SRB 301MC
SRB 301MC
1.1 Function
This operating instructions manual provides all the information you need
for the mounting, set-up and commissioning to ensure the safe operation
and disassembly of the safety-monitoring module. The operating instruc-
tions must be available in a legible condition and a complete version in
EN Operating instructions...................... pages 1 to 6 the vicinity of the device.
Translation of the original operating instructions
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
FR Vous trouverez la version Encontrará el manual de instructions and that you know all applicable legislations regarding
ES
actuelle du mode d’emploi dans instrucciones actual en su occupational safety and accident prevention prior to installation and
votre langue nationale officielle idioma oficial de la UE en
sur l’Internet, www.schmersal. nuestra página de Internet putting the component into operation.
net. www.schmersal.net.
5 Operating principle and settings The information contained in this operating instructions manual is
5.1 LED functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 provided without liability. Subject to technical modifications.
5.2 Terminal description (see Fig. 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 The entire concept of the control system, in which the
safety component is integrated, must be validated to
6 Set-up and maintenance EN ISO 13849-2.
6.1 Functional testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
26.07.2010 / Index: 420/10 / Teile-Nr. 1190702-EN
6.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
7 Disassembly and disposal maintenance are observed.
7.1 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.6 Warning about misuse
EN 1
2 EN
Snap the bottom of the enclosure slightly tilted forwards in the DIN rail Only touch the components after electrical discharge!
and push up until it latches in position.
3.2 Dimensions
All measurements in mm. Setting the switch (see Fig. 3)
• The cross-wire short monitoring function (factory setting) is pro-
Device dimensions (H/W/D): 100 x 22.5 x 121 mm grammed by means of the switch underneath the front cover of the
safety-monitoring module.
• The switch must only be operated in de-energised condition by means
4 Electrical connection of a finger or an insulated blunt tool.
• Pos. nQS (top), not cross-wire short proof:
4.1 General information for electrical connection suitable for 1-channel applications and applications with outputs
connected to potential in the control circuits.
As far as the electrical safety is concerned, the protection • Pos. QS (bottom), cross-wire short proof:
against unintentional contact of the connected and therefore suitable for 2-channel applications without outputs connected to
electrically interconnected apparatus and the insulation of the potential in the control circuits.
feed cables must be designed for the highest voltage, which
can occur in the device.
EN 3
6.1 Functional testing External reset button (non-monitored start) (see Fig. 5)
The safety function of the safety-monitoring module must be tested. • The external reset button is integrated in the feedback circuit in series.
The following conditions must be previously checked and met: • The safety-monitoring module is activated upon actuation of the reset
1. Correct fixing button.
2. Check the integrity of the cable entry and connections
3. Check the safety-monitoring module's enclosure for damage. Automatic start (see Fig. 6)
4. Check the electrical function of the connected sensors and • The automatic start is programmed by connecting the feedback circuit
their influence on the safety-monitoring module and the to the terminals X1/X2. If the feedback circuit is not required, establish
downstream actuators a bridge.
• Caution: Not admitted without additional measure due to the risk
6.2 Maintenance of gaining access by stepping behind!
A regular visual inspection and functional test, including the following • When the SRB 301MC safety-monitoring module is used with the
steps, is recommended: operating mode "Automatic start", an automatic restart after a
1. Check the correct fixing of the safety-monitoring module shutdown in case of emergency must be prevented by the upstream
2. Check the cable for damages control to EN 60204-1 paragraph 9.2.5.4.2.
3. Check electrical function
Due to the operating principle of the electronic fuse, the
The device has to be integrated into the periodic check-ups customer must check that no hazard is caused by an
according to the Ordinance on Industrial Safety and Health, unexpected restart in circuits without reset button
however at least 1x/year. (automatic reset).
X1 X1
Damaged or defective components must be replaced.
J
KA KA
7 Disassembly and disposal
KB KB
7.1 Disassembly
The safety-monitoring module must be disassembled in a
X2 X2
de-energised condition only. Fig. 5 Fig. 6
Push up the bottom of the enclosure and hang out slightly tilted
forwards.
8.3 Sensor configuration
7.2 Disposal
The safety-monitoring module must be disposed of in an appropriate Single-channel emergency stop circuit with command devices to
manner in accordance with the national prescriptions and legislations. DIN EN ISO 13850 (EN 418) and EN 60947-5-5 (Fig. 7)
• Wire breakage and earth leakage in the control circuits are detected.
• Control category 1 – PL c to DIN EN ISO 13849-1 possible
8 Appendix
Dual-channel emergency stop circuit with command devices to
8.1 Wiring examples DIN EN ISO 13850 (EN 418) and EN 60947-5-5 (Fig. 8)
• Wire breakage and earth leakage in the control circuits are detected.
Dual-channel control, shown for a guard door monitor with two • Cross-wire shorts between the control circuits are not detected.
position switches where one has a positive break contact; with • Control category 4 – PL e to DIN EN 13849-1 possible
external reset button J (Fig. 4) (with protective wiring).
• Relay outputs: Suitable for 2-channel control, for increase in capacity
or number of contacts by means of contactors or relays with positive- Dual-channel emergency stop circuit with command devices to
guided contacts. DIN EN ISO 13850 (EN 418) and EN 60947-5-5 (Fig. 9)
• The control system recognises wire-breakage, earth faults and cross- • Wire breakage and earth leakage in the control circuits are detected.
wire shorts in the monitoring circuit. • Cross-wire shorts between the control circuits are detected.
• S = Feedback circuit • Control category 4 – PL e to DIN EN ISO 13849-1 possible
Fig. 4
a) Logic
4 EN
Single-channel guard door monitoring circuit with interlocking For example, the following safety sensors meet the
devices to EN 1088 (Fig. 10) requirements:
• At least one contact with positive break required – BNS33-02z-2187, BNS33-02zG-2187
• Wire breakage and earth leakage in the control circuits are detected. – BNS260-02z, BNS260-02zG
• Control category 1 – PL c to DIN EN ISO 13849-1 possible – BNS260-02-01z, BNS260-02-01zG
control circuit. N N
• Cross-wire shorts between the control circuits are detected. Fig. 16 Fig. 17
• Control category 4 – PL e to DIN EN ISO 13849-1 possible
EN 5
Appendix
EC Declaration of conformity
Translation of the original declaration of conformity Elan Schaltelemente GmbH & Co. KG
valid as of December 29, 2009 Im Ostpark 2 · 35435 Wettenberg
Germany
Internet: www.elan.de
We hereby certify that the hereafter described safety components both in its basic design and
construction conforms to the applicable European Directives.
Notified body, which approved the full TÜV Rheinland Industrie Service GmbH
quality assurance system, referred to Alboinstraße 56
in Appendix X, 2006/42/EC: 12103 Berlin
ID n°: 0035
Authorised signature
Heinz Schmersal
Managing Director
Note
The currently valid declaration of conformity can be
downloaded from the internet at www.schmersal.net.
6 EN