TB 40-1

Applicable for heating and cooling applications

For all types of thermocouples and resistance transducers

universal line
BluePort Front interface and BlueControl Software
Maintenance manager and error list
Alarm reset via RESET-key
Alarm reset via digital
Type tested to EN 14597 and cULus

APPLICATIONS TECHNICAL DATA Current and voltage signals

Span start, end of span: anywhere within
Ø All applications where an over or INPUTS measuring range
under temperature fault condi- Scaling: selectable -1999...9999
tion could present fire hazard or PROCESS VALUE INPUT INP1 Linearization: 16 segments, adaptable
other hazard with BlueControl
Resolution: > 14 bits
Ø Heat generating plants with out- Decimal point: 0 to 3 decimals Decimal point: adjustable
flow temperatures up to 120°C Limiting frequency: 2 Hz Input circuit monitor: 12,5% below span start
(DIN 4751) (2mA, 1V)
Digital input filter: adjustable 0,000...9999 s
Ø Hot-water plants with outflow Scanning cycle: 100 ms
temperatures above 110°C (DIN CONTROL INPUT DI1 (RESET)
Measured value 2-point or offset correction
4752) correction: Connection of a potential-free contact
Ø Thermal transfer plants with or- suitable for switching „dry“ circuits.
ganic transfer media (DIN 4754) Thermocouples (Table 1)
Switched voltage: 2,5 V
Ø Oil-heated plants (DIN 4755) Input impedance: ³ 1 MW Switched current: 50 mA
Effect of source resistance: 1 mV/W
DESCRIPTION
Cold junction compensation
Front interface and Engineering Tool OUTPUTS
Max. additional error ± 0,5 K
Via the BlueControl software incl. its
LC OUTPUT
simulation functions, and especially the Sensor break monitoring
convenient BluePort front panel Function
Sensor current: £ 1 mA
interface, the required set-up for a Interruption of heating or cooling power
specific control task can be determined Operating sense configurable (see page 2)
supply if the adjusted limit is reached.
without a detailed study of the operating
Resistance thermometer
instructions.
Connection: 3-wire Contacts: Potential-free
Plug-in module changeover contact
Lead resistance: max. 30 W
KS 40-1 controllers are built as plug-in Input circuit monitor: Break and short circuit Max. contact rating: 500 VA, 250 VAC, 2A at
modules. This enables them to be 48...62 Hz, resistive
replaced very quickly without tools, and Special measuring range load
without disturbing the wiring. Off cause Min. contact rating: 5 V, 10 mA AC/DC
The BlueControl software can be used to
almost all adjustments can be done match the input to the sensor KTY 11-6 Operating life (electric): 600.000 duty cycles
comfortably over the instrument front. with max. rating
(characteristic is stored in the controller).
(see page 4, BlueControl)
Note:
Password protection Physical measuring range: 0...4500 W For version TB40-1x2-… and TB40-1x3-
The access to the limit value is Linearization segments 16 …LC- and OUT2-contact are switched in
protected with a password and the series and controlled parallel !“
internal security switch.
OUTPUTS OUT1, OUT2 OPERATION AND DISPLAY BEHAVIOUR WITH POWER FAILURE
Function Display Configuration, parameters, and adjusted
limits:
Additional alarms with max, min or max Process value: LED with 7 segments, 10,5 mm Non-volatile storage in EEPROM
and min monitoring with adjustable Lower display: LED with 7 segments, 7,8 mm
hysteresis
BLUEPORT FRONT INTERFACE
Signals which can be monitored: 3 yellow LEDs for the outputs Connection of PC via PC adapter (see
green “OK”-LED
• Process value (absolute) 1 2 LC OK process value
„Accessories“). The BlueControl
• Difference between process value Status LED’s
software is used to configure, set
parameters, and operate the TB 40-1.
and adjusted limit value LC (relative) 126 - °C/°F
• Sensor break or short circuit (Pt100) 125
°C
°F
Err
- Error list
Limit, parameters
Reset-key ENVIRONMENTAL CONDITIONS
Depending on selected input type, the RESET

Protection modes
input signal is monitored for break and
Operation and navigation keys
short circuit. TB 40-1 universal
Front panel: IP 65 (NEMA 4X)
BluePort interface Housing: IP 20
Contacts: 2 NO contacts with Terminals: IP 00
common connection
POWER SUPPLY Permissible temperatures
Max. contact rating: 500 VA, 250 VAC, 2A at
48...62 Hz, resistive load Depending on version: For specified accuracy: 0...60°C
Min. contact rating: 6 V, 1 mA DC Warm-up time: < 15 minutes
AC SUPPLY
Operating life (electric): 800.000 duty cycles For operation: -20...65°C
with max. rating Voltage: 90...260 VAC For storage: -40...70°C
Frequency: 48...62 Hz
Note: Humidity
Power consumption approx. 7 VA
For version TB40-1x2-… and
75% yearly average, no condensation
TB40-1x3-…OUT2 is not available as UNIVERSAL SUPPLY 24 V UC
additional contact!“
AC voltage: 20,4...26,4 VAC
MAINTENANCE MANAGER Frequency: 48...62 Hz
DC voltage: 18...31 V DC
Display of error signals, warnings, and
Power consumption: approx: 7 VA (W)
latched limit messages in the error list.
Signals are latched, and can be reset
manually.
Table 1 Thermocouple ranges
Possible signals in the error list:
Thermocouple Range Accuracy Resolution (Æ)
Sensor break, short circuit, reversed polarity L Fe-CuNi (DIN) -100...900°C -148...1652°F £2K 0,1 K
latched limit messages J Fe-CuNi -100...1200°C -148...2192°F £2K 0,1 K
Re-calibration warning K NiCr-Ni -100...1350°C -148...2462°F £2K 0,2 K
Internal fault (RAM, EEPROM, ...) N Nicrosil/Nisil -100...1300°C -148...2372°F £2K 0,2 K
S PtRh-Pt 10% 0...1760°C 32...3200°F £2K 0,2 K
R PtRh-Pt 13% 0...1760°C 32...3200°F £2K 0,2 K
Flashing Error LED indicates active alarm T Cu-CuNi -200...400°C -328...752°F £2K 0,05 K
in the error list: C W5%Re-W26%Re 0...2315°C 32...4199°F £2K 0,4 K
D W3%Re-W25%Re 0...2315°C 32...4199°F £2K 0,4 K

126
E NiCr-CuNi -100...1000°C -148...1832°F £2K 0,1 K
B(1) PtRh-Pt6% 0(100)...1820°C 32(212)...3308°F £3K 0,3 K
Special -25....75 mV £ 0,1 % 0,01 %
°C

125 °F
Err
(1) values applied above100°C

Table 2 RTD’s
Type Sensor current Range Accuracy Resolution (Æ)
Pt100 -200...850°C -328...1562°F £1K 0,1 K
Pt1000 0,2 mA -200...200°C -328...392°F £2K 0,1 K
KTY 11-6* -50...150 °C -58...302 °F £2K 0,05 K

* or special

Table 3 Current and voltage

Range Input resistance Accuracy Resolution (Æ)
0-10 Volt » 110 kW £ 0,1 % 0,6 mV
0-20 mA 49 W (voltage requirement£ 2,5 V) £ 0,1 % 1,5 mA

2 TB 40-1
Shock and vibration HF interference on leads (EN 61000-4-6): Safety tests
Vibration test Fc (DIN 68-2-6) Class B, Effect £ 0,5% Complies with EN 61010-1 (VDE 0411-1):
Over voltage category II
Frequency: 10...150 Hz Contamination class 2
GENERAL
Unit in operation: 1g or 0,075 mm Working voltage range 300 VAC
Unit not in operation: 2g or 0,15 mm Housing Protection class II

Shock test Ea (DIN IEC 68-2-27) Material: Makrolon 9415,

flame-retardant Certifications
Shock: 15g Flammability class: UL 94 VO, self-extinguishing
Duration: 11ms Type tested to EN 14597
Plug-in module, inserted from the front
With certified sensors applicable for:
Electromagnetic compatibility
• Heat generating plants with outflow
Complies with EN 61 326-1 temperatures up to 120°C to DIN 4751
(for continuous, unattended operation)

Electrical connections: Electrical connections:

Fig. 1: TB 40-1 (bis 2011-12) Fig. 2: TB 40-1, EN 14597 (2009-1)
TB40-1x0-xxxxx/ TB40-1x1-xxxxx TB40-1x2-xxxxx / TB40-1x3-xxxxx
configuration 3 or 4 ( Tab.1) configuration 7 or 8 ( Tab.1)

1 L 90...250V 1 L 90...250V
2 N N
3
24V AC/DC 2
24V AC/DC
3

4 4
Zusatzkontakt /
5 OUT1 Zusatzkontakte / OUT1 Additional contact
5
6 OUT2 Additional contacts OUT2
6
Abschaltfunktion
7 7 Interrupt function
8 LC Limit contact 8 LC
9 9

10 10
11 11
12 12
13
di1 di1
13
mA V* mA V*
14 INP1 14 INP1
15 15

Electrical connections:
Fig. 3: TB 40-1ls Temperature monitor TW
TB40-1x2-xxxxx / TB40-1x3-xxxxx
configuration 5 or 6 Dimensions (mm):

” ) min.48 (1.89’’)
.4 ”)
90...250V (0 5
2
1 L
N 1 0 (4 .6
24V AC/DC
8
(3.62’’ +0.03)

11
3
-0 0

92 +0,8
04 ..1

”
.4

4
0. 1.

5 OUT1
6 OUT2

7
126
96 (3.78”)

8 LC °C

9 125 °F
Err

+0,6
10
11
45 +0.02
12
RESET
(1.77” )
13
di1
mA 0..10 V*
14 INP1 TB 40-1 universal

15

48 (1.89”)

TB 40-1 3
• Hot-water plants with outflow ORDERING INFORMATION
temperatures above 110°C to DIN 4752
• Thermal transfer plants with organic TB4 0 1 000
transfer media to DIN 4754
Flat pin connectors 0
• Oil-heated plants to DIN 4755
Screw terminal connectors 1
cULus-certification 1)
90..250V AC, 3 relays, TW 0
(Type 1, indoor use) 1)
File: E 208286 24VAC / 18..30VDC, 3 relays, TW 1
2)
90..250V AC, 2 relays, TB 2
Note: Versions TB40-1x0-… and 2)
TB40-1x1-…only! 24VAC / 18..30VDC, 2 relays, TB 3
Standard configuration 0
Electrical connections Configuration to specification 9
Flat-pin connectors 1 x 6,3 mm or No manual 0
2 x 2,8 mm to DIN 46 244
Manual German D
Mounting Manual English E
Panel mounting with two fixing clamps
Manual French F
at top/bottom or left/right
Close mounting possible Standard CE-certified) 0
3)
Mounting position: not critical cULus certified (with screw terminals only!) U
Weight: 0,27 kg (9.52 oz) EN14597 certified (replaces DIN 3440) D
Accessories supplied with unit Standard version 00
Operating instructions Customer specification ..
2 fixing clamps 1) Temperature monitor
2) Temperature limiter TB (EN14597, 2009-1), not available with cULus
3) Not available as Temperature limiter TB (EN14597, 2009-1)

ACCESSORY EQUIPMENT
BlueControl (Engineering Tool) ACCESSORIES
PC-based program for configuring, Description Order no.
setting parameters, and operating PC adapter, for connecting BlueControl software to the BluePort 9407-998-00001
(commissioning) the TB 40-1 Standard rail adapter 9407-998-00061
temperature limiter. Moreover, all the Operating manual Temperature monitor TW german 9499-040-63418
settings are saved, and can be printed Operating manual Temperature monitor TW english 9499-040-63411
on demand. Operating manual Temperature monitor TW french 9499-040-63432
Depending on version, a powerful data
Operating manual Temperature limiter TB/TW german 9499-040-93418
acquisition module is available, complete
Operating manual Temperature limiter TB/TW english 9499-040-93411
with trend graphics.
Operating manual Temperature limiter TB/TW french 9499-040-93432
Software requirements:
Windows 95/98/NT/2000. BlueControl Mini german/english/french www.pma-online.de
The built-in simulation serves to test the BlueControl Basic german/english/french 9407-999-11001
settings. BlueControl Expert german/english/french 9407-999-11011

Configurations that can only be

Hardware requirements:
implemented via the BlueControl
software (not via the front-panel keys):
A PC adapter (see „Accessories“) is
• Customer-specific linearizations
required for connecting the controller.
• Adjustment of limits for operating
hours and switching cycles Updates and demo software can be
• Switch-over to 60 Hz mains downloaded from:
frequency www.pma-online.de
• Disable operator actions and
operating levels, plus password
definition
PMA Your local representative:
Prozeß- und Maschinen- Automation GmbH
P.O. Box 31 02 29
D-34058 Kassel
Tel.: +49 - 561- 505 1307
Fax: +49 - 561- 505 1710
E-mail: [email protected]
Internet: http://www.pma-online.de

Printed in UK - Edition 01/2012 - Subject to alteration without notice - 9498 737 40413UK