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Cessna 172 Mark III Build Guide

The document details the design and construction of a low-cost home flight simulator built around a Cessna 172 cockpit that was completed in just 30 days, with the build beginning by creating a detailed CAD model and engineering plans and then assembling the main PVC skeleton and panels to recreate the aircraft's instrument panel using microcontrollers connected to a main PC. Plans and guides are provided to allow others to replicate the build of this impressive simulator.

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harris
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
505 views37 pages

Cessna 172 Mark III Build Guide

The document details the design and construction of a low-cost home flight simulator built around a Cessna 172 cockpit that was completed in just 30 days, with the build beginning by creating a detailed CAD model and engineering plans and then assembling the main PVC skeleton and panels to recreate the aircraft's instrument panel using microcontrollers connected to a main PC. Plans and guides are provided to allow others to replicate the build of this impressive simulator.

Uploaded by

harris
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 37

ACE SIMULATIONS

C172
DIY FLIGHT SIMULATOR

CESSNA 172P: COMPLETE FLIGHT SIMULATOR RUNNING MSFS2020


THE DESIGN

HOW IT
The goal was simple: create a low-cost
but effective flight simulator. However,
this goal is much easier said than done.
Modern flight simulator hardware can

BEGAN -
cost hundreds and often thousands of
dollars which would be far too expensive
for this project. Because of this, nearly
the entire sim would need to be built

THE C172
from scratch. The sim began its life with
a complex CAD model that was iterated
multiple times with input from
structural engineers and other industry
specialists. After nearly 6 months of
A Truly Amazing Aircraft engineering, the design was complete,
and with the creation of a Bill Of
Materials, the sim was ready for
construction.
ASSEMBLY

CONSTRUCTION
FROM THE GROUND
UP
Impressive new flight The Cessna 172 home cockpit took off on its maiden flight
a mere 30 days after beginning construction.
simulator takes off on Construction of the prototype began in June of 2020 and
was completed just one month later. The assembly of the
its maiden flight simulator started with the creation of the main PVC pipe
skeleton. Following verification of correct structure
assembly, main panels were cut to size and installed.
These steps completed the basic simulator structure and
By Ben Lambertson
Photo courtesy of Ace Simulations allowed the build process to move on to the most
important part, the electronics. Every part of the 1984
C172 instrument panel has been recreated from scratch.
The panel is created using foamboard with multiple
microcontrollers connected to the main PC. Finally, with
all parts built and assembled it was time to fly!
TIME TO FLY!!!
The Ace Simulations C172P finally took flight after a combined time of nearly two years
in development. Now, after nearly another full year of testing and improving, we are
ready to release full build plans for this incredible, low-cost, flight simulator. Whether
you are wanting to just have fun, or use this as a training tool we have got you covered.
00 - 02 Overview

05 Table of Contents

07 Engineering Drawing

08 - 02 Bill of Materials

10 - 12 PVC Structure Assembly

13 - 14 Support Table Assembly

C172 CREATED BY

ACE SIMULATIONS
Last Revised: July 07, 2022

B U I L D

15 Shell Assembly

16 - 17 Yoke Construction

19 Panel Prep

20 - 24 Panel Construction

25 Software Setup

26 - 29 Final Panel Assembly

29 - 34 Final Sim Assembly

35 Troubleshooting
Cessna 172 Mark III
Section Last Revised: 6/2/22 Part 1/3

Structure Assembly
Build Guide
SW Oriented
Isometric View

Section

I
Bill of Materials Section

Structure Bill of Materials II


Quantiy Part Length/Description Quantiy Part Length/Description

2 3/4 In 3 in
8 3/4 In 3 Way Elbow

2 3/4 In 7 in
1 3/4 In 5 Way Tee

2 3/4 In 8 in
4 1/2 in 2 Way Elbow
2 3/4 In 12.5 in

2 1/2 in 3 Way Elbow


8 3/4 In 19 in

1/2in to 1/2 to 3/4 Screw


8 3/4 In 20.5 in 2
3/4in Adapter (in)

5 3/4 In 20 in 2ft 1/2 in PVC pipe insulator

6 3/4 In 21 in
Size/Number Part

2 3/4 In 22.5 in
* White Foam Board

1 3/4 In 27.5 in
x2 32 x 40 (in) Black Foam Board

5 3/4 In 39 in
10.5ft** Plywood Wood 2x4

1 3/4 In 49 in
21.5 x 42 (in) Plywood .sheet

2 3/4 In 2 Way Elbow x4 Bearings

x2 Sprocket
6 3/4 In 4 Way Elbow

NOTE: It is recommended to buy 10ft x 3/4in


10 3/4 In 3 Way Tee PVC pipe (x10) and 2ft x 1/2in PVC pipe (x2)
Items in blue have a link
*Find individual panel sizes here
**Find individual wood sizes here
Electronics/Software
Section
Electronics Bill of Materials
Quantiy Part III
1 Arduino MEGA
Quantiy Software
1 5V Stepper Motor
1 MobiFlight Software
4 SG90 Servo
Gauges Factory Cessna
1
1 Hobbs Meter Instuments*

1 RGB LED strip Light 1 FSUIPC*

2 Puck Lights 1 Propwash Drivers

1 3.5 Inch TV 1 Vatsim VPilot

1 Model 2120 1 Leonardo Controller Software*

1 Propwash Simulations Coms Mute/UnMute exe


1 (Submit Request of software as it
is custom per device)
1 Saitek Switch Panel

1 SimStart.bat*
10 Switches

Flight Simulation Software


1
9 Momentary Push Button RECOMMENDED: FS2020

1 Arduino Leonardo
NOTE: Text in blue is
2 Usb Extensions
hyperlinked.
1 USB C to 2 HDMI adapter
(*) Software included in
1 Universal Serial Bus Hub
download
1 Power Bar
PVC Assembly Section
BUILD NOTE: A lettering system is used
throughout the build process. These letters
IV
reset back to A on each new step. Parts Needed:
1 Roof Assembly
x3 39in (A)
D x2 21in (B)
C
A x2 12.5in (C)
B
A x2 7in (D)
D
x1 4 Way
C
x2 2 Way Elbow
A
x3 3 Way Tee
B
x2 3 Way Elbow

2 Front Table Parts Needed:


x6 20.5in (A)
C
x5 20in (B)
A
C B C
x8 19in (C)
A A
C B
x1 8in (D)
A A
C x5 4 Way
C
A x1 5 Way

C B x2 3 Way Tee

x4 3 Way Elbow
D
PVC Assembly Section

IV
3 Base Parts Needed:

x1 39in (A)

x2 21in (B)
B
x1 8in (C)
B
x2 3 Way Elbow

x1 3 Way Tee
A

5 Side Structure Parts Needed:


x1 27.5in (A)

x2 20.5in (B)
A C
x2 21in (C)

C x2 3 Way Tee
B

B
PVC Assembly Section

IV
6 Vertical Beams Parts Needed:

C x1 49in (A)

D
B C x1 39in (B)
Step 5
Assembly D x2 22.5in (C)

x2 3in (D)
A
x2 3 Way Tee
Install Side Structure from Step 5

7 Roof Install 8 Secure PVC


To hold the PVC together it is recommended to push
all PVC pipes tightly together and use a screw to
anchor them in place as illustrated below.
Step 1
Assembly

It is recommended to drill
the hole in the PVC pipe
before installing the
Install Roof Assembly from Step 1 screw.
Support Table Assembly Section

V
1 Table Top Parts Needed:
B
Centered C
A
C
A x1 .5 x 21.5 x 42 (in)

x2 20in 2x4 B
B
Centered

C
x2 18in 2x4

Parts Needed:
2 Table Legs 3 Secure Wood
x2 25in 2x4 (A)
To attach the wood to the Table Top use
2-3 screws installed at even points along
the wood beam.
A

A -1.25- A
Space between A must be
1.25 in
Section III and IV Assembly Section

VI

Section III Assembly Section IV Assembly


Integrate Sections III and IV as displayed below. Some adjustments
may be needed to ensure proper fit and stabilization
of the support table.
NOTE: Adjust the length of the support
table legs so they rest flat on the ground
when on the PVC structure. THIS IS A
WEIGHT BEARING STRUCTURE

NOTE: PVC cross


beam goes between
support table legs
Shell Construction Section

VII
B

D
C
A
A
A
A

Parts Needed:

B
NOTE: When attaching the
A Foam Board to the PVC
pipe structure it is
recommended to use a
x4 20x30in x1 41.5x37in screw with a washer. This
will prevent the foamboard
from popping off the screw
over time.

C
D

x1 39x50in x1 43x50in
Yoke Construction Build x2 Section

OPTION 1 - Custom Bearings VIII


1. Cut a hole sized for the outer

6 inches

1 in
diameter of your bearing that is
Part A x2

3.5 inches
centered and 1 inch from the
top as depicted to the left.

Part B x2
1. 3.5 inches 3.5 inches
2. Assemble the Bearing box. (see figure
16.1) It is recommended to use wood glue
and wood screws to secure.
3. Install your bearings in the holes and
secure them with glue.
4. Install a PVC shaft to fit in the Inner
Diameter of the bearings you chose. On
the end of this, mount a 40-sized sprocket.
(Figure 16.1)
OR
Option 2 - Recommended
Use a pillow block bearing to secure the yoke shaft.
1. Cut a 2 ft long 3/4in PVC pipe
2. Slide the pipe into the bearing so that the bearing is 6 inches
3 in
from the end of the pipe (this may take some effort - some
material may need to be removed to get a 1in diameter) 3 in
3. Slide a sprocket on so it is 3 inches from the top and secure it.
4. Slide a second bearing on the end of the pipe so that a bearing
is on the end followed 6 inches later by a second bearing. (see
figure 16.2) Pillow
Bearings Sprocket
5. Secure the pipe in the bearings using glue
(Figure 16.2)
NOTE: Parts are not drawn to scale
Yoke Installation Section

VIII
1. Cut wood to match Part
--- 1.5 ft --- A
2. Screw the smaller
portion of the cabinet
glide to Part A with a 1-
inch clearance on each
(Figure 17.1) side (see figure 17.2)
3. Install the cabinet glides
20 inches on the support table
8 inches

with the larger portion

1.
A mounted at the back of
1 in 1 in the support table (see
2. figure 17.1)
(Figure 17.2)
3. dddddddddddddddddddddddddddddddddddddd
4. Install the yoke mounts to part A so that the shafts are 18 inches
apart and centered.
5. Connect the sprockets with 40-size roller chain - Test the yoke
linkage as pitch and roll should now be linked correctly.
6. Attach potentiometers as shown in figure 29.2 here
COME BACK AFTER THE PANEL IS CUTOUT
1. Temporarily mount the panel as shown in figure 26.1 here
2. Cut out holes for both yoke shafts to pass through.
PROCEED BACK TO PANEL CONSTRUCTION HERE
If you experience any issues please contact support at [email protected]

NOTE: Parts are not drawn to scale


Cessna 172 Mark III
Section Last Revised: 6/21/22 Part 2/3

Final Assembly
and Setup Guide
Prep For Electonics Section

I
To prep for electrical work drill a 2-
inch hole 2 inches to the left of the
center and 2 inches from the
bottom of the wood table. (See
picture below)

Center of Sim

-2in- 2in

-
2in

-
Cut a 40x15 inch foam board and install
Solder 2ft of wire to 9 switches and 5
it as displayed below. This will create a
buttons and the model 2120 connector
shelf for electronics to go in as well as
(See picture below)
provide a space for cable management.
NOTE: This does not need screws as the
table sides will hold it in place. Cut out
space for the legs as needed.

+ -

2ft of wire
NOTE: The model 2120 connector is not
polarity dependent. Wire the buttons in the
same manner
Panel Construction Section

1 Misc Panel II
7.25 inches 1. Cut panel to the specified size
2. Glue printout to front, folding
1.5 inches

excess around to the back


3. Cut out holes for switches
4. Install switches using the
included nut to hold the switch
2 Garmin Panel in place
7.25 inches 1. Cut panel to the specified size
2. Glue printout to front, folding
excess around to the back
3 inches

3. Cut out holes for buttons and


the screen
4. Install buttons using the included
nut to hold in place
5. Install Raspberry Pi display (ports
facing toward ground) using glue
3 Autopilot Panel to hold in place as necessary.
7.25 inches
1. Cut panel to the specified size
2. Glue printout to front, folding
3 inches

excess around to the back


3. Cut out holes for switches
4. Install switches using the
included nut to hold in place

4 Dummy Transponder 1. Cut panel to the specified size


2. Glue printout to front, folding
7.25 inches
excess around to the back
OPTIONAL: Cut out buttons and
2 inches

reglue slightly pulled out. This will


give the appearance of real buttons

NOTE: Parts are not drawn to scale


Panel Construction Section

5 ELT/Hobbs Meter
1. Cut panel to the specified size
II
2. Glue printout to front, folding excess around to the back

1 3/8 inches
Wire a circuit using a rocker switch, 9V Battery, and Hobbs
Meter then install the switch in the ELT. (see figure 21.1)

9V + -
Rocker Switch Hobbs
1.25 inches Battery +
- Meter
(Figure 21.1)
6 Engine Instruments
3.75 inches
3.75 inches A Servo
2.5 inches

B
1.5 inches

B x2 A Servo
B
1. Cut panels to the specified size (Figure 21.2)
2. Glue printout to the front of the larger cutout (A), folding excess around to the back
3. Cutout hole for servo needle to pass-through
4. Push the instrument needle through the hole and glue it into the servo arm
attachment
5. Glue Part B perpendicular to part A so that the servos rest on this shelf (see figure
21.2) - repeat for both levels of servos
6. Wire the servos to the Arduino Mega as shown here (Ensure wires are long enough
for the Mega to go below the engine instrument panel, 1 servo needs 2ft of wire)
1. Cut panels to the specified size
7 Annunciator Panel 2. Print the printout at 130% scale and cut
8 inches
1.25 inches

1. out all the letters


-.5 2.
in- .5 in A 3. Glue colored tissue paper to the back of
3. ddddddddddddddddddddddddddddddddddddddddddd
the printout making sure to color the
letters with the correct tissue paper
1.25 inches

B 4. Glue printout to part A


3.5 inches 1.25 inches
3/8 in

4 inches C x2 D x2
NOTE: Parts are not drawn to scale
2.
3.
Annunciator Panel Continued
4.
Section
5. Glue together parts C and D (see figure 22.1)
6. Glue part A to the assembly so that the
II
printout faces away from the assembly. (see C
figure 22.2) D D
7. Cut part A using the inside of part C and D
C
assembly. (see figure 22.3)
(Figure 22.1)
8. Wire a circuit as shown below (see figure 22.4)
9. Glue the lights to the center of A
part B
10. Glue part B to the A, C, and D assembly with
(Figure 22.2)
the lights facing toward the printout C
11. Install switch using the included nut A
D D
to hold in place
C
12. Tape the battery next to the switch
(Figure 22.3)
on the back of part A

x2 AA + Toggle Switch
- 3in - ----- 2in ----- - 1in - - 1in -
Battery
-
Small LED light (White)
(Figure 22.4)
See figure 22.5 for a completed panel
Light shines through printout with tissue
paper giving off the intended color

A
D C D
Switch Battery
B

Side View of panel (Figure 22.5)


Instrument Panel Construction Section

1 Cut out Panel III


1. Cut out the panel
with the specified
dimensions
inches
20

2. Print out the Cessna


172 Instrument panel
making sure it is
printed life-size and
measures 39 inches
39 from panel side to
side
3. Tape the printout
together and lay it on
the foam board, or
other material, cutout
4. Cut out all holes and
remove the printout
once you are satisfied
with the cutouts
5. STOP AND MOVE
HERE
6. Install the previously
built panels using
velcro making sure to
install the switches
and buttons
NOTE: You can also use wood instead of
foamboard for a more robust panel.
NOTE: Parts are not drawn to scale
Center Pedestal Construction Section

1 Cut out Panel IV


Trim Wheel
Cutout measures 1/2in
.25in x 5 1/2 in 4in
3/4in
Fuel Shutoff Switch
15in

----1in----
hole is 4 1/2in up
and 1 1/4in from
the right side C x2
A 2in
20in
(Hole is 1/2in)
4 3/4in
4 3/4in

Fuel Selector switch


hole is centered
(Hole is 1/2in) B x2 4 3/4in
4 3/4in

6 1/4in
1. Cut out the panels with the specified dimensions making sure to
make 2 of part B
2. Create a 90 degree bend on the dashed line of Part A so that the
panel can follow the structure of Part B
3. Glue both Part C together

2 Assemble
1. Glue Parts A and B together to create the center
pedestal structure
2. Install a switch in the Fuel Shutoff cutout and
connect it to the Model 2120
3. Install a push button in the Fuel Selector cutout
and connect it to the Model 2120
4. Glue Assembled Part C to the push button
See Figure 24.1 for the completed pedestal (Figure 24.1)
NOTE: Parts are not drawn to scale
Software Section

1 Software V
1. Download and install all software located on the Bill of
Materials here.
2. Open the software folder included in your purchase
3. Read each README located in each folder and complete the
instructions included
4. Verify each application works as intended

2 Wiring Microcontrollers
Wire the Arduino Leonardo as shown by the project linked below
NOTE: DO NOT USE SOFTWARE IN THE PROJECT LINKED BELOW
https://www.circuito.io/static/reply/index.html?
solutionId=629105c53726d8003007ebda&solutionPath=storage.
circuito.io
NOTE: Add 2ft of wire connecting the potentiometers/buttons to the breadboard.

3 Microcontrollers
1. Download and install the Arduino IDE
2. Copy the joystick and controller folders to C:\Users\<your
username>\Documents\Arduino
3. Open the leonardocontroller.ino file and upload it to your
arduino leonardo. (Go here for help uploading)

NOTE: If you experience any issues please contact


support at [email protected]
Panel Completion Section

1 Panel Install (Figure 26.1) VI


1. Use Velcro to secure the panel
in the sim. Use an L bracket to
attach the top corners to the RPM
vertical PVC beam. The Base of
the panel should be level with
the bottom of the PVC bar.
Velcro on back of panel
PVC Pipe Bar located
here. Attach to second
2 Model 2120 behind the panel
PVC pipe bar.

1. Install 2 buttons in the panel button cutouts (Altimeter, HSI)


2. Connect all switches and buttons located in the other panels
to the main model 2120 microcontroller.
3. Connect the USB - A and rest the model 2120 on top of the
wood table under the radio stack components
4. Run the USB cable through the previously drilled access hole
and across to your USB Hub

3 Arduino Mega
1. Secure the Arduino Mega below the Engine instrument panel
using velcro
2. Plug the USB into a USB extension to be run to the main PC

4 RPM Gauge
1. Follow the tutorial linked here (This is not an Ace Simulation
creation)
2. Install the gauge in the bottom left cutout (see figure 26.1)
Panel Completion Section

5 Switch Panel VI
1. To install the Saitek switch panel simply slide the panel into the
foamboard cutout. It is a friction fit however you can reinforce it
if you find that necessary.
2. Run the USB to your USB hub

6 Hobbs Meter/ELT
1. Mount the Hobbs meter in the previously cutout hole
2. Secure the ELT using velcro allowing wires to pass through its
previously cut hole
3. Secure the battery to the rear of the instrument panel

7 Bezels
1. 3d Print 7 standard bezels and 2 bezels with the corner cut off
(these are located in your package download)
2. Mount the 2 bezels with removed corners in the instrument
locations with a button cutout
3. Mount the remainder of the bezels in the remaining instrument
cutouts.
NOTE: These are all friction fit, however, further attachment can be done as needed

9 Rasberry Pi Screen
1. Plug the HDMI and USB inputs into the screen
2. Run the HDMI cable down to the main USB hub area then on
the main PC
3. Run the USB power cable to a power bar
Panel Completion Section

10 Propwash Radio VI
1. Install the propwash simulations radio panel in the space
remaining between the autopilot and transponder
2. Run the cable down through the cable hole cut earlier and plug
into the USB hub

11 Instrument Display
1. Install your screen of choice behind the instrument panel
2. Route the power cable out to the main power bar
3. Route the Video cable to the main PC and connect both the
Rasberry Pi Display and Instrument screen to the USB C to
HDMI splitter

12 Flap (Figure 28.1)

1. 3d Print the flap handle found in the 3d model folder of your


download
2. Cut a 2.5in length Jumbo paper clip and glue this into the flap
handle
3. Flatten the last .5in of the paper clip so that it can fit at the end
of one of the Leonardo potentiometers (see figure 28.1)
4. Cut out foam board to the dimensions shown (see figure 29.1)
5. Slide the flap assembly through the gap and glue the
potentiometer to the flattened part of the paper clip
6. Secure the potentiometer to the panel so that when the flap
handle moves it will move down the gap and rotate the
potentiometer
Panel Completion / Door Assembly Section

13 Throttle, Mixture VII


1. Follow the tutorial linked here (This is not an Ace Simulation
creation)
2. Install in the panel cutout (see figure 26.1 here)
3. Attach the metal straw to a linear potentiometer mounted to
the ceiling of the table structure OR Use a rotary potentiometer
linked with a paper clip (see figure 29.2) (Figure 29.1)

(Figure 29.2)

2.5 inches
1 3/4 in x 2 inches
OR 1/8 in
NOTE: This same method can be used for the pitch control on the yokes.
Yoke Roll can be connected directly to the rotation of the yoke

14 Door Frame Parts Needed:


B x2 27.5in (A)
B
x2 20in (B)
C
C
x2 12.5in (C)
A
A
A x2 2 Way Elbow

C x4 3 Way Tee
C
Door Assembly Section

15 Mount to Sim VII


NOTE: Sand the
PVC pipe down and
apply oil as needed
to get smooth
rotation

(Figure 30.1)

Mount the door to the sim using the available 4 Way


Connector as a rotation joint (see figure 30.1). Anchor
the base of the door
to the nearby 8in
PVC pipe using any
method of your
choosing.

If you experience any issues please contact support at [email protected]


Window Assembly Section

15 Side Windows VII


1. Cut out windows from panel A and B (see figure 31.1)

Panel A

Panel B

(Figure 31.1)
Sim Completion Section

16 Glareshield VIII
1. Cut out foamboard to the size specified
2. Cut out 45in by 25in Faux Leather
3. Bend the Foamboard to allow it to sit on

41in
top of the panel
4. Glue the leather to the foamboard folding
excess around the sides
5. Mount this to the panel as needed
11in
17 Center Pedestal
1. Center the pedestal relative to the main panel - cut out space as
needed for the floor PVC bar to pass through the pedestal
2. Wire the trim wheel potentiometer into the Leonardo as shown
in the wiring diagram here
3. Plug the button and switch into the model 2120

18 Decals
1. Print out and glue the decals (found in the printouts folder of
your download) onto the sim panels - this is customizable so
configure to your preferences

19 Lights
1. Install puck lights in the ceiling of the sim using the included
adhesive
2. Attach RGB strip lights to the glareshield cutting the excess to
be wired elsewhere or run the lights somewhere else on the sim
Sim Completion Section

20 Yoke Mounting OPTION 1: Custom IX


Parts Needed:
B
x2 3in (A)

x2 2in (B)
A
x2 2 Way Elbow
B
A
x2 3 Way Tee
NOTE: THIS USES
1/2 inch PVC pipe
x1 1/2in to 3/4in

1. Cover the yoke structure using PVC insulation


2. Feed wires from one of the buttons wired to your Leonardo
through the yoke so that the button is in one of the grips and
the wires can feed out through the back of the panel and
connect to the Leonardo (Drill a hole through the yoke shaft
behind the panel to allow wires to pass through) DO THIS FOR
BOTH YOKES
OPTION 2: Realistic
1. Purchase a real Cessna 172 yoke
2. Manufacture mounting hardware to allow you to use your yoke
with the linked yoke system DO THIS FOR BOTH YOKES
3. Wire a PTT if possible

If you experience any issues please contact support at [email protected]


Sim Completion Section

21 Visual System X
1. Mount your main display and window display on legs and rest
on the support table OR mount the screens to a wall and
position to your preference

22 Audio System
1. Mount a Sound bar directly behind the panel underneath the
glareshield and position a subwoofer in the corner of your sim
room OR use a different sound setup of your choice

23 Faux Leather
1. Cut out a 28in x 49in piece of Faux Leather and mount to panel
A (see figure 34.1)
2. Cut out a 28in x 31in piece of Faux Leather and mount to panel
B (see figure 34.1)
3. Cut out 2 28in x 9in pieces of Faux Leather and mount to panel
C (see figure 34.1)
(Figure 34.1)

B
C C A
Cessna 172 Mark III
Section Last Revised: 4/13/22 Part 3/3

Troubleshooting
Guide
Software Troubleshooting
1. Yoke/throttle is not responding Section

I
a. Check that Arduino Leonardo USB is plugged into USB hub and is
showing up in Windows Device Manager
b. Open Leonardo Controller Software in Arduino IDE and reupload
software
c. Open controller settings for the Arduino Leonardo and reset to default
d. Recalibrate controller

2. Switches/Buttons not responding


a. Check that Model 2120 USB is plugged into USB hub and is showing
up in Windows Device Manager
b. Ensure no wires are creating a short circuit
c. Unplug USB hub wait 10 seconds and plug USB in
d. Open controller settings for the Model 2120 and verify
switches/buttons are working

3. Rasberry PI display no signal


a. Unplug display power and HDMI display output on both ends
b. Plug-in HDMI output to computer
c. Plug HDMI input to any working display and verify signal is received
by display
d. unplug the display and plug HDMI input into the Rasberry PI display
(keep powered off)
e. Power on Rasberry PI display with micro USB cable

IF YOU HAVE ANY OTHER ISSUES PLEASE CONTACT


SUPPORT AT [email protected]
DISCLAIMER: Ace Simulations DIY Build Plans contain a compilation of designs of other sim builders as well as custom Ace Simulation designs. If you have a question about a particular
design piece please contact us at [email protected] and we will direct you to the original source or provide additional clarity.
JUNE 21, 2022
CESSNA 172P MK3

note from the creator

We sincerely hope these build plans help guide you on

your journey in aviation. This DIY manual is the

culmination of hundreds of hours of work, all with the

singular goal of inspiring the next generation through

flight simulation. We hope the low cost, detailed visuals,

and available support are everything you need to create

your very own Cessna 172P Flight Simulator.

If you experienced any issues whatsoever please do not

hesitate to let us know at [email protected].

Sincerely,

Ben Lambertson
CEO OF ACE SIMULATIONS

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