Maintenance Manual

Copyright Information:

CG Triumvirate is a trademark of Agfa Corporation.

CG Times, based upon Times New Roman under license from The Monotype Corporation.

Firmware (Software) Agreement:

The enclosed Firmware (Software) resident in the Printer is owned by Licensor or its suppliers and is licensed for use only
on a single printer in the user’s Trade or Business. The User agrees not to, and not to authorize or permit any other
person or party to, duplicate or copy the Firmware or the information contained in the non-volatile or
programmable memory. The firmware (Software) is protected by applicable copyright laws and Licensor retains all rights
not expressly granted. In no event will Licensor or its suppliers be liable for any damages or loss, including direct,
incidental, economic, special, or consequential damages, arising out of the use or inability to use the Firmware
(Software).

Lithium Battery: There is a danger of explosion or fire if the battery is incorrectly replaced. Replace only
with the same or equivalent type recommended by the manufacturer. Discard used batteries according to
the manufacturer’s instructions.
WARNING

Information in this document is subject to change without notice and does not represent a commitment on the part of
Datamax-O’Neil. No part of this manual may be reproduced or transmitted in any form or by any means, for any purpose
other than the purchaser's personal use, without the expressed written permission of Datamax-O’Neil.

All rights reserved. Printed in the United States of America

Part Number 88-2322-01 Rev. G

COPYRIGHT © 2010, DATAMAX-O’NEIL

Contents

1 Overview

2 Adjustments and Maintenance

3 Troubleshooting

4 Removal and Replacement

5 Printer Assemblies

i
ii
 1
Overview

1.0 Introduction ........................................................................................................... 1

1.1 About the Printer................................................................................................... 2

i
ii
 Overview

1.0 Introduction

This manual is intended for use by qualified service personnel in the maintenance and repair of W-Class
printers (hereafter referred to as ‘the printer’). It primarily includes technical information relating to the
printer’s electrical and mechanical components. If necessary, refer to the following documents for
additional printer information (available for download at http://www.datamax-oneil.com/):

 For operating information, reference the Operator’s Manual, part number 88-2245-01.

 For software language documentation, reference the Class Series Programmer’s Manual, part
number 88-2316-01.

Important Information:

The exclamation point inside an equilateral triangle is intended to alert the technician to
the presence of important operating, maintenance or servicing information. Always, as
with all electrical equipment, follow basic safety precautions to avoid personal injury or
printer damage.

1-1
 Overview

1.1 About the Printer

The following drawing highlights the user-assessable components of the printer.

1-2
 2
Adjustments and Maintenance

2.0 Introduction........................................................................................................... 1

2.1 Media Sensor Calibration ..................................................................................... 1

2.1.1 Quick Calibration ....................................................................................... 1

2.1.2 Standard Calibration .................................................................................. 2

2.1.3 Advanced Entry Calibration ....................................................................... 5

2.2 Printhead Adjustments ....................................................................................... 10

2.2.1 Leveling Cam Adjustment ........................................................................ 10

2.2.2 Pressure Adjustment ............................................................................... 12

2.2.3 Burn Line Adjustment............................................................................... 13

2.2.4 Voltage Adjustment.................................................................................. 15

2.3 Ribbon Shield Adjustment .................................................................................. 18

2.4 Maintenance ....................................................................................................... 20

2.4.1 Cleaning the Printhead ............................................................................ 21

2.4.1.1 Cotton Swab Procedure ............................................................ 22

2.4.1.2 Cleaning Card Procedure.......................................................... 23

2.4.1.3 Cleaning Film Procedure........................................................... 24

2.4.2 Cleaning the Platen Roller ....................................................................... 26

2.4.3 Cleaning the Media Sensor & the Media Path ......................................... 27

2.4.4 Cleaning the Exterior Surfaces ................................................................ 28

i
 2.4.5 Cleaning the Cutter .................................................................................. 29

2.4.5.1 Light-Duty Cutter...................................................................... 29

2.4.5.2 Standard Cutter ....................................................................... 31

2.4.6 Cleaning the Fan Filter............................................................................. 33

2.5 Application Version Updates............................................................................... 35

2.5.1 Updating from Ready Mode ..................................................................... 35

2.5.2 Updating from Download Mode ............................................................... 36

2.5.3 Possible Problems during an Update....................................................... 37

2.6 Boot Loader Program Updates ........................................................................... 38

2.7 Resetting the Printer........................................................................................... 39

2.7.1 Soft Reset ................................................................................................ 39

2.7.2 Level One Reset ...................................................................................... 39

2.7.3 Level Two Reset ...................................................................................... 39

ii
 Adjustments and Maintenance

2.0 Introduction
This section covers the necessary maintenance and alignment procedures for the printer.

2.1 Media Sensor Calibration

This printer can use many different media compositions, configurations and colors. In addition to
adjusting the Media Sensor and selecting the ‘SENSOR TYPE,’ to ensure that each label is detected
correctly and reliably, calibration is required. There are three different calibration methods.

2.1.1 Quick Calibration

This is the easiest calibration method and should work for most die-cut and reflective media types.

 This procedure is not required for continuous media. If ‘Uncalibrated’ is displayed, follow the Standard
Calibration procedure in Section 2.1.2.

Perform a Quick Calibration as follows:

 Ensure that media is loaded, that the Media Sensor is adjusted, and that the printer is idle.

 Press and hold the Key. The printer will begin advancing media; allow at least one label
gap or mark to pass through the sensor.

Upon successful completion, ‘CALIBRATION COMPLETE’ will be displayed, the printer will feed to the
next label TOF and ‘READY’ will be displayed. (A ‘WARNING LOW BACKING’ message may appear if
using notched media or media on a transparent liner; however, the calibration was successful).

 Note: Die-cut media containing large gaps may require a change in the ‘PAPER OUT DISTANCE’ setting; see
the Operator’s Manual for details.

Calibration Hints: In certain cases, the printer may have trouble differentiating between the label and
liner.

If ‘CANNOT CALIBRATE’ is displayed, or if the printer stops feeding mid-label then try the following:

 Press and hold the Key to allow two gaps (or marks) to pass through under the sensor.

If ‘CANNOT CALIBRATE’ is displayed again, or if the printer stops feeding mid-label then try the
following:

 Press and hold the Key to allow three or more gaps (or marks) to pass through the sensor.
If this method fails, use the Standard Calibration method described in Section 2.1.2.

2-1
 Adjustments and Maintenance

2.1.2 Standard Calibration

During the Standard Calibration process, the printhead assembly can be raised for visual access to the
media and media sensor. In addition, displayed sensor readings can be used to indicate the best position
over the media. These features are helpful when using small, position-critical TOF notches or marks.
Three readings are required:

 Empty: No media in the sensor.

 Gap (or Mark): Only the backing, notch, or reflective mark in the sensor.

 Paper: The label (with the liner attached) in the sensor.

Make sure media is loaded and that the appropriate Sensor Type has been selected, then perform the
Standard Calibration as follows:

Step Action Displayed Message Comment

1 Turn ‘On’ the printer.  Wait for the printer to initialize

 (about six seconds) before
proceeding.

2 Press the Key.  You are entering Menu Mode.


Raise the printhead 
assembly.

3 Press the Key to  See the Operator’s Manual for

enter the Media Settings  menu layout details.
menu. 

4 Press the Key and  Press the Key to abort this
scroll to ‘SENSOR  procedure.
CALIBRATION’. 

5 Press the Key.  You are beginning the standard

 calibration procedure.


6 Press the Key.  This sets the parameter for the
 ‘empty’ value.
Remove the media from the
Media Sensor then press Where ‘yyy’ is a numerical value
any key. representing the current sensor
reading.

2-2
 Adjustments and Maintenance

Standard Calibration (continued)

Step Action Displayed Message Comment

7 Proceed according to media  This sets the parameter for the
type:  ‘gap’ or ‘mark’ value.

Die-cut media: Peel media Or, for reflective media: Where ‘yyy’ is a numerical value
from the backing and then representing the current sensor

reinsert the backing into  reading: useful in locating the best
the sensor; adjust the sensor position.
Sensor Eye Mark near the
center of the backing  Note: Never position the sensor
material. Press any key to over a perforation when recording a
sensor reading.
continue.

Notched media: Adjust the

Sensor Eye Mark over the
center of the notch. Press
any key to continue.

Reflective media: Adjust

the Sensor Eye Mark over
the center of the facedown
black mark. Press any key
to continue.

Continuous media: Go to
Step 8.

 Note: Do not move the position of the Media Sensor after it has been adjusted.

8 Position a label (and  This sets the parameter for the
backing, if any) under the  ‘paper’ value.
Sensor Eye Mark. Press any
key to continue. Where ‘yyy’ is a numerical value
representing the current sensor
 Note: If using preprinted reading.
media, ensure the label area
under the sensor is free of
preprinted text, graphics or
borders.

2-3
 Adjustments and Maintenance

Standard Calibration (continued)

Step Action Displayed Message Comment

9 Observe the message on the  The calibration was successful. If

display.  another message was displayed,
see the note below.
Or, for reflective media:




Or, for continuous media:





10 Exit the menu tree by  The printer is now ready to begin

repeatedly pressing the  printing.
Key.
If this calibration was not
If using gap or reflective successful, go to Section 2.1.3.
media, press and hold the
Key and allow
at least one label gap (or
mark) to advance under the
sensor.

 Note: A ‘WARNING LOW BACKING’ message indicates that the calibration was successful with notched media or
media on a transparent liner; for all possible messages, see Section 3.1.

2-4
 Adjustments and Maintenance

2.1.3 Advanced Entry Calibration

Advanced Entry Calibration is an alternate calibration method for special-case media types only. This
procedure has two parts: (1) recording sensor readings using differing algorithms and, (2) selecting, re-
sampling, and manually entering calibration values.

 Advanced Entry Calibration will override all previous calibration settings; use this method only when
Standard Calibration has failed.

Make sure media is loaded and that the appropriate Sensor Type has been selected, then perform
the Advanced Entry Calibration as follows:

Step Action Displayed Message Comment

1 Turn ‘On’ the printer.  Wait until the printer initializes

 (about six seconds).

2 Press the Key.  You are entering Menu Mode.


Raise the printhead 
assembly.

3 Press the Key to  See the Operator’s Manual for

enter the Media Settings  menu layout details.
menu. 

4 Press the Key and  Press the Key to abort

scroll to ‘SENSOR  this procedure.
CALIBRATION’. 

5 Press the Key.  You are entering the calibration

 submenu.

6 Press the Key to  You are entering Advanced Entry

scroll to ‘ADVANCED  Calibration.
ENTRY’.

7 Press the Key.  Press the Key to abort


this procedure.


2-5
 Adjustments and Maintenance

Advanced Entry Calibration (continued)

Step Action Displayed Message Comment

8 Press the Key.  You are beginning the Advanced
 Entry Calibration.


9 Press the Key.  If using preprinted media, ensure

 the label area under the sensor is
Place the label under the free of preprinted text, graphics,
Sensor Eye Mark and -Or-
borders or perforations.
lower the printhead 
assembly. 

 Note: Do NOT move the position of the Media Sensor after it has been adjusted.

10 Press the Key to 

Where ‘yyy’ is a numerical value
select the setting (denoted  representing the current sensor
by an ‘*’). Record this reading: useful in locating the best
-OR- sensor position.
sensor reading (the ‘yyy’
value) as a Label Value in 
a table similar to the one   Note: Never position the sensor
over a perforation when recording a
shown below. sensor reading.

Next, press the

Key to increment the Gain
Number.

Repeat this step for each

of the Gain Numbers (00-
32).

Sample table: Gain Label TOF Difference

Number Value Value Value
Use a list similar to 00 255
the one shown right, 01
with enough rows to 02
record the data for …
each of the 33 Gain 32
Numbers.

2-6
 Adjustments and Maintenance

Advanced Entry Calibration (continued)

Step Action Displayed Message Comment

11 Proceed according to your  Where ‘yyy’ is a numerical value

media type:  representing the current sensor
reading.
Die-cut stock: strip the Or, for reflective media:
media from the backing and
then reinsert it into the 

sensor; adjust the Sensor
Eye Mark over the center
of the backing.
Notched stock: adjust the
Sensor Eye Mark over the
center of the notch.
Reflective stock: Adjust
the Sensor Eye Mark over
the center of the facedown
black mark.

Press the Key to

select the setting and then
record the sensor reading in
your table as a TOF Value.
Next, press the
Key to increment the Gain
Number.

Repeat for each of the Gain

Numbers (00-32).

12 From the data collected in  Both sensor readings must be

Steps 10 and 11, where  above 20.
both the sensor readings
are above 20, subtract each Or, for reflective media:
Label Value from the

corresponding TOF Value. 
Record these as Difference
Values.
From the resulting list, find
the largest Difference
Value (see example
below). Its associated Gain
Number is the best
algorithm for your media.

2-7
 Adjustments and Maintenance

Advanced Entry Calibration (continued)

Gain Label TOF Difference
For example, if your
compiled data had Number Value Value Value
the values shown in 00 255 254 1
this table, Gain 01 251 240 11
Number 8 would be 02 241 213 28
chosen because it
03 231 182 49
has the highest
Difference Value 04 219 150 69
(146), where both 05 212 119 93
the Label Value and 06 200 88 112
the TOF Value are 07 189 58 131
above 20.
08 178 32 146
09 167 19 N/A
10 156 17 N/A
… … … …
31 116 14 N/A
32 112 14 N/A

Step Action Displayed Message Comment

13 Using the Key, 
This example uses Gain Number
select the Gain Number  8.
determined in Step 12.
Press the Key to Or, for reflective media: Selection is denoted with an ‘*’.
select the setting.



14 Place the media in the 

Where ‘yyy’ is a numerical value
Media Sensor. Record the  representing the current sensor
sensor reading and label it reading.
‘P’ (paper). Or, for reflective media:

Place the backing, mark, or 
notch in the sensor. Record
the reading and label it ‘G’
or ‘M’ (Gap or Mark).

Remove all media. Record

the reading and label it ‘E’
(Empty).

15 Press the Key.  The sensor readings must be

Then press the  manually entered into the printer
Key. now.

2-8
 Adjustments and Maintenance

Advanced Entry Calibration (continued)

Paper Gap (or Mark) Empty

For example, at Gain Number 8,
these were the sensor readings for
each of the media conditions. 198 084 014
(Actual readings will vary.)

Step Action Displayed Message Comment

16 Press the Key.  The selection will flash and the
 display heading will change to
Using the or the  indicate the item for entry.
Key, set the 
‘Paper’ level to the value 

determined in the previous 

step. Press the Key 
to set the entry (indicated 

by the ‘*’) and advance the

menu. Or, for reflective media:

Repeat for the ‘Gap’ (or 
‘Mark’) and ‘Empty’ 
levels. 






17 After all entries have been  From ‘READY’, press the
made, press the 
Key to advance to the
Key to back out of the next label TOF.
menu and then press the
Key to save the
settings and return to the
Ready Mode.

 Note: If the Advanced Entry Calibration fails, try the following procedure:
Re-enter the menu system. Go to Media Settings  Calibration  Advanced Entry 
Sensor Gain and lower the selected Gain Setting number by one (to make the sensor less sensitive).
Select the new Gain Setting, save the changes, exit the menu, and then test your media. Repeat the
procedure until a usable media setting is obtained.

2-9
 Adjustments and Maintenance

2.2 Printhead Adjustments

2.2.1 Leveling Cam Adjustment

To maintain even print pressure across a wide range of media widths, the printer features a Printhead
Leveling Cam. This cam offsets the right side of the Printhead Assembly. It is numbered for your
reference. However, these numbers do not correspond to specific media widths: one is the highest setting,
while nine is the lowest. Make this adjustment when using media that is less than the full width of the
Platen Roller, as follows:

 With the printer ‘On’, and media loaded (including ribbon, if transfer printing), download a label
format or use one of the resident formats

 Begin printing the batch of labels. Examine the right side of the printed labels.

 Rotate the Printhead Leveling Cam until even print is achieved (see examples next page).

2-10
 Adjustments and Maintenance

Example 1 – Over adjustment of the cam:

Too much adjustment produces an image that fades across the label. To
correct this, decrease the setting of the Leveling Cam.

Example 2 – Correct adjustment of the cam:

Proper adjustment produces a complete image, with even print contrast across
the label (see note below).

 Note: Under-adjustment of the Leveling Cam can cause ribbon wrinkling, lateral
label movement, and excessive wear on the printhead and platen roller.

2-11
 Adjustments and Maintenance

2.2.2 Pressure Adjustment

To accommodate a wide variety of media types the Printhead Pressure Adjustment is factory set for most
media types, so this adjustment should only be made after attempting to improve print quality through the
use of the heat and/or print speed settings (see the Operator’s Manual for details.). When adjusting, use
only the minimum pressure necessary for imaging. To increase the pressure, turn the Adjustment Screws
clockwise; to decrease the pressure, turn the screws counterclockwise. Adjustments should be made
equally for even pressure across the media.

 Notes: (1) Excessive pressure can reduce the service life of the printhead and platen roller.
(2) Unequal pressure may cause ribbon wrinkle and label tracking problems.

2-12
 Adjustments and Maintenance

2.2.3 Burn Line Adjustment

 This adjustment is NOT REQUIRED during a normal printhead replacement.

The Printhead Burn Line is the row of thermal elements that creates the image on the label. At the factory,
the Burn Line is adjusted to strict compliance using 6.5-mil (.0065 inch) media, enabling the printer to
maintain print quality across a majority of media types.

Depending upon the equipped printing option, the alignment is different. The position of the burn line on
direct thermal models is over the platen roller vertex for maximum heat transfer. Conversely, the position
of the burn line on thermal transfer models is slightly forward of the vertex to allow the wax/ink to
separate easily from the ribbon base film and adhere to the label while hot.

In extreme cases, when media with a different thickness or rigidity is used (heavy tag stock, for example),
this relationship can change. To compensate for the change, first try the suggestions in Section 1.5 of the
Operator’s Manual, and in Sections 2.2.1, and 2.2.2 of this manual. If the print quality remains
unacceptable, then an adjustment may be required. In most cases, the burn line requires a slight forward
adjustment for thicker media, while thinner media requires a slight backward adjustment. Adjust the Burn
Line as follows:

 With media installed (and ribbon, if thermal transfer printing), lower the printhead assembly and
rotate the Printhead Latch completely back, to the locked position. Disengage the Leveling Cam.

 Loosen the two Anchor Screws.

 Begin printing. Enter the Quick Test Mode then select 100 Print Quality Labels; see the Operator’s
Manual for details.

 Rotate the Burnpoint Adjustment Screws (making only small changes each time) adjusting for the
best print quality across the label.

 Note: When unevenly adjusted, the print will tend to fade on toward one side of the label.

 Tighten the Anchor Screws. Retest, and repeat if necessary.

2-13
 Adjustments and Maintenance

NEVER force or over tighten the adjustment screws

CAUTION

2-14
 Adjustments and Maintenance

2.2.4 Voltage Adjustment

This procedure requires voltage measurement: Use extreme caution.

CAUTION

The following conditions will require the adjustment of the printhead supply voltage:

(1) Replacement of the power supply;

(2) An inadvertent adjustment of the power supply’s factory setting; or,

(3) Replacement of the printhead in a W-8306 model printer.

 Note: This adjustment is not required during routine printhead replacements in W-6208 and W-6308 model
printers.

To adjust the printhead supply voltage perform the following procedure:

 Turn ‘Off’ and unplug the printer.

 Remove the Electronics Cover; see Section 4.1.

 Remove the Power Supply Cover; see Section 4.11.

 Using a DVM set to measure DC voltage, connect the positive lead to Power Supply Connector J2 -
pin 1 and the negative lead to J2 - pin 10.

2-15
 Adjustments and Maintenance

 Raise the Printhead Assembly. Locate and note the Printhead Resistance Value (this location differs
slightly depending upon the printer model).

W-6208 and W-6308 models:

W-8306 models:

 After ensuring that media is loaded, latch the Printhead Assembly in the down position. Plug in and
turn ‘On’ the printer.

2-16
 Adjustments and Maintenance

 Wait for the printer to initialize. After ‘Ready’ is displayed, press the FEED button (this will enable
the printhead voltage for approximately 30 seconds). While monitoring the DVM, adjust the voltage
using RP1 on the Power Supply PCB according to the resistance range listed in the appropriate table
below.

An over-voltage condition can permanently damage or shorten the life of the

printhead.
WARNING

Printhead Voltage Adjustment Table

Model Printhead Resistance Range (in ohms) Printhead Supply Voltage (in VDC)
808 – 843 22.4
W6208 844 – 879 22.9
880 – 914 23.3
915 – 950 23.8
951 – 985 24.2
986 – 1021 24.7
1022 – 1056 25.1
1057 – 1093 25.5
947 – 978 22.4
W6308 979 – 1012 22.7
1013 – 1049 23.1
1050 – 1088 23.5
1089 – 1130 24.0
1131 – 1176 24.4
1177 – 1226 24.9
1227 – 1281 25.4
1250 – 1300 23.8
W8308 1350 – 1400 24.0
1450 – 1500 24.4
1550 – 1600 25.0
1650 – 1700 26.2
1750 – 1800 26.6

 Turn ‘Off’ and unplug the printer. Remove the DVM leads. Reinstall the Power Supply Cover.
Reinstall the Electronics Cover.

2-17
 Adjustments and Maintenance

2.3 Ribbon Shield Adjustment

Adjustments for ribbon alignment ensure smooth, taut ribbon flow during the print process. Irregular
voids that extend diagonally through the printed image may be due to ribbon overlap problems (i.e.,
wrinkling). When troubleshooting a wrinkling problem, always begin by checking the Leveling Cam
(Section 2.2.1), the Pressure Adjustment (Section 2.2.2), and the Burn Line Adjustment (Section 2.2.3). In
addition, examine the Platen Roller for signs of build-up or wear, correcting as necessary before
continuing. If the problem persists, perform the following adjustment:

 Load full width media and ribbon.

 Ensure the Leveling Cam is disengaged; see Section 2.2.1.

 Press the FEED Button several times to normalize the tracking of the ribbon and media. (If label
tracking is a problem it must be corrected before proceeding, typical causes include uneven printhead
pressure or a worn platen roller.)

 Enter the Quick Test Mode and select 100 Quick Ribbon Test Labels.

2-18
 Adjustments and Maintenance

 Press the key to begin printing. Observe the ribbon for rippling or bagging as it travels
from the Ribbon Shield to the Upper Ribbon Idlers. If the travel is smooth and the printed labels show
no evidence of ribbon wrinkling, proceed to Step 6. If wrinkling is evident, loosen the Ribbon Shield
Adjustment Screws and move the either side of the Ribbon Shield ‘up’ or ‘down’ until the ribbon is
taken up smoothly (without any rippling or bagging) and the printed labels are free of voids due to
ribbon wrinkle. Without moving the position of the Ribbon Shield, tighten the Ribbon Shield
Adjustment Screws. Print several labels, repeat if necessary.

 Press the key to stop printing.

 Install your normal media and ribbon. Adjust the Printhead Leveling Cam as necessary for narrow
media. Send your label format to the printer. Examine the printed labels; readjust the Ribbon Shield
slightly if needed.

2-19
 Adjustments and Maintenance

2.4 Maintenance
The following list and table detail the recommended items, techniques and schedules to help you safely
and effectively maintain the printer. No other regular maintenance is required.
 Isopropyl alcohol

 Cotton swabs

 A clean, lint-free cloth

 Soft-bristle brush

 Soapy water/mild detergent

 Compressed air

 Printhead Cleaning Cards and/or Printhead Cleaning Film

For your safety and to avoid damaging the printer, turn ‘Off’ and unplug the printer before cleaning.
Always take proper precautions when using isopropyl alcohol, a flammable liquid.
CAUTION

Recommended Maintenance Schedule

Component / Area Cleaning Interval * Method / Supplies
Printhead Thermal transfer media – after each roll of Isopropyl alcohol; and, if
ribbon. necessary, Printhead Cleaning
Cards and / or Printhead Cleaning
Direct thermal media – after each roll of
Film. See Section 2.4.1.
media, or as needed.

Platen After each roll of labels, after each roll of Cotton swab or cloth dampened
Roller ribbon, or as needed. with isopropyl alcohol. See
Section 2.4.2.

Media Sensor / Compressed air or a soft brush. Isopropyl Clean as needed, based on a
Media Path / alcohol, as needed. Remove all build-up. weekly visual inspection. See
Interior Section 2.4.3.

Exterior Surfaces As needed, based on a weekly visual Mild detergent. See Section 2.4.4.
inspection.

Cutter After each roll of labels, after each roll of Compressed air and isopropyl
Option ribbon, or as needed. alcohol dampened cotton swabs.
See Section 2.4.5.

Power Supply Fan Clean as needed, depending upon Mild detergent. Remove all build-
Filter environmental conditions. up. See Section 2.4.6.

*Whichever occurs first.

2-20
 Adjustments and Maintenance

2.4.1 Cleaning the Printhead

NEVER use a sharp object to clean the Printhead.

CAUTION

If print quality declines (symptoms can include unreadable bar codes, or streaks through the text and
graphics), the typical cause is debris build-up on the printhead. Furthermore, if not removed, this build-up
may lead to premature dot failure. Clean the printhead every time a roll of ribbon has been used. If using
direct thermal stock, clean the printhead every time a roll of labels has been used, or as needed. To help
you remember this important maintenance procedure, the printer can be programmed to prompt you for
cleaning; see the Operator’s Manual for details.

Faulty Label:

Instead of consistent patterns, streaks in the direction

of print indicate a dirty or faulty printhead.

According to the media, ribbon, and printing parameters used, different methods are recommended for
cleaning the printhead. In all cases, perform the following preliminary operations before cleaning the
printhead:

Preliminary Cleaning Steps:

 Stop printing. Raise the cover, unlock the Printhead Latch and raise the Printhead Assembly. Wait
for the printhead to cool.

 Remove media and ribbon from the printer.

Proceed according to your cleaning requirements.

2-21
 Adjustments and Maintenance

2.4.1.1 Cotton Swab Procedure

This procedure is recommended for printers using direct thermal media, or thermal transfer media with a
wax ribbon.

 Perform the Preliminary Cleaning Steps, as described in Section 2.4.1.

 Turn ‘Off’ and unplug the printer. Using a Cotton Swab moistened (not soaked) with isopropyl
alcohol, gently clean the entire Printhead surface, paying special attention to the Burn Line, until all
build-up is removed.

Printhead Assembly

Printhead

Cotton Swab

Debris Build-Up
Burn Line

 Allow the printhead to dry.

 Reinstall media (and ribbon, if needed). Lower the Printhead Assembly and rotate the Printhead Latch
to the locked position. (If necessary, adjust the Leveling Cam.) Close the cover. Plug in and turn ‘On’
the printer. Run several sample labels and examine the print quality. If streaks are still present, go to
Section 2.4.1.2; otherwise, this completes the procedure.

2-22
 Adjustments and Maintenance

2.4.1.2 Cleaning Card Procedure

This procedure is recommended for printers using direct thermal media, or thermal transfer media with a
wax ribbon. Also use this procedure if symptoms continue after the Cotton Swab Procedure (see Section
2.4.1.1) has been tried.

 Perform the Preliminary Cleaning Steps, as described in Section 2.4.1.

 Place a Cleaning Card (use part number 70-2014-01 for 6-inch model printers; and, use part number
70-2013-01 for 8-inch models but insert the cleaning card sideways) under the printhead.

 Lower the Printhead Assembly and lock the Printhead Latch. Disengage the Leveling Cam; see
Section 2.2.1.

Printhead Assembly

Cleaning Card

Printhead Latch

 Close the cover. Press and hold the Key for approximately four seconds. (As an alternate,
‘CLEAN HEAD NOW’ can be selected in the menu system.)

 Reinstall media (and ribbon, if necessary). Lock the Printhead Latch. If necessary, adjust the Leveling
Cam. Close the cover. Run a few sample labels and examine them. If streaking is still present, go to
Section 2.4.1.3; otherwise, this completes the procedure.

2-23
 Adjustments and Maintenance

2.4.1.3 Cleaning Film Procedure

This procedure is recommended for printers using a resin ribbon with thermal transfer media, or for
printers that typically use a Heat Value of 22 or higher. Also use this procedure if symptoms continue
after the previous cleaning methods have been tried.

 Perform the Preliminary Cleaning Steps, as described in Section 2.4.1.

 Place a sheet of Cleaning Film (part number 70-2087-02 for 6-inch model printers; and, use part
number 70-2087-03 for 8-inch models) under the printhead.

 Lower the Printhead Assembly and lock the Printhead Latch. Disengage the Leveling Cam; see
Section 2.2.1.

Printhead Assembly

Cleaning Film

Printhead Latch

 Close the cover. Press and hold the Key for approximately four seconds. (As an alternate,
‘CLEAN HEAD NOW’ can be selected in the menu system.)

2-24
 Adjustments and Maintenance

 Turn ‘Off’ and unplug the printer. Open the cover, unlock the Printhead Latch, and raise the
Printhead Assembly. Using a cotton swab moistened (not soaked) with isopropyl alcohol, gently
clean the entire Printhead surface. Allow the printhead to dry.

Printhead Assembly

Printhead

Cotton Swab

 Reinstall media and ribbon. Lower the Printhead Assembly and rotate the Printhead Latch to the
locked position. If necessary, adjust the Leveling Cam. Close the cover. Plug in and turn ‘On’ the
printer. Run a few sample labels and examine them; if streaking is still present, see Section 3.2.3.

2-25
 Adjustments and Maintenance

2.4.2 Cleaning the Platen Roller

NEVER use a sharp object to clean the Platen Roller.

CAUTION

A platen roller contaminated with grit, label adhesive, or ink can cause a decline in print quality and, in
extreme cases, can cause labels to stick and wrap around the roller. Clean the platen roller as follows:

 Turn ‘Off’ and unplug the printer.

 Open the access cover. Remove the Tear-Bar, Arc Plate or peel mechanism, if attached.

 Unlock the Printhead Latch and raise the Printhead Assembly. Remove media and ribbon.

 Using a clean, lint-free cloth dampened with isopropyl alcohol wipe the Platen Roller clean. Manually
rotate the roller to clean the entire surface. Allow the roller to dry.

 Replace the Tear-Bar, Arc Plate or peel mechanism.

 Replace ribbon and media.

 Lower the Printhead Assembly and lock the Printhead Latch.

 Close the access cover. Plug in and turn ‘On’ the printer. Feed several labels to normalize tracking.

2-26
 Adjustments and Maintenance

2.4.3 Cleaning the Media Sensor & the Media Path

When particles such as paper dust accumulate in the Media Sensor, it can affect the printer’s ability to
detect labels. If this dust accumulates along the media path, small voids in the text, graphics and bar codes
can result. A build-up of debris on the Tear Bar or Rewind Plate can impair the movement of media. To
prevent problems, clean these areas as follows:

 Turn ‘Off’ and unplug the printer. Raise the cover.

 Unlock the Printhead Latch and raise the Printhead Assembly. Remove media and ribbon.

Ribbon Sheild
Tear Bar /
Rewind Plate
Media Path

Media Sensor

Media Guide

Baseplate

 Using compressed air or a soft brush, clean the Media Path and Baseplate. Also clean the Media
Sensor, and Tear Bar or Rewind Plate. Use a cotton swab dampened with isopropyl alcohol as needed
to remove adhesive accumulations. If equipped with the thermal transfer option, clean the Ribbon
Shield.

 After allowing all of the components to dry, replace ribbon and media. Lower the Printhead Assembly
and lock the Printhead Latch and close the cover.

2-27
 Adjustments and Maintenance

2.4.4 Cleaning the Exterior Surfaces

To clean the outside of the printer, never use abrasive cleansers or solvents. The outer surfaces of the
printer should be cleaned using a general-purpose cleanser.

Turn ‘Off’ and unplug the printer. Then use a soft cloth or sponge dampened with a general-purpose
cleanser to wipe the exterior surfaces clean.

2-28
 Adjustments and Maintenance

2.4.5 Cleaning the Cutter

Always turn off and unplug the printer when connecting or disconnecting the cutter. Use WD-40
sparingly. Never spray directly into the cutter or get this solvent in the printer; severe damage may
result. The cutter blades are SHARP: to avoid injury, keep fingers and other body parts away from
CAUTION the cutting surfaces; and to avoid damage, never touch metal objects against the blade surfaces.

The optional cutter should be cleaned every time a roll of labels has been used. In addition, if the
performance of the cutter becomes sluggish, cleaning is recommended. Proceed according to the type of
cutter being cleaned.

2.4.5.1 Light-Duty Cutter

Complete the following steps to clean the Light-Duty Cutter:

 Turn ‘Off’ and unplug the printer. If attached, remove the cutter tray. Raise the cover of the printer.

 Rotate the Latch and lower the cutter mechanism.

 Remove the Cover Screw and then carefully remove the Top Cover.

 Using compressed air, remove any debris from the interior cavity.

 Using a cotton swab soaked with WD-40™ (or similar product), wipe the exposed blade until clean.

2-29
 Adjustments and Maintenance

 Insert a 3mm Hex Key into the cutter, as shown. Using this Hex Key, rotate the mechanism to the
next blade position and repeat Step 5 until all blade surfaces are clean.

 Clean all areas where the media enters and exits the cutter.

 Replace the Top Cover then replace the Cover Screw and tighten.

 Return the cutter mechanism to an upright position and rotate the Latch to secure it in place.

 Lower the cover of the printer. Reattach the cutter tray. Plug in and turn ‘On’ the printer.

2-30
 Adjustments and Maintenance

2.4.5.2 Standard Cutter

Complete the following steps to clean the Standard Cutter:

 Turn ‘Off’ and unplug the printer. If attached, remove the cutter tray. Raise the cover of the printer.

 Disconnect the Cutter Cable from inside the printer.

 Swing the cutter open and lift it off the Mounting Pins.

 Remove the Cover of the cutter by removing the four screws, which also secure the Left and Right
Shields to the cutter.

 Using compressed air, remove any debris from the interior cavity of the cutter.

2-31
 Adjustments and Maintenance

 Press on the Lever to gain access to the Cutter Blades. Wipe the blade surfaces clean using a cotton
swab dampened with WD-40™ (or similar product). Close the blades.

 Replace the Cover and Left and Right Shields to the cutter using the previously removed screws.

 Mount the cutter onto the Mounting Pins and reconnect the Cutter Cable to the inside port. Close the
cutter. Lower the cover of the printer. Reattach the cutter tray. Plug in and turn ‘On’ the printer.

2-32
 Adjustments and Maintenance

2.4.6 Cleaning the Fan Filter

The power supply fan filter should be cleaned as needed to prevent printer overheating. The cleaning
interval will depend upon the environment the printer is in. Clean the fan filter as follows:

 Turn ‘Off’ and unplug the printer.

 Loosen the Tabs and remove the Fan Guard and Filter from the printer.

Fan Guard

Tabs
(4 places)

 Dust off the filter. Or, if needed, using a mild detergent, wash the filter – If washed, allow the filter
to dry thoroughly. (As an alternative, replace the filter, P/N 17-2432-01).

2-33
 Adjustments and Maintenance

Fan Housing
Filter
Fan Guard

 Install a clean dry Filter and Fan Guard onto the Fan Housing.

 Plug in and turn ‘On’ the printer.

2-34
 Adjustments and Maintenance

2.5 Application Version Updates

The printer’s application program is stored in Flash memory on the Main PCB. A feature is included that
allows updates to this program. Updates can be found at ftp://ftp.datamax-oneil.com/. There are two
modes in which the firmware of the printer can be updated: (1) the Ready Mode, or (2) the Download
Mode. Before beginning an update, identify the current version of the printer’s application program by
printing a Configuration Label. Compare that version string to those filenames available from our FTP
site and then download the desired file onto your computer’s hard drive. Proceed with the printer update
accordingly:

 If the current application version is 2.091 or greater, refer to either Section 2.5.1 or Section 2.5.2.
 If the current application version is 2.08 or earlier, refer only to Section 2.5.2.

Should an error occur during the download (see Section 2.5.3), the update is aborted. If this process
did not reach ‘Erasing Flash’ or ‘ Updating Software’, the previous program is left intact; otherwise, a
successful download must be completed before the printer is operable.
WARNING

 Note: Foreign language menu users: If updating from 2.xx to 3.xx firmware for the first time, you must also
download the EFIGS menu language file. Go to the EFIGS ftp directory and copy 832296.01C (or most current
version) to lpt1: /b (the DOS Copy command requires the /b parameter because this file contains binary code).

2.5.1 Updating from Ready Mode

Update Procedure for Application Version 2.091 or greater

Step Displayed Message Operator Action Comment(s)

1  Using the DOS copy For example, this would be entered as:
 command (where copy 6208tb~1.zs lpt1
‘filename’ is the (Where ‘lpt1’ is the host computer’s port;
program to be loaded however, this selection can differ to
and ‘lpt1’ is the include a serial or other port, as the printer
selected interface is equipped.)
port), enter the
following: The Ready Indicator will flash as data is
received.
copy filename lpt1:

2  No action required. The new application program is being

 stored and verified.

3  No action required. The printer has reset automatically and is

 now displaying the new firmware version.

4  No action required. The new application is now running.


 Note: If ‘Uncalibrated’ or ‘Position Fault’ is
displayed see Section 2.1.

2-35
 Adjustments and Maintenance

2.5.2 Updating from Download Mode

Required Update Procedure for Application Version 2.08 or earlier*

Step Displayed Message Operator Action Comment(s)

1  Press and hold the The Boot Loader version is displayed.
 PAUSE and TEST
 Note: This information will vary with the
Keys while turning printer model and Boot Loader version.
‘On’ the printer to
enter the Download
Mode.

2  Using the DOS copy The printer is ready to accept the new
 command, (where application version.
‘filename’ is the
 Note: The parallel port must be used to
program to be loaded write to the printer.
and ‘lpt1’ is the
parallel port), enter the For example, this would be entered as:
following: copy 6208tb~1.zs lpt1
copy filename lpt1:

3  No action required. The printer is receiving the new image

 (program).

4  No action required. The program has been received and

 verified; now memory is being cleared of
the previous application.

5  No action required. The new program is being written into

 Flash memory. Upon completion, the
printer will automatically reset, starting the
new application; however, before
continuing, the printer must be calibrated;
see Section 2.1.
*This can also be used as an alternate download method for all other version levels.

2-36
 Adjustments and Maintenance

2.5.3 Possible Problems during an Update

If experiencing trouble when attempting to download the file to the printer, try the following alternate
methods:

 Use Download Mode (see Section 2.5.2).

 Windows users – try restarting the computer in MS-DOS mode.

 Use the Datamax-O’Neil Printer Driver to send the file.

The following is a list of possible error messages when downloading:

Application Update Error Messages

Displayed Message Descriptions / Causes / Solutions

 The printer detected an error during the decompression and transfer of file
data from cache storage into the Flash memory. Confirm the version and
retry in Download Mode; however, if the problem continues call for
service.

 The printer could not successfully erase Flash memory. The possible cause
 is defective Flash memory. Try the download again; however, if the
problem continues call for service.

 The printer could not successfully write the program into Flash memory. A
 possible cause is defective Flash memory. Try the download again;
however, if the problem continues call for service.

 Application Firmware downloaded was not compatible with the printer’s
 Main PCB. The firmware used was for a different class model and not
supported by this boot loader version. See System Settings / Configuration
Level in the Operator’s Manual details.

 The printer detected an error in the download. The possible causes include:
  An invalid or corrupted file was downloading. Try saving the file to the
host and then download again.
 A communications error. Recheck cabling and port setting.

 Software level not authorized for this printer (See System Settings /
 Configuration Level / Printer Key in the Operator’s Manual details.).

2-37
 Adjustments and Maintenance

2.6 Boot Loader Program Updates

The Boot Loader is stored in Flash memory on the Main Logic Card. Updates to this program can be
made through any of the printer’s communication interfaces. Updates can be found at ftp://ftp.datamax-
oneil.com/

 Note: Only printers with an Application Version of 2.09 or greater can update the Boot Loader Program.

If power is lost while ‘Upgrading Software’ is displayed, the printer will become non-functional; in this
case the main logic board must be replaced with a programmed board or returned to the factory for
programming.
WARNING

Before beginning the Boot Loader update, identify the printer’s current version by printing a
Configuration Label and comparing its version string to those available from our FTP site. Download the
desired version onto your computer’s hard drive. To update the Boot Loader Program:

Boot Loader Update Procedure

Step Displayed Message Operator Action Comment(s)

1  Using the DOS copy For example, this would be entered as:
 command (where copy boottb~1.bs lpt1
‘filename’ is the program (Where ‘lpt1’ is the host computer’s output
to be loaded and ‘lpt1’ is port; however, your selection can differ to
the selected interface include a serial or other port, as the printer is
port), enter the following: equipped).
copy filename lpt1:
The Ready Indicator will flash as data is
received.

2  No action required. The new program is being stored and

 verified.

3  No action required. The printer has reset automatically.



4  No action required. The new application is now running.


 Note: If ‘Uncalibrated’ or ‘Position Fault’ is
displayed see Section 2.1.

2-38
 Adjustments and Maintenance

2.7 Resetting the Printer

Depending upon the method used, there are three reset levels possible:

2.7.1 Soft Reset

To reset the printer and clear any temporary host settings:

With the printer ‘On’, press and hold the CANCEL Key for approximately four seconds.

2.7.2 Level One Reset

To return the printer to the factory default settings or, if saved, to restore the Factory Setting File:

 Turn ‘Off’ the printer.

 Press and hold the PAUSE and CANCEL Keys while turning ‘On’ the printer; continue to depress the
keys until the ‘SYSTEM RESET’ message flashes.

 Note: This reset has the same effect as the System Settings / Set Factory Defaults selection in the menu
system. (See the Operators Manual for details.)

2.7.3 Level Two Reset

To return the printer to the factory default settings, and clear all the calibration and adjustment
parameters:

 Turn ‘Off’ the printer.

 Press and hold the PAUSE, FEED, and CANCEL Keys while turning ‘On’ the printer; continue to
depress the keys until the ‘SYSTEM RESET’ message flashes.

 Note: After executing a Level 2 Reset, media calibration must be performed; see Section 2.1. A listing of
the factory default settings can be found in the Operators Manual.

2-39
Adjustments and Maintenance

2-40
 3
Troubleshooting

3.0 Overview .............................................................................................................. 1

3.1 Fault and Warning Messages ............................................................................... 1

3.1.1 Warning Messages .................................................................................... 1

3.1.2 Fault Messages ......................................................................................... 3

3.2 Using the Troubleshooting Flowcharts ................................................................. 8

3.2.1 Problem Isolation Checklist........................................................................ 8

3.2.2 No Power ................................................................................................. 10

3.2.3 No Print.................................................................................................... 11

3.2.4 Parallel Communication Faults ................................................................ 13

3.2.5 Serial Communication Faults ................................................................... 14

3.3 Hex Dump Mode................................................................................................. 15

i
ii
 Troubleshooting

3.0 Overview
This chapter discusses troubleshooting the printer. Depending upon the malfunction, use a procedure(s)
listed below to diagnose and correct the problem:

 When a displayed message is generated, use Fault and Warning Messages, Section 3.1.
 When no message is generated, use the Troubleshooting Flowchart, Section 3.2.
 When label formatting problems occur, use the Hex Dump mode, Section 3.3.

If faults are localized to a Printed Circuit Board, replacement is recommended. Due to the complexity of
the PCBs, it is not feasible to do component level repair in the field. A defective PCB can be returned to
the factory for service.

3.1 Fault and Warning Messages

All printer functions are monitored. During operation, when a potential problem (a Warning) or problem
(a Fault) is detected, the printer will display a corresponding message. Message types, along with the
possible solutions, are described below.

 Note: Warning and Fault Messages are not displayed when the printer is in Menu or Test Mode.

3.1.1 Warning Messages

Warning Messages have a medium display priority and are shown for a period of five seconds. If multiple
Warning conditions are detected, the display will reflect the highest priority message.

Warning Messages
Displayed Message Description Possible Solution(s)
The printer has detected Replace the printhead when the print
 burned-out printhead quality becomes unacceptable; see Section
elements. 4.2.

 The printer measured only a Transparent backing or notched media

 small difference between typically gives this indication. In this case,
the ‘empty’ and ‘gap’ there may be a slight delay in the ‘Out of
sensor readings. Stock’ indication, after the media supply is
emptied; no action is required.

Power has been removed The printer power switch was turned ‘Off’,
 and shutdown is in the line fuse has blown, or the AC line
progress. voltage has been lost.

3-1
 Troubleshooting

Warning Messages
Displayed Message Description Possible Solution(s)
The scheduled printhead Press and hold the TEST Key, or select
 cleaning distance has been ‘CLEAN HEAD NOW’. See Section 2.4.1
reached. for details.

The host has pending To save the changes, send a host reset
 configuration changes that command (in DPL). To discard the changes,
will not take effect until a perform a soft reset; see Section 2.7 for
‘host reset command’ is details.
issued.

The 24 VDC line has Possible low or fluctuating line voltage

 dipped below the level. Verify this condition with a voltage
threshold value. measurement. If this condition persists, try
moving the printer to another outlet circuit.
Other possible causes include a faulty
power supply, main logic board, or
printhead.

The printer was unable to If the condition persists, possible faulty

 save settings in permanent main logic board; see Section 4.10.
memory.

A high printhead Allow the printhead time to cool.

 temperature has been
detected.

3-2
 Troubleshooting

3.1.2 Fault Messages

Fault Messages receive the highest display priority. If more than one fault is detected the display will
cycle between messages.
 Note: To return to normal operation after the printer enters a fault condition, the fault must be corrected and
then the FEED key pressed to clear the condition.

Fault Messages
Displayed Message Description Possible Solution(s)
A drop in the 24 volt power 1) Try cycling the printer power ‘Off’ and
 supply has been detected. ‘On’ to clear the fault.
2) Possible defective power supply board.
Verify the 24 VDC supply voltage. For
replacement see Section 4.11.

WARNING! Use extreme caution

when measuring printer voltages.

An analog to digital 1) Try cycling the printer power ‘Off’ and

 converter failure has been ‘On’ to clear the fault.
detected.
2) Replace the main logic board; see
Section 4.10.

A blade-positioning fault 1) Try cycling the printer power ‘Off’ and

 has been detected. ‘On’ to clear the fault.
2) Ensure the thickness of the media being
cut is within specification for the cutter;
see the Operator’s Manual for details.

WARNING! Turn ‘Off’ the printer and

unplug the power cord before examining
the cutter.

3) Ensure the cutter and cable are properly

installed, and that the cutter cable is free
of damage.
4) Examine and clear any obstructions
from the cutter. See Section 2.4.5.
5) The cutter may be defective. Replace it.
6) The main logic board may be defective.
Replace the board; see Section 4.10.

3-3
 Troubleshooting

Fault Messages (continued)

Displayed Message Description Possible Solution(s)
The printer has detected a 1) Try cycling the printer power ‘Off’ and
 Direct Memory Access ‘On’ to clear the fault.
failure.
2) Replace the main logic board; see
Section 4.10.
Consistently low sensor Press any key to continue.

 readings were detected.
1) Ensure that media was inserted in the
media sensor during the appropriate
calibration step.
2) Ensure that the sensor is free of debris.
Retry the calibration. If the problem persists,
try ‘Advanced Entry Calibration’; see
Section 2.1.3.
Consistently high sensor Press any key to continue.

 readings were detected.
1) Ensure that the media was removed from
the media sensor during the appropriate
calibration step.
2) Ensure that no labels are stuck in the
media sensor.
Retry the calibration. If the problem persists:
1) Possible loose Media Sensor cable.
2) The media sensor may be defective.
Replace the sensor; see Section 4.9.
3) The main logic board may be defective.
Replace the board; see Section 4.10.

The scheduled printhead Press and hold the TEST Key, or select
 cleaning has been exceeded ‘CLEAN HEAD NOW’. See Section 2.4.1
by an amount equal to three for details.

times the pre-programmed
distance.

The optical sensor cannot Press any key to continue.

 detect the position of the
1) Ensure that the printhead assembly is
printhead assembly.
 locked in the down position.
2) The Head-Up Sensor may be defective.
Replace the sensor.
2) The main logic board may be defective.
Replace the board; see Section 4.10.

3-4
 Troubleshooting

Fault Messages (continued)

Displayed Message Description Possible Solution(s)
Media cannot be detected. 1) Ensure that the media is properly loaded
 and, if using media with a clear liner or
large notches between labels, ensure that
the ‘Paper Out Distance’ has been set.
2) Adjust the position of the media sensor.
3) Perform a calibration; see Section 2.1.

4) Examine the media sensor and clear any

obstructions (e.g., paper dust, adhesive,
etc).

5) Possible faulty media sensor cabling

connection.
6) The media sensor may be defective.
Replace the sensor; see Section 4.9.
7) The main logic board may be defective.
Replace the board; see Section 4.10.

Three possible causes: Depending upon the cause:


(1) An update was made to (1) Press the FEED key in an attempt to
the Application Version of identify and then clear the related fault
the firmware; (2) the condition; or (2) If necessary, calibrate the
printer was powered-off or printer; see Section 2.1.
reset during a ribbon, out
of stock or TOF fault; or
(3) the printer was unable
to complete the Media
Calibration.

A problem has been 1) Try cycling the printer power ‘Off’ and
 detected in the print logic. ‘On’ to clear the fault.
2) Replace the main logic board; see
Section 4.10.
A RAM error has been 1) Try cycling the printer power ‘Off’ and
 detected. ‘On’ to clear the fault.
2) Replace the main logic board; see
Section 4.10.

3-5
 Troubleshooting

Fault Messages (continued)

Displayed Message Description Possible Solution(s)

 Consistently low sensor Press any key to continue.

 readings were detected.
1) Ensure that the reflective mark was
inserted facedown in the media sensor
during the appropriate calibration step.
2) Ensure that the reflective mark is made
of carbon-based ink.
3) Ensure that the sensor is free of debris.
4) Retry calibration. If the problem
persists, try ‘Advanced Entry
Calibration’; see Section 2.1.3.

Consistently high sensor Press any key to continue.


 readings were detected.
1) Ensure that the reflective mark was
 inserted facedown in the media sensor
during the appropriate calibration step.
2) Ensure that the reflective mark is made
of carbon-based ink.
3) Ensure that the sensor is free of debris.
4) Retry calibration. If the problem
persists, replace the media sensor; see
Section 4.9.

Thermal transfer printing 1) Ensure that ribbon is correctly loaded

 is enabled, but no or only and that the printhead is locked down.
sporadic movement of the
2) Check the ribbon supply and take-up
ribbon supply hub has
hubs for obstructions that could inhibit
been detected.
movement.
3) Ensure that the core of the ribbon supply
fits snugly onto the ribbon supply hub.
4) Ensure the media/paper combination is
correct.
5) Possible defective timing disk, light pipe
or ribbon sensor (on the Backplane
Board).
6) Possible defective main logic board; see
Section 4.10.

3-6
 Troubleshooting

Fault Messages (continued)

Displayed Message Description Possible Solution(s)
A printhead strobing 1) Try cycling the printer power ‘Off’ and
 problem has been detected. ‘On’ to clear the fault.
2) Replace the main logic board; see
Section 4.10.

The temperature range of Allow the printhead to cool. Ensure that the
 the printhead has been printer has been installed under acceptable
exceeded, resulting in a environmental conditions; see the
print shutdown. Operator’s Manual for details.

The TOF mark could not Proceed according to the symptom:

 be found within the If the media is moving –
maximum label length
1) Adjust the media guide, the media
setting; or, the TOF was
sensor and calibrate the printer; see
found in an unexpected
Section 2.1.
place.
2) The leveling cam may be improperly
adjusted; see Section 2.2.1.
3) The label length or maximum label
length setting may need to be increased.
4) The media sensor may be occluded or
defective. Try cleaning and then
recalibrate; otherwise replace it. See
Section 4.9.
5) The printhead pressure may need to be
increased; see Section 2.2.2.
6) The printhead may be out of alignment;
see Section 2.2.3.
7) The platen roller or another drive
component may be worn.
8) The media / ribbon combination may be
incorrect, allowing slippage.
If the media is not moving –
1) Ensure that the printhead is latched.
2) Possible cabling problem from card
cage, power supply or stepper motor.
3) Possible defective drive component.
4) Possible defective power supply board.
5) Possible defective main logic board.
6) Possible defective stepper motor.

3-7
 Troubleshooting

3.2 Using the Troubleshooting Flowcharts

Begin with Step 1 of the Problem Isolation Checklist to locate the appropriate troubleshooting routine for
the symptoms exhibited. From the corresponding routine, follow all instructions to determine the answers
to the questions posed; then the flowchart will direct you to the another step, procedure or replacement
suggestion.

3.2.1 Problem Isolation Checklist

1 Ensure that AC line voltage is within the operating range

tolerance for the printer, and that the unit is installed within an
Go to Step 2
acceptable environment. Turn ‘On’ the Power Switch.
Did the printer power up?

Go to Section 3.2.2: ‘No Power’

2 Ensure that the printer has been correctly loaded with media,
(and ribbon where applicable) of an acceptable type. Press the
key. Using the key, scroll to ‘Print Quality Go to Step 3
Label’. Press the key.
Was a Print Quality Label produced?

3 Was a fault message generated? Go to Section 3.1.

Go to Section 3.2.3: ‘No Print’

4 Examine the label.

Go to Step 5
Is the print quality satisfactory?

Go to Section 3.2.3: ‘No Print’

3-8
 Troubleshooting

5 With the printer at ‘Ready’ and connected to a host computer,

send a label format with a batch count of at least ten to the
printer. Go to Step 6.

Did the format print?

Depending upon the failed

communication method, go to Section
3.2.4, ‘Parallel Communication
Faults’; or Section 3.2.5, ‘Serial
Communication Faults’.
6 Examine the printed batch.  Calibration may
Were any labels skipped during the batch? be needed, see
Section 2.1.
 The media
sensor may need
an adjustment.

Tests complete.

3-9
 Troubleshooting

3.2.2 No Power
 Notes: (1) Ensure the AC outlet is functioning properly; also, that the power cord is securely connected to the
outlet and printer. (2) Some circuits are protected by resettable fuses; if tripped, cycling printer power
will reset those fuses.

1 Turn the printer off for 30 seconds.

Turn the printer back on. Return to Section 3.2.1 and complete
the Problem Isolation Checklist.
Does the printer power up?

2 Turn the Printer off and unplug the

power cord from the AC outlet.
Remove the Cover and the Power Replace the fuse(s). If the fuse(s)
Supply Shield. continue(s) to fail, the Power Supply
Check the Power Supply fuses; is Board is probably defective.
there a blown fuse?

3 Turn off and unplug the printer.

Disconnect the following cables Turn ‘Off’ the power switch.
from the Power Supply Board: Reconnect the cables one at a time.
Power the printer ‘On’ following each
Printhead Power Cable (J2) connection. When the printer fails to
Stepper Motor Cable (J6) power-up, turn ‘Off’ the power switch
Plug in and turn on the printer. Does then inspect and replace the
the printer power up? components associated with that
voltage branch.

4 Look at the Power Supply Board. Possible defective Main Board and/or
Are the two green LEDs on? Front Panel.

Defective Power Supply

3-10
 Troubleshooting

3.2.3 No Print
1 Press the button. Using the  Make sure the printhead is locked in the
button scroll to ‘Print
down position.
Configuration’. Press the
button again.  If using the direct thermal print method,
ensure the media is thermally sensitive; if
Is the label blank?
using the thermal transfer print method,
ensure that ribbon is correctly loaded.
 Printhead Cable may be damaged or not
properly connected.
 Possible misaligned Printhead (see
Section 2.2.3).
 Possible defective Printhead, Main Board,
or Power Supply.

2 Does the label show streaks or  Incorrectly set Heat value.

missing dots in the print?
 Dirty or defective printhead.

 Damaged or improperly connected

Printhead Cable.

 An incorrectly set Leveling Cam (see

Section 2.2.1.), or the ribbon shield may
be causing ribbon wrinkle (see Section
2.3).

 Defective Main Board.

 Worn platen roller.

(continued next page)

3-11
 Troubleshooting

3 Does the print fade across the width  Incorrectly set Leveling Cam; see Section
of the label?
3.2.1.
 Incorrectly set Heat value.
 Printhead may be out of alignment; see
Section 2.2.3.
 Worn platen roller.

 Try a different ribbon/media combination.

 Adjust the Heat, Print Speed and/or the Darkness
setting to a higher value.

3-12
 Troubleshooting

3.2.4 Parallel Communication Faults

1 With the Printer on and properly Parallel communications test
connected to the host, send a label to complete. If the label format does not
the printer. appear as expected, check the label
Did the label print? programming commands.

2 Press the button. Using the

button scroll to ‘Print Reconfigure the printer’s
Configuration’. Press the communication settings to match the
button again. host’s; or, try changing the ‘Port
Compare the ‘Communications’ Direction’ to Uni-Directional. This
section on the Configuration Label menu setting can be found under
to the host computer settings. Communications / Parallel Port. Note
that some host computers are not bi-
Did the Configuration Label and the directional compatible.
host communication settings differ?

3 Place the printer into ‘Hex Dump

Mode’ in the Diagnostics menu. Check the label programming
Send a label format to the printer commands (see the Programmer’s
from the host. Manual for details).
Does a Hex/ASCII Label print?

Incorrect or defective Interface Cable

3-13
 Troubleshooting

3.2.5 Serial Communication Faults

1 With the printer on and properly Serial communications test complete.
connected to the host, send a label to If the label format does not appear as
the printer. expected check the label
Did the label print? programming.

2 Press the button. Using the

button scroll to ‘Print
Configuration’. Press the
button again.
Reconfigure the printer’s
Compare the ‘Communications’ communication settings to match the
section on the Configuration Label host’s.
with the host computer settings.
Do the Printer’s Configuration Label
and the host communication settings
differ?

3 Place the printer into ‘Hex Dump

Mode’ in the Diagnostics menu.
Send a label format to the printer Check the label programming
from the host. commands (see the Programmer’s
Manual for details).
Does a Hex/ASCII Label print?

Incorrect or defective Interface Cable

3-14
 Troubleshooting

3.3 Hex Dump Mode

The hex dump mode is a useful tool for diagnosing problems, including communication and DPL
syntax errors, allowing a comparison of input strings (sent by host) to output data (received by printer).
To decode this information, the Class Series Programmer’s Manual is an essential reference. This output
can be used for debugging the label format. And, by repeatedly sending a format, this mode can uncover
handshaking problems (if they exist). Handshaking problems are identified by sections of missing data in
the character string.

To begin, go to the Diagnostics menu and enable Hex Dump Mode; see the Operator’s Manual for details.
Exit the menu, save changes and returning to the ‘READY’ mode. Now all data sent to the printer will
now be output in hexadecimal code, along with the printable ASCII equivalents.

The figure below is a sample Hex Dump Label. After sending a label format to the printer, the hex code
output will be immediate. As a final note, many of today’s software programs use bit mapping to
construct the label, making diagnosis difficult. Contact Datamax-O’Neil Technical Support with any
questions.

 Note: To exit the hex dump mode, re-enter the Diagnostics menu / Hex Dump Mode and select ‘Disable’. Exit
the menu, save changes and return to the ‘READY’ mode.

3-15
Troubleshooting

3-16
 4
Removal and Replacement

4.0 Overview .............................................................................................................. 1

4.1 Covers .................................................................................................................. 1

4.2 Printhead .............................................................................................................. 3

4.3 Head-Up Sensor................................................................................................... 5

4.4 Drive Motor ........................................................................................................... 6

4.4.1 Belts ....................................................................................................... 11

4.5 Internal Rewind Option ....................................................................................... 14

4.6 Media Hub Assembly.......................................................................................... 18

4.7 Ribbon Spool Assembly...................................................................................... 20

4.8 Platen Roller ....................................................................................................... 23

4.9 Media Sensor ..................................................................................................... 25

4.10 Main Logic Board................................................................................................ 27

4.11 Power Supply Board........................................................................................... 28

4.12 Fuse Replacement ............................................................................................. 30

i
ii
 Removal and Replacement

4.0 Overview
This section details removal and replacement procedures for the various printer parts.

Wear a wrist strap and follow standard ESD prevention measures.

Use extreme care when near the printhead; never use a sharp object on the printhead.

CAUTION Never use a sharp object on the platen roller.

4.1 Covers

Removal:

1. Turn ‘Off’ and unplug the printer.

2. Raise the Access Cover to an upright position.

4-1
 Removal and Replacement

3. Remove the four screws securing the Hinges.

4. Remove the Access Cover.

5. Remove the three screws located near the Hinges.

6. Remove the seven screws along the outside of the Electronics Cover and lift off the Electronics
Cover.

Replacement:

With the printer turned ‘Off’ and unplugged, reverse previous steps to reinstall the covers.

4-2
 Removal and Replacement

4.2 Printhead
Wear a wrist strap and follow standard ESD prevention measures.
Use extreme care when handling the printhead.
If the power supply is suspected in causing the failure of the printhead, check the +24 VDC supply
CAUTION voltage before proceeding (see Section 2.2.4).

Removal:

1. Turn ‘Off’ and unplug the printer.

2. Open the access cover to the upright position.

3. Unlock and raise the Printhead Assembly.

4. Remove ribbon, if installed.

5. Lower the Printhead Assembly and remove the two Printhead Screws.

4-3
 Removal and Replacement

6. Disconnect the two cables from the Printhead and remove the Printhead from the printer.

Replacement:

1. While holding the new Printhead under the Printhead Assembly, carefully reconnect the two cables to
the Printhead, ensuring both cables are properly seated in the connectors.

2. Insert the Printhead Screws and secure the Printhead.

3. Clean the Printhead; see Section 2.4.1.

4. If removed, reinstall the ribbon. Lower and lock the Printhead Assembly.

If replacing the printhead in a W-8306 model, see Section 2.2.4 and adjust the printhead supply
voltage before proceeding.
CAUTION

4-4
 Removal and Replacement

4.3 Head-Up Sensor

Removal:

1. Turn ‘Off’ and unplug the printer.

2. Remove the covers; see Section 4.1.

3. Unlock and raise the printhead assembly.

4. Remove the cable clamp securing the Sensor Harness, and then disconnect the harness from
connector J5 on the back plane.

5. Remove the Bracket Mounting Screw, and then the Mounting Bracket.

6. Remove the Screw that secures the Head-Up Sensor to the Sensor Mounting Bracket.

Replacement:

1. Align the new Head-Up Sensor with the Mounting Bracket and secure with the removed Screw.

2. Secure the Mounting Bracket in place with the Bracket Mounting Screw.

3. Connect the Sensor Harness to backplane connector J5 and replace the cable clamp.

4. Replace the covers; see Section 4.1.

4-5
 Removal and Replacement

4.4 Drive Motor

Removal:

1. Turn ‘Off’ and unplug the printer.

2. Remove the Electronics Cover; see Section 4.1.

3. Unplug the Drive Motor harness from connector J6 of the power supply board.

4. Loosen the two screws on the Upper Belt Tensioner then unhook and remove the Tensioner Spring.

5. Remove the Lower Belt Tensioner Screw then unhook and remove the Tensioner Spring.

4-6
 Removal and Replacement

6. First loosen the two Motor Bracket Mounting Screws, and then free the Timing Belts from their
pulleys within the printer.

7. Remove the two Motor Bracket Mounting Screws that secure the Drive Motor Bracket to the chassis
of the printer and carefully remove the entire assembly.

8. Remove the two Drive Motor Mounting Screws that the secure the Drive Motor to the Drive Motor
Bracket.

4-7
 Removal and Replacement

9. Slip off the Drive Belt.

10. Remove the Drive Motor from the Drive Motor Bracket.

4-8
 Removal and Replacement

Replacement:

1. Place the Drive Motor into the correct 203 DPI or 300 DPI position on the Drive Motor Bracket and
start, but do not tighten both Drive Motor Mounting Screws.

2. Pull the Drive Motor slightly within the Drive Motor Bracket to slip the Drive Belt over the Drive
Gear.

3. After allowing the Tensioner Spring to set the Drive Belt tension, tighten the Drive Motor Mounting
Screws.

4-9
 Removal and Replacement

4. Position the Drive Motor Assembly for mounting in the printer and re-route the Timing Belts around
the proper pulleys.

5. Start, but do not tighten both Motor Bracket Mounting Screws and the Lower Belt Tensioner Screw.

6. Reattach the Tensioner Springs to both the Upper and Lower Tensioner assemblies.

7. After ensuring that the Timing Belts are properly placed, tighten both Motor Bracket Mounting
Screws and the Lower Belt Tensioner Screw.

8. Tighten the screws on the Upper Belt Tensioner.

9. Reconnect the Drive Motor harness to connector J6 on the power supply board.

10. Replace the Electronics Cover; see Section 4.1.

4-10
 Removal and Replacement

4.4.1 Belts

Removal:

1. Remove the Drive Motor assembly from the printer as described in Section 4.4.

2. Loosen the two Drive Motor Mounting Screws.

3. Loosen the two Set Screws in the Compound Timing Pulley and carefully slide the Pulley Mounting
Shaft out of the assembly.

4. Examine all belts for wear; replace if necessary.

4-11
 Removal and Replacement

Replacement:

1. Slide the Pulley Mounting Shaft ‘flats’ first through the Bearing opposite the Drive Motor to a
position that extends the shaft approximately ½ inch past the bearing: continue to move the shaft
further in as additional parts are added.

2. With the ‘embossed end’ of the Clutch Assembly facing toward the Drive Motor, slide the Clutch
Assembly onto the Pulley Mounting Shaft.

 Note: The orientation of the Clutch Assembly is critical for correct function of the ribbon and media rewinders.

3. Slide the Washer, both Timing Belts, and Drive Belt onto the Pulley Mounting Shaft.

4. Insert the Compound Timing Pulley with the ‘set screw end’ facing toward the Drive Motor onto the
Pulley Mounting Shaft.

5. Slide the Spacer onto the Pulley Mounting Shaft.

6. Center the Pulley Mounting Shaft between the Bearings, align the setscrews in the pulley to the flats
in the shaft; and then tighten the setscrews.

7. Arrange the belts on the assembly.

4-12
 Removal and Replacement

8. Pull the Drive Motor slightly within the Drive Motor Bracket to slip the Drive Belt over the Drive
Gear.

9. After allowing the Tensioner Spring to set the Drive Belt tension, tighten the Drive Motor Mounting
Screws.

10. Referring back to Section 4.4, position the Drive Motor Assembly for mounting in the printer and re-
route the Timing Belts around the proper pulleys.

11. Start, but do not tighten both Motor Bracket Mounting Screws and the Lower Belt Tensioner Screw.

12. Reattach the Tensioner Springs to both the Upper and Lower Tensioner assemblies.

13. Allow the Tensioner Springs to adjust the belts.

14. After ensuring that the Timing Belts are properly placed, tighten both Motor Bracket Mounting
Screws, both Upper Belt Tensioner screws, and the Lower Belt Tensioner Screw.

15. Reconnect the Drive Motor harness to connector J6 on the power supply board.

16. Plug in and turn ‘On’ the printer. With media loaded, press the FEED key several times. Recheck the
belt tension. If necessary, repeat beginning with Step 13; otherwise continue.

17. Turn ‘Off’ and unplug the printer.

18. Replace the Electronics Cover; see Section 4.1.

4-13
 Removal and Replacement

4.5 Internal Rewind Option

Removal:

1. Turn ‘Off’ and unplug the printer.

2. Remove the covers, see Section 4.1, and remove any media from the Rewind Hub.

3. Disengage the Timing Belt by loosening the two screws on the Upper Belt Tensioner and removing
the Tensioner Spring.

4-14
 Removal and Replacement

4. While rotating the hub for access, remove the Screws securing the Rewind Hub Assembly to the
chassis.

5. Carefully remove the Internal Rewind Hub Assembly from the printer.

4-15
 Removal and Replacement

8. Loosen the setscrews securing the Clutch Pulley Assembly to the shaft. Remove the E-Clip to
separate the Internal Rewind Hub, Front and Rear Bearings, Clutch Pulley, and Spacer from the
Internal Rewind Housing.

Replacement:

1. Slide the Front Bearing and Spacer onto the Internal Rewind Hub Shaft.

2. Insert the Internal Rewind Hub partially into the Internal Rewind Housing and slide on the Clutch
Pulley Assembly.

3. Slide the Internal Rewind Hub on through the Internal Rewind Housing, replace the Rear Bearing and
secure in place with the E-Clip.

4. Position the Clutch Pulley Assembly set screws over the flats in the shaft and tighten to secure.

5. Reposition the Internal Rewind Hub in the chassis.

6. While holding the Internal Rewind Hub in place, rotate and replace each of the three Screws (the
longer screw goes in the lower left hole), and tighten to secure.

4-16
 Removal and Replacement

7. Reattach the Tensioner Spring to the Upper Belt Tensioner.

8. Route the Timing Belt under the Pulley Clutch Assembly.

9. Allow the Tensioner Spring to adjust the belt; then tighten both Upper Belt Tensioner screws.

10. Plug in and turn ‘On’ the printer. With media loaded, press the FEED key several times. Recheck the
belt tension. If necessary, repeat beginning with Step 9; otherwise continue.

11. Turn ‘Off’ and unplug the printer.

12. Replace the covers; see Section 4.1.

4-17
 Removal and Replacement

4.6 Media Hub Assembly

Removal:

1. Turn ‘Off’ and unplug the printer. Raise the access cover. Remove media.

2. Remove the Socket Head Screw from the end of the Media Hub Shaft.

3. Carefully slide the Media Hub off the Media Hub shaft.

4. Remove the four screws securing the Guide Plate and remove it from the printer.

5. Remove the Power Supply Board.

6. Remove the three screws securing the Media Hub Shaft to the chassis.

4-18
 Removal and Replacement

Replacement:

1. Position the Media Hub Shaft in the printer and secure using the three screws

2. Replace the Power Supply Board and the Guide Plate.

3. Slide the Media Hub and its internal parts on to the Media Hub Shaft in the order shown.

4. Reinstall the Spring, Washers and Socket Head Screw into the end of the Media Hub Shaft, as shown.
Tightening the screw increases the torque (the amount of drag) of the Media Hub; loosening the
screw decreases the torque.

4-19
 Removal and Replacement

4.7 Ribbon Spool Assembly

Removal:

1. Turn ‘Off’ and unplug the printer.

2. Remove the covers, see Section 4.1, and remove the ribbon from the printer.

3. Disengage the Timing Belt by loosening the two screws on the Upper Belt Tensioner and removing
the Tensioner Spring.

4-20
 Removal and Replacement

4. Remove the Ribbon Guide Cover by removing the three screws.

5. Remove the E-Clip from the end of the Ribbon Take-Up Hub shaft.

6. Loosen the two setscrews on the Clutch Pulley, slide the Ribbon Take-Up Hub out of the printer
approximately 2 inches and remove the Pulley Clutch. Remove the Ribbon Take-Up Hub.

7. Moving to the Ribbon Supply Hub, unhook the Clutch Spring from the Clutch Assembly; then
remove the E-Clip from the end of the Ribbon Supply Hub shaft.

4-21
 Removal and Replacement

8. Slide the Ribbon Supply Hub approximately 2 inches out of the printer and remove the Spacer and
Clutch Assembly from the shaft.

9. Remove the Ribbon Supply Hub from the printer.

 Note: There is a small Pin that locates the Clutch Assembly on the Ribbon Supply Hub shaft. Use special care
when removing the Clutch Assembly.

Replacement:

1. Slide the Ribbon Supply Hub partially into the printer and install the Clutch Assembly making sure
that it is located with the Pin), Spacer, and Bearing.

2. Slide the Ribbon Supply Hub completely through the housing and install the E-Clip onto the end of
the shaft. Reconnect the Clutch Spring to the Clutch Assembly.

3. Slide the Ribbon Take-up Hub partially into the printer and insert the Clutch Pulley onto the shaft.

4. Install the E-Clip.

5. Align the Clutch Pulley setscrews to the flats of the Ribbon Take-up Hub shaft and tighten.

6. Route the Timing Belt over the Clutch Pulley and reconnect the Tensioner Spring to the Upper
Tensioner. Allow the Tensioner Spring to adjust the belt; then tighten both Upper Belt Tensioner
screws.

7. Replace the covers; see Section 4.1.

4-22
 Removal and Replacement

4.8 Platen Roller

Removal:

1. Turn ‘Off’ and unplug the printer.

2. Remove the covers; see Section 4.1.

3. Unlatch and raise the Printhead Assembly. Remove media from the printer.

4. Loosen the three screws securing the Drive Motor Bracket. Unhook and remove the Lower Tensioner
Spring.

5. Slip the Timing Belt off the Platen Pulley.

6. Remove the Platen Pulley and bearing (not shown) from the Platen Shaft.

4-23
 Removal and Replacement

7. From the Side Plate, remove the E-Clip and Bearing from the Platen Roller shaft.

8. Slide the Platen Roller into the Center Plate as far as possible; then raise the free end and remove the
Platen Roller.

Replacement:

1. Insert one end of the Platen Roller into the Center Plate as far as possible.

2. Lower the other end and place it into the Side Plate.

3. Install the Bearing and E-Clip to captivate the Platen Roller shaft in the Side Plate.

4. On the other end, slide the Bearing onto the shaft and into the Center Plate.

5. Align the Platen Pulley flat to the shaft flat and slide it firmly into position.

6. Install the E-Clip to secure it in place.

7. Loop the Timing Belt over the Platen Pulley.

8. Reinstall the Lower Tensioner Spring and allow it to set the belt tension.

9. Tighten the three Drive Motor Bracket Mounting Screws.

10. Replace the covers; see Section 4.1.

4-24
 Removal and Replacement

4.9 Media Sensor

Removal:

1. Turn ‘Off’ and unplug the printer.

2. Remove the covers; see Section 4.1.

3. Unlatch and raise the Printhead Assembly. Remove media and ribbon from the printer.

4. Remove the two E-Clips from the Media Sensor Shaft.

5. On the electronics side of the printer, remove the E-Clip from the Media Sensor Shaft.

6. Disconnect the Media Sensor from the back plane board connector J9 and the remove the cable clamp
securing the sensor harness to the printer.

7. Rotate the Media Sensor Shaft counterclockwise until the Media Sensor Housing is free; then remove
the housing from the printer.

4-25
 Removal and Replacement

Replacement:

1. If removed, ensure the nylon Washer is on the Media Sensor Shaft; then slide the shaft through the
Side Plate, approximately one inch into the printer.

2. First, slide the Long Spacer and then the Short Spacer onto the Media Sensor Shaft.

3. Thread the Media Sensor Shaft through the Media Sensor Housing.

4. On the media side of the printer, slide the Short Spacer toward the inner wall and the Long Spacer
toward the Side Plate; then install two E-Clips onto the Media Sensor Shaft.

5. On the electronics side of the printer, install the E-clip onto the shaft, connect the Media Sensor to J9
on the backplane board, dress the wiring and install the Cable Clamp.

6. Replace the covers; see Section 4.1.

7. Plug in and turn ‘On’ the printer. Calibrate the ‘empty’ sensor value by simultaneously pressing and
holding (about four seconds) the and Keys.

4-26
 Removal and Replacement

4.10 Main Logic Board

Removal:

1. Turn ‘Off’ and unplug the power.

2. Remove any data cables connected to the Main Logic Board.

3. Touch a metal area of the printer’s frame to discharge any static electricity potential that you may be
carrying.

4. On the rear of the printer, remove the two Screws securing the Main Logic Board in the card cage.

5. Slide the Main Logic Board out of the card cage.

 Note: To avoid damage to the Main Logic Board, store it in anti-static material and always use a ground strap
or similar device during handling.

Replacement:

1. Slide the Main Logic Board into the printer, pushing firmly to seat it into the backplane.

2. Reinstall the two previously removed screws.

3. Reconnect the data cables to the printer.

4-27
 Removal and Replacement

4.11 Power Supply Board

Removal:

1. Turn ‘Off’ and unplug the printer.

2. Remove the Electronics Cover; see Section 4.1.

3. Remove the two top screws on the Power Supply Cover. Carefully pull the Power Supply Cover
outward slightly to access and remove the two bottom screws. Remove the cover.

4. Disconnect all cabling to the Power Supply Board and also remove the screw securing the Ground
Wire from the AC Input Connector to the chassis.

5. Remove the four Power Supply Board Mounting Screws and the two AC Input Connector Screws.

6. Remove the two Screws securing the Heatsink and carefully remove the Power Supply Board

4-28
 Removal and Replacement

Replacement:

1. Carefully position the Power Supply Board in the printer. Install the four Power Supply Board
Mounting Screws and the two longer AC Input Connector Screws.

2. Install the screw to secure the Ground Wire and the two Screws to secure the Heatsink.

3. Reconnect all cabling.

4. Adjust the printhead supply voltage; see Section 2.2.4.

5. Reinstall the Power Supply Cover.

6. Reinstall the Electronics Cover; see Section 4.1.

4-29
 Removal and Replacement

4.12 Fuse Replacement

Only use a replacement fuse with the rating and type as the original fuse; failure to comply could
cause serious damage, including fire.
CAUTION

Removal:

1. Turn ‘Off’ and unplug the printer.

2. Remove the Electronics Cover from the printer; see Section 4.1.

3. Remove the two top screws on the Power Supply Cover.

4. Carefully pull the Power Supply Cover outward slightly to access and remove the two bottom screws,
then remove the cover.

5. Locate the open fuse and remove it using a Fuse Puller.

4-30
 Removal and Replacement

Replacement:

1. Replace according to fuse type and rating:

 Fuse F1: 5A/250V Fast Acting (P/N 42-2141-01)

 Fuse F2: 3A/250V Fast Acting (P/N 42-2179-01)

Note: Use caution when replacing Fuse ‘F1’. Fuse F1 will only blow during a failure in the primary
switching circuit, which may indicate a more serious electrical problem.

2. Replace the Power Supply Cover.

3. Replace the Electronics Cover; see Section 4.1.

4-31
Removal and Replacement

4-32
 5
Printer Assemblies

W-6208

A. Covers .................................................................................................................. 2

B. Front Panel ........................................................................................................... 4

C. Printer Assemblies................................................................................................ 6

D. Card Cage and Cable Assemblies...................................................................... 15

E. Media Hub Assembly, 3-Inch.............................................................................. 17

F. Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter ................................... 19

G. Main Logic Card ................................................................................................ 21

W-6308

A. Covers ................................................................................................................ 24

B. Front Panel ......................................................................................................... 26

C. Printer Assemblies.............................................................................................. 28

D. Card Cage and Cable Assemblies...................................................................... 37

E. Media Hub Assembly, 3-Inch.............................................................................. 39

F. Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter ................................... 41

G. Main Logic Card ................................................................................................ 43

W-8306

A. Covers ................................................................................................................ 46

B. Front Panel ......................................................................................................... 48

C. Printer Assemblies.............................................................................................. 50

D. Card Cage and Cable Assemblies...................................................................... 59

i
 E. Media Hub Assembly, 3-Inch.............................................................................. 61

F. Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter ................................... 63

G. Main Logic Card ................................................................................................. 65

Options

A. Cover Dampener ................................................................................................ 68

B. Standard Cutter, W-6208 and W-6308 ............................................................... 70

C. HD Cutter, W-6208 and W-6308......................................................................... 72

D. HD Cutter, W-8306 ............................................................................................. 75

E. Font Expansion Card.......................................................................................... 78

F. Internal Rewind, W-6208 and W-6308................................................................ 80

G. Internal Rewind, W-8306 .................................................................................... 82

H. I/O Expansion Card ............................................................................................ 84

I. LAN Interfaces.................................................................................................... 86

J. Peel Mechanism, W-6208 and W-6308 .............................................................. 88

K. Peel Mechanism, W-8306 .................................................................................. 90

L. Present Sensor................................................................................................... 92

M. Twinax / Coax Interfaces .................................................................................... 94

N. USB Interface ..................................................................................................... 96

O. Ribbon Saver...................................................................................................... 98

P. Fan-Fold Media Guide ...................................................................................... 100

Q. HD Cutter Tray, W-6208 and W-6308 .............................................................. 102

R. HD Cutter Tray, W-8306................................................................................... 104

S. Standard Cutter Tray, W-6208 and W-6308 ..................................................... 106

ii
 W-6208 Printer Assemblies

I. W-6208

5-1
 W-6208 Printer Assemblies

A. Covers

5-2
 W-6208 Printer Assemblies

Covers
ITEM NUMBER PART NUMBER DESCRIPTION
1 10-2840-01 SCREW, SEMS, PHILLIPS HEAD, M3 X 6, BZ
2 11-5027-01 PLATE, SUPPORT COVER
3 11-5028-05 SIDE COVER
4 11-4387-01 HINGE
5 15-2812-01 ACCESS COVER
6 16-2585-01 WINDOW, COVER
7 16-2479-01 BLOCK, FILLER
8 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75
9 16-2474-01 FASCIA, TOP COVER
10 10-2973-01 PUSH NUT

5-3
 W-6208 Printer Assemblies

B. Front Panel

5-4
 W-6208 Printer Assemblies

Front Panel
ITEM NUMBER PART NUMBER DESCRIPTION
1 16-2582-01 FRONT PANEL
2 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75
3 16-2578-01 FRONT BEZEL
4 16-2579-01 CONTROL PANEL BUTTONS
5 10-2903-03 SCREW TRILOBULAR M4 PHILIPS HEAD 10
6 45-2013-01 LCD MODULE, CHAR. 2X20

5-5
 W-6208 Printer Assemblies

C. Printer Assembly 1 of 7

5-6
 W-6208 Printer Assemblies

Printer Assembly 2 of 7

5-7
 W-6208 Printer Assemblies

Printer Assembly 3 of 7

5-8
 W-6208 Printer Assemblies

Printer Assembly 4 of 7

5-9
 W-6208 Printer Assemblies

Printer Assembly 5 of 7

5-10
 W-6208 Printer Assemblies

Printer Assembly 6 of 7

5-11
 W-6208 Printer Assemblies

Printer Assembly 7 of 7

5-12
 W-6208 Printer Assemblies

Printer Assembly (P/N 53-2148-01)

ITEM PART ITEM PART
DESCRIPTION DESCRIPTION
NUMBER NUMBER NUMBER NUMBER
1 10-2832-04 SCREW SEMS PHP HEAD M5X12 BZ 49 10-2515-01 SCREW SOCHD M3 X 6
2 10-0252-01 E-RING 5/16 TRUARC X 5133-31 50 899210 SPACER - PIVOT SHAFT
3 15-2757-01 ASSY SIDE PLATE 53 10-2094-01 WASHER FLT #8 X .048 THK
4 10-2830-01 SCREW SEMS PHP HEAD M3X6 BZ 54 10-2518-01 WASHER FLAT SS
5 10-2834-01 SCREW PHILLIPS HEAD M3 X 6 57 12-3056-01 RETAINER SPRING
6 11-5027-01 PLATE SUPPORT COVER 58 12-3057-01 SCREW ADJ. PRINTHEAD PRESSURE
7 15-2706-01 TEAR PLATE ASSY 6" 60 15-2720-01 LATCH ASSY - PRINTHEAD
8 11-5301-01 GUIDE MEDIA 61 12-2733-01 HEATSINK - PRINTHEAD
9 12-2447-01 BLOCK ALIGNMENT 600 63 17-2314-02 SPRING COMPRESSION LC-026C-5-MW
10 11-4470-01 GUIDE MEDIA ADJUSTABLE 66 11-5081-01 ADJ PLATE-PRINTHEAD
11 15-2828-02 S/A TENSIONER PLATE 67 11-5068-01 BRACKET MOUNTING HEATSINK
12 11-4158-01 BRACKET ADJUSTMENT 68 11-4145-01 PLATE RIBBON
13 10-2830-02 SCREW SEMS PHP HEAD M3X 8 BZ 69 11-5067-01 PLATE PRINTHEAD UPPER
15 11-5300-01 GUIDE MEDIA LOWER 70 12-3053-01 SHAFT PRINTHEAD MOUNTING
16 11-5302-01 PLATE GUIDE FRONT 71 12-2411-01 SPACER HEAD CAM
17 11-4387-01 HINGE 72 16-2183-01 CAM PRINTHEAD
18 10-2584-01 PAN PHIL TYPE F 4-40 X .25 LG 73 10-2823-01 SPACER .484 OD .343 ID X .188LG
21 12-2768-01 SHAFT IDLER RIBBON 75 17-2782-01 SPRING COMPRESSION
22 17-2442-01 SPRING TORSION 76 20-2164-01 PRINTHEAD THERMAL
24 17-2448-01 BUMPER SELF STICK 79 24-2521-01 ASSY DRIVE MOTOR
25 13-2273-01 ROLLER DRIVE 87 10-2514-03 SCREW FLTHD M3 X 10
26 10-2913-01 FOOT STICK-ON 88 10-2515-03 SCREW SOCHD M3 X 10
27 24-2568-01 CARD CAGE ASSEMBLY W-6208 89 10-2515-05 SCREW SOCHD M3 X 14
28 12-3342-01 PLATE MOUNTING REAR 90 10-2446-01 RING RETAINING 7/32
31 16-2516-01 PULLEY TIMING PLATEN 92 10-2856-01 SCREW M3 X .5 X 5 LG BUT HD CAP
32 12-2448-01 BLOCK SPACER 101 17-2449-01 EXTERNAL RETAINING RING
34 10-2840-01 SCREW FREE-DRIVE M4 X 6 102 32-2219-01 ASSY PRINTHEAD POWER CABLE
Option Dependent Thermal Transfer ribbon type used, where: 103 895504 LABEL - TRANSPORT WARNING
35 17-3103-01 SPRING, TORSION – CSI (Coated Side In ribbon) 104 15-2485-01 ASSY IDLER ROLLER
17-3103-02 SPRING, TORSION – CSO (Coated Side Out ribbon) 105 17-2968-01 KNOB ASSY KNURLED M5 X 12
36 10-2560-01 WASHER FLAT NYLON 108 10-2258-01 SCREW 4-24 X .375 PPH HILO
37 150128 BEARING BALL 6MM X 13MM 109 10-2541-01 SCREW THREAD FORMING M2.5 X 6
38 17-2317-08 WASHER SPRING WAVE 110 10-0559-01 SCREW THD FORM #6 X 1/2 LG
39 17-2318-01 BUSHING 111 12-2734-01 PLATE CENTER
40 17-2637-01 SPRING TORSION 112 12-2738-01 SPACER MEDIA SENSOR
41 897144 RETAINER - CLIP 113 11-4882-01 PLATE DETENT HEAD CAM
42 24-2523-01 MEDIA SENSOR ASSY 114 899325 SPACER
43 10-0534-01 NUT HEX #8-32 115 10-2123-01 WASHER NYLON
44 10-2444-01 RING RETAINING 5/32 118 12-2795-01 HUB RIBBON
45 15-2779-05 ASSY SENSOR SHAFT W-CLASS 6XXX 119 11-5007-01 CLIP RIBBON
48 10-2531-01 C-TYPE RETAINING RING 6MM 120 16-2751-01 GEAR FLANGED

5-13
 W-6208 Printer Assemblies

Printer Assembly (P/N 53-2148-01) continued

ITEM PART ITEM PART
DESCRIPTION DESCRIPTION
NUMBER NUMBER NUMBER NUMBER
121 16-2754-01 DISK FRICTION 314 17-2749-01 SPACER NYLON .380 X .500 X 27/64
122 16-2754-02 DISK FRICTION 315 24-2369-01 ASSY FAN 24VDC
123 16-2754-03 DISK FRICTION 317 15-2835-01 FRAME ASSY W-CLASS
125 15-2486-02 ASSY RIBBON REWIND HUB 319 12-2530-02 J HOOK RIBBON REWIND
126 17-2885-01 SPRING COMPRESSION 321 12-2788-01 SHAFT RIBBON SUPPLY HUB
132 10-2832-06 SCREW SEMS PHP HEAD M5X16 BZ 322 12-2528-01 SHAFT RIBBON REWIND
134 10-2831-02 SCREW SEMS PHP HEAD M4X8 BZ 324 10-2378-02 SCREW SOCK SET M4 X 6
138 11-5005-01 PLATE NUT 326 899144 CLAMP - SPRING
139 12-2436-01 SHAFT MOUTING CLUTCH 327 10-2571-01 SCREW BUTTONHD SOCKCAP 4-40 X .12LG
140 12-2437-01 SHAFT MOUNTING PULLEY 334 32-2335-01 STRAP GROUND
142 16-2489-01 BUSHING IDLER 335 10-2832-01 SCREW SEMS PHP HEAD M5X6 BZ
144 15-2548-02 CLUTCH ASSY 2MM GT 336 10-0074-01 WASHER LOCK #10 EXTERNAL TOOTH SZ
145 12-3125-01 PULLEY TIMING COMPOUND 339 10-2830-08 SCREW SEMS PHP HEAD M3 X 25BZ
146 17-2786-01 BELT TIMING 57 T 3MM-HTD 340 10-2550-01 SPACER NYLON 3/16" LONG
147 17-2786-02 BELT TIMING 83T 3MM-HTD 341 10-2675-01 LOCTITE 242
148 17-2766-05 BELT TIMING348T 2MM-GT 345 10-2830-05 SCREW SEMS PHP HEAD M3X14 BZ
153 17-2402-01 SPRING COMPRESSION 350 17-2753-01 BUSHING SLEEVE .377 X .502 X 1/4
154 11-5123-01 BRACKET MOUNTING MOTOR 351 17-2750-01 PLUG BUTTON 1/2 INCH
157 17-2403-01 WASHER FENDER 352 17-2763-01 SPRING COMP .480 X .045 X 1.75
160 899190 PULLEY - TENSION 356 10-2582-01 WASHER NYLON .375 X .242 X .144
164 12-2492-01 SHAFT PIVOT 357 10-2565-01 SPACER
165 11-4469-01 BRACKET - ROLLER 365 10-2831-04 SCREW SEMS PHP HEAD M4X12 BZ
166 12-2650-01 COVER THREADED 366 17-2762-01 SPRING EXTENSION
167 17-2557-01 SPRING COMPRESSION .240 OD X .035 370 17-2432-01 FAN GUARD WITH FILTER
168 17-2447-01 WASHER NYLON 377 12-3008-01 COVER HUB
169 13-2256-01 WEAR STRIP 378 130944 NUT M3 X .5 KEPS YELLOW ZINC
170 10-0447-01 E RING .188 DIA SHAFT 379 13-2398-01 COVER POWER SUPPLY
172 12-2491-01 SHAFT ROLLER 380 10-2514-06 SCREW FLTHD M3 X 16
173 10-2151-01 RETAINING RING-3/16 X .015THK 383 10-0030-01 WASHER SPLIT LOCK #10
174 16-2310-01 ROLLER BOUNCER 390 10-2830-03 SCREW SEMS PHP HEAD M3X10 BZ
300 45-2013-01 LCD MODULE CHAR. 2X20 391 10-2666-01 FLAT CABLE CLAMP-1"W SELF ADHES
301 10-2626-01 SCRW JACK .19 HEX X .19LG 4-40THD 392 17-0168-01 CABLE CLAMP
303 16-3106-01 HUB, CLUTCH OUTER 393 17-0170-01 CLAMP CABLE
304 17-3028-01 BEARING FLANGED 440C 3/8 X 7/8 394 17-2715-01 BRUSH-STATIC 6.5"
305 10-0009-01 WASHER LOCK #4 SPLIT RING 396 51-2307-00 CCA W-CLASS POWER SUPPLY BD
306 14-2726-01 LABEL - RIBBON SENSOR 398 11-5329-01 BRACKET CUTTER CONNECTION
307 17-2426-01 PIN STRAIGHT .094 DIA X .437 LG 399 11-5277-01 PLATE NUT
309 10-2515-02 SCREW SOCHD M3 X 8 400 11-5243-01 PLATE COVER
310 10-2514-01 SCREW FLTHD M3 X 6 401 10-2903-03 SCREW TRILOBULAR M4 PHILIPS HEAD 10
312 17-2746-01 SLIP CLUTCH ASSY 402 15-2915-01 PRINTHEAD ASSY - W62XX W63XX
313 10-0563-01 E-RING 3/8 TRUARC 5133-37 403 13-0002-01 TYWRAP 4"

5-14
 W-6208 Printer Assemblies

D. Card Cage and Cable Assemblies

5-15
 W-6208 Printer Assemblies

Card Cage and Cable Assemblies (24-2568-01)

ITEM NUMBER PART NUMBER DESCRIPTION CABLE ROUTING (FROM / TO)
1 11-5253-01 CARD CAGE N/A
2 51-2375-02 CCA RIBBON SENSOR W-CLASS Back Plane, J8 / Ribbon Sensor
4 32-2466-01 CABLE ASSY CUTTER Back Plane, J10 / Cutter PCB, J2
5 24-2537-01 ASSY SENSOR HEAD UP Back Plane, J5 / Head Up Sensor
6 32-2473-01 ASSY PRINTHEAD DATA CABLE Back Plane, J4 / Printhead
7 32-2443-01 ASSY MAIN CCA POWER CABLE Back Plane, J13 / Power Supply PCB, J4
8 32-2442-01 ASSY MOTOR CONTROL CABLE Back Plane, J12 / Power Supply PCB, J5
9 32-2444-01 FRONT PANEL FLEX CABLE Back Plane, J7 / Front Panel PCB
10 32-2456-01 CABLE FLEX MEDIA SENSOR Back Plane, J9 / Media Sensor
11 51-2312-00 BACKPLANE W-6XXX N/A
12 10-3044-04 SCREW SEMS #2 PHILLIPS M4 X 12 N/A

5-16
 W-6208 Printer Assemblies

E. Media Hub Assembly, 3-Inch

5-17
 W-6208 Printer Assemblies

Media Hub Assembly, 3-Inch (P/N 15-2696-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 15-2638-01 ASSEMBLY, MEDIA HUB SHAFT
2 17-2543-01 BEARING, .502 ID X .813 OD X .5
3 17-2759-01 (5) SPACER, NYLON
4 17-2449-01 RING, RETAINING
5 11-4477-01 WASHER, KEYED
6 16-2447-01 DISC, FRICTION
7 10-2856-01 (3) SCREW, M3 X .5LG
8 11-5098-01 (3) CLIP, MEDIA
9 10-2258-01 SCREW, 4-24 X 3.75
10 12-2784-01 HUB, MEDIA 3”
11 16-2743-01 COVER, END
12 17-2450-01 SPRING, COMPRESSION
13 17-2487-01 WASHER, NYLON SHOULDER
14 10-2586-01 WASHER, FLAT.250 ID X .687 OD
15 10-2855-01 SCREW, 1/4-20 X 1 1/4

5-18
 W-6208 Printer Assemblies

F. Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter

5-19
 W-6208 Printer Assemblies

Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter

1.5-Inch Hub (P/N 15-2697-01)
3-Inch Hub Adapter Option (P/N 15-2698-01)

ITEM NUMBER PART NUMBER DESCRIPTION

1 15-2638-01 ASSEMBLY, MEDIA HUB SHAFT
2 17-2543-01 BEARING, .502 ID X .813 OD X .5
3 17-2759-01 (5) SPACER, NYLON
4 17-2449-01 RING, RETAINING
5 11-4477-01 WASHER, KEYED
6 16-2447-01 DISC, FRICTION
7 12-2782-01 HUB, MEDIA 1.5”
8 10-2852-01 (3) SCREW, M3 X .5 X 6
9 11-5007-01 (3) CLIP, MEDIA (3)
10 10-2515-01 SCREW, SOCHD M3 X 6
11 12-2751-01 BEARING, MEDIA HUB
12 17-2450-01 SPRING, COMPRESSION
13 17-2487-01 WASHER, NYLON SHOULDER
14 10-2586-01 WASHER, FLAT.250 ID X .687 OD
15 10-2855-01 SCREW, 1/4-20 X 1 1/4
16 12-2783-01 HUB, ADAPTER CORE
17 10-2603-01 CAP, PLASTIC #8
18 10-2856-01 (3) SCREW, M3 X .5LG
19 11-5098-01 (3) CLIP, MEDIA
20 10-2515-01 SCREW, SOCHD M3 X 6
21 16-2470-01 COVER, END ADAPTER

5-20
 W-6208 Printer Assemblies

G. Main Logic Card

5-21
 W-6208 Printer Assemblies

Main Logic Card

ITEM NUMBER PART NUMBER DESCRIPTION
1 51-2301-03 ASSEMBLY, MAIN LOGIC CCA

5-22
 W-6308 Printer Assemblies

II. W-6308

5-23
 W-6308 Printer Assemblies

A. Covers

5-24
 W-6308 Printer Assemblies

Covers
ITEM NUMBER PART NUMBER DESCRIPTION
1 10-2840-01 SCREW, SEMS, PHILLIPS HEAD, M3 X 6, BZ
2 11-5027-01 PLATE, SUPPORT COVER
3 11-5028-05 SIDE COVER
4 11-4387-01 HINGE
5 15-2812-01 ACCESS COVER
6 16-2585-01 WINDOW, COVER
7 16-2479-01 BLOCK, FILLER
8 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75
9 16-2474-01 FASCIA, TOP COVER; W-6208, W-6308
10 10-2973-01 PUSH NUT

5-25
 W-6308 Printer Assemblies

B. Front Panel

5-26
 W-6308 Printer Assemblies

Front Panel
ITEM NUMBER PART NUMBER DESCRIPTION
1 16-2582-01 FRONT PANEL
2 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75
3 16-2578-01 FRONT BEZEL
4 16-2579-01 CONTROL PANEL BUTTONS
5 10-2903-03 SCREW TRILOBULAR M4 PHILIPS HEAD 10
6 45-2013-01 LCD MODULE, CHAR. 2X20

5-27
 W-6308 Printer Assemblies

C. Printer Assembly 1 of 7

5-28
 W-6308 Printer Assemblies

Printer Assembly 2 of 7

5-29
 W-6308 Printer Assemblies

Printer Assembly 3 of 7

5-30
 W-6308 Printer Assemblies

Printer Assembly 4 of 7

5-31
 W-6308 Printer Assemblies

Printer Assembly 5 of 7

5-32
 W-6308 Printer Assemblies

Printer Assembly 6 of 7

5-33
 W-6308 Printer Assemblies

Printer Assembly 7 of 7

5-34
 W-6308 Printer Assemblies

Printer Assembly (P/N 53-2126-01)

ITEM PART ITEM PART
DESCRIPTION DESCRIPTION
NUMBER NUMBER NUMBER NUMBER
1 10-2832-04 SCREW SEMS PHP HEAD M5X12 BZ 49 10-2515-01 SCREW SOCHD M3 X 6
2 10-0252-01 E-RING 5/16 TRUARC X 5133-31 50 899210 SPACER - PIVOT SHAFT
3 15-2757-01 ASSY SIDE PLATE 53 10-2094-01 WASHER FLT #8 X .048 THK
4 10-2830-01 SCREW SEMS PHP HEAD M3X6 BZ 54 10-2518-01 WASHER FLAT SS
5 10-2834-01 SCREW PHILLIPS HEAD M3 X 6 57 12-3056-01 RETAINER SPRING
6 11-5027-01 PLATE SUPPORT COVER 58 12-3057-01 SCREW ADJ. PRINTHEAD PRESSURE
7 15-2706-01 TEAR PLATE ASSY 6" 60 15-2720-01 LATCH ASSY PRINTHEAD
8 11-5301-01 GUIDE MEDIA 61 12-2733-01 HEATSINK - PRINTHEAD
9 12-2447-01 BLOCK ALIGNMENT 600 63 17-2314-02 SPRING COMPRESSION LC-026C-5-MW
10 11-4470-01 GUIDE MEDIA ADJUSTABLE 66 11-5081-01 ADJ PLATE-PRINTHEAD
11 15-2828-02 S/A TENSIONER PLATE 67 11-5068-01 BRACKET MOUNTING HEATSINK
12 11-4158-01 BRACKET ADJUSTMENT 68 11-4145-01 PLATE RIBBON
13 10-2830-02 SCREW SEMS PHP HEAD M3X 8 BZ 69 11-5067-01 PLATE PRINTHEAD UPPER
15 11-5300-01 GUIDE MEDIA LOWER 70 12-3053-01 SHAFT PRINTHEAD MOUNTING
16 11-5302-01 PLATE GUIDE FRONT 71 12-2411-01 SPACER HEAD CAM
17 11-4387-01 HINGE 72 16-2183-01 CAM PRINTHEAD
18 10-2584-01 PAN PHIL TYPE F 4-40 X .25 LG 73 10-2823-01 SPACER .484 OD .343 ID X .188LG
21 12-2768-01 SHAFT IDLER RIBBON 75 17-2782-01 SPRING COMPRESSION
22 17-2442-01 SPRING TORSION 76 20-2195-01 KYOCERIA 6" 300DPI THIN GLAZE
24 17-2448-01 BUMPER SELF STICK 79 24-2521-02 ASSY DRIVE MOTOR
25 13-2273-01 ROLLER DRIVE 87 10-2514-03 SCREW FLTHD M3 X 10
26 10-2913-01 FOOT STICK-ON 88 10-2515-03 SCREW SOCHD M3 X 10
27 24-2568-02 CARD CAGE ASSEMBLY W-6308 89 10-2515-05 SCREW SOCHD M3 X 14
28 12-3342-01 PLATE MOUNTING REAR 90 10-2446-01 RING RETAINING 7/32
31 16-2516-01 PULLEY TIMING PLATEN 92 10-2856-01 SCREW M3 X .5 X 5 LG BUT HD CAP
32 12-2448-01 BLOCK SPACER 101 17-2449-01 EXTERNAL RETAINING RING
34 10-2840-01 SCREW FREE-DRIVE M4 X 6 102 32-2219-01 ASSY PRINTHEAD POWER CABLE
Option Dependent Thermal Transfer ribbon type used, where: 103 895504 LABEL - TRANSPORT WARNING
35 17-3103-01 SPRING, TORSION – CSI (Coated Side In ribbon) 104 15-2485-01 ASSY IDLER ROLLER
17-3103-02 SPRING, TORSION – CSO (Coated Side Out ribbon) 105 17-2968-01 KNOB ASSY KNURLED M5 X 12
36 10-2560-01 WASHER FLAT NYLON 108 10-2258-01 SCREW 4-24 X .375 PPH HILO
37 150128 BEARING BALL 6MM X 13MM 109 10-2541-01 SCREW THREAD FORMING M2.5 X 6
38 17-2317-08 WASHER SPRING WAVE 110 10-0559-01 SCREW THD FORM #6 X 1/2 LG
39 17-2318-01 BUSHING 111 12-2734-01 PLATE CENTER
40 17-2637-01 SPRING TORSION 112 12-2738-01 SPACER MEDIA SENSOR
41 897144 RETAINER - CLIP 113 11-4882-01 PLATE DETENT HEAD CAM
42 24-2523-01 MEDIA SENSOR ASSY 114 899325 SPACER
43 10-0534-01 NUT HEX #8-32 115 10-2123-01 WASHER NYLON
44 10-2444-01 RING RETAINING 5/32 118 12-2795-01 HUB RIBBON
45 15-2779-05 ASSY SENSOR SHAFT W-CLASS 6XXX 119 11-5007-01 CLIP RIBBON
48 10-2531-01 C-TYPE RETAINING RING 6MM 120 16-2751-01 GEAR FLANGED
121 16-2754-01 DISK FRICTION

5-35
 W-6308 Printer Assemblies

Printer Assembly (P/N 53-2126-01) continued

ITEM PART ITEM PART
DESCRIPTION DESCRIPTION
NUMBER NUMBER NUMBER NUMBER
122 16-2754-02 DISK FRICTION 315 24-2369-01 ASSY FAN 24VDC
123 16-2754-03 DISK FRICTION 317 15-2835-01 FRAME ASSY W-CLASS
125 15-2486-02 ASSY RIBBON REWIND HUB 319 12-2530-02 J HOOK RIBBON REWIND
126 17-2885-01 SPRING COMPRESSION 321 12-2788-01 SHAFT RIBBON SUPPLY HUB
132 10-2832-06 SCREW SEMS PHP HEAD M5X16 BZ 322 12-2528-01 SHAFT RIBBON REWIND
134 10-2831-02 SCREW SEMS PHP HEAD M4X8 BZ 324 10-2378-02 SCREW SOCK SET M4 X 6
138 11-5005-01 PLATE NUT 326 899144 CLAMP - SPRING
139 12-2436-01 SHAFT MOUTING CLUTCH 327 10-2571-01 SCREW BUTTONHD SOCKCAP 4-40 X .12LG
140 12-2437-01 SHAFT MOUNTING PULLEY 334 32-2335-01 STRAP GROUND
142 16-2489-01 BUSHING IDLER 335 10-2832-01 SCREW SEMS PHP HEAD M5X6 BZ
144 15-2548-02 CLUTCH ASSY 2MM GT 336 10-0074-01 WASHER LOCK #10 EXTERNAL TOOTH SZ
145 12-3125-01 PULLEY TIMING COMPOUND 339 10-2830-08 SCREW SEMS PHP HEAD M3 X 25BZ
146 17-2786-01 BELT TIMING 57 T 3MM-HTD 340 10-2550-01 SPACER NYLON 3/16" LONG
147 17-2786-02 BELT TIMING 83T 3MM-HTD 341 10-2675-01 LOCTITE 242
148 17-2766-05 BELT TIMING348T 2MM-GT 345 10-2830-05 SCREW SEMS PHP HEAD M3X14 BZ
153 17-2402-01 SPRING COMPRESSION 350 17-2753-01 BUSHING SLEEVE .377 X .502 X 1/4
154 11-5123-01 BRACKET MOUNTING MOTOR 357 10-2565-01 SPACER
157 17-2403-01 WASHER FENDER 365 10-2831-04 SCREW SEMS PHP HEAD M4X12 BZ
160 899190 PULLEY - TENSION 366 17-2762-01 SPRING EXTENSION
164 12-2492-01 SHAFT PIVOT 370 17-2432-01 FAN GUARD WITH FILTER
165 11-4469-01 BRACKET - ROLLER 377 12-3008-01 COVER HUB
166 12-2650-01 COVER THREADED 378 130944 NUT M3 X .5 KEPS YELLOW ZINC
167 17-2557-01 SPRING COMPRESSION .240 OD X .035 379 13-2398-01 COVER POWER SUPPLY
168 17-2447-01 WASHER NYLON 380 10-2514-06 SCREW FLTHD M3 X 16
169 13-2256-01 WEAR STRIP 383 10-0030-01 WASHER SPLIT LOCK #10
170 10-0447-01 E RING .188 DIA SHAFT 390 10-2830-03 SCREW SEMS PHP HEAD M3X10 BZ
172 12-2491-01 SHAFT ROLLER 391 10-2666-01 FLAT CABLE CLAMP-1"W SELF ADHES
173 10-2151-01 RETAINING RING-3/16 X .015THK 392 17-0168-01 CABLE CLAMP
174 16-2310-01 ROLLER BOUNCER 393 17-0170-01 CLAMP CABLE
300 45-2013-01 LCD MODULE CHAR. 2X20 394 17-2715-01 BRUSH-STATIC 6.5"
301 10-2626-01 SCRW JACK .19 HEX X .19LG 4-40THD 396 51-2307-00 CCA W-CLASS POWER SUPPLY BD
303 16-3106-01 HUB, CLUTCH OUTER 398 11-5329-01 BRACKET CUTTER CONNECTION
304 17-3028-01 BEARING FLANGED 440C 3/8 X 7/8 399 11-5277-01 PLATE NUT
305 10-0009-01 WASHER LOCK #4 SPLIT RING 400 11-5243-01 PLATE COVER
306 14-2726-01 LABEL - RIBBON SENSOR 401 10-2903-03 SCREW TRILOBULAR M4 PHILIPS HEAD 10
307 17-2426-01 PIN STRAIGHT .094 DIA X .437 LG 402 15-2915-01 PRINTHEAD ASSY - W62XX W63XX
309 10-2515-02 SCREW SOCHD M3 X 8 403 13-0002-01 TYWRAP 4"
310 10-2514-01 SCREW FLTHD M3 X 6
312 17-2746-01 SLIP CLUTCH ASSY
313 10-0563-01 E-RING 3/8 TRUARC 5133-37
314 17-2749-01 SPACER NYLON .380 X .500 X 27/64

5-36
 W-6308 Printer Assemblies

D. Card Cage and Cable Assemblies

5-37
 W-6308 Printer Assemblies

Card Cage and Cable Assemblies (24-2568-02)

ITEM NUMBER PART NUMBER DESCRIPTION CABLE ROUTING (FROM / TO)
1 11-5253-01 CARD CAGE N/A
2 51-2375-02 CCA RIBBON SENSOR W-CLASS Back Plane, J8 / Ribbon Sensor
4 32-2466-01 CABLE ASSY CUTTER Back Plane, J10 / Cutter PCB: J2
5 24-2537-01 ASSY SENSOR HEAD UP Back Plane, J5 / Head Up Sensor
6 32-2455-01 ASSY CABLE PRINTHEAD DATA Back Plane, J4 / Printhead
7 32-2443-01 ASSY MAIN CCA POWER CABLE Back Plane, J13 / Power Supply PCB: J4
8 32-2442-01 ASSY MOTOR CONTROL CABLE Back Plane, J12 / Power Supply PCB: J5
9 32-2444-01 FRONT PANEL FLEX CABLE Back Plane, J7 / Front Panel PCB
10 32-2456-01 CABLE FLEX MEDIA SENSOR Back Plane, J9 / Media Sensor
11 51-2312-00 BACKPLANE W-6XXX N/A
12 10-3044-04 SCREW SEMS #2 PHILLIPS M4 X 12 N/A

5-38
 W-6308 Printer Assemblies

E. Media Hub Assembly, 3-Inch

5-39
 W-6308 Printer Assemblies

Media Hub Assembly, 3-Inch (P/N 15-2696-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 15-2638-01 ASSEMBLY, MEDIA HUB SHAFT
2 17-2543-01 BEARING, .502 ID X .813 OD X .5
3 17-2759-01 (5) SPACER, NYLON
4 17-2449-01 RING, RETAINING
5 11-4477-01 WASHER, KEYED
6 16-2447-01 DISC, FRICTION
7 10-2856-01 (3) SCREW, M3 X .5LG
8 11-5098-01 (3) CLIP, MEDIA
9 10-2258-01 SCREW, 4-24 X 3.75
10 12-2784-01 HUB, MEDIA 3”; W-6208, W-6308
11 16-2743-01 COVER, END
12 17-2450-01 SPRING, COMPRESSION
13 17-2487-01 WASHER, NYLON SHOULDER
14 10-2586-01 WASHER, FLAT.250 ID X .687 OD
15 10-2855-01 SCREW, 1/4-20 X 1 1/4

5-40
 W-6308 Printer Assemblies

F. Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter

5-41
 W-6308 Printer Assemblies

Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter

1.5-Inch Hub (P/N 15-2697-01)
3-Inch Hub Adapter Option (P/N 15-2698-01)

ITEM NUMBER PART NUMBER DESCRIPTION

1 15-2638-01 ASSEMBLY, MEDIA HUB SHAFT
2 17-2543-01 BEARING, .502 ID X .813 OD X .5
3 17-2759-01 (5) SPACER, NYLON
4 17-2449-01 RING, RETAINING
5 11-4477-01 WASHER, KEYED
6 16-2447-01 DISC, FRICTION
7 12-2782-01 HUB, MEDIA 1.5”
8 10-2852-01 (3) SCREW, M3 X .5 X 6
9 11-5007-01 (3) CLIP, MEDIA (3)
10 10-2515-01 SCREW, SOCHD M3 X 6
11 12-2751-01 BEARING, MEDIA HUB
12 17-2450-01 SPRING, COMPRESSION
13 17-2487-01 WASHER, NYLON SHOULDER
14 10-2586-01 WASHER, FLAT.250 ID X .687 OD
15 10-2855-01 SCREW, 1/4-20 X 1 1/4
16 12-2783-01 HUB, ADAPTER CORE
17 10-2603-01 CAP, PLASTIC #8
18 10-2856-01 (3) SCREW, M3 X .5LG
19 11-5098-01 (3) CLIP, MEDIA
20 10-2515-01 SCREW, SOCHD M3 X 6
21 16-2470-01 COVER, END ADAPTER

5-42
 W-6308 Printer Assemblies

G. Main Logic Card

5-43
 W-6308 Printer Assemblies

Main Logic Card

ITEM NUMBER PART NUMBER DESCRIPTION
1 51-2301-01 ASSEMBLY, MAIN LOGIC CCA

5-44
 W-8306 Printer Assemblies

III. W-8306

5-45
 W-8306 Printer Assemblies

A. Covers

5-46
 W-8306 Printer Assemblies

Covers
ITEM NUMBER PART NUMBER DESCRIPTION
1 10-2840-01 SCREW, SEMS, PHILLIPS HEAD, M3 X 6, BZ
2 11-5027-01 PLATE, SUPPORT COVER
3 11-5028-05 SIDE COVER
4 11-4387-01 HINGE
5 15-2813-01 ACCESS COVER
6 16-2585-01 WINDOW, COVER
7 16-2498-01 BLOCK, FILLER
8 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75
9 16-2496-01 FASCIA, TOP COVER
10 10-2973-01 PUSH NUT

5-47
 W-8306 Printer Assemblies

B. Front Panel

5-48
 W-8306 Printer Assemblies

Front Panel
ITEM NUMBER PART NUMBER DESCRIPTION
1 16-2495-01 FRONT PANEL
2 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75
3 16-2578-01 FRONT BEZEL
4 16-2579-01 CONTROL PANEL BUTTONS
5 10-2903-03 SCREW TRILOBULAR M4 PHILIPS HEAD 10
6 45-2013-01 LCD MODULE, CHAR. 2X20

5-49
 W-8306 Printer Assemblies

C. Printer Assembly 1 of 7

5-50
 W-8306 Printer Assemblies

Printer Assembly 2 of 7

5-51
 W-8306 Printer Assemblies

Printer Assembly 3 of 7

5-52
 W-8306 Printer Assemblies

Printer Assembly 4 of 7

5-53
 W-8306 Printer Assemblies

Printer Assembly 5 of 7

5-54
 W-8306 Printer Assemblies

Printer Assembly 6 of 7

5-55
 W-8306 Printer Assemblies

Printer Assembly 7 of 7

5-56
 W-8306 Printer Assemblies

Printer Assembly (P/N 53-2127-01)

ITEM PART ITEM PART
DESCRIPTION DESCRIPTION
NUMBER NUMBER NUMBER NUMBER
1 10-2832-04 SCREW SEMS PHP HEAD M5X12 BZ 49 10-2515-01 SCREW SOCHD M3 X 6
2 10-0252-01 E-RING 5/16 TRUARC X 5133-31 50 899210 SPACER - PIVOT SHAFT
3 15-2757-01 ASSY SIDE PLATE 53 10-2094-01 WASHER FLT #8 X .048 THK
4 10-2830-01 SCREW SEMS PHP HEAD M3X6 BZ 54 10-2518-01 WASHER FLAT SS
5 10-2834-01 SCREW PHILLIPS HEAD M3 X 6 57 12-3056-01 RETAINER SPRING
6 11-5027-01 PLATE SUPPORT COVER 58 12-3057-01 SCREW ADJ. PRINTHEAD PRESSURE
7 15-2706-02 TEAR PLATE ASSY 8" 60 15-2720-02 LATCH ASSY PRINTHEAD
8 11-5301-01 GUIDE MEDIA 61 12-2745-01 HEATSINK - PRINTHEAD
9 12-2464-01 BLOCK ALIGNMENT 800 63 17-2314-02 SPRING COMPRESSION LC-026C-5-MW
10 11-4470-01 GUIDE MEDIA ADJUSTABLE 66 11-5092-01 ADJ PLATE-PRINTHEAD
11 15-2828-02 S/A TENSIONER PLATE 67 11-5093-01 BRACKET MOUNTING HEADSINK
12 11-4158-01 BRACKET ADJUSTMENT 68 11-4362-01 PLATE RIBBON
13 10-2830-02 SCREW SEMS PHP HEAD M3X 8 BZ 69 11-5091-01 PLATE PRINTHEAD UPPER
15 11-5303-01 GUIDE MEDIA LOWER 70 12-3054-01 SHAFT PRINTHEAD MOUNTING
16 11-5305-01 PLATE GUIDE FRONT 71 12-2411-01 SPACER HEAD CAM
17 11-4387-01 HINGE 72 16-2183-01 CAM PRINTHEAD
18 10-2584-01 PAN PHIL TYPE F 4-40 X .25 LG 73 10-2823-01 SPACER .484 OD .343 ID X .188LG
21 12-2768-02 SHAFT IDLER RIBBON 75 17-2782-01 SPRING COMPRESSION
22 17-2442-01 SPRING TORSION 76 20-2157-01 8" PRINTHEAD TDK
24 17-2448-01 BUMPER SELF STICK 79 24-2521-02 ASSY DRIVE MOTOR
25 13-2246-01 ROLLER DRIVE 87 10-2514-03 SCREW FLTHD M3 X 10
26 10-2913-01 FOOT STICK-ON 88 10-2515-03 SCREW SOCHD M3 X 10
27 24-2568-03 CARD CAGE ASSEMBLY W-8306 89 10-2515-05 SCREW SOCHD M3 X 14
28 12-3342-01 PLATE MOUNTING REAR 90 10-2446-01 RING RETAINING 7/32
31 16-2516-01 PULLEY TIMING PLATEN 92 10-2856-01 SCREW M3 X .5 X 5 LG BUT HD CAP
32 12-2465-01 BLOCK SPACER 101 17-2449-01 EXTERNAL RETAINING RING
34 10-2840-01 SCREW FREE-DRIVE M4 X 6 102 32-2357-01 PRINTHEAD POWER CABLE TDK
Option Dependent Thermal Transfer ribbon type used, where: 103 895504 LABEL - TRANSPORT WARNING
35 17-3103-01 SPRING, TORSION – CSI (Coated Side In ribbon) 104 15-2485-01 ASSY IDLER ROLLER
17-3103-02 SPRING, TORSION – CSO (Coated Side Out ribbon) 105 17-2968-01 KNOB ASSY KNURLED M5 X 12
36 10-2560-01 WASHER FLAT NYLON 108 10-2258-01 SCREW 4-24 X .375 PPH HILO
37 150128 BEARING BALL 6MM X 13MM 109 10-2541-01 SCREW THREAD FORMING M2.5 X 6
38 17-2317-08 WASHER SPRING WAVE 110 10-0559-01 SCREW THD FORM #6 X 1/2 LG
39 17-2318-01 BUSHING 111 12-2734-01 PLATE CENTER
40 17-2637-01 SPRING TORSION 112 12-2738-01 SPACER MEDIA SENSOR
41 897144 RETAINER - CLIP 113 11-4882-01 PLATE DETENT HEAD CAM
42 24-2523-01 MEDIA SENSOR ASSY 114 899325 SPACER
43 10-0534-01 NUT HEX #8-32 115 10-2123-01 WASHER NYLON
44 10-2444-01 RING RETAINING 5/32 118 12-2795-01 HUB RIBBON
45 15-2779-06 ASSY SENSOR SHAFT W-CLASS 8XXX 119 11-5007-01 CLIP RIBBON
48 10-2531-01 C-TYPE RETAINING RING 6MM 120 16-2751-01 GEAR FLANGED
121 16-2754-01 DISK FRICTION

5-57
 W-8306 Printer Assemblies

Printer Assembly (P/N 53-2127-01) continued

ITEM PART ITEM PART
DESCRIPTION DESCRIPTION
NUMBER NUMBER NUMBER NUMBER
122 16-2754-02 DISK FRICTION 317 15-2835-02 FRAME ASSY W-CLASS
123 16-2754-03 DISK FRICTION 319 12-2547-02 J-HOOK RIBBON REWIND
125 15-2499-02 ASSY RIBBON REWIND HUB 321 12-2788-02 SHAFT RIBBON SUPPLY
126 17-2885-01 SPRING COMPRESSION 322 12-2528-01 SHAFT RIBBON REWIND
132 10-2832-06 SCREW SEMS PHP HEAD M5X16 BZ 324 10-2378-02 SCREW SOCK SET M4 X 6
134 10-2831-02 SCREW SEMS PHP HEAD M4X8 BZ 326 899144 CLAMP - SPRING
138 11-5005-01 PLATE NUT 327 10-2571-01 SCREW BUTTONHD SOCKCAP 4-40 X .12LG
139 12-2436-01 SHAFT MOUTING CLUTCH 334 32-2335-01 STRAP GROUND
140 12-2437-01 SHAFT MOUNTING PULLEY 335 10-2832-01 SCREW SEMS PHP HEAD M5X6 BZ
142 16-2489-01 BUSHING IDLER 336 10-0074-01 WASHER LOCK #10 EXTERNAL TOOTH SZ
144 15-2548-02 CLUTCH ASSY 2MM GT 339 10-2830-08 SCREW SEMS PHP HEAD M3 X 25BZ
145 12-3125-01 PULLEY TIMING COMPOUND 340 10-2550-01 SPACER NYLON 3/16" LONG
146 17-2786-01 BELT TIMING 57 T 3MM-HTD 341 10-2675-01 LOCTITE 242
147 17-2786-02 BELT TIMING 83T 3MM-HTD 345 10-2830-05 SCREW SEMS PHP HEAD M3X14 BZ
148 17-2766-05 BELT TIMING348T 2MM-GT 350 17-2753-01 BUSHING SLEEVE .377 X .502 X 1/4
153 17-2402-01 SPRING COMPRESSION 351 17-2750-01 PLUG BUTTON 1/2 INCH
154 11-5123-01 BRACKET MOUNTING MOTOR 352 17-2763-01 SPRING COMP .480 X .045 X 1.75
157 17-2403-01 WASHER FENDER 356 10-2582-01 WASHER NYLON .375 X .242 X .144
160 899190 PULLEY - TENSION 357 10-2565-01 SPACER
164 12-2492-01 SHAFT PIVOT 365 10-2831-04 SCREW SEMS PHP HEAD M4X12 BZ
165 11-4469-01 BRACKET - ROLLER 366 17-2762-01 SPRING EXTENSION
166 12-2650-01 COVER THREADED 370 17-2432-01 FAN GUARD WITH FILTER
167 17-2557-01 SPRING COMPRESSION .240 OD X .035 377 12-3008-01 COVER HUB
168 17-2447-01 WASHER NYLON 378 130944 NUT M3 X .5 KEPS YELLOW ZINC
169 13-2256-01 WEAR STRIP 379 13-2398-01 COVER POWER SUPPLY
170 10-0447-01 E RING .188 DIA SHAFT 380 10-2514-06 SCREW FLTHD M3 X 16
172 12-2553-01 SHAFT ROLLER 383 10-0030-01 WASHER SPLIT LOCK #10
173 10-2151-01 RETAINING RING-3/16 X .015THK 390 10-2830-03 SCREW SEMS PHP HEAD M3X10 BZ
174 16-2310-01 ROLLER BOUNCER 391 10-2666-01 FLAT CABLE CLAMP-1"W SELF ADHES
300 45-2013-01 LCD MODULE CHAR. 2X20 392 17-0168-01 CABLE CLAMP
301 10-2626-01 SCRW JACK .19 HEX X .19LG 4-40THD 393 17-0170-01 CLAMP CABLE
303 16-3106-01 HUB, CLUTCH OUTER 394 17-2716-01 BRUSH-STATIC 9.0"
304 17-3028-01 BEARING FLANGED 440C 3/8 X 7/8 396 51-2307-00 CCA W-CLASS POWER SUPPLY BD
305 10-0009-01 WASHER LOCK #4 SPLIT RING 398 11-5329-01 BRACKET CUTTER CONNECTION
306 14-2726-01 LABEL - RIBBON SENSOR 399 11-5277-01 PLATE NUT
307 17-2426-01 PIN STRAIGHT .094 DIA X .437 LG 400 11-5243-01 PLATE COVER
309 10-2515-02 SCREW SOCHD M3 X 8 401 10-2903-03 SCREW TRILOBULAR M4 PHILIPS HEAD 10
312 17-2746-01 SLIP CLUTCH ASSY 402 15-2915-02 PRINTHEAD ASSY - W83XX
313 10-0563-01 E-RING 3/8 TRUARC 5133-37 403 13-0002-01 TYWRAP 4"
314 17-2749-01 SPACER NYLON .380 X .500 X 27/64
315 24-2369-01 ASSY FAN 24VDC

5-58
 W-8306 Printer Assemblies

D. Card Cage and Cable Assemblies

5-59
 W-8306 Printer Assemblies

Card Cage and Cable Assemblies (24-2568-03)

ITEM NUMBER PART NUMBER DESCRIPTION CABLE ROUTING (FROM / TO)
1 11-5253-01 CARD CAGE N/A
2 51-2375-02 CCA RIBBON SENSOR W-CLASS Back Plane, J8 / Ribbon Sensor
4 32-2466-01 CABLE ASSY CUTTER Back Plane, J10 / Cutter PCB, J2
5 24-2537-01 ASSY SENSOR HEAD UP Back Plane, J5 / Head Up Sensor
6 32-2467-01 ASSY CABLE PRINTHEAD DATA Back Plane, J4 / Printhead
7 32-2443-01 ASSY MAIN CCA POWER CABLE Back Plane, J13 / Power Supply PCB, J4
8 32-2442-01 ASSY MOTOR CONTROL CABLE Back Plane, J12 / Power Supply PCB, J5
9 32-2444-01 FRONT PANEL FLEX CABLE Back Plane, J7 / Front Panel PCB
10 32-2456-01 CABLE FLEX MEDIA SENSOR Back Plane, J9 / Media Sensor
11 51-2313-00 BACKPLANE BOARD W83XX N/A
12 10-3044-04 SCREW SEMS #2 PHILLIPS M4 X 12 N/A

5-60
 W-8306 Printer Assemblies

E. Media Hub Assembly, 3-Inch

5-61
 W-8306 Printer Assemblies

Media Hub Assembly, 3-Inch (P/N 15-2696-02)

ITEM NUMBER PART NUMBER DESCRIPTION
1 15-2639-01 ASSEMBLY, MEDIA HUB SHAFT
2 17-2543-01 BEARING, .502 ID X .813 OD X .5
3 17-2759-01 (7) SPACER, NYLON
4 17-2449-01 RING, RETAINING
5 11-4477-01 WASHER, KEYED
6 16-2447-01 DISC, FRICTION
7 10-2856-01 (4) SCREW, M3 X .5LG
8 11-5098-01 (4) CLIP, MEDIA
9 10-2258-01 SCREW, 4-24 X 3.75
10 12-2784-02 HUB, MEDIA 3”
11 16-2743-01 COVER, END
12 17-2450-01 SPRING, COMPRESSION
13 17-2487-01 WASHER, NYLON SHOULDER
14 10-2586-01 WASHER, FLAT.250 ID X .687 OD
15 10-2855-01 SCREW, 1/4-20 X 1 1/4

5-62
 W-8306 Printer Assemblies

F. Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter

5-63
 W-8306 Printer Assemblies

Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter

1.5-Inch Hub (P/N 15-2697-02)
3-Inch Hub Adapter Option (P/N 15-2698-02)

ITEM NUMBER PART NUMBER DESCRIPTION

1 15-2639-01 ASSEMBLY, MEDIA HUB SHAFT
2 17-2543-01 BEARING, .502 ID X .813 OD X .5
3 17-2759-01 (7) SPACER, NYLON
4 17-2449-01 RING, RETAINING
5 11-4477-01 WASHER, KEYED
6 16-2447-01 DISC, FRICTION
7 12-2782-02 HUB, MEDIA 1.5”
8 10-2852-01 (4) SCREW, M3 X .5 X 6
9 11-5007-01 (4) CLIP, MEDIA (4)
10 10-2515-01 SCREW, SOCHD M3 X 6
11 12-2751-01 BEARING, MEDIA HUB
12 17-2450-01 SPRING, COMPRESSION
13 17-2487-01 WASHER, NYLON SHOULDER
14 10-2586-01 WASHER, FLAT.250 ID X .687 OD
15 10-2855-01 SCREW, 1/4-20 X 1 1/4
16 12-2783-02 HUB, ADAPTER CORE
17 10-2603-01 CAP, PLASTIC #8
18 10-2856-01 (4) SCREW, M3 X .5LG
19 11-5098-01 (4) CLIP, MEDIA
20 10-2515-01 SCREW, SOCHD M3 X 6
21 16-2470-01 COVER, END ADAPTER

5-64
 W-8306 Printer Assemblies

G. Main Logic Card

5-65
 W-8306 Printer Assemblies

Main Logic Card

ITEM NUMBER PART NUMBER DESCRIPTION
1 51-2301-02 ASSEMBLY, MAIN LOGIC CCA

5-66
 Options

IV. Options

5-67
 Options

A. Cover Dampener

5-68
 Options

Cover Dampener (P/N 74-2394-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 17-2699-01 ASSEMBLY, DAMPENER
2 11-4913-01 PLATE, LINKAGE MOUNT
3 10-2761-01 SCREW, FLAT HEAD M4 X 10MM
4 11-4912-01 MOUNT, DAMPENER
5 10-2762-01 SCREW, PH M4 X 6MM

5-69
 Options

B. Standard Cutter, W-6208 and W-6308

5-70
 Options

Standard Cutter, W-6208 and W-6308 (P/N 78-2014-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 11-4418-01 COVER - CUTTER UPPER
2 10-0346-01 NUT #8 HEX THIN LOCKING
3 10-2113-13 WASHER FLT ROUND STEEL METRIC
4 17-2469-01 WASHER - BELLEVILLE
5 11-4409-01 LATCH ROTARY
6 11-4411-01 BRACKET-UPPER CUTTER MTG
7 10-2514-01 SCREW FLTHD M3 X 6
8 12-2493-01 PIVOT SHAFT - CUTTER BRACKET
9 10-0447-01 E RING .188 DIA SHAFT
10 11-4410-01 BRACKET - LOWER CUTTER MTG
11 24-2379-01 ASSY - CUTTER
12 11-4419-01 COVER - CUTTER LOWER
15 15-2495-01 ASSY - CATCH TRAY CUTTER
16 11-4412-01 GUIDE MEDIA CUTTER
17 10-2534-01 SCREW M3 X 6 PHILLIPS
18 32-2276-01 ASSY CUTTER CONTROL CABLE (not shown in illustration)
21 12-2831-01 HOUSING SPRING
22 17-2314-02 SPRING COMPRESSION LC-026C-5-MW

5-71
 Options

C. HD Cutter, W-6208 and W-6308

5-72
 Options

Mechanism (Item Number 1) Detail

5-73
 Options

HD Cutter, W-6208 and W-6308 (P/N 24-2435-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 17-3053-01 GUILLOTINE CUTTER MECHANISM
2 11-5568-01 PLATE MOUNTING CUTTER
3 17-3058-01 TENSION CATCH
4 15-3003-01 COVER CUTTER (6INCH)
5 15-3004-01 CUTTER HINGE
7 51-2374-00 CCA CUTTER
8 11-5625-01 COVER PLATE - SMALL
9 11-5629-01 COVER PLATE
11 10-2518-01 WASHER FLAT SS
12 10-2534-07 SCREW PAN HD PH M3X.5X4MM
13 24-2642-01 ASSY CUTTER MOTOR W-CLASS
14 130919 SCREW 4-40 X 3/8 PHIL PH EXT/S
15 10-2970-01 SCREW FL THD M3 X 6
16 17-0168-01 CABLE CLAMP
17 10-3086-01 NUT HEX SELF-LOCKING M3 CRES
18 32-2276-01 ASSY CUTTER CONTROL CABLE (not shown in drawing)
19 10-2105-03 SCREW M3X6 PAN HEAD
20 10-3120-01 SCREW SET M3X3 CUP POINT

Mechanism Detail (Item Number 1, P/N 17-3053-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 DPO17-2726-45 MOVING BLADE
2 DPO17-2726-46 FIXED BLADE
3 DPO17-2726-47 ASSY, FRAME
4 DPO17-2726-48 ASSY, MOVING BRACKET
5 DPO17-2726-49 SHAFT
6 DPO17-2726-50 SHAFT, IDLER
7 DPO17-2726-51 GEAR, IDLER
8 DPO17-2726-52 DRIVE GEAR
9 DPO17-2726-53 LINK
10 DPO17-2726-54 ROLLER
11 DPO17-2726-55 SPRING
12 DPO17-2726-56 GEAR, PINION
13 DPO10-2514-06 SCREW FLTHD M3 X 16
14 DPO10-2514-01 SCREW FLTHD M3 X 6

5-74
 Options

D. HD Cutter, W-8306

5-75
 Options

Mechanism (Item Number 1) Detail

5-76
 Options

HD Cutter Option, W-8306 (P/N 24-2436-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 17-3054-01 GUILLOTINE CUTTER MECHANISM
2 11-5568-02 CUTTER MOUNTING BRACKET
3 17-3058-01 TENSION CATCH
4 15-3003-02 COVER CUTTER
5 15-3004-01 CUTTER HINGE
7 51-2374-00 CCA CUTTER
8 11-5625-01 COVER PLATE - SMALL
9 11-5629-01 COVER PLATE
11 10-2518-01 WASHER FLAT SS
12 10-2534-07 SCREW PAN HD PH M3X.5X4MM
13 24-2642-01 ASSY CUTTER MOTOR W-CLASS
14 130919 SCREW 4-40 X 3/8 PHIL PH EXT/S
15 10-2970-01 SCREW FL THD M3 X 6
16 17-0168-01 CABLE CLAMP
17 10-3086-01 NUT HEX SELF-LOCKING M3 CRES
18 32-2276-01 ASSY CUTTER CONTROL CABLE (not shown in drawing)
19 10-2105-03 SCREW M3X6 PAN HEAD
20 10-3120-01 SCREW SET M3X3 CUP POINT

Mechanism Detail (Item Number 1, P/N 17-3054-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 DPO17-2726-40 MOVING BLADE
2 DPO17-2726-41 FIXED BLADE
3 DPO17-2726-42 ASSY, FRAME
4 DPO17-2726-43 ASSY, MOVING BRACKET
5 DPO17-2726-44 SHAFT
6 DPO17-2726-50 SHAFT, IDLER
7 DPO17-2726-51 GEAR, IDLER
8 DPO17-2726-52 DRIVE GEAR
9 DPO17-2726-53 LINK
10 DPO17-2726-54 ROLLER
11 DPO17-2726-55 SPRING
12 DPO17-2726-56 GEAR, PINION
13 DPO10-2514-06 SCREW FLTHD M3 X 16
14 DPO10-2514-01 SCREW FLTHD M3 X 6

5-77
 Options

E. Font Expansion Card

5-78
 Options

Font Expansion Card (P/N 78-2321-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 51-2284-00 ASSEMBLY, FONT EXPANSION BOARD
2 11-5279-01 PLATE, REAR COVER
3 10-2903-04 SCREW, M4 X 12

5-79
 Options

F. Internal Rewind, W-6208 and W-6308

5-80
 Options

Internal Rewind, W-6208 and W-6308 (P/N 15-2694-03)

ITEM NUMBER PART NUMBER DESCRIPTION

1 10-0530-01 NUT SQUARE 8-32
2 16-2269-01 ADAPTER CORE
3 11-4315-01 RETAINER CORE
4 11-4386-01 RETAINER
5 17-2436-01 SCR M3 X 8 THRD CUTTING OVAL
6 17-2907-01 SLIP CLUTCH ASSY 3MM HTD 44 TEETH
7 12-2444-01 HOUSING MEDIA SPOOL
8 16-2283-01 HUB TAKE UP
9 17-2439-01 COMPRESSION SPRING
10 10-2514-03 SCREW FLTHD M3 X 10
11 17-2456-01 .1875 DIA. CRES - 440C BALL
12 11-4343-01 TENSION BAR
13 16-2267-01 RETAINER MEDIA
14 16-2268-01 PAD SCREW
16 15-2435-02 ASSY KNURLED HEAD SCREW (.88 LG)
17 15-2435-01 ASSY KNURLED HEAD SCREW (.5 LG)
18 10-0509-01 SCREW PHP 8-32 X 1/4
19 10-0563-01 E-RING 3/8 TRUARC 5133-37
20 17-3028-01 BEARING FLANGED 440C 3/8 X 7/8
21 10-0273-01 PIN-ROLL 3/32 X 9/16 STOCK DRIVE
22 11-4350-01 PLATE REWIND

5-81
 Options

G. Internal Rewind, W-8306

5-82
 Options

Internal Rewind, W-8306 (P/N 15-2695-02)

ITEM NUMBER PART NUMBER DESCRIPTION
1 10-0530-01 NUT SQUARE 8-32
2 16-2269-01 ADAPTER CORE
3 11-4315-01 RETAINER CORE
4 11-4341-01 DRIVER - CORE
5 130938 SCREW M3X.5X6 PHIL EXT/SEM YZ
6 17-2747-01 SLIP CLUTCH ASSY 65 TEETH 2 MM
7 12-2444-01 HOUSING MEDIA SPOOL
8 12-2561-01 TAKE UP HUB
9 17-2313-01 SPRING EXTENSION
10 10-2514-03 SCREW FLTHD M3 X 10
11 17-2424-01 SPRING PIN CRES .062 DIA X 3/8 LG
12 12-2406-01 SHAFT - MEDIA HUB
13 16-2267-01 RETAINER MEDIA
14 16-2268-01 PAD SCREW
16 15-2435-02 ASSY KNURLED HEAD SCREW (.88 LG)
17 15-2435-01 ASSY KNURLED HEAD SCREW (.5 LG)
18 10-0509-01 SCREW PHP 8-32 X 1/4
19 10-0563-01 E-RING 3/8 TRUARC 5133-37
20 17-3028-01 BEARING FLANGED 440C 3/8 X 7/8
21 10-0273-01 PIN-ROLL 3/32 X 9/16 STOCK DRIVE
22 16-2271-01 FLANGE - TAKE UP
23 11-4585-01 TENSION BAR
24 10-2378-02 SCREW SOCK SET M4 X 6
25 10-2565-01 SPACER
26 11-4352-01 PLATE REWIND

5-83
 Options

H. I/O Expansion Card

5-84
 Options

I/O Expansion Card

Without FLASH Memory (P/N 78-2256-01)
With FLASH Memory (P/N 78-2256-02)

ITEM NUMBER PART NUMBER DESCRIPTION

51-2310-01 ASSEMBLY, I/O EXPANSION BOARD – WITHOUT FLASH MEMORY
1
51-2310-11 ASSEMBLY, I/O EXPANSION BOARD – WITH FLASH MEMORY
2 11-5279-01 PLATE, REAR COVER
3 10-2903-04 SCREW, M4 X 12

5-85
 Options

I. LAN Interfaces

1 1

5-86
 Options

DMXNet (P/N 78-2411-01)

ITEM NUMBER PART NUMBER DESCRIPTION

1 15-2944-01 DMXNet Card
2 11-5206-01 PLATE, REAR COVER
3 10-2903-04 SCREW, M4 X 12

DMXrfNet (P/N 78-2494-01)

ITEM NUMBER PART NUMBER DESCRIPTION

1 24-2606-01 DMXrfNet Card
2 11-5206-01 PLATE, REAR COVER
3 10-2903-04 SCREW, M4 X 12

5-87
 Options

J. Peel Mechanism, W-6208 and W-6308

5-88
 Options

Peel Mechanism, W-6208 and W-6308 (P/N 78-2206-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 10-0307-01 RETAINING RING .125D
3 10-2889-01 SCREW 4-40X 1/4 PHIL FLT HD
4 10-0447-01 E RING .188 DIA SHAFT
8 11-5024-01 BRACKET ROLLER FRONT
9 11-5023-01 BRACKET ROLLER REAR
10 12-2797-01 SHAFT ROLLER
11 12-2608-01 SHAFT LATCH
12 16-2277-01 BLOCK SLIDE
13 13-2281-01 BLOCK LATCH
15 17-2459-01 SPRING COMPRESSION .042 W.D.
16 16-2349-01 ROLLER - CLAMP
17 12-2564-01 SHAFT HINGE
18 12-2610-01 BAR PEEL
19 10-2259-01 SCREW PANHD 2-56 X .31 LG
20 16-2349-04 ROLLER- CLAMP
21 10-2820-01 WASHER LOCK #2

5-89
 Options

K. Peel Mechanism, W-8306

5-90
 Options

Peel Mechanism, W-8306 (P/N 78-2207-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 10-0307-01 RETAINING RING .125D
3 10-2889-01 SCREW 4-40X 1/4 PHIL FLT HD
4 10-0447-01 E RING .188 DIA SHAFT
8 11-5025-01 BRACKET ROLLER FRONT
9 11-5026-01 BRACKET ROLLER REAR
10 12-2798-01 SHAFT ROLLER
11 12-2453-01 SHAFT LATCH
12 16-2277-01 BLOCK SLIDE
13 16-2278-01 BLOCK LATCH
15 17-2459-01 SPRING COMPRESSION .042 W.D.
16 16-2349-01 ROLLER - CLAMP
17 12-2551-01 SHAFT HINGE
18 12-2610-02 BAR PEEL
19 10-2259-01 SCREW PANHD 2-56 X .31 LG
20 10-2820-01 WASHER LOCK #2

5-91
 Options

L. Present Sensor

5-92
 Options

Present Sensor (P/N 78-2333-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 11-4185-01 BRACKET, SENSOR MOUNITING
2 24-2352-01 ASSEMBLY, PRESENT SENSOR
3 11-5169-01 SUPPORT, SENSOR
4 17-2403-02 SCREW, PHILLIPS HEAD, M3 X .5 X 6

5-93
 Options

M. Twinax / Coax Interfaces

5-94
 Options

Twinax Interface (P/N 78-2305-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 11-5206-01 PLATE, COVER EXPANSION
2 10-2930-04 SCREW, M4 X 12 PHILLIPS HEAD
3 24-2530-01 CCA, TWINAX/COAX
4 10-2520-01 SCREW, 4-40 X 2.5
5 11-5281-01 BRACKET, COVER CONNECTOR
6 32-2328-01 CABLE ASSEMBLY, TWINAX INTERFACE

Coax Interface (P/N 78-2305-02)

ITEM NUMBER PART NUMBER DESCRIPTION
1 11-5206-01 PLATE, COVER EXPANSION
2 10-2930-04 SCREW, M4 X 12 PHILLIPS HEAD
3 24-2530-01 CCA, TWINAX/COAX
4 10-2520-01 SCREW, 4-40 X 2.5
5 11-5281-01 BRACKET, COVER CONNECTOR
7 32-2327-01 CABLE ASSEMBLY, COAX INTERFACE

5-95
 Options

N. USB Interface

5-96
 Options

USB Interface (P/N 78-2388-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 51-2324-00 USB INTERFACE CARD
2 11-5206-01 PLATE, REAR COVER
3 10-2903-04 SCREW, M4 X 12

5-97
 Options

O. Ribbon Saver

5-98
 Options

Ribbon Saver (P/N 78-2237-01)

ITEM PART ITEM PART
DESCRIPTION DESCRIPTION
NUMBER NUMBER NUMBER NUMBER
1 24-2353-01 ASSY - HEAD LIFT SENSOR 38 15-2500-01 ARM LIFTING
2 10-0307-01 RETAINING RING .125D 39 15-2500-02 ARM LIFTING
4 10-2514-01 SCREW FLTHD M3 X 6 40 10-2830-05 SCREW SEMS PHP HEAD M3X14 BZ
5 12-2396-01 CAM LIFTING 42 11-5067-02 PLATE UPPER-PRINTHEAD
6 10-2531-01 C-TYPE RETAINING RING 6MM 43 10-0557-01 SCREW SOC HD CAP 4-40 X 1/4
7 10-2577-01 BUSHING FLANGED SELF-RETAINING 45 13-2273-01 ROLLER DRIVE
9 51-2340-01 CCA RIBBON SAVER 46 10-2831-04 SCREW SEMS PHP HEAD M4X12 BZ
10 24-2401-01 MOTOR ASSY HEAD LIFTER 47 10-2830-02 SCREW SEMS PHP HEAD M3X 8 BZ
11 10-2578-01 BUSHING FLANGED 48 10-2675-01 LOCTITE 242
12 16-2218-01 CAM SENSOR 49 10-2866-01 WASHER NYLON
13 16-2219-01 BLOCK BEARING 51 17-2744-01 GEAR 40 TEETH
14 16-2516-01 PULLEY TIMING PLATEN 52 17-2516-01 BEARING BALL FLANGED .3125 ID
15 150128 BEARING BALL 6MM X 13MM 53 10-0252-01 E-RING 5/16 TRUARC X 5133-31
16 17-2786-06 BELT TIMMING 3 MM HTD 88 T 54 899210 SPACER - PIVOT SHAFT
17 17-2314-06 SPRING COMPRESSION LC-026B-9MW 55 10-3040-01 WASHER FLAT NYLON
18 11-4188-01 GUIDE MEDIA FRONT 56 16-2857-01 IDLER RIBBON SAVER
19 17-2796-01 GEAR SPUR 21 TEETH 57 12-3184-01 SHAFT IDLER RIBBON SAVER
20 17-2343-01 GEAR SPUR 24 TEETH 58 32-2498-01 CABLE ASSY MOTOR DRV .1CTR. 6CKT
21 17-2376-01 PIN-RETAINING 60 10-3041-01 SCREW CAP M4 X 14
22 15-2996-02 BRAKE 24 VOLT (MOD) 61 10-0526-01 WASHER #8 SPLIT LOCK
24 10-2446-01 RING RETAINING 7/32
25 899310 BEARING - HEADLIFT
26 32-2270-01 ASSY - RIBBON SAVE HARNESS
27 11-4881-01 FOOT BRACKET OUTBOARD
28 11-4880-01 FOOT BRACKET INBOARD
29 11-4517-01 CAM IDLER LIFTING
30 11-5515-01 BRACKET MOUNTING MOTOR RIBBON SAVER
31 12-2448-02 BLOCK SPACER
32 12-3207-01 SHAFT CAM RIBBON SAVER
33 15-2757-02 ASSY SIDE PLATE
34 12-2791-01 SHAFT RIBBON SUPPLY HUB
35 10-2830-01 SCREW SEMS PHP HEAD M3X6 BZ
36 17-2592-01 WASH FLT NYLON .192IDX.312ODX.110LG
37 13-2261-01 ROLLER IDLER

5-99
 Options

P. Fan-Fold Media Guide

5-100
 Options

Fan-Fold Media Guide (P/N 15-2786-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 15-2786-01 FANFOLD MEDIA GUIDE

5-101
 Options

Q. Heavy Duty Cutter Tray, W-6208 and W-6308

5-102
 Options

Heavy Duty Cutter Tray, W-6208 & W-6308 (P/N 15-2625-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 11-4664-01 TRAY PAPER
2 11-4665-01 BRACKET BOTTOM TRAY
3 11-4666-01 ARM UPPER
4 11-4667-01 ARM LOWER
5 11-4668-01 BRACKET MOUNTING TRAY
6 11-4669-01 PLATE NUT
7 12-2660-01 BLOCK GUIDE
8 17-2654-01 WING NUT M5 X .8
9 17-2655-01 WING STUD M5 X .8
10 10-2519-02 SCREW PANHD SEMS M3 X 8
11 10-2227-05 WASHER - SHIM
13 17-2572-01 BUMPER BUTTON .62 0D X .125 THK
14 17-2669-01 BEARING SLEEVE .252OD .126ID .125

5-103
 Options

R. Heavy Duty Cutter Tray, W-8306

5-104
 Options

Heavy Duty Cutter Tray, W-8306 (P/N 15-2626-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 11-4664-02 TRAY PAPER
2 11-4665-02 BRACKET BOTTOM TRAY
3 11-4666-02 ARM UPPER
4 11-4667-02 ARM LOWER
5 11-4668-02 BRACKET MOUNTING TRAY
6 11-4669-01 PLATE NUT
7 12-2660-01 BLOCK GUIDE
8 17-2654-01 WING NUT M5 X .8
9 17-2655-01 WING STUD M5 X .8
10 10-2519-02 SCREW PANHD SEMS M3 X 8
11 10-2227-05 WASHER - SHIM
13 17-2572-01 BUMPER BUTTON .62 0D X .125 THK
14 17-2669-01 BEARING SLEEVE .252OD .126ID .125

5-105
 Options

S. Standard Cutter Tray, W-6208 and W-6308

5-106
 Options

Standard Cutter Tray, W-6208 and W-6308 (P/N 15-2495-01)

ITEM NUMBER PART NUMBER DESCRIPTION
1 10-2113-01 WASHER, FEATHERED, STEEL
2 10-2356-01 SCREW, SLOT, 8-32 X 3/16
3 11-4422-02 BRACKET, CUTTER CATCH TRAY
4 11-4420-01 TRAY, CATCH, CUTTER
5 11-4422-01 BRACKET, CUTTER CATCH TRAY
6 11-4421-01 LEVER, CATCH TRAY
7 140093 KNOB, PLASTIC, 8/32 TAPPED
8 11-4423-01 EXTENSION, CATCH TRAY

5-107