LAYHER PROTECTIVE SYSTEMS

CATALOGUE
Edition 04.2013
Ref. No. 8121.250

Quality management
certified according
to ISO 9001:2008
by German TÜV-CERT
 Layher

QUALITY MADE BY LAYHER

// Main plant in Eibensbach

// Plant II in Gueglingen

// HERE IS THE BEATING HEART OF LAYHER. // MORE POSSIBILITIES. THE SCAFFOLDING SYSTEM.

Quality made by Layher comes from Gueglingen. Our company has set down This brand promise made by Layher is the expression of a brand philosophy
deep local roots since it was established. Right up until today, development, that we've been living by for over 65 years. More speed, more safety, more
production, logistics and management are all in one place, where the conditions proximity, more simplicity and more future: values with which we strengthen
are best for achieving quality made by Layher: in Gueglingen-Eibensbach. The our customers' competitiveness in the long term. With our innovative systems
two locations together cover a surface area of 318,000 m². This includes more and solutions, we're working all the time on making scaffolding construction
than 142,000 m² of production and storage areas. This is where our scaffolding even simpler, even more economical and, above all, even safer. With
systems are created by highly automated production. Short distances and short comprehensive services, a permanent range of training courses and an ethos of
reaction times mean we can adapt production to suit our customers' customer focus, more than 1,500 dedicated Layher employees are creating
requirements, flexibly and at any time. more possibilities for our customers every single day. In more than 30 countries
all over the world.

2
 More Possibilities. The Scaffolding System.

// MORE SPEED
We can supply any required quantity of the right products at the right time – to anywhere in
the world. Layher has subsidiaries in more than 30 countries in all five continents, with a
tight-knit network of national service centers. Speed is also the motto of our logistics
concept. Customers have the choice of picking up their material at a Layher service center or
having it delivered either to a warehouse or "just in time" directly to the site.

// MORE EXPERIENCE
Tradition has grown into experience and expertise. Our experts pass on this knowledge – all
over the world. Existing customers might want to try a different approach, while new
customers might need support when assembling a Layher scaffolding structure. Layher's
specialists get to grips with the specific tasks and requirements, devising for our customers
persuasive solutions that are both profitable and efficient. Good advice from Layher is
guaranteed. We take care of our customers at every level, because cooperation with them on
the basis of mutual trust as well as their success are important to us.

// MORE KNOWLEDGE
Further training is the key to success. For this reason, Layher organizes regular training
seminars that prepare our customers for current and future challenges specifically in
scaffolding. This training scheme is backed up by many others options, for example practical
product training courses and regular meetings for scaffolding erectors to promote the flow of
information between experts and colleagues. And last but not least, Layher offers
comprehensive publications on all topics to do with scaffolding construction.

// MORE CLARITY
Saving time, using material in the best way, improving logistics. All that can be done with
Layher's planning software, LayPLAN, or the special Layher tools for AutoCAD®. Layher
software means greater reliability when budgeting and planning scaffolding construction
projects. Optimization of inventory management and complete cost transparency for the
material used in a project. Once the dimensions and the required assembly variant have been
entered, the Layher software supplies a scaffolding proposal with matching material list
within seconds.

// MORE QUALITY
People talk a lot about quality. We just produce it. Quality from Layher means state-of-the-art
production processes, carefully selected materials, smart automation and a highly qualified
workforce. Our products comply with the very latest security standards and possess DIN/ISO
certification, German TÜV approval, and many other German and international quality labels.
20,000 kilometers of steel tubing in high-quality workmanship are convincing testimony to
Layher's quality standards.

3
 Contents

LAYHER PROTECTIVE SYSTEMS

All dimensions and weights are guideline values. Subject to technical modification.

Steel parts are galvanized according to EN ISO 4042 and EN 12811-2.

Our deliveries shall be made exclusively in accordance with our currently valid General Terms of
Sale. These include the following provisions: The place of performance is Gueglingen-Eibensbach.
Title to the delivered goods shall be retained until full payment has been made.

Please request the specific instructions for assembly and use when ordering. Protected by Detailed technical information can be found in our
copyright. Not to be reproduced, either in whole or in part. Misprints and errors excepted. SpeedyScaf Technical Brochure.

4
CONTENTS
2 CASSETTE ROOF SYSTEM 6
2 ROOf GIRDER SySTEM AS TRuSS ELEMENTS 8
2 ROOf CASSETTE ELEMENTS 10
2 LOGISTICS 14
2 fALL PROTECTION 14
2 SAfETy GEAR 16

2 LIGHTWEIGHT CASSETTE ROOF SYSTEM 20

2 LIGhTwEIGhT CASSETTE ROOf ELEMENTS 22

2 KEDER ROOF SYSTEM 28

2 KEDER ROOf SySTEM COMPONENTS 30
2 MATERIAL ASSEMbLy KEDER ROOf / MONO-PITCh ROOf 35

2 KEDER ROOF XL SYSTEM 38

2 KEDER ROOf XL SySTEM COMPONENTS 40
2 MATERIAL ASSEMbLy KEDER ROOf XL / MONO-PITCh ROOf 44

2 MOVABLE ROOFS 46
2 MOVAbLE ROOfS COMPONENTS 48

2 PROTECT SYSTEM 50
2 PROTECT SySTEM COMPONENTS 52

5
 The Layher Cassette roof system

THE LAYHER CASSETTE ROOF SYSTEM

FOR WEATHERPROOFING AND TEMPORARY HALLS – LOW-COST, LABOUR-SAVING ROOFING.

Layher cassette roofs have established themselves as a firm favourite at The cassettes act as bracing elements. Only every second bay is
construction sites for conversion, renovation and restoration. The assembled as a so-called truss bay, and there are no doubled roof
structure itself and all the equipment is protected during the conversion trusses. This represents an additional saving of material and,
or roof repair and normal business operations can continue under a consequently, also of money and assembly time.
secure roof.
2 Economical modular system
If weatherproofing is the aim then there are many reasons to choose the Variable roof areas are possible thanks to the well-conceived section
Layher cassette roof system. lengths of the roof trusses and the u-shaped top chord.

2 Economical thanks to top-class technology 2 Vast spans

A sophisticated, proven construction consisting of high-quality Depending on the static system and the load, it is possible to create
components, specially equipped for recurrent, changing assembly and roof structures with spans of more than 40 m.
dismantling operations.
2 Easy to open for material supply
2 Long, useful service life To permit material supply to the site, the Layher cassette roof can be
The Layher cassette roof is almost indestructible. Its practical design opened at any location by simply removing one or more roof cassettes.
coupled with the chosen materials are key reasons making it an No crane is needed.
investment that will retain its value over many years. The use of
cassette roof girders ensures rapid assembly. The roof trusses are
assembled astonishingly quickly at ground level, then mounted on the
supporting structure using a crane. The roof cassettes for the
intermediate bays are inserted into the channel section and locked
in place with clamping plates and wedges. That’s all there is to it!
No tensioning or tying is required.

6
2 System-independent This cassette roof is a non-insulated, rainproof covering under which
The Layher cassette roof does not require any specific substructure. condensation may form and drip depending on the outside weather.
This means that no unwanted additional investments are required. The connections between the cassettes are not sealed and rainwater
The Layher cassette roof can be mounted easily on almost any may penetrate due to unfavourable wind conditions. We cannot therefore
scaffolding or other suitable substructure. accept any liability for damage to the covered structure. However,
additional sealing options exist.
2 Total weatherproofing
Rainwater is excluded correctly thanks to the over-lapping, shaped roof
surface elements. This is a basic requirement for any weatherproofing
roof.

2 Notes on construction and use

When assembling and using the roof, it is essential to observe the
applicable regulations and the manufacturer’s assembly instructions.
Personal safety apparatus (PSA) for protection against falls must be
used.

A structural analysis for spans of up to 27.1 m exists for the roof

structure. It is necessary to check the stability of the supporting
structure (e.g. scaffolding) and the roof structure.

7
 Roof beam system as truss elements

The system for large spans and rapid assembly for Roof beam system as truss elements
everyday use

Truss elements 1
These one metre high roof beams are the elements that
support the cassette roof (u-shaped top chord for the
insertion of the roof cassettes, tubular bottom chord and
posts of diameter 48.3 mm). The ridge support is
intended for the construction of double-pitch roofs with
a roof angle of approximately 11°.

The roof beams or ridge supports are connected to one

another at the bottom chord with 30 x 50 mm bolts and 2
4 mm safety clips. At the top chord, it is possible to use
either two M14 x 80 bolts with nuts or 14 x 77 mm
bolts with 2.8 mm safety clips.

Depending on the structural analysis, some construction

variants may require the use of a third 14 x 107 mm bolt 3
and 2.8 mm safety clip at the top chord.

A truss bay consisting of a pair of roof trusses connected

to beam stiffeners is pre-assembled at ground level
and the roof cassettes are mounted on it and wedged
in place.

A crane is used to place the pre-mounted truss bays 4

on the scaffolding at intervals of 2.57 m, while the
unoccupied intermediate bays are reinforced with untergurtstoß
tubular stiffeners and then closed using roof cassettes.

Maximum spans as a function

of the structural analysis
(in all cases, external scaffolding dimensions) 5

Obergurtstoß

6 7

Snow load 0.75 kN/m²:

B = 15.3 m without tie
B = 23.2 m with tie 8

Snow load 0.25 kN/m²:

B = 21.2 m without tie
b = 27.1 m with tie

Larger spans are possible in individual cases

subject to verification.

8
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Roof beam
2.0 m 2.00 x 1.00 48.2 16 5902.200 W
3.0 m 3.00 x 1.00 64.5 16 5902.300 W

2 Ridge supports 4.3 x 1.0/1.5 106.0 10 5901.000 W

3 Bolt, 30 x 50 mm 0.05 0.3 10 V 5903.000 W

for connecting the roof beams and ridge supports

4 Safety clip, 4 mm 0.08 0.01 50 V 5905.000 W

for 30 x 50 mm bolts and roof support wedges

5 Bolt, 14 x 77 mm and 0.08 0.1 20 V 5906.077 W

Safety clip, 2.8 mm 0.01 50 V 4905.000

6 Bolt, 14 x 107 mm and 0.11 0.2 20 V 5906.107 W

Safety clip, 2.8 mm 0.01 50 V 4905.000

7 Bolt, M14 x 80 0.1 20 V 5906.080 W

with washer and nut

8 Beam stiffener 2.57 15.2 35 5907.000 W

9 Tubular stiffener 2.57 5.1 150 2504.257 W

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

9
 Roof girder system as truss elements

Bracing elements Roof girder system as truss elements

In the case of high levels of snow and/or large spans,
it is necessary to install a tie. The end pieces of the ties
are connected to the last bottom chord joint using 1
30 x 64 mm bolts (Ref. No. 5904.000) and extended by
one or more tie spacers of 4.0 m or 6.0 m.
The tie elements are joined to one another using
lattice beam connectors (Ref. No. 4916.000) and are
suspended using scaffolding tubes and couplers. 2
When mounting ties, it is necessary to install a 2.0 m
long roof girder as the external roof girder.
3
Lattice beam connectors (Ref. No. 4916.000) are used
to connect the tie end pieces or spacers.
Each of these requires either two M 14 x 65 bolts
with nuts or four 14 x 77 mm bolts with 2.8 mm
safety clips. 4

7
Tie connection

Roof cassette elements

Roof cassettes with corrugated sheet Roof cassette elements

The roof cassettes consist of a robust, hot-dip
galvanized steel frame with shaped steel sheets and
form the rainproof, walk-on roof covering of the cassette 8
roof. The cassettes improve the horizontal rigidity of the
roof. They can be supplied in lengths of 1.0 m and 2.0 m.
The roof cassettes are inserted in the channel section of
the top chord and are secured positively and non-
positively using wedges and clamping plates. In this
case, the clamping plate acts as a force-distributing base
while the specially shaped wedge prevents slippage.

The 2.0 m-long cassette is also available with an access

hatch to provide you with a safe, easy way onto the roof.

10
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Tie, end piece 6.0 29.5 50 5917.000 W

for roof girder

2 Tie 4.0 17.0 50 5918.400 W

6.0 25.5 50 5918.600 W

3 Bolt, 30 x 64 mm 0.06 0.4 10 V 5904.000 W

for assembly of the tie end pieces

4 Safety clip, 4 mm 0.08 0.01 50 V 5905.000 W

for securing the 30 x 64 mm bolts

5 Lattice beam connector, round steel 0.44 3.4 20 4916.000

for joining the tie elements Ref. Nos. 5917 and 5918

6 Bolt, M14 x 65 0.07 0.1 50 V 4908.065 W

with nut

7 Bolt, 14 x 77 mm and 0.08 0.1 20 V 5906.077 W

Safety clip, 2.8 mm 0.01 50 V 4905.000

Pos. Description Dimensions Weight PU Ref. No.

L/H x W [m] approx. [kg] [St.]

8 Roof cassette, 1.0 m, with corrugated sheet 1.0 x 2.57 35.2 20 5909.100 W
Roof cassette, 2.0 m, with corrugated sheet 2.0 x 2.57 66.0 20 5909.200 W

9 Roof cassette with access hatch, 2.0 m, corrugated sheet 2.0 x 2.57 75.7 10 5910.200 W

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

11
 Roof cassette elements

Ridge cassettes for use with roof trusses consisting of Roof cassette elements
roof girders and ridge supports.

Support scaffolding for cassette roofs is usually clad with 1

translucent scaffolding tarpaulins. If additional light is
required, light cassettes can also be installed.
The light cassettes are fitted with transparent corrugated
plastic panels together with a grid at the bottom to
prevent people falling through. There is therefore no
need for safety guards around the light cassette.
2

Cassette fixing 3
Wedges and clamping plates for securing the roof
cassettes both on the roof trusses and in the intermedi-
ate bay.

The carrying handles are inserted in the edge section of

the roof cassettes and simplify the insertion and removal
of individual roof cassettes without there being any need 4
to bend or go too close to the opening.

Roof supports as connecting elements for the

supporting structure
The roof support is mounted on the appropriate support
scaffolding. It can be used for SpeedyScaf and Allround
scaffolding of width 0.73 m or 1.09 m. The premounted 5
truss bays are inserted in the roof support and secured
using 2 wedges (Ref. No. 5913.000) with safety clips
(Ref. No. 5905.000) to ensure that they cannot lift out of
position. And if the roof has to be mounted on another
structure? Our engineers have even found solutions for
this requirement. Please consult us.
6

Top scaffolding guardrail,

secure assembly thanks to
lower bracket levels
Detail for roof support
7

12
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Ridge cassette, with corrugated sheet 1.4 x 2.57 44.4 10 5911.000 W

2 Light cassette, 2.0 m, 2.0 x 2.57 46.0 10 5930.200 W

with corrugated plastic panels,
installation only in intermediate bays in alternation with roof cassettes

3 Wedge, for fixing cassette 0.18 0.3 25 V 5913.001 W

4 Clamping plate, for fixing cassette 0.12 x 0.08 0.6 25 V 5914.000 W

5 Carrying handle, for roof cassette, steel 0.75 1.2 5931.100 W

6 Roof support, 0.73 / 1.09 m 1.14 x 0.47 15.3 20 5915.000 W

2 wedges Ref. No. 5913.000 and
2 safety clips Ref. No. 5905.000
are required for each roof support

7 Wedge for roof support 0.18 0.3 25 V 5913.000 W

8 Safety clip, 4 mm 0.08 0.01 50 V 5905.000 W

for bolts and roof support wedges

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

13
 Logistics

Tubular pallet for the transport and storage of Logistics

13 ridge cassettes or 20 roof cassettes, also suitable for
brick guards.
Design: hot-dip galvanized 1

The modular skeleton box in standardized European

dimensions has a carrying capacity of 2 t and is
stackable with Euro pallets. The upper part has crane
eyelets.

A side opening makes it possible to remove the stacked

items even if several pallets are positioned on top of one
another.
Design: hot-dip galvanized

Fall protection

Safety when walking on the roof Fall protection

Safety when walking on the roof and the fall protection
of anyone who slips on the roof is provided by brick
guards in the eaves area of the side protection. 4 5
To this end, the connecting piece accommodates the
guardrail support Ref. No. 1716.000 and, if necessary,
commercially available semicircular gutter supports can
be installed on the structure for the controlled removal of
water from the roof.

A standard connection (Ref. No. 5934.000) is provided

for the construction of the side protection in the gable
area or at the barge board and for the Allround
scaffolding of openings on the roof surface. This is
installed instead of the clamping plate. The standard 3
connector accommodates a steel scaffolding tube as a
guardrail post. Max. distance between posts: 3.0 m.

Side protection, gable Side protection, eaves 6

14
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Tubular pallet, 2.65 m x 1.1 m, 2.65 x 1.1 50.6 10 5113.265 W

with insertion tubes

2 Modular skeleton box 1.20/0.53 x 0.80 70.6 5113.000

Pos. Description Dimensions Weight PU Ref. No.

L/H x W [m] approx. [kg] [St.]

3 Connecting piece for cassette supports 0.3 4.1 5932.000 W

1 spigot

4 Standard connection 0.22 3.2 5934.000 W

5 Euro guardrail support, single 1.0 5.5 100 1716.000

steel with guardrail wedge housings

6 SpeedyScaf brick guard support 1.0 x 2.57 21.1 30 1749.257 W

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

15
 Safety gear

End fastener for suspending fall arrester/pre-tensioner. Safety gear

fastened in each case with wedge (Ref. No. 5913.001).

Intermediate fastener for assembly of an intermediate

element, max. distance 15 m. Each fastening with
wedge (Ref. No. 5913.001).
According to German BGV C22 regulations, equipment to
Ridge fastener for fitting of an intermediate element prevent falls by personnel must be provided for work areas and
in the ridge area. Fastened in each case with wedge walkways where the height of the fall is more than 2.0 m.
(Ref. No. 5913.001).
1 2 3
Intermediate element as rope guide on intermediate
and ridge fastener.

Safety rope as attachment device on the roof for

suspending a gripper.
4
Gripper for use on stainless steel ropes, dia. 8 mm, snap
hook for securing the gripper and for attachment of a
safety harness with connectors or with sliding arrester
system.

Tensioning device for final tensioning of the safety rope.

The tensioning device is fastened with a screw-on
5
compression connection to the safety rope and screwed
to the fall arrester on the other side.

Pre-tensioner for holding the safety rope with

parallel-adjustable clamping jaws, for suspension from
the end fastener. The tips of the pressure pads must be
checked for flattening before every installation. The
pressure pads must be replaced at the latest after they
have been used 25 times.
6
Fall arrester is fitted between end fastener and end
tensioner, element for once-only release!

16
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 End fastener, steel, hot-dip galvanized 0.23 x 0.12 3.1 5969.010 W

2 Intermediate fastener, steel, hot-dip galvanized 0.23 x 0.12 2.2 5969.020 W

3 Intermediate element, stainless steel, 0.12 0.5 5969.080 W

breaking load > 12 kN,
incl. M12 x 40 hexagon bolt and lock nut

4 Ridge fastener, steel, hot-dip galvanized 0.87 x 0.12 9.7 5969.030 W

5 Gripper, stainless steel, 0.09 0.4 5969.040 W

snap hook, steel,
breaking load > 12 kN

6 Rope end tensioner, stainless steel 0.4 0.8 5969.050 A

7 Rope pre-tensioner, steel, galvanized, 0.3 1.0 5969.060 W

rope dia. 5 – 10 mm

8 Fall arrester, stainless steel, 0.25 1.1 5969.070 W

shrink-on hose, synthetic rubber, max. stroke 70 mm,
release threshold 2.4 kN

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

17
 Safety gear

According to German bGV C22 regulations, equipment to Safety gear

prevent falls by personnel must be provided for work
areas and walkways where the height of the fall is more
than 2.0 m. 1 2

The PSA safety harness AX 60 C has impressive

features:
2 Comfortable, padded and ergonomic back support
2 Convenient tool holders and click-locks for easy
fastening
2 High operational dependability and absolute freedom
from maintenance, plus very simple fastening
2 Operating errors are not possible, as the equipment
operates in any position
2 Excellent running even under gruelling working
conditions
2 Enormous distribution of forces in the event of a fall.

Before use, visual checks must be performed regularly to

ensure correct working order. In accordance with
German bGR 198 regulations, all personal safety
equipment must be inspected at least once a year by an
expert. The maximum permissible period of use for the 4 3
equipment must not be exceeded.

Travelling arrester system, model ASK 1

Travelling rope shortener made of stainless steel, firmly
sewn belt fall arrester (conforms to EN 355) with snap
hook, rope length 5.0 m, conforms to EN 353-2.

PSA connecting line, Y-version

Belt fall arrester with two coated-core ropes, dia. 12 mm.
Aluminium one-hand snap hook and two tube hooks
fS 90 (conforming to EN 354 / EN 355).

Backpack
For storage and transportation of safety harnesses and
arrester systems.

Intermediate element Rope pre-tensioner

Gripper

Safety rope

Rope end tensioner

Ridge fastener End fastener

Fall arrester
Attachment device
End fastener with horizontally movable guide in
accordance with EN 795 class C.

18
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 PSA safety harness AX 60 C with extension 0.5 m 1.8 5969.160 P

conforming to EN 361

2 Travelling arrester system, model ASK 1 2.7 5969.200 P

Polyamide, diameter 12 mm

3 PSA connecting line, y-version 1.6 5969.600 P

with snap hook fS 90 (conforming to EN 354 / EN 355)

4 PSA backpack, without content 0.6 5969.800 P

MATERIAL EXAMPLE
Up to 25 m span. Consisting of:

2 pcs. 5969.010 End fastener

1 pcs. 5969.030 Ridge fastener

1 pcs. 5935.025 Safety rope 25 m

1 pcs. 5969.040 Gripper

1 pcs. 5969.050 Rope end tensioner

1 pcs. 5969.060 Rope pre-tensioner

1 pcs. 5969.070 Fall arrester

1 pcs. 5969.080 Intermediate element

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

19
 The Layher Lightweight cassette roof system

THE LAYHER LIGHTWEIGHT

CASSETTE ROOF SYSTEM
ROOF TECHNOLOGY FOR MANY USES IN LIGHTWEIGHT DESIGN

The lightweight cassette roof is a very light roof with ... PAyS fOR ITSELf quICKLy
a roof covering of aluminium / PVC roof cassettes that can be erected on
system-independent lattice beams. with a few extra parts, sturdy yet 2 Can be fitted without problem onto all 750 lattice beams and hence can
lightweight roofing can be provided for a wide range of applications. be easily used with every existing scaffolding system.

The advantages of the lightweight cassette roof 2 Rapid assembly of the stiffening elements using the proven Layher
snap-on claws.
... SIMPLy LOOKS GOOD
2 Thanks to the fact that supplementary parts can be used repeatedly,
2 Thanks to its attractive appearance it harmonizes well with the city e.g. the channel sections and shell clamp for building surface
environment and is therefore ideal for work in inner-city areas. scaffolding on non-system lattice beams, rapid amortization of
the overall investment is assured.
2 Not only lightweight, but also stable: low-inflammability, hailproof,
impervious to many chemical substances, uV and light-resistant, and
impossible to fall through as per GS Bau 18 regulations.

2 Translucent but not transparent. As a result, light cassettes are not

needed. However, there is no glare effect from sunlight which might
affect the work in progress under the roof.

20
... MAKES LIGhT wORK

2 The entire roof is extraordinarily light at around 13.0 kg per m²

(including lattice beams and stiffening elements).

2 The corners of the cassettes are protected from damage by the

snap-in aluminium section.

2 The lightweight cassettes can be stacked very well with or

without pallets.

This lightweight cassette roof is a non-insulated, rainproof covering

under which condensation may form and drip depending on the outside
weather. The connections between the cassettes are not sealed and
rainwater may penetrate due to unfavourable wind conditions.
We cannot therefore accept any liability for damage to the covered
structure. however, additional sealing options exist.

21
 Lightweight cassette roof elements

Aluminium 750 lattice beams for medium spans and Lightweight cassette roof elements
rapid assembly. These form the supporting structure for
the lightweight cassette roof.
The ridge section 750 can be used to create double- 1
pitch roofs with a roof pitch of 11°. The lattice beams or
ridge sections are connected to one another with two
T4 lattice beam spigots and eight lattice beam bolts
with a safety clip at each join.

In the case of manual assembly, it is simply necessary to 2

connect the roof trusses on the ground. using a crane, it
is also possible to assemble entire truss bays at ground
level and position these at intervals of 2.57 m on the
support scaffolding.

The T4 lattice beam spigots, the lattice beam bolts with

safety clips, the hinged pin and the supports are not
special lightweight roof components. Instead, they come
from the Layher Accessories range.

The lightweight cassettes consist of an aluminium 3

frame with a PVC covering and are:

2 low-inflammability components in accordance with

DIN 4102
2 resistant to chemical influences
2 uV-resistant 4
2 resistant to low temperatures
2 hailproof
2 resistant to penetration by falling persons in
accordance with GS Bau 18
2 walk-on if assembly decks are used

The lightweight cassette with access hatch permits 5

easy access from the support scaffolding.

The channel section, which is available in a variety of

lengths, is used to house the lightweight cassettes.

22
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Ridge section 750, 11°, aluminium 1.07 x 0.75 7.5 25 5938.004 W

2 Lattice beam 750, aluminium 2.25 x 0.75 14.0 25 4903.225 W

3.25 x 0.75 19.5 25 4903.325 W
4.25 x 0.75 26.0 25 4903.425 W
5.25 x 0.75 32.1 25 4903.525 W
6.25 x 0.75 38.1 25 4903.625 W
7.25 x 0.75 44.2 25 4903.725 W

3 Lattice beam spigot T4, dia. 38 mm 0.44 1.9 4922.000

4 Lattice beam bolt, 12 x 65 mm, and 0.1 50 V 4905.065

Safety clip, 2.8 mm 0.01 50 V 4905.000

5 Hinged pin, dia. 12 mm 0.1 20 V 4905.666

with pan-head

6 Support 0.73 12.7 80 5971.120 W

1.09 15.2 70 5971.130 W

7 Lightweight cassette, aluminium 0.5 x 2.57 12.5 20 5936.050 W

width 2.57 m 1.0 x 2.57 15.0 20 5936.100 W

8 Lightweight cassette with access hatch, aluminium 1.0 x 2.57 19.1 5936.000 P
width 2.57 m

9 Channel section, clampable, aluminium 0.75 2.0 5937.075 W

1.00 2.7 5937.100 W
1.25 3.3 5937.125 W
2.00 5.4 5937.200 W
4.00 10.7 5937.400 W

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

23
 Lightweight cassette roof elements

Clampable channel sections are fixed every 2 m Lightweight cassette roof elements
to the top chord of the lattice beams using clamping
shells, hook bolts and nuts. The seals at the channel
section joins prevent water penetration. 1

Lightweight cassettes are fixed at overlaps using

rapid clamps. The free ends of cassettes at the eaves
must also be fixed.

fixing of channel section

Keder roof ledgers are mounted in intermediate bays

(crane assembly) or in attached bays (manual assembly)
in the stiffening bay’s stiffener axis at the lower chord of
5
the aluminium lattice beams.

Lightweight cassette roof stiffeners and horizontal

diagonal braces must be secured in the stiffening bay at 6
least every 2 m.

Ridge cover fixing

8
Ridge and truss covers are also fixed with rapid clamps
once the lightweight cassettes have been laid.

24
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Seal for channel section, clampable 0.01 50 V 5938.012 W

2 Clamping shell, complete wS 19 0.4 5938.014 W

WS 22 0.4 5938.015 W

3 Rapid clamp for lightweight cassettes 0.3 5938.003 W

4 Keder roof ledger 2.57 4.2 50 5972.257 W

5 Horizontal diagonal brace for post spacing 1.00 2.87 4.2 50 5939.100 W
for lightweight cassette roof, 1.25 2.97 4.4 50 5939.125 W
2.00 3.37 5.0 50 5939.200 W
2.25 3.53 5.2 50 5939.225 W

6 Lightweight cassette roof stiffener 2.57 x 0.55 10.0 50 5940.257 W

with claws, horizontal

7 Ridge cover 2.61 x 0.48 18.7 5938.005 W

8 Cover for gable truss, 0.78 m 0.78 x 0.2 1.7 5942.078 W

Cover for gable truss, 2.28 m 2.28 x 0.2 5.0 5942.228 W

9 Cover for regular truss, 0.78 m 0.78 x 0.27 2.1 5943.078 W

Cover for regular truss, 2.28 m 2.28 x 0.27 6.0 5943.228 W

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

25
 Lightweight cassette roof elements

Safety guardrail supports are mounted at the ends of Lightweight cassette roof elements
the roof girders and each fastened with one lattice beam
bolt, dia. 12 x 65 or hinged pin, dia. 12 mm. Brick guard
supports ensure that individuals can walk safely on the 1 2 3
roof and prevent objects from falling from the roof.

Komponenten
für
Anseilschutz
siehe Seite 12

fixing 4 5
eaves guardrail
support

The adaptor for gable safety guardrails is connected to

the aluminium lattice beams. By inserting the guardrail
post and using assembly guardrails, it is possible to
create a two-part side protection.

If a tie is required then this can easily be connected to 6

the bottom chord of the lattice beam using a tie adaptor.
The tie tubes are connected using lattice beam
connectors and M14 x 65 special bolts.
7
Assembly decks are required in order to walk on the
lightweight cassette roof.

The carrying handles are inserted in the edge section of

the roof cassettes and simplify the insertion and removal 8
of individual roof cassettes without there being any need
to stoop or go to close to the opening.

9 10

11

12

Intermediate bay

The lightweight cassette pallet can be used to

transport and store 20 cassettes.
Design: hot-dip galvanized

13

26
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Eaves guardrail support 1.14 x 0.52 7.2 5938.006 W

2 Ridge bracket for securing rope 1.6 5938.021 W

3 Brick guard 1.0 x 2.57 21.1 30 1749.257 W

4 Adaptor for gable safety guardrail 0.24 2.8 5938.008 W

5 Gable safety guardrail post 1.34 2.1 5938.010 W

6 Assembly guardrail, aluminium 2.0 – 3.07 4.0 50 4031.307 W

7 Adaptor for tie 2.57 10.0 5938.007 W

8 Lattice beam connector, round steel, 0.44 3.4 20 4916.000

for joining the tie elements Ref. No. 5918

9 Tie 0.7 3.0 50 5918.068 W

1.2 5.1 50 5918.118 W
2.0 7.1 50 5918.200 W
3.0 10.6 50 5918.300 P
4.0 17.0 50 5918.400 W
6.0 25.5 50 5918.600 W

10 Special bolt M14 x 65 with nut 0.1 50 V 4908.065 W

11 Assembly deck 1.96 x 0.55 12.5 5938.011 W

12 Pallet for lightweight cassettes 76.6 5938.009 w

13 Carrying handle 0.75 1.2 5938.013 W

steel

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

27
 The Layher Keder roof system

THE LAYHER KEDER ROOF SYSTEM

The Layher Keder roof is a lightweight weather protection roof (manufac- It is a non-insulated, rainproof covering under which condensation may
tured from aluminium) which can be mounted without a crane up to form and drip uncontrolled, depending on the weather.
approximately 18 m. used in conjunction with Keder rails for wall Snow loads of up to 0.25 kN/m² are permitted. beyond this value, the
cladding, it means that the entire construction can be designed to form a snow must be cleared.
lightweight hall.
The construction is designed in such a way that only every fifth bay has to
It has many areas of application, ranging from the roofing during the be fully braced with wind braces. Fewer Keder roof ledgers are thus
addition of storeys and the implementation of timber roofs and required in the intermediate bays. Insert connections or snap-on claws at
coverings, weather protection for new structures or refurbishment the individual components ensure very short assembly times, while the
work on motorways and over bridges through to numerous applications lightweight aluminium material (approximately 8 kg/m² for the aluminium
for events and normal work. roof structure) means that no heavy physical work is required: everything
is designed to permit simple, clear, efficient assembly. The component
The distance between trusses is 2.57 m or 2.07 m for SpeedyScaf or dimensions, designed with practical applications in mind, mean that no
Allround scaffolding as the supporting structure. It is possible to extend valuable storage space is occupied unnecessarily.
the construction to a height of 12 m without additional stiffeners.
Larger spans are possible but require additional construction measures. The Layher Keder roof is particularly suitable for meeting short-term
A special Keder roof support provides the highest possible level of requirements. Thanks to its versatile system technology and short
versatility for all assembly variants and compensates for any tolerances assembly times, it is also extremely economical and a very attractive
due to the underlying surface. The roof surface consists of high-quality overall solution for lightweight assemblies.
PVC tarpaulins guided using keder rails and forms a watertight covering.

28
29
 Keder roof system

Keder roof Keder roof system

Roof trusses
Depending on the span and roof type, the roof trusses
are assembled using 1.5 m and 3.0 m lightweight 1
aluminium lattice beams together with an eaves and
ridge section. The top chord of the beams is shaped as a
keder rail in order to accommodate the tarpaulin
covering. Spigots at the beams form a stable connection
between the beams and the individual joins are secured
without the use of screws by means of bolts and safety
clips.
2
Lattice beam with fixed, screw-in spigots.
The top chord is a keder section designed to accommo-
date the tarpaulins.

Mono-pitch roof lattice beam with spigots on both

sides. Only required as a spacer on mono-pitch roofs. 3
The ridge section (roof pitch 20°) guides the entire
keder tarpaulin over the ridge and ensures that water
can run off unobstructed.

The eaves section at the end of the truss guides the

keder tarpaulin via the curved top chord towards the 4
wall or closes the construction as required.

The stiffener ensures the lateral stability of the trusses.

up to external truss dimensions of 15.6 m, it is only
necessary to brace every fifth truss bay. Snap-on claws
ensure extremely fast assembly at the girders’ tube
5
connectors.

The diagonal braces help stabilize the construction and

take up wind loads at the truss bays.

The Keder roof ledger braces the individual trusses in

the intermediate bays.
6
The steel support with its three rotary axes makes it
possible to construct mono-pitch and double-pitch roofs.
Asymmetrical truss shapes and eaves projecting on one
side can be constructed without any additional effort
and tolerances in the substructure compensated for. Two
half-couplers secure the trusses to the bottom chord.
Possible pitches for the mono-pitch roof variant:
Support 0.73 m: 0° – 25°
Support 1.09 m: 0° – 20°. 7

To prevent water pooling, the roof angle should be not

less than 15°.

8 9

30
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Keder roof lattice beam 1.5 x 0.78 8.9 50 5971.150 W

3.0 x 0.78 16.4 25 5971.300 W

2 Keder roof mono-pitch lattice beam 1.65 x 0.78 12.1 25 5972.150 W

3 Keder roof ridge section 1.2 x 0.78 9.7 20 5971.110 W

4 Keder roof eaves section 2.0 x 0.78 12.0 20 5971.100 W

5 Keder roof stiffener 2.07 x 0.55 8.3 50 5974.207 W

2.57 x 0.55 9.7 50 5971.257 W

6 Keder roof diagonal brace

2.07 x 1.50 m bay 2.56 4.2 50 5971.299 W
2.57 x 1.50 m bay 2.97 4.7 50 5971.297 W

7 Keder roof ledger 2.07 3.6 50 5971.207 W

2.57 4.2 50 5972.257 W

8 Support 0.73 12.7 80 5971.120 W

1.09 15.2 70 5971.130 W

9 Support with spigot 8.5 70 5971.180 W

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

31
 Keder roof system

Keder hall Keder roof system

The bending-resistant corner acts as a connector
between the keder roof and the wall element and
makes it possible to use this system to construct a 1 2
keder hall.
1,71
The Keder roof wall element makes it possible to
extend constructions by using a bending-resistant
corner. Two elements may be used on top of one 0,5
another.

Max. eaves height: approximately 6 m

Max. hall width: 12.8 m

The spring steel tarpaulin clip secures the end of a

keder roof tarpaulin which is laid over a keder roof
ledger.

1,5
The 14 x 77 mm bolt with safety clip ensures the

2,75
connection between the truss elements.

The Keder rail seal seals the truss joins at the top
chord.

3 4 5

32
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Bending-resistant corner 3.34 x 1.88 20.5 25 5971.160 W

2 Keder roof-wall element 1.5 x 0.5 8.2 25 5971.170 W

3 Tarpaulin clip 0.04 50 V 5971.140 W

4 Bolt, 14 x 77 mm with 0.1 20 V 5906.077 W

Safety clip 0.01 50 V 4905.000

5 Keder roof seal 0.01 50 V 5971.000 W

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

33
 Keder roof system

Tarpaulins compliant with DIN 75200, Keder roof system

flame-retarding
Cream-coloured PVC tarpaulins with a weight of 630 g/m².
1
Material: PVC-coated polyester fabric, heat and
uV-resistant.

Tarpaulin compliant with DIN 4102 B1,

low-inflammability
PVC tarpaulins with a weight of 650 g/m². In the case of
public events, the building inspection authorities usually
demand low-inflammability tarpaulins.
Length

Length
Roof structure with symmetrical truss lengths
599

3000

1500

20° 1710

312 2819 1410 1330

2750
1570
2500

500

34
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Keder roof gable tarpaulin 7.15 9.8 5972.301 W

9.98 16.7 5972.302 W
12.80 23.3 5972.303 W
15.62 31.1 5972.304 W

Keder roof gable tarpaulin, low-inflammability 7.15 10.0 5973.301 P

9.98 17.1 5973.302 P
12.80 23.8 5973.303 P
15.62 31.8 5973.304 P

2 Keder roof roof tarpaulin 11.00 x 2.57 23.5 5972.306 W

14.00 x 2.57 28.2 5972.307 W
17.00 x 2.57 35.5 5972.308 W
20.00 x 2.57 40.7 5972.309 W
22.50 x 2.57 46.3 5972.370 P
24.50 x 2.57 50.4 5972.371 P
26.50 x 2.57 54.5 5972.372 P
28.50 x 2.57 58.5 5972.373 P
30.50 x 2.57 62.7 5972.374 P
32.50 x 2.57 66.8 5972.375 P
34.50 x 2.57 70.9 5972.376 P
36.50 x 2.57 75.0 5972.377 P
38.50 x 2.57 79.2 5972.378 P

11.00 x 2.07 18.4 5972.360 P

14.00 x 2.07 23.5 5972.361 P
17.00 x 2.07 28.5 5972.362 P
20.00 x 2.07 33.5 5972.363 P

Keder roof tarpaulin, low-inflammability 11.00 x 2.57 24.0 5973.306 P

14.00 x 2.57 28.8 5973.307 P
17.00 x 2.57 36.3 5973.308 P
20.00 x 2.57 41.6 5973.309 P
22.50 x 2.57 46.8 5973.370 P
24.50 x 2.57 51.0 5973.371 P
26.50 x 2.57 55.2 5973.372 P
28.50 x 2.57 59.3 5973.373 P
30.50 x 2.57 63.5 5973.374 P
32.50 x 2.57 67.7 5973.375 P
34.50 x 2.57 73.9 5973.376 P
36.50 x 2.57 76.0 5973.377 P
38.50 x 2.57 80.1 5973.378 P

11.00 x 2.07 18.8 5973.360 P

14.00 x 2.07 24.0 5973.361 P
17.00 x 2.07 29.2 5973.362 P
20.00 x 2.07 34.4 5973.363 P

MATERIAL ASSEMBLIES FOR TRUSSES

Ext. dimensions Bending-resistant Ridge Lattice beam Lattice beam Roof Gable
of frame corner section 1.50 m 3.00 m tarpaulin tarpaulin
4.30 m 2 1 0 0 11.00 m Special tarpaulin
7.15 m 2 1 2 0 14.00 m 7.15 m
10.00 m 2 1 0 2 17.00 m 10.00 m
12.80 m 2 1 2 2 20.00 m 12.80 m

Connectors see page 32

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

35
 Keder roof as double-pitch roof

MATERIAL ASSEMBLIES FOR TRUSSES

Ext. Eaves Ridge Lattice Lattice Roof Gable 599
dimensions section section beam beam tarpau- tarpaulin/ 3000
of trusses 1.50 m 3.00 m lin truss cover
1500
7.15 m 2 1 2 0 11.00 m 7.15 m
1995
10.00 m 2 1 0 2 14.00 m 10.00 m
12.80 m 2 1 2 2 17.00 m 12.80 m
15.62 m 2 1 0 4 20.00 m 15.60 m

312 2819 1410 1871

Connectors see page 32

Material example

ROOFED BASE AREA: 15.6 m x 12.85 m (5 bays à 2.57 m)

Following material is needed Quantity Ref. No.

Keder roof eaves section 12 5971.100

Keder roof ridge section 6 5971.110
Keder roof lattice beam 3.0 m 24 5971.300
Keder roof stiffener 2.57 m 12 5971.257
Keder roof diagonal brace 2.97 m 20 5971.297
Keder roof ledger 2.57 m 96 5972.257
Keder roof support 0.73 m 12 5971.120
Keder roof tarpaulin 2.57 m x 20 m 5 5972.309
Keder roof tarpaulin clip 100 5971.140
Locking pin 24 4000.001
Bolt 144 5906.077
Safety clip 144 4905.000
Keder rail seal 36 5971.000

36
 Keder roof as mono-pitch roof

MATERIAL ASSEMBLIES FOR TRUSSES

Ext. Eaves Mono-pitch Lattice Lattice Roof 1648
dimensions section roof beam beam tarpaulin
Length lattice beam 1.50 m 3.00 m 3000

5.64 m 2 1 0 0 11.00 m 1500

7.14 m 2 1 1 0 11.00 m 1995

8.64 m 2 1 0 1 11.00 m
10.14 m 2 1 1 1 14.00 m
11.64 m 2 1 0 2 14.00 m
13.14 m 2 1 1 2 17.00 m
14.64 m 2 1 0 3 17.00 m
16.14 m 2 1 1 3 20.00 m

Connectors see page 32

ROOFED BASE AREA: 9.5 m x 12.85 m (5 bays à 2.57 m)

Following material is needed Quantity Ref. No.

Keder roof eaves section 12 5971.100

Mono-pitch roof 6 5972.150
lattice beam 6 5971.150
Keder roof lattice beam 1.5 m 6 5971.300
Keder roof lattice beam 3.0 m 7 5971.257
Keder roof stiffener 2.57 m 12 5971.297
Keder roof diagonal brace 2.97 m 56 5972.257
Keder roof ledger 2.57 m 12 5971.120
Keder roof support 0.73 m 5 5972.307
Keder roof tarpaulin 2.57 m x 14 m 100 5971.140
Keder roof tarpaulin clip 24 4000.001
Locking pin 96 5906.077
Bolt 96 4905.000
Safety clip 24 5971.000
Keder rail seal

37
 The Layher Keder roof XL system

THE LAYHER KEDER ROOF XL SYSTEM

Layher‘s Keder Roof has long proven itself a great success. But with the 2 Spans up to 40 m.
Keder Roof XL, Layher is setting new standards for temporary roofing over 2 High snow loads (up to about 1.0 kN/m²) with medium spans.
construction sites or stages. Where roofs are often limited to a 20 meter 2 Faster and easier fitting of Keder tarpaulins.
span for structural strength reasons, the Keder Roof XL comes into its 2 Compatible with all Layher scaffolding systems.
own. Taking into account requirements to cope with local weather 2 Stiffening components from the lightweight cassette roof
conditions, it can be built with a span of up to 40 meters! can be used.
2 Material and load bearing-capactity tables are available to
The Layher Keder Roof XL is based on Aluminium Lattice beams 750 with ease the planning.
integrated Keder section in the top chord. 2 Double-pitch, mono-pitch and polygonal barrel roofs are possible.

The Layher Keder Roof has many areas of application, ranging from the
roofing during the addition of storeys and the repair of timber roofs
and coverings, weather protection for new structures, refurbishment
work on motorways and over bridges, and numerous applications for
events and normal work.

38
39
 Keder roof XL elements

The Keder roof XL is a lightweight, but very sturdy Keder roof XL elements
weather protection roof for great spans up to 40 m.

It has a standard roof angle of 18°. 1

Assembly variants
The new Keder Roof XL permits, thanks to differing
configurations of the stiffening components, three 3
different variants for use depending on the span, snow
load or wind load requirements.

The lattice beam parts are identical in all of these!

Material and load-bearing capacity tables are available
for these variants. That saves you real money when 4
planning temporary weather protection roofs.

Type “Light”
Vertical stiffener: 2.0 m
Bottom chord stiffener: 2.0 m
Perm. snow load*: 0.34 kN/m² 7
Perm. wind suction*: 0.08 kN/m²

Type “Standard”
Vertical stiffener: 2.0 m
Bottom chord stiffener: 1.0 m 10
Perm. snow load*: 0.33 kN/m²
Perm. wind suction*: 0.18 kN/m²

11

12

Type “Heavy”
Vertical stiffener: 1.0 m 13
Bottom chord stiffener: 1.0 m
Perm. snow load*: 0.61 kN/m²
Perm. wind suction*: 0.19 kN/m²

* with a span of 32 m, and constructed with tie

14

40
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Keder roof XL lattice beam 2.0 x 0.78 17.3 5975.200 W

Aluminium 3.0 x 0.78 24.4 5975.300 W

2 Keder roof XL eaves section 2.0 x 0.78 14.3 5975.100 W

3 Keder roof XL ridge section 2.1 x 0.78

18°-Version 24.5 5975.110 W
20°-Version 24.5 5975.120 P

4 Mono-pitch lattice beam 1.06 x 0.78 14.5 5975.106 W

5 Keder roof XL support 0.73 19.1 5975.073 W

1.09 22.4 5975.109 W

6 Tie attachment 6.1 5975.000 W

7 Tie connection, threaded rod 2.2 5975.020 W

8 Tie connecting piece 0.8 5975.030 W

9 Tie connecting sleeve WS 30 x 90 0.4 5976.000 W

10 Tie connection, lashing strap 2.0 5975.010 W

11 Keder rail seal 0.01 50 V 5971.001 W

12 Special bolt, M12 x 60 with nut 0.1 50 V 4905.060

Special bolt, M12 x 90 with nut 0.1 25 V 5975.090 W

13 Alternative for Pos. 12

Bolt, 12 x 95 and 0.1 25 V 5976.090 W
Safety clip, 2.8 mm 0.01 50 V 4905.000

14 Threaded Tie 2.0 2.9 5976.200 W

3.0 4.4 5976.300 W
4.0 5.8 5976.400 W
5.0 7.3 5976.500 W

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

41
 Keder roof XL elements

Tarpaulins compliant with DIN 75200, flame- Keder roof XL elements

retarding
Cream-coloured PVC tarpaulins with a weight of 630 g/m².
1
Material: PVC-coated polyester fabric, heat and
uV-resistant.

Tarpaulin compliant with DIN 4102 B1, low-inflam-

mability
PVC tarpaulins with a weight of 650 g/m². In the case of
public events, the building inspection authorities usually
demand low-inflammability tarpaulins.

4 5

Length

8
Length

42
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Stiffener 2.57 x 0.55 10.0 50 5940.257 W

2 Keder roof ledger 2.57 4.2 50 5972.257 W

3 Horizontal diagonal brace 2.57 x 1.0 4.2 50 5939.100 W

2.57 x 2.0 5.0 50 5939.200 W

4 Set for tarpaulin pulling 3.00 5.8 5971.400 W

Castor for tarpaulin pulling, for 48.3 mm tube 0.4 2 5971.401 W

5 Polyester lashing strap, 6 m with clamp lock 6.00 0.2 5976.610 W

6 Lashing strap 5 t, 5 m with ratchet 5.00 2.8 5976.600 W

7 Keder roof, gable tarpaulin 9.60 13.8 5972.381 P

2-piece 11.50 17.9 5972.382 P
13.40 22.1 5972.383 P
15.30 27.4 5972.384 P
17.20 33.1 5972.385 P
19.10 39.4 5972.386 P
21.00 44.7 5972.387 P
22.90 51.7 5972.388 P
24.80 59.5 5972.389 P
26.80 68.2 5972.390 P
4-piece 28.70 76.7 5972.391 P
30.60 85.8 5972.392 P
32.50 95.5 5972.393 P

Keder roof, gable tarpaulin, low-inflammability 9.60 13.8 5973.381 P

2-piece 11.50 17.9 5973.382 P
13.40 22.1 5973.383 P
15.30 27.4 5973.384 P
17.20 33.1 5973.385 P
19.10 39.4 5973.386 P
21.00 44.7 5973.387 P
22.90 51.7 5973.388 P
24.80 59.5 5973.389 P
26.80 68.2 5973.390 P
4-piece 28.70 76.7 5973.391 P
30.60 85.8 5973.392 P
More tarpaulins upon request 32.50 95.5 5973.393 P

8 Keder roof, roof tarpaulin see page 35

9 Tarpaulin clip 0.01 50 V 5971.140 W

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

43
 Keder roof XL as double-pitch roof – Type Standard

1323

3000

2000

2000

1038 2853 1902 1902

15390

Material example

ROOFED BASE AREA: 15.4 x 12.86 m (5 bays each 2.57 m) without support scaffolding, weight: 1,654 kg (8.35 kg/m²)
Following material is needed Quantity Ref. No.

Locking pin, red 24 4000.001

Special bolt M12 x 60 with nut 72 4905.060
horizontal diagonal brace 1.00 x 2.57 m 14 5939.100
Stiffener 2.57 m 30 5940.257
Keder rail seal 36 5971.001
Tarpaulin clip 100 5971.140
Ledger 2.57 m 60 5972.257
Roof tarpaulin 2.57 x 20.00 m 5 5972.309
Support 0.73 m 12 5975.073
hexagonal screw M12 x 90 with nut 72 5975.090
Eaves section 12 5975.100
Ridge section 18° 6 5975.110
Lattice beam 2.00 m 12 5975.200
Lattice beam 3.00 m 12 5975.300

44
 Keder roof XL as mono-pitch roof – Type Standard

2000

2000

3000 16060

3000

3000

1060
2000

15278

ROOFED BASE AREA: 15,3 m x 12,86 m (5 bays each 2.57 m with a roof angle of 18°), without support scaffolding, weight: 1.581 kg (7,66 kg/m²)
Following material is needed Quantity Ref. No.

Locking pin, red 24 4000.001

Special bolt M12 x 60 with nut 72 4905.060
horizontal diagonal brace 1.00 x 2.57 m 14 5939.100
Stiffener 2.57 m 24 5940.257
Keder rail seal 36 5971.001
Tarpaulin clip 100 5971.140
Ledger 2.57 m 61 5972.257
Roof tarpaulin 2.57 x 20.00 m 5 5972.309
Support 0.73 m 12 5975.073
hexagonal screw M12 x 90 with nut 72 5975.090
Eaves section 12 5975.100
Mono-pitch lattice beam 1.06 m 6 5975.106
Lattice beam 2.00 m 6 5975.200
Lattice beam 3.00 m 18 5975.300

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

45
 Mobile Roofs

MOBILE ROOFS
THE ECONOMICAL EXPANSION OF LAYHER ROOF SYSTEMS

Whether on a rapidly advancing construction site or under cramped 2 For example, openings can be achieved by simply sliding the roof
conditions, you can get Layher‘s protective roofs rolling to where the apart. Also overlapping roofs are possible.
action is with only a few extra components.
2 The individual bays of the roof can be set down at a certain location
flexibility and economy to the highest degree with mobile roofs from with the crane, joined together, and then moved to its final
Layher. destination.

your benefit:

2 The mobile roof can be moved section by section to match the con-
struction progress and only covers the area being worked on at the
time. That makes it unnecessary to build a protective roof over the
entire site.

2 Slight variations in the alignment of the rails can be compensated

with a transverse adjustment on the trolley.

2 The bay width of the roof is independent from the bay widths of the
support scaffolding – giving you much more flexibility when
assembling.

46
47
 Mobile Roofs

Mobile Roofs Mobile Roofs

The lightweight cassette roof, Keder roof or Keder
roof XL can easily be made mobile with a few additional
parts. 1

This can then be moved section by section to keep pace

with construction progress, so it‘s no longer essential to
provide a roof over the entire surface, or alternatively to
dismantle and rebuild a roof for each stage of building
work.

The mobile roofs fit onto all scaffolding systems and are
also flexible and economical to use.

The rails don‘t need to be laid exactly parallel, since the

trolley permits equalization in the transverse direction.
2 3

4a

The support scaffolding bay widths are completely

independent of the mobile roof, allowing the scaffolding 4b
to be built with wider bays. Besides faster assembly, the
supporting structure also permits material savings. The
assembly of the roofs themselves is also simple and
quick: the roof bays can for example be assembled at a
readily accessible point at the gable end of the building,
from an auxiliary scaffolding or using a crane.
One bay at a time is assembled, then moved, and has 5 6
the next bay attached to it.

7 8 9

4
6

3
9

48
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Rail, 3.0 m 3.0 x 0.3 53.4 21 5941.300 W

2 Trolley T12 0.40 x 0.45 16.3 5938.026 W

Castors of Polyamide, permanent Lift-off preventer

3 Adaptor for rail T12 0.73 x 0.17 5.5 20 5938.027 W

1.09 x 0.17 11.5 5938.028 w

4a Roof support, 11° rigid, 0.73 m (for lightweight cass. roof) 0.41 x 0.8 8.9 20 5938.018 W
Roof support, 20° rigid, 0.73 m (for Keder roof) 0.51 x 0.8 12.4 5938.022 W

4b Roof support, 18° rigid, 0.73 m (for Keder roof XL) 0.51 x 0.8 11.0 5938.030 W
with Allround rosettes

5 Lattice beam connector T4, dia. 38 mm 0.44 1.9 4922.000

6 Connector for trolley 2.63 x 0.13 11.1 20 5938.019 W

7 Bolt, dia. 12 x 65 mm with 0.1 50 V 4905.065

Safety clip, 2.8 mm 0.0 50 V 4905.000

8 Double coupler 19 wS 1.3 25 4700.019

Class bb, EN 74-1 RA bb C3 M, 22 WS 1.3 25 4700.022
quality-monitored, for use in the classes
B and BB on steel and aluminium tube

9 Locking pin, red, dia. 11 mm 0.2 200 4000.001

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

49
 The Layher Protect System

THE LAYHER PROTECT SYSTEM

THE LOW-COST, LABOUR-SAVING ENCLOSURE FOR ENVIRONMENT, NOISE AND WEATHER PROTECTION

With the Protect System, Layher can supply a cassette enclosure system 2 To provide noise protection, it is possible to equip wall cassettes
which is compatible with the Layher Allround scaffolding and SpeedyScaf (sound insulation value: 20 db) as sound insulation cassettes (sound
systems and which meets requirements concerning environmental insulation value: 26 db) or use cassettes providing a higher level of
protection and insulation from noise and weather. It is an exceptionally sound insulation.
economical solution which boasts Layher’s renowned quality:
2 Light cassettes permit work in daylight conditions within the enclosure.
2 Only a small number of individual parts, designed for frequent,
changing applications. 2 Cassette elements exist for external and internal corners.

2 Rapid, easy assembly in a simple, logical sequence. 2 A specially developed connection rail is used to establish a connection
with the existing building or the ground.
2 The cassettes are designed for Layher axis dimensions (max. width:
3.07 m) and, with a height of 1.0 m, are very simple to assemble and 2 Practical solutions for horizontal and vertical dimension compensation
move into the scaffolding. are available.

2 The surrounding rubber seal makes the cassette elements dustproof 2 Scaffolding with bay lengths of 2.57 m can be clad up to a height of 90 m
(façade coating), vacuum-compatible (removal of asbestos), (in the case of 3.07 bay lengths, a height of 50 m is possible).
waterproof (sandblasting work).
2 The anchoring layout corresponds to that of scaffolding which is clad
2 Electrostatically inert and therefore easy to clean. with tarpaulins.

50
2 Access elements compatible with system and individual requirements
are available.

Layher Protect System:

a system which meets all environmental and safety requirements and
prevents all risks.

The individual components of the Protect System can only be

supplied ex works from Eibensbach.
Metric bay lengths can be ordered subject to delivery times.

51
 Protect System

Cassette elements Protect System

Frames made from aluminium sections with galvanized
sheet steel inserts. A surrounding rubber seal provides a
clean, precise connection to neighbouring elements. 1

The wall cassettes can be converted to form noise

isolation elements. The sound insulation value is 20 dB
without and 26 dB with a sound-insulating mat (as
measured at the fraunhofer Institute in Stuttgart). This
means the noise emission is reduced by more than 75 %.

On request, it is also possible to supply special wall

cassette variants with enhanced sound isolation
properties in accordance with the “Supplementary
Technical Requirements and Guidelines for Highway
Noise Insulation walls” ZTV-Lsw 88:1988 and the
evaluation in accordance with Db guideline 800.2001,
section 2.

A test report concerning the airborne sound insulation of

scaffolding coverings issued by the Fraunhofer Institute
for building Mechanics in accordance with ZTV-Lsw
88:1988 or Db guideline 800.2001 is available. 2

Thanks to the use of light cassettes, it is possible to

work in daylight conditions behind the enclosure. In this
case, a translucent plastic web plate replaces the steel
plate in the aluminium section frame.

Connection rails close the enclosure at the ground or

building. These are clamped to the cassettes and make it
possible to pull a Keder tarpaulin into the built-in Keder
groove. Alternatively, a sheet or board can be adapted
for use with the wooden strip intended for this purpose.
Connection rails also permit the clean, close-fitting
connection of fitted bays.

Internal and external corners are formed using corner

cassettes, while the corresponding connection rails,
which are inserted in the holder, permit a close-fitting
connection to the neighbouring cassettes and close the
system both visually and in functional terms. 3

4 5 6

Corner elements with other angles upon request.

52
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 Wall cassette
0.73 m long 0.73 x 1.0 7.7 15 5980.073 W
1.09 m long 1.09 x 1.0 10.5 15 5980.109 W
1.57 m long 1.57 x 1.0 14.3 15 5980.157 W
2.07 m long 2.07 x 1.0 18.2 15 5980.207 W
2.57 m long 2.57 x 1.0 22.2 15 5980.257 W
3.07 m long 3.07 x 1.0 27.2 15 5980.307 W

Wall cassette, metric

0.50 m long 0.50 x 1.0 6.0 5980.050 P
1.00 m long 1.00 x 1.0 10.0 5980.100 P
1.50 m long 1.50 x 1.0 14.0 5980.150 P
2.00 m long 2.00 x 1.0 18.0 5980.200 P
2.50 m long 2.50 x 1.0 22.0 5980.250 P
3.00 m long 3.00 x 1.0 27.0 5980.300 P

2 Light cassette
0.73 m long 0.73 x 1.0 5.2 15 5981.073 W
1.09 m long 1.09 x 1.0 7.1 15 5981.109 W
1.57 m long 1.57 x 1.0 8.9 15 5981.157 W
2.07 m long 2.07 x 1.0 10.9 15 5981.207 W
2.57 m long 2.57 x 1.0 12.9 15 5981.257 W
3.07 m long 3.07 x 1.0 14.9 15 5981.307 W

Light cassette, metric

0.50 m long 0.50 x 1.0 4.0 5981.050 P
1.00 m long 1.00 x 1.0 6.0 5981.100 P
1.50 m long 1.50 x 1.0 8.5 5981.150 P
2.00 m long 2.00 x 1.0 10.5 5981.200 P
2.50 m long 2.50 x 1.0 12.5 5981.250 P
3.00 m long 3.00 x 1.0 15.5 5981.300 P

3 Connection rail
0.73 m long 0.73 1.7 100 5983.073 W
1.09 m long 1.09 1.9 180 5983.109 W
1.57 m long 1.57 2.9 120 5983.157 W
2.07 m long 2.07 3.7 120 5983.207 W
2.57 m long 2.57 4.6 120 5983.257 W
3.07 m long 3.07 5.5 120 5983.307 W

Connection rail, metric

0.50 m long 0.50 1.2 5983.050 P
1.00 m long 1.00 1.9 180 5983.100 P
1.50 m long 1.50 2.6 5983.150 P
2.00 m long 2.00 3.6 120 5983.200 P
2.50 m long 2.50 4.5 5983.250 P
3.00 m long 3.00 5.4 120 5983.300 P

4 Corner cassette 90° 0.24 x 1.0 6.2 50 5985.010 W

5 Allround inner corner cassette 90°, 1.0 m 0.39 x 1.0 10.2 20 5985.040 W

6 Connection rail 90° 0.17 x 0.17 0.6 200 5985.011 W

Connection rail 90°, internal 0.39 x 0.39 1.8 48 5985.041 P

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

53
 Protect System

The cassettes are secured to the scaffolding using Protect System

special holders which are installed at a standard height
of 1.0 m. Once the lower row of cassettes has been
installed and aligned, all the other cassettes are 1 2
mounted and secured simply using holders. The
subsequent removal and installation of individual
cassettes for material covering or other purposes is
possible.

Door elements exist to permit access to the covered

scaffolding. These have axis dimensions of 1.09 – 2.57 m
and include a door with the dimensions 1.85 x 1.0 m.

If required, the light cassettes can be equipped with

single-glazed safety glass (particularly resistant to 4 3
mechanical loads).

The components of the Protect system are only available

ex works. Metric bay lengths are possible with delivery
time upon request.

Sound-proofing cassettes and sound-proofing material

are available in roll form on request.

Material example

This material example is based on a façade scaffolding of

Allround Scaffolding:
width 8 x 2.57 m = 25.58 m, height 10.0 m,
result a face of 205.8 m²;
at the lower edge of the cassettes, connection rails were
fitted.

54
 Pos. Description Dimensions Weight PU Ref. No.
L/H x W [m] approx. [kg] [St.]

1 SpeedyScaf holder for wall cassette T9 19 wS 1.6 5986.011 W

2 SpeedyScaf corner holder for wall cassette T9 19 wS 2.4 5986.021 W

3 Allround holder for wall cassette T9 1.7 5986.031

4 Ledger holder for half-coupling T9 19 wS 1.6 5986.041 W

5 Door element 2.57 x 2.0 on

hinged optionally DIN right or DIN left, frame filled with request
plastic rib-reinforced panels or steel sheets, further bay
widths on request

Real glass cassettes 0.73 – 3.07 x 1.0 on

ESG safety glass request

Wall cassettes with enhanced sound insulation 0.73 – 3.07 x 1.0 on

in accordance with ZTV-Lsw 88:1988 or request
Db guidelines 800.2001 (section 2)

Following material is needed Quantity Ref. No.

wall cassette 2.57 x 1.0 m 80 5980.257 W

Allround holder 99 5986.031
Connection rail 2.57 m  8 5983.257 W

WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit

55
 SpeedyScaf

Allround Scaffolding

Accessories

Protective Systems

Shoring

Event Systems

Rolling Towers // Proximity to the customer is a central factor behind Layher‘s

success – geographically speaking too. Wherever our customers need
us, we will be there – with our advice, assistance and solutions.
Ladders

// Headquarters in Eibensbach // Plant II in Gueglingen

// Layher is your dependable partner with more than 60 years of experience.

”Made by Layher“ always means ”Made in Germany“ too – and that goes for
the entire product range. Superb quality – and all from one source.

Wilhelm Layher GmbH & Co. KG Post box 40

Scaffolding Grandstands Ladders D-74361 Gueglingen-Eibensbach
Germany
Ochsenbacher Strasse 56 Telephone +49 (0) 71 35 70-0
D-74363 Gueglingen-Eibensbach Telefax +49 (0) 71 35 70-2 65
Germany E-Mail: [email protected]
www.layher.com