ECU 030 – Module 5

ECU 030

SKY POWER high performance 2-stroke

HF & GAS engine and propulsion units
06. July 2018 issue

Sky Power GmbH

Hollerstrasse 12
61350 Bad Homburg
Germany
Phone: +49 (0) 6172 – 2654258
Mail: [email protected]
www.skypower.online
ECU 030 – Module 5

Table of contents
1. Change index and approval ............................................................................................................. 2
2. Function Description ........................................................................................................................... 3
3. Block Circuit Diagram of combustion engine system .......................................................................... 4
Power Supply +12 VDC ...................................................................................................................... 4
Inputs ....................................................................................................................................................... 5
Analogue Inputs Direct (ADC1 – ADC7) ........................................................................................... 5
Digital Input (DI1 low active) ............................................................................................................. 5
Rotational Speed Measurement Hall or Inductive (Crankshaft sensor, Cam-shaft sensor)................. 5
Pressure Sensor, Temperature Sensor ................................................................................................. 6
Outputs .................................................................................................................................................... 6
High-Side Outputs Ignition Outputs (Z1 – Z4) ................................................................................... 6
Low-Side Outputs (Injector Out 1, Injector Out 2, PWM Output)...................................................... 6
Steuerausgänge +5V Servomotoren (Servo OUT 1 – 4) ................................................................... 6
5. Software Module (see documentation UniCal) ............................................................................... 7
Rotation Speed Measurement .............................................................................................................. 7
Ignition Timing Adjustment / Ignition ................................................................................................ 7
Injection Control.................................................................................................................................. 7
Input Signals ........................................................................................................................................ 7
CAN Communication Uni Cal ............................................................................................................ 7
Microprocessor........................................................................................................................................ 8
7. Environmental Conditions ................................................................................................................... 8
8. Mechanical Information ...................................................................................................................... 8
General Description............................................................................................................................. 8
Installation Conditions ........................................................................................................................ 9
Mounting Instructions ......................................................................................................................... 9
Housing Dimensions Aluminium Pressure Die-casting 69 x 65x 11mm .......................................... 10
Stecker PCB ...................................................................................................................................... 11
Wiring Harness Mating Connector ................................................................................................ 11
Designation Terminals 32-Pin-Connector...................................................................................... 13

1. Change index and approval

The manual has a total of 13 pages
Revision 1, 06. July 2018
Revision 2, 01. May 2021

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 2
ECU 030 – Module 5

2. Function Description
The fuel consumption is influenceable through the environment where the engine is used.
The air temperature but also the air pressure plus the heat of the engine and it’s exhaust can
reduce or increase the fuel consumption.
These parameters must be linked to the ECU for an efficient engine management.

The ECU030 is an ignition and injection system for 2-stroke and Wankel engines:
 Universally deployble electronic injection system
 Automatic mixture adaption to air pressure and external temperature
 Integrated rotational speed regulator
 Four ignition channels
 Two injection nozzeles separatley adjustable
 Electronically controlled pump pressure
 Automatic choke function
 Monitoring of the engine data via PC, telemetry via CAN bus
 For petrol mixtures or heavy fuel
 Intuitive interface for the setting and servicing of the engine via UniCal
 Updateable per CAN bus
 Powerful 32-bit control unit

The ECU 030 consists mainly of the following functional modules:

1. Digital inputs
2. Analogue inputs
3. A. switching outputs (low side)
B. switching outputs (high side)

CAN bus serves for the communication. Tasks which are typically dealt with via
the CAN:
1. Control functions such as control of the servo motors, fuel injection
2. Evaluation of the sensor signals (analogue, digital)
3. General diagnostic functions
4. Manual diagnostic functions

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 3
ECU 030 – Module 5

3. Block Circuit Diagram

Power Supply +12 VDC

Description Designation min. Typ. max. Unit

Voltage supply range 8.5 12 16 V

Voltage supply range sensors 4.9 5 5.1 V

Current carrying capacity sensor supply 500 mA

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 4
ECU 030 – Module 5

Inputs
Analogue Inputs Direct (ADC1 – ADC7)
Description Designation min. Typ. max. Unit

Number of inputs ADC1 –7 7

Voltage supply range sensors 4.9 5 5.1 V

Cut-off frequency 482 Hz

Resolution of inputs 12 Bit

Measurement range 0 5 V

Time constant 0.33 ms

Measurement accuracy 2 %

Pull-up resistance (ADC1,5,6,7) -1% 1000 +1% Ohm

Digital Input (DI1 low active)

Description Designation min. Typ. max. Unit

Number of inputs DI1 1

Voltage supply sensors 3,3 V

Input thershold active high 1,53 V

Input thershold active low 1,16 V

Pull Up resistance -1% 1000 +1% Ohm

Rotational Speed Measurement Hall or Inductive (Crankshaft sensor, Cam-shaft

sensor)
Description Designation min. Typical max. Unit

Sensor Type TBD

Input frequency TBD Hz

Cut-off frequency TBD Hz

Measurement accuracy TBD %

Input threshold positive 135 160 185 mV

Input threshold negative 135 160 185 mV

TBD = to be defined

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 5
ECU 030 – Module 5

Pressure Sensor, Temperature Sensor

Description Designation min. Typical max. Unit

Absolute pressure sensor

Pressure range 20 110 kPa

Temperature range calibrated -40 +85 °C

Relative accuracy @ 70-110kPa, 0,1 kPa

-10 -50°C
Pressure resolution 0.25 1.5 Pa

Temperature accuracy 3 °C

Outputs
High-Side Outputs Ignition Outputs (Z1 – Z4)
Description Designation min. Typical max. Unit

Number of outputs Z1 – Z4 4

Current carrying capacity short-term TBD A

Current carrying capacity permanent TBD A

TBD = to be defined

Low-Side Outputs (Injector Out 1, Injector Out 2, PWM Output)

Description Designation min. Typical max. Unit
Injector Out 1,
Number of outputs Injector Out 2, 3
PWM Output

Current carrying capacity 3,5 A

Steuerausgänge +5V Servomotoren (Servo OUT 1 – 4)

Description Designation min. Typical max. Unit

Number of outputs Servo Out 1-4 4

Current carrying capacity short-term TBD A

Current carrying capacity permanent TBD A

TBD = to be defined

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 6
ECU 030 – Module 5

5. Software Module (see documentation UniCal)

Rotation Speed Measurement

Ignition Timing Adjustment / Ignition

Injection Control

Input Signals

CAN Communication Uni Cal

The communication between the ECU and the superordinate system takes place via a CAN bus.

To visualize the information, all functions and statuses are placed on the CAN bus.

Description Designation Min. Typ. Max Unit

Baud rate 500 kBit

Terminating resistor in the ECU 120 Ohm

ID Byte Application Valency

0 Project number 0-255

1 HW Version 0-255

2 SW Version 0-255

3 -- --
0x110

4 -- --

5 -- --

6 -- --

7 -- --

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 7
ECU 030 – Module 5

Microprocessor

Description Designation Min. Typ. Max Unit

Architecture 32 Bit

Memory (flash) 512 kByte

Memory (Ram) 96 kByte

Pulse frequency 72 MHz

Temperature range -25 105 °C

7. Environmental Conditions

Description Designation Min Typ. max. Unit

Betriebstemperatur Bereich Tamb -40 +85 °C

Lagertemperatur Bereich TLager -40 +85 °C

Gehäuseschutz IP50

Gewicht 216 g

8. Mechanical Information
General Description
The protection class is only achieved with a plugged in mating connector.

Dust protection class in accordance with DIN 40 050 Part 9 IP &KX, (Optional)

Water protection class in accordance with DIN 40 050 Partl 9 IP X7. (Optional)

It must be ensured that no water can penetrate into the control unit via the wiring harness.

The wiring harness connector and the contacts are not included in the scope of supply and must be
ordered separately.

The Sky Power GmbH guarantee only covers the reliable functioning of the connector system, if a
suitable connector from FCI is used on the wiring harness side.

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 8
ECU 030 – Module 5

Installation Conditions

Permissible installation positions: Engine compartment and the vehicle interior.

The ECU must not vibrate in the installed position.

The assembly of the electronics in the housing is the responsibility of Sky Power GmbH. Thr ECU
should be installed that the pressure equalization element and the connector of the wiring harness
are not exposed to direct water spray.

The ECU must be installed that the fitting of the mating connector is possible without ob-structions.

The ECU must be installed that the connector is in the overhead position and therefore the ingress of
water into the plug connection is prevented.

When selecting the installation position, it must be ensured that the run off of water in the area oft
he pressure equalization element is guaranteed. An inclination angle of at least 5° must be
maintained.

The above mentioned angle of the pressure equalization element relates to the X / Y level of the
vehicle-specific coordinates system.

Mounting Instructions

The HKZ must be fixed with 4 srews. The tightening torque for M6 is M=8.5 +/- 10%.

The specification of the tightening torque is without washers.

When washers are used, he appropriate tightning torque must be determined.

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 9
ECU 030 – Module 5
Housing Dimensions Aluminium Pressure Die-casting 69 x 65x 11mm

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 10
ECU 030 – Module 5

Connector PCB

FCI Part

32 way pin header Part-No.: F270000 coding black

Material: PA66 GF30

24 signal contact

8 power contact

Wiring Harness Mating Connector

FCI Part

32-way female connector Part-No.: PPI0001487

All dimensions in [mm]

Cap Cover 32 W

Part-No.: PPI0001522

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 11
ECU 030 – Module 5
Contacts 32 poliger Stecker (24 terminals 0,64 and 8 terminals 1,5)

Contact size 0,64 contact name GTS1

Part-No.: PPI0000489 0,5mm²

Contact size 1,5 contact name GTS2

Part-No.: PPI0001482 0,5 – 0,85mm²

Part-No.: PPI0001484 1,4 – 2,0mm²

Dummy Plugs 0,64 Terminal Part-No.: PPI0001485

Dummy Plugs 1,5 Terminal Part-No.: PPI0001486

Contact material: CuNi3Si, Coating: Tin

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 12
ECU 030 – Module 5

Designation Terminals 32-Pin-Connector

Funktion I/O/S Pin

PWM Output O 1A

Ignition output 2 O 1B

Ignition output 1 O 1C

Ignition output 4 O 1D

Ignition output 3 O 1E

Servo output 4 O 1F

KL 15 S 1G

GND S 1H

Injector out 1 O 2A

Crankshaft Sensor I 2B

Camshaft Sensor I 2C

CAN bus Hhgh I/O 2D

CAN bus low I/O 2E

Servo output 3 O 2F

n.c. 2G

n.c. 2H

Injektor Out 2 O 3A

n.c. 3B

n.c. 3C

n.c. 3D

+5V S 3E

Servo output 2 O 3F

Servo output 1 O 3G

Digital in 1 (DI1) I 3H

Analog in 1 (ADC1) I 4A

MAF pressure (ADC2) I 4B

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 13
ECU 030 – Module 5
Exhaust gas temperature I
(ADC5) 4C

Water temperature (ADC7) I 4D

Air temperature (ADC6) I 4E

Throttle valve Poti (ADC4) S 4F

Egas Poti (ADC3) I 4G

AGND S 4H I = Input, O = Output, S = Supply

© Copyright QMS Sky Power, revision 2, valid since 15. May 2021 14