TECHNICAL PROPOSAL

FOR
SEWAGE TREATMENT PLANT

BASED ON

MBBR TECHNOLOGY

PROJECT 125 KLD STP BASED ON MBBR TECHNOLOY

CLIENT Mr. Akash Gupta

BY:
SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION

SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION
Office Add.- 7, Gokul Nagar, Indore (M.P.)
e-mail. [email protected]
contact no. +91-8223886598, 8643008895
GST No. 23EPNPK8767Q1ZQ
 Treatment Scheme:

➢ Screening, Oil & Grease removal, collection, equalization and transfer of wastewater to MBBR tank.

➢ Biological treatment of wastewater using MBBR Technology.

➢ Secondary clarification of biologically treated wastewater in tube settler.

➢ Disinfection of treated water using sodium hypochlorite.

➢ Filtration of chlorinated treated water through pressure sand filter & activated carbon filter.

➢ Reuse of treated water in horticulture & plantation & tertiary treatment.

➢ Sludge treatment through filter bag.

TREATMENT PHILOSHPHY & PROCESS DETAILS

➢ STP shall be compact, smell free and shall consume less power.

➢ Bar Screen: The Bar Screen of MSEP material is considered in the scope for better life. Bar screen of 10 mm
spacing is considered. The screen can be easily removed & cleaned as required.

➢ Oil & Grease Removal: We have proposed manually cleaned oil & grease trap with baffle arrangement for
removal of oil & grease coming from kitchen/cafeteria for better & smell free biological process.

➢ Equalization Tank: We have proposed collection cum equalization tank in RCC below the ground level. All
other tanks of STP in RCC can be built fully/partly above the ground as required. The tanks can be covered
from the top, if required and access manholes can be provided. The tank is provided with air distribution
piping with adequate number of Coarse Bubble diffusers.

➢ MBBR Reactor: Aeration is provided through air blowers for decomposition of organic compounds in
presence of aerobic bacteria.

➢ Media Filtration & Carbon Filtration System: The clarified & chlorinated water is pumped to Media Filter
followed by Carbon Filter to further polish the treated effluent. The Sand filter removes the suspended
solids and the Carbon Filter removes color & odor.

SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION
Office Add.- 7, Gokul Nagar, Indore (M.P.)
e-mail. [email protected]
contact no. +91-8223886598, 8643008895
GST No. 23EPNPK8767Q1ZQ
 BLOCK DIAGRAM

Raw effluent Incoming from various points

Bar Screen
Separation of physical
Impurities

Equalization Tank
Mixing Of Sludge and Water
To form Slurry

MBBR Nitrogen fixation, COD &

BOD Reduction, Clarification

Settling Tank Sludge Sedimentation

Multi Grade Sand

Reduction in Suspended solids from 25
Filter
ppm to < 5ppm

Reduction in Color, Odor & De-

Activated Carbon
Chlorination
Filter

SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION
Office Add.- 7, Gokul Nagar, Indore (M.P.)
e-mail. [email protected]
contact no. +91-8223886598, 8643008895
GST No. 23EPNPK8767Q1ZQ
SUMMARY OF SUPPLY :-
S. No. DESCRIPTION Qty.
1 Manual Bar Screen 1 no.
2 Raw Sewage Lifting Pump 1 nos.
3 Air Blowers 1nos.
4 Air Diffusion Grid with Diffusers for Aeration Tank 1 lot.
5 MBBR Media 2.0 m3
6 Biosludge Recycle/Withdrawal Pump 1 nos.
8 Chlorination Dosing System 1 no.
9 Filter Feed Pumps 1nos.
10 Pressure Sand Filter 1 no.
11 Activated Carbon Filter 1 no.
12 Filter bag mechanism 1 no.
13 Electrical Panel with Cabling 1 no.
14 Interconnecting Piping 1 lot.
15 Erection of Plant 1 lot.
16 Testing of Plant 1 lot.

TERMINATION POINTS:
• From the inlet of Sewage Feed Pumps
• From the backwash line of MGF
• From the outlet & Back wash of Activated carbon filter

Manual Bar Screen - 1 no:

Sr.
Description Unit Specification
No.
1 Quantity No. 1
2 Size of Bar mm 10
3 Type - Manual Raked
4 Angle of Inclination degree 60
5 Bar Spacing mm 10
6 MOC - MSEP
7 Make - Inhibeo
Raking device, collection
8 Accessories -
Box

Raw Sewage Lifting Pumps - 2 nos (1W + 1S):

Sr.
Description Unit Specification
No
1 Quantity Nos. 2
2 Capacity m3/hr 9.0
3 Head m 10
4 Type - Non Clog, Monobloc

SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION
Office Add.- 7, Gokul Nagar, Indore (M.P.)
e-mail. [email protected]
contact no. +91-8223886598, 8643008895
GST No. 23EPNPK8767Q1ZQ
 5 No of stages Nos. 1
6 Pump speed RPM 2900
7 Suction x Discharge mm 40 x 40
8 Pump efficiency % 65
9 Suction pipe size mm 40
10 Delivery pipe size mm 40
11 Pump make - Kirloskar/CNP/Johnson
Drive Motor
12 Power kW/HP 0.75/1.0
13 Speed RPM 2900

MBBR/FAB Media – 9.0 m3:

Sr.
Description Unit Specification
No.
3
1 Media Volume m 9.0
2 Media Type - MBBR/FAB media
3 Application - Bacteria attachment
4 Effective Specific surface area m2/m3 400
5 Voidage % >98
6 Media Height mm 16
7 Media Diameter mm 22
8 Structure - Cylindrical with External fins
9 Specific Gravity gm/cm3 0.90 – 0.95
10 Density gm/cm3 0.93
11 MOC - Stabilized PP
12 Make - Cool deck/MM Aqua/Equiv.

Air Diffusion Grid for Aeration Tank + Diffusers - 1 lot:

Sr.
Description Unit Specification
No.
1 Quantity lot. 1
2 Line Size mm 100/63
3 MOC - uPVC/GI
4 Make - Inhibeo
Fine Bubble Tubular Diffusers
5 Quantity Nos. 14.0
6 Type - Fine bubble
7 MOC - EPDM
8 Make - Airfin/Scogen/Equiv.

Air Blowers - 2 nos (1W + 1S):

Sr.
Description Unit Specification
No.
1 Quantity Nos. 2
2 Capacity m3/hr 140
3 Discharge Pressure m bar 450
4 Vacuum m bar 375
5 Speed rpm 1200 – 1300
6 Power kW/HP 3.75/5.0
7 Make - Airvac/Akash/Everest

SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION
Office Add.- 7, Gokul Nagar, Indore (M.P.)
e-mail. [email protected]
contact no. +91-8223886598, 8643008895
GST No. 23EPNPK8767Q1ZQ
 Secondary Clarifier Tube Settling Media – 5.0 m3:
Sr.
Description Unit Specification
No.
3
1 Media volume m 5.0
2 Filtering Media - Hexagonal Chevron
3 Application - Solids Separation
4 Specific surface area m2/m3 400
5 Void ratio % 97
6 Thickness mm 0.3 – 0.7
7 Standard dimensions mm 1200 x 600
8 Max. width of support mm 150
9 Dry weight kg/m3 30
10 MOC - Stabilized PVC
11 Make - Cool deck/MM Aqua/Equiv.

Biosludge withdrawal pumps - 2 nos. (1W + 1S):

Sr.
Description Unit Specification
No.
1 Quantity Nos. 2
2 Capacity m3/hr 3.0
3 Head m 10
4 Type - Non Clog, Monobloc
5 No of stages Nos. 1
6 Pump speed RPM 2900
7 Suction x Discharge mm 40 x 40
8 Pump efficiency % 65
9 Suction pipe size mm 40
10 Delivery pipe size mm 40
11 Pump make - Kirloskar/CNP/Johnson
Drive Motor
12 Power kW/HP 0.375/0.5
13 Speed RPM 2900

Chlorination Dosing System - 1 no:

Sr.
Description Unit Specification
No.
1 Chemical - Hypochlorite Solution
2 Concentration % 12
3 Dosing pump quantity Nos. 1
4 Dosing rate mg/l 2–5
5 Doing pump type - Diaphragm type
6 Pump capacity LPH 4
7 Discharge pressure kg/cm2 3.5
8 MOC wetted parts - PP
9 Pump Motor Rating V 230 V AC, 50 Hz
10 Make - Edose /Equiv.
11 Tank Capacity Lit. 50
12 MOC of Tank - HDPE

SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION
Office Add.- 7, Gokul Nagar, Indore (M.P.)
e-mail. [email protected]
contact no. +91-8223886598, 8643008895
GST No. 23EPNPK8767Q1ZQ
 Filter Feed Pumps – 2 nos (1W + 1S):
Sr.
Description Unit Specification
No.
1 Quantity Nos. 2
2 Capacity m3/hr 9.0
3 Head m 25
4 Type - Centrifugal, Non clog
5 No of stages Nos. 1
6 Pump speed RPM 2900
7 Suction x Discharge mm 50 x 40
8 Pump efficiency % 65
9 Suction pipe size mm 50
10 Delivery pipe size mm 40
11 Pump make - Kirloskar/CNP/Johnson
Drive Motor
12 Power kW/HP 1.5/2.0
13 Speed RPM 2900

Pressure Sand Filter - 1 no:

Sr.
Description Unit Specification
No.
1 Quantity No. 1
2 Capacity (Normal-Maximum) m3/hr 9.0
3 Type - Down flow
4 Operating design pressure kg/cm2 3.5
5 Backwash flow rate m3/hr 18.0
6 Backwash duration min 10 – 15
7 Shell diameter x HOS mm x mm 700 x 1500
8 Filter Media depth mm 1105
9 Shell thickness mm 4
10 Dish thickness mm 4
11 Operation - Manual
12 Vessel Material - MSEP/FRP
13 Frontal Pipe size NB 40
14 Frontal Pipe material - uPVC
15 Valve type - MPV
Fine Sand (300mm)
16 Media type - Coarse sand (300mm)
Gravel + Pebbles (400mm)
17 Pressure Indicators Nos. 2
18 Make - Inhibeo

Activated Carbon Filter - 1 no:

Sr.
Description Unit Specification
No.
1 Quantity No. 1
2 Capacity (Normal-Maximum) m3/hr 9.0
3 Type - Down flow
4 Operating design pressure kg/cm2 3.5
SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION
Office Add.- 7, Gokul Nagar, Indore (M.P.)
e-mail. [email protected]
contact no. +91-8223886598, 8643008895
GST No. 23EPNPK8767Q1ZQ
 5 Backwash flow rate m3/hr 18.0
6 Backwash duration min 10 – 15
7 Shell diameter x HOS mm x mm 700 x 1500
8 Filter Media depth Mm 1105
9 Shell thickness Mm 4
10 Dish thickness Mm 4
11 Operation - Manual
12 Vessel Material - MSEP/FRP
13 Frontal Pipe size NB 40
14 Frontal Pipe material - uPVC
15 Valve type - MPV
Activated Carbon (300mm)
16 Media type - Coarse sand (300mm)
Gravel + Pebbles (400mm)
17 Pressure Indicators Nos. 2
18 Make - Inhibeo

Piping Specifications:
Sr.
Description (Fluid) Material of Construction
No.
1 Raw Sewage uPVC
2 Treated Water uPVC
3 Filter Feed uPVC
4 Biosludge uPVC
5 Interconnecting pipes for STP uPVC
Note: All piping required for backwash, regeneration, sampling, cleaning, service water,
dilution, instrumentation air, drain, vent, and overflow piping up to trench.

MCC Panel and Cabling:

Sr. Description of
Nos. Specification
No. Instruments
Indoor sheet steel clad, cubicle type, dust and vermin proof,
motor control venture, conforming to IS: 8623:1977, together
1 Panel -
with suitable controls and thermal protection relays, switch gears
to operate all the above equipments.
Make of Switch Siemens / L & T
2 -
gears
Electrical cabling shall be provided from control panel to various
3 Cabling -
units of water treatment plant. Copper /Al unarmored.
4 Make of Cables - CCI/ Finolex / Polycab /Equiv.

Civil Items which have to be in Scope of Client

01. Bar Screen cum Oil Skimmer Chamber 2.5 m3 RCC – By Client
02. Equalization Tank 63.0 m3 RCC – By Client
03. Aeration Tank- I 37.0 m3 RCC – By Client
04. Aeration Tank- II 37.0 m3 RCC – By Client
05. Secondary Tube Settling Tank 28.0 m3 RCC – By Client
06. CCT cum Filter Feed Tank 25.0 m3 RCC – By Client
07. Sludge Holding Tank 20.0 m3 RCC – By Client
08. Treated Water Tank As per Requirement RCC – By Client
09. Foundation for Equipments As per Requirement RCC – By Client
SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION
Office Add.- 7, Gokul Nagar, Indore (M.P.)
e-mail. [email protected]
contact no. +91-8223886598, 8643008895
GST No. 23EPNPK8767Q1ZQ
Note:- All above size are tentative and may change during detail engineering.

SCHEDULE OF EXCLUSIONS OR CLIENTS SCOPE:

• All Civil work.
• Treated water tank.
• Earthling, Power connection up to panel.
• All civil work including drains, drain sump, neutralization sump, supports of all
Types, platforms, drain channel. We shall provide load data.
• Laboratory facilities including necessary instruments, chemicals and staff.
• Lubricants, oils, grease wherever required including the first charge.
• Relevant connections from termination points given in our offer.
• Unloading and protection/security of material.
• Scope of supply and services not specifically mentioned as forming a part of
our offer.

PRICE & COMMERCIAL TERMS

Basic Price : Rs. 10,50,000 /- (Ten Lac Fifty thousand only)

Freight : Excluding up to your Site.
Payment : 30% advance along with order, 60% against Performa invoice before material
dispatch, 10% at the time of installation.
(Note: All payment should be with GST).
Taxes : @ 18% GST Extra.
Delivery : The plant would be dispatched within 3-4 weeks from date of P.O.
Guaranty : one year against manufacturing defects.

Thanking you,
Yours faithfully

for SHIBU ENTERPRISES

Anshika Rai
Opreation Manager
GSM - 8643008895

SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION
Office Add.- 7, Gokul Nagar, Indore (M.P.)
e-mail. [email protected]
contact no. +91-8223886598, 8643008895
GST No. 23EPNPK8767Q1ZQ
PROCESS FLOW DIAGRAM

SHIBU ENTERPRISES
TOTAL WATER & WASTE WATER SOLUTION
Office Add.- 7, Gokul Nagar, Indore (M.P.)
e-mail. [email protected]
contact no. +91-8223886598, 8643008895
GST No. 23EPNPK8767Q1ZQ