0% found this document useful (0 votes)
332 views46 pages

AGP-22050-ITP-PIP-Q01-0002 00 - ITP For Piping Erection and Assembly

This document provides an inspection and test plan for piping erection and assembly for a cement line expansion project. It lists 46 activities to be inspected, including reviewing contracts and drawings, inspecting materials, welding, installation, testing, and documentation. Inspections will be either 100% or sample-based, and may require customer notification or witness. The acceptance criteria and responsible documentation for each test are also provided. The goal is to ensure all piping meets specifications and can be safely operated.

Uploaded by

angelito bernal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
332 views46 pages

AGP-22050-ITP-PIP-Q01-0002 00 - ITP For Piping Erection and Assembly

This document provides an inspection and test plan for piping erection and assembly for a cement line expansion project. It lists 46 activities to be inspected, including reviewing contracts and drawings, inspecting materials, welding, installation, testing, and documentation. Inspections will be either 100% or sample-based, and may require customer notification or witness. The acceptance criteria and responsible documentation for each test are also provided. The goal is to ensure all piping meets specifications and can be safely operated.

Uploaded by

angelito bernal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 46

RP GARRIDO

0 12AUG22 Issued For Construction JABM ECM/PTM


JR McCALLUM

Rev. Date Description Prepared Reviewed Approved Customer

Document INSPECTION AND TEST PLAN FOR PIPING ERECTION AND ASSEMBLY
Title

Project/JOA
No. 22050 Solid Kiln 4 New Cement Line Expansion Project / 22050

AG&P Doc. No. AGP-22050-ITP-PIP-Q01-0002.00 Customer Doc. No.

Batangas Heavy Fabrication Yard Bauan-Mabini Road, San Roque, Bauan, Batangas 4201, Philippines
Phone: +63 (43) 740 5800 l www.agpglobal.com

This document is strictly confidential and the exclusive property of AG&P. It cannot be No. of Pages Attachments Rev.
copied, used, modified, adapted, disseminated, published or communicated, in whole
or in part, by any means, for any purpose, without express prior written authorization of 46 36 0
AG&P. Any violation of this clause may give rise to civil or criminal liability - © AG&P.

Ref. Template: AGP-22050-FRM-GEN-Q01-0016.00 Rev.0, 10 Mar. 2022

This document and all information and data herein or herewith is the confidential and proprietary property of AG&P and is not to be used,
reproduced or disclosed in whole or in part by or to anyone without the written confirmation from AG&P.
Page : 1 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0002.00
Piping Erection and Assembly for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 12-Aug-22

JOA NO. : 22050 CUSTOMER : CEMEX PHILIPPINES


DESCRIPTION : Solid Kiln 4 New Cement Line Expansion Project CUSTOMER CONTRACT REF. : ---------

REVISION HISTORY ACTIVITY CODES

INSPECTION/TEST/
REV. DATE DETAILS PREPARED REVIEWED APPROVED DOCUMENTATION
VERIFICATION CODES

0 12-Aug-22 Issued For Construction A1 - 100% Actual Inspection R1 - 100% Documentation


JABM PTM/ECM RP GARRIDO Test * - Review
A2 - Sample Inspection R2 - Sample Document Review
Test **
(Notification for Inspection AP - Approval Required
shall be prepared for the
first activity only) IN -- For Information and
A1/A2 - 100% Initial Inspection Owner’s comments if any
of a Number of Items C - Verification Documents
Followed by Sampling * Required for PDB
H - Hold Point *
Held for Inspection
Before Proceeding to
the Next Operation
S - Surveillance
( Atleast once a week)
W1 - 100% Witness
Inspection and Test *
W2 - Sample Witness
Inspection **

(* - To Notify Customer or TPI for Inspection)


(** - To Customer or TPI for first Activity Inspection)
Page : 2 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0002.00
for Piping Erection and Assembly for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 12-Aug-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW

AGP-00000-P-Z-03-0001.00 Contract
1.1 Review Contract/Project Specification Contract Document Contract Documents R1 IN
Review
Applicable Codes and Standards, IFC AGP-00000-P-Z-03-0001.00 Contract
1.2 Review Fabrication Drawings Approved Drawings R1 IN
Drawings Review

2 DOCUMENT APPROVAL

2.1 Project Assurance Execution Plan PC Quality Control AGP-22050-PLN-QLY-Q01-0001.00 Approved PAEP R1-AP-C IN

AGP-00000-P-K-12.0018 Preparation
2.2 Inspection and Test Plan PC Quality Control Approved ITP R1-AP-C IN
of Inspection and Test Plan

2.2 Piping Erection and Asssembly Procedure PC Quality Control - Approved Procedure R1-AP IN

3 PERSONNEL APPROVAL

WQTR
AGP-00000-FR-L-12-0007.00
Construction Mechanical Works sec. AGP-0000-P-K-12-0001.00 (Control
(Qualified Welders' List)
3.1 Welder's Qualification 5.2.4.1 of Welders and Welding Operators R1-AP-C IN
AGP-00000-FR-L-12-0008.00
ASME IX Qualification and Certification)
(Welder's and Welding Operator's
Continuity Record)
AGP-00000-P-N-12-0001 00
Construction Mechanical Works sec.
(Personnel Qualification and
3.2 NDE Personnel Qualification 5.3.1.3, Qualification Certificates R1-AP-C IN
Certification in Nondestructive
Applicable Codes & Standards
Examination)

4 WELDING PROCEDURES APPROVAL

Construction Mechanical Works sec. AGP-00000-P-L-12-0013.00 AGP-00000-FR-L-12-0012.00(Welding


4.1 Welding Procedure Specifications(WPS) 5.2.4.1 (Preparation and Qualification of Procedure Specification Index) R1-AP-C IN
ASME IX Welding Procedure) Approved WPS
Page : 3 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0002.00
for Piping Erection and Assembly for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 12-Aug-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1
5 CONTRACTCONSUMABLE
WELDING REVIEW CONTROL

AGP-00000-FR-T-13-0001.00
Construction Mechanical Works sec. AGP-00000-P-L-91-0002.00(Storage (Material Inspection Report) Material
5.1 Consumable Receipt and Inspection 5.2.1.2 Drying Handling Issuance of Welding Test Report A1-R1-C S
Applicable Code and Standards Consumables) AGP-00000-FR-U-84-0001.00
(Discrepancy Report Form)

Construction Mechanical Works sec. AGP-00000-P-L-91-0002.00(Storage AGP-00000-FR-L-91-0004.00


5.2 Monitor Electrode Storage 5.2.1.2 Drying Handling Issuance of Welding (Welding Consumable Drying Log S S
Applicable Code and Standards Consumables) Sheet)

AGP-00000-FR-L-91-0004.00 (Welding
Construction Mechanical Works sec. AGP-00000-P-L-91-0002.00(Storage Consumable Drying Log Sheet)
Monitor Consumable Baking and Holding Oven Required
5.3 5.2.1.2 Drying Handling Issuance of Welding AGP-00000-FR-L-91-0003.00 S S
Temperature
Applicable Code and Standards Consumables) (Welding Consumable Holding Log
Sheet and Quantity Record)

AGP-00000-FR-L-91-0003.00
(Welding Consumable Holding Log
Construction Mechanical Works sec. AGP-00000-P-L-91-0002.00(Storage
Sheet and Quantity Record)
5.4 Electrode/Flux Oven Temperature Calibration 5.2.1.2 Drying Handling Issuance of Welding S S
AGP-00000-FR-L-91-0005.00
Applicable Code and Standards Consumables)
(Welding Consumable Requisition
Card)
AGP-00000-FR-L-91-0003.00
(Welding Consumable Holding Log
Construction Mechanical Works sec.
AGP-00000-P-E-93-0004.00 (Oven and Sheet and Quantity Record)
5.5 Consumable Issue to Workforce 5.2.1.2 S S
Quiver Temperature Calibration) AGP-00000-FR-L-91-0005.00
Applicable Code and Standards
(Welding Consumable Requisition
Card)

6 SPOOL RECEIVING INSPECTION

Project Specification , AGP-00000-P-T-13-0001.00 AGP-00000-FR-T-13-0014.00


6.1 Check/Ensure Free from Damage A1 W1
Applicable Code and Standards (Inspection and Testing) (Inspection Release Note)
Page : 4 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0002.00
for Piping Erection and Assembly for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 12-Aug-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW
AGP-00000-P-T-13-0001.00
Project Specification , (Inspection and Testing) AGP-00000-FR-T-13-0014.00
6.2 Check Markings / Tagging A1-R1 W1-R1
Applicable Code and Standards AGP-00000-P-Z-91-0002.00 (Material (Inspection Release Note)
Traceability)

Project Specification , AGP-00000-P-T-13-0001.00 AGP-00000-FR-T-13-0014.00


6.3 Check Protection/end caps A1 W1
Applicable Code and Standards (Inspection and Testing) (Inspection Release Note)

7 FIT UP INSPECTION

Check WPS
• Check Markings / Shop Marks and Tagging Piping Erection and Asssembly AGP-00000-FR-Z-91-
Project Specification ,
7.1 • Root Gap Procedure 0004.00(Inspection Request) A1/A2 S
Applicable Code and Standards
• Edge Preparation AGP-00000-P-T-13-0001.00 Approved Fabrication Drawings
• Alignment and Straightness/Squareness (Inspection and Testing)

Check
WPS
• Orientation
Piping Erection and Asssembly AGP-00000-FR-Z-91-
• Proper Elevation and Plumbness Project Specification ,
7.2 Procedure 0004.00(Inspection Request) A1/A2 S
• Assembly Applicable Code and Standards
AGP-00000-P-T-13-0001.00 Approved Fabrication Drawings
• Dimension of spools and pipe supports
(Inspection and Testing)

8 WELDING INSPECTION

AGP-00000-FR-L-12-0012.00(Welding
Construction Mechanical Works sec. Procedure Specification Index)
Check Welders Qualification and WPS parameters AGP-0000-P-K-11-0005.00 (Production
8.1 5.2.2, 5.2.3, 5.2.4 Approved WPS S S
application Welding Inspection)
ASME IX AGP-00000-FR-L-12-0007.00
(Qualified Welders' List)
Page : 5 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0002.00
for Piping Erection and Assembly for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 12-Aug-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW Construction Mechanical Works sec.


Visual Inspection of All Completed Welds both externally AGP-22050-PRO-NDT-Q01-0001.00 AGP-22050-FRM-IAT-Q01-0013.00
8.2 5.3.1.4.5 , A1-C W1-R1
and Internally where Accessible (Visual Examination Procedure) (Line Inspection Summary List)
Applicable Code and Standards

9 BOLT INSPECTION

Flange Bolt Management Procedure AGP-22050-FRM-IAT-Q01-0015.00


Project Specification ,
9.1 Check Bolt and Washer Type, Grade, Length, Size AGP-00000-P-T-13-0001.00 Flange Management Bolt Tightening A1-C W1
Applicable Code and Standards
(Inspection & Testing) Report

Flange Bolt Management Procedure AGP-22050-FRM-IAT-Q01-0015.00


Project Specification ,
9.2 Check Bolt Tensioning/Torquing AGP-00000-P-T-13-0001.00 Flange Management Bolt Tightening A1-C W1
Applicable Code and Standards
(Inspection & Testing) Report

10 PMI (Positive Material Identification) if Required

Project Specification , AGP-00000-P-T-13-0008.00


10.1 Verifiy Testing Equipment Calibration Calibration Certificates R1 IN
Applicable Code and Standards Positive Material Identification

Conduct PMI for all alloy and welding consumables prior Project Specification , AGP-00000-P-T-13-0008.00 AGP-00000-FR-N-13-0008.00 (Positive
10.2 A1-C W1-R1
to use Applicable Code and Standards Positive Material Identification Material Identification Bulk Material)

Conduct PMI after fabrication of all alloy pressure AGP-00000-FR-N-13-0028.00


Project Specification , AGP-00000-P-T-13-0008.00
10.3 materials, piping, fittings, valves, welds, and tube (Positive Material Identification As A1-C W1-R1
Applicable Code and Standards Positive Material Identification
supports. Welded/Installed)

11 POST WELD HEAT TREATMENT (if Required)


Page : 6 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0002.00
for Piping Erection and Assembly for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 12-Aug-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW
AGP-00000-FR-Ab-93-0001.00 (Heat
Project Specification , Treatment Instruction Sheet)
11.1 Verify Heat Treatment Instruction R1 IN
Applicable Code and Standards AGP-00000-FR-Ab-93-0002.00 (Heat
AGP-00000-P-X-91-0008.00
Treatment Record)
(Local Heat Treatment of Pipespools)

AGP-00000-FR-Ab-93-0001.00 (Heat
Project Specification , Treatment Instruction Sheet)
11.2 Monitor Heat Treatment Execution A1-C W1-R1
Applicable Code and Standards AGP-00000-FR-Ab-93-0002.00 (Heat
AGP-00000-P-X-91-0008.00 Treatment Record)
(Local Heat Treatment of Pipespools)

Project Specification , AGP-00000-P-X-91-0008.00


11.3 Review Heat Treatment Charts Heat Treatment Chart R1-C R1
Applicable Code and Standards (Local Heat Treatment of Pipespools)

Project Specification , AGP-00000-P-T-13-0004.00 AGP-00000-FR-T-13-0039.00


11.4 Conduct Brinell Hardness Testing (Brinell Hardness Testing) A1-C W1
Applicable Code and Standards (Hardness Test Report)

12 NON-DESTRUCTIVE EXAMINATION

Construction Mechanical Works sec. AGP-22050-PRO-NDT-Q01-0006.00 AGP-00000-FR-N-13-0004.00


12.1 Radiographic Examination A1-C W1-R1
5.3.1.4 (Radiographic Examination) (RT Report)
Construction Mechanical Works sec. AGP-22050-PRO-NDT-Q01-0002.00 AGP-00000-FR-N-13-0002.00
12.2 Liquid Penetrant Examination A1-C W1-R1
5.3.1.4 (Liquid Penetrant Examination) (PT Report)

Construction Mechanical Works sec. AGP-22050-PRO-NDT-Q01-0003.00 AGP-00000-FR-N-13-0003.00


12.3 Magnetic Particle Examination A1-C W1-R1
5.3.1.4 (Magnetic Particle Examination) (MT Report)

Construction Mechanical Works sec. AGP-22050-PRO-NDT-Q01-0004.00 AGP-00000-FR-N-13-0005.00


12.4 Ultrasonic Examination A1-C W1-R1
5.3.1.4 (Ultrasonic Examination of Welds) (UT Report)
Page : 7 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0002.00
for Piping Erection and Assembly for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 12-Aug-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1
13 CONTRACTINSPECTION
PAINTING REVIEW (REFER TO SURFACE PREPARATION/PROTECTIVE COATING INSPECTION)

Project Specification , AGP-00000-P-X-91-0007.00 AGP-00000-FR-X-91-0008.00


13.1 Acid Cleaning (if required) A1-C W1-R1
Applicable Code and Standards (Acid Cleaning) (Acid Cleaning Report)

AGP-00000-PRO-GEN-Q01-0003.00
Project Specification , AGP-00000-FR-Z-91-0004.00
13.2 Pickling and Passivation (if required) (Pickling and Passivation (by Pickling A1-C W1-R1
Applicable Code and Standards (Inspection Request)
Paste))

14 REPAIRS

AGP-00000-P-L-91-0004.00
Project Specification , AGP-00000-FR-L-91-0002.00 (Weld
14.1 Register / Approve All Weld Repairs Repair of Weld and Base Metal R1 IN
Applicable Code and Standards Repair Log Sheet)
Defects

AGP-00000-P-L-91-0004.00 NDE Reports (As Appropriate)


Project Specification ,
14.2 Carry Out Weld Repair Using Approved Method Repair of Weld and Base Metal AGP-22050-FRM-IAT-Q01-0013.00 A1-C W1-R1
Applicable Code and Standards
Defects (Line Inspection Summary List)

AGP-22050-PRO-SPC-P02-0001.00 AGP-00000-FR-T-13-0004.00 (Surface


Project Specification ,
14.3 Repair of Painted Spools Surface Preparation and Coating Preparation & Coating Inspection A1-C W1-R1
Applicable Code and Standards
Application) Record)

15 LINE CHECKING AND PUNCHLISTING

As-built drawings
Project Specification , AGP-00000-P-T-13-0001.00
15.1 Pre-line Checking AGP-00000-FR-Z-13-0001.00 A1-C W1-R1
Applicable Code and Standards (Inspection & Testing)
(Punchlist)
As-built drawings
Project Specification , AGP-00000-P-T-13-0001.00
15.2 Issues and identify punchlist category AGP-00000-FR-Z-13-0001.00 A1-C W1-R1
Applicable Code and Standards (Inspection & Testing)
(Punchlist)
As-built drawings
Project Specification , AGP-00000-P-T-13-0001.00
15.3 Check Rectified/Cleared Punch Items AGP-00000-FR-Z-13-0001.00 A1-C W1-R1
Applicable Code and Standards (Inspection & Testing)
(Punchlist)
Page : 8 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0002.00
for Piping Erection and Assembly for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 12-Aug-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1
16 CONTRACT REVIEW
HYDROTESTING

EETIM75010/13900 Selection of
AGP-0000-P-K-12-0001.00
Pipes, Valves and Accessories Calibration Certificates,
16.1 Check Gauge Calibration (Control of Monitoring, Measuring A1-C R1
sec. 600 Test Package
and Test Equipment)
ASME B31.3
EETIM75010/13900 Selection of
AGP-22050-FRM-IAT-Q01-0013.00
Verify that final Visual Inspection and NDE requirements Pipes, Valves and Accessories AGP-0000-P-X-91-0004.00
16.2 (Line Inspection Summary List) H-R1-C R1
are met and Category A Punchlist Cleared sec. 600 (Piping Pressure Testing)
Test Package
ASME B31.3
EETIM75010/13900 Selection of
Pipes, Valves and Accessories AGP-0000-P-X-91-0004.00
16.3 Check water/medium requirement Test Package A1-C R1
sec. 600 (Piping Pressure Testing)
ASME B31.3
EETIM75010/13900 Selection of
Pipes, Valves and Accessories AGP-0000-P-X-91-0004.00
16.4 Check actual pressure test and duration Test Package A1-C W1
sec. 600 (Piping Pressure Testing)
ASME B31.3
EETIM75010/13900 Selection of
Pipes, Valves and Accessories AGP-0000-P-X-91-0004.00
16.5 Visual Examination of all weld joints for leakage. Test Package A1-C W1
sec. 600 (Piping Pressure Testing)
ASME B31.3

17 FLUSHING/CLEANING REINSTATEMENT

AGP-00000-P-X-91-0005.00 AGP-00000-FR-X-91-0005.00
Line/System Cleaning by Water Flushing for Blowing with Project Specification ,
17.1 (Flushing-Cleaning-Reinstatement of (Line/System Cleaning Report) A1-C W1
Air Applicable Code and Standards
Piping System) Test Package
AGP-00000-P-X-91-0005.00 AGP-00000-FR-X-91-0005.00
Project Specification ,
17.2 Ensure Draining/Drying of Pipe Line (Flushing-Cleaning-Reinstatement of (Line/System Cleaning Report) A1-C W1
Applicable Code and Standards
Piping System) Test Package
AGP-00000-P-X-91-0005.00 AGP-00000-FR-X-91-0005.00
Project Specification ,
17.3 Check reinstatement of the tested test pack (Flushing-Cleaning-Reinstatement of (Line/System Cleaning Report) A1-C W1
Applicable Code and Standards
Piping System) Test Package

18 INSULATION INSPECTION (Refer to Insulation ITP )

19 CONTROL OF NON-CONFORMITY
Page : 9 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0002.00
for Piping Erection and Assembly for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 12-Aug-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW AGP-0000-P-K-11-0006.00


Project Specification , AGP-00000-FR-K-11-0001.00
19.1 Record / Report Nonconformities (Nonconformity and Corrective R1 IN
Applicable Code and Standards (Corrective Action Report)
Action)
AGP-0000-P-K-11-0006.00
Project Specification , AGP-00000-FR-K-11-0002.00
19.2 Monitor NCR status (Nonconformity and Corrective R1 IN
Applicable Code and Standards (Corrective Action Status Log)
Action)
Project Specification , AGP-00000-P-T-13-0001.00
20 FINAL INSPECTION OF PIPING ASSEMBLY Approved Drawings A1 -
Applicable Code and Standards (Inspection & Testing)

AGP-00000-P-T-13-0001.00 AGP-00000-FR-T-13-0013.00
20.1 Issuance of Certificate of Conformance - AP-C R1-AP
(Inspection & Testing) (Certificate of Conformance)

21 FINAL DOCUMENTATION

Review Inspection Records for Completion and


21.1 Acceptance and Compile Records/Submit Product Data Project Specifications Product Data Book Inspection Reports/Test Report/PDB R1 R1-AP
Book (PDB)
AGP-00000-FR-U-84-0002.00
NOTIFICATION FOR INSPECTION/TESTING OF RAW MATERIALS
Sheet _____ of _____

TO : NITRM No. :
DEPARTMENT/SECTION : LOCATION OF INSPECTION :
FROM : PROJECT :
DEPARTMENT/SECTION : J.O.A. NO./CUSTOMER :
REF. DOC. NO. :
We would like to request for the following materials: SUPPLIER :
INSPECTION TESTING (PMI) DATE RECEIVED :
PO NO. :

Item
Item Code Material Description Qty. Unit Material Identification Markings Remarks
No.

Note: Material Identification Markings include but not limited to Heat No./Lot No. or Batch No.

PREPARED BY REQUESTED BY NOTED BY RECEIVED BY


Inventory Controller/Material Controller Warehouseman Warehouse Foreman/Supervisor QC Inspector
SIGN
NAME
DATE
Rev.0, 22 Nov 2018
AGP-00000-FR-U-84-0001.00
DISCREPANCY REPORT Sheet of

: :
Project Doc. Reference No.
: :
JOA No. Date
: :
P.O. No. Doc. Recv'ng Ref. No.
:
Supplier

Ordered
Delivery Receipt or
Item No. Item Code Description Delivered QTY Packing List Quantity Variance Remarks
UOM QTY QTY

ERROR TYPE:
Purchase Order Discrepancy No Traceability Markings Others (Pls. specify)

Incomplete Documents (MTC, Calibration Cert. etc.) Physical Condition (damaged, defective, etc.)
Qty Different from DR Incomplete/Inaccurate packing list

PREPARED BY: REVIEWED BY: APPROVED BY: DISTRIBUTION OF DUPLICATE COPY:


If Client Supplied Materials:
NAME PMO, Contractor, QC, & Logistics
If AG&P Supplied Materials:
PMO, Contractor, QC (if mateirial has undergone inspection),
SIGN Logistics, Finance, & Purchasing

DATE

Rev. 4, 20 Mar 2019


AGP-00000-FR-T-
MATERIAL INSPECTION REPORT 13-0001.00

Sheet of

JOA NO. : MIR NO. :


PROJECT : DATE PREPARED :
CUSTOMER : INSPECTION REQUIREMENT :
LOCATION OF INSPECTION :
REF. DOC. NO/PO NO. :
DIMENSIONAL MTR OTHERS, Pls. Specify
SUPPLIER :
VISUAL ASME STAMP
Assigned
Item Dimensions MTR No.
Material Description Qty. Unit Material Identification Markings Code MTR No. Remarks
No. (Actual) Page
Markings

Note: Material Identification Markings include but not limited to Manufacturer, Specifications, Type, Grade, Heat No., Lot No. or Batch No.
INSPECTED BY REVIEWED BY
Customer Representative
QC Inspector QC Supervisor
SIGN
NAME
DATE
Rev. 1, 18 Oct, 2018
AGP-00000-FR-Z-91-0004.00
INSPECTION REQUEST
Sheet of

PROJECT : IR No. :
J. O. A. No./CUSTOMER : REQUEST DATE :
MODULE No. : AREA :

INSPECTION REQUIREMENT :
LAYOUT WELDING PAINTING OTHERS (Pls. Specify) :
HEAT No. TRANSFER DIMENSIONAL / VISUAL INSULATION
FORMING PRESSURE TESTING FINAL
FIT-UP SURFACE PREPARATION PACKING
REQUEST INFORMATION INSPECTION RESULT
Sch. / Weight Welder's Welding Result
SN Drawing No. Item Description / Spool Number Joint No. Heat No. Remarks
/Surface Area Code Process Acc Rej

LEGEND: N/A - Not Applicable Sch. - Schedule LEGEND: Acc - Accepted Rej - Rejected

NOTE: NOTE:

Requested By Checked By Received / Inspected By Confirmed By

SIGN

NAME

DATE
Rev. 7, 16 May 2022
AGP-00000-FR-L-12-0007.00
QUALIFIED WELDERS LIST Sheet of

Project : Document No. :


JOA NO.: Revision :
Customer : Date :

DATE QUALIFICATION RANGE


Ite Max.
Welder's WELD
m WELDER'S NAME LAST QUALIFICAT PROCESS PLATE OR BASE PIPE DIAMETER Filler Metal Filler Metal Thickness of GAS CURRENT- TRANSFER REMARKS
Code QUALIFIED PROCESS MATERIAL BACKING POSITION PROGRESS CODE
No. WELDED ION DUE TYPE PIPE METAL (0D), mm F-No. Product Type Weld BACKING POLARITY MODE
Deposit ION

Notes:

PREPARED BY: REVIEWED BY: APPROVED BY:

NAME

SIGN

DATE

Rev. 2, 18 Oct.2018
AGP-00000-FR-L-12-0008.00
WELDER'S AND WELDING OPERATOR'S CONTINUITY RECORD of
Sheet

Name of Welder : Welder's Code : Year :

No. Reference WPS No. Process/Position Base Metal Qualified Date Qualified Code/ Standard

Reference Non-Destructive Exam.


Project Prepared By: WE Verified By: QA Engineer
MONTH Welding Process Qualification Due Date REMARKS
Assignment / JOA NO. Report No. Date (Name & Sign/Date) (Name & Sign/Date)

JANUARY

FEBRUARY

MARCH

APRIL

MAY

JUNE

JULY

AUGUST

SEPTEMBER

OCTOBER

NOVEMBER

DECEMBER
Rev. 3, 18 Oct. 2018
AGP-00000-FR-L-12-0012.00
WELDING PROCEDURE SPECIFICATION INDEX
KD-PRESSURE VESSELS/TANKS/BOILERS KS-STRUCTURAL KX-PIPING Sheet of

Project : Document No. :


J.O.A. No. : Revision :
Customer : Date :

Thickness Filler Metal Application


Doc. Welding Material Preheat PWHT Soaking Impact Test
No. AG&P Document No. Code WPS No. Position Range Trade/Brand Size PQR No.
Rev. Process Grouping AWS No. Temp. Temp. Temp. Joint Design Description
(mm) Name (mm)

Notes:

PREPARED BY: REVIEWED BY: APPROVED BY:


SIGN:
NAME:
POSITION:
DATE:
Rev. 0, 21 Nov 2018
AGP-00000-FR-L-91.0004.00
WELDING CONSUMABLE
DRYING LOG SHEET Sheet _____ of _____

CUSTOMER : RECORD No. :


J. O. A. No. / PROJECT : DATE :

QUANTITY
SIZE DRYING HOUR
DATE LOT No. TRADENAME IN OVEN DRYING START TIME DRYING STOP TIME DRYING TEMPERATURE REMARKS
(mm) (hr)
(pcs)

REMARKS :

Rev. 1, 18 July 2018


AGP-00000-FR-L-91.0003.00
WELDING CONSUMABLES HOLDING LOG SHEET & QUANTITY RECORD
Sheet _____ of _____

CUSTOMER : RECORD No. :


J. O. A. No. / PROJECT : DATE :

QUANTITY IN QUANTITY
HOLDING QUANTITY QUANTITY USED BALANCED QUANTITY
DATE LOT No. TRADENAME SIZE (mm) OVEN ISSUED
START TIME RETURNED (pcs) (pcs) (pcs)
(pcs) (pcs)

REMARKS :

Rev. 0, 03 Oct 2018


WELDING CONSUMABLE
AGP-00000-FR-L-91.0005.00
REQUISITION CARD

PROJECT : DATE :
JOA NO. / CUSTOMER :

(To be filled-up by Welding Foreman)


WELDER & WELDER'S SHOPMARK / DWG
CODE No.

ITEM WITHDRAWN JOINT No.

TRADE NAME FLUX TYPE ACTIVE NEUTRAL N/A

AWS CLASS SIZE (mm)

REQUESTED BY: QUANTITY (pcs /


(NAME/DATE/SIGN) REQUIRED kg)

(To be filled-up by WCC)


WELDING CONSUMABLE (ISSUED)

LOT No. SIZE (mm)

TOTAL DRYING HOUR AT (pcs /


THE TIME OF ISSUANCE
QUANTITY ISSUED
kg)

PREPARED BY:
(NAME/DATE/SIGN)
TIME ISSUED

WELDING CONSUMABLE (RETURNED)

DATE RETURNED SIZE (mm)

QUANTITY (pcs /
RETURNED kg)
PREPARED BY:
(NAME/DATE/SIGN)
TIME RETURNED

REMARKS :

Rev. 0, 03 Oct 2018

WELDING CONSUMABLE
AGP-00000-FR-L-91.0005.00
REQUISITION CARD

PROJECT : DATE :
JOA NO. / CUSTOMER :

(To be filled-up by Welding Foreman)


WELDER & WELDER'S SHOPMARK / DWG
CODE No.

ITEM WITHDRAWN JOINT No.

TRADE NAME FLUX TYPE ACTIVE NEUTRAL N/A

AWS CLASS SIZE (mm)

REQUESTED BY: QUANTITY (pcs /


(NAME/DATE/SIGN) REQUIRED kg)

(To be filled-up by WCC)


WELDING CONSUMABLE (ISSUED)

LOT No. SIZE (mm)

TOTAL DRYING HOUR AT (pcs /


THE TIME OF ISSUANCE
QUANTITY ISSUED
kg)

PREPARED BY:
(NAME/DATE/SIGN)
TIME ISSUED

WELDING CONSUMABLE (RETURNED)

DATE RETURNED SIZE (mm)

QUANTITY (pcs /
RETURNED kg)
PREPARED BY:
(NAME/DATE/SIGN)
TIME RETURNED

REMARKS :

Rev. 0, 03 Oct 2018


AGP-00000-FR-N-13-0004.00
RADIOGRAPHIC EXAMINATION REPORT
Sheet of

CUSTOMER : REPORT No. :


JOA NO. / PROJECT : NDT REQ. No. :
DRAWING No. : DATE :
WELDING PROCESS : MATERIAL : REF. DOC. NO. / REV.
SPECIFICATION/CODE : YEAR : SOURCE USED : SIZE :
ACCEPTANCE CRITERIA : CURIES : kV :
IQI STD: TYPE: LOCATION (SS or FS): FILM USED: MFR: TYPE:
GEOMETRIC UNSHARPNESS : UG = Fd/D : F= d= D= METHOD OF EXPOSURE :
SCREENS : DWE-SWV SWE-SWV
TYPE : Pb FRONT THK. : BACK THK. : SHIMS (MAT'L/THK.):
DWE-DWV
EXPOSURE TIME :

EXPOSURE TECHNIQUE SKETCH: (SOURCE/FILM-WELD/POSITION)

A B C D E F G
Welding Process / Welder's

Geometric Unsharpness (UG)

Lack of Penetration (LF)

Tungsten Inclusion (TG)

Negative to Indication
Source-film-weld position

Root Concavity (RC)

Misalignment (MA)
Burn Through (BT)
Lack of Fusion (LF)
Slag Inclusion (SL)
Location Marker

Excessive Scatter
Viewing (S or C)

Excess Pen (EP)


Dia / Thickness

Undercut (UC)
Porosity (PR)
Sensitivity

Crack (CR)

Accepted

Rejected
Density

Others
Line No. / Weld
Code

mm

REMARKS
Identification

SKETCH : (Attached if necessary)

EXAMINED BY: INTERPRETED / EVALUATED BY:

NDE LEVEL I/II (ASNT) NDE LEVEL II (ASNT) CUSTOMER / TPI REP.
NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-N-13-0002.00
LIQUID PENETRANT EXAMINATION
REPORT Sheet of

PROJECT : REPORT NO. :


J.O.A./CUSTOMER : NDT REQUEST NO. :
STRUCTURE : DATE EXAMINED :
REF. DOC. NO. / REV. TIME EXAMINED :
ACCEPTANCE CRITERIA : SURFACE CONDITION :
SPECS./STANDARD : LIGHT METER/SERIAL NO. :
INFRARED THERMOMETER LIGHTING EQUIPMENT :
SERIAL NO. : LIGHT INTENSITY :
INFRARED THERMOMETER CALIBRATION
CERTIFICATE NO. :

TEST METHOD : TYPE :


SOLVENT REMOVABLE VISIBLE DYE
WATER WASHABLE FLUORESCENT

CLEANER : SURFACE TEMPERATURE :

MAGNAFLUX ARDROX OTHERS °C

PENETRANT : PENETRATION TIME :

MAGNAFLUX ARDROX OTHERS MINUTES

DEVELOPER : DEVELOPING TIME :

MAGNAFLUX ARDROX OTHERS MINUTES

WELDING
DESCRIPTION PROCESS /
DRAWING JOINT NO. DISCONTINUITIES DISPOSITION
(SHOP MARK) WELDER'S
CODE

NOTE:
CHEMICAL BRAND BATCH NO.

SKETCH OF INDICATION : (Attached if necessary)

EXAMINED / EVALUATED BY: REVIEWED BY:

PT Level II PT Level II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov 2019
LIQUID PENETRANT EXAMINATION AGP-00000-FR-N-13-0002.00

REPORT
Sheet of
(ATTACHMENT)

Report No.

SKETCH OF INDICATION

EXAMINED / EVALUATED BY: REVIEWED BY:

PT Level I/II PT Level II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov 2019
MAGNETIC PARTICLE AGP-00000-FR-N-13-0003.00

EXAMINATION REPORT
Sheet of

PROJECT : REPORT NO. :


J.O.A./CUSTOMER : NDT REQUEST NO. :
STRUCTURE : DATE EXAMINED :
REF. DOC. NO. / REV. TIME EXAMINED :
SPECS./STANDARD : INSPECTION MEDIUM :
ACCEPTANCE CRITERIA : MAGNETIZING CURRENT :
MAGNETIC FIELD INDICATOR: SURFACE CONDITION :
LIGHT METER/CERTIFICATE : LIGHT INTENSITY :
TEST WEIGHT CERTIFICATE : LIGHTING EQUIPMENT :
CALIBRATION CERTIFICATE : SURFACE TEMPERATURE :

INSPECTION METHOD :
DC WET
AC CONTINUOUS

ELECTROMAGNETIC YOKE VISIBLE

WELDING
DESCRIPTION PROCESS /
DRAWING JOINT NO. DISCONTINUITIES DISPOSITION
(SHOP MARK) WELDER'S
CODE

NOTE:
CHEMICAL BRAND BATCH NO.

SKETCH OF INDICATION : (Attached if necessary)

EXAMINED / EVALUATED BY: REVIEWED BY:


CUSTOMER / TPI REPRESENTATIVE
MT LEVEL II MT LEVEL II
SIGN
NAME
DATE
Rev. 1, 04 Nov. 2019
MAGNETIC PARTICLE AGP-00000-FR-N-13-0003.00

EXAMINATION REPORT of
Sheet

Report No.

SKETCH OF INDICATION

EXAMINED / EVALUATED BY: REVIEWED BY:


CUSTOMER / TPI REPRESENTATIVE
LEVEL II MT LEVEL II
SIGN
NAME
DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-N-13-0005.00

ULTRASONIC EXAMINATION REPORT


Sheet of

PROJECT : REPORT NO. :


JOA NO. /CUSTOMER : NDT REQUEST NO. :
STRUCTURE : DATE EXAMINED :
DRAWING NO. : TIME EXAMINED :
REF. DOC. NO. / REV. : SURFACE CONDITION :
SPECS./STANDARD : SURFACE EXAMINED :
ACCEPTANCE CRITERIA :
AREA OF INACCESSIBLE X + X
WELD : -

TECHNIQUE
INSTRUMENT TYPE CALIBRATION BLOCK

INSTRUMENT MODEL REF. LEVEL dB

INSTRUMENT
DAMPING SETTING
SERIAL No.
CALIBRATION
REJECT SETTING
CERTIFICATE
SPECIAL EQUIPMENT Search Unit COUPLANT BRAND / TYPE

Wedges CABLE TYPE / LENGTH

Shoes REFERENCE REFLECTOR


Automatic Scanning
INDICATION AMPLITUDE
Equipment

Recording Equipment DISTANCE READING

COMPUTERIZE ELECTRONIC SIMULATOR


PROGRAM ID. / REV. ID. / CALIBRATION
SIMULATION BLOCK ID.
/ CALIBRATION

SEARCH UNIT FREQUENCY SERIAL NO. SIZE SENSITIVITY



45°
60°
70°
RESULTS
WELDING MAX. Sound INDICATION
SIZE &
DESCRIPTION PROCESS/ DAC Path Loc (X) Pos (Y)
THICKNESS LENGTH ACCEPTED REJECTED
WELDER'S CODE (%) (mm) (mm) (mm)

SKETCH OF INDICATION : (Attached if necessary)

EXAMINED / EVALUATED BY: REVIEWED BY:

UT LEVEL II UT LEVEL II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-N-13-0008.00
POSITIVE MATERIAL IDENTIFICATION REPORT
(BULK MATERIAL) Sheet of

PROJECT : REPORT No. :


J.O.A. No. / CUSTOMER : DATE :
ITEM NO. : ANALYZER TYPE :
SERIAL NO. :
DATE OF LAST SERVICE :

NO. OF ITEMS MILL


ITEM NO.

ELEMENT %
POSITION / LOT /
P.O. NO. MATERIAL DESCRIPTION IN EACH TESTED CERTIFICATE HEAT NO.
LOCATION BATCH NO.
HEAT / LOT NO. Cr Ni Mo Co Nb Mn Cu C

REMARKS

PMI OPERATOR QC SUPERVISOR CUSTOMER REPRESENTATIVE


NAME
SIGNATURE
DATE
Rev. 2, 02 Oct 2018
AGP-00000-FR-N-13-0028.00
POSITIVE MATERIAL IDENTIFICATION REPORT
(AS WELDED / INSTALLED) Sheet _____ of _____

PROJECT : REPORT No. :


J.O.A. No. / CUSTOMER : DATE :
ITEM NO. : ANALYZER TYPE :
MODULE NO. : SERIAL NO. :
DATE OF LAST SERVICE :

POSITION / ELEMENT %
ITEM
NO.

ISOMETRIC NO. / SHEET NO. JOINT NO. MATERIAL SPECIFICATION


LOCATION Cr Ni Mo Co Nb Mn Cu C
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
BM1
WM
BM2
NOTE : BM1 - Base Material No.1, WM - Weld Material, BM2 - Base Material No.2

REMARKS

PMI OPERATOR QC SUPERVISOR CUSTOMER REPRESENTATIVE


NAME
SIGNATURE
DATE

Rev. 0, 09 Mar 2021


AGP-00000-FR-T-13-0014.00
INSPECTION RELEASE NOTE
of
Sheet

PROJECT : REPORT NO. :


J.O.A. NO./CUSTOMER : DATE :
LOCATION : REF. DRAWING :

SIGN OFF/ DATE

ITEM / DESCRIPTION WAREHOUSE / PRODUCTION QC INSPECTOR/ REMARKS


CUSTOMER'S REP.
SUPERVISOR QC SUPERVISOR

Rev. 2 30 Aug 2018


AGP-00000-FR-Ab-91-0001.00
HEAT TREATMENT
INSTRUCTION SHEET Sheet of

PROJECT DOC No.

JOA NO./ CUSTOMER Ref WPS

LOCATION DATE

1. TYPE OF HEAT TREATMENT

H.T. after Forming/Bending Post Weld Heat Treatment Normalizing

2. HEAT TREATMENT CONDITION

Heat Treatment Method : Full Sectioning Local

Cooling Method : Furnace Atmospheric Oil Others _________

Heating Method : Gas Oil Electric Resistance

Thermocouple : Chrome-Alumel Others _________

Applicable Code/Standard or Project Specification : _____________________

Maximum allowable variation in temperature during heating : °C

Maximum allowable variation in temperature during holding : °C

Material : Governing Thickness : mm

3. HEAT TREATMENT CYCLE


Minimum Holding Time:

Heating Rate : °C/Hr. Cooling Rate : °C/Hr.

Max. : °C/Hr. Max. : °C/Hr.

Above : °C Holding Temp. °C Above : °C

Temperature Max. Holding Time:

Hr. Min.

Time

4. LOCATION OF THERMOCOUPLE
To show locations of temporary skids during heat treatment.
To show extent of insulation for sectioning and local heat treatment.
See attachment/s. T: Thermocouple

No. of Required Thermocouples:

OVERALL SKETCH

Prepared by: Approved by:

Welding Engineer QA Manager

Rev. 1, 15 Oct 2021


AGP-00000-FR-Ab-91-
0002.00
HEAT TREATMENT RECORD
Sheet of

PROJECT: REPORT No.:

JOA NO./CUSTOMER: DATE:

LOCATION: SPECS./CODE:

WELD IDENTIFICATION: DRAWING No.:

MATERIAL PROCEDURE

TYPE EQUIPMENT SOAKING TEMP.

GRADE CAPACITY SOAKING TIME

P-No. METHOD HEATING RATE

THICKNESS RECORDER COOLING RATE

OTHERS CHART SPEED OTHERS

RESULTS

A. ACTUAL DATA

HEATING RATE

SOAKING TEMP.

SOAKING TIME

COOLING RATE

B. SKETCH

T/C 2 T/C 1 T/C 2


1@6
12° °Clock
Clockposition
position
HEAT GRAPH NO.:

Prepared by: Checked by: Approved by:

HEAT TREATMENT TECHNICIAN QC INSPECTOR/SUPERVISOR THIRD PARTY/CUSTOMER'S REP.

Rev. 0, 21 Apr 2021


AGP-00000-FR-T-13-
0039.00
HARDNESS TEST REPORT
Sheet _____ of _____

PROJECT : REPORT No. :


J. O. A. No. / CUSTOMER : DATE :
MATERIAL/PART DESCRIPTION :

ILLUSTRATION : CL Where:
1 - Parent Metal, Left
1 2 3 4 5
2 - HAZ, Left
3 - Weld Center Line
4 - HAZ, Right
5 - Parent Metal, Right

HARDNESS VALUE (BHN)


ITEM DRAWING PIECE JOINT
REMARKS
No. No. MARK No.
BASE METAL HAZ WELD HAZ BASE METAL

QC INSPECTOR QC SUPERVISOR CUSTOMER REPRESENTATIVE

NAME
SIGN
DATE

Rev. 0, 12 Jul 2018


AGP-22050-FRM-
FLANGE MANAGEMENT BOLT IAT-Q01-0015.00
TIGHTENING REPORT
Sheet of

PROJECT : REPORT No. :


J. O. A. No. / CUSTOMER : DATE :
TEST PACK NO. :

FLANGE 1 FLANGE 2 BOLT


DRAWING No. LINE No. TORQUE VALUE
CLASS/RATING SIZE CLASS/RATING SIZE QUANTITY SIZE

REMARKS:

QC INSPECTOR QC SUPERVISOR CUSTOMER REPRESENTATIVE


NAME

SIGN

DATE

Rev.0 20 July 2022


AGP-00000-FR-T-13-0004.00
SURFACE PREPARATION
AND COATING INSPECTION RECORD Sheet of
1 2

PROJECT : REPORT No. :

J. O. A. No. / CUSTOMER : DATE :

ITEM / DESCRIPTION No. : PAINTING SYSTEM No. :

PAINTING PART : COATING No. :

AMBIENT CONDITIONS :
MORNING AFTERNOON EVENING
RELATIVE HUMIDITY
DRY BULB TEMPERATURE
WET BULB TEMPERATURE
DEW POINT TEMPERATURE
SURFACE TEMPERATURE

SURFACE PREPARATION :

METHOD : PROFILE : SOLVENT :


GRADE : ABRASIVE TYPE :
TEST AND MEASURING INSTRUMENT :

COATING :

TYPE : BATCH No. : THINNER :


NAME : COLOR : THINNING RATE :
MANUFACTURER : VOL. SOLIDS : VISCOSITY :

COATING EQUIPMENT :

RECOMMENDED WFT : REQUIRED DFT :


ACTUAL WFT : ACTUAL DFT :

MEASURING INSTRUMENTS :

APPEARANCE :

RUNS AND SAGS : DRY SPRAY : HOLIDAY TEST :


BLISTERS : PINHOLES : OTHERS :
CRACKS : FISH EYES :
ORANGE PEEL : ETC. :

REMARKS

QC Inspector QC Supervisor Customer's Rep.


NAME
SIGN
DATE

Rev.0, 30 Oct 2018


AGP-00000-FR-T-13-0004.00
SURFACE PREPARATION
AND COATING INSPECTION RECORD Sheet of
2 2

PROJECT : REPORT No. :

J. O. A. No. / CUSTOMER : DATE :

ITEM QTY DESCRIPTION HEAT NO. LOCATION

QC Inspector QC Supervisor Customer's Rep.


NAME
SIGN
DATE

Rev.0, 30 Oct 2018


AGP-00000-FR-X-
91-0005.00
LINE / SYSTEM CLEANING REPORT
Sheet of

PROJECT : J. O. A. No. :
CUSTOMER : DATE :
MODULE No. :

LINE/SYSTEM CLEANING DATA

LINE SERVICE/SYSTEM : TEST PACKAGE No. :


LINE No. : LEAK/PRESSURE TEST
ISOMETRIC DRAWING No. : REPORT No. :
P & ID No. :

CLEANING METHOD

WATER FLUSHING STEAM BLOWING AIR BLOWING

CLEANING RESULT

ACCEPTED REJECTED

CLEANING LIMIT/EXTENT

FROM :

TO :

REMARKS

PREPARED BY WITNESSED BY

NAME
SIGN
DATE

Rev. 0, 16 Mar 2021


AGP-00000-FR-X-
91-0007-00
DISMANTLING AND REINSTATEMENT SHEET
Sheet of

PROJECT : J. O. A No. :

TEST PACKAGE : DURATION :

TYPE OF TEST : TEST PRESSURE :

DESIGN PRESSURE : REVISION :

P & ID No. : DATE :

ITEMS FOR DISMANTLING/REINSTATEMENT

PREPARED BY APPROVED BY
SIGN
NAME
DATE

FINAL ACCEPTANCE

REMARKS

PIPING ENGINEER SUPERVISOR QC INSPECTOR CUSTOMER'S REP.


SIGN
NAME
DATE

Rev. 0, 21 Mar 2021


AGP-00000-FR-X-
91-0008.00
ACID CLEANING REPORT
Sheet of

PROJECT : DATE :
J. O. A. No. / CUSTOMER : REPORT No. :

ITEM DESCRIPTION : DATE :


LOCATION :

CLEANING DATA :

ACID USED :
METAL TEMPERATURE :
CLEANING DURATION :

CLEANING RESULT :

ACCEPTED REJECTED

REMARKS :

PAINTING COORDINATOR QC INSPECTOR CUSTOMER'S REP

NAME

SIGN

DATE

Rev. 0, 25 May 2021


AGP-22050-FRM-IAT-Q01-0013.00

Report No :
Line Inspection Summary List Date :
Page : of
Shop Field
Radiographic
Isometric / Spool Information Welding Details Mat'l Information Item 1 Mat'l Information Item 2
Testing Liquid Magnetic
VI Ferrite PMI Report PWHT HT Report
Penetrant Particle
AG&P Isometric Rev. Piping Mat'l Spool Joint Joint Date Welder Welder Material Material Result RT Report Report No. No. Report No. No.
Line No. Size Sch WPS No. Heat No. Heat No. Result Report No. Report No.
Drawing No. No. Class Type No. No. Type Welded Code 1 Code 2 Specification Specification No.

Record Acceptance Sub-Contractor QC Inspector Sub-Contractor QC Supervisor Customer Representative

Name

Signature

Date
Rev. 0, 4-June-2022
AGP-00000-FR-Z-13-0001.00
PUNCHLIST
Sheet of

PROJECT : TEST PACK NO. : MODULE NO. :

J. O. A. No. / CUSTOMER : AREA : DISCIPLINE :

CATEGORY PIPING TANKS


A : Testing cannot proceed until corrective action has been completed and punchlist cleared VESSEL OTHERS (pls. specify)
B : Testing can proceed. Corrective action to be completed and punchlist cleared after test. ITEM NO. :
PRE-HYDROTEST POST HYDROTEST

COMPLETED BY & DATE CUSTOMER'S


ITEM NO. DRAWING NO. LINE NO. ITEM DESCRIPTION AND LOCATION CATEGORY RAISED BY
PRODUCTION QC INSPECTOR

NAME
SIGN
DATE

Rev. 0, 29 Oct 2018


AGP-00000-FR-L-91-0002.00
WELD REPAIR LOG SHEET
Sheet ______ of ______

PROJECT : WRLS No. : Date :


J. O. A. No./CUSTOMER : STRUCTURAL PIPING TANKS/VESSEL

WELD REPAIR WELDER'S WELDING NDT


DRAWING/LINE NO. JOINT NO. WPS NO. NDT REPORT NO. REMARKS
TYPE CYCLE CODE PROCESS REQUIRED

PREPARED BY : REVIEWED BY: CHECKED BY :

WELDING FOREMAN WELDING SUPV. / WELDING SUPT. QC INSPECTOR


Rev. 5, 24 Mar 2021
AGP-00000-FR-L-91-0002.00
WELD REPAIR LOG SHEET
Sheet ______ of ______

BLOCK DIAGRAM:
TRACER SHOT
TRACER SHOT33 TRACER SHOT 3 TRACER SHOT 3 TRACER SHOT 3

TRACER SHOT
TRACER SHOT11 TRACER SHOT 1 TRACER SHOT 1 TRACER SHOT 1

TRACER SHOT
TRACER SHOT44 TRACER SHOT 4 TRACER SHOT 4 ORIGINAL JOINT TRACER SHOT 4
ORIGINAL JOINT
ORIGINAL JOINT ORIGINAL JOINT ORIGINAL JOINT

TRACER SHOT
TRACER SHOT22 TRACER SHOT 2 TRACER SHOT 2 TRACER SHOT 2

TRACER SHOT
TRACER SHOT33 TRACER SHOT 3 TRACER SHOT 3 TRACER SHOT 3

TRACER SHOT
TRACER SHOT11 TRACER SHOT 1 TRACER SHOT 1 TRACER SHOT 1

TRACER SHOT
TRACER SHOT44 TRACER SHOT 4 TRACER SHOT 4 ORIGINAL JOINT TRACER SHOT 4
ORIGINAL JOINT
ORIGINAL JOINT ORIGINAL JOINT ORIGINAL JOINT

TRACER SHOT
TRACER SHOT22 TRACER SHOT 2 TRACER SHOT 2 TRACER SHOT 2

TRACER SHOT
TRACER SHOT33 TRACER SHOT 3 TRACER SHOT 3 TRACER SHOT 3

TRACER SHOT
TRACER SHOT11 TRACER SHOT 1 TRACER SHOT 1 TRACER SHOT 1

TRACER SHOT
TRACER SHOT44 TRACER SHOT 4 TRACER SHOT 4 ORIGINAL JOINT TRACER SHOT 4
ORIGINAL JOINT
ORIGINAL JOINT ORIGINAL JOINT ORIGINAL JOINT

TRACER SHOT
TRACER SHOT22 TRACER SHOT 2 TRACER SHOT 2 TRACER SHOT 2

PREPARED BY : REVIEWED BY: CHECKED BY :

WELDING FOREMAN WELDING SUPV. / WELDING SUPT. QC INSPECTOR


Rev. 5, 24 Mar 2021
AGP-00000-FR-K-11-0001.00
CORRECTIVE ACTION REPORT
Sheet of
1 of 2
PART I - To be filled-out by the CAR Initiator
Initiator:
Proj./Dept./Area Issued to CAR No.

JOA NO./Customer Date Issued Response Due Date:


CAR Type:
PRODUCT QMS OFI
(Please Check) Reviewed by:
Customer Complaints Inspection & Testing KPI Result
CAR Source:
(Please Check) In-Process Perf ormance Audit Others (Pls specif y )

Reference Document/Standard: State document no., rev. no, clause,section/para describing the nonconformity
detected or identfied OFI.

Description of Findings:
Approved by:

PART II - To be filled-out by the Process Owner


Correction (Immediate action to correct nonconformity): Initiated by :

Root Cause Reviewed by:


Man Method Material Machine Measurement Environment
(Please Check)
State the root cause of nonconformity detected: RCA Required(if yes, attached RCA) Yes No

Approved by:

Proposed Corrective Action (action to prevent recurrence) or For Improvement CA OFI

Proposed Verification Date: QA/MR


Disposition (for CAR related to product)
Final DISPOSITION
Initial Disposition Customer Approval*
Disposition
(if disposition is B or C)
QC QA ENG'G PROJ. MGMT TPI/AI(if req'd) HOD-QUALITY A - Return to Supplier
Disposition B - Repair/Rework
Sign C - Use as-is
Name D - Scrap
Date E - Others (Pls. Specify)

Remarks*:

Result of Follow-up/Verification:
STATUS Open Closed

Initiator

QA/MR

Note: Use additional sheet for further follow-up/verification, if necessary. Customer Rep./TPI/AI(if req'd)
Rev. 6, 14 Apr. 2021
AGP-00000-FR-K-11-0001.00
CORRECTIVE ACTION REPORT
Sheet of
2 of 2
PART I - To be filled-out by the CAR Initiator
Additional Sheet for Follow-up/Verification Report No.:

Second Verification
Details:
STATUS Open Closed
Corrective Action
Status

Implemented?
Yes No
Initiator
Effective?
Yes No

QA/MR

Third Verification
Details:
STATUS Open Closed
Corrective Action
Status

Implemented?
Yes No
Initiator
Effective?
Yes No

QA/MR

If proposed corrective action was not effective, re-issue


report.
New Report No :

Rev. 6, 14 Apr. 2021


AGP-00000-FR-K-11-0002.00
CORRECTIVE ACTION REPORT (CAR) STATUS LOG
Sheet of

As of. :
CORRECTION/ ACTION CLOSE-OUT
CAR ROOT CAUSE
CAR NO. ISSUED TO INITIATOR FINDINGS PROPOSED CORRECTIVE DATE ISSUED IMPLEMENTATION
SOURCE (as applicable)
ACTION DATE DATE REMARKS

TOTAL ISSUED CAR

CLOSED

OPEN

Rev. 3, 20 Jan 2021


AGP-00000-FR-T-13-0013.00

CERTIFICATE OF CONFORMANCE

We hereby certify that the _________________________ mentioned below had been


inspected, tested and found to be conforming to the requirements of
_______________________________.

J.O.A. No. / CUSTOMER :

QTY. / DESCRIPTION :

CONTRACT No. :

QC INSPECTOR / QC SUPERVISOR DATE

QC MANAGER DATE

CUSTOMER’S REPRESENTATIVE DATE

Rev. 3, 28 Aug 2018

You might also like