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PL rc11

This document contains parts lists for compressors and accessories. It lists parts by item number, description, reference number and quantity for each part. It includes diagrams showing the parts and their assembly. Ordering spare parts requires specifying the compressor type, serial number, quantity, description and reference number of the needed parts.

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Fadhl Alansi
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0% found this document useful (0 votes)
170 views42 pages

PL rc11

This document contains parts lists for compressors and accessories. It lists parts by item number, description, reference number and quantity for each part. It includes diagrams showing the parts and their assembly. Ordering spare parts requires specifying the compressor type, serial number, quantity, description and reference number of the needed parts.

Uploaded by

Fadhl Alansi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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RESERVEDELENLIJST • PARTS LIST RC11

SPARE PARTS COMPRESSOR &


ACCESSORIES
ERSATZTEILEN
PIECES DE RECHANGE

PIEZAS DE RECAMBIO • PARTS LIST RC11


HISTORY

Wijzigingen voorbehouden
Subject to alterations
Änderungen vorbehalten
Toutes modifications reservées
Salvo modificaciones

00.89.280 v002.00.01
Grasso
Refrigeration Division

v001.99.06 00.89.280
INTRODUCTION
Grasso
Refrigeration Division

This booklet contains:


1. the parts list RC11 of the compressor & accessories
2. the parts list RC11 of the history

IMPORTANT!!! HOW TO ORDER SPARE PARTS


When ordering spare parts, please always state:
TYPE
of the compressor, as shown on the type plate
SERIAL NO.

QUANTITY
DESCRIPTION of the required parts, as shown in the spare parts list
REF. NO.

Any incomplete specification may cause delay in delivery or shipment of the wrong parts:
for cases like these no responsibility can be assumed.

V001.99.06.en
INTRODUCTION
Grasso
Refrigeration Division

V001.99.06.en
PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

The standard illustrated parts list on the following pages is meant for identification and accurate specification of current
spare parts. Refer to the Monitron CR instruction manual, Chapter 8, Par. 8.7, if equipped with a Monitron CR-Control. In
order to facilitate quick retrieval of the required parts, the list and corresponding figures is divided into the following
groups of parts:
GROUP OF PARTS PARTS LIST CORRESPONDING FIGURE
Page No.:
o Compressor housing with connections and overflow safety valves 2 RC11-1

o Bearing covers and intermediate bearings 5 RC11-2

o Crankshaft 5 RC11-3

o Piston and connecting rod 6 RC11-4

o Cylinder and valve-lifting mechanism 6 RC11-5

o Suction and discharge valve 9 RC11-6

o Rotary shaft seal 9 RC11-7

o Oil pump 10 RC11-8

o Oil filters 13 RC11-9

o Lubricating oil lines 14 RC11-10

o Suction gas strainer 17 RC11-11

o Manual operated capacity control 18 RC11-12

o Electrically operated capacity control 18 RC11-13

o Pressure gauge panel 21 RC11-14

o Safety switch panel 21 RC11-15

o Direct drive 22 RC11-16

o Spare parts for clamp couplings 22 RC11-17

o Standard sets of parts, seals and tools 25 ------

o Table of oilit sealings for main connections 25 RC11-18

Figures of parts, it should be considered that the listed quantities relate to


the corresponding figure and not to the compressor as a whole.
All parts shown in the figures bear an item number. Assemblies are
When ordering, for example, valve rings for two discharge valves, the
ndicated by a dotted frame with separate item number around the parts
quantities stated in the relevant list must be doubled, because these
included in that particular assembly; the parts themselves bear the same
apply to one discharge valve only.
item number, follow-ed by a sequence number (e.g. 2.1, 2.3, 2.3, etc.).
If a compressor serial number is mentioned in the column "Remarks"
Parts lists behind one or more ref. nos., this means that the relevant part or
subassembly has been mounted in all standard compressors bearing
The parts are specified by the headings “Item”, “Description” “Ref. no.”
this or a higher serial no. when leaving the factory.
and “Qty” (= Quantity). If an asterisk is used instead of the Ref. no., this
For the corresponding part or subassembly, not standard any more,
means that the relevant part cannot be obtained separately.
applied in compressors with a lower serial no., the history parts list
When for some part no quantity has been given, the quantity required has to be consulted, which is located behind the compressor parts list.
depends on the compressor size. When determining the required quantity

I M P O R T A N T ! How to order!
It is emphatically pointed out that a prompt despatch of the correct spare parts can be guaranteed only if the following
information is given:
1. Type designation of the compressor shown on the compressor name plate
2. Serial number of the compressor
3. Quantity, Description and Ref. No. of the required parts.

v001.99.06.en RC11 C1
PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks

COMPRESSOR HOUSING WITH CONNECTIONS & OVERFLOW SAFETY VALVES FIG. RC11-1
1 Hex. nut M16 01.15.810 --
For all types except 4-cyl. compressors:
2Aa Cylinder cover 296P 05.31.996 -- without temp. sensor plug hole
2Ab Cylinder cover 296P-G13 05.31.998 -- with temp. sensor plug hole
3A Oilit sealing ring 227x241x1.5 09.03.227 --
Only in 4-cyl. compressors:
2Ba Cylinder cover 556x296K110 23.17.500 2 without temp. sensor plug hole
2Bb Cylinder cover 556x296K110-G13 23.17.510 2 with temp. sensor plug hole
3B Oilit gasket 213x542x1.5 09.07.213 2
For all types:
4 Stud M16x35 01.51.835 --
5 Stud M16x60 01.51.860 --
7 Conical plug T13 03.65.013 1 only in HP-cylinders of two-stage
compressors
8 Non-return valve 5 06.27.505 -- in all cylinders of single stage
compressors and in LP-cylinders of two-
stage compressors
9 Oilit sealing ring 180x196x1.5 09.03.180 --
10 Service cover 260 05.31.260 --
11 Hex. head bolt M16x40 01.10.840 --
12 Blind flange 60BA 05.05.960 1
13 Hex. head bolt M16x35 01.10.835 4 only in compressors with separate oil
14 Oilit sealing ring 67x81x1.5 09.03.067 1 reservoir
15 Oilit sealing ring 50x65x1.5 09.03.050 4
16 Sight glass 65x15 12.26.065 2
17 Sight glass cover 65 05.16.065 2
18 Hex. head bolt M8x30 01.10.430 12
19 Alu sealing ring 10x18x1 09.12.010 2
20 Cap nut GK21R 01.17.021 1
21 Socket coupling 6G21 03.37.216 1

22-26 Housing of safety valves 12/21 bar


22 Hex. nut M10 01.15.510 6
23 Housing top half 28x44 48.13.032 1 on 12 bar-type valve only
24 Housing top half 28x30 48.13.031 1 on 21 bar-type valve only
25 Hex. head bolt M10x60 01.10.560 2 on 21 bar-type valve only
or Hex. head bolt M10x55 01.10.555 2 on 12 bar-type valve only
26 Hex. head bolt M10x40 01.10.540 4

27 Set of valve parts RC11-R-NH3 48.27.523 1


27.1 Valve guide 29M10 48.40.629 1
27.2 Valve disc 10x38x3 09.42.380 1 from compr. serial no. 82.10.6450 1)
27.3 Spring cup 22 48.65.022 1
27.4 Lock nut M10 01.45.500 1
27.5 Spring 7.5x37.5x9.5x129 11.31.757 1
27.6 Adjustment ring 28x34x1 11.15.271 -- Qty depends on adjustment
27.8 Oilit sealing ring 77x87x1.5 09.03.077 1

28 Housing bottom half 48.02.256 1

29X Set of valve parts 12 bar LP 48.27.513 1


29Y Set of valve parts 21 bar HP 48.27.521 1

1
) For compressors with a lower serial number, refer to the history parts list in this book.

C2 RC11 v001.99.06.en
PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-1

v001.99.06.en RC11 C3
PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-2

RC11-3

C4 RC11 v001.99.06.en
PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks


BEARING COVERS AND INTERMEDIATE BEARINGS FIG. RC11-2
1 Bearing cover assy RC11SC * 1 Drive side
1.1 Bearing cover RC11C 21.18.822 1
1.2 Cylindrical pin 4x8 11.06.408 1 from compr. serial no. 93.10.2000 1)
1.3 Bearing bush 90x96x103 11.46.291 1
1.4 Stud M12x95 01.51.695 8 Oil pump side
2 Bearing cover assy K110MSB * 1
2.1 Bearing cover K110M 21.16.821 1
2.2 Cylindrical pin 4x8 11.06.408 1
2.3 Bearing bush 90x96x107 11.46.191 1
2.4 Stud M12x130 01.51.616 8
3 Bearing block 90M 11.69.901 -- in 6-9-12 cyl. compressors only
3.1 Bearing block halves 90M * 1 in two pieces
3.2 Bearing shell 90x81 11.44.890 1 in two pieces
3.3 Hexagon bolt M16x80 01.10.880 4
3.4 Washer M16 11.13.801 4
3.5 Dowel pin 6x18x3 11.06.619 1
Dowel pin 6x18 11.06.617 1
4 Bronze thrust ring 96x127x16 11.68.970 1 from compr. serial no. 93.10.2000 1)
5 Oilit sealing ring 252x265x1.5 09.03.252 2 1.5 mm thick
Oilit sealing ring 252x265x1 09.02.252 2 1 mm thick
6 Washer M20x49 11.13.149 2
7 Locking plate M20S 11.14.142 2 for each intermediate bearing
8 Hex. head bolt M20x40 01.10.140 2
9 Hex. nut M16 01.15.810 32
CRANKSHAFT FIG RC11-3
1A Crankshaft E-RC211S 22.19.202 1
ditto K-RC211S (with approval) 22.19.212 1 2-cyl. compressor
1B Crankshaft E-RC311S 22.19.302 1
ditto K-RC311S (with approval) 22.19.312 1 3-cyl. compressor
1C Crankshaft E-RC411S 22.19.402 1
ditto K-RC411S (with approval) 22.19.412 1 4-cyl. compressor from serial no.
1D Crankshaft E-RC611S 22.19.602 1 93.10.2000 1)
ditto K-RC611S (with approval) 22.19.612 1 6-cyl. compressor
1E Crankshaft E-RC911S 22.19.902 1
ditto K-RC911S (with approval) 22.19.912 1 9-cyl. compressor
1F Crankshaft E-RC1211S 22.19.002 1
ditto K-RC1211S (with approval) 22.19.012 1 12-cyl. compressor
1.1 Crankshaft E/K-RC11 * 1
1.2 Counterbalance weight * 2 2-, 3-, 4- and 6-cyl. compressor
4 9- and 12 cyl. compressor
1.3 Locking plate 2M16 11.14.840 2 2-, 3-, 4- and 6-cyl. compressor
4 9- and 12-cyl. compressor
1.4 Hex. head bolt M16x80 01.10.880 4 2-, 3-, 4- and 6-cyl. compressor
8 9- and 12 cyl. compressor
1.5 Carrier disc 65x11 11.25.111 1
1.6 Locking bolt M6x16 01.65.316 4
1.7 Cylindrical pin 6x10 11.06.610 1
1.8 Steel thrust ring 100x128x10 11.68.109 1
1.9 Spacer assembly 90x116x60SM 11.12.990 1
1.9.1 Fitted bolt M8x10x10 01.24.410 2 in 2-cyl. compressors only!
1.9.2 Spacer 90x116x60E * 1
1.9.3 Lock nut M8 01.45.400 2
2 Key 22x14x120 11.02.012 1
3 Hub locking disc M24x108 19.15.211 1
4 Locking plate M24xM12 11.14.248 1 to be supplied with flywheel or direct
5 Washer M12 11.13.601 1 drive
6 Hex. head bolt M12x40 01.10.640 4

1
) For compressors with a lower serial number, refer to the history parts list in this book.

v001.99.06.en RC11 C5
PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks

PISTON AND CONNECTING ROD FIG. RC11-4


1 Piston assembly S160x50x160K110M 24.17.011 1
1.1 Gudgeon pin 36x50x148RC11 24.18.320 1
1.2 Piston * 1
1.3 Locking plate M12S 11.14.642 1
1.4 Locking bolt M12x35 01.44.635 1
1.5 Set of piston rings 09.74.160 1

2a Con rod assembly S275RC11LD 24.19.510 -- only in single-stage compressors


2.1a Con rod (aluminium alloy) * 1 and in LP-cylinders of two-stage
2.2a Bearing bush 50x62x60 11.46.652 1 compressors
from serial no. 80.10.....1)
2b Con rod assembly S275RC11HD 24.19.520 --
2.1b Con rod (aluminium alloy) * 1
2.2b Needle bearing NK50/25 11.63.451 2 only in HP-cylinders of two-stage
2.3b Distance bush 52x62x10 11.16.562 1 compressors

2.4 Bearing shell 90x53 11.44.590 1


2.5 Con rod bolt MF16 01.11.810 2
2.6 Retaining ring set 11.39.800 2
2.7 Hex. nut MF16 01.47.805 2

CYLINDER AND VALVE LIFTING MECHANISM FIG. RC11-5


1 Cylinder assembly 160RC11S 23.19.110 1
1.1 Cylinder liner 160RC11 23.18.010 1
1.2 Hex. nut M6 01.15.310 4
2
1.3 Pressure ring 160xD110 27.16.510 1 )
1.4 Spring 2x10x27x110 11.31.209 2
1.5 Supporting ring 160K110 27.16.570 1
1.6 Spring wire 0.75x3.1 11.32.081 1
1.7 Cylinder head screw M6x140 01.68.314 2
1.8 Semi-circular lever K110 27.16.610 1
1.9 Fork pin 6x55S 11.07.355 1
1.9.1 plit pin 1.5x10 11.08.010 1
1.9.2 Washer 11.13.301 1

2 Oilit sealing ring 207x216x1 09.02.206 1 1 mm thick


Oilit sealing ring 207x216x1.25 09.01.206 1 1.25 mm thick
Oilit sealing ring 207x216x1.5 09.03.206 1 1.5 mm thick
3 Hex. head bolt M10x70 01.10.570 4
4 O-ring 3.53x59.0 09.52.376 1
5 Spring 3.2x25x3.5x42.5 11.31.325 1 not to be used for HP-cylinders of
6 Control piston assembly RC11 27.18.670 1 two-stage compressors!
6.1 Control piston 51x39 * 1
6.2 O-ring 3.5x44 09.52.350 1
7 Piston housing K110 27.16.650 1
9 Nipple coupling 6G13 03.38.136 1

1
) For compressors with a lower serial number, refer to the history parts list in this book.

2
) from compr. serial no. 89.08.2100 the two threaded holes M6 in the pressure ring to fix the cylinder head screws (item 1.7,
Ref. No. 01.68.314) are replaced by non-threaded holes with a dia. of 6.8 mm.

C6 RC11 v001.99.06.en
PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-4

RC11-5

v002.00.01.en RC11 C7
PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-6

RC11-7

C8 RC11 v001.99.06.en
PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks


SUCTION AND DISCHARGE VALVE FIG. RC11-6
1 Spring 18x88x2.4x115 11.31.181 1
2 Spring cup 160RC11 27.18.410 1
3 Discharge valve assembly 160RC11 27.19.111 1 from compr. serial no. 88.01.1500 1)
3.1 Locking Nut M16 01.45.800 1
3.2 Stroke limitor discharge valve 160RC11A 27.18.360 1
3.3 Sinusoidal spring 58x69 * 2
3.4 Sinusoidal spring 76x87 * 2
3.5 Sinusoidal spring 94x105 * 2
3.6 Valve ring 58x69x1 * 1
3.7 Valve ring 76x87x1 * 1
3.8 Valve ring 94x105x1 * 1
3.9 Valve seat 160RC11 27.18.265 1 from compr. serial no. 88.01.1500 1)
3.10 Fitted bolt M16x47 01.24.863 1

4 Sinusoidal spring 171x200 * 2


5 Valve ring 171x200x1 * 1

6 Set of discharge valves and springs 20.38.031 1 one set per cylinder
7 Set of suction valve and springs 20.38.032 1 one set per cylinder

ROTARY SHAFT SEAL FIG. RC11-7


1 Shaft seal housing FA110 26.08.200 1
2 Hex. nut M12 01.15.610 8
3 Alu sealing ring 21.5x27x1 09.12.022 1
4 Plug G21 01.36.216 1
5 Nipple coupling 16G21 03.38.212 1

6 Shaft seal assembly 085-B 09.62.920 1


6.1 Counter-slip ring assembly * 1
6.1.1 O-ring 101.1x3.53 09.52.390 1 from compr. serial no. 90.11.1950 1)
6.2 Slip ring assembly * 1
6.2.1 O-ring 84.95x4.0 09.52.340 1
6.3 O-ring 3x150 09.52.311 1

7 Nipple coupling 12G13 03.38.131 1


8 Bent steel precision tube 12x1.5 * 1

1
) For compressors with a lower serial number, refer to the history parts list in this book.

v002.00.01.en RC11 C9
PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks

OIL PUMP FIG. RC11-8


- For all compressor types except types RC5111 and RC10211 with a serial number of 89.03.1200 and over:

1A Gear pump RC11 18.10.185 1


1.1A Pump housing RC11A 26.18.510 1
1.8A Control plunger 12RC11A 26.08.915 1

- For compressor types RC5111 and RC10211 irrespective of the serial number:

1B Gear pump RC11 18.10.180 1


1.1B Pump housing RC11 26.18.500 1
1.8B Control plunger B FA110M 26.08.911 1

- For all compressor types irrespective of the serial number:

1.2 Gear wheel 4x9 D18 19.37.809 1


1.3 Gear wheel 4x9 D18 19.37.859 1 obtainable as complete set only
1.4 Bearing bush 18x24x61 11.46.718 2
1.5 O-ring 5.33x146.1 09.52.544 1
1.6 Pump cover RC11 26.18.600 1
1.7 Hex. head bolt M6x20 01.10.320 2
1.8 See above
1.9 Control piston 24K110M 26.16.821 1
1.10 Plunger 10K110M 26.16.801 1 Differential pressure regulator
1.11 Piston assembly 30K110 26.17.830 1
1.11A Piston assembly 30K110G 26.17.835 1 Hydraulic relay
1.12 Spring 1.1x15x15x97 11.31.117 1 Hydraulic relay (with hole)*
1.13 Alu sealing ring 34x44x1 09.12.034 1
or O-ring 3x33 09.52.300 1
1.14 Plug G33 01.36.336 1
1.15 Plunger 14K110M 26.16.811 1
1.16 Spring 2.1x11.3x13.5x70.5 11.31.222 1
1.17 Alu sealing ring 17x21x1 09.12.016 1 Relief valve
1.18 Plug G17 01.36.176 1
1.19 Alu sealing ring 13.5x20x1 09.12.014 1
1.20 Plug G13S 01.36.134 1
1.21 Nipple coupling 6G13 03.38.136 2
1.22 Alu sealing ring 6.5x11x1 09.12.007 1
1.23 Hex. head bolt M6x10 01.10.310 1
1.24 Tee-coupling E6x6x6 03.40.306 1
1.25 Cylindrical pin 6x12 11.06.612 1

2 Hex. nut M12 01.15.610 8


3 O-ring 3x150 09.52.311 1

* Contact Grasso Service & Parts Dept.

C10 RC11 v001.99.06.en


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-8

v001.99.06.en RC11 C11


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

aa
aa
aa

RC11-9

C12 RC11 v001.99.06.en


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks


OIL FILTERS FIG. RC11-9
1 Oil suction filter assy 290x250 44.05.621 1
1.1 Filter upper housing assy 100x98 * 1
1.2 Steel precision pipe 22x2.5 * --
1.3 Weldable nipple G21L * 1 form one welded piece
1.4 Union nut G30R * 2
1.5 Pipe end G30 * 2
1.6 Alu sealing ring 10x18x1 09.12.010 2
1.7 Union socket G21RxG21L 03.29.921 1
1.8 Stop valve TAH8 06.07.013 1
1.9 Cap nut K21R 01.17.021 1
1.10 Nipple coupling G27xG30 03.04.130 1 from compr. serial no. 82.10.6450 1)
1.11 Plug G21 01.36.216 1 up to compr. serial no. 82.10.6449 1)
1.12 Alu sealing ring 21.5x27x1 09.12.022 1
1.13 Hex. head bolt M12x50 01.10.650 6
1.14 O-ring 3.5x26 09.52.354 2
1.15 Gauze filter element 1700x60 07.16.171 1
1.16 Washer M24x38 11.13.738 1
1.17 Spring 2x29x3x32 11.31.219 1
1.18 Oilit sealing ring 117x127x1.5 09.03.118 1
1.19 Lower housing half 26x56 * 1
1.20 Hex. nut M12 01.15.610 6
1.21 Alu sealing ring 1.5x27x1 09.14.023 1

2 Oil discharge filter assy 22G27 07.11.023 1


2.1 Nipple coupling G27xG30 03.04.130 1
2.2 Steel precision pipe 22x2.5 * 1
2.3 Filter upper housing assy * 1
2.4 Hex. head bolt M12x50 01.10.650 6 form one welded piece
2.5 Oilit sealing ring 117x127x1.5 09.03.118 1
2.6 O-ring 3.5x26 09.52.354 2
2.7 Set paper filter element 1700x15 07.11.920 1
2.8 Washer M24x38 11.13.738 1
2.9 Spring 2x29x3x32 11.31.219 1 from compr. serial no. 82.10.6450 1)
2.10 Snap ring 18 11.04.018 1
2.11 Washer M8 11.13.401 1
2.12 Spring 1.25x14x9x35.5 11.31.134 1
2.13 Steel ball W14 11.19.009 1
2.14 Lower housing half 26x44 * 1
2.15 Hex. nut M12 01.15.610 6
2.16 Union nut G30R * 1
2.17 Alu sealing ring 21.5x27x1 09.14.023 1
2.18 Pipe end G30 * 1

3 Alu sealing ring 21.5x27x1 09.14.023 1


4 Alu sealing ring 27x34x1 09.12.027 2

1
) For compressors with a lower serial number, refer to the history parts list in this book.

v001.99.06.en RC11 C13


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks

LUBRICATING OIL LINES FIG. RC11-10


1 Oil return line G21x147S 44.05.922 1 lubricating oil pressure regulator
included
1.1 (replaced by item 6)
1.2 Alu sealing ring 21.5x27x1 09.14.023 1
1.3 Nipple coupling 16G21 03.38.212 1
1.4 Steel precision pipe K16x2 * 1
1.5 Union nut G21 03.23.021 1
1.6 Pipe end G21 03.24.021 1 form one welded piece
1.7 Steel pipe K13.5x2.35 * 1
1.8 Valve housing H9K 48.03.010 1
1.9 Ball W16 11.19.010 1
1.10 Spring 1.25x14x9x35.5 11.31.134 1
1.11 Thrust bolt G21x60S 01.35.218 1
1.12 O-ring 1.78x8.73 09.52.184 1
1.13 Nipple G21CxG21 03.04.921 1
1.14 Alu sealing ring 10x18x1 09.12.010 1
1.15 Cap nut GK21R 01.17.021 1

2.1 Steel precision pipe K16x2 04.38.165 1


2.2 Swivel coupling 16G21 03.39.216 1
2.3 Alu sealing ring 23.5x30x1 09.12.024 1

3 Oil discharge pressure line 16x573S 44.05.720 1 2-cylinder compressor


Oil discharge pressure line 16x573 44.05.730 1 3-cylinder compressor
Oil discharge pressure line 16x814 44.05.740 1 4-cylinder compressor
Oil discharge pressure line 16x963 44.05.760 1 6-cylinder compressor
Oil discharge pressure line 16x1354 44.05.790 1 9-cylinder compressor
Oil discharge pressure line 16x1744 44.05.700 1 12-cylinder compressor
3.1 Swivel coupling 16G21 03.39.216 1
3.2 Steel precision pipe K16x2 * 1
3.3 Nipple coupling 16G21 03.38.212 1
3.4 Alu sealing ring 23.5x30x1 09.12.024 1

4 Alu sealing ring 27x34x1 09.12.027 1


5 Alu sealing ring10x18x1 09.12.010 1
6 Socket nipple G21xG27 03.02.927 1

C14 RC11 v001.99.06.en


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-10

v001.99.06.en RC11 C15


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-11

C16 RC11 v001.99.06.en


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks

SUCTION GAS STRAINER FIG. RC11-11


1 Strainer housing * 1
1.1 Weldable coupling 16x21 03.35.016 1
1.2 Weldable coupling 6x11 03.35.006 1

2A Oilit sealing ring 124x136x1.5 09.03.124 2


3A Cover 185 05.30.185 1
4A Hex. head bolt M12x40 01.85.640 16 2-, 3- and 4-cyl. compressor
5A Strainer element 1700x110 07.16.170 1
6A Cover 185P 05.30.995 1
7A Spring 6x40x2.7x42 11.13.601 1

2B Oilit sealing ring 180x196x1.5 09.03.180 2


3B Cover 260 05.31.261 1
4B Hex. head bolt M16x40 01.10.840 16 6-, 9- and 12-cyl. compressor
5B Strainer element 3200x110 07.16.320 1
6B Cover 260P 05.31.961 1
7B Spring 6x40x2.7x42 11.31.601 1

8A Hex. nut M16 01.15.810 8


9A Oilit sealing ring 84x98x1.5 09.03.084 2 RC211, 311, 411 and 2111
10A Hex. head bolt M16x60 01.10.860 8

8B Hex. nut M20 01.15.110 8


9B Oilit sealing ring 117x131x1.5 09.03.117 2 RC611, 4211 and 5111
10B Hex. head bolt M20x70 01.10.170 8

8C Hex. nut M20 01.15.110 8


9C Oilit sealing ring 143x161x1.5 09.03.143 2 RC911, 10211, 8411 and 9311
10C Hex. head bolt M20x70 01.10.170 8

8D Hex. nut M20 01.15.110 8


9D Oilit sealing ring 169x187x1.5 09.03.169 2 RC1211 only
10D Hex. head bolt M20x70 01.10.170 8

v001.99.06.en RC11 C17


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks


MANUALLY OPERATED CAPACITY CONTROL FIG. RC11-12
1 Manually capacity control 6x6G13 12.73.212 1
1.1 Oil distributor housing * 1
1.2 Plug G13 01.36.136 1
1.3 Alu sealing ring 13.5x20x1 09.12.014 --
1.4 Spring 0.75x5.2x7.5x18 11.31.083 1
1.5 Steel ball W6 11.19.004 1
1.6 Ball bearing 6004 * 2
1.7 Distributor spindle 42x106 * 1
1.8 O-ring 2.5x10 09.52.252 2
1.9 O-ring 3.5x44 09.52.350 1
1.10 Cover 90x15 * 1
1.11 Indication plate 088 11.76.088 1
1.12 Bush 8x8 48.46.108 1
1.13 Socket head screw M10x20 01.04.520 3
1.14 Hand grip 040 02.49.040 1
1.15 Cylinder head screw M4x20 01.68.220 1
1.16A Swivel coupling 6G13 03.39.136 --
1.16B Plug G13 01.36.136 -- total quantity: 5
1.17 Nipple coupling 6G13 03,38,136 1
1.18 Countersunk head screw M5x10 01.69.910 4

2 Cylinder head screw M5x10 01.68.910 4


3 Lock washer M5 11.13.003 4
4 Support U100x300 02.43.130 1
5 Hex. head bolt M8x16 01.10.416 4

ELECTRICALLY OPERATED CAPACITY CONTROL FIG. RC11-13


1 Solenoid valve panel 3x30 * 1
2 Hex. head bolt M6x16 01.10.316 2
3 Support Z18x80 02.40.610 1
4 Hex. head bolt M8x16 01.10.416 4

5 Three-way solenoid valve 220HB 06.80.410 --


5.1 Valve coil 110-120/50-60 13.16.311 --
Valve coil 220-240/50-60 13.16.322 --

6 Socket head screw M5x8 01.04.208 2


7 Nipple coupling 6G10 03.38.106 2
or Swivel coupling 6G10 03.39.106 2 Quantities per valve
8 Socket coupling 6G10 03.37.106 1
9 Angle coupling EV6x6 03.52.006 2
10 Tee-coupling EV6x6x6 03.40.306 2
1 from compr. serial no. 90.11.2030 1)
11 Junction box *
11.1 Lamp, bajonet fixing:
24V 13.08.624 --
48V 13.08.648 --
110V 13.08.610 --
220V 13.08.620 --

12 Cylinder head screw M4x16 01.68.216 2


13 Washer M4 11.13.201 2
14 Hex. nut M4 01.15.211 2
15 Connector 13.16.610 -- Without LED
13.16.611 -- With 220V-AC/DC LED
13.16.615 -- With 48V-AC/DC LED

1
) For compressors with a lower serial number, refer to the history parts list this book.

C18 RC11 v001.99.06.en


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-12

RC11-13

v001.99.06.en RC11 C19


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-14

RC11-15

C20 RC11 v001.99.06.en


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks

PRESSURE GAUGE PANEL FIG. RC11-14


1 Pressure gauge
Discharge pressure NH3-P-100 12.10.113 1 NH3
(all types, except booster) R-P/100 12.12.113 1 R22
R-P/100 12.12.114 1 R134a
R-P/100 12.12.115 1 R404A
Suction pressure
(all types) intermediate NH3-Z-100 12.10.114 1 single-stage NH3
pressure (two-stage only) and 2 two-stage and booster NH3
discharge pressure (booster only) R-Z-100 12.12.116 1 single-stage for R22
R-Z-100 12.12.117 2 single-stage for R134a
R-Z-100 12.12.118 1 single-stage for R404A
2 two-stage & booster for halocarbons
and NH3
Oil pressure OIL 0-110 12.15.114 1 for NH3 and halocarbons

2 Stop valve TAH4C 06.07.007 1


4 Alu sealing ring 6.5x11x1 09.12.007 1
5 Union socket G21RxG21L 03.29.921 1 quantities per gauge
6 Hex. nut MF12 01.47.605 1
7 Clamping sleeve S6 03.34.106 2
8 Union nut MF12x1.5 03.51.006 2
9 Hex. nut M10 01.15.510 2
10 Mounting strip * 1
11 Hex. head bolt M10x20 01.10.520 2
12 Hex. head bolt M6x45 01.10.345 2
14 Front panel * 1
15 Spacer sleeve13.7x2.2x31 * 2
16 Hex. nut M6 01.15.310 2

STANDARD SAFETY SWITCH PANEL FIG. RC11-15


1 Panel 5x100 * 1
2 Hex. head bolt M10x50 01.10.550 2
3 Spacer sleeve 17.1x2.3x34 * 2
4 Hex. nut M10 01.15.510 2
5 Grommet 2-13 09.24.213 2
6 Cylinder head screw M4x50 01.68.250 6
7 Hex. nut M4 01.15.211 6
8 Lock washer M4 11.13.203 6
9 Discharge pressure safety switch
type RT5 (R12, R22, etc.) 12.61.151 1
type RT5A (NH3) 12.60.151 1
10 Suction pressure safety switch
type RT1 (R12, R22, etc.) 12.61.121 1
type RT1A (NH3) 12.60.121 1
11 Oil pressure safety switch
type MP55 (R12, R22, etc.) 12.61.232 1
type MP55A (NH3) 12.60.232 1
type RT260A (NH3, R12, R22, etc.) 12.60.240 1
12 Alu sealing ring 8x14.5x1 09.12.008 4 for NH3
13 Socket coupling 6G17 03.37.176 4
14 Socket coupling 6F6 03.37.906 4
15 Union nut * 4
16 Clamping sleeve S6 03.34.106 4 for R12-, R22 compressors
17 Tee-coupling S6x6x6 03.40.006 1

v001.99.06.en RC11 C21


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks

DIRECT DRIVE FIG. RC11-16


1 Flywheel 0x772x166FPCS 19.13.714
1.1 Flywheel 0x722x166FPC *
1.2 Hub locking disc M24x108 19.15.211
1.3 Locking plate M24xM12 11.14.248
1.4 Washer M12 11.13.601
1.5 Hex. head bolt M12x35 01.10.635

2 Flange shaft 84x322x230x150 19.63.087


3 Locking plate M20 11.13.102
4 Hex. head bolt M20x60 01.10.160
5 Key 22x14x160 11.02.016

6A Coupling type 25-1 (machined) *


6.1A Waved band 225X 19.18.938

6B Coupling type 26-1 (machined) *


6.1B Waved band 426X 19.18.939

6C Coupling type 28-1 (machined) *


6.1C Waved band 828X 19.18.955

7A Coupling guard 800x660x370 * for coupling type 25-1 & 26-1


7B Coupling guard 800x700x370 * for coupling 28-1

PARTS FOR CLAMP COUPLINGS FIG. RC11-17


to be used on clamp couplings with
reference number:
03.36.006
03.36.906
03.37.106
03.37.176
03.38.131
1A Clamping sleeve P6 03.34.506 -- 03.38.136
2A Union nut M12x1.5 (DIN 2353) * -- 03.39.136
03.40.006
03.40.306

Union nut M14x1.5 (DIN 2353) * -- 03.35.006


03.37.216

1B Clamping sleeve P16 03.34.516 -- 03.35.016


2B Union nut M24x1.5 (DIN 2353) * -- 03.38.212
03.39.216
1C Clamping sleeve P22 03.34.522 --
2C Union nut M30x2 (DIN 2353) * -- 03.38.272

3 Clamping sleeve S6 03.34.106 -- 03.52.006


4 Union nut MF12x1.5 (special) 03.51.006 -- 03.54.076

C22 RC11 v001.99.06.en


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-16

RC11-17

v001.99.06.en RC11 C23


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

RC11-18

C24 RC11 v001.99.06.en


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

Item Description Ref. No. Qty Remarks

STANDARD SETS OF PARTS, SEALS AND TOOLS NO FIGURE


1 Set of special tools 20.18.010 1

2 Sets of spare parts (including gaskets and seals) for all types except RC411 & RC3111
Basic set 20.18.021 1

Additional set (per 3 cylinders) 20.18.031 1 for 6-9-12 cyl. compressor


Additional set (per 4 cylinders) 20.18.041 1 for types RC411 & RC3111

3 Set of gaskets and seals 09.90.012 1 for all types except RC411 & RC3111
Additional set of gaskets and seals
(per3 cylinders) 09.90.013 1 for 6-9-12 cylinder compressors
Set of gaskets and seals 09.90.014 1 for types RC411 & RC3111

OILIT SEALING RINGS FOR SUCTION-, INTERMEDIATE AND DISCHARGE CONNECTIONS (FIG. RC11-18)
COMPRESSOR (LP) SUCTION LP DISCHARGE HP SUCTION (HP) DISCHARGE
FIG. RC11-18 FLANGE NO. 1 FLANGE NO. 2 FLANGE NO. 3 FLANGE NO. 4
MODEL SIZE PART NO. SIZE PART NO. SIZE PART NO. SIZE PART NO.
RC211 84x98x1.5 09.03.084 67x81x1.5 09.03.067
SINGLE STAGE

RC311 98x112x1.5 09.03.098 67x81x1.5 09.03.067


RC411 98x112x1.5 09.03.098 98x112x1.5 09.03.098
RC611 117x131x1.5 09.03.117 98x112x1.5 09.03.098
RC911 143x161x1.5 09.03.143 117x131x1.5 09.03.117
RC1211 169x187x1.5 09.03.169 117x131x1.5 09.03.117
RC2111 98x112x1.5 09.03.098 67x81x1.5 09.03.067 67x81x1.5 09.03.067 84x98x1.5 09.03.084
RC3111 98x112x1.5 09.03.098 98x112x1.5 09.03.098 67x81x1.5 09.03.067 84x98x1.5 09.03.084
RC4211 117x131x1.5 09.03.117 84x98x1.5 09.03.084 84x98x1.5 09.03.084 67x81x1.5 09.03.067
TWO-STAGE

RC5111 117x131x1.5 09.03.117 98x112x1.5 09.03.098 84x98x1.5 09.03.084 84x98x1.5 09.03.084


RC6311 117x131x1.5 09.03.117 117x131x1.5 09.03.117 117x131x1.5 09.03.117 67x81x1.5 09.03.067
RC7211 143x161x1.5 09.03.143 117x131x1.5 09.03.117 117x131x1.5 09.03.117 67x81x1.5 09.03.067
RC8411 143x161x1.5 09.03.143 117x131x1.5 09.03.117 117x131x1.5 09.03.117 67x81x1.5 09.03.067
RC9311 143x161x1.5 09.03.143 117x131x1.5 09.03.117 117x131x1.5 09.03.117 67x81x1.5 09.03.067
RC10211 143x161x1.5 09.03.143 117x131x1.5 09.03.117 117x131x1.5 09.03.117 67x81x1.5 09.03.067

v002.00.01.en RC11 C25


PARTS LIST RC11
COMPRESSOR & ACCESSORIES
Grasso
Refrigeration Division

C26 RC11 v001.99.06.en


PARTS LIST RC11
Grasso HISTORY
Refrigeration Division

The history parts list on the following pages may only be used when it is expressly referred to by the standard list
also included in this booklet. The reference is given via a foot note.
The fact is that this history parts list contains all those parts and (sub)assemblies that are no longer used in
standard compressors as delivered by the works, but, be it sometimes for a limitid period, are still available for
subsequent delivery.
If suchs parts or (sub)assemblies are fully interchangeable with any corresponding new items introduced from a
certain serial number, this is shown on the relevant page of this history parts list. It should be noted, however, that
for compressors thus adapted in the field, the serial number no longer can be referred to in repeat orders for spare
parts.
For the use of the history parts list with the corresponding illustrations and how to order parts, reference is made
to page 1 of the standard parts list.
Mind that in the table below, which is meant to be used for quick retrieval of the required parts, the sequence of
the group of parts and of the page and figure numbers may be different from those in the standard parts list.

PARTS LIST CORRESPONDING FIGURE


GROUP OF PARTS Page No.: No.:
o Overflow safety valve 2 RC11-H1

o Connecting rod 2 RC11-H2

o Oil filters 5 RC11-H3

o Rotary shaft seal 5 RC11-H4

o Suction and discharge valve 6 RC11-H5

o Electrically operated capacity control 6 RC11-H6

o Bearing covers 9 RC11-H7

o Crankshaft 9 RC11-H8

v001.99.06.en RC11 H1
PARTS LIST RC11
Grasso HISTORY
Refrigeration Division

Item Description Ref. No. Qty Remarks

OVERFLOW SAFETY VALVE FIG. RC11-H1


1
23 Distance ring 109x68x11 * 1 on 12 bar-type only )
24 Housing top half 28x21x8 * 1
25 Socket head screw M10x60 01.04.560 2
26 Socket head screw M10x25 01.04.525 6 on 22.5 bar-type valve
or Socket head screw M10x40 01.04.540 6 on 12 bar-type valve
27.7 Gasket 69x79x2 09.04.069 2

CONNECTING ROD FIG. RC11-H2

2a Con rod assembly S90x275FA110 24.08.500 -- only in single stage compressors


2.2a Bearing bush 50/58 11.46.650 1 and in LP-cylinders of two-stage
compressors
2b Con rod assembly 90x275RC11HD 24.19.550 --
2.1b Needle bearing NK50/25 11.63.451 2 only in HP-cylinders of two-stage
2.2b Disctance ring 52x62x10 11.16.562 1 compressors
2.3b Alu ring 109x96 98.00.699 1

1
) This item (23) is of stock. This means that the valve bottom and top half (incl. fasteners and excl. the internal items) must
be exchanged by the modified items as mentioned in the compressor spare parts list for compressors with serial num-
bers from 82.10.6450 and over.

H2 RC11 v001.99.06.en
Grasso
Refrigeration Division

RC11-H1

RC11-H2

v001.99.06.en RC11 H3
PARTS LIST RC11
Grasso HISTORY
Refrigeration Division

RC11-H3

RC11-H4

H4 RC11 v001.99.06.en
PARTS LIST RC11
Grasso HISTORY
Refrigeration Division

Item Description Ref. No. Qty Remarks

OIL FILTERS FIG. RC11-H3


Oil suction filter:
1.1 Filter top half * 1
1.13 Socket head screw M10x20 01.04.520 12
1.18 Gasket 109x119x2 09.04.109 1
1.19 Filter bottom half * 1
1.20 Hex. nut M10 01.15.510 12

Oil discharge filter:

2.3 Filter top half * 1


2.4 Socket head screw M10x20 01.04.520 12
2.5 Gasket 109x119x2 09.04.109 1
2.14 Filter bottom half * 1
2.15 Hex. nut M10 01.15.510 12

ROTARY SHAFT SEAL Ref. No.: 09.62.086 FIG. RC11-H4


1
6 Shaft seal assembly 85MO * 1 )
6.1 O-ring 7.5x95 09.52.756 1
6.2 O-ring 7x85 09.52.704 1
ROTARY SHAFT SEAL Ref. No.: 09.62.286 FIG. RC11-H5
1
6 Shaft seal assembly CK85 * 1 )
6.1 O-ring 7.5x95 09.52.756 1
6.2 O-ring 7x85 09.52.704 1

1) This subassembly (item 6) is replaced completely by the subassembly with Ref. No. 09.62.290 as mentioned in the
compressor spare parts list for compressors serial numbers 90.11.1950 and over.

v001.99.06.en RC11 H5
PARTS LIST RC11
Grasso HISTORY
Refrigeration Division

Item Description Ref. No. Qty Remarks

SUCTION AND DISCHARGE VALVE FIG. RC11-H5


3 Discharge valve assembly 160RC11 27.19.110 1
3.9 Discharge valve seat 160RC11A 27.18.261 1 1
)
4 Stroke limitor, suction valve 160RC11A 27.18.311 1
(5) Alu sealing ring 201x214x1 09.12.201 (1)

ELECTRICALLY OPERATED CAPACITY CONTROL FIG. RC11-H6


2
5 Three-way solenoid valve 220HA * -- )
6 Socket head screw M6x10 01.04.310 2
7 Nipple coupling 6G13 03.38.136 2
12 Cylinder head screw M4x20 01.68.220 2

1
) This subassembly (item 3) and items 4 and (5) can be replaced completely by the subassembly with Ref. No.: 27.19.111
as mentioned in the compressor spare parts list for compressors with serial numbers from 88.01.1500 and over.
2
) This valve (item 5) is replaced by the valve with Ref. No.: 06.80.410 as mentioned in the compressor spare parts list for
compressors with serial numbers from 90.11.2030 and over.

H6 RC11 v001.99.06.en
PARTS LIST RC11
Grasso HISTORY
Refrigeration Division

RC11-H5

RC11-H6

v001.99.06.en RC11 H7
PARTS LIST RC11
Grasso HISTORY
Refrigeration Division

RC11-H7

RC11-H8

H8 RC11 v001.99.06.en
PARTS LIST RC11
Grasso HISTORY
Refrigeration Division

Item Description Ref. No. Qty Remarks

BEARING COVER FIG. RC11-H7


1 Bearing cover assembly RC11SA * 1 Drive side
1.1 Bearing cover RC11A * 1 1
1.3 Bearing bush 90x96x105 11.46.290 1 )
4 Bronze thrust ring 96x125x9 11.68.969 1

CRANKSHAFT FIG. RC11-H8

1A Crankshaft E-RC211S * 1
ditto K-RC211S (with approval) * 1
1B Crankshaft E-RC311S * 1
ditto K-RC311S (with approval) * 1
1C Crankshaft E-RC411S * 1
ditto K-RC411S (with approval) * 1
1D Crankshaft E-RC611S * 1 2
ditto K-RC611S (with approval) * 1 )
1E Crankshaft E-RC911S * 1
ditto K-RC911S (with approval) * 1
1F Crankshaft E-RC1211S * 1
ditto K-RC1211S (with approval) * 1
3
1.8 Steel thrust ring 100x120x8S * 1 )

1
) This subassembly (item 1.1 + 1.3) together with item 4 can be replaced by the modified items as mentioned in the com-
pressor spare parts list for compressors with serial numbers from 93.10.2000 and over.
2
) These crankshats in combination with item 1.8 can not be used in compressors with a modified thrust bearing construction
as mentioned in the compressor spare parts list for compressors with serial numbers from 93.10.2000 and over.
3
) Contact Grasso Service & Parts dept.

v001.99.06.en RC11 H9
PARTS LIST RC11
Grasso HISTORY
Refrigeration Division

H10 RC11 v001.99.06.en


Grasso
Refrigeration Division

RC11 v001.99.06
Please contact your office:

Grasso Products B.V. P.O. Box 343 • 5201 AH ’s-Hertogenbosch • The Netherlands
Phone: +31 (0)73 - 6203 911 • Fax: +31 (0)73 - 6231 286 • E-Mail: [email protected]

Grasso GmbH Holzhauser Straße - 165 • 13509 Berlin • Germany


Refrigeration Technology Phone: +49 (0)30 - 43 592 6 • Fax: +49 (0)30 - 43 592 777

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