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ISA Course Outline R3

The document outlines a 15-day training course on industrial process automation and instrumentation. The course covers topics such as industrial systems, electrical machines, instrumentation, programmable logic controllers (PLCs), and human-machine interfaces (HMIs). Students will learn concepts through lectures and hands-on exercises involving wiring and programming a Siemens S7-1200 PLC. The course culminates in a group project integrating digital and analog inputs/outputs to design an automated process control system.

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MMK
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16 views5 pages

ISA Course Outline R3

The document outlines a 15-day training course on industrial process automation and instrumentation. The course covers topics such as industrial systems, electrical machines, instrumentation, programmable logic controllers (PLCs), and human-machine interfaces (HMIs). Students will learn concepts through lectures and hands-on exercises involving wiring and programming a Siemens S7-1200 PLC. The course culminates in a group project integrating digital and analog inputs/outputs to design an automated process control system.

Uploaded by

MMK
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Course Outline ISA/T001/23/1001 Rev 0

ISA, Industrial Systems Instrumentation and


Automation
Offering Industrial Process Automation Solutions and Training

Target: Second year plus students (control and


instrumentation, mechatronics, electrical and electronics,
process automation enthusiasts), industry
engineers/technicians
Day 1: Introduction
1. Industries: Meaning, functions, examples of main companies
in Kenya
2. Industrial Machines: Conveyors, pumps, elevators, valves,
compressors, crushers, centrifugals etc.
3. Industrial Power: Industrial view on power generation and
distribution
4. Electrical Machines: alternators, transformers, motors,
heaters, lighting (Concept of step up/down …..
11kv/66kv/132kv/415vac/230vac)
Day 2: Introduction with hard wiring
demonstrations and exercises
5. Low voltage switching devices: Circuit breakers, contactors,
fuses, motor starters
6. Pilot devices; pilot lamps, selector switches, push buttons,
buzzers, stack lights etc
7. Electrical control devices: contactors, relays, timers etc
8. Electrical measuring/test equipment: DMM, Clamp meter
Page 1 of 5
Course Outline ISA/T001/23/1001 Rev 0

9. Instrumentation: Analog instruments, digital instruments,


mechanical switches, electronic switches, PNP, NPN
inductive switches/sensors, transmitters (pressure, flow,
level, temperature), standard instrumentation signals: 0-
20ma, 4-20ma, 0-5vdc, 0-10vdc, T/C, RTDs, PID indicators:
Wiring a transmitters, 2 wire, 3 wire instruments,
instrumentation power: 230 vac, 24vdc, 24vac; (SMPS,
control transformer, UPS), actuators: Wiring exercises
10. Smart transmitters: Scaling concept using Hart
communicator
Day 3: Instrumentation documents
11. Basic instrumentation documents/drawing: PLC wiring
drawings, ISA Symbols, PID drawings, IO list, Control loop
schematics and Logic drawings. Exercises
Day 4: PLC: Introduction
12. Basic concept of PLCs and their history
13. PLCs use in industrial automation and control systems vs
traditional relays and timers
14. Components of PLCs and how they work together: CPU,
memory, input/output modules, power supply,
communication modules
15. Types of PLCs: Depending on size and mounting: Modular,
compact
16. Common brands of PLCs used in industry: Siemens, Allen
Bradley, ABB, Schneider, Omron, Mitsubishi, Delta etc;
Application in real world
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Course Outline ISA/T001/23/1001 Rev 0

17. PLC programming languages: IEC 61131 – 3


18. Writing ladder logic: AND logic, OR logic, NOT logic in
ladder; latching/seal in concept
Day 5: Siemens S7 1200 PLC programming using Step 7
TIA Portal
19. Siemens S7 1200 PLC Hardware introduction: Parts and
catalog numbers
20. Wiring: Power, Input sensors and Output devices
21. Configuring S7 PLC 1200 for the first time: Necessary
elements; My first project; Configuring my project; My first
program (TIA environment): OB, FB, FC
22. Project 1: 2 Wire control: a. Hard wiring b. Using PLC
Day 6: Project 2: Programming a 3 wire control: a. Hard
wiring b. Using PLC
23. Ladder Logic: Running electrical devices using PLC
Day 7: Project 3: Conditional programming: Interlocks
and permissives
24. Ladder Logic: Running electrical devices under certain
conditions using level switches
Day 8: Project 4: Mixing project: Level and Flow
25. Wiring field transmitters (analog signals) to S7 1200
26. Scaling analog signals n TIA portal
27. Using scaled values and comparators to mix two fluids

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Course Outline ISA/T001/23/1001 Rev 0

Day 9: Project 5: Level Control


28. Wiring a level transmitter to S7 1200 PLC
29. Scaling analog signal from the transmitter
30. ON/OFF level control
31. Proportional level control using a control valve
32. Proportional level control using a VFD
33. Running and Stopping a pump based on level
Day 10: Project 6: Temperature Control: Heating and
Cooling
34. ON/OFF Temperature control
35. Proportional Temperature Control
Day 11: Project 7: Visualization: Siemens HMI
36. Writing HMI project on TIA for Day 7
37. Creating communication to HMI
38. Loading project to HMI
39. Performing operations from HMI
Day 12: Visualization: Siemens HMI and SCADA
40. Writing HMI project for Day 8 Project
Day 13: Visualization: Siemens HMI and SCADA
41. Writing HMI project for Day 9
Day 14: Group Project: Consolidated project DI, DO, AI,
AO
42. Writing HMI project for Day 10
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Course Outline ISA/T001/23/1001 Rev 0

Day 15: Group Project: DI, DO, AI, AO


43. Compile all documentation for project 8: PID, PLC Wiring
diagram; IO list; Control loop schematics and logic drawings

Prepares by ISA Team.


Restricted Copy. Not for circulation or reproduction
0790511151

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