PILOT PRESSURE REDUCER, INCLUDES:-
9 1 . . PLUG [2]
10 1 . . SPRING [2]
11 1 . . O-RING [2]
12 1 . . SPACER [2]
13 1 . . SPOOL [2]
14 1 . . PLUG [2]
15 3 100278 . PLUG, INCLUDES:-
16 1 . . O-RING [2]
17 1 100279 . PLUG, INCLUDES:-
18 2 . . O-RING [2]
19 2 100280 . PLUG
20 1 209152 . ADAPTER, INCLUDES:-
21 1 . . SEAL [2]

PART NOTES:
[1] - NOT SERVICED
[2] - NOT SOLD SEPARATELY

VALVE SECTION, OUTLET

N.S.S.: Not serviced separately 471
N.S.: Not serviced
A.R.: As required 511.32.32
 31

32

35 15
36
12
37
5 6 1 3
33 11

13

14

15

26

31 16

32 17

35

36

37

33

11

12 13 14 15 18 16 17 61 62 63 64 65

472
VALVE SECTION ISSUE 2 108
SINGLE
511.52.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

203838 VALVE SECTION, SINGLE, SEE NOTE 1, INCLUDES: -

1 1 . HOUSING, SINGLE [1]
3 1 100281 . SPRING PACK, 7 - 25 BAR
5 1 100282 . VALVE, CHECK, INCLUDES:-
6 1 203802 . . O-RING
1 100283 . KIT, CAP, INCLUDES:-
11 1 . . NUT * [2]
12 1 . . PIN, ADJUSTING [2]
13 1 . . PLUG, INCLUDES:- [2]
14 1 . . . O-RING * [2]
15 2 . . BOLT [2]
16 2 . . O-RING * [2]
17 1 . . O-RING * [2]
18 1 . . CAP [2]
1 100284 . KIT, CAP, INCLUDES:-
26 1 . . CAP [2]
. . ALSO INCLUDES ITEMS 11 THRU 17
2 98923 . KIT, SOLENOID, 24VDC, INCLUDES:-
31 1 . . SOLENOID, 24V [2]
32 2 . . BOLT [2]
33 1 . . RESTRICTOR, 3MM, SEE NOTE 2 [3]
1 96931 . . SEAL KIT, SOLENOID, INCLUDES:-
35 1 . . . O-RING [2]
36 1 . . . O-RING [2]
37 1 . . . O-RING [2]

1 100275 SEAL KIT, INTERSECTION, INCLUDES:-

61 4 . O-RING [2]
62 1 . O-RING [2]
63 2 . O-RING [2]
64 3 . SEAL, TIE ROD [2]
65 3 . O-RING [2]
65 3 . O-RING [2]

100291 SEAL KIT, INCLUDES ITEMS MARKED * (SEAL KIT SERVICES 1 SECTION)

PART NOTES:
[1] - NOT SERVICED
[2] - NOT SOLD SEPARATELY
[3] - REFERENCE ONLY

RESOURCE NOTES:
1: Port relief valves, check valves and plugs DO NOT come with single and double valve sections and must be ordered
separately. See COMPLETE VALVE ASSEMBLY, GROUP 500
2: Solenoid Kit item 30 comes with a 3mm restrictor. When replacing Solenoid Kit either re-use the existing 0.9mm
restrictor or order a new 0.9 mm restrictor part number 100287

VALVE SECTION, SINGLE

N.S.S.: Not serviced separately 473
N.S.: Not serviced
A.R.: As required 511.52.22
 7

6
14

5
13

12
16

4
11

10
1 3

2
8

15

474
BRAKE VALVE ISSUE 2 210

506.03.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AU011 VALVE, INCLUDES:-

1 1 209719 . VALVE, INCLUDES:-
2 1 . . O-RING * [1]
3 1 . . SPRING [1]
4 1 . . SPOOL [1]
5 1 . . HOUSING [1]
6 2 . . RING, QUAD * [1]
7 1 . . SEAL, CUP * [1]
8 2 . . RETAINER, INCLUDES BALL [1]
9 1 . . SHIM [1]
10 1 . . SPRING [1]
11 1 . . SPRING [1]
12 1 . . SPRING [1]
13 1 . . PISTON [1]
14 1 . . BOOT * [1]
15 1 . . PLUG [1]
16 1 209718 . PEDAL, INCLUDES BASE
90496 KIT, REPAIR, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - NOT SOLD SEPARATELY

BRAKE VALVE
N.S.S.: Not serviced separately 475
N.S.: Not serviced
A.R.: As required 506.03.31
 A

18

6 9 12 13 10 14 11 7

8 A

20 17

19

15

16

2 3 4

'A' - 'A'

476
VALVE ISSUE 1 100

508.10.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AT086 VALVE, INCLUDES:-

2 1 . HOUSING [1]
3 1 . SPOOL [1]
4 1 91947 . SPRING
1 206891 . VALVE, RELIEF, INCLUDES:-
6 1 . . BODY, RELIEF VALVE [1]
7 1 . . RING [1]
8 1 . . SCREEN [1]
9 1 . . SCREW, ADJUSTING [1]
10 1 . . SPRING, COMPRESSION [1]
11 1 . . SEAT, VALVE [1]
12 1 91938 . . O-RING
13 1 . . GUIDE, SPRING [1]
14 1 . . POPPET [1]
15 1 91941 . PLUG
16 1 91942 . O-RING
17 1 91943 . PLUG
18 1 . NAMEPLATE [1]
19 1 91945 . SETSCREW
20 1 91946 . SETSCREW

PART NOTES:
[1] - NOT SERVICED

VALVE
N.S.S.: Not serviced separately 477
N.S.: Not serviced
A.R.: As required 508.10.31
 12 13 14 28 27 8

7 26 25

11 13 19 15

4 10 9 5

4 6 4

478
STEER VALVE ISSUE 2 103

509.02.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AT208 VALVE, INCLUDES:-

1 7 92917 . BOLT, HX. HD
3 1 92918 . CAP, END
4 3 . O-RING * [1]
5 1 92920 . GEROTOR
6 1 92921 . SPACER
7 1 95203 . SHAFT
8 1 95204 . HOUSING
9 1 95205 . SPOOL/SLEEVE
10 1 92925 . KIT, CENTERING PIN
11 1 92926 . KIT, CENTERING SPRING
12 1 92927 . BEARING, NEEDLE
13 2 92928 . RACE, BEARING
14 1 . O-RING * [1]
15 1 . SEAL, DUST * [1]
19 1 92934 . RING, RETAINING
25 2 92939 . BALL
26 2 92940 . PIN, ROLL
27 1 . RING, BACK-UP * [1]
28 1 . SEAL * [1]

93019 SEAL KIT, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - NOT SOLD SEPARATELY

STEER VALVE
N.S.S.: Not serviced separately 479
N.S.: Not serviced
A.R.: As required 509.02.31
 23 24 25

8 28

18 21

1
19 22 24 31

13 14 4

480
STEER VALVE ISSUE 2 1208

509.05.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AT137 VALVE, INCLUDES:-

1 7 203690 . BOLT, HX. HD
3 1 203691 . CAP, END
4 3 92919 . O-RING *
8 1 . HOUSING [1]
13 2 92940 . PIN, ROLL
14 2 92939 . BALL
18 1 . SLEEVE [1]
19 1 . SPOOL [1]
21 1 92925 . KIT, CENTERING PIN
22 1 203671 . SPRING, CENTERING
23 1 92927 . BEARING, NEEDLE
24 2 92928 . RACE, BEARING
25 1 203692 . SEAL *
28 1 92930 . SEAL, DUST *
31 1 92934 . RING, RETAINING

203697 SEAL KIT, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - NOT SOLD SEPARATELY

STEER VALVE
N.S.S.: Not serviced separately 481
N.S.: Not serviced
A.R.: As required 509.05.02
 2

6
7

482
CONTROL VALVE ISSUE 1 407

507.02.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AT260 VALVE, INCLUDES:-

1 1 206735 . COIL, 24V
2 1 101781 . NUT, COIL
3 1 . SPOOL [1]
4 1 BODY [1]
1 206734 . SEAL KIT, INCLUDES:-
6 1 . . O-RING [1]
7 6 O-RING [1]
8 3 . . O-RING [1]

PART NOTES:
[1] - NOT SOLD SEPARATELY

CONTROL VALVE
N.S.S.: Not serviced separately 483
N.S.: Not serviced
A.R.: As required 507.02.42
 20 19 21 17 1 9 16 13

9 12 15 9 10 8

14 8 9 5 12 11 9 4

10 12 9 3 17 6 18 19 20

484
CONTROL VALVE ISSUE 2/0114

510.13.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AT383 VALVE, DIRECTIONAL CONTROL, VALVE, DIRECTIONAL CONTROL, INCLUDES:-

1 1 202181 . VALVE SECTION, INLET, SEE GROUP 500
3 1 203837 . VALVE SECTION, DOUBLE, GRAPPLE ROTATE AND BOOM, SEE NOTE, SEE
GROUP 500
4 1 203837 . VALVE SECTION, DOUBLE, GRAPPLE CLAMP AND DOZER, SEE NOTE, SEE GROUP
500
5 1 203837 . VALVE SECTION, DOUBLE, ARCH AND WINCH, SEE NOTE, SEE GROUP 500
6 1 202182 . VALVE SECTION, OUTLET, SEE GROUP 500
8 2 100294 . VALVE, PORT RELIEF, 175 BAR, INCLUDES:-
9 1 96956 . . O-RING
10 2 100295 . VALVE, PORT RELIEF, 210 BAR, INCLUDES 1 OF ITEM 9
11 1 100286 . VALVE, PORT RELIEF, 240 BAR, INCLUDES 1 OF ITEM 9
12 3 101114 . VALVE, PORT RELIEF, 265 BAR, INCLUDES 1 OF ITEM 9
13 1 204652 . VALVE, PORT RELIEF, 280 BAR, INCLUDES 1 OF ITEM 9
14 1 203727 . VALVE, PORT RELIEF, 350 BAR, INCLUDES 1 OF ITEM 9
15 1 204653 . VALVE, PORT RELIEF, 300 BAR, INCLUDES 1 OF ITEM 9
16 1 100297 . PLUG, INCLUDES 1 OF ITEM 9
17 4 100275 . SEAL KIT, INTERSECTION
18 3 . TIE ROD * [1]
19 3 . LOCKNUT, SEE TORQUE NOTE *^ [1]
20 2 . BRACKET, MOUNTING ^ [1]
21 1 . BRACKET, LIFTING ^ [1]

101380 KIT, TIE ROD, INCLUDES ITEMS MARKED *

100272 KIT, BRACKET, INCLUDES ITEMS MARKED ^

PART NOTES:
[1] - NOT SOLD SEPARATELY

RESOURCE NOTES:
Port relief valves, check valves and plugs DO NOT come with valve sections and must be ordered separately.
TORQUE NOTE:
Tie rod locknuts must be sequentially torqued to 20, 40, then 60 Nm.

CONTROL VALVE
N.S.S.: Not serviced separately 485
N.S.: Not serviced
A.R.: As required 510.13.62
 20 19 21 17 1 12 11

11 12 4 17 5 18 20 19

486
CONTROL VALVE ISSUE 2 0311

510.17.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AT305 VALVE, DIRECTIONAL CONTROL, INCLUDES:-

1 1 219999 . VALVE SECTION, INLET, SEE GROUP 500
4 1 203838 . VALVE SECTION, SINGLE, STEER, SEE NOTE, SEE GROUP 500
5 1 202182 . VALVE SECTION, OUTLET, SEE GROUP 500
11 2 100286 . VALVE, PORT RELIEF, 240 BAR, INCLUDES:-
12 1 96956 . . O-RING
17 2 100275 . SEAL KIT, INTERSECTION
18 3 . TIE ROD * [1]
19 3 . LOCKNUT, SEE TORQUE NOTE *^ [1]
20 2 . BRACKET, MOUNTING ^ [1]
21 1 . BRACKET, LIFTING ^ [1]

100271 KIT, TIE ROD, INCLUDES ITEMS MARKED *

100272 KIT, BRACKET, INCLUDES ITEMS MARKED ^

PART NOTES:
[1] - NOT SOLD SEPARATELY

RESOURCE NOTES:
Port relief valves DO NOT come with valve sections and must be ordered separately.
TORQUE NOTE:
Tie rod locknuts must be sequentially torqued to 20, 40 then 60 Nm.

CONTROL VALVE
N.S.S.: Not serviced separately 487
N.S.: Not serviced
A.R.: As required 510.17.02
 4

2 3

11
12

13

488
CONTROL VALVE ISSUE 1/0414

507.02.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AT403 VALVE, SOLENOID, PILOT, 4-WAYVALVE, INCLUDES:-

1 1 202236 . COIL, 24V
2 1 213300 . VALVE, INCLUDES:-
3 1 . . SPOOL [1]
4 1 101781 . . NUT, COIL
7 1 212569 . BODY, MANIFOLD
1 213301 . SEAL KIT, INCLUDES:-
11 1 . . O-RING [1]
12 6 . . RING, BACK UP [1]
13 3 . . O-RING [1]

PART NOTES:
[1] - NOT SOLD SEPARATELY

CONTROL VALVE
N.S.S.: Not serviced separately 489
N.S.: Not serviced
A.R.: As required 507.02.62
 1 2 3

490
VALVE ISSUE 1 110
RELIEF, LS
512.10.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AU094 VALVE, RELIEF, LS, includes:-

1 1 AX420 . BLOCK, VALVE
2 1 209594 . SEAL KIT
3 1 98378 . VALVE, RELIEF

VALVE, RELIEF, LS
N.S.S.: Not serviced separately 491
N.S.: Not serviced
A.R.: As required 512.10.02
 8
7
6

16

17
5

30

27

25
29

26
11

2
1

9 3
10

12

492
CONTROL PANEL ISSUE 1/0813

605.24.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

54825B CONTROL PANEL, INCLUDES:-

1 1 54826B . PANEL
2 1 AH123 . SWITCH, FAN SPEED
3 1 31135A . POTENTIOMETER, 10K
4 2 AD013 . KNOB, ROTARY
5 2 AH047 . SWITCH, ROCKER, 2 POSITION
6 1 AH056 . SWITCH, ROCKER, 3 POSITION
7 1 AH027 . SWITCH, ROCKER, MOMENTARY
8 1 AH064 . SWITCH, ROCKER, MOMENTARY, UP TO 6205278, 6303092, AND 6351054
9 1 AH166 . SWITCH, IGNITION
10 3 AM253 . BOOT, TERMINAL
11 1 AH009 . KEY, IGNITION
12 1 . HARNESS, CAB MAIN, SEE ELECTRICAL INSTL. CAB, GROUP 600 [1]

LIGHTS, (42860B), INCLUDES:- [1]

16 A.R. AH031 . PLUG
17 A.R. AH047 . SWITCH, ROCKER, 2 POSITION
25 1 SWITCH, SEE FAN INSTALLATION, FLEXXAIRE, GROUP 300 [1]
26 1 SWITCH, SEE WINCH WINCH INSTALLATION, GROUP 200 [1]
27 1 JOYSTICK, SEE WINCH INSTALLATION, GROUP 200 [1]
29 1 31135A POTENTIOMETER, 10K [2]
30 1 AD013 KNOB, ROTARY [2]

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT USED ON MACHINES EQUIPPED WITH JOYSTICK STEERING.

CONTROL PANEL
N.S.S.: Not serviced separately 493
N.S.: Not serviced
A.R.: As required 605.24.42
 26 44

1
2

54 57

47
29

60

50
63 66

32 51

11

35 52

69 72
14

53
38

81
55
75 78

41

15

494
ELECTRICAL CONNECTORS AND CABLES ISSUE 7/0408

610.01.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 RING TERMINALS, INSULATED [1]

1 AM030 . TERMINAL, RING, 12-10 GA. X 1/2"
1 AM031 . TERMINAL, RING, 9-7 GA. X 5/16"
1 AM033 . TERMINAL, RING, 18-14 GA. X 10
1 AM034 . TERMINAL, RING, 12-10 GA. X 10
1 AM065 . TERMINAL, RING, 6-5 GA. X 1/4"
1 AM068 . TERMINAL, RING, 9-7 GA. X 3/8"
1 AM092 . TERMINAL, RING, 12-10 GA. X 1/4"
1 AM118 . TERMINAL, RING, 12-10 GA. X 3/8"
1 AM120 . TERMINAL, RING, 14 GA. X 5/16"
1 AM121 . TERMINAL, RING, 10 GA. X 5/16"
1 AM141 . TERMINAL, RING, 14 GA. X 06
1 AM150 . TERMINAL, RING, 14 GA. X 3/8"
1 AM168 . TERMINAL, RING, 14 GA. X 1/4"
1 AM169 . TERMINAL, RING, 6 GA. X 1/2"
1 AM176 . TERMINAL, RING, 16-14 GA. X 1/2"
1 AM314 . TERMINAL, RING, 18 - 14 GA. X 08
2 RING TERMINALS, NON-INSULATED [1]
1 AM080 . TERMINAL, RING, 4 GA. X 1/2"
1 AM081 . TERMINAL, RING, 6 GA. X 1/2"
1 AM082 . TERMINAL, RING, 6 GA. X 5/16"
1 AM083 . TERMINAL, RING, 8 GA. X 1/2"
1 AM084 . TERMINAL, RING, 8 GA. X 5/16"
1 AM085 . TERMINAL, RING, 10 GA. X 1/2"
1 AM086 . TERMINAL, RING, 10 GA. X 5/16"
1 AM087 . TERMINAL, RING, 10 GA. X 10
1 AM088 . TERMINAL, RING, 14 GA. X 10
1 AM123 . TERMINAL, RING, 4 GA. X 3/8"
1 AM133 . TERMINAL, RING, 6 GA. X 3/8"
1 AM134 . TERMINAL, RING, 14 GA. X 3/8"
1 AM155 . TERMINAL, RING, 2-1 GA. X 3/8"
1 AM156 . TERMINAL, RING, 2-1 GA. X 5-16"
5 SPADE TERMINALS, MALE [1]
1 AM342 . TERMINAL, MALE SPADE, 22 - 18 GA.
1 AM119 . TERMINAL, MALE SPADE, 16-14 GA.
1 AM217 . TERMINAL, MALE SPADE, 12-10 GA.
8 SPADE TERMINALS, FEMALE [1]
1 AM341 . TERMINAL, FEMALE SPADE, 22-18 GA.
1 AM032 . TERMINAL, FEMALE SPADE, 16-14 GA.
1 AM089 . TERMINAL, FEMALE SPADE, 14 GA.
1 AM090 . TERMINAL, FEMALE SPADE, 12-10 GA.
11 BUTT SPLICE CONNECTORS (VINYL) [1]
1 AM105 . CONNECTOR, BUTT, 18-14 GA
1 AM162 . CONNECTOR, BUTT, 10-12 GA
14 BUTT SPLICE CONNECTORS (NYLON) [1]
1 AM091 . CONNECTOR, BUTT-SPLICE, 16-14 GA
15 1 AM1298 MOUNT, DUAL, CABLE TIE
26 TERMINAL, JUMPER [1]
1 AF012 . TERMINAL, BATTERY JUMPER
29 SQUEEZE FITTINGS, 90° [1]
1 AM110 . ELBOW, 90°
32 SQUEEZE FITTINGS, STRAIGHT [1]
1 AM131 . CONNECTOR, 1" BOX

ELECTRICAL CONNECTORS AND CABLES

N.S.S.: Not serviced separately 495
N.S.: Not serviced
A.R.: As required 610.01.02
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

35 ELECTRICAL BOX, CONNECTORS [1]

1 AM109 . CONNECTOR, 1 1/4"
38 CONDUIT CONNECTOR [1]
1 AM102 . CONNECTOR, 1/2" ID, CONDUIT, LIQUID TIGHT
1 AM164 . CONNECTOR, 1" ID, CONDUIT
41 CONDUIT CONNECTOR, 45° [1]
1 AM129 . CONNECTOR, 3/8", 45°
1 AM020 . CONNECTOR, 1", 45°
44 CONDUIT CONNECTOR, 90° [1]
1 AM103 . CONNECTOR, 1/2", 90°
1 AM021 . CONNECTOR, 1", 90°
47 CONNECTOR [1]
1 AX030 . CONNECTOR
AM953 . CONNECTOR, 4 POLE
50 P-CLAMP [1]
1 2912A025 . P-CLAMP, 1/4"
1 2912A038 . P-CLAMP, 3/8"
1 2912A050 . P-CLAMP, 1/2"
1 2912A063 . CLAMP
1 2912A075 . P-CLAMP, 3/4"
1 2912A088 . P-CLAMP, 7/8"
1 2912A094 . P-CLAMP, 15/16"
1 2912A100 . P-CLAMP, 1"
1 2912A125 . P-CLAMP, 1 1/4"
1 2912A150 . P-CLAMP, 1 1/2"
1 2912A175 . P-CLAMP, 1 3/4"
1 2912A200 . P-CLAMP, 2"
1 2912A206 . P-CLAMP, 2 1/16"
1 2912A225 . P-CLAMP, 2 1/4"
1 2912A250 . P-CLAMP, 2 1/2"
1 2912A275 . P-CLAMP, 2 3/4"
1 2912A300 . P-CLAMP, 3"
1 2912A375 . P-CLAMP, 3 3/4"
51 P-CLAMP, DOUBLE [1]
1 2914A038 . P-CLAMP, DOUBLE, 3/8"
1 2914A050 . P-CLAMP, DOUBLE, 1/2"
1 2914A063 . P-CLAMP, DOUBLE, 5/8"
1 2914A075 . P-CLAMP, DOUBLE, 3/4"
1 2914A088 . P-CLAMP, DOUBLE, 7/8"
1 2914A100 . P-CLAMP, DOUBLE, 1"
1 2914A150 . P-CLAMP, DOUBLE, 1 1/2"
1 2914A250 . P-CLAMP, DOUBLE, 2 1/2"
52 MOUNT, CABLE TIE [1]
1 12249A019 . MOUNT, CABLE TIE, 3/16" BOLT
1 12249A038 . MOUNT, CABLE TIE, 3/8&quot; BOLT
1 12249A050 . MOUNT, CABLE TIE, 1/2&quot; BOLT
53 MOUNT, CABLE TIE, AXIAL [1]
1 59247A032 . MOUNT, CABLE TIE, 5/16" BOLT
1 59247A038 . MOUNT, CABLE TIE, 3/8&quot; BOLT
1 59247A050 . MOUNT, CABLE TIE, 1/2" BOLT
54 WIRE GPT, PLASTIC INSULATED [1]
1 AM115 . WIRE, 10 GA., BLACK
1 AM116 . WIRE, 14 GA., BLACK

ELECTRICAL CONNECTORS AND CABLES

496 N.S.S.: Not serviced separately
N.S.: Not serviced
610.01.02A A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

55 1 56376A02 MOUNT, CABLE TIE, DUAL, GREY

1 56376A01 MOUNT, CABLE TIE, DUAL, BLACK
57 WIRE SXL, POLY INSULATED [1]
1 AM093 . WIRE, 8 GA., BLACK
1 AM094 . WIRE, 10 GA., BLACK
1 AM095 . WIRE, 14 GA., BLACK
1 AM096 . WIRE, 14 GA., WHITE
1 AM079 . WIRE, 6 GA., BLACK
1 AM125 . WIRE, 6 GA., RED
60 WIRE, NEOPRENE INSULATED [1]
1 AM132 . WIRE, 14 GA., 3 CONDUCTOR
63 WIRE, PVC INSULATED [1]
1 AM104 . WIRE, 16 GA., 7 CONDUCTOR
66 FLEXIBLE SPLIT LOOM [1]
1 AM064 . LOOM, SPLIT, 1/4"
1 AM041 . LOOM, SPLIT, 1"
1 AM042 . LOOM, SPLIT, 1/2"
1 AM043 . LOOM, SPLIT, 3/8"
1 AM054 . LOOM, SPLIT, 3/4"
1 AM122 . LOOM, SPLIT, 1 1/4"
69 FLEXIBLE CONDUIT [1]
1 AM101 . CONDUIT, FLEXIBLE, 1/2" ID
1 AM022 . CONDUIT, FLEXIBLE, 1" ID
72 FUSES [1]
1 AM007 . FUSE, 5A
1 AM008 . FUSE, 10A
1 AM009 . FUSE, 15A
1 AM010 . FUSE, 20A
1 AM011 . FUSE, ATO, 30 AMP
1 AM077 . FUSE, 2A
1 AM213 . FUSE, 25A
75 FUSE HOLDERS [1]
1 AM073 . HOLDER, FUSE, IN-LINE
78 FUSES [1]
1 24668A040 . FUSE, 40A
1 24668A060 . FUSE, 60A
1 24668A080 . FUSE, 80A
1 24668A100 . FUSE, 100A
1 24668A125 . FUSE, 125A
1 24668A150 . FUSE, 150A
1 24668A175 . FUSE, 175A
1 24668A200 . FUSE, 200A
1 24668A225 . FUSE, 225A
1 24668A250 . FUSE, 250A
1 24668A300 . FUSE, 300A
81 CAP, WIRE [1]
1 39334A100 . CAP, SILICONE, CLEAR, CAP, WIRE, CLEAR, .340&quot; ID X 1&quot; LG.
1 39333A050 . CAP, WIRE, GREEN, .234" ID X 1/2" LG
1 39333A100 . CAP, WIRE, GREEN, .234" ID X 1" LG
1 39333A150 . CAP, WIRE, GREEN, .234" ID X 1 1/2" LG

ELECTRICAL CONNECTORS AND CABLES

N.S.S.: Not serviced separately 497
N.S.: Not serviced
A.R.: As required 610.01.02B
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL CONNECTORS AND CABLES

498 N.S.S.: Not serviced separately
N.S.: Not serviced
610.01.02C A.R.: As required
 33 33
1 43 7 43 4 8

43

30
39
29 37
37
29 45
5

52 6

3
44
29 39
4
42
32 40 30
39

59

31
53 60 23 24
49

58

20

45
17
56
67
2
22

57

45

19 11 21 16 25
54
55

19 31 28 27 26 18 31 32
38 41 40

15 50

ELECTRICAL BOX ISSUE 1/0214

499
606.12.91
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL BOX, (59476B01), INCLUDES:- [1]

1 1 59475B . COVER m 4 2
2 1 59473B . BOX, ELECTRICAL m 4 2
3 1 AH091 . RELAY, 24V
4 3 AM1003 . HOLDER, FUSE
5 1 24668A150 . FUSE, 150A
6 1 24668A060 . FUSE, 60A
7 1 24668A100 . FUSE, 100A
8 2 29799A . BUSBAR
11 12 AM203 . WEDGE, LOCK
15 2 AM1041 . RELIEF, STRAIN, 0.51 - 0.71 ID
16 2 AM202 . MODULE, RELAY, DOUBLE
17 1 AM936 . MODULE, FUSE, 6 POSITION
18 1 AM200 . MODULE, FUSE, 7 POSITION
19 3 AM211 . MOUNT, 2 1/2"
20 2 AM872 . RESISTOR, MINI FUSE, 5.1 KOHM
21 2 AM1529 . MODULE, SINGLE RELAY, MODULE, RELAY
22 1 211882 . RELAY
23 1 AM1530 . RELAY, 24V, 90S DELAY OFF
24 3 AM397 . RELAY, 24V
25 2 AM007 . FUSE, 5A
26 1 AM011 . FUSE, ATO, 30 AMP
27 1 AM010 . FUSE, 20A
28 2 AM009 . FUSE, 15A
29 8 2973A025 . WASHER, 1/4"
30 6 2450A025 . WASHER, 1/4", GR.9
31 8 2451A018 . WASHER, 3/16"
32 10 12032A004 . WASHER, M4
33 5 2451A025 . WASHER, 1/4"
37 4 2925A075 . BOLT, BUTTON HD. SOC., 1/4" UNC X 3/4" LG.
38 3 2924A075 . BOLT, BUTTON HD. SOC., #10 UNC X 3/4" LG.
39 5 2479A025 . LOCKNUT, 1/4" UNC, GR.5
40 10 2488A004 . LOCKNUT, M4 - 0.7, GR.6
41 3 2479A010 . LOCKNUT, 10 - 24 UNC, GR.5
42 1 2479A038 . LOCKNUT, 3/8" UNC, GR.5
43 9 2420A075 . BOLT, HX. HD., 1/4" UNC X 3/4" LG., GR.8
44 3 2420A100 . BOLT, HX. HD., 1/4" UNC X 1" LG., GR.8
45 10 12067A016 . BOLT, SOC. HD., M4 - 0.7 X 16MM LG., GR.8.8
49 2 12170A088 . SCREW, SELF-TAPPING, 12 X 7/8"
50 1 AM741 . RELIEF, STRAIN, 1" ID
52 1 AM1083 . RELAY, SOLENOID, 24V
53 1 AM303 . MODULE, STUD
54 20 AM228 . WEDGE, SECONDARY LOCK
55 9 AM227 . WEDGE, SECONDARY LOCK
56 1 59834B . HARNESS, ELECTRICAL BOX, HARNESS, FUSE AND RELAY, ELECTRICAL BOX m 4
2m42
57 1 59835B . HARNESS, ELECTRICAL BOX, HARNESS, SENSOR AND SOLENOID, ELECTRICAL
BOX m 4 2 m 4 2
58 1 59836B . KIT, WIRE, ELECTRICAL BOX m 4 2 m 4 2
59 1 36789B032 . CABLE, RED m 4 2 m 4 2
60 2 2443A010 . NUT, 10 - 32 UNF

67 1 211882 RELAY, INCLUDED WITH ENGINE

59476BK01 KIT, ELECTRICAL BOX, INCLUDES ITEMS MARKED *

ELECTRICAL BOX
500 N.S.S.: Not serviced separately
N.S.: Not serviced
606.12.92 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

59476BK02 KIT, HARNESS, ELECTRICAL BOX, INCLUDES ITEMS MARKED **

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL BOX
N.S.S.: Not serviced separately 501
N.S.: Not serviced
A.R.: As required 606.12.92A
 33 33
1 43 7 43 4 8

43

30
39
29 37
37
29 45
5

52 6

3
44
29 39
4
42
30
39

59

31
53 60 23 24
49

57

20

17
56

2
22

57

45

19 11 14 21 16 26
54
55

19 31 25 28 27 18 31 32
38 41 40

15 50

502
ELECTRICAL BOX ISSUE 1/0214

606.12.91
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL BOX, (61231B), INCLUDES:- [1]

1 1 59475B . COVER *
2 1 61237B . BOX, ELECTRICAL *
3 1 AH091 . RELAY, 24V
4 3 AM1003 . HOLDER, FUSE
5 1 24668A150 . FUSE, 150A
6 1 24668A060 . FUSE, 60A
7 1 24668A100 . FUSE, 100A
8 2 29799A . BUSBAR
11 12 AM203 . WEDGE, LOCK
14 1 AM201 . MODULE, RELAY
15 2 AM1041 . RELIEF, STRAIN, 0.51 - 0.71 ID
16 2 AM202 . MODULE, RELAY, DOUBLE
17 1 AM936 . MODULE, FUSE, 6 POSITION
18 1 AM200 . MODULE, FUSE, 7 POSITION
19 3 AM211 . MOUNT, 2 1/2"
20 2 AM872 . RESISTOR, MINI FUSE, 5.1 KOHM
21 1 AM1529 MODULE, SINGLE RELAY . MODULE, RELAY
22 1 211882 . RELAY
23 1 AM1530 . RELAY, 24V, 90S DELAY OFF
24 4 AM397 . RELAY, 24V
25 1 AM007 . FUSE, 5A
26 1 AM011 . FUSE, ATO, 30 AMP
27 3 AM010 . FUSE, 20A
28 2 AM009 . FUSE, 15A
29 8 2973A025 . WASHER, 1/4"
30 6 2450A025 . WASHER, 1/4", GR.9
31 8 2451A018 . WASHER, 3/16"
32 10 12032A004 . WASHER, M4
33 5 2451A025 . WASHER, 1/4"
37 4 2925A075 . BOLT, BUTTON HD. SOC., 1/4" UNC X 3/4" LG.
38 3 2924A075 . BOLT, BUTTON HD. SOC., #10 UNC X 3/4" LG.
39 5 2479A025 . LOCKNUT, 1/4" UNC, GR.5
40 10 2488A004 . LOCKNUT, M4 - 0.7, GR.6
41 3 2479A010 . LOCKNUT, 10 - 24 UNC, GR.5
42 1 2479A038 . LOCKNUT, 3/8" UNC, GR.5
43 9 2420A075 . BOLT, HX. HD., 1/4" UNC X 3/4" LG., GR.8
44 3 2420A100 . BOLT, HX. HD., 1/4" UNC X 1" LG., GR.8
45 10 12067A016 . BOLT, SOC. HD., M4 - 0.7 X 16MM LG., GR.8.8
49 2 12170A088 . SCREW, SELF-TAPPING, 12 X 7/8"
50 1 AM741 . RELIEF, STRAIN, 1" ID
52 1 AM1083 . RELAY, SOLENOID, 24V
53 1 AM303 . MODULE, STUD
54 20 AM228 . WEDGE, SECONDARY LOCK
55 9 AM227 . WEDGE, SECONDARY LOCK
56 1 61233B . HARNESS, FUSE/RELAY **
57 1 61235B . HARNESS, SENSOR **
58 1 61232B . KIT, WIRE, ELECTRICAL BOX **
59 1 36789B032 . CABLE **
60 2 2443A010 . NUT, 10 - 32 UNF

61231BK01 KIT, ELECTRICAL BOX, includes items marked *

61231BK02 KIT, HARNESS, ELECTRICAL BOX, includes items marked **

ELECTRICAL BOX
N.S.S.: Not serviced separately 503
N.S.: Not serviced
A.R.: As required 606.12.102
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL BOX
504 N.S.S.: Not serviced separately
N.S.: Not serviced
606.12.102A A.R.: As required
 33 33
1 43 7 43 4 8

43

30
39
29 37
37
29 45
5

52 6

3
44
29 39
4
42
30
39

59

31
53 60 23 24
49

57

20

17
56

2
22

57

45

19 11 14 21 16 26
54
55

19 31 25 28 18 31 32
38 41 40

15 50

ELECTRICAL BOX ISSUE 1/0416

505
606.12.111
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL BOX, (61231B02), INCLUDES:- [1]

1 1 59475B . COVER m 4 2
2 1 61237B . BOX, ELECTRICAL m 4 2
3 1 AH091 . RELAY, 24V
4 3 AM1003 . HOLDER, FUSE
5 1 24668A150 . FUSE, 150A
6 1 24668A060 . FUSE, 60A
7 1 24668A100 . FUSE, 100A
8 2 29799A . BUSBAR
11 12 AM203 . WEDGE, LOCK
14 1 AM201 . MODULE, RELAY
15 2 AM1041 . RELIEF, STRAIN, 0.51 - 0.71 ID
16 2 AM202 . MODULE, RELAY, DOUBLE
17 1 AM936 . MODULE, FUSE, 6 POSITION
18 1 AM200 . MODULE, FUSE, 7 POSITION
19 3 AM211 . MOUNT, 2 1/2"
20 2 AM872 . RESISTOR, MINI FUSE, 5.1 KOHM
21 1 AM1529 . MODULE, SINGLE RELAY, MODULE, RELAY
22 1 211882 . RELAY
23 1 AM1530 . RELAY, 24V, 90S DELAY OFF
24 2 AM397 . RELAY, 24V
25 1 AM007 . FUSE, 5A
26 1 AM011 . FUSE, ATO, 30 AMP
28 2 AM009 . FUSE, 15A
29 8 2973A025 . WASHER, 1/4"
30 6 2450A025 . WASHER, 1/4", GR.9
31 8 2451A018 . WASHER, 3/16"
32 10 12032A004 . WASHER, M4
33 5 2451A025 . WASHER, 1/4"
37 4 2925A075 . BOLT, BUTTON HD. SOC., 1/4" UNC X 3/4" LG.
38 3 2924A075 . BOLT, BUTTON HD. SOC., #10 UNC X 3/4" LG.
39 5 2479A025 . LOCKNUT, 1/4" UNC, GR.5
40 10 2488A004 . LOCKNUT, M4 - 0.7, GR.6
41 3 2479A010 . LOCKNUT, 10 - 24 UNC, GR.5
42 1 2479A038 . LOCKNUT, 3/8" UNC, GR.5
43 9 2420A075 . BOLT, HX. HD., 1/4" UNC X 3/4" LG., GR.8
44 3 2420A100 . BOLT, HX. HD., 1/4" UNC X 1" LG., GR.8
45 10 12067A016 . BOLT, SOC. HD., M4 - 0.7 X 16MM LG., GR.8.8
49 2 12170A088 . SCREW, SELF-TAPPING, 12 X 7/8"
50 1 AM741 . RELIEF, STRAIN, 1" ID
52 1 AM1083 . RELAY, SOLENOID, 24V
53 1 AM303 . MODULE, STUD
54 20 AM228 . WEDGE, SECONDARY LOCK
55 9 AM227 . WEDGE, SECONDARY LOCK
56 1 61233B . HARNESS, FUSE/RELAY m 4 2 m 4 2
57 1 61235B . HARNESS, SENSOR m 4 2 m 4 2
58 1 61232B . KIT, WIRE, ELECTRICAL BOX, ELECTRICAL BOX m 4 2 m 4 2
59 1 36789B032 . CABLE, RED m 4 2 m 4 2
60 2 2443A010 . NUT, 10 - 32 UNF

61231BK01 KIT, ELECTRICAL BOX, INCLUDES ITEMS MARKED *

61231BK02 KIT, HARNESS, ELECTRICAL BOX, INCLUDES ITEMS MARKED **

ELECTRICAL BOX
506 N.S.S.: Not serviced separately
N.S.: Not serviced
606.12.112 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL BOX
N.S.S.: Not serviced separately 507
N.S.: Not serviced
A.R.: As required 606.12.112A
 6
1
2 47 48
15
4 33 34
31 32
50

7
57
29

30

49

65

15 22 23
0

58 62 63 28 5 36 64 59 8 9 3 45 46

25

16

37 24 21 26

17

33 34 35

44 41 42 43 60 61

508
ELECTRICAL INSTALLATION ISSUE 1/0214
CAB
604.10.171
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL INSTALLATION, CAB, (59699B), INCLUDES:- [1]

1 1 AG032 . MODULE, IQAN XS2
2 1 AM1006 . CONVERTER, 24 - 12VDC, 20A
3 2 26824A . SWITCH, LIMIT
4 1 AN034 . ALARM, BACK-UP
5 1 AF112 . LIGHT, DOME, 24V
6 1 92968 . ANTENNA
7 1 BS012 . RADIO
8 2 BS013 . SPEAKER, 5.25"
9 8 BN356 . NUT
15 1 59700B . HARNESS, CAB, MAIN, includes:-
16 9 AM397 . . RELAY, 24V
17 4 AM818 . . FUSE, 3A
4 AM008 . . FUSE, 10A
5 AM007 . . FUSE, 5A
1 AM009 . . FUSE, 15A
3 AM010 . . FUSE, 20A
1 AM011 . . FUSE, ATO, 30 AMP
21 31 AM203 . . WEDGE, LOCK
22 4 AM200 . . MODULE, FUSE, 7 POSITION
23 7 AM202 . . MODULE, RELAY, DOUBLE
24 4 AM235 . . MOUNT, FLUSH
25 1 AM201 . . MODULE, RELAY
26 1 AM300 . . MODULE, DIODE
28 1 48356B . HARNESS, CAB ROOF, INCLUDES:-
29 1 AM008 . . FUSE, 10A
30 4 AM265 . GROMMET
31 6 2973A025 . WASHER, 1/4"
32 10 12090A016 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
33 4 2450A025 . WASHER, 1/4", GR.9
34 4 2479A025 . LOCKNUT, 1/4" UNC, GR.5
35 1 33073A . MOUNT, BUSBAR
36 3 2483A031 . SCREW, SELF-TAPPING, 06 X 5/16" LG.
37 4 12006A016 . BOLT, BUTTON HD. SOC., M5 - 0.8 X 16MM LG., GR.10.9
41 2 12081A016 . BOLT, BUTTON HD. SOC., M4 - 0.7 X 16MM LG., GR.10.9
42 2 12040A004 . LOCKNUT, M4 - 0.7, GR.10
43 6 12170A088 . SCREW, SELF-TAPPING, 12 X 7/8"
44 2 12170A075 SCREW, SELF TAPPING, 12 X 3/4" . SCREW, SELF TAPPING, 12 X3/4"
45 4 12067A025 . BOLT, SOC. HD., M4 - 0.7 X 25MM LG., GR.8.8
46 2 39776A . SHIM
47 2 12032A005 . WASHER, M5
48 2 12006A025 . BOLT, BUTTON HD. SOC., M5 - 0.8 X 25MM LG., GR.10.9
49 1 . CONTROL PANEL, SEE GROUP 600 [1]
50 1 . INSTRUMENT PANEL, GROUP 600 [1]

57 1 BLOWER, SEE A/C HEATER UNIT, GROUP 700 [1]

58 1 AG033 MODULE, IQAN XA2
59 1 AN109 HORN, 24V
60 1 HARNESS, FRONT CHASSIS, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
61 1 13793A STRAP, GROUND
62 4 2450A025 WASHER, 1/4", GR.9
63 4 2479A025 LOCKNUT, 1/4" UNC, GR.5
64 1 AH102 JOYSTICK, SINGLE AXIS, IQAN LST

ELECTRICAL INSTALLATION, CAB

N.S.S.: Not serviced separately 509
N.S.: Not serviced
A.R.: As required 604.10.172
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

65 2 FOOT CONTROL, ELECTRONIC, SEE GROUP 600 [1]

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL INSTALLATION, CAB

510 N.S.S.: Not serviced separately
N.S.: Not serviced
604.10.172A A.R.: As required
 6
1
2 47 48
15
4 33 34
31 32
50

7
57
29

30

49

65

15 22 23
0

58 62 63 28 5 36 64 59 8 9 3 45 46

25

16

37 24 21 26

17

33 34 35

44 41 42 43 60 61

ELECTRICAL INSTALLATION ISSUE 1/1214

511
CAB
604.10.181
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL INSTALLATION, CAB, (61107B), INCLUDES:- [1]

1 1 AG032 . MODULE, IQAN XS2
2 1 AM1006 . CONVERTER, 24 - 12VDC, 20A
3 2 26824A . SWITCH, LIMIT
4 1 AN034 . ALARM, BACK-UP
5 1 AF112 . LIGHT, DOME, 24V
6 1 92968 . ANTENNA
7 1 BS012 . RADIO
8 2 BS013 . SPEAKER, 5.25"
9 8 BN356 . NUT
15 1 61109B . HARNESS, CAB, MAIN, includes:-
16 9 AM397 . . RELAY, 24V
17 4 AM818 . . FUSE, 3A
4 AM008 . . FUSE, 10A
5 AM007 . . FUSE, 5A
1 AM009 . . FUSE, 15A
3 AM010 . . FUSE, 20A
1 AM011 . . FUSE, ATO, 30 AMP
21 31 AM203 . . WEDGE, LOCK
22 4 AM200 . . MODULE, FUSE, 7 POSITION
23 7 AM202 . . MODULE, RELAY, DOUBLE
24 4 AM235 . . MOUNT, FLUSH
25 1 AM201 . . MODULE, RELAY
26 1 AM300 . . MODULE, DIODE
28 1 48356B . HARNESS, CAB ROOF, INCLUDES:-
29 1 AM008 . . FUSE, 10A
30 4 AM265 . GROMMET
31 6 2973A025 . WASHER, 1/4"
32 10 12090A016 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
33 4 2450A025 . WASHER, 1/4", GR.9
34 4 2479A025 . LOCKNUT, 1/4" UNC, GR.5
35 1 33073A . MOUNT, BUSBAR
36 3 2483A031 . SCREW, SELF-TAPPING, 06 X 5/16" LG.
37 4 12006A016 . BOLT, BUTTON HD. SOC., M5 - 0.8 X 16MM LG., GR.10.9
41 2 12081A016 . BOLT, BUTTON HD. SOC., M4 - 0.7 X 16MM LG., GR.10.9
42 2 12040A004 . LOCKNUT, M4 - 0.7, GR.10
43 6 12170A088 . SCREW, SELF-TAPPING, 12 X 7/8"
44 2 12170A075 SCREW, SELF TAPPING, 12 X 3/4" . SCREW, SELF TAPPING, 12 X3/4"
45 4 12067A025 . BOLT, SOC. HD., M4 - 0.7 X 25MM LG., GR.8.8
46 2 39776A . SHIM
47 2 12032A005 . WASHER, M5
48 2 12006A025 . BOLT, BUTTON HD. SOC., M5 - 0.8 X 25MM LG., GR.10.9
49 1 . CONTROL PANEL, SEE GROUP 600 [1]
50 1 . INSTRUMENT PANEL, GROUP 600 [1]

57 1 BLOWER, SEE A/C HEATER UNIT, GROUP 700 [1]

58 1 AG033 MODULE, IQAN XA2
59 1 AN109 HORN, 24V
60 1 HARNESS, FRONT CHASSIS, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
61 1 13796A STRAP, GROUND, CAB, cab
62 4 2450A025 WASHER, 1/4", GR.9
63 4 2479A025 LOCKNUT, 1/4" UNC, GR.5
64 1 AH102 JOYSTICK, SINGLE AXIS, IQAN LST

ELECTRICAL INSTALLATION, CAB

512 N.S.S.: Not serviced separately
N.S.: Not serviced
604.10.182 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

65 2 FOOT CONTROL, ELECTRONIC, SEE GROUP 600 [1]

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL INSTALLATION, CAB

N.S.S.: Not serviced separately 513
N.S.: Not serviced
A.R.: As required 604.10.182A
 22 2

13 16 15

4 14

19

15 16

21
9

2 11

20

12
45

17

18

514
ELECTRICAL INSTALLATION ISSUE 2/0114
DEF SYSTEM
615.01.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AFTER TREATMENT, (57428B), INCLUDES:- [1]

1 1 211945 . SENSOR, HUMIDITY
2 2 212574 . SENSOR, TEMPERATURE
4 1 211985 . SENSOR, NOX
9 1 . MODULE, DOSING, SEE DIESEL EXHAUST FLUID SYSTEM, GROUP 300 [1]
11 1 . MODULE, UREA SUPPLY, SEE DIESEL EXHAUST FLUID SYSTEM, GROUP 300 [1]
12 1 . TANK, SEE DIESEL EXHAUST FLUID SYSTEM, GROUP 300 [1]

AIR INTAKE, (58458B), INCLUDES:- [1]

13 1 . ROOF, SEE ENGINE ENCLOSURE, GROUP 100 [1]
14 2 BH756 . MOUNT, RUBBER
15 4 2488A008 . LOCKNUT, M8 - 1.25, GR.6
16 4 12032A008 . WASHER, M8

17 1 FILTER, ENGINE AIR, SEE GROUP 300 [1]

18 1 HARNESS, FRONT CHASSIS, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
19 1 HARNESS, ROOF, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
20 1 VALVE, SOLENOID, 24V, SEE DIESEL EXHAUST FLUID SYSTEM, GROUP 300 [1]
21 1 PIPE, EXHAUST, SEE EXHAUST, GROUP 300 [1]
22 1 MUFFLER, SEE EXHAUST, GROUP 300 [1]

45 2 12090A012 BOLT, BUTTON HD. SOC., M6 - 1.0 X 12MM LG., GR.10.9

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL INSTALLATION, DEF SYSTEM

N.S.S.: Not serviced separately 515
N.S.: Not serviced
A.R.: As required 615.01.12
 13 12 20 11 4 16 20
15
12 14 11 20 12 13
13

6 15

2
13 12 2
5
18
17
9
4

26

25 10

23
27

24

21

28 19

516
ELECTRICAL INSTALLATION ISSUE 4/0814
DEF SYSTEM
615.01.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL INSTL., DEF SYSTEM, (61375B), INCLUDES:- [1]

1 2 12090A012 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 12MM LG., GR.10.9, TORQUE TO 11 LBF-FT
2 2 61032B . SENSOR, NOX, TORQUE TO 37 LBF-FT
3 1 61034B . SENSOR, NH3, TORQUE TO 37 LBF-FT
4 3 212574 . SENSOR, TEMPERATURE
5 1 . MODULE, DOSING, SEE DIESEL EXHAUST FLUID SYSTEM, GROUP 300 [1]
6 1 61035B . SENSOR, ECU, NH3
8 1 211945 . SENSOR, HUMIDITY
9 1 . MUFFLER, SEE EXHAUST, GROUP 300 [1]
10 1 . CATALYST, DIESEL OXIDATION, SEE EXHAUST, GROUP 300 [1]
11 4 BH756 . MOUNT, RUBBER
12 8 12032A008 . WASHER, M8
13 8 2488A008 . LOCKNUT, M8 - 1.25, GR.6
14 2 2420A100 . BOLT, HX. HD., 1/4" UNC X 1" LG., GR.8
15 6 2450A025 . WASHER, 1/4", GR.9
16 4 2479A025 . LOCKNUT, 1/4" UNC, GR.5
17 3 12229A025 . SCREW, SOC. HD.
18 1 62312B . HARNESS, ROOF

19 1 61208B HARNESS, UREA QUALITY

20 1 ROOF, SEE ENGINE ENCLOSURE, GROUP 100 [1]
21 1 HARNESS, FRONT CHASSIS, SEE ELECTRICAL INSTL., FRONT CHASSIS, GROUP 600 [1]
23 1 VALVE, SOLENOID, COOLANT, 24V, SEE DIESEL EXHAUST FLUID SYSTEM, GROUP [1]
300
24 1 MODULE, CONTROL, SEE DIESEL EXHAUST FLUID SYSTEM, GROUP 300 [1]
25 1 TUBE, EXHAUST, SEE EXHAUST, GROUP 300 [1]
26 1 TUBE, INTAKE, SEE AIR INTAKE, GROUP 300 [1]
27 1 TANK, DEF, SEE DIESEL EXHAUST FLUID SYSTEM, GROUP 300 [1]
28 1 213331 SENSOR, UREA QUALITY

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL INSTALLATION, DEF SYSTEM

N.S.S.: Not serviced separately 517
N.S.: Not serviced
A.R.: As required 615.01.42
 8 20 22

49

62

27
10
10 3 4 52 1 50

26
52
33 35
12 17 18 57
55

61 13 14
56 58
29
45 8
11 13 14
7
64 13 14 13 25 9
47
30

11 13 14 28

15
53 54 70 1
16 39 40
11
19 35 32
60 48
34

33

19
34

59

500

2 51 31 x
21 63

518
ELECTRICAL INSTALLATION ISSUE 2/0214
FRONT CHASSIS
603.17.171
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL INSTALLATION, FRONT CHASSIS, (59681B), INCLUDES:- [1]

1 1 59679B . HARNESS, FRONT CHASSIS, HARNESS, CHASSIS, FRONT, INCLUDES:-
2 8 AM882 . . MOUNT, BRACKET
3 1 AM1302 . . RESISTOR, MINI FUSE, 620 OHM
4 1 AM871 . . FUSE HOLDER
7 1 47042B . HARNESS, PUMP, INCLUDES 2 OF ITEM 2
8 2 9525A . STRAP, GROUND
9 2 AK153 . SENSOR, PRESSURE [2]
10 1 AH119 . SWITCH, BATTERY DISCONNECT
11 7 2912A125 . P-CLAMP, 1 1/4"
12 5 2914A100 . P-CLAMP, DOUBLE, 1"
13 4 2450A038 . WASHER, 3/8", GR.9
14 3 2440A038 . LOCKNUT, 3/8" UNC, GR.C
15 1 AK198 . SWITCH, PRESSURE, 800PSIF
16 2 2912A063 . CLAMP
17 2 12032A012 . WASHER, M12
18 2 2474A020 . BOLT, HX. HD., M12 - 1.75 X 20MM LG., GR.10.9
19 8 2450A025 . WASHER, 1/4", GR.9
20 2 2422A100 . BOLT, HX. HD., 5/16" UNC X 1" LG., GR.8
21 4 AM624 . NUT, 3/8", STAINLESS STEEL
22 2 2450A031 . WASHER, 5/16", GR.9
25 8 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
26 1 17200B01 . CABLE, ALTERNATOR, NEGATIVE, CABLE, ALTERNATOR, NEGATIVE *
27 1 32706B01 . CABLE, ALTERNATOR, POSITIVE *
28 1 30331B121 . CABLE, BATTERY, POSITIVE *
29 1 32600B065 . CABLE, DISCONNECT TO STARTER, CABLE, DISCONNECT TO STARTER *
30 1 59390B124 . CABLE, BATTERY, NEGATIVE *
31 1 26509B . CABLE, BATTERY, JUMPER *
32 1 60202B . BRACKET
33 1 AH067 . SWITCH, PUSHBUTTON, OIL FILL PUMP
34 4 2420A075 . BOLT, HX. HD., 1/4" UNC X 3/4" LG., GR.8
35 1 60203B . BRACKET
39 1 2440A031 . NUT, 5/16", 18UNC, GR. C
40 1 2422A075 . BOLT, HX. HD., 5/16" UNC X 3/4" LG., GR.8

45 1 SWITCH, FILTER BYPASS, SEE FILTER, CHARGE PRESSURE, GROUP 500 [1]
47 1 AK094 SENSOR, HYDRAULIC OIL TEMPERATURE
48 1 47937B KIT, SENSOR, SPEED
49 1 AF128 ALTERNATOR, 24V, 80A
50 1 AK134 SENSOR, COOLANT LEVEL
51 2 AF079 BATTERY, 12V, 900 CCA
52 1 ELECTRICAL BOX, SEE GROUP 600 [1]
53 1 RECEIVER/DRIER, SEE A/C HEATER SYSTEM, GROUP 600 [1]
54 1 AT430 VALVE, SOLENOID, 3 WAY
55 1 BH162 INDICATOR, AIR RESTRICTION
56 1 AK023 SWITCH, LEVEL WARNING
57 1 PUMP, OIL FILL, SEE GROUP 500 [1]
58 1 BH739 STARTER, DENSO , 24V. 7.8KW NEF
59 1 ELECTRICAL INSTL., DEF SYSTEM, SEE GROUP 600 [1]
60 1 VALVE, STEER, SEE GROUP 500 [1]
61 1 59697B HARNESS, ROOF
62 1 TANK, SURGE, SEE COOLING SYSTEM, GROUP 300 [1]
63 1 25979A SENSOR, PROXIMITY

ELECTRICAL INSTALLATION, FRONT CHASSIS

N.S.S.: Not serviced separately 519
N.S.: Not serviced
A.R.: As required 603.17.172
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

64 1 2653A004 WASHER, 10MM, BONDED SEAL

59681BK01 KIT, CABLE, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - REFERENCE ONLY
[2] - O-ring for AK153 is 213133

ELECTRICAL INSTALLATION, FRONT CHASSIS

520 N.S.S.: Not serviced separately
N.S.: Not serviced
603.17.172A A.R.: As required
 2

8 20 22

49

62

27
10
10 3 4 52 1 50
A B
26
52
33 35
12 17 18 A 57
55

61 13 14
56 58
29
45 8
11 13 14
64 7
47 13 25 9

54 30

11 13 14 28

15
53 13 14
1
16 39 40
19 35 32
11
34
60 48
33

19
34

B
59

500

51 31 x
21 1 63

48 9 48 66

ELECTRICAL INSTALLATION ISSUE 3/1214

521
FRONT CHASSIS
603.17.201
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL INSTALLATION, FRONT CHASSIS, (61125B), INCLUDES:- [1]

1 1 61126B . HARNESS, CHASSIS, FRONT, INCLUDES:-
2 8 AM882 . . MOUNT, BRACKET
3 1 AM1302 . . RESISTOR, MINI FUSE, 620 OHM
4 1 AM871 . . FUSE HOLDER
7 1 47042B . HARNESS, PUMP, HARNESS, DRIVE PUMPS, INCLUDES 2 OF ITEM 2
8 2 9525A . STRAP, GROUND
9 2 AK153 . SENSOR, PRESSURE [2]
10 1 AH119 . SWITCH, BATTERY DISCONNECT
11 7 2912A125 . P-CLAMP, 1 1/4"
12 5 2914A100 . P-CLAMP, DOUBLE, 1"
13 4 2450A038 . WASHER, 3/8", GR.9
14 3 2440A038 . LOCKNUT, 3/8" UNC, GR.C
15 1 AK198 . SWITCH, PRESSURE, 800PSIF
16 2 2912A063 . CLAMP
17 2 12032A012 . WASHER, M12
18 2 2474A020 . BOLT, HX. HD., M12 - 1.75 X 20MM LG., GR.10.9
19 8 2450A025 . WASHER, 1/4", GR.9
20 2 2422A100 . BOLT, HX. HD., 5/16" UNC X 1" LG., GR.8
21 4 AM624 . NUT, 3/8", STAINLESS STEEL
22 2 2450A031 . WASHER, 5/16", GR.9
25 8 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
26 1 17200B01 . CABLE, ALTERNATOR, NEGATIVE, CABLE, ALTERNATOR, NEGATIVE m 4 2
27 1 32706B01 . CABLE, ALTERNATOR, POSITIVE, CABLE, ALTERNATOR, POSITIVE m 4 2
28 1 30331B121 . CABLE, BATTERY, POSITIVE m 4 2
29 1 32600B065 . CABLE, DISCONNECT TO STARTER, CABLE, DISCONNECT TO STARTER m 4 2
30 1 59390B124 . CABLE, BATTERY, NEGATIVE, TO STARTER m 4 2
31 1 26509B . CABLE, BATTERY, JUMPER m 4 2
32 1 60202B . BRACKET
33 1 AH067 . SWITCH, PUSHBUTTON, OIL FILL PUMP
34 4 2420A075 . BOLT, HX. HD., 1/4" UNC X 3/4" LG., GR.8
35 1 60203B . BRACKET
39 1 2440A031 . NUT, 5/16", 18UNC, GR. C
40 1 2422A075 . BOLT, HX. HD., 5/16" UNC X 3/4" LG., GR.8

45 1 SWITCH, FILTER BYPASS, SEE FILTER, CHARGE PRESSURE, GROUP 500 [1]
47 1 AK094 SENSOR, HYDRAULIC OIL TEMPERATURE
48 1 67619B SENSOR, VARIABLE SPEED
49 1 AF128 ALTERNATOR, 24V, 80A
50 1 AK134 SENSOR, COOLANT LEVEL
51 2 AF079 BATTERY, 12V, 900 CCA
52 1 ELECTRICAL BOX, SEE GROUP 600 [1]
53 1 RECEIVER/DRIER, SEE A/C HEATER SYSTEM, GROUP 600 [1]
54 1 AK158 SWITCH, PRESSURE 200 PSI
55 1 BH162 INDICATOR, AIR RESTRICTION
56 1 AK023 SWITCH, LEVEL WARNING
57 1 PUMP, OIL FILL, SEE GROUP 500 [1]
58 1 BH739 STARTER, DENSO , 24V. 7.8KW NEF
59 1 ELECTRICAL INSTL., DEF SYSTEM, SEE GROUP 600 [1]
60 1 VALVE, STEER, SEE GROUP 500 [1]
61 1 62312B HARNESS, ROOF
62 1 TANK, SURGE, SEE COOLING SYSTEM, GROUP 300 [1]
63 1 25979A SENSOR, PROXIMITY

ELECTRICAL INSTALLATION, FRONT CHASSIS

522 N.S.S.: Not serviced separately
N.S.: Not serviced
603.17.202 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

64 1 2653A004 WASHER, 10MM, BONDED SEAL

66 1 61492B HARNESS, EHS DRIVE

61125BK01 KIT, CABLE, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - REFERENCE ONLY
[2] - O-ring for AK153 is 213133

ELECTRICAL INSTALLATION, FRONT CHASSIS

N.S.S.: Not serviced separately 523
N.S.: Not serviced
A.R.: As required 603.17.202A
 31

56

45

9 64 47

30 21 51

53 13 14 5 6

1
A
63 16 34 39 40 11 42 54 11 13 14 11 13 14 13 25 52 10

502

50

59 36 48

2 13 25

8 20 22

12 17 18 33 62
57

46 9 46 60

524
ELECTRICAL INSTALLATION ISSUE 2/0316
FRONT CHASSIS
603.17.241
 7

500 A

38
37

15 9 7 28 58 29 26 27 49

ELECTRICAL INSTALLATION ISSUE 2/0316

525
FRONT CHASSIS
603.17.241a
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL INSTALLATION, FRONT CHASSIS, (70129B), INCLUDES:- [1]

1 1 70139B . HARNESS, FRONT CHASSIS, INCLUDES:-
2 8 AM882 . . MOUNT, BRACKET
3 1 AM1302 . . RESISTOR, MINI FUSE, 620 OHM
4 1 AM871 . . FUSE HOLDER
5 1 71182B . HARNESS, EXTENSION, SECONDARY FUEL FILTER
6 1 73011B . HARNESS, JUMPER, WATER FUEL SENSOR, WIRE, GROUND, WATER FUEL
SENSOR
7 1 47042B . HARNESS, PUMP, HARNESS, DRIVE PUMPS, INCLUDES 2 OF ITEM 2
8 2 9525A . STRAP, GROUND
9 2 AK153 . SENSOR, PRESSURE [2]
10 1 AH119 . SWITCH, BATTERY DISCONNECT
11 7 2912A125 . P-CLAMP, 1 1/4"
12 5 2914A100 . P-CLAMP, DOUBLE, 1"
13 4 2450A038 . WASHER, 3/8", GR.9
14 3 2440A038 . LOCKNUT, 3/8" UNC, GR.C
15 1 AK198 . SWITCH, PRESSURE, 800PSIF
16 2 2912A063 . CLAMP
17 2 12032A012 . WASHER, M12
18 2 2474A020 . BOLT, HX. HD., M12 - 1.75 X 20MM LG., GR.10.9
19 8 2450A025 . WASHER, 1/4", GR.9
20 2 2422A100 . BOLT, HX. HD., 5/16" UNC X 1" LG., GR.8
21 4 AM624 . NUT, 3/8", STAINLESS STEEL
22 2 2450A031 . WASHER, 5/16", GR.9
25 8 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
26 1 17200B01 . CABLE, ALTERNATOR, NEGATIVE m 4 2
27 1 32706B01 . CABLE, ALTERNATOR, POSITIVE m 4 2
28 1 30331B121 . CABLE, BATTERY, POSITIVE m 4 2
29 1 32600B065 . CABLE, DISCONNECT TO STARTER m 4 2
30 1 59390B124 . CABLE, BATTERY, NEGATIVE, TO STARTER m 4 2
31 1 26509B . CABLE, BATTERY, JUMPER m 4 2
33 1 60737B . SWITCH, PUSH BUTTON, OIL FILL PUMP
34 4 2420A075 . BOLT, HX. HD., 1/4" UNC X 3/4" LG., GR.8
36 1 61208B . HARNESS, UREA QUALITY
37 1 73011B . HARNESS, JUMPER, WATER FUEL SENSOR
38 1 74268B . HARNESS, CLOGGING DETECTION, FUEL FILTER
39 1 2440A031 . NUT, 5/16", 18UNC, GR. C
40 1 2422A075 . BOLT, HX. HD., 5/16" UNC X 3/4" LG., GR.8
42 1 . VALVE MULTIFUNCTION, MANIFOLD, SEE GROUP 500 [1]

45 1 SWITCH, FILTER BYPASS, SEE FILTER, CHARGE PRESSURE, GROUP 500 [1]
46 2 67619B SENSOR, VARIABLE SPEED
47 1 AK094 SENSOR, HYDRAULIC OIL TEMPERATURE
48 1 47937B KIT, SENSOR, SPEED
49 1 AF128 ALTERNATOR, 24V, 80A
50 1 AK134 SENSOR, COOLANT LEVEL
51 2 AF079 BATTERY, 12V, 900 CCA
52 1 ELECTRICAL BOX, SEE GROUP 600 [1]
53 1 RECEIVER/DRIER, SEE A/C HEATER SYSTEM, GROUP 600 [1]
54 1 AK197 SWITCH, PRESSURE, 330 PSIF, 04 ORB
56 1 AK023 SWITCH, LEVEL WARNING
57 1 PUMP, OIL FILL, SEE GROUP 500 [1]
58 1 BH739 STARTER, DENSO , 24V. 7.8KW NEF
59 1 213331 SENSOR, UREA QUALITY

ELECTRICAL INSTALLATION, FRONT CHASSIS

526 N.S.S.: Not serviced separately
N.S.: Not serviced
603.17.242 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

60 1 61492B HARNESS, EHS DRIVE

62 1 TANK, SURGE, SEE COOLING SYSTEM, GROUP 300 [1]
63 1 25979A SENSOR, PROXIMITY
64 1 2653A004 WASHER, 10MM, BONDED SEAL

70129BK01 KIT, CABLE, INCLUDES ITEMS MARKED *

PART NOTES:
[1] - REFERENCE ONLY
[2] - O-ring for AK153 is 213133

ELECTRICAL INSTALLATION, FRONT CHASSIS

N.S.S.: Not serviced separately 527
N.S.: Not serviced
A.R.: As required 603.17.242A
 4

22

20

10 11 12

3 4

9
2 4

21

528
ELECTRICAL INSTALLATION ISSUE 1/0214
REAR CHASSIS
603.45.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL INSTALLATION, REAR CHASSIS, (59664B01), INCLUDES:- [1]

1 1 59665B . HARNESS, REAR CHASSIS, INCLUDES:-
2 1 AM630 . . BUSBAR
3 1 AM1065 . . BUSBAR
4 4 AM882 . . MOUNT, BRACKET
7 1 68848B106 . HARNESS, CENTER JOINT, INCLUDES:-
8 A.R. 16267A042 . . HOSE
9 4 SSS107 . TIE, CABLE
10 1 2912A063 . CLAMP
11 2 2440A038 . LOCKNUT, 3/8" UNC, GR.C
12 2 2450A038 . WASHER, 3/8", GR.9

20 1 28255B01 SENDER, FLUID LEVEL, 16&quot; LG., STANDARD FUEL TANKS

1 28255B02 SENDER, FLUID LEVEL, 36" LG, HIGH CAPACITY FUEL TANKS
21 1 VALVE, CONTROL, SEE GROUP 500 [1]
22 1 40824B HARNESS, FUEL SENDER EXTENSION, USED WITH HIGH CAPACITY FUEL TANKS

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL INSTALLATION, REAR CHASSIS

N.S.S.: Not serviced separately 529
N.S.: Not serviced
A.R.: As required 603.45.32
 10

8 9 11

12 3 6 1 5 4

530
FOOT CONTROL ISSUE 1 107
ELECTRONIC
611.07.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AH117 FOOT CONTROL, INCLUDES:-

1 206403 . KIT, SENSOR, INCLUDES:-
1 2 206404 . . SCREW
3 2 95606 . . SCREW
4 1 209017 . . HARNESS, FOOT PEDAL, HARNESS
5 1 . . SENSOR, DDEC [1]
6 2 95618 . . CLAMP
1 95600 . KIT, ROLLER, INCLUDES:-
8 1 . . SHAFT, ROLLER [1]
9 1 . . ROLLER [1]
10 1 95603 . COVER
11 1 95617 . PLATE, BASE
12 1 206405 . PIN

PART NOTES:
[1] - NOT SOLD SEPARATELY

FOOT CONTROL, ELECTRONIC

N.S.S.: Not serviced separately 531
N.S.: Not serviced
A.R.: As required 611.07.12
 19 21 15 7 4 8 9

22

30 23

25

22

18

20

8 9 17 16 24

532
INSTRUMENT PANEL ISSUE 1/0214

605.06.291
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

59701B INSTRUMENT PANEL, includes:-

1 1 59720B . PANEL
2 1 AG031 . CONTROLLER, IQAN MD3
4 1 AN065 . ALARM
5 1 AF104 . PLUG, 12V AUX.
6 1 AF099 . LIGHTER, 24V
7 2 2488A004 . LOCKNUT, M4 - 0.7, GR.6
8 6 22048A010 . BOLT, BUTTON HD. SOC., M3 - 0.5 X 10MM LG., GR.10.9
9 6 12054A003 . LOCKNUT, M3 - 0.5, GR.10
15 1 AF063 . LIGHT, ALARM, RED, 12V
16 2 12090A020 . SCREW
17 3 34546A . COVER
18 6 2488A010 . LOCKNUT, M10 - 1.5, GR.6
19 4 12109A050 . SCREW, PAN HD., 08 X 1/2" LG., THREAD CUTTING
20 1 AM1522 CONNECTOR, 19 PIN . CAP
21 2 12081A016 . BOLT, BUTTON HD. SOC., M4 - 0.7 X 16MM LG., GR.10.9
22 1 59702B . HARNESS, INSTRUMENT PANEL
23 1 41588A . PLATE
24 2 12090A016 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
25 2 2488A006 . LOCKNUT, M6 - 1.0, GR.6

30 1 AH009 KEY, IGNITION

INSTRUMENT PANEL
N.S.S.: Not serviced separately 533
N.S.: Not serviced
A.R.: As required 605.06.292
 19 21 15 7 4 8 9

22

23

25

22

18

20

8 9 17 16 24

534
INSTRUMENT PANEL ISSUE 1/1214

605.06.301
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

61108B INSTRUMENT PANEL, INCLUDES:-

1 1 59720B . PANEL
2 1 AG031 . CONTROLLER, IQAN MD3
4 1 AN065 . ALARM
5 1 AF104 . PLUG, 12V AUX.
6 1 AF099 . LIGHTER, 24V
7 2 2488A004 . LOCKNUT, M4 - 0.7, GR.6
8 6 22048A010 . BOLT, BUTTON HD. SOC., M3 - 0.5 X 10MM LG., GR.10.9
9 6 12054A003 . LOCKNUT, M3 - 0.5, GR.10
15 1 AF063 . LIGHT, ALARM, RED, 12V
16 2 12090A020 . SCREW
17 3 34546A . COVER
18 6 2488A010 . LOCKNUT, M10 - 1.5, GR.6
19 4 12109A050 . SCREW, PAN HD., 08 X 1/2" LG., THREAD CUTTING
20 1 AM1522 . CONNECTOR, 19 PIN, CAP
21 2 12081A016 . BOLT, BUTTON HD. SOC., M4 - 0.7 X 16MM LG., GR.10.9
22 1 61110B . HARNESS, INSTRUMENT PANEL
23 1 41588A . PLATE
24 2 12090A016 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
25 2 2488A006 . LOCKNUT, M6 - 1.0, GR.6

INSTRUMENT PANEL
N.S.S.: Not serviced separately 535
N.S.: Not serviced
A.R.: As required 605.06.302
 8

9
12

3 4 5

5 6 7

13

14

536
JOYSTICK INSTALLATION ISSUE 2/1109

611.06.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

44006B JOYSTICK, INCLUDES:-

1 1 33013A . BASE, JOYSTICK, SINGLE AXIS, INCLUDES:-
2 1 . . BOOT, RUBBER [1]
3 1 AM432 . CONNECTOR, 6 PIN
4 1 AM433 . LOCK, WEDGE, 6 POLE
5 7 AM766 . CONTACT, SOCKET DEUTSCH 18 - 22 GA.
6 1 AM953 . CONNECTOR, 4 POLE
7 1 AM955 . LOCK, WEDGE, 4 POLE
8 1 . HANDLE, JOYSTICK, SEE GROUP 700 [2]
9 1 24896A . MOUNT, JOYSTICK

12 4 BOLT, SEE SEAT, GROUP 700 [2]

13 4 U-NUT, SEE SEAT, GROUP 700 [2]
14 1 ARM, SLIDING, SEE SEAT, GROUP 700 [2]

PART NOTES:
[1] - TO BE ANNOUNCED
[2] - REFERENCE ONLY

JOYSTICK INSTALLATION
N.S.S.: Not serviced separately 537
N.S.: Not serviced
A.R.: As required 611.06.22
 8

1
11

9
22

3 4 5

5 6 7

23

24

538
JOYSTICK INSTALLATION ISSUE 2/1210

611.06.51
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

43922B JOYSTICK, DUAL ARCH, INCLUDES:-

1 1 33012A . BASE, JOYSTICK, DUAL AXIS, INCLUDES:-
2 1 210084 . . BOOT
3 1 AM432 . CONNECTOR, 6 PIN
4 1 AM433 . LOCK, WEDGE, 6 POLE
5 7 AM766 . CONTACT, SOCKET DEUTSCH 18 - 22 GA.
6 1 AM953 . CONNECTOR, 4 POLE
7 1 AM955 . LOCK, WEDGE, 4 POLE
8 1 . HANDLE, JOYSTICK, SEE GROUP 700 [1]
9 1 24896A . MOUNT, JOYSTICK

43921B JOYSTICK, SINGLE ARCH, (NOT USED ON BOGIE SKIDDERS), INCLUDES:-

11 1 33013A . BASE, JOYSTICK, SINGLE AXIS, INCLUDES ITEM 2.
. ALSO INCLUDES ITEMS 2 TO 9

22 4 BOLT, SEE SEAT, GROUP 700 [1]

23 4 U-NUT, SEE SEAT, GROUP 700 [1]
24 1 ARM, SLIDING, SEE SEAT, GROUP 700 [1]

PART NOTES:
[1] - REFERENCE ONLY

JOYSTICK INSTALLATION
N.S.S.: Not serviced separately 539
N.S.: Not serviced
A.R.: As required 611.06.52
 16 17 18 59 58 31 14 15 12 13 60

41 35 22 26 52 40 34 21 25 51

66 47 57 50 39 33 20 24 49

38 32 19 23 48 46 56

64 65 63

68

540
ELECTRICAL KIT ISSUE 2/0408
SERVICE AND DIAGNOSTIC
640.01.01
 1 3

62 37

5
61

29 27 28 7

30 6

ELECTRICAL KIT ISSUE 1/0408

541
SERVICE AND DIAGNOSTIC
640.01.01A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

20045B KIT, ELECTRICAL, SERVICE AND DIAGNOSTIC, INCLUDES:-

1 1 20036B . HARNESS, DIAGNOSTIC, DEUTSCH CURRENT
1 20037B . HARNESS, DIAGNOSTIC, DEUTSCH VOLTS
3 1 20038B . HARNESS, DIAGNOSTIC, AMP CURRENT
1 20039B . HARNESS, DIAGNOSTIC, AMP VOLTS
5 1 DG029 . CABLE, IQAN MDM DIAGNOSTIC VMAC
6 1 DG001 . CRIMPER, DEUTSCH 12-24
7 10 DG002 . EXTRACTOR, DEUTSCH 16 (BLUE)
5 DG003 . EXTRACTOR, DEUTSCH 12 (YELLOW)
5 DG005 . EXTRACTOR, DEUTSCH 4 (WHITE)
5 DG006 . EXTRACTOR, DEUTSCH 8 (GREEN)
10 DG007 . EXTRACTOR, DEUTSCH 20
12 100 AM429 . CONTACT, SOCKET 14 - 16 GA. DEUTSCH
13 100 AM441 . CONTACT, PIN, 14 - 16 GA. DEUTSCH
14 100 AM766 . CONTACT, SOCKET DEUTSCH 18 - 22 GA.
15 100 AM765 . CONTACT, PIN, 16 - 18 GA. GOLD, DEUTSCH
16 1 AM629 . BUSBAR, 6 POLE
1 AM1065 . BUSBAR, 4 POLE
17 1 AM630 . BUSBAR, 12 POLE
18 1 AM763 . CONNECTOR, 3 POLE
19 10 AM412 . LOCK, WEDGE, 2 POLE
20 10 AM424 . LOCK, WEDGE, 3 POLE
21 10 AM433 . LOCK, WEDGE, 6 POLE
22 16 AM428 . LOCK, WEDGE, 12 POLE
23 10 AM451 . LOCK, WEDGE, 2 POLE
24 10 AM683 . LOCK, WEDGE, 3 POLE
25 10 AM411 . LOCK, WEDGE, 6 POLE
26 16 AM442 . WEDGE, LOCK, 12 PIN
27 1 AN068 . TAG, IQAN ADDRESS 0
28 1 AN071 . TAG, IQAN ADDRESS 0T
29 1 DG025 . KIT, EXTRACTOR, AMP JR.
30 1 DG028 . KIT, CONTACT, AMP JR. W/ORGANIZER
31 10 AM858 . SOCKET, DEUTSCH, 20 PIN, GOLD PLATED
32 10 100523 . SEAL, CONNECTOR 2 PIN
33 10 100481 . SEAL, CONNECTOR 3 PIN
34 10 100482 . SEAL, CONNECTOR 6 PIN
35 10 100483 . SEAL, CONNECTOR 12 PIN
37 1 24860B . HARNESS, DEUTSCH, 2 POLE, AMP MT SERVICE
38 10 AM430 . CONNECTOR, 2 POLE, DEUTSCH
39 10 AM404 . CONNECTOR, 3 POLE
40 10 AM432 . CONNECTOR, 6 PIN
41 10 AM427 . CONNECTOR, 12 POLE
2 AM444 . CONNECTOR, 12 POLE
2 AM445 . CONNECTOR, 12 POLE
2 AM446 . CONNECTOR, 12 POLE
46 2 AM521 . CONNECTOR, 31 POLE
47 10 AM955 . LOCK, WEDGE, 4 POLE
48 10 AM431 . CONNECTOR, 2 POLE, DEUTSCH
49 10 AM682 . CONNECTOR, 3 POLE
50 10 AM952 . CONNECTOR, 4 POLE
51 10 AM410 . CONNECTOR, 6 POLE
52 10 AM631 . CONNECTOR, 12 POLE (GREY) DEUTSCH
2 AM939 . CONNECTOR, 12 POLE (BLACK) DEUTSCH

ELECTRICAL KIT, SERVICE AND DIAGNOSTIC

542 N.S.S.: Not serviced separately
N.S.: Not serviced
640.01.02 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

2 AM940 . CONNECTOR, 12 POLE (GREEN) DEUTSCH

2 AM941 . CONNECTOR, 12 POLE (BROWN) DEUTSCH
56 2 AM522 . CONNECTOR, 31 POLE
57 10 AM954 . LOCK, WEDGE, 4 POLE
58 20 AM771 . PLUG, SEALING, 12 - 18 GA, DEUTSCH
59 5 AM1004 . CONNECTOR, 6 POLE
60 20 AM879 . CONTACT, AMP SOCKET, 20-17 GA.
61 20 ft AM813 . CABLE
62 1 24859B . HARNESS, DRIVE PUMP SERVICE
63 10 AM597 . CONNECTOR, 2 POLE, AMP JR.
64 10 AM598 . BOOT
65 10 AM599 . CONTACT, SOCKET AMP JR
66 10 AM953 . CONNECTOR, 4 POLE
67 1 . CONTAINER, NOT SHOWN [1]
68 1 AM1301 . DIODE, 2-POLE (PIN) DEUTSCH
1 AM1464 . DIODE, 4-POLE (PIN) DEUTSCH, DIODE, 4 POLE

PART NOTES:
[1] - NOT SOLD SEPARATELY

ELECTRICAL KIT, SERVICE AND DIAGNOSTIC

N.S.S.: Not serviced separately 543
N.S.: Not serviced
A.R.: As required 640.01.02A
 32

31

10

11

9 8

12

7 1

2 4

544
LIGHT ISSUE 2/0107
24V
608.20.81
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AF106 LIGHT, 24V, HIGH INTENSITY, INCLUDES:-

1 1 98288 . BULB, 65W, 24V
2 4 . SCREW [1]
4 1 . HOUSING, FRONT [1]
5 1 . HOUSING, REAR [1]
6 1 . BUSHING, PLASTIC [1]
7 1 98390 . LENS
8 1 . BOLT [1]
9 1 . WASHER [1]
10 1 . LOCKNUT [1]
11 1 . BRACKET, MOUNTING [1]
12 1 . BOLT [1]
31 1 2452A050 . LOCKWASHER, 1/2"
32 2 2949A012 . NUT, JAM, M12 - 1.75

PART NOTES:
[1] - NOT SERVICED

LIGHT, 24V
N.S.S.: Not serviced separately 545
N.S.: Not serviced
A.R.: As required 608.20.82
 22

21

20

14

13

19
12

11
17

10
10

11

18

16

4 5 6 2

7
15

8 3

546
LIGHT ISSUE 1 308
24V HIGH INTENSITY
608.27.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AF115 LIGHT, 24V HID, OVAL, INCLUDES:-

1 1 . HOUSING, REAR [1]
2 1 . HOUSING, CENTER [1]
3 1 . HOUSING, FRONT [1]
4 4 202097 . BULB, XENON
5 1 . BRACKET [1]
6 2 . SCREW [1]
7 1 207792 . LENS
8 4 . SCREW [1]
9 1 207794 . MOUNT
10 2 207795 . SPACER
11 2 207796 . BUSHING
12 1 . BOLT [1]
13 1 . LOCKWASHER [1]
14 1 . LOCKNUT [1]
15 1 207797 . BALLAST, 24V
16 1 207798 . HARNESS
17 1 207799 . GROMMET
18 1 AM1189 . GROMMET
19 1 . BOLT [1]
20 1 . WASHER [1]
21 1 . LOCKWASHER [1]
22 1 . NUT [1]

PART NOTES:
[1] - NOT SERVICED

LIGHT, 24V HIGH INTENSITY

N.S.S.: Not serviced separately 547
N.S.: Not serviced
A.R.: As required 608.27.12
 2

1
4 13 6

15
8

4
13

1 5 8 2

10

11

12 5

548
LIGHTS ISSUE 3/0813

608.10.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB LIGHTS, (42860B02), INCLUDES:- [1]

1 2 32086B . HOUSING, REAR CORNER LIGHT
2 8 . LIGHT, 24V, SEE GROUP 600 [1]
3 12 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
4 14 2450A038 . WASHER, 3/8", GR.9
5 8 12052A012 . LOCKNUT, M12 - 1.75, GR.10.9
6 1 32189B . HARNESS, REAR LIGHTS
8 24 2450A050 . WASHER, 1/2" GR.9
10 1 AM090 . TERMINAL, FEMALE SPADE, 12-10 GA.
11 1 57418B . HOUSING
12 1 32188B . HARNESS, FRONT LIGHTS
13 3 2440A038 . LOCKNUT, 3/8" UNC, GR.C
15 4 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8

PART NOTES:
[1] - REFERENCE ONLY

LIGHTS
N.S.S.: Not serviced separately 549
N.S.: Not serviced
A.R.: As required 608.10.02
 2
3

1
4 13 6

15
8

4
13

1 5 8 2

10

17 2 8 15
11

8 2 18

12 5

26

18

8 25 27 28 4 29 31

550
LIGHTS ISSUE 1/1216

608.10.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB LIGHTS, (76481B01), INCLUDES:- [1]

1 2 32086B . HOUSING, REAR CORNER LIGHT
2 11 66268B . LIGHT,SERVICE, LED
3 12 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
4 14 2450A038 . WASHER, 3/8", GR.9
5 8 12052A012 . LOCKNUT, M12 - 1.75, GR.10.9
6 1 32189B . HARNESS, REAR LIGHTS
8 24 2450A050 . WASHER, 1/2" GR.9
10 1 AM090 . TERMINAL, FEMALE SPADE, 12-10 GA.
11 1 57418B . HOUSING
12 1 32188B . HARNESS, FRONT LIGHTS
13 3 2440A038 . LOCKNUT, 3/8" UNC, GR.C
15 16 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
17 1 72685B . HOUSING, LIGHT, LH
18 1 72686B . HOUSING, LIGHT, RH
21 12 2474A030 . BOLT, HX. HD., M12 - 1.75 X 30MM LG., GR.10.9
25 2 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
26 1 73366B . HOUSING
27 1 44127A . LEXAN, COVER
28 1 48171A . PLATE, LIGHT
29 4 2424A150 . BOLT, HX. HD., 3/8" UNC X 1 1/2" LG., GR.8
30 3 66268B . LIGHT,SERVICE, LED
31 1 73648B . HARNESS, BOOM LIGHTS

PART NOTES:
[1] - REFERENCE ONLY

LIGHTS
N.S.S.: Not serviced separately 551
N.S.: Not serviced
A.R.: As required 608.10.32
 1

11

6 9 19 5 49
50

38
0 31 16 8 37 23

35

33

9 8

7
28

17

10
6

52 11 10 17
11 3 27

11 53

11 7 2

56

11
51

8 51 57 58 8 59 61

552
LIGHTS ISSUE 1/0716
OPTIONAL, HIGH INTENSITY
608.08.171
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB LIGHTS, (76481B02), OPTIONAL, INCLUDES:- [1]

1 1 34742B . HOUSING, REAR CORNER ROOF LIGHT, RH
2 1 32178B . HOUSING, DOZER LIGHT, LH
3 1 32179B . HOUSING, DOZER LIGHT, RH
5 1 34976B . HOUSING, REAR CORNER ROOF LIGHT, LH
6 2 32086B . HOUSING, REAR CORNER LIGHT
7 12 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
8 16 2450A038 . WASHER, 3/8", GR.9
9 3 AM090 . TERMINAL, FEMALE SPADE, 12-10 GA.
10 5 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
11 9 66268B . LIGHT,SERVICE, LED, LIGHT, LED
12 18 ft AM1448 . CABLE, BLACK, 16/2
16 6 2440A038 . LOCKNUT, 3/8" UNC, GR.C
17 22 2450A050 . WASHER, 1/2" GR.9
19 2 32189B . HARNESS, REAR LIGHTS
23 2 AM382 . GROMMET
25 2 AM032 . TERMINAL, FEMALE SPADE, 16-14 GA.
26 1 AM217 . TERMINAL, MALE SPADE, 12-10 GA.
27 1 19357A . GUARD [2]
28 1 28985A . HARNESS, DOZER LIGHT
51387B . BOX, FRONT LIGHT, INCLUDES:-
31 1 34737B . . HOUSING, FRONT LIGHT, HID
33 1 34759B . HARNESS, FRONT LIGHT, HID
35 1 51452B . COVER
37 2 2424A125 . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
38 6 AF140 . LIGHT, LED
51 6 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
52 1 72685B . HOUSING, LIGHT, LH
53 1 72686B . HOUSING, LIGHT, RH
55 2 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
56 1 73366B . HOUSING, COVER, ARCH LIGHT
57 1 44127A . LEXAN, COVER, COVER
58 1 48171A . PLATE, LIGHT
59 4 2424A150 . BOLT, HX. HD., 3/8" UNC X 1 1/2" LG., GR.8
61 1 73648B . HARNESS, BOOM LIGHTS, HARNESS, BOOM LIGHT

PART NOTES:
[1] - REFERENCE ONLY
[2] - When replacing the sweep light harness through item 27, both ends must be sealed with silicone after harness is
installed.

LIGHT, OPTIONAL, HIGH INTENSITY

N.S.S.: Not serviced separately 553
N.S.: Not serviced
A.R.: As required 608.08.172
 11
11
1
7

23 9 19 1 11

9 11 21 5

32

17

28 17
10
6

11 3 27

11 4

24 25 11 17 18 4

11 2

36 8
37 16

9 12 26

554
LIGHTS ISSUE 1/0813
OPTIONAL
608.08.121
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB LIGHTS, (42860B03), OPTIONAL, INCLUDES:- [1]

1 2 32089B . HOUSING, REAR CORNER ROOF LIGHT
2 1 32178B . HOUSING, DOZER LIGHT, LH
3 1 32179B . HOUSING, DOZER LIGHT, RH
4 2 31888A . HOUSING, BOOM LIGHT
5 1 57418B . HOUSING
6 2 32086B . HOUSING, REAR CORNER LIGHT
7 12 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
8 16 2450A038 . WASHER, 3/8", GR.9
9 3 AM090 . TERMINAL, FEMALE SPADE, 12-10 GA.
10 5 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
11 16 . LIGHT, 24V, SEE GROUP 600 [1]
12 16 ft AM173 . WIRE, 14 GA., 12/3
16 4 2440A038 . LOCKNUT, 3/8" UNC, GR.C
17 22 2450A050 . WASHER, 1/2" GR.9
18 16 12052A012 . LOCKNUT, M12 - 1.75, GR.10.9
19 2 32189B . HARNESS, REAR LIGHTS
21 1 32188B . HARNESS, FRONT LIGHTS
22 1 AM150 . TERMINAL, RING, 14 GA. X 3/8"
23 2 AM382 . GROMMET
24 2 28987A . HARNESS, LIGHT JUMPER
25 2 AM032 . TERMINAL, FEMALE SPADE, 16-14 GA.
26 1 AM217 . TERMINAL, MALE SPADE, 12-10 GA.
27 1 19357A . GUARD [2]
28 1 28985A . HARNESS, DOZER LIGHT [2]
32 4 2474A030 . BOLT, HX. HD., M12 - 1.75 X 30MM LG., GR.10.9

36 6 2428A150 BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN

37 6 2450A050 WASHER, 1/2" GR.9

PART NOTES:
[1] - REFERENCE ONLY
[2] - When replacing the dozer light harness through item 27, both ends must be sealed with silicone after harness is
installed.

LIGHTS, OPTIONAL
N.S.S.: Not serviced separately 555
N.S.: Not serviced
A.R.: As required 608.08.122
 1

11

7
14
8
46 20
6 9 19 5 50 8 47 21 48 49

43 40 37 34 37 36 23
42

41

33
13
32

9 8

7
28
39 38

17

10
6

11 3 27

11 4

24 25 11 17 18 4

11 55 2

17 8
51 16

9 12 26

556
LIGHTS ISSUE 1 0610
OPTIONAL, HIGH INTENSITY
608.08.131
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAB LIGHTS, (42860B04), OPTIONAL, INCLUDES:- [1]

1 1 34742B . HOUSING, REAR CORNER ROOF LIGHT, RH
2 1 32178B . HOUSING, DOZER LIGHT, LH
3 1 32179B . HOUSING, DOZER LIGHT, RH
4 2 31888A . HOUSING, BOOM LIGHT
5 1 34976B . HOUSING, REAR CORNER ROOF LIGHT, LH
6 2 32086B . HOUSING, REAR CORNER LIGHT
7 12 2471A025 . BOLT, HX. HD., M10 - 1.5 X 25MM LG., GR.10.9
8 16 2450A038 . WASHER, 3/8", GR.9
9 3 AM090 . TERMINAL, FEMALE SPADE, 12-10 GA.
10 5 2428A100 . BOLT, HX. HD., 1/2" UNC X 1" LG., GR.8
12 16 ft AM173 . WIRE, 14 GA., 12/3
16 4 2440A038 . LOCKNUT, 3/8" UNC, GR.C
17 37 2450A050 . WASHER, 1/2" GR.9
18 16 12052A012 . LOCKNUT, M12 - 1.75, GR.10.9
19 2 32189B . HARNESS, REAR LIGHTS
23 2 AM382 . GROMMET
24 2 28987A . HARNESS, LIGHT JUMPER
25 2 AM032 . TERMINAL, FEMALE SPADE, 16-14 GA.
26 1 AM217 . TERMINAL, MALE SPADE, 12-10 GA.
27 1 19357A . GUARD [2]
28 1 28985A . HARNESS, DOZER LIGHT
33 2 AF106 LIGHT, 24V, HIGH INTENSITY . LIGHT, 24V, HIGH INTENSITY
1 . BOX, FRONT LIGHT (51387B), INCLUDES:- [1]
34 3 2440A038 . . LOCKNUT, 3/8" UNC, GR.C
35 6 2450A038 . . WASHER, 3/8", GR.9
36 1 51452B . . COVER
37 2 2424A125 . . BOLT, HX. HD., 3/8" UNC X 1 1/4" LG., GR.8
38 1 34759B . . HARNESS, FRONT LIGHT, HID
39 2 AF121 . . LIGHT, 24V HID, 3" X 3", FLOOD
40 1 34737B . . HOUSING, FRONT LIGHT, HID
46 4 2474A030 . BOLT, HX. HD., M12 - 1.75 X 30MM LG., GR.10.9
49 4 . LIGHT, 24V, HIGH INTENSITY, SEE GROUP 600, INCLUDES:- [1]
50 1 . . LOCKNUT, M10 - 1.5 [3]

55 8 BOLT, SEE CAB, GROUP 100 [1]

56 1 2428A150 BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN

PART NOTES:
[1] - REFERENCE ONLY
[2] - When replacing the dozer light harness through item 27, both ends must be sealed with silicone after harness is
installed.
[3] - NOT SOLD SEPARATELY

LIGHT, OPTIONAL, HIGH INTENSITY

N.S.S.: Not serviced separately 557
N.S.: Not serviced
A.R.: As required 608.08.132
 16 15
17

1 21 23 22

3
11

558
CB RADIO ISSUE 2/1113

613.02.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

35426B KIT, CB RADIO, INCLUDES:-

1 1 AN023 . RADIO, CB 12V
2 1 61130B . COVER
3 1 AN036 . ANTENNA, CB
5 4 2468A010 . WASHER, 10, GR.5
6 4 12006A016 . BOLT, BUTTON HD. SOC., M5 - 0.8 X 16MM LG., GR.10.9
9 1 AN026 . ELBOW, 90°, UHF, MALE TO FEMALE
11 1 AN028 . STUD, ANTENNA MOUNTING

35391B KIT, CB RADIO DELETE, includes:-

15 1 30655A . COVER
16 4 2468A010 . WASHER, 10, GR.5
17 4 2924A038 . BOLT, BUTTON HD. SOC., #10 UNC X 3/8" LG.

21 1 CAB, SEE GROUP 100 [1]

22 2 AN025 CONNECTOR
23 5 ft AN027 CABLE, COAXIAL

PART NOTES:
[1] - REFERENCE ONLY

CB RADIO
N.S.S.: Not serviced separately 559
N.S.: Not serviced
A.R.: As required 613.02.22
 10
9
21
3

22

14

16
24
3
6 23
2

5 11
2
15
21

11

12

21 3
3
21

21

1
3 21
21
7
4

2 21
2 4
1

13

560
AIR CONDITIONER/HEATER ISSUE 1/0913

704.51.61
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AIR CONDITIONER/ HEATER, (41245B), INCLUDES:- [1]

1 39759B . A/C HEATER, INCLUDES:-
1 BR132 . . A/C HEATER, 24V, INCLUDES:-
1 2 92216 . . . ADAPTER, 2 1/2" - 3"
2 4 BR020 . . . LOUVER
3 12 ft 92214 . . . HOSE
4 2 BR019 . . . ADAPTER, 2 1/2"
5 2 90778 . . . ADAPTER
6 8 92132 . . . LOUVER
7 1 . . . A/C HEATER UNIT, SEE GROUP 700 [1]
9 1 90019 . FILTER, AIR
10 4 ft BN084 . WEATHERSTRIP
11 6 2925A075 . BOLT, BUTTON HD. SOC., 1/4" UNC X 3/4" LG.
12 4 2973A025 . WASHER, 1/4"
13 8 2940A075 . SCREW, SELF TAPPING, 06 UNC X 3/4" LG.
14 3 12068A016 . BOLT, SOC. HD., M6 - 1.0 X 16MM LG., GR.8.8
15 8 2938A062 . SCREW, MACH., 06 UNC X 5/8" LG.
16 1 6100A . COVER

21 1 NS081 TIE WRAP

22 1 BLOWER, SEE A/C HEATER UNIT, GROUP 700 [1]
23 4 HARNESS, SEE A/C HEATER UNIT, GROUP 700 [1]
24 1 CONTROL PANEL, SEE GROUP 600 [1]

PART NOTES:
[1] - REFERENCE ONLY

AIR CONDITIONER/ HEATER

N.S.S.: Not serviced separately 561
N.S.: Not serviced
A.R.: As required 704.51.62
 12 13 2 5 7 53 54 1 2 5

34

4
33
75

76

70

73 74
32
31

55
57

56 58 59

2 5 7 10 11 3 6 58
60

501

70

61
9 8 9 3 6
12

562
AIR CONDITIONER/HEATER SYSTEM ISSUE 1/0214

704.10.71
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

A/C HEATER SYSTEM, (41421B), INCLUDES:- [1]

1 3 2912A088 . P-CLAMP, 7/8"
2 5 2440A038 . LOCKNUT, 3/8" UNC, GR.C
3 38.5 ft 2052A . HOSE, STATE LENGTH
4 1 BR038 . SWITCH, BINARY
5 10 2450A038 . WASHER, 3/8", GR.9
6 29.5 ft 2357A . COVER, HOSE, STATE LENGTH
7 1 2912A075 . P-CLAMP, 3/4"
8 1 BR136 . VALVE, COOLANT
9 6 BH068 . CLAMP, GEAR, 14 MM - 27 MM
10 1 2912A125 . P-CLAMP, 1 1/4"
11 1 2924A100 . BOLT, BUTTON HD. SOC., #10 UNC X 1" LG.
12 1 . A/C, COOLER, SEE GROUP 300, INCLUDES:- [1]
13 1 100978 . . CONNECTOR, 10 ORB(M) - 08 AC(M)

31 1 2369A141 HOSE
32 1 2368A107 HOSE
33 1 2371A177 HOSE
34 1 2103A052 HOSE

1 ENGINE, (57798B/61282B), INCLUDES:- [1]

53 1 BR160 . COMPRESSOR, A/C, 24V R134A, INCLUDES:-
54 1 212468 . . CLUTCH, W/COIL 24V
55 1 2612A001 . CONNECTOR, 12 NPT(M) - 12 NPT(F)
56 1 2625A010 . ELBOW, 90°, 12 NPT(M) - 12 NPT(F)
57 1 2621A004 . TEE, STREET, 12 NPT(M) - 12 NPT(F)
58 2 2518A008 . CONNECTOR, 12 NPT(M) - 08 NPT(F)
59 1 14426A . VALVE, SHUT-OFF
60 1 2588A001 . ELBOW, 45°, 08 NPT(F) - 5/8" ID HOSE
61 1 . ENGINE, SEE GROUP 300 [1]

70 1 A/C HEATER, SEE GROUP 700 [1]

71 1 COOLING SYSTEM, SEE GROUP 300 [1]
73 1 24222A CONNECTOR, 10 ORB(M) - 06 MIO (M)
74 1 1327C087 O-RING
75 1 BR058 RECEIVER/DRIER
76 2 BH035 CLAMP, GEAR, 59MM - 82MM

501 TO VALVE, SOLENOID, DIESEL EXHAUST FLUID SYSTEM, SEE GROUP 300 [1]

PART NOTES:
[1] - REFERENCE ONLY

AIR CONDITIONER/HEATER SYSTEM

N.S.S.: Not serviced separately 563
N.S.: Not serviced
A.R.: As required 704.10.72
 9 8

75

62

51 61 53 54 53 61

31

62

63 64 35

55 57 58

52

77

33

56

77 1 34 66 65 82 78 73

71

76

70

69

79
74 32
80
81 72

564
AIR CONDITIONER/HEATER ISSUE 2/1113

705.12.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

39759B A/C HEATER, INCLUDES:-

1 40732B . HARNESS, INCLUDES:-
1 1 92197 . . BLOCK, JUNCTION
1 BR132 . A/C HEATER, 24V, INCLUDES:-
1 BR101 . . BLOWER, 24V, INCLUDES:-
4 1 92217 . . . HOUSING, BLOWER
5 1 92218 . . . PLATE, MOTOR
6 1 203880 . . . MOTOR, 24V
7 1 92220 . . . WHEEL, BLOWER
8 1 203881 . . . RING, RETAINING
9 1 203882 . . . RETAINER, SPRING
1 209460 . . COMBO UNIT, 24V, INCLUDES:-
31 1 209449 . . . HOUSING
32 1 209452 . . . COVER
33 1 209451 . . . BRACKET
34 1 209450 . . . COVER, COIL
35 1 95557 . . . GRILL
1 203878 . . . BLOWER, 24V, INCLUDES:-
51 1 90796 . . . . HOUSING, BLOWER
52 2 90797 . . . . COVER
53 4 91277 . . . . RETAINER
54 2 203877 . . . . WHEEL, BLOWER
55 1 203876 . . . . MOTOR, 24V
56 1 91278 . . . . MOUNT, MOTOR
57 1 203840 . . . . RESISTOR, 24V
58 1 97640 . . . . BRACKET
61 4 98990 . . . . CLIP
62 3 92203 . . . ADAPTER, 3" HOSE
63 2 92193 . . . KNOB
64 1 92131 . . . FILTER, AIR
65 1 91286 . . . GROMMET
66 1 91285 . . . GROMMET
68 1 . . . HARNESS, INTERNAL, NOT SHOWN [1]
69 2 91280 . . . O-RING
70 1 209447 . . . COIL, EVAPORATOR
71 1 209448 . . . COIL, HEATER
72 1 209277 . . . INSULATION
73 1 209278 . . . INSULATION
74 1 209454 . . . INSULATION
75 1 209455 . . . INSULATION
76 1 209280 . . . INSULATION
77 13 209458 . . . BOLT, 10 UNF X 1/2" LG.
78 1 BR052 . . . THERMOSTAT, FIXED SETTING
79 1 BR051 . . . VALVE, EXPANSION, R134A
80 2 2420A150 . . . BOLT, HX. HD., 1/4" UNC X 1 1/2" LG., GR.8
81 2 2451A025 . . . WASHER, 1/4"
82 2 2493A050 . . . BOLT, RND. HD. PHIL., 8 - 32UNC X 1/2" LG.
. . ALSO INCLUDES ITEMS SHOWN ON A/C HEATER INSTALLATION, CAB, GROUP
700

PART NOTES:
[1] - NOT SERVICED

AIR CONDITIONER/HEATER
N.S.S.: Not serviced separately 565
N.S.: Not serviced
A.R.: As required 705.12.02
 16
17

10

15

11 33

4
32

4 31

13

20

566
CONTROL HANDLE ISSUE 2 1209
JOYSTICK
707.13.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AH145 HANDLE, JOYSTICK, INCLUDES:-

3 1 93662 . PIN, MOUNTING
4 5 100813 . SCREW, 3/8" LG.
5 1 92378 . GROMMET
6 1 . PLATE, FACE [1]
9 1 100816 . ADAPTER, BOOT
10 1 208289 . SWITCH, FRICTION SLIDER
11 1 209467 . INSERT, TRIGGER
13 2 ft 209469 . HARNESS
15 1 208288 . SWITCH, 3 POSITION
16 1 220121 . SWITCH, SLIDER, FRICTION
17 1 220122 . SWITCH, SLIDER, 3 POSITION

20 1 CONNECTOR, SEE JOYSTICK, INSTALLATION, GROUP 600 [2]

1 213825 . KIT, HANDLE, INCLUDES:-

31 1 . . HANDEL, RH [1]
32 1 . . HANDEL, LH [1]
33 1 . . TRIGGER, NOT USED IN THIS ASSEMBLY [1]

PART NOTES:
[1] - NOT SOLD SEPARATELY
[2] - REFERENCE ONLY

CONTROL HANDLE, JOYSTICK

N.S.S.: Not serviced separately 567
N.S.: Not serviced
A.R.: As required 707.13.02
 16 18

17

19

34 28

26

5
7

9
7
27

11

10

568
CONTROL HANDLE ISSUE 3/0914
JOYSTICK
707.01.53
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AH114 HANDLE, JOYSTICK, INCLUDES:-

3 1 100811 . TRIGGER/SPRING
5 1 100815 . MODULE, VOLTAGE, 1 - 4 VDC
6 1 100814 . KIT, PIN, MOUNTING, CLAMPING
7 5 100813 . SCREW, 3/8" LG.
8 1 92378 . GROMMET
9 2 100808 . SCREW, SELF-TAPPING
10 1 100816 . ADAPTER, BOOT
11 A.R. 100817 . WIRE, 22 GA., 13 CONDUCTOR, STATE LENGTH
1 101151 . SWITCH PACK, INCLUDES:-
16 1 93670 . . FACEPLATE
17 6 93671 . . SWITCH, PUSHBUTTON
18 1 99511 . . OVERLAY, FACEPLATE
19 12 94398 . . SCREW, SELF-TAPPING, 02 X 7/16" LG.

1 213825 . KIT, HANDLE

26 1 . . HOUSING, RH [1]
27 1 . . HOUSING, LH [1]
28 1 . . TRIGGER, NOT USED IN THIS ASSEMBLY [1]

PART NOTES:
[1] - NOT SOLD SEPARATELY

CONTROL HANDLE, JOYSTICK

N.S.S.: Not serviced separately 569
N.S.: Not serviced
A.R.: As required 707.01.54
 1 8
5

6 2 7 3

10

9 15 16
11 12 13 4 36
31

35
14

20 22 23 39 18

19

24 47

41 610E 53 52

42
615E
26
620E
27
28
630E
25 32

33
635E
45

29 38 37 54

57

34 30

55
40

570
LABELS ISSUE 1/0214
ENGLISH
710.41.21
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

KIT, LABEL, ENGLISH (59685B), INCLUDES:- [1]

1 2 43424BUNI . LABEL, UNIVERSAL, KEEP CLEAR
2 2 43304BUNI . LABEL, UNIVERSAL, CLEAR OF ARTICULATION USE LOCKOUT
3 1 43300BUNI . LABEL, UNIVERSAL, CAB PILLAR, RH, 2 POINT HARNESS
1 55196BUNI . LABEL, UNIVERSAL, CAB PILLAR RH, 4 POINT HARNESS
4 1 37896BMUL . LABEL, MULTILINGUAL, REPLACEMENT MANUAL
5 1 37745BMUL . LABEL, MULTILINGUAL, OPERATOR'S MANUAL BOX
6 3 10330A . LABEL, ENGLISH, FILTER SERVICE RECORD
7 1 36686UNI . LABEL, UNIVERSAL, DIESEL FUEL
8 4 33030AUNI . LABEL, UNIVERSAL, EXIT, HAND TIGHTEN ONLY
9 1 32734AUNI . LABEL, UNIVERSAL, BATTERY DISCONNECT
10 4 4279A . LABEL, UNIVERSAL, TIGERCAT, 5 1/8" X 20", BLACK
11 1 32849AUNI . LABEL, UNIVERSAL, MAIN VALVE FUNCTIONS
12 1 33017AUNI . LABEL, UNIVERSAL, HYDRAULIC OIL LEVEL
13 2 20229A . LABEL, UNIVERSAL, FIRE EXTINGUISHER ACCESS
14 1 41428BUNI . LABEL, UNIVERSAL, SUPPORT LOCK
15 1 21907A . LABEL, ENGLISH, T.E.A.M. FIRE SAFETY
16 2 36779BUNI . LABEL, UNIVERSAL, WARNING, CLEAR OF BELT DRIVE
18 1 33035AUNI . LABEL, UNIVERSAL, DOZER
19 1 33010AMUL . LABEL, MULTILINGUAL, PRESSURIZED WATER SYSTEM
20 1 33952AUNI . LABEL, UNIVERSAL, RADIATOR CAP
22 1 41367BMUL . LABEL, WATER TANK NOT FULL
23 2 49067BUNI . LABEL, UNIVERSAL, JOYSTICK AND FOOT CONTROLS
24 1 41120AUNI . LABEL, TIGERCAT BY FPT
25 2 41581AUNI . LABEL, UNIVERSAL, DIESEL EXHAUST FLUID, LABEL, DIESEL EXHAUST FLUID
26 2 59687BUNI . LABEL, MACHINE MODEL, 620E, UNIVERSAL, MACHINE MODEL NUMBER, 620E
27 2 59642BUNI . LABEL, MACHINE MODEL, 630E, UNIVERSAL, MACHINE MODEL NUMBER, 630E
28 2 59688BUNI . LABEL, MACHINE MODEL, UNIVERSAL MACHINE MODEL NUMBER, 635E
29 2 67117BENG . LABEL, ENGLISH, WARNING STORED ENERGY
30 1 59691BENG . LABEL, ELECTRICAL, ELECTRICAL ASY DISTRIBUTION
31 1 36782BENG . LABEL, ENGLISH, DO NOT USE ETHER
32 2 6816A . LABEL, ENGLISH, STEER MACHINE FULLY BEFORE GREASING
33 1 36807BENG . LABEL, ENGLISH, FLUID SPRAY HAZARD
34 2 19592A . LABEL, ENGLISH, CAUTION, 24 VOLT ELECTRICAL SYSTEM
35 1 41434BENG . LABEL, ENGLISH, MOVEMENT OF BOOMS
36 2 37221BENG . LABEL, ENGLISH, FIRE PREVENTION
37 1 5168A . LABEL, ENGLISH, HYDRAULIC OIL OPERATING RANGE
38 1 59692BENG . LABEL, FUSE PANEL
39 1 59912BENG . LABEL, ENGLISH, LONG ENGINE IDLE DAMAGE, LABEL, LONG ENGINE IDLE
DAMAGE
40 2 61183BUNI . LABEL, EHS TRANSMISSION
41 2 65512BUNI . LABEL, UNIVERSAL, MACHINE MODEL NUMBER, 610E, LABEL, UNIVERSAL,
MACHINE MODEL NUMBER, 610E
42 2 67624BUNI . LABEL, UNIVERSAL, MACHINE MODEL NUMBER, 615E, LABEL, UNIVERSAL,
MACHINE MODEL NUMBER, 615E
45 1 59686BENG . LABEL, ENGLISH, SERVICE & LUBE, 620E/630E, ENGLISH, SERVICE AND LUBE,
620E, 630E
1 59690BENG . LABEL, ENGLISH, SERVICE AND LUBE, 635E
47 1 43398BUNI . LABEL, UNIVERSAL, TIE-DOWN/ LIFT SKIDDER, 620E/630E
1 43510BUNI . LABEL, UNIVERSAL, TIE-DOWN/LIFT SKIDDER BOGIE, 635E

52 1 54827BUNI LABEL, CONTROL PANEL

53 1 30590AUNI LABEL, PROTECTIVE STRUCTURE
54 1 56583BUNI LABEL, INSTRUMENT PANEL, JOYSTICK STEER
55 1 BV008 PAINT, SPRAY CAN, TIGERCAT YELLOW, 12 OZ.

LABELS, ENGLISH
N.S.S.: Not serviced separately 571
N.S.: Not serviced
A.R.: As required 710.41.22
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

57 1 56584BUNI LABEL, INSTRUMENT PANEL, INSTRUMENT PANEL, STEERING WHEEL

PART NOTES:
[1] - REFERENCE ONLY

LABELS, ENGLISH
572 N.S.S.: Not serviced separately
N.S.: Not serviced
710.41.22A A.R.: As required
 1 8
5

6 2 7 3

10

9 15 16
11 12 13 4 36
31

35
14

20 22 23 39 18

19

24 47

41 610E 53 52

42
615E
26
620E
27
28
630E
25 32

33
635E
45

29 38 37 54

57

34 30

55
40

LABELS ISSUE 1/0214

573
FRENCH
710.41.23
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

KIT, LABEL, FRENCH (59685B), INCLUDES:- [1]

1 2 43424BUNI . LABEL, UNIVERSAL, KEEP CLEAR
2 2 43304BUNI . LABEL, UNIVERSAL, CLEAR OF ARTICULATION USE LOCKOUT
3 1 43300BUNI . LABEL, UNIVERSAL, CAB PILLAR, RH, 2 POINT HARNESS
1 55196BUNI . LABEL, UNIVERSAL, CAB PILLAR RH, 4 POINT HARNESS
4 1 37896BMUL . LABEL, MULTILINGUAL, REPLACEMENT MANUAL
5 1 37745BMUL . LABEL, MULTILINGUAL, OPERATOR'S MANUAL BOX
6 3 10330A . LABEL, ENGLISH, FILTER SERVICE RECORD
7 1 36686UNI . LABEL, UNIVERSAL, DIESEL FUEL
8 4 33030AUNI . LABEL, UNIVERSAL, EXIT, HAND TIGHTEN ONLY
9 1 32734AUNI . LABEL, UNIVERSAL, BATTERY DISCONNECT
10 4 4279A . LABEL, UNIVERSAL, TIGERCAT, 5 1/8" X 20", BLACK
11 1 32849AUNI . LABEL, UNIVERSAL, MAIN VALVE FUNCTIONS
12 1 33017AUNI . LABEL, UNIVERSAL, HYDRAULIC OIL LEVEL
13 2 20229A . LABEL, UNIVERSAL, FIRE EXTINGUISHER ACCESS
14 1 41428BUNI . LABEL, UNIVERSAL, SUPPORT LOCK
15 1 21907A . LABEL, ENGLISH, T.E.A.M. FIRE SAFETY
16 2 36779BUNI . LABEL, UNIVERSAL, WARNING, CLEAR OF BELT DRIVE
18 1 33035AUNI . LABEL, UNIVERSAL, DOZER
19 1 33010AMUL . LABEL, MULTILINGUAL, PRESSURIZED WATER SYSTEM
20 1 33952AUNI . LABEL, UNIVERSAL, RADIATOR CAP
22 1 41367BMUL . LABEL, WATER TANK NOT FULL
23 2 49067BUNI . LABEL, UNIVERSAL, JOYSTICK AND FOOT CONTROLS
24 1 41120AUNI . LABEL, TIGERCAT BY FPT
25 2 41581AUNI . LABEL, UNIVERSAL, DIESEL EXHAUST FLUID, LABEL, DIESEL EXHAUST FLUID
26 2 59687BUNI . LABEL, MACHINE MODEL, 620E, UNIVERSAL, MACHINE MODEL NUMBER, 620E
27 2 59642BUNI . LABEL, MACHINE MODEL, 630E, UNIVERSAL, MACHINE MODEL NUMBER, 630E
28 2 59688BUNI . LABEL, MACHINE MODEL, UNIVERSAL MACHINE MODEL NUMBER, 635E
29 2 67117BFRE . LABEL, FRENCH, WARNING STORED ENERGY
30 1 59691BFRE . LABEL, ELECTRICAL ASY DISTRIBUTION
31 1 36782BFRE . LABEL, FRENCH, DO NOT USE ETHER
32 2 8604A . LABEL, FRENCH, STEER MACHINE FULLY
33 1 36807BFRE . LABEL
34 2 19657A . LABEL, FRENCH, CAUTION, 24 VOLT SYSTEM
35 1 41434BFRE . LABEL
36 2 37221BFRE . LABEL, FRENCH, FIRE PREVENTION
37 1 23025A . LABEL, FRENCH, HYDRAULIC OIL OPERATING RANGE
38 1 59692BFRE . LABEL, FRENCH, FUSE PANEL, FUSE PANEL
39 1 59912BFRE . LABEL, FRENCH, LONG ENGINE IDLE DAMAGE, LONG ENGINE IDLE DAMAGE
40 2 61183BUNI . LABEL, EHS TRANSMISSION
41 2 65512BUNI . LABEL, UNIVERSAL, MACHINE MODEL NUMBER, 610E
42 2 67624BUNI . LABEL, UNIVERSAL, MACHINE MODEL NUMBER, 615E
45 1 59686BFRE . LABEL, FRENCH, SERVICE AND LUBE, 620E, 630E
1 59690BFRE . LABEL, FRENCH, SERVICE AND LUBE, 635E
47 1 43398BUNI . LABEL, UNIVERSAL, TIE-DOWN/ LIFT SKIDDER, 620E/630E
1 43510BUNI . LABEL, UNIVERSAL, TIE-DOWN/LIFT SKIDDER BOGIE, 635E

52 1 54827BUNI LABEL, CONTROL PANEL

53 1 30590AUNI LABEL, PROTECTIVE STRUCTURE
54 1 56583BUNI LABEL, INSTRUMENT PANEL, JOYSTICK STEER
55 1 BV008 PAINT, SPRAY CAN, TIGERCAT YELLOW, 12 OZ.
57 1 56584BUNI LABEL, INSTRUMENT PANEL, INSTRUMENT PANEL, STEERING WHEEL

LABELS, FRENCH
574 N.S.S.: Not serviced separately
N.S.: Not serviced
710.41.24 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

LABELS, FRENCH
N.S.S.: Not serviced separately 575
N.S.: Not serviced
A.R.: As required 710.41.24A
 1 8
5

6 2 7 3

10

9 15 16
11 12 13 4 36
31

35
14

20 22 23 39 18

19

24 47

41 610E 53 52

42
615E
26
620E
27
28
630E
25 32

33
635E
45

29 38 37 54

57

34 30

55
40

576
LABELS ISSUE 1/0214
PORTUGUESE
710.41.27
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

KIT, LABEL, PORTUGUESE (59685B), INCLUDES:- [1]

1 2 43424BUNI . LABEL, UNIVERSAL, KEEP CLEAR
2 2 43304BUNI . LABEL, UNIVERSAL, CLEAR OF ARTICULATION USE LOCKOUT
3 1 43300BUNI . LABEL, UNIVERSAL, CAB PILLAR, RH, 2 POINT HARNESS
1 55196BUNI . LABEL, UNIVERSAL, CAB PILLAR RH, 4 POINT HARNESS
4 1 37896BMUL . LABEL, MULTILINGUAL, REPLACEMENT MANUAL
5 1 37745BMUL . LABEL, MULTILINGUAL, OPERATOR'S MANUAL BOX
6 3 10330A . LABEL, ENGLISH, FILTER SERVICE RECORD
7 1 36686UNI . LABEL, UNIVERSAL, DIESEL FUEL
8 4 33030AUNI . LABEL, UNIVERSAL, EXIT, HAND TIGHTEN ONLY
9 1 32734AUNI . LABEL, UNIVERSAL, BATTERY DISCONNECT
10 4 4279A . LABEL, UNIVERSAL, TIGERCAT, 5 1/8" X 20", BLACK
11 1 32849AUNI . LABEL, UNIVERSAL, MAIN VALVE FUNCTIONS
12 1 33017AUNI . LABEL, UNIVERSAL, HYDRAULIC OIL LEVEL
13 2 20229A . LABEL, UNIVERSAL, FIRE EXTINGUISHER ACCESS
14 1 41428BUNI . LABEL, UNIVERSAL, SUPPORT LOCK
15 1 21907A . LABEL, ENGLISH, T.E.A.M. FIRE SAFETY
16 2 36779BUNI . LABEL, UNIVERSAL, WARNING, CLEAR OF BELT DRIVE
18 1 33035AUNI . LABEL, UNIVERSAL, DOZER
19 1 33010AMUL . LABEL, MULTILINGUAL, PRESSURIZED WATER SYSTEM
20 1 33952AUNI . LABEL, UNIVERSAL, RADIATOR CAP
22 1 41367BMUL . LABEL, WATER TANK NOT FULL
23 2 49067BUNI . LABEL, UNIVERSAL, JOYSTICK AND FOOT CONTROLS
24 1 41120AUNI . LABEL, TIGERCAT BY FPT
25 2 41581AUNI . LABEL, UNIVERSAL, DIESEL EXHAUST FLUID, LABEL, DIESEL EXHAUST FLUID
26 2 59687BUNI . LABEL, MACHINE MODEL, 620E, UNIVERSAL, MACHINE MODEL NUMBER, 620E
27 2 59642BUNI . LABEL, MACHINE MODEL, 630E, UNIVERSAL, MACHINE MODEL NUMBER, 630E
28 2 59688BUNI . LABEL, MACHINE MODEL, UNIVERSAL MACHINE MODEL NUMBER, 635E
29 2 67117BPOR . LABEL, PORTUGUESE, WARNING STORED ENERGY
30 1 59691BPOR . LABEL, ELECTRICAL ASY DISTRIBUTION
31 1 36782BPOR . LABEL, PORTUGUESE, DO NOT USE ETHER
32 2 18523A . LABEL, PORTUGUESE, STEER MACHINE FULLY
33 1 36807BPOR . LABEL
34 2 27918A . LABEL, PORTUGUESE, CAUTION, 24V ELECTRICAL SYSTEM
35 1 41434BPOR . LABEL
36 2 37221BPOR . LABEL, PORTUGUESE, FIRE PREVENTION
37 1 17106A . LABEL, PORTUGUESE, HYDRAULIC OIL OPERATING RANGE
38 1 59692BPOR . LABEL, PORTUGUESE, FUSE PANEL, FUSE PANEL
39 1 59912BPOR . LABEL, PORTUGUESE, LONG ENGINE IDLE DAMAGE, LONG ENGINE IDLE DAMAGE
40 2 61183BUNI . LABEL, EHS TRANSMISSION
41 2 65512BUNI . LABEL, UNIVERSAL, MACHINE MODEL NUMBER, 610E
42 2 67624BUNI . LABEL, UNIVERSAL, MACHINE MODEL NUMBER, 615E
45 1 59686BPOR . LABEL, PORTUGUESE, SERVICE AND LUBE, 620E, 630E
1 59690BPOR . LABEL, PORTUGUESE, SERVICE AND LUBE, 635E
47 1 43398BUNI . LABEL, UNIVERSAL, TIE-DOWN/ LIFT SKIDDER, 620E/630E
1 43510BUNI . LABEL, UNIVERSAL, TIE-DOWN/LIFT SKIDDER BOGIE, 635E

52 1 54827BUNI LABEL, CONTROL PANEL

53 1 30590AUNI LABEL, PROTECTIVE STRUCTURE
54 1 56583BUNI LABEL, INSTRUMENT PANEL, JOYSTICK STEER
55 1 BV008 PAINT, SPRAY CAN, TIGERCAT YELLOW, 12 OZ.
57 1 56584BUNI LABEL, INSTRUMENT PANEL, INSTRUMENT PANEL, STEERING WHEEL

LABELS, PORTUGUESE
N.S.S.: Not serviced separately 577
N.S.: Not serviced
A.R.: As required 710.41.28
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

LABELS, PORTUGUESE
578 N.S.S.: Not serviced separately
N.S.: Not serviced
710.41.28A A.R.: As required
 1 8
5

6 2 7 3

10

9 15 16
11 12 13 4 36
31

35
14

20 22 23 39 18

19

24 42
53 52

26

27

28
25
32

33

40

29 38 37 54

57

30

55
34

LABELS ISSUE 1/0214

579
RUSSIAN
710.41.29
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

KIT, LABEL, RUSSIAN (59685B), INCLUDES:- [1]

1 2 43424BUNI . LABEL, UNIVERSAL, KEEP CLEAR
2 2 43304BUNI . LABEL, UNIVERSAL, CLEAR OF ARTICULATION USE LOCKOUT
3 1 43300BUNI . LABEL, UNIVERSAL, CAB PILLAR, RH, 2 POINT HARNESS
1 55196BUNI . LABEL, UNIVERSAL, CAB PILLAR RH, 4 POINT HARNESS
4 1 37896BMUL . LABEL, MULTILINGUAL, REPLACEMENT MANUAL
5 1 37745BMUL . LABEL, MULTILINGUAL, OPERATOR'S MANUAL BOX
6 3 10330A . LABEL, ENGLISH, FILTER SERVICE RECORD
7 1 36686UNI . LABEL, UNIVERSAL, DIESEL FUEL
8 4 33030AUNI . LABEL, UNIVERSAL, EXIT, HAND TIGHTEN ONLY
9 1 32734AUNI . LABEL, UNIVERSAL, BATTERY DISCONNECT
10 4 4279A . LABEL, UNIVERSAL, TIGERCAT, 5 1/8" X 20", BLACK
11 1 32849AUNI . LABEL, UNIVERSAL, MAIN VALVE FUNCTIONS
12 1 33017AUNI . LABEL, UNIVERSAL, HYDRAULIC OIL LEVEL
13 2 20229A . LABEL, UNIVERSAL, FIRE EXTINGUISHER ACCESS
14 1 41428BUNI . LABEL, UNIVERSAL, SUPPORT LOCK
15 1 21907A . LABEL, ENGLISH, T.E.A.M. FIRE SAFETY
16 2 36779BUNI . LABEL, UNIVERSAL, WARNING, CLEAR OF BELT DRIVE
18 1 33035AUNI . LABEL, UNIVERSAL, DOZER
19 1 33010AMUL . LABEL, MULTILINGUAL, PRESSURIZED WATER SYSTEM
20 1 33952AUNI . LABEL, UNIVERSAL, RADIATOR CAP
22 1 41367BMUL . LABEL, WATER TANK NOT FULL
23 2 49067BUNI . LABEL, UNIVERSAL, JOYSTICK AND FOOT CONTROLS
24 1 41120AUNI . LABEL, TIGERCAT BY FPT
25 2 41581AUNI . LABEL, UNIVERSAL, DIESEL EXHAUST FLUID, LABEL, DIESEL EXHAUST FLUID
26 2 59687BUNI . LABEL, MACHINE MODEL, 620E, UNIVERSAL, MACHINE MODEL NUMBER, 620E
27 2 59642BUNI . LABEL, MACHINE MODEL, 630E, UNIVERSAL, MACHINE MODEL NUMBER, 630E
28 2 59688BUNI . LABEL, MACHINE MODEL, UNIVERSAL, MACHINE MODEL NUMBER, 635E
29 2 67117BRUS . LABEL, RUSSIAN, WARNING STORED ENERGY
30 1 59691BRUS . LABEL, ELECTRICAL ASY DISTRIBUTION
31 1 36782BRUS . LABEL, RUSSIAN, DO NOT USE ETHER
32 2 29433A . LABEL, RUSSIAN, STEER MACHINE FULLY
33 1 36807BRUS . LABEL, RUSSIAN, FLUID SPRAY HAZARD
34 2 29352A . LABEL, RUSSIAN, CAUTION, 24 VOLT SYSTEM
35 1 41434BRUS . LABEL
36 2 37221BRUS . LABEL, RUSSIAN, FIRE PREVENTION
37 1 32733B . LABEL, RUSSIAN, HYDRAULIC OIL TEMPERATURE RANGE
38 1 59692BRUS . LABEL, FUSE PANEL
39 1 59912BRUS . LABEL, RUSSIAN, LONG ENGINE IDLE DAMAGE, LONG ENGINE IDLE DAMAGE
40 1 59686BRUS . LABEL, RUSSIAN, SERVICE AND LUBE, 620E, 630E
1 59690BRUS . LABEL, RUSSIAN, SERVICE AND LUBE, 635E
42 1 43398BUNI . LABEL, UNIVERSAL, TIE-DOWN/ LIFT SKIDDER, 620E/630E
1 43510BUNI . LABEL, UNIVERSAL, TIE-DOWN/LIFT SKIDDER BOGIE, 635E

52 1 54827BUNI LABEL, CONTROL PANEL

53 1 30590AUNI LABEL, PROTECTIVE STRUCTURE
54 1 56583BUNI LABEL, INSTRUMENT PANEL, JOYSTICK STEER
55 1 BV008 PAINT, SPRAY CAN, TIGERCAT YELLOW, 12 OZ.
57 1 56584BUNI LABEL, INSTRUMENT PANEL, INSTRUMENT PANEL, STEERING WHEEL

PART NOTES:
[1] - REFERENCE ONLY

LABELS, RUSSIAN
580 N.S.S.: Not serviced separately
N.S.: Not serviced
710.41.30 A.R.: As required
 1 8
5

6 2 7 3

10

9 15 16
11 12 13 4 36
31

35
14

20 22 23 39 18

19

24 47

41 610E 53 52

42
615E
26
620E
27
28
630E
25 32

33
635E
45

29 38 37 54

57

34 30

55
40

LABELS ISSUE 1/0214

581
SPANISH
710.41.25
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

KIT, LABEL, SPANISH (59685B), INCLUDES:- [1]

1 2 43424BUNI . LABEL, UNIVERSAL, KEEP CLEAR
2 2 43304BUNI . LABEL, UNIVERSAL, CLEAR OF ARTICULATION USE LOCKOUT
3 1 43300BUNI . LABEL, UNIVERSAL, CAB PILLAR, RH, 2 POINT HARNESS
1 55196BUNI . LABEL, UNIVERSAL, CAB PILLAR RH, 4 POINT HARNESS
4 1 37896BMUL . LABEL, MULTILINGUAL, REPLACEMENT MANUAL
5 1 37745BMUL . LABEL, MULTILINGUAL, OPERATOR'S MANUAL BOX
6 3 10330A . LABEL, ENGLISH, FILTER SERVICE RECORD
7 1 36686UNI . LABEL, UNIVERSAL, DIESEL FUEL
8 4 33030AUNI . LABEL, UNIVERSAL, EXIT, HAND TIGHTEN ONLY
9 1 32734AUNI . LABEL, UNIVERSAL, BATTERY DISCONNECT
10 4 4279A . LABEL, UNIVERSAL, TIGERCAT, 5 1/8" X 20", BLACK
11 1 32849AUNI . LABEL, UNIVERSAL, MAIN VALVE FUNCTIONS
12 1 33017AUNI . LABEL, UNIVERSAL, HYDRAULIC OIL LEVEL
13 2 20229A . LABEL, UNIVERSAL, FIRE EXTINGUISHER ACCESS
14 1 41428BUNI . LABEL, UNIVERSAL, SUPPORT LOCK
15 1 21907A . LABEL, ENGLISH, T.E.A.M. FIRE SAFETY
16 2 36779BUNI . LABEL, UNIVERSAL, WARNING, CLEAR OF BELT DRIVE
18 1 33035AUNI . LABEL, UNIVERSAL, DOZER
19 1 33010AMUL . LABEL, MULTILINGUAL, PRESSURIZED WATER SYSTEM
20 1 33952AUNI . LABEL, UNIVERSAL, RADIATOR CAP
22 1 41367BMUL . LABEL, WATER TANK NOT FULL
23 2 49067BUNI . LABEL, UNIVERSAL, JOYSTICK AND FOOT CONTROLS
24 1 41120AUNI . LABEL, TIGERCAT BY FPT
25 2 41581AUNI . LABEL, UNIVERSAL, DIESEL EXHAUST FLUID, LABEL, DIESEL EXHAUST FLUID
26 2 59687BUNI . LABEL, MACHINE MODEL, 620E, UNIVERSAL, MACHINE MODEL NUMBER, 620E
27 2 59642BUNI . LABEL, MACHINE MODEL, 630E, UNIVERSAL, MACHINE MODEL NUMBER, 630E
28 2 59688BUNI . LABEL, MACHINE MODEL, UNIVERSAL MACHINE MODEL NUMBER, 635E
29 2 67117BSPA . LABEL, SPANISH, WARNING STORED ENERGY
30 1 59691BSPA . LABEL, ELECTRICAL ASY DISTRIBUTION
31 1 36782BSPA . LABEL, SPANISH, DO NOT USE ETHER
32 2 14788A . LABEL, SPANISH, STEER MACHINE FULLY
33 1 36807BSPA . LABEL
34 2 27917A . LABEL, SPANISH, CAUTION, 24V ELECTRICAL SYSTEM
35 1 41434BSPA . LABEL
36 2 37221BSPA . LABEL, SPANISH, FIRE PREVENTION
37 1 14739A . LABEL, SPANISH, HYDRAULIC OIL OPERATING RANGE
38 1 59692BSPA . LABEL, SPANISH, FUSE PANEL, FUSE PANEL
39 1 59912BSPA . LABEL, SPANISH, LONG ENGINE IDLE DAMAGE, LONG ENGINE IDLE DAMAGE
40 2 61183BUNI . LABEL, EHS TRANSMISSION
41 2 65512BUNI . LABEL, UNIVERSAL, MACHINE MODEL NUMBER, 610E
42 2 67624BUNI . LABEL, UNIVERSAL, MACHINE MODEL NUMBER, 615E
45 1 59686BSPA . LABEL, SPANISH, SERVICE AND LUBE, 620E, 630E
1 59690BSPA . LABEL, SPANISH, SERVICE AND LUBE, 635E
47 1 43398BUNI . LABEL, UNIVERSAL, TIE-DOWN/ LIFT SKIDDER, 620E/630E
1 43510BUNI . LABEL, UNIVERSAL, TIE-DOWN/LIFT SKIDDER BOGIE, 635E

52 1 54827BUNI LABEL, CONTROL PANEL

53 1 30590AUNI LABEL, PROTECTIVE STRUCTURE
54 1 56583BUNI LABEL, INSTRUMENT PANEL, JOYSTICK STEER
55 1 BV008 PAINT, SPRAY CAN, TIGERCAT YELLOW, 12 OZ.
57 1 56584BUNI LABEL, INSTRUMENT PANEL, INSTRUMENT PANEL, STEERING WHEEL

LABELS, SPANISH
582 N.S.S.: Not serviced separately
N.S.: Not serviced
710.41.26 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - REFERENCE ONLY

LABELS, SPANISH
N.S.S.: Not serviced separately 583
N.S.: Not serviced
A.R.: As required 710.41.26A
 1 8
5

6 2 7 3

10

9 15 16
11 12 13 4 36
31

35
14

20 22 23 39 18

19

24 42
53 52

26

27

28
25
32

33

40

29 38 37 54

57

30

55
34

584
LABELS ISSUE 1/0214
SWEDISH
710.41.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

KIT, LABEL, SWEDISH (59685B), INCLUDES:- [1]

1 2 43424BUNI . LABEL, UNIVERSAL, KEEP CLEAR
2 2 43304BUNI . LABEL, UNIVERSAL, CLEAR OF ARTICULATION USE LOCKOUT
3 1 43300BUNI . LABEL, UNIVERSAL, CAB PILLAR, RH, 2 POINT HARNESS
1 55196BUNI . LABEL, UNIVERSAL, CAB PILLAR RH, 4 POINT HARNESS
4 1 37896BMUL . LABEL, MULTILINGUAL, REPLACEMENT MANUAL
5 1 37745BMUL . LABEL, MULTILINGUAL, OPERATOR'S MANUAL BOX
6 3 10330A . LABEL, ENGLISH, FILTER SERVICE RECORD
7 1 36686UNI . LABEL, UNIVERSAL, DIESEL FUEL
8 4 33030AUNI . LABEL, UNIVERSAL, EXIT, HAND TIGHTEN ONLY
9 1 32734AUNI . LABEL, UNIVERSAL, BATTERY DISCONNECT
10 4 4279A . LABEL, UNIVERSAL, TIGERCAT, 5 1/8" X 20", BLACK
11 1 32849AUNI . LABEL, UNIVERSAL, MAIN VALVE FUNCTIONS
12 1 33017AUNI . LABEL, UNIVERSAL, HYDRAULIC OIL LEVEL
13 2 20229A . LABEL, UNIVERSAL, FIRE EXTINGUISHER ACCESS
14 1 41428BUNI . LABEL, UNIVERSAL, SUPPORT LOCK
15 1 21907A . LABEL, ENGLISH, T.E.A.M. FIRE SAFETY
16 2 36779BUNI . LABEL, UNIVERSAL, WARNING, CLEAR OF BELT DRIVE
18 1 33035AUNI . LABEL, UNIVERSAL, DOZER
19 1 33010AMUL . LABEL, MULTILINGUAL, PRESSURIZED WATER SYSTEM
20 1 33952AUNI . LABEL, UNIVERSAL, RADIATOR CAP
22 1 41367BMUL . LABEL, WATER TANK NOT FULL
23 2 49067BUNI . LABEL, UNIVERSAL, JOYSTICK AND FOOT CONTROLS
24 1 41120AUNI . LABEL, TIGERCAT BY FPT
25 2 41581AUNI . LABEL, UNIVERSAL, DIESEL EXHAUST FLUID, LABEL, DIESEL EXHAUST FLUID
26 2 59687BUNI . LABEL, MACHINE MODEL, 620E, UNIVERSAL, MACHINE MODEL NUMBER, 620E
27 2 59642BUNI . LABEL, MACHINE MODEL, 630E, UNIVERSAL, MACHINE MODEL NUMBER, 630E
28 2 59688BUNI . LABEL, MACHINE MODEL, UNIVERSAL, MACHINE MODEL NUMBER, 635E
29 2 67117BSWE . LABEL, SWEDISH, WARNING STORED ENERGY
30 1 59691BSWE . LABEL, ELECTRICAL ASY DISTRIBUTION
31 1 36782BSWE . LABEL, SWEDISH, DO NOT USE ETHER
32 2 19667A . LABEL, SWEDISH, STEER MACHINE FULLY
33 1 36807BSWE . LABEL
34 2 19705A . LABEL, SWEDISH, CAUTION, 24 VOLT SYSTEM
35 1 41434BSWE . LABEL
36 2 37221BSWE . LABEL, SWEDISH, PREVENT FIRE ON MACHINE
37 1 19704A . LABEL, SWEDISH, HYDRAULIC OIL OPERATING TEMP
38 1 59692SWE . LABEL, FUSE PANEL
39 1 59912BSWE . LABEL, LONG ENGINE IDLE DAMAGE
40 1 59686BSWE . LABEL, SWEDISH, SERVICE AND LUBE, 620E, 630E
1 59690BSWE . LABEL, SWEDISH, SERVICE AND LUBE, 635E
42 1 43398BUNI . LABEL, UNIVERSAL, TIE-DOWN/ LIFT SKIDDER, 620E/630E
1 43510BUNI . LABEL, UNIVERSAL, TIE-DOWN/LIFT SKIDDER BOGIE, 635E

52 1 54827BUNI LABEL, CONTROL PANEL

53 1 30590AUNI LABEL, PROTECTIVE STRUCTURE
54 1 56583BUNI LABEL, INSTRUMENT PANEL, JOYSTICK STEER
55 1 BV008 PAINT, SPRAY CAN, TIGERCAT YELLOW, 12 OZ.
57 1 56584BUNI LABEL, INSTRUMENT PANEL, INSTRUMENT PANEL, STEERING WHEEL

PART NOTES:
[1] - REFERENCE ONLY

LABELS, SWEDISH
N.S.S.: Not serviced separately 585
N.S.: Not serviced
A.R.: As required 710.41.32
 3
18

10
13

31
33

70
14

35
43
52

39
15
42 6

46

40
45

28
5
51

28
35
47
11
44
48 12
52

38
4
1
19 34 2
21 32
16 17 24
36 26
43

23 25
41 30
37
50
90
49
22

586
OPERATOR’S SEAT ISSUE 2/0320

706.03.161
 70

72

71

57
75
77
76

73

74 78

OPERATOR’S SEAT ISSUE 2/0320

587
706.03.161A
 44
181

44
52 92
91

100
148
160 103

154

109 101 150 149

162

161 153

130
129

159
152 147 146 151

97 126 98 99 94 96

125

102

95
126

125

124 93

122

123
57

166

53 54

588
OPERATOR’S SEAT ISSUE 2/0320

706.03.161B
 55 56 136 137
198

169
189
176
197
168 57 173 116 119

176 140 187

170

174

179

194 167 172 142 196 143

141
171
195 138 172 173 173

186 192

176 115 139

194

188
167

57
170
179

193
44
180

44
180

191 169 193 118

OPERATOR’S SEAT ISSUE 2/0320

589
706.03.161C
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

87339B01 OPERATOR'S SEAT, INCLUDES:-

1 1 223443 . ARMREST, LH
2 1 223444 . ARMREST, RH
3 1 223445 . COVER
4 1 223446 . PLATE
5 1 223447 . CUSHION
6 1 223448 . CUSHION
9 1 223451 . LEVER
10 1 223452 . HEADREST
11 1 223453 . PAD, RH
12 1 223454 . PAD, LH
13 2 223757 . GUIDE
14 1 223456 . BELT
15 1 223457 . CONTROLLER
16 1 223458 . SLIDE, RH
17 1 223459 . SLIDE, LH
18 1 223460 . SPACER
19 4 223461 . WASHER
21 2 223462 . SPACER
22 1 223463 . KNOB
23 1 223464 . COVER, INNER, LH
24 1 223465 . COVER, OUTER, LH
25 1 223466 . COVER, INNER, RH
26 1 223467 . COVER, OUTER, RH
28 4 223468 . WASHER
30 2 223469 . BOLT
31 2 223470 . BOLT
32 2 223471 . BOLT
33 2 223472 . NUT
34 4 223473 . BOLT
35 6 223474 . BOLT
36 12 223475 . BOLT
37 8 223476 . BOLT
38 2 223477 . CLIP
39 1 223478 . NUT
40 2 223479 . NUT
41 4 223480 . NUT
42 1 223481 . WASHER
43 6 223482 . WASHER
44 14 222677 . WASHER
45 2 223483 . WASHER
46 1 223484 . BOLT
47 2 223485 . BOLT
48 2 223486 . BOLT
49 2 223488 . BOLT
50 2 223489 . BOLT
51 2 223490 . BOLT
52 8 222679 . BOLT, HX. HD., M8 X 1.25 X 20 LG.
53 A.R. 223716 . TUBE, STATE LENGTH
54 A.R. 223717 . TUBE, 5/32 O.D., STATE LENGTH
55 A.R. 223733 . TUBE, STATE LENGTH
56 A.R. 223753 . TUBE, 1/4 O.D., STATE LENGTH
57 12 222670 . LOCKNUT, NYLOC M8 X 1.25

OPERATOR'S SEAT
590 N.S.S.: Not serviced separately
N.S.: Not serviced
706.03.162 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

70 1 223449 . SEAT TOP, INCLUDES:-

71 1 223754 . . KIT, LUMBAR
72 2 223755 . . RIVET
73 2 223756 . . SCREW
74 1 223758 . . EXTENSION, THIGH
75 4 223759 . . PUCK, SLIDE
76 4 223760 . . WASHER
77 1 223674 . . KIT, LUMBAR KNOB
78 1 223675 . . KIT, RECLINER KNOB
90 1 BQ091 . SUSPENSION, SEARS, INCLUDES:-
91 1 222651 . . HOUSING, UPPER
92 1 222656 . . HARNESS
93 1 223746 . . DAMPER
94 1 223747 . . GUIDE, RH
95 1 223748 . . GUIDE, LH
96 1 223749 . . CABLE
97 1 223765 . . BOOT
98 1 223750 . . GUIDE, INNER
99 1 223751 . . BEARING
100 2 222668 . . FIN CLIP
101 1 222671 . . RIVET, POP
102 2 223752 . . SCREW
103 2 222676 . . WASHER
109 1 222665 . . SWITCH, VALVE
115 1 222655 . . AIRSPRING
116 1 222666 . . P-CLAMP
118 1 222673 . . BOLT, 3/8 - 16UNC - 2A
119 1 222681 . . BOLT, HX. HD., 3/8 - 16 UNC X .87 LG.
122 1 222660 . . DAMPER
123 3 222661 . . SPACER
124 2 222662 . . BEARING
125 4 222664 . . PIN
126 4 222672 . . PIN, COTTER
129 2 222675 . . NUT, 1/4 - 20UNC
130 2 222680 . . BOLT, HX. HD., 1/4 - 20 UNC X .62 LG.
136 1 223731 . . HARNESS
137 1 223732 . . HARNESS
138 1 222659 . . CLAMP
139 1 222669 . . ELBOW, 90°, 1/8" NPT MALE X 5/32" OD
140 2 222674 . . BOLT, #8 X 1.25
141 1 222654 . . COMPRESSOR, 24V, INCLUDES:-
142 1 223744 . . . ELBOW
143 1 223745 . . . TEE
146 1 223734 . . TUBE, STEEL
147 1 223735 . . KNOB
148 1 223736 . . BRACKET
149 1 223737 . . BALL
150 1 223738 . . LOCKNUT
151 1 223739 . . SCREW
152 1 223740 . . SCREW
153 1 223741 . . SPRING
154 1 223742 . . NUT
159 1 222657 . . TAPE

OPERATOR'S SEAT
N.S.S.: Not serviced separately 591
N.S.: Not serviced
A.R.: As required 706.03.162A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

160 1 222663 . . GUIDE

161 1 222667 . . ROLLER
162 1 223743 . . RIVET
166 1 222653 . . KIT, SUSPENSION, INCLUDES:-
167 4 223718 . . . FIT, PRESS
168 2 223719 . . . BOLT
169 4 223720 . . . BEARING
170 4 223721 . . . SPACER
171 2 223722 . . . BOLT
172 8 223653 . . . BEARING, SLEEVE
173 6 223723 . . . BEARING
174 2 223724 . . . WASHER
176 6 223725 . . . LOCKNUT
179 4 223727 . . . BOLT
180 4 223728 . . . BOLT
181 8 222678 . . . BOLT, HX. HD., M8 X 1.25 X 25 LG.
186 2 223711 . . . BUMPER
187 2 223712 . . . BUMPER
188 2 223713 . . . LOCKNUT
189 2 223714 . . . NUT
191 1 . . . BASE [1]
192 1 . . . HOUSING [1]
193 2 . . . BRACKET, BOTTOM [1]
194 2 . . . ARM [1]
195 1 . . . BRACKET, FRONT [1]
196 1 . . . BRACKET, MIDDLE [1]
197 1 . . . BRACKET, BACK [1]
198 2 . . . BRACKET, SIDE [1]

PART NOTES:
[1] - NOT SOLD SEPARATELY

OPERATOR'S SEAT
592 N.S.S.: Not serviced separately
N.S.: Not serviced
706.03.162B A.R.: As required
 1

0
21

5 38 37 36

25

27 28

10 13

22

26

47
3

14

20
14 19

32 17 18

15 32

16 17
50
21 22

48 21 13 24 29

21 22 2 14 15 19

SEAT INSTALLATION ISSUE 3/0913

593
706.01.161
 40

11

43

14 15 19 42

12
11 14 15 20 13 23
10 24 42

14 15 19 42 41

74

65

59

64
72
73 57
75
67

71 61

73
74
68 77

70
56

63
69
64
78
52
51
53
65
76
58
65

62

64

66 54
65 58

SEAT INSTALLATION ISSUE 3/0913

594
706.01.161A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

SEAT INSTALLATION (46410B/58870B), INCLUDES:- [1]

1 1 . SEAT, SEE GROUP 700 [1]
2 1 59760A . PEDESTAL, SEAT ROTATE
3 1 . JOYSTICK, SEE GROUP 600 [1]
4 1 . CONTROL PANEL, ARMREST, SEE GROUP 600 [1]
5 1 39688B . BRACKET
8 1 40028A . COVER, PEDESTAL, REAR
9 1 40027A . COVER, PEDESTAL
10 3 2424A075 . BOLT, HX. HD., 3/8" UNC X 3/4" LG., GR.8
11 2 2912A050 . P-CLAMP, 1/2"
12 2 2912A038 . P-CLAMP, 3/8"
13 8 2450A038 . WASHER, 3/8", GR.9
14 66 2450A031 . WASHER, 5/16", GR.9
15 34 2440A031 . NUT, 5/16", 18UNC, GR. C
16 2 2428A150 . BOLT HX. HD.,1/2" UNC X 1 1/2" LG., GR.8 ZN
17 4 2450A050 . WASHER, 1/2" GR.9
18 2 2440A050 . LOCKNUT, 1/2" UNC, GR.C
19 19 2422A100 . BOLT, HX. HD., 5/16" UNC X 1" LG., GR.8
20 3 2422A075 . BOLT, HX. HD., 5/16" UNC X 3/4" LG., GR.8
21 12 12090A016 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
22 6 12196A042 . INSERT, THREADED, M6 - 1.0 X 4.2MM OPEN
24 4 2440A038 . LOCKNUT, 3/8" UNC, GR.C
25 1 39828B . COVER
26 1 39829B . BRACKET
27 1 . JOYSTICK, SEE ELECTRICAL INSTL., CAB, GROUP 600 [1]
28 2 12109A038 . SCREW, PAN HD., 08 X 3/8" LG., THREAD CUTTING
29 1 2424A088 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8 ZN
32 2 32597A ADAPTER . ADAPTER
36 1 32598A . BRACKET
37 1 32740A . COVER
38 2 AM382 . GROMMET
40 1 41537B . HARNESS, JOYSTICK
41 1 40472B HARNESS, SEAT, ROTATING . HARNESS, SEAT
42 4 2912A063 . CLAMP
43 1 AM265 . GROMMET
47 1 42192B . BRACKET
48 1 41598A . COVER, pedestal, side
50 47090B . ROTATOR, includes:-
51 1 AA252 . . BEARING, SLEW
52 1 45922B . . PLATE, BOTTOM
53 1 45908B . . MOUNT
54 10 2464A035 . . BOLT, HX. HD., M8 - 1.25 X 35MM LG., GR.10.9
56 1 45907B . . SPACER
57 1 47097B . . PLATE, TOP
58 12 12040A010 . . LOCKNUT, M10 - 1.5, GR.10
59 10 12152A065 . . BOLT, HX. HD., M10 - 1.5 X 65MM LG., GR.8
61 1 47091B . . PLATE, LOCK
62 2 35436A . . SPACER
63 10 12040A008 . . NUT
64 20 12070A008 . . WASHER, M8
65 25 12070A010 . . WASHER, M10
66 1 35446A . . HARNESS, PROXIMITY SENSOR
67 1 35976A . . PIVOT, LOCK PLATE

SEAT INSTALLATION
N.S.S.: Not serviced separately 595
N.S.: Not serviced
A.R.: As required 706.01.162
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

68 1 47093B . . BRACKET, RELEASE

69 2 BN473 . . PAD
70 1 35973A . . BUSHING
71 2 AE072 . . SPRING
72 4 12070A006 . . WASHER, M6
73 4 12040A006 . . LOCKNUT, M6 - 1.0, GR.10
74 1 2471A055 . . BOLT, HX. HD., M10 - 1.5 X 55MM LG., GR.10.9
75 2 12051A020 . . BOLT, HX. HD., M6 - 1.0 X 20MM LG., GR.10.9
76 2 2471A045 . . BOLT, HX. HD., M10 - 1.5 X 45MM LG., GR.10.9
77 1 2451A038 . . WASHER, 3/8"
78 2 12068A025 . . BOLT, SOC. HD., M6 - 1.0 X 25MM LG., GR.8.8

PART NOTES:
[1] - REFERENCE ONLY

SEAT INSTALLATION
596 N.S.S.: Not serviced separately
N.S.: Not serviced
706.01.162A A.R.: As required
28 36 37 16 14
27

47
3

14

20

26

17

17

18
50
21 22

48 21 13 24 29

21 22 2 14 15 19

SEAT INSTALLATION ISSUE 1/0416

597
706.01.211
 8

40

41

15 13 42

74
57 65

59
81
75
73
64
72

71 61

73
74
68 77

70
56

63
69
64
78
52
51
53
65
76
58
65

62

64

66 54
65 58

SEAT INSTALLATION ISSUE 1/0416

598
706.01.211A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

SEAT INSTALLATION (69401B), INCLUDES:- [1]

1 1 . SEAT, SEE GROUP 700 [1]
2 1 59760B . PEDESTAL, SEAT
3 1 . JOYSTICK, SEE GROUP 600 [1]
4 1 . CONTROL PANEL, ARMREST, SEE GROUP 600 [1]
5 1 70833B . BRACKET, SEAT HARNESS CLAMP
6 4 2440A025 . LOCKNUT, 1/4" UNC, GR.C
7 2 2973A025 . WASHER, 1/4"
8 1 40028A . COVER, PEDESTAL, REAR
9 1 40027A . COVER, PEDESTAL
10 3 2424A075 . BOLT, HX. HD., 3/8" UNC X 3/4" LG., GR.8
11 2 2912A050 . P-CLAMP, 1/2"
12 2 2912A038 . P-CLAMP, 3/8"
13 8 2450A038 . WASHER, 3/8", GR.9
14 66 2450A031 . WASHER, 5/16", GR.9
15 34 2440A031 . NUT, 5/16", 18UNC, GR. C
16 2 2422A050 . BOLT, HX. HD., 5/16" UNC X 1/2" LG., GR.8
17 4 2994A010 . WASHER, M10
18 2 12040A010 . LOCKNUT, M10 - 1.5, GR.10
19 19 2422A100 . BOLT, HX. HD., 5/16" UNC X 1" LG., GR.8
21 12 12090A016 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
22 6 12196A042 . INSERT, THREADED, M6 - 1.0 X 4.2MM OPEN
23 4 2420A075 . BOLT, HX. HD., 1/4" UNC X 3/4" LG., GR.8
24 4 2440A038 . LOCKNUT, 3/8" UNC, GR.C
25 1 68501B . BRACKET
26 1 2471A055 . BOLT, HX. HD., M10 - 1.5 X 55MM LG., GR.10.9
27 1 . JOYSTICK, SEE ELECTRICAL INSTL., CAB, GROUP 600 [1]
28 2 12109A050 . SCREW, PAN HD., 08 X 1/2" LG., THREAD CUTTING
29 1 2424A088 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8 ZN
30 8 2451A025 . WASHER, 1/4"
36 1 71615B . BRACKET, SEAT, ELECTRICAL
37 1 71617B . COVER
40 1 41537B . HARNESS, JOYSTICK
41 1 40472B . HARNESS, SEAT, ROTATING, HARNESS, SEAT
42 4 2912A063 . CLAMP
47 1 42192B . BRACKET
48 1 41598A . COVER, PEDESTAL, SIDE
50 1 70819B . ROTATOR, INCLUDES:-
51 1 AA252 . . BEARING, SLEW
52 1 45922B . . PLATE, BOTTOM
53 1 45908B . . MOUNT
54 10 2464A035 . . BOLT, HX. HD., M8 - 1.25 X 35MM LG., GR.10.9
56 1 45907B . . SPACER
57 1 70418B . . PLATE, TOP
58 12 12040A010 . . LOCKNUT, M10 - 1.5, GR.10
59 10 12152A065 . . BOLT, HX. HD., M10 - 1.5 X 65MM LG., GR.8
61 1 47091B . . PLATE, LOCK
62 2 35436A . . SPACER
63 10 12040A008 . . NUT
64 20 12070A008 . . WASHER, M8
65 25 12070A010 . . WASHER, M10
66 1 35446A . . HARNESS, PROXIMITY SENSOR
67 1 35976A . . PIVOT, LOCK PLATE

SEAT INSTALLATION
N.S.S.: Not serviced separately 599
N.S.: Not serviced
A.R.: As required 706.01.212
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

68 1 47093B . . BRACKET, RELEASE

69 2 BN473 . . PAD
70 1 35973A . . BUSHING
71 2 AE075 . . SPRING, EXTENSION, SEAT ROTATOR
72 4 2450A025 . . WASHER, 1/4", GR.9
73 4 12040A006 . . LOCKNUT, M6 - 1.0, GR.10
74 1 2471A055 . . BOLT, HX. HD., M10 - 1.5 X 55MM LG., GR.10.9
75 2 12051A020 . . BOLT, HX. HD., M6 - 1.0 X 20MM LG., GR.10.9
76 2 2471A045 . . BOLT, HX. HD., M10 - 1.5 X 45MM LG., GR.10.9
77 1 2451A038 . . WASHER, 3/8"
78 2 12068A030 . . BOLT, SOC. HD., M6 - 1.0 X 30MM LG., GR.8.8
81 2 37612A . . SPACER

PART NOTES:
[1] - REFERENCE ONLY

SEAT INSTALLATION
600 N.S.S.: Not serviced separately
N.S.: Not serviced
706.01.212A A.R.: As required
 8
28

12 21 18

14

19 27

3 6 15 25

13
3 6 15

3 6 17

35

36

10 12 20

11

12 20

SEAT INSTALLATION ISSUE 2/1210

601
706.01.141
 22

26

3 6 17 22

4 7 16 24 29

3 6

24 29 30

4 7 16

602
SEAT INSTALLATION ISSUE 2/1210

706.01.141
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

SEAT INSTALLATION (46408B/58871B), INCLUDES:- [1]

1 1 44523B . PEDESTAL
2 1 . SEAT, SEE GROUP 700 [1]
3 24 2450A031 . WASHER, 5/16", GR.9
4 4 2450A038 . WASHER, 3/8", GR.9
5 8 2450A025 . WASHER, 1/4", GR.9
6 16 2440A031 . NUT, 5/16", 18UNC, GR. C
7 2 2440A038 . LOCKNUT, 3/8" UNC, GR.C
8 4 2440A025 . LOCKNUT, 1/4" UNC, GR.C
9 2 12196A042 . INSERT, THREADED, M6 - 1.0 X 4.2MM OPEN
10 1 36703A . COVER
11 1 39775B . COVER
12 6 12090A016 . BOLT, BUTTON HD. SOC., M6 - 1.0 X 16MM LG., GR.10.9
13 1 39829B . BRACKET
14 1 39828B . COVER
15 5 2422A075 . BOLT, HX. HD., 5/16" UNC X 3/4" LG., GR.8
16 2 2424A100 . BOLT, HX. HD., 3/8" UNC X 1" LG., GR.8
17 1 2422A100 . BOLT, HX. HD., 5/16" UNC X 1" LG., GR.8
18 4 2420A075 . BOLT, HX. HD., 1/4" UNC X 3/4" LG., GR.8
19 1 AH102 . JOYSTICK, SINGLE AXIS, IQAN LST
20 4 12196A066 . INSERT, THREADED, M6 - 1.0 X 6.6MM OPEN
21 2 2973A025 . WASHER, 1/4"
22 2 2912A050 . P-CLAMP, 1/2"
24 3 2450A050 . WASHER, 1/2" GR.9
25 1 42192B . BRACKET
26 1 47333B . HARNESS, SEAT
27 2 12109A038 . SCREW, PAN HD., 08 X 3/8" LG., THREAD CUTTING
28 1 BN072 . CASE
29 2 2428A125 . BOLT, HX. HD., 1/2" UNC X 1 1/4" LG., GR.8
30 1 2440A050 . LOCKNUT, 1/2" UNC, GR.C

35 1 JOYSTICK, SEE GROUP 700 [1]

36 1 MOUNT, SEE SEAT, GROUP 700 [1]

PART NOTES:
[1] - REFERENCE ONLY

SEAT INSTALLATION
N.S.S.: Not serviced separately 603
N.S.: Not serviced
A.R.: As required 706.01.142
 4?
17 59 14 16

50
53
10
51 15 59 17

18

20
44
6
24

23

1
50

27
46 25
53
10

52

40 41 42 43 47 20

44

36
28
29
37

23 24 5
38 45 26

39

604
OPERATOR’S SEAT ISSUE 3/0214
JOYSTICK STEERING OPTION
706.10.51
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

57926B01 SEAT, INCLUDES:-

1 1 98843 . SKIRT, SUSPENSION
1 203992 . HEADREST, C/W HARDWARE, INCLUDES:-
3 1 92661 . . HEADREST
4 2 213161 . FOOTMAN LOOP, INCLUDES HARDWARE
5 1 94518 . BRACKET, LH
6 1 94519 . BRACKET, RH
1 209966 . BACKREST, INCLUDES:-
14 1 203087 . . KNOB, LUMBAR
15 1 209598 . . KNOB, BACKREST
16 1 209596 . . COVER, BACKREST
17 1 213162 . SEATBELT, 4 POINT
18 1 213166 . CUSHION, SEAT
20 2 204001 . KNOB, INCLUDES HARDWARE
23 8 213178 . U-CLIP, 1/4"-20 UNC
24 8 213179 . BOLT, 1/4"-20 UNC X 5/8" LG
25 2 203998 . KIT, GAS SPRING, INCLUDES:-
26 4 98089 . . STUD, BALL
27 1 98829 . KIT, AIR COMPRESSOR, 24V, INCLUDES:-, INCLUDES:-
28 1 209129 . . VALVE, WITH KNOB
29 1 98830 . . . KNOB, INCLUDES SETSCREW
. . . ALSO INCLUDES HARDWARE
1 213165 . CHASSIS, EXTREME DUTY, SEE NOTE * [1]
36 2 213167 . . SHOCK, ABSORBER, INCLUDES BEARING AND SPACER
37 1 206873 . . BAG, AIR
38 1 209599 . STRAP, TETHER, SET OF 2, INCLUDES HARDWARE
39 1 213164 . TRACKS, 13" MOUNTING
40 2 204648 . KNOB
41 2 204649 . PIN, LOCK
42 2 213168 . SPRING
43 4 204651 . PIN, ROLL
44 2 101783 . MOUNT
45 1 210533 . COVER, RH JOYSTICK, WITH POUCH
46 1 210534 . COVER, LH JOYSTICK
47 1 213163 . PLATE, CUSHION

BQ067 KIT, ARMREST, INCLUDES:-

50 2 92619 . PAD, ARMREST, INCLUDES COVER
51 1 93833 . BRACKET, RH
52 1 92620 . BRACKET, LH, INCLUDES HARDWARE
53 4 203995 . KNOB

59 2 221724 COVER, SEAT BELT

PART NOTES:
[1] - . When ordering CHASSIS, also order TRACKS item 39. CHASSIS does not include air compressor.

OPERATOR'S SEAT
N.S.S.: Not serviced separately 605
N.S.: Not serviced
A.R.: As required 706.10.52
 1 26 15 3 27 2 32 18 32

14

13 11 30 17 33 4
23

16 10 29 24 19

12 31

20 25 7

9 6 8 28 7

606
OPERATOR’S SEAT ISSUE 2/0420

706.03.141
 41
52 42 94 72
43

44

61 74
53 36

50
66
67 70 68
69 x
75
65
47 97 62 55 59 59 73
96

67 48 49 82 87 90 91 81 88 89

86 64 81 88 89 81

80 71 80
73 91
51

85
54 45 46 63 87 83 93

84

57 56 57 58 95 79 60 100
77

98 99 78

OPERATOR’S SEAT ISSUE 2/0420

607
706.03.141A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

70242B01 SEAT, GRAMMAR, INCLUDES:-

1 1 220209 . SUSPENSION, TOP
2 1 220088 . CONTROL, LEVEL
3 1 220209 . SUSPENSION, TOP
4 1 220210 . HARNESS
5 1 220211 . SPRING, AIR
6 1 220212 . KIT, WEAR PARTS
7 1 220213 . SUSPENSION
8 1 220214 . SUSPENSION, BOTTOM
9 1 220215 . BELLOWS
10 1 220216 . COMPRESSOR, 24V
11 1 220217 . KIT, SHOCK
12 1 220218 . RESERVOIR, AIR
13 1 220219 . ADJUSTER
14 1 220220 . BEARING, THRUST
15 1 220221 . HANDLE
16 1 221901 . HANDLE
17 1 220222 . ATTACHMENT
18 1 220223 . BELT, SECONDARY
19 1 220224 . CABLE, BOWDEN
20 1 220225 . TUBE
23 1 220226 . FUNCTION, TRIGGER
24 1 220227 . COVER
25 1 220228 . KIT, TUBE PARTS
26 1 220229 . KIT, COVER HARDWARE
27 1 220230 . KIT, TOP SUSPENSION HARDWARE
28 1 220231 . KIT, BOTTOM SUSPENSION HARDWARE
29 1 220232 . KIT, COMPRESSION HARDWARE
30 1 220233 . KIT, SHOCK HARDWARE
31 1 220234 . KIT, RESERVOIR HARDWARE
32 1 220089 . KIT, INSTALLATION
33 1 220235 . KIT, ADJUSTMENT RAIL
36 1 220185 . KIT, BELT GUIDE
41 1 220150 . BACKREST, CUSHION
42 1 220151 . SEAT, CUSHION
43 1 220152 . HEAD REST
44 1 220153 . GUIDES
45 1 220154 . HANDLE
46 1 220155 . BACKREST, ACTUATION
47 1 220156 . COMPENSATOR
48 1 220157 . KIT, GUIDE
49 1 220158 . SEAT, PLATE
50 1 220159 . BACKREST, PLATE
51 1 220160 . PAN/DEPTH, ADJUSTMENT
52 1 220161 . COVER, R.H.
53 1 220162 . COVER, L.H.
54 1 220163 . SWIVEL, LEVER
55 1 220164 . HANDLE
56 1 220165 . BRACKET
57 1 220166 . COVER
58 1 220167 . KIT, SEAT DEPTH
59 1 220168 . ADJUSTMENT, RAILS
60 1 220169 . KIT, SLIDE

OPERATOR'S SEAT
608 N.S.S.: Not serviced separately
N.S.: Not serviced
706.03.142 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

61 1 220170 . HARNESS, HEATING

62 1 220171 . KIT, SWITCH
63 1 220172 . BOWDEN CABLE
64 1 220173 . SPRING, LEAF
65 1 220174 . KIT, AIR LUMBAR
66 1 220175 . KIT, PLATE
67 1 220176 . CLIMATE, DISTRIBUTOR
68 1 220177 . CONVERTER
69 1 220178 . SWITCH, HEATER
70 1 220179 . KIT, AIR LUMBAR
71 1 220180 . CONSOLES
72 1 220181 . KIT, BLOWER
73 1 220182 . KIT, RAILS MOUNTING
74 1 220183 . HARNESS
75 1 220184 . VALVE, TWIN
77 1 220032 . KIT, SEATBELT
78 1 220186 . PLATE
79 1 220187 . KIT, LEAF SPRING
80 2 220188 . KIT, HARDWARE
81 2 220189 . KIT, PIN
82 1 220190 . CONTROL, SUPPORT, R.H.
83 1 220191 . CONTROL, SUPPORT, L.H.
84 1 220192 . SPRING
85 1 220193 . KIT, SWITCH
86 1 220194 . SEAT ANGLE, ADJUSTMENT
87 2 220195 . COVER
88 2 220196 . COVER
89 2 220197 . COVER
90 1 220198 . COVER
91 2 220199 . COVER
93 1 220200 . COVER
94 2 220201 . KIT, CUSHION HARDWARE
95 1 220202 . KIT, MOUNTING HARDWARE
96 1 220203 . KIT, COMPENSATOR HARDWARE
97 1 220204 . KIT, AIR LUMBAR HARDWARE
98 1 220205 . KIT, ARMREST, L.H.
99 1 220206 . KIT, AREMREST, R.H.
100 1 220207 . KIT, MOUNTING HARDWARE

OPERATOR'S SEAT
N.S.S.: Not serviced separately 609
N.S.: Not serviced
A.R.: As required 706.03.142A
 1 26 3 27 2 32 17 32

14

13 11 30 4

24 18

15 16 23

10 29

5 20 25 7

9 8 28 6 7

610
OPERATOR’S SEAT ISSUE 2/0420

706.03.151
 41
52 42 94 72
43

44

61 74
53 36

50
66
67 70 68
69 x
75
65
47 97 62 55 59 59 73
96

67 48 49 82 87 90 91 81 88 89

86 64 81 88 89 81

80 71 80
73 91
51

85
54 45 46 63 87 83 93

84

57 56 57 58 95 79 60 100
77

98 99 78

OPERATOR’S SEAT ISSUE 2/0420

611
706.03.151A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

70242B02 SEAT, GRAMMER, INCLUDES:-

1 BQ086 . SUSPENSION, INCLUDES:-
1 1 221895 . . COVER, TOP
2 1 221896 . . LEVEL, INDICATOR
3 1 221897 . . SUSPENSION, TOP
4 1 221898 . . HARNESS
5 1 220211 . . SPRING, AIR
6 1 220212 . . KIT, WEAR PARTS
7 1 220213 . . SUSPENSION
8 1 220214 . . SUSPENSION, BOTTOM
9 1 221899 . . BELLOWS
10 1 221900 . . COMPRESSOR, 24V
11 1 220217 . . KIT, SHOCK
13 1 220219 . . ADJUSTER
14 1 220220 . . BEARING, THRUST
15 1 220221 . . HANDLE
16 1 221901 . . HANDLE
17 1 220223 . . BELT, SECONDARY
18 1 220224 . . CABLE, BOWDEN
20 1 221902 . . TUBE, INNER
23 1 221903 . . TRIGGER
24 1 220227 . . COVER
25 1 220228 . . KIT, TUBE PARTS
26 1 220229 . . KIT, COVER HARDWARE
27 1 220230 . . KIT, TOP SUSPENSION HARDWARE
28 1 220231 . . KIT, BOTTOM SUSPENSION HARDWARE
29 1 220232 . . KIT, COMPRESSION HARDWARE
30 1 220233 . . KIT, SHOCK HARDWARE
32 1 220089 . . KIT, INSTALLATION
36 1 220185 . KIT, BELT GUIDE
41 1 220150 . BACKREST, CUSHION
42 1 220151 . SEAT, CUSHION
43 1 220152 . HEAD REST
44 1 220153 . GUIDES
45 1 220154 . HANDLE
46 1 220155 . BACKREST, ACTUATION
47 1 220156 . COMPENSATOR
48 1 220157 . KIT, GUIDE
49 1 220158 . SEAT, PLATE
50 1 220159 . BACKREST, PLATE
51 1 220160 . PAN/DEPTH, ADJUSTMENT
52 1 220161 . COVER, R.H.
53 1 220162 . COVER, L.H.
54 1 220163 . SWIVEL, LEVER
55 1 220164 . HANDLE
56 1 220165 . BRACKET
57 1 220166 . COVER
58 1 220167 . KIT, SEAT DEPTH
59 1 220168 . ADJUSTMENT, RAILS
60 1 220169 . KIT, SLIDE
61 1 220170 . HARNESS, HEATING
62 1 220171 . KIT, SWITCH
63 1 220172 . BOWDEN CABLE

OPERATOR'S SEAT
612 N.S.S.: Not serviced separately
N.S.: Not serviced
706.03.152 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

64 1 220173 . SPRING, LEAF

65 1 220174 . KIT, AIR LUMBAR
66 1 220175 . KIT, PLATE
67 1 220176 . CLIMATE, DISTRIBUTOR
68 1 220177 . CONVERTER
69 1 220178 . SWITCH, HEATER
70 1 220179 . KIT, AIR LUMBAR
71 1 220180 . CONSOLES
72 1 220181 . KIT, BLOWER
73 1 220182 . KIT, RAILS MOUNTING
74 1 220183 . HARNESS
75 1 220184 . VALVE, TWIN
77 1 220032 . KIT, SEATBELT
78 1 220186 . PLATE
79 1 220187 . KIT, LEAF SPRING
80 2 220188 . KIT, HARDWARE
81 2 220189 . KIT, PIN
82 1 220190 . CONTROL, SUPPORT, R.H.
83 1 220191 . CONTROL, SUPPORT, L.H.
84 1 220192 . SPRING
85 1 220193 . KIT, SWITCH
86 1 220194 . SEAT ANGLE, ADJUSTMENT
87 2 220195 . COVER
88 2 220196 . COVER
89 2 220197 . COVER
90 1 220198 . COVER
91 2 220199 . COVER
93 1 220200 . COVER
94 2 220201 . KIT, CUSHION HARDWARE
95 1 220202 . KIT, MOUNTING HARDWARE
96 1 220203 . KIT, COMPENSATOR HARDWARE
97 1 220204 . KIT, AIR LUMBAR HARDWARE
98 1 220205 . KIT, ARMREST, L.H.
99 1 220206 . KIT, AREMREST, R.H.
100 1 220207 . KIT, MOUNTING HARDWARE

OPERATOR'S SEAT
N.S.S.: Not serviced separately 613
N.S.: Not serviced
A.R.: As required 706.03.152A
 02

25 14 13 12 8 1
5

11

32
7
6

15 16 30 31 9 8

29 10

0
17

26
28
20

21

27

18
0

19

24

23

614
OPERATOR’S SEAT ISSUE 1/0214
STEERING WHEEL OPTION
706.03.131
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

57926B02 SEAT, INCLUDES:-

1 1 203087 . KNOB, LUMBAR
2 1 209966 . BACKREST, INCLUDES:-
3 1 209596 . . COVER, BACKREST
1 213169 . ARM, LH, INCLUDES:-
5 1 213170 . . PAD, ARMREST
6 1 213180 . KNOB, ARM
7 1 209598 . KNOB, BACKREST
8 1 93824 . BELT, SEAT, 3" RETRACTABLE
9 1 213166 . CUSHION, SEAT
10 1 98843 . SKIRT, SUSPENSION
11 1 204001 . KNOB
12 2 203994 . KNOB, HEIGHT
13 1 92619 . PAD, ARMREST
14 1 213181 . BRACKET, RH
15 4 213479 . CARRIER, PLANETARY
16 4 213178 . U-CLIP, 1/4"-20 UNC
17 1 203998 . KIT, GAS SPRING
18 1 209129 . VALVE, WITH KNOB, INCLUDES:-
19 1 98830 . . KNOB
20 2 213167 . SHOCK, ABSORBER
21 1 213165 . CHASSIS, EXTREME DUTY
23 1 209599 . STRAP, TETHER
24 1 213164 . TRACKS, 13" MOUNTING
25 1 209600 . COVER, JOYSTICK, RH
26 1 213171 . PLATE, CUSHION
27 1 206873 . BAG, AIR
28 1 98829 . KIT, AIR COMPRESSOR, 24V, INCLUDES:-
29 1 202742 . GUIDE, RH
30 1 101783 . MOUNT
31 1 . ARM, SLIDING [1]
32 1 213172 . SCREW, CAP

PART NOTES:
[1] - NOT SERVICED

OPERATOR'S SEAT
N.S.S.: Not serviced separately 615
N.S.: Not serviced
A.R.: As required 706.03.132
 45 46

51

4
81
35 36
60
11

10
50
9
41
8
43
80 17
28
35 36

42

12

16

6 7 3 45 47 69 70 68 66 67 29 24 21 23 22

55 56 53 54

616
STEERING COLUMN ISSUE 3 508

703.02.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BN092 COLUMN, STEERING, SEE NOTE, INCLUDES:-

94371 . KIT, TILT LEVER, INCLUDES:-
3 1 94372 . . ACTUATOR
4 1 92020 . . SPRING
1 94373 . . KIT, KNOB, INCLUDES:-
6 1 92022 . . . KNOB
7 1 92021 . . . LOCKNUT
8 2 92024 . . SPRING
9 1 92025 . . WASHER
10 1 92026 . . RING, RETAINING
11 1 92023 . . PIN
12 1 92027 . . PIN
1 92048 . KIT, ROD AND PAWL, INCLUDES:-
16 1 92049 . . ROD AND PAWL
17 1 92050 . . PAWL
. . ALSO INCLUDES ITEMS 4 THRU 12
1 94374 . KIT, GAP HIDER, INCLUDES:-
21 1 94375 . . COVER
22 1 92030 . . NUT
23 1 92031 . . PROTECTOR, SHAFT
24 1 94376 . . SPRING
1 94377 . KIT, HORN BRUSH, INCLUDES:-
28 1 94378 . . BRUSH, HORN
29 1 94379 . . CONTACT
. . ALSO INCLUDES 1 OFF ITEM 22
35 1 94380 . KIT, TILT BOLT, INCLUDES:-
36 2 94381 . . BOLT, TILT
1 92037 . KIT, TILT STOP, SEE NOTE, INCLUDES:-
41 2 . . STOP, TILT, SEE NOTE [1]
42 2 92039 . . SCREW
43 2 92040 . . WASHER
45 1 94382 . KIT, UPPER/LOWER COVER, INCLUDES:-
46 1 94383 . . COVER
47 1 92047 . . COVER
50 1 92052 . KIT, TROUGH COVER
51 1 92053 . KIT, U-JOINT
1 93020 . KIT, BRACKET, INCLUDES:-
53 1 94384 . . BRACKET, LH
54 1 94385 . . BRACKET, RH
55 4 94386 . . BOLT
56 4 94387 . . LOCKWASHER
60 2 94388 . SPRING, EXTENSION
1 94389 . KIT, TELESCOPE LOCK, INCLUDES:-
66 1 94390 . . RING, SNAP
67 1 94391 . . BEARING
68 1 94392 . . CAM, CANCELLATION
69 1 94393 . . COLLAR
70 1 94394 . . ROLLER, LOCKING
71 1 94395 . . TOOL, BEARING REMOVAL, (NOT SHOWN)
. . ALSO INCLUDES ITEMS 22 AND 23
80 1 92044 RING, WEDGE, USED ON EARLIER 630 ASSEMBLIES ONLY
81 2 92036 WASHER, USED ON EARLIER 630 ASSEMBLIES ONLY

STEERING COLUMN
N.S.S.: Not serviced separately 617
N.S.: Not serviced
A.R.: As required 703.02.11
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

PART NOTES:
[1] - NOT SERVICED

RESOURCE NOTES:
Tilt stop item 41 supplied with Kit must be replaced with Tilt Stop part number 6467A.

STEERING COLUMN
618 N.S.S.: Not serviced separately
N.S.: Not serviced
703.02.11A A.R.: As required
 2 3 4 5 6 7 8

STEERING WHEEL ISSUE 3 999

619
703.03.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BN093 WHEEL, STEERING, INCLUDES:-

2 1 . WHEEL, STEERING, 16" 3-SPOKE [1]
3 1 92231 . BUTTON, HORN
4 1 92232 . KNOB, INCLUDES:-
5 1 . . SHAFT [1]
6 1 . . O-RING [1]
7 1 . . RING, SNAP [1]
8 1 . . BALL, SPINNER [1]

PART NOTES:
[1] - NOT SERVICED

STEERING WHEEL
620 N.S.S.: Not serviced separately
N.S.: Not serviced
703.03.11 A.R.: As required
 25
12 13

4 5

10 15 14
18
20
1 19

7 8 6 8

16

16

7 8

BREATHERS ISSUE 1/0512

621
901.04.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE BREATHERS, INCLUDES:- [1]

1 1 211673 . PIPE, BREATHER
2 1 211894 . SLEEVE, RUBBER
3 1 211676 . SLEEVE, CONNECTOR
4 1 211675 . BOLT, HX. HD.
5 1 211674 . RETAINER
6 2 211716 . PIPE, BREATHER, INCLUDES:-
7 1 211791 . . UNION, THREADED
8 4 211723 . . GASKET, SEAL
10 3 211704 . BOLT, HX. HD.
1 211678 . BREATHER, INCLUDES:-
12 1 . . HOUSING [2]
13 1 BH929 . . KIT, FILTER, CRANKCASE VENTILATION, KIT,
14 6 . . BOLT [2]
15 1 . . COVER [2]
16 2 213122 . CLIP
18 1 211545 . O-RING
19 1 211682 . O-RING
20 1 211683 . O-RING
25 1 BH894 . COVER, CRANKCASE BREATHER, TIER 2, COVER, CRANKCASE BREATHER, TIER
2

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

BREATHERS
622 N.S.S.: Not serviced separately
N.S.: Not serviced
901.04.02 A.R.: As required
 4

6
5

CAMSHAFT ISSUE 1/0214

623
INSTALLATION
925.03.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CAMSHAFT INSTALLATION, INCLUDES:- [1]

1 6 211694 . BOLT, HX. HD.
2 1 211646 . GEAR, TIMING
3 2 211544 . BOLT, HX. HD.
4 1 211670 . YOKE
5 1 211971 . CAMSHAFT
6 1 211695 . PIN, DOWEL

PART NOTES:
[1] - REFERENCE ONLY

CAMSHAFT
624 N.S.S.: Not serviced separately
N.S.: Not serviced
925.03.02 A.R.: As required
5 1 3

4 2

COOLANT OUTLET ISSUE 1/0515

625
920.03.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

COOLENT OUTLET, INCLUDES:- [1]

1 1 211805 . BOLT, HX. HD., M8 X 30MM LG.
2 1 211621 . WASHER
3 1 219426 . SUPPORT, GENERATOR, INCLUDES:-
4 2 219427 . . PIN, DOWEL
5 2 211590 . BOLT, HX. HD., M10 X 130MM LG.

PART NOTES:
[1] - REFERENCE ONLY

COOLANT OUTLET
626 N.S.S.: Not serviced separately
N.S.: Not serviced
920.03.42 A.R.: As required
 3

3 3

2
4

3 2 1

10

5
2 3 3

6 7 8

COOLING LINES ISSUE 1/1015

627
EXHAUST FLAP
915.04.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

COOLING LINES, INCLUDES:- [1]

1 1 219371 . PIPE, WATER
2 3 219359 . CONNECTOR, SCREW
3 6 219360 . GASKET
4 1 219370 . PIPE
5 1 219356 . PIPE, WATER
6 1 219358 . BAR, SPACING
7 1 219357 . CLAMP
8 1 211793 . BOLT, HX. HD.
9 2 211803 . BOLT, HX. HD., M8-1.25 X 20MM LG.
10 1 219355 . BRACKET, ADAPTER

PART NOTES:
[1] - REFERENCE ONLY

COOLING LINES, EXHAUST FLAP

628 N.S.S.: Not serviced separately
N.S.: Not serviced
915.04.42 A.R.: As required
 5 7 1

10

2
13

12

11

CYLINDER HEAD COVER ISSUE 1/0512

629
901.03.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

COVER, CYLINDER HEAD, INCLUDES:- [1]

1 1 211715 . COVER, CYLINDER HEAD
2 1 211871 . CAP, OIL FILL
3 1 211868 . GASKET
4 6 211660 . BOLT, COLLAR
5 6 211921 . NUT, HX. FLANGE, M8 - 1.25
6 1 211917 . GASKET, CYLINER HEAD COVER
7 6 211918 . BUSHING, RUBBER
10 5 211636 . BOLT, HX. HD., M8 - 1.25 X 70MM LG.
11 1 211717 . GASKET
12 1 211719 . SPACER
13 2 211701 . BOLT, HX. HD., M8 - 1.25 x 50MM LG.

PART NOTES:
[1] - REFERENCE ONLY

CYLINDER HEAD COVER

630 N.S.S.: Not serviced separately
N.S.: Not serviced
901.03.02 A.R.: As required
 14

15

5 7 1

10

2
13

12

11

CYLINDER HEAD COVER ISSUE 1/0115

631
901.03.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

COVER, CYLINDER HEAD, INCLUDES:- [1]

1 1 211715 . COVER, CYLINDER HEAD
2 1 211871 . CAP, OIL FILL
3 1 212729 . GASKET
4 6 211660 . BOLT, COLLAR
5 6 211921 . NUT, HX. FLANGE, M8 - 1.25
6 1 211917 . GASKET, CYLINER HEAD COVER
7 6 211918 . BUSHING, RUBBER
8 2 218610 . BOLT, COLLAR
10 5 211636 . BOLT, HX. HD., M8 - 1.25 X 70MM LG.
11 1 213582 . GASKET
12 1 211719 . SPACER
13 2 211701 . BOLT, HX. HD., M8 - 1.25 x 50MM LG.
14 2 211825 . NUT, HX.
15 2 212954 . CLIP

PART NOTES:
[1] - REFERENCE ONLY

CYLINDER HEAD COVER

632 N.S.S.: Not serviced separately
N.S.: Not serviced
901.03.42 A.R.: As required
 1 6 2 3 4 5

13

20 21 22

12 10 14 17 16 15

26

25

COVERS ISSUE 1/0714

633
CRANKCASE
901.02.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

COVERS, CRANKCASE, INCLUDES:- [1]

1 2 211532 . PIN, DOWEL
2 9 212131 . BOLT, HX. HD.
3 3 211705 . BOLT, HX. HD
4 1 211692 . BOLT, HX. HD.
5 3 211658 . BOLT, HX. HD.
6 1 211973 . HOUSING, TIMING GEAR
10 1 211662 . COVER, CRANKCASE, FRONT
12 1 211572 . SEAL, SHAFT
13 2 211579 . PIN, DOWEL
14 8 211691 . BOLT, HX. HD.
15 1 211798 . BOLT, HX. HD.
16 1 211912 . PLUG, OIL FILLER
17 1 211837 . O-RING
20 2 211796 . BOLT, HX. HD.
21 1 211909 . COVER
22 1 211656 . GASKET
25 1 212535 TOOL, REMOVAL, FRONT OUTPUT SHAFT GASKET
26 1 212538 TOOL, INSTALLATION, FRONT OUTPUT SHAFT GASKET

PART NOTES:
[1] - REFERENCE ONLY

COVERS, CRANKCASE
634 N.S.S.: Not serviced separately
N.S.: Not serviced
901.02.02 A.R.: As required
 1 6 7 2 3 4 5

1 22 7

21

12 10 14 13
20

COVERS ISSUE 2/0714

635
CRANKCASE
901.02.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

COVERS, CRANKCASE, INCLUDES:- [1]

1 2 211532 . PIN, DOWEL
2 9 212131 . BOLT, HX. HD.
3 3 211705 . BOLT, HX. HD
4 1 211692 . BOLT, HX. HD.
5 3 211658 . BOLT, HX. HD.
6 1 211973 . HOUSING, TIMING GEAR, INCLUDES:-
7 2 221879S . . INSERT, THREADED, SEE NOTE
10 1 213581 . COVER, CRANKCASE, FRONT
12 1 211572 . SEAL, SHAFT
13 2 211579 . PIN, DOWEL
14 8 211691 . BOLT, HX. HD.

20 1 212535 TOOL, REMOVAL, FRONT OUTPUT SHAFT GASKET

21 1 212538 TOOL, INSTALLATION, FRONT OUTPUT SHAFT GASKET
22 1 211796 BOLT, HX. HD., FOR THREADED INSERT INSTALLATION

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
COUNTERSINK THE THREADED INSERTS BELOW THE HOUSING SURFACE.

COVERS, CRANKCASE
636 N.S.S.: Not serviced separately
N.S.: Not serviced
901.02.42 A.R.: As required
 22

30 21

23
24
24

11

10

25

25

13

10

12

CRANKSHAFT AND PISTON ISSUE 1/0214

637
925.04.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CRANKSHAFT AND PISTON, INCLUDES:- [1]

1 1 211688 . PIN, DOWEL
2 1 211911 . CRANKSHAFT
3 1 211592 . GEAR, CRANKSHAFT
4 6 211561 . BEARING, MAIN
5 1 211560 . BEARING, MAIN
10 6 211554 . ROD, CONNECTING, INCLUDES:-
11 1 211585 . . BUSHING, BIG END
12 2 211553 . . BOLT, CYLINDER HEAD
13 6 211769 . BEARING, CONNECTING ROD
21 6 211773 . PISTON, INCLUDES:-
22 1 211770 . . SET, PISTON RING
23 1 211586 . . PIN, PISTON
24 2 211939 . . LOCKWASHER, SPRING
25 6 211536 . NOZZLE, OIL, INCLUDES:-
26 1 211522 . . CONNECTOR

30 1 213182 TOOL, PISTON RING

PART NOTES:
[1] - REFERENCE ONLY

CRANKSHAFT AND PISTON

638 N.S.S.: Not serviced separately
N.S.: Not serviced
925.04.02 A.R.: As required
 22

30 21

23
24
24

11

10

25

13

10

12

CRANKSHAFT AND PISTON ISSUE 1/0214

639
925.04.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CRANKSHAFT AND PISTON, INCLUDES:- [1]

1 1 211688 . PIN, DOWEL
2 1 213737 . CRANKSHAFT
3 1 211592 . GEAR, CRANKSHAFT
4 6 213738 . BEARING, MAIN
5 1 213739 . BEARING, MAIN
10 6 213741 . ROD, CONNECTING, INCLUDES:-
11 1 218615 . . BUSHING, PISTON
12 2 211553 . . BOLT, CYLINDER HEAD
13 6 218616 . BEARING, CONNECTING ROD
21 6 219423 . PISTON, INCLUDES:-
22 1 219422 . . RING, PISTON
23 1 213729 . . PIN, PISTON
24 2 213728 . . LOCKWASHER, SPRING
25 6 221461 . KIT, OIL, NOZZLE, INCLUDES:-

30 1 213182 TOOL, PISTON RING

PART NOTES:
[1] - REFERENCE ONLY

CRANKSHAFT AND PISTON

640 N.S.S.: Not serviced separately
N.S.: Not serviced
925.04.42 A.R.: As required
 3

5
1 4

7 6

DIPSTICK AND OIL FILL ISSUE 1/0714

641
910.06.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DIPSTICK AND OIL FILL, INCLUDES:- [1]

1 1 211897 . TUBE, OIL LEVEL
2 1 211898 . DIPSTICK, OIL
3 1 211631 . PLUG, FROST
4 1 211832 . O-RING
5 1 211932 . NECK, OIL FILLER
6 2 211796 . BOLT, HX. HD.
7 1 211839 . O-RING
8 1 211881 . CAP, OIL FILL, INCLUDES:-
9 1 213196 . . O-RING

PART NOTES:
[1] - REFERENCE ONLY

DIPSTICK AND OIL FILL

642 N.S.S.: Not serviced separately
N.S.: Not serviced
910.06.02 A.R.: As required
 4

5
1 3

7 6

DIPSTICK AND OIL FILL ISSUE 1/0115

643
910.06.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DIPSTICK AND OIL FILL, INCLUDES:- [1]

1 1 213730 . TUBE, OIL LEVEL, INCLUDES:-
2 1 213463 . . DIPSTICK, OIL
3 1 211832 . . O-RING
4 1 211631 . PLUG, FROST
5 1 211932 . NECK, OIL FILLER
6 2 211796 . BOLT, HX. HD.
7 1 211839 . O-RING
8 1 211881 . CAP, OIL FILL, INCLUDES:-
9 1 213196 . . O-RING

PART NOTES:
[1] - REFERENCE ONLY

DIPSTICK AND OIL FILL

644 N.S.S.: Not serviced separately
N.S.: Not serviced
910.06.42 A.R.: As required
 10

501

12 11 501

501 508

502

503

507

504

506 505

ELECTRICAL INSTALLATION ISSUE 2/0114

645
ENGINE HARNESS
930.02.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

INSTALLATION, ELECTRICAL HARNESS, INCLUDES:- [1]

1 1 211937 . HARNESS, ENGINE
3 1 211845 . BRACKET, FASTENING, 20MM
4 3 211824 . NUT, HX.
10 3 211904 . CABLE
11 3 213159 . BOLT, HX. HD.
12 3 211830 . WASHER

501 TO FUEL INJECTOR CONNECTORS, VALVE COVER SPACER [1]

502 TO COOLANT TEMP. SENSOR, BESIDE THERMOSTAT HOUSING [1]
503 TO OIL PRESSURE SWITCH, OIL COOLER HOUSING [1]
504 TO CRANKSHAFT SPEED SENSOR, FRONT CRANKCASE HOUSING [1]
505 TO MPROP MODULE, FUEL PUMP [1]
506 TO TEMPERATURE SENSOR, FUEL FILTER HEAD [1]
507 TO CAMSHAFT SENSOR, REAR FLYWHEEL HOUSING [1]
508 TO SENDOR, FUEL RAIL PRESSURE, AIR INTAKE HOUSING [1]

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL INSTALLATION, ENGINE HARNESS

646 N.S.S.: Not serviced separately
N.S.: Not serviced
930.02.02 A.R.: As required
 6 7

510

3 4

501
21

501

508

507

502
509
505

503
504

506

10

ELECTRICAL INSTALLATION ISSUE 1/0115

647
ENGINE HARNESS
930.02.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

INSTALLATION, ELECTRICAL HARNESS, INCLUDES:- [1]

1 1 213462 . HARNESS, ENGINE
3 1 211845 . BRACKET, FASTENING, 20MM
4 3 211824 . NUT, HX.
6 3 211830 . WASHER
7 3 211808 . SCREW, SOC. HD.
8 3 211644 . HARNESS, INJECTOR

10 1 ECU, ENGINE, CONTACT TIGERCAT SERVICE DEPARTMENT [1]

501 TO FUEL INJECTOR CONNECTORS, VALVE COVER SPACER [1]

502 TO AIR TEMP./PRESSURE SENSOR, AIR INTAKE HOUSING [1]
503 TO CAMSHAFT SENSOR, REAR FLYWHEEL HOUSING [1]
504 TO TEMPERATURE SENSOR, FUEL FILTER HEAD [1]
505 TO MPROP MODULE, FUEL PUMP [1]
506 TO CRANKSHAFT SPEED SENSOR, FRONT CRANKCASE HOUSING [1]
507 TO OIL PRESSURE SWITCH, OIL COOLER HOUSING [1]
508 TO COOLANT TEMP. SENSOR, BESIDE THERMOSTAT HOUSING [1]
509 TO SENDOR, FUEL RAIL PRESSURE, FUEL RAIL [1]
510 TO ENGINE BRAKE, TURBO CHARGER [1]

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL INSTALLATION, ENGINE HARNESS

648 N.S.S.: Not serviced separately
N.S.: Not serviced
930.02.42 A.R.: As required
 21
11

12

13

7 8 24 25
5

3 14

26
90

10
6

20 17 15 16 30

1 19

27

22 18 2 4

ELECTRICAL INSTALLATION ISSUE 3/0114

649
ENGINE SENSORS
930.01.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ELECTRICAL SENSORS, INCLUDES:- [1]

1 2 211712 . WASHER
2 3 212131 . BOLT, HX. HD.
3 1 211822 . NUT
4 8 211792 . BOLT, HX. HD.
5 3 212618 . BOLT, HEX
6 1 211567 . SENSOR
7 1 211568 . SENSOR, INCLUDES:-
8 1 211833 . . O-RING
9 1 211569 . SWITCH, OIL TEMPERATURE, PRESSURE, SWITCH, OIL TEMPERATURE,
PRESSURE, INCLUDES:-
10 1 211637 . . O-RING
11 1 211665 . SENSOR, WATER TEMPERATURE
12 1 211919 . SENSOR, AIR TEMPERATURE PRESSURE, AIR TEMPERATURE PRESSURE,
INCLUDES:-
13 1 211855 . . O-RING
14 1 211624 . STUD
15 1 211940 . SUPPORT, INCLUDES:-
16 1 212808 . . GASKET
17 1 211875 . DOWEL
18 1 211690 . BOLT, HX. HD.
19 3 211811 . STUD
20 1 211679 . BRACKET
21 1 211643 . BOLT, HX. HD.
22 1 211811 . STUD
24 1 211974 . CONNECTOR
25 1 211834 . O-RING
26 1 . SENSOR, FUEL TEMPERATURE, SEE FUEL FILTER [1]
27 1 222384 . ANTI-SEIZE

30 1 ECU, ENGINE, CONTACT TIGERCAT SERVICE DEPT. [1]

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL INSTALLATION, ENGINE SENSORS

650 N.S.S.: Not serviced separately
N.S.: Not serviced
930.01.02 A.R.: As required
 7
13

15

9 10 22 21

29

0 12
11

6
5
16
16 3 18
1

26 16

31

2 16 20 27
28
30

ELECTRICAL INSTALLATION ISSUE 1/1015

651
ENGINE SENSORS
930.01.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE SENSORS, INCLUDES:- [1]

1 1 211709 . BOLT, HX. HD.
2 1 218638 . SUPPORT
3 2 218639 . BOLT, HX. HD.
4 2 212721 . O-RING
5 1 218640 . SUPPORT
6 1 218641 . SCREW
7 2 211643 . BOLT, HX. HD.
8 1 211567 . SENSOR, PROXIMITY, CRANKSHAFT
9 2 211568 . SENSOR, PROXIMITY, TIMING
10 1 211833 . O-RING
11 1 218467 . SENSOR, OIL PRESSURE/TEMPERATURE
12 1 211637 . O-RING
13 1 211665 . SENSOR, COOLANT TEMPERATURE
15 1 218643 . SENSOR, AIR TEMPERATURE/BOOST, AIR PRESSURE/TEMPERATURE
16 6 211875 . DOWEL
18 1 . ECU, ENGINE, CONTACT TIGERCAT SERVICE DEPARTMENT [1]
19 2 218645 . SCREW
20 3 212131 . BOLT, HX. HD.
21 1 211834 . O-RING
22 1 211974 . CONNECTOR
26 1 218647 . RETAINER
27 1 218648 . BRACKET
28 2 212173 . BOLT, HX. HD.
29 1 211665 . SENSOR, FUEL TEMPERATURE
30 1 219249 . SLIDE, TAB
31 1 222384 . ANTI-SEIZE

PART NOTES:
[1] - REFERENCE ONLY

ELECTRICAL INSTALLATION, ENGINE SENSORS

652 N.S.S.: Not serviced separately
N.S.: Not serviced
930.01.42 A.R.: As required
 21 20 24
29

23

23 27

12

29

23 11

25

26

28

13
7

12

15

11

10 1 5 4 3 2

14 16 11

BASE ENGINE ISSUE 1/0714

653
WITH CYLINDER HEAD
901.01.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BASE ENGINE, INCLUDES:- [1]

1 1 . BLOCK, ENGINE [2]
2 2 211530 . PLUG, INCLUDES:-
3 2 211534 . . O-RING
4 2 211531 . PLUG, THREADED, INCLUDES:-
5 2 211533 . . . O-RING
6 3 211528 . PLUG, THREADED, INCLUDES:-
7 3 211529 . . O-RING
8 2 211526 . PIN, DOWEL
9 1 211520 . CRANKCASE, INCLUDES:-
10 14 211532 . . PIN, DOWEL
11 3 211524 . . PLUG, FROST, 17MM
12 6 211523 . . PLUG, FROST, 58MM
13 3 211527 . . PLUG, FROST, 35MM
14 14 211521 . . BOLT, HX. HD.
15 1 211525 . . BEARING, CAMSHAFT
16 7 . CAP, BEARING [2]
20 12 211577 . STUD, CYLINDER HEAD
21 14 211578 . STUD, CYLINDER HEAD
23 13 211616 . PLUG, FROST, 25MM
24 11 211617 . PLUG, FROST, 22MM
25 7 211631 . PLUG, FROST, 9MM
26 2 211632 . PLUG, FROST, 39MM
27 2 211633 . PLUG, FROST
28 1 211548 . GASKET, CYLINDER HEAD
29 2 213135 . PLUG

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

BASE ENGINE, WITH CYLINDER HEAD

654 N.S.S.: Not serviced separately
N.S.: Not serviced
901.01.02 A.R.: As required
 21 20 30 32 31 29

24 23

23
22
25

12

23 11

25

26

28

12

13
7

12

15

11

10 1 5 4 3 2

14 16 11

BASE ENGINE ISSUE 1/0115

655
901.01.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

BASE ENGINE, INCLUDES:- [1]

1 1 . BLOCK, ENGINE [2]
2 2 211530 . PLUG, INCLUDES:-
3 2 211534 . . O-RING
4 2 211531 . PLUG, THREADED, INCLUDES:-
5 2 211533 . . . O-RING
6 3 211528 . PLUG, THREADED, INCLUDES:-
7 3 211529 . . O-RING
8 2 211526 . PIN, DOWEL
10 14 211532 . . PIN, DOWEL
11 3 211524 . . PLUG, FROST, 17MM
12 6 211523 . . PLUG, FROST, 58MM
13 3 211527 . . PLUG, FROST, 35MM
14 14 211521 . . BOLT, HX. HD.
15 1 211525 . . BEARING, CAMSHAFT
16 7 . CAP, BEARING [2]
20 12 211577 . STUD, CYLINDER HEAD
21 14 211578 . STUD, CYLINDER HEAD
22 1 . SEE CYLINDER HEAD GROUP 900 [1]
23 13 211616 . . PLUG, FROST, 25MM
24 11 211617 . . PLUG, FROST, 22MM
25 7 211631 . . PLUG, FROST, 9MM
26 2 211632 . . PLUG, FROST, 39MM
28 1 213460 . GASKET, CYLINDER HEAD
29 1 211613 . PLUG, THREADED
30 2 211612 . PLUG, THREADED
31 1 211657 . CONNECTOR
32 1 219428 . CONNECTOR

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

BASE ENGINE
656 N.S.S.: Not serviced separately
N.S.: Not serviced
901.01.42 A.R.: As required
 3

EXHAUST FLAP ISSUE 1/0615

657
915.03.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

EXHAUST FLAP, INCLUDES:- [1]

1 1 213470 . VALVE, ENGINE BRAKE
2 1 218363 . CLAMP, EXHAUST
3 1 BH778 . CLAMP, 4 3/4" OD

PART NOTES:
[1] - REFERENCE ONLY

658 N.S.S.: Not serviced separately

N.S.: Not serviced
A.R.: As required
 4

8 3

6
1 15
5 3

10

11

FUEL FILTER ISSUE 2/0115

659
905.02.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL FILTER, INCLUDES:- [1]

1 1 211935 . SUPPORT, FUEL FILTER, INCLUDES:-
2 1 211665 . . SENSOR
3 4 211941 . . UNION, THREADED
4 1 213584 . . UNION, THREADED
5 1 211680 . . HEATER, FUEL, EARLIER MACHINES ONLY
6 1 218361 . . O-RING
7 1 44082A . . STUD, FUEL FILTER, M20 X 1.5, EARLIER MACHINES ONLY
8 5 211959 . . WASHER
9 1 BH810-1 . FILTER, FUEL, 4 MICRON, INCLUDES:-
10 1 . . SEAL [2]
11 1 . . SEAL [2]
15 2 211797 . BOLT, HX. HD.

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

FUEL FILTER
660 N.S.S.: Not serviced separately
N.S.: Not serviced
905.02.42 A.R.: As required
 2 1 3

FLYWHEEL ISSUE 1/0214

661
925.06.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FLYWHEEL, INCLUDES:- [1]

1 1 211896 . FLYWHEEL, INCLUDES:-
2 1 . . GEAR, RING, FLYWHEEL [2]
3 8 211599 . BOLT, HX. HD.

PART NOTES:
[1] - REFERENCE ONLY
[2] - NOT SOLD SEPARATELY

FLYWHEEL
662 N.S.S.: Not serviced separately
N.S.: Not serviced
925.06.02 A.R.: As required
 4 1 8 3

10 2 3

FUEL FILTER ISSUE 1/1113

663
905.02.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION .

REF. ONLY FUEL FILTER, INCLUDES:-

1 1 211935 . SUPPORT, FUEL FILTER, INCLUDES:-
2 1 211665 . . SENSOR
3 4 213017 . . UNION, THREADED
4 1 211942 . . UNION, THREADED
5 1 211680 . . HEATER, FUEL FILTER
6 1 218361 . . O-RING
7 1 44082A . . STUD, FUEL FILTER, M20 X 1.5
8 5 211959 . . WASHER
9 1 BH810-1 . FILTER, FUEL, 4 MICRON
10 2 211797 . BOLT, HX. HD.

FUEL FILTER
ISSUE 2/1213 N.S.S.: Not serviced separately
664 N.S.: Not serviced
905 .02.02 A.R.: As required
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL FILTER, INCLUDES:- [1]

1 1 211935 . SUPPORT, FUEL FILTER, INCLUDES:-
2 1 211665 . . SENSOR
3 4 213017 . . UNION, THREADED
4 1 211942 . . UNION, THREADED
5 1 211680 . . HEATER, FUEL
6 1 218361 . . O-RING
7 1 44082A . . STUD, FUEL FILTER, M20 X 1.5
8 5 211959 . . WASHER
9 1 BH810-1 . FILTER, FUEL, 4 MICRON
10 2 211797 . BOLT, HX. HD.

PART NOTES:
[1] - REFERENCE ONLY

FUEL FILTER
N.S.S.: Not serviced separately 665
N.S.: Not serviced
A.R.: As required 905.02.02
 1

3 2 4

666
FUEL INJECTORS ISSUE 1/1113

905.01.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL INJECTORS, INCLUDES:- [1]

1 12 211638 . BOLT, HX. HD.
2 6 211944 . TUBE, INJECTOR, INCLUDES:-
3 1 211575 . . O-RING
4 6 211596 . NUT, CAP
5 6 211953 . INJECTOR, FUEL, INCLUDES:-
6 1 211936 . . BRACKET
7 1 211574 . . O-RING
8 1 211721 . . WASHER

PART NOTES:
[1] - REFERENCE ONLY

FUEL INJECTORS
N.S.S.: Not serviced separately 667
N.S.: Not serviced
A.R.: As required 905.01.02
 1

3 2 4

668
FUEL INJECTORS ISSUE 1/1113

905.01.51
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL INJECTORS, INCLUDES:- [1]

1 12 211638 . BOLT, HX. HD.
2 6 211944 . TUBE, INJECTOR, INCLUDES:-
3 1 211575 . . O-RING
4 6 211596 . NUT, CAP
5 6 211953 . INJECTOR, FUEL, INCLUDES:-
6 1 211936 . . BRACKET
7 1 211574 . . O-RING
8 1 211721 . . WASHER

PART NOTES:
[1] - REFERENCE ONLY

FUEL INJECTORS
N.S.S.: Not serviced separately 669
N.S.: Not serviced
A.R.: As required 905.01.52
 1

3 2 4

670
FUEL INJECTORS ISSUE 1/1113

905.01.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL INJECTORS, INCLUDES:- [1]

1 12 211638 . BOLT, HX. HD.
2 6 211944 . TUBE, INJECTOR, INCLUDES:-
3 1 211575 . . O-RING
4 6 211596 . NUT, CAP
5 6 211953 . INJECTOR, FUEL, INCLUDES:-
6 1 211936 . . BRACKET
7 1 211574 . . O-RING
8 1 211721 . . WASHER

PART NOTES:
[1] - REFERENCE ONLY

FUEL INJECTORS
N.S.S.: Not serviced separately 671
N.S.: Not serviced
A.R.: As required 905.01.32
 8

4 5
7

6
11

3
10

672
FUEL LINES ISSUE 1/0714
HIGH PRESSURE
905.04.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL LINES, HIGH PRESSURE, INCLUDES:- [1]

1 1 211972 . RAIL, FUEL, INCLUDES:-
2 1 211856 . . O-RING
3 1 211970 . . SENSOR
4 1 211934 . . VALVE
5 4 211910 . SCREW
6 1 213585 . LINE, FUEL
7 3 211968 . LINE, FUEL
8 3 211966 . LINE, FUEL
9 1 211813 . STUD
10 1 211654 . SCREW
11 1 211790 . SPACER

PART NOTES:
[1] - REFERENCE ONLY

FUEL LINES, HIGH PRESSURE

N.S.S.: Not serviced separately 673
N.S.: Not serviced
A.R.: As required 905.04.02
 8

4 5
7

1 6

11 10

674
FUEL LINES ISSUE 1/0714
HIGH PRESSURE
905.04.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL LINES, HIGH PRESSURE, INCLUDES:- [1]

1 1 211972 . RAIL, FUEL, INCLUDES:-
2 1 211856 . . O-RING
3 1 211970 . . SENSOR
4 1 213009 . . VALVE, PRESSURE RELIEF
5 4 211910 . SCREW
6 1 213585 . LINE, FUEL
7 3 211968 . LINE, FUEL
8 3 211966 . LINE, FUEL
9 1 211803 . BOLT, HX. HD., M8-1.25 X 20MM LG.
10 1 211654 . SCREW
11 1 211790 . SPACER

PART NOTES:
[1] - REFERENCE ONLY

FUEL LINES, HIGH PRESSURE

N.S.S.: Not serviced separately 675
N.S.: Not serviced
A.R.: As required 905.04.42
 20

21

3 2 3

1 3 4

12

21 6

4 10

3
1
11 3
2
3

22

7 8 9
15 6
16 5
6

676
FUEL LINES ISSUE 1/1113
LOW PRESSURE
905.03.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL LINES, LOW PRESSURE, INCLUDES:- [1]

1 2 211961 . BOLT, BANJO
2 2 211878 . UNION, THREADED
3 6 211874 . WASHER
4 2 211961 . BOLT, BANJO
5 1 211938 . LINE, FUEL
6 6 211597 . O-RING
7 1 211846 . BRACKET, FASTENING
8 1 211707 . BOLT, HX. HD.
9 1 211661 . CLAMP, SPRING
10 1 211929 . LINE, FUEL
11 1 211930 . LINE, FUEL
12 1 211931 . LINE, FUEL
15 1 218864 . GASKET
16 211576 . UNION, THREADED

20 1 PUMP , FUEL, INCLUDES FITTINGS, SEE INDEX [1]

21 1 FILTER, FUEL, SEE INDEX [1]
22 1 SUPPORT, ECU, SEE ECU INSTALLATION [1]

PART NOTES:
[1] - REFERENCE ONLY

FUEL LINES, LOW PRESSURE

N.S.S.: Not serviced separately 677
N.S.: Not serviced
A.R.: As required 905.03.02
 20

21

3 1

10
6

21 6

12

11

22

7 8
15 6
16 5
6

678
FUEL LINES ISSUE 1/0115
LOW PRESSURE
905.03.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL LINES, LOW PRESSURE [1]

1 1 211878 . UNION, THREADED
3 5 211874 . WASHER
5 1 218272 . LINE, FUEL
6 6 211597 . O-RING
7 1 213735 . BRACKET
8 1 213736 . BOLT, HX. HD.
10 1 213734 . LINE, FUEL
11 1 213732 . LINE, FUEL
12 1 213733 . LINE, FUEL
15 1 218864 . GASKET
16 1 218642 . CONNECTOR

20 1 PUMP, FUEL, INCLUDES FITTINGS, SEE INDEX [1]

21 1 FILTER, FUEL, SEE INDEX [1]
22 1 SUPPORT, ENGINE ECU, SEE ENGINE ECU INSTALLATION [1]

PART NOTES:
[1] - REFERENCE ONLY

FUEL LINES, LOW PRESSURE

N.S.S.: Not serviced separately 679
N.S.: Not serviced
A.R.: As required 905.03.42
 3 2 4

10 2

11 2

680
FUEL LINES ISSUE 1/0515
RETURN
905.05.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL LINES, RETURN, INCLUDES:- [1]

1 1 211950 . LINE, FUEL, INCLUDES:-
2 4 211597 . . O-RING
3 1 211645 . VALVE
4 3 211661 . CLAMP, SPRING

10 1 FUEL RAIL, SEE FUEL LINES, HIGH PRESSURE [1]

11 1 FUEL FILTER, SEE INDEX [1]

PART NOTES:
[1] - REFERENCE ONLY

FUEL LINES, RETURN

N.S.S.: Not serviced separately 681
N.S.: Not serviced
A.R.: As required 905.05.02
 5 3 2 4

10 2

11 2

682
FUEL LINES ISSUE 1/0515
RETURN
905.05.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FUEL LINES, RETURN, INCLUDES:- [1]

1 1 211950 . LINE, FUEL, INCLUDES:-
2 4 211597 . . O-RING
3 1 218666 . CONNECTOR
4 3 211661 . CLAMP, SPRING
5 1 213731 . O-RING

10 1 FUEL RAIL, SEE FUEL LINES, HIGH PRESSURE [1]

11 1 FUEL FILTER, SEE INDEX [1]

PART NOTES:
[1] - REFERENCE ONLY

FUEL LINES, RETURN

N.S.S.: Not serviced separately 683
N.S.: Not serviced
A.R.: As required 905.05.42
 10

5 6
7 9 8

6 5
12

3 2

13 4

684
FUEL PUMP ISSUE 1/0114

905.06.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

1 211983 PUMP, HIGH PRESSURE, INCLUDES:-

1 1 213029 . VALVE, MPROP
2 1 212719 . O-RING
3 1 212720 . O-RING
4 3 212724 . BOLT, CYLINDER HEAD
5 4 218624 . CONNECTOR
6 4 218623 . GASKET
7 1 213034 . O-RING
8 1 212617 . NUT, HEX
9 1 212700 . WASHER
10 1 213035 . VALVE, RELIEF, 5 BAR
12 1 212725 . O-RING
13 4 213037 . BOLT

FUEL PUMP
N.S.S.: Not serviced separately 685
N.S.: Not serviced
A.R.: As required 905.06.02
 4 2 8

7 9

9 5 6

1 3

686
FUEL PUMP ISSUE 1/0315
INSTALLATION
905.07.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

INSTALLATION, FUEL PUMP, INCLUDES:- [1]

1 3 213586 . NUT, HX
2 1 211659 . COVER
3 3 211813 . STUD
4 1 211570 . GASKET
5 1 211906 . SPACER
6 1 211840 . O-RING
7 1 211593 . GEAR, DRIVE, INJECTION PUMP
8 2 211803 . BOLT, HX. HD., M8-1.25 X 20MM LG.
9 1 . FUEL PUMP, SEE GROUP 900 [1]

PART NOTES:
[1] - REFERENCE ONLY

FUEL PUMP INSTALLATION

N.S.S.: Not serviced separately 687
N.S.: Not serviced
A.R.: As required 905.07.42
 3 2 1

688
GRID HEATER ISSUE 1/0214

930.03.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

GRID HEATER, INCLUDES:- [1]

1 6 212173 . BOLT, HX. HD.
2 1 212175 . HEATER, GRID
3 1 212174 . GASKET, GRID HEATER

PART NOTES:
[1] - REFERENCE ONLY

GRID HEATER
N.S.S.: Not serviced separately 689
N.S.: Not serviced
A.R.: As required 930.03.02
 4 5

2 3 6 7

9 11

8 1 10

690
FLYWHEEL HOUSING ISSUE 1/0214

901.05.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

FLYWHEEL HOUSING, INCLUDES:- [1]

1 2 211532 . PIN, DOWEL
2 2 211708 . BOLT, HX. HD.
3 10 211589 . BOLT, HX. HD.
4 1 211630 . PLUG
5 1 211841 . O-RING
6 6 211693 . BOLT, HX. HD.
7 2 211672 . BOLT, HX. HD.
8 1 211573 . SEAL, SHAFT
9 2 211544 . BOLT, HX. HD.
10 1 211902 . HOUSING, FLYWHEEL
11 1 211623 . COVER

PART NOTES:
[1] - REFERENCE ONLY

FLYWHEEL HOUSING
N.S.S.: Not serviced separately 691
N.S.: Not serviced
A.R.: As required 901.05.02
 2 4

3 1

692
LIFTING LUGS ISSUE 1/0214

901.10.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

LIFTING LUGS, INCLUDES:- [1]

1 1 211598 . LUG, LIFTING, FRONT
2 1 211951 . LUG, LIFTING, REAR
3 4 211694 . BOLT, HX. HD.
4 2 211796 . BOLT, HX. HD.

PART NOTES:
[1] - REFERENCE ONLY

LIFTING LUGS
N.S.S.: Not serviced separately 693
N.S.: Not serviced
A.R.: As required 901.10.02
 18

16

19

17

10

13 14

12

5 6 1 11

694
EXHAUST ISSUE 2/0315

915.02.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

EXHAUST, INCLUDES:- [1]

1 1 211551 . MANIFOLD, EXHAUST
2 1 211922 . MANIFOLD, EXHAUST
3 6 218858 . GASKET, EXHAUST MANIFOLD
4 4 211698 . STUD
5 12 211928 . BOLT, HX. HD.
6 12 211933 . SPACER
10 1 211978 . TURBOCHARGER
11 1 211619 . GASKET
12 4 211699 . NUT, HX.
16 1 211618 . PLUG, THREADED
17 1 211700 . O-RING
18 1 211622 . LINE, SUCTION
19 1 211907 . CLAMP

PART NOTES:
[1] - REFERENCE ONLY

EXHAUST
N.S.S.: Not serviced separately 695
N.S.: Not serviced
A.R.: As required 915.02.02
 22

20

23

21

10

13 14

12

5 6 2 11

696
EXHAUST ISSUE 2/0315

915.02.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

EXHAUST, INCLUDES:- [1]

1 1 213469 . MANIFOLD, EXHAUST
2 1 213590 . MANIFOLD, EXHAUST
3 6 218858 . GASKET, EXHAUST MANIFOLD
4 4 213591 . STUD
5 12 211928 . BOLT, HX. HD.
6 12 211933 . SPACER
10 1 BH958 . TURBO, N67
11 1 211619 . GASKET
12 4 211699 . NUT, HX.
13 1 218667 . BRACKET
14 4 213461 . BOLT, CYLINDER HEAD
20 1 211618 . PLUG, THREADED
21 1 211700 . O-RING
22 1 211622 . LINE, SUCTION
23 1 211907 . CLAMP

PART NOTES:
[1] - REFERENCE ONLY

EXHAUST
N.S.S.: Not serviced separately 697
N.S.: Not serviced
A.R.: As required 915.02.42
698
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

AIR INTAKE, INCLUDES:- [1]

1 1 211949 . MANIFOLD, INTAKE, SEE NOTE * m 4 2
2 3 211636 . BOLT, HX. HD., M8 - 1.25 X 70MM LG.
3 7 211687 . BOLT, HX. HD.
4 1 BH934 . ELBOW, 90°, AIR INTAKE
5 2 213135 . PLUG
6 1 211722 . GASKET, INTAKE ELBOW
7 4 212666 . BOLT, HEX.

PART NOTES:
[1] - REFERENCE ONLY

RESOURCE NOTES:
Clean the contact surfaces and apply a continuous sealant bead of LOCTITE 5970 to the surface of the cylinder head.<br>

AIR INTAKE
N.S.S.: Not serviced separately 699
N.S.: Not serviced
A.R.: As required 915.01.02
 8

6
1 7 11 9 10
5

15

700
OIL COOLER AND FILTER ISSUE 2/1113

910.05.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

OIL COOLER, INCLUDES:- [1]

1 15 211685 . BOLT, HX. HD.
2 1 211720 . EXCHANGER, HEAT, INCLUDES:-
3 1 211594 . . UNION, THREADED
4 1 211647 . HOUSING, VALVE
5 1 211602 . SPRING, VALVE
6 1 211849 . O-RING
7 1 211650 . VALVE
8 1 211943 . PLUG, THREADED
9 1 211648 . COOLER, OIL
10 1 211547 . GASKET
11 1 211649 . GASKET

15 1 211556 FILTER, OIL

PART NOTES:
[1] - REFERENCE ONLY

OIL COOLER AND FILTER

N.S.S.: Not serviced separately 701
N.S.: Not serviced
A.R.: As required 910.05.02
 8 9

10

11

6 13
12

7
13

702
OIL LINES ISSUE 1/0714
TURBOCHARGER
910.03.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

OIL LINES, INCLUDES:- [1]

1 2 211694 . BOLT, HX. HD.
2 1 211969 . UNION, THREADED
3 2 211641 . O-RING
4 1 211832 . O-RING
5 1 211581 . GASKET
6 1 211873 . RETAINER
7 2 211837 . O-RING
8 1 211975 . LINE, OIL
9 1 AZ033 . O-RING
10 1 211976 . LINE, OIL
11 1 211655 . CLIP
12 1 211825 . NUT, HX.
13 2 211793 . BOLT, HX. HD.

PART NOTES:
[1] - REFERENCE ONLY

OIL LINES, TURBOCHARGER

N.S.S.: Not serviced separately 703
N.S.: Not serviced
A.R.: As required 910.03.02
 8 9

10

11
7

6 13
12

13

704
OIL LINES ISSUE 1/0115
TURBOCHARGER
910.03.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

OIL LINES, INCLUDES:- [1]

1 2 211694 . BOLT, HX. HD.
2 1 211969 . UNION, THREADED
3 1 211641 . O-RING
4 1 211832 . O-RING
5 1 211581 . GASKET
6 1 211873 . RETAINER
7 2 211837 . O-RING
8 1 211975 . LINE, OIL
9 1 AZ033 . O-RING
10 1 213587 . LINE, OIL
11 1 211655 . CLIP
12 1 211825 . NUT, HX.
13 2 211793 . BOLT, HX. HD.

PART NOTES:
[1] - REFERENCE ONLY

OIL LINES, TURBOCHARGER

N.S.S.: Not serviced separately 705
N.S.: Not serviced
A.R.: As required 910.03.42
 12
11

10

706
OIL PAN AND SUMP ISSUE 1/1113

910.01.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

OIL PAN AND SUMP, INCLUDES:- [1]

1 2 211803 . BOLT, HX. HD., M8-1.25 X 20MM LG.
2 18 211703 . BOLT, HX. HD.
3 1 211543 . GASKET
4 1 211890 . PAN, ENGINE OIL, INCLUDES:-
5 1 211838 . . O-RING
6 1 211539 . . PLUG, THREADED
7 1 211541 . FLANGE
8 1 211982 . STRAINER, SUCTION
9 1 211542 . GASKET, OIL PAN
10 1 211540 . BOLT, HX. HD., M10-1.5 X 20MM LG.
11 1 211538 . STIFFENER, BLOCK
12 1 211537 . BOLT, HX. HD., M10 X 25MM LG.

PART NOTES:
[1] - REFERENCE ONLY

OIL PAN AND SUMP

N.S.S.: Not serviced separately 707
N.S.: Not serviced
A.R.: As required 910.01.02
 2 1

708
OIL PUMP ISSUE 1/0114

910.04.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

OIL PUMP INSTALLATION, INCLUDES:- [1]

1 1 211671 . PUMP, OIL, LUBE
2 4 211702 . BOLT, HX. HD.

PART NOTES:
[1] - REFERENCE ONLY

OIL PUMP
N.S.S.: Not serviced separately 709
N.S.: Not serviced
A.R.: As required 910.04.02
 2 1

710
OIL PUMP ISSUE 1/0115

910.04.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

OIL PUMP INSTALLATION, INCLUDES:- [1]

1 1 213589 . PUMP, OIL, LUBE
2 4 211702 . BOLT, HX. HD.

PART NOTES:
[1] - REFERENCE ONLY

OIL PUMP
N.S.S.: Not serviced separately 711
N.S.: Not serviced
A.R.: As required 910.04.42
 5 1 3

4 2

712
COOLANT OUTLET ISSUE 1/0515

920.03.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

COOLENT OUTLET, INCLUDES:- [1]

1 1 212130 . BOLT, HX. HD.
2 1 219655 . O-RING
3 1 211583 . BRACKET, GENERATOR, INCLUDES:-
4 2 211639 . . PIN, DOWEL
5 2 211800 . BOLT, HX. HD.

PART NOTES:
[1] - REFERENCE ONLY

COOLANT OUTLET
N.S.S.: Not serviced separately 713
N.S.: Not serviced
A.R.: As required 920.03.02
 10 9 8

7 12

4 11

31 5

32 1 6

30 2 3

11
13 15 17 14 16

714
DRIVE PULLEYS ISSUE 1/0115

925.05.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DRIVE PULLEYS, INCLUDES:- [1]

1 1 211652 . PULLEY, CRANKSHAFT
2 6 211588 . SCREW
3 1 213464 . DAMPER, VIBRATION
4 1 212218 . PULLEY
5 4 211537 . BOLT, HX. HD., M10 X 25MM LG.
6 1 211916 . PULLEY
7 2 211805 . BOLT, HX. HD., M8 X 30MM LG.
8 1 211960 . SUPPORT
9 1 211964 . TENSIONER, BELT
10 1 212130 . BOLT, HX. HD.
11 1 211903 . SUPPORT
12 4 211689 . BOLT, HX. HD.
13 1 211584 . HUB
14 1 211571 . WASHER
15 1 211587 . BEARING, BALL
16 1 211806 . BOLT, HX. HD.
17 1 211892 . LOCKWASHER, SPRING

30 1 BELT, SEE VEHICLE PARTS CATALOG [1]

31 1 ALTERNATOR, SEE VEHICLE PARTS CATALOG [1]
32 1 WATER PUMP, SEE SECTION 920 IN THIS CATALOG [1]

PART NOTES:
[1] - REFERENCE ONLY

DRIVE PULLEYS
N.S.S.: Not serviced separately 715
N.S.: Not serviced
A.R.: As required 925.05.42
 10 9 7 8 12

11

5 4

31 32

3 1

11 15 17

30 2 13

14 16

716
DRIVE PULLEYS ISSUE 1/0214

925.05.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

DRIVE PULLEYS, INCLUDES:- [1]

1 1 211652 . PULLEY, CRANKSHAFT
2 6 211588 . SCREW
3 1 211980 . DAMPER, VIBRATION
4 1 212218 . PULLEY
5 4 211537 . BOLT, HX. HD., M10 X 25MM LG.
6 1 211916 . PULLEY
7 2 211805 . BOLT, HX. HD., M8 X 30MM LG.
8 1 211960 . SUPPORT
9 1 211964 . TENSIONER, BELT
10 1 212130 . BOLT, HX. HD.
11 1 211903 . SUPPORT
12 4 211689 . BOLT, HX. HD.
13 1 211584 . HUB
14 1 211571 . WASHER
15 1 211587 . BEARING, BALL
16 1 211806 . BOLT, HX. HD.
17 1 211892 . LOCKWASHER, SPRING

30 BELT, SEE VEHICLE PARTS CATALOG [1]

31 1 ALTERNATOR, SEE VEHICLE PARTS CATALOG [1]
32 1 WATER PUMP, SEE SECTION 920 IN THIS CATALOG [1]

PART NOTES:
[1] - REFERENCE ONLY

DRIVE PULLEYS
N.S.S.: Not serviced separately 717
N.S.: Not serviced
A.R.: As required 925.05.02
 10

5 11
7 9 8

6 5

13
3 2

718
FUEL PUMP ISSUE 1/0615

905.06.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

213465 PUMP, FUEL, INCLUDES:-

1 1 213029 . VALVE, MPROP
2 1 212719 . O-RING
3 1 212720 . O-RING
4 3 212724 . BOLT, CYLINDER HEAD
5 2 218624 . CONNECTOR
6 1 218623 . GASKET
7 1 218622 . O-RING
8 1 212617 . NUT, HEX
9 1 212700 . WASHER
10 1 212636 . VALVE, RELIEF, 5 BAR
11 1 218625 . GASKET
13 4 213037 . BOLT

FUEL PUMP
N.S.S.: Not serviced separately 719
N.S.: Not serviced
A.R.: As required 905.06.42
 4 2 8

7 9

9 5 6

1 3

720
FUEL PUMP ISSUE 1/0315
INSTALLATION
905.07.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

INSTALLATION, FUEL PUMP, INCLUDES:- [1]

1 3 211826 . NUT, HX.
2 1 211659 . COVER
3 3 211813 . STUD
4 1 211570 . GASKET
5 1 211906 . SPACER
6 1 211840 . O-RING
7 1 211593 . GEAR, DRIVE, INJECTION PUMP
8 2 211794 . BOLT, HX. HD.
9 1 . FUEL PUMP, SEE INDEX [1]

PART NOTES:
[1] - REFERENCE ONLY

FUEL PUMP INSTALLATION

N.S.S.: Not serviced separately 721
N.S.: Not serviced
A.R.: As required 905.07.02
722
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

WATER PUMP INSTALLATION, INCLUDES:- [1]

1 1 211913 . PUMP, WATER
2 1 211914 . GASKET, RUBBER
3 2 211686 . BOLT, HX. HD.

PART NOTES:
[1] - REFERENCE ONLY

WATER PUMP INSTALLATION

N.S.S.: Not serviced separately 723
N.S.: Not serviced
A.R.: As required 920.02.02
 3 1

724
THERMOSTAT ISSUE 1/0114

920.01.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

THERMOSTAT INSTALLATION, INCLUDES:- [1]

1 1 211620 . UNION, THREADED
2 1 211996 . BODY, THERMOSTAT
3 3 211640 . BOLT, HX. HD.
4 1 211965 . THERMOSTAT
5 1 211981 . GASKET, RUBBER

PART NOTES:
[1] - REFERENCE ONLY

THERMOSTAT
N.S.S.: Not serviced separately 725
N.S.: Not serviced
A.R.: As required 920.01.02
 3 1

726
THERMOSTAT ISSUE 1/0714

920.01.41
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

THERMOSTAT INSTALLATION, INCLUDES:- [1]

1 1 211620 . UNION, THREADED
2 1 211996 . BODY, THERMOSTAT
3 3 211709 . BOLT, HX. HD.
4 1 211965 . THERMOSTAT
5 1 213592 . GASKET, RUBBER

PART NOTES:
[1] - REFERENCE ONLY

THERMOSTAT
N.S.S.: Not serviced separately 727
N.S.: Not serviced
A.R.: As required 920.01.42
 5 10 2 6 3 7 4 11

12 9 8

13 14 1 15 16 17

728
ENGINE TOOLS ISSUE 2/1014

950.01.01
 18 20

19

21 22

ENGINE TOOLS ISSUE 1/0618

729
950.01.01A
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE TOOLS, INCLUDES:- [1]

1 1 212542 . KIT, FUEL CIRCUIT PRESSURE CHECK
2 1 212166 . PT BOX
3 1 212535 . TOOL, REMOVAL, FRONT OUTPUT SHAFT GASKET
4 1 212536 . TOOL, REMOVAL, REAR OUTPUT SHAFT GASKET
5 1 212537 . TOOL, INJECTOR
6 1 212538 . TOOL, INSTALLATION, FRONT OUTPUT SHAFT GASKET
7 1 212539 . TOOL, INSTALLATION, REAR OUTPUT SHAFT GASKET
8 1 213182 . TOOL, PISTON RING
9 1 213177 . TOOL, VALVE SPRING
10 1 62085B . TOOL, T4 STARTER, PINION
11 1 212540 . BEATER, CAMSHAFT BUSHING
12 1 212541 . HANDLE, CAMSHAFT BEATER
13 1 213144 . CABLE, DIAGNOSTIC PT
14 1 213506 . CABLE, PT BOX
15 1 213508 . CABLE, USB, LONG
16 1 213507 . CABLE, USB, SHORT
17 1 212573 . ADAPTER, BLUE TOOTH, PT BOX
18 1 219711 . TOOL, DEF REFRACTOMETER
19 1 2691A002 . CONNECTOR, 06 JIC(M) - 08 DUAL(M)
20 1 70757B07 . KIT, TOOL, EXTRACTION, COMPLETE
21 1 70222B . KIT, ELECTRICAL SERVICE, TIGERCAT/FPT T4
22 1 85958B . KIT, FLUSH BOTTLE

PART NOTES:
[1] - REFERENCE ONLY

ENGINE TOOLS
730 N.S.S.: Not serviced separately
N.S.: Not serviced
950.01.02 A.R.: As required
 2 3

4 5 6 14

7 8 9 10

11 13 12

ENGINE TOOLS ISSUE 1/0618

731
950.01.31
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

ENGINE TOOLS, INCLUDES:- [1]

2 1 219711 . TOOL, DEF REFRACTOMETER
3 1 72607B . KIT, NETBOOK, PTBOX
4 1 213144 . CABLE, DIAGNOSTIC PT
5 1 213506 . CABLE, PT BOX
6 1 213508 . CABLE, USB, LONG
7 1 70222B . KIT, ELECTRICAL SERVICE, TIGERCAT/FPT T4
8 1 213507 . CABLE, USB, SHORT
9 1 212573 . ADAPTER, BLUE TOOTH, PT BOX
10 1 70757B07 . KIT, TOOL, EXTRACTION, COMPLETE
11 1 212542 . KIT, FUEL CIRCUIT PRESSURE CHECK
12 1 73470B . KIT, LEAKAGE, FUEL CURSOR 9, ADD-ON
13 1 85958B . KIT, FLUSH BOTTLE
14 1 2691A002 . CONNECTOR, 06 JIC(M) - 08 DUAL(M), OIL PRESSURE, NEF 6.7L

PART NOTES:
[1] - REFERENCE ONLY

ENGINE TOOLS
732 N.S.S.: Not serviced separately
N.S.: Not serviced
950.01.32 A.R.: As required
 11

13

12

2
32
8

2
14

CYLINDER HEAD ISSUE 1/0114

733
925.01.01
 PARTS LIST
ITEM QTY. PART NO. DESCRIPTION NOTE

CYLINDER HEAD, INCLUDES:- [1]

1 1 211774 . HEAD, CYLINDER, N67, T4F, INCLUDES:-
2 24 211552 . . RETAINER, OIL
3 48 211696 . . CONE, VALVE, 2 REQUIRED PER VALVE
4 12 211603 . . VALVE, EXHAUST
5 12 211604 . . VALVE, INLET
6 24 211609 . . SPRING, ENGINE VALVE
7 24 213176 . . CAP, SPRING
8 6 211664 . . SEAT, ENGINE VALVE
9 6 211677 . . SEAT, ENGINE VALVE
11 6 213149 . ROCKER ASSEMBLY
12 12 213598 . BRIDGE, VALVE
13 12 213157 . PUSHROD
14 12 211535 . TAPPET

32 1 213177 TOOL, VALVE SPRING

PART NOTES:
[1] - REFERENCE ONLY

HEAD, CYLINDER
734 N.S.S.: Not serviced separately
N.S.: Not serviced
925.01.02 A.R.: As required