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1 DESCRIPTION / CONV. NO. UNITS BC1 BC2 BC3 BC-4

2 Material -- Rice Husk Rice Husk Rice Husk Rice Husk
3 Min. Capacity TPH 24 24 24 24
4 Max. Capacity TPH 24 24 24 24
5 Min. Bulk Density Kg/m³ 104 104 104 104
6 Min. Bulk Density Lbs/Ft³ 6.49 6.49 6.49 6.49
7 Max. Bulk Density Kg/m³ 104 104 104 104
8 Max. Bulk Density Lbs/Ft³ 6.49 6.49 6.49 6.49
9 Belt Width MM 800 800 800 800
10 Belt Width Inches 31.50 31.50 31.50 31.50
11 Conveyor Hzl. Crs. MTS 59.65 58.24 75.54 78.00
12 Conveyor Hzl. Crs. FEETS 195.71 191.09 247.85 255.92
13 Conveyor Lift MTS 0.00 0.00 0.00 0.00
14 Tripper Lift MTS 5.00 5.00 5.00 5.00
15 Total Lift (H) MTS 5.00 5.00 5.00 5.00
16 Total Lift (H) FEETS 16.41 16.41 16.41 16.41
17 Troughing angle Degrees 35 35 35 35
18 Angle of repose Degrees 30 30 30 30
19 Surcharge angle Degrees 20 20 20 20
20 Max. Section of the Material Handled (A) M² 0.06858 0.06858 0.06858 0.06858
21 Material Height MM 155.22 155.22 155.22 155.22
22 Conv. Inclination DEGREES 0.0 0.0 0.0 0.0
23 Slope Factor -- 1.00 1.00 1.00 1.00
24 Filling Factor -- 0.90 0.90 0.90 0.90
25 Required Speed (For Min. Capacity) M/Sec 1.039 1.039 1.039 1.039
26 Required Speed (For Max. Capacity) M/Sec 1.039 1.039 1.039 1.039
27 Provided Speed M/SEC 1.100 1.100 1.100 1.100
28 Conveyor Speed (V) FPM 216.55 216.55 216.55 216.55
29 Weight of Material (Wm) LBS/FT 3.69 3.69 3.69 3.69
30 Top Cover Thickness MM 3.0 3.0 3.0 3.0
31 Bottom Cover Thickness MM 2.0 2.0 2.0 2.0
32 Belt Designation -- 315/3 315/3 315/3 315/3
33 Selected Belt Rating KN/M 31.5 31.5 31.5 31.5
34 Carcass Weight Kg/m² 4.5 4.5 4.5 4.5
35 Carcass Thickness MM 3.8 3.8 3.8 3.8
36 Weight of Belt Kgs/m 8.40 8.40 8.40 8.40
37 Weight of Belt (Wb) Lbs/Ft 5.64 5.64 5.64 5.64
38 Carrying Idler Spacing (Si) MTS 1.00 1.00 1.00 1.00
39 Return Idler Spacing MTS 3.00 3.00 3.00 3.00
40 Idler Classification -- D5 D5 D5 D5
41 Ai Value -- 1.8 1.8 1.8 1.8
42 Weight of Belt & Material Lbs/Ft 9.34 9.34 9.34 9.34
43 Kx factor -- 0.5550 0.5550 0.5550 0.5550
44 Ky factor based on Length & Wt of Belt & Material -- 0.035 0.035 0.035 0.035
45 Tx = L x Kx LBS 108.61 106.05 137.55 142.03
46 Tyc = L x Ky x Wb LBS 38.66 37.75 48.96 50.56
47 Tyr = L x 0.015 x Wb LBS 16.57 16.18 20.98 21.67
48 Tym = L x Ky x Wm LBS 25.30 24.71 32.04 33.09
49 Tm = H x Wm LBS 60.60 60.60 60.60 60.60
50 Cs = (2 x BD/288) x ((1-sin (rep)/(1-sin (rep))) -- 0.015 0.015 0.015 0.015
51 hs = 10% of Belt Width Inches 3.150 3.150 3.150 3.150
52 Length of Skirt Plate MTS 5 5 5 5
53 No. of Loading Points -- 1 1 1 1
54 Total Length of Skirtboard (Lb) FEETS 16.41 16.41 16.41 16.41
55 Tsb = (CsxLbxhsxhs) + 2x3xLb LBS 100.88 100.88 100.88 100.88
56 Type of Takeup -- VGTU VGTU VGTU VGTU
57 No of Tripper Drive/Tripper Discharge Pulley (N1) -- 2 2 2 2
58 No. of Tail/Takeup/Bend Pulleys (N2) -- 4 4 4 4

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1 DESCRIPTION / CONV. NO. UNITS BC1 BC2 BC3 BC-4

59 No. Of Snub Pulley (N3) -- 1 1 1 1
60 Tp = (N2*150)+(N3*100) LBS 700 700 700 700
61 Tam = Tam Per 1000TPH Lbs/1000TPH 64 64 64 64
62 Tam = Tam Per 1000TPH x Capacity/1000 LBS 1.54 1.54 1.54 1.54
63 Type of Internal Scraper -- V-PLOUGH V-PLOUGH V-PLOUGH V-PLOUGH
64 No of Internal Scraper Nos 1 1 1 1
65 Scraper Factor (F) -- 2.000 2.000 2.000 2.000
66 Type of External Scraper -- SPRING LOADED SPRING LOADED SPRING LOADED SPRING LOADED

67 No of External Scraper Nos 2 2 2 2

Tbc = (No of Ext scraperxBWx5)+(No of Int
Lbs 629.92 629.92 629.92 629.92
68 ScraperxBWxFx5)
69 No of Trippers Nos 1 1 1 1
Ttr = ((Discharge Pulleyx200)+(Bend Pulleyx150))xNo. of
Lbs 350 350 350 350
70 Trippersx200
71 No of Plough Nos 0 0 0 0
72 Type of Plough -- NA NA NA NA
73 Discharge Plough Allowance (DPA) -- 3 3 3 3
74 Tpl = No of Plough x BW x DPA Lbs 0.00 0.00 0.00 0.00
75 Effective Tension (Te) with Tripper Lbs 2032.08 2027.61 2082.47 2090.27
76 Effective Tension (Te) with Tripper N 9042.34 9022.45 9266.55 9301.26
77 Belt Power HP 13.33 13.31 13.67 13.72
78 Drive Pulley Friction Loss HP 2.62 2.62 2.62 2.62
79 Absorbed Power = Belt Power + DP Friction Loss HP 15.96 15.93 16.29 16.34
80 Absorbed Power = Belt Power + DP Friction Loss KW 11.91 11.88 12.15 12.19
81 Gear box Efficiency -- 0.97 0.97 0.97 0.97
82 I/P Coupling Efficiency -- 1.00 1.00 1.00 1.00
83 Motor Power after considering Drive Efficiency KW 12.27 12.25 12.53 12.57
84 Extra Percentage Required for Motor Selection % 10 10 10 10
Motor Power Required after Considering Extra
KW 13.50 13.48 13.78 13.82
85 Percentage
86 Motor Power Selected KW 15.0 15.0 15.0 15.0
87 Motor RPM RPM 1480 1480 1480 1480
88 Motor Frame Size -- 180M 180M 180M 180M
89 Motor Shaft Dia MM 48 48 48 48
90 Motor weight Kgs 165 165 165 165
91 Wrap Angle Degrees 200 200 200 200
92 TENSION CALCULATION
93 Coeff of Friction Between Pulley & Belt (f) -- 0.35 0.35 0.35 0.35
94 T2 = Te x (1/EXP(f x Wrap)-1) Lbs 1273.74 1270.94 1305.32 1310.21
95 T2 N 5667.87 5655.40 5808.41 5830.16
96 Tmin = 6.25 x Si x (Wb + Wm) N 259.71 259.71 259.71 259.71
97 T2 Value Governing N 5667.87 5655.40 5808.41 5830.16
98 Tail Tension Value N 5440.67 5423.83 5630.44 5659.82
99 Final Tail Tension Value (Tt) N 5440.67 5423.83 5630.44 5659.82
100 Final T2 Value Governing N 5667.87 5655.40 5808.41 5830.17
101 Length of Takeup Pulley from Head End M 182.34 0.00 0.00 22.50
102 Lift of Bend Pulley from Head End M 17.00 0.00 0.00 5.00
103 Tension at Takeup Pulley N 5521.18 5423.83 5630.44 5686.14
104 Counter weight Required Kgs 1125.62 1099.20 1141.32 1152.67
105 Tmax Governing = T1 = T2 + Te N 14710.21 14677.85 15074.96 15131.43
106 Max. Working tension on Belt KN/M 18.39 18.35 18.84 18.91
107 Selected Belt Rating -- 315/3 315/3 315/3 315/3
108 Max. Recommended Working Tension KN/M 31.5 31.5 31.5 31.5
109 Carcass Thickness MM 3.8 3.8 3.8 3.8
110 % Tensile force % 58.37 58.25 59.82 60.05
111 Head Pulley Dia Required MM 400 400 400 500
112 Tail/Takeup/Bend Pulley Dia Required MM 323 323 323 400
113 Snub Pulley Dia Required MM 273 273 273 323

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114 As Per Tender Document,
115 Head Pulley Dia Provided MM 400 400 400 400
116 Tail/Takeup/Bend Pulley Dia Provided MM 323 323 323 323
117 Snub Pulley Dia Provided MM 273 273 273 273
118 Head Pulley Lagging MM 12 12 12 12
119 Gear Ratio Required -- 29.870 29.870 29.870 29.870
120 Gear Ratio Selected -- 28.4 28.4 28.4 28.4
155 O/P Coupling Selection GEAREDFENNER GEAREDFENNER GEAREDFENNER GEAREDFENNER

156 Type of Output Coupling -- GEARED GEARED GEARED GEARED

157 Make of Output Coupling -- FENNER FENNER FENNER FENNER
158 Service Factor Considered -- 1.50 1.50 1.50 1.50
159 Power/Torque Rating Required Based on S.F kW/N-m 3375.37 3369.17 3445.30 3456.13
160
Power/Torque Rating Required Based on Selected kW/N-m 2748.65 2748.65 2748.65 2748.65
Power
161 Final Power/Torque Required kW/N-m 3375.37 3369.17 3445.30 3456.13
162 HP Shaft Dia at Coupling End MM 80 80 80 80
163 Gear Box O/P Shaft Dia MM 0 0 0 0
164 Selected Coupling Rating kW/N-m 4920 4920 4920 4920
165 Output Coupling Size Selected -- FGC-3 FGC-3 FGC-3 FGC-3
168 Coupling Weight Kgs 26 26 26 26
169 Head Pulley Shaft Design
170 Max. Belt Tension T1 N 14710.21 14677.85 15074.96 15131.43
171 Min. Slack side Tension T2 N 5667.87 5655.40 5808.41 5830.17
172 Wt of Head Pulley N 1846 1846.40 1846.40 1846.40
173 Conveyor Inclination at Head Pulley DEG. 0.00 0.00 0.00 0.00
174 Horizontal Force N 20036.27 19992.19 20533.08 20610.00
175 Vertical Force N -92.12 -87.86 -140.19 -147.63
176 Resultant Load on Drive Pulley [R] N 20036.48 19992.38 20533.56 20610.52
177 Pulley Bearing Crs (I) M 1.30 1.30 1.30 1.30
178 Arm Length (a) M 0.250 0.250 0.250 0.250
179 Bending Moment (BM) N-M 2504.56 2499.05 2566.69 2576.32
180 Torque N-M 2748.65 2748.65 2748.65 2748.65
181 Kb Factor Considered -- 2.00 2.00 2.00 2.00
182 Kt Factor Considered -- 1.50 1.50 1.50 1.50
183 Equivalent Torque (Teq) N-M 6487.70 6479.19 6584.12 6599.13
184 Shear Stress MPa 45 45 45 45
185 Allowable Deflection Mts 0.00108 0.00108 0.00108 0.00108
186 Allowable Angular Deflection Minutes 10 10 10 10
187 Shaft Diameter (Case-1) Eq. Torque mm 90.22 90.18 90.66 90.73
188 Shaft Diameter (Case-2) Linear Deflection at centre mm 81.92 81.88 82.43 82.50
189 Shaft Diameter (Case-3) Angular Deflection mm 76.03 75.99 76.49 76.57
190 HP Shaft Dia Selected at Hub mm 100 100 100 100
191 HP Shaft Dia Selected at Bearing mm 90 90 90 90
192 HP Shaft Dia Selected at Coupling mm 80 80 80 80
193 Bearing Size Selected -- 22220EK 22220EK 22220EK 22220EK
194 Plummer Block Selected -- SNA-520 SNA-520 SNA-520 SNA-520
195 Bearing Life Required Hours 30000 30000 30000 30000
196 Bearing Life Calculated Hours 3733422.2 3760943.0 3440574.5 3397934.2

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197 Tail Pulley Shaft Dia Selection
198 Tail Tension (Tt) N 5440.67 5423.83 5630.44 5659.82
199 Tail Pulley RPM RPM 64.54 64.54 64.54 64.54
200 Weight of Tail Pulley (Wtp) N 1363 1363 1363 1363
201 Conv. Inclination at Tail Pulley Degrees 0.00 0.00 0.00 0.00
202 Horizontal Force (Fh) N 10881.33 10847.66 11260.88 11319.64
203 Vertical Force (Fv) N 1362.97 1362.97 1362.97 1362.97
204 Resultant Load on Drive Pulley (R) N 10966.36 10932.95 11343.06 11401.40
205 Bending Moment (Mb) = Rxa/2 N-m 1370.80 1366.62 1417.88 1425.18
206 Shaft Dia at Hub Based on Bending Moment (Case-1) MM 67.70 67.63 68.47 68.58
207 Shaft Dia at Hub Based on Linear Deflection (Case-2) MM 70.46 70.41 71.06 71.15
Shaft Dia at Bearing Based on Angular Deflection (Case-
MM 65.39 65.34 65.95 66.03
208 3)
209 Shaft Dia Selected at Hub MM 85 85 85 85
210 Shaft Dia Selected at Bearing MM 75 75 75 75
211 Plummer Block Selected -- SNA-517 SNA-517 SNA-517 SNA-517
212 Bearing Size Selected (For 222 Series) -- 22217EK 22217EK 22217EK 22217EK
213 Bearing Life Required Hours 30000 30000 30000 30000
214 Bearing Life Calculated (For 222 Series) Hours 26846286.9 27120742.6 23987865.2 23581180.5
215 Bearing Size Selected (For 12 Series) -- 1217K 1217K N.A N.A
216 Bearing Life Calculated (For 12 Series) Hours 30969.8 31254.6 N.A N.A
217 Bearing Size Selected (For 22 Series) -- 2217K 2217K 2217K 2217K
218 Bearing Life Calculated (For 22 Series) Hours 70167.5 70812.7 63406.3 62438.0
219 Bend Pulley Shaft Dia Selection
220 Tension at Takeup (Ttu) N 5521.18 5423.83 5630.44 5686.14
221 Weight of Bend Pulley (Wbp) N 1363 1363 1363 1363
222 Conv. Inclination at Bend Pulley Degrees 0.00 0.00 0.00 0.00
223 Horizontal Force (Fh) N 5521.18 5423.83 5630.44 5686.14
224 Vertical Force (Fv) N 6884.15 6786.80 6993.41 7049.11
225 Resultant Load on Drive Pulley (R) N 8824.68 8687.84 8978.29 9056.60
226 Bending Moment (Mb) = Rxa/2 N-m 1103.09 1085.98 1122.29 1132.08
227 Shaft Dia at Hub Based on Bending Moment (Case-1) MM 62.97 62.64 63.33 63.52
228 Shaft Dia at Hub Based on Linear Deflection (Case-2) MM 66.74 66.48 67.03 67.17
Shaft Dia at Bearing Based on Angular Deflection (Case-
MM 61.94 61.69 62.20 62.34
229 3)
230 Shaft Dia Selected at Hub MM 75 75 75 75
231 Shaft Dia Selected at Bearing MM 65 65 65 65
232 Plummer Block Selected -- SNA-515 SNA-515 SNA-515 SNA-515
233 Bearing Size Selected (For 222 Series) -- 22215EK 22215EK 22215EK 22215EK
234 Bearing Life Required Hours 30000 30000 30000 30000
235 Bearing Life Calculated (For 222 Series) Hours 17270179.6 18193676.0 16304786.1 15839534.1
236 Bearing Size Selected (For 12 Series) -- 1215K 1215K 1215K N.A
237 Bearing Life Calculated (For 12 Series) Hours N.A N.A N.A N.A
238 Bearing Size Selected (For 22 Series) -- 2215K 2215K 2215K 2215K
239 Bearing Life Calculated (For 22 Series) Hours 57637.5 60404.1 54729.5 53322.0
240 Snub Pulley Shaft Dia Selection
241 Max. Slack Side Tension (T2) N 5667.87 5655.40 5808.41 5830.17
242 Snub Pulley RPM RPM 76.4 76.4 76.4 76.4
243 Weight of Snub Pulley (Wsp) N 1253 1253 1253 1253
244 Horizontal Force (Fh) N 0 0 0 0
245 Vertical Force (Fv) N 5129.70 5121.17 5225.84 5240.72
246 Resultant Load on Drive Pulley (R) N 5129.70 5121.17 5225.84 5240.72
247 Bending Moment (Mb) = Rxa/2 N-m 641.21 640.15 653.23 655.09
248 Shaft Dia at Hub Based on Bending Moment (Case-1) MM 52.55 52.52 52.88 52.93
249 Shaft Dia at Hub Based on Linear Deflection (Case-2) MM 58.27 58.25 58.54 58.59
Shaft Dia at Bearing Based on Angular Deflection (Case-
MM 54.08 54.06 54.33 54.37
250 3)

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1 DESCRIPTION / CONV. NO. UNITS BC1 BC2 BC3 BC-4

251 Shaft Dia Selected at Hub MM 75 75 75 75
252 Shaft Dia Selected at Bearing MM 65 65 65 65
253 Plummer Block Selected -- SNA-515 SNA-515 SNA-515 SNA-515
254 Bearing Size Selected (For 222 Series) -- 22215EK 22215EK 22215EK 22215EK
255 Bearing Life Required Hours 30000 30000 30000 30000
256 Bearing Life Calculated (For 222 Series) Hours 89045754.6 89541031.0 83701677.2 82911940.0
257 Bearing Size Selected (For 12 Series) -- 1215K 1215K 1215K 1215K
258 Bearing Life Calculated (For 12 Series) Hours 136989.2 137674.8 129567.3 128466.5
259 Bearing Size Selected (For 22 Series) -- 2215K 2215K 2215K 2215K
260 Bearing Life Calculated (For 22 Series) Hours 248019.6 249260.8 234582.1 232589.2
261 DRIVE PULLEY SHELL THICKNESS CALCULATION
262 Angle of Distorsion (q) deg 20.000 20.000 20.000 20.000
263 Resultant = ((T1 + T2) Sin(q/2))/9.81 Kg 360.715 359.922 369.659 371.044
264 Pulley Face Width cm 100 100 100 100
265 BM = Resultant x Face width/8 Kg-cm 4508.941 4499.021 4620.743 4638.052
266 Section Modulus cu.cm 5.010 4.999 5.134 5.153
267 Thickness Reqd = Sqrt(6 x Sec Mod)/Belt Width) x 10 mm 6.130 6.123 6.205 6.217
268 DP Shell Thickness Provided mm 8 8 8 8
TAIL/TAKEUP PULLEY SHELL THICKNESS
269 CALCULATION
270 Resultant = 2 x Tt x Sin(q/2) Kg 192.612 192.016 199.330 200.371
271 BM = Resultant x Face width/8 Kg-cm 2407.650 2400.199 2491.630 2504.632
272 Section Modulus cu.cm 2.675 2.667 2.768 2.783
273 Thickness Reqd = Sqrt(6 x Sec Mod)/Belt Width) x 10 mm 4.479 4.472 4.557 4.569
274 TP Shell Thickness Provided mm 6 6 6 6
BEND /SNUB PULLEY SHELL THICKNESS
276 CALCULATION
277 Resultant = (SQRT(T2² + T2²)) x Sin(q/2) Kg 141.885 141.573 145.403 145.948
278 BM = Resultant x Face width/8 Kg-cm 1773.560 1769.659 1817.537 1824.346
279 Section Modulus cu.cm 1.971 1.966 2.019 2.027
280 Thickness Reqd = Sqrt(6 x Sec Mod)/Belt Width) x 10 mm 3.844 3.840 3.892 3.899
281 BP Shell Thickness Provided-minimum mm 10 10 10 10
282 SNUB PULLEY SHELL THICKNESS CALCULATION
283 SP Shell Thickness Provided mm 10 10 10 10

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