INSTALLATION OF LIGHTING SYSTEM FANS AND RECEPTACLES : a) SCOPE 1.

The scope covers installation of all equipment necessary for a complete lighting system. Equipment shall include lighting panels, lighting distribution boards, lighting fixtures, cables switches, fans receptacles, conduits, wires and miscellaneous hardware necessary for complete lighting work. 2. Except for corrosive areas all other indoor areas shall be illuminated using fluorescent tube fixtures of' the industrial type, complete with reflectors. In corrosive areas like battery room corrosion resistant fixtures shall be supplied. Makes and types of all lighting equipment will be subject to approval by the Engineer. High bay type lighting fixtures shall be proposed for illumination of specified areas. 3. Lighting system required for all the indoor areas shall be deemed to be included in contractor's scope. b) REQUIREMENTS 1. The Contractor shall supply, install, test and commission a complete system of lighting and power receptacles in accordance with approved lighting drawings and in accordance with relevant Indian Standard and Indian Electricity Rules. 2. In addition to the above, the installation shall conform to other relevant standard codes of practice and Indian Electricity Rules. 3. Wiring for fixtures, fans and receptacles shall be colour coded so as to enable easy identifications of phase and neutral conductors. 4. All distribution boards shall be marked "lighting" of "Power" and marked with the voltage and number of phases of supply. When two or more distribution boards are to be placed adjacent to each other, they shall be suitably interlocked so that it is not possible to open more than one distribution board at a time or the distribution boards shall be spaced at two wires intervals. 5. Receptacele (socket outlets) and lighting fixtures shall be fed from different circuits. LIGHTING INSTALLATION - LIGHTING PANEL / DISTRIBUTION BOARDS INSTALLATION: Installation work shall include mounting of lighting panels/ distribution boards at location shown on relevant approved drawings. All work and supply items including civil items required for mounting shall be included in the Contractor's scope of installation. All work and supply items necessary for of completing earthing connections shall be included in the scope of work. Termination of incoming cables shall be part of this work. LIGHTING FIXTURES, FANS, RECEPTACLE ETC
(a)

INSTALLATION: The scope of installation work shall include mounting of lighting fixtures, receptacle units, fans, etc., at locations shown on relevant approved drawings. All work and supply items associated with installation such as provision and fixing of wooden blocks, ball sockets, hooks etc., as

required, drilling holes in walls or any, civil work including erection of scaffoldig, provision of ladders etc., shall form part of the contractor's work.
(b) 1.

WIRING:

Work shall comprise wiring from lighting panel in suitably sized PVC conduits, supported on walls and ceilings etc., installation of light control switches and receptacles housed in stove enameled steel, boxes, earthing with 14 SWG copper conductor continuously run outside the conduit and clamped at every 1000 mm interval for earthing where ever necessary as specified by the Engineer-in-charge. 2. Supply of all the items for the work detailed above such as 1100V Grade, 2.5/4 Sq. mm. copper conductor PVC insulated wires, 5A/15A switches, PVC conduits and accessories (such as junction boxes, tees, elbows etc.,) suitable stove enameled sheet steel boxes fabricated from 16 SWG sheet and complete with gasket, knockouts for conduit entries, earthing terminal with bolts, nut and washer 14 SWG copper earthing wire, flexible conduit etc., shall be included in the contractor's scope. all work necessary for fixing of boxes, conduits etc., together with supply of necessary, hardware shall also be included in the Contractor's work. SPECIFIC INSTALLATION REQUIREMENTS: LAYING OF 1.1 KV POWER CABLES AND LIGHTING CABLES: I The 1.1 KV PVC 3.5 core for 433V supply have to be laid in ground directly. The cable take off is from gantry in 11 KV / 433V sub-station and where contractor has to connect the cables by suitable connectors and supports. The cables enter the Control room below switch gear floor level and runs in tray for connecting to the incoming switchgears situated in the pump room. The cables for connection to capacitors from switchgear units are to be drawn down with channel support and then laid and drawn on trays to respective cable terminal boxes of capacitor banks. The cables for connection to motors are taken from respective switchgear units on trays to respective motor terminal boxes.' Proper supports are to be made for holding the cable at motor terminal box. The control cables from AC/DC distribution board and from switchgears are to be laid to the tray for connection to motor terminal blocks and other equipment, similar to power cables. The cables for lighting and power receptacle circuits in the Gallary are to be laid through exposed (surface) PVC conduits. Contractor shall furnish two sets for marked up layout drawings after installation, indicating altered cable routes and location of straight joints. The cable schedule have to be supplied by the contractor for Engineers approval and the jointing shall be done strictly in accordance with the schedules. The cable length shall be cut judiciously minimizing the wastage. Where specified cable layouts are not shown in the drawing the contractor shall route them as per the instruction of the Engineer. Cable laying shall include termination on both ends with suitable connectors.

The A.C. distribution boards are to be 'located adjacent to the switchgear near the wall where as the switchgear is located in quadrature with motors at a higher floor level. The cables for A.C. main distribution board to lighting panel are to be laid on tray below switchgear floor.

L.T. PANEL / CONTROL PANEL

Main panel shall be of sheet steel dust and vermin proof indoor floor mounting type LT Panel with Bus Bars suitable for 440V system voltage completely assembled, wired. tested and painted with rustproof paint confirming to relevant IS. The panel shall comprise of following incoming breakers. The degree of protection should be IP-42 as per IS. Incoming breaker and bus coupler shall consist of following i. MCCB control suitable for 440V voltage three phase, 50 Hz. AC ii. Three nos current transformers of ratio rated 200/5A, for metering class I accuracy 30 VA burden. iii. Indication lamps red,yellow,blue indicating the all the three iv. 96 sq.mm ammeter of suitable scale with 3 way and On/OFF selector switch. v. 96 sq.mm voltmeter of suitable scale with 3 way and ON/OFF selector switch. vi. Phase sequence relay with push button vii. Cable termination arrangement with cable end box suitable for terminating XL PE cable coming from transformer/Control Panel . viii. Change Over switch arrangement with mechanical interlock.. ix . (MWH) Mega Watt Hour meter suitable for 3 phase. 3 wire unbalanced Ioad. x. Multi Function meter/ Power factor meter showing the power factor of system (0.50 Lag to.0.50 Lead. xvi Time delay relay. Out going Feeders Suitable number of outgoing feeder of MCCB/SFU as specified by the Engineer-incharge.

METAL ENCLOSED LT SWITCHGEAR

1 STANDARD No. 1. 2. 3. 4. 5. 6. Standard IS 3247 IS 2516 IS 8623 IS 2147 IS 1248 IS 722 Description Switchgear general requirements Circuit breaker Factory built assemblies of Sw Gr & Cont. Gr (for voltages < 650V). Degree of protection of enclosure for LV switchgear and control gear. Electrical Indicating instruments Integrating AC electric meters

7. 8. 9. 10. 11. 12.

IS 2705 IS 3156 IS 10118 IS 3231 IS 8686 IS 5082

Current transformers Voltage transformers Installation maintenance of switchgear Electric Relays Specification for static relays Wrought aluminum and alloy bars, tubes, rods for Electrical purpose

1. 2. 3. 4. 5.

IS 9431 IS 5621 IS 11353 IS 2544 IS 375

Indoor post insulators or organic material Insulators Guide for uniform system of marking terminals Porcelain post insulators Marking and arrangement for switchgear busbar main connections and auxiliary wiring.

2.

OTHER CONSIDERATIONS This section is applicable for all 415V switchgears. The switchgear shall be made out of sheet steel in compartmentalized design and shall be suitable for bottom cable entry on rear side. The main incomer from the transformer shall be through a 3 CAYFY Cable with suitable termination at the bottom of the switchgear. The horizontal bus bar chamber shall be on the top whereas vertical busbars shall be provided in bus alley at the front. The incomer shall be provided with the Moulded Case Circuit Breaker (MCCB) Additional set of NO-NC contacts shall be provided than the required numbers.

3.

TECHNICAL PARAMETERS High Conductivity A1 grade E91E for TPN bare Bus bar, size shall be suitable for current rating as per requirement. Phase to phase 25 mm & Phase to earth 20 mm

1.TPN bus bar details

2.

Mm Clearance

3. 4. 5. 6. 7. 8.

Earth Bus Power freq. Withstand Short time Max temp of bus bar CT details MCCB details

50 x 6 GI strip 2.5 KV RMS 50 Hz for one minute 50 KA (rms) for 1 second 700C Cast resin bar primary type, 5 A CT CT ratio, burden and class as per SLD Rating shall be as per requirement with static release, U/V & current limiting feature. AS for Ammeter with R,Y,B OFF positions VS for Voltmeter with RY, YB, BR, OFF positions Moving iron type, 90 scale, for AM & VM AM dial range to suit CT primary current VM dial range to suit PT primary voltage Size 96 mm2 for outgoing feeder Accuracy Class 1.10 For other details refer drawings Train gear type, calibrated for required CT-PT ratio Accuracy Class 1.0, for other details refer drawings Momentary type. 2 NO & 2 NC contacts of 10A at 240V AC 7 Watts filament type with series resistance HRC cartridge type with base & carrier Contractor to select rating Control wiring shall be with stranded copper Conductor, PVC insulated. 650 V grade wires of 2.5 mm2 for CT circuits and 1.5 mm2 for other circuits Control terminals shall be of 10A. 1100 V grade. clip on type with din rail mounting CT terminals shall be provided with shorting link and earthing facility Control wiring - marked with ferrule No. at both ends.

9.

Selector switch details

10.

Indicating Meter details

11. Integrating Meter details

12.

Push button details

13. Indicating lamp details 14. Control fuse details 15. Miscellaneous details

TESTING The L.T Panel switch board shall be tested for routine type and functional tests at Manufacturers works, in the presence of the Engineer or his representative

LT CABLES
1 STANDARDS No. 1. 2. 3. 4. 5. Standard IS 1554 IS 8130 IS 5831 IS 3975 IS 1753 Description PVC insulated electric Cables. Conductors for insulated electric cables. PVC insulation and sheath of electric cables Mild steel wires, strips and tapes for armoring of cables Aluminum conductors for insulated cables

2 OTHER CONSIDERATIONS Power cable shall be of AI conductor, whereas control and lighting cables shall be of Cu conductor. The minimum size of Cu conductor cable is 2.5 mm2 Power cable sizing shall be based on the various de-rating factors recommended by cable manufacturer rated current, temperature rise of conductor and voltage drop. Control cables of CTs shall be based on the VA burden of CT and relays, meters. TECHNICAL PARAMETERS LT Cables PVC insulated, taped PVC inner sheath and outer sheath 650/1100 v grade with multi-stranded aluminium/copper conductor, armoured Cable shall be selected considering following points Current rating of the load De-rating due to grouping of cables Voltage drop up to 3% in cable due to cable resistance De-rating factor due to ambient temperature De-rating due to depth in case of buried cables

Cable selection