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TD-CV2 Vacuum Type

This document provides technical specifications for Shanghai Huaming Power Equipment Co., Ltd.'s TYPE CV2 VACUUM ON-LOAD TAP CHANGER. Some key details: - The tap changer is used to change transformer winding taps under load. It can be mounted on transformer tanks and operated by a motor drive unit. - The tap changer is suitable for transformers rated from 40.5kV to 145kV and through-currents up to 500A. It has 1-3 phases and connections including Y, D, and single phase. - Technical specifications include rated voltages and currents, insulation levels, mechanical and electrical life, pressure ratings, and dimensions/weights of the different

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0% found this document useful (0 votes)
150 views30 pages

TD-CV2 Vacuum Type

This document provides technical specifications for Shanghai Huaming Power Equipment Co., Ltd.'s TYPE CV2 VACUUM ON-LOAD TAP CHANGER. Some key details: - The tap changer is used to change transformer winding taps under load. It can be mounted on transformer tanks and operated by a motor drive unit. - The tap changer is suitable for transformers rated from 40.5kV to 145kV and through-currents up to 500A. It has 1-3 phases and connections including Y, D, and single phase. - Technical specifications include rated voltages and currents, insulation levels, mechanical and electrical life, pressure ratings, and dimensions/weights of the different

Uploaded by

abid
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TECHNICAL DATA

TYPE CV2 VACUUM ON-LOAD TAP CHANGER


FOR OIL-IMMERSED TRANSFORMER
HM0.154.4101

SHANGHAI HUAMING POWER EQUIPMENT CO., LTD.


HM0.154.4101

General

1. General⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯2
2. Technical specifications⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯3
3. Type designation ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯4
4. Terms and definitions⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯6
5. Special design ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯9

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA


6. Motor drive unit ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯11
7. Operation controllers ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯11
8. Accessories⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯12
9. Appendix⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯12
Appendix 1 CV2 III with change-over selector, overall dimensions⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯13
Appendix 2 CV2 III without change-over selector, overall dimensions⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯14
Appendix 3 CV2 I with change-over selector, overall dimensions⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯15
Appendix 4 CV2 I without change-over selector, overall dimensions⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯16
Appendix 5 CV2 OLTC head flange for standard tank, overall dimensions⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯17
Appendix 6 CV2 OLTC head flange for bell-type, overall dimensions ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯18
Appendix 7 Transformer connection flange for CV2 OLTC, overall dimensions⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯19
Appendix 8 Bell-type CV2 OLTC supporting flange, overall dimensions⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯20
Appendix 9 Installation dimensions of tie-in resistor⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯21
Appendix 10 Installation diagram of OLTC lifting device⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯22
Appendix 11 Dimensions of OLTC lifting device ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯23
Appendix 12 Swiveling range diagram of tap changer upper gearbox⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯24
Appendix 13 CV2 (10191W) operating position table and connection diagram ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯25
Appendix 14 Three units of single phase tap changer interconnection arrangement⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯26
Appendix 15 Overall dimensions of bevel gearbox ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯27
Appendix 16 Overall dimensions of protective relay⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯28

1
HM0.154.4101

1. General

Type CV2 vacuum on-load tap changer (herein referred as tap changer) is of compound structure, applicable to oil-
immersed power transformers with highest equipment voltage from 40.5 to 145kV, maximum through-current up to
500A and frequency of 50Hz ~ 60Hz. It is used to change the transformer winding taps on load.

Tap changer is to be mounted on transformer tank top by means of a top flange.

Tap changer is operated by a motor drive unit. Tap changer and motor drive unit are connected by a top gearbox,
driving shaft and a bevel gear box. Tap changer provides both local and remote operation modes.

Tap changer connection includes neutral point connection for three-phase, delta connection for three-phase and any
connection for single phase. Its basic connection diagram is shown in Fig. 1 below:
TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

a) Linear regulation b) Reversing regulation c) Coarse/fine regulation

Fig.1 Basic Connection Diagram of Tap Winding

2
HM0.154.4101

2. Technical specifications

Type CV2 on-load tap changer complies with IEC 60214-1:2003 standard. Tap changer technical data is listed in Table
1 below.

Table 1 Type CV2 Series of On-Load Tap Changer Technical Data

1 Max. rated through current(A) 250 350 500


2 No. of phases 1 3 3 1 3 3 1 3 3
3 Connection method - Y D - Y D - Y D
Max. rated step
4 10 &12 contacts 2000 2000~1500* 1500~1000*
voltage
Rated step
5 10 &12 contacts 500 525 525
capacity (kVA)

Short-circuit Thermal (3s) 4.5 4.5 7.5


6
current test (kA) Dynamic (Peak) 11.25 11.25 18.75
12 for linear 12 for linear 10 for linear
7 Max. operating positions 23 for reversing or 23 for reversing or 19 for reversing or
coarse/fine coarse/fine coarse/fine
Highest voltage for equipment Um 40.5 72.5 126 145
Insulation Rated separate source AC
8 to ground withstand voltage(kV/50Hz,1min) 85 140 230 275
(kV) Rated lightning impulse
withstand voltage (kV,1.2/50μs) 225 325 550 650
9 Internal Insulation Level Refer to section 4.6

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA


10 Mechanical Life 1,500,000 operations
11 Electrical Life 600,000 operations
Service pressure 0.03MPa

Oil Leakage test No leakage under 0.08 MPa for 24 hours


12
compartment Over pressure protection Rupture disc bursts at 300±20% KPa
Protective relay QJ4-25, Set oil flow speed at 1.0m/s ±10%
13 Equipped with motor drive unit SHM-III or CMA7
Tap changer model CV2 III -250 CV2 I -250 CV2 III-350 CV2 I-350 CV2 III-500 CV2 I-500
14
Net weight (kg) without oil 120 90 140 100 160 140
3
15 Oil filling volume (dm ) 170 130 185 140 200 180

* Please refer to Fig.5 on page 6

3
HM0.154.4101

3. Type designation

3.1. Type designation


Due to the different combinations of no. of phases, maximum rated through current, highest equipment voltage and
connections, type CV2 comes with various models. Hence, the type designation shall provide all the above technical
parameter and below is its detailed explanation.

CV2 III - 500 D / 72.5 10193W

Basic connecting method, refer to 3.2

The highest voltage for equipment (kV)

Connection method (Y/D)

Maximum rated through-current(A)

No. of phases

Product type

Fig. 2 Tap Changer Model Explanation

3.2. Selector switch basic connection method


Because of voltage regulation range difference and winding connection variations, selector switch has a number of
different specifications. Selector switch specification is decided by no. of inherent contacts, no. of operating positions,
no. of mid positions and type of change-over selector. Please refer to Fig. 3 for indications of different selector switch
parameters.

10 19 3 W
TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Change-over selector, represented by W, G

W: with reserving change-over selector

G: with coarse change-over selector

No. of mid position, represented by 0, 1 or 3

Max. operating positions (max. 23, if with change-over selector)

No. of inherent selector switch contacts (10 or 12)

Fig. 3. Selector Switch Basic Connection Method Explanation

3.3. Selector switch basic connection diagram


Different transformer tapping corresponds to different selector switch basic connection diagrams. Fig. 4 shows
common basic connection diagrams. Special requirement can also be specially designed.

4
HM0.154.4101

steps steps steps steps

steps
steps
steps

steps

steps steps steps steps


steps

steps

steps
steps

steps steps steps steps

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA


steps

steps

steps
steps

steps steps steps


steps
steps
steps

Fig. 4 CV2 OLTC Basic Connection Diagrams 5


HM0.154.4101

4. Terms and definitions

4.1. Rated through-current (Iu), rated step voltage (Ui) and step capacity
(PStN)

Contact pitches 10&12

CV2-250 CV2-350 CV2-500

Fig. 5 Rated Switching Capacity of Three-phase CV2 OLTC


According to the above figure, the permissible max. rated through-current and related step voltage can be found for
different tap changer ratings. The step voltage is limited by load current and step switching capacity.
TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

4.2. Breaking capacity


Breaking capacity PStmax is the maximum switching capacity under safe switching load. According to stipulations of
IEC60214-1:2003, breaking capacity shall be at least two times of rated switching capacity PStn, that is to break two
times of maximum rated through-current (Ium) at related rated step voltage (Ui).

4.3. Short-circuit current test


According to IEC 60214-1: 2003, all contacts continuously carrying the current shall be able to withstand 2s (±10%)
short circuit test current without melting, deformation or mechanical damage. Meanwhile the starting peak current
value shall be 2.5 (±5%) times of the root means square value of rated short circuit test current. Refer the short circuit
test current values to Table 1 Type CV2 Series of On-Load Tap Changer Technical Data.

4.4. Service condition of tap changer


4.4.1. The storage ambient temperature of OLTC is from -25℃ to 40℃ . The storage humidity of the OLTC should be
no more than 85 percent.
The service temperature of standard designed OLTC is -25℃ to 40℃
If the temperature exceeds the range of above (-25℃ to 40℃ ), please specify when ordering.
4.4.2. To meet the ordering requirements and comply with the operating environment, if the requested service
temperature is out of the range of -25℃ to 40℃ , the material and accessories of the OLTC will be specially designed
and selected.
4.4.3. Perpendicular deflection between ground and tap changer after being mounting on transformer shall be less than 2%.
4.4.4. There shall be no serious dust, explosive gas or corrosive gas on service site
6
Remark: Please contact us if special application required.
HM0.154.4101

4.5. Voltage gradient of selector switch part

a1: Between any service contact and pre-service contact of the


selector switch

a: between start and end of a fine tap winding; also between


start and end of coarse tap winding. Note: when the tap is on
the coarse/fine change-over selector: For impulse voltage,
insulation between end of coarse tap winding which is
connected to K contact of selector switch and end of fine tap
winding of the same phase shall comply the permissible value
of (a).

b: between any tapping of different fine tap windings, or


between ends of different coarse windings. This distance is
between the start (or end) contacts of tap winding or between
the contacts of selector switch. For delta connection, the
permissible voltage between contact s changes with the
location of change-over selector and selector switch, therefore
this insulation must company with different values of b1, b2, b3.
b1: Between selected contacts of different phases
b2: Between selected contact of one phase and unselected
contact of another phase
b3: Between unselected contacts of different phases

d: Selector switch contact or change-over selector (+) contact to

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA


earth. For delta connection, two values are adopted d1: When
on the (+) position of change-over selector, between terminal
and earth, or between change-over (+) contact and earth
d2: When on the (-) position of the change-over selector,
between unselected contacts of selector switch, or between (+)
contact and earth.

c1: Between one (-) contact of change-over selector and


terminal of same phase.
c2: Between (-) contacts of different phases, or between one (-)
contact of change-over selector and one (+) contact of change-
over selector of another phase. For delta connection, different
values are adopted as below.
c21: Between one (-) contact of change-over selector and
one (+) contact of change-over selector of another phase.
c22: Between (-) contacts of different phases.

Fig. 6 Voltage Gradient of the Tap Changer.

4.6. Internal insulation level of tap changer


Tap changer internal insulation level (Table 2) relates to basic regulation method (Fig. 6). It must be checked when
selecting the tap changer to ensure the internal insulation of tap changer meets the insulation requirement. 7
HM0.154.4101

Table 2 Tap Changer Internal Insulation Level

Imposed voltage and duration CV2 Ⅲ -D CV2 Ⅲ -Y


kV 1.2/50 μs 200 200
10 contact pitch
kV 50Hz 1min 50 50
a
kV 1.2/50 μs 180 180
12 contact pitch
kV 50Hz 1min 50 50
kV 1.2/50 μs 200 200
10 contact pitch
kV 50Hz 1min 50 50
a1
kV 1.2/50 μs 180 180
12 contact pitch
kV 50Hz 1min 50 50
b1 b2 b3
kV 1.2/50 μs 200 250 300 200
Um=40.5kV
kV 50Hz 1min 70 80 90 50
kV 1.2/50 μs 350 490 520 200
Um=72.5kV
b kV 50Hz 1min 140 165 180 60
kV 1.2/50 μs 550 570 600 200
Um=126kV
kV 50Hz 1min 230 240 250 85
kV 1.2/50 μs 650 730 800 200
Um=145kV
kV 50Hz 1min 275 285 300 85
C21 C22
kV 1.2/50 μs 250 300 200
Um=40.5kV
kV 50Hz 1min 80 90 50
kV 1.2/50 μs 490 520 200
Um=72.5kV
c2 kV 50Hz 1min 165 180 60
kV 1.2/50 μs 570 600 200
Um=126kV
kV 50Hz 1min 240 250 85
TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

kV 1.2/50 μs 730 800 200


Um=145kV
kV 50Hz 1min 285 300 85
d1 d2 d1 d2
kV 1.2/50 μs 200 350 200 300
Um=40.5kV
kV 50Hz 1min 70 90 70 90
kV 1.2/50 μs 350 490 350 490
Um=72.5kV
d kV 50Hz 1min 140 165 140 165
kV 1.2/50 μs 550 570 550 570
Um=126kV
kV 50Hz 1min 230 240 230 240
kV 1.2/50 μs 650 730 650 730
Um=145kV
kV 50Hz 1min 275 285 275 285
kV 1.2/50 μs 400 400
Um=40.5kV
kV 50Hz 1min 100 100
kV 1.2/50 μs 400 400
Um=72.5kV
kV 50Hz 1min 100 100
c1
kV 1.2/50 μs 400 400
Um=126kV
kV 50Hz 1min 100 100
kV 1.2/50 μs 400 400
Um=145kV
kV 50Hz 1min 100 100
8
HM0.154.4101

4.7. Tap changer insulation level to earth


Tap changer insulation level to earth is the insulation between tap changer potential part and grounding part. It is
determined by dielectric tests according to IEC-60214-1-2003. The demand of which correlates to the transformer
tap winding location, regulation range & regulation method, winding connection & arrangement and rated voltage of
transformer winding. It is decided by the insulation to earth of transformer tap winding.

Table 3 OLTC Insulation Level To Earth (unit: kV)

Highest voltage for equipment Rated separate source AC withstand Rated lightning impulse withstand
Um voltage (kV/50Hz, 1min) voltage (kV, 1.2/50μs)
40.5 85 225
72.5 140 325
126 230 550
145 275 650

4.8. Tap changer mounting method


Type CV2 tap changer is mounted to transformer tank top by a head flange. Hence, transformer shall provide a
mounting flange, the dimension of which shall refer to the drawing of Appendix 5. For bell type transformer, the
supporting flange of the tap changer is only for temporary support during the transformer conductor connection. After
putting the bell tank, tap changer shall be fixed to the mounting flange of the transformer.

5. Special design

Potential connection of the tap winding


For transformers with high voltage rating and big regulation range, during the operation of the change over selector,
the tap winding is disconnected momentarily from the main winding and in a so-called "suspension" status. At that

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA


moment, the tap winding takes a new potential which is determined together by the coupling capacitance to ground
Ce and coupling capacitance to the adjacent winding Cw. (refer details to Fig.8). Usually this potential is different from
the previous potential of the tap winding before the operation. The difference between the two is called bias voltage.
This bias voltage turns out to be the recovery voltage on the gap of the change-over selector. When the bias voltage
exceeds a certain critical value, the change-over selector would discharge electricity and produce considerable amount
of gas. This could be a serious problem. Therefore, potential connection of the tap winding must be considered when
this bias voltage exceeds certain value (for type CV2 OLTC, it is 15kV), in order to avoid the discharge during the
operation of the change-over selector.

9
HM0.154.4101

Fig. 7 Permanent Connection of Fig. 8 Winding Arrangement of Reversing


the Tie-in Resistor Rp Regulation of Double Winding Transformer

For the convenience of Huaming to define the load of the change-over selector and size & quantity of the tie-in
resistor, please provide the following transformer data when selecting tap changer:
a) All transformer performance data: rated capacity, rated voltage, regulation range, connection of winding and
insulation level, etc.;
b) Relative arrangement of winding: relative location between tap winding and adjacent winding or winding part;
c) Operating A.C.voltage across windings or layers of windings adjacent to the tap windings
d) Capacitance between tap winding and part of adjacent winding(Cw)
e) Capacitance of the tap winding to ground or grounded adjacent windings (if exist) (Ce)
TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

f) Voltage stress across half the tap winding at lightning impulse voltage test
g) A.C. voltage across half the tap winding under operation and test conditions.( is normally derived from order
specification sheet for tap changer)

10
HM0.154.4101

6. Motor drive unit

Type CV2 tap changer is driven by motor drive unit either SHM-III or CMA7. Its technical data is shown below in Table 4.

Table 4 Motor Drive Unit Technical Data

Motor drive unit SHM-III CMA7

Rated power (W) 750 1100 750 1100


Rated voltage (V) 380,3AC/N 380/3AC
Motor Rated current (A) 2.1 2.8 2.0 2.8
Rate frequency(Hz) 50 or 60 50 or 60
Rotate speed (r.p.m.) 1400 1400
Rated torque on drive shaft (Nm) 45 66 18 26
Revolution of the drive shaft per switching operation 33 33
Revolution of the hand crank per switching operation 33 33
Running time per switching operation (S) 5.6 About 5
Max. operation positions 35 107
Voltage for control circuit and heater circuit (V) 220/AC 220/AC
Heater power (W) 50 50
A.C. voltage test to ground (kV/50Hz, 1min) 2 2
Approx. weight (kg) 73 90
Protective degree IP66 IP56
Mechanical endurance (operations) Not less than 2,000,000 Not less than 800,000

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA


Note: Please specify if special voltage required for motor, and control & heater circuit.

7. Operation controllers

7.1 HMK8 controller


HMK8 controller is the device for remote control of SHM-III motor drive unit; it realizes OLTC switching operation
through SHM-III. HMK8 can display the OLTC switching operation status and tap positions.

HMK8 has BCD code position signal output (contact capacity:AC250V/5A or DC30V/5A) and remote control signal
input (non potential contact), it can also communicate with host computer via RS485 interface to realize remote
supervising of OLTC position.

HMK8 main technical data is as below, refer to HMK8 manual for more details.
Working voltage: 380V, 3AC/N
Power frequency: 50Hz/60Hz
Maximum operation positions: 35
Environment temperature: -10℃ to 40℃ Indoor

11
HM0.154.4101

7.2 HMC-3C position indicator


HMC-3C OLTC position indicator is a support fitting for CMA7 and CMA9 motor drive unit, it can be used to indicate
the OLTC position, and has the function of "1→ N", "STOP", "N→ 1" control as well as remote control indicator lamp,
its input is decimal code and output is BCD code.
Working voltage: 220V AC
Power frequency: 50Hz
Maximum operation positions: 107
Environment temperature: -10℃ to 40℃ Indoor

7.3 Automatic voltage regulator ET-SZ6 and HMK-2A


Automatic voltage regulator ET-SZ6 and HMK-2A is adopted for OLTC automatic voltage regulation, ET-SZ6 can be
used for parallel operation in model of master and slave, please refer to relevant manual for details.

8. Accessories

8.1. Bevel gearbox


Bevel gearbox is used for the inter-connection of tap changer horizontal shaft and motor drive vertical shaft, in order to
transfer the motor drive driving torque to the tap changer. Its overall dimension is shown in Appendix 15.

8.2. Protective relay


Protective relay is a protection device of the on-load tap changer. In case the tap changer has an internal failure,
decomposing the oil into gases or creating oil surge,the protective relay contact acts, and switches on to the tripping
circuit of the transformer circuit breaker, the transformer will trip at once.

Protective relay is installed in the pipe which connects the tap changer head oil elbow pipe and oil conservator. The
"Arrow" mark shall be directed to the side of the oil conservator when being installed. For CV2 on-load tap changer,
TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Huaming provides two models of protective relay, namely QJ4-25 and QJ4-25A for the choice of the user. Appendix 16
shows the installation dimension of them,

9. Appendix

12
HM0.154.4101

Appendix 1. CV2 III with change-over selector, overall dimensions

Grading ring
Used when voltage rating is 126kV and 145kV

Example 10193W Example 10193W

Change-over
selector

Example 12233W Example 12233W

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA


Connection terminal

Model 2 III-250/ 2 III-250/


The highest voltage for equipment(Um.kV)

Size(mm)

Unit: mm
13
HM0.154.4101

Appendix 2. CV2 III without change-over selector, overall dimensions

Grading ring
Used when voltage rating is 126kV and 145kV

Example 10193W Example 10193W

Example 12233W Example 12233W


TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Connection terminal

Model III-250/ III-250/


The highest voltage for equipment(Um.kV)

Size(mm)

14 Unit: mm
HM0.154.4101

Appendix 3. CV2 I with change-over selector, overall dimensions

Grading ring
Used when voltage rating is 126kV and 145kV

Example 10193W Example 10193W

Change-over
selector

Example 12233W Example 12233W

Connection terminal TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Model I-250/
The highest voltage for equipment(Um.kV)

Size(mm)

Unit: mm
15
HM0.154.4101

Appendix 4. CV2 I without change-over selector, overall dimensions

Grading ring
Used when voltage rating is 126kV and 145kV

Example 10193W Example 10193W

Example 12233W Example 12233W


TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Connection terminal

Model I-250/
The highest voltage for equipment(Um.kV)

Size(mm)

16 Unit: mm
HM0.154.4101

Appendix 5. CV2 OLTC head flange for standard tank, overall dimensions

Mounting flange

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

R: Connecting flange for protective relay


S: Connecting flange for suction pipe
Q: Connecting flange for oil return

Unit: mm
17
HM0.154.4101

Appendix 6. CV2 OLTC head flange for bell-type, overall dimensions


TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

18 Unit: mm
HM0.154.4101

Appendix 7. Transformer connection flange for CV2 OLTC, overall dimensions

ø
ø

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Unit: mm
19
HM0.154.4101

Appendix 8. Bell-type CV2 OLTC supporting flange, overall dimensions


TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

20 Unit: mm
HM0.154.4101

Appendix 9. Installation dimensions of tie-in resistor

Change-over selector

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Unit: mm
21
HM0.154.4101

Appendix 10. Installation diagram of OLTC lifting device

Lifting device
TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

22 Unit: mm
HM0.154.4101

Appendix 11. Dimensions of OLTC lifting device

M24 Lifting screw

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Unit: mm
23
HM0.154.4101

Appendix 12. Swiveling range diagram of tap changer upper gearbox


TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

24 Unit: mm
HM0.154.4101

Appendix 13. CV2 (10191W) operating position table and connection diagram

19 9 19
2 A 18 8 18
1 3 17 17
7
+ A K 4 16 6 16
Change-over selector 15 5 15

0-
0 Selector switch
9 5 14 4 14
- 13 3 13
8 6 12 2 12
7
11 1 11
10 K 10
0 2 B 9 9 9
1 3
+ B 8 8 8
+ K 4 7 7 7
0 6 6 6

0+
9 9 5 5 5 5
-
4 4 4
8 6

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA


7 3 3 3
2 2 2
1 1 1

2 C
C 1 3
+
K 4 Change-over selector
1 0
9 5 Tap changer position
+
- Current take-off
8 6 terminal Selector switch contact position
7
Display position

Unit: mm
25
HM0.154.4101

Appendix 14. Three units of single phase tap changer interconnection arrangement

Arrangement 1

Arrangement 2
TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Arrangement

26 Unit: mm
HM0.154.4101

Appendix 15. Overall dimensions of bevel gearbox

TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Unit: mm
27
28
TYPE CV2 VACUUM ON-LOAD TAP CHANGER TECHNICAL DATA

Appendix 16. Overall dimensions of protective relay

Type QJ4-25A protective relay Type QJ4-25 protective relay


HM0.154.4101

Unit: mm
HM0.154.5701

TYPE VCM OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

SHANGHAI HUAMING POWER EQUIPMENT CO., LTD.


Address: 977 Tong Pu Road, Shanghai, P.R.China 200333
Tel: +86 21 5270 3965(direct)
+86 21 5270 8966 Ext.
8688/8123/8698/8158/8110/8658
Fax: +86 21 5270 2715
Web:www.huaming.com
E-mail: [email protected]
Printing: FEB.2012 69

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