CONCRETE WORK

PT. GEMILANG KARYA MANDIRI

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METHOD STATEMENT OF
CONCRETE WORK

Project : Tender Appoitment of Contractor New Integrated

Refinery Complex (Package 1)

Client : PT. SDOSMR

Contractor : PT. Gemilang Karya Mandiri

Location : Sei Mangkei, Sumatera Utara

REV DATE DESCRIPTION PREPD CHKD APPD REMARK

 CONCRETE WORK
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Table of content

1. Scope

2. Purpose

3. References

4. Responsibilities

5. Equipments

6. Material

7. Shop Drawings

8. Procedure

8.1. Excavation and Backfilling

8.2. Formwork

8.3. Steel Reinforcement

8.4. Embedded Metals, Anchor Bolts

8.5. Concrete Placement (Stage-1)

8.6. Concrete Palcement (Stage-2)

9. Concrete Compaction
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1. SCOPE

The scope of this method of statement is to cover concrete works activity which
includes (Formworks installation, rebars supply and installation, concrete supply and
placement, water proofing, etc) supply for cast in situ Concrete in the project. In
accordance with contract requirements and approved specification, project safety
procedure and approved issued for construction drawings.

2. PURPOSE
• The method statement shall address the precedence of physical operation
applicable for the supply and placing Structural / nonstructural Concrete on
the project.
• This Method Statement is to ensure that concrete works activiti will be
expedite in an efficient and safe manner in accordance with all relevant
contract documents, (Specification and Drawing) and international accepted
methods, utilizing proven methods and procedures, as detailed herein and
was implemented on previous projects.
• This Method Statement is for submittal to Consultant / Employer for their
concurrence.
• This Method Statement will, if deemed necessary, be revised as and when
required to accomodate circumstantial requirements that cannot be foreseen
at this page.

3. REFERENCES
3.1. Project Standard Specification for CONCRETE WORK
25457-0000-3PS-DB00-0001 Rev. 001 for Concrete Work
25457-0000-3PS-DB01-0001 Rev. 001 Furnishing and Delivering ready – Mix
Concrete
25457-0000-3PS-DG01-0001 Reinforced Steel, Embedded Item and
Mischellaneous Concrete Accessories.
3.2. EN 206-1 Concrete specification, performance, production and conformity
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3.3. EN 12620 Aggregates for Concrete

3.4. ENV 13670 Execution of Concrete Structures
3.5. ACI 347 guide Formwork for Concrete
3.6. ACI 305.1 Specification for Hot Weather Concreting

4. RESPONSIBILITIES
• Site Manager have the responsibilities for overall the project activities
including safety measures.
• Construction Supervisor (Civil), in charge shall be responsible for
coordination and supervision of construction works (activities) and
construction groups, ensuring that works is done as per project specification
and approved drawings, and all safety measures are implemented, of site
construction and report to construction manager civil.
• Site General Foreman, shall be supervising closely that activities designated
to them ensuring that all instruction are followed are strictly adhered to (this
may involve providing alternative access routes for moving Traffic with Traffic
Signs if necessary are in place prior to commencing the work, safety
procedures of the project are strictly followed).
• QC Inspector or his designee shall be responsible for review all relevant
documentation and test reports issued by parties involved (SE, Lab, Surveyor
and QC Inspectors) and submit record to client, Ensure that all discipline
activities that require to be inspected in the concreting operation has been
inspected and approved.
• Scafolding Supervisor, to ensure that all scaffolding system has been erected
accordingly to safety and requirements.
• Safety Officer, to ensure all safety precautions has been taken into
consideration before commencing the concrete works, inspection all
equipment and all heavy equipment operators such as excavators, cranes,
forklift, etc, should have third party licence.
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5. EQUIPMENTS
5.1. Concrete Mixing and Transport equipment
5.2. Ready Mix Concrete batching Plant
5.3. Transport Mixer
5.4. Concrete Pump
5.5. Hoses / Concrete Shoots
5.6. Concrete Busckets
5.7. Air Compressor
5.8. Survey Equipment
5.9. Level
5.10. Total Station (Surveying instrument for checking level & distances)
5.11. Masonry Accessories
5.12. Wheel Barrows
5.13. Concrete vibrators

6. MATERIAL
6.1. Form Plywood
6.2. Timber
6.3. Scaffolding

7. SHOP DRAWINGS
Shop drawing approved / Issued for Construction drawing.

8. PROCEDURE
8.1. Excavation And Backfilling
• All the areas where excavation is required, the surveyor will give the
information to the excavation foreman to start the excavation to the levels
indicated in the IFC (issued for construction) drawings.
• After the excavation is completed, the surveyor will check the final grade
of the excavation and the grade will be adjusted accordingly.
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• Compaction shall be completed and shall be tested by an inspection

company.
• Slight trimming will be carried out when and where required before the
placing of polyethylene plastic sheet.
• Concrete blinding will be carried out where indicated in IFC Drawings.
• Polyethylene Plastic thickness to comply with the project specifications.
• Cast in situ element shall be constructed in accordance with IFC
Drawings and line with project specification.
• MEP and civil insert will be in place.
• Surveyor shall mark the location of structural member (foundation, wall,
column, etc) as per approved drawings.
• Excavation shall be carried out up to bottom level of blinding, leveled,
sprayed with water, compacted and tested as per relevant specification
and approved drawings.
• Erect formwork for blinding with concrete mix class C12/15.
• Allow the concrete blinding to be hardened and cured as per relevant
specification.
• Apply approved protective coating / Damp proofing or water proofing
membrane on top of blinding as per specification and approved drawings.
• In specific condition and coordination with client/consultant when
concrete workability is not meeting prevailing placement condition, re
tempering of concrete with admixture shall be carried out.
• On specific areas where rate of concrete placement is to be very slow Dry
mix concrete will be delivere to site. Water dan Concrete admixture
meeting concrete mix design requirements will be mixed on small batches
using small site mixers, the same site mixers will be used for Cement
plaster.
• Where construction joints detailed on the drawing, width of concrete
element warrant establishment of construction / expansion joint, or
concrete placement to be stopped due to an avoidable circumstances on
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site, Construction joints shall be made, Concrete surface will be

roughened cleaned to establish a good joint between old and new fresh
concrete, QC inspection, Client/Consultant approval is required before
concrete placement continue in concrete member.
• On water retaining Concrete Structure and detailed on issued for
Construction Drawings, approved water stops will be used as required by
the project specifications.
• On concrete slabs and where detailed on drawing, Expansion /
Construction joints will be established, the joint will be sealed with
approved flexible materials.
• Cleaning of starter bars shall be carried out following concrete placement
completed in preparation for next concrete pouring.

8.2. Formwork
• Concrete placement will not commence before Client Approval of
Formwork and Rebar Installation.
• The design and construction of formwork shall take account of safety and
of the surface finish required. The formwork will be sufficiently rigid and
tight to prevent loss of grout or mortar from the fresh concrete and stand
concrete Vibration (Excreted Hydrostatic Pressure) without Movements.
Form work and its supports to maintain the correct position and to
maintain correct shape and profile.
• The formwork for foundation, beam connection, column neck and
manholes etc. Will be made of either traditional formwork (plywood and
timber and supported by tie rod and steel support ) or DOKA system
which a combination of DOKA wooden beams, plywood and DOKA steel
supports system with tie rod.
• Molds and formwork shall be prepared according to the IFC drawing.
• Formwork will be placed and aligned fixed to the required dimensions as
detailed in issued for construction drawings by the carpentry crew.
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• Formwork shall be rigid / sturdy and fixed in such a way to retain the
structure members dimensions.
• QC Inspector will check the formwork installation and safety officer to
ensure safety of the work.
• Before placing the steel reinforcement, an approved form release
agent will be applied to the internal face of the formwork.
• For columns, walls shutter will not be closed before QC and
client/consultant releases.

8.3. Steel Reinforcement

• Grade of Steel will be relevant with specification.
• Based on the issued bar bending schedule, steel cutting and bending will
be carried out either in site fabrication shop / supplier fabrication work
shop delivered to site and assembled on site as per approved IFC
drawings.
• Reinforcement will be placed above ground not in touch of soil, either
using wooden blanks or concrete base to comply with project
specification and international accepted procedures.
• Upon the arrival of steel rebar to site fabrication shop, the rebar
fabrication crew will cut and bend rebar in accordance with project
specification and IFC drawings.
• The rebar will be transferred to site by pick up or trailer and tagged.
• Before placing the fabricated rebar inside the formwork or mold, the
formwork shall be clean, blown out by air with air compressorvand coated
with approved releasing agent.
• Rebar will be placed according to the project specifications and IFC
drawings.
• Rebar will be assembled either inside or outside the concrete member,
outside assembly steel will be placed by a crane to avoid any disturbance
to the water proofing materials / or polyethylene plastic sheet.
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Additionally, when leveling concrete is provided, rebar mats can be

assembled in the place.
• Reinforcement support shall be properly assembled at site: non metallic
or plastic concrete spacer shall be used to maintain the cover as
required by the specifications.

8.4. Embedded Metals, Anchor Bolts

• All embedded materials items for civil. Mechanical or electrical activities
shall be placed / inspected by QC inspectors ensuring materials comply
with specifications.
• All embedded items shall be unpainted unless noted otherwise, and
free of deleterious materials, such as dirt, grease, and heavy scale.
• Anchor bolts and other embedded items shall be positioned and secured
within the tolerances shown on the drawings, in accordance with ENV
13670 and as required by this specification.
• All embedded element to comply with the project specification and
fabricated in accordance with IFC drawings.
• The embedded metals and anchor bolts will be installed in accordance
with IFC drawings.
• The QC inspector shall check formwork, rebar steel, embedded metal
and anchor bolts prior to concrete placement.
• Section / Site Engineer will submit Request for inspection to QC inspector
prior to start site delivery of concrete.
• After the concrete has hardened sufficiently, the exposed portion of
anchor bolt shall be cleaned of all concrete and the threads chased.
Threads shall then be carefully coated with grease and the washers and
nuts installed.
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8.5. Concrete Placement (Stage-1)

• QC Engineer shall ensure Concrete Grade / Class is approved by
clients.
• The QC Inspector ensures that mix Design Proportions / Batch weight
available in batching plant.
• Ready mix concrete supplier is aware of project specification
requirements for concrete temperature and slump.
• Formwork installed to true lines and levels.
• Reinforcement as per approved drawings and bar bending.
• Embedded elements, inserts, box outs chases, chamfers, water bars etc.
as per approved drawings.
• Surveyor marks the concrete top level on the shutter as per approved
drawings.
• Formworks is clean from inside using compressor and magnetic bars
used to remove pieces of binding wires.
• Sub- Contractors QC (civil) and company / contractor QCI ( civil) shall
inspect each member prior to pouring of concrete.
• Structural member is released by QC and Client/consultant.
• Concrete pouring schedule submitted to batching plant

8.6. Concrete Palcement (Stage-2)

• Concrete shall be placed at each individual pour location dependent on
access and pour configuration either by Direct discharge; Crane and
skip; Concrete pump, or Chute.
• The exact method / procedure for placing concrete shall be decided
depending accessibility of structural member on site.
• All necessary laboratory tools for fresh concrete quality testing shall be
available on site prior to pouring of concrete ( cube moulds / cylinder
mould, slump cone, thermometer etc.) And third party laboratory
technician is available at site or Concrete site station ( checking
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temperature, slump air content and fresh concrete density and samples
taken asper specifications ). Then transit mixer Mixer released to
specified Concrete location.
• Place the approved mix concrete into layers 450 mm per layer maximum
using one of the above methods.
• Preparation forms, reinforcement, joints and mixing conveying.
• Concrete shall not be dropped from a height exceeding 1.8 meters.
• Expansion / Contraction joints shall be provided as per IFC drawings.
• If the air temperature is less than 30 deg C concrete shall be placed
within 90 minutes of the introduction of the mixing water to the cement
and aggregates, or cement to aggregates. If the air temperature is greater
than 30 deg C mixing time shall be reduced and concrete placed within
60 minutes except when a suitable set retarding mixture is used and
slump requirements can be met. The maximum time between batching
and placing shall not be exceed 120 minutes in all cases.
• Specific measures taken for minimum dimension of any casting is .80
merters or more.
• Where Kicker is used it shall be at least 70 mm high and carefully
constructed.
• Concrete in high temperature (ACI standard 305.1 for hot weather
concrete shall be complied with.
• The minimum concrete cover maintained as detailed in specification.

9. CONCRETE COMPACTION
• Full compaction of concrete shall be achieved throughout the entire depth of the
layer using mechanical vibrators.
• Vibration of concrete shall be thoroughly worked agains the formwork and
around the reinforecement, successive layers shall be thoroughly bonded
togheter during vibration.
• Ensure reinforcement or form is not disturbed.
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• Compaction of concrete shall be carry out by mechanical or electrical vibrators

to expel all air bubbles formed during the mixing and casting.
• Immersion vibrators shall be withdrawn slowly to prevent the formation of voids.
• Care shall be taken to avoid over vibration which could cause segregation,
surface laitance or leakage through formwork.