D DB Info 403 US Pressure Regulator
D DB Info 403 US Pressure Regulator
Info 403 US
D Series and DB Series
Air Preparation Units
Ideal for All Applications Festo...Your Automation
With a full range of manual, electrical, Partner Worldwide
and pneumatic on/off valves, soft-start As a global leader in industrial
valves, as well as fine, micro, and automation components and
coalescing filters, D Series and DB Series systems, with over $1.8 billion
air preparation units meet whatever sales worldwide, Festo has
compressed air quality level your the resources and application
application requires. experience to be your long-term
partner for cost-effective
The Reliable Performer automation solutions.
Rugged D Series metal design
• 56 independent
combination and individual air
subsidiaries worldwide
preparation units can endure the
harshest industrial environments. They • Representation in
are built for trouble-free, long-life 180 countries
operation in applications with all • Worldwide networking for
standard compressed air requirements. consistent standards of
products, consultancy,
Value optimized DB Series polymer sales and services
design combination and individual air • Worldwide support provided
preparation units are ideal for by over 11,500 team members
applications requiring basic
functionality and reliable quality. Festo Quality Assurance,
ISO 9001 Certification
A Full Range of Sizes
D Series metal design units are Festo Corporation
is committed to
available in four body sizes: Micro, Mini,
provide Festo
Midi, and Maxi. Port thread sizes range
products and
from metric M5 to BSPP G1, and from
services that will
1/8 NPT to 1 NPT. Micro size lubricators meet or exceed
and filters also feature port plates with our customers’
QS4 and QS6 (4 mm and 6 mm) inserts requirements in
for easy OD tubing connection. product quality, delivery,
customer service and
DB Series Polymer design components satisfaction.
are available in Mini body sizes, with
All Festo locations within the United
BSP G1/8 and G1/4 body port thread States are registered to ISO 9001.
sizes. Metal connecting plate kits are
available with G (BSPP) and NPT 1/8,
1/4, and 3/8 ports.
Modularity
The unique modular through-bolt joining
system uses only one compression seal
between units for leak-free assembly
and mounting. This eliminates leakage Online Literature
and misalignment typical of our Literature in PDF format is
available for download at:
competitors’ modular “joining block”
www.festo.com/us/airprep/d
systems.
Introduction
Section 3.1 PDF Page 103 Section 3.2 PDF Page 127 Section 3.3 PDF Page 165 Section 3.4 PDF Page 207
3
Lubricators On/Off & Soft-Start Valves Distributor Blocks Accessories
Page
LOE* HE*/HEE*/HEP/HEL* FRM*/FRZ D Series Metal Design
101
Section 3.5 PDF Page 215 Section 3.6 PDF Page 227 Section 3.7 PDF Page 261 Section 3.8 PDF Page 275
5
Filter/Regulators Pressure Regulators Accessories
LFR-DB LR-DB/LRB-DB-K DB – Polymer Design
Page
303
Section 5.1 PDF Page 305 Section 5.2 PDF Page 313 Section 5.3 PDF Page 329
Engineering Support
Compressed Air Conditioning .......................................................................338
System Design and Test ............................................................................... 339 6
Sample Circuits ...........................................................................................340
Air Quality ...................................................................................................341
Operating Recommendations .......................................................................342 Page
Application Worksheet .................................................................................345 337
*FAST (Festo Assured Shipping Time). This indicates that products of this type can be purchased from stock as individual parts to be assembled at your site.
3
FAST Program
D Series and DB Series Air Preparation Units
1 FAST enables designers and manufacturers to reduce inventory costs and “time-to-market” allowances for prototype and production equipment, with same-day
shipment of thousands of automation components.
The selection of FAST components available for same-day / next-day shipment includes: cylinders, actuators, valves, unassembled individual and combination air
preparation units, fittings, tubing, and sensors. FAST custom length cylinders and actuators, assembled individual combination air preparation units, and valve
manifolds ship in 3 days.
For a complete list of FAST components and conditions, visit www.festo.com/us/fast or contact us to request FAST product literature.
Quantity limit to qualify for the FAST Program “It’s on time, or it’s shipped free” promise is 5 pieces per item, except for fittings/flow controls (100 pieces), tubing
(100 meters), and mounting accessories (10 pieces).
For complete FAST components conditions and specific qualifying part numbers, call: 1.877.85.4FAST, e-mail:[email protected], visit: www.festo.com/us/fast, or
contact us to request FAST product literature.
4
Metal Design Filter/Regulator-Lubricators
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 7...103 7...176 0.01 1 5 40 PDF Page
Standard Available 1) FAST – Festo Assured Shipping Time, see page 2 for details.
G (BSPP) Connections
110 VAC
Manual
24 VDC
Metal
G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...12 2.5...12 0.01 1 5 40 PDF Page
Standard Available
G (BSPP) Connections
Type Size
110 VAC
230 VAC
Manual
24 VDC
Metal
G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...7 0.5...12 0.01 1 5 40 PDF Page
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 7...103 7...176 0.01 1 5 40 PDF Page
Standard Available 1) FAST – Festo Assured Shipping Time, see page 2 for details.
1 HE on/off valve
4
2 LFR filter/regulator 9
3 FRM-H distributor block with integrated check valve 3
4 LOE lubricator
5 HEE solenoid-actuated valve (24, 110 or 230 VAC) 2
Type Size
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 7...103 7...176 5 40 PDF Page
Standard Available 1) FAST – Festo Assured Shipping Time, see page 2 for details.
Product Specifications Flow [l/min] Pneumatic Connection Pressure [bar] Gauge Lock Options FAST1 See CD
Type Size
Type Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...7 0.5...12 PDF Page
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 7...103 7...176 PDF Page
Type Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.5...7 0.5...12 PDF Page
Standard Available 1) FAST – Festo Assured Shipping Time, see page 2 for details.
Type Size
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 0.01 1 5 40 PDF Page
Type Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 0.01 1 5 40 PDF Page
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 0.01 1 5 40 PDF Page
Standard Available 1) FAST – Festo Assured Shipping Time, see page 2 for details.
G (BSPP) Connections
Type Size
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 0.01 1 5 40 PDF Page
Type Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 < 0.003 PDF Page
Standard Available
G (BSPP) Connections
Product Specifications Flow [l/min] Pneumatic Connection Bowl Guard FAST1 See CD
Type Size
300 to 1,000
Type Size QS4 M5 QS6 M7 G1/8 G1/4 G3/8 G1/2 G3/4 G1 PDF Page
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page
Standard Available 1) FAST – Festo Assured Shipping Time, see page 2 for details.
G (BSPP) Connections
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page
G (BSPP) Connections
24 110 230
Product Specifications Flow [l/min] Pneumatic Connection Supply Voltage FAST1 See CD
Type Size
230 VAC
24 VDC
G1/8 G1/4 G3/8 G1/2 G3/4 G1 PDF Page
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page
Standard Available 1) FAST – Festo Assured Shipping Time, see page 2 for details. Type Code Description
HE = Manual on/off valve
HEE = Electric on/off valve
Type Size
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page
1) FAST – Festo Assured Shipping Time, see page 2 for details. Type Code Description
Standard Available
2) Type HEP valves are available without threaded port block kits. Port block kits are purchased separately, see PDF page 235. HEP = Pneumatic on/off valve
Type Size
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page
Standard Available 1) FAST – Festo Assured Shipping Time, see page 2 for details. Type Code Description
HEL = Soft-start valve
G (BSPP) Connections
Type Size
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PDF Page
Standard Available 1) FAST – Festo Assured Shipping Time, see page 2 for details.
G (BSPP) Connections
Type Size
400 to 650 2
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 7...103 5 40 PDF Page
14.1 to 22.9 3
3
3
500 to 1,200 2
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 7...103 5 40 PDF Page
14.1 to 22.9 3
3 3
Product Specifications Flow [l/min] Pneumatic Connection Pressure [bar] Gauge Lock Regulating Functions FAST1 See CD
Type Size
800 to 1,300 2
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 7...103 PDF Page
28.2 to 45.8 3
3
3
1,000 2
Type Size 1/8 NPT 1/4 NPT 3/8 NPT 7...103 PDF Page
35.3 3 3
2
FRC-QS4-...-MICRO 2.0
Filter/Regulator-Lubricator
Section 2.2
FRC-K, LFR-K/LFRS-K
Standard Combinations
FRC = with lubricator
LFR = without lubricator
S = with integrated lock
Section 2.3
Custom Combinations
Custom Combination
20
Metal Design – FRC/FRCS Filter/Regulator-Lubricators
2
FRC-QS4-..-MICRO
Filter/Regulator-Lubricator 2.1
Flow Rate:
90 ... 8700 l/min
FRCS-1/8-D-MINI
Filter/Regulator-Lubricator
Function
-M- Flow rate
90 … 8700 l/min
FRC/FRCS-…-D-…
Condensate drain
manual -Q- Temperature range
–10 … +60 °C
fully automatic
22
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data
2
Standard nominal flow rate2) qnN [l/min]
Connection Gx, x NPT G¼, 1/4 NPT Gy, y NPT G½, 1/2 NPT G¾, 3/4 NPT G1, 1 NPT 2.1
Mini
FRC/FRCS-…-D-…(-A) 700 1000 1200 – – –
FRC/FRCS-…-D-7-…(-A) 800 1300 1500 – – –
FRC/FRCS-…-D-5M-…(-A) 600 850 1050 – – –
Midi
FRC/FRCS-…-D-…(-A) – 1500 2000 2600 2600 –
FRC/FRCS-…-D-7-…(-A) – 1700 2000 2800 2800 –
FRC/FRCS-…-D-5M-…(-A) – 1300 1700 1800 2100 –
Maxi
FRC/FRCS-…-D-…(-A) – – – 7600 8300 8500
FRC/FRCS-…-D-7-…(-A) – – – 7700 8500 8700
FRC/FRCS-…-D-5M-…(-A) – – – 6800 7000 7200
Maxi – Directly actuated pressure regulator with integrated return flow function
FRC/FRCS-…-D-DI-…(-A) – – – 3300 3800 4000
FRC/FRCS-…-D-7-DI-…(-A) – – – 4500 5000 5200
FRC/FRCS-…-D-5M-DI-…(-A) – – – 3000 3600 3800
Ambient conditions
Size Micro Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC3) 2
23
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data
Weight [g]
Size Micro Mini Midi Maxi
Female Connecting Connection Connection
thread plate G½, G¾, G1,
½ NPT, ¾ NPT 1 NPT
With pressure gauge
FRC-… 113 133 660 1440 2390 2520
2 FRC-…-DI
FRCS-…
–
–
–
–
–
760
–
1680
2670
2490
2670
2620
FRCS-…-DI – – – – 2950 2950
Without pressure gauge
2.1
FRC-… 103 123 600 1350 2280 2460
FRC-…-DI – – – – 2600 2600
FRCS-… – – 700 1590 2380 2560
FRCS-…-DI – – – – 2880 2880
24
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data
Materials
Sectional view
2
2
1
2.1
25
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data
p2 [bar]
2
2.1
qn [l/min] qn [l/min]
p2 [bar]
qn [l/min] qn [l/min]
FRC/FRCS-¼-D-MINI FRC/FRCS-½-D-MIDI
p2 [bar]
p2 [bar]
qn [l/min] qn [l/min]
FRC/FRCS-1-D-MAXI FRC/FRCS-1-D-DI-MAXI
p2 [bar]
p2 [bar]
qn [l/min] qn [l/min]
26
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data – Dimensional Drawings
2
2.1
Semi-automatic Manual
condensate drain condensate drain
Type B1 B2 D1 H1
FRC-M5-D-7-5M-MICRO (H) M5
50
FRC-M7-D-7-5M-MICRO (H) B – M7 –
FRC-x-D-7-5M-MICRO (H) Gx, 1/8 NPT
FRC-QS4-D-7-5M-MICRO (H) 70 QS4 ~8
~2.5
FRC-QS6-D-7-5M-MICRO (H) QS6 ~10
27
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data – Dimensional Drawings
2
2.1
1 Barbed fitting for plastic tubing 3 Installation dimensions 5 Bleed screw for oil reservoir Flow direction
type PCN-4 4 Second pressure gauge 6 Oil adjusting screw
2 Metal bowl guard connection
Type B1 B2 B3 B4 D1 D2 D3 D4 D5 D6
∅ ∅ ∅
Mini
FRC/FRCS-x-D-MINI, Gx,
FRC-x-D-MINI-NPT x NPT
104
FRC/FRCS-¼-D-MINI, G¼,
92 40 76 31 M4 M36x1.5 41 38
FRC-¼-D-MINI-NPT ¼ NPT
FRC/FRCS-y-D-MINI, 110 Gy,
FRC-y-D-MINI-NPT y NPT
Midi
FRC/FRCS-¼-D-MIDI G¼
FRC/FRCS-y-D-MIDI, Gy,
FRC-y-D-MIDI-NPT y NPT
FRC/FRCS-½-D-MIDI, 140 125 55 95 G½, 50 M5 M52x1.5 50 52
FRC-½-D-MIDI-NPT ½ NPT
FRC/FRCS-¾-D-MIDI, G¾,
FRC-¾-D-MIDI-NPT ¾ NPT
28
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Technical Data – Dimensional Drawings
Type B1 B2 B3 B4 D1 D2 D3 D4 D5 D6
∅ ∅ ∅
Maxi
FRC/FRCS-½-D-MAXI,
G½, 31 M36x1.5
FRC--½-D-MAXI-NPT
½ NPT
FRC/FRCS-½-D-DI-MAXI 49 M52x1.5
162 146
FRC/FRCS-¾-D-MAXI,
G¾,
2
31 M36x1.5
FRC-¾-D-MAXI-NPT 66 107 M5 50 65
¾ NPT
FRC/FRCS-¾-D-DI-MAXI 49 M52x1.5
FRC/FRCS-1-D-MAXI,
G1, 31 M36x1.5
FRC-1-D-MAXI-NPT 182 157
1 NPT 2.1
FRC/FRCS-1-D-DI-MAXI 49 M52x1.5
Type H1 H2 L1 L2 L3 L4 L5 L6 L7 L8 L9 T1 ß1 ß2
Mini
FRC/FRCS-x-D-MINI
FRC/FRCS-¼-D-MINI 20 11 193 169 60 69 100 98 60 15 19 7 14 22
FRC/FRCS-y-D-MINI
Midi
FRC/FRCS-¼-D-MIDI
FRC/FRCS-y-D-MIDI
32 22 250 204 80 99 120 130 60 15 19 8 14 24
FRC/FRCS-½-D-MIDI
FRC/FRCS-¾-D-MIDI
Maxi
FRC/FRCS-½-D-MAXI 252 82 111
FRC/FRCS-½-D-DI-MAXI 275 105 135
32
FRC/FRCS-¾-D-MAXI 252 82 111
22 228 90 150 60 15 19 8 14 24
FRC/FRCS-¾-D-DI-MAXI 275 105 135
FRC/FRCS-1-D-MAXI 252 82 111
40
FRC/FRCS-1-D-DI-MAXI 275 105 135
29
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Accessories Overview
Micro
FRC filter/regulator-lubricator with port blocks, FRC filter/regulator-lubricator without port blocks,
connection size Gx, QS4 or QS6 connection size M5 or M7 in housing
5 5
3 3
2 1
1
1
2.1
1 2
1
1 4
4
2
30
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Accessories Overview
Mini/Midi/Maxi
FRC filter/regulator-lubricator FRCS filter/regulator-lubricator, lockable
6
2
4 2
1 1
4 2.1
3
2
5 5
31
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Type Codes - Metric / QS / G (BSPP) Connections
FRC — ¾ — D — — 5M — O — DI — MIDI — A
Basic function
FRC Filter/regulator-lubricator
FRCS Filter/regulator-lubricator, lockable
Pneumatic connection
2 M5
M7
Thread M5
Thread M7
QS4 Push-in fitting QS4
2.1 QS6 Push-in fitting QS6
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Grade of filtration
40 µm
5M 5 µm
Pressure gauge
With pressure gauge
O Without pressure gauge
Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)
Condensate drain
Manual
H Semiautomatic
A Fully automatic
32
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Type Codes – NPT Connections
Basic function
FRC Filter/regulator-lubricator
FRCS Filter/regulator-lubricator, lockable
Pneumatic connection
Nx
x
x NPT Thread (for Micro only)
x NPT Thread
2
¼ ¼ NPT Thread
y y NPT Thread 2.1
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
Grade of filtration
40 µm
5M 5 µm
Pressure gauge
With pressure gauge
Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)
Condensate Drain
Manual
A Fully automatic
33
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 7 bar
Condensate drain Size Connection Grade of filtration 5 µm
Part No. Type LT
With pressure gauge
Manual Micro Without threaded port blocks, connecting thread in housing
M5 527860 FRC-M5-D-7-5M-MICRO Q
2 M7
With threaded port blocks
534189 FRC-M7-D-7-5M-MICRO B Q
Gx 527864 FRC-x-D-7-5M-MICRO Q
x NPT 527868 FRC-Nx-D-7-5M-MICRO Q
2.1
With port block and push-in fitting
QS4 527876 FRC-QS4-D-7-5M-MICRO Q
QS6 527880 FRC-QS6-D-7-5M-MICRO Q
Semiautomatic Micro Without threaded port blocks, connecting thread in housing
M5 527861 FRC-M5-D-7-5M-MICRO-H Q
M7 534190 FRC-M7-D-7-5M-MICRO-H B Q
With threaded port blocks
Gx 527865 FRC-x-D-7-5M-MICRO-H Q
x NPT 527869 FRC-Nx-D-7-5M-MICRO-H Q
With port block and push-in fitting
QS4 527877 FRC-QS4-D-7-5M-MICRO-H Q
QS6 527881 FRC-QS6-D-7-5M-MICRO-H Q
Without pressure gauge
Manual Micro Without threaded port blocks, connecting thread in housing
M5 527862 FRC-M5-D-7-O-5M-MICRO Q
M7 534191 FRC-M7-D-7-O-5M-MICRO B Q
With threaded port blocks
Gx 527866 FRC-x-D-7-O-5M-MICRO Q
x NPT 527870 FRC-Nx-D-7-O-5M-MICRO Q
With port block and push-in fitting
QS4 527878 FRC-QS4-D-7-O-5M-MICRO Q
QS6 527882 FRC-QS6-D-7-O-5M-MICRO Q
Semiautomatic Micro Without threaded port blocks, connecting thread in housing
M5 527863 FRC-M5-D-7-O-5M-MICRO-H Q
M7 534192 FRC-M7-D-7-O-5M-MICRO-H B Q
With threaded port blocks
Gx 527867 FRC-x-D-7-O-5M-MICRO-H Q
Semiautomatic Micro x NPT 527871 FRC-Nx-D-7-O-5M-MICRO-H Q
Semiautomatic Micro With port block and push-in fitting
QS4 527879 FRC-QS4-D-7-O-5M-MICRO-H Q
QS6 527883 FRC-QS6-D-7-O-5M-MICRO-H Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
34
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Mini Gx 162770 FRC-x-D-5M-MINI Q 159604 FRC-x-D-MINI 1W
G¼ 162771 FRC-¼-D-5M-MINI Q 159605 FRC-¼-D-MINI 1W
Gy
x NPT
162772
173832
FRC-y-D-5M-MINI
FRC-x-D-5M-MINI-NPT
Q
Q
162734
173828
FRC-y-D-MINI
FRC-x-D-MINI-NPT
Q
1W 2
¼ NPT 173840 FRC-¼-D-5M-MINI-NPT Q 173836 FRC-¼-D-MINI-NPT 1W
y NPT 173848 FRC-y-D-5M-MINI-NPT Q 173844 FRC-y-D-MINI-NPT Q
2.1
Midi G¼ 186499 FRC-¼-D-5M-MIDI Q 186497 FRC-¼-D-MIDI Q
Gy 162773 FRC-y-D-5M-MIDI Q 159588 FRC-y-D-MIDI 1W
G½ 162774 FRC-½-D-5M-MIDI Q 159590 FRC-½-D-MIDI 1W
G¾ 162775 FRC-¾-D-5M-MIDI Q 162735 FRC-¾-D-MIDI Q
y NPT 173856 FRC-y-D-5M-MIDI-NPT Q 173852 FRC-y-D-MIDI-NPT 1W
½ NPT 173864 FRC-½-D-5M-MIDI-NPT Q 173860 FRC-½-D-MIDI-NPT 1W
¾ NPT 173872 FRC-¾-D-5M-MIDI-NPT Q 173868 FRC-¾-D-MIDI-NPT Q
Maxi G½ 186507 FRC-½-D-5M-MAXI Q 186505 FRC-½-D-MAXI Q
G¾ 162776 FRC-¾-D-5M-MAXI 159606 FRC-¾-D-MAXI 1W
G1 162777 FRC-1-D-5M-MAXI Q 159607 FRC-1-D-MAXI 1W
¾ NPT 173880 FRC-¾-D-5M-MAXI-NPT Q 173876 FRC-¾-D-MAXI-NPT 1W
1 NPT 173888 FRC-1-D-5M-MAXI-NPT 173884 FRC-1-D-MAXI-NPT 1W
Fully automatic Mini Gx 162 778 FRC-x-D-5M-MINI-A Q 159608 FRC-x-D-MINI-A 1W
G¼ 162 779 FRC-¼-D-5M-MINI-A Q 159609 FRC-¼-D-MINI-A 1W
Gy 162 780 FRC-y-D-5M-MINI-A Q 162736 FRC-y-D-MINI-A 1W
x NPT 173833 FRC-x-D-5M-MINI-A-NPT Q 173829 FRC-x-D-MINI-A-NPT Q
¼ NPT 173841 FRC-¼-D-5M-MINI-A-NPT Q 173837 FRC-¼-D-MINI-A-NPT 1W
y NPT 173849 FRC-y-D-5M-MINI-A-NPT Q 173845 FRC-y-D-MINI-A-NPT Q
Midi G¼ 186 502 FRC-¼-D-5M-MIDI-A Q 186500 FRC-¼-D-MIDI-A Q
Gy 162 781 FRC-y-D-5M-MIDI-A Q 159589 FRC-y-D-MIDI-A 1W
G½ 162 782 FRC-½-D-5M-MIDI-A Q 159591 FRC-½-D-MIDI-A 1W
G¾ 162 783 FRC-¾-D-5M-MIDI-A Q 162737 FRC-¾-D-MIDI-A Q
y NPT 173857 FRC-y-D-5M-MIDI-A-NPT Q 173853 FRC-y-D-MIDI-A-NPT 1W
½ NPT 173865 FRC-½-D-5M-MIDI-A-NPT Q 173861 FRC-½-D-MIDI-A-NPT 1W
¾ NPT 173873 FRC-¾-D-5M-MIDI-A-NPT Q 173869 FRC-¾-D-MIDI-A-NPT Q
Maxi G½ 186 510 FRC-½-D-5M-MAXI-A Q 186508 FRC-½-D-MAXI-A Q
G¾ 162 784 FRC-¾-D-5M-MAXI-A Q 159610 FRC-¾-D-MAXI-A 1W
G1 162 785 FRC-1-D-5M-MAXI-A Q 159611 FRC-1-D-MAXI-A 1W
¾ -NPT 173881 FRC-¾-D-5M-MAXI-A-NPT Q 173877 FRC-¾-D-MAXI-A-NPT 1W
1-NPT 173889 FRC-1-D-5M-MAXI-A-NPT Q 173885 FRC-1-D-MAXI-A-NPT 1W
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
35
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
Without pressure gauge
Manual Mini Gx 192 650 FRC-x-D-5M-O-MINI Q 162738 FRC-x-D-O-MINI Q
G¼ 192 651 FRC-¼-D-5M-O-MINI Q 162739 FRC-¼-D-O-MINI Q
2 Midi
Gy
G¼
192 652
192 653
FRC-y-D-5M-O-MINI
FRC-¼-D-5M-O-MIDI
Q
Q
162740
186498
FRC-y-D-O-MINI
FRC-¼-D-O-MIDI
Q
Q
Gy 192 654 FRC-y-D-5M-O-MIDI Q 162741 FRC-y-D-O-MIDI Q
G½ 192 655 FRC-½-D-5M-O-MIDI Q 162742 FRC-½-D-O-MIDI Q
2.1
G¾ 192 656 FRC-¾-D-5M-O-MIDI Q 162743 FRC-¾-D-O-MIDI Q
Maxi G½ 192 657 FRC-½-D-5M-O-MAXI Q 186506 FRC-½-D-O-MAXI Q
G¾ 192 658 FRC-¾-D-5M-O-MAXI Q 162744 FRC-¾-D-O-MAXI Q
G1 192 659 FRC-1-D-5M-O-MAXI Q 162745 FRC-1-D-O-MAXI Q
Fully automatic Mini Gx 192 660 FRC-x-D-5M-O-MINI-A Q 162746 FRC-x-D-O-MINI-A Q
G¼ 192 661 FRC-¼-D-5M-O-MINI-A Q 162747 FRC-¼-D-O-MINI-A Q
Gy 192 662 FRC-y-D-5M-O-MINI-A Q 162748 FRC-y-D-O-MINI-A Q
Midi G¼ 192 663 FRC-¼-D-5M-O-MIDI-A Q 186501 FRC-¼-D-O-MIDI-A Q
Gy 192 664 FRC-y-D-5M-O-MIDI-A Q 162749 FRC-y-D-O-MIDI-A Q
G½ 192 665 FRC-½-D-5M-O-MIDI-A Q 162750 FRC-½-D-O-MIDI-A Q
G¾ 192 666 FRC-¾-D-5M-O-MIDI-A Q 162751 FRC-¾-D-O-MIDI-A Q
Maxi G½ 192 667 FRC-½-D-5M-O-MAXI-A Q 186509 FRC-½-D-O-MAXI-A Q
G¾ 192 668 FRC-¾-D-5M-O-MAXI-A Q 162752 FRC-¾-D-O-MAXI-A Q
G1 192 669 FRC-1-D-5M-O-MAXI-A Q 162753 FRC-1-D-O-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
36
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 7 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
With pressure gauge
Manual Mini Gx 162754 FRC-x-D-7-MINI 1W
G¼ 162755 FRC-¼-D-7-MINI 1W
Gy
x NPT
162756
173834
FRC-y-D-7-MINI
FRC-x-D-7-MINI-NPT
Q
1W 2
¼ NPT 173842 FRC-¼-D-7-MINI-NPT 1W
y NPT 173850 FRC-y-D-7-MINI-NPT Q
2.1
Midi G¼ 186503 FRC-¼-D-7-MIDI Q
Gy 162757 FRC-y-D-7-MIDI 1W
G½ 162758 FRC-½-D-7-MIDI 1W
G¾ 162759 FRC-¾-D-7-MIDI Q
y NPT 173858 FRC-y-D-7-MIDI-NPT 1W
½ NPT 173866 FRC-½-D-7-MIDI-NPT 1W
¾ NPT 173874 FRC-¾-D-7-MIDI-NPT Q
Maxi G½ 186511 FRC-½-D-7-MAXI Q
G¾ 162760 FRC-¾-D-7-MAXI 1W
G1 162761 FRC-1-D-7-MAXI 1W
¾ NPT 173882 FRC-¾-D-7-MAXI-NPT 1W
1 NPT 173890 FRC-1-D-7-MAXI-NPT 1W
Fully automatic Mini Gx 162762 FRC-x-D-7-MINI-A 1W
G¼ 162763 FRC-¼-D-7-MINI-A 1W
Gy 162764 FRC-y-D-7-MINI-A Q
x NPT 173835 FRC-x-D-7-MINI-A-NPT 1W
¼ NPT 173843 FRC-¼-D-7-MINI-A-NPT 1W
y NPT 173851 FRC-y-D-7-MINI-A-NPT Q
Midi G¼ 186504 FRC-¼-D-7-MIDI-A Q
Gy 162765 FRC-y-D-7-MIDI-A 1W
G½ 162766 FRC-½-D-7-MIDI-A 1W
G¾ 162767 FRC-¾-D-7-MIDI-A Q
y NPT 173859 FRC-y-D-7-MIDI-A-NPT 1W
½ NPT 173867 FRC-½-D-7-MIDI-A-NPT 1W
¾ NPT 173875 FRC-¾-D-7-MIDI-A-NPT Q
Maxi G½ 186512 FRC-½-D-7-MAXI-A Q
G¾ 162768 FRC-¾-D-7-MAXI-A 1W
G1 162769 FRC-1-D-7-MAXI-A 1W
¾ NPT 173883 FRC-¾-D-7-MAXI-A-NPT 1W
1 NPT 173891 FRC-1-D-7-MAXI-A-NPT 1W
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
37
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 7 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
Without pressure gauge
Manual Mini Gx 192 630 FRC-x-D-7-O-MINI Q
G¼ 192 631 FRC-¼-D-7-O-MINI Q
2 Midi
Gy
G¼
192 632
192 633
FRC-y-D-7-O-MINI
FRC-¼-D-7-O-MIDI
Q
Q
Gy 192 634 FRC-y-D-7-O-MIDI Q
G½ 192 635 FRC-½-D-7-O-MIDI Q
2.1
G¾ 192 636 FRC-¾-D-7-O-MIDI Q
Maxi G½ 192 637 FRC-½-D-7-O-MAXI Q
G¾ 192 638 FRC-¾-D-7-O-MAXI Q
G1 192 639 FRC-1-D-7-O-MAXI Q
Fully automatic Mini Gx 192 640 FRC-x-D-7-O-MINI-A Q
G¼ 192 641 FRC-¼-D-7-O-MINI-A Q
Gy 192 642 FRC-y-D-7-O-MINI-A Q
Midi G¼ 192 643 FRC-¼-D-7-O-MIDI-A Q
Gy 192 644 FRC-y-D-7-O-MIDI-A Q
G½ 192 645 FRC-½-D-7-O-MIDI-A Q
G¾ 192 646 FRC-¾-D-7-O-MIDI-A Q
Maxi G½ 192 647 FRC-½-D-7-O-MAXI-A Q
G¾ 192 648 FRC-¾-D-7-O-MAXI-A Q
G1 192 649 FRC-1-D-7-O-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
38
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, directly actuated pressure regulator with integrated return flow function, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Maxi G½ 192406 FRC-½-D-5M-DI-MAXI Q 192404 FRC-½-D-DI-MAXI Q
G¾ 192412 FRC-¾-D-5M-DI-MAXI Q 192410 FRC-¾-D-DI-MAXI Q
Ordering data
Pressure regulation range 0.5 … 7 bar, directly actuated pressure regulator with integrated return flow function, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Maxi G½ – Q 192408 FRC-½-D-7-DI-MAXI Q
G¾ – Q 192414 FRC-¾-D-7-DI-MAXI Q
G1 – Q 192420 FRC-1-D-7-DI-MAXI Q
Fully automatic Maxi G½ – Q 192426 FRC-½-D-7-DI-MAXI-A Q
G¾ – Q 192432 FRC-¾-D-7-DI-MAXI-A Q
G1 – Q 192438 FRC-1-D-7-DI-MAXI-A Q
Without pressure gauge
Manual Maxi G½ – Q 192409 FRC-½-D-7-O-DI-MAXI Q
G¾ – Q 192415 FRC-¾-D-7-O-DI-MAXI Q
G1 – Q 192421 FRC-1-D-7-O-DI-MAXI Q
Fully automatic Maxi G½ – Q 192427 FRC-½-D-7-O-DI-MAXI-A Q
G¾ – Q 192433 FRC-¾-D-7-O-DI-MAXI-A Q
G1 – Q 192439 FRC-1-D-7-O-DI-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
39
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, metal bowl guard, lockable1)
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Mini Gx 194860 FRCS-x-D-5M-MINI Q 194852 FRCS-x-D-MINI Q
G¼ 194872 FRCS-¼-D-5M-MINI Q 194864 FRCS-¼-D-MINI Q
2 Midi
Gy
G¼
194884
194896
FRCS-y-D-5M-MINI
FRCS-¼-D-5M-MIDI
Q
Q
194876
194888
FRCS-y-D-MINI
FRCS-¼-D-MIDI
Q
Q
Gy 194908 FRCS-y-D-5M-MIDI Q 194900 FRCS-y-D-MIDI Q
G½ 194920 FRCS-½-D-5M-MIDI Q 194912 FRCS-½-D-MIDI Q
2.1
G¾ 194932 FRCS-¾-D-5M-MIDI Q 194924 FRCS-¾-D-MIDI Q
Maxi G½ 194944 FRCS-½-D-5M-MAXI Q 194936 FRCS-½-D-MAXI Q
G¾ 194956 FRCS-¾-D-5M-MAXI Q 194948 FRCS-¾-D-MAXI Q
G1 194968 FRCS-1-D-5M-MAXI Q 194960 FRCS-1-D-MAXI Q
Fully automatic Mini Gx 194862 FRCS-x-D-5M-MINI-A Q 194853 FRCS-x-D-MINI-A Q
G¼ 194874 FRCS-¼-D-5M-MINI-A Q 194865 FRCS-¼-D-MINI-A Q
Gy 194886 FRCS-y-D-5M-MINI-A Q 194877 FRCS-y-D-MINI-A Q
Midi G¼ 194898 FRCS-¼-D-5M-MIDI-A Q 194889 FRCS-¼-D-MIDI-A Q
Gy 194910 FRCS-y-D-5M-MIDI-A Q 194901 FRCS-y-D-MIDI-A Q
G½ 194922 FRCS-½-D-5M-MIDI-A Q 194913 FRCS-½-D-MIDI-A Q
G¾ 194934 FRCS-¾-D-5M-MIDI-A Q 194925 FRCS-¾-D-MIDI-A Q
Maxi G½ 194946 FRCS-½-D-5M-MAXI-A Q 194937 FRCS-½-D-MAXI-A Q
G¾ 194958 FRCS-¾-D-5M-MAXI-A Q 194949 FRCS-¾-D-MAXI-A Q
G1 194970 FRCS-1-D-5M-MAXI-A Q 194961 FRCS-1-D-MAXI-A Q
Without pressure gauge
Manual Mini Gx 194861 FRCS-x-D-5M-O-MINI Q 194854 FRCS-x-D-O-MINI Q
G¼ 194873 FRCS-¼-D-5M-O-MINI Q 194866 FRCS-¼-D-O-MINI Q
Gy 194885 FRCS-y-D-5M-O-MINI Q 194878 FRCS-y-D-O-MINI Q
Midi G¼ 194897 FRCS-¼-D-5M-O-MIDI Q 194890 FRCS-¼-D-O-MIDI Q
Gy 194909 FRCS-y-D-5M-O-MIDI Q 194902 FRCS-y-D-O-MIDI Q
G½ 194921 FRCS-½-D-5M-O-MIDI Q 194914 FRCS-½-D-O-MIDI Q
G¾ 194933 FRCS-¾-D-5M-O-MIDI Q 194926 FRCS-¾-D-O-MIDI Q
Maxi G½ 194945 FRCS-½-D-5M-O-MAXI Q 194938 FRCS-½-D-O-MAXI Q
G¾ 194957 FRCS-¾-D-5M-O-MAXI Q 194950 FRCS-¾-D-O-MAXI Q
G1 194969 FRCS-1-D-5M-O-MAXI Q 194962 FRCS-1-D-O-MAXI Q
Fully automatic Mini Gx 194863 FRCS-x-D-5M-O-MINI-A Q 194855 FRCS-x-D-O-MINI-A Q
G¼ 194875 FRCS-¼-D-5M-O-MINI-A Q 194867 FRCS-¼-D-O-MINI-A Q
Gy 194887 FRCS-y-D-5M-O-MINI-A Q 194879 FRCS-y-D-O-MINI-A Q
Midi G¼ 194899 FRCS-¼-D-5M-O-MIDI-A Q 194891 FRCS-¼-D-O-MIDI-A Q
Gy 194911 FRCS-y-D-5M-O-MIDI-A Q 194903 FRCS-y-D-O-MIDI-A Q
G½ 194923 FRCS-½-D-5M-O-MIDI-A Q 194915 FRCS-½-D-O-MIDI-A Q
G¾ 194935 FRCS-¾-D-5M-O-MIDI-A Q 194927 FRCS-¾-D-O-MIDI-A Q
Maxi G½ 194947 FRCS-½-D-5M-O-MAXI-A Q 194939 FRCS-½-D-O-MAXI-A Q
G¾ 194959 FRCS-¾-D-5M-O-MAXI-A Q 194951 FRCS-¾-D-O-MAXI-A Q
G1 194971 FRCS-1-D-5M-O-MAXI-A Q 194963 FRCS-1-D-O-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
40
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 7 bar, metal bowl guard, lockable1)
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
With pressure gauge
Manual Mini Gx 194856 FRCS-x-D-7-MINI Q
G¼ 194868 FRCS-¼-D-7-MINI Q
Midi
Gy
G¼
194880
194892
FRCS-y-D-7-MINI
FRCS-¼-D-7-MIDI
Q
Q 2
Gy 194904 FRCS-y-D-7-MIDI Q
G½ 194916 FRCS-½-D-7-MIDI Q
2.1
G¾ 194928 FRCS-¾-D-7-MIDI Q
Maxi G½ 194940 FRCS-½-D-7-MAXI Q
G¾ 194952 FRCS-¾-D-7-MAXI Q
G1 194964 FRCS-1-D-7-MAXI Q
Fully automatic Mini Gx 194858 FRCS-x-D-7-MINI-A Q
G¼ 194870 FRCS-¼-D-7-MINI-A Q
Gy 194882 FRCS-y-D-7-MINI-A Q
Midi G¼ 194894 FRCS-¼-D-7-MIDI-A Q
Gy 194906 FRCS-y-D-7-MIDI-A Q
G½ 194918 FRCS-½-D-7-MIDI-A Q
G¾ 194930 FRCS-¾-D-7-MIDI-A Q
Maxi G½ 194942 FRCS-½-D-7-MAXI-A Q
G¾ 194954 FRCS-¾-D-7-MAXI-A Q
G1 194966 FRCS-1-D-7-MAXI-A Q
Without pressure gauge
Manual Mini Gx 194857 FRCS-x-D-7-O-MINI Q
G¼ 194869 FRCS-¼-D-7-O-MINI Q
Gy 194881 FRCS-y-D-7-O-MINI Q
Midi G¼ 194893 FRCS-¼-D-7-O-MIDI Q
Gy 194905 FRCS-y-D-7-O-MIDI Q
G½ 194917 FRCS-½-D-7-O-MIDI Q
G¾ 194929 FRCS-¾-D-7-O-MIDI Q
Maxi G½ 194941 FRCS-½-D-7-O-MAXI Q
G¾ 194953 FRCS-¾-D-7-O-MAXI Q
G1 194965 FRCS-1-D-7-O-MAXI Q
Fully automatic Mini Gx 194859 FRCS-x-D-7-O-MINI-A Q
G¼ 194871 FRCS-¼-D-7-O-MINI-A Q
Gy 194883 FRCS-y-D-7-O-MINI-A Q
Midi G¼ 194895 FRCS-¼-D-7-O-MIDI-A Q
Gy 194907 FRCS-y-D-7-O-MIDI-A Q
G½ 194919 FRCS-½-D-7-O-MIDI-A Q
G¾ 194931 FRCS-¾-D-7-O-MIDI-A Q
Maxi G½ 194943 FRCS-½-D-7-O-MAXI-A Q
G¾ 194955 FRCS-¾-D-7-O-MAXI-A Q
G1 194967 FRCS-1-D-7-O-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
41
FRC/FRCS Filter/Regulator-Lubricators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, directly actuated pressure regulator with integrated return flow function, lockable1)
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Maxi G½ 194974 FRCS-½-D-5M-DI-MAXI Q 194972 FRCS-½-D-DI-MAXI Q
G¾ 194980 FRCS-¾-D-5M-DI-MAXI Q 194978 FRCS-¾-D-DI-MAXI Q
Ordering data
Pressure regulation range 0.5 … 7 bar, directly actuated pressure regulator with integrated return flow function, lockable1)
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type
With pressure gauge
Manual Maxi G½ – 194976 FRCS-½-D-7-DI-MAXI Q
G¾ – 194982 FRCS-¾-D-7-DI-MAXI Q
G1 – 194988 FRCS-1-D-7-DI-MAXI Q
Fully automatic Maxi G½ – 194994 FRCS-½-D-7-DI-MAXI-A Q
G¾ – 195000 FRCS-¾-D-7-DI-MAXI-A Q
G1 – 195006 FRCS-1-D-7-DI-MAXI-A Q
Without pressure gauge
Manual Maxi G½ – 194977 FRCS-½-D-7-O-DI-MAXI Q
G¾ – 194983 FRCS-¾-D-7-O-DI-MAXI Q
G1 – 194989 FRCS-1-D-7-O-DI-MAXI Q
Fully automatic Maxi G½ – 194995 FRCS-½-D-7-O-DI-MAXI-A Q
G¾ – 195001 FRCS-¾-D-7-O-DI-MAXI-A Q
G1 – 195007 FRCS-1-D-7-O-DI-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
42
Metal Design – Standard Combinations
2
2.2
FRC-KA
Standard combination with lubricator
Standard Combinations
DI = with integrated
return flow
S = with integrated lock
LFR-KC
Standard combination without lubricator
FRC
Rotary knob with detent
KA KB KC KE KF
Individual devices
2 On/off valve,
manual
– – –
44
FRC-K Standard Combinations – With Lubricator, D Series, Metal Design
Accessories Overview
Note
1
The choice of accessories depends
on the selected combination air
preparation unit. The example
shows an FRC-KF combination unit.
7
2
Range of accessories
2 Accessories pages of individual
1 units
2.2
45
FRC-K Standard Combinations – With Lubricator, D Series, Metal Design
Type Codes
FRC — ½ — D — DI — MAXI — KA — A
Basic function
FRC Standard combination
Pneumatic connection
x Thread Gx
2 ¼
y
Thread G¼
Thread Gy
½ Thread G½
2.2 ¾ Thread G¾
Series
D Series
Size
MINI Grid dimension for individual device
40 mm (without port blocks)
MIDI Grid dimension for individual device
55 mm (without port blocks)
MAXI Grid dimension for individual device
66 mm (without port blocks)
Condensate drain
Manual
A Fully automatic
46
FRC-KA Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data
Function
-M- Flow rate
650 … 8200 l/min
LFR Filter/regulator
– grade of filtration 40 µm
-L- Input pressure
2
1 … 16 bar
– metal bowl guard
– condensate drain,
manual or 2.2
fully automatic
– rotary knob with detent
– pressure gauge For lubricated and unlubricated One connection for lubricated
FRM distributor block compressed air compressed air supply
LOE lubricator Two connections for unlubricated
– metal bowl guard compressed air supply
Mounting accessories
47
FRC-KA Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data
2 FRC-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 7500 8200
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
FRC 1000 2400 3500 3700
Note
Materials Technical data of the
individual devices
qn [l/min]
48
FRC-KA Standard Combinations – With Lubricator, D Series, Metal Design
Technial Data – Dimensional Drawings / Ordering Data
2
2.2
Type B5 B6 D1 H1 H2 H3 L1 L2 L3 L4 L5 L8 L9 T1 T2
Mini
FRC-…-D-MINI-KA (-A) 144 132 4.3 43 17.5 17.5 193 124 60 68 100 15 19 39 95
Midi
FRC-…-D-MIDI-KA (-A) 195 180 5.3 70 24.5 35.5 250 152 80 99 120 15 19 47 114
Maxi
FRC-…-D-MAXI-KA (-A) 252 82
228 212 5.3 70 24.5 35.5 171 90 150 15 19 53 126
FRC-…-D-DI-MAXI-KA (-A) 275 105
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
49
FRC-KB Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data
Function
-M- Flow rate
650 … 8200 l/min
2 LFR filter/regulator
-L- Input pressure
1 … 16 bar
– grade of filtration 40 µm
– metal bowl guard
2.2 – condensate drain,
manual or
fully automatic
– rotary knob with detent Electrical pressure monitoring with One connection for lubricated
– pressure gauge adjustable switching pressure compressed air supply
FRM distributor block For lubricated and unlubricated
– Pressure switch without display compressed air
LOE lubricator One connection for unlubricated
– metal bowl guard compressed air supply
Mounting accessories
50
FRC-KB Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
FRC 1200 2600 3500 3700
Note
Materials Technical data of the
individual devices
qn [l/min]
51
FRC-KB Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data – Dimensional Drawings / Ordering Data
2
2.2
Type B5 B6 D1 H1 H2 H3 L1 L2 L3 L4 L5 L9 T1 T2 T3
Mini
FRC-…-D-MINI-KB (-A) 144 132 4.3 43 17.5 17.5 193 124 60 68 100 19 39 95 97
Midi
FRC-…-D-MIDI-KB (-A) 195 180 5.3 70 24.5 35.5 250 152 80 99 120 19 47 114 105
Maxi
FRC-…-D-MAXI-KB (-A) 252 82
228 212 5.3 70 24.5 35.5 171 90 150 19 53 126 111
FRC-…-D-DI-MAXI-KB (-A) 275 105
Ordering data
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Mini Gx 185803 FRC-x-D-MINI-KB Q 185804 FRC-x-D-MINI-KB-A Q
G¼ 185805 FRC-¼-D-MINI-KB Q 185806 FRC-¼-D-MINI-KB-A Q
Midi G¼ 185807 FRC-¼-D-MIDI-KB Q 185808 FRC-¼-D-MIDI-KB-A Q
Gy 185809 FRC-y-D-MIDI-KB Q 185810 FRC-y-D-MIDI-KB-A Q
G½ 185811 FRC-½-D-MIDI-KB Q 185812 FRC-½-D-MIDI-KB-A Q
Maxi G½ 186055 FRC-½-D-MAXI-KB Q 186056 FRC-½-D-MAXI-KB-A Q
G¾ 185813 FRC-¾-D-MAXI-KB Q 185814 FRC-¾-D-MAXI-KB-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192469 FRC-½-D-DI-MAXI-KB Q 192479 FRC-½-D-DI-MAXI-KB-A Q
G¾ 192474 FRC-¾-D-DI-MAXI-KB Q 192484 FRC-¾-D-DI-MAXI-KB-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
52
FRC-KC Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data
Function
-M- Flow rate
640 … 7800 l/min
HE on/off valve
-L- Input pressure
2
1 … 16 bar
– manually actuated
LFR filter/regulator
– grade of filtration 40 µm 2.2
– metal bowl guard
– condensate drain,
manual or
fully automatic For lubricated and unlubricated The system is vented when supply
– rotary knob with detent compressed air air is closed
– pressure gauge One connection for unlubricated To ensure a fast venting of the
FRM distributor block compressed air supply system, an additional quick
– pressure switch without display One connection for lubricated exhaust valve is necessary at the
LOE lubricator compressed air supply output of the combination air
– metal bowl guard Electrical pressure monitoring with preparation unit
Mounting accessories adjustable switching pressure
53
FRC-KC Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data
2 FRC-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 6600 7800
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
FRC 1400 3000 4600 4800
Note
Materials Technical data of the
individual devices
[l/min]
54
FRC-KC Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data – Dimensional Drawings / Ordering Data
2
2.2
Type B7 B8 D1 H1 H2 H3 L1 L2 L3 L4 L5 L9 T1 T2 T3
Mini
FRC-…-D-MINI-KC (-A) 184 172 4.3 43 17.5 17.5 193 124 60 68 100 19 39 95 97
Midi
FRC-…-D-MIDI-KC (-A) 250 235 5.3 70 24.5 35.5 250 152 80 99 120 19 47 114 105
Maxi
FRC-…-D-MAXI-KC (-A) 252 82
294 278 5.3 70 24.5 35.5 171 90 150 19 53 126 111
FRC-…-D-DI-MAXI-KC (-A) 275 105
Ordering data
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Mini Gx 185815 FRC-x-D-MINI-KC Q 185816 FRC-x-D-MINI-KC-A Q
G¼ 185817 FRC-¼-D-MINI-KC Q 185818 FRC-¼-D-MINI-KC-A Q
Midi G¼ 185819 FRC-¼-D-MIDI-KC Q 185820 FRC-¼-D-MIDI-KC-A Q
Gy 185821 FRC-y-D-MIDI-KC Q 185822 FRC-y-D-MIDI-KC-A Q
G½ 185823 FRC-½-D-MIDI-KC Q 185824 FRC-½-D-MIDI-KC-A Q
Maxi G½ 186057 FRC-½-D-MAXI-KC Q 186058 FRC-½-D-MAXI-KC-A Q
G¾ 185825 FRC-¾-D-MAXI-KC Q 185826 FRC-¾-D-MAXI-KC-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192470 FRC-½-D-DI-MAXI-KC Q 192480 FRC-½-D-DI-MAXI-KC-A Q
G¾ 192475 FRC-¾-D-DI-MAXI-KC Q 192485 FRC-¾-D-DI-MAXI-KC-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
55
FRC-KE Standard Combinations – With Lubicator, D Series, Metal Design
Technical Data
Function
-M- Flow rate
550 … 6000 l/min
2 LFR filter/regulator
-L- Input pressure
3 … 16 bar
– grade of filtration 40 µm
– metal bowl guard
2.2 – condensate drain,
manual or
fully automatic
– rotary knob with detent Gradual pressure buildup prevents When supply pressure is closed,
– pressure gauge sudden, unpredictable movements quick venting ensures rapid
LOE lubricator Provides three outlet connections pressure reduction
– metal bowl guard for lubricated compressed air
HEE on/off valve supply
– solenoid actuated
– 24 V DC
HELsoft-start valve
– pneumatically actuated
Mounting accessories
56
FRC-KE Standard Combinations – With Lubicator, D Series, Metal Design
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
FRC 1200 2800 4200 4400
Note
Materials Technical data of the
individual devices
qn [l/min]
57
FRC-KE Standard Combinations – With Lubicator, D Series, Metal Design
Technical Data – Dimensional Drawings / Ordering Data
2
2.2
Type B7 B8 D1 H1 H2 H3 L1 L2 L3 L4 L5 L9 T1 T2 T4
Mini
FRC-…-D-MINI-KE (-A) 184 172 4.3 43 17.5 17.5 193 124 60 68 100 19 39 95 78
Midi
FRC-…-D-MIDI-KE (-A) 250 235 5.3 70 24.5 35.5 250 152 80 99 120 19 47 114 86
Maxi
FRC-…-D-MAXI-KE (-A) 252 82
294 278 5.3 70 24.5 35.5 171 90 150 19 53 126 92
FRC-…-D-DI-MAXI-KE (-A) 275 105
Ordering data
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
Mini Gx 185827 FRC-x-D-MINI-KE Q 185828 FRC-x-D-MINI-KE-A Q
G¼ 185829 FRC-¼-D-MINI-KE Q 185830 FRC-¼-D-MINI-KE-A Q
Midi G¼ 185831 FRC-¼-D-MIDI-KE Q 185832 FRC-¼-D-MIDI-KE-A Q
Gy 185833 FRC-y-D-MIDI-KE Q 185834 FRC-y-D-MIDI-KE-A Q
G½ 185835 FRC-½-D-MIDI-KE Q 185836 FRC-½-D-MIDI-KE-A Q
Maxi G½ 186059 FRC-½-D-MAXI-KE Q 186060 FRC-½-D-MAXI-KE-A Q
G¾ 185837 FRC-¾-D-MAXI-KE Q 185838 FRC-¾-D-MAXI-KE-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192471 FRC-½-D-DI-MAXI-KE Q 192481 FRC-½-D-DI-MAXI-KE-A Q
G¾ 192476 FRC-¾-D-DI-MAXI-KE Q 192486 FRC-¾-D-DI-MAXI-KE-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
58
FRC-KF Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data
Function
-M- Flow rate
530 … 6000 l/min
HE on/off valve
-L- Input pressure
2
3 … 16 bar
– manually actuated
LFR filter/regulator
– grade of filtration 40 µm 2.2
– metal bowl guard
– condensate drain,
manual or Provides two additional air To ensure a fast venting of the
fully automatic connections for lubricated system, an additional quick
– rotary knob with detent compressed air supply exhaust valve is necessary at the
– pressure gauge Supply pressure can be opened and output of the combination air
LOE lubricator closed preparation unit
– metal bowl guard Gradual pressure buildup prevents
HEE on/off valve sudden, unpredictable movements
– solenoid actuated
– 24 V DC
HEL soft-start valve
– pneumatically actuated
FRM distribution block
– pressure switch without display
Mounting accessories
59
FRC-KF Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data
2 FRC-…-D-… – –
Maxi – Directly actuated pressure regulator with integrated return flow function
– 3400 3700
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
FRC 1800 4000 6300 6500
Note
Materials Technical data of the
individual devices
qn [l/min]
60
FRC-KF Standard Combinations – With Lubricator, D Series, Metal Design
Technical Data – Dimensional Drawings
2
2.2
Type B9 B10 D1 H1 H2 H3 L1 L2 L3 L4 L5 L9 T1 T2 T3 T4
Mini
FRC-…-D-MINI-KF (-A) 264 252 4.3 43 17.5 17.5 193 124 60 68 100 19 39 95 97 78
Midi
FRC-…-D-MIDI-KF (-A) 360 344 5.3 70 24.5 35.5 250 152 80 99 120 19 47 114 105 86
Maxi
FRC-…-D-MAXI-KF (-A) 252 82
426 410 5.3 70 24.5 35.5 171 90 150 19 53 126 111 92
FRC-…-D-DI-MAXI-KF (-A) 275 105
61
FRC-KF Standard Combinations – With Lubricator, D Series, Metal Design
Ordering Data
Ordering data
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
Mini Gx 185839 FRC-x-D-MINI-KF Q 185840 FRC-x-D-MINI-KF-A Q
G¼ 185841 FRC-¼-D-MINI-KF Q 185842 FRC-¼-D-MINI-KF-A Q
Midi G¼ 185843 FRC-¼-D-MIDI-KF Q 185844 FRC-¼-D-MIDI-KF-A Q
2 Gy
G½
185845 FRC-y-D-MIDI-KF
185847 FRC-½-D-MIDI-KF
Q
Q
185846
185848
FRC-y-D-MIDI-KF-A
FRC-½-D-MIDI-KF-A
Q
Q
Maxi G½ 186061 FRC-½-D-MAXI-KF Q 186062 FRC-½-D-MAXI-KF-A Q
G¾ 185849 FRC-¾-D-MAXI-KF Q 185850 FRC-¾-D-MAXI-KF-A Q
2.2
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192472 FRC-½-D-DI-MAXI-KF Q 192482 FRC-½-D-DI-MAXI-KF-A Q
G¾ 192477 FRC-¾-D-DI-MAXI-KF Q 192487 FRC-¾-D-DI-MAXI-KF-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
62
LFR-K / LFRS-K Standard Combinations – Without Lubricator
Product Range Overview
LFR
Rotary knob with detent
KA KB KC KD KE KF KG
Individual devices
On-off valve,
– – –
2
manual
Filter regulator with pressure
gauge
Branching module
– – – – –
2.2
On-off valve with solenoid coil
– – – – –
24 V DC
Soft-start valve
– – – – –
LFRS
P m
lock G1/2
G1/2
G1/2
G1/2
KA KB KC KD KE KF KG
Individual devices
On-off valve,
– – –
manual
Filter regulator with pressure
gauge
Branching module
– – – – –
63
LFR-K / LFRS-K Standard Combinations – Without Lubricator
Accessories Overview
Note
1
The choice of accessories depends
on the selected combination air
preparation unit. The example
shows an LFR-KG combination air
preparation unit . This combination
7
2
can also be obtained with a
2 lockable rotary regulator as an
LFRS-KG combination air
1 preparation unit .
2.2
Range of accessories
Accessories pages of the
individual devices
64
LFR-K / LFRS-K Standard Combinations – Without Lubricator
Type Codes
LFR — ½ — D — DI — MAXI — KA — A
Basic function
LFR Standard combination
LFRS Standard combination,
lockable
Pneumatic connection
x Thread Gx
2
¼ Thread G¼
y Thread Gy 2.2
½ Thread G½
¾ Thread G¾
Series
D Series
Size
MINI Grid dimension for individual device
40 mm (without port blocks)
MIDI Grid dimension for individual device
55 mm (without port blocks)
MAXI Grid dimension for individual device
66 mm (without port blocks)
Condensate drain
Manual
A Fully automatic
65
LFR-KA / LFRS-KA Standard Combinations – Without Lubricator
Technical Data
Function
-M- Flow rate
720 … 9400 l/min
2 LFR/LFRS filter/regulator
-L- Input pressure
1 … 16 bar
– grade of filtration 40 µm
– metal bowl guard
2.2 – condensate drain,
manual or
fully automatic
– rotary knob with detent or Provides three outlet air
lockable rotary knob connections for unlubricated
– pressure gauge compressed air supply
FRM distributor block
– Pressure switch without display
Mounting accessories
66
LFR-KA / LFRS-KA Standard Combinations – Without Lubricator
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 800 1800 2400 2600
LFRS 900 2040 2500 2840
Note
Materials Technical data of the
individual devices
qn [l/min]
67
LFR-KA / LFRS-KA Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings
2
2.2
lockable
Type B5 B6 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L8 L9 T1 T2
Mini
LFR-…-D-MINI-KA (A)
104 92 4.3 43 17.5 17.5 193 28 60 68 100 98 60 15 19 39 95
LFRS-…-D-MINI-KA (A)
Midi
LFR-…-D-MIDI-KA (A)
140 125 5.3 70 24.5 35.5 250 36.5 80 99 120 130 60 15 19 47 114
LFRS-…-D-MIDI-KA (A)
Maxi
LFR-…-D-MAXI-KA (A)
252 82 111
LFRS-…-D-MAXI-KA (A)
162 146 5.3 70 24.5 35.5 42 90 150 60 15 19 53 126
LFR-…-D-DI-MAXI-KA (A)
275 105 135
LFRS-…-D-DI-MAXI-KA (A)
68
LFR-KA / LFRS-KA Standard Combinations – Without Lubricator
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
Filter regulator, branching module
Mini Gx 185707 LFR-x-D-MINI-KA Q 185708 LFR-x-D-MINI-KA-A Q
Midi
G¼
G¼
185709 LFR-¼-D-MINI-KA
185711 LFR-¼-D-MIDI-KA
Q
Q
185710
185712
LFR-¼-D-MINI-KA-A
LFR-¼-D-MIDI-KA-A
Q
Q 2
Gy 185713 LFR-y-D-MIDI-KA Q 185714 LFR-y-D-MIDI-KA-A Q
G½ 185715 LFR-½-D-MIDI-KA Q 185716 LFR-½-D-MIDI-KA-A Q
2.2
Maxi G½ 186039 LFR-½-D-MAXI-KA Q 186040 LFR-½-D-MAXI-KA-A Q
G¾ 185717 LFR-¾-D-MAXI-KA Q 185718 LFR-¾-D-MAXI-KA-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192440 LFR-½-D-DI-MAXI-KA Q 192454 LFR-½-D-DI-MAXI-KA-A Q
G¾ 192447 LFR-¾-D-DI-MAXI-KA Q 192461 LFR-¾-D-DI-MAXI-KA-A Q
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
Filter regulator, branching module
Mini Gx 195008 LFRS-x-D-MINI-KA Q 195009 LFRS-x-D-MINI-KA-A Q
G¼ 195022 LFRS-¼-D-MINI-KA Q 195023 LFRS-¼-D-MINI-KA-A Q
Midi G¼ 195036 LFRS-¼-D-MIDI-KA Q 195037 LFRS-¼-D-MIDI-KA-A Q
Gy 195050 LFRS-y-D-MIDI-KA Q 195051 LFRS-y-D-MIDI-KA-A Q
G½ 195064 LFRS-½-D-MIDI-KA Q 195065 LFRS-½-D-MIDI-KA-A Q
Maxi G½ 195078 LFRS-½-D-MAXI-KA Q 195079 LFRS-½-D-MAXI-KA-A Q
G¾ 195092 LFRS-¾-D-MAXI-KA Q 195093 LFRS-¾-D-MAXI-KA-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195176 LFRS-½-D-DI-MAXI-KA Q 195177 LFRS-½-D-DI-MAXI-KA-A Q
G¾ 195190 LFRS-¾-D-DI-MAXI-KA Q 195191 LFRS-¾-D-DI-MAXI-KA-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
69
LFR-KB / LFRS-KB Standard Combinations – Without Lubricator
Technical Data
Function
-M- Flow rate
700 … 8400 l/min
2 HE on/off valve
-L- Input pressure
1 … 16 bar
– manually actuated
LFR/LFRS filter/regulator
2.2 – grade of filtration 40 µm
– metal bowl guard
– condensate drain,
manual or Supply pressure can be opened and To ensure a fast venting of the
fully automatic closed system, an additional quick
– rotary knob with detent or Provides three outlet air exhaust valve is necessary at the
lockable rotary knob connections for unlubricated output of the combination air
– pressure gauge compressed air supply preparation unit
FRM distributor block
– Pressure switch without display
Mounting accessories
70
LFR-KB / LFRS-KB Standard Combinations – Without Lubricator
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 1000 2200 3300 3500
LFRS 1100 2440 3400 3740
Note
Materials Technical data of the
individual devices
qn [l/min]
71
LFR-KB / LFRS-KB Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings
2
2.2
lockable
Type B7 B8 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L9 T1 T2
Mini
LFR-…-D-MINI-KB (A)
144 132 4.3 43 17.5 17.5 193 28 60 68 100 98 60 19 39 95
LFRS-…-D-MINI-KB (A)
Midi
LFR-…-D-MIDI-KB (A)
195 180 5.3 70 24.5 35.5 250 36.5 80 99 120 130 60 19 47 114
LFRS-…-D-MIDI-KB (A)
Maxi
LFR-…-D-MAXI-KB (A)
252 82 111
LFRS-…-D-MAXI-KB (A)
228 212 5.3 70 24.5 35.5 42 90 150 60 19 53 126
LFR-…-D-DI-MAXI-KB (A)
275 105 135
LFRS-…-D-DI-MAXI-KB (A)
72
LFR-KB / LFRS-KB Standard Combinations – Without Lubricator
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, branching module
Mini Gx 185719 LFR-x-D-MINI-KB Q 185720 LFR-x-D-MINI-KB-A Q
Midi
G¼
G¼
185721 LFR-¼-D-MINI-KB
185723 LFR-¼-D-MIDI-KB
Q
Q
185722
185724
LFR-¼-D-MINI-KB-A
LFR-¼-D-MIDI-KB-A
Q
Q 2
Gy 185725 LFR-y-D-MIDI-KB Q 185726 LFR-y-D-MIDI-KB-A Q
G½ 185727 LFR-½-D-MIDI-KB Q 185728 LFR-½-D-MIDI-KB-A Q
2.2
Maxi G½ 186041 LFR-½-D-MAXI-KB Q 186042 LFR-½-D-MAXI-KB-A Q
G¾ 185729 LFR-¾-D-MAXI-KB Q 185730 LFR-¾-D-MAXI-KB-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192441 LFR-½-D-DI-MAXI-KB Q 192455 LFR-½-D-DI-MAXI-KB-A Q
G¾ 192448 LFR-¾-D-DI-MAXI-KB Q 192462 LFR-¾-D-DI-MAXI-KB-A Q
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, branching module
Mini Gx 195010 LFRS-x-D-MINI-KB Q 195011 LFRS-x-D-MINI-KB-A Q
G¼ 195024 LFRS-¼-D-MINI-KB Q 195025 LFRS-¼-D-MINI-KB-A Q
Midi G¼ 195038 LFRS-¼-D-MIDI-KB Q 195039 LFRS-¼-D-MIDI-KB-A Q
Gy 195052 LFRS-y-D-MIDI-KB Q 195053 LFRS-y-D-MIDI-KB-A Q
G½ 195066 LFRS-½-D-MIDI-KB Q 195067 LFRS-½-D-MIDI-KB-A Q
Maxi G½ 195080 LFRS-½-D-MAXI-KB Q 195081 LFRS-½-D-MAXI-KB-A Q
G¾ 195094 LFRS-¾-D-MAXI-KB Q 195095 LFRS-¾-D-MAXI-KB-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195178 LFRS-½-D-DI-MAXI-KB Q 195179 LFRS-½-D-DI-MAXI-KB-A Q
G¾ 195192 LFRS-¾-D-DI-MAXI-KB Q 195193 LFRS-¾-D-DI-MAXI-KB-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
73
LFR-KC / LFRS-KC Standard Combinations – Without Lubricator
Technical Data
Function
-M- Flow rate
750 … 8400 l/min
2 HE on/off valve
-L- Input pressure
1 … 16 bar
– manually actuated
LFR/LFRS filter/regulator
2.2 – grade of filtration 40 µm
– metal bowl guard
– condensate drain,
manual or For unlubricated compressed air To ensure a fast venting of the
fully automatic Supply pressure can be opened and system, an additional quick
– rotary knob with detent or closed exhaust valve is necessary at the
lockable rotary knob output of the combination air
– pressure gauge preparation unit
Mounting accessories
74
LFR-KC / LFRS-KC Standard Combinations – Without Lubricator
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 700 1600 2300 2600
LFRS 1000 1840 2400 2840
Note
Materials Technical data of the
individual devices
qn [l/min]
75
LFR-KC / LFRS-KC Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings
2
2.2
lockable
Type B5 B6 D1 H1 H2 H3 L1 L3 L4 L5 L6 L7 L9 T1 T2
Mini
LFR-…-D-MINI-KC (A)
104 92 4.3 43 17.5 17.5 193 60 68 100 98 60 19 39 95
LFRS-…-D-MINI-KC (A)
Midi
LFR-…-D-MIDI-KC (A)
140 125 5.3 70 24.5 35.5 250 80 99 120 130 60 19 47 114
LFRS-…-D-MIDI-KC (A)
Maxi
LFR-…-D-MAXI-KC (A)
252 82 111
LFRS-…-D-MAXI-KC (A)
162 146 5.3 70 24.5 35.5 90 150 60 19 53 126
LFR-…-D-DI-MAXI-KC (A)
275 105 135
LFRS-…-D-DI-MAXI-KC (A)
76
LFR-KC / LFRS-KC Standard Combinations – Without Lubricator
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
On-off valve, filter regulator
Mini Gx 185731 LFR-x-D-MINI-KC Q 185732 LFR-x-D-MINI-KC-A Q
Midi
G¼
G¼
185733 LFR-¼-D-MINI-KC
185735 LFR-¼-D-MIDI-KC
Q
Q
185734
185736
LFR-¼-D-MINI-KC-A
LFR-¼-D-MIDI-KC-A
Q
Q 2
Gy 185737 LFR-y-D-MIDI-KC Q 185738 LFR-y-D-MIDI-KC-A Q
G½ 185739 LFR-½-D-MIDI-KC Q 185740 LFR-½-D-MIDI-KC-A Q
2.2
Maxi G½ 186043 LFR-½-D-MAXI-KC Q 186044 LFR-½-D-MAXI-KC-A Q
G¾ 185741 LFR-¾-D-MAXI-KC Q 185742 LFR-¾-D-MAXI-KC-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192442 LFR-½-D-DI-MAXI-KC Q 192456 LFR-½-D-DI-MAXI-KC-A Q
G¾ 192449 LFR-¾-D-DI-MAXI-KC Q 192463 LFR-¾-D-DI-MAXI-KC-A Q
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Size Connection Part No. Type LT Part No. Type LT
On-off valve, filter regulator
Mini Gx 195012 LFRS-x-D-MINI-KC Q 195013 LFRS-x-D-MINI-KC-A Q
G¼ 195026 LFRS-¼-D-MINI-KC Q 195027 LFRS-¼-D-MINI-KC-A Q
Midi G¼ 195040 LFRS-¼-D-MIDI-KC Q 195041 LFRS-¼-D-MIDI-KC-A Q
Gy 195054 LFRS-y-D-MIDI-KC Q 195055 LFRS-y-D-MIDI-KC-A Q
G½ 195068 LFRS-½-D-MIDI-KC Q 195069 LFRS-½-D-MIDI-KC-A Q
Maxi G½ 195082 LFRS-½-D-MAXI-KC Q 195083 LFRS-½-D-MAXI-KC-A Q
G¾ 195096 LFRS-¾-D-MAXI-KC Q 195097 LFRS-¾-D-MAXI-KC-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195180 LFRS-½-D-DI-MAXI-KC Q 195181 LFRS-½-D-DI-MAXI-KC-A Q
G¾ 195194 LFRS-¾-D-DI-MAXI-KC Q 195195 LFRS-¾-D-DI-MAXI-KC-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
77
LFR-KD / LFRS-KD Standard Combinations – Without Lubricator
Technical Data
Function
-M- Flow rate
595 … 5000 l/min
2 LFR/LFRS filter/regulator
-L- Input pressure
3 … 16 bar
– grade of filtration 40 µm
– metal bowl guard
2.2 – condensate drain,
manual or
fully automatic
– rotary knob with detent or For unlubricated compressed air When supply pressure is closed,
lockable rotary knob Gradual pressure buildup prevents quick venting ensures rapid
– pressure gauge sudden, unpredictable movements pressure reduction
HEE on/off valve
– solenoid actuated
– 24 V DC
HEL soft-start valve
– pneumatically actuated
Mounting accessories
78
LFR-KD / LFRS-KD Standard Combinations – Without Lubricator
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 900 2100 3100 3300
LFRS 1000 2340 3200 3540
Note
Materials Technical data of the
individual devices
qn [l/min]
79
LFR-KD / LFRS-KD Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings
2
2.2
lockable
Type B7 B8 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L9 T1 T2 T4
Mini
LFR-…-D-MINI-KD (A)
144 132 4.3 43 17.5 17.5 193 36 60 68 100 98 60 19 39 95 78
LFRS-…-D-MINI-KD (A)
Midi
LFR-…-D-MIDI-KD (A)
195 180 5.3 70 24.5 35.5 250 49.5 80 99 120 130 60 19 47 114 86
LFRS-…-D-MIDI-KD (A)
Maxi
LFR-…-D-MAXI-KD (A)
252 82 111
LFRS-…-D-MAXI-KD (A)
228 212 5.3 70 24.5 35.5 56.4 90 150 60 19 53 126 92
LFR-…-D-DI-MAXI-KD (A)
275 105 135
LFRS-…-D-DI-MAXI-KD (A)
80
LFR-KD / LFRS-KD Standard Combinations – Without Lubricator
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Filter regulator, on-off valve with solenoid coil 24 V DC, soft-start valve
Mini Gx 185743 LFR-x-D-MINI-KD Q 185744 LFR-x-D-MINI-KD-A Q
Midi
G¼
G¼
185745 LFR-¼-D-MINI-KD
185747 LFR-¼-D-MIDI-KD
Q
Q
185746
185748
LFR-¼-D-MINI-KD-A
LFR-¼-D-MIDI-KD-A
Q
Q 2
Gy 185749 LFR-y-D-MIDI-KD Q 185750 LFR-y-D-MIDI-KD-A Q
G½ 185751 LFR-½-D-MIDI-KD Q 185752 LFR-½-D-MIDI-KD-A Q
2.2
Maxi G½ 186045 LFR-½-D-MAXI-KD Q 186046 LFR-½-D-MAXI-KD-A Q
G¾ 185753 LFR-¾-D-MAXI-KD Q 185754 LFR-¾-D-MAXI-KD-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192443 LFR-½-D-DI-MAXI-KD Q 192457 LFR-½-D-DI-MAXI-KD-A Q
G¾ 192450 LFR-¾-D-DI-MAXI-KD Q 192464 LFR-¾-D-DI-MAXI-KD-A Q
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Filter regulator, on-off valve with solenoid coil 24 V DC, soft-start valve
Mini Gx 195014 LFRS-x-D-MINI-KD Q 195015 LFRS-x-D-MINI-KD-A Q
G¼ 195028 LFRS-¼-D-MINI-KD Q 195029 LFRS-¼-D-MINI-KD-A Q
Midi G¼ 195042 LFRS-¼-D-MIDI-KD Q 195043 LFRS-¼-D-MIDI-KD-A Q
Gy 195056 LFRS-y-D-MIDI-KD Q 195057 LFRS-y-D-MIDI-KD-A Q
G½ 195070 LFRS-½-D-MIDI-KD Q 195071 LFRS-½-D-MIDI-KD-A Q
Maxi G½ 195084 LFRS-½-D-MAXI-KD Q 195085 LFRS-½-D-MAXI-KD-A Q
G¾ 195098 LFRS-¾-D-MAXI-KD Q 195099 LFRS-¾-D-MAXI-KD-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195182 LFRS-½-D-DI-MAXI-KD Q 195183 LFRS-½-D-DI-MAXI-KD-A Q
G¾ 195196 LFRS-¾-D-DI-MAXI-KD Q 195197 LFRS-¾-D-DI-MAXI-KD-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
81
0LFR-KE / LFRS-KE Standard Combinations – Without Lubricator
Technical Data
Function
-M- Flow rate
720 … 9400 l/min
2 LFR/LFRS filter/regulator
-L- Input pressure
1 … 16 bar
– grade of filtration 40 µm
– metal bowl guard
2.2 – condensate drain,
turned manually or
fully automatic
– rotary knob with detent or Provides two outlet air connections
lockable rotary knob for unlubricated compressed air
– pressure gauge supply
FRM distributor block Electrical pressure monitoring with
– pressure switch without display adjustable switching pressure
Mounting accessories
82
LFR-KE / LFRS-KE Standard Combinations – Without Lubricator
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 1000 2000 2400 2600
LFRS 1100 2240 2500 2840
Note
Materials Technical data of the
individual devices
qn [l/min]
83
LFR-KE / LFRS-KE Standard Combinations – Without Lubricator
Technical Data – Dimansional Drawings
2
2.2
lockable
Type B5 B6 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L9 T1 T2 T3
Mini
LFR-…-D-MINI-KE (A)
104 92 4.3 43 17.5 17.5 193 108 60 68 100 98 60 19 39 95 97
LFRS-…-D-MINI-KE (A)
Midi
LFR-…-D-MIDI-KE (A)
140 125 5.3 70 24.5 35.5 250 117 80 99 120 130 60 19 47 114 109
LFRS-…-D-MIDI-KE (A)
Maxi
LFR-…-D-MAXI-KE (A)
252 82 111
LFRS-…-D-MAXI-KE (A)
162 146 5.3 70 24.5 35.5 122 90 150 60 19 53 126 111
LFR-…-D-DI-MAXI-KE (A)
275 105 135
LFRS-…-D-DI-MAXI-KE (A)
84
LFR-KE / LFRS-KE Standard Combinations – Without Lubricator
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Filter regulator, branching module with pressure switch
Mini Gx 185755 LFR-x-D-MINI-KE Q 185756 LFR-x-D-MINI-KE-A Q
Midi
G¼
G¼
185757 LFR-¼-D-MINI-KE
185759 LFR-¼-D-MIDI-KE
Q
Q
185758
185760
LFR-¼-D-MINI-KE-A
LFR-¼-D-MIDI-KE-A
Q
Q 2
Gy 185761 LFR-y-D-MIDI-KE Q 185762 LFR-y-D-MIDI-KE-A Q
G½ 185763 LFR-½-D-MIDI-KE Q 185764 LFR-½-D-MIDI-KE-A Q
2.2
Maxi G½ 186047 LFR-½-D-MAXI-KE Q 186048 LFR-½-D-MAXI-KE-A Q
G¾ 185765 LFR-¾-D-MAXI-KE Q 185766 LFR-¾-D-MAXI-KE-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192444 LFR-½-D-DI-MAXI-KE Q 192458 LFR-½-D-DI-MAXI-KE-A Q
G¾ 192451 LFR-¾-D-DI-MAXI-KE Q 192465 LFR-¾-D-DI-MAXI-KE-A Q
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
Filter regulator, branching module with pressure switch
Mini Gx 195016 LFRS-x-D-MINI-KE Q 195017 LFRS-x-D-MINI-KE-A Q
G¼ 195030 LFRS-¼-D-MINI-KE Q 195031 LFRS-¼-D-MINI-KE-A Q
Midi G¼ 195044 LFRS-¼-D-MIDI-KE Q 195045 LFRS-¼-D-MIDI-KE-A Q
Gy 195058 LFRS-y-D-MIDI-KE Q 195059 LFRS-y-D-MIDI-KE-A Q
G½ 195072 LFRS-½-D-MIDI-KE Q 195073 LFRS-½-D-MIDI-KE-A Q
Maxi G½ 195086 LFRS-½-D-MAXI-KE Q 195087 LFRS-½-D-MAXI-KE-A Q
G¾ 195100 LFRS-¾-D-MAXI-KE Q 195101 LFRS-¾-D-MAXI-KE-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195184 LFRS-½-D-DI-MAXI-KE Q 195185 LFRS-½-D-DI-MAXI-KE-A Q
G¾ 195198 LFRS-¾-D-DI-MAXI-KE Q 195199 LFRS-¾-D-DI-MAXI-KE-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
85
LFR-KF / LFRS-KF Standard Combinations – Without Lubricator
Technical Data
Function
-M- Flow rate
700 … 8400 l/min
2 HE on/off valve
-L- Input pressure
1 … 16 bar
– manually actuated
LFR/LFRS filter/regulator
2.2 – grade of filtration 40 µm
– metal bowl guard
– condensate drain,
manual or For unlubricated compressed air To ensure a fast venting of the
fully automatic Supply pressure can be opened and system, an additional quick
– rotary knob with detent or closed exhaust valve is necessary at the
lockable rotary knob Provides two additional air output of the combination air
– pressure gauge connections preparation unit
FRM distributor block Electrical pressure monitoring with
– pressure switch without display adjustable switching pressure
Mounting accessories
86
LFR-KF / LFRS-KF Standard Combinations – Without Lubricator
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 1200 2400 3300 3500
LFRS 1300 2640 3400 3740
Note
Materials Technical data of the
individual devices
qn [l/min]
87
LFR-KF / LFRS-KF Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings
2
2.2
lockable
Type B7 B8 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L9 T1 T2 T3
Mini
LFR-…-D-MINI-KF (A)
144 132 4.3 43 17.5 17.5 193 108 60 68 100 98 60 19 39 95 97
LFRS-…-D-MINI-KF (A)
Midi
LFR-…-D-MIDI-KF (A)
195 180 5.3 70 24.5 35.5 250 117 80 99 120 130 60 19 47 114 105
LFRS-…-D-MIDI-KF (A)
Maxi
LFR-…-D-MAXI-KF (A)
252 82 111
LFRS-…-D-MAXI-KF (A)
228 212 5.3 70 24.5 35.5 122 90 150 60 19 53 126 111
LFR-…-D-DI-MAXI-KF (A)
275 105 135
LFRS-…-D-DI-MAXI-KF (A)
88
LFR-KF / LFRS-KF Standard Combinations – Without Lubricator
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, branching module with pressure switch
Mini Gx 185767 LFR-x-D-MINI-KF Q 185768 LFR-x-D-MINI-KF-A Q
Midi
G¼
G¼
185769 LFR-¼-D-MINI-KF
185771 LFR-¼-D-MIDI-KF
Q
Q
185770
185772
LFR-¼-D-MINI-KF-A
LFR-¼-D-MIDI-KF-A
Q
Q 2
Gy 185773 LFR-y-D-MIDI-KF Q 185774 LFR-y-D-MIDI-KF-A Q
G½ 185775 LFR-½-D-MIDI-KF Q 185776 LFR-½-D-MIDI-KF-A Q
2.2
Maxi G½ 186049 LFR-½-D-MAXI-KF Q 186050 LFR-½-D-MAXI-KF-A Q
G¾ 185777 LFR-¾-D-MAXI-KF Q 185778 LFR-¾-D-MAXI-KF-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192445 LFR-½-D-DI-MAXI-KF Q 192459 LFR-½-D-DI-MAXI-KF-A Q
G¾ 192452 LFR-¾-D-DI-MAXI-KF Q 192466 LFR-¾-D-DI-MAXI-KF-A Q
Ordering data
Pressure regulation range 0.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, branching module with pressure switch
Mini Gx 195018 LFRS-x-D-MINI-KF Q 195019 LFRS-x-D-MINI-KF-A Q
G¼ 195032 LFRS-¼-D-MINI-KF Q 195033 LFRS-¼-D-MINI-KF-A Q
Midi G¼ 195046 LFRS-¼-D-MIDI-KF Q 195047 LFRS-¼-D-MIDI-KF-A Q
Gy 195060 LFRS-y-D-MIDI-KF Q 195061 LFRS-y-D-MIDI-KF-A Q
G½ 195074 LFRS-½-D-MIDI-KF Q 195075 LFRS-½-D-MIDI-KF-A Q
Maxi G½ 195088 LFRS-½-D-MAXI-KF Q 195089 LFRS-½-D-MAXI-KF-A Q
G¾ 195 102 LFRS-¾-D-MAXI-KF Q 195103 LFRS-¾-D-MAXI-KF-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195186 LFRS-½-D-DI-MAXI-KF Q 195187 LFRS-½-D-DI-MAXI-KF-A Q
G¾ 195200 LFRS-¾-D-DI-MAXI-KF Q 195201 LFRS-¾-D-DI-MAXI-KF-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
89
LFR-KG / LFRS-KG Standard Combinations – Without Lubricator
Technical Data
Function
-M- Flow rate
575 … 4900 l/min
2 HE on/off valve
-L- Input pressure
3 … 16 bar
– manually actuated
LFR/LFRS filter/regulator
2.2 – grade of filtration 40 µm
– metal bowl guard
– condensate drain,
manual or Electrical pressure monitoring with
fully automatic Provides two outlet air connections adjustable switching pressure
– rotary knob with detent or for unlubricated compressed air To ensure a fast venting of the
lockable rotary knob supply system, an additional quick
– pressure gauge Gradual pressure buildup prevents exhaust valve is necessary at the
HEE on-off valve sudden, unpredictable movements output of the combination air
– solenoid actuated preparation unit
– 24 V DC
HELsoft-start valve
– pneumatically actuated
FRM distributor block
– pressure switch without display
Mounting accessories
90
LFR-KG / LFRS-KG Standard Combinations – Without Lubricator
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
Weight [g]
Size Mini Midi Maxi
D D-DI
LFR 1500 3400 5200 5400
LFRS 1600 3640 5300 5640
Note
Materials Technical data of the
individual devices
qn [l/min]
91
LFR-KG / LFRS-KG Standard Combinations – Without Lubricator
Technical Data – Dimensional Drawings
2
2.2
lockable
Type B9 B10 D1 H1 H2 H3 L1 L2 L3 L4 L5 L6 L7 L9 T1 T2 T3 T4
Mini
LFR-…-D-MINI-KG (A)
244 212 4.3 43 17.5 17.5 193 108 60 68 100 98 60 19 39 95 97 78
LFRS-…-D-MINI-KG (A)
Midi
LFR-…-D-MIDI-KG (A)
305 290 5.3 70 24.5 35.5 250 117 80 99 120 130 60 19 47 114 105 86
LFRS-…-D-MIDI-KG (A)
Maxi
LFR-…-D-MAXI-KG (A)
252 82 111
LFRS-…-D-MAXI-KG (A)
360 344 5.3 70 24.5 35.5 122 90 150 60 19 53 126 111 92
LFR-…-D-DI-MAXI-KG (A)
275 105 135
LFRS-…-D-DI-MAXI-KG (A)
92
LFR-KG / LFRS-KG Standard Combinations – Without Lubricator
Ordering Data
Ordering data
Pressure regulation range 2.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, on-off valve with solenoid coil 24 V DC, soft-start valve, branching module with pressure switch
Mini Gx 185779 LFR-x-D-MINI-KG Q 185780 LFR-x-D-MINI-KG-A Q
Midi
G¼
G¼
185781 LFR-¼-D-MINI-KG
185783 LFR-¼-D-MIDI-KG
Q
Q
185782 LFR-¼-D-MINI-KG-A
185784 LFR-¼-D-MIDI-KG-A
Q
Q 2
Gy 185785 LFR-y-D-MIDI-KG Q 185786 LFR-y-D-MIDI-KG-A Q
G½ 185787 LFR-½-D-MIDI-KG Q 185788 LFR-½-D-MIDI-KG-A Q
2.2
Maxi G½ 186051 LFR-½-D-MAXI-KG Q 186052 LFR-½-D-MAXI-KG-A Q
G¾ 185789 LFR-¾-D-MAXI-KG Q 185790 LFR-¾-D-MAXI-KG-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 192446 LFR-½-D-DI-MAXI-KG Q 192460 LFR-½-D-DI-MAXI-KG-A Q
G¾ 192453 LFR-¾-D-DI-MAXI-KG Q 192467 LFR-¾-D-DI-MAXI-KG-A Q
Ordering data
Pressure regulation range 2.5 … 12 bar, grade of filtration 40 µm, mounting bracket and metal bowl guard, lockable1)
Size Connection Condensate drain Condensate drain
manual fully automatic
Part No. Type LT Part No. Type LT
On-off valve, filter regulator, on-off valve with solenoid coil 24 V DC, soft-start valve, branching module with pressure switch
Mini Gx 195020 LFRS-x-D-MINI-KG Q 195021 LFRS-x-D-MINI-KG-A Q
G¼ 195034 LFRS-¼-D-MINI-KG Q 195035 LFRS-¼-D-MINI-KG-A Q
Midi G¼ 195048 LFRS-¼-D-MIDI-KG Q 195049 LFRS-¼-D-MIDI-KG-A Q
Gy 195062 LFRS-y-D-MIDI-KG Q 195063 LFRS-y-D-MIDI-KG-A Q
G½ 195076 LFRS-½-D-MIDI-KG Q 195077 LFRS-½-D-MIDI-KG-A Q
Maxi G½ 195090 LFRS-½-D-MAXI-KG Q 195091 LFRS-½-D-MAXI-KG-A Q
G¾ 195104 LFRS-¾-D-MAXI-KG Q 195105 LFRS-¾-D-MAXI-KG-A Q
Directly actuated pressure regulator with integrated return flow function
Maxi G½ 195188 LFRS-½-D-DI-MAXI-KG Q 195189 LFRS-½-D-DI-MAXI-KG-A Q
G¾ 195202 LFRS-¾-D-DI-MAXI-KG Q 195203 LFRS-¾-D-DI-MAXI-KG-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
93
2
2.2
94
Metal Design – Custom Combinations
2
2.3
Custom Combinations
Factory-assembled custom
combinations are also
available. Contact Festo.
A combination is an assembly which combines different air preparation functions into a single unit. An example would be as follows
1 HE on/off valve
2 LFR filter regulator 7
2 3 FRM-H distributor block with integrated check valve
4 LOE lubricator 6
5 HEE solenoid-actuated valve 5
2.3 6 HEL soft-start valve
7 FRM distributor block
8 Right port block kit
8
9 Male-female attaching rod 4
aJ Seal1)
aA Left port block kit aJ
aB Pressure gauge 3
aC Mounting brackets (not shown)
2
aB
aA
1) Note: For MAXI sizes only, 2 seals are required. Example of an assembled D Series combination
(The material number is a set of 2 seals.)
As an example within each step, the above unit will be used with these requirements:
– Maximum pressure: 7 bar
– Minimum filtration: 40 µm
– Automatic drain filter
– Flow: 2000 l/min
– NPT thread
– 24 V DC system
96
FAST Program – Custom Combination Selector Guide
Custom Combinations– D Series, Metal Design
Step 1: Based upon the required functions and flow for a given port, determine the port size and unit type (MINI, MIDI, or MAXI). The flow for an assembly of units will
be approximately 80 % of the lowest flow unit selected (as shown in the chart).
Example:
Based upon the functions required, and a flow of 2000 l/min, the minimum suggested port size and unit type is a y MIDI. The appropriate maximum flow will be
2480 l/min based on the flow rate of the lowest flow component.
97
FAST Program – Custom Combination Selector Guide
Custom Combinations – D Series, Metal Design
Step 2: Using this chart, select the Main Unit component part numbers by unit type (MINI, MIDI, or MAXI).
Example:
Based upon the requirements and unit type selected in step 1 (MIDI), the Main Unit(items 1 - 7 ) part numbers can be selected.
2
No.
Control Function Manual On/Off Valve HE-... 170681 170682 1 170683
Solenoid Actuated On/Off Valve HEE-... 24 V DC 172956 172959 5 172962
110 V AC 172957 172960 172963
2.3
230 V AC 172958 172961 172964
Soft-start Valve HEL-... 170690 170691 6 170692
Filtration / Pressure Filter / Pressure Regulator Unit LFR-... 7 bar, 40 micron, Manual Drain 546456 546463 546470
Regulation 7 bar, 40 micron, Auto Drain 546457 546463 2 546471
12 bar, 40 micron, Manual Drain 546432 546425 546537
12 bar, 40 micron, Auto Drain 546433 546426 546438
12 bar, 5 micron, Manual Drain 546454 546461 546468
12 bar, 5 micron, Auto Drain 546455 546462 546469
Pressure Regulation Pressure Regulator Unit LR-... 7 bar 546452 546458 546465
12 bar 546430 546424 546436
Filtration Filter Unit LF-... 40 micron, Manual Drain 546428 546422 546434
40 micron, Auto Drain 546429 546423 546435
5 micron, Manual Drain 546451 546459 546466
5 micron, Auto Drain 546453 546460 546467
Micro Filter Unit LFMA-... 0.01 micron, Manual Drain 546439 546443 546447
0.01 micron, Auto Drain 546441 546446 546449
Fine Filter Unit LFMB-... 1 micron, Manual Drain 546440 546444 546448
1 micron, Auto Drain 546442 546445 546450
Lubrication Lubricator Unit LOE-... 546431 546427 4 546517
Distribution Distributor Block w/ Threads FRM-... 170684 170685 7 170686
Distributor Block w/ Check Valve FRM-H-... 170687 170688 3 170689
Distributor Block w/o Port Blocks FRZ 162786 159582 162787
Step3: Based upon the type and number of Main Units being joined, choose the part number and quantity of attaching rods and seals.
Example:
n=7
n = number of Main Units to be assembled Qty of Male-Female Attaching Rods Qty of Female-Female Attaching Rods Number of Seals
Without an LFR or LR (n - 1) × 2 2 n- 1
With an LFR or LR (n - 1) × 2 0 n- 1
(7 - 1) × 2 0 7-1=6
(6) × 2 = 12
98
FAST Program – Custom Combination Selector Guide
Custom Combinations – D Series, Metal Design
Step 4: Use this chart to select the Port Block Kit part numbers by unit type (MINI, MIDI, or MAXI) based upon the size and type.
Example:
y NPT MIDI
Inch / NPT
Type
1/8 NPT
Left Port
1/4 NPT
Right Port Left Port
3/8 NPT
Right Port Left Port
1/2 NPT
Item Right Port Item Left Port
3/4 NPT
Right Port Left Port
1 NPT
Right Port Left Port Right Port 2
Block Kit Block Kit Block Kit Block Kit Block Kit No. Block Kit No. Block Kit Block Kit Block Kit Block Kit Block Kit Block Kit
Mini 546520 546521 546522 546523 546524 546525 – – – – – –
2.3
Midi – – 546536 546537 546530 aA 546531 8 546526 546527 546528 546529 – –
Maxi – – – – – – 546538 546539 546490 546492 546491 546493
Step 5: Use this chart to select the Gauge (if required) and the (optional) Mounting Brackets by unit type (MINI, MIDI, or MAXI).
Example:
MIDI size
For more information on Mounting Brackets, see Tab Section 3.8 – Accessories for D Series Metal Design Components, Page 276.
Example:
Result:
99
2
2.3
100 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
100
D Series, Metal Design – Individual Units
LFR LF
Filter/Regulator Filter
3
3.0
Section 3.1
Filter/Regulators
Section 3.2
Pressure Regulators and
Pressure Regulator
Manifolds
Section 3.3
Filters
Section 3.4
Membrane Air Dryers
Section 3.5
Lubricator
Section 3.6
On/Off Valves and
Soft-start Valves
LOE HEP Section 3.7
Lubricator Pneumatic On/Off Valve Distributor Blocks
Section 3.8
Accessories for D Series Metal
Design Components
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 101
Metal Design – Individual Devices
3
3.0
102 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
102
LFR/LRFS Filter/Regulators
3
LFR-...-MICRO-H
Filter/Regulator
3.1
Filter/Regulators
Filter, pressure regulator,
and gauge combined in a
single unit
Flow Rate:
110 ... 11000 l/min
LFR-...-MINI
Filter/Regulator
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 103
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data
Function
-M- Flow rate
110 … 11000 l/min
LFR/LFRS-…-D-…
Condensate drain
manual -Q- Temperature range
–10 … +60 °C
1) Available via the FAST program. See page 124. 2) The max. condensate volume for the LFR/LFRS-…-DI-MAXI is 43 cm3.
104 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
104
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data
3
LFR/LFRS-…-D-7-… – – – 9500 10000 11000
LFR/LFRS-…-D-5M-… – – – 7500 7600 8000
Maxi – Directly actuated diaphragm regulator with integrated return flow function
LFR/LFRS-…-D-…-DI – – – 4500 6800 7000
LFR/LFRS-…-D-7-…-DI – – – 7600 7700 7800
3.1
LFR/LFRS-…-D-5M-…-DI – – – 4000 5800 6000
Ambient conditions
Size Micro Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 105
105
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data
Weight [g]
Size Micro Mini Midi Maxi
Female Port block Connection G½, Connection
thread G¾ , ¾ NPT G1, 1 NPT
With pressure gauge
LFR-… 74 94 460 920 1370 1470
LFR-…-DI – – – – 1670 1670
LFRS-… – – 560 1160 1470 1570
LFRS-…-DI – – – – 1950 1950
Without pressure gauge
LFR-… 64 84 410 830 1300 1400
LFR-…-DI – – – – 1600 1600
LFRS-… – – 510 1070 1400 1500
LFRS-…-DI – – – – 1880 1880
Materials
Sectional view
5
3
3.1 6
2
1
106 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
106
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data
p2 [bar]
qn [l/min] qn [l/min]
p2 [bar] 3
p2 [bar]
3.1
qn [l/min] qn [l/min]
LFR/LFRS-¼-D-MINI LFR/LFRS-½-D-MIDI
p2 [bar]
p2 [bar]
qn [l/min] qn [l/min]
LFR/LFRS-1-D-MAXI LFR/LFRS-1-D-DI-MAXI
p2 [bar]
p2 [bar]
qn [l/min] qn [l/min]
Primary pressure p1 = 10 bar
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 107
107
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings
3
3.1 Semiautomatic Manual
condensate drain condensate drain
Type B1 B2 D1 H1
LFR-M5-…-MICRO (H) M5
25
LFR-M7-…-MICRO (H) B – M7 –
LFR-x-…-MICRO (H) Gx
LFR-QS4-…-MICRO (H) 45 QS4 ~8
~2.5
LFR-QS6-…-MICRO (H) QS6 ~10
108 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
108
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings
3
Fully automatic Manual
condensate drain condensate drain
3.1
1 Barbed fitting for plastic tubing 2 Metal bowl guard 4 Second pressure gauge Flow direction
type PCN-4 3 Installation dimensions connection
Type B1 B2 B3 B4 D1 D2 D3 D4 D5 D6
∅ ∅ ∅
Mini
LFR/LFRS-x-D-MINI (A) (NPT) Gx, x NPT
64
LFR/LFRS-¼-D-MINI (A) (NPT) 52 40 76 G¼, ¼ NPT 31 M4 M36x1.5 41 38
LFR/LFRS-y-D-MINI (A) (NPT) 70 Gy, y NPT
Midi
LFR/LFRS-¼-D-MIDI (A) G¼
LFR/LFRS-y-D-MIDI (A) (NPT) Gy, y NPT
85 70 55 95 50 M5 M52x1.5 50 52
LFR/LFRS-½-D-MIDI (A) (NPT) G½, ½ NPT
LFR/LFRS-¾-D-MIDI (A) (NPT) G¾, ¾ NPT
Maxi
LFR/LFRS-½-D-MAXI (A) 31 M36x1.5
G½
LFR/LFRS-½-D-DI-MAXI (A) 49 M52x1.5
96 80
LFR/LFRS-¾-D-MAXI (A) (NPT) 31 M36x1.5
66 107 G¾, ¾ NPT M5 50 65
LFR/LFRS-¾-D-DI-MAXI (A) 49 M52x1.5
LFR/LFRS-1-D-MAXI (A) (NPT) 31 M36x1.5
116 91 G1, 1 NPT
LFR/LFRS-1-D-DI-MAXI (A) 49 M52x1.5
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 109
109
LFR/LFRS Filter/Regulators – D Series, Metal Design
Technical Data– Dimensional Drawings
Type H1 H2 L1 L3 L4 L5 L6 L7 L8 L9 T1 ß1 ß2
max.
Mini
LFR/LFRS-x-D-MINI (A) (NPT)
LFR/LFRS-¼-D-MINI (A) (NPT) 20 11 193 60 68 3 98 60 15 19 7 14 22
LFR/LFRS-y-D-MINI (A) (NPT)
Midi
LFR/LFRS-¼-D-MIDI (A)
LFR/LFRS-y-D-MIDI (A) (NPT)
32 22 250 80 99 5 130 60 15 19 8 14 24
LFR/LFRS-½-D-MIDI (A) (NPT)
LFR/LFRS-¾-D-MIDI (A) (NPT)
Maxi
LFR/LFRS-½-D-MAXI (A) 252 82 111
LFR/LFRS-½-D-DI-MAXI (A) 275 105 135
32
LFR/LFRS-¾-D-MAXI (A) (NPT) 252 82 111
22 90 4 60 15 19 8 14 24
LFR/LFRS-¾-D-DI-MAXI (A) 275 105 135
LFR/LFRS-1-D-MAXI (A) (NPT) 252 82 111
40
LFR/LFRS-1-D-DI-MAXI (A) 275 105 135
3
3.1
110 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
110
LFR/LFRS Filter/Regulators – D Series, Metal Design
Acessories Overview
Micro
Individual unit with port blocks, Individual unit without port bloks, for combination unit
connection size Gx, QS4 or QS6 connection size M5 or M7 in housing
5 5
3 3
1
1
1
1
1 2
4 1 4
2 3
Mounting attachments and accessories 3.1
Individual unit Combination Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
HFOE
2 Port block kit 280
– –
PBL
3 Mounting bracket 277
HRS
4 Pressure gauge 282
MA-27
5 Hexagon nut (included in scope of delivery) –
HMR
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 111
111
LFR/LFRS Filter/Regulators – D Series, Metal Design
Accessories Overview
Mini/Midi/Maxi
Filter regulator LFR Filter regulator LFRS, lockable
2 6
4
1
4 1
6
3
3
1
3.1
5
5
112 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
112
LFR/LFRS Filter/Regulators – D Series, Metal Design
Type Codes – Metric / QS / G (BSPP) Connections
LFR — y — D — 7 — — O — — MIDI — A
Basic function
LFR Filter regulator
LFRS Filter regulator, lockable
Pneumatic connection
M5 Thread M5
M7 Thread M7
QS4 Push-in fitting QS4
QS6 Push-in fitting QS6
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
3
Pressure regulation range
0.5 … 12 bar
7 0.5 … 7 bar 3.1
Grade of filtration
40 µm
5M 5 µm
Pressure gauge
With pressure gauge
O Without pressure gauge
Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks))
MIDI Grid dimension 55 mm
(without port blocks))
MAXI Grid dimension 66 mm
(without port blocks))
Condensate drain
Manual
H Semiautomatic
A Fully automatic
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 113
113
LFR Filter/Regulators – D Series, Metal Design
Type Codes – NPT Connections
Basic function
LFR Filter regulator
Pneumatic connection
Nx x NPT Thread (for Micro only)
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
3 7 0.5 … 7 bar
Grade of filtration
40 µm
3.1 5M 5 µm
Pressure gauge
With pressure gauge
Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)
Condensate drain
Manual
H Semiautomatic
A Fully automatic
114 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
114
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 7 bar
Condensate drain Size Connection Grade of filtration 5 µm
Part No. Type LT
With pressure gauge
Manual Micro Without threaded port blocks, connecting thread in housing
M5 526273 LFR-M5-D-7-5M-MICRO 1D
M7 534184 LFR-M7-D-7-5M-MICRO B Q
With threaded port blocks
Gx 526277 LFR-x-D-7-5M-MICRO 1D
x NPT 526281 LFR-Nx-D-7-5M-MICRO 1D
With port block and push-in fitting
QS4 526289 LFR-QS4-D-7-5M-MICRO Q
QS6 526293 LFR-QS6-D-7-5M-MICRO Q
Semiautomatic Micro Without threaded port blocks, connecting thread in housing
M5 526274 LFR-M5-D-7-5M-MICRO-H 1D
M7 534185 LFR-M7-D-7-5M-MICRO-H B Q
With threaded port blocks
Gx 526278 LFR-x-D-7-5M-MICRO-H 1D
x NPT 526282 LFR-Nx-D-7-5M-MICRO-H 1D
With port block and push-in fitting
QS4 526290 LFR-QS4-D-7-5M-MICRO-H Q
3
QS6 526294 LFR-QS6-D-7-5M-MICRO-H Q
Without pressure gauge
3.1
Manual Micro Without threaded port blocks, connecting thread in housing
M5 526275 LFR-M5-D-7-O-5M-MICRO Q
M7 534186 LFR-M7-D-7-O-5M-MICRO B Q
With threaded port blocks
Gx 526279 LFR-x-D-7-O-5M-MICRO Q
x NPT 526283 LFR-Nx-D-7-O-5M-MICRO Q
With port block and push-in fitting
QS4 526291 LFR-QS4-D-7-O-5M-MICRO Q
QS6 526295 LFR-QS6-D-7-O-5M-MICRO Q
Semiautomatic Micro Without threaded port blocks, connecting thread in housing
M5 526276 LFR-M5-D-7-O-5M-MICRO-H Q
M7 534187 LFR-M7-D-7-O-5M-MICRO-H B Q
With threaded port blocks
Gx 526280 LFR-x-D-7-O-5M-MICRO-H Q
x NPT 526284 LFR-Nx-D-7-O-5M-MICRO-H Q
With port block and push-in fitting
QS4 526292 LFR-QS4-D-7-O-5M-MICRO-H Q
QS6 526296 LFR-QS6-D-7-O-5M-MICRO-H Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 115
115
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Mini Gx 162718 LFR-x-D-5M-MINI Q 159630 LFR-x-D-MINI 1W
G¼ 162719 LFR-¼-D-5M-MINI Q 159631 LFR-¼-D-MINI 1D
Gy 162720 LFR-y-D-5M-MINI Q 162682 LFR-y-D-MINI Q
x NPT 173760 LFR-x-D-5M-MINI-NPT Q 173756 LFR-x-D-MINI-NPT 1W
¼ NPT 173768 LFR-¼-D-5M-MINI-NPT Q 173764 LFR-¼-D-MINI-NPT 1W
y NPT 173776 LFR-y-D-5M-MINI-NPT Q 173772 LFR-y-D-MINI-NPT Q
Midi G¼ 186483 LFR-¼-D-5M-MIDI Q 186481 LFR-¼-D-MIDI Q
Gy 162721 LFR-y-D-5M-MIDI Q 159582 LFR-y-D-MIDI 1W
G½ 162722 LFR-½-D-5M-MIDI Q 159584 LFR-½-D-MIDI 1W
G¾ 162723 LFR-¾-D-5M-MIDI Q 162683 LFR-¾-D-MIDI Q
y NPT 173784 LFR-y-D-5M-MIDI-NPT 1W 173780 LFR-y-D-MIDI-NPT 1W
½ NPT 173792 LFR-½-D-5M-MIDI-NPT Q 173788 LFR-½-D-MIDI-NPT 1W
¾ NPT 173800 LFR-¾-D-5M-MIDI-NPT Q 173796 LFR-¾-D-MIDI-NPT Q
Maxi G½ 186491 LFR-½-D-5M-MAXI Q 186489 LFR-½-D-MAXI Q
G¾ 162724 LFR-¾-D-5M-MAXI Q 159632 LFR-¾-D-MAXI 1W
3 G1
¾ NPT
162725
173808
LFR-1-D-5M-MAXI
LFR-¾-D-5M-MAXI-NPT
Q
Q
159633
173804
LFR-1-D-MAXI
LFR-¾-D-MAXI-NPT
1W
1W
1 NPT 173816 LFR-1-D-5M-MAXI-NPT Q 173812 LFR-1-D-MAXI-NPT 1W
Fully automatic Mini Gx 162726 LFR-x-D-5M-MINI-A Q 159634 LFR-x-D-MINI-A 1W
3.1
G¼ 162727 LFR-¼-D-5M-MINI-A Q 159635 LFR-¼-D-MINI-A 1W
Gy 162728 LFR-y-D-5M-MINI-A Q 162684 LFR-y-D-MINI-A Q
x NPT 173761 LFR-x-D-5M-MINI-A-NPT Q 173757 LFR-x-D-MINI-A-NPT 1W
¼ NPT 173769 LFR-¼-D-5M-MINI-A-NPT Q 173765 LFR-¼-D-MINI-A-NPT 1W
y NPT 173777 LFR-y-D-5M-MINI-A-NPT Q 173773 LFR-y-D-MINI-A-NPT Q
Midi G¼ 186486 LFR-¼-D-5M-MIDI-A Q 186484 LFR-¼-D-MIDI-A Q
Gy 162729 LFR-y-D-5M-MIDI-A Q 159583 LFR-y-D-MIDI-A 1W
G½ 162730 LFR-½-D-5M-MIDI-A Q 159585 LFR-½-D-MIDI-A 1W
G¾ 162731 LFR-¾-D-5M-MIDI-A Q 162685 LFR-¾-D-MIDI-A 1W
y NPT 173785 LFR-y-D-5M-MIDI-A-NPT Q 173781 LFR-y-D-MIDI-A-NPT 1W
½ NPT 173793 LFR-½-D-5M-MIDI-A-NPT Q 173789 LFR-½-D-MIDI-A-NPT 1W
¾ NPT 173801 LFR-¾-D-5M-MIDI-A-NPT Q 173797 LFR-¾-D-MIDI-A-NPT Q
Maxi G½ 186494 LFR-½-D-5M-MAXI-A Q 186492 LFR-½-D-MAXI-A Q
G¾ 162732 LFR-¾-D-5M-MAXI-A Q 159636 LFR-¾-D-MAXI-A 1W
G1 162733 LFR-1-D-5M-MAXI-A Q 159637 LFR-1-D-MAXI-A 1W
¾ NPT 173809 LFR-¾-D-5M-MAXI-A-NPT Q 173805 LFR-¾-D-MAXI-A-NPT 1W
1 NPT 173817 LFR-1-D-5M-MAXI-A-NPT Q 173813 LFR-1-D-MAXI-A-NPT 1W
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
116 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
116
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
Without pressure gauge
Manual Mini Gx 192610 LFR-x-D-5M-O-MINI1) Q 162686 LFR-x-D-O-MINI1) Q
G¼ 192611 LFR-¼-D-5M-O-MINI1) Q 162687 LFR-¼-D-O-MINI1) Q
Gy 192612 LFR-y-D-5M-O-MINI1) Q 162688 LFR-y-D-O-MINI1) Q
Midi G¼ 192613 LFR-¼-D-5M-O-MIDI1) Q 186482 LFR-¼-D-O-MIDI1) Q
Gy 192614 LFR-y-D-5M-O-MIDI1) Q 162689 LFR-y-D-O-MIDI1) Q
G½ 192615 LFR-½-D-5M-O-MIDI1) Q 162690 LFR-½-D-O-MIDI1) Q
G¾ 192616 LFR-¾-D-5M-O-MIDI1) Q 162691 LFR-¾-D-O-MIDI1) Q
Maxi G½ 192617 LFR-½-D-5M-O-MAXI1) Q 186490 LFR-½-D-O-MAXI1) Q
G¾ 192618 LFR-¾-D-5M-O-MAXI1) Q 162692 LFR-¾-D-O-MAXI1) Q
G1 192619 LFR-1-D-5M-O-MAXI1) Q 162693 LFR-1-D-O-MAXI1) Q
Fully automatic Mini Gx 192620 LFR-x-D-5M-O-MINI-A1) Q 162694 LFR-x-D-O-MINI-A1) Q
G¼ 192621 LFR-¼-D-5M-O-MINI-A1) Q 162695 LFR-¼-D-O-MINI-A1) Q
Gy 192622 LFR-y-D-5M-O-MINI-A1) Q 162696 LFR-y-D-O-MINI-A1) Q
Midi G¼ 192623 LFR-¼-D-5M-O-MIDI-A1) Q 186485 LFR-¼-D-O-MIDI-A1) Q
Gy 192624 LFR-y-D-5M-O-MIDI-A1) Q 162697 LFR-y-D-O-MIDI-A1) Q
G½
G¾
192625
192626
LFR-½-D-5M-O-MIDI-A1)
LFR-¾-D-5M-O-MIDI-A1)
Q
Q
162698
162699
LFR-½-D-O-MIDI-A1)
LFR-¾-D-O-MIDI-A1)
Q
Q
3
Maxi G½ 192627 LFR-½-D-5M-O-MAXI-A1) Q 186493 LFR-½-D-O-MAXI-A1) Q
G¾ 192628 LFR-¾-D-5M-O-MAXI-A1) Q 162700 LFR-¾-D-O-MAXI-A1) Q
3.1
G1 192629 LFR-1-D-5M-O-MAXI-A1) Q 162701 LFR-1-D-O-MAXI-A1) Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 117
117
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 7 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
With pressure gauge
Manual Mini Gx 162702 LFR-x-D-7-MINI 1W
G¼ 162703 LFR-¼-D-7-MINI 1W
Gy 162704 LFR-y-D-7-MINI Q
x NPT 173762 LFR-x-D-7-MINI-NPT 1W
¼ NPT 173770 LFR-¼-D-7-MINI-NPT 1W
y NPT 173778 LFR-y-D-7-MINI-NPT Q
Midi G¼ 186487 LFR-¼-D-7-MIDI Q
Gy 162705 LFR-y-D-7-MIDI 1W
G½ 162706 LFR-½-D-7-MIDI 1W
G¾ 162707 LFR-¾-D-7-MIDI Q
y NPT 173786 LFR-y-D-7-MIDI-NPT 1W
½ NPT 173794 LFR-½-D-7-MIDI-NPT 1W
¾ NPT 173802 LFR-¾-D-7-MIDI-NPT Q
Maxi G½ 186495 LFR-½-D-7-MAXI Q
G¾ 162708 LFR-¾-D-7-MAXI 1W
3 G1
¾ NPT
162709
173810
LFR-1-D-7-MAXI
LFR-¾-D-7-MAXI-NPT
1W
1W
1 NPT 173818 LFR-1-D-7-MAXI-NPT 1W
Fully automatic Mini Gx 162710 LFR-x-D-7-MINI-A 1W
3.1
G¼ 162711 LFR-¼-D-7-MINI-A 1W
Gy 162712 LFR-y-D-7-MINI-A Q
x NPT 173763 LFR-x-D-7-MINI-A-NPT 1W
¼ NPT 173771 LFR-¼-D-7-MINI-A-NPT 1W
y NPT 173779 LFR-y-D-7-MINI-A-NPT Q
Midi G¼ 186488 LFR-¼-D-7-MIDI-A Q
Gy 162713 LFR-y-D-7-MIDI-A 1W
G½ 162714 LFR-½-D-7-MIDI-A 1W
G¾ 162715 LFR-¾-D-7-MIDI-A Q
y NPT 173787 LFR-y-D-7-MIDI-A-NPT 1W
½ NPT 173795 LFR-½-D-7-MIDI-A-NPT 1W
¾ NPT 173803 LFR-¾-D-7-MIDI-A-NPT Q
Maxi G½ 186496 LFR-½-D-7-MAXI-A Q
G¾ 162716 LFR-¾-D-7-MAXI-A 1W
G1 162717 LFR-1-D-7-MAXI-A 1W
¾ NPT 173811 LFR-¾-D-7-MAXI-A-NPT 1W
1 NPT 173819 LFR-1-D-7-MAXI-A-NPT 1W
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
118 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
118
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 7 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
Without pressure gauge
Manual Mini Gx 192590 LFR-x-D-7-O-MINI1) Q
G¼ 192591 LFR-¼-D-7-O-MINI1) Q
Gy 192592 LFR-y-D-7-O-MINI1) Q
Midi G¼ 192593 LFR-¼-D-7-O-MIDI1) Q
Gy 192594 LFR-y-D-7-O-MIDI1) Q
G½ 192595 LFR-½-D-7-O-MIDI1) Q
G¾ 192596 LFR-¾-D-7-O-MIDI1) Q
Maxi G½ 192597 LFR-½-D-7-O-MAXI1) Q
G¾ 192598 LFR-¾-D-7-O-MAXI1) Q
G1 192599 LFR-1-D-7-O-MAXI1) Q
Fully automatic Mini Gx 192600 LFR-x-D-7-O-MINI-A1) Q
G¼ 192601 LFR-¼-D-7-O-MINI-A1) Q
Gy 192602 LFR-y-D-7-O-MINI-A1) Q
Midi G¼ 192603 LFR-¼-D-7-O-MIDI-A1) Q
Gy 192604 LFR-y-D-7-O-MIDI-A1) Q
G½
G¾
192605
192606
LFR-½-D-7-O-MIDI-A1)
LFR-¾-D-7-O-MIDI-A1)
Q
Q
3
Maxi G½ 192607 LFR-½-D-7-O-MAXI-A1) Q
G¾ 192608 LFR-¾-D-7-O-MAXI-A1) Q
3.1
G1 192609 LFR-1-D-7-O-MAXI-A1) Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 119
119
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, directly actuated diaphragm regulator with integrated return flow function
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Maxi G½ 192370 LFR-½-D-5M-DI-MAXI 1W 192368 LFR-½-D-DI-MAXI 1W
G¾ 192376 LFR-¾-D-5M-DI-MAXI 1W 192374 LFR-¾-D-DI-MAXI 1W
G1 192382 LFR-1-D-5M-DI-MAXI 1W 192380 LFR-1-D-DI-MAXI 1W
Fully automatic Maxi G½ 192388 LFR-½-D-5M-DI-MAXI-A 1W 192386 LFR-½-D-DI-MAXI-A 1W
G¾ 192394 LFR-¾-D-5M-DI-MAXI-A 1W 192392 LFR-¾-D-DI-MAXI-A 1W
G1 192400 LFR-1-D-5M-DI-MAXI-A 1W 192398 LFR-1-D-DI-MAXI-A 1W
Without pressure gauge
Manual Maxi G½ 192371 LFR-½-D-5M-O-DI-MAXI Q 192369 LFR-½-D-O-DI-MAXI Q
G¾ 192377 LFR-¾-D-5M-O-DI-MAXI Q 192375 LFR-¾-D-O-DI-MAXI Q
G1 192383 LFR-1-D-5M-O-DI-MAXI Q 192381 LFR-1-D-O-DI-MAXI Q
Fully automatic Maxi G½ 192389 LFR-½-D-5M-O-DI-MAXI-A Q 192387 LFR-½-D-O-DI-MAXI-A Q
G¾ 192395 LFR-¾-D-5M-O-DI-MAXI-A Q 192393 LFR-¾-D-O-DI-MAXI-A Q
G1 192401 LFR-1-D-5M-O-DI-MAXI-A Q 192399 LFR-1-D-O-DI-MAXI-A Q
3
Ordering data
Pressure regulation range 0.5 … 7 bar, directly actuated diaphragm regulator with integrated return flow function
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
3.1 With pressure gauge
Manual Maxi G½ – 192372 LFR-½-D-7-DI-MAXI 1W
G¾ – 192378 LFR-¾-D-7-DI-MAXI 1W
G1 – 192384 LFR-1-D-7-DI-MAXI 1W
Fully automatic Maxi G½ – 192390 LFR-½-D-7-DI-MAXI-A 1W
G¾ – 192396 LFR-¾-D-7-DI-MAXI-A 1W
G1 – 192402 LFR-1-D-7-DI-MAXI-A 1W
Without pressure gauge
Manual Maxi G½ – 192373 LFR-½-D-7-O-DI-MAXI Q
G¾ – 192379 LFR-¾-D-7-O-DI-MAXI Q
G1 – 192385 LFR-1-D-7-O-DI-MAXI Q
Fully automatic Maxi G½ – 192391 LFR-½-D-7-O-DI-MAXI-A Q
G¾ – 192397 LFR-¾-D-7-O-DI-MAXI-A Q
G1 – 192403 LFR-1-D-7-O-DI-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
120 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
120
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, lockable1)
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Mini Gx 194704 LFRS-x-D-5M-MINI Q 194696 LFRS-x-D-MINI Q
G¼ 194716 LFRS-¼-D-5M-MINI Q 194708 LFRS-¼-D-MINI Q
Gy 194728 LFRS-y-D-5M-MINI Q 194720 LFRS-y-D-MINI Q
Midi G¼ 194740 LFRS-¼-D-5M-MIDI Q 194732 LFRS-¼-D-MIDI Q
Gy 194752 LFRS-y-D-5M-MIDI Q 194744 LFRS-y-D-MIDI Q
G½ 194764 LFRS-½-D-5M-MIDI Q 194756 LFRS-½-D-MIDI Q
G¾ 194776 LFRS-¾-D-5M-MIDI Q 194768 LFRS-¾-D-MIDI Q
Maxi G½ 194788 LFRS-½-D-5M-MAXI Q 194780 LFRS-½-D-MAXI Q
G¾ 194800 LFRS-¾-D-5M-MAXI Q 194792 LFRS-¾-D-MAXI Q
G1 194812 LFRS-1-D-5M-MAXI Q 194804 LFRS-1-D-MAXI Q
Fully automatic Mini Gx 194706 LFRS-x-D-5M-MINI-A Q 194697 LFRS-x-D-MINI-A Q
G¼ 194718 LFRS-¼-D-5M-MINI-A Q 194709 LFRS-¼-D-MINI-A Q
Gy 194730 LFRS-y-D-5M-MINI-A Q 194721 LFRS-y-D-MINI-A Q
Midi G¼ 194742 LFRS-¼-D-5M-MIDI-A Q 194733 LFRS-¼-D-MIDI-A Q
Gy 194754 LFRS-y-D-5M-MIDI-A Q 194745 LFRS-y-D-MIDI-A Q
G½
G¾
194766
194778
LFRS-½-D-5M-MIDI-A
LFRS-¾-D-5M-MIDI-A
Q
Q
194757
194769
LFRS-½-D-MIDI-A
LFRS-¾-D-MIDI-A
Q
Q
3
Maxi G½ 194790 LFRS-½-D-5M-MAXI-A Q 194781 LFRS-½-D-MAXI-A Q
G¾ 194802 LFRS-¾-D-5M-MAXI-A Q 194793 LFRS-¾-D-MAXI-A Q
3.1
G1 194814 LFRS-1-D-5M-MAXI-A Q 194805 LFRS-1-D-MAXI-A Q
Without pressure gauge
Manual Mini Gx 194705 LFRS-x-D-5M-O-MINI Q 194698 LFRS-x-D-O-MINI Q
G¼ 194717 LFRS-¼-D-5M-O-MINI Q 194710 LFRS-¼-D-O-MINI Q
Gy 194729 LFRS-y-D-5M-O-MINI Q 194722 LFRS-y-D-O-MINI Q
Midi G¼ 194741 LFRS-¼-D-5M-O-MIDI Q 194734 LFRS-¼-D-O-MIDI Q
Gy 194753 LFRS-y-D-5M-O-MIDI Q 194746 LFRS-y-D-O-MIDI Q
G½ 194765 LFRS-½-D-5M-O-MIDI Q 194758 LFRS-½-D-O-MIDI Q
G¾ 194777 LFRS-¾-D-5M-O-MIDI Q 194770 LFRS-¾-D-O-MIDI Q
Maxi G½ 194789 LFRS-½-D-5M-O-MAXI Q 194782 LFRS-½-D-O-MAXI Q
G¾ 194801 LFRS-¾-D-5M-O-MAXI Q 194794 LFRS-¾-D-O-MAXI Q
G1 194813 LFRS-1-D-5M-O-MAXI Q 194806 LFRS-1-D-O-MAXI Q
Fully automatic Mini Gx 194707 LFRS-x-D-5M-O-MINI-A Q 194699 LFRS-x-D-O-MINI-A Q
G¼ 194719 LFRS-¼-D-5M-O-MINI-A Q 194711 LFRS-¼-D-O-MINI-A Q
Gy 194731 LFRS-y-D-5M-O-MINI-A Q 194723 LFRS-y-D-O-MINI-A Q
Midi G¼ 194743 LFRS-¼-D-5M-O-MIDI-A Q 194735 LFRS-¼-D-O-MIDI-A Q
Gy 194755 LFRS-y-D-5M-O-MIDI-A Q 194747 LFRS-y-D-O-MIDI-A Q
G½ 194767 LFRS-½-D-5M-O-MIDI-A Q 194759 LFRS-½-D-O-MIDI-A Q
G¾ 194779 LFRS-¾-D-5M-O-MIDI-A Q 194771 LFRS-¾-D-O-MIDI-A Q
Maxi G½ 194791 LFRS-½-D-5M-O-MAXI-A Q 194783 LFRS-½-D-O-MAXI-A Q
G¾ 194803 LFRS-¾-D-5M-O-MAXI-A Q 194795 LFRS-¾-D-O-MAXI-A Q
G1 194815 LFRS-1-D-5M-O-MAXI-A Q 194807 LFRS-1-D-O-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 121
121
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 7 bar, lockable
Condensate drain Size Connection Grade of filtration 40 µm
Part No. Type LT
With pressure gauge
Manual Mini Gx 194700 LFRS-x-D-7-MINI Q
G¼ 194712 LFRS-¼-D-7-MINI Q
Gy 194724 LFRS-y-D-7-MINI Q
Midi G¼ 194736 LFRS-¼-D-7-MIDI Q
Gy 194748 LFRS-y-D-7-MIDI Q
G½ 194760 LFRS-½-D-7-MIDI Q
G¾ 194772 LFRS-¾-D-7-MIDI Q
Maxi G½ 194784 LFRS-½-D-7-MAXI Q
G¾ 194796 LFRS-¾-D-7-MAXI Q
G1 194808 LFRS-1-D-7-MAXI Q
Fully automatic Mini Gx 194702 LFRS-x-D-7-MINI-A Q
G¼ 194714 LFRS-¼-D-7-MINI-A Q
Gy 194726 LFRS-y-D-7-MINI-A Q
Midi G¼ 194738 LFRS-¼-D-7-MIDI-A Q
Gy 194750 LFRS-y-D-7-MIDI-A Q
3 G½
G¾
194762
194774
LFRS-½-D-7-MIDI-A
LFRS-¾-D-7-MIDI-A
Q
Q
Maxi G½ 194786 LFRS-½-D-7-MAXI-A Q
G¾ 194798 LFRS-¾-D-7-MAXI-A Q
3.1
G1 194810 LFRS-1-D-7-MAXI-A Q
Without pressure gauge
Manual Mini Gx 194701 LFRS-x-D-7-O-MINI Q
G¼ 194713 LFRS-¼-D-7-O-MINI Q
Gy 194725 LFRS-y-D-7-O-MINI Q
Midi G¼ 194737 LFRS-¼-D-7-O-MIDI Q
Gy 194749 LFRS-y-D-7-O-MIDI Q
G½ 194761 LFRS-½-D-7-O-MIDI Q
G¾ 194773 LFRS-¾-D-7-O-MIDI Q
Maxi G½ 194785 LFRS-½-D-7-O-MAXI Q
G¾ 194797 LFRS-¾-D-7-O-MAXI Q
G1 194809 LFRS-1-D-7-O-MAXI Q
Fully automatic Mini Gx 194703 LFRS-x-D-7-O-MINI-A Q
G¼ 194715 LFRS-¼-D-7-O-MINI-A Q
Gy 194727 LFRS-y-D-7-O-MINI-A Q
Midi G¼ 194739 LFRS-¼-D-7-O-MIDI-A Q
Gy 194751 LFRS-y-D-7-O-MIDI-A Q
G½ 194763 LFRS-½-D-7-O-MIDI-A Q
G¾ 194775 LFRS-¾-D-7-O-MIDI-A Q
Maxi G½ 194787 LFRS-½-D-7-O-MAXI-A Q
G¾ 194799 LFRS-¾-D-7-O-MAXI-A Q
G1 194811 LFRS-1-D-7-O-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
122 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
122
LFR/LFRS Filter/Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 12 bar, directly actuated diaphragm regulator with integrated return flow function, lockable
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Maxi G½ 194818 LFRS-½-D-5M-DI-MAXI Q 194816 LFRS-½-D-DI-MAXI Q
G¾ 194824 LFRS-¾-D-5M-DI-MAXI Q 194822 LFRS-¾-D-DI-MAXI Q
G1 194830 LFRS-1-D-5M-DI-MAXI Q 194828 LFRS-1-D-DI-MAXI Q
Fully automatic Maxi G½ 194836 LFRS-½-D-5M-DI-MAXI-A Q 194834 LFRS-½-D-DI-MAXI-A Q
G¾ 194842 LFRS-¾-D-5M-DI-MAXI-A Q 194840 LFRS-¾-D-DI-MAXI-A Q
G1 194848 LFRS-1-D-5M-DI-MAXI-A Q 194846 LFRS-1-D-DI-MAXI-A Q
Without pressure gauge
Manual Maxi G½ 194819 LFRS-½-D-5M-O-DI-MAXI Q 194817 LFRS-½-D-O-DI-MAXI Q
G¾ 194825 LFRS-¾-D-5M-O-DI-MAXI Q 194823 LFRS-¾-D-O-DI-MAXI Q
G1 194831 LFRS-1-D-5M-O-DI-MAXI Q 194829 LFRS-1-D-O-DI-MAXI Q
Fully automatic Maxi G½ 194837 LFRS-½-D-5M-O-DI-MAXI-A Q 194835 LFRS-½-D-O-DI-MAXI-A Q
G¾ 194843 LFRS-¾-D-5M-O-DI-MAXI-A Q 194841 LFRS-¾-D-O-DI-MAXI-A Q
G1 194849 LFRS-1-D-5M-O-DI-MAXI-A Q 194847 LFRS-1-D-O-DI-MAXI-A Q
3
Ordering data
Pressure regulation range 0.5 … 7 bar, directly actuated diaphragm regulator with integrated return flow function, lockable
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge 3.1
Manual Maxi G½ – Q 194820 LFRS-½-D-7-DI-MAXI Q
G¾ – Q 194826 LFRS-¾-D-7-DI-MAXI Q
G1 – Q 194832 LFRS-1-D-7-DI-MAXI Q
Fully automatic Maxi G½ – Q 194838 LFRS-½-D-7-DI-MAXI-A Q
G¾ – Q 194844 LFRS-¾-D-7-DI-MAXI-A Q
G1 – Q 194850 LFRS-1-D-7-DI-MAXI-A Q
Without pressure gauge
Manual Maxi G½ – Q 194821 LFRS-½-D-7-O-DI-MAXI Q
G¾ – Q 194827 LFRS-¾-D-7-O-DI-MAXI Q
G1 – Q 194833 LFRS-1-D-7-O-DI-MAXI Q
Fully automatic Maxi G½ – Q 194839 LFRS-½-D-7-O-DI-MAXI-A Q
G¾ – Q 194845 LFRS-¾-D-7-O-DI-MAXI-A Q
G1 – Q 194851 LFRS-1-D-7-O-DI-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 123
123
FAST* Program – Filter/Regulator Selector Guide
LFR Filter/Regulators – D Series, Metal Design
Note: Joining rods (not shown here) are not needed in this assembly.
*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
Step 1: Based upon the required Port Size, Maximum Output Pressure, Maximum Flow, Filtration Level, Drain Type, and Thread Type, select the Main Unit (Item 1 ),
the Left and Right Port Block Kits (Item 2 ), and (if required) the Gauge (Item 3 ).
Item
124 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
124
FAST Program – LFR Filter/Regulator Selector Guide
LFR Filter/Regulators – D Series, Metal Design
Item
1 2 3
Port Max. Max. Flow Filtration Drain Product Type/ Main NPT Thread BSP Thread Gauge
size Output (l/min/scfm] Level Description Unit
Left Port Right Port Left ort Right Port (If required)
Pressure (µm)
Block Kit Block Kit Block Kit Block Kit
(bar/psi)
½ 7/102 3900/137.7 40 Man. LFR-...-D-MIDI-... 546463 546526 546527 546503 546504 546484
Auto 546464
9500/335.5 Man. LFR-...-D-MAXI-... 546470 546538 546539 546534 546535
Auto 546471
Man. LFR-D-...-DI-MAXI-...* 546514
Auto 546518
12/174 3400/120.1 Man. LFR-...-D-MIDI-... 546425 546526 546527 546503 546504 546482
Auto 546426
9400/331.9 Man. LFR-...-D-MAXI-... 546437 546538 546539 546534 546535
Auto 546438
Man. LFR-D-...-DI-MAXI-...* 546512
Auto 546515
2500/88.3 5 Man. LFR-...-D-MIDI-... 546461 546526 546527 546503 546504 546482
Auto 546462
7580/267.7 Man.
Auto
LFR-...-D-MAXI-... 546468
546469
546538 546539 546534 546535
3
¾ 7/102 4000/141.3 40 Man. LFR-...-D-MIDI-... 546463 546528 546529 546507 546508 546484
Auto 546464
3.1
10000/353.2 Man. LFR-...-D-MAXI-... 546470 546490 546492 546507 546508
Auto 546471
Man. LFR-D-...-DI-MAXI-...* 546514
Auto 546518
12/174 3400/120.1 Man. LFR-...-D-MIDI-... 546425 546528 546529 546505 546506 546482
Auto 546426
9700/342.6 Man. LFR-...-D-MAXI-... 546437 546490 546492 546507 546508
Auto 546438
Man. LFR-D-...-DI-MAXI-...* 546512
Auto 546515
2600/91.8 5 Man. LFR-...-D-MIDI-... 546461 546528 546529 546505 546506 546482
Auto 546462
7600/268.4 Man. LFR-...-D-MAXI-... 546468 546490 546492 546507 546508
Auto 546469
1 7/102 11000/388.5 40 Man. 546470 546491 546493 546509 546510 546484
Auto 546471
Man. LFR-D-...-DI-MAXI-...* 546514
Auto 546518
12/174 10000/353.2 Man. LFR-...-D-MAXI-... 546437 546482
Auto 546438
Man. LFR-D-...-DI-MAXI-...* 546512
Auto 546515
8000/282.5 5 Man. LFR-...-D-MAXI-... 546468
Auto 546469
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 125
125
FAST Program – LFR Filter/Regulator Selector Guide
LFR Filter/Regulators – D Series, Metal Design
Step 2: Based upon the Product Type/Description from Step 1, select the (optional) Mounting Bracket Kit (Item 4 ).
Item
4 (Not shown)
Product Type/ Mounting Bracket Kit (Optional)
Description For more information on Mounting Brackets, see Tab Section 2.17 – Accessories for D Series Metal Design Components.
LFR-...-D-MINI-... 159638
LFR-...-D-MIDI-... 159593
LFR-...-D-MAXI-... 159593
3
3.1
126 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
126
LR/LRB/LRB-K Pressure Regulators and Manifolds
LR-...-MIDI
Pressure Regulator
3
3. 2
LR = pressure regulator
DI = with integrated return flow
S = with integrated lock
LRB-...-K4-MIDI
Pressure Regulator Manifold
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 127
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data
Function
-M- Flow rate
120 … 12500 l/min
LR/LRS-…-D-…
128 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
128
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data
Ambient conditions
Size Micro Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC3) 2
Weight [g]
Size Micro Mini Midi Maxi
Female Connecting
thread plate
With pressure gauge
LR 60 80 350 720 1200
LRS – – 520 1250 1290
Without pressure gauge
LR 50 70 300 660 1 100
LRS – – 470 1 180 1 215
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 129
129
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data
Materials
Sectional view
2
1
3.2
qn [l/min] qn [l/min]
p2 [bar]
qn [l/min] qn [l/min]
130 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
130
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data
p2 [bar]
qn [l/min] qn [l/min]
LR/LRS-1-D-MAXI LR/LRS-1-D-DI-MAXI
p2 [bar] 3
p2 [bar]
3.2
qn [l/min] qn [l/min]
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 131
131
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings
Flow direction
Type B1 B2 D1 H1
3 Micro
LR-M5-D-7-MICRO M5
25 – –
LR-M7-D-7-MICRO B M7
3.2
LR-x-D-7-MICRO, L-Nx-D-7-MICRO – Gx, x NPT –
LR-QS4-D-7-MICRO 45 QS4 ~8
~2.5
LR-QS6-D-7-MICRO QS6 ~10
132 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
132
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings
lockable
3
1 Second pressure gauge 3 Installation dimensions Flow direction
connection
3.2
Type B1 B2 B3 B4 D1 D2 D3 D4 D5
∅ ∅
Mini
LR/LRS-x-D-(I)-MINI (NPT) Gx
x NPT
64
LR/LRS-¼-D-(I)-MINI (NPT) G¼
52 40 76 31 M4 M36x1.5 41
¼ NPT
LR/LRS-y-D-(I)-MINI (NPT) 70 Gy
y NPT
Midi
LR/LRS-¼-D-(I)-MIDI G¼
LR/LRS-y-D-(I)-MIDI (NPT) Gy
y NPT
LR/LRS-½-D-(I)-MIDI (NPT) 85 70 55 95 G½ 50 M5 M52x1.5 50
½ NPT
LR/LRS-¾-D-(I)-MIDI (NPT) G¾
¾ NPT
Maxi
LR/LRS-½-D-MAXI 31 M36x1.5
G½
LR/LRS-½-D-DI-MAXI 49 M52x1.5
96 80
LR/LRS-¾-D-MAXI (NPT) G¾ 31 M36x1.5
66 107 M5 50
LR/LRS-¾-D-DI-MAXI ¾ NPT 49 M52x1.5
LR/LRS-1-D-MAXI (NPT) G1 31 M36x1.5
116 91
LR/LRS-1-D-DI-MAXI 1 NPT 49 M52x1.5
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 133
133
LR/LRS Pressure Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings
lockable
3
1 Second pressure gauge 3 Installation dimensions Flow direction
connection
3.2
Type H1 H2 L1 L4 L5 L6 L7 T1 ß1 ß2
max.
Mini
LR/LRS-x-D-MINI (NPT)
LR/LRS-¼-D-MINI (NPT) 20 11 96 68 3 98 60 7 14 17
LR/LRS-y-D-MINI (NPT)
Midi
LR/LRS-¼-D-MIDI
LR/LRS-y-D-MIDI (NPT)
32 22 135 99 5 130 60 8 14 36
LR/LRS-½-D-MIDI (NPT)
LR/LRS-¾-D-MIDI (NPT)
Maxi
LR/LRS-½-D-MAXI 125 82 111
LR/LRS-½-D-DI-MAXI 148 105 135
32
LR/LRS-¾-D-MAXI (NPT) 125 82 111
22 4 60 8 14 22
LR/LRS-¾-D-DI-MAXI 148 105 135
LR/LRS-1-D-MAXI (NPT) 125 82 111
40
LR/LRS-1-D-DI-MAXI 148 105 135
134 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
134
LR/LRS Pressure Regulators – D Series, Metal Design
Accessories Overview
Micro
Individual unit with port blocks, Individual unit without port blocks, for service unit combination
connection size Gx, QS4 or QS6 connection size M5 or M7 in housing
5 5
3 3
1
1
1
1
1 2
4
1
4 3
2
3.2
Mounting attachments and accessories
Individual unit Combination Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
HFOE
2 Port block kit 280
– –
PBL
3 Mounting bracket 277
HRS
4 Pressure gauge 282
MA-27
5 Hexagon nut (included in scope of delivery) –
HMR
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 135
135
LR/LRS Pressure Regulators – D Series, Metal Design
Accessories Overview
Mini/Midi/Maxi
Pressure regulator LR Pressure regulator LRS, lockable
6
2
4
4 1
6
1
3
2
1
1
3
3.2
5 5
136 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
136
LR/LRS Pressure Regulators – D Series, Metal Design
Type Codes – Metric / QS / G (BSPP) Connections
LR — ½ — D — 7 — O — DI — MAXI
Basic function
LR Pressure regulator
LRS Pressure regulator, lockable
Pneumatic connection
M5 Thread M5
M7 Thread M7
QS4 Push-in fitting QS4
QS6 Push-in fitting QS6
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
3
D Series
Pressure gauge
With pressure gauge
O Without pressure gauge
Functions
I With integrated return flow function
DI Directly actuated pressure regulator
with integrated return flow function
(MAXI units only)
Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 137
137
LR Pressure Regulators – D Series, Metal Design
Type Codes – NPT Connections
LR — ½ — D — 7 — O — MIDI — NPT
Basic function
LR Pressure regulator
Pneumatic connection
Nx x NPT Thread (for Micro only)
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
3 7 0.5 … 7 bar
Pressure gauge
With pressure gauge
3.2 O Without pressure gauge
Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)
138 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
138
LR/LRS Pressure Regulators – D Series, Metal Design
Ordering Data
Ordering data
Size Connection Pressure regulation range 0.5 … 7 bar
Part No. Type LT
With pressure gauge
Micro Without threaded connecting plates, connecting thread in housing
M5 526261 LR-M5-D-7-MICRO 1D
M7 534180 LR-M7-D-7-MICRO B Q
With threaded connecting plates
Gx 526263 LR-x-D-7-MICRO 1D
x NPT 526265 LR-Nx-D-7-MICRO Q
With connecting plate and push-in fitting
QS4 526269 LR-QS4-D-7-MICRO Q
QS6 526271 LR-QS6-D-7-MICRO Q
Without pressure gauge
Micro Without threaded connecting plates, connecting thread in housing
M5 526262 LR-M5-D-O-7-MICRO Q
M7 534181 LR-M7-D-O-7-MICRO B Q
With threaded connecting plates
Gx 526264 LR-x-D-O-7-MICRO Q
x NPT 526266 LR-Nx-D-O-7-MICRO Q
With connecting plate and push-in fitting
QS4 526270 LR-QS4-D-O-7-MICRO Q
3
QS6 526272 LR-QS6-D-O-7-MICRO Q
3.2
Ordering data
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
With pressure gauge
Mini Gx 162582 LR-x-D-7-MINI 1W 159624 LR-x-D-MINI 1W
G¼ 162583 LR-¼-D-7-MINI 1W 159625 LR-¼-D-MINI 1W
Gy 162584 LR-y-D-7-MINI Q 162580 LR-y-D-MINI Q
x NPT 173646 LR-x-D-7-MINI-NPT 1W 173644 LR-x-D-MINI-NPT 1W
¼ NPT 173650 LR-¼-D-7-MINI-NPT 1W 173648 LR-¼-D-MINI-NPT 1W
y NPT 173654 LR-y-D-7-MINI-NPT Q 173652 LR-y-D-MINI-NPT Q
Midi G¼ 186453 LR-¼-D-7-MIDI Q 186451 LR-¼-D-MIDI Q
Gy 162585 LR-y-D-7-MIDI 1W 159580 LR-y-D-MIDI 1W
G½ 162586 LR-½-D-7-MIDI 1W 159581 LR-½-D-MIDI 1W
G¾ 162587 LR-¾-D-7-MIDI Q 162581 LR-¾-D-MIDI Q
y NPT 173658 LR-y-D-7-MIDI-NPT 1W 173656 LR-y-D-MIDI-NPT 1W
½ NPT 173662 LR-½-D-7-MIDI-NPT 1W 173660 LR-½-D-MIDI-NPT 1W
¾ NPT 173666 LR-¾-D-7-MIDI-NPT Q 173664 LR-¾-D-MIDI-NPT Q
Maxi G½ 186457 LR-½-D-7-MAXI Q 186455 LR-½-D-MAXI Q
G¾ 162588 LR-¾-D-7-MAXI 1W 159626 LR-¾-D-MAXI 1W
G1 162589 LR-1-D-7-MAXI 1W 159627 LR-1-D-MAXI 1W
¾ NPT 173670 LR-¾-D-7-MAXI-NPT 1W 173668 LR-¾-D-MAXI-NPT 1W
1 NPT 173674 LR-1-D-7-MAXI-NPT 1W 173672 LR-1-D-MAXI-NPT 1W
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 139
139
LR/LRS Pressure Regulators – D Series, Metal Design
Ordering Data
Ordering data
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
Without pressure gauge
Mini Gx 162598 LR-x-D-7-O-MINI1) Q 162590 LR-x-D-O-MINI1) Q
G¼ 162599 LR-¼-D-7-O-MINI1) Q 162591 LR-¼-D-O-MINI1) Q
Gy 162600 LR-y-D-7-O-MINI1) Q 162592 LR-y-D-O-MINI1) Q
x NPT 173647 LR-x-D-7-O-MINI-NPT1) Q 173645 LR-x-D-O-MINI-NPT1) Q
¼ NPT 173651 LR-¼-D-7-O-MINI-NPT1) Q 173649 LR-¼-D-O-MINI-NPT1) Q
y NPT 173655 LR-y-D-7-O-MINI-NPT1) Q 173653 LR-y-D-O-MINI-NPT1) Q
Midi G¼ 186454 LR-¼-D-7-O-MIDI1) Q 186452 LR-¼-D-O-MIDI1) Q
Gy 162601 LR-y-D-7-O-MIDI1) Q 162593 LR-y-D-O-MIDI1) Q
G½ 162602 LR-½-D-7-O-MIDI1) Q 162594 LR-½-D-O-MIDI1) Q
G¾ 162603 LR-¾-D-7-O-MIDI1) Q 162595 LR-¾-D-O-MIDI1) Q
y NPT 173659 LR-y-D-7-O-MIDI-NPT1) Q 173657 LR-y-D-O-MIDI-NPT1) Q
½ NPT 173663 LR-½-D-7-O-MIDI-NPT1) Q 173661 LR-½-D-O-MIDI-NPT1) Q
¾ NPT 173667 LR-¾-D-7-O-MIDI-NPT1) Q 173665 LR-¾-D-O-MIDI-NPT1) Q
Maxi G½ 186458 LR-½-D-7-O-MAXI1) Q 186456 LR-½-D-O-MAXI1) Q
G¾ 162604 LR-¾-D-7-O-MAXI1) Q 162596 LR-¾-D-O-MAXI1) Q
G1 162605 LR-1-D-7-O-MAXI1) Q 162597 LR-1-D-O-MAXI1) Q
3 ¾ NPT
1 NPT
173671
173675
LR-¾-D-7-O-MAXI-NPT1)
LR-1-D-7-O-MAXI-NPT1)
Q
Q
173669
173673
LR-¾-D-O-MAXI-NPT1)
LR-1-D-O-MAXI-NPT1)
Q
Q
140 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
140
LR/LRS Pressure Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulator with integrated return flow function
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
With pressure gauge
Mini Gx 192299 LR-x-D-7-I-MINI Q 192298 LR-x-D-I-MINI Q
G¼ 192301 LR-¼-D-7-I-MINI Q 192300 LR-¼-D-I-MINI Q
Gy 192303 LR-y-D-7-I-MINI Q 192302 LR-y-D-I-MINI Q
Midi G¼ 192311 LR-¼-D-7-I-MIDI Q 192310 LR-¼-D-I-MIDI Q
Gy 192313 LR-y-D-7-I-MIDI Q 192312 LR-y-D-I-MIDI Q
G½ 192315 LR-½-D-7-I-MIDI Q 192314 LR-½-D-I-MIDI Q
G¾ 192317 LR-¾-D-7-I-MIDI Q 192316 LR-¾-D-I-MIDI Q
Without pressure gauge
Mini Gx 192305 LR-x-D-7-O-I-MINI1) Q 192304 LR-x-D-O-I-MINI1) Q
G¼ 192307 LR-¼-D-7-O-I-MINI1) Q 192306 LR-¼-D-O-I-MINI1) Q
Gy 192309 LR-y-D-7-O-I-MINI1) Q 192308 LR-y-D-O-I-MINI1) Q
Midi G¼ 192319 LR-¼-D-7-O-I-MIDI1) Q 192318 LR-¼-D-O-I-MIDI1) Q
Gy 192321 LR-y-D-7-O-I-MIDI1) Q 192320 LR-y-D-O-I-MIDI1) Q
G½ 192323 LR-½-D-7-O-I-MIDI1) Q 192322 LR-½-D-O-I-MIDI1) Q
G¾ 192325 LR-¾-D-7-O-I-MIDI1) Q 192324 LR-¾-D-O-I-MIDI1) Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 141
141
LR/LRS Pressure Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulator, lockable1)
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
With pressure gauge
Mini Gx 194606 LRS-x-D-7-MINI Q 194602 LRS-x-D-MINI Q
G¼ 194614 LRS-¼-D-7-MINI Q 194610 LRS-¼-D-MINI Q
Gy 194622 LRS-y-D-7-MINI Q 194618 LRS-y-D-MINI Q
Midi G¼ 194630 LRS-¼-D-7-MIDI Q 194626 LRS-¼-D-MIDI Q
Gy 194638 LRS-y-D-7-MIDI Q 194634 LRS-y-D-MIDI Q
G½ 194646 LRS-½-D-7-MIDI Q 194642 LRS-½-D-MIDI Q
G¾ 194656 LRS-¾-D-7-MIDI Q 194650 LRS-¾-D-MIDI Q
Maxi G½ 194660 LRS-½-D-7-MAXI Q 194658 LRS-½-D-MAXI Q
G¾ 194662 LRS-¾-D-7-MAXI Q 194664 LRS-¾-D-MAXI Q
G1 194668 LRS-1-D-7-MAXI Q 194666 LRS-1-D-MAXI Q
Without pressure gauge
Mini Gx 194608 LRS-x-D-7-O-MINI Q 194604 LRS-x-D-O-MINI Q
G¼ 194616 LRS-¼-D-7-O-MINI Q 194612 LRS-¼-D-O-MINI Q
Gy 194624 LRS-y-D-7-O-MINI Q 194620 LRS-y-D-O-MINI Q
Midi G¼ 194632 LRS-¼-D-7-O-MIDI Q 194628 LRS-¼-D-O-MIDI Q
3 Gy
G½
194640
194648
LRS-y-D-7-O-MIDI
LRS-½-D-7-O-MIDI
Q
Q
194636
194644
LRS-y-D-O-MIDI
LRS-½-D-O-MIDI
Q
Q
G¾ 194654 LRS-¾-D-7-O-MIDI Q 194652 LRS-¾-D-O-MIDI Q
Maxi G½ 194661 LRS-½-D-7-O-MAXI Q 194659 LRS-½-D-O-MAXI Q
3.2
G¾ 194663 LRS-¾-D-7-O-MAXI Q 194665 LRS-¾-D-O-MAXI Q
G1 194669 LRS-1-D-7-O-MAXI Q 194667 LRS-1-D-O-MAXI Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
142 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
142
LR/LRS Pressure Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulator with integrated return flow function, lockable1)
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
With pressure gauge
Mini Gx 194607 LRS-x-D-7-I-MINI Q 194603 LRS-x-D-I-MINI Q
G¼ 194615 LRS-¼-D-7-I-MINI Q 194611 LRS-¼-D-I-MINI Q
Gy 194623 LRS-y-D-7-I-MINI Q 194619 LRS-y-D-I-MINI Q
Midi G¼ 194631 LRS-¼-D-7-I-MIDI Q 194627 LRS-¼-D-I-MIDI Q
Gy 194639 LRS-y-D-7-I-MIDI Q 194635 LRS-y-D-I-MIDI Q
G½ 194647 LRS-½-D-7-I-MIDI Q 194643 LRS-½-D-I-MIDI Q
G¾ 194657 LRS-¾-D-7-I-MIDI Q 194651 LRS-¾-D-I-MIDI Q
Without pressure gauge
Mini Gx 194609 LRS-x-D-7-O-I-MINI Q 194605 LRS-x-D-O-I-MINI Q
G¼ 194617 LRS-¼-D-7-O-I-MINI Q 194613 LRS-¼-D-O-I-MINI Q
Gy 194625 LRS-y-D-7-O-I-MINI Q 194621 LRS-y-D-O-I-MINI Q
Midi G¼ 194633 LRS-¼-D-7-O-I-MIDI Q 194629 LRS-¼-D-O-I-MIDI Q
Gy 194641 LRS-y-D-7-O-I-MIDI Q 194637 LRS-y-D-O-I-MIDI Q
G½ 194649 LRS-½-D-7-O-I-MIDI Q 194645 LRS-½-D-O-I-MIDI Q
G¾ 194655 LRS-¾-D-7-O-I-MIDI Q 194653 LRS-¾-D-O-I-MIDI Q
Ordering data
3
Directly actuated pressure regulator with integrated return flow function, lockable
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
3.2
Part No. Type LT Part No. Type LT
With pressure gauge
Maxi G½ 194 672 LRS-½-D-7-DI-MAXI Q 194 670 LRS-½-D-DI-MAXI Q
G¾ 194 676 LRS-¾-D-7-DI-MAXI Q 194 674 LRS-¾-D-DI-MAXI Q
G1 194 680 LRS-1-D-7-DI-MAXI Q 194 678 LRS-1-D-DI-MAXI Q
Without pressure gauge
Maxi G½ 194 673 LRS-½-D-7-O-DI-MAXI Q 194 671 LRS-½-D-O-DI-MAXI Q
G¾ 194 677 LRS-¾-D-7-O-DI-MAXI Q 194 675 LRS-¾-D-O-DI-MAXI Q
G1 194 681 LRS-1-D-7-O-DI-MAXI Q 194 679 LRS-1-D-O-DI-MAXI Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 143
143
FAST* Program – LR Pressure Regulator Selector Guide
LR Pressure Regulators – D Series, Metal Design
* FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
Step 1: Based upon the required Port Size, Maximum Output Pressure, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ), the Left and Right Port Block
Kits (Item 2 ), and (if required) the Gauge (Item 3 ).
3 Item
1 2 3
Port Max. Output Max. Flow Product Type/
yp / Main NPT Thread BSP Thread Gauge
size Pressure (l/min/sfcm] Description Body Left Port Right Port Left Port Right Port [If required]
3.2 [bar/psi] Block Kit Block Kit Block Kit Block Kit
x 7/102 1000/35.3 LR-...-D-MINI-... 546452 546520 546521 546495 546496 546485
12/174 800/28.3 546430 546479
¼ 7/102 1600/56.5 546452 546522 546523 546497 546498 546485
2200/77.7 LR-...-D-MIDI-... 546458 546536 546537 546532 546533 546484
12/174 1500/52.9 LR-...-D-MINI-... 546430 546522 546523 546497 546498 546479
2100/74.2 LR-...-D-MIDI-... 546424 546536 546537 546532 546533 546482
y 7/102 1800/63.6 LR-...-D-MINI-... 546452 546524 546525 546499 546500 546485
3300/116.5 LR-...-D-MIDI-... 546458 546530 546531 546501 546502 546484
12/174 1700/60.0 LR-...-D-MINI-... 546430 546524 546525 546499 546500 546479
3200/113.0 LR-...-D-MIDI-... 546424 546530 546531 546501 546502 546482
½ 7/102 4000/141.3 546458 546526 546527 546503 546504 546484
10700/377.9 LR-...-D-MAXI-... 546465 546538 546539 546534 546535
12/174 3500/123.6 LR-...-D-MIDI-... 546424 546526 546527 546503 546504 546482
10500/370.8 LR-...-D-MAXI-... 546436 546538 546539 546534 546535
¾ 7/102 4500/158.9 LR-...-D-MIDI-... 546458 546528 548529 546505 546506 546484
12000/423.8 LR-...-D-MAXI-... 546465 546490 546492 546507 546508
12/174 3500/123.8 LR-...-D-MIDI-... 546424 546528 546529 546505 546506 546482
11000/388.5 LR-...-D-MAXI-... 546436 546490 546492 546507 546508
1 7/102 12500/441.4 546465 546491 546493 546509 546510 546484
12/174 11500/406.1 546436 546482
144 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
144
FAST Program – LR Pressure Regulator Selector Guide
LR Pressure Regulators – D Series, Metal Design
Item
d (Not shown)
Product Type/ Mounting Bracket Kit (Optional)
Description For more information on Mounting Brackets, see Tab Section 2.17 – Accessories for D Series Metal Design Components.
LR-...-D-MINI-... 159 638
LR-...-D-MIDI-... 159
59 593
LR-...-D-MAXI-...
Ordering Example:
Required: y port size, 8 bar output pressure, 1600 l/min flow, BSP threads, gauge and mounting bracket kit.
Order:
Item
1
Part No.
546430
Qty
1
Description
Main Unit
3
2 546499 1 Left Port Block Kit
546500 Right Port Block Kit
3 546479 Gauge 3.2
1
4 159638 1 Mounting Bracket Kit
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 145
145
3
3.2
146 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
146
LRB/LRBS Pressure Regulators – D Series, Metal Design
Technical Data
Function
-M- Flow rate
1600 … 3800 l/min
Ambient conditions
Size Mini Midi
Ambient temperature [°C] –10 … +60 °C
Temperature of medium [°C] –10 … +60 °C
Corrosion resistance class CRC3) 2
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 147
147
LRB/LRBS Pressure Regulators – D Series, Metal Design
Technical Data
Weight [g]
Size Mini Midi
Pressure regulator 250 700
Pressure regulator, lockable 350 940
Materials
Sectional view
3
Pressure regulator
1 Housing Die-cast zinc
2 Port blocks Die-cast zinc
3 Regulating knob Polyacetal
4 4 Knurled nut Aluminum
5 Plug cap Polycarbonate
2
– Seals Nitrile rubber
Note on materials Free of copper, PTFE and silicone
1
3
3.2 Standard flow rate qn as a function of the output pressure p2
Mini Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
p2 [bar]
p2 [bar]
qn [l/min] qn [l/min]
Midi Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
p2 [bar]
p2 [bar]
qn [l/min] qn [l/min]
148 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
148
LRB/LRBS Pressure Regulators – D Series, Metal Design
Technical Data – Dimensional Drawings
Midi
LRB-D-…-MIDI
55 50 G¼ M52x1.5 Gy ~135.8 3 ~100.3 5 129.2 60 36
LRBS-D-…-MIDI
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 149
149
LRB/LRBS Pressure Regulators – D Series, Metal Design
Accessories Overview
Mini/Midi
Pressure regulator LRB – pressure output at rear
aJ
7
6
5
9
3 4
3.2
3
9
aJ
6
8
2
aJ
7
6
150 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
150
LRB/LRBS Pressure Regulators – D Series, Metal Design
Accessories Overview
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 151
151
LRB/LRBS Pressure Regulators – D Series, Metal Design
Accessories Overview
Mini/Midi
Pressure regulator LRBS lockable – pressure output at rear
7
4
3
3
7
3.2
Pressure regulator LRBS lockable – pressure output at front
152 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
152
LRB/LRBS Pressure Regulators – D Series, Metal Design
Accessories Overview
3
3.2
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 153
153
LRB/LRBS Pressure Regulators – D Series, Metal Design
Type Codes – G (BSPP) Connections
LRB — D — 7 — O — MINI
Basic function
LRB Pressure regulator for manifold assembly
LRBS Pressure regulator for manifold assembly,
lockable
Series
D Series
Pressure gauge
O Without pressure gauge
Size
MINI Grid dimension 40 mm
3 MIDI
(without port blocks)
Grid dimension 55 mm
(without port blocks)
3.2
154 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
154
LRB/LRBS Pressure Regulators – D Series, Metal Design
Ordering Data
Ordering data
Pressure regulator for manifold assembly
Size Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
Without pressure gauge
Mini 197534 LRB-D-7-O-MINI 1D 197535 LRB-D-O-MINI 1D
Midi 197538 LRB-D-7-O-MIDI 1D 197539 LRB-D-O-MIDI 1D
Lockable1)
Mini 194683 LRBS-D-7-O-MINI Q 194682 LRBS-D-O-MINI Q
Midi 194687 LRBS-D-7-O-MIDI Q 194686 LRBS-D-O-MIDI Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
3
3.2
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 155
155
LRB-K Pressure Regulator Manifolds– D Series, Metal Design
Technical Data
Function
-M- Flow rate
1600 … 3800 l/min
156 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
156
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Technical Data
Ambient conditions
Size Mini Midi
Ambient temperature [°C] –10 … +60 °C
Temperature of medium [°C] –10 … +60 °C
Corrosion resistance class CRC1) 2
Weight [g]
Size Mini Midi
Manifold with 2 pressure regulators
LRB-…-K2 760 1950
Manifold with 3 pressure regulators
LRB-…-K3 1090 3144
Manifold with 4 pressure regulators
LRB-…-K4 1480 3834
Manifold with 5 pressure regulators
LRB-…-K5 1860 4820
3
Materials
Sectional view
3.2
3
Pressure regulator Mini/Midi
1 Housing Die-cast zinc
2 Port blocks Die-cast zinc
3 Regulating knob Polyacetal
4 4 Knurled nut Aluminum
5 Plug cap Polycarbonate
2
– Seals Nitrile rubber
1
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 157
157
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Technical Data – Dimensional Drawings
1 Pressure gauge connection 3 Installation dimensions 4 Mounting bracket HRB-D-… Flow direction,
2 Connecting kit both directions possible
3 HRBC-D-…
Type B1 B2 B3 B4 B5 B6 B7 B8 D1 D2 D3 D4
3.2
Mini
LRB-¼-D-…-K2-MINI 119 G¼
~107 40 80.7 59.2 2.5 5 7.3 31 G¼ M36x1.5
LRB-y-D-…-K2-MINI 125 Gy
Midi
LRB-y-D-…-K2-MIDI 5 Gy
159 ~144 55 99.9 70.6 3 8.3 50 Gy M52x1.5
LRB-½-D-…-K2-MIDI 6 G½
Type D5 D6 H1 H2 H3 L1 L2 L4 L5 L8 ß2
±0.2 max.
Mini
LRB-¼-D-…-K2-MINI
Gx 4.3 20 35 47.3 ~95.4 3 ~68.9 3 17.5 17
LRB-y-D-…-K2-MINI
Midi
LRB-y-D-…-K2-MIDI
G¼ 5.3 32 49 62.3 ~135.8 3 ~100.3 5 31.2 36
LRB-½-D-…-K2-MIDI
3
158 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
158
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Technical Data – Dimensional Drawings
1 Pressure gauge connection 3 Installation dimensions 5 Mounting bracket HRBK-D-… Flow direction,
2 Connecting kit 4 Mounting bracket HRB-D-… both directions possible
HRBC-D-…
Type B1 B2 B3 B4 B5 B6 B7 B8 B9 D1 D2 D3 D4
3
Mini
3.2
LRB-¼-D-…-K3-MINI 174 G¼
~162 40 80.7 59.2 2.5 5 7.3 108.5 31 G¼ M36x1.5
LRB-y-D-…-K3-MINI 180 Gy
Midi
LRB-y-D-…-K3-MIDI 5 Gy
233 ~218 55 99.9 70.6 3 8.3 146 50 Gy M52x1.5
LRB-½-D-…-K3-MIDI 6 G½
Type D5 D6 H1 H2 H3 L1 L2 L4 L5 L8 ß2
±0.2 max.
Mini
LRB-¼-D-…-K3-MINI
Gx 4.3 20 35 47.3 ~95.4 3 ~68.9 3 17.5 17
LRB-y-D-…-K3-MINI
Midi
LRB-y-D-…-K3-MIDI
G¼ 5.3 32 49 62.3 ~135.8 3 ~100.3 5 31.2 36
LRB-½-D-…-K3-MIDI
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 159
159
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Technical Data – Dimensional Drawings
1 Pressure gauge connection 3 Installation dimensions 5 Mounting bracket HRBK-D-… Flow direction,
2 Connecting kit 4 Mounting bracket HRB-D-… both directions possible
HRBC-D-…
3 Type B1 B2 B3 B4 B5 B6 B7 B8 B9 D1 D2 D3 D4
Mini
3.2 LRB-¼-D-…-K4-MINI 229 G¼
~217 40 80.7 59.2 2.5 5 7.3 108.5 31 G¼ M36x1.5
LRB-y-D-…-K4-MINI 235 Gy
Midi
LRB-y-D-…-K4-MIDI 5 Gy
307 ~292 55 99.9 70.6 3 8.3 146 50 Gy M52x1.5
LRB-½-D-…-K4-MIDI 6 G½
Type D5 D6 H1 H2 H3 L1 L2 L4 L5 L8 ß2
±0.2 max.
Mini
LRB-¼-D-…-K4-MINI
Gx 4.3 20 35 47.3 ~95.4 3 ~68.9 3 17.5 17
LRB-y-D-…-K4-MINI
Midi
LRB-y-D-…-K4-MIDI
G¼ 5.3 32 49 62.3 ~135.8 3 ~100.3 5 31.2 36
LRB-½-D-…-K4-MIDI
160 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
160
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Technical Data – Dimensional Drawings
1 Pressure gauge connection 3 Installation dimensions 5 Mounting bracket HRBK-D-… Flow direction,
2 Connecting kit 4 Mounting bracket HRB-D-… both directions possible
HRBC-D-…
3
Type B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 D1 D2 D3 D4
Mini
LRB-¼-D-…-K5-MINI 284 G¼
~272 40 80.7 59.2 2.5 5 7.3 108.5 146 31 G¼ M36x1.5
LRB-y-D-…-K5-MINI 290 Gy 3.2
Midi
LRB-y-D-…-K5-MIDI 5 Gy
381 ~366 55 99.9 70.6 3 8.3 146 186 50 Gy M52x1.5
LRB-½-D-…-K5-MIDI 6 G½
Type D5 D6 H1 H2 H3 L1 L2 L4 L5 L8 ß2
±0.2 max.
Mini
LRB-¼-D-…-K5-MINI
Gx 4.3 20 35 47.3 ~95.4 3 ~68.9 3 17.5 17
LRB-y-D-…-K5-MINI
Midi
LRB-y-D-…-K5-MIDI
G¼ 5.3 32 49 62.3 ~135.8 3 ~100.3 5 31.2 36
LRB-½-D-…-K5-MIDI
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 161
161
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Accessories Overview
Mini/Midi
LRB-K Pressure Regulator Manifold
3
2
3
3.2 4
1) The mounting bracket must be mounted after every second pressure regulator.
162 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
162
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Type Codes
LRB — ¼ — D — 7 — O — K2 — MINI
Basic function
LRB Pressure regulator combination
Pneumatic connection
¼ Thread G¼
y Thread Gy
½ Thread G½
Series
D Series
Pressure gauge
O Without pressure gauge
Functions
3
K2 Manifold with 2 pressure regulators
K3 Manifold with 3 pressure regulators
3.2
K4 Manifold with 4 pressure regulators
K5 Manifold with 5 pressure regulators
Size
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 163
163
LRB-K Pressure Regulator Manifolds – D Series, Metal Design
Ordering Data
Ordering data
Connecting kit, connecting plate and mounting bracket
Size Connection Pressure regulation range 0.5 … 7 bar Pressure regulation range 0.5 … 12 bar
Part No. Type LT Part No. Type LT
Manifold with 2 pressure regulators
Mini G¼ 528952 LRB-¼-D-7-O-K2-MINI Q 528954 LRB-¼-D-O-K2-MINI Q
Gy 528953 LRB-y-D-7-O-K2-MINI Q 528955 LRB-y-D-O-K2-MINI Q
Midi Gy 528956 LRB-y-D-7-O-K2-MIDI Q 528958 LRB-y-D-O-K2-MIDI Q
G½ 528957 LRB-½-D-7-O-K2-MIDI Q 528959 LRB-½-D-O-K2-MIDI Q
Manifold with 3 pressure regulators
Mini G¼ 528968 LRB-¼-D-7-O-K3-MINI Q 528970 LRB-¼-D-O-K3-MINI Q
Gy 528969 LRB-y-D-7-O-K3-MINI Q 528971 LRB-y-D-O-K3-MINI Q
Midi Gy 528972 LRB-y-D-7-O-K3-MIDI Q 528974 LRB-y-D-O-K3-MIDI Q
G½ 528973 LRB-½-D-7-O-K3-MIDI Q 528975 LRB-½-D-O-K3-MIDI Q
Manifold with 4 pressure regulators
Mini G¼ 528984 LRB-¼-D-7-O-K4-MINI Q 528986 LRB-¼-D-O-K4-MINI Q
Gy 528985 LRB-y-D-7-O-K4-MINI Q 528987 LRB-y-D-O-K4-MINI Q
Midi Gy 528988 LRB-y-D-7-O-K4-MIDI Q 528990 LRB-y-D-O-K4-MIDI Q
G½ 528989 LRB-½-D-7-O-K4-MIDI Q 528991 LRB-½-D-O-K4-MIDI Q
Manifold with 5 pressure regulators
3 Mini G¼
Gy
529000
529001
LRB-¼-D-7-O-K5-MINI
LRB-y-D-7-O-K5-MINI
Q
Q
529002
529003
LRB-¼-D-O-K5-MINI
LRB-y-D-O-K5-MINI
Q
Q
Midi Gy 529004 LRB-y-D-7-O-K5-MIDI Q 529006 LRB-y-D-O-K5-MIDI Q
G½ 529005 LRB-½-D-7-O-K5-MIDI Q 529007 LRB-½-D-O-K5-MIDI Q
3.2
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
164 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
164
LF/LFMB/LFMA/LFMBA/LFX Filters
LF-D-MIDI
Filter
3
3. 3
Filters
LF Filter
5 or 40 micron
sintered filter cartridge
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 165
LF Filters – D Series, Metal Design
Technical Data
Function
-M- Flow rate
170 … 5300 l/min
Condensate drain
turned manually
-Q- Temperature range
–10 … +60 °C
166 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
166
LF Filters – D Series, Metal Design
Technical Data
3
In port blocks – – 8 – –
Ambient conditions
Size Micro Mini Midi Maxi 3.3
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
Weight [g]
Size Micro Mini Midi Maxi
Female Port block Connection Connection
thread G½, G¾, G1,
¾ NPT 1 NPT
LF-… 44 64 250 700 1340 1440
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 167
167
LF Filters – D Series, Metal Design
Technical Data
Materials
Sectional view
168 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
168
LF Filters – D Series, Metal Design
Technical Data
∆p1-2 [bar]
∆p1-2 [bar]
qn [l/min] qn [l/min]
3
∆p1-2 [bar]
3.3
qn [l/min]
LF-¼-D-MINI LF-½-D-MIDI
p1–2 [bar]
p1–2 [bar]
qn [l/min] qn [l/min]
LF-1-D-MAXI
p1–2 [bar]
qn [l/min]
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 169
169
LF Filters – D Series, Metal Design
Technical Data – Dimensional Drawings
3 Semiautomatic Manual
condensate drain condensate drain
3.3
Type B1 B2 D1 H1
LF-M5-D-5M-MICRO (H) M5
25
LF-M7-D-5M-MICRO (H) B – M7 –
LF-x-D-5M-MICRO (H) Gx
LF-QS4-D-5M-MICRO (H) 45 QS4 ~8
~2.5
LF-QS6-D-5M-MICRO (H) QS6 ~10
170 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
170
LF Filters – D Series, Metal Design
Technical Data – Dimensional Drawings
3
Fully automatic Manual
condensate drain condensate drain 3.3
1 Barbed fitting for plastic tubing 2 Metal bowl guard 4 Threaded pin (exchangeable) Flow direction
type PCN-4 3 Installation dimensions
Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 L3 L8 L9 T1 T2 ß2
∅ ∅
Mini
LF-x-D-MINI Gx
x NPT
64
LF-¼-D-MINI G¼
52 – – 20 11 7 –
40 30 ¼ NPT M4 38 144 124 60 15 19 22
LF-y-D-MINI 70 Gy
y NPT
LF-D-MINI – – 5.8 – 11 – – – 10
Midi
LF-¼-D-MIDI G¼
LF-y-D-MIDI Gy
y NPT
LF-½-D-MIDI 85 70 – G½ – 32 22 8 –
55 43 M5 52 179 151 80 15 19 24
½ NPT
LF-¾-D-MIDI G¾
¾ NPT
LF-D-MIDI – – 6.8 – 24 – – – 11
Maxi
LF-½-D-MAXI G½
LF¾-D-MAXI 96 80 G¾ 32
– ¾ NPT – 22 8 –
66 46 M5 65 203 170 90 15 19 24
LF-1-D-MAXI 116 91 G1 40
1 NPT
LF-D-MAXI – – 6.8 – 30 – – – 11
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 171
171
LF Filters – D Series, Metal Design
AccessoriesOverview
Micro
Individual unit with port blocks, Individual unit without port blocks, for combination unit
connection size Gx, QS4 or QS6 connection size M5 or M7 in housing
1
1
1
1 1
3
1
3
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
HFOE
2 Port block kit 280
– –
3.3 PBL
3 Threaded pin 278
– –
FRB
Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit
172 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
172
LF Filters – D Series, metal Design
Type Codes – Metric, / QS / G (BSPP) Connections
LF — y — D — 5M — MIDI — A
Basic function
LF Filter
Pneumatic connection
M5 Thread M5
M7 Thread M7
QS4 Push-in fitting QS4
QS6 Push-in fitting QS6
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Grade of filtration 3
5M 5 µm
40 µm
3.3
Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)
Condensate drain
Turned manually
H Semiautomatic
A Fully automatic
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 173
173
LF Filters – D Series, Metal Design
Type Codes – NPT Connections
LF — y — D — 5M — MIDI — A — NPT
Basic function
LF Filter
Pneumatic connection
Nx x NPT Thread (for Micro only)
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
Grade of filtraion
5M 5 µm
3 40 µm
Size
MICRO Grid dimension 25 mm
3.3 (without port blocks)
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)
Condensate drain
Turned manually
A Fully automatic
174 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
174
LF Filters – D Series, Metal Design
Ordering Data
Ordering data
Input pressure 1 … 10 bar
Condensate drain Size Connection Grade of filtration 5 µm
Part No. Type LT
Turned manually Micro Without threaded port blocks, connecting thread in housing
M5 526297 LF-M5-D-5M-MICRO 1D
M7 534182 LF-M7-D-5M-MICRO-B Q
With threaded port blocks
Gx 526299 LF-x-D-5M-MICRO 1D
x NPT 526301 LF-Nx-D-5M-MICRO 1D
With port block and push-in fitting
QS4 526305 LF-QS4-D-5M-MICRO Q
QS6 526307 LF-QS6-D-5M-MICRO Q
Semiautomatic Micro Without threaded port blocks, connecting thread in housing
M5 526298 LF-M5-D-5M-MICRO-H 1D
M7 534183 LF-M7-D-5M-MICRO-H-B Q
With threaded port blocks
Gx 526300 LF-x-D-5M-MICRO-H 1D
x NPT 526302 LF-Nx-D-5M-MICRO-H 1D
With port block and push-in fitting
QS4
QS6
526306 LF-QS4-D-5M-MICRO-H
526308 LF-QS6-D-5M-MICRO-H
Q
Q
3
3.3
Ordering data
Input pressure 0 … 16 bar, metal bowl guard
Condensate drain Size Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
Without threaded port blocks
Turned manually Mini 192557 LF-D-5M-MINI Q 192551 LF-D-MINI Q
Midi 192558 LF-D-5M-MIDI Q 192552 LF-D-MIDI Q
Maxi 192559 LF-D-5M-MAXI Q 192553 LF-D-MAXI Q
Fully automatic Mini 192560 LF-D-5M-MINI-A Q 192554 LF-D-MINI-A Q
Midi 192561 LF-D-5M-MIDI-A Q 192555 LF-D-MIDI-A Q
Maxi 192562 LF-D-5M-MAXI-A Q 192556 LF-D-MAXI-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 175
175
LF Filters – D Series, Metal Design
Ordering Data
Ordering data
Input pressure 0 … 16 bar, metal bowl guard
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With threaded port blocks
Turned manually Mini Gx 162610 LF-x-D-5M-MINI 1W 159612 LF-x-D-MINI 1W
G¼ 162611 LF-¼-D-5M-MINI 1W 159613 LF-¼-D-MINI 1W
Gy 162612 LF-y-D-5M-MINI Q 162606 LF-y-D-MINI Q
x NPT 173678 LF-x-D-5M-MINI-NPT 1W 173676 LF-x-D-MINI-NPT 1W
¼ NPT 173682 LF-¼-D-5M-MINI-NPT 1W 173680 LF-¼-D-MINI-NPT 1W
y NPT 173686 LF-y-D-5M-MINI-NPT Q 173684 LF-y-D-MINI-NPT Q
Midi G¼ 186460 LF-¼-D-5M-MIDI Q 186459 LF-¼-D-MIDI Q
Gy 162613 LF-y-D-5M-MIDI 1W 159576 LF-y-D-MIDI 1W
G½ 162614 LF-½-D-5M-MIDI 1W 159578 LF-½-D-MIDI 1W
G¾ 162615 LF-¾-D-5M-MIDI Q 162607 LF-¾-D-MIDI Q
y NPT 173690 LF-y-D-5M-MIDI-NPT 1W 173688 LF-y-D-MIDI-NPT 1W
½ NPT 173694 LF-½-D-5M-MIDI-NPT Q 173692 LF-½-D-MIDI-NPT 1W
¾ NPT 173698 LF-¾-D-5M-MIDI-NPT Q 173696 LF-¾-D-MIDI-NPT Q
Maxi G½ 186464 LF-½-D-5M-MAXI Q 186463 LF-½-D-MAXI Q
G¾ 162616 LF-¾-D-5M-MAXI 1W 159614 LF-¾-D-MAXI 1W
3 G1
¾ NPT
162617
173702
LF-1-D-5M-MAXI
LF-¾-D-5M-MAXI-NPT
1W
1W
159615
173700
LF-1-D-MAXI
LF-¾-D-MAXI-NPT
1W
1W
1 NPT 173706 LF-1-D-5M-MAXI-NPT 1W 173704 LF-1-D-MAXI-NPT 1W
Fully automatic Mini Gx 162618 LF-x-D-5M-MINI-A 1W 159616 LF-x-D-MINI-A 1W
3.3
G¼ 162619 LF-¼-D-5M-MINI-A 1W 159617 LF-¼-D-MINI-A 1W
Gy 162620 LF-y-D-5M-MINI-A Q 162608 LF-y-D-MINI-A Q
x NPT 173679 LF-x-D-5M-MINI-A-NPT 1W 173677 LF-x-D-MINI-A-NPT 1W
¼ NPT 173683 LF-¼-D-5M-MINI-A-NPT 1W 173681 LF-¼-D-MINI-A-NPT 1W
y NPT 173687 LF-y-D-5M-MINI-A-NPT Q 173685 LF-y-D-MINI-A-NPT Q
Midi G¼ 186462 LF-¼-D-5M-MIDI-A Q 186461 LF-¼-D-MIDI-A Q
Gy 162621 LF-y-D-5M-MIDI-A 1W 159577 LF-y-D-MIDI-A 1W
G½ 162622 LF-½-D-5M-MIDI-A 1W 159579 LF-½-D-MIDI-A 1W
G¾ 162623 LF-¾-D-5M-MIDI-A Q 162609 LF-¾-D-MIDI-A Q
y NPT 173691 LF-y-D-5M-MIDI-A-NPT 1W 173689 LF-y-D-MIDI-A-NPT 1W
½ NPT 173695 LF-½-D-5M-MIDI-A-NPT 1W 173693 LF-½-D-MIDI-A-NPT 1W
¾ NPT 173699 LF-¾-D-5M-MIDI-A-NPT Q 173697 LF-¾-D-MIDI-A-NPT Q
Maxi G½ 186466 LF-½-D-5M-MAXI-A Q 186465 LF-½-D-MAXI-A Q
G¾ 162624 LF-¾-D-5M-MAXI-A 1W 159618 LF-¾-D-MAXI-A 1W
G1 162625 LF-1-D-5M-MAXI-A 1W 159619 LF-1-D-MAXI-A 1W
¾ NPT 173703 LF-¾-D-5M-MAXI-A-NPT 1W 173701 LF-¾-D-MAXI-A-NPT 1W
1 NPT 173707 LF-1-D-5M-MAXI-A-NPT 1W 173705 LF-1-D-MAXI-A-NPT 1W
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
176 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
176
FAST* Program – LF Filter Selector Guide
LF Filters – D Series, Metal Design
*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete filter assembly consists of the following items:
1
Item Description Qty Required per Assy
2
1 Main Unit 1
Left
2 Port Block Kit 2 (one left, one right)
2 3 Single Unit Joining Rod 2
Right 4 Mounting Bracket Kit (Optional) 1
(Not shown)
Step 1: Based upon the required Port Size, Maximum Flow, Filtration Level, Drain Type, and Thread Type, select the Main Unit [Item 1 ] and the Left and Right Port
Block Kits (Item 2 ).
Item
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 177
177
FAST Program – LF Filter Selector Guide
LF Filters – D Series, Metal Design
Item
1 2
Port Max. Flow Filtration Drain Product Type / Main NPT Thread BSP Thread
size (l/min/scfm) Level Description Unit
Left Port Block Kit Right Port Block Kit Left Port Block Kit Right Port Block Kit
(µm)
½ 3000/105.9 40 Man. LF-...-D-MIDI-... 546422 546526 546527 546503 546504
Auto 546423
4400/155.4 Man. LF-...-D-MAXI-... 546434 546538 546539 546534 546535
Auto 546435
2000/70.6 5 Man. LF-...-D-MIDI-... 546459 546526 546527 546503 546504
Auto 546460
3600/127.1 Man. LF-...-D-MAXI-... 546466 546538 546539 546534 546535
Auto 546467
¾ 3000/105.9 40 Man. LF-...-D-MIDI-... 546422 546528 546529 546505 546506
Auto 546423
5000/176.6 Man. LF-...-D-MAXI-... 546434 546490 546492 546507 546508
Auto 546435
2000/70.6 5 Man. LF-...-D-MIDI-... 546459 546528 546529 546505 546506
Auto 546460
3700/130.7 Man. LF-...-D-MAXI-... 546466 546490 546492 546507 546508
3 1 5300/187.2 40
Auto
Man.
546467
546434 546491 546493 546509 546510
Auto 546435
3800/134.2 5 Man. 546466
3.3
Auto 546467
Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ) and the (optional) Mounting Bracket Kit (Item 4 ).
Item
3 4 (Not shown)
Product Type / Single Unit Joining Rod Mounting Bracket Kit
Description (Optional)
LF-...-D-MINI-... 546483 159638
LF-...-D-MINI-... 546489 159593
LF-...-D-MINI-... 546494
Ordering Example:
Required: ¼ port size, 1100 l/min flow, 40 µm filtration, automatic drain, BSP threads, and mounting bracket kit.
178 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
178
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Technical Data
Function
-M- Flow rate
130 … 1250 l/min
Condensate drain
turned manually
without differential pressure indicator -Q- Temperature range
–10 … +60 °C
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 179
179
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] +1.5 … +60
Corrosion resistance class CRC1) 2
3 Weight [g]
Size Mini Midi Maxi
Without differential pressure indicator 250 650 1200
3.3 With differential pressure indicator 368 834 1340
Materials
Sectional view
180 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
180
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Technical Data
p1–2 [bar]
p1–2 [bar]
qn [l/min] qn [l/min]
p1–2 [bar] 3
p1-2 [bar]
3.3
qn [l/min]
qn [l/min]
p1–2 [bar]
qn [l/min] qn [l/min]
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 181
181
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Technical Data – Dimensional Drawings
3
Fully automatic Manual
3.3 condensate drain condensate drain
1 Barbed fitting for plastic tubing 2 Metal bowl guard 4 Threaded pin (exchangeable) Flow direction
type PCN-4 3 Installation dimensions
Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 L3 L8 L9 T1 T2 ß2
∅ ∅
Mini
LFMB/A-x-D-MINI Gx
x NPT
64
LFMB/A-¼-D-MINI G¼
52 – – 20 11 7 –
40 30 M4 38 144 124 60 15 19 22
LFMB/A-y-D-MINI 70 Gy
y NPT
LFMB/A-D-MINI – – 5.8 – 11 – – – 10
Midi
LFMB/A-¼-D-MIDI G¼
LFMB/A-y-D-MIDI Gy
y NPT
LFMB/A-½-D-MIDI 85 70 – G½ – 32 22 8 –
55 43 M5 52 179 151 80 15 19 24
LFMB/A-¾-D-MIDI G¾
¾NPT
LFMB/A-D-MIDI – – 6.8 – 24 – – – 11
Maxi
LFMB/A-½-D-MAXI
LFMB/A-¾-D-MAXI 96 80 G¾ 32
– ¾ NPT – 22 8 –
66 46 M5 65 203 170 90 15 19 24
LFMB/A-1-D-MAXI 116 91 G1 40
1 NPT
LFMB/A-D-MAXI – – 6.8 – 30 – – – 11
182 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
182
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Technical Data – Dimensional Drawings
3
3.3
Fully automatic Manual
condensate drain condensate drain
1 Barbed fitting for plastic tubing 2 Metal bowl guard 4 Threaded pin (exchangeable) Flow direction
type PCN-4 3 Installation dimensions
Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 L3 L8 L9 T1 T2 ß2
∅ ∅
Mini
LFMB/A-x-D-MINI-DA Gx
64
LFMB/A-¼-D-MINI-DA 52 – G¼ – 20 11 7 –
40 30 M4 38 173 124 60 15 19 22
LFMB/A-y-D-MINI-DA 70 Gy
LFMB/A-D-MINI-DA – – 5.8 – 11 – – – 10
Midi
LFMB/A-¼-D-MIDI-DA G¼
LFMB/A-y-D-MIDI-DA Gy
85 70 – – 32 22 8 –
LFMB/A-½-D-MIDI-DA 55 43 G½ M5 52 207 151 80 15 19 24
LFMB/A-¾-D-MIDI-DA G¾
LFMB/A-D-MIDI-DA – – 6.8 – 24 – – – 11
Maxi
LFMB/A-½-D-MAXI-DA G½
96 80 32
LFMB/A-¾-D-MAXI-DA – G¾ – 22 8 –
66 46 M5 65 232 170 90 15 19 24
LFMB/A-1-D-MAXI-DA 116 91 G1 40
LFMB/A-D-MAXI-DA – – 6.8 – 30 – – – 11
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 183
183
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Accessories Overview
Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for air preparation unit combination
without differential pressure with differential pressure without differential pressure with differential pressure
indicator indicator indicator indicator
3 Individual unit
with port blocks
Combination
without port blocks with port blocks without port blocks
Page
184 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
184
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Types Codes – G (BSPP) Connections
LFMB — y — D — MIDI — DA — A
Basic function
LFMA Micro filter with grade of filtration
0.01 µm
LFMB Fine filter with grade of filtration 1 µm
Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Size
MINI Grid dimension 40 mm
(without port blocks)
3
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm 3.3
(without port blocks)
Condensate drain
Manual
A Fully automatic
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 185
185
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Type Codes – NPT Connections
Basic function
LFMA Micro filter with grade of filtration
0.01 µm
LFMB Fine filter with grade of filtration 1 µm
Pneumatic connection
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
Size
Condensate drain
Manual
A Fully automatic
186 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
186
LFMB/LFMA Fine and Micro Filters
Ordering Data
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 187
187
LFMB/LFMA Fine and Micro Filters
Ordering Data
3 G¾
y NPT
162631
173714
LFMB-¾-D-MIDI
LFMB-y-D-MIDI-NPT
Q
1W
162639
173715
LFMB-¾-D-MIDI-A
LFMB-y-D-MIDI-A-NPT
Q
1W
½ NPT 173716 LFMB-½-D-MIDI-NPT 1W 173717 LFMB-½-D-MIDI-A-NPT 1W
¾ NPT 173718 LFMB-¾-D-MIDI-NPT Q 173719 LFMB-¾-D-MIDI-A-NPT Q
3.3
Maxi G½ 186473 LFMB-½-D-MAXI Q 186474 LFMB-½-D-MAXI-A Q
G¾ 162632 LFMB-¾-D-MAXI 1W 162640 LFMB-¾-D-MAXI-A 1W
G1 162633 LFMB-1-D-MAXI 1W 162641 LFMB-1-D-MAXI-A 1W
¾ NPT 173720 LFMB-¾-D-MAXI-NPT 1W 173721 LFMB-¾-D-MAXI-A-NPT 1W
1 NPT 173722 LFMB-1-D-MAXI-NPT 1W 173723 LFMB-1-D-MAXI-A-NPT 1W
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
188 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
188
LFMB/LFMA Fine and Micro Filters
Ordering Data
3
Ordering data – LFMB Fine filter with DA differential pressure indicator
Working pressure 12 bar, grade of filtration 1 µm, metal bowl guard
3.3
Size Connection Condensate drain Condensate drain
turned manually fully automatic
Part No. Type LT Part No. Type LT
Without threaded connecting plates
Mini 532 811 LFMB-D-MINI-DA Q 532 814 LFMB-D-MINI-DA-A Q
Midi 532 812 LFMB-D-MIDI-DA Q 532 815 LFMB-D-MIDI-DA-A Q
Maxi 532 813 LFMB-D-MAXI-DA Q 532 816 LFMB-D-MAXI-DA-A Q
With threaded connecting plates
Mini Gx 532 817 LFMB-x-D-MINI-DA Q 532 827 LFMB-x-D-MINI-DA-A Q
G¼ 532 818 LFMB-¼-D-MINI-DA Q 532 828 LFMB-¼-D-MINI-DA-A Q
Gy 532 819 LFMB-y-D-MINI-DA Q 532 829 LFMB-y-D-MINI-DA-A Q
Midi G¼ 532 820 LFMB-¼-D-MIDI-DA Q 532 830 LFMB-¼-D-MIDI-DA-A Q
Gy 532 821 LFMB-y-D-MIDI-DA Q 532 831 LFMB-y-D-MIDI-DA-A Q
G½ 532 822 LFMB-½-D-MIDI-DA Q 532 832 LFMB-½-D-MIDI-DA-A Q
G¾ 532 823 LFMB-¾-D-MIDI-DA Q 532 833 LFMB-¾-D-MIDI-DA-A Q
Maxi G½ 532 824 LFMB-½-D-MAXI-DA Q 532 834 LFMB-½-D-MAXI-DA-A Q
G¾ 532 825 LFMB-¾-D-MAXI-DA Q 532 835 LFMB-¾-D-MAXI-DA-A Q
G1 532 826 LFMB-1-D-MAXI-DA Q 532 836 LFMB-1-D-MAXI-DA-A Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 189
189
FAST* Program – LFMB Fine Filter / LFMA Micro Filter Selection Guide
LFMB / LFMA Fine and Micro Filters – D Series, Metal Design
*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete filter assembly consists of the following items:
1
Item Description Qty Required per Assy
2
Left 1 Main Unit 1
2 Port Block 2 (one left, one right)
3 Single Unit Joining Rod 2
4 Mounting Bracket Kit (Optional) 1
2
(Not shown)
Right
Step 1: Based upon the required Port Size, Maximum Flow, Filtration Level, Drain Type, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port
Block Kits [Item 2 ].
Item
1 2
Left Port Block Right Port Block Left Port Block Right Port Block
(µm)
x 130/4.6 0.01 Man. LFMA-...-D-MINI-... 546439 546520 546521 546495 546496
3.3
Auto 546441
250/8.8 1 Man. LFMB-...-D-MINI-... 546440
Auto 546442
¼ 160/5.7 0.01 Man. LFMA-...-D-MINI-... 546439 546522 546523 546497 546498
Auto 546441
350/12.4 Man. LFMA-...-D-MIDI-... 546443 546536 546537 546532 546533
Auto 546446
300/10.6 1 Man. LFMB-...-D-MINI-... 546440 546522 546523 546497 546498
Auto 546442
500/17.6 Man. LFMB-...-D-MIDI-... 546444 546536 546537 546532 546533
Auto 546445
y 180/6.4 0.01 Man. LFMA-...-D-MINI-... 546439 546524 546525 546499 546500
Auto 546441
380/13.4 Man. LFMA-...-D-MIDI-... 546443 546530 546531 546501 546502
Auto 546446
310/10.9 1 Man. LFMB-...-D-MINI-... 546440 546524 546525 546499 546500
Auto 546442
700/24.7 Man. LFMB-...-D-MIDI-... 546444 546530 546531 546501 546502
Auto 546445
190 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
190
FAST Program – LFMB Fine Filter / LFMA Micro Filter Selection Guide
LFMB/LFMA Fine and Micro Filters – D Series, Metal Design
Item
1 2
Port Max. Flow Filtration Drain Product Type / Main NPT Thread BSP Thread
size (l/min/scfm) Level Description Unit
Left Port Block Right Port Block Left Port Block Right Port Block
(µm)
½ 400/14.1 0.01 Man. LFMA-...-D-MIDI-... 546443 546526 546527 546503 546504
Auto 546446
750/24.5 Man. LFMA-...-D-MAXI-... 546447 546538 546539 546534 546535
Auto 546449
900/31.8 1 Man. LFMB-...-D-MIDI-... 546444 546526 546527 546503 546504
Auto 546445
1150/40.6 Man. LFMB-...-D-MAXI-... 546448 546538 546539 546534 546535
Auto 546450
¾ 460/16.2 0.01 Man. LFMA-...-D-MIDI-... 545443 546528 546529 546505 546506
Auto 545446
900/31.8 Man. LFMA-...-D-MAXI-... 546447 546490 546492 546507 546508
Auto 546449
1000/35.3 1 Man. LFMB-...-D-MIDI-... 546444 546528 546529 546505 506506
Auto 546445
1200/42.4 Man. LFMB-...-D-MAXI-... 546448 546490 546492 546507 546508
1 950/33.5 0.01
Auto
Man. LFMA-...-D-MAXI-...
546450
546447 546491 546493 546509 546510
3
Auto 546449
1250/44.1 1 Man. LFMB-...-D-MAXI-... 546448
3.3
Auto 546450
Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ) and the (optional) Mounting Bracket Kit (Item 4 ).
Item
2 4 [Not shown]
Product Type/ Single Unit Joining Rod Mounting Bracket Kit
Description (Optional)
LFMA-...-D-MINI-... 546483 159638
LFMB-...-D-MINI-...
LFMA-...-D-MIDI-... 546489 159593
LFMB-...-D-MIDI-...
LFMA-...-D-MAXI-... 546494
LFMB-...-D-MAXI-...
Ordering Example:
Required: ¼ port size, 1100 l/min flow, 1 µm filtration, automatic drain, BSP threads, and mounting bracket kit.
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 191
191
LFMBA Filter Combination – D Series, Metal Design
Technical Data
Function
-M- Flow rate
125 … 600 l/min
Condensate drain
turned manually
without differential pressure indicator -Q- Temperature range
–10 … +60 °C
192 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
192
LFMBA Filter Combination – D Series, Metal Design
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] +1.5 … +60
Corrosion resistance class CRC1) 2
Weight [g]
Size Mini Midi Maxi
Without differential pressure indicator 500 1300 2400
With differential pressure indicator 651 1429 2362
Materials
Sectional view
5
Filter combination
1 1 Housing Die-cast zinc
3
2 2 Port blocks Die-cast zinc
3 Bowl Polycarbonate
4 Bowl guard Aluminum
5 Housing for version with differen- Polycarbonate
3 tial pressure indicator 3.3
– Seals Nitrile rubber
Note on materials Free of copper and PTFE
4
qn [l/min] qn [l/min]
qn [l/min]
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 193
193
LFMBA Filter Combination – D Series, Metal Design
Technical Data – Dimensional Drawings
3.3
1 Barbed fitting for plastic tubing 2 Metal bowl guard Flow direction
type PCN-4 3 Installation dimensions
Type B1 B2 B3 B4 D1 D3 D6 H1 H2 L1 L2 L3 L8 L9 T1 ß2
∅
Mini
LFMBA-x-D-MINI Gx
x NPT
104
LFMBA-¼-D-MINI G¼
92 40 80 M4 38 20 11 144 124 60 15 19 7 22
¼ NPT
LFMBA-y-D-MINI 110 Gy
y NPT
Midi
LFMBA-¼-D-MIDI G¼
LFMBA-y-D-MIDI Gy
y NPT
LFMBA-½-D-MIDI 140 125 55 110 G½ M5 52 32 22 179 151 80 15 19 8 24
½ NPT
LFMBA-¾ -D-MIDI G¾
¾ NPT
Maxi
LFMBA-½-D-MAXI G½
LFMBA-¾ -D-MAXI 162 146 G¾ 32
66 132 ¾ NPT M5 65 22 203 170 90 15 19 8 24
LFMBA-1-D-MAXI 182 157 G1 40
1 NPT
194 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
194
LFMBA Filter Combination – D Series, Metal Design
Technical Data– Dimensional Drawings
3
3.3
Fully automatic Manual
condensate drain condensate drain
1 Barbed fitting for plastic tubing 2 Metal bowl guard Flow direction
type PCN-4 3 Installation dimensions
Type B1 B2 B3 B4 D1 D3 D6 H1 H2 L1 L2 L3 L8 L9 T1 ß2
∅
Mini
LFMBA-x-D-MINI-DA Gx
104
LFMBA-¼-D-MINI-DA 92 40 80 G¼ M4 38 20 11 173 124 60 15 19 7 22
LFMBA-y-D-MINI-DA 110 Gy
Midi
LFMBA-¼-D-MIDI-DA G¼
LFMBA-y-D-MIDI-DA Gy
140 125 55 110 M5 52 32 22 206 151 80 15 19 8 24
LFMBA-½-D-MIDI-DA G½
LFMBA-¾ -D-MIDI-DA G¾
Maxi
LFMBA-½-D-MAXI-DA G½
162 146 32
LFMBA-¾ -D-MAXI-DA 66 132 G¾ M5 65 22 231 170 90 15 19 8 24
LFMBA-1-D-MAXI-DA 182 157 G1 40
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 195
195
LFMBA Filter Combinations – D Series, Metal Design
Accessories Overview
Mini/Midi/Maxi
without differential pressure indicator with differential pressure indicator
3
3.3
196 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
196
LFMBA Filter Combinations – D Series, Metal Design
Type Codes – G (BSPP) Connections
LFMBA — y — D — MIDI — DA — A
Basic function
LFMBA Filter combination
Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Size
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
3
MAXI Grid dimension 60 mm
(without port blocks)
3.3
Filter change sensor
Without differential pressure indicator
DA With differential pressure indicator
Condensate drain
Manual
A Fully automatic
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 197
197
LFMBA Filter Combinations – D Series, Metal Design
Type Codes – NPT Connections
Basic function
LFMBA Filter combination
Pneumatic connection
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
Size
MINI Grid dimension 40 mm
(without port blocks)
198 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
198
LFMBA Filter Combinations – D Series, Metal Design
Ordering Data
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 199
199
3
3.3
200 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
200
LFX Active Carbon Filters – D Series, Metal Design
Technical Data
Function
-M- Flow rate
300 … 1430 l/min
Condensate drain
turned manually
-Q- Temperature range
–10 … +60 °C
Standard nominal flow rate 1) qnN and standard flow rate qn [l/min]
Connection Gx G¼ Gy G½ G¾ G1
Mini
qnN 300 330 400 – – –
qn max 360 360 360 – – –
Midi
qnN – 650 950 1050 1100 –
qn max – 900 900 900 900 –
Maxi
qnN – – – 1350 1400 1430
qn max – – – 1100 1100 1100
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60 °C
Temperature of medium [°C] +5 … +30 °C
Corrosion resistance class CRC2) 2
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 201
201
LFX Active Carbon Filters – D Series, Metal Design
Technical Datan
Weight [g]
Size Mini Midi Maxi
With port blocks 376 816 1191
Without port blocks 283 600 921
Materials
Sectional view
1
Active carbon filter
1 Housing Die-cast zinc
2 2 Port blocks Aluminum
3 Bowl Polycarbonate
4 Metal bowl guard Aluminum
– Seals Nitrile rubber
Note on materials Free of copper, PTFE and silicone
3
3
3.3
p1-2 [bar]
qn [l/min] qn [l/min]
LFX-1-D-MAXI
p1-2 [bar]
qn [l/min]
202 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
202
LFX Active Carbon Filters – D Series, Metal Design
Technical Data - Dimensional Drawings
3
3.3
1 Barbed fitting for plastic tubing 2 Metal bowl guard 4 Threaded pin (exchangeable) Flow direction
type PCN-4 3 Installation dimensions
Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 L3 T1 T2 ß2
∅ ∅
Mini
LFX-x-D-MINI Gx
64
LFX-¼-D-MINI 52 – G¼ – M4 20 11 7 –
40 30 38 144 124 60 22
LFX-y-D-MINI 70 Gy
LFX-D-MINI – – 5.8 – 11 – – – – 10
Midi
LFX-¼-D-MIDI G¼
LFX-y-D-MIDI Gy
85 70 – – 32 22 8 –
LFX-½-D-MIDI 55 43 G½ M5 52 179 151 80 24
LFX-¾-D-MIDI G¾
LFX-D-MIDI – – 6.8 – 24 – – – 11
Maxi
LFX-½-D-MAXI G½
96 80 32
LFX-¾-D-MAXI – G¾ – 22 8 –
66 46 M5 65 203 170 90 24
LFX-1-D-MAXI 116 91 G1 40
LFX-D-MAXI – – 6.8 – 30 – – – 11
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 203
203
LFX Active Carbon Filters
Accessories Overview
Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for service unit combination
3 1 Mounting bracket
with port blocks without port blocks with port blocks without port blocks
276
– –
HFOE
2 Threaded pin (included in scope of delivery) 278
3.3 – –
FRB
204 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
204
LFX Active Carbon Filters – D Series, Metal Design
Type Codes
LFX — ¼ — D — MIDI
Basic function
LFX Activated carbon filters
Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Size
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
3
MAXI Grid dimension 66 mm
(without port blocks)
3.3
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 205
205
LFX Active Carbon Filters – D Series, Metal Design
Ordering Data
Ordering data
Active carbon filter with metal bowl guard
Size Part No. Type LT
Without threaded port blocks
Mini 532776 LFX-D-MINI Q
Midi 532777 LFX-D-MIDI Q
Maxi 532778 LFX-D-MAXI Q
Ordering data
Active carbon filter with metal bowl guard
Size Connection Part No. Type LT
With threaded port blocks
Mini Gx 532779 LFX-x-D-MINI Q
G¼ 532802 LFX-¼-D-MINI Q
Gy 532780 LFX-y-D-MINI Q
Midi G¼ 532781 LFX-¼-D-MIDI Q
Gy 532782 LFX-y-D-MIDI Q
G½ 532783 LFX-½-D-MIDI Q
3
G¾ 532784 LFX-¾-D-MIDI Q
Maxi G½ 532785 LFX-½-D-MAXI Q
G¾ 532786 LFX-¾-D-MAXI Q
G1 532787 LFX-1-D-MAXI Q
3.3
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
206 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
206
LDM1 Membrane Air Dryers
3
3.4
LDM1-D-MAXI
Membrane Air Dryer The LDM1 membrane air dryer
With Port Blocks is the optimal final dryer with
excellent operational reliability
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 207
LDM1 Membrane Air Dryers – D Series, Metal Design
Technical Data
Function
-M- Flow rate
300 … 1,000 l/min
Optimum final dryer with excellent Flow rate-dependent dew point Typical areas of application: Note
operational reliability reduction Drying, cleaning of precision parts Prefiltration of the compressed air
Suitable for use as an individual Wear-free function requiring no Measuring technology using a micro filter LFMA-D-MAXI,
device or for integration in existing external energy Rinsing of precision glass scales grade of filtration 0.01 µm (residual
service unit combinations 15% purge air flow rate with the Painting systems particles < 0.1 µm, residual oil
LDM1-…-300/600 and 20% with Paper and packaging machines content < 0.1 mg/m3) is vital for
2) Measured at p1 = 6.9 bar, Tpd In = 25 °C, Tpd Out = 5 °C ± 1.5 °C (TpA Out = –21.5 °C ± 1.2 °C), Tamb = 25 °C
3) Measured at p1 = 6.9 bar, Tpd In = 25 °C, Tpd Out = 8 °C ± 1.5 °C (TpA Out = –19.1 °C ± 1.2 °C), Tamb = 25 °C
208 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
208
LDM1 Membrane Air Dryers – D Series, Metal Design
Technical Data
Weight [g]
Port Without port blocks With port blocks
G½ G¾ G1
LDM1-…-300 1,650 1,800 1,900 2,000
LDM1-…-600 2,100 2,250 2,350 2,450
LDM1-…-1000 2,100 2,250 2,350 2,450
Materials
Sectional view
3
3.4
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 209
209
LDM1 Membrane Air Dryers – D Series, Metal Design
Technical Data
Pressure dew point tpd (output) as a function of the standard flow rate at output qn
LDM1-…-300 LDM1-…-600
tpd [°C]
tpd [°C]
qn [l/min] qn [l/min]
LDM1-…-1000
tpd [°C]
3
qn [l/min]
3.4
p [mbar]
qn [l/min] qn [l/min]
LDM1-…-1000
p [mbar]
qn [l/min]
210 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
210
LDM1 Membrane Air Dryers – D Series, Metal Design
Technical Data - Dimensional Drawings
3
3.4
Type B1 B2 B3 B4 B5 D1 D2 D3 H1 H2 L1 L2 T1 T2
∅
LDM1-½-D-MAXI-300 329 296
LDM1-½-D-MAXI-600 96 80 66 46 – G½ – M5 32 22 519 486 8 –
LDM1-½-D-MAXI-1000 519 486
LDM1-¾-D-MAXI-300 329 296
LDM1-¾-D-MAXI-600 96 80 66 46 – G¾ – M5 36 22 519 486 8 –
LDM1-¾-D-MAXI-1000 519 486
LDM1-1-D-MAXI-300 329 296
LDM1-1-D-MAXI-600 116 91 66 46 – G1 – M5 41 22 519 486 8 –
LDM1-1-D-MAXI-1000 519 486
LDM1-D-MAXI-300 329 296
LDM1-D-MAXI-600 – – 66 46 7 – 30 M5 – – 519 486 – 11
LDM1-D-MAXI-1000 519 486
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 211
211
LDM1 Membrane Air Dryers – D Series, Metal Design
Accessories Overview
Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit
3
3.4
Mounting attachments and accessories
Individual unit Combination Page
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
– –
HFOE
2 Threaded pin (included in scope of delivery) 278
– –
FRB
212 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
212
LDM1 Membrane Air Dryers – D Series, Metal Design
Type Codes
Basic function
LDM1 Membrane air dryer
Pneumatic connection
– Without port blocks
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Size
MAXI Grid dimension 66 mm
(without port blocks)
3.4
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 213
213
LDM1 Membrane Air Dryers – D Series, Metal Design
Ordering Data
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
3
3.4
214 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
214
LOE Lubricators
LOE-D-MICRO
Lubricator
3
3.5
LOE-D-MIDI
Lubricator
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 215
LOE Lubricators – D Series, Metal Design
Technical Data
Function
-M- Flow rate
160 … 9000 l/min
216 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
216
LOE Lubricators – D Series, Metal Design
Technical Data
Ambient conditions
Size
Ambient temperature [°C]
Micro
–10 … +60
Mini Midi Maxi
3
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC2) 2
3.5
2) Corrosion resistance class 2 according to Festo standard 940 070
Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.
Weight [g]
Size Micro Mini Midi Maxi
Female Port block Connection Connection
thread G½, G¾, G1,
¾ NPT 1 NPT
LOE 39 59 270 630 1100 1200
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 217
217
LOE Lubricators – D Series, Metal Design
Technical Data
Materials
Sectional view
∆p1-2 [bar]
qn [l/min] qn [l/min]
218 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
218
LOE Lubricators – D Series, Metal Design
Technical Data
p1-2 [bar]
qn [l/min] qn [l/min]
LOE-QS6-D-MICRO
3
p1–2 [bar]
3.5
qn [l/min]
LOE-¼-D-MINI LOE-½-D-MIDI
p1–2 [bar]
p1–2 [bar]
[l/min] qn [l/min]
LOE-1-D-MAXI
p1–2 [bar]
qn [l/min]
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 219
219
LOE Lubricators – D Series, Metal Design
Technical Data – Dimensional Drawings
3
3.5
Flow direction
Type B1 B2 D1 H1
MICRO
LOE-M5-D-MICRO M5
25
LOE-M7-D-MICRO B – M7 –
LOE-x-D-MICRO Gx
LOE-QS4-D-MICRO 45 QS4 ~8
~2.5
LOE-QS6-D-MICRO QS6 ~10
220 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
220
LOE Lubricators – D Series, Metal Design
Technical Data – Dimensional Drawings
3
3.5
2 Metal bowl guard 4 Threaded pin (exchangeable) 5 Bleed screw for oil reservoir Flow direction
3 Installation dimensions 6 Oil adjusting screw
Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 L3 T1 T2 ß2
∅ ∅
Mini
LOE-x-D-MINI Gx
x NPT
64
LOE-¼-D-MINI G¼
52 – – 20 11 7 –
40 30 ¼ NPT M4 38 169 124 100 22
LOE-y-D-MINI 70 Gy
LOE-D-MINI – – 5.8 – 11 – – – 10
Midi
LOE-¼-D-MIDI G¼
LOE-y-D-MIDI Gy
y NPT
LOE-½-D-MIDI 85 70 – G½ – 32 22 8 –
55 43 M5 52 204 151 120 24
LOE-¾-D-MIDI G¾
¾ NPT
LOE-D-MIDI – – 6.8 – 24 – – – 11
Maxi
LOE-½-D-MAXI G½
LOE-¾-D-MAXI 96 80 G¾ 32
– ¾ NPT – 22 8 –
66 46 M5 65 228 170 150 24
LOE-1-D-MAXI 116 91 G1 40
1 NPT
LOE-D-MAXI – – 6.8 – 30 – – – 11
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 221
221
LOE Lubricators – D Series, Metal Design
Accessories Overview
Micro
Individual unit with port blocks, Individual unit without port blocks, for combination unit
connection size Gx, QS4 or QS6 connection size M5 or M7 in housing
1
1
1
1
1
2
3
1
3
with port blocks without port blocks with port blocks without port blocks
1 Mounting bracket 276
HFOE
2 Connecting plate kit 280
– –
3.5 PBL
3 Threaded pin 278
– –
FRB
Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit
222 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
222
LOE Lubricators – D Series, Metal Design
Type Codes – Metric / QS / G (BSPP) Connections
LOE — y — D — MIDI
Basic function
LOE Lubricator
Pneumatic connection
M5 Thread M5
M7 Thread M7
QS4 Push-in fitting QS4
QS6 Push-in fitting QS6
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Size 3
MICRO Grid dimension 25 mm
(without port blocks)
MINI Grid dimension 40 mm 3.5
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 223
223
LOE Lubricators – D Series, Metal Design
Type Codes – NPT Connections
Basic function
LOE Lubricator
Pneumatic connection
Nx x NPT Thread (for Micro only)
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
Size
MICRO Grid dimension 25 mm
(without port blocks)
224 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
224
LOE Lubricators – D Series, Metal Design
Ordering Data
Ordering data
Lubricator, input pressure 0 … 10 bar
Size Connection Part No. Type LT
Micro Without threaded port blocks, connecting thread in housing
M5 526309 LOE-M5-D-MICRO 1D
M7 534188 LOE-M7-D-MICRO-B Q
With threaded connecting plates
Gx 526310 LOE-x-D-MICRO 1D
x NPT 526311 LOE-Nx-D-MICRO 1D
With port block and push-in fitting
QS4 526313 LOE-QS4-D-MICRO Q
QS6 526314 LOE-QS6-D-MICRO Q
Ordering data
Lubricator, input pressure 0 … 16 bar, metal bowl guard
Size Part No. Type LT
Without threaded port blocks
Mini 192575 LOE-D-MINI Q
3
Midi 192576 LOE-D-MIDI Q
Maxi 192577 LOE-D-MAXI Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 225
225
FAST* Program – LOE Lubricator Selector Guide
LOE Lubricators – D Series, Metal Design
*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete Lubricator assembly consists of the following items:
1
Item Description Qty Required per Assy
2
1 Main Unit 1
Left
2 Port Block Kit 2 (one left, one right)
2 3 Single Unit Joining Rod 2
Right 4 Mounting Bracket Kit (Optional) 1
(Not shown)
Step 1: Based upon the required Port Size, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port Block Kits (Item 2 ).
Item
1 2
Port Max. Flow Product Type / Main NPT Thread BSP Thread
3 size (l/min/scfm)
x 1300/45.9
Description
LOE-...-D-MINI-...
Unit
546431
Left Port Block Kit
546520
Right Port Block Kit
546521
Left Port Block Kit
546495
Right Port Block Kit
546496
¼ 2300/81.2 546522 546523 546497 546498
2800/98.9 LOE-...-D-MIDI-... 546427 546536 546537 546532 546533
3.5
y 2700/95.4 LOE-...-D-MINI-... 546431 546524 546525 546499 546500
5500/194.2 LOE-...-D-MIDI-... 546427 546530 546531 546501 546502
½ 6100/215.4 LOE-...-D-MIDI-... 546526 546527 546503 546504
8300/293.1 LOE-...-D-MAXI-... 546517 546538 546539 546534 546535
¾ 6300/222.5 LOE-...-D-MIDI-... 546427 546528 546529 546505 546506
8400/296.6 LOE-...-D-MAXI-... 546517 546490 546492 546507 546508
1 9000/317.8 546491 546493 546509 546510
Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ) and the (optional) Mounting Bracket Kit (Item 4 ).
Item
3 4 (Optional)
Product Type/ Single Unit Joining Rod Mounting Bracket Kit (not shown)
Description
LOE-...-D-MINI-... 546483 159638
LOE-...-D-MIDI-... 546489 159593
LOE-...-D-MAXI-... 546494
Ordering Example:
Required: y port size, 5000 l/min flow, BSP threads, and Mounting Bracket Kit.
226 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
226
HE/HEE/HEP On/Off Valves and HEL Soft-start Valves
HE-D-MINI HEE-...-D-MINI-24
Manual On/Off valve Electrical On/Off valve
3
3.6
Flow Rate:
1000 - 6500 l/min
HEP1/2--D-MIDI HEL-D-M...
Pneumatic On/Off valve Soft-Start Valve
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 227
HE Manual On/Off Valves – D Series, Metal Design
Technical Data
Function
-M- Flow rate
1000 … 6500 l/min
228 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
228
HE Manual On/Off Valves – D Series, Metal Design
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2
Weight [g]
Size Mini Midi Maxi
HE 192 511 796
Materials
Sectional view
On-off valve
3
3
1 Housing Die-cast aluminum
2 Port blocks Wrought aluminum alloy
3 Rotary knob Polyamide
4 Piston Stainless steel
2 – Seals Nitrile rubber 3.6
1 Note on materials Free of copper, PTFE and silicone
4
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 229
229
HE Manual On/Off Valves – D Series, Metal Design
Technical Data – Dimensional Drawings
1 Hole for locking with padlock 4 Threaded pin (exchangeable) Flow direction
3 Type B1 B2 B3 B4 B5 B6 D1 D2
∅
D3 D4
∅
D6 H1 H2 L1 L2 T1 T2
Mini
HE-x-D-MINI Gx
3.6
x NPT
64
HE-¼-D-MINI G¼
52 – – 20 11 7 –
40 30 32 ¼ NPT M4 24 Gx 98 11
HE-y-D-MINI 70 Gy
y NPT
HE-D-MINI – – 5.8 – 11 – – – 10
Midi
HE-¼-D-MIDI G¼
HE-y-D-MIDI Gy
y NPT
HE-½-D-MIDI 85 70 – G½ – 32 22 8 –
55 43 44 M5 34 G¼ 119 14
½ NPT
HE-¾-D-MIDI G¾
¾ NPT
HE-D-MIDI – – 6.8 – 24 – – – 11
Maxi
HE-½-D-MAXI G½
HE-¾-D-MAXI 96 80 G¾ 32
– ¾ NPT – 22 8 –
66 46 44 M5 38 Gy 132 16
HE-1-D-MAXI 116 91 G1 40
1 NPT
HE-D-MAXI – – 6.8 – 30 – – – 11
230 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
230
HE Manual On/Off Valves – D Series, Metal Design
Accessories Overview
Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit
3 3
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 231
231
HE Manual On/Off Valves – D Series, Metal Design
Type Codes – G (BSPP) Connections
HE — y — D — MIDI
Basic function
HE On-off valve, manual
Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Size
MINI Grid dimension 40 mm
(without port blocks)
232 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
232
HE Manual On/Off Valves D Series, Metal Design
Type Codes – NPT Connections
HE — y — D — MIDI — NPT
Basic function
HE On-of valve, manual
Pneumatic connection
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
Size
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
MAXI
(without port blocks)
Grid dimension 60 mm
3
(without port blocks)
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 233
233
HE Manual On/Off Valves – D Series, Metal Design
Ordering Data
Ordering data
3/2-way valve, operating pressure 0 … 16 bar, normally closed
Size Part No. Type LT
Without threaded port blocks
Mini 170681 HE-D-MINI 1D
Midi 170682 HE-D-MIDI 1D
Maxi 170683 HE-D-MAXI 1D
Ordering data
3/2-way valve, operating pressure 0 … 16 bar, normally closed
Size Connection Part No. Type LT
With threaded port blocks
Mini Gx 162806 HE-x-D-MINI 1W
G¼ 162807 HE-¼-D-MINI 1W
Gy 162808 HE-y-D-MINI Q
x NPT 173892 HE-x-D-MINI-NPT 1W
¼ NPT 173893 HE-¼-D-MINI-NPT 1W
y NPT 173894 HE-y-D-MINI-NPT Q
3
Midi G¼ 186513 HE-¼-D-MIDI Q
Gy 162809 HE-y-D-MIDI 1W
G½ 162810 HE-½-D-MIDI 1W
G¾ 162811 HE-¾-D-MIDI Q
3.6 y NPT 173895 HE-y-D-MIDI-NPT 1W
½ NPT 173896 HE-½-D-MIDI-NPT 1W
¾ NPT 173897 HE-¾-D-MIDI-NPT Q
Maxi G½ 186514 HE-½-D-MAXI Q
G¾ 162812 HE-¾-D-MAXI 1W
G1 162813 HE-1-D-MAXI 1W
¾ NPT 173898 HE-¾-D-MAXI-NPT 1W
1 NPT 173899 HE-1-D-MAXI-NPT 1W
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
234 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
234
FAST* Program – HE Manual On/Off Valve Selector Guide
HE Manual On/Off Valves – D Series, Metal Design
*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete valve assembly consists of the following items:
1
2 Item Description Qty Required per Assy
Left 1 Main Unit 1
2 Port Block Kit 2 (one left, one right)
3 Single Unit Joining Rod 2
2
4 Mounting Bracket Kit (Not shown) 1
Right
Step 1: Based upon the required Port Size, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port Block Kits (Item 2 ).
Item
1 2
Port Max. Flow Product Type / Main NPT Thread BSP Thread
size (l/min/scfm] Description Unit Left Port Block Kit Right Port Block Kit Left Port Block Kit Right Port Block Kit
x
¼
1000/35.3
1500/52.9
HE-...-D-MINI-... 170681 546520
546522
546521
546523
546495
546497
546496
546498
3
2600/91.8 HE-...-D-MIDI-... 170682 546536 546537 546532 543533
y 1600/56.5 HE-...-D-MINI-... 170681 546524 546525 546499 546500
3.6
3200/113.0 HE-...-D-MIDI-... 170682 546530 546531 546501 546502
½ 3600/127.1 HE-...-D-MIDI-... 546526 546527 546503 546504
5600/197.8 HE-...-D-MAXI-... 170683 546538 546539 546534 546535
¾ 3800/134.2 HE-...-D-MIDI-... 170682 546528 546529 546505 546506
6000/211.9 HE-...-D-MAXI-... 170683 546490 546492 546507 546508
1 6500/229.5 546491 546493 546509 546510
Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ] and the Mounting Bracket Kit (Item 4 ).
Item
3 4 [Not shown]
Product Type/ Single Unit Joining Rod Mounting Bracket Kit
Description
HE-...-D-MINI-... 546483 159 638
HE-...-D-MIDI-... 546489 159 593
HE-...-D-MAXI-... 546494
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 235
235
3
3.6
236 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
236
HEE Electrical On/Off Valves – D Series, Metal Design
Technical Data
Function
-M- Flow rate
1000 … 6500 l/min
Electrical on-off valve for pressuris- Manual override via pushing and
ing and venting pneumatic detenting (using override tool
installations AHB-MD/MF/MV)
With solenoid coil without plug Solenoid head can be repositioned
socket by 4 x 90°
Three voltage ranges can be
selected
3
General technical data
Size Mini Midi Maxi
3.6
Pneumatic connection Gx G¼ Gy G¼ Gy G½ G¾ G½ G¾ G1
x NPT ¼ NPT y NPT ¼ NPT1) y NPT ½ NPT ¾ NPT ½ NPT1) ¾ NPT 1 NPT
Operating medium Filtered compressed air, lubricated or unlubricated, grade of filtration 50 µm
Design Piston spool valve
Type of mounting Via accessories
In-line installation
Assembly position Any
Operating pressure [bar] 2.5 … 16
Valve function 3/2-way valve, single solenoid
Exhaust function Without flow control
Type of actuation Mechanical spring
Direction of flow Non-reversible
Supply voltage [V DC/AC] 24, 110, 230
Electrical connection Plug to DIN 43 650, type C
Duty cycle 100%
Protection class IP65
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 237
237
HEE Electrical On/Off Valves – D Series, Metal Design
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2
Weight [g]
Size Mini Midi Maxi
HEE 223 500 800
Materials
Sectional view
On-off valve
3
1 Housing Die-cast aluminum
3
2 Port blocks Wrought aluminum alloy
3 Solenoid and intermediate plate Polyamide
1 4 Piston Stainless steel
3.6 2 – Seals Nitrile rubber
Note on materials Free of copper, PTFE and silicone
4
238 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
238
HEE Electrical On/Off Valves – D Series, Metal Design
Technical Data – Dimensional Drawings
Type B1 B2 B3 B4 B5 D1 D2
∅
D3 D4
∅
D6 H1 H2 L1 L2 T1 T2 3
Mini
HEE-x-D-MINI Gx 3.6
x NPT
64
HEE-¼-D-MINI G¼
52 – – 20 11 7 –
40 30 ¼ NPT M4 24 Gx 104 11
HEE-y-D-MINI 70 Gy
y NPT
HEE-D-MINI – – 5.8 – 11 – – – 10
Midi
HEE-¼-D-MIDI G¼
HEE-y-D-MIDI Gy
y NPT
HEE-½-D-MIDI 85 70 – G½ – 32 22 8 –
55 43 M5 34 G¼ 122 14
½ NPT
HEE-¾-D-MIDI G¾
¾ NPT
HEE-D-MIDI – – 6.8 – 24 – – – 11
Maxi
HEE-½-D-MAXI G½
HEE-¾-D-MAXI 96 80 G¾ 32
– ¾ NPT – 22 8 –
66 46 M5 38 Gy 135 16
HEE-1-D-MAXI 116 91 G1 40
1 NPT
HEE-D-MAXI – – 6.8 – 30 – – – 11
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 239
239
HEE Electrical On/Off Valves – D Series, Metal Design
Accessories Overview
Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for air preparation unit combination
6 1 6
5 5
4 4
2
3
3.6 3 3
240 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
240
HEE Electrical On/Off Valves – D Series, Metal Design
Type Codes – G (BSPP) Connections
Basic function
HEE On-off valve, electrical
Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Size
MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
3
MAXI Grid dimension 66 mm
(without port blocks)
3.6
Voltage
24 Supply voltage 24 V DC
110 Supply voltage 110 V AC
230 Supply voltage 230 V AC
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 241
241
HEE Electrical On/Off Valves – D Series, Metal Design
Type Codes – NPT Connections
Basic function
LFMBA Filter combination
Pneumatic connection
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
Size
MINI Grid dimension 40 mm
(without port blocks)
242 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
242
HEE Electrical On/Off Valves – D Series, Metal Design
Ordering Data
Ordering data
3/2-way valve, operating pressure 2.5 … 16 bar, normally closed
Size Connection 24 V DC 110 V AC 230 V AC
Part No. Type LT Part No. Type LT Part No. Type LT
Without threaded port blocks
Mini 172956 HEE-D-MINI-24 1D 172957 HEE-D-MINI-110 1D 172958 HEE-D-MINI-230 1D
Midi 172959 HEE-D-MIDI-24 1D 172960 HEE-D-MIDI-110 1D 172961 HEE-D-MIDI-230 1D
Maxi 172962 HEE-D-MAXI-24 1D 172963 HEE-D-MAXI-110 1D 172964 HEE-D-MAXI-230 1D
Ordering data
3/2-way valve, operating pressure 2.5 … 16 bar, normally closed
Size Connection 24 V DC 110 V AC 230 V AC
Part No. Type LT Part No. Type LT Part No. Type LT
With threaded port blocks
Mini Gx 165068 HEE-x-D-MINI-24 Q 165069 HEE-x-D-MINI-110 Q 165070 HEE-x-D-MINI-230 Q
G¼ 165071 HEE-¼-D-MINI-24 Q 165072 HEE-¼-D-MINI-110 Q 165073 HEE-¼-D-MINI-230 Q
Gy 165074 HEE-y-D-MINI-24 Q 165075 HEE-y-D-MINI-110 Q 172940 HEE-y-D-MINI-230 Q
x NPT 173900 HEE-x-D-MINI-24-NPT 1W 173901 HEE-x-D-MINI-110-NPT 1W
3
¼ NPT 173902 HEE-¼-D-MINI-24-NPT 1W 173903 HEE-¼-D-MINI-110-NPT 1W
y NPT 173904 HEE-y-D-MINI-24-NPT Q 176905 HEE-y-D-MINI-110-NPT Q
Midi G¼ 186515 HEE-¼-D-MIDI-24 Q 186517 HEE-¼-D-MIDI-110 Q 186516 HEE-¼-D-MIDI-230 Q
Gy 172941 HEE-y-D-MIDI-24 Q 172942 HEE-y-D-MIDI-110 Q 172943 HEE-y-D-MIDI-230 Q
G½ 172944 HEE-½-D-MIDI-24 Q 172945 HEE-½-D-MIDI-110 Q 172946 HEE-½-D-MIDI-230 Q 3.6
G¾ 172947 HEE-¾-D-MIDI-24 Q 172948 HEE-¾-D-MIDI-110 Q 172949 HEE-¾-D-MIDI-230 Q
y NPT 173906 HEE-y-D-MIDI-24-NPT 1W 173907 HEE-y-D-MIDI-110-NPT 1W
½ NPT 173908 HEE-½-D-MIDI-24-NPT 1W 173909 HEE-½-D-MIDI-110-NPT 1W
¾ NPT 173910 HEE-¾-D-MIDI-24-NPT Q 173911 HEE-¾-D-MIDI-110-NPT Q
Maxi G½ 186518 HEE-½-D-MAXI-24 Q 186520 HEE-½-D-MAXI-110 Q 186519 HEE-½-D-MAXI-230 Q
G¾ 172950 HEE-¾-D-MAXI-24 Q 172951 HEE-¾-D-MAXI-110 Q 172952 HEE-¾-D-MAXI-230 Q
G1 172953 HEE-1-D-MAXI-24 Q 172954 HEE-1-D-MAXI-110 Q 172955 HEE-1-D-MAXI-230 Q
¾ NPT 173912 HEE-¾-D-MAXI-24-NPT 1W 173913 HEE-¾-D-MAXI-110-NPT 1W
1 NPT 173914 HEE-1-D-MAXI-24-NPT 1W 173915 HEE-1-D-MAXI-110-NPT 1W
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 243
243
FAST* Program – HEE Electric On/Off Valve Selector Guide
HEE Electric On/Off Valves – D Series, Metal Design
*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete valve assembly consists of the following items:
1
Item Description Qty Required per Assy
2
1 Main Unit 1
Left
2 Port Block Kit 2 (one left, one right)
3 Single Unit Joining Rod 2
2
4 Mounting Bracket Kit (Optional) 1
Right
(Not shown)
Step 1: Based upon the required Port Size, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port Block Kits (Item 2 ).
Item
1 2
Port Max. Flow Coil Product Type / Main NPT Thread BSP Thread
size (l/min/scfm] Voltage Description Unit Left Port Block Right Port Block Left Port Block Right Port Block
x 1000/35.3 24 HE-...-D-MINI-... 172956 546520 546521 546495 546496
3 110
230
172957
172958
¼ 1500/52.9 24 172956 546522 546523 546497 546498
110 172957
3.6
230 172958
2600/91.8 24 HE-...-D-MIDI-... 172959 546536 546537 546532 546533
110 172960
230 172961
y 1600/56.5 24 HE-...-D-MINI-... 172956 546524 546525 546499 546500
110 172957
230 172958
3200/113.0 24 HE-...-D-MIDI-... 172959 546530 546531 546501 546502
110 172960
230 172961
½ 3600/127.1 24 172959 546526 546527 546503 546504
110 172960
230 172961
5600/197.8 24 HE-...-D-MAXI-... 172962 546538 546539 546534 546535
110 172963
230 172963
¾ 3800/134.2 24 HE-...-D-MIDI-... 172959 546528 546529 546505 546506
110 172960
230 172961
6000/211.9 24 HE-...-D-MAXI-... 172962 546490 546492 546507 546508
110 172963
230 172964
1 6500/229.5 24 172962 546491 546493 546509 546510
110 172963
230 172964
244 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
244
FAST Program – HEE Electric On/Off Valve Selector Guide
HEE Electric On/Off Valves – D Series, Metal Design
Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 )and the (optional) Mounting Bracket Kit (Item 4 ).
Item
3 4 (Not shown)
Product Type / Single Unit Joining Rod Mounting Bracket Kit
Description (Optional)
HE-...-D-MINI-... 546483 159638
HE-...-D-MIDI-... 546489 159593
HE-...-D-MAXI-... 546494
Ordering Example:
Required: y port size, 3000 l/min flow, BSP threads, and mounting bracket kit.
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 245
245
HEP Pneumatic On/Off Valves – D Series, Metal Design
Technical Data
Function
-M- Flow rate
800 … 6500 l/min
246 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
246
HEP Pneumatic On/Off Valves – D Series, Metal Design
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60 °C
Temperature of medium [°C] –10 … +60 °C
Corrosion resistance class CRC1) 2
Weight [g]
Size Mini Midi Maxi
HEP 223 500 800
Materials
Sectional view
On-off valve
3
1 Housing Die-cast aluminum
1
2 Port blocks Wrought aluminum alloy
2 3 Piston Stainless steel
– Seals Nitrile rubber
3 Note on materials Free of copper, PTFE and silicone 3.6
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 247
247
HEP Pneumatic On/Off Valves – D Series, Metal Design
Technical Data – Dimensional Drawings
Type B1 B2 B3 B4 B5 D1 D2 D3 D4 D5 D6 H1 H2 L1 L2 T1 T2
∅ ∅
3 Mini
HEP-x-D-MINI Gx
64
HEP-¼-D-MINI 52 – G¼ – 20 11 7 –
40 30 M4 24 16 Gx 73.8 11
3.6 HEP-y-D-MINI 70 Gy
HEP-D-MINI – – 5.8 – 11 – – – 10
Midi
HEP-¼-D-MIDI G¼
HEP-y-D-MIDI Gy
85 70 – – 32 22 8 –
HEP-½-D-MIDI 55 43 G½ M5 34 32 G¼ 94.6 14
HEP-¾-D-MIDI G¾
HEP-D-MIDI – – 6.8 – 24 – – – 11
Maxi
HEP-½-D-MAXI G½
96 80 32
HEP-¾-D-MAXI – G¾ – 22 8 –
66 46 M5 38 16 Gy 95.6 16
HEP-1-D-MAXI 116 91 G1 40
HEP-D-MAXI – – 6.8 – 30 – – – 11
248 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
248
HEP Pneumatic On/Off Valves – D Series, Metal Design
Accessories Overview
Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit
3 3
3
Mounting attachments and accessories
Individual unit Combination Page
with port blocks without port blocks with port blocks without port blocks 3.6
1 Mounting bracket 276
– –
HFOE
2 Threaded pin (included in scope of delivery) 278
– –
FRB
3 Silencer 284
U
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 249
249
HEP Pneumatic On/Off Valves D Series, Metal Design
Type Codes
HEP — ¼ — D — MIDI
Basic function
HEP On-off valve, pneumatic
Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Size
MINI Grid dimension 40 mm
3
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
3.6 (without port blocks)
250 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
250
HEP Pneumatic On/Off Valves – D Series, Metal Design
Ordering Data
Ordering data
Pneumatic actuation, 3/2-way valve, operating pressure 2 … 16 bar, normally closed
Size Part No. Type LT
Without threaded port blocks
Mini 193242 HEP-D-MINI Q
Midi 193249 HEP-D-MIDI Q
Maxi 193257 HEP-D-MAXI Q
Ordering data
Pneumatic actuation, 3/2-way valve, operating pressure 2 … 16 bar, normally closed
Size Connection Part No. Type LT
With threaded port blocks
Mini Gx 193243 HEP-x-D-MINI Q
G¼ 193244 HEP-¼-D-MINI Q
Gy 193245 HEP-y-D-MINI Q
Midi G¼ 193250 HEP-¼-D-MIDI Q
Gy 193251 HEP-y-D-MIDI Q
G½ 193252 HEP-½-D-MIDI Q
3
G¾ 193253 HEP-¾-D-MIDI Q
Maxi G½ 193258 HEP-½-D-MAXI Q
G¾ 193259 HEP-¾-D-MAXI Q
G1 193260 HEP-1-D-MAXI Q
3.6
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 251
251
HEL Soft-Start Valves – D Series, Metal Design
Technical Data
Function
-M- Flow rate
1000 … 6500 l/min
Soft-start valve for gradual pressure Sudden and erratic movements are
build-up (for use with HE, HEE, and avoided
HEP on/off valves) Pressure switching approx. 50% of
Air cylinders etc. are moved slowly input pressure
and safely to their initial positions Adjustable switching time delay
252 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
252
HEL Soft-Start Valves – D Series, Metal Design
Technical Data
Ambient conditions
Size Mini Midi Maxi
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Corrosion resistance class CRC1) 2
3
Weight [g]
Size Mini Midi Maxi
HEL 184 586 850 3.6
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 253
253
HEL Soft-Start Valves – D Series, Metal Design
Technical Data
Materials
Sectional view
On-off valve
1 1 Housing Die-cast aluminum
2 Port blocks Wrought aluminum alloy
3 Piston Stainless steel
2
– Seals Nitrile rubber
Note on materials Free of copper, PTFE and silicone
3
Switching point
Pressure p as a function of time t
Operating pressure p2 (= p1)
3
p
3.6
Start signal
Gradual pressure
build-up
254 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
254
HEL Soft-Start Valves – D Series, Metal Design
Technical Data – Dimensional Drawings
Maxi
Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 T1 T2
∅
Mini
HEL-x-D-MINI (NPT) Gx, x NPT
64
HEL-¼-D-MINI (NPT) 52 – G¼, ¼ NPT – 20 11 7 –
40 30 M4 30 66 16
HEL-y-D-MINI (NPT) 70 Gy, y NPT
HEL-D-MINI – – 5.8 – 11 – – – 10
Midi
HEL-¼-D-MIDI G¼
HEL-y-D-MIDI (NPT) Gy, y NPT
85 70 – – 32 22 8 –
HEL-½-D-MIDI (NPT) 55 43 G½, ½ NPT M5 50 91 22
HEL-¾-D-MIDI (NPT) G¾, ¾ NPT
HEL-D-MIDI – – 6.8 – 24 – – – 11
Maxi
HEL-½-D-MAXI G½
96 80 32
HEL-¾-D-MAXI (NPT) – G¾, ¾ NPT – 22 8 –
66 46 M5 50 89 23
HEL-1-D-MAXI (NPT) 116 91 G1, 1 NPT 40
HEL-D-MAXI – – 6.8 – 30 – – – 11
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 255
255
HEL Soft-Start Valves – D Series, Metal Design
Accessories Overview
Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit
3 1 Mounting bracket
with port blocks without port blocks with port blocks without port blocks
276
– –
HFOE
2 Threaded pin (included in scope of delivery) 278
3.6 – –
FRB
256 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
256
HEL Soft-Start Valves – D Series, Metal Design
Type Codes – G (BSPP) Connections
HEL — y — D — MIDI
Basic function
HEL Soft-start valve, gradual pressure
build-up
Pneumatic connection
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
Series
D Series
Size
MINI Grid dimension 40 mm
MIDI
(without port blocks)
Grid dimension 55 mm
3
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks) 3.6
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 257
257
HEL Soft-Start Valves – D Series, Metal Design
Type Codes – NPT Connections
Basic function
HEL Soft-start valve, gradual pressure
buildup
Pneumatic connection
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
Size
MINI Grid dimension 40 mm
(without port blocks)
258 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
258
HEL Soft-Start Valves – D Series, Metal Design
Ordering Data
Ordering data
Gradual pressure build-up, 2/2-way valve, operating pressure 3 … 16 bar, normally closed
Size Part No. Type LT
Without threaded port bloks
Mini 170690 HEL-D-MINI 1D
Midi 170691 HEL-D-MIDI 1D
Maxi 170692 HEL-D-MAXI 1D
Ordering data
Gradual pressure build-up, 2/2-way valve, operating pressure 3 … 16 bar, normally closed
Size Connection Part No. Type LT
With threaded port blocks
Mini Gx 165076 HEL-x-D-MINI 1W
G¼ 165077 HEL-¼-D-MINI 1W
Gy 165078 HEL-y-D-MINI Q
Gx 173916 HEL-x-D-MINI-NPT 1W
G¼ 173917 HEL-¼-D-MINI-NPT 1W
Gy 173918 HEL-y-D-MINI-NPT Q
3
Midi G¼ 186521 HEL-¼-D-MIDI Q
Gy 165079 HEL-y-D-MIDI 1W
G½ 165080 HEL-½-D-MIDI 1W
G¾ 165081 HEL-¾-D-MIDI Q
Gy 173919 HEL-y-D-MIDI-NPT 1W 3.6
G½ 173920 HEL-½-D-MIDI-NPT 1W
G¾ 173921 HEL-¾-D-MIDI-NPT Q
Maxi G½ 186522 HEL-½-D-MAXI Q
G¾ 165082 HEL-¾-D-MAXI 1W
G1 165083 HEL-1-D-MAXI 1W
G¾ 173922 HEL-¾-D-MAXI-NPT 1W
G1 173923 HEL-1-D-MAXI-NPT 1W
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 259
259
FAST* Program – HEL Soft-Start Valve Selector Guide
HEL Soft-Start Valves – D Series, Metal Design
*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete valve assembly consists of the following items:
1
2 Item Description Qty Required per Assy
Left 1 Main Unit 1
2 Port Block Kit 2 [one left, one right]
2 3 Single Unit Joining Rod 2
Right 4 Mounting Bracket Kit (Not shown) 1
(Optional)
Step 1: Based upon the required Port Size, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port Block Kits (Item 2 ).
Item
1 2
Port Max. Flow Product Type / Main NPT Thread BSP Thread
size (l/min/scfm) Description Unit Left Port Block Kit Right Port Block Kit Left Port Block Kit Right Port Block Kit
3 x
¼
1000/35.3
1500/52.9
HEL-...-D-MINI-... 170690 546520
546522
546521
546523
546495
546497
546496
546498
2600/91.8 HEL-...-D-MIDI-... 170691 546536 546537 546532 546533
y 1600/56.5 HEL-...-D-MINI-... 170690 546524 546525 546499 546500
3.6
3200/113.0 HEL-...-D-MIDI-... 170691 546530 546531 546501 546502
½ 3600/127.1 HEL-...-D-MIDI-... 546526 546527 546503 546504
5600/197.8 HEL-...-D-MAXI-... 170692 546538 546539 546534 546535
¾ 3800/134.2 HEL-...-D-MIDI-... 170691 546528 546529 546505 546506
6000/211.9 HEL-...-D-MAXI-... 170692 546490 546492 546507 546508
1 6500/229.5 546491 546493 546509 546510
Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ), and the Mounting Bracket Kit (Item4 ).
Item
3 4 (Not shown)
Product Type/ Single Unit Joining Rod Mounting Bracket Kit
Description (Optional)
HEL-...-D-MINI-... 546483 159638
HEL-...-D-MIDI-... 546489 159593
HEL-...-D-MAXI-... 546494
Ordering Example:
Required: y port size, 3000 l/min flow, BSP threads, and mounting bracket kit.
Item Part No. Qty Description
Order: 1 170691 1 Main Unit
2 546501 1 Left Port Block Kit
546502 1 Right Port Block Kit
3 546489 2 Single Unit Joining Rod
4 159593 1 Mounting Bracket Kit
260 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
260
FRM/FRZ Distributor Blocks
FRM-1/4-D-MIDI
Distributor Block
with port blocks
3
3.7
Distributor Blocks
FRZ-D-MIDI
Distributor Block
with threaded pins
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 261
FRM Distributor Blocks – D Series, Metal Design
Technical Data
Function
-M- Flow rate
1,300 … 20,000 l/min
Standard
262 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
262
FRM Distributor Blocks – D Series, Metal Design
Technical Data
Ambient conditions
Size Mini Midi Maxi
3
Ambient temperature [°C] –10 … +60
Temperature of medium [°C] –10 … +60
Storage temperature [°C] –10 … +60
Corrosion resistance class CRC2) 2
3.7
Weights [g]
Port Without port blocks With port blocks
Gx, x NPT G¼, ¼ NPT Gy, y NPT G½, ½ NPT G¾, ¾ NPT G1, 1 NPT
Mini
Without pressure switch 210 290 280 290 – – –
With pressure switch 590 –
Midi
Without pressure switch 520 – 770 760 740 710 –
With pressure switch 900 –
Maxi
Without pressure switch 900 – – – 1,160 1,120 1,230
With pressure switch 1,280 –
Materials
Sectional view
3 Branching module
2 1 Housing Die-cast zinc
2 Port blocks Die-cast zinc
3 Cover plate Galvanized steel
1 – Seals Nitrile rubber, polyvinyl chloride
Note on materials Free of copper, PTFE and silicone
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 263
263
FRM Distributor Blocks – D Series, Metal Design
Technical Data – Dimensional Draings
Type B1 B2 B3 B4 B5 D1 D2 D3 D6 H1 H2 L1 L2 T1 T2
∅
Mini
3 FRM-x-D-MINI (NPT)
FRM-¼-D-MINI (NPT)
64
52 40 30 –
Gx, x NPT
G¼, ¼ NPT – M4 G¼ 20 11 42 7 7 –
FRM-y-D-MINI (NPT) 70 Gy, y NPT
FRM-D-MINI – – 40 30 5.8 – 11 M4 G¼ – – 42 7 – 10
3.7 Midi
FRM-¼-D-MIDI G¼
FRM-y-D-MIDI (NPT) Gy, y NPT
85 70 – – 32 22 8 –
FRM-½-D-MIDI (NPT) 55 43 G½, ½ NPT M5 G½ 59 8
FRM-¾-D-MIDI (NPT) G¾, ¾ NPT
FRM-D-MIDI – – 6.8 – 24 – – – 11
Maxi
FRM-½-D-MAXI G½
96 80 32
FRM-¾-D-MAXI (NPT) – G¾, ¾ NPT – 22 8 –
66 46 M5 G¾ 70 8
FRM-1-D-MAXI (NPT) 116 91 G1, 1 NPT 40
FRM-D-MAXI – – 6.8 – 30 – – – 11
Type B6 B7 L3
FRM-Y-D-MINI 20 62 92.3
FRM-Y-D-MIDI 27.5 69.5 92.3
FRM-Y-D-MAXI 33 75 92.3
264 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
264
FRM Distributor Blocks – D Series, Metal Design
Accesories Overview
Mini/Midi/Maxi
Individual unit with port blocks Individual unit without port blocks, for combination unit
2
3 3
4 4
3
3.7
6 6
5 5
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 265
265
FRM Distribution Blocks – D Series, Metal Design
Type Codes – G (BSPP) Connections
FRM — H — y — D — MIDI
Basic function
FRM Distributor block
Pneumatic connection
Without port blocks
x Thread Gx
¼ Thread G¼
y Thread Gy
½ Thread G½
¾ Thread G¾
1 Thread G1
3 Series
D Series
Size
3.7 MINI Grid dimension 40 mm
(without port blocks)
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 66 mm
(without port blocks)
266 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
266
FRM Distributor Block – D Series, Metal Design
Type Codes – NPT Connections
Basic function
FRM Distributor block
Non-return function
Standard
H With integrated check valve
Pneumatic Connection
Without port blocks
x x NPT Thread
¼ ¼ NPT Thread
y y NPT Thread
½ ½ NPT Thread
¾ ¾ NPT Thread
1 1 NPT Thread
Series
D Series
3
Size
MINI Grid dimension 40 mm
(without port blocks) 3.7
MIDI Grid dimension 55 mm
(without port blocks)
MAXI Grid dimension 60 mm
(without port blocks)
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 267
267
FRM Distribution Blocks – D Series, Metal Design
Ordering Data
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
268 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
268
FAST* Program – FRM Distributor Block Selector Guide
FRM Distributor Blocks – D Series, Metal Design
*FAST = Festo Assured Shipping Time. Ordering via the FAST program means same day / next day shipping from our warehouse of the parts required to assemble a
complete air preparation unit.
A complete distributor assembly consists of the following items:
1
2 Item Description Qty Required per Assy
Left
1 Main Unit 1
2 Port Block Kit 2 (one left, one right)
3 Single Unit Joining Rod 2
2
4 Mounting Bracket Kit (Not shown) 1
Right
(Optional)
Step 1: Based upon the required Port Size, Maximum Flow, and Thread Type, select the Main Unit (Item 1 ) and the Left and Right Port Block (Item 2 ).
Item
1 2
Port Max. Flow Check Product Type / Main NPT Thread BSP Thread
Size (l/min/scfm)
x 1500/52.9
Valve
No
Description
FRM-...-D-MINI-...
Unit
170684
Left Port Block Kit
546520
Right Port Block Kit
546521
Left Port Block Kit
546495
Right Port Block Kit
546496
3
1300/45.9 Yes FRM-H-...-D-MINI-... 170687
¼ 3300/116.5 No FRM-...-D-MINI-... 170684 546522 546523 546497 546498
3.7
2000/70.6 Yes FRM-H-...-D-MINI-... 170687
3500/123.6 No FRM-...-D-MIDI-... 170685 546536 546537 546532 546489
3400/120.1 Yes FRM-H--...-D-MIDI-... 170688
y 3300/116.5 No FRM-...-D-MINI-... 170684 546524 546525 546499 546500
2100/74.2 Yes FRM-H-...-D-MINI-... 172687
7000/247.2 No FRM-...-D-MIDI-... 170685 546530 546531 546501 546502
5500/194.2 Yes FRM-H-...-D-MIDI-... 170688
½ 8200/289.6 No FRM-...-D-MIDI-... 170685 546526 546527 546503 546504
5600/197.8 Yes FRM-H-...-D-MIDI-... 170688
11700/413.2 No FRM-...-D-MAXI-... 170686 546538 546539 546534 546535
9600/339.0 Yes FRM_H-...-D-MAXI-... 170689
¾ 8800/310.8 No FRM-...-D-MIDI-... 170685 546528 546529 546505 546506
5500/194.2 Yes FRM_H-...-D-MIDI-... 170688
20000/706.3 No FRM-...-D-MAXI-... 170686 546490 546492 546507 546508
15000/529.7 Yes FRM-H-...-D-MAXI-... 170689
1 17400/614.5 No FRM-...-D-MAXI-... 170686 546491 546493 546509 546510
13400/473.2 Yes FRM-H-...-D-MAXI-... 170689
Step 2: Based upon the Product Type/Description from Step 1, select the Joining Rods (Item 3 ) and the Mounting Bracket Kit (Item 4 ).
Item
3 4 [Not shown]
Product Type/ Single Unit Joining Rod Mounting Bracket Kit
Description (Optional)
FRM-...-D-MINI-... 359787 159638
FRM-H-...-D-MINI-...
FRM-...-D-MIDI-... 369989 159593
FRM-H-...-D-MIDI-...
FRM-...-D-MAXI-... 373059
FRM-H-...-D-MAXI-...
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 269
269
FAST Program – FRM Distributor Block Selector Guide
FRM Distributor Blocks – D Series, Metal Design
Ordering Example:
Required: y port size, 5000 l/min flow, non-return flow check valve, BSP threads, and mounting bracket kit.
3
3.7
270 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
270
FRZ Distributor Blocks – D Series, Metal Design
Technical Data / Dimensional Drawings
Dimensions
Micro Mini/Midi/Maxi
3
3.7
Type B1 B3 B4 B5 B6 D1 D2 D3 D4 T2
∅
Mini
FRZ-D-MINI 30 40 30 6 4.5 12 G¼ M4 G¼ 12
Midi
FRZ-D-MIDI 35 55 43 7 6 16 G¼ M5 G½ 8
Maxi
FRZ-D-MAXI 40 65 30 7 6 22 G¼ M5 G¾ 10
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 271
271
FRZ Distributor Blocks – D Series, Metal Design
Type Codes
FRZ — D — MIDI
Basic function
FRZ Distributor block
Series
D Series
Size
MICRO Grid dimension 25 mm
(without port blocks)
MINI With threaded pins
Grid dimension 40 mm
(without port blocks)
MIDI With threaded pins
Grid dimension 55 mm
(without port blocks)
MAXI With threaded pins
Grid dimension 66 mm
3
(without port blocks)
3.7
272 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
272
FRZ Distributon Blocks – D Series, Metal Design
Ordering data
Ordering data
Distributor block
Size Part No. Type LT
Without threaded port blocks
Micro 526815 FRZ-D-MICRO 1D
Micro 526315 FRZ-D-MICRO-NPT 1D
Mini 162786 FRZ-D-MINI Q
Midi 159592 FRZ-D-MIDI Q
Maxi 162787 FRZ-D-MAXI Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
3
3.7
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 273
273
3
3.7
274 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
274
Accessories for D Series Metal Design Components
HFOE
Mounting Brackets
3
3.8
Mounting Attachments
Connecting Plates
Security Components
Pressure Gauges
Additional Functions:
Pressure sensors
Pressure switches
Plastic tubing
Silencers (Mufflers)
Double Nipple
Electrical Connections
Illuminating Seals
Filter Cartridges
PEV
Pressure Switch with Visual Scale
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 275
Mounting Attachments
Accessories – D Series, Metal Design
Material:
Galvanized steel
Ordering Data
Size Part No. Type LT
Micro 526317 HFOE-D-MICRO 1D
Material:
Galvanized steel
3.8
Material:
Galvanized steel
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
276 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
276
Mounting Attachments
Accessories – D Series, Metal Design
Material:
Galvanized steel
3
Micro size
For wall mounting
Material:
Galvanized steel 3.8
Ordering Data
Size Part No. Type LT
Micro 526316 HRS-D-MICRO 1D
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 277
277
Mounting Attachments
Accessories – D Series, Metal Design
Material:
Galvanized steel
3
FRB Threaded Pin
Male-female attaching rods
For attaching main units in custom
combinations ordered via the FAST
3.8 program.
Material:
High-alloy steel
Material:
High-alloy steel
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
278 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
278
Mounting Attachments
Accessories – D Series, Metal Design
Material:
High-alloy steel
3
For securing LFR filter regulators and
LR pressure regulators
Material:
Wrought aluminum alloy 3.8
Ordering Data
Size Part No. Type
Micro 526816 HMR-D-MICRO 1D
Mini/Maxi 530025 HMR-D-MINI/MAXI Q
Midi 530026 HMR-D-MIDI Q
Material:
Die-cast zinc
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 279
279
Connecting Plates
Accessories – D Series, Metal Design
Material:
Die-cast zinc
3
PBL Port Block Kits
Micro size
3.8 For the following:
FRC air preparation units
LFR filter regulators
LF filters
LR pressure regulators
LOE lubricators
Material:
Wrought aluminum alloy
Spare Key
For lockable regulator knobs in the
following:
FRCS filter/regulator-lubricators
LRS pressure regulators
LFRS filter/regulators
Ordering Data
Descripton Part No. Type LT
Spare Key (knob not included) 649035 LRS/lFRS-D... 1D
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
280 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
280
Security Components
Accessories – D Series, Metal Design
LRVS-D Padlock
For LRVS regulator lock (see below)
Housing Material:
Brass
Ordering Data
Weight Part No. Type LT
[g]
120 193786 LRVS-D Q
3
Lock plate is made of galvanized steel.
It is mounted on a pressure regulating
valve using a knurled nut.
Material:
LRVS-D-DI-MAXI LRVS-D-MIDI
Cap: Polyacetal
Lock plate: Steel
Knurled nut: Aluminum
Ordering Data
Size Weight Part No. Type LT
[g]
Mini 40 193781 LRVS-D-MINI1) 1D
Midi 60 193782 LRVS-D-MIDI1) 1D
Maxi 56 193783 LRVS-D-MAXI1) 1D
Maxi for DI version 36 193784 LRVS-D-DI-MAXI1) Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 281
281
Pressure Gauges
Accessories – D Series, Metal Design
MA Pressure Gauge
With metric threaded connection for
Micro size devices
Ordering data
Nominal size Pneumatic Indicating range Part No. Type LT
connection
27 M5 0 … 10 bar 526323 MA-27-10-M5 1D
0 … 1 MPa 526324 MA-27-1.0-M5-MPA Q
0 … 160 psi 527405 MA-27-160-M5-PSI 1D
MA Pressure Gauge
With G (BSPP) threaded connection
3
Ordering data
3.8 Nominal size Pneumatic Indicating range Part No. Type LT
connection
40 Gx 0 … 10 bar 546485 MA-40-10-x-U 1D
0 … 16 bar 546479 MA-40-16-x-U 1D
50 G¼ 0 … 10 bar 546484 MA-50-10-¼-U 1D
0 … 16 bar 546482 MA-50-16-¼-U 1D
Ordering data
Nominal size Pneumatic Indicating range Part No. Type LT
connection [bar] [psi]
40 G¼ 0 … 10 0 … 145 159596 FMA-40-10-¼-EN Q
G¼ 0 … 16 0 … 232 159597 FMA-40-16-¼-EN Q
50 G¼ 0 … 10 0 … 145 159599 FMA-50-10-¼-EN Q
G¼ 0 … 16 0 … 232 159600 FMA-50-16-¼-EN Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
282 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
282
Additional Functions
Accessories – D Series, Metal Design
Material: Polyacetal
Material:
Polyvinyl chloride
Ordering data
Tubing O.D. Tubing I.D. Weight Part No. Type LT PU*
[mm] [mm] [g/m] [m]
6.5 4 25 7134 PCN-4-NT Q 50
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 283
283
Additional Functions
Accessories – D Series, Metal Design
U Silencer
Ordering Data
Pneumatic connection Part No. Type LT
Gx 6841 U-x-B Q
G¼ 6842 U-¼-B Q
Gy 6843 U-y-B Q
3
Adjustable for angular compensation
For retrofitting PEV pressure switch
to FRM branching module
3.8 Material:
Brass
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
284 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
284
Additional Functions
Accessories – D Series, Metal Design
Ordering Data
Connection Weight Part No. Type LT
[g]
G¼ 231 10773 PEV-¼-B Q
3
Adjustable, without plug socket
1 Switching point
adjustment screw
Housing material:
2 Spindle for hysteresis
Wrought aluminum alloy
setting (under protective
cover) 3.8
3 Protective cover
4 Plug, square design,
suitable for connector
socket
DIN EN 175 301-803-A
Ordering Data
Connection Weight Part No. Type LT
[g]
G¼ 220 175250 PEV-¼-B-0D Q
Ordering Data
Connection Weight Part No. Type LT
[g]
G¼ 170 161760 PEV-¼-SC-0D Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 285
285
Additional Functions
Accessories – D Series, Metal Design
Ordering Data
Weight Part No. Type LT
[g]
22 171157 MSSD-C-4P Q
3
3.8
Ordering Data
Voltage Weight Part No. Type LT
[g]
24 V DC 22 164274 PEV-¼-WD-LED-24 Q
230 V AC 22 164275 PEV-¼-WD-LED-230 Q
c
Material:
Polymer, silicone-free
Ordering Data
Voltage Weight Part No. Type LT
[g]
24 V DC 5 151717 MEB-LD-12-24DC Q
230 V AC 5 151718 MEB-LD-230AC Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
286 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
286
Additional Functions
Accessories – D Series, Metal Design
Material:
Housing: Polymer
Seal: Nitrile rubber
Cable: Polyvinyl chloride
Ordering Data
3
Voltage Cable length Weight Part No. Type LT
[m] [g]
3.8
24 V DC 2.5 125 151688 KMEB-1-24-2,5-LED Q
24 V DC 5 230 151689 KMEB-1-24-5-LED Q
24 V DC 10 460 193457 KMEB-1-24-10-LED Q
230 V AC 2.5 125 151690 KMEB-1-230AC-2,5 Q
230 V AC 5 230 151691 KMEB-1-230AC-5 Q
Material:
Housing: Polymer
Seal: Nitrile rubber
1 Insert can be
repositioned by 90°
Ordering Data
Weight Part No. Type LT
[g]
11 151687 MSSD-EB Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 287
287
Additional Functions
Accessories – D Series, Metal Design
Material:
Housing: Polymer
Seal: Nitrile rubber
Ordering Data
Weight Part No. Type LT
[g]
11 192745 MSSD-EB-S-M14 Q
3
Plug Socket with SIM Sable
M8, 4-pin
Straight socket
3.8 Material:
Polyurethane
Ordering Data
Length Part No. Type LT
[m]
2.5 158960 SIM-M8-4GD-2.5-PU Q
5 158961 SIM-M8-4GD-5-PU Q
Material:
Polyurethane
Ordering Data
Length Part No. Type LT
[m]
2.5 158962 SIM-M8-4WD-2.5-PU Q
5 158963 SIM-M8-4WD-5-PU Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
288 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
288
Additional Functions
Accessories – D Series, Metal Design
Material:
Polyurethane
Ordering Data
Length Part No. Type LT
[m]
2.5 159420 SIM-M8-3GD-2,5-PU Q
5 159421 SIM-M8-3GD-5-PU Q
3
M8, 3-pin
angled plug socket
Material:
Polyurethane 3.8
Ordering Data
Length Part No. Type LT
[m]
2.5 159422 SIM-M8-3WD-2,5-PU Q
5 159423 SIM-M8-3WD-5-PU Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 289
289
Additional Functions
Accessories – D Series, Metal Design
Material:
Polyurethane
Ordering data
Length Part No. Type LT
[m]
5 164259 SIM-M12-4GD-5-PU Q
Material:
3.8
Polyurethane
Ordering data
Length Part No. Type LT
[m]
5 164258 SIM-M12-4WD-5-PU Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
290 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
290
Additional Functions
Accessories – D Series, Metal Design
Filter Cartridges
Ordering data
Size Filter cartridge Grade of filtration Part No. Type LT
[µm]
Micro Filter cartridge 5 526818 LFP-D-MICRO-5M 1D
Mini Micro-filter cartridge 0.01 162674 MS4/D-MINI-LFM-A 1D
Fine-filter cartridge 1 162677 MS4/D-MINI-LFM-B 1D
Filter cartridge 5 159640 LFP-D-MINI-5M 1D
Filter cartridge 40 546487 LFP-D-MINI-40M-U 1D
Active carbon filter cartridge Residual oil content 532912 MS4/D-MINI-LFX Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 291
291
3
3.8
292 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
292
DB Series – Polymer Design – Combination Units
FRC-1/4-DB-MINI
Filter/Regulator-Lubricator
with optional metal port block kit
Section 4.1
FRC-DB
Filter/Regulator-Lubricators
4
4.0
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 293
1 Economical functionality:
permissible primary pressure up
to max. 10 bar.
2 Collective product range: filter/
regulator, pressure regulator and
filter/regulator-lubricator.
3 Reliable in use: high-strength
housing made of long-fibre
polyamide with integrated
connecting threads – simple to
install and use.
4
4.0
294 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
294
FRC-DB Filter/Regulator-Lubricators
FRC-1/4-DB-MINI
Filter/Regulator-Lubricator
FRC-DB
Filter/Regulator-Lubricators
4
O = Without pressure gauge
Flow rate:
40 ... 650 l/min
4.1
Working pressure range:
0.5. ... 10 bar
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 295
FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Technical Data
Function
-M- Flow rate
400 … 650 l/min
Condensate drain
manual rotary
-Q- Temperature range
–5 … +50 °C
semi-automatic
4
Design Filter/regulator/lubricator
Regulating function With return flow function
With secondary venting
Type of mounting Inline installation
4.1 Via through-holes
Via mounting bracket
Assembly position Vertical ±5°
Grade of filtration [µm] 5 or 40
Max. hysteresis [bar] 0.5
Input pressure [bar] 1.5 …10
Pressure regulation range [bar] 0.5 … 7
Pressure indication Via pressure gauge
Pressure gauge connection Gx
1) Port blocks available to establish 1/8, 1/4, or 3/8 BSP (G) or NPT connections. See Page 331 – PBL Port Block Kit.
2) Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.
296 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
296
FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Technical Data
Ambient conditions
Size Mini
Ambient temperature [°C] –5 … +50
Temperature of medium [°C] –5 … +50
Corrosion resistance class CRC1) 1
Weight [g]
Size Mini
Filter/regulator-lubricator 300
Materials
Sectional view
4
4.1
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 297
297
FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Technical Data
p2 [bar]
p2 [bar]
qn [l/min] qn [l/min]
p2 [bar]
p2 [bar]
qn [l/min] qn [l/min]
4
4.1
298 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
298
FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Technical Data - Dimensional Drawings
Flow direction
Type
FRC-x-DB
D1
Gx
4
FRC-¼-DB G¼
4.1
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 299
299
FRC-DB Filter/Regulator-Lubricators – D Series, Polymer Design
Accesories Overview
3 2
1 1
4
HFOE
3 Mounting bracket 330
HR-D
4 Hex nut 330
4.1 HMR
300 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
300
FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Type Codes
FRC — x — DB — 7 — 5M — MINI — H
Basic function
FRC Filter/regulator-lubricator
Pneumatic connection
x Thread Gx
¼ Thread G¼
Series
DB Series
Grade of filtration
40 µm
5M 5 µm
Size
MINI
Condensate drain
Manual
H Semiautomatic
4
4.1
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 301
301
FRC-DB Filter/Regulator-Lubricators – DB Series, Polymer Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 7 bar
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual rotary Mini Gx 537659 FRC-x-DB-7-5M-MINI Q 537655 FRC-x-DB-7-MINI Q
G¼ 537658 FRC-¼-DB-7-5M-MINI Q 537654 FRC-¼-DB-7-MINI Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
4
4.1
302 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
302
DB Series – Polymer Design – Individual Units
LFR-1/4-DB-7-O-MINI
Filter/Regulator
Section 5.1
LFR-DB Filter Regulators
Section 5.2
LR-DB Pressure Regulators and
LR-1/4-DB-7-MINI LRB-DB-K Regulator Manifolds
Pressure Regulator
Section 5.3
Accessories for DB Series
Polymer Design Components
5
5.0
FRB-DB-MINI
Threaded Pins
03/2007 – Subject to change – Info 403 US – D /DB Series Air Preparation Units 303
5
5.0
304 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
304
LFR-DB Filter/Regulators
LFR-1/4-DB-7-O-MINI
Filter/Regulator
Filter/Regulators
O = without pressure gauge
Flow rate:
500 ... 1200 l/min
5
5.1
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 305
LFR-DB Filter/Regulators
Technical Data
Function
-M- Flow rate
500 … 1200 l/min
with pressure gauge
Condensate drain
manual rotary -Q- Temperature range
–5 … +50 °C
semiautomatic
semi-automatic
5 Assembly position
Via mounting bracket
Vertical ±5°
Grade of filtration [µm] 5 or 40 5 or 40
Max. hysteresis [bar] 0.5
5.1
Input pressure [bar] 1.5 … 10
Pressure regulation range [bar] 0.5 … 7
Pressure indication Via pressure gauge Gx prepared
Pressure gauge connection Gx
1) Port blocks available to establish 1/8, 1/4, or 3/8 G (BSPP) or NPT connections. See Page 331 – PBL-DB Port Block Kit.
306 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
306
LFR-DB Filter/Regulators
Technical Data
Ambient conditions
Size Mini
Ambient temperature [°C] –5 … +50
Temperature of medium [°C] –5 … +50
Corrosion resistance class CRC1) 1
Weight [g]
Size Mini
Filter/regulator 200
Materials
Sectional view
5
5.1
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 307
307
LFR-DB Filter/Regulators
Technical Data
p2 [bar]
p2 [bar]
qn [l/min] qn [l/min]
p2 [bar]
qn [l/min] qn [l/min]
5
5.1
308 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
308
LFR-DB Filter/Regulators
Technical Data – Dimensional Drawings
Semiautomatic Manual
condensate drain condensate drain
Type D1
LFR-x-DB Gx
LFR-¼-DB G¼
5
5.1
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 309
309
LFR-DB Filter/Regulators – DB Series, Polymer Design
Accessories Overview
3 2
1
1
5
5
5.1
310 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
310
LFR-DB Filter/Regulators – DB Series, Polymer Design
Type Codes
LFR — x — DB — 7 — 5M — O — MINI — H
Basic function
LFR Filter/regulator
Pneumatic connection
x Thread Gx
¼ Thread G¼
Series
DB Series
Grade of filtration
40 µm
5M 5 µm
Pressure gauge
With pressure gauge
O Without pressure gauge
Size
MINI
Condensate drain
Manual
H Semiautomatic
5
5.1
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 311
311
LFR-DB Filter/Regulators – DB Series, Polymer Design
Ordering Data
Ordering data
Pressure regulation range 0.5 … 7 bar
Condensate drain Size Connection Grade of filtration 5 µm Grade of filtration 40 µm
Part No. Type LT Part No. Type LT
With pressure gauge
Manual Mini Gx 539687 LFR-x-DB-7-5M-MINI Q 539683 LFR-x-DB-7-MINI Q
G¼ 539689 LFR-¼-DB-7-5M-MINI Q 539685 LFR-¼-DB-7-MINI Q
Semiautomatic Mini Gx 539688 LFR-x-DB-7-5M-MINI-H Q 539684 LFR-x-DB-7-MINI-H Q
G¼ 539690 LFR-¼-DB-7-5M-MINI-H Q 539686 LFR-¼-DB-7-MINI-H Q
Without pressure gauge
Manual Mini Gx 537648 LFR-x-DB-7-5M-O-MINI Q 537651 LFR-x-DB-7-O-MINI Q
G¼ 537644 LFR-¼-DB-7-5M-O-MINI Q 537647 LFR-¼-DB-7-O-MINI Q
Semiautomatic Mini Gx 537650 LFR-x-DB-7-5M-O-MINI-H Q 537649 LFR-x-DB-7-O-MINI-H Q
G¼ 537646 LFR-¼-DB-7-5M-O-MINI-H Q 537645 LFR-¼-DB-7-O-MINI-H Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
5
5.1
312 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
312
LR-DB/LRB-DB-K Pressure Regulators
LR-DB
Pressure Regulator
LRB-DB-K
Manifolds
Working pressure range:
5
Pressure Regulator Manifold
0.5 ... 7 bar
Flow rate: 5. 2
1000 l/min
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 313
LR-DB Pressure Regulators – DB Series, Polymer Design
Technical Data
Function
-M- Flow rate
800 … 1300 l/min
with pressure gauge
314 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
314
LR-DB Pressure Regulators – DB Series, Polymer Design
Technical Data
Ambient conditions
Size Mini
Ambient temperature [°C] –5 … +50
Temperature of medium [°C] –5 … +50
Corrosion resistance class CRC1) 1
Weight [g]
Size Mini
Pressure regulator 150
Materials
Sectional view
p2 [bar]
5
qn [l/min] qn [l/min]
5.2
Primary pressure p1 = 10 bar
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 315
315
LR-DB Pressure Regulators – DB Series, Polymer Design
Technical Data – Dimensional Drawings
Flow direction
Type D1
Mini
LR-x-DB Gx
LR-¼-DB G¼
5
5.2
316 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
316
LR-DB Pressure Regulators – DB Series, Polymer Design
Accessories Overview
3 2
1
1
5
5
5.2
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 317
317
LR-DB Pressure Regulators – DB Series, Polymer Design
Type Codes
LR — x — DB — 7 — O — MINI
Basic function
LR Pressure regulator
Pneumatic connection
x Thread Gx
¼ Thread G¼
Series
DB Series
Pressure gauge
With pressure gauge
O Without pressure gauge
Size
MINI
5
5.2
318 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
318
LR-DB Pressure Regulator – DB Series, Polymer Design
Ordering Data
Ordering data
Size Connection Pressure regulation range 0.5 … 7 bar
Part No. Type LT
With pressure gauge
Mini Gx 539681 LR-x-DB-7-MINI Q
G¼ 539682 LR-¼-DB-7-MINI Q
Without pressure gauge
Mini Gx 537642 LR-x-DB-7-O-MINI Q
G¼ 537643 LR-¼-DB-7-O-MINI Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
5
5.2
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 319
319
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Technical Data
Function
-M- Flow rate
1000 l/min
without pressure gauge
5.2
Ambient conditions
Ambient temperature [°C] –5 … +50
Temperature of medium [°C] –5 … +50
Corrosion resistance class CRC2) 1
320 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
320
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Technical Data
Weight [g]
Size Mini
Manifold with 2 pressure regulators
LRB-…-K2 500
Manifold with 3 pressure regulators
LRB-…-K3 750
Manifold with 4 pressure regulators
LRB-…-K4 1000
Manifold with 5 pressure regulators
LRB-…-K5 1250
Materials
Sectional view
5
5.2
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 321
321
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Technical Data – Dimensional Drawings
LRB-…-K4
LRB-…-K3
LRB-…-K2
5
5.2
Flow direction
322 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
322
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Technical Data – Dimensional Drawings
LRB-…-K4
LRB-…-K3
5
5.2
LRB-…-K2
Flow direction
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 323
323
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Accessories Overview
Mini
With mounting bracket Front panel mounting
5 1
2
3
8
9
1
5
5
5.2
324 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
324
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Accessories Overview
5
5.2
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 325
325
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Type Codes
LRB — ¼ — DB — 7 — O — K2 — MINI
Basic function
LRB Pressure regulator combination
Pneumatic connection 2
¼ Thread G¼
Series
DB Series
Pressure gauge
O Without pressure gauge
Regulator
K2 Manifold with 2 pressure regulators
K3 Manifold with 3 pressure regulators
K4 Manifold with 4 pressure regulators
K5 Manifold with 5 pressure regulators
Size
MINI
5
5.2
326 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
326
LRB-DB-K Pressure Regulator Manifolds – DB Series, Polymer Design
Ordering Data
Ordering data
Size Connection Pressure regulation range 0.5 … 7 bar
Part No. Type LT
Manifold with 2 pressure regulators
Mini G¼ 540040 LRB-¼-DB-7-O-K2-MINI Q
Manifold with 3 pressure regulators
Mini G¼ 540041 LRB-¼-DB-7-O-K3-MINI Q
Manifold with 4 pressure regulators
Mini G¼ 540042 LRB-¼-DB-7-O-K4-MINI Q
Manifold with 5 pressure regulators
Mini G¼ 540043 LRB-¼-DB-7-O-K5-MINI Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
5
5.2
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 327
327
5
5.2
328 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
328
Accessories for DB Series Polymer Design Components
HRBS-DB-MINI
Mounting Brackets
FRB-DB-MINI
Threaded Pins
Mounting Attachments
Pressure Gauges
Push-in Fittings
Plastic tubing
Filter cartridges
5
5.3
MA
Pressure Gauge
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 329
Mounting Attachments
Accessories – DB Series, Polymer Design
Material:
Galvanized steel
Note
The hex nut for attaching this
bracket must be ordered separately.
Material:
Wrought aluminum alloy
Ordering data
Size Part No. Type LT
Mini 530025 HMR-D-MINI/MAXI Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
5
5.3
330 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
330
Mounting Attachments
Accessories – DB Series, Polymer Design
Material:
Port block: Die-cast zinc
Nut, screws: Galvanized steel
Seals: Nitrile rubber
Material:
Galvanized steel
Note on materials:
Free of copper and PTFE
5
normal industrial environment or media such as coolants or lubricating agents.
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
5.3
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 331
331
Mounting Attachments
Accessories – DB Series, Polymer Design
Material:
Hollow bolt, housing: Galvanized steel
Sealing ring: Polyvinyl chloride
Note on materials:
Free of copper and PTFE
Material:
Steel
Note on materials:
Free of copper and PTFE
5 Material:
Galvanized steel
Ordering data
Size CRC1) Part No. Type LT
Mini 1 542790 M4-DB-MINI Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
332 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
332
Pressure Gauges
Accessories – DB Series, Polymer Design
Ordering data
Pneumatic connection Indicating range Part No. Type LT
[bar] [psi]
Rx 0 … 10 0 … 145 162835 MA-40-10-x-EN Q
Ordering data
Pneumatic connection Indicating range Part No. Type LT
[bar] [psi]
G¼ 0 … 10 0 … 145 183900 MA-40-10-G¼-EN Q
5
5.3
Ordering data
Nominal size Pneumatic con- Indicating range Part No. Type LT
nection [bar] [psi]
40 G¼ 0 … 10 0 … 145 159596 FMA-40-10-¼-EN Q
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 333
333
Push-in Fittings
Accessories – DB Series, Polymer Design
Ordering data
Pneumatic connection Part No. Type LT PU*
Male thread Female thread Tubing O.D.
G¼ G¼ 8 186203 QSTF-G¼-8 Q 1
Ordering data
Pneumatic connection Tubing O.D. Part No. Type LT PU*
G¼ 8 186210 QSYLV-G¼-8 Q 1
5
For use with pressure regulator
combinations with front panel
mounting
5.3
Ordering data
Pneumatic connection Tubing O.D. Part No. Type LT PU*
G¼ 8 153026 QSF-¼-8-B 1D 10
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
334 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
334
Plastic Tubing
Accessories – DB Series, Polymer Design
Ordering data
Tubing O.D. Tubing I.D. Weight Part No. Type LT PU*
[mm] [mm] [g/m] [m]
6.5 4 25 7134 PCN-4-NT Q 50
Material: Polyurethane
Note on materials:
Free of copper and PTFE
Ordering data
Tubing O.D. Color Part No. Type LT PU*
[mm] [m]
8 Silver 535322 PUN-E-8x1-SI Q 50
534174 PUN-E-8x1-SI-400 Q 400
Blue 535327 PUN-E-8x1-BL Q 50
534175 PUN-E-8x1-BL-400 Q 400
Black 538467 PUN-E-8x1-SW Q 50
538462 PUN-E-8x1-SW-400 Q 400
* Packaging unit
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
5
5.3
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 335
335
Filter Cartridges
Accessories – DB Series, Polymer Design
Ordering data
Size Grade of filtration Part No. Type LT
[µm]
Mini 5 547957 LFP-DB-MINI-5M 1D
40 534502 MS4-LFP-E 1D
LT = Lead time 1D typically ships same day/next day 1W typically ships within 1 week Q request a quote for lead time
5
5.3
336 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
336
Engineering Support
Compressed Air
Conditioning
Sample Circuits
Air Quality
Operating
Recommendations
Application Worksheet
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 337
Engineering Support – Compressed Air Conditioning
D Series and DB Series Air Preparation Units
Proper treatment of compressed The receiver is installed immediately Compressed air filters purify the air The pressure regulator maintains a
air between production and after the compressor and should by removing particles and vapor. constant operating pressure on the
consumption should never be equalize pressure fluctuations Particles measuring greater than secondary side of the system by
neglected. Losses caused by coming from the compressor. 50 microns are retained by sintered evening out pressure fluctuations
leakage can be averted by the use Additionally, it serves as a storage metal filters (depending on filter from the primary side of the system.
of appropriate service units. Use of unit for the entire system and aids model). Fluids are separated and Note: input pressure should always
a new service unit reduces repair in cooling the compressed air collected in a filtering bowl. The be greater than the required
costs because less maintenance so incoming condensate can be condensate in the filtering bowl operational pressure.
will be required. separated. In larger compressor must be periodically emptied.
The compressed air lubricator
installations an air drier equipped
The operational safety and durability with a water separator is installed Some applications, such as in the dispenses lubricating oil to
of a pneumatic installation depends between the compressor and fields of chemistry, pharmaceutical, pneumatic components, when
largely on how the compressed air receiver. In this way a large portion food processing, etc., require required. Lubricant is provided by
is processed. of the condensate can be separated super-filtered air provided by a lubricator via the venturi principle
in advance. coalescing filters. Festo coalescing and is dispersed in the flow of air.
Contaminants in the compressed air
filters remove almost all the vapor
such as scale, rust, dust particles, The compressed air storage unit When using low pressure compo-
and oil droplets by coalescing
and liquids may cause considerable equalizes pressure fluctuations nents or pneumatic sensing devices,
filtration. Up to 99.999% air purity
damage to a pneumatic installation. within the system to ensure the a primary and an auxiliary coalescing
can be produced. Festo adsorption
Pollutants increase the rate of wear highest common pressure for filter system should be provided.
filters remove oil vapor and
on operating surfaces and sealing each user. associated odors whether petroleum
devices, shortening the life of
or synthetic based, keeping
pneumatic components.
maximum down-stream remaining
Because the compressor cycles oil content to 0.003 ppm/wt.
on-and-off, pressure fluctuations
that could adversely affect operation
of the facility may occur.
338 D / DB Series Air preparation Units – Info 403 US – Subject to change – 03/2007
Engineering Support – System Design and Test
D Series and DB Series Air Preparation Units
Test Set-Up
Test Procedure
At the beginning of the test, all components are closed and the final Definitions of Units and Symbols Used
control elements of the pressure regulating valves are relieved.
Variable Symbol Unit
1. Open shut-off valve 1. Pressure p bar; mbar
2. Set primary pressure p 1 on pressure regulating valve 2. Normal flow rate qn l/min
Standard nominal flow rate † q nN l/min
3. Set controlled variable p 2.0 (q n = 0 l/min).
Leakage qn l/h
4. Fully open flow control valve 7.
Internal air consumption q nE l/h
5. Open shut-off valve 8 quickly, so that the controlled variable Primary pressure p1 bar
p 2 drops by at least 1 bar or drops to 0 bar. Slowly close
shut-off valve 8 again. Repeat steps 3 and 5 until the desired Maximum primary pressure p 1max bar
p 2.0 value is reliably achieved. Controlled variable at qn = 0 l/min* p 2.0 bar
Important: In order to ensure comparable preconditions Controlled variable at qn > 0 l/min p2 bar
for all tests, the controlled variable p 2.0 must be set with Maximum controlled variable p 2max bar
increasing pressure. Minimum controlled variable p 2min bar
6. Close flow control valve 7 and open shut-off valve 8. Pressure drop p bar; mbar
7. Open flow control valve 7 in steps. Hysteresis H bar; mbar
Keep primary pressure p 1 constant. Disturbance variable Z bar; mbar
Measure and document the normal flow rate q n Degree of filtration — %
and controlled variable.
Oil delivery quantity q Oil Drops/1000 l
Repeat step 7 until flow control valve 7 is fully open
or the maximum normal flow rate is achieved. (Drops/min)
†
Note: If the pressure hysteresis is not to be determined, Important: The standard nominal flow rate (q nN) is determined with a p of 1 bar.
the measurement is now complete. *p 2.0 is the set pressure on item 6 if the device has an adjustable output.
03/2006 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 339
Engineering Support – Sample Circuits
D /Series and DB Series Air Preparation Units
Sample Circuits
Customarily The Following Arrangements of Elements Must Be Kept In Mind:
Example 1
Microfiltered Compressed Air
Example 2
Different Pressure Zones
Example 3
Shut-off and Exhaust Functions for a Pneumatic Installation
The sizing of air preparation units is From an economical point of view Important:
dependent on the air requirements high air qualities should be used Elements at the beginning of a
of the application. Undersizing only where they are actually required. “maintenance line” should have
leads to pressure fluctuations in
the regulator and inadequate filter
Distributor modules between the
individual filter grades make differing
higher nominal flow rates, in case
they have to handle the entire air
6
service life. air qualities available. volume requirement.
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 341
Engineering Support – Operating Recommendations
D Series and DB Series Air Preparation Units
342 D / DB Series Air preparation Units – Info 403 US – Subject to change – 03/2007
Engineering Support – Operating Recommendations
D Series and DB Series Air Preparation Units
DRAIN
03/2007 – Subject to change – Info 403 US – D / DB Series Air Preparation Units 343
Engineering Support – Operating Recommendations
D Series and DB Series Air Preparation Units
344 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
Engineering Support – Application Worksheet
D Series and DB Series Air Preparation Units
Page 1 of 1
For technical assistance from our team of expert automation engineers, please photocopy this page, fill in as much information
as possible and fax to 1-800-96-FESTO.
Contact Information
Name ___________________________________________________________________________________________________________
Company ________________________________________________________________________________________________________
Address _________________________________________________________________________________________________________
City ________________________________________________ State ___________________ Zip Code _____________________
Phone ______________________________________________ Fax _____________________________________________________
Email __________________________________________________________________________________________________________
Application Information
Flow ___________ scfm ____________ l/min
Pressure
• Maximum Input ___________ psi ____________ bar
• Operating
– Minimum ___________ psi ____________ bar
– Maximum ___________ psi ____________ bar
Connection
• Thread Type • OD Tubing Connection
NPT BSP (G) Metric (Micro sizes only)
• Thread Size
1/8" 1/4" 3/8" 1/2" 3/4" 1" M5 M7 QS4 (4 mm) QS6 (6 mm)
On/off Valve
Manual
Electric 24 V DC 110 V AC 230 V AC
Soft-start Valve
Pneumatic
Electric 24 V DC 110 V DC 230 V AC
Branching Module
With Electric Pressure Switch
Without Electric Pressure Switch
Options
Manual Drain (Filter)
Automatic Drain (Filter)
Differential Pressure Indicator (Fine Filtration Only)
Notes/Other:
___________________________________________________________________________________________________
__________________________________________________________________________________________________
___________________________________________________________________________________________________
Length or Distance
m > ft = x 3.281
mm > inch = ÷ 25.4
Volume
cm³ > in³ = x 0.061
Mass
g > lb = x 0.002
kg > lb = x 2.2046
Pressure
bar > psi = x 14.7
Temperature
C° > F° = x [1.8] + 32
Flow
l/min > Cv = x 0.001
l/min > scfm = x 0.0353
Force
N > lbf = x 0.2248
kgf > N = x 9.80665
Torque
Nm > lb-in = x 8.8507
Nm > lb-ft = x 0.7376
Moment of Inertia
kg·cm² > lb-in² = x 0.3417
kg·m > lb-ft = x 7.233
kg·m² > oz-in² = x 5.4675
While every effort is made to For Liability and Warranty All rights reserved. No part of this
ensure that all dimensions conditions, refer to our publication may be reproduced,
and specifications are correct, "Terms and Conditions of Sale", distributed, or transmitted in any
Festo cannot guarantee that available from your local Festo form or by any means, electronic,
publications are completely free office. mechanical, photocopying or
of any error, in particular typing otherwise, without the prior
or printing errors. Accordingly, written permission of Festo.
Festo cannot be held responsible All technical data subject to
for the same. change according to technical
update.
346 D / DB Series Air Preparation Units – Info 403 US – Subject to change – 03/2007
Product Range and Company Overview
For more than 80 years, Festo has continuously elevated the state of manufacturing with innovations and optimized motion control
solutions that deliver higherer performing, more profitable automated manufacturing and processing equipment.
Our dedication to the advancement of automation extends beyond technology to the education and development of current and future
automation and robotics designers with simulation tools, teaching programs, and on-site services.
Headquarters
East: 395 Moreland Road, Hauppauge, NY 11788
Festo Corporation
395 Moreland Road
P.O. Box 18023
Hauppauge, NY 11788
www.festo.com/us
Sales Offices
Appleton
North 922 Tower View Drive, Suite N
Greenville, WI 54942
Boston
120 Presidential Way, Suite 330
Woburn, MA 01801
Chicago
1441 East Business Center Drive
Mt. Prospect, IL 60056 Central: 1441 East Business Center Drive, Mt. Prospect, IL 60056
Dallas
1825 Lakeway Drive, Suite 600
Lewisville, TX 75057
Detroit
2601 Cambridge Court, Suite 320
Auburn Hills, MI 48326
New York
395 Moreland Road
Hauppauge, NY 11788
Silicon Valley
2800 Collier Canyon Road
Livermore, CA 94551
Mexico Canada
Headquarters Headquarters
Festo Pneumatic, S.A. Festo Inc.
Av. Ceylán 3 5300 Explorer Drive
Col. Tequesquinahuac Mississauga, Ontario L4W 5G4
54020 Tlalnepantla Phone: 1.905.624.9000
Edo. de México Fax: 1.905.624.9001
Phone:011 52 [55] 53 21 66 00 Email: [email protected]
Fax: 011 52 [55] 53 21 66 65 www.festo.com/ca
Email: [email protected]
www.festo.com/mx
Festo Worldwide
Argentina Australia Austria Belarus Belgium Brazil Bulgaria Canada Chile China Colombia Croatia Czech Republic Denmark
Estonia Finland France Germany Great Britain Greece Hong Kong Hungary India Indonesia Iran Ireland Israel Italy Japan Latvia
Lithuania Malaysia Mexico Netherlands New Zealand Norway Peru Philippines Poland Romania Russia Serbia Singapore
Slovakia Slovenia South Africa South Korea Spain Sweden Switzerland Taiwan Thailand Turkey Ukraine United States Venezuela
www.festo.com