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Satip P 104 10

This document outlines the inspection plan for high voltage cable installation projects at Saudi Aramco. It details the inspection responsibilities and procedures for various project phases and tasks, including document review, receiving inspections, installation, and testing. The inspection responsibilities are assigned to either the contractor's quality control or Saudi Aramco personnel. The plan requires adherence to various Saudi Aramco standards and procedures to ensure cable and accessories are properly stored, installed, dressed, terminated, and tested.

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Khiyal Hussain
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0% found this document useful (0 votes)
163 views11 pages

Satip P 104 10

This document outlines the inspection plan for high voltage cable installation projects at Saudi Aramco. It details the inspection responsibilities and procedures for various project phases and tasks, including document review, receiving inspections, installation, and testing. The inspection responsibilities are assigned to either the contractor's quality control or Saudi Aramco personnel. The plan requires adherence to various Saudi Aramco standards and procedures to ensure cable and accessories are properly stored, installed, dressed, terminated, and tested.

Uploaded by

Khiyal Hussain
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.

00 31-Mar-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

High Voltage (35.001 kV to 69 kV) Cable SATIP-P-104-10 14-May-18 Electrical


PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Cable Termination and Splicing


To be reviewed and approved prior to HV electrical work
1.1 Special Work Procedure SAIC-P-3215 SAIC-P-3215 RH RH at job site
Document Review

Cable Splicer Certification and Job Clearance Cards (JCC's) to be issued prior to
1.2
Project Job Clearance Cards
SAIC-P-3215 SAIC-P-3215 RH RH commencement of HV cable termination work.

Vendor Installation Manual- To be reviewed and approved prior to electrical work at job
1.3
Cable Laying Method
See Remarks See Remarks RH RH site

RECEIVING
2.0
INSPECTION
Cable Storage, Handling, and
2.1 Preservation SAIC-P-3201 SAIC-P-3201 H W Weekly Inspection by Contractor QC
Visual Inspection

Cable Material Receiving


2.2
Visual Inspection
SAIC-P-3216 SAIC-P-3216 H H

Continuity and Insulation Continuity (Volt-Ohm Meter) and Insulation (Megger)


2.3
Testing (On Cable Reel)
SATR-P-3211 SATR-P-3211 H W Testing.

Cable accessories include cable pulling lubricant, hot and


HV Cable Accessories cold shrink insulation tubing; electrical tape; cable straps
2.4 Material Receiving SAIC-P-3217 SAIC-P-3217 H W and ties; cable markers, crimp wire connectors; HV cable
Visual Inspection termination kits; bulk electrical nuts, bolts and washers;
crimping tools & dies.

3.0 INSTALLATION

Direct Buried
Cable Trench See SATIP-P-104-07 Below Grade Conduit and Duct
3.1
Visual Inspection
SAIC-P-3333 SAIC-P-3333 H H Bank.
(Before Cable Laying)

Cable laying method shall be in compliance with


Cable Pulling
3.2
Visual Inspection
SAIC-P-3218 SAIC-P-3218 H W manufacturer's instructions.
See also SATIP-P-111-01 Grounding and Bonding

Below Grade Cable Laying


SA PID hold point for all direct buried HV cables prior to
3.3 Visual Inspection For HV Cable, SAIC-P-3218 SAIC-P-3218 H H backfilling of cable.
Identification, and Backfilling

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.00 31-Mar-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

High Voltage (35.001 kV to 69 kV) Cable SATIP-P-104-10 14-May-18 Electrical


PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Below Grade
3.4 Warning Device Installation SAIC-P-3333 SAIC-P-3333 H W
Visual Inspection

Cable dressing and termination work shall not proceed


until cable route and cable dressing in raceway (tray or
Cable Dressing, Cable Identification, and
3.5
Termination Visual Inspection
SAIC-P-3218 SAIC-P-3218 H H trench) has been inspected.
SA PID shall be notified on start of this activity for each HV
circuit.

4.0 PRE-COMMISSIONING

Cable Continuity
Continuity (Volt-Ohm Meter) and
4.1 and Insulation Testing SATR-P-3212 SATR-P-3212 H W Insulation (Megger) Test.
(Installed Cable)

Hi-Pot cable insulation and jacket test in accordance with


HV High-Potential cable manufacturer's instructions. If direct buried, perform
4.2
Withstand Testing
SATR-P-3214 SATR-P-3214 H H conductor insulation test before backfilling, and jacket test
after backfilling.

Cable Termination
4.3
Torque Testing
SATR-P-3213 SATR-P-3213 H W Hydraulic and mechanical crimping / bolting

Final Visual Inspection


4.4
(before energization certificate)
SAIC-P-3218 EIL H H Hold Point for Energization of Each HV Circuit.

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1
of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative
3
is not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.00 31-Mar-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

High Voltage (35.001 kV to 69 kV) Cable SATIP-P-104-10 14-May-18 Electrical


PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018)

Saudi Aramco: Company General Use


Rev. 2018.03.00

###

Saudi Aramco: Company General Use


###

Saudi Aramco: Company General Use


### ###

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018)

Saudi Aramco: Company General Use


Rev. 2018.03.00

###

Saudi Aramco: Company General Use


###

Saudi Aramco: Company General Use


### ###

Saudi Aramco: Company General Use

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