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W140 Combination Relay

This document provides information about removing and installing the front fuse and relay box on Volkswagen vehicles, including: - The steps to remove and install the front fuse and relay box both before and after 1995 models. - The location of various relays in the fuse and relay box F1 for pre-1995 and post-1995 models. - Notes on disconnecting connectors and a locking mechanism to prevent fuse connectors from being mixed up. - A diagram showing the location of the F1 fuse and relay box, F2 Maxi fuse box, and F3 and F4 fuse boxes.
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100% found this document useful (2 votes)
5K views5 pages

W140 Combination Relay

This document provides information about removing and installing the front fuse and relay box on Volkswagen vehicles, including: - The steps to remove and install the front fuse and relay box both before and after 1995 models. - The location of various relays in the fuse and relay box F1 for pre-1995 and post-1995 models. - Notes on disconnecting connectors and a locking mechanism to prevent fuse connectors from being mixed up. - A diagram showing the location of the F1 fuse and relay box, F2 Maxi fuse box, and F3 and F4 fuse boxes.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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54-1255 Front fuse and relay box/fuse boxes

Operation no. of operation texts and work units


or standard texts and flat rates:

A. Removing and installing front fuse and relay box (up to 08/95)

P54-5095-57

Ground cable at battery disconnect, connect.


Fuse box cover (1) remove, install.
Wiper system relay (K26) remove from mount, install.
Wiper relay holder (2) remove, install.
Screws (3) unscrew, screw in.
Relay box cover (4) remove, install.
Screws (5) unscrew, screw in.
Fuse holders (6) remove from fuse and relay box (F1) and
disconnect, install and reconnect (see note).
Relay carrier (7) remove from fuse and relay box (F1), install.

All relays and control modules (arrow) remove, install.


Electrical connections from relay carrier (7) unclip, clip in.
Fastening nuts for fuse and relay box unscrew, screw in.
Fuse and relay box take out, insert.
After connecting the battery perform
the following work Set clock in instrument cluster.
Code radio (82-7502).
If applicable code auto pilot system (APS) and load
language (82-7502)
Synchronize power windows (82-0605)
If applicable set timer for stationary heater.
On vehicles with ADS reactivate steering angle
sensor (32-0600).

B. Removing and installing front fuse and relay box (as of 09/95)

P54.10-0236-57

Ground cable on battery disconnect, connect.


Fuse box cover (1) remove, install.
Connector remove from mount, install.
Screws (3) unscrew, screw in.
Relay box cover (4) remove, install.
Screws (5) unscrew, screw in.
Fuse holders (6) remove from fuse and relay box (F1) and
disconnect, install and reconnect (see note).
All relays and control modules (arrow) remove, reinstall.
Electrical connections from relay carrier (7) unclip, clip in.
Fastening nuts for fuse and relay box unscrew, screw in.

Fuse and relay box remove, reinstall.


After connecting the battery perform
the following work Set clock in instrument cluster.
Code radio (82-7502).
If applicable code auto pilot system (APS) and load
language (82-7502)
Synchronize power windows (82-0605)
If applicable set timer for stationary heater.
On vehicles with ADS reactivate steering angle
sensor (32-0600).

C. Location of relays

Location of relays in fuse and relay box F1

P54-2811-13

Location of relays in fuse and relay box F1 (up to 08/95)

Code letter Relay or control module designation


A N10, N10/2 Combination relay (turn signals with trailer coupling, heated rear
window, wiper motor, anti-theft alarm system (ATA)
B N7 Lamp failure monitoring unit
C K24 Convenience feature relay
D K30 Pump after-running control relay
E K9/1 Relay, auxiliary fan first stage
F, G K9 Relay, auxiliary fan second stage
H K19/1 Separation relay, terminal 56/56b (daytime driving light) L F
K K2 Headlamp wash/wipe system (SRA) relay
L K17 Air injection relay
K17/3 Key-operated stop relay (model 140.1)
M K29 Transmission upshift delay relay

Location of relays in fuse and relay box F1 (as of 09/95)

Code letter Relay or control module designation


A N10/2 Combination relay (turn signals with trailer coupling, heated rear window,
wiper motor, ATA)
N10 I Combination relay (turn/hazard signal, heated rear window, wiper motor)
B N7 Exterior lamp failure monitoring unit
C K24 Convenience feature relay
D K20/1 High pressure/return pump relay
E K39 Fanfare horn relay
F K38/3 Starter lockout relay
G - -
H K19/1 Separation relay, terminal 56/56b (daytime driving light) L F
K35 Oxygen sensor relay downstream of TWC
K K2 Headlamp washer relay (HCS)
L K17 Air injection relay
K17/3 Air injection relay/transmission, upshift delay
M K29 Transmission upshift delay relay

Note
To disconnect the connectors press the locking slide
on the fuse carrier in the direction indicated by the
arrow.
Locking elements have been attached to the wiring
harness connectors and fuse holders to prevent the
connectors on the fuse outputs from being mixed up.

P50-2017-13

D. Location of fuse boxes

F1 Fuse and relay box

P54-2802-13

Note
The fuse box (F3, 35 fuses) is a two-piece design.
It consists of a fuse carrier with 20 fuses and
a fuse carrier with 15 fuses.

F2 Maxi fuse box


F3 Fuse box, 35 fuses, cockpit/taillamp harness

P54-2806-13
F4 Fuse box, 17 fuses, in trunk

P54-2801-13

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