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D DB Info 403 US Pressure Regulator

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0% found this document useful (0 votes)
17 views348 pages

D DB Info 403 US Pressure Regulator

Uploaded by

Clinton Ray
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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D Series and DB Series

Air Preparation Units

D Series Air Preparation Units


„ Rugged metal design
„ Metric, G (BSPP), NPT threads; QS tubing connections
„ FAST Program
„ Filtration levels: 40 µm, 5 µm, 1 µm, and 0.01 µm
„ Port sizes up to 1 inch (G1 and 1 NPT)

DB Series Air Preparation Units


„ Value optimized polymer design
„ G (BSPP) threads
„ D and DB components can be combined
„ Filtration levels: 40 µm and 5 µm
„ Port sizes 1/8 and 1/4 inch (G1/8 and G1/4)

Info 403 US
D Series and DB Series
Air Preparation Units
Ideal for All Applications Festo...Your Automation
With a full range of manual, electrical, Partner Worldwide
and pneumatic on/off valves, soft-start As a global leader in industrial
valves, as well as fine, micro, and automation components and
coalescing filters, D Series and DB Series systems, with over $1.8 billion
air preparation units meet whatever sales worldwide, Festo has
compressed air quality level your the resources and application
application requires. experience to be your long-term
partner for cost-effective
The Reliable Performer automation solutions.
Rugged D Series metal design
• 56 independent
combination and individual air
subsidiaries worldwide
preparation units can endure the
harshest industrial environments. They • Representation in
are built for trouble-free, long-life 180 countries
operation in applications with all • Worldwide networking for
standard compressed air requirements. consistent standards of
products, consultancy,
Value optimized DB Series polymer sales and services
design combination and individual air • Worldwide support provided
preparation units are ideal for by over 11,500 team members
applications requiring basic
functionality and reliable quality. Festo Quality Assurance,
ISO 9001 Certification
A Full Range of Sizes
D Series metal design units are Festo Corporation
is committed to
available in four body sizes: Micro, Mini,
provide Festo
Midi, and Maxi. Port thread sizes range
products and
from metric M5 to BSPP G1, and from
services that will
1/8 NPT to 1 NPT. Micro size lubricators meet or exceed
and filters also feature port plates with our customers’
QS4 and QS6 (4 mm and 6 mm) inserts requirements in
for easy OD tubing connection. product quality, delivery,
customer service and
DB Series Polymer design components satisfaction.
are available in Mini body sizes, with
All Festo locations within the United
BSP G1/8 and G1/4 body port thread States are registered to ISO 9001.
sizes. Metal connecting plate kits are
available with G (BSPP) and NPT 1/8,
1/4, and 3/8 ports.

Modularity
The unique modular through-bolt joining
system uses only one compression seal
between units for leak-free assembly
and mounting. This eliminates leakage Online Literature
and misalignment typical of our Literature in PDF format is
available for download at:
competitors’ modular “joining block”
www.festo.com/us/airprep/d
systems.

Individual air preparation units (filters,


regulators, lubricators) can be
combined to form modular units, or
ordered in a variety of standard or
custom factory assembled combinations.
D Series and DB Series Air Preparation Units
Contents

Introduction

FAST Program ........................................................................................................................................... 4 1


Product Range Overview ........................................................................................................................... 5 Page
3

D Series – Metal Design – Combination Units


Filter/Regulator-Lubricators Standard Combinations Custom Combinations
FRC/FRCS FRC-K/LFR-K/LFRS-K Air Preparation Units* 2
Page
19
Section 2.1 PDF Page 21 Section 2.2 PDF Page 43 Section 2.3 PDF Page 95

D Series – Metal Design – Individual Units


Filter/Regulators Pressure Regulators Filters Membrane Air Dryers
LFR*/LFRS LR*/LRB/LRB-K LF*/LFMB*/LFMA*/LFMBA/LFX LDM1

Section 3.1 PDF Page 103 Section 3.2 PDF Page 127 Section 3.3 PDF Page 165 Section 3.4 PDF Page 207
3
Lubricators On/Off & Soft-Start Valves Distributor Blocks Accessories
Page
LOE* HE*/HEE*/HEP/HEL* FRM*/FRZ D Series Metal Design
101

Section 3.5 PDF Page 215 Section 3.6 PDF Page 227 Section 3.7 PDF Page 261 Section 3.8 PDF Page 275

DB Series – Polymer Design – Combination Units


Filter/Regulator-Lubricators
FRC-DB 4
Page
293
Section 4.1 PDF Page 295

DB Series – Polymer Design – Individual Units

5
Filter/Regulators Pressure Regulators Accessories
LFR-DB LR-DB/LRB-DB-K DB – Polymer Design

Page
303
Section 5.1 PDF Page 305 Section 5.2 PDF Page 313 Section 5.3 PDF Page 329

Engineering Support
Compressed Air Conditioning .......................................................................338
System Design and Test ............................................................................... 339 6
Sample Circuits ...........................................................................................340
Air Quality ...................................................................................................341
Operating Recommendations .......................................................................342 Page
Application Worksheet .................................................................................345 337

*FAST (Festo Assured Shipping Time). This indicates that products of this type can be purchased from stock as individual parts to be assembled at your site.

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 3

3
FAST Program
D Series and DB Series Air Preparation Units

FAST...Festo Assured Shipping Time program

1 FAST enables designers and manufacturers to reduce inventory costs and “time-to-market” allowances for prototype and production equipment, with same-day
shipment of thousands of automation components.

The selection of FAST components available for same-day / next-day shipment includes: cylinders, actuators, valves, unassembled individual and combination air
preparation units, fittings, tubing, and sensors. FAST custom length cylinders and actuators, assembled individual combination air preparation units, and valve
manifolds ship in 3 days.

For a complete list of FAST components and conditions, visit www.festo.com/us/fast or contact us to request FAST product literature.

It’s on time or it’s shipped free!


Festo will reimburse the shipping charges for orders which do not meet the shipment times specified by the FAST program.

FAST Program Conditions

Quantity limit to qualify for the FAST Program “It’s on time, or it’s shipped free” promise is 5 pieces per item, except for fittings/flow controls (100 pieces), tubing
(100 meters), and mounting accessories (10 pieces).

For complete FAST components conditions and specific qualifying part numbers, call: 1.877.85.4FAST, e-mail:[email protected], visit: www.festo.com/us/fast, or
contact us to request FAST product literature.

4 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

4
 Metal Design  Filter/Regulator-Lubricators

Metric, G (BSPP), and Quick Star Tubing Connections

Product Specifications Flow [l/min] Pneumatic Connection Pressure [bar] µm]


Filtration [µ Bowl Guard Bowl Drain Gauge Lock Options FAST1 See CD
Type Size

Directly actuated pressure

FAST Program Availability


regulator with integrated
Rotary knob with detent
Without pressure gauge

Rotary knob with lock


With pressure gauge

return flow function


Fully automatic
Semiautomatic
Manual
Metal
QS4 M5 QS6 M7 G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...7 0.5...12 0.01 1 5 40 PDF Page

FRC / FRCS Micro 90 to 140             22

Mini 600 to 1,500              


Midi 1,300 to 2,800               
Maxi 3,000 to 8,700               
NPT Connections Flow [scfm] Pressure [psi]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 7...103 7...176 0.01 1 5 40 PDF Page

FRC Micro 3.2 to 4.9         22

Mini 21.2 to 52.9             


Midi 45.9 to 98.8              
Maxi 105.9 to 307.1              

Standard  Available  1) FAST – Festo Assured Shipping Time, see page 2 for details.

Type Code Description


FRC = Filter/regulator-lubricator
FRCS = Filter/regulator-lubricator with rotary knob and lock

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 5


 Metal Design  Standard Assembled Combination Units

G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection Pressure [bar] µm]


Filtration [µ Bowl Guard Bowl Drain Gauge Lock Voltage Options FAST See CD

Directly actuated pressure


Type Size

FAST Program Availability


regulator with integrated
Rotary knob with detent
Without pressure gauge

Rotary knob with lock


With pressure gauge

return flow function


Fully automatic
Semiautomatic

110 VAC
Manual

24 VDC
Metal
G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...12 2.5...12 0.01 1 5 40 PDF Page

FRC-K... Mini 530 to 980           44

With lubricator Midi 1,060 to 2,500           

Maxi 3,400 to 8,200           


LFR-K... / LFRS-K... Mini 575 to 1,150             63

Without lubricator Midi 1,370 to 3,150             


Maxi 2,500 to 9,400             

Standard  Available 

Type Code Description


FRC-KA = Standard combination unit with filter/regulator, distributor block and lubricator
FRC-KB = Standard combination unit with filter/regulator, distributor block with pressure switch, and lubricator
FRC-KC = Standard combination unit with on/off valve, filter/regulator, distributor block with pressure switch, and lubricator
FRC-KE = Standard combination unit with filter/regulator, lubricator, on/off valve with 24 VDC solenoid coil, and soft-start valve
FRC-KF = Standard combination unit with on/off valve, filter/regulator, lubricator, on/off valve with 24 VDC solenoid coil, soft-start valve, and distributor block with pressure switch

LFR-KA = Standard combination unit with filter/regulator and distributor block


LFR-KB = Standard combination unit with on/off valve, filter/regulator and distributor block
LFR-KC = Standard combination unit with on/off valve and filter/regulator
LFR-KD = Standard combination unit with filter/regulator, on/off valve with 24 VDC solenoid coil, and soft/start valve
LFR-KE = Standard combination unit with filter/regulator and distributor block with pressure switch
LFR-KF = Standard combination unit with on/off valve, filter/regulator and distributor block with pressure switch
LFR-KG = Standard combination unit with on/off valve, filter/regulator, on/off valve with 24 VDC solenoid coil, soft-start valve, and distributor block with pressure switch

6 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007


 Metal Design  Custom Combination Units (Unassembled)2

G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection Pressure [bar] µm]


Filtration [µ Bowl Guard Bowl Drain Gauge Lock Voltage Options FAST1 See CD

Type Size

Directly actuated pressure

FAST Program Availability


regulator with integrated

regulator with integrated


Rotary knob with detent
Without pressure gauge

Pilot actuated pressure


Rotary knob with lock
With pressure gauge

return flow function

return flow function


Fully automatic
Semiautomatic

110 VAC

230 VAC
Manual

24 VDC
Metal
G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...7 0.5...12 0.01 1 5 40 PDF Page

Configurable Mini 104 to 2,640                     96

Midi 280 to 7,040                     


Maxi 600 to 16,000                    
NPT Connections Flow [scfm] Pressure [psi]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 7...103 7...176 0.01 1 5 40 PDF Page

Configurable Mini 3.7 to 93.2                     96

Midi 9.9 to 248.5                     


Maxi 21.2 to 564.8                    

Standard  Available  1) FAST – Festo Assured Shipping Time, see page 2 for details.

Custom Combination Unit Example 7


Custom combination air preparation units can be delivered same day/next day
as separate parts for assembly at the site. For available parts, see pages 96 to 99. 6
One possible combination is shown here. 8
5

1 HE on/off valve
4
2 LFR filter/regulator 9
3 FRM-H distributor block with integrated check valve 3
4 LOE lubricator
5 HEE solenoid-actuated valve (24, 110 or 230 VAC) 2

6 HEL soft-start valve aJ


1
7 FRM distributor block
8 Right port block kit
9 Male-female attaching rod aA
aJ Seal
aA Pressure gauge
aB Left port block kit
aC Mounting brackets (not shown)
aB

2) Factory-assembled custom combination air preparation units are also available.


Contact your local Festo representative for a quotation.

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 7


 Metal Design  Filter/Regulators

Metric, G (BSPP), and Quick Star Tubing Connections

Product Specifications Flow [l/min] Pneumatic Connection Pressure [bar] µm]


Filtration [µ Bowl Guard Bowl Drain Gauge Lock Options FAST1 See CD

Type Size

Directly actuated pressure

FAST Program Availability


regulator with integrated
Rotary knob with detent
Without pressure gauge

Rotary knob with lock


With pressure gauge

return flow function


Fully automatic
Semiautomatic
Manual
Metal
QS4 M5 QS6 M7 G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...7 0.5...12 5 40 PDF Page

LFR / LFRS Micro 110 to 410             104

Mini 650 to 1,700               


Midi 1,600 to 4,000                
Maxi 4,000 to 11,000                
NPT Connections Flow [scfm] Pressure [psi]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 7...103 7...176 5 40 PDF Page

LFR Micro 3.9 to 14.5         104

Mini 22.9 to 60.0             


Midi 56.5 to 141.3              
Maxi 141.3 to 388.5              

Standard  Available  1) FAST – Festo Assured Shipping Time, see page 2 for details.

Type Code Description


LFR = Filter/regulator
LFRS = Filter/regulator with lockable rotary knob

8 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007


 Metal Design  Pressure Regulators  Individual Units

Metric, G (BSPP), and Quick Star Tubing Connections

Product Specifications Flow [l/min] Pneumatic Connection Pressure [bar] Gauge Lock Options FAST1 See CD

Type Size

Directly actuated pressure

FAST Program Availability


regulator with integrated

regulator with integrated


Rotary knob with detent
Without pressure gauge

Pilot actuated pressure


Rotary knob with lock
With pressure gauge

return flow function

return flow function


QS4 M5 QS6 M7 G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...7 0.5...12 PDF Page

LR / LRS Micro 120 to 450          128

Mini 800 to 1,800           


Midi 2,100 to 4,500            
Maxi 5,400 to 12,500           

Type Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...7 0.5...12 PDF Page

LRB / LRBS Mini 1,600 to 1,800        147

Midi 3,200 to 3,800       

NPT Connections Flow [scfm]


Flow [scfm] Pressure [psi]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 7...103 7...176 PDF Page

LR Mini 28.3 to 63.6          128

Midi 74.2 to 158.9          


Maxi 190.6 to 441.4         

 Metal Design  Pressure Regulators  Manifolds


G (BSPP) Connections Flow [l/min]
[scfm] Pressure [bar]
[psi]

Type Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...7 0.5...12 PDF Page

LRB-K... Mini 1,600 to 1,800 156


     

Midi 3,200 to 3,800      

Standard  Available  1) FAST – Festo Assured Shipping Time, see page 2 for details.

Type Code Description


LR = Pressure regulator
LRS = Pressure regulator with lockable rotary knob
LRB = Pressure regulator for manifold assembly
LRBS = Pressure regulator for manifold assembly with lockable rotary knob
LRB-K = Pressure regulator manifold (K... = number of regulators)

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 9


 Metal Design  Filters  Standard

Metric, G (BSPP), and Quick Star Tubing Connections

Product Specifications Flow [l/min] Pneumatic Connection µm]


Filtration [µ Bowl Guard Bowl Drain Options FAST1 See CD

Type Size

Differential pressure indicator

FAST Program Availability


Fully automatic
Semiautomatic
Manual
Metal
QS4 M5 QS6 M7 G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.01 1 5 40 PDF Page

LF Micro 170 to 290         166

Mini 800 to 1,400         


Midi 1,600 to 3,000          
Maxi 3,600 to 5,300         
NPT Connection Flow [scfm]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 0.01 1 5 40 PDF Page

LF Micro 6.0 to 10.2     166

Mini 28.3 to 49.4         


Midi 56.5 to 105.9          
Maxi 127.1 to 187.2         

 Metal Design  Filters  Fine and Micro Individual Units

G (BSPP) Connections Flow [l/min]

Type Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.01 1 5 40 PDF Page

LFMB / LFMA Mini 130 to 310           179

Midi 350 to 1,000           


Maxi 750 to 1,250          
NPT Connections Flow [scfm]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 0.01 1 5 40 PDF Page

LFMB / LFMA Mini 4.6 to 10.9           179

Midi 12.4 to 35.3           


Maxi 24.5 to 44.1          

Standard  Available  1) FAST – Festo Assured Shipping Time, see page 2 for details.

Type Code Description


LF = Filter
LFMB = Fine filter with filtration grade of 1 µm
LFMA = Micro filter with filtration grade of 0.01 µm

10 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007


 Metal Design  Filters  Fine and Micro Combination Units

G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection µm]


Filtration [µ Bowl Guard Bowl Drain Options FAST See CD

Type Size

Differential pressure indicator

FAST Program Availability


Fully automatic
Semiautomatic
Manual rotary
Metal
G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.01 1 5 40 PDF Page

LFMBA Mini 125 to 140          192

Midi 300 to 350          


Maxi 550 to 600         
NPT Connection Flow [scfm]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 0.01 1 5 40 PDF Page

LFMBA Mini 4.4 to 4.9          192

Midi 10.6 to 12.4          


Maxi 19.4 to 21.2         

 Metal Design  Filters  Active Carbon


G (BSPP) Connections Flow [l/min] Residual Oil [mg/m3]

Type Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 < 0.003 PDF Page

LFX Mini 300 to 400       201

Midi 650 to 1,100       


Maxi 1,100 to 1,430      

Standard  Available 

Type Code Description


LFMBA = Filter combination
LFX = Active carbon filter

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 11


 Metal Design  Membrane Air Dryers

G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection Bowl Guard FAST1 See CD

Type Size

FAST Program Availability


Metal
G1/8 G1/4 G3/8 G1/2 G3/4 G1 PDF Page

LDM1 Maxi 208

300 to 1,000    

 Metal Design  Lubricators


Metric, G (BSPP), and Quick Star Tubing Connections

Type Size QS4 M5 QS6 M7 G1/8 G1/4 G3/8 G1/2 G3/4 G1 PDF Page

LOE Micro 160 to 430      216

Mini 1,300 to 2,700     


Midi 2,800 to 6,300      
Maxi 8,300 to 9,000     
NPT Connections Flow [scfm]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page

LOE Micro 5.6 to 15.2  216

Mini 45.9 to 95.4     


Midi 98.9 to 222.5      
Maxi 293.1 to 317.8     

Standard  Available  1) FAST – Festo Assured Shipping Time, see page 2 for details.

Type Code Description


LDM1 = Membrane air dryer
LOE = Lubricator

12 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007


 Metal Design  On/Off Valves  Manual

G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection Knob FAST1 See CD


Type Size

FAST Program Availability


Rotary knob with detent
G1/8 G1/4 G3/8 G1/2 G3/4 G1 PDF Page

HE Mini 1,000 to 1,600      228

Midi 2,600 to 3,800      


Maxi 5,600 to 6,500     
NPT Connections Flow [scfm]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page

HE Mini 35.3 to 56.5      228

Midi 91.8 to 134.2      


Maxi 197.8 to 229.5     

 Metal Design  On/Off Valves  Electric

G (BSPP) Connections
24 110 230
Product Specifications Flow [l/min] Pneumatic Connection Supply Voltage FAST1 See CD

Type Size

FAST Program Availability


110 VAC

230 VAC
24 VDC
G1/8 G1/4 G3/8 G1/2 G3/4 G1 PDF Page

HEE Mini 1,000 to 1,600        237

Midi 2,400 to 3,800        


Maxi 5,600 to 6,500       
NPT Connections Flow [scfm]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page

HEE Mini 91.8 to 134.2       237

Midi 84.7 to 134.1       


Maxi 197.8 to 229.5      

Standard  Available  1) FAST – Festo Assured Shipping Time, see page 2 for details. Type Code Description
HE = Manual on/off valve
HEE = Electric on/off valve

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 13


 Metal Design  On/Off Valves  Pneumatic
G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection FAST See CD

Type Size

FAST Program Availability


G1/8 G1/4 G3/8 G1/2 G3/4 G1 PDF Page

HEP Mini 800 to 1,600    246

Midi 1,900 to 4,100    

Maxi 2,400 to 6,500   


NPT Connections Flow [scfm]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page

HEP Mini 28.2 to 56.4  2


 2
 2
246

Midi 67.0 to 144.7 2 2 2 2


Maxi 84.7 to 229.5 2 2 2

1) FAST – Festo Assured Shipping Time, see page 2 for details. Type Code Description
Standard  Available 
2) Type HEP valves are available without threaded port block kits. Port block kits are purchased separately, see PDF page 235. HEP = Pneumatic on/off valve

 Metal Design  Soft-start Valves


G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection FAST1 See CD

Type Size

FAST Program Availability


G1/8 G1/4 G3/8 G1/2 G3/4 G1 PDF Page

HEL Mini 1,000 to 1,600     253

Midi 2,600 to 3,800     


Maxi 5,600 to 6,500    
NPT Connections Flow [scfm]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page

HEL Mini 35.3 to 56.5     253

Midi 91.8 to 134.2     

Maxi 197.8 to 229.5    

Standard  Available  1) FAST – Festo Assured Shipping Time, see page 2 for details. Type Code Description
HEL = Soft-start valve

14 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007


 Metal Design  Distributor Blocks

G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection Options FAST1 See CD

Type Size

FAST Program Availability


With Pressure Switch
With Check Valve
G1/8 G1/4 G3/8 G1/2 G3/4 G1 PDF Page

FRM Mini 1,300 to 3,300       262


With or
without Midi 3,400 to 8,800       
port blocks
Maxi 9,600 to 20,000      
FRZ Micro  271
Without Flow rate is
port blocks Mini dependent 
Midi on the air prep 
unit used.
Maxi 
NPT Connections Flow [scfm]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page

FRM Mini 45.9 to 116.5      262


With or
without Midi 120.1 to 310.8      
port blocks
Maxi 339.0 to 706.3     

Standard  Available  1) FAST – Festo Assured Shipping Time, see page 2 for details.

Type Code Description


FRM= Distributor block with or without port blocks
FRZ = Distributor block without port blocks

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 15


 Polymer Design  Filter/Regulator-Lubricators

G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection Pressure [bar] µm]


Filtration [µ Bowl Drain Gauge Lock Regulating Functions FAST1 See CD

Type Size

With Return Flow Function

FAST Program Availability


Rotary knob with detent
Without pressure gauge

With Secondary Venting


With pressure gauge
Semiautomatic
Manual
G1/8 G1/4 G3/8 0.5...7 5 40 PDF Page

FRC-DB Mini 296

400 to 650    2
        

NPT Connections Flow [scfm] Pressure [psi]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 7...103 5 40 PDF Page

FRC-DB Mini 296

14.1 to 22.9  3
 3
 3
        

Standard  Available  1) FAST Program is not available for DB Series products.


2) G3/8 connection is only available with optional threaded metal port block kit.
3) NPT connections are only available with optional threaded metal port block kits.
Type Code Description For full description of metal port block kits, see PDF page 331.
FRC-DB = Filter/regulator-lubricator

16 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007


 Polymer Design  Filter/Regulators
G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection Pressure [bar] µm]


Filtration [µ Bowl Drain Gauge Lock Regulating Functions FAST1 See CD

With Return Flow Function


Type Size

FAST Program Availability


Rotary knob with detent
Without pressure gauge

With Secondary Venting


With pressure gauge
Semiautomatic
Manual
G1/8 G1/4 G3/8 0.5...7 5 40 PDF Page

LFR-DB Mini 306

500 to 1,200   2          

NPT Connections Flow [scfm] Pressure [psi]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 7...103 5 40 PDF Page

LFR-DB Mini 306

14.1 to 22.9  3
3 3          

Standard  Available  1) FAST Program is not available for DB Series products.


2) G3/8 connection is only available with optional threaded metal port block kit.
3) NPT connections are only available with optional threaded metal port block kits.
Type Code Description For full description of metal port block kits, see PDF page 331.
LFR-DB = Filter/regulator

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 17


 Polymer Design  Pressure Regulators  Individual Units
G (BSPP) Connections

Product Specifications Flow [l/min] Pneumatic Connection Pressure [bar] Gauge Lock Regulating Functions FAST1 See CD

Type Size

With Return Flow Function

FAST Program Availability


Rotary knob with detent
Without pressure gauge

With Secondary Venting


With pressure gauge
G1/8 G1/4 G3/8 0.5...7 PDF Page

LR-DB Mini 314

800 to 1,300   2      

NPT Connections Flow [scfm] Pressure [psi]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 7...103 PDF Page

LR-DB Mini 314

28.2 to 45.8  3
 3
 3
     

 Polymer Design  Pressure Regulators  Manifolds


G (BSPP) Connections

Type Size G1/8 G1/4 G3/8 0.5...7 PDF Page

LRB-DB-K... Mini 320

1,000   2
     

NPT Connections Flow [scfm] Pressure [psi]

Type Size 1/8 NPT 1/4 NPT 3/8 NPT 7...103 PDF Page

LRB-DB-K... Mini 320

35.3 3 3      

Standard  Available  1) FAST Program is not available for DB Series products.


2) G (BSPP) connection is available with optional metal port block kit.
3) NPT connections are only available with optional metal port block kit, see PDF page 331.
Type Code Description
LR-DB = Pressure regulator
LFB-DB-K = Pressure regulator manifold (K... = number of regulators)

18 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007


D Series, Metal Design – Combination Units

2
FRC-QS4-...-MICRO 2.0
Filter/Regulator-Lubricator

FRC-...-KA Section 2.1


Standard Combination FRC/FRCS
Filter/Regulator-Lubricators
S = with integrated lock

Section 2.2
FRC-K, LFR-K/LFRS-K
Standard Combinations
FRC = with lubricator
LFR = without lubricator
S = with integrated lock

Section 2.3
Custom Combinations

Custom Combination

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 19


2
2.0

20 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

20
Metal Design – FRC/FRCS Filter/Regulator-Lubricators

2
FRC-QS4-..-MICRO
Filter/Regulator-Lubricator 2.1

FRC-1/4-D-MINI FRC / FRCS


Filter/Regulator-Lubricator Filter/Regulator-Lubricators
DI = with integrated
return flow
S = with integrated lock

Flow Rate:
90 ... 8700 l/min

Working Pressure Ranges:


0.5 ... 7 bar and
0.5 ... 12 bar

FRCS-1/8-D-MINI
Filter/Regulator-Lubricator

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 21


FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data

Function
-M- Flow rate
90 … 8700 l/min
FRC/FRCS-…-D-…
Condensate drain
manual -Q- Temperature range
–10 … +60 °C

2 -L- Input pressure


1 … 16 bar

semi- or fully automatic


2.1

 Filter, regulator and lubricator  Two pressure regulation ranges:


functions in a single unit 0.5 … 7 bar and 0.5 … 12 bar
 High flow rate and highly efficient  Two pressure gauge connections for
FRC/FRCS-…-D-DI-MAXI removal of contaminants different fitting options
Condensate drain  Good regulating characteristics  Choice of filter cartridges: 5 µm or
manual with minimal pressure hysteresis 40 µm
 Setting values are secured by  With manual, semi-automatic or
locking the rotary knob fully automatic condensate drain
 Lockable rotary knob

fully automatic

General technical data


Size Micro Mini Midi Maxi
Pneumatic connection M5 M7 Gx QS4 QS6 Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
x NPT x NPT 1/4 NPT y NPT ¼ NPT y NPT ½ NPT 3/4 NPT ½ NPT 3/4 NPT 1 NPT
Operating medium Compressed air Compressed air
Design Filter regulator Filter regulator
Proportional standard mist Proportional standard mist lubricator
lubricator
Type of mounting Via accessories Via accessories
In-line installation In-line installation
Assembly position Vertical ±5° Vertical ±5°
Grade of filtration [µm] 5 5 or 40
Max. hysteresis [bar] 0.3 0.2 0.4
Pressure regulation range [bar] 0.5 … 7 0.5 … 7
0.5 … 12
Pressure Via pressure gauge Via pressure gauge
indication Port connection M5 Gx G¼ G¼
Max. condensate volume [cm3] 3 22 43 801)
Input pressure [bar]
Condensate drain manual 1 … 10 1 … 16
semiautomatic 1 … 10 –
fully automatic – 2 … 12

1) The max. condensate volume for the FRC/FRCS-…-DI-MAXI is 43 cm3.

22 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

22
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Female thread Port block
M5 M7 Gx, x NPT QS4 QS6
Micro
FRC/FRCS 90 170 140 100 140

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.


A minimum flow rate of 125 l/min is required for flawless functioning.

2
Standard nominal flow rate2) qnN [l/min]
Connection Gx, x NPT G¼, 1/4 NPT Gy, y NPT G½, 1/2 NPT G¾, 3/4 NPT G1, 1 NPT 2.1
Mini
FRC/FRCS-…-D-…(-A) 700 1000 1200 – – –
FRC/FRCS-…-D-7-…(-A) 800 1300 1500 – – –
FRC/FRCS-…-D-5M-…(-A) 600 850 1050 – – –
Midi
FRC/FRCS-…-D-…(-A) – 1500 2000 2600 2600 –
FRC/FRCS-…-D-7-…(-A) – 1700 2000 2800 2800 –
FRC/FRCS-…-D-5M-…(-A) – 1300 1700 1800 2100 –
Maxi
FRC/FRCS-…-D-…(-A) – – – 7600 8300 8500
FRC/FRCS-…-D-7-…(-A) – – – 7700 8500 8700
FRC/FRCS-…-D-5M-…(-A) – – – 6800 7000 7200
Maxi – Directly actuated pressure regulator with integrated return flow function
FRC/FRCS-…-D-DI-…(-A) – – – 3300 3800 4000
FRC/FRCS-…-D-7-DI-…(-A) – – – 4500 5000 5200
FRC/FRCS-…-D-5M-DI-…(-A) – – – 3000 3600 3800

2) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.


A minimum flow rate of 125 l/min is required for flawless functioning.

Screw-in depth of connecting thread [mm]


Connection M5 M7 Gx, x NPT QS4 QS6
Micro
In housing 5 6 – – –
In connecting plates – – 8 – –

Ambient conditions
Size Micro Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC3) 2

3) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 23

23
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data

Weight [g]
Size Micro Mini Midi Maxi
Female Connecting Connection Connection
thread plate G½, G¾, G1,
½ NPT, ¾ NPT 1 NPT
With pressure gauge
FRC-… 113 133 660 1440 2390 2520

2 FRC-…-DI
FRCS-…





760

1680
2670
2490
2670
2620
FRCS-…-DI – – – – 2950 2950
Without pressure gauge
2.1
FRC-… 103 123 600 1350 2280 2460
FRC-…-DI – – – – 2600 2600
FRCS-… – – 700 1590 2380 2560
FRCS-…-DI – – – – 2880 2880

24 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

24
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data

Materials
Sectional view

2
2
1
2.1

Service units Micro Mini/Midi/Maxi


1 Housing Wrought aluminum alloy Die-cast zinc
2 Port blocks Wrought aluminum alloy Die-cast zinc/aluminum
3 Bowl Polycarbonate Polycarbonate
4 Metal bowl guard – Aluminum
5 Regulating knob Polyacetal Polyacetal
6 Knurled nut Wrought aluminum alloy Aluminum
7 Support Polycarbonate –
– Seals Nitrile rubber Nitrile rubber

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 25

25
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data

Standard flow rate qn as a function of the output pressure p2


FRC-M5-…-MICRO FRC-M7-…-MICRO B
p2 [bar]

p2 [bar]
2
2.1

qn [l/min] qn [l/min]

FRC-QS4-…-MICRO FRC-QS6-…-MICRO and FRC-x-…-MICRO


p2 [bar]

p2 [bar]

qn [l/min] qn [l/min]

FRC/FRCS-¼-D-MINI FRC/FRCS-½-D-MIDI
p2 [bar]

p2 [bar]

qn [l/min] qn [l/min]

FRC/FRCS-1-D-MAXI FRC/FRCS-1-D-DI-MAXI
p2 [bar]

p2 [bar]

qn [l/min] qn [l/min]

Primary pressure p1 = 10 bar

26 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

26
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Micro

2
2.1

Semi-automatic Manual
condensate drain condensate drain

1 Barbed fitting for plastic tubing  Flow direction


type PCN-4

Type B1 B2 D1 H1

FRC-M5-D-7-5M-MICRO (H) M5
50
FRC-M7-D-7-5M-MICRO (H) B – M7 –
FRC-x-D-7-5M-MICRO (H) Gx, 1/8 NPT
FRC-QS4-D-7-5M-MICRO (H) 70 QS4 ~8
~2.5
FRC-QS6-D-7-5M-MICRO (H) QS6 ~10

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 27

27
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi/Maxi
lockable

2
2.1

Fully automatic Manual


condensate drain condensate drain

1 Barbed fitting for plastic tubing 3 Installation dimensions 5 Bleed screw for oil reservoir  Flow direction
type PCN-4 4 Second pressure gauge 6 Oil adjusting screw
2 Metal bowl guard connection

Type B1 B2 B3 B4 D1 D2 D3 D4 D5 D6
∅ ∅ ∅
Mini
FRC/FRCS-x-D-MINI, Gx,
FRC-x-D-MINI-NPT x NPT
104
FRC/FRCS-¼-D-MINI, G¼,
92 40 76 31 M4 M36x1.5 41 38
FRC-¼-D-MINI-NPT ¼ NPT
FRC/FRCS-y-D-MINI, 110 Gy,
FRC-y-D-MINI-NPT y NPT
Midi
FRC/FRCS-¼-D-MIDI G¼
FRC/FRCS-y-D-MIDI, Gy,
FRC-y-D-MIDI-NPT y NPT
FRC/FRCS-½-D-MIDI, 140 125 55 95 G½, 50 M5 M52x1.5 50 52
FRC-½-D-MIDI-NPT ½ NPT
FRC/FRCS-¾-D-MIDI, G¾,
FRC-¾-D-MIDI-NPT ¾ NPT

28 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

28
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data – Dimensional Drawings

Type B1 B2 B3 B4 D1 D2 D3 D4 D5 D6
∅ ∅ ∅
Maxi
FRC/FRCS-½-D-MAXI,
G½, 31 M36x1.5
FRC--½-D-MAXI-NPT
½ NPT
FRC/FRCS-½-D-DI-MAXI 49 M52x1.5
162 146
FRC/FRCS-¾-D-MAXI,
G¾,
2
31 M36x1.5
FRC-¾-D-MAXI-NPT 66 107 M5 50 65
¾ NPT
FRC/FRCS-¾-D-DI-MAXI 49 M52x1.5
FRC/FRCS-1-D-MAXI,
G1, 31 M36x1.5
FRC-1-D-MAXI-NPT 182 157
1 NPT 2.1
FRC/FRCS-1-D-DI-MAXI 49 M52x1.5

Type H1 H2 L1 L2 L3 L4 L5 L6 L7 L8 L9 T1 ß1 ß2

Mini
FRC/FRCS-x-D-MINI
FRC/FRCS-¼-D-MINI 20 11 193 169 60 69 100 98 60 15 19 7 14 22
FRC/FRCS-y-D-MINI
Midi
FRC/FRCS-¼-D-MIDI
FRC/FRCS-y-D-MIDI
32 22 250 204 80 99 120 130 60 15 19 8 14 24
FRC/FRCS-½-D-MIDI
FRC/FRCS-¾-D-MIDI
Maxi
FRC/FRCS-½-D-MAXI 252 82 111
FRC/FRCS-½-D-DI-MAXI 275 105 135
32
FRC/FRCS-¾-D-MAXI 252 82 111
22 228 90 150 60 15 19 8 14 24
FRC/FRCS-¾-D-DI-MAXI 275 105 135
FRC/FRCS-1-D-MAXI 252 82 111
40
FRC/FRCS-1-D-DI-MAXI 275 105 135

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 29

29
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Accessories Overview

Micro
FRC filter/regulator-lubricator with port blocks, FRC filter/regulator-lubricator without port blocks,
connection size Gx, QS4 or QS6 connection size M5 or M7 in housing

5 5

3 3
2 1
1
1
2.1

1 2
1

1 4
4
2

Mounting attachments and accessories


with port blocks without port blocks  Page
1 Mounting bracket 276
 
HFOE
2 Connecting plate kit 280
– 
PBL
3 Mounting bracket 277
 
HRS
4 Pressure gauge 282
 
MA-27
5 Hexagon nut (included in scope of delivery) –
 
HMR

30 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

30
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Accessories Overview

Mini/Midi/Maxi
FRC filter/regulator-lubricator FRCS filter/regulator-lubricator, lockable

6
2

4 2
1 1
4 2.1

3
2

5 5

Mounting attachments and accessories


Rotary knob with detent Rotary knob, lockable  Page
1 Mounting bracket 276
 
HFOE
2 Regulator lock 281
 –
LRVS
3 Padlock 281
 –
LRVS-D
4 Mounting bracket 278
 
HR-D
5 Pressure gauge 282
 
MA
6 Knurled nut (included in scope of delivery) –
 
HMR

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 31

31
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Type Codes - Metric / QS / G (BSPP) Connections

FRC — ¾ — D — — 5M — O — DI — MIDI — A

Basic function
FRC Filter/regulator-lubricator
FRCS Filter/regulator-lubricator, lockable

Pneumatic connection

2 M5
M7
Thread M5
Thread M7
QS4 Push-in fitting QS4
2.1 QS6 Push-in fitting QS6
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Pressure regulation range


0.5 … 12 bar
7 0.5 … 7 bar

Grade of filtration
40 µm
5M 5 µm

Pressure gauge
With pressure gauge
O Without pressure gauge

Function (Maxi size only)


DI Directly actuated pressure regulator
with integrated return flow function

Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)

Condensate drain
Manual
H Semiautomatic
A Fully automatic

32 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

32
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Type Codes – NPT Connections

FRC — ¾ — D — — 5M — — MIDI — A — NPT

Basic function
FRC Filter/regulator-lubricator
FRCS Filter/regulator-lubricator, lockable

Pneumatic connection
Nx
x
x NPT Thread (for Micro only)
x NPT Thread
2
¼ ¼ NPT Thread
y y NPT Thread 2.1
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series

Pressure regulation range


0.5 … 12 bar
7 0.5 … 7 bar

Grade of filtration
40 µm
5M 5 µm

Pressure gauge
With pressure gauge

Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)

Condensate Drain
Manual
A Fully automatic

NPT Connection (where available)


NPT NPT threaded connection (not part of
Micro type code)

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 33

33
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 7 bar
Condensate drain Size Connection Grade of filtration 5 µm
Part No. Type LT
With pressure gauge
Manual Micro Without threaded port blocks, connecting thread in housing
M5 527860 FRC-M5-D-7-5M-MICRO Q

2 M7
With threaded port blocks
534189 FRC-M7-D-7-5M-MICRO B Q

Gx 527864 FRC-x-D-7-5M-MICRO Q
x NPT 527868 FRC-Nx-D-7-5M-MICRO Q
2.1
With port block and push-in fitting
QS4 527876 FRC-QS4-D-7-5M-MICRO Q
QS6 527880 FRC-QS6-D-7-5M-MICRO Q
Semiautomatic Micro Without threaded port blocks, connecting thread in housing
M5 527861 FRC-M5-D-7-5M-MICRO-H Q
M7 534190 FRC-M7-D-7-5M-MICRO-H B Q
With threaded port blocks
Gx 527865 FRC-x-D-7-5M-MICRO-H Q
x NPT 527869 FRC-Nx-D-7-5M-MICRO-H Q
With port block and push-in fitting
QS4 527877 FRC-QS4-D-7-5M-MICRO-H Q
QS6 527881 FRC-QS6-D-7-5M-MICRO-H Q
Without pressure gauge
Manual Micro Without threaded port blocks, connecting thread in housing
M5 527862 FRC-M5-D-7-O-5M-MICRO Q
M7 534191 FRC-M7-D-7-O-5M-MICRO B Q
With threaded port blocks
Gx 527866 FRC-x-D-7-O-5M-MICRO Q
x NPT 527870 FRC-Nx-D-7-O-5M-MICRO Q
With port block and push-in fitting
QS4 527878 FRC-QS4-D-7-O-5M-MICRO Q
QS6 527882 FRC-QS6-D-7-O-5M-MICRO Q
Semiautomatic Micro Without threaded port blocks, connecting thread in housing
M5 527863 FRC-M5-D-7-O-5M-MICRO-H Q
M7 534192 FRC-M7-D-7-O-5M-MICRO-H B Q
With threaded port blocks
Gx 527867 FRC-x-D-7-O-5M-MICRO-H Q
Semiautomatic Micro x NPT 527871 FRC-Nx-D-7-O-5M-MICRO-H Q
Semiautomatic Micro With port block and push-in fitting
QS4 527879 FRC-QS4-D-7-O-5M-MICRO-H Q
QS6 527883 FRC-QS6-D-7-O-5M-MICRO-H Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

34 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

34
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Mini Gx 162770 FRC-x-D-5M-MINI Q 159604 FRC-x-D-MINI 1W
G¼ 162771 FRC-¼-D-5M-MINI Q 159605 FRC-¼-D-MINI 1W
Gy
x NPT
162772
173832
FRC-y-D-5M-MINI
FRC-x-D-5M-MINI-NPT
Q
Q
162734
173828
FRC-y-D-MINI
FRC-x-D-MINI-NPT
Q
1W 2
¼ NPT 173840 FRC-¼-D-5M-MINI-NPT Q 173836 FRC-¼-D-MINI-NPT 1W
y NPT 173848 FRC-y-D-5M-MINI-NPT Q 173844 FRC-y-D-MINI-NPT Q
2.1
Midi G¼ 186499 FRC-¼-D-5M-MIDI Q 186497 FRC-¼-D-MIDI Q
Gy 162773 FRC-y-D-5M-MIDI Q 159588 FRC-y-D-MIDI 1W
G½ 162774 FRC-½-D-5M-MIDI Q 159590 FRC-½-D-MIDI 1W
G¾ 162775 FRC-¾-D-5M-MIDI Q 162735 FRC-¾-D-MIDI Q
y NPT 173856 FRC-y-D-5M-MIDI-NPT Q 173852 FRC-y-D-MIDI-NPT 1W
½ NPT 173864 FRC-½-D-5M-MIDI-NPT Q 173860 FRC-½-D-MIDI-NPT 1W
¾ NPT 173872 FRC-¾-D-5M-MIDI-NPT Q 173868 FRC-¾-D-MIDI-NPT Q
Maxi G½ 186507 FRC-½-D-5M-MAXI Q 186505 FRC-½-D-MAXI Q
G¾ 162776 FRC-¾-D-5M-MAXI 159606 FRC-¾-D-MAXI 1W
G1 162777 FRC-1-D-5M-MAXI Q 159607 FRC-1-D-MAXI 1W
¾ NPT 173880 FRC-¾-D-5M-MAXI-NPT Q 173876 FRC-¾-D-MAXI-NPT 1W
1 NPT 173888 FRC-1-D-5M-MAXI-NPT 173884 FRC-1-D-MAXI-NPT 1W
Fully automatic Mini Gx 162 778 FRC-x-D-5M-MINI-A Q 159608 FRC-x-D-MINI-A 1W
G¼ 162 779 FRC-¼-D-5M-MINI-A Q 159609 FRC-¼-D-MINI-A 1W
Gy 162 780 FRC-y-D-5M-MINI-A Q 162736 FRC-y-D-MINI-A 1W
x NPT 173833 FRC-x-D-5M-MINI-A-NPT Q 173829 FRC-x-D-MINI-A-NPT Q
¼ NPT 173841 FRC-¼-D-5M-MINI-A-NPT Q 173837 FRC-¼-D-MINI-A-NPT 1W
y NPT 173849 FRC-y-D-5M-MINI-A-NPT Q 173845 FRC-y-D-MINI-A-NPT Q
Midi G¼ 186 502 FRC-¼-D-5M-MIDI-A Q 186500 FRC-¼-D-MIDI-A Q
Gy 162 781 FRC-y-D-5M-MIDI-A Q 159589 FRC-y-D-MIDI-A 1W
G½ 162 782 FRC-½-D-5M-MIDI-A Q 159591 FRC-½-D-MIDI-A 1W
G¾ 162 783 FRC-¾-D-5M-MIDI-A Q 162737 FRC-¾-D-MIDI-A Q
y NPT 173857 FRC-y-D-5M-MIDI-A-NPT Q 173853 FRC-y-D-MIDI-A-NPT 1W
½ NPT 173865 FRC-½-D-5M-MIDI-A-NPT Q 173861 FRC-½-D-MIDI-A-NPT 1W
¾ NPT 173873 FRC-¾-D-5M-MIDI-A-NPT Q 173869 FRC-¾-D-MIDI-A-NPT Q
Maxi G½ 186 510 FRC-½-D-5M-MAXI-A Q 186508 FRC-½-D-MAXI-A Q
G¾ 162 784 FRC-¾-D-5M-MAXI-A Q 159610 FRC-¾-D-MAXI-A 1W
G1 162 785 FRC-1-D-5M-MAXI-A Q 159611 FRC-1-D-MAXI-A 1W
¾ -NPT 173881 FRC-¾-D-5M-MAXI-A-NPT Q 173877 FRC-¾-D-MAXI-A-NPT 1W
1-NPT 173889 FRC-1-D-5M-MAXI-A-NPT Q 173885 FRC-1-D-MAXI-A-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 35

35
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
Without pressure gauge
Manual Mini Gx 192 650 FRC-x-D-5M-O-MINI Q 162738 FRC-x-D-O-MINI Q
G¼ 192 651 FRC-¼-D-5M-O-MINI Q 162739 FRC-¼-D-O-MINI Q

2 Midi
Gy

192 652
192 653
FRC-y-D-5M-O-MINI
FRC-¼-D-5M-O-MIDI
Q
Q
162740
186498
FRC-y-D-O-MINI
FRC-¼-D-O-MIDI
Q
Q
Gy 192 654 FRC-y-D-5M-O-MIDI Q 162741 FRC-y-D-O-MIDI Q
G½ 192 655 FRC-½-D-5M-O-MIDI Q 162742 FRC-½-D-O-MIDI Q
2.1
G¾ 192 656 FRC-¾-D-5M-O-MIDI Q 162743 FRC-¾-D-O-MIDI Q
Maxi G½ 192 657 FRC-½-D-5M-O-MAXI Q 186506 FRC-½-D-O-MAXI Q
G¾ 192 658 FRC-¾-D-5M-O-MAXI Q 162744 FRC-¾-D-O-MAXI Q
G1 192 659 FRC-1-D-5M-O-MAXI Q 162745 FRC-1-D-O-MAXI Q
Fully automatic Mini Gx 192 660 FRC-x-D-5M-O-MINI-A Q 162746 FRC-x-D-O-MINI-A Q
G¼ 192 661 FRC-¼-D-5M-O-MINI-A Q 162747 FRC-¼-D-O-MINI-A Q
Gy 192 662 FRC-y-D-5M-O-MINI-A Q 162748 FRC-y-D-O-MINI-A Q
Midi G¼ 192 663 FRC-¼-D-5M-O-MIDI-A Q 186501 FRC-¼-D-O-MIDI-A Q
Gy 192 664 FRC-y-D-5M-O-MIDI-A Q 162749 FRC-y-D-O-MIDI-A Q
G½ 192 665 FRC-½-D-5M-O-MIDI-A Q 162750 FRC-½-D-O-MIDI-A Q
G¾ 192 666 FRC-¾-D-5M-O-MIDI-A Q 162751 FRC-¾-D-O-MIDI-A Q
Maxi G½ 192 667 FRC-½-D-5M-O-MAXI-A Q 186509 FRC-½-D-O-MAXI-A Q
G¾ 192 668 FRC-¾-D-5M-O-MAXI-A Q 162752 FRC-¾-D-O-MAXI-A Q
G1 192 669 FRC-1-D-5M-O-MAXI-A Q 162753 FRC-1-D-O-MAXI-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

36 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

36
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 7 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
With pressure gauge
Manual Mini Gx 162754 FRC-x-D-7-MINI 1W
G¼ 162755 FRC-¼-D-7-MINI 1W
Gy
x NPT
162756
173834
FRC-y-D-7-MINI
FRC-x-D-7-MINI-NPT
Q
1W 2
¼ NPT 173842 FRC-¼-D-7-MINI-NPT 1W
y NPT 173850 FRC-y-D-7-MINI-NPT Q
2.1
Midi G¼ 186503 FRC-¼-D-7-MIDI Q
Gy 162757 FRC-y-D-7-MIDI 1W
G½ 162758 FRC-½-D-7-MIDI 1W
G¾ 162759 FRC-¾-D-7-MIDI Q
y NPT 173858 FRC-y-D-7-MIDI-NPT 1W
½ NPT 173866 FRC-½-D-7-MIDI-NPT 1W
¾ NPT 173874 FRC-¾-D-7-MIDI-NPT Q
Maxi G½ 186511 FRC-½-D-7-MAXI Q
G¾ 162760 FRC-¾-D-7-MAXI 1W
G1 162761 FRC-1-D-7-MAXI 1W
¾ NPT 173882 FRC-¾-D-7-MAXI-NPT 1W
1 NPT 173890 FRC-1-D-7-MAXI-NPT 1W
Fully automatic Mini Gx 162762 FRC-x-D-7-MINI-A 1W
G¼ 162763 FRC-¼-D-7-MINI-A 1W
Gy 162764 FRC-y-D-7-MINI-A Q
x NPT 173835 FRC-x-D-7-MINI-A-NPT 1W
¼ NPT 173843 FRC-¼-D-7-MINI-A-NPT 1W
y NPT 173851 FRC-y-D-7-MINI-A-NPT Q
Midi G¼ 186504 FRC-¼-D-7-MIDI-A Q
Gy 162765 FRC-y-D-7-MIDI-A 1W
G½ 162766 FRC-½-D-7-MIDI-A 1W
G¾ 162767 FRC-¾-D-7-MIDI-A Q
y NPT 173859 FRC-y-D-7-MIDI-A-NPT 1W
½ NPT 173867 FRC-½-D-7-MIDI-A-NPT 1W
¾ NPT 173875 FRC-¾-D-7-MIDI-A-NPT Q
Maxi G½ 186512 FRC-½-D-7-MAXI-A Q
G¾ 162768 FRC-¾-D-7-MAXI-A 1W
G1 162769 FRC-1-D-7-MAXI-A 1W
¾ NPT 173883 FRC-¾-D-7-MAXI-A-NPT 1W
1 NPT 173891 FRC-1-D-7-MAXI-A-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 37

37
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 7 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
Without pressure gauge
Manual Mini Gx 192 630 FRC-x-D-7-O-MINI Q
G¼ 192 631 FRC-¼-D-7-O-MINI Q

2 Midi
Gy

192 632
192 633
FRC-y-D-7-O-MINI
FRC-¼-D-7-O-MIDI
Q
Q
Gy 192 634 FRC-y-D-7-O-MIDI Q
G½ 192 635 FRC-½-D-7-O-MIDI Q
2.1
G¾ 192 636 FRC-¾-D-7-O-MIDI Q
Maxi G½ 192 637 FRC-½-D-7-O-MAXI Q
G¾ 192 638 FRC-¾-D-7-O-MAXI Q
G1 192 639 FRC-1-D-7-O-MAXI Q
Fully automatic Mini Gx 192 640 FRC-x-D-7-O-MINI-A Q
G¼ 192 641 FRC-¼-D-7-O-MINI-A Q
Gy 192 642 FRC-y-D-7-O-MINI-A Q
Midi G¼ 192 643 FRC-¼-D-7-O-MIDI-A Q
Gy 192 644 FRC-y-D-7-O-MIDI-A Q
G½ 192 645 FRC-½-D-7-O-MIDI-A Q
G¾ 192 646 FRC-¾-D-7-O-MIDI-A Q
Maxi G½ 192 647 FRC-½-D-7-O-MAXI-A Q
G¾ 192 648 FRC-¾-D-7-O-MAXI-A Q
G1 192 649 FRC-1-D-7-O-MAXI-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

38 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

38
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, directly actuated pressure regulator with integrated return flow function, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Maxi G½ 192406 FRC-½-D-5M-DI-MAXI Q 192404 FRC-½-D-DI-MAXI Q
G¾ 192412 FRC-¾-D-5M-DI-MAXI Q 192410 FRC-¾-D-DI-MAXI Q

Fully automatic Maxi


G1

192418
192424
FRC-1-D-5M-DI-MAXI
FRC-½-D-5M-DI-MAXI-A
Q
Q
192416
192422
FRC-1-D-DI-MAXI
FRC-½-D-DI-MAXI-A
Q
Q 2
G¾ 192430 FRC-¾-D-5M-DI-MAXI-A Q 192428 FRC-¾-D-DI-MAXI-A Q
G1 192436 FRC-1-D-5M-DI-MAXI-A Q 192434 FRC-1-D-DI-MAXI-A Q
2.1
Without pressure gauge
Manual Maxi G½ 192407 FRC-½-D-5M-O-DI-MAXI Q 192405 FRC-½-D-O-DI-MAXI Q
G¾ 192413 FRC-¾-D-5M-O-DI-MAXI Q 192411 FRC-¾-D-O-DI-MAXI Q
G1 192419 FRC-1-D-5M-O-DI-MAXI Q 192417 FRC-1-D-O-DI-MAXI Q
Fully automatic Maxi G½ 192425 FRC-½-D-5M-O-DI-MAXI-A Q 192423 FRC-½-D-O-DI-MAXI-A Q
G¾ 192431 FRC-¾-D-5M-O-DI-MAXI-A Q 192429 FRC-¾-D-O-DI-MAXI-A Q
G1 192437 FRC-1-D-5M-O-DI-MAXI-A Q 192435 FRC-1-D-O-DI-MAXI-A Q

Ordering data
Pressure regulation range 0.5 … 7 bar, directly actuated pressure regulator with integrated return flow function, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Maxi G½ – Q 192408 FRC-½-D-7-DI-MAXI Q
G¾ – Q 192414 FRC-¾-D-7-DI-MAXI Q
G1 – Q 192420 FRC-1-D-7-DI-MAXI Q
Fully automatic Maxi G½ – Q 192426 FRC-½-D-7-DI-MAXI-A Q
G¾ – Q 192432 FRC-¾-D-7-DI-MAXI-A Q
G1 – Q 192438 FRC-1-D-7-DI-MAXI-A Q
Without pressure gauge
Manual Maxi G½ – Q 192409 FRC-½-D-7-O-DI-MAXI Q
G¾ – Q 192415 FRC-¾-D-7-O-DI-MAXI Q
G1 – Q 192421 FRC-1-D-7-O-DI-MAXI Q
Fully automatic Maxi G½ – Q 192427 FRC-½-D-7-O-DI-MAXI-A Q
G¾ – Q 192433 FRC-¾-D-7-O-DI-MAXI-A Q
G1 – Q 192439 FRC-1-D-7-O-DI-MAXI-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 39

39
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, metal bowl guard, lockable1)
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Mini Gx 194860 FRCS-x-D-5M-MINI Q 194852 FRCS-x-D-MINI Q
G¼ 194872 FRCS-¼-D-5M-MINI Q 194864 FRCS-¼-D-MINI Q

2 Midi
Gy

194884
194896
FRCS-y-D-5M-MINI
FRCS-¼-D-5M-MIDI
Q
Q
194876
194888
FRCS-y-D-MINI
FRCS-¼-D-MIDI
Q
Q
Gy 194908 FRCS-y-D-5M-MIDI Q 194900 FRCS-y-D-MIDI Q
G½ 194920 FRCS-½-D-5M-MIDI Q 194912 FRCS-½-D-MIDI Q
2.1
G¾ 194932 FRCS-¾-D-5M-MIDI Q 194924 FRCS-¾-D-MIDI Q
Maxi G½ 194944 FRCS-½-D-5M-MAXI Q 194936 FRCS-½-D-MAXI Q
G¾ 194956 FRCS-¾-D-5M-MAXI Q 194948 FRCS-¾-D-MAXI Q
G1 194968 FRCS-1-D-5M-MAXI Q 194960 FRCS-1-D-MAXI Q
Fully automatic Mini Gx 194862 FRCS-x-D-5M-MINI-A Q 194853 FRCS-x-D-MINI-A Q
G¼ 194874 FRCS-¼-D-5M-MINI-A Q 194865 FRCS-¼-D-MINI-A Q
Gy 194886 FRCS-y-D-5M-MINI-A Q 194877 FRCS-y-D-MINI-A Q
Midi G¼ 194898 FRCS-¼-D-5M-MIDI-A Q 194889 FRCS-¼-D-MIDI-A Q
Gy 194910 FRCS-y-D-5M-MIDI-A Q 194901 FRCS-y-D-MIDI-A Q
G½ 194922 FRCS-½-D-5M-MIDI-A Q 194913 FRCS-½-D-MIDI-A Q
G¾ 194934 FRCS-¾-D-5M-MIDI-A Q 194925 FRCS-¾-D-MIDI-A Q
Maxi G½ 194946 FRCS-½-D-5M-MAXI-A Q 194937 FRCS-½-D-MAXI-A Q
G¾ 194958 FRCS-¾-D-5M-MAXI-A Q 194949 FRCS-¾-D-MAXI-A Q
G1 194970 FRCS-1-D-5M-MAXI-A Q 194961 FRCS-1-D-MAXI-A Q
Without pressure gauge
Manual Mini Gx 194861 FRCS-x-D-5M-O-MINI Q 194854 FRCS-x-D-O-MINI Q
G¼ 194873 FRCS-¼-D-5M-O-MINI Q 194866 FRCS-¼-D-O-MINI Q
Gy 194885 FRCS-y-D-5M-O-MINI Q 194878 FRCS-y-D-O-MINI Q
Midi G¼ 194897 FRCS-¼-D-5M-O-MIDI Q 194890 FRCS-¼-D-O-MIDI Q
Gy 194909 FRCS-y-D-5M-O-MIDI Q 194902 FRCS-y-D-O-MIDI Q
G½ 194921 FRCS-½-D-5M-O-MIDI Q 194914 FRCS-½-D-O-MIDI Q
G¾ 194933 FRCS-¾-D-5M-O-MIDI Q 194926 FRCS-¾-D-O-MIDI Q
Maxi G½ 194945 FRCS-½-D-5M-O-MAXI Q 194938 FRCS-½-D-O-MAXI Q
G¾ 194957 FRCS-¾-D-5M-O-MAXI Q 194950 FRCS-¾-D-O-MAXI Q
G1 194969 FRCS-1-D-5M-O-MAXI Q 194962 FRCS-1-D-O-MAXI Q
Fully automatic Mini Gx 194863 FRCS-x-D-5M-O-MINI-A Q 194855 FRCS-x-D-O-MINI-A Q
G¼ 194875 FRCS-¼-D-5M-O-MINI-A Q 194867 FRCS-¼-D-O-MINI-A Q
Gy 194887 FRCS-y-D-5M-O-MINI-A Q 194879 FRCS-y-D-O-MINI-A Q
Midi G¼ 194899 FRCS-¼-D-5M-O-MIDI-A Q 194891 FRCS-¼-D-O-MIDI-A Q
Gy 194911 FRCS-y-D-5M-O-MIDI-A Q 194903 FRCS-y-D-O-MIDI-A Q
G½ 194923 FRCS-½-D-5M-O-MIDI-A Q 194915 FRCS-½-D-O-MIDI-A Q
G¾ 194935 FRCS-¾-D-5M-O-MIDI-A Q 194927 FRCS-¾-D-O-MIDI-A Q
Maxi G½ 194947 FRCS-½-D-5M-O-MAXI-A Q 194939 FRCS-½-D-O-MAXI-A Q
G¾ 194959 FRCS-¾-D-5M-O-MAXI-A Q 194951 FRCS-¾-D-O-MAXI-A Q
G1 194971 FRCS-1-D-5M-O-MAXI-A Q 194963 FRCS-1-D-O-MAXI-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

40 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

40
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 7 bar, metal bowl guard, lockable1)
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
With pressure gauge
Manual Mini Gx 194856 FRCS-x-D-7-MINI Q
G¼ 194868 FRCS-¼-D-7-MINI Q

Midi
Gy

194880
194892
FRCS-y-D-7-MINI
FRCS-¼-D-7-MIDI
Q
Q 2
Gy 194904 FRCS-y-D-7-MIDI Q
G½ 194916 FRCS-½-D-7-MIDI Q
2.1
G¾ 194928 FRCS-¾-D-7-MIDI Q
Maxi G½ 194940 FRCS-½-D-7-MAXI Q
G¾ 194952 FRCS-¾-D-7-MAXI Q
G1 194964 FRCS-1-D-7-MAXI Q
Fully automatic Mini Gx 194858 FRCS-x-D-7-MINI-A Q
G¼ 194870 FRCS-¼-D-7-MINI-A Q
Gy 194882 FRCS-y-D-7-MINI-A Q
Midi G¼ 194894 FRCS-¼-D-7-MIDI-A Q
Gy 194906 FRCS-y-D-7-MIDI-A Q
G½ 194918 FRCS-½-D-7-MIDI-A Q
G¾ 194930 FRCS-¾-D-7-MIDI-A Q
Maxi G½ 194942 FRCS-½-D-7-MAXI-A Q
G¾ 194954 FRCS-¾-D-7-MAXI-A Q
G1 194966 FRCS-1-D-7-MAXI-A Q
Without pressure gauge
Manual Mini Gx 194857 FRCS-x-D-7-O-MINI Q
G¼ 194869 FRCS-¼-D-7-O-MINI Q
Gy 194881 FRCS-y-D-7-O-MINI Q
Midi G¼ 194893 FRCS-¼-D-7-O-MIDI Q
Gy 194905 FRCS-y-D-7-O-MIDI Q
G½ 194917 FRCS-½-D-7-O-MIDI Q
G¾ 194929 FRCS-¾-D-7-O-MIDI Q
Maxi G½ 194941 FRCS-½-D-7-O-MAXI Q
G¾ 194953 FRCS-¾-D-7-O-MAXI Q
G1 194965 FRCS-1-D-7-O-MAXI Q
Fully automatic Mini Gx 194859 FRCS-x-D-7-O-MINI-A Q
G¼ 194871 FRCS-¼-D-7-O-MINI-A Q
Gy 194883 FRCS-y-D-7-O-MINI-A Q
Midi G¼ 194895 FRCS-¼-D-7-O-MIDI-A Q
Gy 194907 FRCS-y-D-7-O-MIDI-A Q
G½ 194919 FRCS-½-D-7-O-MIDI-A Q
G¾ 194931 FRCS-¾-D-7-O-MIDI-A Q
Maxi G½ 194943 FRCS-½-D-7-O-MAXI-A Q
G¾ 194955 FRCS-¾-D-7-O-MAXI-A Q
G1 194967 FRCS-1-D-7-O-MAXI-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 41

41
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, directly actuated pressure regulator with integrated return flow function, lockable1)
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Maxi G½ 194974 FRCS-½-D-5M-DI-MAXI Q 194972 FRCS-½-D-DI-MAXI Q
G¾ 194980 FRCS-¾-D-5M-DI-MAXI Q 194978 FRCS-¾-D-DI-MAXI Q

2 Fully automatic Maxi


G1

194986
194992
FRCS-1-D-5M-DI-MAXI
FRCS-½-D-5M-DI-MAXI-A
Q
Q
194984
194990
FRCS-1-D-DI-MAXI
FRCS-½-D-DI-MAXI-A
Q
Q
G¾ 194998 FRCS-¾-D-5M-DI-MAXI-A Q 194996 FRCS-¾-D-DI-MAXI-A Q
G1 195004 FRCS-1-D-5M-DI-MAXI-A Q 195002 FRCS-1-D-DI-MAXI-A Q
2.1
Without pressure gauge
Manual Maxi G½ 194975 FRCS-½-D-5M-O-DI-MAXI Q 194973 FRCS-½-D-O-DI-MAXI Q
G¾ 194981 FRCS-¾-D-5M-O-DI-MAXI Q 194979 FRCS-¾-D-O-DI-MAXI Q
G1 194987 FRCS-1-D-5M-O-DI-MAXI Q 194985 FRCS-1-D-O-DI-MAXI Q
Fully automatic Maxi G½ 194993 FRCS-½-D-5M-O-DI-MAXI-A Q 194991 FRCS-½-D-O-DI-MAXI-A Q
G¾ 194999 FRCS-¾-D-5M-O-DI-MAXI-A Q 194997 FRCS-¾-D-O-DI-MAXI-A Q
G1 195005 FRCS-1-D-5M-O-DI-MAXI-A Q 195003 FRCS-1-D-O-DI-MAXI-A Q

Ordering data
Pressure regulation range 0.5 … 7 bar, directly actuated pressure regulator with integrated return flow function, lockable1)
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type
With pressure gauge
Manual Maxi G½ – 194976 FRCS-½-D-7-DI-MAXI Q
G¾ – 194982 FRCS-¾-D-7-DI-MAXI Q
G1 – 194988 FRCS-1-D-7-DI-MAXI Q
Fully automatic Maxi G½ – 194994 FRCS-½-D-7-DI-MAXI-A Q
G¾ – 195000 FRCS-¾-D-7-DI-MAXI-A Q
G1 – 195006 FRCS-1-D-7-DI-MAXI-A Q
Without pressure gauge
Manual Maxi G½ – 194977 FRCS-½-D-7-O-DI-MAXI Q
G¾ – 194983 FRCS-¾-D-7-O-DI-MAXI Q
G1 – 194989 FRCS-1-D-7-O-DI-MAXI Q
Fully automatic Maxi G½ – 194995 FRCS-½-D-7-O-DI-MAXI-A Q
G¾ – 195001 FRCS-¾-D-7-O-DI-MAXI-A Q
G1 – 195007 FRCS-1-D-7-O-DI-MAXI-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

42 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

42
Metal Design – Standard Combinations

2
2.2

FRC-KA
Standard combination with lubricator

Standard Combinations

FRC-K = with lubricator


LFR-K = without lubricator

DI = with integrated
return flow
S = with integrated lock

LFR-KC
Standard combination without lubricator

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 43


FRC-K Standard Combinations – With Lubricator, D Series, Metal Design
Product Range Overview

FRC
Rotary knob with detent

KA KB KC KE KF
Individual devices

2 On/off valve,
manual
– –  – 

Filter regulator with pressure


    
gauge
2.2 Lubricator
– – –  

On/off valve with 24 V DC


– – –  
solenoid coil
Soft-start valve
– – –  

Distributor block with


– – – – 
pressure switch
Distributor block with
–   – –
pressure switch and lubricator
Branching module and
 – – – –
lubricator
Mounting bracket and metal
    
bowl guard
 Page 47 50 53 56 59

44 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

44
FRC-K Standard Combinations – With Lubricator, D Series, Metal Design
Accessories Overview

Note
1
The choice of accessories depends
on the selected combination air
preparation unit. The example
shows an FRC-KF combination unit.
7

2
Range of accessories
2  Accessories pages of individual
1 units

2.2

Mounting attachments and accessories  Page


1 Regulator lock 281
LRVS
2 Padlock 281
LRVS-D
3 Plug socket 286
MSSD-C
4 Angled plug socket 286
PEV-…-WD-LED
5 Plug socket with cable 287
KMEB-1
6 Plug socket 287
MSSD-EB
7 Knurled nut (included in scope of delivery) –
HMR

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 45

45
FRC-K Standard Combinations – With Lubricator, D Series, Metal Design
Type Codes

FRC — ½ — D — DI — MAXI — KA — A

Basic function
FRC Standard combination

Pneumatic connection
x Thread Gx
2 ¼
y
Thread G¼
Thread Gy
½ Thread G½
2.2 ¾ Thread G¾

Series
D Series

Function (Maxi size only)


DI Directly actuated pressure regulator
with integrated return flow function

Size
MINI Grid dimension for individual device
40 mm (without port blocks)
MIDI Grid dimension for individual device
55 mm (without port blocks)
MAXI Grid dimension for individual device
66 mm (without port blocks)

Options for service unit combinations


KA Filter/regulator, distributor block and
lubricator
KB Filter/regulator, distributor block with
pressure switch and lubricator
KC On/off valve, filter/regulator, distributor
block with pressure switch and
lubricator
KE Filter/regulator, lubricator, on/off valve
with 24 V DC solenoid coil , soft-start
valve
KF On/off valve, filter/regulator, lubricator,
on/off valve with 24 V DC solenoid coil,
soft-start valve, distributor block with
pressure switch

Condensate drain
Manual
A Fully automatic

46 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

46
FRC-KA Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data

Function
-M- Flow rate
650 … 8200 l/min

-Q- Temperature range


–10 … +60 °C

 LFR Filter/regulator
– grade of filtration 40 µm
-L- Input pressure
2
1 … 16 bar
– metal bowl guard
– condensate drain,
manual or 2.2
fully automatic
– rotary knob with detent
– pressure gauge  For lubricated and unlubricated  One connection for lubricated
 FRM distributor block compressed air compressed air supply
 LOE lubricator  Two connections for unlubricated
– metal bowl guard compressed air supply
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.25 0.2 0.25 0.35 0.3 0.1 0.2
Pressure regulation range [bar] 0.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 1 … 16
Fully automatic 2 … 12

1) The max. condensate volume for the FRC-…-DI-MAXI-KA is 43 cm3.

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 47

47
FRC-KA Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
FRC-…-D-… 650 980 – – –
Midi
FRC-…-D-… – 1400 2100 2500 –
Maxi

2 FRC-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 7500 8200

FRC-…-D-DI-… – – – 5200 5800

2.2 1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
FRC 1000 2400 3500 3700

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


FRC-½-D-DI-MAXI-KA(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

48 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

48
FRC-KA Standard Combinations – With Lubricator, D Series, Metal Design
Technial Data – Dimensional Drawings / Ordering Data

Dimensions Download CAD data  www.festo.com/us/cad


FRC-…-KA

2
2.2

Fully automatic Manual


condensate drain condensate drain

3 Installation dimensions  Flow direction

Type B5 B6 D1 H1 H2 H3 L1 L2 L3 L4 L5 L8 L9 T1 T2

Mini
FRC-…-D-MINI-KA (-A) 144 132 4.3 43 17.5 17.5 193 124 60 68 100 15 19 39 95
Midi
FRC-…-D-MIDI-KA (-A) 195 180 5.3 70 24.5 35.5 250 152 80 99 120 15 19 47 114
Maxi
FRC-…-D-MAXI-KA (-A) 252 82
228 212 5.3 70 24.5 35.5 171 90 150 15 19 53 126
FRC-…-D-DI-MAXI-KA (-A) 275 105

Size Connection Condensate drain Condensate drain


manual fully automatic
Part No. Type LT Part No. Type LT
Mini Gx 185791 FRC-x-D-MINI-KA Q 185792 FRC-x-D-MINI-KA-A Q
G¼ 185793 FRC-¼-D-MINI-KA Q 185794 FRC-¼-D-MINI-KA-A Q
Midi G¼ 185795 FRC-¼-D-MIDI-KA Q 185796 FRC-¼-D-MIDI-KA-A Q
Gy 185797 FRC-y-D-MIDI-KA Q 185798 FRC-y-D-MIDI-KA-A Q
G½ 185799 FRC-½-D-MIDI-KA Q 185800 FRC-½-D-MIDI-KA-A Q
Maxi G½ 186053 FRC-½-D-MAXI-KA Q 186054 FRC-½-D-MAXI-KA-A Q
G¾ 185801 FRC-¾-D-MAXI-KA Q 185802 FRC-¾-D-MAXI-KA-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192468 FRC-½-D-DI-MAXI-KA Q 192478 FRC-½-D-DI-MAXI-KA-A Q
G¾ 192473 FRC-¾-D-DI-MAXI-KA Q 192483 FRC-¾-D-DI-MAXI-KA-A Q
p p

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 49

49
FRC-KB Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data

Function
-M- Flow rate
650 … 8200 l/min

-Q- Temperature range


–10 … +60 °C

2  LFR filter/regulator
-L- Input pressure
1 … 16 bar
– grade of filtration 40 µm
– metal bowl guard
2.2 – condensate drain,
manual or
fully automatic
– rotary knob with detent  Electrical pressure monitoring with  One connection for lubricated
– pressure gauge adjustable switching pressure compressed air supply
 FRM distributor block  For lubricated and unlubricated
– Pressure switch without display compressed air
 LOE lubricator  One connection for unlubricated
– metal bowl guard compressed air supply
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.25 0.2 0.25 0.35 0.35 0.1 0.2
Pressure regulation range [bar] 0.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain manual 1 … 16
fully automatic 2 … 12

1) The max. condensate volume for the FRC-…-DI-MAXI-KB is 43 cm3.

50 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

50
FRC-KB Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
FRC-…-D-… 650 980 – – –
Midi
FRC-…-D-… – 1400 2100 2500 –
Maxi
FRC-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 7500 8200
2
FRC-…-D-DI-… – – – 5000 6000

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar. 2.2

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
FRC 1200 2600 3500 3700

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


FRC-½-D-DI-MAXI-KB(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 51

51
FRC-KB Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data – Dimensional Drawings / Ordering Data

Dimensions Download CAD data  www.festo.com/us/cad


FRC-…-KB

2
2.2

3 Installation dimensions  Flow direction

Type B5 B6 D1 H1 H2 H3 L1 L2 L3 L4 L5 L9 T1 T2 T3

Mini
FRC-…-D-MINI-KB (-A) 144 132 4.3 43 17.5 17.5 193 124 60 68 100 19 39 95 97
Midi
FRC-…-D-MIDI-KB (-A) 195 180 5.3 70 24.5 35.5 250 152 80 99 120 19 47 114 105
Maxi
FRC-…-D-MAXI-KB (-A) 252 82
228 212 5.3 70 24.5 35.5 171 90 150 19 53 126 111
FRC-…-D-DI-MAXI-KB (-A) 275 105

Ordering data
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Mini Gx 185803 FRC-x-D-MINI-KB Q 185804 FRC-x-D-MINI-KB-A Q
G¼ 185805 FRC-¼-D-MINI-KB Q 185806 FRC-¼-D-MINI-KB-A Q
Midi G¼ 185807 FRC-¼-D-MIDI-KB Q 185808 FRC-¼-D-MIDI-KB-A Q
Gy 185809 FRC-y-D-MIDI-KB Q 185810 FRC-y-D-MIDI-KB-A Q
G½ 185811 FRC-½-D-MIDI-KB Q 185812 FRC-½-D-MIDI-KB-A Q
Maxi G½ 186055 FRC-½-D-MAXI-KB Q 186056 FRC-½-D-MAXI-KB-A Q
G¾ 185813 FRC-¾-D-MAXI-KB Q 185814 FRC-¾-D-MAXI-KB-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192469 FRC-½-D-DI-MAXI-KB Q 192479 FRC-½-D-DI-MAXI-KB-A Q
G¾ 192474 FRC-¾-D-DI-MAXI-KB Q 192484 FRC-¾-D-DI-MAXI-KB-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

52 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

52
FRC-KC Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data

Function
-M- Flow rate
640 … 7800 l/min

-Q- Temperature range


–10 … +60 °C

 HE on/off valve
-L- Input pressure
2
1 … 16 bar
– manually actuated
 LFR filter/regulator
– grade of filtration 40 µm 2.2
– metal bowl guard
– condensate drain,
manual or
fully automatic  For lubricated and unlubricated  The system is vented when supply
– rotary knob with detent compressed air air is closed
– pressure gauge  One connection for unlubricated  To ensure a fast venting of the
 FRM distributor block compressed air supply system, an additional quick
– pressure switch without display  One connection for lubricated exhaust valve is necessary at the
 LOE lubricator compressed air supply output of the combination air
– metal bowl guard  Electrical pressure monitoring with preparation unit
 Mounting accessories adjustable switching pressure

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.2 0.2 0.4 0.3 0.3 0.15 0.15
Pressure regulation range [bar] 0.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 1 … 16
Fully automatic 1.5 … 12

1) The max. condensate volume for the FRC-…-DI-MAXI-KC is 43 cm3.

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 53

53
FRC-KC Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
FRC-…-D-… 640 870 – – –
Midi
FRC-…-D-… – 1320 1870 2400 –
Maxi

2 FRC-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 6600 7800

FRC-…-D-DI-… – – – 4800 5400

2.2 1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
FRC 1400 3000 4600 4800

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


FRC-½-D-DI-MAXI-KC(-A)
p2 [bar]

[l/min]

Primary pressure p1 = 10 bar

54 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

54
FRC-KC Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data – Dimensional Drawings / Ordering Data

Dimensions Download CAD data  www.festo.com/us/cad


FRC-…-KC

2
2.2

3 Installation dimensions  Flow direction

Type B7 B8 D1 H1 H2 H3 L1 L2 L3 L4 L5 L9 T1 T2 T3

Mini
FRC-…-D-MINI-KC (-A) 184 172 4.3 43 17.5 17.5 193 124 60 68 100 19 39 95 97
Midi
FRC-…-D-MIDI-KC (-A) 250 235 5.3 70 24.5 35.5 250 152 80 99 120 19 47 114 105
Maxi
FRC-…-D-MAXI-KC (-A) 252 82
294 278 5.3 70 24.5 35.5 171 90 150 19 53 126 111
FRC-…-D-DI-MAXI-KC (-A) 275 105

Ordering data
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Mini Gx 185815 FRC-x-D-MINI-KC Q 185816 FRC-x-D-MINI-KC-A Q
G¼ 185817 FRC-¼-D-MINI-KC Q 185818 FRC-¼-D-MINI-KC-A Q
Midi G¼ 185819 FRC-¼-D-MIDI-KC Q 185820 FRC-¼-D-MIDI-KC-A Q
Gy 185821 FRC-y-D-MIDI-KC Q 185822 FRC-y-D-MIDI-KC-A Q
G½ 185823 FRC-½-D-MIDI-KC Q 185824 FRC-½-D-MIDI-KC-A Q
Maxi G½ 186057 FRC-½-D-MAXI-KC Q 186058 FRC-½-D-MAXI-KC-A Q
G¾ 185825 FRC-¾-D-MAXI-KC Q 185826 FRC-¾-D-MAXI-KC-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192470 FRC-½-D-DI-MAXI-KC Q 192480 FRC-½-D-DI-MAXI-KC-A Q
G¾ 192475 FRC-¾-D-DI-MAXI-KC Q 192485 FRC-¾-D-DI-MAXI-KC-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 55

55
FRC-KE Standard Combinations – With Lubicator, D Series, Metal Design
Technical Data

Function
-M- Flow rate
550 … 6000 l/min

-Q- Temperature range


–10 … +60 °C

2  LFR filter/regulator
-L- Input pressure
3 … 16 bar
– grade of filtration 40 µm
– metal bowl guard
2.2 – condensate drain,
manual or
fully automatic
– rotary knob with detent  Gradual pressure buildup prevents  When supply pressure is closed,
– pressure gauge sudden, unpredictable movements quick venting ensures rapid
 LOE lubricator  Provides three outlet connections pressure reduction
– metal bowl guard for lubricated compressed air
 HEE on/off valve supply
– solenoid actuated
– 24 V DC
 HELsoft-start valve
– pneumatically actuated
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.15 0.18 0.25 0.35 0.4 0.3 0.3
Pressure regulation range [bar] 2.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 3 … 16
Fully automatic 3 … 12

1) The max. condensate volume for the FRC-…-DI-MAXI-KE is 43 cm3.

56 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

56
FRC-KE Standard Combinations – With Lubicator, D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
FRC-…-D-… 550 650 – – –
Midi
FRC-…-D-… – 1100 1420 1590 –
Maxi
FRC-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 3500 3800
2
FRC-…-D-DI-… – – – 5000 6000

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar. 2.2

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
FRC 1200 2800 4200 4400

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


FRC-½-D-DI-MAXI-KE(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 57

57
FRC-KE Standard Combinations – With Lubicator, D Series, Metal Design
Technical Data – Dimensional Drawings / Ordering Data

Dimensions Download CAD data  www.festo.com/us/cad


FRC-…-KE

2
2.2

3 Installation dimensions  Flow direction

Type B7 B8 D1 H1 H2 H3 L1 L2 L3 L4 L5 L9 T1 T2 T4

Mini
FRC-…-D-MINI-KE (-A) 184 172 4.3 43 17.5 17.5 193 124 60 68 100 19 39 95 78
Midi
FRC-…-D-MIDI-KE (-A) 250 235 5.3 70 24.5 35.5 250 152 80 99 120 19 47 114 86
Maxi
FRC-…-D-MAXI-KE (-A) 252 82
294 278 5.3 70 24.5 35.5 171 90 150 19 53 126 92
FRC-…-D-DI-MAXI-KE (-A) 275 105

Ordering data
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
Mini Gx 185827 FRC-x-D-MINI-KE Q 185828 FRC-x-D-MINI-KE-A Q
G¼ 185829 FRC-¼-D-MINI-KE Q 185830 FRC-¼-D-MINI-KE-A Q
Midi G¼ 185831 FRC-¼-D-MIDI-KE Q 185832 FRC-¼-D-MIDI-KE-A Q
Gy 185833 FRC-y-D-MIDI-KE Q 185834 FRC-y-D-MIDI-KE-A Q
G½ 185835 FRC-½-D-MIDI-KE Q 185836 FRC-½-D-MIDI-KE-A Q
Maxi G½ 186059 FRC-½-D-MAXI-KE Q 186060 FRC-½-D-MAXI-KE-A Q
G¾ 185837 FRC-¾-D-MAXI-KE Q 185838 FRC-¾-D-MAXI-KE-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192471 FRC-½-D-DI-MAXI-KE Q 192481 FRC-½-D-DI-MAXI-KE-A Q
G¾ 192476 FRC-¾-D-DI-MAXI-KE Q 192486 FRC-¾-D-DI-MAXI-KE-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

58 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

58
FRC-KF Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data

Function
-M- Flow rate
530 … 6000 l/min

-Q- Temperature range


–10 … +60 °C

 HE on/off valve
-L- Input pressure
2
3 … 16 bar
– manually actuated
 LFR filter/regulator
– grade of filtration 40 µm 2.2
– metal bowl guard
– condensate drain,
manual or  Provides two additional air  To ensure a fast venting of the
fully automatic connections for lubricated system, an additional quick
– rotary knob with detent compressed air supply exhaust valve is necessary at the
– pressure gauge  Supply pressure can be opened and output of the combination air
 LOE lubricator closed preparation unit
– metal bowl guard  Gradual pressure buildup prevents
 HEE on/off valve sudden, unpredictable movements
– solenoid actuated
– 24 V DC
 HEL soft-start valve
– pneumatically actuated
 FRM distribution block
– pressure switch without display
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.2 0.3 0.4 0.3 0.35 0.25 0.3
Pressure regulation range [bar] 2.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 3 … 16
Fully automatic 3 … 12

1) The max. condensate volume for the FRC-…-DI-MAXI-KF is 43 cm3.

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 59

59
FRC-KF Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
FRC-…-D-… 530 620 – – –
Midi
FRC-…-D-… – 1060 1150 1220 –
Maxi

2 FRC-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 3400 3700

FRC-…-D-DI-… – – – 5000 6000

2.2 1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
FRC 1800 4000 6300 6500

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


FRC-½-D-DI-MAXI-KF(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

60 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

60
FRC-KF Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


FRC-…-KF

2
2.2

3 Installation dimensions  Flow direction

Type B9 B10 D1 H1 H2 H3 L1 L2 L3 L4 L5 L9 T1 T2 T3 T4

Mini
FRC-…-D-MINI-KF (-A) 264 252 4.3 43 17.5 17.5 193 124 60 68 100 19 39 95 97 78
Midi
FRC-…-D-MIDI-KF (-A) 360 344 5.3 70 24.5 35.5 250 152 80 99 120 19 47 114 105 86
Maxi
FRC-…-D-MAXI-KF (-A) 252 82
426 410 5.3 70 24.5 35.5 171 90 150 19 53 126 111 92
FRC-…-D-DI-MAXI-KF (-A) 275 105

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 61

61
FRC-KF Standard Combinations – With Lubricator, D Series, Metal Design
Ordering Data

Ordering data
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
Mini Gx 185839 FRC-x-D-MINI-KF Q 185840 FRC-x-D-MINI-KF-A Q
G¼ 185841 FRC-¼-D-MINI-KF Q 185842 FRC-¼-D-MINI-KF-A Q
Midi G¼ 185843 FRC-¼-D-MIDI-KF Q 185844 FRC-¼-D-MIDI-KF-A Q

2 Gy

185845 FRC-y-D-MIDI-KF
185847 FRC-½-D-MIDI-KF
Q
Q
185846
185848
FRC-y-D-MIDI-KF-A
FRC-½-D-MIDI-KF-A
Q
Q
Maxi G½ 186061 FRC-½-D-MAXI-KF Q 186062 FRC-½-D-MAXI-KF-A Q
G¾ 185849 FRC-¾-D-MAXI-KF Q 185850 FRC-¾-D-MAXI-KF-A Q
2.2
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192472 FRC-½-D-DI-MAXI-KF Q 192482 FRC-½-D-DI-MAXI-KF-A Q
G¾ 192477 FRC-¾-D-DI-MAXI-KF Q 192487 FRC-¾-D-DI-MAXI-KF-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

62 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

62
LFR-K / LFRS-K Standard Combinations – Without Lubricator
Product Range Overview

LFR
Rotary knob with detent

KA KB KC KD KE KF KG

Individual devices
On-off valve,
–   – –  

2
manual
Filter regulator with pressure
      
gauge
Branching module
  – – – – –
2.2
On-off valve with solenoid coil
– – –  – – 
24 V DC
Soft-start valve
– – –  – – 

Branching module with


– – – –   
pressure switch
Mounting bracket and metal
      
bowl guard
 Page 66 70 74 78 82 86 90

LFRS
P m

Rotary knob with integrated P m

lock G1/2
G1/2
G1/2
G1/2

KA KB KC KD KE KF KG

Individual devices
On-off valve,
–   – –  
manual
Filter regulator with pressure
      
gauge
Branching module
  – – – – –

On-off valve with solenoid coil


– – –  – – 
24 V DC
Soft-start valve
– – –  – – 

Branching module with


– – – –   
pressure switch
Mounting bracket and metal
      
bowl guard
 Page 66 70 74 78 82 86 90

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 63

63
LFR-K / LFRS-K Standard Combinations – Without Lubricator
Accessories Overview

Note
1
The choice of accessories depends
on the selected combination air
preparation unit. The example
shows an LFR-KG combination air
preparation unit . This combination
7
2
can also be obtained with a
2 lockable rotary regulator as an
LFRS-KG combination air
1 preparation unit .
2.2
Range of accessories
 Accessories pages of the
individual devices

Mounting attachments and accessories  Page


1 Regulator lock 281
LRVS
2 Padlock 281
LRVS
3 Plug socket 286
MSSD-C
4 Angled plug socket 286
PEV-…-WD-LED
5 Plug socket with cable 287
KMEB-1
6 Plug socket 287
MSSD-EB
7 Knurled nut (included in scope of delivery) –
HMR

64 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

64
LFR-K / LFRS-K Standard Combinations – Without Lubricator
Type Codes

LFR — ½ — D — DI — MAXI — KA — A

Basic function
LFR Standard combination
LFRS Standard combination,
lockable

Pneumatic connection
x Thread Gx
2
¼ Thread G¼
y Thread Gy 2.2
½ Thread G½
¾ Thread G¾

Series
D Series

Function (Maxi size only)


DI Directly actuated pressure regulator
with integrated return flow function

Size
MINI Grid dimension for individual device
40 mm (without port blocks)
MIDI Grid dimension for individual device
55 mm (without port blocks)
MAXI Grid dimension for individual device
66 mm (without port blocks)

Options for service unit combinations


KA Filter regulator, branching module
KB On-off valve, filter regulator, branching
module
KC On-off valve, filter regulator
KD Filter regulator, on-off valve with
solenoid coil 24 V DC, soft-start valve
KE Filter regulator, branching module with
pressure switch
KF On-off valve, filter regulator, branching
module with pressure switch
KG On-off valve, filter regulator, on-off
valve with solenoid coil 24 V DC, soft-
start valve, branching module with
pressure switch

Condensate drain
Manual
A Fully automatic

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 65

65
LFR-KA / LFRS-KA Standard Combinations – Without Lubricator
Technical Data

Function
-M- Flow rate
720 … 9400 l/min

-Q- Temperature range


–10 … +60 °C

2  LFR/LFRS filter/regulator
-L- Input pressure
1 … 16 bar
– grade of filtration 40 µm
– metal bowl guard
2.2 – condensate drain,
manual or
fully automatic
– rotary knob with detent or  Provides three outlet air
lockable rotary knob connections for unlubricated
– pressure gauge compressed air supply
 FRM distributor block
– Pressure switch without display
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.15 0.15 0.25 0.2 0.2 0.2 0.3
Pressure regulation range [bar] 0.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 1 … 16
Fully automatic 2 … 12

1) The max. condensate volume for the LFR/LFRS-…-DI-MAXI-KA is 43 cm3.

66 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

66
LFR-KA / LFRS-KA Standard Combinations – Without Lubricator
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
LFR/LFRS-…-D-… 720 1140 – – –
Midi
LFR/LFRS-…-D-… – 1850 2620 3050 –
Maxi
LFR/LFRS-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 9200 9400
2
LFR/LFRS-…-D-… – – – 5200 5800

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar. 2.2

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 800 1800 2400 2600
LFRS 900 2040 2500 2840

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


LFR/LFRS-½-D-DI-MAXI-KA(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 67

67
LFR-KA / LFRS-KA Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LFR/LFRS-…-KA

2
2.2

lockable

Fully automatic Manual


condensate drain condensate drain

3 Installation dimensions  Flow direction

Type B5 B6 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L8 L9 T1 T2

Mini
LFR-…-D-MINI-KA (A)
104 92 4.3 43 17.5 17.5 193 28 60 68 100 98 60 15 19 39 95
LFRS-…-D-MINI-KA (A)
Midi
LFR-…-D-MIDI-KA (A)
140 125 5.3 70 24.5 35.5 250 36.5 80 99 120 130 60 15 19 47 114
LFRS-…-D-MIDI-KA (A)
Maxi
LFR-…-D-MAXI-KA (A)
252 82 111
LFRS-…-D-MAXI-KA (A)
162 146 5.3 70 24.5 35.5 42 90 150 60 15 19 53 126
LFR-…-D-DI-MAXI-KA (A)
275 105 135
LFRS-…-D-DI-MAXI-KA (A)

68 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

68
LFR-KA / LFRS-KA Standard Combinations – Without Lubricator
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
Filter regulator, branching module
Mini Gx 185707 LFR-x-D-MINI-KA Q 185708 LFR-x-D-MINI-KA-A Q

Midi


185709 LFR-¼-D-MINI-KA
185711 LFR-¼-D-MIDI-KA
Q
Q
185710
185712
LFR-¼-D-MINI-KA-A
LFR-¼-D-MIDI-KA-A
Q
Q 2
Gy 185713 LFR-y-D-MIDI-KA Q 185714 LFR-y-D-MIDI-KA-A Q
G½ 185715 LFR-½-D-MIDI-KA Q 185716 LFR-½-D-MIDI-KA-A Q
2.2
Maxi G½ 186039 LFR-½-D-MAXI-KA Q 186040 LFR-½-D-MAXI-KA-A Q
G¾ 185717 LFR-¾-D-MAXI-KA Q 185718 LFR-¾-D-MAXI-KA-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192440 LFR-½-D-DI-MAXI-KA Q 192454 LFR-½-D-DI-MAXI-KA-A Q
G¾ 192447 LFR-¾-D-DI-MAXI-KA Q 192461 LFR-¾-D-DI-MAXI-KA-A Q

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
Filter regulator, branching module
Mini Gx 195008 LFRS-x-D-MINI-KA Q 195009 LFRS-x-D-MINI-KA-A Q
G¼ 195022 LFRS-¼-D-MINI-KA Q 195023 LFRS-¼-D-MINI-KA-A Q
Midi G¼ 195036 LFRS-¼-D-MIDI-KA Q 195037 LFRS-¼-D-MIDI-KA-A Q
Gy 195050 LFRS-y-D-MIDI-KA Q 195051 LFRS-y-D-MIDI-KA-A Q
G½ 195064 LFRS-½-D-MIDI-KA Q 195065 LFRS-½-D-MIDI-KA-A Q
Maxi G½ 195078 LFRS-½-D-MAXI-KA Q 195079 LFRS-½-D-MAXI-KA-A Q
G¾ 195092 LFRS-¾-D-MAXI-KA Q 195093 LFRS-¾-D-MAXI-KA-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195176 LFRS-½-D-DI-MAXI-KA Q 195177 LFRS-½-D-DI-MAXI-KA-A Q
G¾ 195190 LFRS-¾-D-DI-MAXI-KA Q 195191 LFRS-¾-D-DI-MAXI-KA-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 69

69
LFR-KB / LFRS-KB Standard Combinations – Without Lubricator
Technical Data

Function
-M- Flow rate
700 … 8400 l/min

-Q- Temperature range


–10 … +60 °C

2  HE on/off valve
-L- Input pressure
1 … 16 bar
– manually actuated
 LFR/LFRS filter/regulator
2.2 – grade of filtration 40 µm
– metal bowl guard
– condensate drain,
manual or  Supply pressure can be opened and  To ensure a fast venting of the
fully automatic closed system, an additional quick
– rotary knob with detent or  Provides three outlet air exhaust valve is necessary at the
lockable rotary knob connections for unlubricated output of the combination air
– pressure gauge compressed air supply preparation unit
 FRM distributor block
– Pressure switch without display
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.2 0.2 0.25 0.3 0.25 0.2 0.2
Pressure regulation range [bar] 0.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 1 … 16
Fully automatic 2 … 12

1) The max. condensate volume for the LFR/LFRS-…-DI-MAXI-KB is 43 cm3.

70 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

70
LFR-KB / LFRS-KB Standard Combinations – Without Lubricator
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
LFR/LFRS-…-D-… 700 1050 – – –
Midi
LFR/LFRS-…-D-… – 1720 2420 2920 –
Maxi
LFR/LFRS-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 8000 8400
2
LFR/LFRS-…-D-… – – – 5400 7000

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar. 2.2

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 1000 2200 3300 3500
LFRS 1100 2440 3400 3740

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


LFR/LFRS-½-D-DI-MAXI-KB(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 71

71
LFR-KB / LFRS-KB Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LFR/LFRS-…-KB

2
2.2

lockable

3 Installation dimensions  Flow direction

Type B7 B8 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L9 T1 T2

Mini
LFR-…-D-MINI-KB (A)
144 132 4.3 43 17.5 17.5 193 28 60 68 100 98 60 19 39 95
LFRS-…-D-MINI-KB (A)
Midi
LFR-…-D-MIDI-KB (A)
195 180 5.3 70 24.5 35.5 250 36.5 80 99 120 130 60 19 47 114
LFRS-…-D-MIDI-KB (A)
Maxi
LFR-…-D-MAXI-KB (A)
252 82 111
LFRS-…-D-MAXI-KB (A)
228 212 5.3 70 24.5 35.5 42 90 150 60 19 53 126
LFR-…-D-DI-MAXI-KB (A)
275 105 135
LFRS-…-D-DI-MAXI-KB (A)

72 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

72
LFR-KB / LFRS-KB Standard Combinations – Without Lubricator
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, branching module
Mini Gx 185719 LFR-x-D-MINI-KB Q 185720 LFR-x-D-MINI-KB-A Q

Midi


185721 LFR-¼-D-MINI-KB
185723 LFR-¼-D-MIDI-KB
Q
Q
185722
185724
LFR-¼-D-MINI-KB-A
LFR-¼-D-MIDI-KB-A
Q
Q 2
Gy 185725 LFR-y-D-MIDI-KB Q 185726 LFR-y-D-MIDI-KB-A Q
G½ 185727 LFR-½-D-MIDI-KB Q 185728 LFR-½-D-MIDI-KB-A Q
2.2
Maxi G½ 186041 LFR-½-D-MAXI-KB Q 186042 LFR-½-D-MAXI-KB-A Q
G¾ 185729 LFR-¾-D-MAXI-KB Q 185730 LFR-¾-D-MAXI-KB-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192441 LFR-½-D-DI-MAXI-KB Q 192455 LFR-½-D-DI-MAXI-KB-A Q
G¾ 192448 LFR-¾-D-DI-MAXI-KB Q 192462 LFR-¾-D-DI-MAXI-KB-A Q

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, branching module
Mini Gx 195010 LFRS-x-D-MINI-KB Q 195011 LFRS-x-D-MINI-KB-A Q
G¼ 195024 LFRS-¼-D-MINI-KB Q 195025 LFRS-¼-D-MINI-KB-A Q
Midi G¼ 195038 LFRS-¼-D-MIDI-KB Q 195039 LFRS-¼-D-MIDI-KB-A Q
Gy 195052 LFRS-y-D-MIDI-KB Q 195053 LFRS-y-D-MIDI-KB-A Q
G½ 195066 LFRS-½-D-MIDI-KB Q 195067 LFRS-½-D-MIDI-KB-A Q
Maxi G½ 195080 LFRS-½-D-MAXI-KB Q 195081 LFRS-½-D-MAXI-KB-A Q
G¾ 195094 LFRS-¾-D-MAXI-KB Q 195095 LFRS-¾-D-MAXI-KB-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195178 LFRS-½-D-DI-MAXI-KB Q 195179 LFRS-½-D-DI-MAXI-KB-A Q
G¾ 195192 LFRS-¾-D-DI-MAXI-KB Q 195193 LFRS-¾-D-DI-MAXI-KB-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 73

73
LFR-KC / LFRS-KC Standard Combinations – Without Lubricator
Technical Data

Function
-M- Flow rate
750 … 8400 l/min

-Q- Temperature range


–10 … +60 °C

2  HE on/off valve
-L- Input pressure
1 … 16 bar
– manually actuated
 LFR/LFRS filter/regulator
2.2 – grade of filtration 40 µm
– metal bowl guard
– condensate drain,
manual or  For unlubricated compressed air  To ensure a fast venting of the
fully automatic  Supply pressure can be opened and system, an additional quick
– rotary knob with detent or closed exhaust valve is necessary at the
lockable rotary knob output of the combination air
– pressure gauge preparation unit
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Pressure regulation range [bar] 0.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 1 … 16
Fully automatic 2 … 12

1) The max. condensate volume for the LFR/LFRS-…-DI-MAXI-KC is 43 cm3.

74 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

74
LFR-KC / LFRS-KC Standard Combinations – Without Lubricator
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
LFR/LFRS-…-D-… 750 1150 – – –
Midi
LFR/LFRS-…-D-… – 1900 2700 3150 –
Maxi
LFR/LFRS-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 8100 8400
2
LFR/LFRS-…-D-… – – – 4800 5400

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar. 2.2

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 700 1600 2300 2600
LFRS 1000 1840 2400 2840

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


LFR/LFRS-½-D-DI-MAXI-KC(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 75

75
LFR-KC / LFRS-KC Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LFR/LFRS-…-KC

2
2.2

lockable

3 Installation dimensions  Flow direction

Type B5 B6 D1 H1 H2 H3 L1 L3 L4 L5 L6 L7 L9 T1 T2

Mini
LFR-…-D-MINI-KC (A)
104 92 4.3 43 17.5 17.5 193 60 68 100 98 60 19 39 95
LFRS-…-D-MINI-KC (A)
Midi
LFR-…-D-MIDI-KC (A)
140 125 5.3 70 24.5 35.5 250 80 99 120 130 60 19 47 114
LFRS-…-D-MIDI-KC (A)
Maxi
LFR-…-D-MAXI-KC (A)
252 82 111
LFRS-…-D-MAXI-KC (A)
162 146 5.3 70 24.5 35.5 90 150 60 19 53 126
LFR-…-D-DI-MAXI-KC (A)
275 105 135
LFRS-…-D-DI-MAXI-KC (A)

76 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

76
LFR-KC / LFRS-KC Standard Combinations – Without Lubricator
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
On-off valve, filter regulator
Mini Gx 185731 LFR-x-D-MINI-KC Q 185732 LFR-x-D-MINI-KC-A Q

Midi


185733 LFR-¼-D-MINI-KC
185735 LFR-¼-D-MIDI-KC
Q
Q
185734
185736
LFR-¼-D-MINI-KC-A
LFR-¼-D-MIDI-KC-A
Q
Q 2
Gy 185737 LFR-y-D-MIDI-KC Q 185738 LFR-y-D-MIDI-KC-A Q
G½ 185739 LFR-½-D-MIDI-KC Q 185740 LFR-½-D-MIDI-KC-A Q
2.2
Maxi G½ 186043 LFR-½-D-MAXI-KC Q 186044 LFR-½-D-MAXI-KC-A Q
G¾ 185741 LFR-¾-D-MAXI-KC Q 185742 LFR-¾-D-MAXI-KC-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192442 LFR-½-D-DI-MAXI-KC Q 192456 LFR-½-D-DI-MAXI-KC-A Q
G¾ 192449 LFR-¾-D-DI-MAXI-KC Q 192463 LFR-¾-D-DI-MAXI-KC-A Q

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
On-off valve, filter regulator
Mini Gx 195012 LFRS-x-D-MINI-KC Q 195013 LFRS-x-D-MINI-KC-A Q
G¼ 195026 LFRS-¼-D-MINI-KC Q 195027 LFRS-¼-D-MINI-KC-A Q
Midi G¼ 195040 LFRS-¼-D-MIDI-KC Q 195041 LFRS-¼-D-MIDI-KC-A Q
Gy 195054 LFRS-y-D-MIDI-KC Q 195055 LFRS-y-D-MIDI-KC-A Q
G½ 195068 LFRS-½-D-MIDI-KC Q 195069 LFRS-½-D-MIDI-KC-A Q
Maxi G½ 195082 LFRS-½-D-MAXI-KC Q 195083 LFRS-½-D-MAXI-KC-A Q
G¾ 195096 LFRS-¾-D-MAXI-KC Q 195097 LFRS-¾-D-MAXI-KC-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195180 LFRS-½-D-DI-MAXI-KC Q 195181 LFRS-½-D-DI-MAXI-KC-A Q
G¾ 195194 LFRS-¾-D-DI-MAXI-KC Q 195195 LFRS-¾-D-DI-MAXI-KC-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 77

77
LFR-KD / LFRS-KD Standard Combinations – Without Lubricator
Technical Data

Function
-M- Flow rate
595 … 5000 l/min

-Q- Temperature range


–10 … +60 °C

2  LFR/LFRS filter/regulator
-L- Input pressure
3 … 16 bar
– grade of filtration 40 µm
– metal bowl guard
2.2 – condensate drain,
manual or
fully automatic
– rotary knob with detent or  For unlubricated compressed air  When supply pressure is closed,
lockable rotary knob  Gradual pressure buildup prevents quick venting ensures rapid
– pressure gauge sudden, unpredictable movements pressure reduction
 HEE on/off valve
– solenoid actuated
– 24 V DC
 HEL soft-start valve
– pneumatically actuated
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.15 0.15 0.25 0.25 0.25 0.3 0.2
Pressure regulation range [bar] 2.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 3 … 16
Fully automatic 3 … 12

1) The max. condensate volume for the LFR/LFRS-…-DI-MAXI-KD is 43 cm3.

78 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

78
LFR-KD / LFRS-KD Standard Combinations – Without Lubricator
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
LFR/LFRS-…-D-… 595 730 – – –
Midi
LFR/LFRS-…-D-… – 1440 1890 2000 –
Maxi
LFR/LFRS-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 4300 5000
2
LFR/LFRS-…-D-DI-… – – – 3000 2800

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar. 2.2

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 900 2100 3100 3300
LFRS 1000 2340 3200 3540

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


LFR/LFRS-½-D-DI-MAXI-KD(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 79

79
LFR-KD / LFRS-KD Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LFR/LFRS-…-KD

2
2.2

lockable

3 Installation dimensions  Flow direction

Type B7 B8 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L9 T1 T2 T4

Mini
LFR-…-D-MINI-KD (A)
144 132 4.3 43 17.5 17.5 193 36 60 68 100 98 60 19 39 95 78
LFRS-…-D-MINI-KD (A)
Midi
LFR-…-D-MIDI-KD (A)
195 180 5.3 70 24.5 35.5 250 49.5 80 99 120 130 60 19 47 114 86
LFRS-…-D-MIDI-KD (A)
Maxi
LFR-…-D-MAXI-KD (A)
252 82 111
LFRS-…-D-MAXI-KD (A)
228 212 5.3 70 24.5 35.5 56.4 90 150 60 19 53 126 92
LFR-…-D-DI-MAXI-KD (A)
275 105 135
LFRS-…-D-DI-MAXI-KD (A)

80 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

80
LFR-KD / LFRS-KD Standard Combinations – Without Lubricator
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Filter regulator, on-off valve with solenoid coil 24 V DC, soft-start valve
Mini Gx 185743 LFR-x-D-MINI-KD Q 185744 LFR-x-D-MINI-KD-A Q

Midi


185745 LFR-¼-D-MINI-KD
185747 LFR-¼-D-MIDI-KD
Q
Q
185746
185748
LFR-¼-D-MINI-KD-A
LFR-¼-D-MIDI-KD-A
Q
Q 2
Gy 185749 LFR-y-D-MIDI-KD Q 185750 LFR-y-D-MIDI-KD-A Q
G½ 185751 LFR-½-D-MIDI-KD Q 185752 LFR-½-D-MIDI-KD-A Q
2.2
Maxi G½ 186045 LFR-½-D-MAXI-KD Q 186046 LFR-½-D-MAXI-KD-A Q
G¾ 185753 LFR-¾-D-MAXI-KD Q 185754 LFR-¾-D-MAXI-KD-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192443 LFR-½-D-DI-MAXI-KD Q 192457 LFR-½-D-DI-MAXI-KD-A Q
G¾ 192450 LFR-¾-D-DI-MAXI-KD Q 192464 LFR-¾-D-DI-MAXI-KD-A Q

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Filter regulator, on-off valve with solenoid coil 24 V DC, soft-start valve
Mini Gx 195014 LFRS-x-D-MINI-KD Q 195015 LFRS-x-D-MINI-KD-A Q
G¼ 195028 LFRS-¼-D-MINI-KD Q 195029 LFRS-¼-D-MINI-KD-A Q
Midi G¼ 195042 LFRS-¼-D-MIDI-KD Q 195043 LFRS-¼-D-MIDI-KD-A Q
Gy 195056 LFRS-y-D-MIDI-KD Q 195057 LFRS-y-D-MIDI-KD-A Q
G½ 195070 LFRS-½-D-MIDI-KD Q 195071 LFRS-½-D-MIDI-KD-A Q
Maxi G½ 195084 LFRS-½-D-MAXI-KD Q 195085 LFRS-½-D-MAXI-KD-A Q
G¾ 195098 LFRS-¾-D-MAXI-KD Q 195099 LFRS-¾-D-MAXI-KD-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195182 LFRS-½-D-DI-MAXI-KD Q 195183 LFRS-½-D-DI-MAXI-KD-A Q
G¾ 195196 LFRS-¾-D-DI-MAXI-KD Q 195197 LFRS-¾-D-DI-MAXI-KD-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 81

81
0LFR-KE / LFRS-KE Standard Combinations – Without Lubricator
Technical Data

Function
-M- Flow rate
720 … 9400 l/min

-Q- Temperature range


–10 … +60 °C

2  LFR/LFRS filter/regulator
-L- Input pressure
1 … 16 bar
– grade of filtration 40 µm
– metal bowl guard
2.2 – condensate drain,
turned manually or
fully automatic
– rotary knob with detent or  Provides two outlet air connections
lockable rotary knob for unlubricated compressed air
– pressure gauge supply
 FRM distributor block  Electrical pressure monitoring with
– pressure switch without display adjustable switching pressure
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.15 0.15 0.25 0.2 0.2 0.2 0.3
Pressure regulation range [bar] 0.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 1 … 16
Fully automatic 2 … 12

1) The max. condensate volume for the LFR/LFRS-…-DI-MAXI-KE is 43 cm3.

82 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

82
LFR-KE / LFRS-KE Standard Combinations – Without Lubricator
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
LFR/LFRS-…-D-… 720 1140 – – –
Midi
LFR/LFRS-…-D-… – 1850 2620 3050 –
Maxi
LFR/LFRS-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 9200 9400
2
LFR/LFRS-…-D-DI-… – – – 5000 6000

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar. 2.2

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 1000 2000 2400 2600
LFRS 1100 2240 2500 2840

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


LFR/LFRS-½-D-DI-MAXI-KE(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 83

83
LFR-KE / LFRS-KE Standard Combinations – Without Lubricator
Technical Data – Dimansional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LFR/LFRS-…-KE

2
2.2

lockable

3 Installation dimensions  Flow direction

Type B5 B6 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L9 T1 T2 T3

Mini
LFR-…-D-MINI-KE (A)
104 92 4.3 43 17.5 17.5 193 108 60 68 100 98 60 19 39 95 97
LFRS-…-D-MINI-KE (A)
Midi
LFR-…-D-MIDI-KE (A)
140 125 5.3 70 24.5 35.5 250 117 80 99 120 130 60 19 47 114 109
LFRS-…-D-MIDI-KE (A)
Maxi
LFR-…-D-MAXI-KE (A)
252 82 111
LFRS-…-D-MAXI-KE (A)
162 146 5.3 70 24.5 35.5 122 90 150 60 19 53 126 111
LFR-…-D-DI-MAXI-KE (A)
275 105 135
LFRS-…-D-DI-MAXI-KE (A)

84 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

84
LFR-KE / LFRS-KE Standard Combinations – Without Lubricator
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Filter regulator, branching module with pressure switch
Mini Gx 185755 LFR-x-D-MINI-KE Q 185756 LFR-x-D-MINI-KE-A Q

Midi


185757 LFR-¼-D-MINI-KE
185759 LFR-¼-D-MIDI-KE
Q
Q
185758
185760
LFR-¼-D-MINI-KE-A
LFR-¼-D-MIDI-KE-A
Q
Q 2
Gy 185761 LFR-y-D-MIDI-KE Q 185762 LFR-y-D-MIDI-KE-A Q
G½ 185763 LFR-½-D-MIDI-KE Q 185764 LFR-½-D-MIDI-KE-A Q
2.2
Maxi G½ 186047 LFR-½-D-MAXI-KE Q 186048 LFR-½-D-MAXI-KE-A Q
G¾ 185765 LFR-¾-D-MAXI-KE Q 185766 LFR-¾-D-MAXI-KE-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192444 LFR-½-D-DI-MAXI-KE Q 192458 LFR-½-D-DI-MAXI-KE-A Q
G¾ 192451 LFR-¾-D-DI-MAXI-KE Q 192465 LFR-¾-D-DI-MAXI-KE-A Q

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Filter regulator, branching module with pressure switch
Mini Gx 195016 LFRS-x-D-MINI-KE Q 195017 LFRS-x-D-MINI-KE-A Q
G¼ 195030 LFRS-¼-D-MINI-KE Q 195031 LFRS-¼-D-MINI-KE-A Q
Midi G¼ 195044 LFRS-¼-D-MIDI-KE Q 195045 LFRS-¼-D-MIDI-KE-A Q
Gy 195058 LFRS-y-D-MIDI-KE Q 195059 LFRS-y-D-MIDI-KE-A Q
G½ 195072 LFRS-½-D-MIDI-KE Q 195073 LFRS-½-D-MIDI-KE-A Q
Maxi G½ 195086 LFRS-½-D-MAXI-KE Q 195087 LFRS-½-D-MAXI-KE-A Q
G¾ 195100 LFRS-¾-D-MAXI-KE Q 195101 LFRS-¾-D-MAXI-KE-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195184 LFRS-½-D-DI-MAXI-KE Q 195185 LFRS-½-D-DI-MAXI-KE-A Q
G¾ 195198 LFRS-¾-D-DI-MAXI-KE Q 195199 LFRS-¾-D-DI-MAXI-KE-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 85

85
LFR-KF / LFRS-KF Standard Combinations – Without Lubricator
Technical Data

Function
-M- Flow rate
700 … 8400 l/min

-Q- Temperature range


–10 … +60 °C

2  HE on/off valve
-L- Input pressure
1 … 16 bar
– manually actuated
 LFR/LFRS filter/regulator
2.2 – grade of filtration 40 µm
– metal bowl guard
– condensate drain,
manual or  For unlubricated compressed air  To ensure a fast venting of the
fully automatic  Supply pressure can be opened and system, an additional quick
– rotary knob with detent or closed exhaust valve is necessary at the
lockable rotary knob  Provides two additional air output of the combination air
– pressure gauge connections preparation unit
 FRM distributor block  Electrical pressure monitoring with
– pressure switch without display adjustable switching pressure
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.2 0.2 0.25 0.3 0.25 0.2 0.2
Pressure regulation range [bar] 0.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 1 … 16
Fully automatic 2 … 12

1) The max. condensate volume for the LFR/LFRS-…-DI-MAXI-KF is 43 cm3.

86 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

86
LFR-KF / LFRS-KF Standard Combinations – Without Lubricator
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
LFR/LFRS-…-D-… 700 1050 – – –
Midi
LFR/LFRS-…-D-… – 1720 2420 2920 –
Maxi
LFR/LFRS-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 8000 8400
2
LFR/LFRS-…-D-DI-… – – – 5000 6000

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar. 2.2

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 1200 2400 3300 3500
LFRS 1300 2640 3400 3740

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


LFR/LFRS-½-D-DI-MAXI-KF(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 87

87
LFR-KF / LFRS-KF Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LFR/LFRS-…-KF

2
2.2

lockable

3 Installation dimensions  Flow direction

Type B7 B8 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L9 T1 T2 T3

Mini
LFR-…-D-MINI-KF (A)
144 132 4.3 43 17.5 17.5 193 108 60 68 100 98 60 19 39 95 97
LFRS-…-D-MINI-KF (A)
Midi
LFR-…-D-MIDI-KF (A)
195 180 5.3 70 24.5 35.5 250 117 80 99 120 130 60 19 47 114 105
LFRS-…-D-MIDI-KF (A)
Maxi
LFR-…-D-MAXI-KF (A)
252 82 111
LFRS-…-D-MAXI-KF (A)
228 212 5.3 70 24.5 35.5 122 90 150 60 19 53 126 111
LFR-…-D-DI-MAXI-KF (A)
275 105 135
LFRS-…-D-DI-MAXI-KF (A)

88 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

88
LFR-KF / LFRS-KF Standard Combinations – Without Lubricator
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, branching module with pressure switch
Mini Gx 185767 LFR-x-D-MINI-KF Q 185768 LFR-x-D-MINI-KF-A Q

Midi


185769 LFR-¼-D-MINI-KF
185771 LFR-¼-D-MIDI-KF
Q
Q
185770
185772
LFR-¼-D-MINI-KF-A
LFR-¼-D-MIDI-KF-A
Q
Q 2
Gy 185773 LFR-y-D-MIDI-KF Q 185774 LFR-y-D-MIDI-KF-A Q
G½ 185775 LFR-½-D-MIDI-KF Q 185776 LFR-½-D-MIDI-KF-A Q
2.2
Maxi G½ 186049 LFR-½-D-MAXI-KF Q 186050 LFR-½-D-MAXI-KF-A Q
G¾ 185777 LFR-¾-D-MAXI-KF Q 185778 LFR-¾-D-MAXI-KF-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192445 LFR-½-D-DI-MAXI-KF Q 192459 LFR-½-D-DI-MAXI-KF-A Q
G¾ 192452 LFR-¾-D-DI-MAXI-KF Q 192466 LFR-¾-D-DI-MAXI-KF-A Q

Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, branching module with pressure switch
Mini Gx 195018 LFRS-x-D-MINI-KF Q 195019 LFRS-x-D-MINI-KF-A Q
G¼ 195032 LFRS-¼-D-MINI-KF Q 195033 LFRS-¼-D-MINI-KF-A Q
Midi G¼ 195046 LFRS-¼-D-MIDI-KF Q 195047 LFRS-¼-D-MIDI-KF-A Q
Gy 195060 LFRS-y-D-MIDI-KF Q 195061 LFRS-y-D-MIDI-KF-A Q
G½ 195074 LFRS-½-D-MIDI-KF Q 195075 LFRS-½-D-MIDI-KF-A Q
Maxi G½ 195088 LFRS-½-D-MAXI-KF Q 195089 LFRS-½-D-MAXI-KF-A Q
G¾ 195 102 LFRS-¾-D-MAXI-KF Q 195103 LFRS-¾-D-MAXI-KF-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195186 LFRS-½-D-DI-MAXI-KF Q 195187 LFRS-½-D-DI-MAXI-KF-A Q
G¾ 195200 LFRS-¾-D-DI-MAXI-KF Q 195201 LFRS-¾-D-DI-MAXI-KF-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 89

89
LFR-KG / LFRS-KG Standard Combinations – Without Lubricator
Technical Data

Function
-M- Flow rate
575 … 4900 l/min

-Q- Temperature range


–10 … +60 °C

2  HE on/off valve
-L- Input pressure
3 … 16 bar
– manually actuated
 LFR/LFRS filter/regulator
2.2 – grade of filtration 40 µm
– metal bowl guard
– condensate drain,
manual or   Electrical pressure monitoring with
fully automatic  Provides two outlet air connections adjustable switching pressure
– rotary knob with detent or for unlubricated compressed air  To ensure a fast venting of the
lockable rotary knob supply system, an additional quick
– pressure gauge  Gradual pressure buildup prevents exhaust valve is necessary at the
 HEE on-off valve sudden, unpredictable movements output of the combination air
– solenoid actuated preparation unit
– 24 V DC
 HELsoft-start valve
– pneumatically actuated
 FRM distributor block
– pressure switch without display
 Mounting accessories

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ G¼ Gy G½ G½ G¾
Operating medium Compressed air
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 40
Max. hysteresis [bar] 0.15 0.15 0.25 0.2 0.2 0.25 0.25
Pressure regulation range [bar] 2.5 … 12
Pressure indication Via pressure gauge
Max. condensate volume [cm3] 22 43 801)
Input pressure [bar]
Condensate drain Manual 3 … 16
Fully automatic 3 … 12

1) The max. condensate volume for the LFR/LFRS-…-DI-MAXI-KG is 43 cm3.

90 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

90
LFR-KG / LFRS-KG Standard Combinations – Without Lubricator
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾
Mini
LFR/LFRS-…-D-… 575 715 – – –
Midi
LFR/LFRS-…-D-… – 1370 1680 1740 –
Maxi
LFR/LFRS-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 4200 4900
2
LFR/LFRS-…-D-DI-… – – – 2500 3000

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar. 2.2

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 1500 3400 5200 5400
LFRS 1600 3640 5300 5640

Note
Materials  Technical data of the
individual devices

Standard flow rate qn as a function of the output pressure p2


LFR/LFRS-½-D-DI-MAXI-KG(-A)
p2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 91

91
LFR-KG / LFRS-KG Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LFR/LFRS-…-KG

2
2.2

lockable

3 Installation dimensions  Flow direction

Type B9 B10 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L9 T1 T2 T3 T4

Mini
LFR-…-D-MINI-KG (A)
244 212 4.3 43 17.5 17.5 193 108 60 68 100 98 60 19 39 95 97 78
LFRS-…-D-MINI-KG (A)
Midi
LFR-…-D-MIDI-KG (A)
305 290 5.3 70 24.5 35.5 250 117 80 99 120 130 60 19 47 114 105 86
LFRS-…-D-MIDI-KG (A)
Maxi
LFR-…-D-MAXI-KG (A)
252 82 111
LFRS-…-D-MAXI-KG (A)
360 344 5.3 70 24.5 35.5 122 90 150 60 19 53 126 111 92
LFR-…-D-DI-MAXI-KG (A)
275 105 135
LFRS-…-D-DI-MAXI-KG (A)

92 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

92
LFR-KG / LFRS-KG Standard Combinations – Without Lubricator
Ordering Data

Ordering data
Pressure regulation range 2.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, on-off valve with solenoid coil 24 V DC, soft-start valve, branching module with pressure switch
Mini Gx 185779 LFR-x-D-MINI-KG Q 185780 LFR-x-D-MINI-KG-A Q

Midi


185781 LFR-¼-D-MINI-KG
185783 LFR-¼-D-MIDI-KG
Q
Q
185782 LFR-¼-D-MINI-KG-A
185784 LFR-¼-D-MIDI-KG-A
Q
Q 2
Gy 185785 LFR-y-D-MIDI-KG Q 185786 LFR-y-D-MIDI-KG-A Q
G½ 185787 LFR-½-D-MIDI-KG Q 185788 LFR-½-D-MIDI-KG-A Q
2.2
Maxi G½ 186051 LFR-½-D-MAXI-KG Q 186052 LFR-½-D-MAXI-KG-A Q
G¾ 185789 LFR-¾-D-MAXI-KG Q 185790 LFR-¾-D-MAXI-KG-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192446 LFR-½-D-DI-MAXI-KG Q 192460 LFR-½-D-DI-MAXI-KG-A Q
G¾ 192453 LFR-¾-D-DI-MAXI-KG Q 192467 LFR-¾-D-DI-MAXI-KG-A Q

Ordering data
Pressure regulation range 2.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, on-off valve with solenoid coil 24 V DC, soft-start valve, branching module with pressure switch
Mini Gx 195020 LFRS-x-D-MINI-KG Q 195021 LFRS-x-D-MINI-KG-A Q
G¼ 195034 LFRS-¼-D-MINI-KG Q 195035 LFRS-¼-D-MINI-KG-A Q
Midi G¼ 195048 LFRS-¼-D-MIDI-KG Q 195049 LFRS-¼-D-MIDI-KG-A Q
Gy 195062 LFRS-y-D-MIDI-KG Q 195063 LFRS-y-D-MIDI-KG-A Q
G½ 195076 LFRS-½-D-MIDI-KG Q 195077 LFRS-½-D-MIDI-KG-A Q
Maxi G½ 195090 LFRS-½-D-MAXI-KG Q 195091 LFRS-½-D-MAXI-KG-A Q
G¾ 195104 LFRS-¾-D-MAXI-KG Q 195105 LFRS-¾-D-MAXI-KG-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195188 LFRS-½-D-DI-MAXI-KG Q 195189 LFRS-½-D-DI-MAXI-KG-A Q
G¾ 195202 LFRS-¾-D-DI-MAXI-KG Q 195203 LFRS-¾-D-DI-MAXI-KG-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 93

93
2
2.2

94 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

94
Metal Design – Custom Combinations

2
2.3

Custom Combinations

Custom combinations can be


delivered same day / next
day as separate parts for
assembly at the site.

Factory-assembled custom
combinations are also
available. Contact Festo.

Example of an assembled custom combination

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 95


FAST* Program – Custom Combination Selector Guide
Custom Combinations– D Series, Metal Design

*FAST = Festo Assured Shipping Time


Custom combinations can be delivered same day / next day as separate parts for assembly at the site. Available parts are listed in this section.
Factory assembled custom combinations are also available. Contact your local Festo representative for details.

A combination is an assembly which combines different air preparation functions into a single unit. An example would be as follows

1 HE on/off valve
2 LFR filter regulator 7
2 3 FRM-H distributor block with integrated check valve
4 LOE lubricator 6
5 HEE solenoid-actuated valve 5
2.3 6 HEL soft-start valve
7 FRM distributor block
8 Right port block kit
8
9 Male-female attaching rod 4
aJ Seal1)
aA Left port block kit aJ
aB Pressure gauge 3
aC Mounting brackets (not shown)
2

aB

aA
1) Note: For MAXI sizes only, 2 seals are required. Example of an assembled D Series combination
(The material number is a set of 2 seals.)

Selecting Components for Combinations


The following steps can be used to select the component part numbers and determine quantities needed to assemble a combination.

As an example within each step, the above unit will be used with these requirements:
– Maximum pressure: 7 bar
– Minimum filtration: 40 µm
– Automatic drain filter
– Flow: 2000 l/min
– NPT thread
– 24 V DC system

Parts selected for the example will be highlighted like this.

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96
FAST Program – Custom Combination Selector Guide
Custom Combinations– D Series, Metal Design

Step 1: Based upon the required functions and flow for a given port, determine the port size and unit type (MINI, MIDI, or MAXI). The flow for an assembly of units will
be approximately 80 % of the lowest flow unit selected (as shown in the chart).

Example:

Based upon the functions required, and a flow of 2000 l/min, the minimum suggested port size and unit type is a y MIDI. The appropriate maximum flow will be
2480 l/min based on the flow rate of the lowest flow component.

80 % of Maximum Flow Per Unit Type (l/min / scfm) 2


Function Type x 1/4 y
2.3
MINI MINI MIDI MINI MIDI
On/Off Valve HE, HEE, HEL 800/28.2 1200/42.4 2080/73.4 1280/45.2 2560/90.4
Filter Regulator LFR (40 micron) 600/21.2 1200/42.4 1600/56.5 1280/45.2 2480/87.5
LFR (5 micron) 520/18.4 960/33.9 1280/45.2 1080/38.1 1920/67.8
Regulator LR 800/28.2 1280/45.2 1760/62.1 1440/50.8 1440/50.8
Filter LF (40 micron) 800/28.2 960/33.9 1520/53.7 1120/39.5 2160/76.2
LF (5 micron) 640/22.6 760/26.8 1280/45.2 880/31.1 1440/50.8
Micro Filter LFMA (0.01 micron) 104/3.7 128/4.5 280/9.9 144/5.1 304/10.7
Fine Filter LFMB (1 micron) 200/7.1 240/8.5 400/14.1 248/8.8 560/19.8
Lubicator LOE 1040/36.7 1840/65.0 2240/79.1 2160/76.2 4400/153.3
Distribution Block FRM 1200/42.4 2640/93.2 2800/98.8 2640/93.2 5600/197.7
FRM-H w/check valve 1040/36.7 1600/56.5 2720/96.0 1680/59.3 4400/155.3

Function Type 1/2 3/4 1


MIDI MAXI MIDI MAXI MAXI
On/Off Valve HE, HEE, HEL 2880/101.7 4480/158.1 3040/107.3 4800/169.4 5200/183.6
Filter Regulator LFR (40 micron) 2720/96.0 7520/265.5 2720/96.0 7760/273.9 8000/282.4
LFR (5 micron) 2000/70.6 6064/214.1 2080/73.4 6080/214.6 6400/225.9
Regulator LR 3200/113.0 8560/302.2 3600/127.1 9600/338.9 10000/353.0
Filter LF (40 micron) 2400/84.7 3520/124.3 2400/84.7 4000/141.2 4240/149.7
LF (5 micron) 1600/56.5 2960/104.5 1600/56.5 2880/101.7 3040/107.3
Micro Filter LFMA (0.01 micron) 720/25.4 920/32.5 800/28.2 960/33.9 1000/35.3
Fine Filter LFMB (1 micron) 320/11.3 600/21.2 368/13.0 720/25.4 760/26.8
Lubicator LOE 4880/172.3 6640/234.4 5040/177.9 6720/273.3 7200/254.2
Distribution Block FRM 6560/231.2 9360/330.4 7040/248.5 16000/564.8 13920/491.4
FRM-H w/check valve 4480/158.1 7680/271.1 4400/155.3 12000/423.6 10720/378.4

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97
FAST Program – Custom Combination Selector Guide
Custom Combinations – D Series, Metal Design

Step 2: Using this chart, select the Main Unit component part numbers by unit type (MINI, MIDI, or MAXI).

Example:

Based upon the requirements and unit type selected in step 1 (MIDI), the Main Unit(items 1 - 7 ) part numbers can be selected.

Application Description Type MINI MIDI Item MAXI

2
No.
Control Function Manual On/Off Valve HE-... 170681 170682 1 170683
Solenoid Actuated On/Off Valve HEE-... 24 V DC 172956 172959 5 172962
110 V AC 172957 172960 172963
2.3
230 V AC 172958 172961 172964
Soft-start Valve HEL-... 170690 170691 6 170692
Filtration / Pressure Filter / Pressure Regulator Unit LFR-... 7 bar, 40 micron, Manual Drain 546456 546463 546470
Regulation 7 bar, 40 micron, Auto Drain 546457 546463 2 546471
12 bar, 40 micron, Manual Drain 546432 546425 546537
12 bar, 40 micron, Auto Drain 546433 546426 546438
12 bar, 5 micron, Manual Drain 546454 546461 546468
12 bar, 5 micron, Auto Drain 546455 546462 546469
Pressure Regulation Pressure Regulator Unit LR-... 7 bar 546452 546458 546465
12 bar 546430 546424 546436
Filtration Filter Unit LF-... 40 micron, Manual Drain 546428 546422 546434
40 micron, Auto Drain 546429 546423 546435
5 micron, Manual Drain 546451 546459 546466
5 micron, Auto Drain 546453 546460 546467
Micro Filter Unit LFMA-... 0.01 micron, Manual Drain 546439 546443 546447
0.01 micron, Auto Drain 546441 546446 546449
Fine Filter Unit LFMB-... 1 micron, Manual Drain 546440 546444 546448
1 micron, Auto Drain 546442 546445 546450
Lubrication Lubricator Unit LOE-... 546431 546427 4 546517
Distribution Distributor Block w/ Threads FRM-... 170684 170685 7 170686
Distributor Block w/ Check Valve FRM-H-... 170687 170688 3 170689
Distributor Block w/o Port Blocks FRZ 162786 159582 162787

Step3: Based upon the type and number of Main Units being joined, choose the part number and quantity of attaching rods and seals.

Example:

n=7

Unit Type Male-Female Attaching Rod Item Female-Female


Female Female Attaching Rod Item Seals Item
No. No. No.
MINI 546481 (set of 2) 546483 (set of 2) 546478
MIDI 546480 (set of 2) 9 546489 N/A 546474 aJ
MAXI 546476 (set of 2) 546494 546477 (set of 2)

n = number of Main Units to be assembled Qty of Male-Female Attaching Rods Qty of Female-Female Attaching Rods Number of Seals
Without an LFR or LR (n - 1) × 2 2 n- 1
With an LFR or LR (n - 1) × 2 0 n- 1
(7 - 1) × 2 0 7-1=6
(6) × 2 = 12

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98
FAST Program – Custom Combination Selector Guide
Custom Combinations – D Series, Metal Design

Step 4: Use this chart to select the Port Block Kit part numbers by unit type (MINI, MIDI, or MAXI) based upon the size and type.

Example:

y NPT MIDI

Inch / NPT

Type
1/8 NPT
Left Port
1/4 NPT
Right Port Left Port
3/8 NPT
Right Port Left Port
1/2 NPT
Item Right Port Item Left Port
3/4 NPT
Right Port Left Port
1 NPT
Right Port Left Port Right Port 2
Block Kit Block Kit Block Kit Block Kit Block Kit No. Block Kit No. Block Kit Block Kit Block Kit Block Kit Block Kit Block Kit
Mini 546520 546521 546522 546523 546524 546525 – – – – – –
2.3
Midi – – 546536 546537 546530 aA 546531 8 546526 546527 546528 546529 – –
Maxi – – – – – – 546538 546539 546490 546492 546491 546493

Metric / BSP (G)


G1/8 G1/4 G3/8 G1/2 G3/4 G1
Type Left Port Right Port Left Port Right Port Left Port Right Port Left Port Right Port Left Port Right Port Left Port Right Port
Block Kit Block Kit Block Kit Block Kit Block Kit Block Kit Block Kit Block Kit Block Kit Block Kit Block Kit Block Kit
Mini 546495 546496 546497 546498 546499 546500 – – – – – –
Midi – – 546532 546533 546501 546502 546503 546504 546505 546506 – –
Maxi – – – – – – 546534 546535 546507 546508 546509 546510

Step 5: Use this chart to select the Gauge (if required) and the (optional) Mounting Brackets by unit type (MINI, MIDI, or MAXI).

Example:

MIDI size

Gauge Selection (if required) Mounting Brackets (2 brackets included)

Type 7 bar Item 12 bar Type Mounting Brackets Item


Mini 546485 546479 Mini 159638
Midi 546484 aB 546482 Midi 159593 aC
Maxi 546484 546482 Maxi 159593

For more information on Mounting Brackets, see Tab Section 3.8 – Accessories for D Series Metal Design Components, Page 276.

Example:

Result:

Item Part No. Qty


1 HE On/Off Valve 170682 1
2 LFR Filter Regulator 546464 1
3 FRM-H Distributor Block with Integrated Check Valve 170688 1
4 LOE Lubricator 546427 1
5 HEE Solenoid Actuated On-Off Valve 172959 1
6 HEL Soft-start Valve 170691 1
7 FRM Distributor Block 170685 1
8 Right Port Block Kit 546531 1
9 Male-Female Attaching Rod 546480 6
aJ Seal 546474 6
aA Left Port Block Kit 546530 1
aB MA Pressure Gauge 546484 1
aC Mounting Brackets (not shown) 159593 1

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99
2
2.3

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100
D Series, Metal Design – Individual Units

LFR LF
Filter/Regulator Filter

3
3.0

Section 3.1
Filter/Regulators
Section 3.2
Pressure Regulators and
Pressure Regulator
Manifolds
Section 3.3
Filters
Section 3.4
Membrane Air Dryers
Section 3.5
Lubricator
Section 3.6
On/Off Valves and
Soft-start Valves
LOE HEP Section 3.7
Lubricator Pneumatic On/Off Valve Distributor Blocks
Section 3.8
Accessories for D Series Metal
Design Components

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Metal Design – Individual Devices

3
3.0

102 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

102
LFR/LRFS Filter/Regulators

3
LFR-...-MICRO-H
Filter/Regulator

3.1

Filter/Regulators
Filter, pressure regulator,
and gauge combined in a
single unit

DI = with integrated return flow


S = with integrated regulator lock

Flow Rate:
110 ... 11000 l/min

Working Pressure Ranges:


0.5 ... 7 bar and 0.5 ... 12 bar

LFR-...-MINI
Filter/Regulator

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LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data

Function
-M- Flow rate
110 … 11000 l/min
LFR/LFRS-…-D-…
Condensate drain
manual -Q- Temperature range
–10 … +60 °C

-L- Input pressure


1 … 16 bar

semi- or fully automatic

 Space-saving design with filter and  With manual, semi-automatic or


regulator in a single unit fully automatic condensate drain
 Good particle separation and high  Setting values are secured by
LFR/LFRS-…-D-DI-MAXI flow rate locking the rotary knob
Condensate drain  Good regulating characteristics  Choice of filter cartridges: 5 µm or
manual with minimal hysteresis 40 µm

3  Two pressure regulation ranges:


0.5 … 7 bar and 0.5 … 12 bar
 Filter cartridges  291
 Pressure sensor (optional)  283
 Two pressure gauge connections for
flexible installation
3.1
fully automatic

General technical data


Size Micro Mini Midi Maxi
Pneumatic connection M5 M7 Gx QS4 QS6 Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
x NPT x NPT ¼ NPT y NPT ¼ NPT1) y NPT ½ NPT ¾ NPT ½ NPT1) ¾NPT 1 NPT
Operating medium Compressed air Compressed air
Design Directly actuated diaphragm Directly actuated diaphragm regulator Pilot actuated piston
regulator regulator
Directly actuated
diaphragm regulator
Type of mounting Via accessories Via accessories
In-line installation In-line installation
Front panel mounting Front panel mounting
Assembly position Vertical ±5° Vertical ±5°
Grade of filtration [µm] 5 5 or 40
Max. hysteresis [bar] 0.3 0.2 0.4
Pressure regulation range [bar] 0.5 … 7 0.5 … 7
0.5 … 12
Pressure indication Via pressure gauge Via pressure gauge
Port connection M5 Gx G¼ G¼
Max. condensate volume [cm3] 3 22 43 802)
Input pressure [bar]
Condensate drain Manual 1 … 10 1 … 16
Semiautomatic 1 … 10 –
Fully automatic – 2 … 12

1) Available via the FAST program. See page 124. 2) The max. condensate volume for the LFR/LFRS-…-DI-MAXI is 43 cm3.

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104
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Female thread Port block
M5 M7 Gx, 1/8 NPT QS4 QS6
Micro
LFR 110 280 410 150 410

Standard nominal flow rate1) qnN [l/min]


Connection Gx, x NPT G¼, ¼ NPT Gy, y NPT G½, ½ NPT G¾, ¾ NPT G1, 1 NPT
Mini
LFR/LFRS-…-D-… 750 1400 1600 – – –
LFR/LFRS-…-D-7-… 900 1500 1700 – – –
LFR/LFRS-…-D-5M-… 650 1200 1350 – – –
Midi
LFR/LFRS-…-D-… – 2000 3100 3400 3400 –
LFR/LFRS-…-D-7-… – 2100 3200 3900 4000 –
LFR/LFRS-…-D-5M-… – 1600 2400 2600 2600 –
Maxi
LFR/LFRS-…-D-… – – – 9400 9700 10000

3
LFR/LFRS-…-D-7-… – – – 9500 10000 11000
LFR/LFRS-…-D-5M-… – – – 7500 7600 8000
Maxi – Directly actuated diaphragm regulator with integrated return flow function
LFR/LFRS-…-D-…-DI – – – 4500 6800 7000
LFR/LFRS-…-D-7-…-DI – – – 7600 7700 7800
3.1
LFR/LFRS-…-D-5M-…-DI – – – 4000 5800 6000

Screw-in depth of connecting thread [mm]


Connection M5 M7 Gx QS4 QS6
Micro
In housing 5 6 – – –
In connecting plates – – 8 – –

Ambient conditions
Size Micro Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

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105
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data

Weight [g]
Size Micro Mini Midi Maxi
Female Port block Connection G½, Connection
thread G¾ , ¾ NPT G1, 1 NPT
With pressure gauge
LFR-… 74 94 460 920 1370 1470
LFR-…-DI – – – – 1670 1670
LFRS-… – – 560 1160 1470 1570
LFRS-…-DI – – – – 1950 1950
Without pressure gauge
LFR-… 64 84 410 830 1300 1400
LFR-…-DI – – – – 1600 1600
LFRS-… – – 510 1070 1400 1500
LFRS-…-DI – – – – 1880 1880

Materials
Sectional view

5
3
3.1 6

2
1

Filter regulator Micro Mini/Midi/Maxi


1 Housing Wrought aluminum alloy Die-cast zinc
2 Port blocks Wrought aluminum alloy Die-cast zinc/aluminum
3 Bowl Polycarbonate Polycarbonate
4 Metal bowl guard – Aluminum
5 Regulating knob Polyacetal Polyacetal
6 Knurled nut Wrought aluminum alloy Aluminum
– Seals Nitrile rubber Nitrile rubber
Note on materials – Designs free of copper and PTFE  Ordering data

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106
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data

Standard flow rate qn as a function of the output pressure p2


LFR-M5-…-MICRO LFR-M7-…-MICRO B
p2 [bar]

p2 [bar]
qn [l/min] qn [l/min]

LFR-QS4-…-MICRO LFR-QS6-…-MICRO and LFR-x-…-MICRO

p2 [bar] 3
p2 [bar]

3.1

qn [l/min] qn [l/min]

LFR/LFRS-¼-D-MINI LFR/LFRS-½-D-MIDI
p2 [bar]

p2 [bar]

qn [l/min] qn [l/min]

LFR/LFRS-1-D-MAXI LFR/LFRS-1-D-DI-MAXI
p2 [bar]
p2 [bar]

qn [l/min] qn [l/min]
Primary pressure p1 = 10 bar

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107
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Micro

3
3.1 Semiautomatic Manual
condensate drain condensate drain

1 Barbed fitting for plastic tubing  Flow direction


type PCN-4

Type B1 B2 D1 H1

LFR-M5-…-MICRO (H) M5
25
LFR-M7-…-MICRO (H) B – M7 –
LFR-x-…-MICRO (H) Gx
LFR-QS4-…-MICRO (H) 45 QS4 ~8
~2.5
LFR-QS6-…-MICRO (H) QS6 ~10

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108
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi/Maxi
lockable

3
Fully automatic Manual
condensate drain condensate drain
3.1

1 Barbed fitting for plastic tubing 2 Metal bowl guard 4 Second pressure gauge  Flow direction
type PCN-4 3 Installation dimensions connection

Type B1 B2 B3 B4 D1 D2 D3 D4 D5 D6
∅ ∅ ∅
Mini
LFR/LFRS-x-D-MINI (A) (NPT) Gx, x NPT
64
LFR/LFRS-¼-D-MINI (A) (NPT) 52 40 76 G¼, ¼ NPT 31 M4 M36x1.5 41 38
LFR/LFRS-y-D-MINI (A) (NPT) 70 Gy, y NPT
Midi
LFR/LFRS-¼-D-MIDI (A) G¼
LFR/LFRS-y-D-MIDI (A) (NPT) Gy, y NPT
85 70 55 95 50 M5 M52x1.5 50 52
LFR/LFRS-½-D-MIDI (A) (NPT) G½, ½ NPT
LFR/LFRS-¾-D-MIDI (A) (NPT) G¾, ¾ NPT
Maxi
LFR/LFRS-½-D-MAXI (A) 31 M36x1.5

LFR/LFRS-½-D-DI-MAXI (A) 49 M52x1.5
96 80
LFR/LFRS-¾-D-MAXI (A) (NPT) 31 M36x1.5
66 107 G¾, ¾ NPT M5 50 65
LFR/LFRS-¾-D-DI-MAXI (A) 49 M52x1.5
LFR/LFRS-1-D-MAXI (A) (NPT) 31 M36x1.5
116 91 G1, 1 NPT
LFR/LFRS-1-D-DI-MAXI (A) 49 M52x1.5

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109
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data– Dimensional Drawings

Type H1 H2 L1 L3 L4 L5 L6 L7 L8 L9 T1 ß1 ß2
max.
Mini
LFR/LFRS-x-D-MINI (A) (NPT)
LFR/LFRS-¼-D-MINI (A) (NPT) 20 11 193 60 68 3 98 60 15 19 7 14 22
LFR/LFRS-y-D-MINI (A) (NPT)
Midi
LFR/LFRS-¼-D-MIDI (A)
LFR/LFRS-y-D-MIDI (A) (NPT)
32 22 250 80 99 5 130 60 15 19 8 14 24
LFR/LFRS-½-D-MIDI (A) (NPT)
LFR/LFRS-¾-D-MIDI (A) (NPT)
Maxi
LFR/LFRS-½-D-MAXI (A) 252 82 111
LFR/LFRS-½-D-DI-MAXI (A) 275 105 135
32
LFR/LFRS-¾-D-MAXI (A) (NPT) 252 82 111
22 90 4 60 15 19 8 14 24
LFR/LFRS-¾-D-DI-MAXI (A) 275 105 135
LFR/LFRS-1-D-MAXI (A) (NPT) 252 82 111
40
LFR/LFRS-1-D-DI-MAXI (A) 275 105 135

3
3.1

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110
LFR/LFRS Filter/Regulators – D Series, Metal Design
Acessories Overview

Micro
Individual unit with port blocks, Individual unit without port bloks, for combination unit
connection size Gx, QS4 or QS6 connection size M5 or M7 in housing

5 5

3 3

1
1
1

1
1 2

4 1 4

2 3
Mounting attachments and accessories 3.1
Individual unit Combination  Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
   
HFOE
2 Port block kit 280
–  – 
PBL
3 Mounting bracket 277
   
HRS
4 Pressure gauge 282
   
MA-27
5 Hexagon nut (included in scope of delivery) –
   
HMR

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111
LFR/LFRS Filter/Regulators – D Series, Metal Design
Accessories Overview

Mini/Midi/Maxi
Filter regulator LFR Filter regulator LFRS, lockable

2 6
4

1
4 1

6
3

3
1

3.1

5
5

Mounting attachments and accessories


Rotary knob with detent Rotary knob, lockable  Page
1 Mounting bracket 276
 
HFOE
2 Regulator lock 281
 –
LRVS
3 Padlock 281
 –
LRVS-D
4 Mounting bracket 278
 
HR-D
5 Pressure gauge 282
 
MA
6 Knurled nut (included in scope of delivery) –
 
HMR

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112
LFR/LFRS Filter/Regulators – D Series, Metal Design
Type Codes – Metric / QS / G (BSPP) Connections

LFR — y — D — 7 — — O — — MIDI — A

Basic function
LFR Filter regulator
LFRS Filter regulator, lockable

Pneumatic connection
M5 Thread M5
M7 Thread M7
QS4 Push-in fitting QS4
QS6 Push-in fitting QS6
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series
3
Pressure regulation range
0.5 … 12 bar
7 0.5 … 7 bar 3.1

Grade of filtration
40 µm
5M 5 µm

Pressure gauge
With pressure gauge
O Without pressure gauge

Function (Maxi size only)


DI Directly actuated pressure regulator
with integrated return flow function

Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks))
MIDI Grid dimension 55 mm
(without port blocks))
MAXI Grid dimension 66 mm
(without port blocks))

Condensate drain
Manual
H Semiautomatic
A Fully automatic

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113
LFR Filter/Regulators – D Series, Metal Design
Type Codes – NPT Connections

LFR — y — D — 7 — — — MIDI — A — NPT

Basic function
LFR Filter regulator

Pneumatic connection
Nx x NPT Thread (for Micro only)
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series

Pressure regulation range


0.5 … 12 bar

3 7 0.5 … 7 bar

Grade of filtration
40 µm
3.1 5M 5 µm

Pressure gauge
With pressure gauge

Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)

Condensate drain
Manual
H Semiautomatic
A Fully automatic

NPT connection (where available)


NPT NPT threaded connection
(not in type code for Micro )

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114
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 7 bar
Condensate drain Size Connection Grade of filtration 5 µm
Part No. Type LT
With pressure gauge
Manual Micro Without threaded port blocks, connecting thread in housing
M5 526273 LFR-M5-D-7-5M-MICRO 1D
M7 534184 LFR-M7-D-7-5M-MICRO B Q
With threaded port blocks
Gx 526277 LFR-x-D-7-5M-MICRO 1D
x NPT 526281 LFR-Nx-D-7-5M-MICRO 1D
With port block and push-in fitting
QS4 526289 LFR-QS4-D-7-5M-MICRO Q
QS6 526293 LFR-QS6-D-7-5M-MICRO Q
Semiautomatic Micro Without threaded port blocks, connecting thread in housing
M5 526274 LFR-M5-D-7-5M-MICRO-H 1D
M7 534185 LFR-M7-D-7-5M-MICRO-H B Q
With threaded port blocks
Gx 526278 LFR-x-D-7-5M-MICRO-H 1D
x NPT 526282 LFR-Nx-D-7-5M-MICRO-H 1D
With port block and push-in fitting
QS4 526290 LFR-QS4-D-7-5M-MICRO-H Q
3
QS6 526294 LFR-QS6-D-7-5M-MICRO-H Q
Without pressure gauge
3.1
Manual Micro Without threaded port blocks, connecting thread in housing
M5 526275 LFR-M5-D-7-O-5M-MICRO Q
M7 534186 LFR-M7-D-7-O-5M-MICRO B Q
With threaded port blocks
Gx 526279 LFR-x-D-7-O-5M-MICRO Q
x NPT 526283 LFR-Nx-D-7-O-5M-MICRO Q
With port block and push-in fitting
QS4 526291 LFR-QS4-D-7-O-5M-MICRO Q
QS6 526295 LFR-QS6-D-7-O-5M-MICRO Q
Semiautomatic Micro Without threaded port blocks, connecting thread in housing
M5 526276 LFR-M5-D-7-O-5M-MICRO-H Q
M7 534187 LFR-M7-D-7-O-5M-MICRO-H B Q
With threaded port blocks
Gx 526280 LFR-x-D-7-O-5M-MICRO-H Q
x NPT 526284 LFR-Nx-D-7-O-5M-MICRO-H Q
With port block and push-in fitting
QS4 526292 LFR-QS4-D-7-O-5M-MICRO-H Q
QS6 526296 LFR-QS6-D-7-O-5M-MICRO-H Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 115

115
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Mini Gx 162718 LFR-x-D-5M-MINI Q 159630 LFR-x-D-MINI 1W
G¼ 162719 LFR-¼-D-5M-MINI Q 159631 LFR-¼-D-MINI 1D
Gy 162720 LFR-y-D-5M-MINI Q 162682 LFR-y-D-MINI Q
x NPT 173760 LFR-x-D-5M-MINI-NPT Q 173756 LFR-x-D-MINI-NPT 1W
¼ NPT 173768 LFR-¼-D-5M-MINI-NPT Q 173764 LFR-¼-D-MINI-NPT 1W
y NPT 173776 LFR-y-D-5M-MINI-NPT Q 173772 LFR-y-D-MINI-NPT Q
Midi G¼ 186483 LFR-¼-D-5M-MIDI Q 186481 LFR-¼-D-MIDI Q
Gy 162721 LFR-y-D-5M-MIDI Q 159582 LFR-y-D-MIDI 1W
G½ 162722 LFR-½-D-5M-MIDI Q 159584 LFR-½-D-MIDI 1W
G¾ 162723 LFR-¾-D-5M-MIDI Q 162683 LFR-¾-D-MIDI Q
y NPT 173784 LFR-y-D-5M-MIDI-NPT 1W 173780 LFR-y-D-MIDI-NPT 1W
½ NPT 173792 LFR-½-D-5M-MIDI-NPT Q 173788 LFR-½-D-MIDI-NPT 1W
¾ NPT 173800 LFR-¾-D-5M-MIDI-NPT Q 173796 LFR-¾-D-MIDI-NPT Q
Maxi G½ 186491 LFR-½-D-5M-MAXI Q 186489 LFR-½-D-MAXI Q
G¾ 162724 LFR-¾-D-5M-MAXI Q 159632 LFR-¾-D-MAXI 1W
3 G1
¾ NPT
162725
173808
LFR-1-D-5M-MAXI
LFR-¾-D-5M-MAXI-NPT
Q
Q
159633
173804
LFR-1-D-MAXI
LFR-¾-D-MAXI-NPT
1W
1W
1 NPT 173816 LFR-1-D-5M-MAXI-NPT Q 173812 LFR-1-D-MAXI-NPT 1W
Fully automatic Mini Gx 162726 LFR-x-D-5M-MINI-A Q 159634 LFR-x-D-MINI-A 1W
3.1
G¼ 162727 LFR-¼-D-5M-MINI-A Q 159635 LFR-¼-D-MINI-A 1W
Gy 162728 LFR-y-D-5M-MINI-A Q 162684 LFR-y-D-MINI-A Q
x NPT 173761 LFR-x-D-5M-MINI-A-NPT Q 173757 LFR-x-D-MINI-A-NPT 1W
¼ NPT 173769 LFR-¼-D-5M-MINI-A-NPT Q 173765 LFR-¼-D-MINI-A-NPT 1W
y NPT 173777 LFR-y-D-5M-MINI-A-NPT Q 173773 LFR-y-D-MINI-A-NPT Q
Midi G¼ 186486 LFR-¼-D-5M-MIDI-A Q 186484 LFR-¼-D-MIDI-A Q
Gy 162729 LFR-y-D-5M-MIDI-A Q 159583 LFR-y-D-MIDI-A 1W
G½ 162730 LFR-½-D-5M-MIDI-A Q 159585 LFR-½-D-MIDI-A 1W
G¾ 162731 LFR-¾-D-5M-MIDI-A Q 162685 LFR-¾-D-MIDI-A 1W
y NPT 173785 LFR-y-D-5M-MIDI-A-NPT Q 173781 LFR-y-D-MIDI-A-NPT 1W
½ NPT 173793 LFR-½-D-5M-MIDI-A-NPT Q 173789 LFR-½-D-MIDI-A-NPT 1W
¾ NPT 173801 LFR-¾-D-5M-MIDI-A-NPT Q 173797 LFR-¾-D-MIDI-A-NPT Q
Maxi G½ 186494 LFR-½-D-5M-MAXI-A Q 186492 LFR-½-D-MAXI-A Q
G¾ 162732 LFR-¾-D-5M-MAXI-A Q 159636 LFR-¾-D-MAXI-A 1W
G1 162733 LFR-1-D-5M-MAXI-A Q 159637 LFR-1-D-MAXI-A 1W
¾ NPT 173809 LFR-¾-D-5M-MAXI-A-NPT Q 173805 LFR-¾-D-MAXI-A-NPT 1W
1 NPT 173817 LFR-1-D-5M-MAXI-A-NPT Q 173813 LFR-1-D-MAXI-A-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

116 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

116
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
Without pressure gauge
Manual Mini Gx 192610 LFR-x-D-5M-O-MINI1) Q 162686 LFR-x-D-O-MINI1) Q
G¼ 192611 LFR-¼-D-5M-O-MINI1) Q 162687 LFR-¼-D-O-MINI1) Q
Gy 192612 LFR-y-D-5M-O-MINI1) Q 162688 LFR-y-D-O-MINI1) Q
Midi G¼ 192613 LFR-¼-D-5M-O-MIDI1) Q 186482 LFR-¼-D-O-MIDI1) Q
Gy 192614 LFR-y-D-5M-O-MIDI1) Q 162689 LFR-y-D-O-MIDI1) Q
G½ 192615 LFR-½-D-5M-O-MIDI1) Q 162690 LFR-½-D-O-MIDI1) Q
G¾ 192616 LFR-¾-D-5M-O-MIDI1) Q 162691 LFR-¾-D-O-MIDI1) Q
Maxi G½ 192617 LFR-½-D-5M-O-MAXI1) Q 186490 LFR-½-D-O-MAXI1) Q
G¾ 192618 LFR-¾-D-5M-O-MAXI1) Q 162692 LFR-¾-D-O-MAXI1) Q
G1 192619 LFR-1-D-5M-O-MAXI1) Q 162693 LFR-1-D-O-MAXI1) Q
Fully automatic Mini Gx 192620 LFR-x-D-5M-O-MINI-A1) Q 162694 LFR-x-D-O-MINI-A1) Q
G¼ 192621 LFR-¼-D-5M-O-MINI-A1) Q 162695 LFR-¼-D-O-MINI-A1) Q
Gy 192622 LFR-y-D-5M-O-MINI-A1) Q 162696 LFR-y-D-O-MINI-A1) Q
Midi G¼ 192623 LFR-¼-D-5M-O-MIDI-A1) Q 186485 LFR-¼-D-O-MIDI-A1) Q
Gy 192624 LFR-y-D-5M-O-MIDI-A1) Q 162697 LFR-y-D-O-MIDI-A1) Q


192625
192626
LFR-½-D-5M-O-MIDI-A1)
LFR-¾-D-5M-O-MIDI-A1)
Q
Q
162698
162699
LFR-½-D-O-MIDI-A1)
LFR-¾-D-O-MIDI-A1)
Q
Q
3
Maxi G½ 192627 LFR-½-D-5M-O-MAXI-A1) Q 186493 LFR-½-D-O-MAXI-A1) Q
G¾ 192628 LFR-¾-D-5M-O-MAXI-A1) Q 162700 LFR-¾-D-O-MAXI-A1) Q
3.1
G1 192629 LFR-1-D-5M-O-MAXI-A1) Q 162701 LFR-1-D-O-MAXI-A1) Q

1) Free of copper and PTFE

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 117

117
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 7 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
With pressure gauge
Manual Mini Gx 162702 LFR-x-D-7-MINI 1W
G¼ 162703 LFR-¼-D-7-MINI 1W
Gy 162704 LFR-y-D-7-MINI Q
x NPT 173762 LFR-x-D-7-MINI-NPT 1W
¼ NPT 173770 LFR-¼-D-7-MINI-NPT 1W
y NPT 173778 LFR-y-D-7-MINI-NPT Q
Midi G¼ 186487 LFR-¼-D-7-MIDI Q
Gy 162705 LFR-y-D-7-MIDI 1W
G½ 162706 LFR-½-D-7-MIDI 1W
G¾ 162707 LFR-¾-D-7-MIDI Q
y NPT 173786 LFR-y-D-7-MIDI-NPT 1W
½ NPT 173794 LFR-½-D-7-MIDI-NPT 1W
¾ NPT 173802 LFR-¾-D-7-MIDI-NPT Q
Maxi G½ 186495 LFR-½-D-7-MAXI Q
G¾ 162708 LFR-¾-D-7-MAXI 1W
3 G1
¾ NPT
162709
173810
LFR-1-D-7-MAXI
LFR-¾-D-7-MAXI-NPT
1W
1W
1 NPT 173818 LFR-1-D-7-MAXI-NPT 1W
Fully automatic Mini Gx 162710 LFR-x-D-7-MINI-A 1W
3.1
G¼ 162711 LFR-¼-D-7-MINI-A 1W
Gy 162712 LFR-y-D-7-MINI-A Q
x NPT 173763 LFR-x-D-7-MINI-A-NPT 1W
¼ NPT 173771 LFR-¼-D-7-MINI-A-NPT 1W
y NPT 173779 LFR-y-D-7-MINI-A-NPT Q
Midi G¼ 186488 LFR-¼-D-7-MIDI-A Q
Gy 162713 LFR-y-D-7-MIDI-A 1W
G½ 162714 LFR-½-D-7-MIDI-A 1W
G¾ 162715 LFR-¾-D-7-MIDI-A Q
y NPT 173787 LFR-y-D-7-MIDI-A-NPT 1W
½ NPT 173795 LFR-½-D-7-MIDI-A-NPT 1W
¾ NPT 173803 LFR-¾-D-7-MIDI-A-NPT Q
Maxi G½ 186496 LFR-½-D-7-MAXI-A Q
G¾ 162716 LFR-¾-D-7-MAXI-A 1W
G1 162717 LFR-1-D-7-MAXI-A 1W
¾ NPT 173811 LFR-¾-D-7-MAXI-A-NPT 1W
1 NPT 173819 LFR-1-D-7-MAXI-A-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

118 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

118
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 7 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
Without pressure gauge
Manual Mini Gx 192590 LFR-x-D-7-O-MINI1) Q
G¼ 192591 LFR-¼-D-7-O-MINI1) Q
Gy 192592 LFR-y-D-7-O-MINI1) Q
Midi G¼ 192593 LFR-¼-D-7-O-MIDI1) Q
Gy 192594 LFR-y-D-7-O-MIDI1) Q
G½ 192595 LFR-½-D-7-O-MIDI1) Q
G¾ 192596 LFR-¾-D-7-O-MIDI1) Q
Maxi G½ 192597 LFR-½-D-7-O-MAXI1) Q
G¾ 192598 LFR-¾-D-7-O-MAXI1) Q
G1 192599 LFR-1-D-7-O-MAXI1) Q
Fully automatic Mini Gx 192600 LFR-x-D-7-O-MINI-A1) Q
G¼ 192601 LFR-¼-D-7-O-MINI-A1) Q
Gy 192602 LFR-y-D-7-O-MINI-A1) Q
Midi G¼ 192603 LFR-¼-D-7-O-MIDI-A1) Q
Gy 192604 LFR-y-D-7-O-MIDI-A1) Q


192605
192606
LFR-½-D-7-O-MIDI-A1)
LFR-¾-D-7-O-MIDI-A1)
Q
Q
3
Maxi G½ 192607 LFR-½-D-7-O-MAXI-A1) Q
G¾ 192608 LFR-¾-D-7-O-MAXI-A1) Q
3.1
G1 192609 LFR-1-D-7-O-MAXI-A1) Q

1) Free of copper and PTFE

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 119

119
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, directly actuated diaphragm regulator with integrated return flow function
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Maxi G½ 192370 LFR-½-D-5M-DI-MAXI 1W 192368 LFR-½-D-DI-MAXI 1W
G¾ 192376 LFR-¾-D-5M-DI-MAXI 1W 192374 LFR-¾-D-DI-MAXI 1W
G1 192382 LFR-1-D-5M-DI-MAXI 1W 192380 LFR-1-D-DI-MAXI 1W
Fully automatic Maxi G½ 192388 LFR-½-D-5M-DI-MAXI-A 1W 192386 LFR-½-D-DI-MAXI-A 1W
G¾ 192394 LFR-¾-D-5M-DI-MAXI-A 1W 192392 LFR-¾-D-DI-MAXI-A 1W
G1 192400 LFR-1-D-5M-DI-MAXI-A 1W 192398 LFR-1-D-DI-MAXI-A 1W
Without pressure gauge
Manual Maxi G½ 192371 LFR-½-D-5M-O-DI-MAXI Q 192369 LFR-½-D-O-DI-MAXI Q
G¾ 192377 LFR-¾-D-5M-O-DI-MAXI Q 192375 LFR-¾-D-O-DI-MAXI Q
G1 192383 LFR-1-D-5M-O-DI-MAXI Q 192381 LFR-1-D-O-DI-MAXI Q
Fully automatic Maxi G½ 192389 LFR-½-D-5M-O-DI-MAXI-A Q 192387 LFR-½-D-O-DI-MAXI-A Q
G¾ 192395 LFR-¾-D-5M-O-DI-MAXI-A Q 192393 LFR-¾-D-O-DI-MAXI-A Q
G1 192401 LFR-1-D-5M-O-DI-MAXI-A Q 192399 LFR-1-D-O-DI-MAXI-A Q

3
Ordering data
Pressure regulation range 0.5 … 7 bar, directly actuated diaphragm regulator with integrated return flow function
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
3.1 With pressure gauge
Manual Maxi G½ – 192372 LFR-½-D-7-DI-MAXI 1W
G¾ – 192378 LFR-¾-D-7-DI-MAXI 1W
G1 – 192384 LFR-1-D-7-DI-MAXI 1W
Fully automatic Maxi G½ – 192390 LFR-½-D-7-DI-MAXI-A 1W
G¾ – 192396 LFR-¾-D-7-DI-MAXI-A 1W
G1 – 192402 LFR-1-D-7-DI-MAXI-A 1W
Without pressure gauge
Manual Maxi G½ – 192373 LFR-½-D-7-O-DI-MAXI Q
G¾ – 192379 LFR-¾-D-7-O-DI-MAXI Q
G1 – 192385 LFR-1-D-7-O-DI-MAXI Q
Fully automatic Maxi G½ – 192391 LFR-½-D-7-O-DI-MAXI-A Q
G¾ – 192397 LFR-¾-D-7-O-DI-MAXI-A Q
G1 – 192403 LFR-1-D-7-O-DI-MAXI-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

120 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

120
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, lockable1)
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Mini Gx 194704 LFRS-x-D-5M-MINI Q 194696 LFRS-x-D-MINI Q
G¼ 194716 LFRS-¼-D-5M-MINI Q 194708 LFRS-¼-D-MINI Q
Gy 194728 LFRS-y-D-5M-MINI Q 194720 LFRS-y-D-MINI Q
Midi G¼ 194740 LFRS-¼-D-5M-MIDI Q 194732 LFRS-¼-D-MIDI Q
Gy 194752 LFRS-y-D-5M-MIDI Q 194744 LFRS-y-D-MIDI Q
G½ 194764 LFRS-½-D-5M-MIDI Q 194756 LFRS-½-D-MIDI Q
G¾ 194776 LFRS-¾-D-5M-MIDI Q 194768 LFRS-¾-D-MIDI Q
Maxi G½ 194788 LFRS-½-D-5M-MAXI Q 194780 LFRS-½-D-MAXI Q
G¾ 194800 LFRS-¾-D-5M-MAXI Q 194792 LFRS-¾-D-MAXI Q
G1 194812 LFRS-1-D-5M-MAXI Q 194804 LFRS-1-D-MAXI Q
Fully automatic Mini Gx 194706 LFRS-x-D-5M-MINI-A Q 194697 LFRS-x-D-MINI-A Q
G¼ 194718 LFRS-¼-D-5M-MINI-A Q 194709 LFRS-¼-D-MINI-A Q
Gy 194730 LFRS-y-D-5M-MINI-A Q 194721 LFRS-y-D-MINI-A Q
Midi G¼ 194742 LFRS-¼-D-5M-MIDI-A Q 194733 LFRS-¼-D-MIDI-A Q
Gy 194754 LFRS-y-D-5M-MIDI-A Q 194745 LFRS-y-D-MIDI-A Q


194766
194778
LFRS-½-D-5M-MIDI-A
LFRS-¾-D-5M-MIDI-A
Q
Q
194757
194769
LFRS-½-D-MIDI-A
LFRS-¾-D-MIDI-A
Q
Q
3
Maxi G½ 194790 LFRS-½-D-5M-MAXI-A Q 194781 LFRS-½-D-MAXI-A Q
G¾ 194802 LFRS-¾-D-5M-MAXI-A Q 194793 LFRS-¾-D-MAXI-A Q
3.1
G1 194814 LFRS-1-D-5M-MAXI-A Q 194805 LFRS-1-D-MAXI-A Q
Without pressure gauge
Manual Mini Gx 194705 LFRS-x-D-5M-O-MINI Q 194698 LFRS-x-D-O-MINI Q
G¼ 194717 LFRS-¼-D-5M-O-MINI Q 194710 LFRS-¼-D-O-MINI Q
Gy 194729 LFRS-y-D-5M-O-MINI Q 194722 LFRS-y-D-O-MINI Q
Midi G¼ 194741 LFRS-¼-D-5M-O-MIDI Q 194734 LFRS-¼-D-O-MIDI Q
Gy 194753 LFRS-y-D-5M-O-MIDI Q 194746 LFRS-y-D-O-MIDI Q
G½ 194765 LFRS-½-D-5M-O-MIDI Q 194758 LFRS-½-D-O-MIDI Q
G¾ 194777 LFRS-¾-D-5M-O-MIDI Q 194770 LFRS-¾-D-O-MIDI Q
Maxi G½ 194789 LFRS-½-D-5M-O-MAXI Q 194782 LFRS-½-D-O-MAXI Q
G¾ 194801 LFRS-¾-D-5M-O-MAXI Q 194794 LFRS-¾-D-O-MAXI Q
G1 194813 LFRS-1-D-5M-O-MAXI Q 194806 LFRS-1-D-O-MAXI Q
Fully automatic Mini Gx 194707 LFRS-x-D-5M-O-MINI-A Q 194699 LFRS-x-D-O-MINI-A Q
G¼ 194719 LFRS-¼-D-5M-O-MINI-A Q 194711 LFRS-¼-D-O-MINI-A Q
Gy 194731 LFRS-y-D-5M-O-MINI-A Q 194723 LFRS-y-D-O-MINI-A Q
Midi G¼ 194743 LFRS-¼-D-5M-O-MIDI-A Q 194735 LFRS-¼-D-O-MIDI-A Q
Gy 194755 LFRS-y-D-5M-O-MIDI-A Q 194747 LFRS-y-D-O-MIDI-A Q
G½ 194767 LFRS-½-D-5M-O-MIDI-A Q 194759 LFRS-½-D-O-MIDI-A Q
G¾ 194779 LFRS-¾-D-5M-O-MIDI-A Q 194771 LFRS-¾-D-O-MIDI-A Q
Maxi G½ 194791 LFRS-½-D-5M-O-MAXI-A Q 194783 LFRS-½-D-O-MAXI-A Q
G¾ 194803 LFRS-¾-D-5M-O-MAXI-A Q 194795 LFRS-¾-D-O-MAXI-A Q
G1 194815 LFRS-1-D-5M-O-MAXI-A Q 194807 LFRS-1-D-O-MAXI-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 121

121
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 7 bar, lockable
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
With pressure gauge
Manual Mini Gx 194700 LFRS-x-D-7-MINI Q
G¼ 194712 LFRS-¼-D-7-MINI Q
Gy 194724 LFRS-y-D-7-MINI Q
Midi G¼ 194736 LFRS-¼-D-7-MIDI Q
Gy 194748 LFRS-y-D-7-MIDI Q
G½ 194760 LFRS-½-D-7-MIDI Q
G¾ 194772 LFRS-¾-D-7-MIDI Q
Maxi G½ 194784 LFRS-½-D-7-MAXI Q
G¾ 194796 LFRS-¾-D-7-MAXI Q
G1 194808 LFRS-1-D-7-MAXI Q
Fully automatic Mini Gx 194702 LFRS-x-D-7-MINI-A Q
G¼ 194714 LFRS-¼-D-7-MINI-A Q
Gy 194726 LFRS-y-D-7-MINI-A Q
Midi G¼ 194738 LFRS-¼-D-7-MIDI-A Q
Gy 194750 LFRS-y-D-7-MIDI-A Q
3 G½

194762
194774
LFRS-½-D-7-MIDI-A
LFRS-¾-D-7-MIDI-A
Q
Q
Maxi G½ 194786 LFRS-½-D-7-MAXI-A Q
G¾ 194798 LFRS-¾-D-7-MAXI-A Q
3.1
G1 194810 LFRS-1-D-7-MAXI-A Q
Without pressure gauge
Manual Mini Gx 194701 LFRS-x-D-7-O-MINI Q
G¼ 194713 LFRS-¼-D-7-O-MINI Q
Gy 194725 LFRS-y-D-7-O-MINI Q
Midi G¼ 194737 LFRS-¼-D-7-O-MIDI Q
Gy 194749 LFRS-y-D-7-O-MIDI Q
G½ 194761 LFRS-½-D-7-O-MIDI Q
G¾ 194773 LFRS-¾-D-7-O-MIDI Q
Maxi G½ 194785 LFRS-½-D-7-O-MAXI Q
G¾ 194797 LFRS-¾-D-7-O-MAXI Q
G1 194809 LFRS-1-D-7-O-MAXI Q
Fully automatic Mini Gx 194703 LFRS-x-D-7-O-MINI-A Q
G¼ 194715 LFRS-¼-D-7-O-MINI-A Q
Gy 194727 LFRS-y-D-7-O-MINI-A Q
Midi G¼ 194739 LFRS-¼-D-7-O-MIDI-A Q
Gy 194751 LFRS-y-D-7-O-MIDI-A Q
G½ 194763 LFRS-½-D-7-O-MIDI-A Q
G¾ 194775 LFRS-¾-D-7-O-MIDI-A Q
Maxi G½ 194787 LFRS-½-D-7-O-MAXI-A Q
G¾ 194799 LFRS-¾-D-7-O-MAXI-A Q
G1 194811 LFRS-1-D-7-O-MAXI-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

122 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

122
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 12 bar, directly actuated diaphragm regulator with integrated return flow function, lockable
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Maxi G½ 194818 LFRS-½-D-5M-DI-MAXI Q 194816 LFRS-½-D-DI-MAXI Q
G¾ 194824 LFRS-¾-D-5M-DI-MAXI Q 194822 LFRS-¾-D-DI-MAXI Q
G1 194830 LFRS-1-D-5M-DI-MAXI Q 194828 LFRS-1-D-DI-MAXI Q
Fully automatic Maxi G½ 194836 LFRS-½-D-5M-DI-MAXI-A Q 194834 LFRS-½-D-DI-MAXI-A Q
G¾ 194842 LFRS-¾-D-5M-DI-MAXI-A Q 194840 LFRS-¾-D-DI-MAXI-A Q
G1 194848 LFRS-1-D-5M-DI-MAXI-A Q 194846 LFRS-1-D-DI-MAXI-A Q
Without pressure gauge
Manual Maxi G½ 194819 LFRS-½-D-5M-O-DI-MAXI Q 194817 LFRS-½-D-O-DI-MAXI Q
G¾ 194825 LFRS-¾-D-5M-O-DI-MAXI Q 194823 LFRS-¾-D-O-DI-MAXI Q
G1 194831 LFRS-1-D-5M-O-DI-MAXI Q 194829 LFRS-1-D-O-DI-MAXI Q
Fully automatic Maxi G½ 194837 LFRS-½-D-5M-O-DI-MAXI-A Q 194835 LFRS-½-D-O-DI-MAXI-A Q
G¾ 194843 LFRS-¾-D-5M-O-DI-MAXI-A Q 194841 LFRS-¾-D-O-DI-MAXI-A Q
G1 194849 LFRS-1-D-5M-O-DI-MAXI-A Q 194847 LFRS-1-D-O-DI-MAXI-A Q

3
Ordering data
Pressure regulation range 0.5 … 7 bar, directly actuated diaphragm regulator with integrated return flow function, lockable
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge 3.1
Manual Maxi G½ – Q 194820 LFRS-½-D-7-DI-MAXI Q
G¾ – Q 194826 LFRS-¾-D-7-DI-MAXI Q
G1 – Q 194832 LFRS-1-D-7-DI-MAXI Q
Fully automatic Maxi G½ – Q 194838 LFRS-½-D-7-DI-MAXI-A Q
G¾ – Q 194844 LFRS-¾-D-7-DI-MAXI-A Q
G1 – Q 194850 LFRS-1-D-7-DI-MAXI-A Q
Without pressure gauge
Manual Maxi G½ – Q 194821 LFRS-½-D-7-O-DI-MAXI Q
G¾ – Q 194827 LFRS-¾-D-7-O-DI-MAXI Q
G1 – Q 194833 LFRS-1-D-7-O-DI-MAXI Q
Fully automatic Maxi G½ – Q 194839 LFRS-½-D-7-O-DI-MAXI-A Q
G¾ – Q 194845 LFRS-¾-D-7-O-DI-MAXI-A Q
G1 – Q 194851 LFRS-1-D-7-O-DI-MAXI-A Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 123

123
FAST* Program – Filter/Regulator Selector Guide
LFR Filter/Regulators – D Series, Metal Design

1 A complete filter regulator assembly consists of the following items:

Item Description Qty Required per Assy


2
Left 1 Main Unit 1
2 Port Block Kit 2 (one left, one right)
3 Gauge 1
2 4 Mounting Bracket Kit (Optional) 1
Right (Not shown)
3

Note: Joining rods (not shown here) are not needed in this assembly.

*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.

Step 1: Based upon the required Port Size, Maximum Output Pressure, Maximum Flow, Filtration Level, Drain Type, and Thread Type, select the Main Unit (Item 1 ),
the Left and Right Port Block Kits (Item 2 ), and (if required) the Gauge (Item 3 ).

Item

3 Port Max. Max. Flow Filtration Drain Product Type/


1
Main
2
NPT Thread BSP Thread
3
Gauge
size Output (l/min/scfm) Level Description Unit
Left Port Right Port Left Port Right Port (If required)
Pressure (µm)
3.1 Block Kit Block Kit Block Kit Block Kit
(bar/psi)
x 7/102 900/31.8 40 Man. LFR-...-D-MINI-... 546456 546520 546521 546495 546496 546485
Auto 546457
12/174 750/26.5 Man. 546432 546479
Auto 546433
650/22.9 5 Man. 546454
Auto 546455
¼ 7/102 1400/49.4 40 Man. 546456 546522 546523 546497 546498 546485
Auto 546457
2100/74.2 Man. LFR-...-D-MIDI-... 546463 546536 546537 546532 546533 546484
Auto 546464
12/174 1500/52.9 Man. LFR-...-D-MINI-... 546432 546522 546523 546497 546498 546479
Auto 546433
2000/70.6 Man. LFR-...-D-MIDI-... 546425 546536 546537 546532 546533 546482
Auto 546426
1200/42.4 5 Man. LFR-...-D-MINI-... 546454 546522 546523 546497 546498 546479
Auto 546455
1600/56.5 Man. LFR-...-D-MIDI-... 546461 546536 546537 546532 546533 546482
Auto 546462
y 7/102 1700/60.0 40 Man. LFR-...-D-MINI-... 546456 546524 546525 546499 546500 546485
Auto 546457
3200/113.0 Man. LFR-...-D-MIDI-... 546463 546530 546531 546501 546502 546484
Auto 546464
12/174 1600/56.5 Man. LFR-...-D-MINI-... 546432 546524 546525 546499 546500 546479
Auto 546433
3100/109.5 Man. LFR-...-D-MIDI-... 546425 546530 546531 546501 546502 546482
Auto 546426
1350/47.7 5 Man. LFR-...-D-MINI-... 546454 546524 546525 546499 546500 546479
Auto 546455
2400/84.8 Man. LFR-...-D-MIDI-... 546461 546530 546531 546501 546502 546482
Auto 546462

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124
FAST Program – LFR Filter/Regulator Selector Guide
LFR Filter/Regulators – D Series, Metal Design

Item
1 2 3
Port Max. Max. Flow Filtration Drain Product Type/ Main NPT Thread BSP Thread Gauge
size Output (l/min/scfm] Level Description Unit
Left Port Right Port Left ort Right Port (If required)
Pressure (µm)
Block Kit Block Kit Block Kit Block Kit
(bar/psi)
½ 7/102 3900/137.7 40 Man. LFR-...-D-MIDI-... 546463 546526 546527 546503 546504 546484
Auto 546464
9500/335.5 Man. LFR-...-D-MAXI-... 546470 546538 546539 546534 546535
Auto 546471
Man. LFR-D-...-DI-MAXI-...* 546514
Auto 546518
12/174 3400/120.1 Man. LFR-...-D-MIDI-... 546425 546526 546527 546503 546504 546482
Auto 546426
9400/331.9 Man. LFR-...-D-MAXI-... 546437 546538 546539 546534 546535
Auto 546438
Man. LFR-D-...-DI-MAXI-...* 546512
Auto 546515
2500/88.3 5 Man. LFR-...-D-MIDI-... 546461 546526 546527 546503 546504 546482
Auto 546462
7580/267.7 Man.
Auto
LFR-...-D-MAXI-... 546468
546469
546538 546539 546534 546535
3
¾ 7/102 4000/141.3 40 Man. LFR-...-D-MIDI-... 546463 546528 546529 546507 546508 546484
Auto 546464
3.1
10000/353.2 Man. LFR-...-D-MAXI-... 546470 546490 546492 546507 546508
Auto 546471
Man. LFR-D-...-DI-MAXI-...* 546514
Auto 546518
12/174 3400/120.1 Man. LFR-...-D-MIDI-... 546425 546528 546529 546505 546506 546482
Auto 546426
9700/342.6 Man. LFR-...-D-MAXI-... 546437 546490 546492 546507 546508
Auto 546438
Man. LFR-D-...-DI-MAXI-...* 546512
Auto 546515
2600/91.8 5 Man. LFR-...-D-MIDI-... 546461 546528 546529 546505 546506 546482
Auto 546462
7600/268.4 Man. LFR-...-D-MAXI-... 546468 546490 546492 546507 546508
Auto 546469
1 7/102 11000/388.5 40 Man. 546470 546491 546493 546509 546510 546484
Auto 546471
Man. LFR-D-...-DI-MAXI-...* 546514
Auto 546518
12/174 10000/353.2 Man. LFR-...-D-MAXI-... 546437 546482
Auto 546438
Man. LFR-D-...-DI-MAXI-...* 546512
Auto 546515
8000/282.5 5 Man. LFR-...-D-MAXI-... 546468
Auto 546469

* DI = Directly actuated diaphragm regulator with integrated return flow function.

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125
FAST Program – LFR Filter/Regulator Selector Guide
LFR Filter/Regulators – D Series, Metal Design

Step 2: Based upon the Product Type/Description from Step 1, select the (optional) Mounting Bracket Kit (Item 4 ).
Item
4 (Not shown)
Product Type/ Mounting Bracket Kit (Optional)
Description For more information on Mounting Brackets, see Tab Section 2.17 – Accessories for D Series Metal Design Components.
LFR-...-D-MINI-... 159638
LFR-...-D-MIDI-... 159593
LFR-...-D-MAXI-... 159593

Step3: Determine the appropriate quantity of each Item.


Ordering Example:
Required: ¼ port size, 8 bar output pressure, 1800 l/min flow, 40µm filtration, automatic drain, BSP threads, gauge, and mounting bracket kit.

Item Part No. Qty Description


Order: 1 546426 1 Main Unit
2 546532 1 Left Port Block Kit
546533 1 Right Port Block Kit
3 546482 1 Gauge
4 159593 1 Mounting Bracket Kit

3
3.1

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126
LR/LRB/LRB-K Pressure Regulators and Manifolds

LR-...-MIDI
Pressure Regulator
3
3. 2

Pressue Regulators and


Manifolds

LR = pressure regulator
DI = with integrated return flow
S = with integrated lock

LRB = pressure regulator for


manifold assembly

LRB-K = pressure regulator


manifold

LRB-...-K4-MIDI
Pressure Regulator Manifold

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 127
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data

Function
-M- Flow rate
120 … 12500 l/min
LR/LRS-…-D-…

-Q- Temperature range


–10 … +60 °C

-L- Input pressure


1 … 16 bar
LR/LRS-…-D-DI-MAXI

Integrated universal locking for


pressure regulators of D series which
prevents alteration of the set
secondary pressure (p2) by  Also suitable for front panel  High flow rate
unauthorized persons. Universal mounting  Two pressure regulation ranges:
locking means that multiple locks can  Two pressure gauge connections for 0.5 … 7 bar and 0.5 … 12 bar
be closed with the same key. A different fitting options  Setting values are secured by
cylinder lock is integrated in the  Mini and Midi sizes: Directly locking the rotary knob
rotary knob. actuated diaphragm regulator  Return flow option for venting from

3  Maxi size: Pilot actuated piston


regulator, diaphragm regulator
output 2 to input 1
 Pressure sensor (optional)
LRS-DI
 Good regulating characteristics
3.2 with minimal pressure hysteresis

General technical data


Size Micro Mini Midi Maxi
Pneumatic connection M5 M7 Gx QS QS Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
x NPT 4 6 x NPT ¼ NPT y NPT ¼ NPT1) y NPT ½ NPT ¾ NPT ½ NPT1) ¾ NPT 1 NPT
Operating medium Compressed air Filtered compressed air, lubricated or unlubricated, grade of filtration 40 µm
Design Diaphragm regulator Directly actuated diaphragm regulator Pilot actuated piston
regulator
Directly actuated
diaphragm regulator
Type of mounting Via accessories Via accessories
In-line installation In-line installation
Front panel mounting Front panel mounting
Assembly position Any Any
Max. hysteresis [bar] 0.3 0.2 0.4
Input pressure [bar] 1 … 10 1 … 16
Pressure [bar] 0.5 … 7 0.5 … 7
regulation range 0.5 … 12
Pressure indication Via pressure gauge Via pressure gauge
Port connection M5 Gx G¼ G¼

1) Available via the FAST program. See page 144.

128 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

128
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Female thread Port block
M5 M7 Gx, 1/8 NPT QS4 QS6
Micro
LR 120 300 450 160 450

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

Standard nominal flow rate2) qnN [l/min]


Connection Gx, x NPT G¼, ¼ NPT Gy, y NPT G½, ½ NPT G¾, ¾ NPT G1, 1 NPT
Mini
Pressure regulation range 0.5 … 7 bar 1000 1600 1800 – – –
Pressure regulation range 0.5 … 12 bar 800 1500 1700 – – –
Midi
Pressure regulation range 0.5 … 7 bar – 2200 3300 4000 4500 –
Pressure regulation range 0.5 … 12 bar – 2100 3200 3500 3500 –
Maxi
Pressure regulation range 0.5 … 7 bar – – – 10700 12000 12500
Pressure regulation range 0.5 … 12 bar – – – 10500 11000 11500
Maxi – Directly actuated pressure regulator with integrated return flow function
Pressure regulation range 0.5 … 7 bar – – – 5400 6800 7000 3
Pressure regulation range 0.5 … 12 bar – – – 7300 8350 8400

2) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.


3.2

Screw-in depth of connecting thread [mm]


Connection M5 M7 Gx QS4 QS6
Micro
In housing 5 6 – – –
In connecting plates – – 8 – –

Ambient conditions
Size Micro Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC3) 2

3) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Micro Mini Midi Maxi
Female Connecting
thread plate
With pressure gauge
LR 60 80 350 720 1200
LRS – – 520 1250 1290
Without pressure gauge
LR 50 70 300 660 1 100
LRS – – 470 1 180 1 215

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129
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data

Materials
Sectional view

2
1

Pressure regulator Micro Mini/Midi/Maxi


1 Housing Wrought aluminum alloy Die-cast zinc/aluminum
2 Port blocks Wrought aluminum alloy Die-cast zinc/aluminum
3 Regulating knob Polyacetal Polyacetal
4 Knurled nut – Aluminum
3 5

Plug cap
Seals
Polycarbonate
Nitrile rubber
Polycarbonate
Nitrile rubber
Note on materials – Designs free of copper, PTFE and silicone  Ordering data

3.2

Standard flow rate qn as a function of the output pressure p2


LR-M5-…-MICRO LR-M7-…-MICRO B
p2 [bar]
p2 [bar]

qn [l/min] qn [l/min]

LR-QS4-…-MICRO LR-QS6-…-MICRO and LR-x-…-MICRO


p2 [bar]

p2 [bar]

qn [l/min] qn [l/min]

Primary pressure p1 = 10 bar

130 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

130
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data

Standard flow rate qn as a function of the output pressure p2


LR/LRS-¼-D-MINI LR/LRS-½-D-MIDI
p2 [bar]

p2 [bar]
qn [l/min] qn [l/min]

LR/LRS-1-D-MAXI LR/LRS-1-D-DI-MAXI

p2 [bar] 3
p2 [bar]

3.2

qn [l/min] qn [l/min]

Primary pressure p1 = 10 bar

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131
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Micro

 Flow direction

Type B1 B2 D1 H1

3 Micro
LR-M5-D-7-MICRO M5
25 – –
LR-M7-D-7-MICRO B M7
3.2
LR-x-D-7-MICRO, L-Nx-D-7-MICRO – Gx, x NPT –
LR-QS4-D-7-MICRO 45 QS4 ~8
~2.5
LR-QS6-D-7-MICRO QS6 ~10

132 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

132
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi/Maxi

lockable

3
1 Second pressure gauge 3 Installation dimensions  Flow direction
connection
3.2

Type B1 B2 B3 B4 D1 D2 D3 D4 D5
∅ ∅
Mini
LR/LRS-x-D-(I)-MINI (NPT) Gx
x NPT
64
LR/LRS-¼-D-(I)-MINI (NPT) G¼
52 40 76 31 M4 M36x1.5 41
¼ NPT
LR/LRS-y-D-(I)-MINI (NPT) 70 Gy
y NPT
Midi
LR/LRS-¼-D-(I)-MIDI G¼
LR/LRS-y-D-(I)-MIDI (NPT) Gy
y NPT
LR/LRS-½-D-(I)-MIDI (NPT) 85 70 55 95 G½ 50 M5 M52x1.5 50
½ NPT
LR/LRS-¾-D-(I)-MIDI (NPT) G¾
¾ NPT
Maxi
LR/LRS-½-D-MAXI 31 M36x1.5

LR/LRS-½-D-DI-MAXI 49 M52x1.5
96 80
LR/LRS-¾-D-MAXI (NPT) G¾ 31 M36x1.5
66 107 M5 50
LR/LRS-¾-D-DI-MAXI ¾ NPT 49 M52x1.5
LR/LRS-1-D-MAXI (NPT) G1 31 M36x1.5
116 91
LR/LRS-1-D-DI-MAXI 1 NPT 49 M52x1.5

Additional data, see next page.

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133
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi/Maxi

lockable

3
1 Second pressure gauge 3 Installation dimensions  Flow direction
connection
3.2

Type H1 H2 L1 L4 L5 L6 L7 T1 ß1 ß2
max.
Mini
LR/LRS-x-D-MINI (NPT)
LR/LRS-¼-D-MINI (NPT) 20 11 96 68 3 98 60 7 14 17
LR/LRS-y-D-MINI (NPT)
Midi
LR/LRS-¼-D-MIDI
LR/LRS-y-D-MIDI (NPT)
32 22 135 99 5 130 60 8 14 36
LR/LRS-½-D-MIDI (NPT)
LR/LRS-¾-D-MIDI (NPT)
Maxi
LR/LRS-½-D-MAXI 125 82 111
LR/LRS-½-D-DI-MAXI 148 105 135
32
LR/LRS-¾-D-MAXI (NPT) 125 82 111
22 4 60 8 14 22
LR/LRS-¾-D-DI-MAXI 148 105 135
LR/LRS-1-D-MAXI (NPT) 125 82 111
40
LR/LRS-1-D-DI-MAXI 148 105 135

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134
LR/LRS Pressure Regulators – D Series, Metal Design
Accessories Overview

Micro
Individual unit with port blocks, Individual unit without port blocks, for service unit combination
connection size Gx, QS4 or QS6 connection size M5 or M7 in housing

5 5

3 3

1
1
1

1
1 2

4
1
4 3
2

3.2
Mounting attachments and accessories
Individual unit Combination  Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
   
HFOE
2 Port block kit 280
–  – 
PBL
3 Mounting bracket 277
   
HRS
4 Pressure gauge 282
   
MA-27
5 Hexagon nut (included in scope of delivery) –
   
HMR

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135
LR/LRS Pressure Regulators – D Series, Metal Design
Accessories Overview

Mini/Midi/Maxi
Pressure regulator LR Pressure regulator LRS, lockable

6
2

4
4 1

6
1
3
2

1
1

3
3.2

5 5

Mounting attachments and accessories


Rotary knob with detent Rotary knob, lockable  Page
1 Mounting bracket 276
 
HFOE
2 Regulator lock 281
 –
LRVS
3 Padlock 281
 –
LRVS-D
4 Mounting bracket 278
 
HR-D
5 Pressure gauge 282
 
MA
6 Knurled nut (included in scope of delivery) –
 
HMR

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136
LR/LRS Pressure Regulators – D Series, Metal Design
Type Codes – Metric / QS / G (BSPP) Connections

LR — ½ — D — 7 — O — DI — MAXI

Basic function
LR Pressure regulator
LRS Pressure regulator, lockable

Pneumatic connection
M5 Thread M5
M7 Thread M7
QS4 Push-in fitting QS4
QS6 Push-in fitting QS6
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series

3
D Series

Pressure regulation range


0.5 … 12 bar
7 0.5 … 7 bar 3.2

Pressure gauge
With pressure gauge
O Without pressure gauge

Functions
I With integrated return flow function
DI Directly actuated pressure regulator
with integrated return flow function
(MAXI units only)

Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)

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137
LR Pressure Regulators – D Series, Metal Design
Type Codes – NPT Connections

LR — ½ — D — 7 — O — MIDI — NPT

Basic function
LR Pressure regulator

Pneumatic connection
Nx x NPT Thread (for Micro only)
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series

Pressure regulation range


0.5 … 12 bar

3 7 0.5 … 7 bar

Pressure gauge
With pressure gauge
3.2 O Without pressure gauge

Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)

NPT connection (where available)


NPT NPT threaded connection
(not type code for Micro)

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138
LR/LRS Pressure Regulators – D Series, Metal Design
Ordering Data

Ordering data
Size Connection Pressure regulation range 0.5 … 7 bar
Part No. Type LT
With pressure gauge
Micro Without threaded connecting plates, connecting thread in housing
M5 526261 LR-M5-D-7-MICRO 1D
M7 534180 LR-M7-D-7-MICRO B Q
With threaded connecting plates
Gx 526263 LR-x-D-7-MICRO 1D
x NPT 526265 LR-Nx-D-7-MICRO Q
With connecting plate and push-in fitting
QS4 526269 LR-QS4-D-7-MICRO Q
QS6 526271 LR-QS6-D-7-MICRO Q
Without pressure gauge
Micro Without threaded connecting plates, connecting thread in housing
M5 526262 LR-M5-D-O-7-MICRO Q
M7 534181 LR-M7-D-O-7-MICRO B Q
With threaded connecting plates
Gx 526264 LR-x-D-O-7-MICRO Q
x NPT 526266 LR-Nx-D-O-7-MICRO Q
With connecting plate and push-in fitting
QS4 526270 LR-QS4-D-O-7-MICRO Q
3
QS6 526272 LR-QS6-D-O-7-MICRO Q

3.2

Ordering data
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
With pressure gauge
Mini Gx 162582 LR-x-D-7-MINI 1W 159624 LR-x-D-MINI 1W
G¼ 162583 LR-¼-D-7-MINI 1W 159625 LR-¼-D-MINI 1W
Gy 162584 LR-y-D-7-MINI Q 162580 LR-y-D-MINI Q
x NPT 173646 LR-x-D-7-MINI-NPT 1W 173644 LR-x-D-MINI-NPT 1W
¼ NPT 173650 LR-¼-D-7-MINI-NPT 1W 173648 LR-¼-D-MINI-NPT 1W
y NPT 173654 LR-y-D-7-MINI-NPT Q 173652 LR-y-D-MINI-NPT Q
Midi G¼ 186453 LR-¼-D-7-MIDI Q 186451 LR-¼-D-MIDI Q
Gy 162585 LR-y-D-7-MIDI 1W 159580 LR-y-D-MIDI 1W
G½ 162586 LR-½-D-7-MIDI 1W 159581 LR-½-D-MIDI 1W
G¾ 162587 LR-¾-D-7-MIDI Q 162581 LR-¾-D-MIDI Q
y NPT 173658 LR-y-D-7-MIDI-NPT 1W 173656 LR-y-D-MIDI-NPT 1W
½ NPT 173662 LR-½-D-7-MIDI-NPT 1W 173660 LR-½-D-MIDI-NPT 1W
¾ NPT 173666 LR-¾-D-7-MIDI-NPT Q 173664 LR-¾-D-MIDI-NPT Q
Maxi G½ 186457 LR-½-D-7-MAXI Q 186455 LR-½-D-MAXI Q
G¾ 162588 LR-¾-D-7-MAXI 1W 159626 LR-¾-D-MAXI 1W
G1 162589 LR-1-D-7-MAXI 1W 159627 LR-1-D-MAXI 1W
¾ NPT 173670 LR-¾-D-7-MAXI-NPT 1W 173668 LR-¾-D-MAXI-NPT 1W
1 NPT 173674 LR-1-D-7-MAXI-NPT 1W 173672 LR-1-D-MAXI-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 139

139
LR/LRS Pressure Regulators – D Series, Metal Design
Ordering Data

Ordering data
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
Without pressure gauge
Mini Gx 162598 LR-x-D-7-O-MINI1) Q 162590 LR-x-D-O-MINI1) Q
G¼ 162599 LR-¼-D-7-O-MINI1) Q 162591 LR-¼-D-O-MINI1) Q
Gy 162600 LR-y-D-7-O-MINI1) Q 162592 LR-y-D-O-MINI1) Q
x NPT 173647 LR-x-D-7-O-MINI-NPT1) Q 173645 LR-x-D-O-MINI-NPT1) Q
¼ NPT 173651 LR-¼-D-7-O-MINI-NPT1) Q 173649 LR-¼-D-O-MINI-NPT1) Q
y NPT 173655 LR-y-D-7-O-MINI-NPT1) Q 173653 LR-y-D-O-MINI-NPT1) Q
Midi G¼ 186454 LR-¼-D-7-O-MIDI1) Q 186452 LR-¼-D-O-MIDI1) Q
Gy 162601 LR-y-D-7-O-MIDI1) Q 162593 LR-y-D-O-MIDI1) Q
G½ 162602 LR-½-D-7-O-MIDI1) Q 162594 LR-½-D-O-MIDI1) Q
G¾ 162603 LR-¾-D-7-O-MIDI1) Q 162595 LR-¾-D-O-MIDI1) Q
y NPT 173659 LR-y-D-7-O-MIDI-NPT1) Q 173657 LR-y-D-O-MIDI-NPT1) Q
½ NPT 173663 LR-½-D-7-O-MIDI-NPT1) Q 173661 LR-½-D-O-MIDI-NPT1) Q
¾ NPT 173667 LR-¾-D-7-O-MIDI-NPT1) Q 173665 LR-¾-D-O-MIDI-NPT1) Q
Maxi G½ 186458 LR-½-D-7-O-MAXI1) Q 186456 LR-½-D-O-MAXI1) Q
G¾ 162604 LR-¾-D-7-O-MAXI1) Q 162596 LR-¾-D-O-MAXI1) Q
G1 162605 LR-1-D-7-O-MAXI1) Q 162597 LR-1-D-O-MAXI1) Q

3 ¾ NPT
1 NPT
173671
173675
LR-¾-D-7-O-MAXI-NPT1)
LR-1-D-7-O-MAXI-NPT1)
Q
Q
173669
173673
LR-¾-D-O-MAXI-NPT1)
LR-1-D-O-MAXI-NPT1)
Q
Q

1) Free of copper, PTFE and silicone


3.2
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

140 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

140
LR/LRS Pressure Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulator with integrated return flow function
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
With pressure gauge
Mini Gx 192299 LR-x-D-7-I-MINI Q 192298 LR-x-D-I-MINI Q
G¼ 192301 LR-¼-D-7-I-MINI Q 192300 LR-¼-D-I-MINI Q
Gy 192303 LR-y-D-7-I-MINI Q 192302 LR-y-D-I-MINI Q
Midi G¼ 192311 LR-¼-D-7-I-MIDI Q 192310 LR-¼-D-I-MIDI Q
Gy 192313 LR-y-D-7-I-MIDI Q 192312 LR-y-D-I-MIDI Q
G½ 192315 LR-½-D-7-I-MIDI Q 192314 LR-½-D-I-MIDI Q
G¾ 192317 LR-¾-D-7-I-MIDI Q 192316 LR-¾-D-I-MIDI Q
Without pressure gauge
Mini Gx 192305 LR-x-D-7-O-I-MINI1) Q 192304 LR-x-D-O-I-MINI1) Q
G¼ 192307 LR-¼-D-7-O-I-MINI1) Q 192306 LR-¼-D-O-I-MINI1) Q
Gy 192309 LR-y-D-7-O-I-MINI1) Q 192308 LR-y-D-O-I-MINI1) Q
Midi G¼ 192319 LR-¼-D-7-O-I-MIDI1) Q 192318 LR-¼-D-O-I-MIDI1) Q
Gy 192321 LR-y-D-7-O-I-MIDI1) Q 192320 LR-y-D-O-I-MIDI1) Q
G½ 192323 LR-½-D-7-O-I-MIDI1) Q 192322 LR-½-D-O-I-MIDI1) Q
G¾ 192325 LR-¾-D-7-O-I-MIDI1) Q 192324 LR-¾-D-O-I-MIDI1) Q

1) Free of copper, PTFE and silicone


3
Ordering data 3.2
Directly actuated pressure regulator with integrated return flow function
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
With pressure gauge
Maxi G½ 192358 LR-½-D-7-DI-MAXI 1W 192356 LR-½-D-DI-MAXI 1W
G¾ 192362 LR-¾-D-7-DI-MAXI 1W 192360 LR-¾-D-DI-MAXI 1W
G1 192366 LR-1-D-7-DI-MAXI 1W 192364 LR-1-D-DI-MAXI 1W
Without pressure gauge
Maxi G½ 192359 LR-½-D-7-O-DI-MAXI1) Q 192357 LR-½-D-O-DI-MAXI2) Q
G¾ 192363 LR-¾-D-7-O-DI-MAXI1) Q 192361 LR-¾-D-O-DI-MAXI2) Q
G1 192367 LR-1-D-7-O-DI-MAXI1) Q 192365 LR-1-D-O-DI-MAXI2) Q

2) Free of copper, PTFE and silicone

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 141

141
LR/LRS Pressure Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulator, lockable1)
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
With pressure gauge
Mini Gx 194606 LRS-x-D-7-MINI Q 194602 LRS-x-D-MINI Q
G¼ 194614 LRS-¼-D-7-MINI Q 194610 LRS-¼-D-MINI Q
Gy 194622 LRS-y-D-7-MINI Q 194618 LRS-y-D-MINI Q
Midi G¼ 194630 LRS-¼-D-7-MIDI Q 194626 LRS-¼-D-MIDI Q
Gy 194638 LRS-y-D-7-MIDI Q 194634 LRS-y-D-MIDI Q
G½ 194646 LRS-½-D-7-MIDI Q 194642 LRS-½-D-MIDI Q
G¾ 194656 LRS-¾-D-7-MIDI Q 194650 LRS-¾-D-MIDI Q
Maxi G½ 194660 LRS-½-D-7-MAXI Q 194658 LRS-½-D-MAXI Q
G¾ 194662 LRS-¾-D-7-MAXI Q 194664 LRS-¾-D-MAXI Q
G1 194668 LRS-1-D-7-MAXI Q 194666 LRS-1-D-MAXI Q
Without pressure gauge
Mini Gx 194608 LRS-x-D-7-O-MINI Q 194604 LRS-x-D-O-MINI Q
G¼ 194616 LRS-¼-D-7-O-MINI Q 194612 LRS-¼-D-O-MINI Q
Gy 194624 LRS-y-D-7-O-MINI Q 194620 LRS-y-D-O-MINI Q
Midi G¼ 194632 LRS-¼-D-7-O-MIDI Q 194628 LRS-¼-D-O-MIDI Q

3 Gy

194640
194648
LRS-y-D-7-O-MIDI
LRS-½-D-7-O-MIDI
Q
Q
194636
194644
LRS-y-D-O-MIDI
LRS-½-D-O-MIDI
Q
Q
G¾ 194654 LRS-¾-D-7-O-MIDI Q 194652 LRS-¾-D-O-MIDI Q
Maxi G½ 194661 LRS-½-D-7-O-MAXI Q 194659 LRS-½-D-O-MAXI Q
3.2
G¾ 194663 LRS-¾-D-7-O-MAXI Q 194665 LRS-¾-D-O-MAXI Q
G1 194669 LRS-1-D-7-O-MAXI Q 194667 LRS-1-D-O-MAXI Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

142 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

142
LR/LRS Pressure Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulator with integrated return flow function, lockable1)
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
With pressure gauge
Mini Gx 194607 LRS-x-D-7-I-MINI Q 194603 LRS-x-D-I-MINI Q
G¼ 194615 LRS-¼-D-7-I-MINI Q 194611 LRS-¼-D-I-MINI Q
Gy 194623 LRS-y-D-7-I-MINI Q 194619 LRS-y-D-I-MINI Q
Midi G¼ 194631 LRS-¼-D-7-I-MIDI Q 194627 LRS-¼-D-I-MIDI Q
Gy 194639 LRS-y-D-7-I-MIDI Q 194635 LRS-y-D-I-MIDI Q
G½ 194647 LRS-½-D-7-I-MIDI Q 194643 LRS-½-D-I-MIDI Q
G¾ 194657 LRS-¾-D-7-I-MIDI Q 194651 LRS-¾-D-I-MIDI Q
Without pressure gauge
Mini Gx 194609 LRS-x-D-7-O-I-MINI Q 194605 LRS-x-D-O-I-MINI Q
G¼ 194617 LRS-¼-D-7-O-I-MINI Q 194613 LRS-¼-D-O-I-MINI Q
Gy 194625 LRS-y-D-7-O-I-MINI Q 194621 LRS-y-D-O-I-MINI Q
Midi G¼ 194633 LRS-¼-D-7-O-I-MIDI Q 194629 LRS-¼-D-O-I-MIDI Q
Gy 194641 LRS-y-D-7-O-I-MIDI Q 194637 LRS-y-D-O-I-MIDI Q
G½ 194649 LRS-½-D-7-O-I-MIDI Q 194645 LRS-½-D-O-I-MIDI Q
G¾ 194655 LRS-¾-D-7-O-I-MIDI Q 194653 LRS-¾-D-O-I-MIDI Q

Ordering data
3
Directly actuated pressure regulator with integrated return flow function, lockable
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
3.2
Part No. Type LT Part No. Type LT
With pressure gauge
Maxi G½ 194 672 LRS-½-D-7-DI-MAXI Q 194 670 LRS-½-D-DI-MAXI Q
G¾ 194 676 LRS-¾-D-7-DI-MAXI Q 194 674 LRS-¾-D-DI-MAXI Q
G1 194 680 LRS-1-D-7-DI-MAXI Q 194 678 LRS-1-D-DI-MAXI Q
Without pressure gauge
Maxi G½ 194 673 LRS-½-D-7-O-DI-MAXI Q 194 671 LRS-½-D-O-DI-MAXI Q
G¾ 194 677 LRS-¾-D-7-O-DI-MAXI Q 194 675 LRS-¾-D-O-DI-MAXI Q
G1 194 681 LRS-1-D-7-O-DI-MAXI Q 194 679 LRS-1-D-O-DI-MAXI Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 143

143
FAST* Program – LR Pressure Regulator Selector Guide
LR Pressure Regulators – D Series, Metal Design

* FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.

1 A complete regulator assembly consists of the following items:

Item Description Qty Required per Assy


2
Left 1 Main Unit 1
2 Port Block Kit 2 (one left, one right)
3 Gauge 1
4 Mounting Bracket Kit (Optional) 1
2 (Not shown)
Right
3
Note: Joining rods (not shown here) are not needed in this assembly.

Step 1: Based upon the required Port Size, Maximum Output Pressure, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ), the Left and Right Port Block
Kits (Item 2 ), and (if required) the Gauge (Item 3 ).

3 Item
1 2 3
Port Max. Output Max. Flow Product Type/
yp / Main NPT Thread BSP Thread Gauge
size Pressure (l/min/sfcm] Description Body Left Port Right Port Left Port Right Port [If required]
3.2 [bar/psi] Block Kit Block Kit Block Kit Block Kit
x 7/102 1000/35.3 LR-...-D-MINI-... 546452 546520 546521 546495 546496 546485
12/174 800/28.3 546430 546479
¼ 7/102 1600/56.5 546452 546522 546523 546497 546498 546485
2200/77.7 LR-...-D-MIDI-... 546458 546536 546537 546532 546533 546484
12/174 1500/52.9 LR-...-D-MINI-... 546430 546522 546523 546497 546498 546479
2100/74.2 LR-...-D-MIDI-... 546424 546536 546537 546532 546533 546482
y 7/102 1800/63.6 LR-...-D-MINI-... 546452 546524 546525 546499 546500 546485
3300/116.5 LR-...-D-MIDI-... 546458 546530 546531 546501 546502 546484
12/174 1700/60.0 LR-...-D-MINI-... 546430 546524 546525 546499 546500 546479
3200/113.0 LR-...-D-MIDI-... 546424 546530 546531 546501 546502 546482
½ 7/102 4000/141.3 546458 546526 546527 546503 546504 546484
10700/377.9 LR-...-D-MAXI-... 546465 546538 546539 546534 546535
12/174 3500/123.6 LR-...-D-MIDI-... 546424 546526 546527 546503 546504 546482
10500/370.8 LR-...-D-MAXI-... 546436 546538 546539 546534 546535
¾ 7/102 4500/158.9 LR-...-D-MIDI-... 546458 546528 548529 546505 546506 546484
12000/423.8 LR-...-D-MAXI-... 546465 546490 546492 546507 546508
12/174 3500/123.8 LR-...-D-MIDI-... 546424 546528 546529 546505 546506 546482
11000/388.5 LR-...-D-MAXI-... 546436 546490 546492 546507 546508
1 7/102 12500/441.4 546465 546491 546493 546509 546510 546484
12/174 11500/406.1 546436 546482

144 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

144
FAST Program – LR Pressure Regulator Selector Guide
LR Pressure Regulators – D Series, Metal Design

Step 2: If required, select the (optional) Mounting Bracket Kit (Item 4 ).

Item
d (Not shown)
Product Type/ Mounting Bracket Kit (Optional)
Description For more information on Mounting Brackets, see Tab Section 2.17 – Accessories for D Series Metal Design Components.
LR-...-D-MINI-... 159 638
LR-...-D-MIDI-... 159
59 593
LR-...-D-MAXI-...

Step3: Determine the appropriate quantity of each Item.

Ordering Example:

Required: y port size, 8 bar output pressure, 1600 l/min flow, BSP threads, gauge and mounting bracket kit.

Order:
Item
1
Part No.
546430
Qty
1
Description
Main Unit
3
2 546499 1 Left Port Block Kit
546500 Right Port Block Kit
3 546479 Gauge 3.2
1
4 159638 1 Mounting Bracket Kit

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145
3
3.2

146 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

146
LRB/LRBS Pressure Regulators – D Series, Metal Design
Technical Data

Function
-M- Flow rate
1600 … 3800 l/min

-Q- Temperature range


–10 … +60 °C

-L- Input pressure


1 … 16 bar

This pressure regulator is suitable for


manifold assemblies with through air
supply on both sides, for configuring a
regulator manifold with separate,  Good control characteristics with  Pressure settings are secured via
independent pressure ranges. low hysteresis and primary detent on knob and push-in
Pressure output is at the front or rear. pressure compensation adjustment lock
Pressure gauge is optional.  Two pressure regulation ranges:  Directly actuated diaphragm
0.5 … 7 bar and 0.5 … 12 bar regulator

General technical data


Size Mini Midi
3
Inlet pneumatic connection 11) G¼ Gy Gy G½
Outlet pneumatic connection 2 G¼ Gy
3.2
Operating medium Compressed air, filtered, grade of filtration 40 µm
Design Directly actuated diaphragm regulator with through pressure supply
Type of mounting Via accessories
In-line installation
Assembly position Any
Max. hysteresis [bar] 0.2
Input pressure p1 [bar] 1 … 16
Pressure regulation range [bar] 0.5 … 7
0.5 … 12

1) Requires a port block, which must be ordered separately as an accessory  280

Standard nominal flow rate2) qnN [l/min]


Size Mini Midi
Pressure regulation range 0.5 … 7 bar 1800 3800
Pressure regulation range 0.5 … 12 bar 1600 3200

2) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

Ambient conditions
Size Mini Midi
Ambient temperature [°C] –10 … +60 °C
Temperature of medium [°C] –10 … +60 °C
Corrosion resistance class CRC3) 2

3) Corrosion resistance class 2 according to Festo standard 940070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

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147
LRB/LRBS Pressure Regulators – D Series, Metal Design
Technical Data

Weight [g]
Size Mini Midi
Pressure regulator 250 700
Pressure regulator, lockable 350 940

Materials
Sectional view

3
Pressure regulator
1 Housing Die-cast zinc
2 Port blocks Die-cast zinc
3 Regulating knob Polyacetal
4 4 Knurled nut Aluminum
5 Plug cap Polycarbonate
2
– Seals Nitrile rubber
Note on materials Free of copper, PTFE and silicone
1

3
3.2 Standard flow rate qn as a function of the output pressure p2
Mini Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
p2 [bar]

p2 [bar]

qn [l/min] qn [l/min]

Midi Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
p2 [bar]
p2 [bar]

qn [l/min] qn [l/min]

Primary pressure p1 = 10 bar

148 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

148
LRB/LRBS Pressure Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Pressure regulator LRB Pressure regulator, lockable LRBS

1 Pressure gauge connection 3 Installation dimensions  Flow direction,


Input pressure p1 can be
applied from both directions
3
Type B3 D2 D3 D4 D7 L1 L2 L4 L5 L6 L7 ß2
max. min. 3.2
Mini
LRB-D-…-MINI
40 31 Gx M36x1.5 G¼ ~95.4 3 ~68.9 3 98 60 17
LRBS-D-…-MINI

Midi
LRB-D-…-MIDI
55 50 G¼ M52x1.5 Gy ~135.8 3 ~100.3 5 129.2 60 36
LRBS-D-…-MIDI

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 149

149
LRB/LRBS Pressure Regulators – D Series, Metal Design
Accessories Overview

Mini/Midi
Pressure regulator LRB – pressure output at rear

aJ

7
6
5

9
3 4

3.2

3
9

Pressure regulator LRB – pressure output at front

aJ
6

8
2

aJ
7
6

150 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

150
LRB/LRBS Pressure Regulators – D Series, Metal Design
Accessories Overview

Mounting attachments and accessories


Pressure regulator LRB Pressure output at rear Pressure output at front  Page
1 Mounting bracket 277
 –
HRB
2 Mounting bracket 276
– 
HFOE
3 Port blocks 280
 
LRBAS
4 Adapter kit 279
 
HRBC
5 Mounting bracket 276
1) –
HRBK
6 Regulator lock 281
 
LRVS
7 Padlock 281
 
LRVS-D
8 Mounting bracket 278
– 
HR-D
9 Pressure gauge 282
 –
MA
aJ Knurled nut (included in scope of delivery)
HMR
 

3
1) A mounting bracket must be mounted after every second pressure regulator.
3.2

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151
LRB/LRBS Pressure Regulators – D Series, Metal Design
Accessories Overview

Mini/Midi
Pressure regulator LRBS lockable – pressure output at rear

7
4

3
3
7
3.2
Pressure regulator LRBS lockable – pressure output at front

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152
LRB/LRBS Pressure Regulators – D Series, Metal Design
Accessories Overview

Mounting attachments and accessories


Pressure regulator LRBS, lockable Pressure output at rear Pressure output at front  Page
1 Mounting bracket 277
 –
HRB
2 Mounting bracket 276
– 
HFOE
3 Port blocks 280
 
LRBAS
4 Adapter kit 279
 
HRBC
5 Mounting bracket 276
1) –
HRBK
6 Mounting bracket 278
– 
HR-D
7 Pressure gauge 282
 –
MA
8 Knurled nut (included in scope of delivery) –
 
HMR

1) A mounting bracket must be mounted after every second pressure regulator.

3
3.2

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153
LRB/LRBS Pressure Regulators – D Series, Metal Design
Type Codes – G (BSPP) Connections

LRB — D — 7 — O — MINI

Basic function
LRB Pressure regulator for manifold assembly
LRBS Pressure regulator for manifold assembly,
lockable

Series
D Series

Pressure regulation range


0.5 … 12 bar
7 0.5 … 7 bar

Pressure gauge
O Without pressure gauge

Size
MINI Grid dimension 40 mm

3 MIDI
(without port blocks)
Grid dimension 55 mm
(without port blocks)

3.2

154 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

154
LRB/LRBS Pressure Regulators – D Series, Metal Design
Ordering Data

Ordering data
Pressure regulator for manifold assembly
Size Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
Without pressure gauge
Mini 197534 LRB-D-7-O-MINI 1D 197535 LRB-D-O-MINI 1D
Midi 197538 LRB-D-7-O-MIDI 1D 197539 LRB-D-O-MIDI 1D
Lockable1)
Mini 194683 LRBS-D-7-O-MINI Q 194682 LRBS-D-O-MINI Q
Midi 194687 LRBS-D-7-O-MIDI Q 194686 LRBS-D-O-MIDI Q

1) For Spare Key ordering information, see page 280.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

3
3.2

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 155

155
LRB-K Pressure Regulator Manifolds– D Series, Metal Design
Technical Data

Function
-M- Flow rate
1600 … 3800 l/min

-Q- Temperature range


–10 … +60 °C

-L- Input pressure


1 … 16 bar

Preassembled pressure regulator


combinations  Good control characteristics with  Two pressure regulation ranges:
LRB-…-D-…-O-K2 low hysteresis and primary 0.5 … 7 bar and 0.5 … 12 bar
LRB-…-D-…-O-K3 pressure compensation  Settings secured via detent on knob
LRB-…-D-…-O-K4  Manifold assembly with through air and push-in adjustment lock
LRB-…-D-…-O-K5 supply  Directly actuated diaphragm
with through pressure supply for  For configuring a regulator manifold regulator

3 manifold assembly with independent pressure ranges

General technical data


Size Mini Midi
3.2
Pneumatic connection 1 G¼ Gy Gy G½
Pneumatic connection 2 G¼ Gy
Operating medium Compressed air, filtered, grade of filtration 40 µm
Design Directly actuated diaphragm regulator with through pressure supply
Type of mounting Via accessory (mounting bracket HRB or HRBK included in scope of delivery)
Assembly position Any
Max. hysteresis [bar] 0.2
Input pressure p1 [bar] 1 … 16
Pressure regulation range [bar] 0.5 … 7
0.5 … 12

Standard nominal flow rate1) qnN [l/min]


Size Mini Midi
Pressure regulation range 0.5 … 7 bar 1800 3800
Pressure regulation range 0.5 … 12 bar 1600 3200

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

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156
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Technical Data

Ambient conditions
Size Mini Midi
Ambient temperature [°C] –10 … +60 °C
Temperature of medium [°C] –10 … +60 °C
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi
Manifold with 2 pressure regulators
LRB-…-K2 760 1950
Manifold with 3 pressure regulators
LRB-…-K3 1090 3144
Manifold with 4 pressure regulators
LRB-…-K4 1480 3834
Manifold with 5 pressure regulators
LRB-…-K5 1860 4820

3
Materials
Sectional view
3.2
3
Pressure regulator Mini/Midi
1 Housing Die-cast zinc
2 Port blocks Die-cast zinc
3 Regulating knob Polyacetal
4 4 Knurled nut Aluminum
5 Plug cap Polycarbonate
2
– Seals Nitrile rubber
1

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LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LRB-…-D-…-K2-…

1 Pressure gauge connection 3 Installation dimensions 4 Mounting bracket HRB-D-…  Flow direction,
2 Connecting kit both directions possible

3 HRBC-D-…

Type B1 B2 B3 B4 B5 B6 B7 B8 D1 D2 D3 D4

3.2
Mini
LRB-¼-D-…-K2-MINI 119 G¼
~107 40 80.7 59.2 2.5 5 7.3 31 G¼ M36x1.5
LRB-y-D-…-K2-MINI 125 Gy
Midi
LRB-y-D-…-K2-MIDI 5 Gy
159 ~144 55 99.9 70.6 3 8.3 50 Gy M52x1.5
LRB-½-D-…-K2-MIDI 6 G½

Type D5 D6 H1 H2 H3 L1 L2 L4 L5 L8 ß2
±0.2 max.
Mini
LRB-¼-D-…-K2-MINI
Gx 4.3 20 35 47.3 ~95.4 3 ~68.9 3 17.5 17
LRB-y-D-…-K2-MINI
Midi
LRB-y-D-…-K2-MIDI
G¼ 5.3 32 49 62.3 ~135.8 3 ~100.3 5 31.2 36
LRB-½-D-…-K2-MIDI
3

158 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

158
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LRB-…-D-…-K3-…

1 Pressure gauge connection 3 Installation dimensions 5 Mounting bracket HRBK-D-…  Flow direction,
2 Connecting kit 4 Mounting bracket HRB-D-… both directions possible
HRBC-D-…

Type B1 B2 B3 B4 B5 B6 B7 B8 B9 D1 D2 D3 D4
3
Mini
3.2
LRB-¼-D-…-K3-MINI 174 G¼
~162 40 80.7 59.2 2.5 5 7.3 108.5 31 G¼ M36x1.5
LRB-y-D-…-K3-MINI 180 Gy
Midi
LRB-y-D-…-K3-MIDI 5 Gy
233 ~218 55 99.9 70.6 3 8.3 146 50 Gy M52x1.5
LRB-½-D-…-K3-MIDI 6 G½

Type D5 D6 H1 H2 H3 L1 L2 L4 L5 L8 ß2
±0.2 max.
Mini
LRB-¼-D-…-K3-MINI
Gx 4.3 20 35 47.3 ~95.4 3 ~68.9 3 17.5 17
LRB-y-D-…-K3-MINI
Midi
LRB-y-D-…-K3-MIDI
G¼ 5.3 32 49 62.3 ~135.8 3 ~100.3 5 31.2 36
LRB-½-D-…-K3-MIDI

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159
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LRB-…-D-…-K4-…

1 Pressure gauge connection 3 Installation dimensions 5 Mounting bracket HRBK-D-…  Flow direction,
2 Connecting kit 4 Mounting bracket HRB-D-… both directions possible
HRBC-D-…

3 Type B1 B2 B3 B4 B5 B6 B7 B8 B9 D1 D2 D3 D4

Mini
3.2 LRB-¼-D-…-K4-MINI 229 G¼
~217 40 80.7 59.2 2.5 5 7.3 108.5 31 G¼ M36x1.5
LRB-y-D-…-K4-MINI 235 Gy
Midi
LRB-y-D-…-K4-MIDI 5 Gy
307 ~292 55 99.9 70.6 3 8.3 146 50 Gy M52x1.5
LRB-½-D-…-K4-MIDI 6 G½

Type D5 D6 H1 H2 H3 L1 L2 L4 L5 L8 ß2
±0.2 max.
Mini
LRB-¼-D-…-K4-MINI
Gx 4.3 20 35 47.3 ~95.4 3 ~68.9 3 17.5 17
LRB-y-D-…-K4-MINI
Midi
LRB-y-D-…-K4-MIDI
G¼ 5.3 32 49 62.3 ~135.8 3 ~100.3 5 31.2 36
LRB-½-D-…-K4-MIDI

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160
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


LRB-…-D-…-K5-…

1 Pressure gauge connection 3 Installation dimensions 5 Mounting bracket HRBK-D-…  Flow direction,
2 Connecting kit 4 Mounting bracket HRB-D-… both directions possible
HRBC-D-…

3
Type B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 D1 D2 D3 D4

Mini
LRB-¼-D-…-K5-MINI 284 G¼
~272 40 80.7 59.2 2.5 5 7.3 108.5 146 31 G¼ M36x1.5
LRB-y-D-…-K5-MINI 290 Gy 3.2
Midi
LRB-y-D-…-K5-MIDI 5 Gy
381 ~366 55 99.9 70.6 3 8.3 146 186 50 Gy M52x1.5
LRB-½-D-…-K5-MIDI 6 G½

Type D5 D6 H1 H2 H3 L1 L2 L4 L5 L8 ß2
±0.2 max.
Mini
LRB-¼-D-…-K5-MINI
Gx 4.3 20 35 47.3 ~95.4 3 ~68.9 3 17.5 17
LRB-y-D-…-K5-MINI
Midi
LRB-y-D-…-K5-MIDI
G¼ 5.3 32 49 62.3 ~135.8 3 ~100.3 5 31.2 36
LRB-½-D-…-K5-MIDI

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LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Accessories Overview

Mini/Midi
LRB-K Pressure Regulator Manifold

3
2

3
3.2 4

Mounting attachments and accessories


 Page
1 Mounting bracket 276
HRBK1)
2 Regulator lock 281
LRVS
3 Padlock 281
LRVS-D
4 Pressure gauge 282
MA
5 Knurled nut (included in scope of delivery) –
HMR

1) The mounting bracket must be mounted after every second pressure regulator.

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162
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Type Codes

LRB — ¼ — D — 7 — O — K2 — MINI

Basic function
LRB Pressure regulator combination

Pneumatic connection
¼ Thread G¼
y Thread Gy
½ Thread G½

Series
D Series

Pressure regulation range


0.5 … 12 bar
7 0.5 … 7 bar

Pressure gauge
O Without pressure gauge

Functions
3
K2 Manifold with 2 pressure regulators
K3 Manifold with 3 pressure regulators
3.2
K4 Manifold with 4 pressure regulators
K5 Manifold with 5 pressure regulators

Size
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)

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LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Ordering Data

Ordering data
Connecting kit, connecting plate and mounting bracket
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
Manifold with 2 pressure regulators
Mini G¼ 528952 LRB-¼-D-7-O-K2-MINI Q 528954 LRB-¼-D-O-K2-MINI Q
Gy 528953 LRB-y-D-7-O-K2-MINI Q 528955 LRB-y-D-O-K2-MINI Q
Midi Gy 528956 LRB-y-D-7-O-K2-MIDI Q 528958 LRB-y-D-O-K2-MIDI Q
G½ 528957 LRB-½-D-7-O-K2-MIDI Q 528959 LRB-½-D-O-K2-MIDI Q
Manifold with 3 pressure regulators
Mini G¼ 528968 LRB-¼-D-7-O-K3-MINI Q 528970 LRB-¼-D-O-K3-MINI Q
Gy 528969 LRB-y-D-7-O-K3-MINI Q 528971 LRB-y-D-O-K3-MINI Q
Midi Gy 528972 LRB-y-D-7-O-K3-MIDI Q 528974 LRB-y-D-O-K3-MIDI Q
G½ 528973 LRB-½-D-7-O-K3-MIDI Q 528975 LRB-½-D-O-K3-MIDI Q
Manifold with 4 pressure regulators
Mini G¼ 528984 LRB-¼-D-7-O-K4-MINI Q 528986 LRB-¼-D-O-K4-MINI Q
Gy 528985 LRB-y-D-7-O-K4-MINI Q 528987 LRB-y-D-O-K4-MINI Q
Midi Gy 528988 LRB-y-D-7-O-K4-MIDI Q 528990 LRB-y-D-O-K4-MIDI Q
G½ 528989 LRB-½-D-7-O-K4-MIDI Q 528991 LRB-½-D-O-K4-MIDI Q
Manifold with 5 pressure regulators

3 Mini G¼
Gy
529000
529001
LRB-¼-D-7-O-K5-MINI
LRB-y-D-7-O-K5-MINI
Q
Q
529002
529003
LRB-¼-D-O-K5-MINI
LRB-y-D-O-K5-MINI
Q
Q
Midi Gy 529004 LRB-y-D-7-O-K5-MIDI Q 529006 LRB-y-D-O-K5-MIDI Q
G½ 529005 LRB-½-D-7-O-K5-MIDI Q 529007 LRB-½-D-O-K5-MIDI Q
3.2

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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164
LF/LFMB/LFMA/LFMBA/LFX Filters

LF-D-MIDI
Filter
3

3. 3

Filters

LF Filter
5 or 40 micron
sintered filter cartridge

LFMB Fine Filter


1 micron
fiber filter cartridge

LFMA Micro Filter


0.01 micron
fiber filter cartridge

LFMBA Filter Combination


Combines a Fine Filter and a
Micro Filter
DA = with differential pressure
indicator

LFX Active Carbon Filter


Provides odor and oil free air to
LFMBA-D-MIDI-DA food industry standards
Filter Combination

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LF Filters – D Series, Metal Design
Technical Data

Function
-M- Flow rate
170 … 5300 l/min
Condensate drain
turned manually
-Q- Temperature range
–10 … +60 °C

semi- or fully automatic


-L- Input pressure
0 … 16 bar

 Good particle and condensate  Choice of filter cartridges: 5 µm or


separation 40 µm
 High flow rate with minimal  Filter cartridges  291
pressure drop
 With manual, semiautomatic, or
fully automatic condensate drain

3 General technical data


Size Micro Mini Midi Maxi
Pneumatic connection M5 M7 Gx QS4 QS6 Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
3.3
x NPT x NPT ¼ NPT y NPT ¼ NPT1) y NPT ½ NPT ¾ NPT ½ NPT1) ¾ NPT 1 NPT
Operating medium Compressed air Compressed air
Design Sintered filter with centrifugal Sintered filter with centrifugal separation
separation
Type of mounting Via accessories Via accessories
In-line installation In-line installation
Assembly position Vertical ±5° Vertical ±5°
Grade of filtration [µm] 5 5 or 40
Max. condensate volume [cm3] 3 22 43 80
Input pressure [bar]
Condensate manual 0 … 10 0 … 16
drain semiautomatic 1 … 10 –
fully automatic – 2 … 12

Standard nominal flow rate2) qnN [l/min]


Connection Female thread Port block
M5 M7 Gx, 1/8 NPT QS4 QS6
Micro
LF 170 280 290 170 280

1) Available via the FAST program. See page 177.


2) Measured at p1 = 6 bar and p = 1 bar. A minimum flow rate of 125 l/min is required for flawless functioning.

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LF Filters – D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx, x NPT G¼, ¼ NPT Gy, y NPT G½, ½ NPT G¾, ¾ NPT G1, 1 NPT
Mini
LF-…-D-…(-A) 1000 1200 1400 – – –
LF-…-D-5M-…(-A) 800 950 1100 – – –
Midi
LF-…-D-…(-A) – 1900 2700 3000 3000 –
LF-…-D-5M-…(-A) – 1600 1800 2000 2000 –
Maxi
LF-…-D-…(-A) – – – 4400 5000 5300
LF-…-D-5M-…(-A) – – – 3700 3600 3800

1) Measured at p1 = 6 bar and p = 1 bar.


A minimum flow rate of 125 l/min is required for flawless functioning.

Screw-in depth of connecting thread [mm]


Connection M5 M7 Gx QS4 QS6
Micro
In housing 5 6 – – –

3
In port blocks – – 8 – –

Ambient conditions
Size Micro Mini Midi Maxi 3.3
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Micro Mini Midi Maxi
Female Port block Connection Connection
thread G½, G¾, G1,
¾ NPT 1 NPT
LF-… 44 64 250 700 1340 1440

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LF Filters – D Series, Metal Design
Technical Data

Materials
Sectional view

Filter Micro Mini/Midi/Maxi


3 1 Housing Wrought aluminum alloy Die-cast zinc
2 Port blocks Wrought aluminum alloy Die-cast zinc/aluminum
3 Bowl Polycarbonate Polycarbonate
3.3 4 Filter cartridge Polyethylene Polyethylene
5 Metal bowl guard – Aluminum
– Seals Nitrile rubber Nitrile rubber

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LF Filters – D Series, Metal Design
Technical Data

Standard flow rate qn as a function of the differential pressure p1-2


LF-M5-…-MICRO and LF-QS4-…-MICRO LF-x-…-MICRO

∆p1-2 [bar]
∆p1-2 [bar]

qn [l/min] qn [l/min]

LF-M7-…-MICRO B and LF-QS6-…-MICRO

3
∆p1-2 [bar]

3.3

qn [l/min]

LF-¼-D-MINI LF-½-D-MIDI
p1–2 [bar]

p1–2 [bar]

qn [l/min] qn [l/min]

LF-1-D-MAXI
p1–2 [bar]

qn [l/min]

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LF Filters – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Micro

3 Semiautomatic Manual
condensate drain condensate drain

3.3

1 Barbed fitting for plastic tubing  Flow direction


type PCN-4

Type B1 B2 D1 H1

LF-M5-D-5M-MICRO (H) M5
25
LF-M7-D-5M-MICRO (H) B – M7 –
LF-x-D-5M-MICRO (H) Gx
LF-QS4-D-5M-MICRO (H) 45 QS4 ~8
~2.5
LF-QS6-D-5M-MICRO (H) QS6 ~10

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LF Filters – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi/Maxi
With threaded port blocks Without threaded port blocks

3
Fully automatic Manual
condensate drain condensate drain 3.3

1 Barbed fitting for plastic tubing 2 Metal bowl guard 4 Threaded pin (exchangeable)  Flow direction
type PCN-4 3 Installation dimensions

Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 L3 L8 L9 T1 T2 ß2
∅ ∅
Mini
LF-x-D-MINI Gx
x NPT
64
LF-¼-D-MINI G¼
52 – – 20 11 7 –
40 30 ¼ NPT M4 38 144 124 60 15 19 22
LF-y-D-MINI 70 Gy
y NPT
LF-D-MINI – – 5.8 – 11 – – – 10
Midi
LF-¼-D-MIDI G¼
LF-y-D-MIDI Gy
y NPT
LF-½-D-MIDI 85 70 – G½ – 32 22 8 –
55 43 M5 52 179 151 80 15 19 24
½ NPT
LF-¾-D-MIDI G¾
¾ NPT
LF-D-MIDI – – 6.8 – 24 – – – 11
Maxi
LF-½-D-MAXI G½
LF¾-D-MAXI 96 80 G¾ 32
– ¾ NPT – 22 8 –
66 46 M5 65 203 170 90 15 19 24
LF-1-D-MAXI 116 91 G1 40
1 NPT
LF-D-MAXI – – 6.8 – 30 – – – 11

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LF Filters – D Series, Metal Design
AccessoriesOverview

Micro
Individual unit with port blocks, Individual unit without port blocks, for combination unit
connection size Gx, QS4 or QS6 connection size M5 or M7 in housing
1
1
1

1 1

3
1

Mounting attachments and accessories


Individual unit Combination  Page

3
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
   
HFOE
2 Port block kit 280
–  – 
3.3 PBL
3 Threaded pin 278
– –  
FRB

Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit

Mounting attachments and accessories


Individual unit Combination  Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
 –  –
HFOE
2 Threaded pin (included in scope of delivery) 278
– –  
FRB

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172
LF Filters – D Series, metal Design
Type Codes – Metric, / QS / G (BSPP) Connections

LF — y — D — 5M — MIDI — A

Basic function
LF Filter

Pneumatic connection
M5 Thread M5
M7 Thread M7
QS4 Push-in fitting QS4
QS6 Push-in fitting QS6
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Grade of filtration 3
5M 5 µm
40 µm
3.3
Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)

Condensate drain
Turned manually
H Semiautomatic
A Fully automatic

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LF Filters – D Series, Metal Design
Type Codes – NPT Connections

LF — y — D — 5M — MIDI — A — NPT

Basic function
LF Filter

Pneumatic connection
Nx x NPT Thread (for Micro only)
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series

Grade of filtraion
5M 5 µm

3 40 µm

Size
MICRO Grid dimension 25 mm
3.3 (without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)

Condensate drain
Turned manually
A Fully automatic

NPT connection (where available)


NPT NPT threaded connection
(not in type code for Micro)

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LF Filters – D Series, Metal Design
Ordering Data

Ordering data
Input pressure 1 … 10 bar
Condensate drain Size Connection Grade of filtration 5 µm
Part No. Type LT
Turned manually Micro Without threaded port blocks, connecting thread in housing
M5 526297 LF-M5-D-5M-MICRO 1D
M7 534182 LF-M7-D-5M-MICRO-B Q
With threaded port blocks
Gx 526299 LF-x-D-5M-MICRO 1D
x NPT 526301 LF-Nx-D-5M-MICRO 1D
With port block and push-in fitting
QS4 526305 LF-QS4-D-5M-MICRO Q
QS6 526307 LF-QS6-D-5M-MICRO Q
Semiautomatic Micro Without threaded port blocks, connecting thread in housing
M5 526298 LF-M5-D-5M-MICRO-H 1D
M7 534183 LF-M7-D-5M-MICRO-H-B Q
With threaded port blocks
Gx 526300 LF-x-D-5M-MICRO-H 1D
x NPT 526302 LF-Nx-D-5M-MICRO-H 1D
With port block and push-in fitting
QS4
QS6
526306 LF-QS4-D-5M-MICRO-H
526308 LF-QS6-D-5M-MICRO-H
Q
Q
3
3.3
Ordering data
Input pressure 0 … 16 bar, metal bowl guard
Condensate drain Size Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
Without threaded port blocks
Turned manually Mini 192557 LF-D-5M-MINI Q 192551 LF-D-MINI Q
Midi 192558 LF-D-5M-MIDI Q 192552 LF-D-MIDI Q
Maxi 192559 LF-D-5M-MAXI Q 192553 LF-D-MAXI Q
Fully automatic Mini 192560 LF-D-5M-MINI-A Q 192554 LF-D-MINI-A Q
Midi 192561 LF-D-5M-MIDI-A Q 192555 LF-D-MIDI-A Q
Maxi 192562 LF-D-5M-MAXI-A Q 192556 LF-D-MAXI-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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LF Filters – D Series, Metal Design
Ordering Data

Ordering data
Input pressure 0 … 16 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With threaded port blocks
Turned manually Mini Gx 162610 LF-x-D-5M-MINI 1W 159612 LF-x-D-MINI 1W
G¼ 162611 LF-¼-D-5M-MINI 1W 159613 LF-¼-D-MINI 1W
Gy 162612 LF-y-D-5M-MINI Q 162606 LF-y-D-MINI Q
x NPT 173678 LF-x-D-5M-MINI-NPT 1W 173676 LF-x-D-MINI-NPT 1W
¼ NPT 173682 LF-¼-D-5M-MINI-NPT 1W 173680 LF-¼-D-MINI-NPT 1W
y NPT 173686 LF-y-D-5M-MINI-NPT Q 173684 LF-y-D-MINI-NPT Q
Midi G¼ 186460 LF-¼-D-5M-MIDI Q 186459 LF-¼-D-MIDI Q
Gy 162613 LF-y-D-5M-MIDI 1W 159576 LF-y-D-MIDI 1W
G½ 162614 LF-½-D-5M-MIDI 1W 159578 LF-½-D-MIDI 1W
G¾ 162615 LF-¾-D-5M-MIDI Q 162607 LF-¾-D-MIDI Q
y NPT 173690 LF-y-D-5M-MIDI-NPT 1W 173688 LF-y-D-MIDI-NPT 1W
½ NPT 173694 LF-½-D-5M-MIDI-NPT Q 173692 LF-½-D-MIDI-NPT 1W
¾ NPT 173698 LF-¾-D-5M-MIDI-NPT Q 173696 LF-¾-D-MIDI-NPT Q
Maxi G½ 186464 LF-½-D-5M-MAXI Q 186463 LF-½-D-MAXI Q
G¾ 162616 LF-¾-D-5M-MAXI 1W 159614 LF-¾-D-MAXI 1W
3 G1
¾ NPT
162617
173702
LF-1-D-5M-MAXI
LF-¾-D-5M-MAXI-NPT
1W
1W
159615
173700
LF-1-D-MAXI
LF-¾-D-MAXI-NPT
1W
1W
1 NPT 173706 LF-1-D-5M-MAXI-NPT 1W 173704 LF-1-D-MAXI-NPT 1W
Fully automatic Mini Gx 162618 LF-x-D-5M-MINI-A 1W 159616 LF-x-D-MINI-A 1W
3.3
G¼ 162619 LF-¼-D-5M-MINI-A 1W 159617 LF-¼-D-MINI-A 1W
Gy 162620 LF-y-D-5M-MINI-A Q 162608 LF-y-D-MINI-A Q
x NPT 173679 LF-x-D-5M-MINI-A-NPT 1W 173677 LF-x-D-MINI-A-NPT 1W
¼ NPT 173683 LF-¼-D-5M-MINI-A-NPT 1W 173681 LF-¼-D-MINI-A-NPT 1W
y NPT 173687 LF-y-D-5M-MINI-A-NPT Q 173685 LF-y-D-MINI-A-NPT Q
Midi G¼ 186462 LF-¼-D-5M-MIDI-A Q 186461 LF-¼-D-MIDI-A Q
Gy 162621 LF-y-D-5M-MIDI-A 1W 159577 LF-y-D-MIDI-A 1W
G½ 162622 LF-½-D-5M-MIDI-A 1W 159579 LF-½-D-MIDI-A 1W
G¾ 162623 LF-¾-D-5M-MIDI-A Q 162609 LF-¾-D-MIDI-A Q
y NPT 173691 LF-y-D-5M-MIDI-A-NPT 1W 173689 LF-y-D-MIDI-A-NPT 1W
½ NPT 173695 LF-½-D-5M-MIDI-A-NPT 1W 173693 LF-½-D-MIDI-A-NPT 1W
¾ NPT 173699 LF-¾-D-5M-MIDI-A-NPT Q 173697 LF-¾-D-MIDI-A-NPT Q
Maxi G½ 186466 LF-½-D-5M-MAXI-A Q 186465 LF-½-D-MAXI-A Q
G¾ 162624 LF-¾-D-5M-MAXI-A 1W 159618 LF-¾-D-MAXI-A 1W
G1 162625 LF-1-D-5M-MAXI-A 1W 159619 LF-1-D-MAXI-A 1W
¾ NPT 173703 LF-¾-D-5M-MAXI-A-NPT 1W 173701 LF-¾-D-MAXI-A-NPT 1W
1 NPT 173707 LF-1-D-5M-MAXI-A-NPT 1W 173705 LF-1-D-MAXI-A-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

176 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

176
FAST* Program – LF Filter Selector Guide
LF Filters – D Series, Metal Design

*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete filter assembly consists of the following items:
1
Item Description Qty Required per Assy
2
1 Main Unit 1
Left
2 Port Block Kit 2 (one left, one right)
2 3 Single Unit Joining Rod 2
Right 4 Mounting Bracket Kit (Optional) 1
(Not shown)

Step 1: Based upon the required Port Size, Maximum Flow, Filtration Level, Drain Type, and Thread Type, select the Main Unit [Item 1 ] and the Left and Right Port
Block Kits (Item 2 ).

Item

Port Max. Flow Filtration Drain Product Type /


1
Main
2
NPT Thread BSP Thread
3
size (l/min/scfm) Level Description Unit
Left Port Block Kit Right Port Block Kit Left Port Block Kit Right Port Block Kit
(µm)
3.3
x 1000/35.3 40 Man. LF-...-D-MINI-... 546428 546520 546521 546495 546496
Auto 546429
800/28.3 5 Man. 546451
Auto 546453
¼ 1200/42.4 40 Man. 546428 546522 546523 546497 546498
Auto 546429
1900/67.1 Man. LF-...-D-MIDI-... 546422 546538 546537 546532 546533
Auto 546423
950/33.5 5 Man. LF-...-D-MINI-... 546451 546522 546532 546497 3546498
Auto 546453
1600/56.5 Man. LF-...-D-MIDI-... 546453 546536 546537 546532 546533
Auto 546459
y 1400/49.4 40 Man. LF-...-D-MINI-... 546428 546524 546525 546499 546500
Auto 546429
2700/95.4 Man. LF-...-D-MIDI-... 546422 546530 546531 546501 546502
Auto 546423
1100/38.8 5 Man. LF-...-D-MINI-... 546451 546524 546525 546499 546500
Auto 546543
1800/63.6 Man. LF-...-D-MIDI-... 546459 546530 546531 546501 546502
Auto 548460

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177
FAST Program – LF Filter Selector Guide
LF Filters – D Series, Metal Design

Item
1 2
Port Max. Flow Filtration Drain Product Type / Main NPT Thread BSP Thread
size (l/min/scfm) Level Description Unit
Left Port Block Kit Right Port Block Kit Left Port Block Kit Right Port Block Kit
(µm)
½ 3000/105.9 40 Man. LF-...-D-MIDI-... 546422 546526 546527 546503 546504
Auto 546423
4400/155.4 Man. LF-...-D-MAXI-... 546434 546538 546539 546534 546535
Auto 546435
2000/70.6 5 Man. LF-...-D-MIDI-... 546459 546526 546527 546503 546504
Auto 546460
3600/127.1 Man. LF-...-D-MAXI-... 546466 546538 546539 546534 546535
Auto 546467
¾ 3000/105.9 40 Man. LF-...-D-MIDI-... 546422 546528 546529 546505 546506
Auto 546423
5000/176.6 Man. LF-...-D-MAXI-... 546434 546490 546492 546507 546508
Auto 546435
2000/70.6 5 Man. LF-...-D-MIDI-... 546459 546528 546529 546505 546506
Auto 546460
3700/130.7 Man. LF-...-D-MAXI-... 546466 546490 546492 546507 546508
3 1 5300/187.2 40
Auto
Man.
546467
546434 546491 546493 546509 546510
Auto 546435
3800/134.2 5 Man. 546466
3.3
Auto 546467

Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ) and the (optional) Mounting Bracket Kit (Item 4 ).

Item
3 4 (Not shown)
Product Type / Single Unit Joining Rod Mounting Bracket Kit
Description (Optional)
LF-...-D-MINI-... 546483 159638
LF-...-D-MINI-... 546489 159593
LF-...-D-MINI-... 546494

Step3: Determine the appropriate quantity of each Item.

Ordering Example:

Required: ¼ port size, 1100 l/min flow, 40 µm filtration, automatic drain, BSP threads, and mounting bracket kit.

Item Part No. Qty Description


Order: 1 546429 1 Main Unit
2 546497 1 Left Port Block Kit
546498 1 Right Port Block Kit
3 546483 2 Single Unit Joining Rod
4 159638 1 Mounting Bracket Kit

178 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

178
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Technical Data

Function
-M- Flow rate
130 … 1250 l/min
Condensate drain
turned manually
without differential pressure indicator -Q- Temperature range
–10 … +60 °C

-L- Input pressure


1 … 16 bar
with differential pressure indicator

 High efficiency filter for special LFMA:


Condensate drain
requirements ISO class 1 for particles:
fully automatic
 Air quality to DIN ISO 8573-1 max. particle density 0.1 mg/m³
without differential pressure indicator
 With or without threaded port ISO class 2 for oil aerosols:
blocks max. oil concentration 0.1 mg/m³
 Version with differential pressure Filter efficiency 99.9999%
indicator for optical indication of
filter pollution LFMB:
3
with differential pressure indicator
 Choice of filter cartridges: 0.01 µm ISO class 2 for particles:
or 1 µm max. particle density 1 mg/m³
3.3
 Filter cartridges  291 ISO class 3 for oil aerosols:
max. oil concentration 1 mg/m³
Filter efficiency 99.99%

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
x NPT ¼ NPT y NPT ¼ NPT1) y NPT ½ NPT ¾ NPT ½ NPT1) ¾ NPT 1 NPT
Design Fibre filter
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Operating medium
Micro filter LFMA Filtered compressed air, lubricated or unlubricated, grade of filtration 1 µm
Fine filter LFMB Filtered compressed air, lubricated or unlubricated, grade of filtration 5 µm
Grade of filtration [µm]
Micro filter LFMA 0.01
Fine filter LFMB 1
Air purity class at the output
Grade of filtration 0.01 µm 1.7.2 to DIN ISO 8573-1
1 µm 2.7.3 to DIN ISO 8573-1
Residual oil content [mg/m3]
Micro filter LFMA ≤0.01
Fine filter LFMB ≤0.5
Input pressure [bar]
Condensate drain Manual 1 … 16
Fully automatic 1.5 … 12
Max. condensate volume [cm3]
Micro filter LFMA/fine filter LFMB 22 43 80

1) Available via the FAST program. See page 190.

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179
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Mini Midi Maxi
Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
x NPT ¼ NPT y NPT y NPT ½ NPT ¾ NPT ¾ NPT 1 NPT
Micro filter LFMA 130 160 180 350 380 400 460 750 900 950
Fine filter LFMB 250 300 310 500 700 900 1000 1150 1200 1250

1) Measured at p1 = 6 bar and p = 70 mbar.


A minimum flow rate of 125 l/min is required for flawless functioning.

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] +1.5 … +60
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

3 Weight [g]
Size Mini Midi Maxi
Without differential pressure indicator 250 650 1200
3.3 With differential pressure indicator 368 834 1340

Materials
Sectional view

5 Fine and micro filters


1 Housing Die-cast zinc
1
2 Port blocks Aluminum
3 Bowl Polycarbonate
2
4 Metal bowl guard Aluminum
5 Housing for version with Polycarbonate
differential pressure indicator
3 – Seals Nitrile rubber
Note on materials Free of copper and PTFE

180 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

180
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Technical Data

Standard flow rate qn as a function of the differential pressure p1-2


Grade of filtration 0.01 µm Grade of filtration 1 µm

LFMA-¼-D-MINI and LFMA-¼-D-MINI-A LFMB-¼-D-MINI and LFMB-¼-D-MINI-A

p1–2 [bar]
p1–2 [bar]

qn [l/min] qn [l/min]

LFMA-½-D-MIDI and LFMA-½-D-MIDI-A LFMB-½-D-MIDI and LFMB-½-D-MIDI-A

p1–2 [bar] 3
p1-2 [bar]

3.3

qn [l/min]
qn [l/min]

LFMA-1-D-MAXI and LFMA-1-D-MAXI-A LFMB-1-D-MAXI and LFMB-1-D-MAXI-A


p1–2 [bar]

p1–2 [bar]

qn [l/min] qn [l/min]

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 181

181
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


With threaded port blocks Without threaded port blocks

3
Fully automatic Manual
3.3 condensate drain condensate drain

1 Barbed fitting for plastic tubing 2 Metal bowl guard 4 Threaded pin (exchangeable)  Flow direction
type PCN-4 3 Installation dimensions

Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 L3 L8 L9 T1 T2 ß2
∅ ∅
Mini
LFMB/A-x-D-MINI Gx
x NPT
64
LFMB/A-¼-D-MINI G¼
52 – – 20 11 7 –
40 30 M4 38 144 124 60 15 19 22
LFMB/A-y-D-MINI 70 Gy
y NPT
LFMB/A-D-MINI – – 5.8 – 11 – – – 10
Midi
LFMB/A-¼-D-MIDI G¼
LFMB/A-y-D-MIDI Gy
y NPT
LFMB/A-½-D-MIDI 85 70 – G½ – 32 22 8 –
55 43 M5 52 179 151 80 15 19 24

LFMB/A-¾-D-MIDI G¾
¾NPT
LFMB/A-D-MIDI – – 6.8 – 24 – – – 11
Maxi
LFMB/A-½-D-MAXI
LFMB/A-¾-D-MAXI 96 80 G¾ 32
– ¾ NPT – 22 8 –
66 46 M5 65 203 170 90 15 19 24
LFMB/A-1-D-MAXI 116 91 G1 40
1 NPT
LFMB/A-D-MAXI – – 6.8 – 30 – – – 11

182 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

182
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions with differential pressure indicator DA Download CAD data  www.festo.com/us/cad


With threaded port blocks Without threaded port blocks

3
3.3
Fully automatic Manual
condensate drain condensate drain

1 Barbed fitting for plastic tubing 2 Metal bowl guard 4 Threaded pin (exchangeable)  Flow direction
type PCN-4 3 Installation dimensions

Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 L3 L8 L9 T1 T2 ß2
∅ ∅
Mini
LFMB/A-x-D-MINI-DA Gx
64
LFMB/A-¼-D-MINI-DA 52 – G¼ – 20 11 7 –
40 30 M4 38 173 124 60 15 19 22
LFMB/A-y-D-MINI-DA 70 Gy
LFMB/A-D-MINI-DA – – 5.8 – 11 – – – 10
Midi
LFMB/A-¼-D-MIDI-DA G¼
LFMB/A-y-D-MIDI-DA Gy
85 70 – – 32 22 8 –
LFMB/A-½-D-MIDI-DA 55 43 G½ M5 52 207 151 80 15 19 24
LFMB/A-¾-D-MIDI-DA G¾
LFMB/A-D-MIDI-DA – – 6.8 – 24 – – – 11
Maxi
LFMB/A-½-D-MAXI-DA G½
96 80 32
LFMB/A-¾-D-MAXI-DA – G¾ – 22 8 –
66 46 M5 65 232 170 90 15 19 24
LFMB/A-1-D-MAXI-DA 116 91 G1 40
LFMB/A-D-MAXI-DA – – 6.8 – 30 – – – 11

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 183

183
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Accessories Overview

Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for air preparation unit combination
without differential pressure with differential pressure without differential pressure with differential pressure
indicator indicator indicator indicator

Mounting attachments and accessories

3 Individual unit
with port blocks
Combination
without port blocks with port blocks without port blocks
 Page

1 Mounting bracket 276


 –  –
HFOE
3.3 2 Threaded pin (included in scope of delivery) 278
– –  
FRB

184 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

184
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Types Codes – G (BSPP) Connections

LFMB — y — D — MIDI — DA — A

Basic function
LFMA Micro filter with grade of filtration
0.01 µm
LFMB Fine filter with grade of filtration 1 µm

Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Size
MINI Grid dimension 40 mm
(without port blocks)
3
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm 3.3
(without port blocks)

Filter change sensor


Without differential pressure indicator
DA With differential pressure indicator

Condensate drain
Manual
A Fully automatic

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 185

185
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Type Codes – NPT Connections

LFMB — y — D — MIDI — A — NPT

Basic function
LFMA Micro filter with grade of filtration
0.01 µm
LFMB Fine filter with grade of filtration 1 µm

Pneumatic connection
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series

Size

3 MINI Grid dimension 40 mm


(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
3.3 MAXI Grid dimension 66 mm
(without port blocks)

Condensate drain
Manual
A Fully automatic

NPT connection (where available)


NPT NPT threaded connection

186 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

186
LFMB/LFMA Fine and Micro Filters
Ordering Data

Ordering data – LFMA Micro filter


Grade of filtration 0.01 µm, metal bowl guard
Size Connection Input pressure 1 … 16 bar Input pressure 1.5 … 12 bar
Condensate drain Condensate drain
turned manually fully automatic
Part No. Type LT Part No. Type LT
Without threaded connecting plates
Mini 192563 LFMA-D-MINI Q 192566 LFMA-D-MINI-A Q
Midi 192564 LFMA-D-MIDI Q 192567 LFMA-D-MIDI-A Q
Maxi 192565 LFMA-D-MAXI Q 192568 LFMA-D-MAXI-A Q
With threaded connecting plates
Mini Gx 162642 LFMA-x-D-MINI 1W 162650 LFMA-x-D-MINI-A 1W
G¼ 162643 LFMA-¼-D-MINI 1W 162651 LFMA-¼-D-MINI-A 1W
Gy 162644 LFMA-y-D-MINI Q 162652 LFMA-y-D-MINI-A Q
Gx 173724 LFMA-x-D-MINI-NPT 1W 173723 LFMA-x-D-MINI-A-NPT Q
G¼ 173726 LFMA-¼-D-MINI-NPT 1W 173727 LFMA-¼-D-MINI-A-NPT 1W
Gy 173728 LFMA-y-D-MINI-NPT Q 173729 LFMA-y-D-MINI-A-NPT Q
Midi G¼ 186469 LFMA-¼-D-MIDI Q 186470 LFMA-¼-D-MIDI-A Q
Gy 162645 LFMA-y-D-MIDI 1W 162653 LFMA-y-D-MIDI-A 1W
G½ 162646 LFMA-½-D-MIDI 1W 162654 LFMA-½-D-MIDI-A 1W

Gy
162647
173730
LFMA-¾-D-MIDI
LFMA-y-D-MIDI-NPT
Q
1W
162655
173731
LFMA-¾-D-MIDI-A
LFMA-y-D-MIDI-A-NPT
Q
1W
3
G½ 173732 LFMA-½-D-MIDI-NPT 1W 173733 LFMA-½-D-MIDI-A-NPT 1W
G¾ 173734 LFMA-¾-D-MIDI-NPT Q 173735 LFMA-¾-D-MIDI-A-NPT Q
3.3
Maxi G½ 186476 LFMA-½-D-MAXI Q 186475 LFMA-½-D-MAXI-A Q
G¾ 162648 LFMA-¾-D-MAXI 1W 162656 LFMA-¾-D-MAXI-A 1W
G1 162649 LFMA-1-D-MAXI 1W 162657 LFMA-1-D-MAXI-A 1W
G¾ 173736 LFMA-¾-D-MAXI-NPT 1W 173737 LFMA-¾-D-MAXI-A-NPT 1W
G1 173738 LFMA-1-D-MAXI-NPT 1W 173739 LFMA-1-D-MAXI-A-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 187

187
LFMB/LFMA Fine and Micro Filters
Ordering Data

Ordering data – LFMB Fine filter


Grade of filtration 1 µm, metal bowl guard
Size Connection Input pressure 1 … 16 bar Input pressure 1.5 … 12 bar
Condensate drain Condensate drain
turned manually fully automatic
Part No. Type LT Part No. Type LT
Without threaded connecting plates
Mini 192569 LFMB-D-MINI Q 192572 LFMB-D-MINI-A Q
Midi 192570 LFMB-D-MIDI Q 192573 LFMB-D-MIDI-A Q
Maxi 192571 LFMB-D-MAXI Q 192574 LFMB-D-MAXI-A Q
With threaded connecting plates
Mini Gx 162626 LFMB-x-D-MINI 1W 162634 LFMB-x-D-MINI-A 1W
G¼ 162627 LFMB-¼-D-MINI 1W 162635 LFMB-¼-D-MINI-A 1W
Gy 162628 LFMB-y-D-MINI Q 162636 LFMB-y-D-MINI-A Q
x NPT 173708 LFMB-x-D-MINI-NPT 1W 173709 LFMB-x-D-MINI-A-NPT 1W
¼ NPT 173710 LFMB-¼-D-MINI-NPT 1W 173711 LFMB-¼-D-MINI-A-NPT 1W
y NPT 173712 LFMB-y-D-MINI-NPT Q 17713 LFMB-y-D-MINI-A-NPT Q
Midi G¼ 186467 LFMB-¼-D-MIDI Q 186468 LFMB-¼-D-MIDI-A Q
Gy 162629 LFMB-y-D-MIDI 1W 162637 LFMB-y-D-MIDI-A 1W
G½ 162630 LFMB-½-D-MIDI 1W 162638 LFMB-½-D-MIDI-A 1W

3 G¾
y NPT
162631
173714
LFMB-¾-D-MIDI
LFMB-y-D-MIDI-NPT
Q
1W
162639
173715
LFMB-¾-D-MIDI-A
LFMB-y-D-MIDI-A-NPT
Q
1W
½ NPT 173716 LFMB-½-D-MIDI-NPT 1W 173717 LFMB-½-D-MIDI-A-NPT 1W
¾ NPT 173718 LFMB-¾-D-MIDI-NPT Q 173719 LFMB-¾-D-MIDI-A-NPT Q
3.3
Maxi G½ 186473 LFMB-½-D-MAXI Q 186474 LFMB-½-D-MAXI-A Q
G¾ 162632 LFMB-¾-D-MAXI 1W 162640 LFMB-¾-D-MAXI-A 1W
G1 162633 LFMB-1-D-MAXI 1W 162641 LFMB-1-D-MAXI-A 1W
¾ NPT 173720 LFMB-¾-D-MAXI-NPT 1W 173721 LFMB-¾-D-MAXI-A-NPT 1W
1 NPT 173722 LFMB-1-D-MAXI-NPT 1W 173723 LFMB-1-D-MAXI-A-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

188 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

188
LFMB/LFMA Fine and Micro Filters
Ordering Data

Ordering data – LFMA Micro filter with DA differential pressure indicator


Working pressure 12 bar, grade of filtration 0.01 µm, metal bowl guard
Size Connection Condensate drain Condensate drain
turned manually fully automatic
Part No. Type LT Part No. Type LT
Without threaded connecting plates
Mini 532 837 LFMA-D-MINI-DA Q 532 840 LFMA-D-MINI-DA-A Q
Midi 532 838 LFMA-D-MIDI-DA Q 532 841 LFMA-D-MIDI-DA-A Q
Maxi 532 839 LFMA-D-MAXI-DA Q 532 842 LFMA-D-MAXI-DA-A Q
With threaded connecting plates
Mini Gx 532 843 LFMA-x-D-MINI-DA Q 532 853 LFMA-x-D-MINI-DA-A Q
G¼ 532 844 LFMA-¼-D-MINI-DA Q 532 854 LFMA-¼-D-MINI-DA-A Q
Gy 532 845 LFMA-y-D-MINI-DA Q 532 855 LFMA-y-D-MINI-DA-A Q
Midi G¼ 532 846 LFMA-¼-D-MIDI-DA Q 532 856 LFMA-¼-D-MIDI-DA-A Q
Gy 532 847 LFMA-y-D-MIDI-DA Q 532 857 LFMA-y-D-MIDI-DA-A Q
G½ 532 848 LFMA-½-D-MIDI-DA Q 532 858 LFMA-½-D-MIDI-DA-A Q
G¾ 532 849 LFMA-¾-D-MIDI-DA Q 532 859 LFMA-¾-D-MIDI-DA-A Q
Maxi G½ 532 850 LFMA-½-D-MAXI-DA Q 532 860 LFMA-½-D-MAXI-DA-A Q
G¾ 532 851 LFMA-¾-D-MAXI-DA Q 532 861 LFMA-¾-D-MAXI-DA-A Q
G1 532 852 LFMA-1-D-MAXI-DA Q 532 862 LFMA-1-D-MAXI-DA-A Q

3
Ordering data – LFMB Fine filter with DA differential pressure indicator
Working pressure 12 bar, grade of filtration 1 µm, metal bowl guard
3.3
Size Connection Condensate drain Condensate drain
turned manually fully automatic
Part No. Type LT Part No. Type LT
Without threaded connecting plates
Mini 532 811 LFMB-D-MINI-DA Q 532 814 LFMB-D-MINI-DA-A Q
Midi 532 812 LFMB-D-MIDI-DA Q 532 815 LFMB-D-MIDI-DA-A Q
Maxi 532 813 LFMB-D-MAXI-DA Q 532 816 LFMB-D-MAXI-DA-A Q
With threaded connecting plates
Mini Gx 532 817 LFMB-x-D-MINI-DA Q 532 827 LFMB-x-D-MINI-DA-A Q
G¼ 532 818 LFMB-¼-D-MINI-DA Q 532 828 LFMB-¼-D-MINI-DA-A Q
Gy 532 819 LFMB-y-D-MINI-DA Q 532 829 LFMB-y-D-MINI-DA-A Q
Midi G¼ 532 820 LFMB-¼-D-MIDI-DA Q 532 830 LFMB-¼-D-MIDI-DA-A Q
Gy 532 821 LFMB-y-D-MIDI-DA Q 532 831 LFMB-y-D-MIDI-DA-A Q
G½ 532 822 LFMB-½-D-MIDI-DA Q 532 832 LFMB-½-D-MIDI-DA-A Q
G¾ 532 823 LFMB-¾-D-MIDI-DA Q 532 833 LFMB-¾-D-MIDI-DA-A Q
Maxi G½ 532 824 LFMB-½-D-MAXI-DA Q 532 834 LFMB-½-D-MAXI-DA-A Q
G¾ 532 825 LFMB-¾-D-MAXI-DA Q 532 835 LFMB-¾-D-MAXI-DA-A Q
G1 532 826 LFMB-1-D-MAXI-DA Q 532 836 LFMB-1-D-MAXI-DA-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 189

189
FAST* Program – LFMB Fine Filter / LFMA Micro Filter Selection Guide
LFMB / LFMA Fine and Micro Filters – D Series, Metal Design

*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete filter assembly consists of the following items:
1
Item Description Qty Required per Assy
2
Left 1 Main Unit 1
2 Port Block 2 (one left, one right)
3 Single Unit Joining Rod 2
4 Mounting Bracket Kit (Optional) 1
2
(Not shown)
Right

Step 1: Based upon the required Port Size, Maximum Flow, Filtration Level, Drain Type, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port
Block Kits [Item 2 ].

Item
1 2

3 Port Max. Flow


size (l/min/scfm)
Filtration Drain
Level
Product Type /
Description
Main
Unit
NPT Thread BSP Thread

Left Port Block Right Port Block Left Port Block Right Port Block
(µm)
x 130/4.6 0.01 Man. LFMA-...-D-MINI-... 546439 546520 546521 546495 546496
3.3
Auto 546441
250/8.8 1 Man. LFMB-...-D-MINI-... 546440
Auto 546442
¼ 160/5.7 0.01 Man. LFMA-...-D-MINI-... 546439 546522 546523 546497 546498
Auto 546441
350/12.4 Man. LFMA-...-D-MIDI-... 546443 546536 546537 546532 546533
Auto 546446
300/10.6 1 Man. LFMB-...-D-MINI-... 546440 546522 546523 546497 546498
Auto 546442
500/17.6 Man. LFMB-...-D-MIDI-... 546444 546536 546537 546532 546533
Auto 546445
y 180/6.4 0.01 Man. LFMA-...-D-MINI-... 546439 546524 546525 546499 546500
Auto 546441
380/13.4 Man. LFMA-...-D-MIDI-... 546443 546530 546531 546501 546502
Auto 546446
310/10.9 1 Man. LFMB-...-D-MINI-... 546440 546524 546525 546499 546500
Auto 546442
700/24.7 Man. LFMB-...-D-MIDI-... 546444 546530 546531 546501 546502
Auto 546445

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190
FAST Program – LFMB Fine Filter / LFMA Micro Filter Selection Guide
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design

Item
1 2
Port Max. Flow Filtration Drain Product Type / Main NPT Thread BSP Thread
size (l/min/scfm) Level Description Unit
Left Port Block Right Port Block Left Port Block Right Port Block
(µm)
½ 400/14.1 0.01 Man. LFMA-...-D-MIDI-... 546443 546526 546527 546503 546504
Auto 546446
750/24.5 Man. LFMA-...-D-MAXI-... 546447 546538 546539 546534 546535
Auto 546449
900/31.8 1 Man. LFMB-...-D-MIDI-... 546444 546526 546527 546503 546504
Auto 546445
1150/40.6 Man. LFMB-...-D-MAXI-... 546448 546538 546539 546534 546535
Auto 546450
¾ 460/16.2 0.01 Man. LFMA-...-D-MIDI-... 545443 546528 546529 546505 546506
Auto 545446
900/31.8 Man. LFMA-...-D-MAXI-... 546447 546490 546492 546507 546508
Auto 546449
1000/35.3 1 Man. LFMB-...-D-MIDI-... 546444 546528 546529 546505 506506
Auto 546445
1200/42.4 Man. LFMB-...-D-MAXI-... 546448 546490 546492 546507 546508

1 950/33.5 0.01
Auto
Man. LFMA-...-D-MAXI-...
546450
546447 546491 546493 546509 546510
3
Auto 546449
1250/44.1 1 Man. LFMB-...-D-MAXI-... 546448
3.3
Auto 546450

Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ) and the (optional) Mounting Bracket Kit (Item 4 ).

Item
2 4 [Not shown]
Product Type/ Single Unit Joining Rod Mounting Bracket Kit
Description (Optional)
LFMA-...-D-MINI-... 546483 159638
LFMB-...-D-MINI-...
LFMA-...-D-MIDI-... 546489 159593
LFMB-...-D-MIDI-...
LFMA-...-D-MAXI-... 546494
LFMB-...-D-MAXI-...

Step3: Determine the appropriate quantity of each Item.

Ordering Example:

Required: ¼ port size, 1100 l/min flow, 1 µm filtration, automatic drain, BSP threads, and mounting bracket kit.

Item Part No. Qty Description


Order: 1 546442 1 Main Unit
2 546497 1 Left Port Block Kit
546498 1 Right Port Block Kit
3 546483 2 Single Unit Joining Rod
4 159638 1 Mounting Bracket Kit

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191
LFMBA Filter Combination – D Series, Metal Design
Technical Data

Function
-M- Flow rate
125 … 600 l/min
Condensate drain
turned manually
without differential pressure indicator -Q- Temperature range
–10 … +60 °C

-L- Input pressure


1 … 16 bar

with differential pressure indicator

 High efficiency filter for special ISO class 1 for particles:


requirements max. particle density 0.1 mg/m³
 Air quality to DIN ISO 8573-1 ISO class 2 for oil aerosols:
Condensate drain  Available as preassembled filter max. oil concentration 0.1 mg/m³
fully automatic combination Filter efficiency 99.9999%
without differential pressure indicator  Version with differential pressure

3 indicator for optical indication of


filter pollution
 Filter cartridges with 1 µm and
0.01 µm
3.3  Filter cartridges  291
with differential pressure indicator

General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
x NPT ¼ NPT y NPT y NPT ½ NPT ¾ NPT ¾ NPT 1 NPT
Operating medium Filtered compressed air, lubricated or unlubricated (grade of filtration: 5 µm)
Design Fiber filter
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Grade of filtration [µm] 0.01 and 1
Residual oil content [mg/m3] ≤0.01
Max. condensate volume [cm3] 22 43 80
Input pressure [bar]
Condensate drain Manual 1 … 16
Fully automatic 1.5 … 12

Standard nominal flow rate1) qnN [l/min]


Connection Mini Midi Maxi
Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
LFMBA 125 130 140 300 350 350 350 550 550 600

1) Measured at p1 = 6 bar and p = 70 mbar.


A minimum flow rate of 125 l/min is required for flawless functioning.

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192
LFMBA Filter Combination – D Series, Metal Design
Technical Data

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] +1.5 … +60
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
Without differential pressure indicator 500 1300 2400
With differential pressure indicator 651 1429 2362

Materials
Sectional view

5
Filter combination
1 1 Housing Die-cast zinc

3
2 2 Port blocks Die-cast zinc
3 Bowl Polycarbonate
4 Bowl guard Aluminum
5 Housing for version with differen- Polycarbonate
3 tial pressure indicator 3.3
– Seals Nitrile rubber
Note on materials Free of copper and PTFE
4

Standard flow rate qn as a function of the differential pressure p1-2


LFMBA-¼-D-MINI and LFMBA-¼-D-MINI-A LFMBA-½-D-MIDI and LFMBA-½-D-MIDI-A
p1–2 [bar]
p1–2 [bar]

qn [l/min] qn [l/min]

LFMBA-1-D-MAXI and LFMBA-1-D-MAXI-A


p1–2 [bar]

qn [l/min]

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193
LFMBA Filter Combination – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad

3 Fully automatic Manual


condensate drain condensate drain

3.3

1 Barbed fitting for plastic tubing 2 Metal bowl guard  Flow direction
type PCN-4 3 Installation dimensions

Type B1 B2 B3 B4 D1 D3 D6 H1 H2 L1 L2 L3 L8 L9 T1 ß2

Mini
LFMBA-x-D-MINI Gx
x NPT
104
LFMBA-¼-D-MINI G¼
92 40 80 M4 38 20 11 144 124 60 15 19 7 22
¼ NPT
LFMBA-y-D-MINI 110 Gy
y NPT
Midi
LFMBA-¼-D-MIDI G¼
LFMBA-y-D-MIDI Gy
y NPT
LFMBA-½-D-MIDI 140 125 55 110 G½ M5 52 32 22 179 151 80 15 19 8 24
½ NPT
LFMBA-¾ -D-MIDI G¾
¾ NPT
Maxi
LFMBA-½-D-MAXI G½
LFMBA-¾ -D-MAXI 162 146 G¾ 32
66 132 ¾ NPT M5 65 22 203 170 90 15 19 8 24
LFMBA-1-D-MAXI 182 157 G1 40
1 NPT

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194
LFMBA Filter Combination – D Series, Metal Design
Technical Data– Dimensional Drawings

Dimensions with differential pressure indicator Download CAD data  www.festo.com/us/cad

3
3.3
Fully automatic Manual
condensate drain condensate drain

1 Barbed fitting for plastic tubing 2 Metal bowl guard  Flow direction
type PCN-4 3 Installation dimensions

Type B1 B2 B3 B4 D1 D3 D6 H1 H2 L1 L2 L3 L8 L9 T1 ß2

Mini
LFMBA-x-D-MINI-DA Gx
104
LFMBA-¼-D-MINI-DA 92 40 80 G¼ M4 38 20 11 173 124 60 15 19 7 22
LFMBA-y-D-MINI-DA 110 Gy
Midi
LFMBA-¼-D-MIDI-DA G¼
LFMBA-y-D-MIDI-DA Gy
140 125 55 110 M5 52 32 22 206 151 80 15 19 8 24
LFMBA-½-D-MIDI-DA G½
LFMBA-¾ -D-MIDI-DA G¾
Maxi
LFMBA-½-D-MAXI-DA G½
162 146 32
LFMBA-¾ -D-MAXI-DA 66 132 G¾ M5 65 22 231 170 90 15 19 8 24
LFMBA-1-D-MAXI-DA 182 157 G1 40

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195
LFMBA Filter Combinations – D Series, Metal Design
Accessories Overview

Mini/Midi/Maxi
without differential pressure indicator with differential pressure indicator

3
3.3

Mounting components  Page


1 Mounting bracket 276
HFOE

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196
LFMBA Filter Combinations – D Series, Metal Design
Type Codes – G (BSPP) Connections

LFMBA — y — D — MIDI — DA — A

Basic function
LFMBA Filter combination

Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Size
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
3
MAXI Grid dimension 60 mm
(without port blocks)
3.3
Filter change sensor
Without differential pressure indicator
DA With differential pressure indicator

Condensate drain
Manual
A Fully automatic

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197
LFMBA Filter Combinations – D Series, Metal Design
Type Codes – NPT Connections

LFMBA — y — D — MIDI — A — NPT

Basic function
LFMBA Filter combination

Pneumatic connection
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series

Size
MINI Grid dimension 40 mm
(without port blocks)

3 MIDI Grid dimension 55 mm


(without port blocks)
MAXI Grid dimension 60 mm
(without port blocks)
3.3
Condensate drain
Manual
A Fully automatic

NPT Connection (where available)


NPT NPT threaded connection

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198
LFMBA Filter Combinations – D Series, Metal Design
Ordering Data

Ordering data – LFMBA Filter combination


Grade of filtration 1 µm and 0.01 µm, metal bowl guard
Size Connection Input pressure 1 … 16 bar Input pressure 1.5 … 12 bar
Condensate drain Condensate drain
turned manually fully automatic
Part No. Type LT Part No. Type LT
Mini Gx 162658 LFMBA-x-D-MINI Q 162666 LFMBA-x-D-MINI-A Q
G¼ 162659 LFMBA-¼-D-MINI Q 162667 LFMBA-¼-D-MINI-A Q
Gy 162660 LFMBA-y-D-MINI Q 162668 LFMBA-y-D-MINI-A Q
Gx 173740 LFMBA-x-D-MINI-NPT Q 173741 LFMBA-x-D-MINI-A-NPT Q
G¼ 173742 LFMBA-¼-D-MINI-NPT Q 173743 LFMBA-¼-D-MINI-A-NPT Q
Gy 173744 LFMBA-y-D-MINI-NPT Q 173745 LFMBA-y-D-MINI-A-NPT Q
Midi G¼ 186471 LFMBA-¼-D-MIDI Q 186472 LFMBA-¼-D-MIDI-A Q
Gy 162661 LFMBA-y-D-MIDI Q 162669 LFMBA-y-D-MIDI-A Q
G½ 162662 LFMBA-½-D-MIDI Q 162670 LFMBA-½-D-MIDI-A Q
G¾ 162663 LFMBA-¾ -D-MIDI Q 162671 LFMBA-¾ -D-MIDI-A Q
Gy 173746 LFMBA-y-D-MIDI-NPT Q 173747 LFMBA-y-D-MIDI-A-NPT Q
G½ 173748 LFMBA-½-D-MIDI-NPT Q 173749 LFMBA-½-D-MIDI-A-NPT Q
G¾ 173750 LFMBA-¾ -D-MIDI-NPT Q 173751 LFMBA-¾ -D-MIDI-A-NPT Q
Maxi G½ 186477 LFMBA-½-D-MAXI Q 186478 LFMBA-½-D-MAXI-A Q

G1
162664
162665
LFMBA-¾ -D-MAXI
LFMBA-1-D-MAXI
Q
Q
162672
162673
LFMBA-¾ -D-MAXI-A
LFMBA-1-D-MAXI-A
Q
Q
3
G¾ 173752 LFMBA-¾ -D-MAXI-NPT Q 173753 LFMBA-¾ -D-MAXI-A-NPT Q
G1 173754 LFMBA-1-D-MAXI-NPT Q 173755 LFMBA-1-D-MAXI-A-NPT Q
3.3

Ordering data – LFMBA Filter combination with DA differential pressure indicator


Grade of filtration 1 µm and 0.01 µm, metal bowl guard
Size Connection Input pressure 1 … 16 bar Input pressure 1.5 … 12 bar
Condensate drain Condensate drain
turned manually fully automatic
Part No. Type LT Part No. Type LT
Mini Gx 532 863 LFMBA-x-D-MINI-DA Q 532 873 LFMBA-x-D-MINI-DA-A Q
G¼ 532 864 LFMBA-¼-D-MINI-DA Q 532 874 LFMBA-¼-D-MINI-DA-A Q
Gy 532 865 LFMBA-y-D-MINI-DA Q 532 875 LFMBA-y-D-MINI-DA-A Q
Midi G¼ 532 866 LFMBA-¼-D-MIDI-DA Q 532 876 LFMBA-¼-D-MIDI-DA-A Q
Gy 532 867 LFMBA-y-D-MIDI-DA Q 532 877 LFMBA-y-D-MIDI-DA-A Q
G½ 532 868 LFMBA-½-D-MIDI-DA Q 532 878 LFMBA-½-D-MIDI-DA-A Q
G¾ 532 869 LFMBA-¾ -D-MIDI-DA Q 532 879 LFMBA-¾ -D-MIDI-DA-A Q
Maxi G½ 532 870 LFMBA-½-D-MAXI-DA Q 532 880 LFMBA-½-D-MAXI-DA-A Q
G¾ 532 871 LFMBA-¾ -D-MAXI-DA Q 532 881 LFMBA-¾ -D-MAXI-DA-A Q
G1 532 872 LFMBA-1-D-MAXI-DA Q 532 882 LFMBA-1-D-MAXI-DA-A Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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199
3
3.3

200 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

200
LFX Active Carbon Filters – D Series, Metal Design
Technical Data

Function
-M- Flow rate
300 … 1430 l/min
Condensate drain
turned manually
-Q- Temperature range
–10 … +60 °C

-L- Input pressure


0 … 16 bar

 Removal of liquid and gaseous oil  Prefiltration down to a particle size


particles from compressed air using of 0.01µm is recommended
active carbon  Filter cartridges  291
 Active carbon filter cartridges
provide odor and oil-free air to food
industry standard

General technical data


Size Mini Midi Maxi 3
Pneumatic connection Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
Operating medium Compressed air, filtered, unlubricated, grade of filtration 0.01 µm
Design Fiber filter (filter fabric made of active carbon) 3.3
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Residual oil content [mg/m3] 0.003
Air purity class at the output 1.7.1 to DIN ISO 8573-1
Input pressure [bar] 0 … 16

Standard nominal flow rate 1) qnN and standard flow rate qn [l/min]
Connection Gx G¼ Gy G½ G¾ G1
Mini
qnN 300 330 400 – – –
qn max 360 360 360 – – –
Midi
qnN – 650 950 1050 1100 –
qn max – 900 900 900 900 –
Maxi
qnN – – – 1350 1400 1430
qn max – – – 1100 1100 1100

1) Measured at p1 = 6 bar and p = 70 mbar.


A minimum flow rate of 125 l/min is required for flawless functioning.

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60 °C
Temperature of medium [°C] +5 … +30 °C
Corrosion resistance class CRC2) 2

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

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201
LFX Active Carbon Filters – D Series, Metal Design
Technical Datan

Weight [g]
Size Mini Midi Maxi
With port blocks 376 816 1191
Without port blocks 283 600 921

Materials
Sectional view

1
Active carbon filter
1 Housing Die-cast zinc
2 2 Port blocks Aluminum
3 Bowl Polycarbonate
4 Metal bowl guard Aluminum
– Seals Nitrile rubber
Note on materials Free of copper, PTFE and silicone
3

3
3.3

Standard flow rate qn as a function of the differential pressure p1-2


LFX-¼-D-MINI LFX-½-D-MIDI
p1-2 [bar]

p1-2 [bar]

qn [l/min] qn [l/min]

LFX-1-D-MAXI
p1-2 [bar]

qn [l/min]

202 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

202
LFX Active Carbon Filters – D Series, Metal Design
Technical Data - Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad

With threaded port blocks Without threaded port blocks

3
3.3

1 Barbed fitting for plastic tubing 2 Metal bowl guard 4 Threaded pin (exchangeable)  Flow direction
type PCN-4 3 Installation dimensions

Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 L3 T1 T2 ß2
∅ ∅
Mini
LFX-x-D-MINI Gx
64
LFX-¼-D-MINI 52 – G¼ – M4 20 11 7 –
40 30 38 144 124 60 22
LFX-y-D-MINI 70 Gy
LFX-D-MINI – – 5.8 – 11 – – – – 10
Midi
LFX-¼-D-MIDI G¼
LFX-y-D-MIDI Gy
85 70 – – 32 22 8 –
LFX-½-D-MIDI 55 43 G½ M5 52 179 151 80 24
LFX-¾-D-MIDI G¾
LFX-D-MIDI – – 6.8 – 24 – – – 11
Maxi
LFX-½-D-MAXI G½
96 80 32
LFX-¾-D-MAXI – G¾ – 22 8 –
66 46 M5 65 203 170 90 24
LFX-1-D-MAXI 116 91 G1 40
LFX-D-MAXI – – 6.8 – 30 – – – 11

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203
LFX Active Carbon Filters
Accessories Overview

Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for service unit combination

Mounting attachments and accessories


Individual unit Combination  Page

3 1 Mounting bracket
with port blocks without port blocks with port blocks without port blocks
276
 –  –
HFOE
2 Threaded pin (included in scope of delivery) 278
3.3 – –  
FRB

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204
LFX Active Carbon Filters – D Series, Metal Design
Type Codes

LFX — ¼ — D — MIDI

Basic function
LFX Activated carbon filters

Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Size
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
3
MAXI Grid dimension 66 mm
(without port blocks)
3.3

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205
LFX Active Carbon Filters – D Series, Metal Design
Ordering Data

Ordering data
Active carbon filter with metal bowl guard
Size Part No. Type LT
Without threaded port blocks
Mini 532776 LFX-D-MINI Q
Midi 532777 LFX-D-MIDI Q
Maxi 532778 LFX-D-MAXI Q

Ordering data
Active carbon filter with metal bowl guard
Size Connection Part No. Type LT
With threaded port blocks
Mini Gx 532779 LFX-x-D-MINI Q
G¼ 532802 LFX-¼-D-MINI Q
Gy 532780 LFX-y-D-MINI Q
Midi G¼ 532781 LFX-¼-D-MIDI Q
Gy 532782 LFX-y-D-MIDI Q
G½ 532783 LFX-½-D-MIDI Q

3
G¾ 532784 LFX-¾-D-MIDI Q
Maxi G½ 532785 LFX-½-D-MAXI Q
G¾ 532786 LFX-¾-D-MAXI Q
G1 532787 LFX-1-D-MAXI Q
3.3
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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206
LDM1 Membrane Air Dryers

3
3.4

LDM1-D-MAXI
Membrane Air Dryer The LDM1 membrane air dryer
With Port Blocks is the optimal final dryer with
excellent operational reliability

Prefiltration with an LFMA


Micro filter down to a particle
size of 0.01 micron is required

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LDM1 Membrane Air Dryers – D Series, Metal Design
Technical Data

Function
-M- Flow rate
300 … 1,000 l/min

-Q- Temperature range


+2 … +50 °C

-L- Input pressure


3 … 12.5 bar

Pressure dew point reduction:


LDM1-…-300/600: 20 K
LDM1-…-1000: 17 K

 Optimum final dryer with excellent  Flow rate-dependent dew point Typical areas of application: Note
operational reliability reduction  Drying, cleaning of precision parts Prefiltration of the compressed air
 Suitable for use as an individual  Wear-free function requiring no  Measuring technology using a micro filter LFMA-D-MAXI,
device or for integration in existing external energy  Rinsing of precision glass scales grade of filtration 0.01 µm (residual
service unit combinations  15% purge air flow rate with the  Painting systems particles < 0.1 µm, residual oil
LDM1-…-300/600 and 20% with  Paper and packaging machines content < 0.1 mg/m3) is vital for

3 the LDM1-…-1000 flawless functioning of the unit.

General technical data


3.4 Size Maxi
Pneumatic connection 11) G½ G¾ G1
Pneumatic connection 21) G½ G¾ G1
Operating medium Compressed air, air quality class 1.7.2 to DIN ISO 8573-1
Design Membrane dryer with internal air consumption
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°

1) with connection plates

Standard flow rate qn [l/min]


Size LDM1-D-MAXI-3002) LDM1-D-MAXI-6002) LDM1-D-MAXI-10003)
Input qn In 353 706 1250
Output qn Out 300 600 1000
Purge air qn Purge 53 106 250

2) Measured at p1 = 6.9 bar, Tpd In = 25 °C, Tpd Out = 5 °C ± 1.5 °C (TpA Out = –21.5 °C ± 1.2 °C), Tamb = 25 °C
3) Measured at p1 = 6.9 bar, Tpd In = 25 °C, Tpd Out = 8 °C ± 1.5 °C (TpA Out = –19.1 °C ± 1.2 °C), Tamb = 25 °C

Operating and environmental conditions


Type LDM1-…-300 LDM1-…-600 LDM1-…-1000
Input pressure [bar] 3 … 12.5
Pressure dew point reduction [K] 20 20 17
Ambient temperature [°C] +2 … +50
Temperature of medium [°C] +2 … +50
Storage temperature [°C] –20 … +60
Corrosion resistance class CRC4) 2

4) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

208 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

208
LDM1 Membrane Air Dryers – D Series, Metal Design
Technical Data

Weight [g]
Port Without port blocks With port blocks
G½ G¾ G1
LDM1-…-300 1,650 1,800 1,900 2,000
LDM1-…-600 2,100 2,250 2,350 2,450
LDM1-…-1000 2,100 2,250 2,350 2,450

Materials
Sectional view

Membrane air dryer


1 Housing Die-cast zinc
2 Bowl Wrought aluminum alloy
1
– Seals Nitrile rubber

3
3.4

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209
LDM1 Membrane Air Dryers – D Series, Metal Design
Technical Data

Pressure dew point tpd (output) as a function of the standard flow rate at output qn
LDM1-…-300 LDM1-…-600
tpd [°C]

tpd [°C]
qn [l/min] qn [l/min]

LDM1-…-1000
tpd [°C]

3
qn [l/min]
3.4

Differential pressure p as a function of the standard flow rate at output qn


LDM1-…-300 LDM1-…-600
p [mbar]

p [mbar]

qn [l/min] qn [l/min]

LDM1-…-1000
p [mbar]

qn [l/min]

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210
LDM1 Membrane Air Dryers – D Series, Metal Design
Technical Data - Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Maxi
With threaded port blocks Without threaded port blocks

3
3.4

4 Threaded pin (exchangeable)  Flow direction

Type B1 B2 B3 B4 B5 D1 D2 D3 H1 H2 L1 L2 T1 T2

LDM1-½-D-MAXI-300 329 296
LDM1-½-D-MAXI-600 96 80 66 46 – G½ – M5 32 22 519 486 8 –
LDM1-½-D-MAXI-1000 519 486
LDM1-¾-D-MAXI-300 329 296
LDM1-¾-D-MAXI-600 96 80 66 46 – G¾ – M5 36 22 519 486 8 –
LDM1-¾-D-MAXI-1000 519 486
LDM1-1-D-MAXI-300 329 296
LDM1-1-D-MAXI-600 116 91 66 46 – G1 – M5 41 22 519 486 8 –
LDM1-1-D-MAXI-1000 519 486
LDM1-D-MAXI-300 329 296
LDM1-D-MAXI-600 – – 66 46 7 – 30 M5 – – 519 486 – 11
LDM1-D-MAXI-1000 519 486

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211
LDM1 Membrane Air Dryers – D Series, Metal Design
Accessories Overview

Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit

3
3.4
Mounting attachments and accessories
Individual unit Combination  Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
 –  –
HFOE
2 Threaded pin (included in scope of delivery) 278
– –  
FRB

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212
LDM1 Membrane Air Dryers – D Series, Metal Design
Type Codes

LDM1 — ½ — D — MAXI — 300

Basic function
LDM1 Membrane air dryer

Pneumatic connection
– Without port blocks
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Size
MAXI Grid dimension 66 mm
(without port blocks)

Standard flow rate at output qn Off


300
600
300 l/min
600 l/min
3
1000 1,000 l/min

3.4

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213
LDM1 Membrane Air Dryers – D Series, Metal Design
Ordering Data

Ordering data – Without port blocks


Size LDM1-…-300 LDM1-…-600 LDM1-…-1000
Part No. Type LT Part No. Type LT Part No. Type LT
Maxi 543664 LDM1-D-MAXI-300 Q 543665 LDM1-D-MAXI-600 Q 543666 LDM1-D-MAXI-1000 Q

Ordering data – With port blocks


Size Connection LDM1-…-300 LDM1-…-600 LDM1-…-1000
Part No. Type LT Part No. Type LT Part No. Type LT
Maxi G½ 543667 LDM1-½-D-MAXI-300 Q 543668 LDM1-½-D-MAXI-600 Q 543669 LDM1-½-D-MAXI-1000 Q
G¾ 543670 LDM1-¾-D-MAXI-300 Q 543671 LDM1-¾-D-MAXI-600 Q 543672 LDM1-¾-D-MAXI-1000 Q
G1 543673 LDM1-1-D-MAXI-300 Q 543674 LDM1-1-D-MAXI-600 Q 543675 LDM1-1-D-MAXI-1000 Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

3
3.4

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214
LOE Lubricators

LOE-D-MICRO
Lubricator
3

3.5

LOE proportional lubricator


adds a metered quantity of
oil to the compressed air
stream

LOE-D-MIDI
Lubricator

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LOE Lubricators – D Series, Metal Design
Technical Data

Function
-M- Flow rate
160 … 9000 l/min

-Q- Temperature range


–10 … +60 °C

-L- Input pressure


1 … 16 bar

The proportional lubricator adds a


precision adjustable quantity of oil to
the compressed air stream.
The pressure drop that occurs when
air flows through a Venturi nozzle is  Proportional lubricator with The following oils are recommended
used to convey oil from the container precision oil metering for Festo components:
to the drip cap. From here, the oil  Reduces wear on drive units subject Viscosity range to
drips into the air duct directly behind to high loading ISO 3448, ISO class VG 32
the proportional valve, where it is  High flow rate 32 mm2/s (= cSt) at 40 °C
atomised. The oil mist component is  Quick and easy oil top-up

3 proportional to the compressed air


flow rate.
 Robust metal housing
 Transparent lubricator bowl with
 Festo special oil
 See page 225
metallic bowl guard  ARAL Vitam GF 32
 BP Energol HLP 32
3.5  Esso Nuto H 32
 Mobil DTE 24
 Shell Tellus Oil DO 32

General technical data


Size Micro Mini Midi Maxi
Pneumatic connection M5 M7 Gx QS4 QS6 Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
x NPT x NPT ¼ NPT y NPT ¼ NPT1) y NPT ½ NPT ¾ NPT ½ NPT1) ¾ NPT 1 NPT
Operating medium Filtered compressed air, unlu- Filtered compressed air, unlubricated, grade of filtration 40 µm
bricated, grade of filtration
5 µm
Design Proportional standard mist lubricator
Type of mounting Via accessories
In-line installation
Assembly position Vertical ±5°
Input pressure [bar] 0 … 10 0 … 16
Minimum flow for [l/min] 3 3 8 10
lubricator operation
Maximum oil capacity [cm3] 6.5 45 110 190

Standard nominal flow rate2) qnN [l/min]


Connection Female thread Port block
M5 M7 Gx QS4 QS6
Micro
LOE 200 430 410 160 330

1) Available via the FAST program. See page 226.


2) Measured at p1 = 6 bar and p = 1 bar.

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LOE Lubricators – D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx, x NPT G¼, ¼ NPT Gy, y NPT G½, ½ NPT G¾, ¾ NPT G1, 1 NPT
Mini
LOE 1300 2300 2700 – – –
Midi
LOE – 2800 5500 6100 6300 –
Maxi
LOE – – – 8300 8400 9000

1) Measured at p1 = 6 bar and p = 1 bar.

Screw-in depth of connecting thread [mm]


Connection M5 M7 Gx QS4 QS6
Micro
In housing 5 6 – – –
In port blocks – – 8 – –

Ambient conditions
Size
Ambient temperature [°C]
Micro
–10 … +60
Mini Midi Maxi
3
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
3.5
2) Corrosion resistance class 2 according to Festo standard 940 070
Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Micro Mini Midi Maxi
Female Port block Connection Connection
thread G½, G¾, G1,
¾ NPT 1 NPT
LOE 39 59 270 630 1100 1200

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217
LOE Lubricators – D Series, Metal Design
Technical Data

Materials
Sectional view

3 Lubricator Micro Mini/Midi/Maxi


1 Housing Wrought aluminum alloy Die-cast zinc/aluminum
2 Port blocks Wrought aluminum alloy Die-cast zinc/aluminum
3.5 3 Bowl Polycarbonate Polycarbonate
4 Tubing Polyethylene Polyethylene
5 Metal bowl guard – Aluminium
– Seals Nitrile rubber Nitrile rubber

Standard flow rate qn as a function of the differential pressure p1-2


LOE-M5-D-MICRO LOE-M7-D-MICRO B
p1-2 [bar]

∆p1-2 [bar]

qn [l/min] qn [l/min]

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218
LOE Lubricators – D Series, Metal Design
Technical Data

Standard flow rate qn as a function of the differential pressure p1-2


LOE-x-D-MICRO LOE-QS4-D-MICRO
p1-2 [bar]

p1-2 [bar]
qn [l/min] qn [l/min]

LOE-QS6-D-MICRO

3
p1–2 [bar]

3.5

qn [l/min]

LOE-¼-D-MINI LOE-½-D-MIDI
p1–2 [bar]
p1–2 [bar]

[l/min] qn [l/min]

LOE-1-D-MAXI
p1–2 [bar]

qn [l/min]

Primary pressure p1 = 10 bar

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219
LOE Lubricators – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Micro

3
3.5

 Flow direction

Type B1 B2 D1 H1

MICRO
LOE-M5-D-MICRO M5
25
LOE-M7-D-MICRO B – M7 –
LOE-x-D-MICRO Gx
LOE-QS4-D-MICRO 45 QS4 ~8
~2.5
LOE-QS6-D-MICRO QS6 ~10

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220
LOE Lubricators – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi/Maxi

With threaded port blocks Without threaded port blocks

3
3.5

2 Metal bowl guard 4 Threaded pin (exchangeable) 5 Bleed screw for oil reservoir  Flow direction
3 Installation dimensions 6 Oil adjusting screw

Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 L3 T1 T2 ß2
∅ ∅
Mini
LOE-x-D-MINI Gx
x NPT
64
LOE-¼-D-MINI G¼
52 – – 20 11 7 –
40 30 ¼ NPT M4 38 169 124 100 22
LOE-y-D-MINI 70 Gy

LOE-D-MINI – – 5.8 – 11 – – – 10
Midi
LOE-¼-D-MIDI G¼
LOE-y-D-MIDI Gy
y NPT
LOE-½-D-MIDI 85 70 – G½ – 32 22 8 –
55 43 M5 52 204 151 120 24

LOE-¾-D-MIDI G¾
¾ NPT
LOE-D-MIDI – – 6.8 – 24 – – – 11
Maxi
LOE-½-D-MAXI G½
LOE-¾-D-MAXI 96 80 G¾ 32
– ¾ NPT – 22 8 –
66 46 M5 65 228 170 150 24
LOE-1-D-MAXI 116 91 G1 40
1 NPT
LOE-D-MAXI – – 6.8 – 30 – – – 11

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221
LOE Lubricators – D Series, Metal Design
Accessories Overview

Micro
Individual unit with port blocks, Individual unit without port blocks, for combination unit
connection size Gx, QS4 or QS6 connection size M5 or M7 in housing
1
1
1

1
1
2

3
1

Mounting attachments and accessories


Individual unit Combination  Page

3
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
   
HFOE
2 Connecting plate kit 280
–  – 
3.5 PBL
3 Threaded pin 278
– –  
FRB

Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit

Mounting attachments and accessories


Individual unit Combination  Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
 –  –
HFOE
2 Threaded pin (included in scope of delivery) 278
– –  
FRB

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222
LOE Lubricators – D Series, Metal Design
Type Codes – Metric / QS / G (BSPP) Connections

LOE — y — D — MIDI

Basic function
LOE Lubricator

Pneumatic connection
M5 Thread M5
M7 Thread M7
QS4 Push-in fitting QS4
QS6 Push-in fitting QS6
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Size 3
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm 3.5
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)

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223
LOE Lubricators – D Series, Metal Design
Type Codes – NPT Connections

LOE — y — D — MIDI — NPT

Basic function
LOE Lubricator

Pneumatic connection
Nx x NPT Thread (for Micro only)
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series

Size
MICRO Grid dimension 25 mm
(without port blocks)

3 MINI Grid dimension 40 mm


(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
3.5 MAXI Grid dimension 60 mm
(without port blocks)

NPT connection (where available)


NPT NPT threaded connection
(not in typecode for Micro)

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224
LOE Lubricators – D Series, Metal Design
Ordering Data

Ordering data
Lubricator, input pressure 0 … 10 bar
Size Connection Part No. Type LT
Micro Without threaded port blocks, connecting thread in housing
M5 526309 LOE-M5-D-MICRO 1D
M7 534188 LOE-M7-D-MICRO-B Q
With threaded connecting plates
Gx 526310 LOE-x-D-MICRO 1D
x NPT 526311 LOE-Nx-D-MICRO 1D
With port block and push-in fitting
QS4 526313 LOE-QS4-D-MICRO Q
QS6 526314 LOE-QS6-D-MICRO Q

Ordering data
Lubricator, input pressure 0 … 16 bar, metal bowl guard
Size Part No. Type LT
Without threaded port blocks
Mini 192575 LOE-D-MINI Q

3
Midi 192576 LOE-D-MIDI Q
Maxi 192577 LOE-D-MAXI Q

Ordering data 3.5


Lubricator, input pressure 0 … 16 bar, metal bowl guard
Size Connection Part No. Type LT
With threaded port blocks
Mini Gx 159620 LOE-x-D-MINI 1W
G¼ 159621 LOE-¼-D-MINI 1W
Gy 162680 LOE-y-D-MINI Q
x NPT 173820 LOE-x-D-MINI-NPT 1W
¼ NPT 173821 LOE-¼-D-MINI-NPT 1W
y NPT 173822 LOE-y-D-MINI-NPT Q
Midi G¼ 186479 LOE-¼-D-MIDI Q
Gy 159586 LOE-y-D-MIDI 1W
G½ 159587 LOE-½-D-MIDI 1W
G¾ 162681 LOE-¾-D-MIDI Q
Gy NPT 173823 LOE-y-D-MIDI-NPT 1W
G½ NPT 173824 LOE-½-D-MIDI-NPT 1W
G¾ NPT 173825 LOE-¾-D-MIDI-NPT Q
Maxi G½ 186480 LOE-½-D-MAXI Q
G¾ 159622 LOE-¾-D-MAXI 1W
G1 159623 LOE-1-D-MAXI 1W
G¾ NPT 173826 LOE-¾-D-MAXI-NPT 1W
G1 NPT 173827 LOE-1-D-MAXI-NPT 1W

Ordering data – Special Oil


Scope of delivery Part No. Type LT
1 liter 152811 OFSW-32 1D

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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225
FAST* Program – LOE Lubricator Selector Guide
LOE Lubricators – D Series, Metal Design

*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete Lubricator assembly consists of the following items:
1
Item Description Qty Required per Assy
2
1 Main Unit 1
Left
2 Port Block Kit 2 (one left, one right)
2 3 Single Unit Joining Rod 2
Right 4 Mounting Bracket Kit (Optional) 1
(Not shown)

Step 1: Based upon the required Port Size, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port Block Kits (Item 2 ).

Item
1 2
Port Max. Flow Product Type / Main NPT Thread BSP Thread

3 size (l/min/scfm)
x 1300/45.9
Description
LOE-...-D-MINI-...
Unit
546431
Left Port Block Kit
546520
Right Port Block Kit
546521
Left Port Block Kit
546495
Right Port Block Kit
546496
¼ 2300/81.2 546522 546523 546497 546498
2800/98.9 LOE-...-D-MIDI-... 546427 546536 546537 546532 546533
3.5
y 2700/95.4 LOE-...-D-MINI-... 546431 546524 546525 546499 546500
5500/194.2 LOE-...-D-MIDI-... 546427 546530 546531 546501 546502
½ 6100/215.4 LOE-...-D-MIDI-... 546526 546527 546503 546504
8300/293.1 LOE-...-D-MAXI-... 546517 546538 546539 546534 546535
¾ 6300/222.5 LOE-...-D-MIDI-... 546427 546528 546529 546505 546506
8400/296.6 LOE-...-D-MAXI-... 546517 546490 546492 546507 546508
1 9000/317.8 546491 546493 546509 546510

Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ) and the (optional) Mounting Bracket Kit (Item 4 ).
Item
3 4 (Optional)
Product Type/ Single Unit Joining Rod Mounting Bracket Kit (not shown)
Description
LOE-...-D-MINI-... 546483 159638
LOE-...-D-MIDI-... 546489 159593
LOE-...-D-MAXI-... 546494

Step3: Determine the appropriate quantity of each Item.

Ordering Example:

Required: y port size, 5000 l/min flow, BSP threads, and Mounting Bracket Kit.

Item Part No. Qty Description


Order: 1 546427 1 Main Unit
2 546501 1 Left Port Block Kit
546502 1 Right Port Block Kit
3 546489 2 Single Unit Joining Rod
4 159593 1 Mounting Bracket Kit

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226
HE/HEE/HEP On/Off Valves and HEL Soft-start Valves

HE-D-MINI HEE-...-D-MINI-24
Manual On/Off valve Electrical On/Off valve

3
3.6

HE Manual On/Off Valves

HEE Electrical On/Off Valves

HEP Pneumatic On/Off Valves

HEL Soft-start Valves

Flow Rate:
1000 - 6500 l/min

Working Pressure Range:


3 ... 16 bar

HEP1/2--D-MIDI HEL-D-M...
Pneumatic On/Off valve Soft-Start Valve

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HE Manual On/Off Valves – D Series, Metal Design
Technical Data

Function
-M- Flow rate
1000 … 6500 l/min

-Q- Temperature range


–10 … +60 °C

-L- Operating pressure


0 … 16 bar

 3/2-way manual shut-off valve  The switching position is


 The unit is vented when switched immediately recognizable
off  Commercially available padlock can
 Ducted exhaust possible via a be used for security
threaded connection

3 General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
3.6
x NPT ¼ NPT y NPT ¼ NPT1) y NPT ½ NPT ¾ NPT ½ NPT1) ¾ NPT 1 NPT
Operating medium Filtered compressed air, lubricated or unlubricated, grade of filtration 50 µm
Design Piston spool valve
Type of mounting Via accessories
In-line installation
Assembly position Any
Operating pressure [bar] 0 … 16
Valve function 3/2-way valve, single solenoid
Exhaust function Without flow control
Reset method Mechanical spring
C value [l/sbar] 4.4 7.2 7.5 9.9 15.7 17.0 17.3 23.7 26.8 25.9
b value 0.44 0.28 0.27 0.45 0.30 0.30 0.42 0.32 0.35 0.37
Direction of flow Non-reversible

Standard nominal flow rate2) qnN [l/min]


Connection Gx, x NPT G¼, ¼ NPT Gy, y NPT G½, ½ NPT G¾, ¾ NPT G1, 1 NPT
Mini
HE 1000 1500 1600 – – –
Midi
HE – 2600 3200 3600 3800 –
Maxi
HE – – – 5600 6000 6500

1) Available via the FAST program. See page 234.


2) Measured at p1 = 6 bar and p = 1 bar.

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228
HE Manual On/Off Valves – D Series, Metal Design
Technical Data

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
HE 192 511 796

Materials
Sectional view

On-off valve
3

3
1 Housing Die-cast aluminum
2 Port blocks Wrought aluminum alloy
3 Rotary knob Polyamide
4 Piston Stainless steel
2 – Seals Nitrile rubber 3.6
1 Note on materials Free of copper, PTFE and silicone
4

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229
HE Manual On/Off Valves – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi/Maxi

With threaded port blocks Without threaded port blocks

1 Hole for locking with padlock 4 Threaded pin (exchangeable)  Flow direction

3 Type B1 B2 B3 B4 B5 B6 D1 D2

D3 D4

D6 H1 H2 L1 L2 T1 T2

Mini
HE-x-D-MINI Gx
3.6
x NPT
64
HE-¼-D-MINI G¼
52 – – 20 11 7 –
40 30 32 ¼ NPT M4 24 Gx 98 11
HE-y-D-MINI 70 Gy
y NPT
HE-D-MINI – – 5.8 – 11 – – – 10
Midi
HE-¼-D-MIDI G¼
HE-y-D-MIDI Gy
y NPT
HE-½-D-MIDI 85 70 – G½ – 32 22 8 –
55 43 44 M5 34 G¼ 119 14
½ NPT
HE-¾-D-MIDI G¾
¾ NPT
HE-D-MIDI – – 6.8 – 24 – – – 11
Maxi
HE-½-D-MAXI G½
HE-¾-D-MAXI 96 80 G¾ 32
– ¾ NPT – 22 8 –
66 46 44 M5 38 Gy 132 16
HE-1-D-MAXI 116 91 G1 40
1 NPT
HE-D-MAXI – – 6.8 – 30 – – – 11

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HE Manual On/Off Valves – D Series, Metal Design
Accessories Overview

Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit

3 3

Mounting attachments and accessories


3
Individual unit Combination  Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276 3.6
 –  –
HFOE
2 Threaded pin (included in scope of delivery) 278
– –  
FRB
3 Silencer 284
   
U

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HE Manual On/Off Valves – D Series, Metal Design
Type Codes – G (BSPP) Connections

HE — y — D — MIDI

Basic function
HE On-off valve, manual

Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Size
MINI Grid dimension 40 mm
(without port blocks)

3 MIDI Grid dimension 55 mm


(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)
3.6

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HE Manual On/Off Valves D Series, Metal Design
Type Codes – NPT Connections

HE — y — D — MIDI — NPT

Basic function
HE On-of valve, manual

Pneumatic connection
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series

Size
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm

MAXI
(without port blocks)
Grid dimension 60 mm
3
(without port blocks)

NPT connection (where available) 3.6


NPT NPT threaded connection

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HE Manual On/Off Valves – D Series, Metal Design
Ordering Data

Ordering data
3/2-way valve, operating pressure 0 … 16 bar, normally closed
Size Part No. Type LT
Without threaded port blocks
Mini 170681 HE-D-MINI 1D
Midi 170682 HE-D-MIDI 1D
Maxi 170683 HE-D-MAXI 1D

Ordering data
3/2-way valve, operating pressure 0 … 16 bar, normally closed
Size Connection Part No. Type LT
With threaded port blocks
Mini Gx 162806 HE-x-D-MINI 1W
G¼ 162807 HE-¼-D-MINI 1W
Gy 162808 HE-y-D-MINI Q
x NPT 173892 HE-x-D-MINI-NPT 1W
¼ NPT 173893 HE-¼-D-MINI-NPT 1W
y NPT 173894 HE-y-D-MINI-NPT Q

3
Midi G¼ 186513 HE-¼-D-MIDI Q
Gy 162809 HE-y-D-MIDI 1W
G½ 162810 HE-½-D-MIDI 1W
G¾ 162811 HE-¾-D-MIDI Q
3.6 y NPT 173895 HE-y-D-MIDI-NPT 1W
½ NPT 173896 HE-½-D-MIDI-NPT 1W
¾ NPT 173897 HE-¾-D-MIDI-NPT Q
Maxi G½ 186514 HE-½-D-MAXI Q
G¾ 162812 HE-¾-D-MAXI 1W
G1 162813 HE-1-D-MAXI 1W
¾ NPT 173898 HE-¾-D-MAXI-NPT 1W
1 NPT 173899 HE-1-D-MAXI-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

234 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

234
FAST* Program – HE Manual On/Off Valve Selector Guide
HE Manual On/Off Valves – D Series, Metal Design

*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete valve assembly consists of the following items:
1
2 Item Description Qty Required per Assy
Left 1 Main Unit 1
2 Port Block Kit 2 (one left, one right)
3 Single Unit Joining Rod 2
2
4 Mounting Bracket Kit (Not shown) 1
Right

Step 1: Based upon the required Port Size, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port Block Kits (Item 2 ).
Item
1 2
Port Max. Flow Product Type / Main NPT Thread BSP Thread
size (l/min/scfm] Description Unit Left Port Block Kit Right Port Block Kit Left Port Block Kit Right Port Block Kit
x
¼
1000/35.3
1500/52.9
HE-...-D-MINI-... 170681 546520
546522
546521
546523
546495
546497
546496
546498
3
2600/91.8 HE-...-D-MIDI-... 170682 546536 546537 546532 543533
y 1600/56.5 HE-...-D-MINI-... 170681 546524 546525 546499 546500
3.6
3200/113.0 HE-...-D-MIDI-... 170682 546530 546531 546501 546502
½ 3600/127.1 HE-...-D-MIDI-... 546526 546527 546503 546504
5600/197.8 HE-...-D-MAXI-... 170683 546538 546539 546534 546535
¾ 3800/134.2 HE-...-D-MIDI-... 170682 546528 546529 546505 546506
6000/211.9 HE-...-D-MAXI-... 170683 546490 546492 546507 546508
1 6500/229.5 546491 546493 546509 546510

Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ] and the Mounting Bracket Kit (Item 4 ).
Item
3 4 [Not shown]
Product Type/ Single Unit Joining Rod Mounting Bracket Kit
Description
HE-...-D-MINI-... 546483 159 638
HE-...-D-MIDI-... 546489 159 593
HE-...-D-MAXI-... 546494

Step3: Determine the appropriate quantity of each Item.


Ordering Example:
Required: y port size, 3000 l/min flow, BSP threads, and mounting bracket.

Item Part No. Qty Description


Order: 1 170682 1 Main Unit
2 546501 1 Left Port Block Kit
546502 1 Right Port Block Kit
3 546489 2 Single Unit Joining Rod
4 159593 1 Mounting Bracket Kit

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 235

235
3
3.6

236 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

236
HEE Electrical On/Off Valves – D Series, Metal Design
Technical Data

Function
-M- Flow rate
1000 … 6500 l/min

-Q- Temperature range


–10 … +60 °C

-L- Operating pressure


2.5 … 16 bar

Selected types according to ATEX


directive for explosive atmospheres
 www.festo.com/en/ex

 Electrical on-off valve for pressuris-  Manual override via pushing and
ing and venting pneumatic detenting (using override tool
installations AHB-MD/MF/MV)
 With solenoid coil without plug  Solenoid head can be repositioned
socket by 4 x 90°
 Three voltage ranges can be
selected
3
General technical data
Size Mini Midi Maxi
3.6
Pneumatic connection Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
x NPT ¼ NPT y NPT ¼ NPT1) y NPT ½ NPT ¾ NPT ½ NPT1) ¾ NPT 1 NPT
Operating medium Filtered compressed air, lubricated or unlubricated, grade of filtration 50 µm
Design Piston spool valve
Type of mounting Via accessories
In-line installation
Assembly position Any
Operating pressure [bar] 2.5 … 16
Valve function 3/2-way valve, single solenoid
Exhaust function Without flow control
Type of actuation Mechanical spring
Direction of flow Non-reversible
Supply voltage [V DC/AC] 24, 110, 230
Electrical connection Plug to DIN 43 650, type C
Duty cycle 100%
Protection class IP65

Standard nominal flow rate1) qnN [l/min]


Connection Gx, x NPT G¼, ¼ NPT Gy. y NPT G½, ½ NPT G¾, ¾ NPT G1, 1 NPT
Mini
HEE 1000 1500 1600 – – –
Midi
HEE – 2600 3200 3600 3800 –
Maxi
HEE – – – 5600 6000 6500

1) Available via the FAST program. See page 244.


2) Measured at p1 = 6 bar and p = 1 bar.

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 237

237
HEE Electrical On/Off Valves – D Series, Metal Design
Technical Data

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
HEE 223 500 800

Materials
Sectional view

On-off valve

3
1 Housing Die-cast aluminum
3
2 Port blocks Wrought aluminum alloy
3 Solenoid and intermediate plate Polyamide
1 4 Piston Stainless steel
3.6 2 – Seals Nitrile rubber
Note on materials Free of copper, PTFE and silicone
4

238 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

238
HEE Electrical On/Off Valves – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi/Maxi

With threaded port blocks Without threaded port blocks

1 Manual override facility 4 Threaded pin (exchangeable)  Flow direction

Type B1 B2 B3 B4 B5 D1 D2

D3 D4

D6 H1 H2 L1 L2 T1 T2 3
Mini
HEE-x-D-MINI Gx 3.6
x NPT
64
HEE-¼-D-MINI G¼
52 – – 20 11 7 –
40 30 ¼ NPT M4 24 Gx 104 11
HEE-y-D-MINI 70 Gy
y NPT
HEE-D-MINI – – 5.8 – 11 – – – 10
Midi
HEE-¼-D-MIDI G¼
HEE-y-D-MIDI Gy
y NPT
HEE-½-D-MIDI 85 70 – G½ – 32 22 8 –
55 43 M5 34 G¼ 122 14
½ NPT
HEE-¾-D-MIDI G¾
¾ NPT
HEE-D-MIDI – – 6.8 – 24 – – – 11
Maxi
HEE-½-D-MAXI G½
HEE-¾-D-MAXI 96 80 G¾ 32
– ¾ NPT – 22 8 –
66 46 M5 38 Gy 135 16
HEE-1-D-MAXI 116 91 G1 40
1 NPT
HEE-D-MAXI – – 6.8 – 30 – – – 11

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 239

239
HEE Electrical On/Off Valves – D Series, Metal Design
Accessories Overview

Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for air preparation unit combination

6 1 6

5 5

4 4
2

3
3.6 3 3

Mounting attachments and accessories


Individual unit Combination  Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
 –  –
HFOE
2 Threaded pin (included in scope of delivery) 278
– –  
FRB
3 Silencer 284
   
U
4 Manual override tool, non-detenting –
   
AHB-MD/MF/MY
5 Plug socket with cable 287
   
KMEB-1
6 Plug socket 287
   
MSSD-EB

240 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

240
HEE Electrical On/Off Valves – D Series, Metal Design
Type Codes – G (BSPP) Connections

HEE — y — D — MIDI — 110

Basic function
HEE On-off valve, electrical

Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Size
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
3
MAXI Grid dimension 66 mm
(without port blocks)
3.6
Voltage
24 Supply voltage 24 V DC
110 Supply voltage 110 V AC
230 Supply voltage 230 V AC

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 241

241
HEE Electrical On/Off Valves – D Series, Metal Design
Type Codes – NPT Connections

HEE — y — D — MIDI — 110 — NPT

Basic function
LFMBA Filter combination

Pneumatic connection
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series

Size
MINI Grid dimension 40 mm
(without port blocks)

3 MIDI Grid dimension 55 mm


(without port blocks)
MAXI Grid dimension 60 mm
(without port blocks)
3.6
Voltage
24 24 V DC supply voltage
110 110 V DC supply voltage

NPT Connection (where available)


NPT NPT threaded connection

242 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

242
HEE Electrical On/Off Valves – D Series, Metal Design
Ordering Data

Ordering data
3/2-way valve, operating pressure 2.5 … 16 bar, normally closed
Size Connection 24 V DC 110 V AC 230 V AC
Part No. Type LT Part No. Type LT Part No. Type LT
Without threaded port blocks
Mini 172956 HEE-D-MINI-24 1D 172957 HEE-D-MINI-110 1D 172958 HEE-D-MINI-230 1D
Midi 172959 HEE-D-MIDI-24 1D 172960 HEE-D-MIDI-110 1D 172961 HEE-D-MIDI-230 1D
Maxi 172962 HEE-D-MAXI-24 1D 172963 HEE-D-MAXI-110 1D 172964 HEE-D-MAXI-230 1D

Ordering data
3/2-way valve, operating pressure 2.5 … 16 bar, normally closed
Size Connection 24 V DC 110 V AC 230 V AC
Part No. Type LT Part No. Type LT Part No. Type LT
With threaded port blocks
Mini Gx 165068 HEE-x-D-MINI-24 Q 165069 HEE-x-D-MINI-110 Q 165070 HEE-x-D-MINI-230 Q
G¼ 165071 HEE-¼-D-MINI-24 Q 165072 HEE-¼-D-MINI-110 Q 165073 HEE-¼-D-MINI-230 Q
Gy 165074 HEE-y-D-MINI-24 Q 165075 HEE-y-D-MINI-110 Q 172940 HEE-y-D-MINI-230 Q
x NPT 173900 HEE-x-D-MINI-24-NPT 1W 173901 HEE-x-D-MINI-110-NPT 1W

3
¼ NPT 173902 HEE-¼-D-MINI-24-NPT 1W 173903 HEE-¼-D-MINI-110-NPT 1W
y NPT 173904 HEE-y-D-MINI-24-NPT Q 176905 HEE-y-D-MINI-110-NPT Q
Midi G¼ 186515 HEE-¼-D-MIDI-24 Q 186517 HEE-¼-D-MIDI-110 Q 186516 HEE-¼-D-MIDI-230 Q
Gy 172941 HEE-y-D-MIDI-24 Q 172942 HEE-y-D-MIDI-110 Q 172943 HEE-y-D-MIDI-230 Q
G½ 172944 HEE-½-D-MIDI-24 Q 172945 HEE-½-D-MIDI-110 Q 172946 HEE-½-D-MIDI-230 Q 3.6
G¾ 172947 HEE-¾-D-MIDI-24 Q 172948 HEE-¾-D-MIDI-110 Q 172949 HEE-¾-D-MIDI-230 Q
y NPT 173906 HEE-y-D-MIDI-24-NPT 1W 173907 HEE-y-D-MIDI-110-NPT 1W
½ NPT 173908 HEE-½-D-MIDI-24-NPT 1W 173909 HEE-½-D-MIDI-110-NPT 1W
¾ NPT 173910 HEE-¾-D-MIDI-24-NPT Q 173911 HEE-¾-D-MIDI-110-NPT Q
Maxi G½ 186518 HEE-½-D-MAXI-24 Q 186520 HEE-½-D-MAXI-110 Q 186519 HEE-½-D-MAXI-230 Q
G¾ 172950 HEE-¾-D-MAXI-24 Q 172951 HEE-¾-D-MAXI-110 Q 172952 HEE-¾-D-MAXI-230 Q
G1 172953 HEE-1-D-MAXI-24 Q 172954 HEE-1-D-MAXI-110 Q 172955 HEE-1-D-MAXI-230 Q
¾ NPT 173912 HEE-¾-D-MAXI-24-NPT 1W 173913 HEE-¾-D-MAXI-110-NPT 1W
1 NPT 173914 HEE-1-D-MAXI-24-NPT 1W 173915 HEE-1-D-MAXI-110-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 243

243
FAST* Program – HEE Electric On/Off Valve Selector Guide
HEE Electric On/Off Valves – D Series, Metal Design

*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete valve assembly consists of the following items:
1
Item Description Qty Required per Assy
2
1 Main Unit 1
Left
2 Port Block Kit 2 (one left, one right)
3 Single Unit Joining Rod 2
2
4 Mounting Bracket Kit (Optional) 1
Right
(Not shown)

Step 1: Based upon the required Port Size, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port Block Kits (Item 2 ).
Item
1 2
Port Max. Flow Coil Product Type / Main NPT Thread BSP Thread
size (l/min/scfm] Voltage Description Unit Left Port Block Right Port Block Left Port Block Right Port Block
x 1000/35.3 24 HE-...-D-MINI-... 172956 546520 546521 546495 546496

3 110
230
172957
172958
¼ 1500/52.9 24 172956 546522 546523 546497 546498
110 172957
3.6
230 172958
2600/91.8 24 HE-...-D-MIDI-... 172959 546536 546537 546532 546533
110 172960
230 172961
y 1600/56.5 24 HE-...-D-MINI-... 172956 546524 546525 546499 546500
110 172957
230 172958
3200/113.0 24 HE-...-D-MIDI-... 172959 546530 546531 546501 546502
110 172960
230 172961
½ 3600/127.1 24 172959 546526 546527 546503 546504
110 172960
230 172961
5600/197.8 24 HE-...-D-MAXI-... 172962 546538 546539 546534 546535
110 172963
230 172963
¾ 3800/134.2 24 HE-...-D-MIDI-... 172959 546528 546529 546505 546506
110 172960
230 172961
6000/211.9 24 HE-...-D-MAXI-... 172962 546490 546492 546507 546508
110 172963
230 172964
1 6500/229.5 24 172962 546491 546493 546509 546510
110 172963
230 172964

244 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

244
FAST Program – HEE Electric On/Off Valve Selector Guide
HEE Electric On/Off Valves – D Series, Metal Design

Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 )and the (optional) Mounting Bracket Kit (Item 4 ).
Item
3 4 (Not shown)
Product Type / Single Unit Joining Rod Mounting Bracket Kit
Description (Optional)
HE-...-D-MINI-... 546483 159638
HE-...-D-MIDI-... 546489 159593
HE-...-D-MAXI-... 546494

Step3: Determine the appropriate quantity of each Item.

Ordering Example:
Required: y port size, 3000 l/min flow, BSP threads, and mounting bracket kit.

Item Part No. Qty Description


Order: 1 172960 1 Main Unit
2 546501 1 Left Port Block Kit
546502 1 Right Port Block Kit
3 546489 2 Single Unit Joining Rod
4 159593 1 Mounting Bracket Kit
3
3.6

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 245

245
HEP Pneumatic On/Off Valves – D Series, Metal Design
Technical Data

Function
-M- Flow rate
800 … 6500 l/min

-Q- Temperature range


–10 … +60 °C

-L- Operating pressure


2 … 16 bar

 Pneumatically actuated on-off valve  These valves are particularly


for pressurising and venting suitable for applications in
pneumatic installations explosion protection areas
 The valve can be used as a single
unit or in combination with other D
series modules

3 General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
3.6
Operating medium Filtered compressed air, lubricated or unlubricated, grade of filtration 50 µm
Design Piston spool valve
Type of mounting Via accessories
In-line installation
Assembly position Any
Operating pressure [bar] 2 … 16
Pilot pressure [bar] 3 … 16
Valve function 3/2-way valve
Exhaust function Without flow control
Type of actuation Mechanical spring
C value [l/sbar] 4.3 7.2 7.7 10.1 15.5 16.6 16.2 24.2 28.0 27.6
b value 0.48 0.34 0.30 0.46 0.33 0.40 0.47 0.30 0.32 0.32
Direction of flow Non-reversible

Standard nominal flow rate1) qnN [l/min]


Connection Gx G¼ Gy G½ G¾ G1
Mini
HEP 1000 1500 1600 – – –
Without threaded port blocks 800 – – –
Midi
HEP – 2600 3500 3900 4100 –
Without threaded port blocks – 1900 –
Maxi
HEP – – – 5600 6000 6500
Without threaded port blocks – – – 2400

1) Measured at p1 = 6 bar and p = 1 bar.

246 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

246
HEP Pneumatic On/Off Valves – D Series, Metal Design
Technical Data

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60 °C
Temperature of medium [°C] –10 … +60 °C
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

Weight [g]
Size Mini Midi Maxi
HEP 223 500 800

Materials
Sectional view

On-off valve

3
1 Housing Die-cast aluminum
1
2 Port blocks Wrought aluminum alloy
2 3 Piston Stainless steel
– Seals Nitrile rubber
3 Note on materials Free of copper, PTFE and silicone 3.6

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 247

247
HEP Pneumatic On/Off Valves – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi/Maxi

With threaded port blocks Without threaded port blocks

1 Threaded connection for pilot 4 Threaded pin (exchangeable)  Flow direction


air (12)

Type B1 B2 B3 B4 B5 D1 D2 D3 D4 D5 D6 H1 H2 L1 L2 T1 T2
∅ ∅
3 Mini
HEP-x-D-MINI Gx
64
HEP-¼-D-MINI 52 – G¼ – 20 11 7 –
40 30 M4 24 16 Gx 73.8 11
3.6 HEP-y-D-MINI 70 Gy
HEP-D-MINI – – 5.8 – 11 – – – 10
Midi
HEP-¼-D-MIDI G¼
HEP-y-D-MIDI Gy
85 70 – – 32 22 8 –
HEP-½-D-MIDI 55 43 G½ M5 34 32 G¼ 94.6 14
HEP-¾-D-MIDI G¾
HEP-D-MIDI – – 6.8 – 24 – – – 11
Maxi
HEP-½-D-MAXI G½
96 80 32
HEP-¾-D-MAXI – G¾ – 22 8 –
66 46 M5 38 16 Gy 95.6 16
HEP-1-D-MAXI 116 91 G1 40
HEP-D-MAXI – – 6.8 – 30 – – – 11

248 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

248
HEP Pneumatic On/Off Valves – D Series, Metal Design
Accessories Overview

Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit

3 3
3
Mounting attachments and accessories
Individual unit Combination  Page
with port blocks without port blocks with port blocks without port blocks 3.6
1 Mounting bracket 276
 –  –
HFOE
2 Threaded pin (included in scope of delivery) 278
– –  
FRB
3 Silencer 284
   
U

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 249

249
HEP Pneumatic On/Off Valves D Series, Metal Design
Type Codes

HEP — ¼ — D — MIDI

Basic function
HEP On-off valve, pneumatic

Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Size
MINI Grid dimension 40 mm

3
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
3.6 (without port blocks)

250 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

250
HEP Pneumatic On/Off Valves – D Series, Metal Design
Ordering Data

Ordering data
Pneumatic actuation, 3/2-way valve, operating pressure 2 … 16 bar, normally closed
Size Part No. Type LT
Without threaded port blocks
Mini 193242 HEP-D-MINI Q
Midi 193249 HEP-D-MIDI Q
Maxi 193257 HEP-D-MAXI Q

Ordering data
Pneumatic actuation, 3/2-way valve, operating pressure 2 … 16 bar, normally closed
Size Connection Part No. Type LT
With threaded port blocks
Mini Gx 193243 HEP-x-D-MINI Q
G¼ 193244 HEP-¼-D-MINI Q
Gy 193245 HEP-y-D-MINI Q
Midi G¼ 193250 HEP-¼-D-MIDI Q
Gy 193251 HEP-y-D-MIDI Q
G½ 193252 HEP-½-D-MIDI Q

3
G¾ 193253 HEP-¾-D-MIDI Q
Maxi G½ 193258 HEP-½-D-MAXI Q
G¾ 193259 HEP-¾-D-MAXI Q
G1 193260 HEP-1-D-MAXI Q
3.6
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 251

251
HEL Soft-Start Valves – D Series, Metal Design
Technical Data

Function
-M- Flow rate
1000 … 6500 l/min

-Q- Temperature range


–10 … +60 °C

-L- Operating pressure


3 … 16 bar

 Soft-start valve for gradual pressure  Sudden and erratic movements are
build-up (for use with HE, HEE, and avoided
HEP on/off valves)  Pressure switching approx. 50% of
 Air cylinders etc. are moved slowly input pressure
and safely to their initial positions  Adjustable switching time delay

3 General technical data


Size Mini Midi Maxi
Pneumatic connection Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
3.6
x NPT ¼ NPT y NPT ¼ NPT1) y NPT ½ NPT ¾ NPT ½ NPT1) ¾ NPT 1 NPT
Operating medium Filtered compressed air, lubricated or unlubricated, grade of filtration 50 µm
Design Piston spool valve
Type of mounting Via accessories
In-line installation
Assembly position Any
Operating pressure [bar] 3 … 16
Valve function 2/2-way valve, air operated, closed
Exhaust function Flow control
Reset method Mechanical spring
C value [l/sbar] 4.4 7.9 9.1 10.0 18.4 21.0 22.5 26.9 31.0 29.0
b value 0.46 0.38 0.29 0.49 0.33 0.29 0.36 0.36 0.30 0.38
Type of actuation Direct
Direction of flow Nonreversible

1) Available via the FAST program. See page 260.

252 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

252
HEL Soft-Start Valves – D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Connection Gx, x NPT G¼, ¼ NPT Gy, y NPT G½, ½ NPT G¾, ¾ NPT G1, 1NPT
Mini
HEL 1000 1500 1600 – – –
Midi
HEL – 2600 3200 3600 3800 –
Maxi
HEL – – – 5600 6000 6500

1) Measured at p1 = 6 bar and p = 1 bar.

Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2

1) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

3
Weight [g]
Size Mini Midi Maxi
HEL 184 586 850 3.6

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 253

253
HEL Soft-Start Valves – D Series, Metal Design
Technical Data

Materials
Sectional view

On-off valve
1 1 Housing Die-cast aluminum
2 Port blocks Wrought aluminum alloy
3 Piston Stainless steel
2
– Seals Nitrile rubber
Note on materials Free of copper, PTFE and silicone
3

Switching point
Pressure p as a function of time t
Operating pressure p2 (= p1)

3
p

3.6
Start signal
Gradual pressure
build-up

Switching time delay

254 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

254
HEL Soft-Start Valves – D Series, Metal Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi

With threaded port blocks Without threaded port blocks

1 Regulating screw for flow 4 Threaded pin (exchangeable)  Flow direction


control valve

Maxi

With threaded port blocks Without threaded port blocks 3


3.6

1 Regulating screw in housing 4 Threaded pin (exchangeable)  Flow direction

Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 T1 T2

Mini
HEL-x-D-MINI (NPT) Gx, x NPT
64
HEL-¼-D-MINI (NPT) 52 – G¼, ¼ NPT – 20 11 7 –
40 30 M4 30 66 16
HEL-y-D-MINI (NPT) 70 Gy, y NPT
HEL-D-MINI – – 5.8 – 11 – – – 10
Midi
HEL-¼-D-MIDI G¼
HEL-y-D-MIDI (NPT) Gy, y NPT
85 70 – – 32 22 8 –
HEL-½-D-MIDI (NPT) 55 43 G½, ½ NPT M5 50 91 22
HEL-¾-D-MIDI (NPT) G¾, ¾ NPT
HEL-D-MIDI – – 6.8 – 24 – – – 11
Maxi
HEL-½-D-MAXI G½
96 80 32
HEL-¾-D-MAXI (NPT) – G¾, ¾ NPT – 22 8 –
66 46 M5 50 89 23
HEL-1-D-MAXI (NPT) 116 91 G1, 1 NPT 40
HEL-D-MAXI – – 6.8 – 30 – – – 11

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255
HEL Soft-Start Valves – D Series, Metal Design
Accessories Overview

Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit

Mounting attachments and accessories


Individual unit Combination  Page

3 1 Mounting bracket
with port blocks without port blocks with port blocks without port blocks
276
 –  –
HFOE
2 Threaded pin (included in scope of delivery) 278
3.6 – –  
FRB

256 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

256
HEL Soft-Start Valves – D Series, Metal Design
Type Codes – G (BSPP) Connections

HEL — y — D — MIDI

Basic function
HEL Soft-start valve, gradual pressure
build-up

Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

Series
D Series

Size
MINI Grid dimension 40 mm

MIDI
(without port blocks)
Grid dimension 55 mm
3
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks) 3.6

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257
HEL Soft-Start Valves – D Series, Metal Design
Type Codes – NPT Connections

HEL — y — D — MIDI — NPT

Basic function
HEL Soft-start valve, gradual pressure
buildup

Pneumatic connection
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series

Size
MINI Grid dimension 40 mm
(without port blocks)

3 MIDI Grid dimension 55 mm


(without port blocks)
MAXI Grid dimension 60 mm
(without port blocks)
3.6
NPT connection (where available)
NPT NPT threaded connection

258 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

258
HEL Soft-Start Valves – D Series, Metal Design
Ordering Data

Ordering data
Gradual pressure build-up, 2/2-way valve, operating pressure 3 … 16 bar, normally closed
Size Part No. Type LT
Without threaded port bloks
Mini 170690 HEL-D-MINI 1D
Midi 170691 HEL-D-MIDI 1D
Maxi 170692 HEL-D-MAXI 1D

Ordering data
Gradual pressure build-up, 2/2-way valve, operating pressure 3 … 16 bar, normally closed
Size Connection Part No. Type LT
With threaded port blocks
Mini Gx 165076 HEL-x-D-MINI 1W
G¼ 165077 HEL-¼-D-MINI 1W
Gy 165078 HEL-y-D-MINI Q
Gx 173916 HEL-x-D-MINI-NPT 1W
G¼ 173917 HEL-¼-D-MINI-NPT 1W
Gy 173918 HEL-y-D-MINI-NPT Q

3
Midi G¼ 186521 HEL-¼-D-MIDI Q
Gy 165079 HEL-y-D-MIDI 1W
G½ 165080 HEL-½-D-MIDI 1W
G¾ 165081 HEL-¾-D-MIDI Q
Gy 173919 HEL-y-D-MIDI-NPT 1W 3.6
G½ 173920 HEL-½-D-MIDI-NPT 1W
G¾ 173921 HEL-¾-D-MIDI-NPT Q
Maxi G½ 186522 HEL-½-D-MAXI Q
G¾ 165082 HEL-¾-D-MAXI 1W
G1 165083 HEL-1-D-MAXI 1W
G¾ 173922 HEL-¾-D-MAXI-NPT 1W
G1 173923 HEL-1-D-MAXI-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 259

259
FAST* Program – HEL Soft-Start Valve Selector Guide
HEL Soft-Start Valves – D Series, Metal Design

*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete valve assembly consists of the following items:
1
2 Item Description Qty Required per Assy
Left 1 Main Unit 1
2 Port Block Kit 2 [one left, one right]
2 3 Single Unit Joining Rod 2
Right 4 Mounting Bracket Kit (Not shown) 1
(Optional)

Step 1: Based upon the required Port Size, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port Block Kits (Item 2 ).
Item
1 2
Port Max. Flow Product Type / Main NPT Thread BSP Thread
size (l/min/scfm) Description Unit Left Port Block Kit Right Port Block Kit Left Port Block Kit Right Port Block Kit

3 x
¼
1000/35.3
1500/52.9
HEL-...-D-MINI-... 170690 546520
546522
546521
546523
546495
546497
546496
546498
2600/91.8 HEL-...-D-MIDI-... 170691 546536 546537 546532 546533
y 1600/56.5 HEL-...-D-MINI-... 170690 546524 546525 546499 546500
3.6
3200/113.0 HEL-...-D-MIDI-... 170691 546530 546531 546501 546502
½ 3600/127.1 HEL-...-D-MIDI-... 546526 546527 546503 546504
5600/197.8 HEL-...-D-MAXI-... 170692 546538 546539 546534 546535
¾ 3800/134.2 HEL-...-D-MIDI-... 170691 546528 546529 546505 546506
6000/211.9 HEL-...-D-MAXI-... 170692 546490 546492 546507 546508
1 6500/229.5 546491 546493 546509 546510

Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ), and the Mounting Bracket Kit (Item4 ).
Item
3 4 (Not shown)
Product Type/ Single Unit Joining Rod Mounting Bracket Kit
Description (Optional)
HEL-...-D-MINI-... 546483 159638
HEL-...-D-MIDI-... 546489 159593
HEL-...-D-MAXI-... 546494

Step3: Determine the appropriate quantity of each Item.

Ordering Example:
Required: y port size, 3000 l/min flow, BSP threads, and mounting bracket kit.
Item Part No. Qty Description
Order: 1 170691 1 Main Unit
2 546501 1 Left Port Block Kit
546502 1 Right Port Block Kit
3 546489 2 Single Unit Joining Rod
4 159593 1 Mounting Bracket Kit

260 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

260
FRM/FRZ Distributor Blocks

FRM-1/4-D-MIDI
Distributor Block
with port blocks

3
3.7

Distributor Blocks

FRM distributor blocks with


or without port blocks
H = with integrated check
valve
Y = with pressure switch

FRZ distributor blocks without


port blocks

FRZ-D-MIDI
Distributor Block
with threaded pins

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 261
FRM Distributor Blocks – D Series, Metal Design
Technical Data

Function
-M- Flow rate
1,300 … 20,000 l/min
Standard

-Q- Temperature range


–10 … +60 °C

With integrated check valve


-L- Operating pressure
0 … 16 bar

 Provides additional air connections  An optional integrated check valve


for greater flexibility, i.e. for prevents return flow of lubricated
attachment of additional modules compressed air
(pressure regulator, pressure  Can be used as an intermediate
switch, etc.) distributor for varying air qualities

3 General technical data


Size Mini Midi Maxi
Pneumatic connection 11) Gx G¼ Gy, G¼ Gy G½ G¾ G½ G¾ G1
x NPT ¼ NPT y NPT ¼ NPT2) y NPT ½ NPT ¾ NPT ½ NPT2) ¾ NPT 1 NPT
3.7
Pneumatic connection 21) Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
x NPT ¼ NPT y NPT y NPT ½ NPT ¾ NPT ¾ NPT 1 NPT
Pneumatic connection 3 G¼ G½ G¾
Pneumatic connection 4 G¼
Operating medium Filtered compressed air
Design Branching module
Type of mounting Via accessories
In-line installation
Assembly position Any
Operating pressure [bar]
Standard 0 … 16
With non-return function 0.15 … 16 0.2 … 16 0.25 … 16
With pressure switch 0 … 12

1) With port blocks.


2) Available via the FAST program. See page 269.

262 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

262
FRM Distributor Blocks – D Series, Metal Design
Technical Data

Standard nominal flow rate1) qnN [l/min]


Port Without port blocks With port blocks
Gx, x NPT G¼, ¼ NPT Gy, y NPT G½, ½ NPT G¾, ¾ NPT G1, 1 NPT
Mini
Standard 3,300 1,500 3,300 3,300 – – –
With integrated check valve 2,000 1,300 2,000 2,100 – – –
With pressure switch 3,300 –
Midi
Standard 8,200 – 3,500 7,000 8,200 8,800 –
With integrated check valve 5,600 – 3,400 5,500 5,600 5,500 –
With pressure switch 8,200 –
Maxi
Standard 20,000 – – – 11,700 20,000 17,400
With integrated check valve 15,000 – – – 9,600 15,000 13,400
With pressure switch 20,000 –

Ambient conditions
Size Mini Midi Maxi

3
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Storage temperature [°C] –10 … +60
Corrosion resistance class CRC2) 2
3.7

Weights [g]
Port Without port blocks With port blocks
Gx, x NPT G¼, ¼ NPT Gy, y NPT G½, ½ NPT G¾, ¾ NPT G1, 1 NPT
Mini
Without pressure switch 210 290 280 290 – – –
With pressure switch 590 –
Midi
Without pressure switch 520 – 770 760 740 710 –
With pressure switch 900 –
Maxi
Without pressure switch 900 – – – 1,160 1,120 1,230
With pressure switch 1,280 –

Materials
Sectional view

3 Branching module
2 1 Housing Die-cast zinc
2 Port blocks Die-cast zinc
3 Cover plate Galvanized steel
1 – Seals Nitrile rubber, polyvinyl chloride
Note on materials Free of copper, PTFE and silicone

1) Measured at p1 = 6 bar and p = 1 bar.

2) Corrosion resistance class 2 according to Festo standard 940 070


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.

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263
FRM Distributor Blocks – D Series, Metal Design
Technical Data – Dimensional Draings

Dimensions Download CAD data  www.festo.com/us/cad


Mini/Midi/Maxi

With port blocks Without port blocks

4 Threaded pin (exchangeable)  Flow direction

Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 T1 T2

Mini

3 FRM-x-D-MINI (NPT)
FRM-¼-D-MINI (NPT)
64
52 40 30 –
Gx, x NPT
G¼, ¼ NPT – M4 G¼ 20 11 42 7 7 –
FRM-y-D-MINI (NPT) 70 Gy, y NPT
FRM-D-MINI – – 40 30 5.8 – 11 M4 G¼ – – 42 7 – 10
3.7 Midi
FRM-¼-D-MIDI G¼
FRM-y-D-MIDI (NPT) Gy, y NPT
85 70 – – 32 22 8 –
FRM-½-D-MIDI (NPT) 55 43 G½, ½ NPT M5 G½ 59 8
FRM-¾-D-MIDI (NPT) G¾, ¾ NPT
FRM-D-MIDI – – 6.8 – 24 – – – 11
Maxi
FRM-½-D-MAXI G½
96 80 32
FRM-¾-D-MAXI (NPT) – G¾, ¾ NPT – 22 8 –
66 46 M5 G¾ 70 8
FRM-1-D-MAXI (NPT) 116 91 G1, 1 NPT 40
FRM-D-MAXI – – 6.8 – 30 – – – 11

Dimensions – Pressure Switch PEV


Mini/Midi/Maxi

Pressure switch PEV-¼-B-0D with


adjustable pressure switching point,
plug, square design to
DIN EN 175 301, type A

Type B6 B7 L3
FRM-Y-D-MINI 20 62 92.3
FRM-Y-D-MIDI 27.5 69.5 92.3
FRM-Y-D-MAXI 33 75 92.3

264 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

264
FRM Distributor Blocks – D Series, Metal Design
Accesories Overview

Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit

2
3 3

4 4

3
3.7

6 6

5 5

Mounting attachments and accessories


Individual unit Combination  Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
 –  –
HFOE
2 Threaded pin (included in scope of delivery) 278
– –  
FRB
3 Double nipple 284
   
ESK
4 Pressure switches 285
   
PEV
5 Plug socket 286
   
MSSD-C
6 Angled plug socket 286
   
PEV-…-WD-LED

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 265

265
FRM Distribution Blocks – D Series, Metal Design
Type Codes – G (BSPP) Connections

FRM — H — y — D — MIDI

Basic function
FRM Distributor block

Non-return function/pressure switch


Standard
H With integrated check valve
Y With pressure switch

Pneumatic connection
Without port blocks
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1

3 Series
D Series

Size
3.7 MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)

266 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

266
FRM Distributor Block – D Series, Metal Design
Type Codes – NPT Connections

FRM — H — y — D — MIDI — NPT

Basic function
FRM Distributor block

Non-return function
Standard
H With integrated check valve

Pneumatic Connection
Without port blocks
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread

Series
D Series
3
Size
MINI Grid dimension 40 mm
(without port blocks) 3.7
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 60 mm
(without port blocks)

NPT Connection (where available)


NPT NPT threaded connection

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267
FRM Distribution Blocks – D Series, Metal Design
Ordering Data

Ordering data – Without port blocks


Size Standard With integrated non-return function With pressure switch PEV-¼-B-0D
Part No. Type LT Part No. Type LT Part No. Type LT
Mini 170684 FRM-D-MINI 1D 170687 FRM-H-D-MINI 1D 542184 FRM-Y-D-MINI Q
Midi 170685 FRM-D-MIDI 1D 170688 FRM-H-D-MIDI 1D 542185 FRM-Y-D-MIDI Q
Maxi 170686 FRM-D-MAXI 1D 170689 FRM-H-D-MAXI 1W 542186 FRM-Y-D-MAXI Q

Ordering data – With port blocks


Size Connection Standard With integrated non-return function
Part No. Type LT Part No. Type LT
Mini Gx 164949 FRM-x-D-MINI Q 162788 FRM-H-x-D-MINI 1W
G¼ 164950 FRM-¼-D-MINI Q 162789 FRM-H-¼-D-MINI 1W
Gy 164951 FRM-y-D-MINI Q 162790 FRM-H-y-D-MINI Q
x NPT 173924 FRM-x-D-MINI-NPT Q 173932 FRM-H-x-D-MINI-NPT 1W
¼ NPT 173925 FRM-¼-D-MINI-NPT Q 173933 FRM-H-¼-D-MINI-NPT 1W
y NPT 173926 FRM-y-D-MINI-NPT Q 173934 FRM-H-y-D-MINI-NPT Q
Midi G¼ 186523 FRM-¼-D-MIDI Q 186525 FRM-H-¼-D-MIDI Q
Gy 164952 FRM-y-D-MIDI Q 162791 FRM-H-y-D-MIDI 1W
G½ 164953 FRM-½-D-MIDI Q 162792 FRM-H-½-D-MIDI 1W
3 G¾
y NPT
164954
173927
FRM-¾-D-MIDI
FRM-y-D-MIDI-NPT
Q
Q
162793
173935
FRM-H-¾-D-MIDI
FRM-H-y-D-MIDI-NPT
Q
1W
½ NPT 173928 FRM-½-D-MIDI-NPT Q 173936 FRM-H-½-D-MIDI-NPT 1W
¾ NPT 173929 FRM-¾-D-MIDI-NPT Q 173937 FRM-H-¾-D-MIDI-NPT Q
3.7
Maxi G½ 186524 FRM-½-D-MAXI Q 186526 FRM-H-½-D-MAXI Q
G¾ 164955 FRM-¾-D-MAXI Q 162794 FRM-H-¾-D-MAXI 1W
G1 164956 FRM-1-D-MAXI Q 162795 FRM-H-1-D-MAXI 1W
¾ NPT 173930 FRM-¾-D-MAXI-NPT Q 173938 FRM-H-¾-D-MAXI-NPT 1W
1 NPT 173931 FRM-1-D-MAXI-NPT Q 173939 FRM-H-1-D-MAXI-NPT 1W

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

268 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

268
FAST* Program – FRM Distributor Block Selector Guide
FRM Distributor Blocks – D Series, Metal Design

*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete distributor assembly consists of the following items:
1
2 Item Description Qty Required per Assy
Left
1 Main Unit 1
2 Port Block Kit 2 (one left, one right)
3 Single Unit Joining Rod 2
2
4 Mounting Bracket Kit (Not shown) 1
Right
(Optional)

Step 1: Based upon the required Port Size, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port Block (Item 2 ).

Item
1 2
Port Max. Flow Check Product Type / Main NPT Thread BSP Thread
Size (l/min/scfm)
x 1500/52.9
Valve
No
Description
FRM-...-D-MINI-...
Unit
170684
Left Port Block Kit
546520
Right Port Block Kit
546521
Left Port Block Kit
546495
Right Port Block Kit
546496
3
1300/45.9 Yes FRM-H-...-D-MINI-... 170687
¼ 3300/116.5 No FRM-...-D-MINI-... 170684 546522 546523 546497 546498
3.7
2000/70.6 Yes FRM-H-...-D-MINI-... 170687
3500/123.6 No FRM-...-D-MIDI-... 170685 546536 546537 546532 546489
3400/120.1 Yes FRM-H--...-D-MIDI-... 170688
y 3300/116.5 No FRM-...-D-MINI-... 170684 546524 546525 546499 546500
2100/74.2 Yes FRM-H-...-D-MINI-... 172687
7000/247.2 No FRM-...-D-MIDI-... 170685 546530 546531 546501 546502
5500/194.2 Yes FRM-H-...-D-MIDI-... 170688
½ 8200/289.6 No FRM-...-D-MIDI-... 170685 546526 546527 546503 546504
5600/197.8 Yes FRM-H-...-D-MIDI-... 170688
11700/413.2 No FRM-...-D-MAXI-... 170686 546538 546539 546534 546535
9600/339.0 Yes FRM_H-...-D-MAXI-... 170689
¾ 8800/310.8 No FRM-...-D-MIDI-... 170685 546528 546529 546505 546506
5500/194.2 Yes FRM_H-...-D-MIDI-... 170688
20000/706.3 No FRM-...-D-MAXI-... 170686 546490 546492 546507 546508
15000/529.7 Yes FRM-H-...-D-MAXI-... 170689
1 17400/614.5 No FRM-...-D-MAXI-... 170686 546491 546493 546509 546510
13400/473.2 Yes FRM-H-...-D-MAXI-... 170689

Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ) and the Mounting Bracket Kit (Item 4 ).

Item
3 4 [Not shown]
Product Type/ Single Unit Joining Rod Mounting Bracket Kit
Description (Optional)
FRM-...-D-MINI-... 359787 159638
FRM-H-...-D-MINI-...
FRM-...-D-MIDI-... 369989 159593
FRM-H-...-D-MIDI-...
FRM-...-D-MAXI-... 373059
FRM-H-...-D-MAXI-...

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 269

269
FAST Program – FRM Distributor Block Selector Guide
FRM Distributor Blocks – D Series, Metal Design

Step3: Determine the appropriate quantity of each Item.

Ordering Example:

Required: y port size, 5000 l/min flow, non-return flow check valve, BSP threads, and mounting bracket kit.

Item Part No. Qty Description


Order: 1 170688 1 Main Unit
2 380297 1 Left Port Block Kit
380299 1 Right Port Block Kit
3 369989 2 Single Unit Joining Rod
4 159593 1 Mounting Bracket Kit

3
3.7

270 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

270
FRZ Distributor Blocks – D Series, Metal Design
Technical Data / Dimensional Drawings

Function Additional air connections can be


used to branch off filtered,
unlubricated compressed air, e.g. to
supply air barriers, sensors and
control systems, or for especially
clean air in combination with a
Materials: coalescing filter (LFMB/LFMA).
Housing: Aluminum
Cover plate: Galvanized steel Operating pressure and flow rate are
dependent on the air preparation unit
connected.

Dimensions
Micro Mini/Midi/Maxi

3
3.7

4 Threaded pin (exchangeable)  Flow direction

Type B1 B3 B4 B5 B6 D1 D2 D3 D4 T2

Mini
FRZ-D-MINI 30 40 30 6 4.5 12 G¼ M4 G¼ 12
Midi
FRZ-D-MIDI 35 55 43 7 6 16 G¼ M5 G½ 8
Maxi
FRZ-D-MAXI 40 65 30 7 6 22 G¼ M5 G¾ 10

Standard nominal flow rate* (Micro size only)


Flow direction l/min
1–2 210
1–3 210
1–4 580

* Measured at p1 = 6 bar and p = 1 bar.

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271
FRZ Distributor Blocks – D Series, Metal Design
Type Codes

FRZ — D — MIDI

Basic function
FRZ Distributor block

Series
D Series

Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI With threaded pins
Grid dimension 40 mm
(without port blocks)
MIDI With threaded pins
Grid dimension 55 mm
(without port blocks)
MAXI With threaded pins
Grid dimension 66 mm

3
(without port blocks)

3.7

272 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

272
FRZ Distributon Blocks – D Series, Metal Design
Ordering data

Ordering data
Distributor block
Size Part No. Type LT
Without threaded port blocks
Micro 526815 FRZ-D-MICRO 1D
Micro 526315 FRZ-D-MICRO-NPT 1D
Mini 162786 FRZ-D-MINI Q
Midi 159592 FRZ-D-MIDI Q
Maxi 162787 FRZ-D-MAXI Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

3
3.7

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273
3
3.7

274 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

274
Accessories for D Series Metal Design Components

HFOE
Mounting Brackets

3
3.8

FMA Accessories for D Series


Flanged Pressure Gauge Metal Design Components

Mounting Attachments

Connecting Plates

Security Components

Pressure Gauges

Additional Functions:
Pressure sensors
Pressure switches
Plastic tubing
Silencers (Mufflers)
Double Nipple
Electrical Connections
Illuminating Seals
Filter Cartridges

PEV
Pressure Switch with Visual Scale

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 275
Mounting Attachments
Accessories – D Series, Metal Design

HFOE Mounting Bracket


Micro size
For wall mounting

Material:
Galvanized steel

Ordering Data
Size Part No. Type LT
Micro 526317 HFOE-D-MICRO 1D

HFOE Mounting Bracket


Mini/Midi/Maxi size

3 For wall mounting

Material:
Galvanized steel
3.8

Dimensions and Ordering Data


Size B1 B2 B3 D1 H1 H2 H3 H4 L1 Part No. Type LT
Mini 2 19 7.3 4.3 43 35 5.5 11 12 159638 HFOE-D-MINI1) 1D
Midi/Maxi 3 19 8.3 5.3 70 60 16.5 22 14 159593 HFOE-D-MIDI/MAXI1) 1D

1) Free of copper, PTFE and silicone

HRBK Mounting Bracket


For LRB/LRBS pressure regulators

Material:
Galvanized steel

Dimensions and Ordering Data


Size B1 B2 B3 B4 D1 H1 H2 H3 H4 L1 L2 Part No. Type LT

Mini 80.5 37.5 2.5 3 4.3 47.3 35 20 10 18.5 14 525031 HRBK-D-MINI 1D
Midi 99.8 41.3 3 3 5.3 62.3 49 32 16 23 18 525032 HRBK-D-MIDI 1D

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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Mounting Attachments
Accessories – D Series, Metal Design

HRB Mounting Bracket


For LRB/LRBS pressure regulators

Material:
Galvanized steel

Dimensions and Ordering Data


Size B1 B2 B3 D1 H1 H2 H3 H4 L1 Part No. Type LT

Mini 38.5 2.5 3 4.3 47.3 35 20 11 12 525029 HRB-D-MINI 1D
Midi 42.7 3 3 5.3 62.3 49 32.5 22 14 525030 HRB-D-MIDI 1D

HRS Mounting Bracket

3
Micro size
For wall mounting

Material:
Galvanized steel 3.8

Ordering Data
Size Part No. Type LT
Micro 526316 HRS-D-MICRO 1D

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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277
Mounting Attachments
Accessories – D Series, Metal Design

HR-D Mounting Bracket


For wall mounting

Material:
Galvanized steel

Dimensions and Ordering Data


Size B1 B2 D1 L1 Part No. Type LT

Mini 42 28 36 57.5 164936 HR-D-MINI 1D
Midi 60 46 52 73.5 162804 HR-D-MIDI 1D
Maxi 64 51 36 82 162805 HR-D-MAXI 1D
Maxi for DI version 64 51 52 82 193802 HR-D-DI-MAXI Q

3
FRB Threaded Pin
Male-female attaching rods
For attaching main units in custom
combinations ordered via the FAST
3.8 program.

Material:
High-alloy steel

Dimensions and Ordering Data


Size D1 D2 L1 L2 T1 Part No. Type LT
∅ min.
Micro (kit as shown) 3.5 M2.5 28.4 4 6 526817 FRB-D-MICRO2) 1D
Mini (2 pins only) 6 M4 45.8 6 10 546481 FRB-D-MINI-U1) 1D
Midi (2 pins only) 7 M5 61.8 7 11 546480 FRB-D-MIDI-U1) 1D
Maxi (2 pins only) 7 M5 72.8 7 11 546476 FRB-D-MAXI-U1) 1D
1) Free of copper, PTFE and silicone
2) Includes 1 x O-ring and 2 countersink screws

LF/LOE Threaded Pin


Female-female attaching rods
For attaching port blocks to single
units orederd via the FAST program

Material:
High-alloy steel

Dimensions and Ordering Data


Size D1 D2 L1 T1 Part No. Type LT
∅ min.
Mini 6.3 M4 39.7 13 546483 LF/LOE-D-MINI 1D
Midi 7.3 M5 54.7 14 546489 LF/LOE-D-MIDI 1D
Maxi 7.0 M5 65.2 14 546494 LF/LOE-D-MAXI 1D

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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Mounting Attachments
Accessories – D Series, Metal Design

HSB Threaded Pin


Female-female attaching rods
For attaching port blocks to
LRB/LRBS pressure regulators

Material:
High-alloy steel

Dimensions and Ordering Data


Size D1 D2 L1 T1 Part No. Type LT
∅ min.
Mini 6.5 M4 39.7 10 531057 HSB-D-MINI Q
Midi 7.5 M5 54.7 11 531058 HSB-D-MIDI Q

HMR Hex Nut

3
For securing LFR filter regulators and
LR pressure regulators

Material:
Wrought aluminum alloy 3.8

Ordering Data
Size Part No. Type
Micro 526816 HMR-D-MICRO 1D
Mini/Maxi 530025 HMR-D-MINI/MAXI Q
Midi 530026 HMR-D-MIDI Q

HRBC Connecting Kit


For LRB/LRBS pressure regulators

Material:
Die-cast zinc

Dimensions and Ordering Data


Size B1 B2 H1 L1 Part No. Type LT
Mini 17.4 14.8 20 43 529022 HRBC-D-MINI 1D
Midi 23 18.6 38 58.5 529023 HRBC-D-MIDI 1D

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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279
Connecting Plates
Accessories – D Series, Metal Design

LRBAS Port Blocks


Mini and Midi sizes

For LRB/LRBS pressure regulators

Material:
Die-cast zinc

Dimensions and Ordering Data


Connection B1 B2 B3 B4 D1 D2 H1 H2 T1 Part No. Type LT
max.
G¼ 64 52 40 12 G¼ M4 20 11 7 525033 LRBAS-¼-D-MINI Q
Gy 70 52 40 15 Gy M4 23 11 7 525034 LRBAS-y-D-MINI Q
Gy 85 70 55 15 Gy M5 32 22 8 525035 LRBAS-y-D-MIDI Q
G½ 85 70 55 15 G½ M5 32 22 8 525036 LRBAS-½-D-MIDI Q

3
PBL Port Block Kits
Micro size
3.8 For the following:
FRC air preparation units
LFR filter regulators
LF filters
LR pressure regulators
LOE lubricators

Material:
Wrought aluminum alloy

Dimensions and Ordering Data


Connection B1 B2 D1 H1 H2 Part No. Type LT
Gx 45 – M5 10 – 526318 PBL-x-D-MICRO Q
x NPT 45 – M5 10 – 526319 PBL-Nx-D-MICRO 1D
QS4 45 2.5 QS4 10 8 526321 PBL-QS4-D-MICRO 1D
QS6 45 2.5 QS6 10 10 526322 PBL-QS6-D-MICRO 1D

Spare Key
For lockable regulator knobs in the
following:
FRCS filter/regulator-lubricators
LRS pressure regulators
LFRS filter/regulators

Ordering Data
Descripton Part No. Type LT
Spare Key (knob not included) 649035 LRS/lFRS-D... 1D

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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Security Components
Accessories – D Series, Metal Design

LRVS-D Padlock
For LRVS regulator lock (see below)

Used on LR pressure regulators,


and HE on-off valves

Housing Material:
Brass

Ordering Data
Weight Part No. Type LT
[g]
120 193786 LRVS-D Q

LRVS Regulator Lock


LRVS-D-MAXI LRVS-D-MINI

3
Lock plate is made of galvanized steel.
It is mounted on a pressure regulating
valve using a knurled nut.

A locking device is used to prevent 3.8


unauthorized alteration of the set
pressure of pressure and filter
regulators.

Material:
LRVS-D-DI-MAXI LRVS-D-MIDI
Cap: Polyacetal
Lock plate: Steel
Knurled nut: Aluminum

Ordering Data
Size Weight Part No. Type LT
[g]
Mini 40 193781 LRVS-D-MINI1) 1D
Midi 60 193782 LRVS-D-MIDI1) 1D
Maxi 56 193783 LRVS-D-MAXI1) 1D
Maxi for DI version 36 193784 LRVS-D-DI-MAXI1) Q

1) Free of copper, PTFE and silicone

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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281
Pressure Gauges
Accessories – D Series, Metal Design

MA Pressure Gauge
With metric threaded connection for
Micro size devices

Ordering data
Nominal size Pneumatic Indicating range Part No. Type LT
connection
27 M5 0 … 10 bar 526323 MA-27-10-M5 1D
0 … 1 MPa 526324 MA-27-1.0-M5-MPA Q
0 … 160 psi 527405 MA-27-160-M5-PSI 1D

MA Pressure Gauge
With G (BSPP) threaded connection

3
Ordering data
3.8 Nominal size Pneumatic Indicating range Part No. Type LT
connection
40 Gx 0 … 10 bar 546485 MA-40-10-x-U 1D
0 … 16 bar 546479 MA-40-16-x-U 1D
50 G¼ 0 … 10 bar 546484 MA-50-10-¼-U 1D
0 … 16 bar 546482 MA-50-16-¼-U 1D

FMA Flanged Pressure Gauge ,


DIN EN 837-1
 For pressure regulator
combinations with front panel
mounting
 With G (BSPP) threaded connection

Ordering data
Nominal size Pneumatic Indicating range Part No. Type LT
connection [bar] [psi]
40 G¼ 0 … 10 0 … 145 159596 FMA-40-10-¼-EN Q
G¼ 0 … 16 0 … 232 159597 FMA-40-16-¼-EN Q
50 G¼ 0 … 10 0 … 145 159599 FMA-50-10-¼-EN Q
G¼ 0 … 16 0 … 232 159600 FMA-50-16-¼-EN Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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Additional Functions
Accessories – D Series, Metal Design

SDE1 Pressure Sensor


with LCD display

Material: Polyacetal

Besides freely programmable


switching pressures and hysteresis for
each switching output, all SDE1-…
variants provide the following setting
possibilities:
 Selection of threshold value/
window comparator
 Selection of NO contacts /
NC contacts
 Selection of pressure display in 1 Plug to EN 60947-5-2 4 Connection socket, straight
bar/kPa/psi for SDE1-…-P1-M8 3-pin SIM-M8-…GD-…
 Fast programming option through for SDE1-…-P2-M8 4-pin 5 Connection socket, angled
teach-in function 2 LCD display AIM-M8-…WD-…
 Option for protecting against 3 Adapter for pneumatic
unauthorized programming via a connection
PIN code for SDE1-…-R18-… Rx
for SDE1-…-R14-… R¼ 3
Ordering data
Connection Weight Part No. Type 3.8
[g]
Pressure measuring range 0 … 10 bar, overload pressure max. 20 bar, temperature range 0 … +50 °C
Rx-…-M8 95 192026 SDE1-D10-G2-R18-C-P1-M8 Q
Rx-…-M8 95 192027 SDE1-D10-G2-R18-C-P2-M8 Q
R¼-…-M8 95 192028 SDE1-D10-G2-R14-C-P1-M8 Q
R¼-…-M8 95 192029 SDE1-D10-G2-R14-C-P2-M8 Q
Rx-…-M12 95 534064 SDE1-D10-G2-R18-L-P1-M12 Q
R¼-…-M12 95 534157 SDE1-D10-G2-R14-L-P2-M12 Q

PCN Plastic Tubing


For condensate drain

Material:
Polyvinyl chloride

Ordering data
Tubing O.D. Tubing I.D. Weight Part No. Type LT PU*
[mm] [mm] [g/m] [m]
6.5 4 25 7134 PCN-4-NT Q 50

* Packaging unit is 50 m coil. This part number may be ordered in lengths of 1 m.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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283
Additional Functions
Accessories – D Series, Metal Design

U Silencer

Ordering Data
Pneumatic connection Part No. Type LT
Gx 6841 U-x-B Q
G¼ 6842 U-¼-B Q
Gy 6843 U-y-B Q

ESK Double Nipple

3
Adjustable for angular compensation
 For retrofitting PEV pressure switch
to FRM branching module

3.8 Material:
Brass

Dimensions and Ordering Data


Connection L1 L2 L3 ß1 ß2 ß3 Part No. Type LT PU*
D1 D2
R¼ R¼ 34 12 9.5 19 6 6 151521 ESK-¼-¼ Q 1

* Packaging unit quantity

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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284
Additional Functions
Accessories – D Series, Metal Design

PEV Pressure Switch


Adjustable, with plug socket
1 Switching point
Housing material: adjustment screw
Wrought aluminum alloy 2 Spindle for hysteresis
setting (under protective
cover)
3 Protective cover
4 Plug socket MSSD-C-4P
Cable outlet selectable by
rotating the socket insert
4x90°

Ordering Data
Connection Weight Part No. Type LT
[g]
G¼ 231 10773 PEV-¼-B Q

PEV Pressure Switch

3
Adjustable, without plug socket
1 Switching point
adjustment screw
Housing material:
2 Spindle for hysteresis
Wrought aluminum alloy
setting (under protective
cover) 3.8
3 Protective cover
4 Plug, square design,
suitable for connector
socket
DIN EN 175 301-803-A

Ordering Data
Connection Weight Part No. Type LT
[g]
G¼ 220 175250 PEV-¼-B-0D Q

PEV Pressure Switch


Adjustable with visual scale
without plug socket
1 Switching point adjustment
Housing material: screw
Wrought aluminum alloy 2 Scale for reading the
selected switching
pressure
3 Protective cover
4 Push-in connector, suitable
for connector socket
DIN EN 175 301-803-A
M16x1.5

Ordering Data
Connection Weight Part No. Type LT
[g]
G¼ 170 161760 PEV-¼-SC-0D Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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285
Additional Functions
Accessories – D Series, Metal Design

MSSD Plug Socket


For PEV pressure switch

1 Insert can be repositioned by 90°

Ordering Data
Weight Part No. Type LT
[g]
22 171157 MSSD-C-4P Q

Angled Plug Socket with LED


For PEV pressure switch

3
3.8

1 Insert can be repositioned by 90°

Ordering Data
Voltage Weight Part No. Type LT
[g]
24 V DC 22 164274 PEV-¼-WD-LED-24 Q
230 V AC 22 164275 PEV-¼-WD-LED-230 Q
c

MEB Illuminating Seal


For HEE on-off valve

Material:
Polymer, silicone-free

Ordering Data
Voltage Weight Part No. Type LT
[g]
24 V DC 5 151717 MEB-LD-12-24DC Q
230 V AC 5 151718 MEB-LD-230AC Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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Additional Functions
Accessories – D Series, Metal Design

Plug Socket with KMEB


Cable and LED
for HEE on-off valve

Material:
Housing: Polymer
Seal: Nitrile rubber
Cable: Polyvinyl chloride

1 LED illuminated area 4 Connection pattern to


(only with 24 V) DIN EN 175 301-803, type C
2 Identification clip
3 3-wire cable (3x0.5 mm2)

Ordering Data
3
Voltage Cable length Weight Part No. Type LT
[m] [g]
3.8
24 V DC 2.5 125 151688 KMEB-1-24-2,5-LED Q
24 V DC 5 230 151689 KMEB-1-24-5-LED Q
24 V DC 10 460 193457 KMEB-1-24-10-LED Q
230 V AC 2.5 125 151690 KMEB-1-230AC-2,5 Q
230 V AC 5 230 151691 KMEB-1-230AC-5 Q

MSSD Plug Socket


For HEE on-off valve

Material:
Housing: Polymer
Seal: Nitrile rubber

1 Insert can be
repositioned by 90°

Ordering Data
Weight Part No. Type LT
[g]
11 151687 MSSD-EB Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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287
Additional Functions
Accessories – D Series, Metal Design

MSSD Plug Socket


for HEE on-off valve
Insulation displacement technology

Material:
Housing: Polymer
Seal: Nitrile rubber

1 Union nut M14x1


3 Connection side can be
repositioned by 90°

Ordering Data
Weight Part No. Type LT
[g]
11 192745 MSSD-EB-S-M14 Q

3
Plug Socket with SIM Sable
M8, 4-pin
Straight socket

3.8 Material:
Polyurethane

Ordering Data
Length Part No. Type LT
[m]
2.5 158960 SIM-M8-4GD-2.5-PU Q
5 158961 SIM-M8-4GD-5-PU Q

Plug Socket with SIM Cable


M8, 4-pin
Angled socket

Material:
Polyurethane

Ordering Data
Length Part No. Type LT
[m]
2.5 158962 SIM-M8-4WD-2.5-PU Q
5 158963 SIM-M8-4WD-5-PU Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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288
Additional Functions
Accessories – D Series, Metal Design

Plug Socket with SIM Cable


M8, 3-pin
Straight socket

Material:
Polyurethane

Ordering Data
Length Part No. Type LT
[m]
2.5 159420 SIM-M8-3GD-2,5-PU Q
5 159421 SIM-M8-3GD-5-PU Q

Plug Socket with SIM Cable

3
M8, 3-pin
angled plug socket

Material:
Polyurethane 3.8

Ordering Data
Length Part No. Type LT
[m]
2.5 159422 SIM-M8-3WD-2,5-PU Q
5 159423 SIM-M8-3WD-5-PU Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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289
Additional Functions
Accessories – D Series, Metal Design

Plug Socket with SIM Cable


M12, 4-pin
Straight socket

Material:
Polyurethane

Ordering data
Length Part No. Type LT
[m]
5 164259 SIM-M12-4GD-5-PU Q

Plug Socket with SIM Cable


3 M12, 4-pin
Angled socket

Material:
3.8
Polyurethane

Ordering data
Length Part No. Type LT
[m]
5 164258 SIM-M12-4WD-5-PU Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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290
Additional Functions
Accessories – D Series, Metal Design

Filter Cartridges

LFP MS4/D-…-LFM, LFMAP, LFMBP MS4/D-…-LFX, LFACP

Ordering data
Size Filter cartridge Grade of filtration Part No. Type LT
[µm]
Micro Filter cartridge 5 526818 LFP-D-MICRO-5M 1D
Mini Micro-filter cartridge 0.01 162674 MS4/D-MINI-LFM-A 1D
Fine-filter cartridge 1 162677 MS4/D-MINI-LFM-B 1D
Filter cartridge 5 159640 LFP-D-MINI-5M 1D
Filter cartridge 40 546487 LFP-D-MINI-40M-U 1D
Active carbon filter cartridge Residual oil content 532912 MS4/D-MINI-LFX Q

Midi Micro-filter cartridge


≤ 0.003 mg/m3
0.01 162675 LFMAP-D-MIDI 1D
3
Fine-filter cartridge 1 162678 LFMBP-D-MIDI 1D
Filter cartridge 5 159594 LFP-D-MIDI-5M 1D
3.8
Filter cartridge 40 546488 LFP-D-MIDI-40M-U 1D
Active carbon filter cartridge Residual oil content 532788 LFACP-MIDI Q
≤ 0.003 mg/m3
Maxi Micro-filter cartridge 0.01 162676 LFMAP-D-MAXI 1D
Fine-filter cartridge 1 162679 LFMBP-D-MAXI 1D
Filter cartridge 5 159641 LFP-D-MAXI-5M 1D
Filter cartridge 40 546486 LFP-D-MAXI-40M-U 1D
Active carbon filter cartridge Residual oil content 532789 LFACP-MAXI Q
≤ 0.003 mg/m3

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

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291
3
3.8

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292
DB Series – Polymer Design – Combination Units

FRC-1/4-DB-MINI
Filter/Regulator-Lubricator
with optional metal port block kit

Section 4.1
FRC-DB
Filter/Regulator-Lubricators
4
4.0

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 293
1 Economical functionality:
permissible primary pressure up
to max. 10 bar.
2 Collective product range: filter/
regulator, pressure regulator and
filter/regulator-lubricator.
3 Reliable in use: high-strength
housing made of long-fibre
polyamide with integrated
connecting threads – simple to
install and use.

Core functions of compressed air preparation: DB Series, polymer design

4
4.0

Easy to combine: Extendable functionality:


The DB Series polymer components FRC-DB with on/off valve (left) and
and the D Series metal components distributor block (right) from the metal
can be easily fitted together to form components of the D Series.
hybrid combinations.

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294
FRC-DB Filter/Regulator-Lubricators

FRC-1/4-DB-MINI
Filter/Regulator-Lubricator

FRC-DB
Filter/Regulator-Lubricators

4
O = Without pressure gauge

Flow rate:
40 ... 650 l/min
4.1
Working pressure range:
0.5. ... 10 bar

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 295
FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Technical Data

Function
-M- Flow rate
400 … 650 l/min
Condensate drain
manual rotary
-Q- Temperature range
–5 … +50 °C

-L- Input pressure


1.5 … 10 bar

semi-automatic

 Filter, regulator and lubricator The following oils are recommended


functions in a single unit for Festo components:
 High flow rate and highly efficient Viscosity range to
removal of contaminants ISO 3448 class VG 32
 Good regulating characteristics 32 mm2/s (cSt) at 40 °C
with minimal pressure hysteresis
 Setting values are secured by  Festo Special Oil
means of the rotary knob with 302
detent  ARAL Vitam GF 32
 With manual or semi-automatic  BP Energol HLP 32
condensate drain  Esso Nuto H 32
 Mobil DTE 24
 Shell Tellus Oil DO 32

General technical data


Size Mini
Pneumatic connection1) Gx G¼
Operating medium Compressed air

4
Design Filter/regulator/lubricator
Regulating function With return flow function
With secondary venting
Type of mounting Inline installation
4.1 Via through-holes
Via mounting bracket
Assembly position Vertical ±5°
Grade of filtration [µm] 5 or 40
Max. hysteresis [bar] 0.5
Input pressure [bar] 1.5 …10
Pressure regulation range [bar] 0.5 … 7
Pressure indication Via pressure gauge
Pressure gauge connection Gx

Standard nominal flow rate2) qnN [l/min]


Pneumatic connection Gx G¼
Mini
Grade of filtration 5 µm ≥ 400 ≥ 550
40 µm ≥ 550 ≥ 650

1) Port blocks available to establish 1/8, 1/4, or 3/8 BSP (G) or NPT connections. See Page 331 – PBL Port Block Kit.
2) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

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FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Technical Data

Ambient conditions
Size Mini
Ambient temperature [°C] –5 … +50
Temperature of medium [°C] –5 … +50
Corrosion resistance class CRC1) 1

1) Corrosion resistance class 1 according to Festo standard 940 070


Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.

Weight [g]
Size Mini
Filter/regulator-lubricator 300

Materials
Sectional view

4 Service unit Mini


1 Housing Polyamide, reinforced
2 Bowl Polycarbonate
3 Filter Polyethylene
4 Rotary knob Polyacetate
1
– Seals Nitrile rubber

4
4.1

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FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Technical Data

Standard flow rate qn as a function of output pressure p2


Pneumatic connection Gx Grade of filtration 5 µm Grade of filtration 40 µm

p2 [bar]

p2 [bar]
qn [l/min] qn [l/min]

Pneumatic connection G¼ Grade of filtration 5 µm Grade of filtration 40 µm

p2 [bar]
p2 [bar]

qn [l/min] qn [l/min]

Primary pressure p1 = 10 bar

4
4.1

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FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Technical Data - Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini

1 Barbed connector for


plastic tubing PCN-4
Manually adjusted Semi-automatic 2 Installation
condensate drain condensate drain dimensions
3 Oil regulating screw

 Flow direction

Type
FRC-x-DB
D1
Gx
4
FRC-¼-DB G¼

4.1

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FRC-DB Filter/Regulator-Lubricators – D Series, Polymer Design
Accesories Overview

3 2

1 1

Mounting attachments and accessories


 Page
1 Port block kit 331
PBL
Used to establish 1/8, 1/4, or 3/8 G (BSPP) or NPT connections.
2 Mounting bracket 331

4
HFOE
3 Mounting bracket 330
HR-D
4 Hex nut 330
4.1 HMR

300 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

300
FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Type Codes

FRC — x — DB — 7 — 5M — MINI — H

Basic function
FRC Filter/regulator-lubricator

Pneumatic connection
x Thread Gx
¼ Thread G¼

Series
DB Series

Pressure regulation range


7 0.5 … 7 bar

Grade of filtration
40 µm
5M 5 µm

Size
MINI

Condensate drain
Manual
H Semiautomatic

4
4.1

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301
FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 7 bar
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual rotary Mini Gx 537659 FRC-x-DB-7-5M-MINI Q 537655 FRC-x-DB-7-MINI Q
G¼ 537658 FRC-¼-DB-7-5M-MINI Q 537654 FRC-¼-DB-7-MINI Q

Semi-automatic Mini Gx 537661 FRC-x-DB-7-5M-MINI-H Q 537657 FRC-x-DB-7-MINI-H Q


G¼ 537660 FRC-¼-DB-7-5M-MINI-H Q 537656 FRC-¼-DB-7-MINI-H Q

Ordering data – Special Oil


Scope of delivery Part No. Type LT
1 liter 152811 OFSW-32 1D

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

4
4.1

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302
DB Series – Polymer Design – Individual Units

LFR-1/4-DB-7-O-MINI
Filter/Regulator

Section 5.1
LFR-DB Filter Regulators

Section 5.2
LR-DB Pressure Regulators and
LR-1/4-DB-7-MINI LRB-DB-K Regulator Manifolds
Pressure Regulator
Section 5.3
Accessories for DB Series
Polymer Design Components

5
5.0

FRB-DB-MINI
Threaded Pins

03/2007 – Subject to change – Info 403 US – D /DB Series Air Preparation Units 303
5
5.0

304 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

304
LFR-DB Filter/Regulators

LFR-1/4-DB-7-O-MINI
Filter/Regulator

Filter/Regulators
O = without pressure gauge

Flow rate:
500 ... 1200 l/min

Working pressure range:


0.5 ... 7 bar

5
5.1

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LFR-DB Filter/Regulators
Technical Data

Function
-M- Flow rate
500 … 1200 l/min
with pressure gauge
Condensate drain
manual rotary -Q- Temperature range
–5 … +50 °C

-L- Input pressure


1.5 … 10 bar

semiautomatic

 Space-saving design with filter and  Setting values are secured by


regulator in a single unit locking the rotary knob
 Good particle separation and high  Choice of filter cartridges: 5 µm or
without pressure gauge flow rate 40 µm
Condensate drain  Good regulating characteristics  Filter cartridges  336
manual rotary with minimal hysteresis
 With manual or semiautomatic
condensate drain

semi-automatic

General technical data


Size Mini
with pressure gauge without pressure gauge
Pneumatic connection1) Gx G¼ Gx G¼
Operating medium Compressed air
Design Filter/regulator with pressure gauge Filter/regulator without pressure gauge
Regulating function With return flow function
With secondary venting
Type of mounting Inline installation
Via through holes

5 Assembly position
Via mounting bracket
Vertical ±5°
Grade of filtration [µm] 5 or 40 5 or 40
Max. hysteresis [bar] 0.5
5.1
Input pressure [bar] 1.5 … 10
Pressure regulation range [bar] 0.5 … 7
Pressure indication Via pressure gauge Gx prepared
Pressure gauge connection Gx

1) Port blocks available to establish 1/8, 1/4, or 3/8 G (BSPP) or NPT connections. See Page 331 – PBL-DB Port Block Kit.

306 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

306
LFR-DB Filter/Regulators
Technical Data

Standard nominal flow rate1) qnN [l/min]


Pneumatic connection Gx G¼
Mini
Grade of filtration 5 µm ≥ 500 ≥ 1000
40 µm ≥ 700 ≥ 1200

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

Ambient conditions
Size Mini
Ambient temperature [°C] –5 … +50
Temperature of medium [°C] –5 … +50
Corrosion resistance class CRC1) 1

1) Corrosion resistance class 1 according to Festo standard 940 070


Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.

Weight [g]
Size Mini
Filter/regulator 200

Materials
Sectional view

4 Filter regulator Mini


1 Housing Polyamide, reinforced
2 Bowl Polycarbonate
3 Filter Polyethylene
1 4 Rotary knob Polyacetate
– Seals Nitrile rubber

5
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307
LFR-DB Filter/Regulators
Technical Data

Standard flow rate qn as a function of output pressure p2


Pneumatic connection Gx Grade of filtration 5 µm Grade of filtration 40 µm

p2 [bar]
p2 [bar]

qn [l/min] qn [l/min]

Pneumatic connection G¼ Grade of filtration 5 µm Grade of filtration 40 µm


p2 [bar]

p2 [bar]

qn [l/min] qn [l/min]

Primary pressure p1 = 10 bar

5
5.1

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308
LFR-DB Filter/Regulators
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini
with pressure gauge

Semiautomatic Manual
condensate drain condensate drain

1 Barbed connector for plastic 2 Installation dimensions  Flow direction


tubing PCN-4

Type D1
LFR-x-DB Gx
LFR-¼-DB G¼

5
5.1

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309
LFR-DB Filter/Regulators – DB Series, Polymer Design
Accessories Overview

3 2

1
1
5

Mounting attachments and accessories


 Page
1 Port block kit 331
PBL
Used to establish 1/8, 1/4, or 3/8 G (BSPP) or NPT connections.
2 Mounting bracket 331
HFOE
3 Mounting bracket 330
HR-D
4 Hex nut 330
HMR
5 Pressure gauge 333
MA

5
5.1

310 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

310
LFR-DB Filter/Regulators – DB Series, Polymer Design
Type Codes

LFR — x — DB — 7 — 5M — O — MINI — H

Basic function
LFR Filter/regulator

Pneumatic connection
x Thread Gx
¼ Thread G¼

Series
DB Series

Pressure regulation range


7 0.5 … 7 bar

Grade of filtration
40 µm
5M 5 µm

Pressure gauge
With pressure gauge
O Without pressure gauge

Size
MINI

Condensate drain
Manual
H Semiautomatic

5
5.1

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311
LFR-DB Filter/Regulators – DB Series, Polymer Design
Ordering Data

Ordering data
Pressure regulation range 0.5 … 7 bar
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Mini Gx 539687 LFR-x-DB-7-5M-MINI Q 539683 LFR-x-DB-7-MINI Q
G¼ 539689 LFR-¼-DB-7-5M-MINI Q 539685 LFR-¼-DB-7-MINI Q
Semiautomatic Mini Gx 539688 LFR-x-DB-7-5M-MINI-H Q 539684 LFR-x-DB-7-MINI-H Q
G¼ 539690 LFR-¼-DB-7-5M-MINI-H Q 539686 LFR-¼-DB-7-MINI-H Q
Without pressure gauge
Manual Mini Gx 537648 LFR-x-DB-7-5M-O-MINI Q 537651 LFR-x-DB-7-O-MINI Q
G¼ 537644 LFR-¼-DB-7-5M-O-MINI Q 537647 LFR-¼-DB-7-O-MINI Q
Semiautomatic Mini Gx 537650 LFR-x-DB-7-5M-O-MINI-H Q 537649 LFR-x-DB-7-O-MINI-H Q
G¼ 537646 LFR-¼-DB-7-5M-O-MINI-H Q 537645 LFR-¼-DB-7-O-MINI-H Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

5
5.1

312 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

312
LR-DB/LRB-DB-K Pressure Regulators

LR-DB
Pressure Regulator

Pressure Regulators and


Manifolds

LR-DB Pressure Regulators


Working pressure range:
0.5 ... 7 bar
Flow rate:
800 ... 1300 l/min

LRB-DB-K Pressure Regulator

LRB-DB-K
Manifolds
Working pressure range:
5
Pressure Regulator Manifold
0.5 ... 7 bar
Flow rate: 5. 2
1000 l/min

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 313
LR-DB Pressure Regulators – DB Series, Polymer Design
Technical Data

Function
-M- Flow rate
800 … 1300 l/min
with pressure gauge

-Q- Temperature range


–5 … +50 °C

-L- Input pressure


1.5 … 10 bar
without pressure gauge

 Setting values are secured by  High flow rate


locking the rotary knob
 Good regulating characteristics
with minimal pressure hysteresis

General technical data


Size Mini
With pressure gauge Without pressure gauge
Pneumatic connection Gx G¼ Gx G¼
Operating medium Compressed air
Design Pressure regulator with pressure gauge Pressure regulator without pressure gauge
Regulating function With return flow function
With secondary venting
Type of mounting Inline installation
Via through-holes
Via mounting bracket
Front panel mounting
Assembly position Any
Max. hysteresis [bar] 0.5
Input pressure [bar] 1.5 … 10
Pressure regulation range [bar] 0.5 … 7
Pressure indication Via pressure gauge Gx prepared
Pressure gauge connection Gx

Standard nominal flow rate1) qnN [l/min]


Pneumatic connection2) Gx G¼
5 Mini
Pressure regulation range 0.5 … 7 bar ≥ 800 ≥ 1300

1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.


5.2 2) Port blocks available to establish 1/8, 1/4, or 3/8 G (BSPP) or NPT connections. See Page 331 – PBL-DB Port Block Kit.

314 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

314
LR-DB Pressure Regulators – DB Series, Polymer Design
Technical Data

Ambient conditions
Size Mini
Ambient temperature [°C] –5 … +50
Temperature of medium [°C] –5 … +50
Corrosion resistance class CRC1) 1

1) Corrosion resistance class 1 according to Festo standard 940 070


Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.

Weight [g]
Size Mini
Pressure regulator 150

Materials
Sectional view

Pressure regulator Mini


2
1 Housing Polyamide, reinforced
2 Rotary knob Polyacetate
– Seals Nitrile rubber
1

Standard flow rate qn as a function of output pressure p2


Pneumatic connection Gx Pneumatic connection G¼
p2 [bar]

p2 [bar]

5
qn [l/min] qn [l/min]
5.2
Primary pressure p1 = 10 bar

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315
LR-DB Pressure Regulators – DB Series, Polymer Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Mini
with pressure gauge

 Flow direction

Type D1
Mini
LR-x-DB Gx
LR-¼-DB G¼

5
5.2

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316
LR-DB Pressure Regulators – DB Series, Polymer Design
Accessories Overview

3 2

1
1
5

Mounting attachments and accessories


 Page
1 Port block kit 331
PBL
Used to establish 1/8, 1/4, or 3/8 G (BSPP) or NPT connections.
2 Mounting bracket 331
HFOE
3 Mounting bracket 330
HR-D
4 Hex nut 330
HMR
5 Pressure gauge 333
MA

5
5.2

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317
LR-DB Pressure Regulators – DB Series, Polymer Design
Type Codes

LR — x — DB — 7 — O — MINI

Basic function
LR Pressure regulator

Pneumatic connection
x Thread Gx
¼ Thread G¼

Series
DB Series

Pressure regulation range


7 0.5 … 7 bar

Pressure gauge
With pressure gauge
O Without pressure gauge

Size
MINI

5
5.2

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318
LR-DB Pressure Regulator – DB Series, Polymer Design
Ordering Data

Ordering data
Size Connection Pressure regulation range 0.5 … 7 bar
Part No. Type LT
With pressure gauge
Mini Gx 539681 LR-x-DB-7-MINI Q
G¼ 539682 LR-¼-DB-7-MINI Q
Without pressure gauge
Mini Gx 537642 LR-x-DB-7-O-MINI Q
G¼ 537643 LR-¼-DB-7-O-MINI Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

5
5.2

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319
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Technical Data

Function
-M- Flow rate
1000 l/min
without pressure gauge

-Q- Temperature range


–5 … +50 °C

-L- Input pressure


1.5 … 10 bar

 Preassembled regulator manifold  Setting values are secured by


assembly with common air supply locking the rotary knob
 Good control characteristics with
low hysteresis and primary
pressure compensation

General technical data


Size Mini
Pneumatic connection 1 G½
Pneumatic connection 2 G¼
Operating medium Compressed air
Regulating functions Output pressure constant
With return flow function
With secondary venting
Design Directly actuated piston regulator
On P-manifold
Type of mounting Front panel mounting
Via accessories
Assembly position Any
Max. hysteresis [bar] 0.5
Input pressure [bar] 1.5 … 10
Pressure regulation range [bar] 0.5 … 7

Standard nominal flow rate1) qnN [l/min]


Size Mini
Pressure regulation range 0.5 … 7 bar ≥ 1000
5 1) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

5.2
Ambient conditions
Ambient temperature [°C] –5 … +50
Temperature of medium [°C] –5 … +50
Corrosion resistance class CRC2) 1

2) Corrosion resistance class 1 according to Festo standard 940 070


Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.

320 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

320
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Technical Data

Weight [g]
Size Mini
Manifold with 2 pressure regulators
LRB-…-K2 500
Manifold with 3 pressure regulators
LRB-…-K3 750
Manifold with 4 pressure regulators
LRB-…-K4 1000
Manifold with 5 pressure regulators
LRB-…-K5 1250

Materials
Sectional view

Pressure regulator Mini


2
1 Housing Polyamide, reinforced
2 Rotary knob Polyacetate
3 Sealing ring Polyvinyl chloride
1
4 Manifold strip Wrought aluminum alloy
3
5 5 Spacing bolt Wrought aluminum alloy
– Seals Nitrile rubber
4

5
5.2

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321
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


With mounting bracket
LRB-…-K5

LRB-…-K4

LRB-…-K3

LRB-…-K2

5
5.2

 Flow direction

322 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

322
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Technical Data – Dimensional Drawings

Dimensions Download CAD data  www.festo.com/us/cad


Front panel mounting
LRB-…-K5

LRB-…-K4

LRB-…-K3

5
5.2
LRB-…-K2

 Flow direction
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323
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Accessories Overview

Mini
With mounting bracket Front panel mounting

5 1

2
3
8

9
1
5

5
5.2

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324
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Accessories Overview

Mounting attachments and accessories


With mounting bracket Front panel mounting  Page
1 Mounting bracket kit 332
 –
HRBS-DB-MINI
2 Push-in T-fitting 334
 –
QSTF
3 Pressure gauge 333
 –
MA
4 Mounting bracket 330
 –
HR-D
5 Hex nut 330
 
HMR
6 Push-in Y-fitting 334
– 
QSYLV
7 Plastic tubing 335
– 
PUN-E
8 Push-in fitting 334
– 
QSF
9 Flanged pressure gauge 333
– 
FMA

5
5.2

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 325

325
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Type Codes

LRB — ¼ — DB — 7 — O — K2 — MINI

Basic function
LRB Pressure regulator combination

Pneumatic connection 2
¼ Thread G¼

Series
DB Series

Pressure regulation range


7 0.5 … 7 bar

Pressure gauge
O Without pressure gauge

Regulator
K2 Manifold with 2 pressure regulators
K3 Manifold with 3 pressure regulators
K4 Manifold with 4 pressure regulators
K5 Manifold with 5 pressure regulators

Size
MINI

5
5.2

326 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

326
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Ordering Data

Ordering data
Size Connection Pressure regulation range 0.5 … 7 bar
Part No. Type LT
Manifold with 2 pressure regulators
Mini G¼ 540040 LRB-¼-DB-7-O-K2-MINI Q
Manifold with 3 pressure regulators
Mini G¼ 540041 LRB-¼-DB-7-O-K3-MINI Q
Manifold with 4 pressure regulators
Mini G¼ 540042 LRB-¼-DB-7-O-K4-MINI Q
Manifold with 5 pressure regulators
Mini G¼ 540043 LRB-¼-DB-7-O-K5-MINI Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

5
5.2

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327
5
5.2

328 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

328
Accessories for DB Series Polymer Design Components

HRBS-DB-MINI
Mounting Brackets

FRB-DB-MINI
Threaded Pins

Accessories for DB Series


Polymer Design Components

Mounting Attachments

Pressure Gauges

Push-in Fittings

Plastic tubing

Filter cartridges
5
5.3

MA
Pressure Gauge

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 329
Mounting Attachments
Accessories – DB Series, Polymer Design

HR-D Mounting Bracket


 For wall mounting

Material:
Galvanized steel

Note
The hex nut for attaching this
bracket must be ordered separately.

Dimensions and ordering data


Size B1 B2 D1 L1 CRC1) Part No. Type LT

Mini 42 28 36 57.5 2 164936 HR-D-MINI Q

1) Corrosion resistance class 2 according to Festo standard 940070.


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a
normal industrial environment or media such as coolants or lubricating agents.

HMR Hex Nut


 For front panel mounting
 For attaching the HR-D mounting
bracket

Material:
Wrought aluminum alloy

Ordering data
Size Part No. Type LT
Mini 530025 HMR-D-MINI/MAXI Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

5
5.3

330 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

330
Mounting Attachments
Accessories – DB Series, Polymer Design

PBL-DB (Metal) Port Block Kit


 For wall mounting
 For establishing a pneumatic
connection with Gx, G¼, Gy,
or x NPT, ¼ NPT, y NPT
threads

Material:
Port block: Die-cast zinc
Nut, screws: Galvanized steel
Seals: Nitrile rubber

Dimensions and ordering data


Note on materials:
Size B1 B2 B3 D1 H1 CRC1) Part No. Type LT
Free of copper and PTFE
Mini 68 56 12 Gx 20 1 542787 PBL-x-DB-MINI Q
68 56 12 G¼ 20 542788 PBL-¼-DB-MINI Q
74 56 15 Gy 23 542789 PBL-y-DB-MINI Q
68 56 12 x NPT 20 1 549116 PBL-x-DB-MINI-NPT Q
68 56 12 ¼ NPT 20 549117 PBL-¼-DB-MINI-NPT Q
74 56 15 y NPT 23 542118 PBL-y-DB-MINI-NPT Q

1) Corrosion resistance class 1 according to Festo standard 940070.


Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in
internal areas that are not visible or behind covers.

HFOE Mounting Bracket


 For wall mounting

Material:
Galvanized steel

Note on materials:
Free of copper and PTFE

Dimensions and ordering data


Size CRC2) Part No. Type LT
Mini 2 159638 HFOE-D-MINI Q

2) Corrosion resistance class 2 according to Festo standard 940070.


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a

5
normal industrial environment or media such as coolants or lubricating agents.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

5.3

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 331

331
Mounting Attachments
Accessories – DB Series, Polymer Design

HRBS-DB-MINI Mounting Bracket Kit


 For wall mounting

Material:
Hollow bolt, housing: Galvanized steel
Sealing ring: Polyvinyl chloride

Note on materials:
Free of copper and PTFE

Dimensions and ordering data


Size Pneumatic CRC1) Weight Part No. Type LT
connection 1 [g]
Mini Gy 2 150 540791 HRBS-DB-MINI Q

1) Corrosion resistance class 2 according to Festo standard 940070.


Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a
normal industrial environment or media such as coolants or lubricating agents.

FRB -DB Threaded Pin


 For service unit combinations

Material:
Steel

Note on materials:
Free of copper and PTFE

Dimensions and ordering data


Size D1 D2 L1 L2 L3 T1 T2 CRC1) Part No. Type LT
∅ min.
Mini 7.2 M4 50.5 9 10.5 8.5 2.5 1 542187 FRB-DB-MINI Q

1) Corrosion resistance class 1 according to Festo standard 940070.


Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.
M4-DB Nut Assortment
 For service unit combinations

5 Material:
Galvanized steel

5.3 Note on materials:


Free of copper and PTFE

Ordering data
Size CRC1) Part No. Type LT
Mini 1 542790 M4-DB-MINI Q

1) Corrosion resistance class 1 according to Festo standard 940070.


Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in
internal areas that are not visible or behind covers.

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

332 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

332
Pressure Gauges
Accessories – DB Series, Polymer Design

MA Pressure Gauge, DIN EN 837-1


 For filter regulators and
pressure regulators

Ordering data
Pneumatic connection Indicating range Part No. Type LT
[bar] [psi]
Rx 0 … 10 0 … 145 162835 MA-40-10-x-EN Q

MA Pressure Gauge , DIN EN 837-1


 For pressure regulator
combinations with mounting
via bracket

Ordering data
Pneumatic connection Indicating range Part No. Type LT
[bar] [psi]
G¼ 0 … 10 0 … 145 183900 MA-40-10-G¼-EN Q

FMA Flanged Pressure Gauge ,


DIN EN 837-1
 For pressure regulator
combinations with front
panel mounting

5
5.3

Ordering data
Nominal size Pneumatic con- Indicating range Part No. Type LT
nection [bar] [psi]
40 G¼ 0 … 10 0 … 145 159596 FMA-40-10-¼-EN Q

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 333

333
Push-in Fittings
Accessories – DB Series, Polymer Design

QSTF Push-in T Fitting


360° rotatable
with male and female thread

For use with pressure regulator


combinations with mounting via
bracket

Ordering data
Pneumatic connection Part No. Type LT PU*
Male thread Female thread Tubing O.D.
G¼ G¼ 8 186203 QSTF-G¼-8 Q 1

* Packaging unit quantity

QSYLV Push-in Y Fitting


360° rotatable
Male thread
with external hex

For use with pressure regulator


combinations with front panel
mounting

Ordering data
Pneumatic connection Tubing O.D. Part No. Type LT PU*
G¼ 8 186210 QSYLV-G¼-8 Q 1

* Packaging unit quantity

QSF Push-in Fitting


Female thread
with external hex

5
For use with pressure regulator
combinations with front panel
mounting

5.3

Ordering data
Pneumatic connection Tubing O.D. Part No. Type LT PU*
G¼ 8 153026 QSF-¼-8-B 1D 10

* Packaging unit quantity

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

334 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

334
Plastic Tubing
Accessories – DB Series, Polymer Design

PCN Plastic Tubing


 For condensate drain

Material: Polyvinyl chloride

Ordering data
Tubing O.D. Tubing I.D. Weight Part No. Type LT PU*
[mm] [mm] [g/m] [m]
6.5 4 25 7134 PCN-4-NT Q 50

* Packaging unit is 50 m coil. This part number may be ordered in lengths of 1 m.

PUN-E Plastic Tubing


Highly flexible, hydrolysis and
microbe resistant tubing

Material: Polyurethane

Note on materials:
Free of copper and PTFE

For use with pressure regulator


combinations

Ordering data
Tubing O.D. Color Part No. Type LT PU*
[mm] [m]
8 Silver 535322 PUN-E-8x1-SI Q 50
534174 PUN-E-8x1-SI-400 Q 400
Blue 535327 PUN-E-8x1-BL Q 50
534175 PUN-E-8x1-BL-400 Q 400
Black 538467 PUN-E-8x1-SW Q 50
538462 PUN-E-8x1-SW-400 Q 400

* Packaging unit

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
5
5.3

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335
Filter Cartridges
Accessories – DB Series, Polymer Design

LFP Filter Cartridges

Ordering data
Size Grade of filtration Part No. Type LT
[µm]
Mini 5 547957 LFP-DB-MINI-5M 1D
40 534502 MS4-LFP-E 1D

LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time

5
5.3

336 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007

336
Engineering Support

Compressed Air
Conditioning

System Design and Test

Sample Circuits

Air Quality

Operating
Recommendations

Application Worksheet

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 337
Engineering Support – Compressed Air Conditioning
D Series and DB Series Air Preparation Units

Compressed Air Distribution Operational Safety/Durability Operation of Service Units

Proper treatment of compressed The receiver is installed immediately Compressed air filters purify the air The pressure regulator maintains a
air between production and after the compressor and should by removing particles and vapor. constant operating pressure on the
consumption should never be equalize pressure fluctuations Particles measuring greater than secondary side of the system by
neglected. Losses caused by coming from the compressor. 50 microns are retained by sintered evening out pressure fluctuations
leakage can be averted by the use Additionally, it serves as a storage metal filters (depending on filter from the primary side of the system.
of appropriate service units. Use of unit for the entire system and aids model). Fluids are separated and Note: input pressure should always
a new service unit reduces repair in cooling the compressed air collected in a filtering bowl. The be greater than the required
costs because less maintenance so incoming condensate can be condensate in the filtering bowl operational pressure.
will be required. separated. In larger compressor must be periodically emptied.
The compressed air lubricator
installations an air drier equipped
The operational safety and durability with a water separator is installed Some applications, such as in the dispenses lubricating oil to
of a pneumatic installation depends between the compressor and fields of chemistry, pharmaceutical, pneumatic components, when
largely on how the compressed air receiver. In this way a large portion food processing, etc., require required. Lubricant is provided by
is processed. of the condensate can be separated super-filtered air provided by a lubricator via the venturi principle
in advance. coalescing filters. Festo coalescing and is dispersed in the flow of air.
Contaminants in the compressed air
filters remove almost all the vapor
such as scale, rust, dust particles, The compressed air storage unit When using low pressure compo-
and oil droplets by coalescing
and liquids may cause considerable equalizes pressure fluctuations nents or pneumatic sensing devices,
filtration. Up to 99.999% air purity
damage to a pneumatic installation. within the system to ensure the a primary and an auxiliary coalescing
can be produced. Festo adsorption
Pollutants increase the rate of wear highest common pressure for filter system should be provided.
filters remove oil vapor and
on operating surfaces and sealing each user. associated odors whether petroleum
devices, shortening the life of
or synthetic based, keeping
pneumatic components.
maximum down-stream remaining
Because the compressor cycles oil content to 0.003 ppm/wt.
on-and-off, pressure fluctuations
that could adversely affect operation
of the facility may occur.

To eliminate these adverse effects,


service units must be installed in
every pneumatic control system.

Typical Compressed Air Supply System


Diagram of a compressed air
supply unit with manifold piping.
Use of an intermediate reservoir
within a pneumatic system depends
on individual consumption and is
only necessary if large quantities of
air are consumed within a very short
period of time.

338 D / DB Series Air preparation Units – Info 403 US – Subject to change – 03/2007
Engineering Support – System Design and Test
D Series and DB Series Air Preparation Units

Method Used to Determine Normal Flow Characteristics


Control Direction (1 > 2)
Item Description
The flow characteristic describes the relationship between the differential 1, 8 Shut-off valve
pressure ( p = p 2.0 - p 2) and the normal flow rate q n at a constant 2 Pressure regulating valve
primary pressure ( p 1 [(p = f (q n )]).
3.1, 3.2 Flow meter
4 Measuring tube to ISO 6358 corresponding
to the port size of the test specimen
5 Pressure gauge
6 Test Specimen
7 Flow control valve, adjustable

Test Set-Up

Test Procedure
At the beginning of the test, all components are closed and the final Definitions of Units and Symbols Used
control elements of the pressure regulating valves are relieved.
Variable Symbol Unit
1. Open shut-off valve 1. Pressure p bar; mbar
2. Set primary pressure p 1 on pressure regulating valve 2. Normal flow rate qn l/min
Standard nominal flow rate † q nN l/min
3. Set controlled variable p 2.0 (q n = 0 l/min).
Leakage qn l/h
4. Fully open flow control valve 7.
Internal air consumption q nE l/h
5. Open shut-off valve 8 quickly, so that the controlled variable Primary pressure p1 bar
p 2 drops by at least 1 bar or drops to 0 bar. Slowly close
shut-off valve 8 again. Repeat steps 3 and 5 until the desired Maximum primary pressure p 1max bar
p 2.0 value is reliably achieved. Controlled variable at qn = 0 l/min* p 2.0 bar
Important: In order to ensure comparable preconditions Controlled variable at qn > 0 l/min p2 bar
for all tests, the controlled variable p 2.0 must be set with Maximum controlled variable p 2max bar
increasing pressure. Minimum controlled variable p 2min bar
6. Close flow control valve 7 and open shut-off valve 8. Pressure drop p bar; mbar
7. Open flow control valve 7 in steps. Hysteresis H bar; mbar
„ Keep primary pressure p 1 constant. Disturbance variable Z bar; mbar
„ Measure and document the normal flow rate q n Degree of filtration — %
and controlled variable.
Oil delivery quantity q Oil Drops/1000 l
„ Repeat step 7 until flow control valve 7 is fully open
or the maximum normal flow rate is achieved. (Drops/min)

Note: If the pressure hysteresis is not to be determined, Important: The standard nominal flow rate (q nN) is determined with a p of 1 bar.
the measurement is now complete. *p 2.0 is the set pressure on item 6 if the device has an adjustable output.

8. Close flow control valve 7 in steps.


„ Keep primary pressure p 1 constant.
„ Measure and document the normal flow rate q n 6
and controlled variable.
„ Repeat step 8 until flow control valve 7 is fully closed
or normal flow rate q n = 0 l/min is achieved.

03/2006 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 339
Engineering Support – Sample Circuits
D /Series and DB Series Air Preparation Units

Sample Circuits
Customarily The Following Arrangements of Elements Must Be Kept In Mind:
Example 1
Microfiltered Compressed Air

Certain applications require guaranteed oil and dust-free compressed air.


A Filter-Regulator LFR-... with 40 or 5 micron filtration provides a basic
LFMB LFMA
cleaning of the air and a constant working pressure. After that the air quality
is enhanced in two steps with Fine (LFMB) and Micro (LFMA) filters. Thus it is
possible to meet differing requirements for downstream air quality.

Example 2
Different Pressure Zones

Control lines or certain working elements should be supplied with a


lower input pressure. A Filter-Regulator LFR-... with 40 or 5 micron filtration
provides a basic cleaning of the air and a constant working pressure.
After that a second pressure level is produced by means of another
pressure regulator.

Example 3
Shut-off and Exhaust Functions for a Pneumatic Installation

A master shut-off valve, Type EM-..., must be used to exhaust an installation


before servicing work is carried out or a machine is set up. For security
considerations, a padlock can be used.

340 Info 403 US – Subject to change – 03/2007


Engineering Support – Air Quality
D Series and DB Series Air Preparation Units

How Clean Must Compressed Air Be?


The answer is very simple, the The quality of compressed air is The wide range of applications for The determination of the quality
compressed air must always be identified by quality classes set forth compressed air accordingly imposes class should consider the following
clean enough, so that it causes no in ISO 8573-1. Here it is established variable demands for air quality. information in the order in which
malfunction or damage. Since every which contaminants are allowable in If a high quality of compressed air it is listed.
filter also represents a resistance to the corresponding compressed air is required, more steps of filtration 1. The quality class of the solid
air flow, from an economical point of quality classes. must be used. contaminants.
view the compressed air should only 2. The quality class for water
be as clean as required. content.
3. The quality class for total oil
content (droplets, aerosols
and vapors).

Details of Quality Classes per DIN ISO 8573-1


1. Particle Size 2. Water Content 3. Oil Content
Class Max. Particle Size Max. Particulate Density Max. Dew Point Max. Oil Concentration
(micron) (ppm / mg/m3) (°F / °C) (ppm / mg/m3)
1 0.1 0.08 / 0.1 -94 / -70 0.01 / 0.01
2 1 0.83 / 1 -40 / -40 0.08 / 0.1
3 5 4.15 / 5 -4 / -20 0.83 / 1
4 15 6.64 / 8 37 / 3 4.15 / 5
5 40 8.30 / 10 45 / 7 20.75 / 25
6 – – 50 / 10 –
7 – – not defined –

Classification of Product Categories


Solids Water Dew Point Max. Oil Content
Application Class (micron) Class (°F / °C) Class (ppm / mg/m3)
Mining 5 40 7 -- 5 20.75 / 25
Laundry 5 40 6 50 / 10 4 4.15 / 5
Welding Equipment 5 40 6 50 / 10 5 20.75 / 25
Machine Tools 5 40 4 37 / 3 5 20.75 / 25
Compressed Air Cylinders 5 40 4 37 / 3 5 20.75 / 25
Compressed Air Valves 3 to 5 5 to 40 4 37 / 3 5 20.75 / 25
Packaging 5 40 4 37 / 3 3 0.83 / 1
Precision Air Regulator 3 5 4 37 / 3 3 0.83 / 1
Air Measurement 2 1 4 37 / 3 3 0.83 / 1
Warehouse Ventilation 2 1 3 -4 / -20 3 0.83 / 1
Sensors 2 1 2 to 3 -40 to -4 / -40 to -20 2 0.08 / 0.1
Food Processing 2 1 4 37 / 3 1 0.01 / 0.01
Photo Processing 1 0.01 to 0.1 2 -40 / -40 1 0.01 / 0.01

The sizing of air preparation units is From an economical point of view Important:
dependent on the air requirements high air qualities should be used Elements at the beginning of a
of the application. Undersizing only where they are actually required. “maintenance line” should have
leads to pressure fluctuations in
the regulator and inadequate filter
Distributor modules between the
individual filter grades make differing
higher nominal flow rates, in case
they have to handle the entire air
6
service life. air qualities available. volume requirement.

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 341
Engineering Support – Operating Recommendations
D Series and DB Series Air Preparation Units

When Making Your Selection General Purpose Protection


1) Generally, install filters downstream • General Compressed Air System Protection
of after coolers/separators and air • Liquid and Solid - Bulk Contamination Removal
receivers at the lowest temperature • Particle Removal in “Dry” Systems
point and as close to the point of • Large Pneumatic Tools
application as possible. This reduces • Shot-Blasting Air
the chance of additional water and oil • Low Cost Automation
vapor condensing after the filter. • Pre-Filtration for Refrigeration Air Dryers
• Pre-Filtration to High Efficiency Dryers
2) Filters should not be installed • Pre-Filtration to Adsorption Air Dryers in “Oil-Free” Systems
downstream of quick opening valves • Pre-Filtration to Air Sterilization Filters in “Oil-Free” Systems
and should be protected from possible
RECEIVER
reverse flow or other shock conditions.

3) It may be necessary to install a AFTERCOOLER


combination of mainline filtration near
COMPRESSOR
the compressor installation before
entry to the main air distribution SEPARATOR
& DRAIN FILTER
system as well as installing terminal 0.01 µm

filtration at the critical application


points.

Remember, especially in existing


DRAIN
installations, the contamination
already in the pipe system downstream
of the filters will take a long time to
disappear and probably never will
completely.

4) Purge all lines leading from the filters


to the final application to be protected.

5) Install filters in a vertical position


ensuring that there is sufficient room
below the filters to facilitate element
change.

6) Provide a facility to drain away


collected liquids from the filter
drains via properly sized tubing,
taking care that there are no
restrictions in the drain line.

7) Install a differential pressure gauge


or pop-up indicator to monitor the
pressure drop across the filters. This
will provide an easy way of visually
monitoring the filter element condition,
indicating when to replace the
element.

If you have a problem with filter


selection or installation, please contact

6 your local Festo office or distributor.


Festo and their representatives will be
pleased to help you in selecting the
proper installation for your application
requirements.

342 D / DB Series Air preparation Units – Info 403 US – Subject to change – 03/2007
Engineering Support – Operating Recommendations
D Series and DB Series Air Preparation Units

When Making Your Selection Critical Applications (Clean and “Oil-Free”)


Always try to obtain as much information Where dew point is not required to be less than • Advanced Pneumatics
as possible including flow rates, inlet 36-40°F (2.2-4.4°C). Ambient temperature should • Air-Blast Circuit Breakers
pressure, temperature and pipe size. not be below 45°F (7.2°C). For example, interior of • Decompression Chambers
factories. • Cosmetic Production
Select filtration air quality required to the
• Foodstuffs Production/Packaging
application to be protected. Remember, • Highest Quality – Clean, Oil and Odor-free Air
• Pharmaceutical Production
it is better to over-specify than not provide • Blow Molding of Plastic (such as P.E.T. Bottles)
• Dairy Production/Packaging/Transport
enough protection. • Film Processing
• Brewery Production/Packaging/Transport
• Critical Instrumentation
Select size of filters by flow rate and inlet 0.003
REFRIGERATED 0.01 µm ppm/wt
pressure at the point of filtration. Also AIR DRYER
keep in mind pressure drop, if this is
critical it may be advisable to oversize the RECEIVER
filters. Generally, for operating costs, it is
best never to undersize filters. The higher AFTERCOOLER
pressure drop caused by undersizing
COMPRESSOR
actually increases system operating cost.
SEPARATOR FILTER
& DRAIN 5 µm
Be careful to consider working pressure
drops. Although all filters start dry, in time
they become wetted with liquid (a normal
condition) and this increases pressure DRAIN

drop. Select filters for the highest flow


rate and lowest working pressure they
will operate under.

Check the pipe size of the installation.


If possible, match pipe sizes. This may Extremely Low Dew Point System
involve increasing the size of the filter.
Where dew point must be below 32°F (0°C). For example, indoor factory installation of dryer, but where
Never reduce the pipe size of the
compressed air is to be used for outdoor application.
installation to match the filter. The HEATLESS
REFRIGERATED
restriction caused by this is expensive DRYER

in terms of pressure drop and operating


costs and is ongoing. Increasing the size RECEIVER
of the filter on the other hand reduces
pressure drop and increases the time
AFTERCOOLER
between element changes. This more
than offsets the initial higher cost. COMPRESSOR

SEPARATOR FILTERS 0.01 µm


& DRAIN
5 µm 0.01 µm

DRAIN

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 343
Engineering Support – Operating Recommendations
D Series and DB Series Air Preparation Units

What Must Be Observed When Using Festo Components?


Specified limit values for technical When Festo components are used in You should contact Festo advisors if All technical data applies at the time
data and any specific instructions safety-oriented applications, the user one of the following apply to your of going to print.
must be adhered to by the user shall ensure that all applicable application:
in order to ensure recommended national and local safety laws and „ The ambient conditions and
operating conditions. regulations, for example the Machine conditions of use or the operating
Directive, together with the relevant medium differ from the specified
When pneumatic components are
references to standards, are technical data.
used, the user shall ensure that they
observed. Unauthorized conversions „ The product is to perform a safety
are operated using correctly prepared
or modifications to products and function.
compressed air without aggressive
systems from Festo involve a safety „ A risk or safety analysis is required.
media.
risk and are thus not permissible. „ You are unsure about the product's
Festo does not accept any liability for suitability for use in the planned
resulting damages. application.
„ You are unsure about the product's
suitability for use in safety-oriented
applications.

344 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
Engineering Support – Application Worksheet
D Series and DB Series Air Preparation Units

Page 1 of 1
For technical assistance from our team of expert automation engineers, please photocopy this page, fill in as much information
as possible and fax to 1-800-96-FESTO.

Contact Information
Name ___________________________________________________________________________________________________________
Company ________________________________________________________________________________________________________
Address _________________________________________________________________________________________________________
City ________________________________________________ State ___________________ Zip Code _____________________
Phone ______________________________________________ Fax _____________________________________________________
Email __________________________________________________________________________________________________________

Application Information
„ Flow ___________ scfm ____________ l/min

„ Pressure
• Maximum Input ___________ psi ____________ bar
• Operating
– Minimum ___________ psi ____________ bar
– Maximum ___________ psi ____________ bar

„ Connection
• Thread Type • OD Tubing Connection
‰ NPT ‰ BSP (G) ‰ Metric (Micro sizes only)
• Thread Size
‰ 1/8" ‰ 1/4" ‰ 3/8" ‰ 1/2" ‰ 3/4" ‰ 1" ‰ M5 ‰ M7 ‰ QS4 (4 mm) ‰ QS6 (6 mm)

„ Pre-filtration „ Fine Filtration „ Active Carbon Filter „ Lubricator


‰ 40 µ ‰1µ ‰ 0.003 mg/m³ ‰ Include
‰5µ ‰ 0.01 µ

„ On/off Valve
‰ Manual
‰ Electric ‰ 24 V DC ‰ 110 V AC ‰ 230 V AC

„ Soft-start Valve
‰ Pneumatic
‰ Electric ‰ 24 V DC ‰ 110 V DC ‰ 230 V AC

„ Branching Module
‰ With Electric Pressure Switch
‰ Without Electric Pressure Switch

„ Options
‰ Manual Drain (Filter)
‰ Automatic Drain (Filter)
‰ Differential Pressure Indicator (Fine Filtration Only)

Notes/Other:
___________________________________________________________________________________________________
__________________________________________________________________________________________________
___________________________________________________________________________________________________

03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units


Engineering Support
Conversion Factors

The conversion table below


includes the most commonly used
for designing a system. They are
given to enable the user to make
necessary calculations.

Length or Distance
m > ft = x 3.281
mm > inch = ÷ 25.4

Volume
cm³ > in³ = x 0.061

Mass
g > lb = x 0.002
kg > lb = x 2.2046

Pressure
bar > psi = x 14.7

Temperature
C° > F° = x [1.8] + 32

Flow
l/min > Cv = x 0.001
l/min > scfm = x 0.0353

Force
N > lbf = x 0.2248
kgf > N = x 9.80665

Torque
Nm > lb-in = x 8.8507
Nm > lb-ft = x 0.7376

Moment of Inertia
kg·cm² > lb-in² = x 0.3417
kg·m > lb-ft = x 7.233
kg·m² > oz-in² = x 5.4675

© Copyright 2007, Festo Corporation

While every effort is made to For Liability and Warranty All rights reserved. No part of this
ensure that all dimensions conditions, refer to our publication may be reproduced,
and specifications are correct, "Terms and Conditions of Sale", distributed, or transmitted in any
Festo cannot guarantee that available from your local Festo form or by any means, electronic,
publications are completely free office. mechanical, photocopying or
of any error, in particular typing otherwise, without the prior
or printing errors. Accordingly, written permission of Festo.
Festo cannot be held responsible All technical data subject to
for the same. change according to technical
update.

346 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
Product Range and Company Overview

Custom Automation Components Custom Control Cabinets Complete Systems

Custom Designed Automation Solutions


Our experienced engineers provide complete support at every stage of your development process, including: conceptualization,
analysis, engineering, design, assembly, documentation, validation, and production.

Electromechanical Pneumatics PLCs and I/O Devices

Comprehensive Line of Automation Components


With a comprehensive line of more than 30,000 automation components, Festo is capable of solving the most complex
automation requirements.

Supporting Advanced Automation... As No One Else Can


Festo is a leading global manufacturer of pneumatic and electromechanical systems, components and controls for industrial automation,
with more than 11,500 employees in 56 national headquarters serving more than 180 counties.

For more than 80 years, Festo has continuously elevated the state of manufacturing with innovations and optimized motion control
solutions that deliver higherer performing, more profitable automated manufacturing and processing equipment.

Our dedication to the advancement of automation extends beyond technology to the education and development of current and future
automation and robotics designers with simulation tools, teaching programs, and on-site services.

The Broadest Range of Automation Components


• Electromechanical actuators, motors, controllers & drives
• Pneumatic linear and rotary actuators, valves, and air supply
• PLC's, operator interfaces, sensors and I/O devices

A Complete Suite of Automation Services


• Complete custom engineered solutions
• Comprehensive engineering support and on-site services
• Shipment, stocking and storage services
Festo North America
United States
Customer Resource Center Design and Manufacturing Operations
502 Earth City Expressway, Suite 125
Earth City, MO 63045
For ordering assistance,
or to find your nearest Festo Distributor,
Call: 1.800.99.FESTO
Fax: 1.800.96.FESTO
Email: [email protected]
For technical support,
Call: 1.866.GO.FESTO
Fax: 1.800.96.FESTO
Email: [email protected]

Headquarters
East: 395 Moreland Road, Hauppauge, NY 11788
Festo Corporation
395 Moreland Road
P.O. Box 18023
Hauppauge, NY 11788
www.festo.com/us

Sales Offices
Appleton
North 922 Tower View Drive, Suite N
Greenville, WI 54942
Boston
120 Presidential Way, Suite 330
Woburn, MA 01801
Chicago
1441 East Business Center Drive
Mt. Prospect, IL 60056 Central: 1441 East Business Center Drive, Mt. Prospect, IL 60056
Dallas
1825 Lakeway Drive, Suite 600
Lewisville, TX 75057
Detroit
2601 Cambridge Court, Suite 320
Auburn Hills, MI 48326
New York
395 Moreland Road
Hauppauge, NY 11788
Silicon Valley
2800 Collier Canyon Road
Livermore, CA 94551

West: 2800 Collier Canyon Road, Livermore, CA 94550

Mexico Canada
Headquarters Headquarters
Festo Pneumatic, S.A. Festo Inc.
Av. Ceylán 3 5300 Explorer Drive
Col. Tequesquinahuac Mississauga, Ontario L4W 5G4
54020 Tlalnepantla Phone: 1.905.624.9000
Edo. de México Fax: 1.905.624.9001
Phone:011 52 [55] 53 21 66 00 Email: [email protected]
Fax: 011 52 [55] 53 21 66 65 www.festo.com/ca
Email: [email protected]
www.festo.com/mx

Festo Worldwide
Argentina Australia Austria Belarus Belgium Brazil Bulgaria Canada Chile China Colombia Croatia Czech Republic Denmark
Estonia Finland France Germany Great Britain Greece Hong Kong Hungary India Indonesia Iran Ireland Israel Italy Japan Latvia
Lithuania Malaysia Mexico Netherlands New Zealand Norway Peru Philippines Poland Romania Russia Serbia Singapore
Slovakia Slovenia South Africa South Korea Spain Sweden Switzerland Taiwan Thailand Turkey Ukraine United States Venezuela
www.festo.com

Subject to change Catalog No.: 13049126 6.07

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