CP10.241, CP10.241-C1, CP10.

241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

POWER SUPPLY
ƒ AC 100-240V Wide-range Input
ƒ Width only 39mm
ƒ Efficiency up to 95.2%
ƒ Excellent Partial Load Efficiency
ƒ 20% Output Power Reserves
ƒ Safe HiccupPLUS Overload Mode
ƒ Easy Fuse Breaking due to High Overload Peak Current
ƒ Active Power Factor Correction (PFC)
ƒ Minimal Inrush Current Surge
ƒ Full Power Between -25°C and +60°C
ƒ DC-OK Relay Contact
ƒ 3 Year Warranty

GENERAL DESCRIPTION SHORT-FORM DATA

The DIMENSION CP-Series units are high-end power Output voltage DC 24V Nominal
supplies in a medium price range without compromising Adjustment range 24 – 28V Factory setting 24.1V
quality, reliability and performance. The CP-Series is Output current 12.0-10.3A Below +45°C ambient
part of the DIMENSION power supply family. The most 10.0-8.6A At +60°C ambient
outstanding features of CP10 series are the high 7.5-6.5A At +70°C ambient
efficiency, advanced inrush current limitation, active PFC Derate linearely between +45°C and +70°C
and the wide operational temperature range. Input voltage AC AC 100-240V -15%/ +10%
Mains frequency 50-60Hz ±6%
The CP-Series includes all the essential basic functions.
Input current AC 2.15 / 1.13A At 120 / 230Vac
The devices have a power reserve of 20% included,
Power factor 0.99 / 0.97 At 120 / 230Vac
which may even be used continuously at temperatures
Input voltage DC DC 110-150V ±20% For CP10.241 (-xx)
up to +45°C. Additionally, the CP10 can deliver three
DC 110-300V ±20% CP10.242
times the nominal output current for at least 12ms
Input current DC 2.35A At 110Vdc
which helps to trip fuses on faulty output branches.
2.35 / 0.84A At 110 / 300Vdc
High immunity to transients and power surges as well as Input inrush current 6 / 9A pk At 40°C 120 / 230Vac
low electromagnetic emission, a DC-OK relay contact Efficiency 93.6 / 95.2% At 120 / 230Vac
and a large international approval package for a variety Losses 16.4 / 12.1W At 120 / 230Vac
of applications makes this unit suitable for nearly every Hold-up time 37 / 37ms At 120 / 230Vac
situation. Temperature range -25°C to +70°C
Size (w x h x d) 39x124x117mm Without DIN-Rail
Weight 600g / 1.3lb

ORDER NUMBERS MARKINGS

Power Supply CP10.241 For details and a complete approval list see section 20.
CP10.241-C1 Conformal coated pc-boards
CP10.241-S1 Spring-clamp terminals
CP10.241-S2 Push-in terminals IND. CONT. EQ.
UL 508 UL 60950-1
CP10.242 Extended DC-Input range
Mechanical Accessory
ZM4.WALL Wall/panel mount bracket IECEx ATEX
Class I Div 2 Marine
ZM12.SIDE Side mount bracket

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 1/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

INDEX
Page Page
1. Intended Use .......................................................3 22. Physical Dimensions and Weight ..................... 20
2. Installation Requirements...................................3 23. Accessories ........................................................ 21
3. AC-Input...............................................................4 23.1. ZM4.WALL – Wall/Panel Mount Bracket .21
4. DC-Input...............................................................5 23.2. ZM12.SIDE - Side Mounting Bracket........22
5. Input Inrush Current ...........................................6 23.3. YR20.242 - Redundancy Module..............23
6. Output .................................................................7 23.4. YR20.246 - Redundancy Module with
7. Hold-up Time.......................................................8 Automated Load Sharing ....................................23
8. DC-OK Relay Contact ..........................................9 24. Application Notes............................................. 24
9. Efficiency and Power Losses..............................10 24.1. Peak Current Capability ...........................24
10. Lifetime Expectancy ..........................................11 24.2. Back-feeding Loads ..................................25
11. MTBF ..................................................................11 24.3. External Input Protection.........................25
12. Terminals and Wiring........................................12 24.4. Output Circuit Breakers............................25
13. Functional Diagram...........................................13 24.5. Series Operation .......................................26
14. Front Side and User Elements...........................14 24.6. Parallel Use to Increase Output Power....26
15. EMC....................................................................15 24.7. Parallel Use for Redundancy ....................27
16. Environment ......................................................16 24.8. Inductive and Capacitive Loads................28
17. Protection Features ...........................................17 24.9. Charging of Batteries ...............................28
18. Safety Features ..................................................17 24.10. Operation on Two Phases ........................29
19. Dielectric Strength ............................................18 24.11. Use in a Tightly Sealed Enclosure ............29
20. Approvals...........................................................19 24.12. Mounting Orientations ............................30
21. Other Fulfilled Standards..................................19

The information given in this document is correct to the best of our knowledge and experience at the time of
publication. If not expressly agreed otherwise, this information does not represent a warranty in the legal sense of the
word. As the state of our knowledge and experience is constantly changing, the information in this data sheet is
subject to revision. We therefore kindly ask you to always use the latest issue of this document (available under
www.pulspower.com).
No part of this document may be reproduced or utilized in any form without our prior permission in writing.

TERMINOLOGY AND ABREVIATIONS

PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol .
Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.
T.b.d. To be defined, value or description will follow later.
AC 230V A figure displayed with the AC or DC before the value represents a nominal voltage with
standard tolerances (usually ±15%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
230Vac A figure with the unit (Vac) at the end is a momentary figure without any additional
tolerances included.
50Hz vs. 60Hz As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz mains
frequency. AC 120V parameters are valid for 60Hz mains frequency.
may A key word indicating flexibility of choice with no implied preference.
shall A key word indicating a mandatory requirement.
should A key word indicating flexibility of choice with a strongly preferred implementation.

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 2/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

1. INTENDED USE
This device is designed for installation in an enclosure and is intended for the general professional use such as in
industrial control, office, communication, and instrumentation equipment.
Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human
life.

2. INSTALLATION REQUIREMENTS
This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to
the factory for inspection.
Mount the unit on a DIN-rail so that the input terminals are located on the bottom of the unit. For other mounting
orientations see de-rating requirements in this document. See chapter 24.12.
This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do
not cover ventilation grid (e.g. cable conduits) by more than 15%!
Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are
recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance
to 15mm in case the adjacent device is a heat source (e.g. another power supply).
A disconnecting means shall be provided for the output of the power supplies when used in applications according to
CSA C22.2 No 107.1-01.

WARNING Risk of electrical shock, fire, personal injury or death.

- Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input block for
earth connection and not one of the screws on the housing.
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Make sure that the wiring is correct by following all local and national codes.
- Do not modify or repair the unit.
- Do not open the unit as high voltages are present inside.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.

Notes for use in hazardous location areas:

The power supply is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II Category 3
(Zone 2) environments. See section 20 for details.
WARNING EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment. Do not disconnect the unit or operate the
voltage adjustment unless power has been switched off or the area is known to be non-hazardous.
A suitable enclosure must be provided for the end product which has a minimum protection of IP54 and fulfils the
requirements of the EN 60079-15.

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 3/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

3. AC-INPUT
AC input Nom. AC 100-240V Suitable for TN-, TT- and IT mains networks
AC input range Min. 85-264Vac Continuous operation
Min. 264-300Vac For maximal 500ms
Allowed voltage L or N to earth Max. 300Vac Continuous according to IEC 62477-1
Input frequency Nom. 50–60Hz ±6%
Turn-on voltage Typ. 80Vac Steady-state value, see Fig. 3-1
Shut-down voltage Typ. 70Vac Steady-state value, see Fig. 3-1
Typ. 55Vac Dynamic value for maximal 250ms
External input protection See recommendations in chapter 24.3.

AC 100V AC 120V AC 230V

Input current Typ. 2.60A 2.15A 1.13A At 24V, 10A, see Fig. 3-3
Power factor*) Typ. 0.99 0.99 0.97 At 24V, 10A, see Fig. 3-4
Crest factor**) Typ. 1.5 1.5 1.65 At 24V, 10A
Start-up delay Typ. 300ms 290ms 240ms See Fig. 3-2
Rise time Typ. 30ms 30ms 30ms At 24V, 10A const. current load,
0mF load capacitance, see Fig. 3-2
Typ. 75ms 75ms 75ms at 24V, 10A const. current load,
10mF load capacitance,, see Fig. 3-2
Turn-on overshoot Max. 200mV 200mV 200mV See Fig. 3-2
External input protection See recommendations in chapter 24.3.
*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
**) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.

Fig. 3-1 Input voltage range Fig. 3-2 Turn-on behavior, definitions

Rated
POUT input range max. Input
500ms Voltage
Shut-down

Turn-on

Output - 5%
Overshoot

Voltage
VIN Start-up Rise
delay Time
85V 264V 300Vac

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 4/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

Fig. 3-3 Input current vs. output current at Fig. 3-4 Power factor vs. output current at
24V output voltage 24V output voltage

Input Current, typ. Power Factor, typ.

3A a
1.0
2.5 b (a)
a) 100Vac 0.95
(b)
2.0 b) 120Vac
c) 230Vac 0.9
1.5 c (a) 100Vac,
1.0 0.85 (b) 120Vac,
(c) (c) 230Vac
0.5 0.8
Output Current Output Current
0 0.75
1 2 3 4 5 6 7 8 9 10 11 12A 1 2 3 4 5 6 7 8 9 10 11 12A

4. DC-INPUT
DC input Nom. DC 110-150V ±20%
For CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-
S2
Nom. DC 110-300V ±20%
For CP10.242
DC input range Min. 88-180Vdc For CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, continuous operation
Min. 88-360Vdc For CP10.242
DC input current Typ. 2.35A At 110Vdc, at 24V, 10A
Typ. 0.84A At 300Vdc, at 24V, 10A
Allowed Voltage L/N to Earth Max. 375Vdc Continuous, according to IEC 62477-1
Turn-on voltage Typ. 80Vdc Steady state value
Shut-down voltage Typ. 70Vdc Steady state value
Typ. 55Vdc Dynamic value for maximal 250ms

Fig. 4-1 Wiring for DC Input Instructions for DC use:

Battery Power Supply a) Use a battery or a similar DC source. A supply from the
intermediate DC-bus of a frequency converter is not
AC
+ recommended and can cause a malfunction or damage
L the unit.
N + b) Connect +pole to L and –pole to N.
PE Load c) Connect the PE terminal to an earth wire or to the
- machine ground.

-
DC

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 5/30
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 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

5. INPUT INRUSH CURRENT

An active inrush limitation circuit (NTCs, which are bypassed by a relay contact) limits the input inrush current after
turn-on of the input voltage.
The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.

AC 100V AC 120V AC 230V

Inrush current Max. 11Apeak 7Apeak 11Apeak At 40°C, cold start
Typ. 9Apeak 6Apeak 6Apeak At 25°C, cold start
Typ. 9Apeak 6Apeak 9Apeak At 40°C, cold start
Inrush energy Max. 0.1A²s 0.1A²s 0.4A²s At 40°C, cold start

Fig. 5-1 Typical turn-on behaviour at nominal Fig. 5-2 Typical turn-on behaviour at nominal
load, 120Vac input and 25°C ambient load, 230Vac input and 25°C ambient

50ms/DIV 6A 50ms/DIV

Input current Input current

2A/DIV 2A/DIV

6A Input voltage
Input voltage
250V/DIV 500V/DIV

Output voltage 20V/DIV Output voltage 20V/DIV

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 6/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

6. OUTPUT
Output voltage Nom. 24V
Adjustment range Min. 24-28V Guaranteed value
Max. 30.0V This is the maximum output voltage which can occur
at the clockwise end position of the potentiometer
due to tolerances. It is not a guaranteed value which
can be achieved.
Factory settings Typ. 24.1V ±0.2%, at full load and cold unit
Line regulation Max. 10mV Between 85 and 300Vac
Load regulation Max. 50mV Between 0 and 12A, static value, see Fig. 6-1
Ripple and noise voltage Max. 50mVpp Bandwidth 20Hz to 20MHz, 50Ohm
Output current Nom. 12A1) At 24V and an ambient temperature below 45°C,
see Fig. 16-1
Nom. 10A At 24V and 60°C ambient temperature, see Fig. 6-1
Nom. 7.5A At 24V and 70°C ambient temperature, see Fig. 16-1
Nom. 10.3A1) At 28V and an ambient temperature below 45°C,
see Fig. 16-1
Nom. 8.6A At 28V and 60°C ambient temperature, see Fig. 6-1
Nom. 6.45A At 28V and 70°C ambient temperature, see Fig. 16-1
Typ. 30A For minimal 12ms once every five seconds, see Fig. 6-2.
The output voltage stays above 20V. See chapter 24.1
for more peak current measurements. For AC 100V
mains, the pulse length is shorter than 12ms.
Overload behaviour Continuous current Output voltage above 13Vdc, see Fig. 6-1
HiccupPLUS mode2) Output voltage below 13Vdc, see Fig. 6-1
Short-circuit current Min. 12.5A3) Load impedance <45mOhm, see Fig. 6-3
Max. 15.5A3) Load impedance <45mOhm, see Fig. 6-3
Max. 5A Average (R.M.S.) current, load impedance 50mOhm,
see Fig. 6-3
Min. 28A Up to 12ms, load impedance <45mOhm, see Fig. 6-2
Typ. 30.5A Up to 12ms, load impedance <45mOhm, see Fig. 6-2
Output capacitance Typ. 4 400μF Included inside the power supply
1) Power Boost
This power/ current is continuously allowed up to an ambient temperature of 45°C.
Above 45°C, do not use this power or current longer than a duty cycle of 10% and/ or not longer than 1 minute every 10 minutes.
2) HiccupPLUS Mode
At heavy overloads (when output voltage falls below 13V), the power supply delivers continuous output current for 2s. After this, the
output is switched off for approx. 18s before a new start attempt is automatically performed. This cycle is repeated as long as the overload
exists. If the overload has been cleared, the device will operate normally. See Fig. 6-3
3) Discharge current of output capacitors is not included.

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 7/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

Fig. 6-1 Output voltage vs. output current, Fig. 6-2 Dynamic output current capability,
typ. typ.

Output Voltage Adjustment Output Voltage (dynamic behavior, < 12ms)

Range
28V 28V
24 Continuous 24
current
20 Factory 20 Adjustment
setting Range
16 16
12 12
8 HiccupPLUS 8
mode
4 4
Output Current Output Current
0 0
0 2.5 5 7.5 10 12.5 15 17.5 20A 0 5 10 15 20 25 30 35 40 45 50A

Fig. 6-3 Short-circuit on output, HiccupPLUS mode, typ.

Output
Current
Normal Short -circuit Normal
operation operation

14A

t
0
2s 18s 2s 18s 2s 18s

7. HOLD-UP TIME
AC 100V AC 120V AC 230V
Hold-up Time Typ. 73ms 73ms 73ms At 24V, 5A, see Fig. 7-1
Min. 55ms 55ms 55ms At 24V, 5A, see Fig. 7-1
Typ. 37ms 37ms 37ms At 24V, 10A, see Fig. 7-1
Min. 28ms 28ms 28ms At 24V, 10A, see Fig. 7-1

Fig. 7-1 Hold-up time vs. input voltage Fig. 7-2 Shut-down ehaviour, definitions

Hold-up Time
a) 24V 5A typ. c) 24V 10A typ.
80ms b) 24V 5A min. d) 24V 10A min.
Zero Transition
70 a Input
60 Voltage
b
50
40 c
30 d - 5%
Output
20 Voltage
10 Hold-up Time
Input Voltage
0
90 120 155 190 230Vac

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 8/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

8. DC-OK RELAY CONTACT

This feature monitors the output voltage on the output terminals of a running power supply.

Contact closes As soon as the output voltage reaches typ. 90% of the adjusted output voltage level.
Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.
Short dips will be extended to a signal length of 100ms. Dips shorter than 1ms will be ignored.
Switching hysteresis 1V
Contact ratings Maximal 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A, resistive load
Minimal permissible load: 1mA at 5Vdc
Isolation voltage See dielectric strength table in section 18.

Fig. 8-1 DC-ok relay contact behavior

VOUT = VADJ

10% 0.9* VADJ

< >
1ms 1ms 100ms

open closed open closed

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 9/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

9. EFFICIENCY AND POWER LOSSES

AC 100V AC 120V AC 230V
Efficiency Typ. 92.9% 93.6% 95.2% At 24V, 10A
Typ. 92.5% 93.4% 95.1% At 24V, 12A (Power Boost)
Average efficiency*) Typ. 92.5% 93.0% 94.3% 25% at 2.5A, 25% at 5A,
25% at 7.5A. 25% at 10A
Power losses Typ. 2.5W 2.1W 1.8W At 24V, 0A
Typ. 9.8W 8.9W 7.1W At 24V, 5A
Typ. 18.3W 16.4W 12.1W At 24V, 10A
Typ. 23.4W 21.7W 14.8W At 24V, 12A (Power Boost)
*) The average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the nominal load for 25%
of the time, 50% of the nominal load for another 25% of the time, 75% of the nominal load for another 25% of the time and with 100%
of the nominal load for the rest of the time.

Fig. 9-1 Efficiency vs. output current at 24V, Fig. 9-2 Losses vs. output current at 24V, typ.
typ.
Efficiency Power Losses
96% 30W
(a) 100Vac
95 (c) 25 (b) 120Vac (a)
(c) 230Vac
(b)
94 20
(b)
93 15 (c)
(a)
(a) 100Vac
92 (b) 120Vac 10
(c) 230Vac
91 5
Output Current Output Current
90 0
2 3 4 5 6 7 8 9 10 11 12A 0 1 2 3 4 5 6 7 8 9 10 11 12A

Fig. 9-3 Efficiency vs. input voltage at 24V, Fig. 9-4 Losses vs. input voltage at 24V, 10A,
10A, typ. typ.
Efficiency Power Losses
96% 22W
95 20
94 18
93 16
92 14
91 12
Input Voltage Input Voltage
90 10
100 120 180 230 264Vac 100 120 180 230 264Vac

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 10/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

10. LIFETIME EXPECTANCY

The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by
the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and
is calculated according to the capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors
only guarantees a maximum life of up to 15 years (131 400h). Any number exceeding this value is a calculated
theoretical lifetime which can be used to compare devices.

AC 100V AC 120V AC 230V

Lifetime expectancy 128 000h 141 000h 176 000h At 24V, 5A and 40°C
61 000h 75 000h 120 000h At 24V, 10A and 40°C
47 000h 59 000h 101 000h At 24V, 12A and 40°C
363 000h 399 000h 499 000h At 24V, 5A and 25°C
173 000h 211 000h 338 000h At 24V, 10A and 25°C
132 000h 166 000h 286 000h At 24V, 12A and 25°C

11. MTBF
MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates
reliability of a device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily
represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h
means that statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it can not
be determined if the failed unit has been running for 50 000h or only for 100h.
For these types of units the MTTF (Mean Time To Failure) value is the same value as the MTBF value.

AC 100V AC 120V AC 230V

MTBF SN 29500, IEC 61709 550 000h 560 000h 661 000h At 24V, 10A and 40°C
1 003 000h 1 017 000h 1 176 000h At 24V, 10A and 25°C
MTBF MIL HDBK 217F 188 000h 188 000h 213 000h At 24V, 10A and 40°C;
Ground Benign GB40
252 000h 252 000h 290 000h At 24V, 10A and 25°C;
Ground Benign GB25
40 000h 40 000h 47 000h At 24V, 10A and 40°C;
Ground Fixed GF40
51 000h 51 000h 61 000h At 24V, 10A and 25°C;
Ground Fixed GF25

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 11/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

12. TERMINALS AND WIRING

The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring.

CP10.241, CP10.241-C1, CP10.242 Input Output DC-OK-Signal

Type Screw termination Screw termination Push-in termination
Solid wire Max. 6mm2 Max. 6mm2 Max. 1.5mm2
Stranded wire Max. 4mm2 Max. 4mm2 Max. 1.5mm2
American Wire Gauge AWG 20-10 AWG 20-10 AWG 24-16
Max. wire diameter (including ferrules) 2.8mm 2.8mm 1.6mm
Recommended tightening torque Max. 1Nm, 9lb-in Max. 1Nm, 9lb-in -
Wire stripping length 7mm / 0.28inch 7mm / 0.28inch 7mm / 0.28inch
Screwdriver 3.5mm slotted or cross- 3.5mm slotted or cross- 3mm slotted to open
head No 2 head No 2 the spring

CP10.241-S1 Input Output DC-OK-Signal

Type Quick-connect spring- Quick-connect spring- Push-in termination
clamp termination clamp termination
Solid wire Max. 6mm2 Max. 6mm2 Max. 1.5mm2
Stranded wire Max. 4mm2 Max. 4mm2 Max. 1.5mm2
American Wire Gauge AWG 20-10 AWG 20-10 AWG 24-16
Max. wire diameter (including ferrules) 2.8mm 2.8mm 1.6mm
Wire stripping length 10mm / 0.4inch 10mm / 0.4inch 7mm / 0.28inch
Screwdriver - - 3mm slotted to open
the spring

CP10.241-S2 Input Output DC-OK-Signal

Type Push-in termination Push-in termination Push-in termination
Solid wire Max. 2.5mm2 Max. 2.5mm2 Max. 1.5mm2
Stranded wire Max. 2.5mm2 Max. 2.5mm2 Max. 1.5mm2
Stranded wire with ferrules Max. 1.5mm2 Max. 1.5mm2 Max. 1.5mm2
American Wire Gauge AWG 24-12 AWG 24-12 AWG 24-16
Max. wire diameter (including ferrules) 2.3mm 2.3mm 1.6mm
Wire stripping length 10mm / 0.4inch 10mm / 0.4inch 7mm / 0.28inch
Screwdriver 3.0mm slotted to open 3.0mm slotted to open 3mm slotted to open
the spring the spring the spring

Instructions for wiring:

a) Use appropriate copper cables that are designed for minimum operating temperatures of:
60°C for ambient up to 45°C and
75°C for ambient up to 60°C and
90°C for ambient up to 70°C minimum.
b) Follow national installation codes and installation regulations!
c) Ensure that all strands of a stranded wire enter the terminal connection!
d) Unused terminal compartments should be securely tightened.
e) Ferrules are allowed.

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 12/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

Daisy chaining:
Daisy chaining is allowed for CP10.241, CP10.241-C1, CP10.241-S1 and CP10.242.
Daisy chaining is not allowed for CP10.241-S2
Daisy chaining (jumping from one power supply output to the next) is allowed as long as the average output current
through one terminal pin does not exceed 25A. If the current is higher, use a separate distribution terminal block as
shown in Fig. 12-2.

Fig. 12-1 Daisy chaining of outputs Fig. 12-2 Using distribution terminals

Distribution
Power Power Terminals
Supply Supply Power Power
Supply Supply
+ + - - + + - - Load
+ + - - + + - - Load
Output Output + -
Output Output + -

max 25A!
continuous

13. FUNCTIONAL DIAGRAM

Fig. 13-1 Functional diagram

L +
Input Fuse
Input Filter PFC Power Output +
N Input Rectifier Converter Converter Filter
Inrush Current Limiter -
-
-
Output
Voltage VOUT
Regulator

Temper- Output DC-ok

Output Output LED
ature Power Over- Voltage
Shut- Manager Voltage DC-ok
down Protection Monitor DC-ok
Relay Contact

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 13/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

14. FRONT SIDE AND USER ELEMENTS

Fig. 14-1 Fig. 14-2 Fig. 14-3 Fig. 14-4 Fig. 14-5
Front side CP10.241 Front side CP10.241-C1 Front side CP10.241-S1 Front side CP10.241-S2 Front side CP10.242

A Input Terminals
CP10.241, CP10.241-C1, CP10.242: Screw terminals
CP10.241-S1: Spring-clamp terminals
CP10.241-S2: Push-in terminals
N, L Line input
PE (Protective Earth) input
B Output Terminals
(two identical + poles and three identical - poles)
CP10.241, CP10.241-C1, CP10.242: Screw terminals
CP10.241-S1: Spring-clamp terminals
CP10.241-S2: Push-in terminals
+ Positive output
– Negative (return) output
C Output voltage potentiometer
Open the flap to adjust the output voltage. Factory set: 24.1V
D DC-OK LED (green)
On, when the output voltage is in range and the DC-OK contact is closed.
E DC-OK Relay Contact (push-in terminals)
Monitors the output voltage of the running power supply. See chapter 8 for details.

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 14/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

15. EMC
The power supply is suitable for applications in industrial environment as well as in residential, commercial and light
industry environments.

EMC Immunity According togeneric standards: EN 61000-6-1 and EN 61000-6-2

Electrostatic discharge EN 61000-4-2 Contact discharge 8kV Criterion A
Air discharge 15kV Criterion A
Electromagnetic RF field EN 61000-4-3 80MHz-2.7GHz 20V/m Criterion A
Fast transients (Burst) EN 61000-4-4 Input lines 4kV Criterion A
Output lines 2kV Criterion A
DC-OK signal (coupling clamp) 2kV Criterion A
Surge voltage on input EN 61000-4-5 LÆN 2kV Criterion A
L Æ PE, N Æ PE 4kV Criterion A
Surge voltage on output EN 61000-4-5 +Æ- 1kV Criterion A
+ / - Æ PE 2kV Criterion A
Surge voltage on Signals EN 61000-4-5 DC-OK signal Æ PE 1kV Criterion A
Conducted disturbance EN 61000-4-6 0.15-80MHz 20V Criterion A
Mains voltage dips EN 61000-4-11 0% of 100Vac 0Vac, 20ms Criterion A
40% of 100Vac 40Vac, 200ms Criterion C
70% of 100Vac 70Vac, 500ms Criterion C
0% of 200Vac 0Vac, 20ms Criterion A
40% of 200Vac 80Vac, 200ms Criterion A
70% of 200Vac 140Vac, 500ms Criterion A
Voltage interruptions EN 61000-4-11 0% of 200Vac (=0V) 5000ms Criterion C
Voltage sags SEMI F47 0706 Dips on the input voltage according to SEMI F47 standard
80% of 120Vac (96Vac) 1000ms Criterion A
70% of 120Vac (84Vac) 500ms Criterion A
50% of 120Vac (60Vac) 200ms Criterion A
Powerful transients VDE 0160 Over entire load range 750V, 0.3ms Criterion A
Criterions:
A: Power supply shows normal operation behavior within the defined limits.
C: Temporary loss of function is possible. Power supply may shut-down and restarts by itself. No damage or hazards for the power supply will
occur.

EMC Emission According to generic standards: EN 61000-6-3 and EN 61000-6-4

Conducted emission EN 55011, EN 55015, EN 55022, FCC Part Class B
input lines 15, CISPR 11, CISPR 22
Conducted emission IEC/CISPR 16-1-2, IEC/CISPR 16-2-1 Limits for DC power port according EN
output lines 2) 61000-6-3 fulfilled
Radiated emission EN 55011, EN 55022 Class B
Harmonic input current EN 61000-3-2 Class A fulfilled between 0A and 12A load
Class C fulfilled between 6A and 12A load
Voltage fluctuations, flicker EN 61000-3-3 Fulfilled 1)
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
1) Tested with constant current loads, non pulsing
2) For information only, not mandatory for EN 61000-6-3

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 15/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

Switching Frequencies
PFC converter 110kHz Fixed frequency
Main converter 84kHz to 140kHz Output load dependent
Auxiliary converter 60kHz Fixed frequency

16. ENVIRONMENT
Operational temperature 1) -25°C to +70°C (-13°F to 158°F) Reduce output power according to Fig. 16-1
Storage temperature -40°C to +85°C (-40°F to 185°F) For storage and transportation
Output de-rating 3.2W/°C Between +45°C and +60°C (113°F to 140°F)
6W/°C Between +60°C and +70°C (140°F to 158°F)
Humidity 5 to 95% r.h. According to IEC 60068-2-30
Do not energize while condensation is present.
Vibration sinusoidal 2) 2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g According to IEC 60068-2-6
2 hours / axis
Shock 2) 30g 6ms, 20g 11ms According to IEC 60068-2-27
3 bumps / direction, 18 bumps in total
Altitude 0 to 2000m (0 to 6 560ft) Without any restrictions
2000 to 6000m (6 560 to 20 000ft) Reduce output power or ambient
temperature, see Fig. 16-2.
Altitude de-rating 15W/1000m or 5°C/1000m Above 2000m (6500ft), see Fig. 16-2
Over-voltage category III According to IEC 62477-1 for altitudes up to
2000m
II According to IEC 62477-1 for altitudes from
2000m to 6000m
Degree of pollution 2 According to IEC 62477-1, not conductive
LABS compatibility The unit does not release any silicone or other LABS-critical substances and is suitable for
use in paint shops.
Corrosive gases ISA-71.04-1985, Severity Level G3, IEC 60068-2-60 Test Ke Method 4
Audible noise Some audible noise may be emitted from the power supply during no load, overload or
short circuit.
1) Operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2cm below the unit.
2) Tested in combination with DIN-Rails according to EN 60715 with a height of 15mm and a thickness of 1.3mm and standard orientation.

Fig. 16-1 Output current vs. ambient temp. Fig. 16-2 Output current vs. altitude

Allowed Output Current at 24V Allowed Output Current at 24V

12A B 12A D
A C
10A 10A B
8A A
8A
6A 6A
A... Tamb < 60°C
4A 4A B... Tamb < 50°C
A... 85 to 264Vac, continuous C... Tamb < 40°C
2A B... short term 2A D... Short term

0 0
-25 0 20 40 60 70°C 0 2000m 4000m 6000m
Ambient Temperature Altitude

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 16/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

17. PROTECTION FEATURES

Output protection Electronically protected against overload, no-load and short-circuits. In case of a
protection event, audible noise may occur.
Output over-voltage protection Typ. 30.5Vdc In case of an internal power supply defect, a redundant
Max. 32Vdc circuit limits the maximum output voltage. The output
shuts down and automatically attempts to restart.
Degree of protection IP 20 EN/IEC 60529
Penetration protection > 4mm E.g. screws, small parts
Over-temperature protection Yes Output shut-down with automatic restart.
The temperature sensor is installed on critical
components inside the unit and turns the unit off in
safety critical situations, which can happen e.g. when
de-rating requirements are not observed, ambient
temperature is too high, ventilation is obstructed or
the de-rating requirements for different mounting
orientation is not followed. There is no correlation
between the operating temperature and turn-off
temperature since this is dependent on input voltage,
load and installation methods.
Input transient protection MOV For protection values see chapter 15 (EMC).
(Metal Oxide Varistor)
Internal input fuse Included Not user replaceable slow-blow high-braking capacity
fuse

18. SAFETY FEATURES

Input / output separation Double or reinforced galvanic isolation
SELV IEC/EN 60950-1
PELV IEC/EN 60204-1, EN 62477-1, IEC 60364-4-41
Class of protection I PE (Protective Earth) connection required
Isolation resistance > 500MOhm At delivered condition between input and output,
measured with 500Vdc
> 500MOhm At delivered condition between input and PE,
measured with 500Vdc
> 500MOhm At delivered condition between output and PE,
measured with 500Vdc
> 500MOhm At delivered condition between output and DC-OK
contacts, measured with 500Vdc
PE resistance < 0.1Ohm Resistance between PE terminal and the housing in the
area of the DIN-rail mounting bracket.
Touch current (leakage current) Typ. 0.14mA / 0.36mA At 100Vac, 50Hz, TN-,TT-mains / IT-mains
Typ. 0.20mA / 0.50mA At 120Vac, 60Hz, TN-,TT-mains / IT-mains
Typ. 0.33mA / 0.86mA At 230Vac, 50Hz, TN-,TT-mains / IT-mains
Max. 0.18mA / 0.43mA At 110Vac, 50Hz, TN-,TT-mains / IT-mains
Max. 0.26mA / 0.61mA At 132Vac, 60Hz, TN-,TT-mains / IT-mains
Max. 0.44mA / 1.05mA At 264Vac, 50Hz, TN-,TT-mains / IT-mains

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 17/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

19. DIELECTRIC STRENGTH

The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by
the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the
voltage with a slow ramp (2s up and 2s down). Connect all input-terminals together as well as all output poles before
conducting the test. When testing, set the cut-off current settings to the value in the table below.
Fig. 19-1 Dielectric strength A B C D
Type test 60s 2500Vac 4000Vac 1000Vac 500Vac
Input DC-ok Factory test 5s 2500Vac 2500Vac 500Vac 500Vac
*) 13
L B Field test 5s 2000Vac 2000Vac 500Vac 500Vac
N 14
Cut-off current setting > 10mA > 10mA > 20mA > 1mA
D
B

A
To fulfil the PELV requirements according to EN60204-1 § 6.4.1, we
Earth, PE Output recommend that either the + pole, the – pole or any other part of
+ the output circuit shall be connected to the protective earth
C
- system. This helps to avoid situations in which a load starts
unexpectedly or can not be switched off when unnoticed earth
faults occur.
B*) When testing input to DC-OK ensure that the max. voltage between DC-OK and the output is not exceeded (column D). We recommend
connecting DC-OK pins and the output pins together when performing the test.

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 18/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

20. APPROVALS
EC Declaration of Conformity The CE mark indicates conformance with the
- EMC directive,
- Low-voltage directive (LVD) and the
- ATEX directive
IEC 60950-1 CB Scheme,
2nd Edition Information Technology Equipment

UL 508 Listed for use as Industrial Control Equipment;

U.S.A. (UL 508) and Canada (C22.2 No. 107-1-01);
IND. CONT. EQ. E-File: E198865
UL 60950-1 Recognized for use as Information Technology Equipment,
2nd Edition Level 5; U.S.A. (UL 60950-1) and Canada (C22.2 No. 60950-1);
E-File: E137006
Applicable for altitudes up to 2000m.
ANSI / ISA 12.12.01-2015 Recognized for use in Hazardous Location Class I Div 2 T4
Class I Div 2 Groups A,B,C,D systems; U.S.A. (ANSI / ISA 12.12.01-2015) and
(except CP10.241-S2) Canada (C22.2 No. 213-M1987)
EN 60079-0, EN 60079-15 Approval for use in hazardous locations Zone 2 Category 3G.
ATEX Number of ATEX certificate: EPS 15 ATEX 1 101 X
(except CP10.241-S2) II 3G Ex nA nC IIC T4 Gc
The power supply must be built-in in an IP54 enclosure.
IEC 60079-0, IEC 60079-15 Suitable for use in Class 1 Zone 2 Groups IIa, IIb and IIc
(except CP10.241-S2) IECEx locations. Number of IECEx certificate: IECEx EPS 15.0079X
Marine GL (Germanischer Lloyd) classified
(except CP10.241-S2, CP10.242) Environmental category: C, EMC2
Marine and offshore applications
EAC TR Registration Registration for the Eurasian Customs Union market
(Russia, Kazakhstan, Belarus)

21. OTHER FULFILLED STANDARDS

RoHS Directive Directive 2011/65/EU of the European Parliament and the
Council of June 8th, 2011 on the restriction of the use of
certain hazardous substances in electrical and electronic
equipment.
REACH Directive Directive 1907/2006/EU of the European Parliament and the
Council of June 1st, 2007 regarding the Registration,
Evaluation, Authorisation and Restriction of Chemicals
(REACH)
IEC/EN 61558-2-16 Safety Isolating Safety Isolating Transformers corresponding to Part 2-6 of the
(Annex BB) Transformer IEC/EN 61558

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 19/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

22. PHYSICAL DIMENSIONS AND WEIGHT

Width 39mm 1.54’’
Height 124mm 4.88’’
Depth 117mm 4.61’’
The DIN-rail height must be added to the unit depth to calculate the total required
installation depth.
Weight 600g / 1.3lb
DIN-Rail Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
Housing material Body: Aluminium alloy
Cover: zinc-plated steel
Installation clearances See chapter 2

Fig. 22-1 Fig. 22-2 Fig. 22-3 Fig. 22-4

Front view Front view Front view Side view
CP10.241, CP10.241- CP10.241-S1 CP10.241-S2
C1, CP10.242

All dimensions in mm All dimensions in mm All dimensions in mm All dimensions in mm

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 20/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

23. ACCESSORIES

23.1. ZM4.WALL – WALL/PANEL MOUNT BRACKET

This bracket is used to mount the devices on a wall/panel without utilizing a DIN-Rail. It is suitable for the CP10.241,
CP10.241-C1, CP10.241-S1 , CP10.241-S2 and CP10.242.
The bracket can be mounted without detaching the DIN-rail brackets.

Fig. 23-1 Isometric view Fig. 23-2 Isometric view- Fig. 23-3 Isometric view
(Picture shows the CP10.241) (Picture shows the CP10.241) (Picture shows the CP10.241)

Fig. 23-4 Wall/panel mounting, Fig. 23-5 Hole pattern for wall Fig. 23-6 Wall/panel mounting,
front view mounting side view
(Picture shows the CP10.241) (Picture shows the CP10.241)

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 21/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

23.2. ZM12.SIDE - SIDE MOUNTING BRACKET

This bracket is used to mount the power supply sideways with or without utilizing a DIN-Rail.
The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the
steel brackets can be mounted.
For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be
mounted on the steel bracket.

Fig. 23-7 Fig. 23-8 Fig. 23-9

Side mounting without DIN- Side mounting with DIN-rail Mounting Dimensions
rail brackets brackets Side mounting bracket
(Picture shows the CP10.241) (Picture shows the CP10.241)

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 22/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

23.3. YR20.242 - REDUNDANCY MODULE

The redundancy module YR20.242 is equipped with two input channels, which are
individually decoupled by utilizing MOSFET technology. Using MOSFETSs instead of diodes
reduces the heat generation and the voltage drop between input and output. The YR20.242
does not require an additional auxiliary voltage and is self-powered even in case of a short
circuit across the output.
Due to the low power losses, the unit is very slender and only requires 32mm width on the
DIN-rail.
The YR20.242 can be used for N+1 and 1+1 redundancy systems.
Further information and wiring configurations can be found in chapter 24.7.

23.4. YR20.246 - REDUNDANCY MODULE WITH AUTOMATED LOAD SHARING

The redundancy module YR20.246 is equipped with two input channels, which are
individually decoupled by utilizing MOSFET technology. Using MOSFETSs instead of diodes
reduces the heat generation and the voltage drop between input and output. The YR20.246
does not require an additional auxiliary voltage and is self-powered even in case of a short
circuit across the output.
Due to the low power losses, the unit is very slender and only requires 32mm width on the
DIN-rail.
The YR20.246 is optimized for 1+1 redundancy systems.
Compared to the YR20.242, the YR20.246 is featured with an automated load sharing
between the connected power supplies. The YR20.246 monitors the function of the redundancy circuitry and provides
a signal in case of too high of output current, which could prevent redundancy, if one power supply fails.
Further information and wiring configurations can be found in chapter 24.7.

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 23/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

24. APPLICATION NOTES

24.1. PEAK CURRENT CAPABILITY

The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents.
This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state
coil and a pick-up coil. The inrush current demand of the pick-up coil is several times higher than the steady-state
current and usually exceeds the nominal output current (including the PowerBoost). The same situation applies when
starting a capacitive load.
The peak current capability also ensures the safe operation of subsequent circuit breakers of load circuits. The load
branches are often individually protected with circuit breakers or fuses. In case of a short or an overload in one branch
circuit, the fuse or circuit breaker need a certain amount of over-current to open in a timely manner. This avoids
voltage loss in adjacent circuits.
The extra current (peak current) is supplied by the power converter and the built-in large sized output capacitors of
the power supply. The capacitors get discharged during such an event, which causes a voltage dip on the output. The
following two examples show typical voltage dips for resistive loads:

Fig. 24-1 20A peak current for 50ms , typ. Fig. 24-2 50A peak current for 5ms , typ.
(2x the nominal current) (5x the nominal current)

24V Output
Output Voltage
24V Voltage

50A 15.5V
17V

20A

Output Output
Current Current
0A
10ms/DIV 0A 1ms/DIV

Fig. 24-3 30A peak current for 12ms , typ.

(3x the nominal current)

24V

30A
10.5V
Output Voltage
12ms
Output Current
0A
Please note: The DC-OK relay triggers when the voltage
10ms/DIV
dips more than 10% for longer than 1ms.

Peak current voltage dips Typically from 24V to 17V At 20A for 50ms, resistive load
Typically from 24V to 19V At 50A for 2ms, resistive load
Typically from 24V to 15.5V At 50A for 5ms, resistive load

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 24/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

24.2. BACK-FEEDING LOADS

Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called
return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force).
This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
It does not matter whether the power supply is on or off.
The maximum allowed feed-back-voltage is 35Vdc. The maximum allowed feed-back peak current is 40A. Higher
currents can temporarily shut-down the output voltage. The absorbing energy can be calculated according to the
built-in large sized output capacitor which is specified in chapter 6.

24.3. EXTERNAL INPUT PROTECTION

The unit is tested and approved for branch circuits up to 30A (UL) and 32A (IEC). An external protection is only
required if the supplying branch has an ampacity greater than this. Check also local codes and local requirements. In
some countries local regulations might apply.
If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of
the circuit breaker. A minimum value of 6A B- or C-Characteristic breaker should be used.

24.4. OUTPUT CIRCUIT BREAKERS

Standard miniature circuit breakers (MCB’s or UL 1077 circuit breakers) are commonly used for AC-supply systems and
may also be used on 24V branches.
MCB’s are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to
the wire size that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not.
To avoid voltage dips and under-voltage situations in adjacent 24V branches which are supplied by the same source, a
fast (magnetic) tripping of the MCB is desired. A quick shutdown within 10ms is necessary corresponding roughly to
the ride-through time of PLC's. This requires power supplies with high current reserves and large output capacitors.
Furthermore, the impedance of the faulty branch must be sufficiently small in order for the current to actually flow.
The best current reserve in the power supply does not help if Ohm’s law does not permit current flow. The following
table has typical test results showing which B- and C-Characteristic MCBs magnetically trip depending on the wire cross
section and wire length.

Fig. 24-4 Test circuit Maximal wire length*) for a fast (magnetic) tripping:
0.75mm² 1.0mm² 1.5mm² 2.5mm²
C-2A 30 m 37 m 54 m 84 m
C-3A 25 m 30 m 46 m 69 m
Power Supply MCB Load
C-4A 9m 15 m 25 m 34 m
AC + +
C-6A 3m 3m 4m 7m
Wire length
S1
C-8A

DC - -
B-6A 12 m 15 m 21 m 34 m
S1... Fault simulation switch
B-10A 3m 3m 4m 9m
B-13A 2m 2m 3m 6m

*) Don’t forget to consider twice the distance to the load (or cable length) when calculating the total wire length (+ and – wire).

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 25/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

24.5. SERIES OPERATION Unit A

AC
Power supplies of the same type can be connected in series for higher +
output voltages. It is possible to connect as many units in series as needed, -
DC
providing the sum of the output voltage does not exceed 150Vdc. Voltages +
with a potential above 60Vdc are not SELV any more and can be dangerous. Unit B
Load
Such voltages must be installed with a protection against touching. AC
Earthing of the output is required when the sum of the output voltage is + -
above 60Vdc. -
DC Earth
Avoid return voltage (e.g. from a decelerating motor or battery) which is (see notes)
applied to the output terminals.
Restrictions:
Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power
supplies on top of each other.
Do not use power supplies in series in mounting orientations other than the standard mounting orientation (terminals
on bottom of the unit).
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.

24.6. PARALLEL USE TO INCREASE OUTPUT POWER

CP10.241 power supplies can be paralleled to increase the output power. The Unit A

output voltage of all power supplies shall be adjusted to the same value AC
(±100mV) with the same load conditions on all units, or the units can be left +
with the factory settings. There is no feature included which balances the load -
DC
current between the power supplies. Usually the power supply with the higher +
adjusted output voltage draws current until it goes into current limitation. This Unit B
Load
means no harm to this power supply as long as the ambient temperature stays AC
below 40°C. + -
If more than three units are connected in parallel, a fuse or circuit breaker -
DC
with a rating of 15A or 16A is required on each output. Alternatively, a diode
or redundancy module can also be utilized.
Energize all units at the same time to avoid the overload HiccupPLUS mode. It also might be necessary to cycle the input
power (turn-off for at least five seconds), if the output was in HiccupPLUS mode due to overload or short circuits and the
required output current is higher than the current of one unit.
Restrictions:
Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power
supplies on top of each other.
Do not use power supplies in parallel in mounting orientations other than the standard mounting orientation
(terminals on bottom of the unit) or in any other condition where a derating of the output current is required (e.g.
altitude, …).
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 26/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

24.7. PARALLEL USE FOR REDUNDANCY

1+1 Redundancy:
Power supplies can be paralleled for redundancy to gain higher system availability. Redundant systems require a
certain amount of extra power to support the load in case one power supply unit fails. The simplest way is to put two
power supplies in parallel. This is called a 1+1 redundancy. In case one power supply unit fails, the other one is
automatically able to support the load current without any interruption. It is essential to use a redundancy module to
decouple power supplies from each other. This prevents that the defective unit becomes a load for the other power
supplies and the output voltage cannot be maintained any more.
Optionally to the use of external redundancy modules, power supplies with built-in redundancy CP10.241-R1 (spring-
clamp terminals), the CP10.241-R2 (plug connectors for hot swap) or the CP10.241-R3 (screw terminals) can be used.
Recommendations for building redundant power systems:
- Use separate input fuses for each power supply.
- Monitor the individual power supply units. Therefore, use the DC-OK relay contact of the power supply.
- It is desirable to set the output voltages of all units to the same value (± 100mV) or leave it at the factory setting.
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.
Wiring examples for 1+1 redundancy:
Fig. 24-5 Wiring for 1+1 redundancy with the redundancy module Fig. 24-6 Wiring for 1+1 redundancy with the redundancy module
YR20.242 YR20.246

Failure
Monitor
+ + - - + - + - + + - - + + - - + + - - - - + + Load
Output Input Input Output Output Output 1 2 Share
24V,10A 1 2 24V,10A 24V, 10A 24V, 10A Input Input
Warning
Load Share o
o o o o OK o
DC- DC- DC- DC-
OK o YR20.242 OK o OK o OK o Redudnadcy o
Redundancy OK o
Power Module Power Failure
Supply Supply Power Power YR20.246 Monitor
Supply Supply Redundancy
Module
Input Output Input Input Input Output
L N PE - + L N PE L N PE L N PE - +
Max. Max.
10A 10A
optional

Load Load

I I I I
optional

L +
N -
PE PE

N+1 Redundancy:
Redundant systems for a higher power demand are usually built in a N+1 method. E.g. four power supplies, each rated
for 10A are paralleled to build a 30A redundant system.
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.
Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power
supplies on top of each other.
Do not use power supplies in parallel in mounting orientations other than the standard mounting orientation or in
any other condition, where a derating of the output current is required.

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 27/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

Wiring examples for 1+1 redundancy:

Fig. 24-7 Wiring for N+1 redundancy with four power supplies and two redundancy modules
YR20.242

Failure
Monitor
+ + - - + - + - + + - - + + - - + - + - + + - -
Output Input Input Output Output Input Input Output
24V,10A 1 2 24V,10A 24V,10A 1 2 24V,10A

DC- o DC- o DC- o DC- o

OK o YR20.242 OK o OK o YR20.242 OK o
Redundancy Redundancy
Power Module Power Power Module Power
Supply Supply Supply Supply

Input Output Input Input Output Input

L N PE - + L N PE L N PE - + L N PE
30A
Load
optional

I I I I

L
N
PE

24.8. INDUCTIVE AND CAPACITIVE LOADS

The unit is designed to supply any kind of loads, including capacitive and inductive loads. If extreme large capacitors,
such as EDLCs (electric double layer capacitors or “UltraCaps”) with a capacitance larger than 1.5F are connected to the
output, the unit might charge the capacitor in the HiccupPLUS mode (see chapter 6).

24.9. CHARGING OF BATTERIES

The power supply can be used to charge lead-acid or maintenance free batteries (SLA or VRLA batteries). Two 12V
batteries are needed in series.
Instructions for charging batteries:
a) Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge
voltage.
End-of-charge voltage 27.8V 27.5V 27.15V 26.8V
Battery temperature 10°C 20°C 30°C 40°C
b) Use a 15A or 16A circuit breaker (or blocking diode) between the power supply and the battery.
c) Ensure that the output current of the power supply is below the allowed charging current of the battery.
d) Use only matched batteries when putting 12V types in series.
e) Ensure that the ambient temperature of the power supply stays below 40°C.
f) The return current to the power supply (battery discharge current is typ. 3.5mA when the power supply is
switched off (except in case a blocking diode is utilized).

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 28/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

24.10. OPERATION ON TWO PHASES Power Supply

The power supply can also be used on two-phases of a three-phase- L1 AC

240V +10% max.

system. Such a phase-to-phase connection is allowed as long as the
supplying voltage is below 240V+10%. L
Center
L3 Tap N
PE

L2 DC

24.11. USE IN A TIGHTLY SEALED ENCLOSURE

When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher
than outside. In such situations, the inside temperature defines the ambient temperature for the power supply.
The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure.
The power supply is placed in the middle of the box, no other heat producing items are inside the box
The temperature sensor inside the box is placed in the middle of the right side of the power supply with a distance of
1cm.

Case A Case B Case C Case D

Enclosure size 110x180x165mm 110x180x165mm 180x180x165mm 180x180x165mm
Rittal Typ IP66 Box Rittal Typ IP66 Box Rittal Typ IP66 Box Rittal Typ IP66 Box
PK 9516 100, PK 9516 100, PK 9519 100, PK 9519 100,
plastic plastic plastic plastic
Input voltage 230Vac 230Vac 230Vac 230Vac
Load 24V, 8A; (=80%) 24V, 10A; (=100%) 24V, 8A; (=80%) 24V, 10A; (=100%)
Temperature inside the box 48.6°C 53.8°C 42.0°C 48.1°C
Temperature outside the box 26.3°C 26.6°C 25.8°C 26.2°C
Temperature rise 22.3K 27.3K 16.2K 21.9K

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 29/30
www.pulspower.com Phone +49 89 9278 0 Germany
 CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series 24V, 10A, 240W, SINGLE PHASE INPUT

24.12. MOUNTING ORIENTATIONS

Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a
limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy
of the power supply. Therefore, two different derating curves for continuous operation can be found below:
Curve A1 Recommended output current.
Curve A2 Max allowed output current (results in approximately half the lifetime expectancy of A1).

Fig. 24-8 Output Current

Mounting OUTPUT 12A
Orientation A A1
(Standard 9
orientation) Power
Supply 6
3
Ambient Temperature
INPUT 0
10 20 30 40 50 60°C

Fig. 24-9 Output Current

Mounting INPUT
12A
Orientation B
(Upside down) 9 A1 A2
Supply
Power 6
3
OUTPUT Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 24-10 Output Current

Mounting 12A
Orientation C
(Table-top 9 A1 A2
mounting)
6
3
Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 24-11 Output Current

Mounting 12A
Orientation D
(Horizontal cw) 9
OUTPUT
Supply
Power
INPUT

A1 A2
6
3
Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 24-12 Output Current

Mounting 12A
Orientation E
(Horizontal ccw) 9
OUTPUT

Supply
Power

A1 A2
INPUT

6
3
Ambient Temperature
0
10 20 30 40 50 60°C

Aug. 2017 / Rev. 1.4a DS-CP10.241-EN

All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 30/30
www.pulspower.com Phone +49 89 9278 0 Germany