SPECIFICATION FOR LOW VOLTAGE

SQUIRREL CAGE INDUCTION MOTOR

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1 Nov 2021 Overall Modifications and Updates MT MD

0 02-02-2002 Approved Issue
rev. date Description/issued for prepared authorised
client: TRANSCO/ ADDC/ AADC
project: STANDARD SPECIFICATIONS FOR WATER WORKS
title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 1 of: 15

 Table of Contents page

1. SCOPE .................................................................................................. 4

2. APPLICABLE STANDARDS ................................................................. 4

2.1 IEC Standards ............................................................................. 4
2.2 Other Standards .......................................................................... 4
2.3 Local Standards .......................................................................... 5

3. SITE CONDITIONS ............................................................................... 5

3.1 General ....................................................................................... 5
3.2 Special Design Conditions .......................................................... 5
3.3 Altitude ........................................................................................ 5

4. DESIGN CONSIDERATIONS ................................................................ 5

4.1 Standard Ratings......................................................................... 5
4.2 Mounting Arrangement ................................................................ 5
4.3 System Variations ....................................................................... 5
4.4 Insulation Level ........................................................................... 6
4.5 Noise Level ................................................................................. 6
4.6 Vibration ...................................................................................... 6
4.7 Cooling ........................................................................................ 6
4.8 Duty Type and Starting Duty ....................................................... 6
4.9 Starting Performance .................................................................. 7
4.10 Starting Conditions ...................................................................... 7
4.11 Critical Speed .............................................................................. 7

5. CONSTRUCTION REQUIREMENTS .................................................... 7

5.1 General ....................................................................................... 7
5.2 Construction and Mounting ......................................................... 8
5.3 Enclosures .................................................................................. 8
5.4 Stator........................................................................................... 8
5.5 Rotor And Fans ........................................................................... 9
5.6 Terminals .................................................................................... 9
5.7 Terminal Box ............................................................................... 9
5.8 Cable Entries............................................................................. 10
5.9 Bearings .................................................................................... 10
5.10 Protective Systems.................................................................... 11
5.11 Rating Plate ............................................................................... 11
5.12 Shop Painting ............................................................................ 12

6. INSPECTION AND TESTING .............................................................. 12

6.1 Inspection .................................................................................. 12
6.2 Testing ...................................................................................... 12

7. PACKING AND SHIPMENT ................................................................ 14

8. QUALITY REQUIREMENTS ............................................................... 14

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 2 of: 15

 9. VENDOR DOCUMENTATION ............................................................. 14

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 3 of: 15

 1. SCOPE

This specification covers the general requirements for design, construction, testing and
delivery of Low Voltage (LV) Squirrel Cage Induction Type Motor for the project.

In case of difference between this specification and the international standards specified in
Clause 2 below, then the more stringent requirements of the two shall prevail.

2. APPLICABLE STANDARDS

2.1 IEC Standards

Unless otherwise specified motors shall conform in design, material, construction and
performance to the latest editions of the IEC standards and in particular to the following
publications:

Rotating electrical machines: IEC 60034

- Part 1 - Rating and performance

- Part 2 - Methods for determining losses and efficiency of
rotating electrical machinery from tests
- Part 5 - Degrees of protection by enclosure for rotating machinery
- Part 6 - Methods of cooling rotating machinery
- Part 7 - Symbols for types of construction and mounting
arrangements of rotating electrical machinery
- Part 8 - Terminal marking and direction of rotation of rotating machines
- Part 9 - Noise limits
- Part 11 - Built-in thermal protection
- Part 12 - Starting performance of single speed three phase squirrel
cage induction motors for voltages up to and including 660 V
- Part 14 - Mechanical vibration of certain machines with shaft heights 56 mm
and higher measurement, evaluation and limits of the vibration severity

Dimensions and output ratings for rotating electrical Machines IEC 60072-1

- Part 1 Frame number 56 to 400 and flange numbers 55 to 1080

- Part 2 Frame number 355 to 1000 and flange numbers 1180 to 2360
- Part 3 small built-in motors - Flange numbers BF 10 to BF 50

Thermal evaluation and classification of electrical insulation IEC 60085

Roller bearings - Method of evaluating dynamic load ratings DIN ISO 281

2.2 Other Standards

When different standards, namely BS, VDE, etc. are specified on the data sheets and/or
accompanying documents, then motors shall conform to the latest editions of the specified
standards.

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 4 of: 15

 2.3 Local Standards

Further to the international standards, motors shall also conform to the local standards and/or
regulations.

3. SITE CONDITIONS

3.1 General

For general climatic conditions applicable to the project installations, refer to Specifications for
General Technical Requirements.

3.2 Special Design Conditions

The special requirements are specified in the motor data sheets.

LV motors shall be designed and rated for an ambient temperature of 55°C.

3.3 Altitude

Motors will be installed at altitudes of not more than 1,000 meters above sea-level.

4. DESIGN CONSIDERATIONS

4.1 Standard Ratings

The output ratings in kW for LV motors shall be in accordance with preferred values of the
standards specified.

The preferred IEC ratings for LV motors are given in IEC 60072.

LV motors shall be of the energy efficient type.

4.2 Mounting Arrangement

Mounting arrangement shall be specified on the data sheet according to IEC 60034-7.

4.3 System Variations

LV motors shall be capable of continuous operation at their max. kW ratings and within their
limits of temperature rise at system continuous deviation of up to and including the following
percentages of the nominal values.

- Voltage : ± 10%

- Frequency : ± 5%

- Absolute voltage and frequency variations : 5%

The permissible temperature rise under these conditions is stated in IEC 60034-1.

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 5 of: 15

 4.4 Insulation Level

LV motors shall be suitable for continuous operation on systems with the neutral at or near
earth potential.

They shall also be suitable for operation on unearthed systems with one line at earth potential
for infrequent periods of short duration, e.g. as required for normal fault clearance.

4.5 Noise Level

The level of noise produced by motors operating at rated voltage and frequency at either no
load or full load shall be below the established industrial limits and shall meet IEC publication
no. 60034-9.

4.6 Vibration

The effective velocity of vibration measured on the bearing on a horizontal plane through the
shaft centre line of horizontal motors shall not exceed the values as given in IEC 60034-14 for
the completely assembled motor, running on no-load at rated voltage and speed.

For motors greater than 110kW provide vibration measurement points at both the drive end
and non-drive end bearing housings. For smaller motors if recommended by pump
manufacturer vibration measurement points shall be provided.

4.7 Cooling

For general information reference is made to IEC 60034-6.

Air-to-air cooling is preferred (TEFC).

Where cooling tubes are used for air-to-air heat exchangers, such tubes shall be made of
corrosion-resistant material or treated to render the material corrosion-resistant.

4.8 Duty Type and Starting Duty

Unless otherwise specified, motors shall be designed for continuous running duty type S1,
with 3 years continuous operation without stopping the motor for maintenance purposes.

The starting duty of the motors will be classified on the motor data sheet as follows:

Classification Number of starts per year

Normal under 1,000

Heavy 1,000 - 3,000

Extra heavy above 3,000

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 6 of: 15

 4.9 Starting Performance

Locked rotor, pull-up and breakdown torque shall be in accordance to IEC 60034-12 design
N, and/or as specified on the motor data sheet.

Locked rotor current shall not exceed the values mentioned in IEC 60034-12 or as specified
on the motor data sheet.

4.10 Starting Conditions

Motors shall be suitable for star/delta (or soft starter) and direct on-line starting. Furthermore,
unless otherwise specified, also for two successive starts with the motor already at running
temperature under the following conditions:

- motor terminal voltage : 85% of rated voltage

- load torque : varying with the square of the speed from zero to rated
motor torque

- inertia : 125% of own inertia

To ensure successful re-acceleration, the motor torque shall be minimum 110% of the torque
required by the driven equipment under load conditions, over the entire rpm-range and with
the motor terminal voltage at 85% of the rated voltage.

The manufacturer shall state on the motor data sheet the total running-up time from standstill
(RT) based on the above-mentioned conditions.

Another starting sequence under the same conditions shall be allowable after a cooling period
of 30 minutes at standstill.

The manufacturer shall also give the allowable running-up time (ART) of the motors offered.
This ART may be calculated based on the same conditions as mentioned for the starting
requirements above.

All motors shall be suitable for restarting against full residual voltage.

4.11 Critical Speed

The first actual critical speed of stiff rotors shall be at least 125% of the synchronous speed.

5. CONSTRUCTION REQUIREMENTS

5.1 General

Adequate provisions shall be made to avoid difficulties caused by condensation under site
conditions specified. LV motors shall be provided with heaters.

For LV motors the application of heaters depends on the service duty. This will be stated on
the motor data sheet.
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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 7 of: 15

 Each motor above 25 kg in weight shall be provided with eye bolts, lugs or extension pieces
for hoisting.

All motors shall be provided with an earthing bolt of at least 8mm diameter, tapped into the
frame or an earth stud inside the cable box as indicated on the motor data sheet.

When air inlets are protected by a screen, such a screen shall be of corrosion-resistant
material. Galvanized steel mesh wire is not acceptable.

Motors for Fire Protection Systems shall be constructed in accordance with relevant Fire
Protection System Standards (NFPA, BS, UL, FM etc.).

Motors to be used with frequency converters shall be specially designed to meet all the
stringent requirements of the frequency converters.

5.2 Construction and Mounting

The motor shall be manufactured generally for horizontal installation unless specified
otherwise

For general information reference is made to IEC 60034-7.

5.3 Enclosures

For general information reference is made to IEC 60034-5.

The minimum acceptable degree of protection is IP-54 for the motor and auxiliaries, IP-55 for
the terminal boxes; higher protection degree may be required and will be specified on the
data sheet.

5.4 Stator

All motors shall have their windings delta-connected unless otherwise stated on the data
sheet.

Both ends of each phase winding shall be brought out to a terminal of adequate current-
carrying capacity. The connection shall be made in the terminal box by removable links.

Classification of materials for the insulation of motor windings in relation to their thermal
stability in service shall conform to IEC 60085.

Non-hygroscopic materials shall be used to the maximum extent.

The class of insulation shall be as given on the motor data sheet.

Temperature rise by resistance at rated load shall not exceed the value as specified in the
IEC publications.

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 8 of: 15

 The use of magnetic slot wedges is not allowed. When the use of magnetic type slot wedges
is unavoidable they shall be of the iron powder type, fully guaranteed by the manufacturer.
Laminated or wire type wedges are not acceptable.

The class of winding insulation shall be Class F, with Class B temperature rise for starting and
steady state operation at full load.

5.5 Rotor and Fans

The external fan shall be of non-corroding materials or be treated with a corrosion-resistant

coating.

Rotor and fans shall be dynamically balanced with the half key in position at the free shaft
end.

When the motor manufacturer has to supply the coupling or when a coupling half is made
available, the balancing has also to be done with this coupling half mounted on the shaft.

If for balancing additional weight is required, this material shall not be of lead or similar soft
material.

The flow of cooling air shall be in the direction of the driving end of the motor to prevent
contaminated warm air from the driven unit being drawn into the cooling system of the motor.

If directional fans are fitted, the direction of rotation for which the motor is designed shall be
permanently indicated by means of an arrow. A painted arrow is not acceptable.

The shafts ends shall be provided with a suitably threaded hole or holes to facilitate the
assembly or removal of coupling and bearing faces.

Shaft extension, keys and key ways shall be in accordance with IEC 60072.

5.6 Terminals

Terminal connections shall be constructed in such a way that direct contact between screws,
bolts or nuts and the conductor is avoided.

The terminals shall be alphabetically or numerically marked (e.g. U, V, W or 1, 2, 3) in such a

way that if the supply cyclic phase sequence in time corresponds to the alphabetical or
numerical sequence of the terminal markings, then direction of rotation of the motor shall be
clock wise when facing the driving end.

5.7 Terminal Box

A terminal box of sturdy metal construction shall be provided with ample space for connecting
the cable as indicated on the motor data sheet. The enclosure shall be IP 55. In view of the
maximum acceptable voltage drop, large numbers of cables in the same trench and short-
circuit rating of the system, the prescribed cable size can be larger than considered normal by
the manufacturer.

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 9 of: 15

 Consequently, a larger cable connecting box than manufacturer's standard may be required.

The design shall be such that small items cannot be dropped into the motor frame. The
method of fixing the box and its component parts to the motor frame shall be in accordance
with the type of motor enclosure.

Inside the terminal box an earthing bolt of adequate dimensions shall be fitted for connection
of the cable earthing. This bolt is additional to the external equipment earthing bolt mentioned
5.1 above.

The terminal box must be adequately weatherproofed with a gasket of suitable non-sticking
re-usable non-hygroscopic material. The use of paint, grease or plastic compounds for this
purpose is not acceptable.

When a motor is provided with heaters, thermistors or other temperature detectors, the
connections for such devices must be brought out to terminal boxes separated from each
other and from the main cable terminal box.

The terminal boxes shall be provided with cable sealing end boxes or cable glands suitable
for the cables.

The main cable terminal box shall have phase separation, or at least provided with increased
internal space.

5.8 Cable Entries

All types of cable connections shall allow for removal of the motor without breaking or
stressing the supply cable sealing.

It is preferred that the end sleeve or gland assembly, complete with the cable, can be
withdrawn from the box in such a way that the cable termination can be prepared outside the
box.

Where a cable entry with sealing chamber is used, the latter shall be of the detachable type.

5.9 Bearings

In general, motors shall be equipped with two ball bearings, wherever possible grease-packed
and preferably sealed for life. In connection with high radial forces, however, the application of
a combination of ball and roller bearings may be necessary.

Ball and roller bearings shall be grease lubricated.

The B-10 lifetime for ball and roller bearings of straight coupled motors shall be in excess of
40,000 hours and shall be calculated in accordance with ISO R281. The calculation shall take
full account of internally generated forces (e.g. magnetic forces) with the worst aggregate of
dimensional tolerances as obtained during manufacture.

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 10 of: 15

 When external forces are imposed on the motor shaft, this shall be indicated on the motor
data sheet and the B-10 lifetime calculation shall then take this into account. A reduction to
32,000 hours is allowed in this case.

The motor shall be suitable for continuous operation for at least 25,000 hours and the
construction of the bearing housing shall be such that relubrication, if required, can be carried
out without stopping the motor.

The bearing shall then be designed in such a way that it is impossible to over grease the
bearing and a suitable "grease relief valve" must be fitted, which makes it possible to
relubricate the motor bearings as many times as necessary to arrive at an operating time of
25,000 hours. The grease relief device or valve must be approved by the bearing
manufacturer.

When bearings are used which have to be re lubricated, a minimum relubrication interval is
required of 4,000 hours for horizontal motors, and 2,000 hours for vertical motors,
independent of the actual number of running hours.

5.10 Protective Systems

Normally all motor circuits will be protected against thermal overload and short-circuit currents
by a thermal relay and fuses.

For LV motors, which will be used under adverse cooling conditions e.g. at locations where
the cooling air inlets can be partially blocked by dust or where the fresh cooling air flow is
limited, the application of motor protection by means of temperature-sensitive thermistors
embedded in the windings may be required and will then be specified on the motor data
sheet. This protection will be used in addition to the normal thermal overcurrent protection.

If applied, thermistors shall be of the positive temperature coefficient (PTC) type and be
supplied complete with auxiliary equipment by the motor manufacturer under his full
guarantee.

5.11 Rating Plate

Manufacturer's serial number of the motor shall be die-stamped on a non-removable part of

the frame. This number shall also be shown on the rating plate.

The rating plate or plates shall be made of a corrosion-resistant metallic material, fixed to a
non-removable part of the frame, and shall be marked with the appropriate items in
accordance with IEC 60034-1, whereby the values given shall be those actually measured.

In addition to these items the following information shall be indicated:

- The standard specifications to which the motor conforms.

- Locked rotor current in percent of rated current.

- Locked rotor torque in percent of rated torque.

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 11 of: 15

 - Allowable running-up time in seconds (ART).

- Enclosure protection class.

- Enclosure protection class (IP).

- Frame size (according to IEC 60072).

- Bearing type, size, fit, regreasing period and type of grease.

- Net weight.

When special features are involved, a separate plate showing the appropriate
instructions shall be fixed to the motor frame, e.g. limited end float.

5.12 Shop Painting

The frame shall be painted in accordance with manufacturer's standards. However, the
painting shall at least consist of one coat of primer and two coats of oil-resistant finishing
paint.

The minimum painting thickness of motors shall be 230 microns.

6. INSPECTION AND TESTING

6.1 Inspection

Visual inspection of the LV motor or its parts and accessories may be required by the
OWNER/ENGINEER or their inspector representing them at any stage of the construction.

The requirements for such inspection shall be indicated on the data sheet or accompanying
documents.

6.2 Testing

Type tests and routine tests shall be provided for each type of motor. All tests to be witnessed
by OWNER/ENGINEER.

LV motors shall before leaving manufacturers works be tested by the manufacturer to the
requirements of the specified standards. Some or all tests may be witnessed by the
OWNER/ENGINEER or their inspector representing them. The witnessed tests shall be
indicated on the data sheets or accompanying documents and the manufacturer shall inform
OWNER/ENGINEER two weeks in advance of the test dates.

6.2.1 Routine Tests

All motors shall be subjected to the following routine tests:

- Measurement of speed and check of direction of rotation.

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 12 of: 15

 - Measurement of current input at no load.

- Measurement of current input at locked rotor.

- Dielectric test.

- Measurement of insulation winding resistance.

- Measurement of winding resistance.

6.2.2 Type Tests

The manufacturer shall carry out on one motor of each type and range the following type tests
if requested on the data sheet:

- Measurement of slip, power factor, current and efficiency at 50, 75 and 100% of full load.

- Measurement of locked rotor torque.

- Measurement of temperature rise by winding resistance method at full load conditions.

6.2.3 Special Tests

Any one or more of the following tests may be required of the manufacturer to be carried out
on the motor, if specifically required on the data sheet or accompanying documents:

- Measurement of acoustic sound level.

- Measurement of vibration.

Also motors for special duties or equipped with special protection equipment may require
additional tests.

6.2.4 Tests on Motors fitted with Thermistors

These tests shall be carried out to prove relay tripping times and maximum temperatures of
windings as well as the time to reset with the corresponding temperature.

- For this purpose, the temperature of the protected windings shall be increased slowly at
a steady rate, with the motor running at normal speed. At the point where the supply to
the motor is switched off, the maximum winding temperature shall be determined by the
resistance method, and the combined resistance of the three thermistors be measured.

- The maximum winding temperature and the combined resistance of the three thermistors
shall also be measured with the rotor locked and with the rated voltage supplied to the
stator.

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 13 of: 15

 6.2.5 Performance Values

With regard to the performance values, the information submitted with the tender shall be
considered as guaranteed values to which the tolerance limits as given in IEC 60034-1 will be
applicable.

7. PACKING AND SHIPMENT

Motors shall be packed in wooden type seaworthy crates having sufficient strength to
withstand normal ship handling and transport.

The crates shall be marked with the place of destination, OWNER name, order number, type
of equipment, etc.

8. QUALITY REQUIREMENTS

The Supplier shall maintain, throughout life of the contract, a quality programme that complies
with the requirements of ISO 9002 module for quality assurance.

9. VENDOR DOCUMENTATION

The following documents and drawings shall be submitted by Vendor:

- Foundation fixing arrangement drawing(s)

- General arrangement drawing(s)

- Name/tag plate lists

- Material lists

- Performance data/curve(s)

- Connection/terminal - diagram(s)

- Type test certificate(s)

- Routine test certificate(s)/report(s)

- Weight data sheet(s)

- Transport/lifting instruction(s)

- Installation instruction(s)

- Commissioning details

- Operation and Maintenance Manual

- Actual torque-speed curve of motors

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 14 of: 15

 - Completed data sheets

- List of price spare parts recommended to be on hand during plant start-up and two (2)
year operation.

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Client TRANSCO/ ADDC/ AADC
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR LOW VOLTAGE SQUIRREL CAGE INDUCTION MOTOR

tender: project: document: W-E-SS-005 rev: 1 sheet: 15 of: 15