Liebert Challenger 3000 Technical Data Manual
Liebert Challenger 3000 Technical Data Manual
PRODUCT
Precision Cooling
For Business-Critical Continuity
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
Figure 1 Unit configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 2 Unit configurations, continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 3 Microprocessor control systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 4 Optional Views With Advanced Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 5 Upflow GLYCOOL Challenger 3000 with front return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 6 Chilled water Challenger 3000 downflow with top return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 7 Air cooled condenser with Lee-Temp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 8 Outdoor propeller fan condensing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 9 Upflow GLYCOOL Challenger 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 10 Cabinet and floor planning dimensional data—Upflow (BU/BK) models . . . . . . . . . . . . . . . . . . . 32
Figure 11 Cabinet and floor planning dimensional data—Downflow (BF/BE) models . . . . . . . . . . . . . . . . . 33
Figure 12 Cabinet and floor planning dimensional data—3-ton centrifugal fan condensing unit . . . . . . . . 34
Figure 13 Cabinet and floor planning dimensional data—Split system—5-ton centrifugal fan
condensing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 14 Cabinet and floor planning dimensional data—Split system—3-ton water/glycol cooled
condensing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 15 Cabinet and floor planning dimensional data—Split system—5-ton water/glycol cooled
condensing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 16 Cabinet and floor planning dimensional data—Split System—Propeller fan condensing
unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 17 Cabinet and floor planning dimensional data—Propeller fan condensing modules—Vertical
air discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 18 Cabinet and floor planning dimensional data—Self-contained system—Air cooled condenser
or drycooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 19 Cabinet and floor planning dimensional data—Piggyback condenser. . . . . . . . . . . . . . . . . . . . . . 37
DISCONTINUED
PRODUCT
Table 1 Condensate pump capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 2 Challenger 3000 air cooled data—60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 3 Air cooled data—50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 4 Water cooled data—60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 5 Water cooled data—50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 6 Glycol Cooled/GLYCOOL Data—60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Table 7 Challenger 3000 electrical data—60 Hz1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Table 8 Self-contained with SCR reheat * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Table 9 Scroll compressor and main fan (for comparison purposes only) * . . . . . . . . . . . . . . . . . . . . . . . . 39
Table 10 Outdoor condensing units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Table 11 Indoor condensing units, air cooled *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 12 Indoor condensing units, water cooled * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 13 Fan speed control condensers * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 14 Lee-Temp condensers *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 15 Lee-Temp receiver heater pads for use w/CSL condensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 16 Drycooler & pump package - 95°F (35°C) ambient *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 17 Drycooler only - 95°F (35°C) ambient * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 18 Pumps * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 19 Challenger 3000 electrical data—50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 20 Scroll compressor and main fan (for comparison purposes only) . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 21 Outdoor condensing units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 22 Indoor condensing units air cooled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 23 Self-contained with SCR reheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 24 Indoor condensing units water cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 25 Fan speed control condensers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 26 Lee-Temp condensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 27 Lee-Temp receiver heater pads; for use w/CSL condensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 28 Drycooler & pump package - 35°C (95°F) ambient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 29 Drycooler only - 35°C (95°F) ambient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 30 Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
For sensitive electronics, environmental control is
more than simple cooling. “Comfort” air conditioning
A clean environment of properly filtered air is essen-
systems are designed for the comfort of people and
tial. Build-up of dust and fibers attracted by operat-
simply cannot provide the kind of environment
ing electronics can cause faults and impair the
required by high performance computer or communi-
operation of electromechanical devices, such as
cation equipment.
switches and disk drives.
In short, today’s electronics need the same precision
environmental control that mainframe computers
The high density heat load in a computer room
need. The difference is that instead of one large com-
or other similar application is beyond the
puter room there are several small, often crowded
capacity of ordinary air conditioning systems.
rooms, widely dispersed throughout a building, plant
Sensitive electronics are best maintained in a stable or campus. Conditions and requirements can vary
environment of 72°F ±2°F (22.2°C ±1°C). Because widely.
computers and communications equipment generate
large quantities of heat in small areas, six to 10
times the heat density of normal office space, the air
Comfort conditioning systems cannot be relied upon
conditioning system must have more than just
24 hours per day 365 days per year. They are typi-
enough cooling capacity. It must have the precision
cally designed to operate 10 hours per day, from
to react quickly to a drastic change in heat load and
spring to autumn. Many “comfort” systems have no
prevent wide temperature fluctuations—something a
provision for winter operation. A precision environ-
large building system cannot do.
mental control system is designed for operation at
temperatures down to -30°F (-34.4°C).
The electronic equipment must be protected
from both internal condensation and static
electricity discharges. Standard 60 Hz
units are UL
Maintaining the correct humidity level in the room is
listed and CSA
just as important as maintaining proper tempera-
(NRTL-C) certi-
ture. When humidity is too high, condensation may
fied. NRTL-C
form inside electronic equipment and damage it. If
meets both U.S.
humidity is too low, static electricity could disrupt
and Canadian
operation or even shut down the electronic system.
government safety requirements, providing fast, has-
An ordinary building system cannot normally control
sle-free inspection and building code approvals. The
the environment within these boundaries.
units are also MEA listed for New York City applica-
tions.
Computers and other sensitive electronics require
greater air volumes than ordinary air conditioning
can provide. Typical comfort systems are designed to
provide between 300 and 400 CFM (cubic feet per
minute), (500–700 CMH) per ton of cooling. Com-
puter systems require between 500 and 600 CFM
(850–1020 CMH) per ton. The high density heat load
in a relatively small space requires more changes of
air than a less dense “comfort” application.
While a normal office space requires only two air
changes per hour, a room filled with electronic equip-
ment requires up to 30 changes per hour. Without
proper air volume, hot spots and temperature fluctu-
ations could develop within the room. Also, greater
air volumes provide the higher sensible heat ratios
required by electronic computer equipment.
DISCONTINUED
PRODUCT
Data processing power is moving from the special-
ized environment of the computer room to the office
GLYCOOL is a patented Liebert process that can sig-
and the factory floor.
nificantly reduce energy costs during periods of low
At the same time, the applications are growing expo- outdoor ambient temperatures.
nentially. From yesterday’s spreadsheets and word
The GLYCOOL system is a normal glycol system
processors, micro- to mid-range computers control
with the addition of a second cooling coil in the air
LANs and WANs, manage complex telecommunica-
handling unit and a three-way valve. During colder
tions systems, optimize manufacturing processes and
months, the glycol solution returning from the out-
facilitate sophisticated testing and laboratory func-
door drycooler is routed to the second coil, and
tions.
becomes the primary source of cooling for the room.
Computers and sensitive electronics tend to be At ambient temperatures below 35°F (1.6°C), the
grouped, often in specialized rooms. This makes cooling capacity is sufficient to handle the total cool-
operation and service easier, but it also creates the ing needs of the room. As the compressor is responsi-
need for precision environmental control—the coordi- ble for the majority of the power consumption of the
nated management of temperature, humidity and air air conditioning unit, a GLYCOOL system can sub-
filtration. stantially reduce energy costs.
Challenger 3000 provides the precision and flexibil-
ity required by a broad range of applications.
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
Two levels of microprocessor control systems are
available providing precise control and monitoring of • Input diagnostics: Reviews inputs to the con-
the critical space. trol system.
The Advanced Microprocessor is standard, and • Control board diagnostics: Initiates a self-test
the Advanced Microprocessor with Graphics is of the control system.
optional. The main control functions are similar for • Output diagnostics: Tests major components
both controls. by turning them on and off from the control
panel. Includes: main fan, compressor, liquid line
solenoid valve, hot gas bypass valve, chilled
The user must enter a three-digit password before water or chilled GLYCOOL valve, R-5 relay,
making changes. reheat, hot water reheat valve, humidifier,
• Temperature Setpoint 65-85°F (18-29°C)* humidifier make-up valve, and common alarm.
• Temperature Sensitivity +1-10°F (0.6-5.6°C)
• Humidity Setpoint 20-80% RH*
• Alarm history log: The Advanced Microproces-
• Humidity Sensitivity 1-30% RH
sor displays the 10 most recent alarms. The
• High Temperature Alarm 35-90°F (2-32°C) Advanced Microprocessor with Graphics displays
• Low Temperature Alarm 35-90°F (2-32°C) the most recent 60 alarms. Both provide a time
• High Humidity Alarm 15-85% RH and date stamp for each event
• Low Humidity Alarm 15-85% RH • Run time log: Displays run time and hours for
* The microprocessor may be set within these ranges; major components (also allows reset of run
however, the unit may not be able to control to hours) including compressors, GLYCOOL, fan,
extreme combinations of temperature and humidity. humidifier, and reheat.
Factory set-up for Intelligent Control which uses • Humidifier problem
“fuzzy logic” and “expert systems” methods. Propor- • High head pressure
tional and Tunable PID are user selectable options. • Change filter
• Loss of air flow
• Compressor short cycle control: Prevents • High temperature
compressor short-cycling and needless compres- • Low temperature
sor wear. • High humidity
• System auto restart: The auto restart feature • Low humidity
will automatically restart the system after a • Compressor overload (opt)
power failure. Time delay is programmable.
• Main fan overload (opt)
• Sequential Load Activation: On initial start-up
or restart after power failure, each operational • Low suction pressure
load is sequenced to minimize total inrush current. • Short cycle
• Hot Water / Econ-O-Coil Flush Cycles: Hot • Loss of power
water reheat coils and Econ-O-Coils are periodi- • Custom alarm (choose up to 4)
cally flushed to prevent a build-up of contami- • Water under floor
nants.
• Smoke detected
• Temperature/Humidity Sensor Calibration:
• Standby GC pump on
The sensors may be calibrated from the front mon-
itor panel to insure that all units in the room are • Loss of water flow
similarly calibrated, assuring greater precision. • Standby unit on
• User customized text
• Normal display: Includes present room temper-
ature and humidity, active functions (cooling,
heating, dehumidifying), and any alarms.
• Operating status: Displays each control opera-
tion in percent.
• Read analog inputs function: Displays the
present values of up to four analog inputs.
DISCONTINUED
PRODUCT
• Individual plots of temperature, humidity and
the four analog inputs.
• Bar graph plots of individual component run his-
tory by hour.
• Floor plan of optional water detection system
layout including on alarm.
Status indication of operating modes with current
temperature and humidity.
DISCONTINUED
PRODUCT
The frame, 14 gauge, MIG welded tubular and The two-stage 304 stainless steel reheat elements
formed steel, provides maximum support while 1" are a rigid, fin-tubular design that have extended
(25.4mm) deep steel panels with 1-1/2 lb. (.68 kg) operation life. The reheat has ample capacity to
insulation protect and quiet the system. The front maintain room dry-bulb conditions during a system
door can be opened for service without shutting off call for dehumidification. The two stages give an
the system. All components are accessible for service/ accurate, controlled response to the requirements of
maintenance through the front of the unit. the computer room. The low watt density, electrically
Liebert enhances the Challenger 3000’s resistance to enclosed elements are surrounded by the tube and
corrosion by applying a black, powder-coat finish to fins, reducing sheath temperatures and eliminating
all frame components. Exterior panels are similarly ionization.
protected with durable powder-coating.
The standard pleated 2" (51mm) filter with an effi-
The high voltage compartment contains the contac- ciency of 20% (based on ASHRAE 52.1) can be
tors, transformers and overloads and all other high- changed quickly and easily through the front of the
voltage components. unit.
Each high voltage component is protected by a sepa-
rate overcurrent protective device. The entire high
voltage panel is enclosed by a safety lock dead front
panel. When the front door is opened by operating
personnel, the high voltage components remain
enclosed for operator safety.
The Challenger 3000 features a quiet, low speed fan
assembly with double inlet blower, lifetime lubrica-
tion and self-aligning ball bearings. The motor and
variable pitch drive are mounted on an adjustable
base. The entire blower/ motor assembly is mounted
on vibration isolators for smoother operation.
The draw-through design of the fan section provides
even air distribution across the coil, controlled air for
bypass humidification, elimination of air bypass
around the filters and low internal cabinet pressure
drop.
High-intensity quartz lamps over the stainless steel
humidifier pan permit clean, particle-free vapor to be
added to the air within 5 to 6 seconds of the elec-
tronic call from the microprocessor control.
The quartz lamps provide radiant energy that evapo-
rates water in a pure state, without solids.
The Infrared Humidifier is equipped with an auto-
matic water supply system that significantly reduces
cleaning maintenance. This system has an adjust-
able water over-feed to prevent mineral precipita-
tion. A drain valve is provided to easily empty the
humidifier pan prior to inspection or servicing. A
control valve regulates flow at water pressures
between 5 and 150 psig (34.5 and 1034 kPa) and
includes a Y-strainer.
DISCONTINUED
PRODUCT
The chilled water cooling coil is designed for closed-
loop applications using properly maintained water. It
is constructed of copper tubes and aluminum fins. A-
frame coils are used on downflow units and V-frame
coils are used on upflow units. To ensure quality, the
coil is manufactured to the highest standards in the
industry.
The flow of chilled water through the cooling coil is
controlled by an electronic modulating motor. The
microprocessor control will activate the motor when
a need for cooling or dehumidification exists. The
motor will position the valve to precisely match the
needs of the conditioned space.
All chilled water piping within the Challenger 3000
is fully insulated to assure full system capacity and
prevent condensation.
The fully insulated control valve gives the condi-
tioned space the precise cooling needed by electronic
equipment. Its unique design requires no overtravel
linkages and never requires adjustment.
The flow switch will activate the alarm system and/
or shut down the system should the chilled water
supply be interrupted. The switch is factory wired
and mounted in the chilled water valve compart-
ment.
For special applications, a high pressure, modulating
3-way or 2-way valve can be provided. The valve is
designed for 400 psig (2758 kPa) water pressure.
DISCONTINUED
PRODUCT
Two versions are available:
1. Self-Contained Systems
2. Split Systems
The heart of the refrigeration system is the compres-
These systems feature a scroll compressor and con- sor.
trols, expansion valve, hot gas bypass and evaporator All self-contained evaporator units and split system
coil in the room unit. condensing units contain a high efficiency, quiet
Air Cooled models also include a crankcase heater operating scroll compressor. The compressors have
on the compressor and require field connection to internal vibration isolating mountings, pressure
remote air cooled condenser. safety controls and built-in overload protection.
Water, Glycol and GLYCOOL models also include
a coaxial condenser with field connections required The evaporator coil is designed for the high sensible heat
to the water or glycol coolant loop. ratio required by electronic equipment applications. The
Water/Glycol models have 2-way WRV with bypass. copper tube, aluminum fin coils are configured as A-
GLYCOOL models have 3-way WRV. frame coils on downflow units and V-frame coils on
upflow units for smooth air flow through the unit.
These pre-charged systems feature the evaporator
coil and expansion valve in the room unit, with the Every Challenger compressor has a high pressure
scroll compressor, and the condensing equipment switch with an exclusive manual reset after high
located in one of several different types of condensing pressure cut-out. This prevents cycling the compres-
units. Pre-charged line sets are available on 3-ton sor at high pressure, resulting in greater efficiency
systems. and longer compressor life.
The externally equalized thermostatic expansion
valve smoothly controls the flow of refrigerant
through the coil and provides precise control of
superheat.
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
The compressor pump-down control is accomplished The Lee-Temp winter control system’s heated receiv-
by a liquid-line solenoid valve used in conjunction ers permit startup and positive head pressure control
with a low pressure switch. at ambient temperatures as low as -30°F (-34.4°C).
The Lee-Temp package includes insulated receiver, a
pressure relief valve, three-way head pressure con-
The Liebert manufactured low profile, direct drive trol valves, and rotalock valves (see Figure 7 below).
propeller fan type air cooled condenser provides
quiet, efficient operation.
It is constructed of aluminum with a copper tube and The Series PB condenser converts the Challenger
aluminum fin coil for corrosion resistance. An inte- 3000/Lee-Temp system into a self-contained package
gral, factory wired and tested control panel reduces when an outdoor location is not practical.
installation time.
Quiet-Line Condensers can help your facility meet
The winter control system features a variable speed the strictest noise codes, and do so at less cost than
motor and a specially designed solid-state fan speed traditional condensers with acoustical shielding.
control transducer.
The transducer senses refrigerant pressure and var-
ies the speed of the fan motor to maintain constant
condensing temperature and system capacity. This
system permits operation at ambient temperatures
as low as -20°F (-29°C).
DISCONTINUED
PRODUCT
This unit is available in these optional configura-
tions:
The centrifugal condensing unit may be connected to • 105°F (40°C) ambient for high ambient condi-
tions.
the evaporator section by means of pre-charged
refrigeration lines (3 ton only). This greatly simpli- • 95°F (35°C) ambient Quiet-Line for low noise
fies installation and keeps installation costs low. The level conditions below 58 dBa.
copper-tube, aluminum-fin coil is equipped with low
temperature controls to assure year-round operation
to -20°F (-29°C). The condensing unit is completely
factory wired, charged and tested and is ready for Factory installed non-fused disconnect switch
final connections. allows unit to be turned off for maintenance. Discon-
The centrifugal fan condensing unit includes scroll nect switch is available on indoor condensing units
compressor, condenser coil, centrifugal blower only.
assembly, high-pressure switch, Lee-Temp head
pressure control.
(3 ton only): Consists of one pre-charged liquid line
Condensing unit has hot gas bypass standard feature and one pre-charged insulated suction line of soft
which bypasses hot gas around the compressor copper tubing. Each line has one male quick-connect
directly to the suction side of the compressor to pro- coupling and one female quick-connect coupling with
vide capacity control and reduce compressor cycling. an access valve connection.
System includes liquid injection valve to maintain
Available in 15 ft. (4.6m) and 30 ft. (9.1m) lengths for
proper suction superheat.
interconnection of remote located condenser module.
Unit must be mounted indoors. Duct flanges are pro- Maximum recommended distance between evapora-
vided. tor and condenser modules with pre-charged line sets
is 45 ft. (13.7m). For longer runs, use sweat adapter
kit.
The air cooled condensing unit can be mounted on
the roof or a ground level site. The condensing unit
housing is manufactured of galvanized steel with a (3 ton only): Contains two suction and two liquid line
powder coat finish. The copper-tube, aluminum-fin compatible fittings that allow field-supplied intercon-
coil is equipped with low temperature controls to necting refrigerant lines to be used.
assure year-round operation to -30°F (-34.4°C). The
condensing unit is completely factory wired, charged
and tested and is ready for final connections. (See
illustration below)
The standard prop fan condensing unit includes
scroll compressor, prop fan, high head pressure
switch, hot gas bypass and Lee-temp head pressure
control (for operation down to -30°F (-39°C) ambient.)
DISCONTINUED
PRODUCT
A co-axial condenser provides ample capacity to han- The high pressure option for the condenser circuit
dle the heat rejection needs of the system while using consists of a 2-way or 3-way water regulating valve
a minimum of liquid and low total pressure drop. and condenser rated at 350 psig (2413 kPa) water
pressure. This option is required in applications with
large static heads.
Head pressure operated regulating valves accurately
control the condensing temperature and maintain
system capacity for various entering liquid flow rates
and temperatures. Two-way valves with bypass are Allows unit to be turned off for maintenance. Discon-
standard. nect switch is available on indoor condensing units
only.
Consists of one pre-charged liquid line and one pre-
charged insulated suction line of soft copper tubing.
Three-way valves provide accurate control of con- Each line has one male quick-connect coupling and
densing temperature and thus maintain constant one female quick-connect coupling with an access
system capacity while also keeping the condenser valve connection.
water flow rate constant.
Available in 15 ft. (4.6m) and 30 ft. (9.1m) lengths for
interconnection of remote located condenser module.
The high pressure option for the condenser circuit Maximum recommended distance between evapora-
consists of a regulating valve and a condenser rated tor and condenser with pre-charged line sets is 45 ft.
at 350 psig (2413 kPa) water-pressure. This option is (13.7m). For longer runs, use sweat adapter kit.
required in applications with large static head pres-
sures.
(3 ton only) - contains two suction and two liquid line
compatible fittings that allow field-supplied intercon-
A compressor crankcase heater is available to pre- necting refrigerant lines to be used.
vent the migration of refrigerant to the compressor
during off cycles.
The hot gas reheat assembly consists of a 3-way
directional solenoid operated valve and a hot gas
reclaim coil.
The Liebert manufactured Fan Speed Control dry-
cooler is constructed of aluminum and features cop-
per tubes and aluminum fin design. It is low profile,
propeller fan type and provides quiet, trouble free
heat rejection. The drycooler features a variable
Factory charged and sealed, the water cooled con- speed fan motor and a specially engineered solid
densing unit is ready to be installed quickly and eas- state fan speed transducer. The transducer senses
ily. The counter-flow coaxial condenser with two-way the temperature of the leaving glycol and modulates
or three-way regulating valve designed for 150 psi the speed of the fan to maintain proper glycol tem-
(1034.3 kPa) is matched to the heat rejection require- peratures. An integral, factory-wired and tested con-
ments of the compressor for a variety of flow rates trol panel reduces installation time.
and fluid temperatures.
Condensing unit has a hot gas bypass standard fea- The glycol system includes a matching centrifugal
ture that bypasses hot gas around the compressor glycol pump. It is mounted in a vented, weatherproof
directly to the suction side of the compressor to pro- enclosure.
vide capacity control and reduce compressor cycling.
System includes liquid injection valve to maintain Optional Equipment—See page 13.
proper suction superheat.
DISCONTINUED
PRODUCT
The Liebert GLYCOOL free-cooling system is inte- The Liebert manufactured drycooler is constructed of
grated with a glycol cooled Challenger 3000. aluminum with a copper tube aluminum fin coil. The
At outdoor temperatures below 35°F (1.6°C), the low profile design features multiple direct drive pro-
GLYCOOL coil is capable of providing total system peller type fans, balanced to the heat rejection load.
capacity. At outdoor temperatures between 35° and An integral, factory wired and tested control panel
65°F (1.6° and 18.3°C), the unique modulating valve reduces installation time.
permits partial cooling of the space by the GLY-
COOL coil with the DX system picking up the rest of
the load. Above 65°F (18.3°C) the unit functions as a
glycol unit and all the cooling is accomplished by the
DX system. When cooling is required, the three-way
modulating valve and water regulating valve direct
glycol (from the heat rejection loop) to the
Econ-O-Coil located upstream of the evaporator coil,
to the condenser, or to both.
The GLYCOOL system contains all the standard fea-
tures of a glycol cooled system plus the following.
A solid-state temperature monitor compares the room
air temperature and entering glycol temperature.
When air temperature is higher than glycol tempera-
ture, the monitor communicates to the microproces-
sor control that “free-cooling” is available.
The GLYCOOL coil is strategically located in the
return air stream of the environmental control system.
This coil is designed for closed-loop applications using
properly treated glycol solutions.
The air is first filtered before entering the coil and
then is either precooled or totally cooled before enter-
ing the refrigeration coil. The glycol flow to the coil is
controlled by a pre-piped modulating three-way
valve. When supplied with a 45°F (7.2°C) glycol solu-
tion, the coil is sufficiently sized to offer the identical
cooling capacity as is obtained during the refrigera- For high pressure applications, the GLYCOOL sys-
tion cycle of the compressor. tem can be equipped with components rated at 300
psig (2069 kPa).
The GLYCOOL Three-Way Control Valve opens full
anytime the temperature of the glycol solution is below The dual pump package features two full size glycol
room temperature, to take full advantage of all possi- pumps, each capable of providing sufficient flow for
ble free cooling. As the outdoor ambient drops, the system operation. A flow switch will sense the loss of
three-way control valve modulates the flow to the flow, should the lead pump fail, and automatically
GLYCOOL coil. It maintains constant temperature in command the standby pump to start. The complete
the room and includes operating linkage and electronic system includes dual pump housing, pumps, lead-lag
motor. Unlike other valves of this nature, there is no switch and flow switch (for field installation). The
over travel linkage or end switches to be adjusted. dual pump package provides redundancy, protecting
against costly downtime in the computer room.
A head pressure operated glycol regulating valve
accurately controls the condensing temperature and Quiet-Line Drycoolers can help your facility meet the
system capacity for various entering glycol tempera- strictest noise codes, and do so at less cost than tradi-
tures. The valve has three-way action. tional drycoolers with acoustical shielding.
DISCONTINUED
PRODUCT
The condensate pump, mounted in the bottom of The remote temperature/ humidity sensors permit
most units, is used for condensate water only. monitoring room conditions from an external source.
Complete with They are encased in an attractive case and are pro-
sump, motor and vided with a plug compatible shielded cable in virtu-
pump assembly ally any length.
and automatic
control.
The disconnect operat-
Standard model ing handle protrudes
has single float. through the front of the
A dual float con- system for easy access.
densate pump Meets NEC codes.
which includes
connections to
unit, common
alarm, unit shut- The locking disconnect
down and one customer N/O contact is also available. switch, mounted in the
electrical panel, is con-
nected to the safety lock
dead front panel of the
system and is inter-
locked mechanically. In
this way the panel can’t be opened until the switch is
in the off position. And it complies with local codes as
well as those of the NEC.
Available in heights from 9" to 24" (228.6 to
609.6mm) in 3" (76.2mm) increments, adjustable +1-
Clean, pure steam is generated in a disposable canis- 1/2" (38.1mm). Allows for installation and connection
of the Challenger 3000 prior to installation of the
ter that is complete with supply and drain valves,
electronic controls and steam distributor. The raised floor. A modular, field-installed turning vane
humidifier is provided with an automatic flush cycle can be added to the floor stand.
to lengthen service life. An indicator on the Chal-
lenger 3000 monitor panel is activated when the can-
ister should be changed.
DISCONTINUED
PRODUCT
NOTE
Some options or combinations of options The smoke detector senses the return air, shuts
may result in reduced air flow. Consult down the unit upon detection, and sends visual and
factory for recommendations. audible alarm. Dry contacts are available for a
remote customer alarm. This smoke detector is not
intended to function as or replace any room smoke
This reheat uses stainless steel elements and also detection system that may be required by local or
includes the necessary sensors and controls to pro- national codes.
vide variable heat output to help maintain tighter Supervised smoke detectors are also available as an
control of room conditions, especially in lightly option. Consult factory.
loaded applications. (Contact factory for available
voltages.) Direct expansion units only.
The firestat senses return air temperature of the sys-
tem. Upon sensing high temperatures, the environ-
Four optional filters are available in lieu of standard mental control system is shut down. Required by
package. A 4" (102mm) 20%, 30%, 40%-45% or codes in certain areas.
60%-65% filter may be specified. (Efficiency based on
ASHRAE 52.1). 2" (51mm) 20% pre-filters may also
be specified.
These 16 ga. panels include heavy duty gaskets to
provide satisfactory system operation when located
outside the conditioned space in less-than desirable
environments.
These blower/motor packages are available on upflow
models where external static pressures are up to
2.0 inches (500 Pa) on 60 Hz units, and up to
1.5 inches (370 Pa) on 50 Hz units. These blowers are Controlled by a 2-way solenoid valve from the micro-
rigidly mounted for ducting directly to the blower processor control panel, these economical reheats
housing. have the capacity to maintain dry bulb conditions
(Consult the factory for specific applications.) when the system is calling for dehumidification. The
system is completely pre-piped and includes a control
valve and Y-strainer. The reheat coil is constructed
These motors replace the standard efficiency motors of copper tubes and aluminum fins.
to provide increased energy savings during operation
(consult factory for specific efficiencies).
Standard height of 18" (457mm) with top duct con-
nection or 2-way, 3-way or 4-way grille discharge
styles available.
DISCONTINUED
PRODUCT
You will find a full range of monitoring and control OpenComms Nform
systems, communications modules designed to inter- • Centralized monitoring of all Liebert SNMP
face Liebert equipment with a variety of building enabled devices.
management systems, plus stand-alone monitoring,
• Event and alarm management.
control and leak detection devices.
• Adaptable and configurable graphical user inter-
face.
SiteScan Web is a comprehensive critical systems • Integration of third-party SNMP enabled devices
monitoring solution dedicated to ensuring reliability through custom Liebert services.
through graphics, event management and data • Windows NT, 2000 and XP compatible.
extrapolation. The standard Web interface allows
users easy access from anywhere at anytime.
• Single- and multi-site applications.
• Event management and unit control. Autonomous microprocessor controlled modules are
• Trend and historical data captures and reporting. available to provide supervision, control and remote
• Full ASHRAE BACnet compatibility. notification of Liebert equipment. These stand-alone
• Java based. devices include:
• Windows 2000 and XP compatible. Contact Closure Alarm Panels
SiteLink • Continuously monitor critical support equipment
• Connectivity to building management systems and instantly notify on alarm condition.
using Modbus and BACnet. Autochangeover Control Panels
Site I/O • Sequence the operation of multiple environmen-
• Integrates sensors and contacts. tal units.
Site TPI Leak Detection Modules
• Integrates non-Liebert equipment. • Provide quick detection and location of hazard-
ous fluid leaks.
Discrete Output Interface Card
The OpenComms™ family of products leverages one-
to-one unit connections and your existing network for • Straightforward way to tie environmental units
a comprehensive monitoring solution for distributed to a building management system or alarm
equipment. panel.
OpenComms NIC
• Monitoring option available for Liebert precision
air conditioning units.
• Web interface for viewing and control.
• Modbus interface for building management sys-
tems.
• SNMP interface for network management sys-
tems.
DISCONTINUED
PRODUCT
SiteScan Web is a monitoring solution for critical Up to eight environmental units
environments that utilize a facility-view approach. can be automatically and cen-
The system enables communications from Liebert trally controlled for emergency
environmental and power units—as well as many switching and to balance unit
other pieces of analog or digital equipment to a front runtime. The AC3 controls two
end software package that provides monitoring, con- or three units. The RAC2-8 con-
trol and alarm management. trols two through eight units
SiteScan monitoring gives you decision making and has the ability to provide
power to effectively manage the equipment that is alarm notification to pagers.
critical to your business. Designed with flexibility for
large, complex systems as well as smaller, single-site
facilities, the Liebert SiteScan line of products can
provide real-time status and alarms. The Universal Moni-
tor keeps personnel
on-site and at remote
The microprocessor-based module provides two-way locations apprised of
communication between an existing building man- the status of equip-
agement system and up to 12 Liebert units via MOD- ment through local
Bus or BACnet. alarming and remote
paging services. The
panel will interface
OpenComms Nform centralizes the management of with anything that
your distributed Liebert network equipment. Open- closes an electrical
Comms Nform software solution combines full-scale contact and any device
monitoring with the use of the existing network with a 4-20mA signal. To improve process efficiency
infrastructure—so the cost of dedicated, out-of-band and troubleshooting, the panel tracks data in an
communications cabling is eliminated. It is both scal- alarm log, an event log and a trend log. The Univer-
able and adaptable so it can grow as your systems sal Monitor has a local LCD interface and a remote
expand and needs change. OpenComms Nform will dial-up interface.
monitor any Liebert SNMP device that supports a
network interface, such as the OpenComms Web
Card and the OpenComms Network Interface Card. Zone detectors with
Authenticated alarm management and event notifi- cable or single point
cation ensures that alarms are detected and acted detectors provide
upon, which allows problems to be quickly resolved. fast and accurate
indication of water in
you critical space.
The OpenComms Network Interface Card (OC-NIC) These systems com-
and OpenComms Web Card (OC-Web Card) provide municate with your
Ethernet connectivity for Liebert equipment. Operat- unit or with a separate monitoring system. Area
ing status and alarms are communicated via the net- water detection cable with distance measurement
work to external systems utilizing industry standard and monitoring protects your entire room. This sys-
open protocols. tem quickly and accurately calculates and displays
the location of water on the cable, allowing you to
promptly fin and correct a leak.
The Environmental Discrete Outputs Card
(ENV-DO) provides 16 discrete outputs, correspond-
ing to status and major alarm conditions. These A seven-day temperature and
Form-C contact closures provide a straightforward humidity recorder permits close
means to connect Liebert Environmental units to examination of computer room
Building Management Systems (BMS), I/O or alarm environment condition and can
panels. be used as a permanent record
of the environmental control
system’s operation efficiency.
LEDs display customized alarm indication for any
The system includes pens, 100
dry contact input including alarms for Liebert envi-
recording charts; two bottles of recording ink (1 red
ronmental, power and UPS systems. The RCM4
ink and 1 blue ink).
monitors and displays four dry contact points.
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
Temperature and Humidity Sensors shall be capable Custom alarms are four customer accessible alarm
of being calibrated using the front monitor panel con- inputs to be indicated on the front panel. Custom
trols to coordinate with other temperature and alarms can be identified with prepared (pro-
humidity sensors in the room. grammed) alarm labels for the following frequently
Predictive Humidity Control used inputs:
The microprocessor shall calculate the moisture con- Water Under Floor
tent in the room and prevent unnecessary humidifi- Smoke Detected
cation and dehumidification cycles by responding to Standby GC Pump On
changes in dew point temperature. Loss of Water Flow
Compressor Short-Cycle Control Standby Unit On
The control system shall include a program to pre- User customized text can be entered for two of the
vent compressor short-cycling. four custom alarms. Each alarm (unit and custom)
System Auto-Restart can be separately enabled or disabled, selected to
For start-up after power failure, the system shall activate the common alarm, and programmed for a
provide automatic restart with a programmable (up time delay of 0 to 255 seconds.
to 9.9 minutes in 6-second increments) time delay. Audible Alarm
Programming can be performed either at the unit or The audible alarm shall annunciate any alarm that
from the central site monitoring system. is enabled by the operator.
Sequential Load Activation Common Alarm
During start-up, or after power failure, the micropro- A programmable common alarm shall be provided to
cessor shall sequence operational load activation to interface user selected alarms with a remote alarm
minimize inrush current. Systems allowing multiple device.
loads to start simultaneously are unacceptable. Remote Monitoring
Chilled Water/Hot Water/Econ-O-Coil Flush All alarms shall be communicated to the Liebert
Cycles monitoring system with the following information:
Chilled water, hot water, and Econ-O-Cool coils (if date and time of occurrence, unit number, and
unit is so equipped) shall be automatically flushed to present temperature and humidity.
prevent the buildup of contaminants. Systems with- Analog Inputs
out this feature shall include the necessary devices to
The system shall include four customer accessible
bypass fluid into the coil on a programmed basis.
analog inputs for sensors provided by others. The
Front Monitor Display Panel analog inputs shall accept a 4 to 20 mA signal. The
The microprocessor shall provide a front monitor user shall be able to change the input to 0 to 5 VDC
LCD backlit display panel with 4 rows of 20 charac- or 0 to 10 VDC if desired. The gains for each analog
ters with adjustable contrast. This display (along input shall be programmable from the front panel.
with five front mounted control keys) shall be the The analog inputs shall be able to be monitored from
only operator interface required to obtain all avail- the front panel.
able system information such as room conditions, Diagnostics
operational status, alarms, control and alarm set-
The control system and electronic circuitry shall be
points, and all user selections including alarm
provided with self-diagnostics to aid in troubleshoot-
delays, sensor calibration, DIP switch selections, and
ing. The microcontroller board shall be diagnosed
diagnostics. All indicators shall be in language form.
and reported as pass/not pass. Control inputs shall
No symbols or codes shall be acceptable.
be indicated as on or off at the front monitor panel.
Alarms Control outputs shall be able to be turned on or off
The microprocessor shall activate an audible and from the front monitor panel without using jumpers
visual alarm in event of any of the following conditions: or a service terminal. Each control output shall be
High Temperature indicated by an LED on a circuit board.
Low Temperature Data Collection
High Humidity
Low Humidity The control system shall maintain accumulative
Short Cycle operating hours of compressor, reheat, humidifier,
Compressor Overload (Optional) fan motor, and Econ-O-Coil. The ten most recent
Main Fan Overload (Optional) alarms shall also be retained.
Humidifier Problem Communications
High Head Pressure
Change Filter The microprocessor shall be compatible with all Lie-
Loss of Air Flow bert remote monitoring and control devices.
Low Suction Pressure
Loss of Power
Custom Alarm (#1 to #4)
DISCONTINUED
PRODUCT
Chilled Water/Hot Water/Econ-O-Coil Flush
Cycles
The optional Advanced control processor shall be Chilled water, hot water, and Econ-O-Cool coils shall
microprocessor based with a front monitor dot matrix be automatically flushed to prevent the buildup of
display panel and control keys for user inputs. The contaminants. Systems without this feature shall
controls shall be menu driven with on-screen include the necessary devices to bypass fluid into the
prompts for easy user operation. The system shall coil on a programmed basis.
allow user review and programming of temperature Front Monitor Display Panel
and humidity setpoints, alarm parameters, and
setup selections including choice of control type. A The microprocessor shall provide a front monitor 240
password shall be required to make system changes. x 120 dot matrix display panel with adjustable back-
lighting. This display (along with five front mounted
For all user selections, the range of acceptable input
control keys) shall be the only operator interface
(temperature, humidity, or time delay) shall be dis-
required to obtain all available system information
played on the monitor screen. The system shall pro-
such as room conditions, operational status, graphi-
vide monitoring of room conditions, operational
cal data, alarms, control and alarm setpoints, and all
status in % of each function, component run times,
user selections including alarm delays, sensor cali-
date and time, and four analog inputs from sensors bration, DIP switch selections, and diagnostics. All
provided by others. indicators shall be in language form. No symbols or
Control codes shall be acceptable.
The control system shall allow programming of the Alarms
following room conditions: The microprocessor shall activate an audible and
Temperature Setpoint 65 to 85°F (18-29°C) visual alarm in event of any of the following condi-
Temperature Sensitivity +1 to +9.9°F (0.6 to tions:
5.6°C) in 0.1° increments High Temperature
Humidity Setpoint 20 to 80% RH Low Temperature
Humidity Sensitivity +1 to +30% RH High Humidity
All setpoints shall be adjustable from the individual Low Humidity
unit front monitor panel. Short Cycle
Temperature and Humidity Sensors shall be capable Compressor Overload (Optional)
of being calibrated using the front monitor panel con- Main Fan Overload (Optional)
trols to coordinate with other temperature and Humidifier Problem
humidity sensors in the room. High Head Pressure
Predictive Humidity Control Change Filter
Loss of Air Flow
The microprocessor shall calculate the moisture con- Low Suction Pressure
tent in the room and prevent unnecessary humidifi-
Loss of Power
cation and dehumidification cycles by responding to
Custom Alarm (#1 to #4)
changes in dew point temperature.
Custom alarms are four customer accessible alarm
Compressor Short-Cycle Control inputs to be indicated on the front panel. Custom
The control system shall include a program to pre- alarms can be identified with prepared (pro-
vent compressor short-cycling. grammed) alarm labels for the following frequently
System Auto-Restart used inputs:
Water Under Floor
For start-up after power failure, the system shall
provide automatic restart with a programmable (up Smoke Detected
to 9.9 minutes in 6-second increments) time delay. Standby GC Pump On
Programming can be performed either at the unit or Loss of Water Flow
from the central site monitoring system. Standby Unit On
Sequential Load Activation User-customized text can be entered for all four cus-
tom alarms. Each alarm (unit and custom) can be
During start-up, or after power failure, the micropro- separately enabled or disabled, selected to activate
cessor shall sequence operational load activation to the common alarm, and programmed for a time delay
minimize inrush current. Systems allowing multiple of 0 to 255 seconds.
loads to start simultaneously are unacceptable.
Audible Alarm
The audible alarm shall annunciate any alarm that
is enabled by the operator.
DISCONTINUED
PRODUCT
Common Alarm cally flush deposits from the humidifier pan. The
A programmable common alarm shall be provided to system shall be field adjustable to change the cycle
interface user selected alarms with a remote alarm time to suit local water conditions. The humidifier
device. shall have a capacity of _____ lbs/hr (kg/h).
Remote Monitoring
All alarms shall be communicated to the Liebert site The environmental control system shall be equipped
monitoring system with the following information: with a steam generating humidifier that is controlled
date and time of occurrence, unit number, and by the microprocessor control system. It shall be
present temperature and humidity. complete with disposable canister, all supply and
drain valves, steam distributor, and electronic con-
Analog Inputs
trols. The need to change canister shall be annunci-
The system shall include four customer accessible ated on the microprocessor control panel. The
analog inputs for sensors provided by others. The humidifier shall have a capacity of ____ lbs/hr (kg/h).
analog inputs shall accept a 4 to 20 mA signal. The
user shall be able to change the input to 0 to 5 VDC
or 0 to 10 VDC if desired. The gains for each analog The low-watt density, 304/304, stainless steel,
input shall be programmable from the front panel. finned-tubular electric reheat coils shall be capable
The analog inputs shall be able to be monitored from of maintaining room dry bulb conditions when the
the front panel. system is calling for dehumidification. The reheat
section shall include UL approved safety switches to
Diagnostics
protect the system from overheating. The capacity of
The control system and electronic circuitry shall be the reheat coils shall be ____ BTU/HR (kW), ____ kW,
provided with self-diagnostics to aid in troubleshoot- controlled in ____ stage(s).
ing. The microcontroller board shall be diagnosed
and reported as pass/not pass. Control inputs shall
be indicated as on or off at the front monitor panel. The hot water reheat coil shall have copper tubes
Control outputs shall be able to be turned on or off and aluminum fins with a capacity of _____ BTU/HR
from the front monitor panel without using jumpers (kW) when supplied with _____ °F (°C) entering
or a service terminal. Each control output shall be water temperature at _____GPM (l/s) flow rate. Max-
indicated by an LED on a circuit board. imum pressure drop shall be _____ PSI (kPa). The
control system shall be factory pre-piped with a
Data Collection 2-way motorized control valve and cleanable
The control system shall maintain accumulative Y-strainer.
operating hours of compressor, reheat, humidifier,
fan motor, Econ-O-Coil, and heat rejection. The sixty
most recent alarms shall also be retained. The SCR (Silicon Controlled Rectifier) controller
shall proportionally control the stainless steel
Graphing
reheats to maintain the selected room temperature.
The control shall display the following graphical The rapid cycling made possible by the SCR control-
data: ler provides precise temperature control, and the
Temperature, humidity, analog inputs more constant element temperature improves heater
Component operating status by hour life. The capacity of the reheat coils shall be _____
BTU/HR (kW).
Operating status
Communications
The floor stand shall be constructed of a heliarc-
The microprocessor shall be compatible with all Lie-
welded tubular steel frame. The floor stand shall be
bert remote monitoring and control devices.
coated using an autodeposition process to protect
against corrosion. The floor stand shall have adjust-
The humidifier shall be of the infrared type consist- able legs with vibration isolation pads. The floor stand
ing of high intensity quartz lamps mounted above shall be: 9 in. (23cm), 12 in. (30cm), 15 in. (38cm), 18
and out of the water supply. The evaporator pan in. (46cm), 21 in. (53cm), 24 in. (61cm) high.
shall be stainless steel and arranged to be service-
able without disconnecting water supply lines, drain
The turning vane shall be designed to mount in the
lines or electrical connections. The complete humidi-
factory supplied floor stand and direct air either to
fier section shall be pre-piped ready for final connec-
the front or rear of the unit.
tion. The infrared humidification system shall use
bypass air to prevent over-humidification of the con-
trolled space. The auto flush system shall automati-
DISCONTINUED
PRODUCT
valve, filter drier, refrigerant sight glass and mois-
The unit shall be supplied with a (2 way) (3 way) (4 ture indicator.
way) (ducted) air discharge plenum. The plenum
shall be 18 in. (457mm) high, insulated and powder
Pump Down Control
painted the same color as the room unit.
A liquid line solenoid valve shall be provided for
pump down control.
Crankcase Heater
The manual disconnect switch shall be mounted in
the high voltage section of the electrical panel. The A crankcase heater shall be provided for additional
switch shall be accessible with the door closed. system protection from refrigerant migration during
off cycles.
Propeller Fan Condenser (Standard)
The manual disconnect switch shall be mounted in The Liebert manufactured air cooled condenser shall
the high voltage section of the electrical panel. The be the low profile, slow speed, direct-drive, propeller-
switch shall be accessible from the outside of the unit fan type. The condenser shall be constructed of alumi-
with the door closed, and prevent access to the high num and contain a copper tube, aluminum fin coil
voltage electrical components until switched to the with an integral electric control panel. The system
“OFF” position. shall be designed for _____ °F (°C) ambient. The air
cooled condenser shall have a _____ Volt, _____ phase,
____ Hz power supply.
The unit shall be supplied with remote temperature
and humidity sensors. The sensors shall be con- Fan Speed Control (FSC) Head Pressure Con-
nected to the unit by a 30 ft. (9m), 60 ft. (18m), 90 ft. trol (Standard)
(27m), 120 ft. (36m), 150 ft. (45m) shielded cable. The winter control system for the air cooled con-
denser shall be Liebert Fan Speed Control (FSC).
The firestat shall immediately shut down the system The variable speed motor shall turn on at 10% of the
when high temperatures are detected. The firestat supply voltage and modulate in response to head
shall be mounted in the electrical panel with the pressure to a full speed of 1050 RPM. It shall be
sensing element in the return air. designed with ball bearings, permanent lubrication,
and internal overload protection.
The control system shall be complete with transduc-
The smoke detector senses the return air, shuts ers, thermostats and electrical control circuit, factory
down the unit upon detection, and sends visual and prewired and tested in an integral control panel. The
audible alarm. Dry contacts are available for a transducer shall automatically sense the head pres-
remote customer alarm. This smoke detector is not sure of the compressor and control the variable speed
intended to function as or replace any room smoke fan on the air cooled condenser to properly maintain
detection system that may be required by local or the head pressure.
national codes.
The fan speed control system shall provide positive
start-up and operation in ambient temperature as
The condensate pump shall have the capacity of ____ low as -20°F (-29°C). Included with the fan speed
GPH (l/h) at ____ ft. (m) head @ ____ V - ____ Hz. It control system shall be a solid state winter start kit
shall be complete with (single) (dual) integral float as an integral feature of the electronic control panel.
switch, pump, motor assembly, and reservoir.
Lee-Temp Head Pressure Control (Optional)
The winter control system for the air cooled con-
denser shall be “Lee-Temp.” The Lee-Temp system
Direct Expansion Coil shall allow startup and positive head pressure con-
The evaporator coil shall have _____ sq.ft. (sq. m) face trol with ambient temperatures as low as -30°F
area, _____ rows deep. It shall be configured as (A) (-34.4°C). The Lee-Temp package shall include: insu-
(V) frame and be constructed of copper tubes and alu- lated receiver, pressure relief valve for each circuit,
minum fins and have a maximum face velocity of head pressure three-way control valve, and rotalock
_____ ft. per minute (m/s) at _____ CFM (CMH). The valve for isolating the refrigerant charge. The Lee-
coil shall be provided with a stainless steel drain pan. Temp receiver shall be factory insulated and
mounted ready for the field connection to the air
Refrigeration System
cooled condenser. The Lee-Temp heater shall be (150)
The refrigeration system shall consist of a high effi- (300) _____ Watt and require a separate power sup-
ciency scroll compressor, hot gas bypass, pressure ply of (115) (230) _____ Volt, single phase, _____ Hz.
safety switches, externally equalized expansion
DISCONTINUED
PRODUCT
Piggyback Condenser (Optional) Hot Gas Reheat (Optional)
The system shall be supplied with a piggyback con- The complete hot gas reheat system shall include a
denser (PB). The condenser shall be constructed of copper tube, aluminum fin coil, three-way solenoid
steel with frame coated using the autophoretic® pro- valve, and refrigerant check valve. The capacity of
cess, and panels powder coated to protect against the coil shall be _____ BTU/HR (kW).
corrosion. The coil shall be copper tube with alumi-
num fins. The heavy duty fan shall be the centrifugal
type, double width, double inlet. The 1750 RPM Propeller Fan Drycooler (Standard)
(1450 RPM @ 50 Hz) fan motor shall be mounted on The Liebert manufactured drycooler shall be the low
an adjustable base, and equipped with an adjustable profile, slow speed, direct drive propeller fan type.
motor pulley. A Liebert Lee-Temp head pressure con- The drycooler shall be constructed of aluminum and
trol system shall be integral with the unit. The sys- contain a copper tube aluminum fin coil with an inte-
tem shall be designed for -30°F (-34.4°C) ambient. gral electric control panel. The drycooler shall be
The air cooled condenser shall have a _____ Volt, designed for _____ °F (°C) ambient.
3 phase, _____ Hz power supply.
Centrifugal Fan Drycooler (Optional)
Centrifugal Fan Condenser (Optional)
The system shall be supplied with a centrifugal fan
The system shall be supplied with a centrifugal fan drycooler (LCD). The drycooler shall be constructed of
condenser (LCC). The condenser shall be constructed galvanized steel with a copper tube, aluminum fin coil.
of galvanized steel with a copper tube, aluminum fin The heavy duty fan shall be the centrifugal type, dou-
coil. The heavy duty fan shall be the centrifugal type, ble width, double inlet. The 1750 RPM (1450 RPM @
double width, double inlet. The 1750 RPM (1450 50 Hz) fan motor shall be mounted on an adjustable
RPM @ 50 Hz) fan motor shall be mounted on an base, and equipped with an adjustable motor pulley. A
adjustable base, and equipped with an adjustable 3-way control valve and thermostat shall maintain the
motor pulley. A Liebert Lee- Temp head pressure desired fluid temperature. Electrical controls shall be
control system shall be field piped to the unit. Elec- in a rain-tight enclosure. The system shall be designed
trical controls shall be in a rain-tight enclosure. for _____ °F (°C) ambient. The drycooler shall have a
The system shall be designed for _____ °F (°C) ambi- _____ Volt, 3 phase, _____ Hz power supply.
ent. The air cooled condenser shall have a _____ Volt, Single Glycol Pump Package (Standard)
3 phase, _____ Hz power supply.
This system shall be provided with a centrifugal
pump mounted in a weatherproof and vented enclo-
sure. The pump shall be rated for _____ GPM (l/s) at
_____ ft. of head (kPa), and operate on _____ Volt,
3 phase, _____ Hz.
The water/glycol system shall be equipped with a coax-
Dual Glycol Pump Package (Optional)
ial condenser having a total pressure drop of _____ ft.
of water (kPa) and a flow rate of _____ GPM (l/s) with The dual pump package shall include pumps, enclo-
_____ °F (°C) entering water/glycol temperature. sure, and field mounted flow switch. The pumps
shall be wired to the drycooler control box which
2-Way Water Regulating Valve with Bypass
includes a lead/lag switch for the pumps. The
(Standard)
standby pump shall automatically start upon failure
The condenser circuit shall be pre-piped with a head- of the lead pump. Each pump shall be rated _____ for
pressure actuated 2-way regulating valve with GPM (l/s) at _____ feet of head (kPa).
bypass.
3-Way Water Regulating Valve (Optional)
GLYCOOL Coil
The condenser circuit shall be pre-piped with a head
The GLYCOOL coil shall be constructed of copper
pressure actuated 3-way regulating valve.
tubes and aluminum fins and be located upstream of
Design Pressure the evaporator coil. The GLYCOOL coil shall be
The condenser water/glycol circuit shall be designed designed for closed-loop applications using properly
for a pressure of [(150 PSI (1034 kPa)) (350 PSI treated glycol solutions. The coil shall be rated at
(2413 kPa))]. _____ BTU/HR (kW) sensible cooling capacity with a
45°F (7.2°C) entering glycol solution temperature.
Crankcase Heater (Optional) The GLYCOOL coil shall require _____ GPM (l/s) and
A crankcase heater is provided to prevent the migra- the total unit pressure drop shall not exceed _____
tion of refrigerant to the compressor during off feet of water (kPa) when in the free cooling mode.
cycles.
DISCONTINUED
PRODUCT
3-Way GLYCOOL Valve Dual Glycol Pump Package (Optional)
The GLYCOOL coil shall be equipped with a fully The dual pump package shall include pumps, enclo-
proportional 3-way control valve. This motorized con- sure, and field mounted flow switch. The pumps shall
trol valve shall control the amount of flow to the be wired to the drycooler control box which includes a
GLYCOOL coil and maintain constant temperature lead/lag switch for the pumps. The standby pump
and relative humidity. shall automatically start upon failure of the lead
Glycol Condenser pump. Each pump shall be rated for _____ GPM (l/s)
The glycol system shall be equipped with a coaxial at _____ feet of head (kPa).
condenser having a total pressure drop of _____ feet
of water (kPa) and a flow rate of _____ GPM (l/s),
with _____ °F (°C) entering 40% ethylene glycol tem- Direct Expansion Coil
perature. The evaporator coil shall have _____ sq.ft. (sq. m)
3-Way Water Regulating Valve face area, _____ rows deep. It shall be configured as
The condenser circuit shall be pre-piped with a head (A) (V) frame and be constructed of copper tubes and
pressure actuated 3-way water regulating valve. aluminum fins and have a maximum face velocity of
Design Pressure _____ ft. per minute (m/s) at _____ CFM (CMH). The
coil shall be provided with a stainless steel drain
The GLYCOOL coil/condenser circuit shall be pan.
designed for a pressure of [(150 PSI (1034 kPa)) (300
PSI (2069 kPa))]. Refrigeration System
Comparator Circuit The refrigeration system shall consist of a rugged
The system shall be equipped with a microprocessor- scroll compressor, pressure safety switches, exter-
controlled comparator sensor that permits free-cool- nally equalized expansion valve, filter dryer, and a
ing operation whenever entering glycol temperature refrigerant sight glass and moisture indicator.
is below return-air temperature. Refrigerant Line Sets (Optional)
Propeller Fan Drycooler (Standard) Pre-charged refrigerant line sets shall be provided by
The Liebert manufactured drycooler shall be the low Liebert in proper lengths for application. Line set
profile, slow speed, direct drive propeller fan type. length shall be _____ feet (m).
The drycooler shall be constructed of aluminum and
contain a copper tube aluminum fin coil with an inte-
gral electric control panel. The drycooler shall be The condenser coil shall be constructed of copper
designed for _____ °F (°C) ambient. tubes and aluminum fins. The condensing unit shall
Centrifugal Fan Drycooler (Optional) be factory assembled, charged with refrigerant and
sealed.
The system shall be supplied with a centrifugal fan
drycooler (LCD). The drycooler shall be constructed of Components shall include scroll compressor, high-
galvanized steel with a copper tube, aluminum fin coil. pressure switch, Lee-temp refrigerant receiver, head
The heavy duty fan shall be the centrifugal type, dou- pressure control valve, and liquid line solenoid valve.
ble width, double inlet. The 1750 RPM (1450 RPM @ The condensing unit shall be designed for 95°F
50 Hz) fan motor shall be mounted on an adjustable (35°C) ambient and be capable of operation to -20°F
base, and equipped with an adjustable motor pulley. A (-29°C) ambient.
3-way control valve and thermostat shall maintain the
A hot gas bypass circuit shall be provided to reduce
desired fluid temperature. Electrical controls shall be
in a rain tight enclosure. The system shall be designed compressor cycling and improve operation under low
for _____ °F (°C) ambient. The drycooler shall have a load conditions.
_____ Volt, 3 phase, _____ Hz power supply. The condenser fan shall be designed for
Single Glycol Pump Package (Standard) _____ CFM (CMH) at _____ inches (mm) external
static pressure.
This system shall be provided with a centrifugal
pump mounted in a weatherproof and vented enclo- (Optional) Disconnect
sure. The pump shall be rated for _____ GPM (l/s) at Factory installed non-fused disconnect switch allows
_____ ft. of head (kPa), and operate on _____ Volt, unit to be turned off for maintenance.
3 phase, _____ Hz. 3-Ton Models
The condensing module shall be capable of being con-
nected to the evaporator section using pre-charged
refrigerant line sets. No brazing, dehydration, or
charging shall be required. The fan/motor assembly
shall be direct drive.
DISCONTINUED
PRODUCT
5-Ton Models (Optional) Disconnect
The fan/motor assembly shall be belt drive. Condens- Factory installed non-fused disconnect switch allows
ing unit must be hard piped with the evaporator. unit to be turned off for maintenance.
Sweat adapters are shipped loose with all 5 ton evap- 3-Ton Models
orators for use on the 5 ton condensing units.
The condensing module shall be capable of being con-
nected to the evaporator section using pre-charged
The condenser coil shall be constructed of copper refrigerant line sets. No piping, brazing, dehydra-
tubes and aluminum fins with a direct drive propel- tion, or charging shall be required.
ler type fan and shall include a scroll compressor, 5-Ton Models
high pressure switch, Lee-temp receiver, head pres- Condensing unit must be hard piped with the evapo-
sure control valve, and liquid line solenoid valve. All rator. Sweat adapters are shipped loose with all
components shall be factory assembled, charged with 5 ton evaporators for use on the 5 ton condensing
refrigerant and sealed. No brazing, dehydration, or units.
charging shall be required. Condensing unit shall be Propeller Fan Drycooler (Standard)
designed for 95°F (35°C) ambient and be capable of
operation to -30°F (-34.4°C). The Liebert manufactured drycooler shall be the low
profile, slow speed, direct drive propeller fan type.
A hot gas bypass circuit shall be provided to reduce The drycooler shall be constructed of aluminum and
compressor cycling and improve operation under low contain a copper tube aluminum fin coil with an inte-
load conditions. gral electric control panel. The drycooler shall be
(Optional) Quiet-Line Models designed for _____ °F (°C) ambient.
The condensing unit shall be designed to operate at a Centrifugal Fan Drycooler (Optional)
sound level less then 58 dBa. The system shall be supplied with a centrifugal fan
(Optional) High Ambient Models drycooler (LCD). The drycooler shall be constructed of
galvanized steel with a copper tube, aluminum fin
The outdoor condensing unit shall be designed for
coil. The heavy duty fan shall be the centrifugal type,
design ambient operation of 105°F (40.6°C).
double width, double inlet. The 1750 RPM (1450 RPM
3-Ton Models @ 50 Hz) fan motor shall be mounted on an adjustable
The condensing module shall be capable of being con- base, and equipped with an adjustable motor pulley.
nected to the evaporator section using pre-charged A 3- way control valve and thermostat shall maintain
refrigerant line sets. No brazing, dehydration, or the desired fluid temperature. Electrical controls
charging shall be required. shall be in a rain tight enclosure. The system shall be
designed for _____ °F (°C) ambient. The drycooler
5-Ton Models shall have a _____ Volt, 3 phase, _____ Hz power sup-
Condensing unit must be hard piped with the evapo- ply.
rator. Sweat adapters are shipped loose with all 5 ton Single Glycol Pump Package (Standard)
evaporators for use on the 5 ton condensing units.
This system shall be provided with a centrifugal
pump mounted in a weatherproof and vented enclo-
Water or Glycol Cooled Condensing Unit sure. The pump shall be rated for GPM (l/s) at
The water/glycol condensing unit shall be equipped _____ ft. of head (kPa), and operate on _____ Volt,
with a coaxial condenser having a total system pres- 3 phase, _____ Hz.
sure drop of _____ ft. of water (kPa) and a flow rate of Dual Glycol Pump Package (Optional)
_____ GPM (l/s) with _____ °F (°C) entering water/ The dual pump package shall include pumps, enclo-
glycol temperature. sure, and field mounted flow switch. The pumps
Components shall include scroll compressor and shall be wired to the drycooler control box which
high-pressure switch. The condensing unit shall be includes a lead/lag switch for the pumps. The
factory charged with R-22 refrigerant. standby pump shall automatically start upon failure
The condenser circuit shall be pre-piped with a of the lead pump. Each pump shall be rated for
[(2-way) (3-way)] regulating valve which is head- _____ GPM (l/s) at _____ feet of head (kPa).
pressure actuated.
The condenser water/glycol circuit shall be designed
for a static operating pressure of [(150 PSI
(1034 kPa)) (350 PSI (2413 kPa))].
A hot gas bypass circuit shall be provided to reduce
compressor cycling and improve operation under low
load conditions.
DISCONTINUED
PRODUCT
The cooling coil shall have a minimum of _____ sq. ft. (For detailed Guide Specifications on these products,
(sq. m) face area, _____ rows deep. The coil shall be refer to information posted at www.liebert.com)
controlled by a modulating control valve. The chilled SiteScan Web System
water coil shall be designed for closed-loop applica-
tions using properly maintained water. It shall be SiteLink Module
configured as an (A) (V) frame and be constructed of OpenComms Nform
copper tubes and aluminum fins and have a maxi- OpenComms NIC & Web Card (OC-NIC &
mum face velocity of _____ ft. per minute (m/s) at OC-Web Card)
_____ CFM (CMH). The water circuit shall be Environmental Discrete Outputs Card
designed to distribute water into the entire coil face (ENV-DO)
area. The coil shall be supplied with _____ °F (°C)
Remote Contact Monitor
entering water temperature, with a _____ °F (°C)
temperature rise. The coil shall be supplied with • RCM4
_____ GPM (m/s) of chilled water and the pressure Autochangeover Controllers
drop shall not exceed _____ PSI (kPa). The coil • AC3
assembly shall be mounted in a stainless steel con- • RAC2-8
densate drain pan.
Universal Monitor
3-Way Chilled Water Valve (Standard) Leak Detection
The water circuit shall include a 3-way modulating • Direct Read Module
valve. The microprocessor control shall position the • Zone Sensor
valve in response to room conditions. Cooling capac-
• Spot Sensor
ity will be controlled by bypassing chilled water
around the coil.
2-Way Chilled Water Valve (Optional)
The water circuit shall include a 2-way modulating
valve. The microprocessor control shall position the
valve in response to room conditions. The minimum
close-off pressure of the valve/actuator assembly
shall be _____ PSI (kPa). Install environmental control units in accordance
with manufacturer’s installation instructions. Install
Design Pressure units plumb and level, firmly anchored in locations
The chilled water circuit shall be designed for a pres- indicated, and maintain manufacturer’s recom-
sure of [(150 PSI (1034 kPa)) (400 PSI (2758 kPa))]. mended clearances.
Flow Switch (Optional)
The flow switch shall activate the alarm system Install and connect electrical devices furnished by
should the chilled water supply be interrupted. The manufacturer but not specified to be factory mounted.
switch shall be factory mounted and wired. Furnish copy of manufacturer’s electrical connection
diagram submittal to electrical contractor.
Install and connect devices furnished by manufac-
turer but not specified to be factory mounted. Fur-
nish copy of manufacturer’s piping connection
diagram submittal to piping contractor.
Connect water supply and drains to air conditioning
unit. Provide pitch and trap as manufacturer’s
instructions and local codes require.
Start up environmental control units in accordance
with manufacturer’s start up instructions. Test con-
trols and demonstrate compliance with requirements.
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
DISCONTINUED
PRODUCT
Ensuring The High Availability
0f Mission-Critical Data And Applications.
Emerson Network Power, the global leader in enabling business-critical Technical Support / Service
continuity, ensures network resiliency and adaptability through Web Site
a family of technologies—including Liebert power and cooling www.liebert.com
technologies—that protect and support business-critical systems. Monitoring
800-222-5877
Liebert solutions employ an adaptive architecture that responds
[email protected]
to changes in criticality, density and capacity. Enterprises benefit Outside the US: 614-841-6755
from greater IT system availability, operational flexibility and Single-Phase UPS
reduced capital equipment and operating costs. 800-222-5877
[email protected]
Outside the US: 614-841-6755
Three-Phase UPS
800-543-2378
[email protected]
Environmental Systems
800-543-2778
Outside the United States
614-888-0246
Locations
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Europe
Via Leonardo Da Vinci 8
Zona Industriale Tognana
35028 Piove Di Sacco (PD) Italy
+39 049 9719 111
While every precaution has been taken to ensure the accuracy
and completeness of this literature, Liebert Corporation assumes no
Fax: +39 049 5841 257
responsibility and disclaims all liability for damages resulting from use of Asia
this information or for any errors or omissions. 7/F, Dah Sing Financial Centre
© 2006 Liebert Corporation 108 Gloucester Road, Wanchai
All rights reserved throughout the world. Specifications subject to change
without notice. Hong Kong
® Liebert and the Liebert logo are registered trademarks of Liebert 852 2572220
Corporation. All names referred to are trademarks Fax: 852 28029250
or registered trademarks of their respective owners.
SL-11915 _REV1_08-06
Business-Critical Continuity, Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co.
©2006 Emerson Electric Co.