PT.

DAEKYUNG INDAH HEAVY INDUSTRY

STRENGTH CALCULATION SHEET

FC-D-7
FRACTIONATOR DISTILLATE DRUM

3 As-Built 3/01/23 TAUFIQ 3/01/23 NETI 3/01/23 MASKUR

2 Revised as Comment 11/16/22 TAUFIQ 11/16/22 NETI 11/16/22 MASKUR

1 Issued For Review 9/28/22 DEDY 9/28/22 NETI 9/28/22 MASKUR

0 Issued For Review 8/19/22 DEDY 8/19/22 NETI 8/19/22 MASKUR

Rev. Description Prepared By Checked By Approved By

P.O No. Customer Project Name

PT. PERTAMINA RU III

4500055175 TURN AROUND 2023
PLAJU

Vendor Work Order No. Vendor Document No. Rev. No.

D2202 D2202 CAL-01 0 1 2 3

 2 of 346

************* CONTENTS *************

NO DESCRIPTION PAGE REV.

1 DESIGN DATA 3
2 SETTING SUMMARY 4
3 THICKNESS SUMMARY 6
4 PRESSURE SUMMARY 7
5 NOZZLE SCHEDULE 10
6 NOZZLE SUMMARY 11
7 WEIGHT SUMMARY 12
8 TEST REPORT 13
9 LEFT HEAD 15
10 STRAIGHT HEAD ON LEFT HEAD 17
11 SHELL 20
12 STRAIGHT HEAD ON RIGHT HEAD 32
13 RIGHT HEAD 35
14 BOOT AND NOZZLE 37
15 SUPPORT CLIP 198
16 SADDLE 204
 3 of 346

DESIGN DATA
PROJECT NAME TURN AROUND 2023
ITEM NO. FC-D-7
DESCRIPTION FRACTIONATOR DISTILLATE DRUM
ASME CODE ASME SEC.VIII DIV.1 2021 EDITION
ASME CODE STAMP NO
LOCAL REGULATION MIGAS
DESIGN PRESSURE ( INT / EXT ) 24 (1,69) / - Psi.g (kg/cm2.g)
2
OPERATING PRESSURE ( INT / EXT ) - Psi.g (kg/cm .g)
DESIGN TEMPERATURE ( INT / EXT ) 155 (68,33) / - º F (º C)
OPERATING TEMPERATURE ( INT / EXT ) - º F (º C)
2
SHOP HYDRO-TEST PRESSURE 152 (10,69) Psi.g (kg/cm .g)
FIELD HYDRO-TEST PRESSURE 152 (10,69) Psi.g (kg/cm2.g)
CORROSION ALLOWANCE 0,25 (6,35) in (mm)
RADIOGRAPHY (S/H) FULL / FULL (RT-1)
JOINT EFFICIENCY (S/H) 1/1
P.W.H.T. NO
DESIGN M.D.M.T -20 (-28,89) º F (º C)
FLUID NAME -
2
M.A.W.P. 36,26 (2,55) Psi.g (kg/cm .g)
2
M.A.P. 144,36 (10,15) Psi.g (kg/cm .g)
INSULATION (THICKNESS) NO in (mm)
FIREPROOFING (THICKNESS) NO in (mm)
S. R HEAD AFTER FORMING YES (FOR BOOT HEAD)
FABRICATION 26235 (11900) Lb (Kg)
EMPTY 26235 (11900) Lb (Kg)
WEIGHT
OPERATING 94800 (43000) Lb (Kg)
TEST 145946 (66200) Lb (Kg)
CAPACITY 14292 (54,1) US gal (m3)
M.A.W.P. LIMITED BY NOZZLE
M.A.P LIMITED BY NOZZLE
IMPACT TEST NO
WIND CODE -
SEISMIC CODE -
 Settings Summary
COMPRESS 2022 Build 8200
ASME Section VIII Division 1, 2021 Edition Metric
Units MKS
Datum Line Location -38,10 mm from left seam
Vessel Design Mode Design Mode
Minimum thickness 1,5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1,20
Skirt/legs stress increase 1,0
Minimum nozzle projection 25 mm
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1,25" and <= 1,50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest at user defined pressure 10,69 kg/cm2
Test liquid specific gravity 1,00
Field Hydrotest at user defined pressure 10,69 kg/cm2
Wind load present @ field 33% of design
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Appendix 46 No
Use UG-44(b) No
Apply interpretation VIII-1-83-66 Yes
Apply interpretation VIII-1-86-175 Yes
Apply interpretation VIII-1-01-37 Yes
Apply interpretation VIII-1-01-150 Yes
Apply interpretation VIII-1-07-50 Yes
Apply interpretation VIII-1-16-85 No
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) Yes
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
UG-22(j) Test pressure and coincident static head acting during the test: Yes
 Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.

License Information
Company Name PT Daekyung Indah Heavy Industry
License Commercial
License Key ID 23647
Support Expires September 01, 2023
 Thickness Summary
Component Data

Component Diameter Length Nominal t Design t Total Corrosion Joint

Material Load
Identifier (mm) (mm) (mm) (mm) (mm) E

LEFT HEAD SA-285 C 2.743,2 ID 698,8 13* 8,45 6,35 1,00 Internal

Straight head on LEFT HEAD SA-285 C 2.743,2 ID 38,1 16 8,46 6,35 1,00 Internal

SHELL # 1 SA-285 C 2.743,2 ID 2.400 13 8,46 6,35 1,00 Internal

SHELL # 2 SA-285 C 2.743,2 ID 953,6 13 8,46 6,35 1,00 Internal

SHELL # 3 SA-285 C 2.743,2 ID 2.400 13 8,46 6,35 1,00 Internal

SHELL # 4 SA-285 C 2.743,2 ID 2.400 13 8,46 6,35 1,00 Internal

Straight head on RIGHT HEAD SA-285 C 2.743,2 ID 38,1 16 8,46 6,35 1,00 Internal

RIGHT HEAD SA-285 C 2.743,2 ID 698,8 13* 8,45 6,35 1,00 Internal

Straight head on BOOT HEAD SA-285 C 431,2 ID 50 16 6,69 6,35 1,00 Internal

BOOT HEAD SA-285 C 431,2 ID 120,8 13* 6,68 6,35 1,00 Internal

*Head minimum thickness after forming

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic governs

 Pressure Summary
Component Summary

P T MAWP MAP MDMT MDMT Impact

Identifier Design Design
2 (°C) (kg/cm2) (kg/cm2) (°C) Exemption Tested
(kg/cm )

LEFT HEAD 1,69 68,33 5,34 10,43 -33,84 Note 1 No

Straight head on LEFT HEAD 1,69 68,33 7,68 12,76 -105 Note 2 No

SHELL # 1 1,69 68,33 5,3 10,38 -33,34 Note 3 No

SHELL # 2 1,69 68,33 5,3 10,38 -33,34 Note 3 No

SHELL # 3 1,69 68,33 5,3 10,38 -33,34 Note 3 No

SHELL # 4 1,69 68,33 5,3 10,38 -33,34 Note 3 No

Straight head on RIGHT HEAD 1,69 68,33 7,68 12,76 -105 Note 2 No

RIGHT HEAD 1,69 68,33 5,34 10,43 -33,84 Note 1 No

Saddle 1,69 68,33 2,55 N/A N/A N/A N/A

Nozzle Note 4 No
SUMP (BOOT) 1,69 68,33 5,3 10,38 -33,34
Pad Note 5 No

Straight head on BOOT HEAD 1,69 68,33 46,66 78,24 -105 Note 7 No

BOOT HEAD 1,69 68,33 34,14 66,01 -105 Note 6 No

Nozzle Note 8 No
MANWAY (M1 - 20") 1,69 68,33 2,55 10,15 -33,84
Pad Note 9 No

Nozzle Note 10 No
VENT (N15 - 6") 1,69 68,33 5,3 10,38 -33,34
Pad Note 5 No

Nozzle Note 11 No
L.P GAS OUTLET (N2 - 18") 1,69 68,33 4,89 10,38 -30
Pad Note 5 No

Nozzle Note 11 No
OVERHEAD INLET (N3A - 16") 1,69 68,33 5,3 10,38 -30
Pad Note 5 No

Nozzle Note 11 No
OVERHEAD INLET (N3B - 16") 1,69 68,33 5,3 10,38 -30
Pad Note 5 No

Nozzle Note 11 No
L.P GAS OUTLET (N4 - 8") 1,69 68,33 5,3 10,38 -30
Pad Note 5 No

WATER DRAWOFF (N5 - 3") 1,69 68,33 19,02 19,99 -30 Note 12 No

L. R (N6A - 2") 1,69 68,33 5,3 10,38 -48 Note 13 No

L. R (N6B - 2") 1,69 68,33 5,3 10,38 -48 Note 13 No

L.D.I.C (N8A - 2") 1,69 68,33 19,02 19,99 -48 Note 13 No

L.D.I.C (N8B - 2") 1,69 68,33 19,02 19,99 -48 Note 13 No

Chamber Summary

Design MDMT -28,89 °C

Rated MDMT -28,89 °C @ 2,55 kg/cm2

MAWP hot & corroded 2,55 kg/cm2 @ 68,33 °C

MAP cold & new 10,15 kg/cm2 @ 21,11 °C

(1) The rated MDMT is limited to the design MDMT based on the setting in the Calculations tab of the Set Mode dialog.
(2) This pressure chamber is not designed for external pressure.
 Notes for MDMT Rating

Note # Exemption Details

Material impact test exemption temperature from Fig UCS-66M Curve A = 0,56°C
1. UCS-66 governing thickness = 13 mm
Fig UCS-66.1M MDMT reduction = 34,4°C, (coincident ratio = 0,4775)

2. Material is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0,3315)

Material impact test exemption temperature from Fig UCS-66M Curve A = 0,56°C
3. UCS-66 governing thickness = 13 mm
Fig UCS-66.1M MDMT reduction = 33,9°C, (coincident ratio = 0,481)

4. Nozzle is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0,0775).

Pad impact test exemption temperature from Fig UCS-66M Curve A = 0,56°C
5. UCS-66 governing thickness = 13 mm.
Fig UCS-66.1M MDMT reduction = 33,9°C, (coincident ratio = 0,481)

6. Straight head governs MDMT

7. Material is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0,0534)

8. Nozzle is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0,1834).

Pad impact test exemption temperature from Fig UCS-66M Curve A = 0,56°C
9. UCS-66 governing thickness = 13 mm.
Fig UCS-66.1M MDMT reduction = 34,4°C, (coincident ratio = 0,4775)

Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -21,25°C
10. Fig UCS-66.1M MDMT reduction = 33,9°C, (coincident ratio = 0,481) UCS-66 governing thickness = 13 mm.
Rated MDMT of -55,15°C is limited to -48°C by UCS-66(b)(2)

Flange rating governs:

11. Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -30°C

LWN rated MDMT per UCS-66(c)(1)

12. Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -30°C

Flange rating governs:

13. Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
 Pressure Summary for Fitting

Nozzle Size Type Pressure Rating

N7A 1 1/2" Socket Welding #6000
N7B 1 1/2" Socket Welding #6000
N9A 1 1/2" Socket Welding #6000
N9B 1 1/2" Socket Welding #6000
N10 NPT 1" Coupling #6000
N11 3/4" Socket Welding #6000
N12 3/4" Socket Welding #6000
N13 3/4" Socket Welding #6000
N14 NPT 1" Coupling #6000
N16A 2" Socket Welding #6000
N16B 2" Socket Welding #6000
 Nozzle Schedule
Specifications

Nozzle Impact Fine

Identifier Size Materials Normalized Flange Blind
mark Tested Grain

Nozzle SA-285 C No No No
SUMP 457,2 OD x 13 N/A No
Pad SA-285 C No No No
BOOT
ID = 431,2 mm x Thk = 13 Ellipsoidal
BOOT HEAD SA-285 C No No No N/A N/A
mm Head

Nozzle SA-285 C No No No NPS 20 Class NPS 20 Class

M1 - 20" MANWAY 508 OD x 9,52 150 150
Pad SA-285 C No No No SO A105 A105

SA-106 B Smls NPS 6 Class NPS 6 Class

Nozzle No No No
N15 - 6" VENT NPS 6 XXS DN 150 Pipe 150 150
Pad SA-285 C No No No SO A105 A105

SA-106 B Smls NPS 18 Class

L.P GAS Nozzle No No No
N2 - 18" NPS 18 Sch 40 DN 450 Pipe 150 No
OUTLET
Pad SA-285 C No No No SO A105

SA-106 B Smls NPS 16 Class

N3A - OVERHEAD Nozzle No No No
NPS 16 Sch 60 DN 400 Pipe 150 No
16" INLET
Pad SA-285 C No No No SO A105

SA-106 B Smls NPS 16 Class

N3B - OVERHEAD Nozzle No No No
NPS 16 Sch 60 DN 400 Pipe 150 No
16" INLET
Pad SA-285 C No No No SO A105

SA-106 B Smls NPS 8 Class

L.P GAS Nozzle No No No
N4 - 8" NPS 8 Sch 120 DN 200 Pipe 150 No
OUTLET
Pad SA-285 C No No No SO A105

NPS 3 Class
WATER
N5 - 3" 107,95 OD x 15,05 Nozzle SA-105 No No No 150 No
DRAWOFF
LWN A105

NPS 2 Class
N6A - 2" L. R 78 OD x 12,75 Nozzle SA-105 No No No 150 No
LWN A105

NPS 2 Class
N6B - 2" L. R 78 OD x 12,75 Nozzle SA-105 No No No 150 No
LWN A105

NPS 2 Class
N8A - 2" L.D.I.C 78 OD x 12,75 Nozzle SA-105 No No No 150 No
LWN A105

NPS 2 Class
N8B - 2" L.D.I.C 78 OD x 12,75 Nozzle SA-105 No No No 150 No
LWN A105
 Nozzle Summary
Dimensions

Reinforcement
Shell
tn Req tn Pad Aa/Ar
Nozzle OD A1? A2? Corr
mark (mm) (mm) (mm) Nom t Design t User t Width tpad (mm) (%)
(mm) (mm) (mm) (mm) (mm)

BOOT 457,2 13 13 Yes Yes 13 13 206,4 13 6,35 108,1

M1 - 20" 508 9,52 9,52 Yes Yes 13* 12,65 194,28 16 6,35 100,0

N15 - 6" 168,27 21,95 14,37 Yes Yes 13 13 45,86 13 6,35 155,8

N2 - 18" 457,2 14,27 14,27 Yes Yes 13 13 206,4 13 6,35 109,3

N3A - 16" 406,4 16,66 14,86 Yes Yes 13 13 106,8 13 6,35 104,2

N3B - 16" 406,4 16,66 14,86 Yes Yes 13 13 106,8 13 6,35 104,2

N4 - 8" 219,08 18,26 14,86 Yes Yes 13 13 90,46 13 6,35 182,8

N5 - 3" 107,95 15,05 10,05 Yes Yes 13* 9,71 N/A N/A 6,35 212,9

N6A - 2" 78 12,75 11,15 Yes Yes 13 N/A N/A N/A 6,35 Exempt

N6B - 2" 78 12,75 11,15 Yes Yes 13 13 N/A N/A 6,35 182,4

N8A - 2" 78 12,75 10,22 Yes Yes 13 N/A N/A N/A 6,35 Exempt

N8B - 2" 78 12,75 10,22 Yes Yes 13 N/A N/A N/A 6,35 Exempt

*Head minimum thickness after forming

Definitions

tn Nozzle thickness

Req tn Nozzle thickness required per UG-45/UG-16

Increased for pipe to account for 12.5% pipe thickness tolerance

Nom t Vessel wall thickness

Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

 Weight Summary
Weight (kg) Contributed by Vessel Elements

Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded m2

LEFT HEAD 913,9 474 0 0 0 0 0 0 2.974,5 3.029,5 9,42

SHELL # 1 2.102,9 1.078,2 0 0 0 0 0 0 14.197,2 14.330,4 20,75

SHELL # 2 840,8 431,1 0 0 0 0 0 0 5.631,3 5.683,6 8,3

SHELL # 3 2.077,9 1.065,4 0 0 0 0 0 0 14.367,6 14.512,8 20,5

SHELL # 4 2.100,7 1.077,1 0 0 0 0 0 0 14.199,9 14.333,7 20,73

RIGHT HEAD 934,6 484,5 0 0 0 0 0 0 2.924,9 2.977,3 9,62

Saddle 889,9 889,9 0 0 0 0 0 0 0 0 9,17

TOTAL: 9.860,7 5.500,3 0 0 0 0 0 0 54.295,3 54.867,2 98,48

*Shells with attached nozzles have weight reduced by material cut out for opening.

Weight (kg) Contributed by Attachments

Nozzles &
Body Flanges Packed Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Supports Clips Loads m2
New Corroded New Corroded

LEFT HEAD 0 0 327,8 292 0 0 0 0 0 1,07

SHELL # 1 0 0 214,2 113,7 0 0 0 0 0 0,43

SHELL # 2 0 0 0 0 0 0 0 0 0 0

SHELL # 3 0 0 455,8 325,4 0 0 0 0 31.883* 2,56

SHELL # 4 0 0 258,1 152,5 0 0 0 0 0 0,67

RIGHT HEAD 0 0 0 0 0 0 0 0 0 0

TOTAL: 0 0 1.256 883,6 0 0 0 0 31.883* 4,8

*** This number includes vertical loads which are not present in all conditions.

Vessel Totals

New Corroded

Operating Weight (kg) 43.000 38.267

Empty Weight (kg) 11.900 7.167

Test Weight (kg) 66.200 62.039

Surface Area (m2) 103,28 -

Capacity** (liters) 54.044 54.596

**The vessel capacity does not include volume of nozzle, piping or other attachments.

Vessel Lift Condition

Vessel Lift Weight, New (kg) 11.900

Center of Gravity from Datum (mm) 4.006,29

 Test Report
Horizontal shop test based on user defined pressure

Gauge pressure at 21,11°C = 10,69 kgf /cm2

Horizontal shop test

Local test Test liquid Stress Allowable
pressure static head during test test stress Stress
Identifier excessive?
(kgf/cm2) (kgf/cm2) (kgf/cm2) (kgf/cm2)
LEFT HEAD 10,99 0,3 1.043,209 1.899,731 No

Straight head on LEFT HEAD 10,99 0,3 947,268 1.899,731 No

SHELL # 1 10,99 0,3 1.164,606 1.899,731 No

SHELL # 2 10,99 0,3 1.164,606 1.899,731 No

SHELL # 3 10,99 0,3 1.164,606 1.899,731 No

SHELL # 4 10,99 0,3 1.164,606 1.899,731 No

Straight head on RIGHT HEAD 10,99 0,3 947,268 1.899,731 No

RIGHT HEAD 10,99 0,3 1.043,209 1.899,731 No

Straight head on BOOT HEAD 11,09 0,4 154,871 1.899,731 No

BOOT HEAD 11,1 0,41 165,643 1.899,731 No

L. R (N6A - 2") 10,84 0,15 1.306,417 2.849,597 No

L. R (N6B - 2") 10,96 0,27 1.321,1 2.849,597 No

L.D.I.C (N8A - 2") 11 0,31 230,256 2.849,597 No

L.D.I.C (N8B - 2") 11,06 0,38 231,584 2.849,597 No

L.P GAS OUTLET (N2 - 18") 10,71 0,02 1.515,127 2.849,597 No

L.P GAS OUTLET (N4 - 8") 11,01 0,32 823,478 2.849,597 No

MANWAY (M1 - 20") 10,97 0,29 1.596,449 2.849,597 No

OVERHEAD INLET (N3A - 16") 10,71 0,02 1.185,63 2.849,597 No

OVERHEAD INLET (N3B - 16") 10,71 0,02 1.185,63 2.849,597 No

SUMP (BOOT) 11,08 0,4 1.614,226 2.849,597 No

VENT (N15 - 6") 10,71 0,02 868,941 2.849,597 No

WATER DRAWOFF (N5 - 3") 11,11 0,43 219,859 2.849,597 No

(1) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(2) 1,5*0,9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(3) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.

The test temperature of 21,11 °C is warmer than the minimum recommended temperature of -13 °C so the brittle fracture provision of
UG-99(h) has been met.
Horizontal field test based on user defined pressure
Horizontal field test based on user defined pressure

Gauge pressure at 21,11°C = 10,69 kgf /cm2

Horizontal field test

Local test Test liquid Stress Allowable
pressure static head during test test stress Stress
Identifier excessive?
(kgf/cm2) (kgf/cm2) (kgf/cm2) (kgf/cm2)
LEFT HEAD 10,99 0,3 1.043,208 1.899,731 No

Straight head on LEFT HEAD 10,99 0,3 947,267 1.899,731 No

SHELL # 1 10,99 0,3 1.164,604 1.899,731 No

SHELL # 2 10,99 0,3 1.164,604 1.899,731 No

SHELL # 3 10,99 0,3 1.164,604 1.899,731 No

SHELL # 4 10,99 0,3 1.164,604 1.899,731 No

Straight head on RIGHT HEAD 10,99 0,3 947,267 1.899,731 No

RIGHT HEAD 10,99 0,3 1.043,208 1.899,731 No

Straight head on BOOT HEAD 11,09 0,4 154,871 1.899,731 No

BOOT HEAD 11,1 0,41 165,643 1.899,731 No

L. R (N6A - 2") 10,84 0,15 1.306,415 2.849,597 No

L. R (N6B - 2") 10,96 0,27 1.321,099 2.849,597 No

L.D.I.C (N8A - 2") 11 0,31 230,256 2.849,597 No

L.D.I.C (N8B - 2") 11,06 0,38 231,584 2.849,597 No

L.P GAS OUTLET (N2 - 18") 10,71 0,02 1.515,125 2.849,597 No

L.P GAS OUTLET (N4 - 8") 11,01 0,32 823,477 2.849,597 No

MANWAY (M1 - 20") 10,97 0,29 1.596,448 2.849,597 No

OVERHEAD INLET (N3A - 16") 10,71 0,02 1.185,628 2.849,597 No

OVERHEAD INLET (N3B - 16") 10,71 0,02 1.185,628 2.849,597 No

SUMP (BOOT) 11,08 0,4 1.614,224 2.849,597 No

VENT (N15 - 6") 10,71 0,02 868,94 2.849,597 No

WATER DRAWOFF (N5 - 3") 11,11 0,43 219,859 2.849,597 No

(1) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(2) 1,5*0,9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(3) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.

The test temperature of 21,11 °C is warmer than the minimum recommended temperature of -13 °C so the brittle fracture provision of
UG-99(h) has been met.
 LEFT HEAD
ASME Section VIII Division 1, 2021 Edition Metric
Component Ellipsoidal Head
Material SA-285 C (II-D Metric p. 12, ln. 4)
Attached To SHELL # 1
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1,69 68,33 -28,89
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0,3 2.997,2 1
Dimensions
Inner Diameter 2.743,2 mm
Head Ratio 2
Minimum Thickness 13 mm
Inner 6,35 mm
Corrosion
Outer 0 mm
Length Ls f 38,1 mm
Nominal Thickness ts f 16 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 913,94 2.927,34
Corroded 473,99 2.979,76
Radiography
Category A joints Full UW-11(a) Type 1
Head to shell seam Full UW-11(a) Type 1
1 includes straight flange

Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 1,5 mm + 6,35 mm = 7,85 mm
Design thickness due to internal pressure (t) 8,45 mm
Maximum allowable working pressure (MAWP) 5,34 kgf /cm2

Maximum allowable pressure (MAP) 10,43 kgf /cm2

Rated MDMT -33,84°C

UCS-66 Material Toughness Requirements

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*2.755,9*0,993898 / (2*1.101,29*1 - 0,2*2,55) = 3,18 mm

Stress ratio = tr*E* / (tn - c) = 3,18*1 / (13 - 6,35) = 0,4775

Reduction in MDMT, TR from Fig UCS-66.1M = 34,4°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 34,4 , -48] = -33,84°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
 Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (2.755,9 / (2*692,15))2] 0,9939
New K = (1/6)*[2 + (2.743,2 / (2*685,8))2] 1

Design thickness for internal pressure, (Corroded at 68,33 °C) Appendix 1-4(c)

t = P*D*K / (2*S*E - 0,2*P) + Corrosion

= 1,69*2.755,9*0,993898 / (2*1.101,29*1 - 0,2*1,69) + 6,35
= 8,45 mm

Maximum allowable working pressure, (Corroded at 68,33 °C) Appendix 1-4(c)

P = 2*S*E*t / (K*D + 0,2*t) - Ps

= 2*1.101,29*1*6,65 / (0,993898*2.755,9 +0,2*6,65) - 0
= 5,34 kgf /cm2

Maximum allowable pressure, (New at 21,11 °C) Appendix 1-4(c)

P = 2*S*E*t / (K*D + 0,2*t) - Ps

= 2*1.101,29*1*13 / (1*2.743,2 +0,2*13) - 0
= 10,43 kgf /cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (75*t / Rf )*(1 - Rf / Ro)

= (75*16 / 474,34)*(1 - 474,34 / ¥)
= 2,5298%

The extreme fiber elongation does not exceed 5%.

ASME Section VIII Division 1 UG-81(a) Out-of-Roundness

Inside surface shall not deviate outside the shape by more than 1,25% of D
Inside surface shall not deviate inside the shape by more than 0,625% of D
 Straight Head on LEFT HEAD
ASME Section VIII Division 1, 2021 Edition Metric
Component Cylinder
Material SA-285 C (II-D Metric p. 12, ln. 4)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1,69 68,33 -28,89
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0,3 2.997,2 1
Dimensions
Inner Diameter 2.743,2 mm
Length 38,1 mm
Nominal Thickness 16 mm
Inner 6,35 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 41,39 225,18
Corroded 25,02 227,27
Radiography
Longitudinal seam Full UW-11(a) Type 1
Right Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1,5 mm + 6,35 mm = 7,85 mm
Design thickness due to internal pressure (t) 8,46 mm
Maximum allowable working pressure (MAWP) 7,68 kg/cm2
Maximum allowable pressure (MAP) 12,76 kg/cm2
Rated MDMT -105 °C

UCS-66 Material Toughness Requirements

t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (16 - 6,35) = 0,3315

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

Design thickness, (at 68,33 °C) UG-27(c)(1)

t = P*R / (S*E - 0,60*P) + Corrosion

= 1,69*1.377,95 / (1.101,29*1,00 - 0,60*1,69) + 6,35
= 8,46 mm

Maximum allowable working pressure, (at 68,33 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t) - Ps
= 1.101,29*1,00*9,65 / (1.377,95 + 0,60*9,65) - 0
= 7,68 kg/cm2
Maximum allowable pressure, (at 21,11 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t)
= 1.101,29*1,00*16 / (1.371,6 + 0,60*16)
= 12,76 kg/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf )*(1 - Rf / Ro)

= (50*16 / 1.379,6)*(1 - 1.379,6 / ¥)
= 0,5799%

The extreme fiber elongation does not exceed 5%.

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.387,6 / 9,65)
= 0,000869
B = 821,5 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHC = min(B, S) = 821,5 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.387,6 / 16)
= 0,001441
B = 958,1 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHN = min(B, S) = 958,1 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.387,6 / 16)
= 0,001441
B = 958,1 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCN = min(B, S) = 958,1 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.387,6 / 9,65)
= 0,000869
B = 821,5 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCC = min(B, S) = 821,5 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.387,6 / 9,65)
= 0,000869
B = 821,5 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScVC = min(B, S) = 821,5 kg/cm2

ASME Section VIII Division 1 UG-80(a) Out-of-Roundness

(Dmax - Dmin) shall not exceed 1% of D
When the cross section passes through an opening or within 1 I.D. of the opening,
(Dmax - Dmin) shall not exceed 1% of D + 2% of the inside diameter of the opening
 SHELL # 1
ASME Section VIII Division 1, 2021 Edition Metric
Component Cylinder
Material SA-285 C (II-D Metric p. 12, ln. 4)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1,69 68,33 -28,89
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0,3 2.997,2 1
Dimensions
Inner Diameter 2.743,2 mm
Length 2.400 mm
Nominal Thickness 13 mm
Inner 6,35 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 2.102,93 14.184,57
Corroded 1.078,22 14.316,21
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential seam Full UW-11(a) Type 1
Right Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1,5 mm + 6,35 mm = 7,85 mm
Design thickness due to internal pressure (t) 8,46 mm
Maximum allowable working pressure (MAWP) 5,3 kg/cm2
Maximum allowable pressure (MAP) 10,38 kg/cm2
Rated MDMT -33,34 °C

UCS-66 Material Toughness Requirements

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 33,9 , -48] = -33,34°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

Design thickness, (at 68,33 °C) UG-27(c)(1)

t = P*R / (S*E - 0,60*P) + Corrosion

= 1,69*1.377,95 / (1.101,29*1,00 - 0,60*1,69) + 6,35
= 8,46 mm
Maximum allowable working pressure, (at 68,33 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t) - Ps
= 1.101,29*1,00*6,65 / (1.377,95 + 0,60*6,65) - 0
= 5,3 kg/cm2

Maximum allowable pressure, (at 21,11 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t)
= 1.101,29*1,00*13 / (1.371,6 + 0,60*13)
= 10,38 kg/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf )*(1 - Rf / Ro)

= (50*13 / 1.378,1)*(1 - 1.378,1 / ¥)
= 0,4717%

The extreme fiber elongation does not exceed 5%.

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHC = min(B, S) = 609,6 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 13)
= 0,001174
B = 904,4 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHN = min(B, S) = 904,4 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 13)
= 0,001174
B = 904,4 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCN = min(B, S) = 904,4 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCC = min(B, S) = 609,6 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScVC = min(B, S) = 609,6 kg/cm2

ASME Section VIII Division 1 UG-80(a) Out-of-Roundness

(Dmax - Dmin) shall not exceed 1% of D
When the cross section passes through an opening or within 1 I.D. of the opening,
(Dmax - Dmin) shall not exceed 1% of D + 2% of the inside diameter of the opening
 SHELL # 2
ASME Section VIII Division 1, 2021 Edition Metric
Component Cylinder
Material SA-285 C (II-D Metric p. 12, ln. 4)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1,69 68,33 -28,89
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0,3 2.997,2 1
Dimensions
Inner Diameter 2.743,2 mm
Length 953,6 mm
Nominal Thickness 13 mm
Inner 6,35 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 840,81 5.636
Corroded 431,1 5.688,31
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential seam Full UW-11(a) Type 1
Right Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1,5 mm + 6,35 mm = 7,85 mm
Design thickness due to internal pressure (t) 8,46 mm
Maximum allowable working pressure (MAWP) 5,3 kg/cm2
Maximum allowable pressure (MAP) 10,38 kg/cm2
Rated MDMT -33,34 °C

UCS-66 Material Toughness Requirements

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 33,9 , -48] = -33,34°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

Design thickness, (at 68,33 °C) UG-27(c)(1)

t = P*R / (S*E - 0,60*P) + Corrosion

= 1,69*1.377,95 / (1.101,29*1,00 - 0,60*1,69) + 6,35
= 8,46 mm
Maximum allowable working pressure, (at 68,33 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t) - Ps
= 1.101,29*1,00*6,65 / (1.377,95 + 0,60*6,65) - 0
= 5,3 kg/cm2

Maximum allowable pressure, (at 21,11 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t)
= 1.101,29*1,00*13 / (1.371,6 + 0,60*13)
= 10,38 kg/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf )*(1 - Rf / Ro)

= (50*13 / 1.378,1)*(1 - 1.378,1 / ¥)
= 0,4717%

The extreme fiber elongation does not exceed 5%.

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHC = min(B, S) = 609,6 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 13)
= 0,001174
B = 904,4 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHN = min(B, S) = 904,4 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 13)
= 0,001174
B = 904,4 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCN = min(B, S) = 904,4 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCC = min(B, S) = 609,6 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScVC = min(B, S) = 609,6 kg/cm2

ASME Section VIII Division 1 UG-80(a) Out-of-Roundness

(Dmax - Dmin) shall not exceed 1% of D
When the cross section passes through an opening or within 1 I.D. of the opening,
(Dmax - Dmin) shall not exceed 1% of D + 2% of the inside diameter of the opening
 SHELL # 3
ASME Section VIII Division 1, 2021 Edition Metric
Component Cylinder
Material SA-285 C (II-D Metric p. 12, ln. 4)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1,69 68,33 -28,89
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0,3 2.997,2 1
Dimensions
Inner Diameter 2.743,2 mm
Length 2.400 mm
Nominal Thickness 13 mm
Inner 6,35 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 2.077,89 14.184,57
Corroded 1.065,41 14.316,21
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential seam Full UW-11(a) Type 1
Right Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1,5 mm + 6,35 mm = 7,85 mm
Design thickness due to internal pressure (t) 8,46 mm
Maximum allowable working pressure (MAWP) 5,3 kg/cm2
Maximum allowable pressure (MAP) 10,38 kg/cm2
Rated MDMT -33,34 °C

UCS-66 Material Toughness Requirements

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 33,9 , -48] = -33,34°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

Design thickness, (at 68,33 °C) UG-27(c)(1)

t = P*R / (S*E - 0,60*P) + Corrosion

= 1,69*1.377,95 / (1.101,29*1,00 - 0,60*1,69) + 6,35
= 8,46 mm
Maximum allowable working pressure, (at 68,33 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t) - Ps
= 1.101,29*1,00*6,65 / (1.377,95 + 0,60*6,65) - 0
= 5,3 kg/cm2

Maximum allowable pressure, (at 21,11 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t)
= 1.101,29*1,00*13 / (1.371,6 + 0,60*13)
= 10,38 kg/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf )*(1 - Rf / Ro)

= (50*13 / 1.378,1)*(1 - 1.378,1 / ¥)
= 0,4717%

The extreme fiber elongation does not exceed 5%.

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHC = min(B, S) = 609,6 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 13)
= 0,001174
B = 904,4 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHN = min(B, S) = 904,4 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 13)
= 0,001174
B = 904,4 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCN = min(B, S) = 904,4 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCC = min(B, S) = 609,6 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScVC = min(B, S) = 609,6 kg/cm2

ASME Section VIII Division 1 UG-80(a) Out-of-Roundness

(Dmax - Dmin) shall not exceed 1% of D
When the cross section passes through an opening or within 1 I.D. of the opening,
(Dmax - Dmin) shall not exceed 1% of D + 2% of the inside diameter of the opening
 SHELL # 4
ASME Section VIII Division 1, 2021 Edition Metric
Component Cylinder
Material SA-285 C (II-D Metric p. 12, ln. 4)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1,69 68,33 -28,89
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0,3 2.997,2 1
Dimensions
Inner Diameter 2.743,2 mm
Length 2.400 mm
Nominal Thickness 13 mm
Inner 6,35 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 2.100,66 14.184,57
Corroded 1.077,06 14.316,21
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential seam Full UW-11(a) Type 1
Right Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1,5 mm + 6,35 mm = 7,85 mm
Design thickness due to internal pressure (t) 8,46 mm
Maximum allowable working pressure (MAWP) 5,3 kg/cm2
Maximum allowable pressure (MAP) 10,38 kg/cm2
Rated MDMT -33,34 °C

UCS-66 Material Toughness Requirements

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 33,9 , -48] = -33,34°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

Design thickness, (at 68,33 °C) UG-27(c)(1)

t = P*R / (S*E - 0,60*P) + Corrosion

= 1,69*1.377,95 / (1.101,29*1,00 - 0,60*1,69) + 6,35
= 8,46 mm
Maximum allowable working pressure, (at 68,33 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t) - Ps
= 1.101,29*1,00*6,65 / (1.377,95 + 0,60*6,65) - 0
= 5,3 kg/cm2

Maximum allowable pressure, (at 21,11 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t)
= 1.101,29*1,00*13 / (1.371,6 + 0,60*13)
= 10,38 kg/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf )*(1 - Rf / Ro)

= (50*13 / 1.378,1)*(1 - 1.378,1 / ¥)
= 0,4717%

The extreme fiber elongation does not exceed 5%.

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHC = min(B, S) = 609,6 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 13)
= 0,001174
B = 904,4 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHN = min(B, S) = 904,4 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 13)
= 0,001174
B = 904,4 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCN = min(B, S) = 904,4 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCC = min(B, S) = 609,6 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.384,6 / 6,65)
= 0,000600
B = 609,6 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScVC = min(B, S) = 609,6 kg/cm2

ASME Section VIII Division 1 UG-80(a) Out-of-Roundness

(Dmax - Dmin) shall not exceed 1% of D
When the cross section passes through an opening or within 1 I.D. of the opening,
(Dmax - Dmin) shall not exceed 1% of D + 2% of the inside diameter of the opening
 Straight Head on RIGHT HEAD
ASME Section VIII Division 1, 2021 Edition Metric
Component Cylinder
Material SA-285 C (II-D Metric p. 12, ln. 4)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1,69 68,33 -28,89
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0,3 2.997,2 1
Dimensions
Inner Diameter 2.743,2 mm
Length 38,1 mm
Nominal Thickness 16 mm
Inner 6,35 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 41,39 225,18
Corroded 25,02 227,27
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1,5 mm + 6,35 mm = 7,85 mm
Design thickness due to internal pressure (t) 8,46 mm
Maximum allowable working pressure (MAWP) 7,68 kg/cm2
Maximum allowable pressure (MAP) 12,76 kg/cm2
Rated MDMT -105 °C

UCS-66 Material Toughness Requirements

t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (16 - 6,35) = 0,3315

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

Design thickness, (at 68,33 °C) UG-27(c)(1)

t = P*R / (S*E - 0,60*P) + Corrosion

= 1,69*1.377,95 / (1.101,29*1,00 - 0,60*1,69) + 6,35
= 8,46 mm

Maximum allowable working pressure, (at 68,33 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t) - Ps
= 1.101,29*1,00*9,65 / (1.377,95 + 0,60*9,65) - 0
= 7,68 kg/cm2
Maximum allowable pressure, (at 21,11 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t)
= 1.101,29*1,00*16 / (1.371,6 + 0,60*16)
= 12,76 kg/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf )*(1 - Rf / Ro)

= (50*16 / 1.379,6)*(1 - 1.379,6 / ¥)
= 0,5799%

The extreme fiber elongation does not exceed 5%.

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.387,6 / 9,65)
= 0,000869
B = 821,5 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHC = min(B, S) = 821,5 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.387,6 / 16)
= 0,001441
B = 958,1 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScHN = min(B, S) = 958,1 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.387,6 / 16)
= 0,001441
B = 958,1 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCN = min(B, S) = 958,1 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.387,6 / 9,65)
= 0,000869
B = 821,5 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScCC = min(B, S) = 821,5 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

A = 0,125 / (Ro / t)
= 0,125 / (1.387,6 / 9,65)
= 0,000869
B = 821,5 kg/cm2
S = 1.101,3 / 1,00 = 1.101,3 kg/cm2
ScVC = min(B, S) = 821,5 kg/cm2

ASME Section VIII Division 1 UG-80(a) Out-of-Roundness

(Dmax - Dmin) shall not exceed 1% of D
When the cross section passes through an opening or within 1 I.D. of the opening,
(Dmax - Dmin) shall not exceed 1% of D + 2% of the inside diameter of the opening
 RIGHT HEAD
ASME Section VIII Division 1, 2021 Edition Metric
Component Ellipsoidal Head
Material SA-285 C (II-D Metric p. 12, ln. 4)
Attached To SHELL # 4
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1,69 68,33 -28,89
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0,3 2.997,2 1
Dimensions
Inner Diameter 2.743,2 mm
Head Ratio 2
Minimum Thickness 13 mm
Inner 6,35 mm
Corrosion
Outer 0 mm
Length Ls f 38,1 mm
Nominal Thickness ts f 16 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 934,58 2.927,34
Corroded 484,55 2.979,76
Radiography
Category A joints Full UW-11(a) Type 1
Head to shell seam Full UW-11(a) Type 1
1 includes straight flange

Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 1,5 mm + 6,35 mm = 7,85 mm
Design thickness due to internal pressure (t) 8,45 mm
Maximum allowable working pressure (MAWP) 5,34 kgf /cm2

Maximum allowable pressure (MAP) 10,43 kgf /cm2

Rated MDMT -33,84°C

UCS-66 Material Toughness Requirements

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*2.755,9*0,993898 / (2*1.101,29*1 - 0,2*2,55) = 3,18 mm

Stress ratio = tr*E* / (tn - c) = 3,18*1 / (13 - 6,35) = 0,4775

Reduction in MDMT, TR from Fig UCS-66.1M = 34,4°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 34,4 , -48] = -33,84°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
 Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (2.755,9 / (2*692,15))2] 0,9939
New K = (1/6)*[2 + (2.743,2 / (2*685,8))2] 1

Design thickness for internal pressure, (Corroded at 68,33 °C) Appendix 1-4(c)

t = P*D*K / (2*S*E - 0,2*P) + Corrosion

= 1,69*2.755,9*0,993898 / (2*1.101,29*1 - 0,2*1,69) + 6,35
= 8,45 mm

Maximum allowable working pressure, (Corroded at 68,33 °C) Appendix 1-4(c)

P = 2*S*E*t / (K*D + 0,2*t) - Ps

= 2*1.101,29*1*6,65 / (0,993898*2.755,9 +0,2*6,65) - 0
= 5,34 kgf /cm2

Maximum allowable pressure, (New at 21,11 °C) Appendix 1-4(c)

P = 2*S*E*t / (K*D + 0,2*t) - Ps

= 2*1.101,29*1*13 / (1*2.743,2 +0,2*13) - 0
= 10,43 kgf /cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (75*t / Rf )*(1 - Rf / Ro)

= (75*16 / 474,34)*(1 - 474,34 / ¥)
= 2,5298%

The extreme fiber elongation does not exceed 5%.

ASME Section VIII Division 1 UG-81(a) Out-of-Roundness

Inside surface shall not deviate outside the shape by more than 1,25% of D
Inside surface shall not deviate inside the shape by more than 0,625% of D
 SUMP (BOOT)
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on SHELL # 3
Orientation 180°
Nozzle center line offset to datum line 4.114,8 mm
End of nozzle to shell center 2.328,8 mm
Passes through a Category A joint No
Nozzle
Access opening No
Material specification SA-285 C (II-D Metric p. 12, ln. 4)
Inside diameter, new 431,2 mm
Nominal wall thickness 13 mm
Corrosion allowance 6,35 mm
Projection available outside vessel, Lpr 944,2 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Reinforcing Pad
Material specification SA-285 C (II-D Metric p. 12, ln. 4)
Diameter, Dp 870 mm
Thickness, te 13 mm
Is split No
Welds
Inner fillet, Leg41 9 mm
Outer fillet, Leg42 10 mm
Nozzle to vessel groove weld 13 mm
Pad groove weld 13 mm
Radiography
Longitudinal seam Seamless No RT
Circumferential seam Full UW-11(a) Type 1

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*221,95 / (1.101,29*1 - 0,6*2,55) = 0,52 mm

Stress ratio = tr*E* / (tn - c) = 0,52*1 / (13 - 6,35) = 0,0775

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
 UCS-66 Material Toughness Requirements Pad
Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 33,9 , -48] = -33,34°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

9,3809 77,4098 20,1387 2,0981 -- 53,664 1,509 8,46 13

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

-11.183 63.072 110.028 3.859 149.886 64.046 112.667

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 4,66 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(443,9, 221,95 + (13 - 6,35) + (13 - 6,35))
= 443,9 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(13 - 6,35) + 13)
= 16,63 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*221,95 / (1.101,2926*1 - 0,6*1,6874)
= 0,34 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874)
= 2,11 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.101,294, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= (443,9*2,11*1 + 2*6,65*2,11*1*(1 - 1)) / 100
= 9,3809 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 20,1387 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (443,9*(1*6,65 - 1*2,11) - 2*6,65*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 20,1387 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 6,65)*(1*6,65 - 1*2,11) - 2*6,65*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 1,2064 cm2

A2 = smaller of the following= 2,0981 cm2

= 5*(tn - trn)*fr2*t
= (5*(6,65 - 0,34)*1*6,65) / 100
= 2,0981 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(6,65 - 0,34)*(2,5*6,65 + 13)*1) / 100
= 3,7387 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (9,942*1) / 100
= 0,9877 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((870 - 443,9 - 2*6,65)*13*1) / 100
= 53,664 cm2

Area = A1 + A2 + A41 + A42 + A5

= 20,1387 + 2,0981 + 0,5213 + 0,9877 + 53,664
= 77,4098 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 6,65 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 4,66 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm
Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm
t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*221,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 6,69 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,69 , 0 ]
= 6,69 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 8,46 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 8,46 , 7,85 ]
= 8,46 mm

tb = min[ tb3 , tb1 ]

= min[ 14,68 , 8,46 ]
= 8,46 mm

t UG-45 = max[ ta , tb ]
= max[ 6,69 , 8,46 ]
= 8,46 mm

Available nozzle wall thickness new, tn = 13 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.101,294 = 770,905 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*457,2*9*539,634 = 34.879,3 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*870*10*539,634 = 73.745,98 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*450,55*6,65*770,905 = 36.281,54 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*6,65*814,957 = 38.920,87 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*13*814,957 = 76.085,92 kgf
Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (938,085 - 2.013,8669 + 2*6,65*1*(1*6,65 - 1*2,11))*1.101,294
= -11.183,02 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (209,806 + 5.366,4 + 52,1289 + 98,774)*1.101,294
= 63.072,29 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (209,806 + 0 + 52,1289 + 0 + 2*6,65*6,65*1)*1.101,294
= 3.858,71 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (209,806 + 0 + 5.366,4 + 52,1289 + 98,774 + 0 + 2*6,65*6,65*1)*1.101,294
= 64.046,33 kgf

Load for path 1-1 lesser of W or W1-1 = -11.183,02 kgf

Path 1-1 through (2) & (3) = 73.745,98 + 36.281,54 = 110.027,51 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = -11.183,02 kgf

Path 2-2 through (1), (4), (6) = 34.879,3 + 38.920,87 + 76.085,92 = 149.886,1 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = -11.183,02 kgf

Path 3-3 through (2), (4) = 73.745,98 + 38.920,87 = 112.666,85 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf )*(1 - Rf / Ro)

= (50*13 / 222,1)*(1 - 222,1 / ¥)
= 2,9266%

The extreme fiber elongation does not exceed 5%.

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

2
For P = 5,3 kgf /cm @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

29,5181 57,0292 0,0013 1,8548 -- 53,664 1,509 13 13

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

32.507 62.804 110.028 3.591 149.886 63.778 112.667

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 4,66 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 5,3 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(443,9, 221,95 + (13 - 6,35) + (13 - 6,35))
= 443,9 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(13 - 6,35) + 13)
= 16,63 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 5,2994*221,95 / (1.101,2926*1 - 0,6*5,2994)
= 1,07 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994)
= 6,65 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.101,294, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (443,9*6,65*1 + 2*6,65*6,65*1*(1 - 1)) / 100
= 29,5181 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0,0013 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (443,9*(1*6,65 - 1*6,65) - 2*6,65*(1*6,65 - 1*6,65)*(1 - 1)) / 100
= 0,0013 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 6,65)*(1*6,65 - 1*6,65) - 2*6,65*(1*6,65 - 1*6,65)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 1,8548 cm2

= 5*(tn - trn)*fr2*t
= (5*(6,65 - 1,07)*1*6,65) / 100
= 1,8548 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(6,65 - 1,07)*(2,5*6,65 + 13)*1) / 100
= 3,3052 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (9,942*1) / 100
= 0,9877 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((870 - 443,9 - 2*6,65)*13*1) / 100
= 53,664 cm2

Area = A1 + A2 + A41 + A42 + A5

= 0,0013 + 1,8548 + 0,5213 + 0,9877 + 53,664
= 57,0292 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 6,65 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 4,66 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm
Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm
t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 5,2994*221,95 / (1.101,2926*1 - 0,6*5,2994) + 6,35
= 7,42 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 7,42 , 0 ]
= 7,42 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994) + 6,35
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 7,85 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 14,68 , 13 ]
= 13 mm

t UG-45 = max[ ta , tb ]
= max[ 7,42 , 13 ]
= 13 mm

Available nozzle wall thickness new, tn = 13 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.101,294 = 770,905 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*457,2*9*539,634 = 34.879,3 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*870*10*539,634 = 73.745,98 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*450,55*6,65*770,905 = 36.281,54 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*6,65*814,957 = 38.920,87 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*13*814,957 = 76.085,92 kgf
Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.951,8107 - 0,129 + 2*6,65*1*(1*6,65 - 1*6,65))*1.101,294
= 32.506,72 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (185,4835 + 5.366,4 + 52,1289 + 98,774)*1.101,294
= 62.804,42 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (185,4835 + 0 + 52,1289 + 0 + 2*6,65*6,65*1)*1.101,294
= 3.590,85 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (185,4835 + 0 + 5.366,4 + 52,1289 + 98,774 + 0 + 2*6,65*6,65*1)*1.101,294
= 63.778,46 kgf

Load for path 1-1 lesser of W or W1-1 = 32.506,72 kgf

Path 1-1 through (2) & (3) = 73.745,98 + 36.281,54 = 110.027,51 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 3.590,85 kgf

Path 2-2 through (1), (4), (6) = 34.879,3 + 38.920,87 + 76.085,92 = 149.886,1 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 32.506,72 kgf

Path 3-3 through (2), (4) = 73.745,98 + 38.920,87 = 112.666,85 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 10,38 kgf /cm2 @ 21,11 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

56,0559 60,607 -- 7,1206 -- 52,676 0,8103 8,33 13

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

61.734 66.746 143.673 12.457 187.051 70.468 149.832

Calculations for internal pressure 10,38 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(431,2, 215,6 + (13 - 0) + (13 - 0))
= 431,2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(13 - 0) + 13)
= 32,5 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,3789*215,6 / (1.101,2926*1 - 0,6*10,3789)
= 2,04 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789)
= 13 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.101,294, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (431,2*13*1 + 2*13*13*1*(1 - 1)) / 100
= 56,0559 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (431,2*(1*13 - 1*13) - 2*13*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(13 + 13)*(1*13 - 1*13) - 2*13*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 7,1206 cm2

= 5*(tn - trn)*fr2*t
= (5*(13 - 2,04)*1*13) / 100
= 7,1206 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(13 - 2,04)*(2,5*13 + 13)*1) / 100
= 9,969 cm2

A41 = Leg2*fr3
= (92*1) / 100
= 0,8103 cm2

A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((862,4 - 431,2 - 2*13)*13*1) / 100
= 52,676 cm2

Area = A1 + A2 + A41 + A42 + A5

= 0 + 7,1206 + 0,8103 + 0 + 52,676
= 60,607 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 10,3789*215,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 2,04 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 2,04 , 0 ]
= 2,04 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 13 mm
t b1 = max[ tb1 , tb UG16 ]
= max[ 13 , 1,5 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 8,33 , 13 ]
= 8,33 mm

t UG-45 = max[ ta , tb ]
= max[ 2,04 , 8,33 ]
= 8,33 mm

Available nozzle wall thickness new, tn = 13 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.101,294 = 770,905 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*457,2*9*539,634 = 34.879,3 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*870*10*539,634 = 73.745,98 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*444,2*13*770,905 = 69.926,69 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*13*814,957 = 76.085,92 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*13*814,957 = 76.085,92 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.605,5888 - 0 + 2*13*1*(1*13 - 1*13))*1.101,294
= 61.734 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (712,0631 + 5.267,6 + 81,0321 + 0)*1.101,294
= 66.746,05 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (712,0631 + 0 + 81,0321 + 0 + 2*13*13*1)*1.101,294
= 12.456,68 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (712,0631 + 0 + 5.267,6 + 81,0321 + 0 + 0 + 2*13*13*1)*1.101,294
= 70.468,42 kgf
Load for path 1-1 lesser of W or W1-1 = 61.734 kgf
Path 1-1 through (2) & (3) = 73.745,98 + 69.926,69 = 143.672,66 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 12.456,68 kgf

Path 2-2 through (1), (4), (6) = 34.879,3 + 76.085,92 + 76.085,92 = 187.051,14 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 61.734 kgf

Path 3-3 through (2), (4) = 73.745,98 + 76.085,92 = 149.831,9 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
 Straight Head on BOOT HEAD
ASME Section VIII Division 1, 2021 Edition Metric
Component Cylinder
Material SA-285 C (II-D Metric p. 12, ln. 4)
Attached To SUMP (BOOT)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1,69 68,33 -28,89
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0,4 4.004,4 1
Dimensions
Inner Diameter 431,2 mm
Length 50 mm
Nominal Thickness 16 mm
Inner 6,35 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 8,8 7,3
Corroded 5,39 7,74
Radiography
Longitudinal seam Seamless No RT
Left Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1,5 mm + 6,35 mm = 7,85 mm
Design thickness due to internal pressure (t) 6,69 mm
Maximum allowable working pressure (MAWP) 46,66 kg/cm2
Maximum allowable pressure (MAP) 78,24 kg/cm2
Rated MDMT -105 °C

UCS-66 Material Toughness Requirements

t r = 2,55*221,95 / (1.101,29*1 - 0,6*2,55) = 0,52 mm

Stress ratio = tr*E* / (tn - c) = 0,52*1 / (16 - 6,35) = 0,0534

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

Design thickness, (at 68,33 °C) UG-27(c)(1)

t = P*R / (S*E - 0,60*P) + Corrosion

= 1,69*221,95 / (1.101,29*1,00 - 0,60*1,69) + 6,35
= 6,69 mm

Maximum allowable working pressure, (at 68,33 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t) - Ps
= 1.101,29*1,00*9,65 / (221,95 + 0,60*9,65) - 0
= 46,66 kg/cm2

Maximum allowable pressure, (at 21,11 °C) UG-27(c)(1)

P = S*E*t / (R + 0,60*t)
= 1.101,29*1,00*16 / (215,6 + 0,60*16)
= 78,24 kg/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf )*(1 - Rf / Ro)

= (50*16 / 223,6)*(1 - 223,6 / ¥)
= 3,5778%

The extreme fiber elongation does not exceed 5%.

ASME Section VIII Division 1 UG-80(a) Out-of-Roundness

(Dmax - Dmin) shall not exceed 1% of D
When the cross section passes through an opening or within 1 I.D. of the opening,
(Dmax - Dmin) shall not exceed 1% of D + 2% of the inside diameter of the opening
 BOOT HEAD
ASME Section VIII Division 1, 2021 Edition Metric
Component Ellipsoidal Head
Material SA-285 C (II-D Metric p. 12, ln. 4)
Attached To SUMP (BOOT)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1,69 68,33 -28,89
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0,41 4.112,2 1
Dimensions
Inner Diameter 431,2 mm
Head Ratio 2
Minimum Thickness 13 mm
Inner 6,35 mm
Corrosion
Outer 0 mm
Length Ls f 50 mm
Nominal Thickness ts f 16 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 31,37 17,8
Corroded 17,35 19,52
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1
includes straight flange

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1,5 mm + 6,35 mm = 7,85 mm
Design thickness due to internal pressure (t) 6,68 mm
Maximum allowable working pressure (MAWP) 34,14 kgf /cm2

Maximum allowable pressure (MAP) 66,01 kgf /cm2

Straight Flange governs MDMT -105°C

Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (443,9 / (2*114,15))2] 0,9634
New K = (1/6)*[2 + (431,2 / (2*107,8))2] 1

Design thickness for internal pressure, (Corroded at 68,33 °C) Appendix 1-4(c)

t = P*D*K / (2*S*E - 0,2*P) + Corrosion

= 1,69*443,9*0,96343 / (2*1.101,29*1 - 0,2*1,69) + 6,35
= 6,68 mm

Maximum allowable working pressure, (Corroded at 68,33 °C) Appendix 1-4(c)

P = 2*S*E*t / (K*D + 0,2*t) - Ps
= 2*1.101,29*1*6,65 / (0,96343*443,9 +0,2*6,65) - 0
= 34,14 kgf /cm2

Maximum allowable pressure, (New at 21,11 °C) Appendix 1-4(c)

P = 2*S*E*t / (K*D + 0,2*t) - Ps

= 2*1.101,29*1*13 / (1*431,2 +0,2*13) - 0
= 66,01 kgf /cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (75*t / Rf )*(1 - Rf / Ro)

= (75*16 / 81,3)*(1 - 81,3 / ¥)
= 14,7594%

The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(2)(d) or (e).

ASME Section VIII Division 1 UG-81(a) Out-of-Roundness

Inside surface shall not deviate outside the shape by more than 1,25% of D
Inside surface shall not deviate inside the shape by more than 0,625% of D
 MANWAY (M1 - 20")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on LEFT HEAD
Orientation 180°
End of nozzle to datum line -762 mm
Calculated as hillside Yes
Distance to head center, R 990,6 mm
Passes through a Category A joint No
Nozzle
Access opening No
Material specification SA-285 C (II-D Metric p. 12, ln. 4)
Inside diameter, new 488,95 mm
Nominal wall thickness 9,53 mm
Corrosion allowance 6,35 mm
Opening chord length 576,06 mm
Projection available outside vessel, Lpr 160,77 mm
Projection available outside vessel to flange face, Lf 170,29 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Reinforcing Pad
Material specification SA-285 C (II-D Metric p. 12, ln. 4)
Diameter, Dp 969,99 mm
Thickness, te 16 mm
Is split No
Welds
Inner fillet, Leg41 9 mm
Outer fillet, Leg42 12 mm
Nozzle to vessel groove weld 16 mm
Pad groove weld 16 mm
Radiography
Longitudinal seam Seamless No RT
 ASME B16.5-2017 Flange
Description NPS 20 Class 150 SO A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 410, ln. 32)
Blind included Yes
Rated MDMT -48°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

External fillet weld leg (UW-21) 14 mm (4,45 mm min)
Internal fillet weld leg (UW-21) 9,53 mm (9,53 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*3,18 , 22,86] = 4,45 mm
External Legmin = Xmin + Co / 0,7 = 4,45 + 0 / 0,7 = 4,45 mm
Internal Legmin = min[tn , 6 mm + Ci / 0,7] = min[9,53 , 6 + 6,35 / 0,7] = 9,53 mm
Notes
Flange and blind rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*250,83 / (1.101,29*1 - 0,6*2,55) = 0,58 mm

Stress ratio = tr*E* / (tn - c) = 0,58*1 / (9,53 - 6,35) = 0,1834

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

UCS-66 Material Toughness Requirements Pad

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*2.755,9*0,993898 / (2*1.101,29*1 - 0,2*2,55) = 3,18 mm

Stress ratio = tr*E* / (tn - c) = 3,18*1 / (13 - 6,35) = 0,4775

Reduction in MDMT, TR from Fig UCS-66.1M = 34,4°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 34,4 , -48] = -33,84°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

12,0905 90,8629 26,218 0,9284 -- 62,1682 1,5484 8,45 9,53

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

-15.240 71.193 118.075 1.607 186.049 71.658 141.911

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 2,22 6,3 weld size is adequate

Pad to shell fillet (Leg42) 4,83 8,4 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(576,06, 288,03 + (9,53 - 6,35) + (13 - 6,35))
= 576,06 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(9,53 - 6,35) + 16)
= 16,63 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*250,83 / (1.101,2926*1 - 0,6*1,6874)
= 0,38 mm

Required thickness tr from UG-37(a)

tr = P*D*K / (2*S*E - 0,2*P)

= 1,69*2.755,9*0,993898 / (2*1.101,29*1 - 0,2*1,69)
= 2,1 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.101,294, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= (576,06*2,1*1 + 2*3,18*2,1*1*(1 - 1)) / 100
= 12,0905 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 26,218 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (576,06*(1*6,65 - 1*2,1) - 2*3,18*(1*6,65 - 1*2,1)*(1 - 1)) / 100
= 26,218 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 3,18)*(1*6,65 - 1*2,1) - 2*3,18*(1*6,65 - 1*2,1)*(1 - 1)) / 100
= 0,8942 cm2

A2 = smaller of the following= 0,9284 cm2

= 5*(tn - trn)*fr2*t
= (5*(3,18 - 0,38)*1*6,65) / 100
= 0,9284 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(3,18 - 0,38)*(2,5*3,18 + 16)*1) / 100
= 1,3361 cm2

A41 = Leg2*fr3
= (3,32*1) / 100
= 0,1084 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (122*1) / 100
= 1,44 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((969,99 - 581,44)*16*1) / 100
= 62,1682 cm2

Area = A1 + A2 + A41 + A42 + A5

= 26,218 + 0,9284 + 0,1084 + 1,44 + 62,1682
= 90,8629 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 3,18 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 2,22 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

Outer fillet: t min = lesser of 19 mm or te or t = 9,65 mm

t w(min) = 0,5*tmin = 4,83 mm
t w(actual) = 0,7*Leg = 0.7*12 = 8,4 mm
UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion
= 1,6874*250,83 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 6,73 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,73 , 0 ]
= 6,73 mm

t b1 = 8,45 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 8,45 , 7,85 ]
= 8,45 mm

tb = min[ tb3 , tb1 ]

= min[ 14,68 , 8,45 ]
= 8,45 mm

t UG-45 = max[ ta , tb ]
= max[ 6,73 , 8,45 ]
= 8,45 mm

Available nozzle wall thickness new, tn = 9,53 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.101,294 = 770,905 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*508*9*539,634 = 38.754,78 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*969,99*12*539,634 = 98.665,76 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*504,83*3,18*770,905 = 19.409,11 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*508*6,65*814,957 = 43.245,42 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*508*16*814,957 = 104.049,12 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1.209,0451 - 2.621,8012 + 2*3,18*1*(1*6,65 - 1*2,1))*1.101,294
= -15.240,32 kgf
W 1-1 = (A2 + A5 + A41 + A42)*Sv
= (92,8385 + 6.216,816 + 10,8387 + 143,9997)*1.101,294
= 71.193,05 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (92,8385 + 0 + 10,8387 + 0 + 2*3,18*6,65*1)*1.101,294
= 1.606,84 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (92,8385 + 0 + 6.216,816 + 10,8387 + 143,9997 + 0 + 2*3,18*6,65*1)*1.101,294
= 71.658,1 kgf

Load for path 1-1 lesser of W or W1-1 = -15.240,32 kgf

Path 1-1 through (2) & (3) = 98.665,76 + 19.409,11 = 118.074,87 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = -15.240,32 kgf

Path 2-2 through (1), (4), (6) = 38.754,78 + 43.245,42 + 104.049,12 = 186.049,32 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = -15.240,32 kgf

Path 3-3 through (2), (4) = 98.665,76 + 43.245,42 = 141.911,17 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf )*(1 - Rf / Ro)

= (50*9,53 / 249,24)*(1 - 249,24 / ¥)
= 1,9108%

The extreme fiber elongation does not exceed 5%.

Reinforcement Calculations for MAWP

The thickness requirements of UG-45 govern the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 2,55 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

18,293 84,5946 20,0154 0,8626 -- 62,1682 1,5484 9,53 9,53

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

-1.654 71.121 118.075 1.534 186.049 71.586 141.911

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 2,22 6,3 weld size is adequate

Pad to shell fillet (Leg42) 4,83 8,4 weld size is adequate

Calculations for internal pressure 2,55 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(576,06, 288,03 + (9,53 - 6,35) + (13 - 6,35))
= 576,06 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(9,53 - 6,35) + 16)
= 16,63 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 2,5529*250,83 / (1.101,2926*1 - 0,6*2,5529)
= 0,58 mm

Required thickness tr from UG-37(a)

tr = P*D*K / (2*S*E - 0,2*P)

= 2,55*2.755,9*0,993898 / (2*1.101,29*1 - 0,2*2,55)
= 3,18 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.101,294, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (576,06*3,18*1 + 2*3,18*3,18*1*(1 - 1)) / 100
= 18,293 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 20,0154 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (576,06*(1*6,65 - 1*3,18) - 2*3,18*(1*6,65 - 1*3,18)*(1 - 1)) / 100
= 20,0154 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 3,18)*(1*6,65 - 1*3,18) - 2*3,18*(1*6,65 - 1*3,18)*(1 - 1)) / 100
= 0,6826 cm2

A2 = smaller of the following= 0,8626 cm2

= 5*(tn - trn)*fr2*t
= (5*(3,18 - 0,58)*1*6,65) / 100
= 0,8626 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(3,18 - 0,58)*(2,5*3,18 + 16)*1) / 100
= 1,2413 cm2

A41 = Leg2*fr3
= (3,32*1) / 100
= 0,1084 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (122*1) / 100
= 1,44 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((969,99 - 581,44)*16*1) / 100
= 62,1682 cm2

Area = A1 + A2 + A41 + A42 + A5

= 20,0154 + 0,8626 + 0,1084 + 1,44 + 62,1682
= 84,5946 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 3,18 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 2,22 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm
Outer fillet: t min = lesser of 19 mm or te or t = 9,65 mm
t w(min) = 0,5*tmin = 4,83 mm
t w(actual) = 0,7*Leg = 0.7*12 = 8,4 mm

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion
= 2,5529*250,83 / (1.101,2926*1 - 0,6*2,5529) + 6,35
= 6,93 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,93 , 0 ]
= 6,93 mm

t b1 = 9,53 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 9,53 , 7,85 ]
= 9,53 mm

tb = min[ tb3 , tb1 ]

= min[ 14,68 , 9,53 ]
= 9,53 mm

t UG-45 = max[ ta , tb ]
= max[ 6,93 , 9,53 ]
= 9,53 mm

Available nozzle wall thickness new, tn = 9,53 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.101,294 = 770,905 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*508*9*539,634 = 38.754,78 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*969,99*12*539,634 = 98.665,76 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*504,83*3,18*770,905 = 19.409,11 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*508*6,65*814,957 = 43.245,42 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*508*16*814,957 = 104.049,12 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1.829,297 - 2.001,5444 + 2*3,18*1*(1*6,65 - 1*3,18))*1.101,294
= -1.653,97 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (86,2579 + 6.216,816 + 10,8387 + 143,9997)*1.101,294
= 71.120,58 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (86,2579 + 0 + 10,8387 + 0 + 2*3,18*6,65*1)*1.101,294
= 1.534,37 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (86,2579 + 0 + 6.216,816 + 10,8387 + 143,9997 + 0 + 2*3,18*6,65*1)*1.101,294
= 71.585,63 kgf

Load for path 1-1 lesser of W or W1-1 = -1.653,97 kgf

Path 1-1 through (2) & (3) = 98.665,76 + 19.409,11 = 118.074,87 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = -1.653,97 kgf

Path 2-2 through (1), (4), (6) = 38.754,78 + 43.245,42 + 104.049,12 = 186.049,32 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 3-3 lesser of W or W3-3 = -1.653,97 kgf
Path 3-3 through (2), (4) = 98.665,76 + 43.245,42 = 141.911,17 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 10,15 kgf /cm2 @ 21,11 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

71,089 71,0914 1,9542 4,7187 -- 62,1682 2,2503 8,33 9,53

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

76.211 76.140 156.161 8.816 227.344 78.868 183.206

Calculations for internal pressure 10,15 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(561,87, 280,93 + (9,53 - 0) + (13 - 0))
= 561,87 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(9,53 - 0) + 16)
= 32,5 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,1495*244,48 / (1.101,2926*1 - 0,6*10,1495)
= 2,27 mm

Required thickness tr from UG-37(a)

tr = P*D / (2*S*E - 0,2*P)

= 10,15*2.743,2 / (2*1.101,29*1 - 0,2*10,15)
= 12,65 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.101,294, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (561,87*12,65*1 + 2*9,53*12,65*1*(1 - 1)) / 100
= 71,089 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 1,9542 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (561,87*(1*13 - 1*12,65) - 2*9,53*(1*13 - 1*12,65)*(1 - 1)) / 100
= 1,9542 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(13 + 9,53)*(1*13 - 1*12,65) - 2*9,53*(1*13 - 1*12,65)*(1 - 1)) / 100
= 0,1568 cm2

A2 = smaller of the following= 4,7187 cm2

= 5*(tn - trn)*fr2*t
= (5*(9,53 - 2,27)*1*13) / 100
= 4,7187 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(9,53 - 2,27)*(2,5*9,53 + 16)*1) / 100
= 5,78 cm2

A41 = Leg2*fr3
= (92*1) / 100
= 0,8103 cm2

A42 = Leg2*fr4
= (122*1) / 100
= 1,44 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((969,99 - 581,44)*16*1) / 100
= 62,1682 cm2

Area = A1 + A2 + A41 + A42 + A5

= 1,9542 + 4,7187 + 0,8103 + 1,44 + 62,1682
= 71,0914 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion
= 10,1495*244,48 / (1.101,2926*1 - 0,6*10,1495) + 0
= 2,27 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 2,27 , 0 ]
= 2,27 mm

t b1 = 12,65 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 12,65 , 1,5 ]
= 12,65 mm
tb = min[ tb3 , tb1 ]
= min[ 8,33 , 12,65 ]
= 8,33 mm

t UG-45 = max[ ta , tb ]
= max[ 2,27 , 8,33 ]
= 8,33 mm

Available nozzle wall thickness new, tn = 9,53 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.101,294 = 770,905 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*508*9*539,634 = 38.754,78 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*969,99*12*539,634 = 98.665,76 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*498,48*9,53*770,905 = 57.494,91 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*508*13*814,957 = 84.539,91 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*508*16*814,957 = 104.049,12 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (7.108,8973 - 195,419 + 2*9,53*1*(1*13 - 1*12,65))*1.101,294
= 76.210,65 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (471,87 + 6.216,816 + 81,0321 + 143,9997)*1.101,294
= 76.140,33 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (471,87 + 0 + 81,0321 + 0 + 2*9,53*13*1)*1.101,294
= 8.816,43 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (471,87 + 0 + 6.216,816 + 81,0321 + 143,9997 + 0 + 2*9,53*13*1)*1.101,294
= 78.867,69 kgf

Load for path 1-1 lesser of W or W1-1 = 76.140,33 kgf

Path 1-1 through (2) & (3) = 98.665,76 + 57.494,91 = 156.160,67 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 8.816,43 kgf
Path 2-2 through (1), (4), (6) = 38.754,78 + 84.539,91 + 104.049,12 = 227.343,81 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 76.210,65 kgf

Path 3-3 through (2), (4) = 98.665,76 + 84.539,91 = 183.205,67 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
 L.P GAS OUTLET (N2 - 18")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on SHELL # 3
Orientation 0°
Nozzle center line offset to datum line 4.114,8 mm
End of nozzle to shell center 1.625,6 mm
Passes through a Category A joint No
Nozzle
Description NPS 18 Sch 40 DN 450
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Inside diameter, new 428,65 mm
Pipe nominal wall thickness 14,27 mm
Pipe minimum wall thickness1 12,49 mm
Corrosion allowance 6,35 mm
Projection available outside vessel, Lpr 226,73 mm
Projection available outside vessel to flange face, Lf 241 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Reinforcing Pad
Material specification SA-285 C (II-D Metric p. 12, ln. 4)
Diameter, Dp 870 mm
Thickness, te 13 mm
Is split No
Welds
Inner fillet, Leg41 9 mm
Outer fillet, Leg42 10 mm
Nozzle to vessel groove weld 13 mm
Pad groove weld 13 mm
Radiography
Longitudinal seam Seamless No RT
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0,875.
 ASME B16.5-2017 Flange
Description NPS 18 Class 150 SO A105
Bolt Material SA-307 B Bolt (II-D Metric p. 410, ln. 2)
Blind included No
Rated MDMT -30°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

External fillet weld leg (UW-21) 12 mm (11,09 mm min)
Internal fillet weld leg (UW-21) 14,27 mm (14,27 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*7,92 , 21,59] = 11,09 mm
External Legmin = Xmin + Co / 0,7 = 11,09 + 0 / 0,7 = 11,09 mm
Internal Legmin = min[tn , 6 mm + Ci / 0,7] = min[14,27 , 6 + 6,35 / 0,7] = 14,27 mm
Notes
Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -30°C

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*220,68 / (1.203,26*1 - 0,6*2,55) = 0,47 mm

Stress ratio = tr*E* / (tn - c) = 0,47*1 / (12,49 - 6,35) = 0,0764

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

UCS-66 Material Toughness Requirements Pad

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 33,9 , -48] = -33,34°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

9,327 77,6072 20,0225 2,5323 -- 53,664 1,3884 8,46 12,49

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

-10.987 63.418 120.852 4.524 149.886 64.578 112.667

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 5,55 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(441,35, 220,68 + (14,27 - 6,35) + (13 - 6,35))
= 441,35 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(14,27 - 6,35) + 13)
= 16,63 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*220,68 / (1.203,2642*1 - 0,6*1,6874)
= 0,31 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874)
= 2,11 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= (441,35*2,11*1 + 2*7,92*2,11*1*(1 - 1)) / 100
= 9,327 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 20,0225 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (441,35*(1*6,65 - 1*2,11) - 2*7,92*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 20,0225 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 7,92)*(1*6,65 - 1*2,11) - 2*7,92*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 1,3226 cm2

A2 = smaller of the following= 2,5323 cm2

= 5*(tn - trn)*fr2*t
= (5*(7,92 - 0,31)*1*6,65) / 100
= 2,5323 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(7,92 - 0,31)*(2,5*7,92 + 13)*1) / 100
= 4,9974 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (9,312*1) / 100
= 0,8671 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((870 - 441,35 - 2*7,92)*13*1) / 100
= 53,664 cm2

Area = A1 + A2 + A41 + A42 + A5

= 20,0225 + 2,5323 + 0,5213 + 0,8671 + 53,664
= 77,6072 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 7,92 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 5,55 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm
Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm
t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*220,68 / (1.203,2642*1 - 0,6*1,6874) + 6,35
= 6,66 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,66 , 0 ]
= 6,66 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 8,46 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 8,46 , 7,85 ]
= 8,46 mm

tb = min[ tb3 , tb1 ]

= min[ 14,68 , 8,46 ]
= 8,46 mm

t UG-45 = max[ ta , tb ]
= max[ 6,66 , 8,46 ]
= 8,46 mm

Available nozzle wall thickness new, tn = 0,875*14,27 = 12,49 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*457,2*9*539,634 = 34.879,3 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*870*10*539,634 = 73.745,98 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*449,28*7,92*842,286 = 47.106,41 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*6,65*814,957 = 38.920,87 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*13*814,957 = 76.085,92 kgf
Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (932,697 - 2.002,2541 + 2*7,92*1*(1*6,65 - 1*2,11))*1.101,294
= -10.987,08 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (253,2253 + 5.366,4 + 52,1289 + 86,7095)*1.101,294
= 63.417,59 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (253,2253 + 0 + 52,1289 + 0 + 2*7,92*6,65*1)*1.101,294
= 4.523,61 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (253,2253 + 0 + 5.366,4 + 52,1289 + 86,7095 + 0 + 2*7,92*6,65*1)*1.101,294
= 64.578,36 kgf

Load for path 1-1 lesser of W or W1-1 = -10.987,08 kgf

Path 1-1 through (2) & (3) = 73.745,98 + 47.106,41 = 120.852,39 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = -10.987,08 kgf

Path 2-2 through (1), (4), (6) = 34.879,3 + 38.920,87 + 76.085,92 = 149.886,1 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = -10.987,08 kgf

Path 3-3 through (2), (4) = 73.745,98 + 38.920,87 = 112.666,85 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAWP

The thickness requirements of UG-45 govern the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

2
For P = 4,89 kgf /cm @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

27,0987 59,6395 2,251 2,3361 -- 53,664 1,3884 12,49 12,49

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

27.454 63.202 120.852 4.308 149.886 64.362 112.667

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 5,55 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 4,89 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(441,35, 220,68 + (14,27 - 6,35) + (13 - 6,35))
= 441,35 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(14,27 - 6,35) + 13)
= 16,63 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 4,894*220,68 / (1.203,2642*1 - 0,6*4,894)
= 0,9 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 4,894*1.377,95 / (1.101,2926*1 - 0,6*4,894)
= 6,14 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (441,35*6,14*1 + 2*7,92*6,14*1*(1 - 1)) / 100
= 27,0987 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 2,251 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (441,35*(1*6,65 - 1*6,14) - 2*7,92*(1*6,65 - 1*6,14)*(1 - 1)) / 100
= 2,251 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 7,92)*(1*6,65 - 1*6,14) - 2*7,92*(1*6,65 - 1*6,14)*(1 - 1)) / 100
= 0,1484 cm2

A2 = smaller of the following= 2,3361 cm2

= 5*(tn - trn)*fr2*t
= (5*(7,92 - 0,9)*1*6,65) / 100
= 2,3361 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(7,92 - 0,9)*(2,5*7,92 + 13)*1) / 100
= 4,6103 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (9,312*1) / 100
= 0,8671 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((870 - 441,35 - 2*7,92)*13*1) / 100
= 53,664 cm2

Area = A1 + A2 + A41 + A42 + A5

= 2,251 + 2,3361 + 0,5213 + 0,8671 + 53,664
= 59,6395 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 7,92 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 5,55 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm
Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm
t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 4,894*220,68 / (1.203,2642*1 - 0,6*4,894) + 6,35
= 7,25 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 7,25 , 0 ]
= 7,25 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 4,894*1.377,95 / (1.101,2926*1 - 0,6*4,894) + 6,35
= 12,49 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 12,49 , 7,85 ]
= 12,49 mm

tb = min[ tb3 , tb1 ]

= min[ 14,68 , 12,49 ]
= 12,49 mm

t UG-45 = max[ ta , tb ]
= max[ 7,25 , 12,49 ]
= 12,49 mm

Available nozzle wall thickness new, tn = 0,875*14,27 = 12,49 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*457,2*9*539,634 = 34.879,3 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*870*10*539,634 = 73.745,98 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*449,28*7,92*842,286 = 47.106,41 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*6,65*814,957 = 38.920,87 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*13*814,957 = 76.085,92 kgf
Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.709,8659 - 225,0963 + 2*7,92*1*(1*6,65 - 1*6,14))*1.101,294
= 27.453,64 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (233,6124 + 5.366,4 + 52,1289 + 86,7095)*1.101,294
= 63.201,6 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (233,6124 + 0 + 52,1289 + 0 + 2*7,92*6,65*1)*1.101,294
= 4.307,61 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (233,6124 + 0 + 5.366,4 + 52,1289 + 86,7095 + 0 + 2*7,92*6,65*1)*1.101,294
= 64.362,36 kgf

Load for path 1-1 lesser of W or W1-1 = 27.453,64 kgf

Path 1-1 through (2) & (3) = 73.745,98 + 47.106,41 = 120.852,39 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 4.307,61 kgf

Path 2-2 through (1), (4), (6) = 34.879,3 + 38.920,87 + 76.085,92 = 149.886,1 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 27.453,64 kgf

Path 3-3 through (2), (4) = 73.745,98 + 38.920,87 = 112.666,85 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

2
For P = 10,38 kgf /cm @ 21,11 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

55,7244 60,8937 -- 8,0703 -- 52,0131 0,8103 8,33 12,49

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

61.369 67.062 157.399 13.868 187.051 71.149 149.832

Calculations for internal pressure 10,38 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(428,65, 214,33 + (14,27 - 0) + (13 - 0))
= 428,65 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(14,27 - 0) + 13)
= 32,5 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,3789*214,33 / (1.203,2642*1 - 0,6*10,3789)
= 1,86 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789)
= 13 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (428,65*13*1 + 2*14,27*13*1*(1 - 1)) / 100
= 55,7244 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (428,65*(1*13 - 1*13) - 2*14,27*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(13 + 14,27)*(1*13 - 1*13) - 2*14,27*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 8,0703 cm2

= 5*(tn - trn)*fr2*t
= (5*(14,27 - 1,86)*1*13) / 100
= 8,0703 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(14,27 - 1,86)*(2,5*14,27 + 13)*1) / 100
= 12,0897 cm2

A41 = Leg2*fr3
= (92*1) / 100
= 0,8103 cm2

A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((857,3 - 428,65 - 2*14,27)*13*1) / 100
= 52,0131 cm2

Area = A1 + A2 + A41 + A42 + A5

= 0 + 8,0703 + 0,8103 + 0 + 52,0131
= 60,8937 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 10,3789*214,33 / (1.203,2642*1 - 0,6*10,3789) + 0
= 1,86 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 1,86 , 0 ]
= 1,86 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 13 mm
t b1 = max[ tb1 , tb UG16 ]
= max[ 13 , 1,5 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 8,33 , 13 ]
= 8,33 mm

t UG-45 = max[ ta , tb ]
= max[ 1,86 , 8,33 ]
= 8,33 mm

Available nozzle wall thickness new, tn = 0,875*14,27 = 12,49 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*457,2*9*539,634 = 34.879,3 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*870*10*539,634 = 73.745,98 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*442,93*14,27*842,286 = 83.652,65 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*13*814,957 = 76.085,92 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*457,2*13*814,957 = 76.085,92 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.572,4441 - 0 + 2*14,27*1*(1*13 - 1*13))*1.101,294
= 61.368,98 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (807,0306 + 5.201,3104 + 81,0321 + 0)*1.101,294
= 67.061,88 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (807,0306 + 0 + 81,0321 + 0 + 2*14,27*13*1)*1.101,294
= 13.867,57 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (807,0306 + 0 + 5.201,3104 + 81,0321 + 0 + 0 + 2*14,27*13*1)*1.101,294
= 71.149,27 kgf
Load for path 1-1 lesser of W or W1-1 = 61.368,98 kgf
Path 1-1 through (2) & (3) = 73.745,98 + 83.652,65 = 157.398,63 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 13.867,57 kgf

Path 2-2 through (1), (4), (6) = 34.879,3 + 76.085,92 + 76.085,92 = 187.051,14 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 61.368,98 kgf

Path 3-3 through (2), (4) = 73.745,98 + 76.085,92 = 149.831,9 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
 OVERHEAD INLET (N3A - 16")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on SHELL # 1
Orientation 0°
Nozzle center line offset to datum line 457,2 mm
End of nozzle to shell center 1.625,6 mm
Passes through a Category A joint No
Nozzle
Description NPS 16 Sch 60 DN 400
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Inside diameter, new 373,08 mm
Pipe nominal wall thickness 16,66 mm
Pipe minimum wall thickness1 14,58 mm
Corrosion allowance 6,35 mm
Projection available outside vessel, Lpr 224,34 mm
Internal projection, hn e w 700 mm
Projection available outside vessel to flange face, Lf 241 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Reinforcing Pad
Material specification SA-285 C (II-D Metric p. 12, ln. 4)
Diameter, Dp 620 mm
Thickness, te 13 mm
Is split No
Welds
Inner fillet, Leg41 9 mm
Outer fillet, Leg42 10 mm
Lower fillet, Leg43 6 mm
Nozzle to vessel groove weld 13 mm
Pad groove weld 13 mm
Radiography
Longitudinal seam Seamless No RT
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0,875.
 ASME B16.5-2017 Flange
Description NPS 16 Class 150 SO A105
Bolt Material SA-307 B Bolt (II-D Metric p. 410, ln. 2)
Blind included No
Rated MDMT -30°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

External fillet weld leg (UW-21) 15 mm (14,44 mm min)
Internal fillet weld leg (UW-21) 16 mm (15,07 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*10,31 , 23,37] = 14,44 mm
External Legmin = Xmin + Co / 0,7 = 14,44 + 0 / 0,7 = 14,44 mm
Internal Legmin = min[tn , 6 mm + Ci / 0,7] = min[16,66 , 6 + 6,35 / 0,7] = 15,07 mm
Notes
Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -30°C

UCS-66 Material Toughness Requirements Nozzle At Intersection

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve B = -21,25°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ -21,25 - 33,9 , -48] = -48°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*192,89 / (1.203,26*1 - 0,6*2,55) = 0,41 mm

Stress ratio = tr*E* / (tn - c) = 0,41*1 / (14,58 - 6,35) = 0,0498

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

UCS-66 Material Toughness Requirements Pad

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 33,9 , -48] = -33,34°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

8,1525 50,9143 17,5013 3,3387 0,785 27,768 1,5213 8,46 14,58

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

-9.265 35.933 106.596 6.626 133.232 38.308 87.151

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(385,78, 192,89 + (16,66 - 6,35) + (13 - 6,35))
= 385,78 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(16,66 - 6,35) + 13)
= 16,63 mm

Inner Normal Limit of reinforcement per UG-40

LI = MIN(h, 2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(693,65, 2,5*(13 - 6,35), 2,5*(16,66 - 6,35 - 6,35))
= 9,91 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*192,89 / (1.203,2642*1 - 0,6*1,6874)
= 0,27 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874)
= 2,11 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1
fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (385,78*2,11*1 + 2*10,31*2,11*1*(1 - 1)) / 100
= 8,1525 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 17,5013 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (385,78*(1*6,65 - 1*2,11) - 2*10,31*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 17,5013 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 10,31)*(1*6,65 - 1*2,11) - 2*10,31*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 1,5394 cm2

A2 = smaller of the following= 3,3387 cm2

= 5*(tn - trn)*fr2*t
= (5*(10,31 - 0,27)*1*6,65) / 100
= 3,3387 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(10,31 - 0,27)*(2,5*10,31 + 13)*1) / 100
= 7,7877 cm2

A3 = smaller of the following= 0,785 cm2

= 5*t*ti*fr2
= (5*6,65*3,96*1) / 100
= 1,3175 cm2

= 5*ti*ti*fr2
= (5*3,96*3,96*1) / 100
= 0,785 cm2

= 2*h*ti*fr2
= (2*693,65*3,96*1) / 100
= 54,9704 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (102*1) / 100
= 1 cm2
A43 = Leg2*fr2
= (02*1) / 100
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((620 - 385,78 - 2*10,31)*13*1) / 100
= 27,768 cm2

Area = A1 + A2 + A3 + A41 + A42 + A5

= 17,5013 + 3,3387 + 0,785 + 0,5213 + 1 + 27,768
= 50,9143 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 10,31 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 6 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm

t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*192,89 / (1.203,2642*1 - 0,6*1,6874) + 6,35
= 6,62 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,62 , 0 ]
= 6,62 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 8,46 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 8,46 , 7,85 ]
= 8,46 mm

tb = min[ tb3 , tb1 ]

= min[ 14,68 , 8,46 ]
= 8,46 mm

t UG-45 = max[ ta , tb ]
= max[ 6,62 , 8,46 ]
= 8,46 mm

Available nozzle wall thickness new, tn = 0,875*16,66 = 14,58 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Lower fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*406,4*9*539,634 = 31.003,83 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*620*10*539,634 = 52.554,6 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*396,09*10,31*842,286 = 54.041,86 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*6,65*814,957 = 34.596,33 kgf

(5) Lower fillet weld in shear

Lower fillet weld throat (4,2 mm) is less than the internal corrosion allowance (6,35 mm). = 0 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*13*814,957 = 67.631,93 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (815,251 - 1.750,1255 + 2*10,31*1*(1*6,65 - 1*2,11))*1.101,294
= -9.265,24 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (333,8703 + 2.776,8 + 52,1289 + 99,9998)*1.101,294
= 35.933 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (333,8703 + 78,5031 + 52,1289 + 0 + 2*10,31*6,65*1)*1.101,294
= 6.626,01 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (333,8703 + 78,5031 + 2.776,8 + 52,1289 + 99,9998 + 0 + 2*10,31*6,65*1)*1.101,294
= 38.308,03 kgf

Load for path 1-1 lesser of W or W1-1 = -9.265,24 kgf

Path 1-1 through (2) & (3) = 52.554,6 + 54.041,86 = 106.596,46 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = -9.265,24 kgf
Path 2-2 through (1), (4), (6) = 31.003,83 + 34.596,33 + 67.631,93 = 133.232,09 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = -9.265,24 kgf

Path 3-3 through (2), (4) = 52.554,6 + 34.596,33 = 87.150,94 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5,3 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

25,653 33,2214 0,0013 3,1458 0,785 27,768 1,5213 13 14,58

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

28.250 35.721 106.596 6.414 133.232 38.096 87.151

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 5,3 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(385,78, 192,89 + (16,66 - 6,35) + (13 - 6,35))
= 385,78 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(16,66 - 6,35) + 13)
= 16,63 mm

Inner Normal Limit of reinforcement per UG-40

LI = MIN(h, 2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(693,65, 2,5*(13 - 6,35), 2,5*(16,66 - 6,35 - 6,35))
= 9,91 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 5,2994*192,89 / (1.203,2642*1 - 0,6*5,2994)
= 0,85 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994)
= 6,65 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (385,78*6,65*1 + 2*10,31*6,65*1*(1 - 1)) / 100
= 25,653 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0,0013 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (385,78*(1*6,65 - 1*6,65) - 2*10,31*(1*6,65 - 1*6,65)*(1 - 1)) / 100
= 0,0013 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 10,31)*(1*6,65 - 1*6,65) - 2*10,31*(1*6,65 - 1*6,65)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 3,1458 cm2

= 5*(tn - trn)*fr2*t
= (5*(10,31 - 0,85)*1*6,65) / 100
= 3,1458 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(10,31 - 0,85)*(2,5*10,31 + 13)*1) / 100
= 7,3387 cm2

A3 = smaller of the following= 0,785 cm2

= 5*t*ti*fr2
= (5*6,65*3,96*1) / 100
= 1,3175 cm2

= 5*ti*ti*fr2
= (5*3,96*3,96*1) / 100
= 0,785 cm2

= 2*h*ti*fr2
= (2*693,65*3,96*1) / 100
= 54,9704 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (102*1) / 100
= 1 cm2
A43 = Leg2*fr2
= (02*1) / 100
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((620 - 385,78 - 2*10,31)*13*1) / 100
= 27,768 cm2

Area = A1 + A2 + A3 + A41 + A42 + A5

= 0,0013 + 3,1458 + 0,785 + 0,5213 + 1 + 27,768
= 33,2214 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 10,31 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 6 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm

t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 5,2994*192,89 / (1.203,2642*1 - 0,6*5,2994) + 6,35
= 7,2 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 7,2 , 0 ]
= 7,2 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994) + 6,35
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 7,85 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 14,68 , 13 ]
= 13 mm

t UG-45 = max[ ta , tb ]
= max[ 7,2 , 13 ]
= 13 mm

Available nozzle wall thickness new, tn = 0,875*16,66 = 14,58 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Lower fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*406,4*9*539,634 = 31.003,83 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*620*10*539,634 = 52.554,6 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*396,09*10,31*842,286 = 54.041,86 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*6,65*814,957 = 34.596,33 kgf

(5) Lower fillet weld in shear

Lower fillet weld throat (4,2 mm) is less than the internal corrosion allowance (6,35 mm). = 0 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*13*814,957 = 67.631,93 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.565,2971 - 0,129 + 2*10,31*1*(1*6,65 - 1*6,65))*1.101,294
= 28.250,1 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (314,58 + 2.776,8 + 52,1289 + 99,9998)*1.101,294
= 35.720,56 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (314,58 + 78,5031 + 52,1289 + 0 + 2*10,31*6,65*1)*1.101,294
= 6.413,57 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (314,58 + 78,5031 + 2.776,8 + 52,1289 + 99,9998 + 0 + 2*10,31*6,65*1)*1.101,294
= 38.095,58 kgf

Load for path 1-1 lesser of W or W1-1 = 28.250,1 kgf

Path 1-1 through (2) & (3) = 52.554,6 + 54.041,86 = 106.596,46 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 6.413,57 kgf

Path 2-2 through (1), (4), (6) = 31.003,83 + 34.596,33 + 67.631,93 = 133.232,09 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 28.250,1 kgf

Path 3-3 through (2), (4) = 52.554,6 + 34.596,33 = 87.150,94 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

2
For P = 10,38 kgf /cm @ 21,11 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

48,4997 50,5476 -- 9,7787 10,8306 27,768 2,1703 8,33 14,58

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

53.412 43.344 138.474 28.757 186.937 60.439 140.856

Calculations for internal pressure 10,38 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(373,08, 186,54 + (16,66 - 0) + (13 - 0))
= 373,08 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(16,66 - 0) + 13)
= 32,5 mm

Inner Normal Limit of reinforcement per UG-40

LI = MIN(h, 2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(700, 2,5*(13 - 0), 2,5*(16,66 - 0 - 0))
= 32,5 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,3789*186,54 / (1.203,2642*1 - 0,6*10,3789)
= 1,62 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789)
= 13 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= (373,08*13*1 + 2*16,66*13*1*(1 - 1)) / 100
= 48,4997 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (373,08*(1*13 - 1*13) - 2*16,66*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(13 + 16,66)*(1*13 - 1*13) - 2*16,66*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 9,7787 cm2

= 5*(tn - trn)*fr2*t
= (5*(16,66 - 1,62)*1*13) / 100
= 9,7787 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(16,66 - 1,62)*(2,5*16,66 + 13)*1) / 100
= 16,4451 cm2

A3 = smaller of the following= 10,8306 cm2

= 5*t*ti*fr2
= (5*13*16,66*1) / 100
= 10,8306 cm2

= 5*ti*ti*fr2
= (5*16,66*16,66*1) / 100
= 13,8818 cm2

= 2*h*ti*fr2
= (2*700*16,66*1) / 100
= 233,2736 cm2

A41 = Leg2*fr3
= (92*1) / 100
= 0,8103 cm2

A42 = Leg2*fr4
= (102*1) / 100
= 1 cm2

A43 = Leg2*fr2
= (62*1) / 100
= 0,36 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((620 - 373,08 - 2*16,66)*13*1) / 100
= 27,768 cm2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5
= 0 + 9,7787 + 10,8306 + 0,8103 + 1 + 0,36 + 27,768
= 50,5476 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 10,3789*186,54 / (1.203,2642*1 - 0,6*10,3789) + 0
= 1,62 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 1,62 , 0 ]
= 1,62 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 1,5 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 8,33 , 13 ]
= 8,33 mm

t UG-45 = max[ ta , tb ]
= max[ 1,62 , 8,33 ]
= 8,33 mm

Available nozzle wall thickness new, tn = 0,875*16,66 = 14,58 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Lower fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*406,4*9*539,634 = 31.003,83 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*620*10*539,634 = 52.554,6 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*389,74*16,66*842,286 = 85.918,99 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*13*814,957 = 67.631,93 kgf
(5) Lower fillet weld in shear
(p / 2)*Nozzle OD*Leg*Sl = (p / 2)*406,4*6*539,634 = 20.669,22 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*13*814,957 = 67.631,93 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (4.849,9679 - 0 + 2*16,66*1*(1*13 - 1*13))*1.101,294
= 53.412,4 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (977,869 + 2.776,8 + 81,0321 + 99,9998)*1.101,294
= 43.343,62 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (977,869 + 1.083,056 + 81,0321 + 35,9999 + 2*16,66*13*1)*1.101,294
= 28.756,75 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (977,869 + 1.083,056 + 2.776,8 + 81,0321 + 99,9998 + 35,9999 + 2*16,66*13*1)*1.101,294
= 60.438,77 kgf

Load for path 1-1 lesser of W or W1-1 = 43.343,62 kgf

Path 1-1 through (2) & (3) = 52.554,6 + 85.918,99 = 138.473,59 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 28.756,75 kgf

Path 2-2 through (1), (4), (5), (6) = 31.003,83 + 67.631,93 + 20.669,22 + 67.631,93 = 186.936,9 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 53.412,4 kgf

Path 3-3 through (2), (4), (5) = 52.554,6 + 67.631,93 + 20.669,22 = 140.855,75 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
 OVERHEAD INLET (N3B - 16")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on SHELL # 4
Orientation 0°
Nozzle center line offset to datum line 7.772,4 mm
End of nozzle to shell center 1.625,6 mm
Passes through a Category A joint No
Nozzle
Description NPS 16 Sch 60 DN 400
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Inside diameter, new 373,08 mm
Pipe nominal wall thickness 16,66 mm
Pipe minimum wall thickness1 14,58 mm
Corrosion allowance 6,35 mm
Projection available outside vessel, Lpr 224,34 mm
Internal projection, hn e w 700 mm
Projection available outside vessel to flange face, Lf 241 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Reinforcing Pad
Material specification SA-285 C (II-D Metric p. 12, ln. 4)
Diameter, Dp 620 mm
Thickness, te 13 mm
Is split No
Welds
Inner fillet, Leg41 9 mm
Outer fillet, Leg42 10 mm
Lower fillet, Leg43 6 mm
Nozzle to vessel groove weld 13 mm
Pad groove weld 13 mm
Radiography
Longitudinal seam Seamless No RT
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0,875.
 ASME B16.5-2017 Flange
Description NPS 16 Class 150 SO A105
Bolt Material SA-307 B Bolt (II-D Metric p. 410, ln. 2)
Blind included No
Rated MDMT -30°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

External fillet weld leg (UW-21) 15 mm (14,44 mm min)
Internal fillet weld leg (UW-21) 15,07 mm (15,07 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*10,31 , 23,37] = 14,44 mm
External Legmin = Xmin + Co / 0,7 = 14,44 + 0 / 0,7 = 14,44 mm
Internal Legmin = min[tn , 6 mm + Ci / 0,7] = min[16,66 , 6 + 6,35 / 0,7] = 15,07 mm
Notes
Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -30°C

UCS-66 Material Toughness Requirements Nozzle At Intersection

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve B = -21,25°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ -21,25 - 33,9 , -48] = -48°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*192,89 / (1.203,26*1 - 0,6*2,55) = 0,41 mm

Stress ratio = tr*E* / (tn - c) = 0,41*1 / (14,58 - 6,35) = 0,0498

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

UCS-66 Material Toughness Requirements Pad

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 33,9 , -48] = -33,34°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

8,1525 50,9143 17,5013 3,3387 0,785 27,768 1,5213 8,46 14,58

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

-9.265 35.933 106.596 6.626 133.232 38.308 87.151

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(385,78, 192,89 + (16,66 - 6,35) + (13 - 6,35))
= 385,78 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(16,66 - 6,35) + 13)
= 16,63 mm

Inner Normal Limit of reinforcement per UG-40

LI = MIN(h, 2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(693,65, 2,5*(13 - 6,35), 2,5*(16,66 - 6,35 - 6,35))
= 9,91 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*192,89 / (1.203,2642*1 - 0,6*1,6874)
= 0,27 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874)
= 2,11 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1
fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (385,78*2,11*1 + 2*10,31*2,11*1*(1 - 1)) / 100
= 8,1525 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 17,5013 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (385,78*(1*6,65 - 1*2,11) - 2*10,31*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 17,5013 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 10,31)*(1*6,65 - 1*2,11) - 2*10,31*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 1,5394 cm2

A2 = smaller of the following= 3,3387 cm2

= 5*(tn - trn)*fr2*t
= (5*(10,31 - 0,27)*1*6,65) / 100
= 3,3387 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(10,31 - 0,27)*(2,5*10,31 + 13)*1) / 100
= 7,7877 cm2

A3 = smaller of the following= 0,785 cm2

= 5*t*ti*fr2
= (5*6,65*3,96*1) / 100
= 1,3175 cm2

= 5*ti*ti*fr2
= (5*3,96*3,96*1) / 100
= 0,785 cm2

= 2*h*ti*fr2
= (2*693,65*3,96*1) / 100
= 54,9704 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (102*1) / 100
= 1 cm2
A43 = Leg2*fr2
= (02*1) / 100
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((620 - 385,78 - 2*10,31)*13*1) / 100
= 27,768 cm2

Area = A1 + A2 + A3 + A41 + A42 + A5

= 17,5013 + 3,3387 + 0,785 + 0,5213 + 1 + 27,768
= 50,9143 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 10,31 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 6 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm

t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*192,89 / (1.203,2642*1 - 0,6*1,6874) + 6,35
= 6,62 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,62 , 0 ]
= 6,62 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 8,46 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 8,46 , 7,85 ]
= 8,46 mm

tb = min[ tb3 , tb1 ]

= min[ 14,68 , 8,46 ]
= 8,46 mm

t UG-45 = max[ ta , tb ]
= max[ 6,62 , 8,46 ]
= 8,46 mm

Available nozzle wall thickness new, tn = 0,875*16,66 = 14,58 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Lower fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*406,4*9*539,634 = 31.003,83 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*620*10*539,634 = 52.554,6 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*396,09*10,31*842,286 = 54.041,86 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*6,65*814,957 = 34.596,33 kgf

(5) Lower fillet weld in shear

Lower fillet weld throat (4,2 mm) is less than the internal corrosion allowance (6,35 mm). = 0 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*13*814,957 = 67.631,93 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (815,251 - 1.750,1255 + 2*10,31*1*(1*6,65 - 1*2,11))*1.101,294
= -9.265,24 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (333,8703 + 2.776,8 + 52,1289 + 99,9998)*1.101,294
= 35.933 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (333,8703 + 78,5031 + 52,1289 + 0 + 2*10,31*6,65*1)*1.101,294
= 6.626,01 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (333,8703 + 78,5031 + 2.776,8 + 52,1289 + 99,9998 + 0 + 2*10,31*6,65*1)*1.101,294
= 38.308,03 kgf

Load for path 1-1 lesser of W or W1-1 = -9.265,24 kgf

Path 1-1 through (2) & (3) = 52.554,6 + 54.041,86 = 106.596,46 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = -9.265,24 kgf
Path 2-2 through (1), (4), (6) = 31.003,83 + 34.596,33 + 67.631,93 = 133.232,09 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = -9.265,24 kgf

Path 3-3 through (2), (4) = 52.554,6 + 34.596,33 = 87.150,94 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5,3 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

25,653 33,2214 0,0013 3,1458 0,785 27,768 1,5213 13 14,58

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

28.250 35.721 106.596 6.414 133.232 38.096 87.151

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 5,3 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(385,78, 192,89 + (16,66 - 6,35) + (13 - 6,35))
= 385,78 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(16,66 - 6,35) + 13)
= 16,63 mm

Inner Normal Limit of reinforcement per UG-40

LI = MIN(h, 2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(693,65, 2,5*(13 - 6,35), 2,5*(16,66 - 6,35 - 6,35))
= 9,91 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 5,2994*192,89 / (1.203,2642*1 - 0,6*5,2994)
= 0,85 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994)
= 6,65 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (385,78*6,65*1 + 2*10,31*6,65*1*(1 - 1)) / 100
= 25,653 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0,0013 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (385,78*(1*6,65 - 1*6,65) - 2*10,31*(1*6,65 - 1*6,65)*(1 - 1)) / 100
= 0,0013 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 10,31)*(1*6,65 - 1*6,65) - 2*10,31*(1*6,65 - 1*6,65)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 3,1458 cm2

= 5*(tn - trn)*fr2*t
= (5*(10,31 - 0,85)*1*6,65) / 100
= 3,1458 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(10,31 - 0,85)*(2,5*10,31 + 13)*1) / 100
= 7,3387 cm2

A3 = smaller of the following= 0,785 cm2

= 5*t*ti*fr2
= (5*6,65*3,96*1) / 100
= 1,3175 cm2

= 5*ti*ti*fr2
= (5*3,96*3,96*1) / 100
= 0,785 cm2

= 2*h*ti*fr2
= (2*693,65*3,96*1) / 100
= 54,9704 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (102*1) / 100
= 1 cm2
A43 = Leg2*fr2
= (02*1) / 100
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((620 - 385,78 - 2*10,31)*13*1) / 100
= 27,768 cm2

Area = A1 + A2 + A3 + A41 + A42 + A5

= 0,0013 + 3,1458 + 0,785 + 0,5213 + 1 + 27,768
= 33,2214 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 10,31 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 6 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm

t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 5,2994*192,89 / (1.203,2642*1 - 0,6*5,2994) + 6,35
= 7,2 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 7,2 , 0 ]
= 7,2 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994) + 6,35
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 7,85 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 14,68 , 13 ]
= 13 mm

t UG-45 = max[ ta , tb ]
= max[ 7,2 , 13 ]
= 13 mm

Available nozzle wall thickness new, tn = 0,875*16,66 = 14,58 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Lower fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*406,4*9*539,634 = 31.003,83 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*620*10*539,634 = 52.554,6 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*396,09*10,31*842,286 = 54.041,86 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*6,65*814,957 = 34.596,33 kgf

(5) Lower fillet weld in shear

Lower fillet weld throat (4,2 mm) is less than the internal corrosion allowance (6,35 mm). = 0 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*13*814,957 = 67.631,93 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.565,2971 - 0,129 + 2*10,31*1*(1*6,65 - 1*6,65))*1.101,294
= 28.250,1 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (314,58 + 2.776,8 + 52,1289 + 99,9998)*1.101,294
= 35.720,56 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (314,58 + 78,5031 + 52,1289 + 0 + 2*10,31*6,65*1)*1.101,294
= 6.413,57 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (314,58 + 78,5031 + 2.776,8 + 52,1289 + 99,9998 + 0 + 2*10,31*6,65*1)*1.101,294
= 38.095,58 kgf

Load for path 1-1 lesser of W or W1-1 = 28.250,1 kgf

Path 1-1 through (2) & (3) = 52.554,6 + 54.041,86 = 106.596,46 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 6.413,57 kgf

Path 2-2 through (1), (4), (6) = 31.003,83 + 34.596,33 + 67.631,93 = 133.232,09 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 28.250,1 kgf

Path 3-3 through (2), (4) = 52.554,6 + 34.596,33 = 87.150,94 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

2
For P = 10,38 kgf /cm @ 21,11 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

48,4997 50,5476 -- 9,7787 10,8306 27,768 2,1703 8,33 14,58

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

53.412 43.344 138.474 28.757 186.937 60.439 140.856

Calculations for internal pressure 10,38 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(373,08, 186,54 + (16,66 - 0) + (13 - 0))
= 373,08 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(16,66 - 0) + 13)
= 32,5 mm

Inner Normal Limit of reinforcement per UG-40

LI = MIN(h, 2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(700, 2,5*(13 - 0), 2,5*(16,66 - 0 - 0))
= 32,5 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,3789*186,54 / (1.203,2642*1 - 0,6*10,3789)
= 1,62 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789)
= 13 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= (373,08*13*1 + 2*16,66*13*1*(1 - 1)) / 100
= 48,4997 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (373,08*(1*13 - 1*13) - 2*16,66*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(13 + 16,66)*(1*13 - 1*13) - 2*16,66*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 9,7787 cm2

= 5*(tn - trn)*fr2*t
= (5*(16,66 - 1,62)*1*13) / 100
= 9,7787 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(16,66 - 1,62)*(2,5*16,66 + 13)*1) / 100
= 16,4451 cm2

A3 = smaller of the following= 10,8306 cm2

= 5*t*ti*fr2
= (5*13*16,66*1) / 100
= 10,8306 cm2

= 5*ti*ti*fr2
= (5*16,66*16,66*1) / 100
= 13,8818 cm2

= 2*h*ti*fr2
= (2*700*16,66*1) / 100
= 233,2736 cm2

A41 = Leg2*fr3
= (92*1) / 100
= 0,8103 cm2

A42 = Leg2*fr4
= (102*1) / 100
= 1 cm2

A43 = Leg2*fr2
= (62*1) / 100
= 0,36 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((620 - 373,08 - 2*16,66)*13*1) / 100
= 27,768 cm2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5
= 0 + 9,7787 + 10,8306 + 0,8103 + 1 + 0,36 + 27,768
= 50,5476 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 10,3789*186,54 / (1.203,2642*1 - 0,6*10,3789) + 0
= 1,62 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 1,62 , 0 ]
= 1,62 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 1,5 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 8,33 , 13 ]
= 8,33 mm

t UG-45 = max[ ta , tb ]
= max[ 1,62 , 8,33 ]
= 8,33 mm

Available nozzle wall thickness new, tn = 0,875*16,66 = 14,58 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Lower fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*406,4*9*539,634 = 31.003,83 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*620*10*539,634 = 52.554,6 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*389,74*16,66*842,286 = 85.918,99 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*13*814,957 = 67.631,93 kgf
(5) Lower fillet weld in shear
(p / 2)*Nozzle OD*Leg*Sl = (p / 2)*406,4*6*539,634 = 20.669,22 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*406,4*13*814,957 = 67.631,93 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (4.849,9679 - 0 + 2*16,66*1*(1*13 - 1*13))*1.101,294
= 53.412,4 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (977,869 + 2.776,8 + 81,0321 + 99,9998)*1.101,294
= 43.343,62 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (977,869 + 1.083,056 + 81,0321 + 35,9999 + 2*16,66*13*1)*1.101,294
= 28.756,75 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (977,869 + 1.083,056 + 2.776,8 + 81,0321 + 99,9998 + 35,9999 + 2*16,66*13*1)*1.101,294
= 60.438,77 kgf

Load for path 1-1 lesser of W or W1-1 = 43.343,62 kgf

Path 1-1 through (2) & (3) = 52.554,6 + 85.918,99 = 138.473,59 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 28.756,75 kgf

Path 2-2 through (1), (4), (5), (6) = 31.003,83 + 67.631,93 + 20.669,22 + 67.631,93 = 186.936,9 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 53.412,4 kgf

Path 3-3 through (2), (4), (5) = 52.554,6 + 67.631,93 + 20.669,22 = 140.855,75 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
 L.P GAS OUTLET (N4 - 8")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on SHELL # 3
Orientation 180°
Nozzle center line offset to datum line 4.876,8 mm
End of nozzle to shell center 1.574,8 mm
Passes through a Category A joint No
Nozzle
Description NPS 8 Sch 120 DN 200
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Inside diameter, new 182,55 mm
Pipe nominal wall thickness 18,26 mm
Pipe minimum wall thickness1 15,98 mm
Corrosion allowance 6,35 mm
Projection available outside vessel, Lpr 171,94 mm
Internal projection, hn e w 250 mm
Projection available outside vessel to flange face, Lf 190,2 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Reinforcing Pad
Material specification SA-285 C (II-D Metric p. 12, ln. 4)
Diameter, Dp 400 mm
Thickness, te 13 mm
Is split No
Welds
Inner fillet, Leg41 9 mm
Outer fillet, Leg42 10 mm
Lower fillet, Leg43 6 mm
Nozzle to vessel groove weld 13 mm
Pad groove weld 13 mm
Radiography
Longitudinal seam Seamless No RT
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0,875.
 ASME B16.5-2017 Flange
Description NPS 8 Class 150 SO A105
Bolt Material SA-307 B Bolt (II-D Metric p. 410, ln. 2)
Blind included No
Rated MDMT -30°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

External fillet weld leg (UW-21) 12,32 mm (12,32 mm min)
Internal fillet weld leg (UW-21) 16 mm (15,07 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*11,91 , 12,32] = 12,32 mm
External Legmin = Xmin + Co / 0,7 = 12,32 + 0 / 0,7 = 12,32 mm
Internal Legmin = min[tn , 6 mm + Ci / 0,7] = min[18,26 , 6 + 6,35 / 0,7] = 15,07 mm
Notes
Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -30°C

UCS-66 Material Toughness Requirements Nozzle At Intersection

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve B = -21,25°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ -21,25 - 33,9 , -48] = -48°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*97,62 / (1.203,26*1 - 0,6*2,55) = 0,21 mm

Stress ratio = tr*E* / (tn - c) = 0,21*1 / (15,98 - 6,35) = 0,0215

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

UCS-66 Material Toughness Requirements Pad

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 33,9 , -48] = -33,34°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

4,1262 37,1271 8,858 3,9155 1,5471 22,2852 0,5213 8,46 15,98

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

-4.021 29.429 66.557 8.335 71.820 32.877 52.555

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(195,25, 97,62 + (18,26 - 6,35) + (13 - 6,35))
= 195,25 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(18,26 - 6,35) + 13)
= 16,63 mm

Inner Normal Limit of reinforcement per UG-40

LI = MIN(h, 2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(243,65, 2,5*(13 - 6,35), 2,5*(18,26 - 6,35 - 6,35))
= 13,91 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*97,62 / (1.203,2642*1 - 0,6*1,6874)
= 0,14 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874)
= 2,11 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1
fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (195,25*2,11*1 + 2*11,91*2,11*1*(1 - 1)) / 100
= 4,1262 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 8,858 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (195,25*(1*6,65 - 1*2,11) - 2*11,91*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 8,858 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 11,91)*(1*6,65 - 1*2,11) - 2*11,91*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 1,6845 cm2

A2 = smaller of the following= 3,9155 cm2

= 5*(tn - trn)*fr2*t
= (5*(11,91 - 0,14)*1*6,65) / 100
= 3,9155 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(11,91 - 0,14)*(2,5*11,91 + 13)*1) / 100
= 10,0755 cm2

A3 = smaller of the following= 1,5471 cm2

= 5*t*ti*fr2
= (5*6,65*5,56*1) / 100
= 1,8496 cm2

= 5*ti*ti*fr2
= (5*5,56*5,56*1) / 100
= 1,5471 cm2

= 2*h*ti*fr2
= (2*243,65*5,56*1) / 100
= 27,1066 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2

(Part of the weld is outside of the limits)

A43 = Leg2*fr2
= (02*1) / 100
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((390,5 - 195,25 - 2*11,91)*13*1) / 100
= 22,2852 cm2

Area = A1 + A2 + A3 + A41 + A42 + A5

= 8,858 + 3,9155 + 1,5471 + 0,5213 + 0 + 22,2852
= 37,1271 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 11,91 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 6 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm

t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*97,62 / (1.203,2642*1 - 0,6*1,6874) + 6,35
= 6,49 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,49 , 0 ]
= 6,49 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 8,46 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 8,46 , 7,85 ]
= 8,46 mm

tb = min[ tb3 , tb1 ]

= min[ 13,51 , 8,46 ]
= 8,46 mm

t UG-45 = max[ ta , tb ]
= max[ 6,49 , 8,46 ]
= 8,46 mm

Available nozzle wall thickness new, tn = 0,875*18,26 = 15,98 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Lower fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*219,08*9*539,634 = 16.713 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*400*10*539,634 = 33.905,77 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*207,16*11,91*842,286 = 32.651,02 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*219,08*6,65*814,957 = 18.649,59 kgf

(5) Lower fillet weld in shear

Lower fillet weld throat (4,2 mm) is less than the internal corrosion allowance (6,35 mm). = 0 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*219,08*13*814,957 = 36.457,84 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (412,6175 - 885,8047 + 2*11,91*1*(1*6,65 - 1*2,11))*1.101,294
= -4.020,81 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (391,5476 + 2.228,5198 + 52,1289 + 0)*1.101,294
= 29.428,73 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (391,5476 + 154,7126 + 52,1289 + 0 + 2*11,91*6,65*1)*1.101,294
= 8.334,88 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (391,5476 + 154,7126 + 2.228,5198 + 52,1289 + 0 + 0 + 2*11,91*6,65*1)*1.101,294
= 32.877,43 kgf

Load for path 1-1 lesser of W or W1-1 = -4.020,81 kgf

Path 1-1 through (2) & (3) = 33.905,77 + 32.651,02 = 66.556,8 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = -4.020,81 kgf
Path 2-2 through (1), (4), (6) = 16.713 + 18.649,59 + 36.457,84 = 71.820,42 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = -4.020,81 kgf

Path 3-3 through (2), (4) = 33.905,77 + 18.649,59 = 52.555,36 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5,3 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

12,9836 28,1717 0,0006 3,8174 1,5471 22,2852 0,5213 13 15,98

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

14.298 29.321 66.557 8.227 71.820 32.769 52.555

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 5,3 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(195,25, 97,62 + (18,26 - 6,35) + (13 - 6,35))
= 195,25 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(18,26 - 6,35) + 13)
= 16,63 mm

Inner Normal Limit of reinforcement per UG-40

LI = MIN(h, 2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(243,65, 2,5*(13 - 6,35), 2,5*(18,26 - 6,35 - 6,35))
= 13,91 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 5,2994*97,62 / (1.203,2642*1 - 0,6*5,2994)
= 0,43 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994)
= 6,65 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (195,25*6,65*1 + 2*11,91*6,65*1*(1 - 1)) / 100
= 12,9836 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0,0006 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (195,25*(1*6,65 - 1*6,65) - 2*11,91*(1*6,65 - 1*6,65)*(1 - 1)) / 100
= 0,0006 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 11,91)*(1*6,65 - 1*6,65) - 2*11,91*(1*6,65 - 1*6,65)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 3,8174 cm2

= 5*(tn - trn)*fr2*t
= (5*(11,91 - 0,43)*1*6,65) / 100
= 3,8174 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(11,91 - 0,43)*(2,5*11,91 + 13)*1) / 100
= 9,8232 cm2

A3 = smaller of the following= 1,5471 cm2

= 5*t*ti*fr2
= (5*6,65*5,56*1) / 100
= 1,8496 cm2

= 5*ti*ti*fr2
= (5*5,56*5,56*1) / 100
= 1,5471 cm2

= 2*h*ti*fr2
= (2*243,65*5,56*1) / 100
= 27,1066 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2
(Part of the weld is outside of the limits)

A43 = Leg2*fr2
= (02*1) / 100
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= ((390,5 - 195,25 - 2*11,91)*13*1) / 100
= 22,2852 cm2

Area = A1 + A2 + A3 + A41 + A42 + A5

= 0,0006 + 3,8174 + 1,5471 + 0,5213 + 0 + 22,2852
= 28,1717 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 11,91 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 6 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm

t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 5,2994*97,62 / (1.203,2642*1 - 0,6*5,2994) + 6,35
= 6,78 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,78 , 0 ]
= 6,78 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994) + 6,35
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 7,85 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 13,51 , 13 ]
= 13 mm

t UG-45 = max[ ta , tb ]
= max[ 6,78 , 13 ]
= 13 mm

Available nozzle wall thickness new, tn = 0,875*18,26 = 15,98 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Lower fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*219,08*9*539,634 = 16.713 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*400*10*539,634 = 33.905,77 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*207,16*11,91*842,286 = 32.651,02 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*219,08*6,65*814,957 = 18.649,59 kgf

(5) Lower fillet weld in shear

Lower fillet weld throat (4,2 mm) is less than the internal corrosion allowance (6,35 mm). = 0 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*219,08*13*814,957 = 36.457,84 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1.298,3565 - 0,0645 + 2*11,91*1*(1*6,65 - 1*6,65))*1.101,294
= 14.298,08 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (381,7412 + 2.228,5198 + 52,1289 + 0)*1.101,294
= 29.320,73 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (381,7412 + 154,7126 + 52,1289 + 0 + 2*11,91*6,65*1)*1.101,294
= 8.226,89 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (381,7412 + 154,7126 + 2.228,5198 + 52,1289 + 0 + 0 + 2*11,91*6,65*1)*1.101,294
= 32.769,43 kgf

Load for path 1-1 lesser of W or W1-1 = 14.298,08 kgf

Path 1-1 through (2) & (3) = 33.905,77 + 32.651,02 = 66.556,8 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 8.226,89 kgf

Path 2-2 through (1), (4), (6) = 16.713 + 18.649,59 + 36.457,84 = 71.820,42 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 14.298,08 kgf

Path 3-3 through (2), (4) = 33.905,77 + 18.649,59 = 52.555,36 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 10,38 kgf /cm2 @ 21,11 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

23,7314 43,3797 -- 11,3555 11,8707 18,9832 1,1703 7,16 15,98

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

26.135 34.304 82.427 32.097 100.771 53.003 81.506

Calculations for internal pressure 10,38 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(182,55, 91,27 + (18,26 - 0) + (13 - 0))
= 182,55 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(18,26 - 0) + 13)
= 32,5 mm

Inner Normal Limit of reinforcement per UG-40

LI = MIN(h, 2,5*(t - C), 2,5*(ti - Cn - C))

= MIN(250, 2,5*(13 - 0), 2,5*(18,26 - 0 - 0))
= 32,5 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,3789*91,27 / (1.203,2642*1 - 0,6*10,3789)
= 0,79 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789)
= 13 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= (182,55*13*1 + 2*18,26*13*1*(1 - 1)) / 100
= 23,7314 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (182,55*(1*13 - 1*13) - 2*18,26*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(13 + 18,26)*(1*13 - 1*13) - 2*18,26*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 11,3555 cm2

= 5*(tn - trn)*fr2*t
= (5*(18,26 - 0,79)*1*13) / 100
= 11,3555 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(18,26 - 0,79)*(2,5*18,26 + 13)*1) / 100
= 20,4948 cm2

A3 = smaller of the following= 11,8707 cm2

= 5*t*ti*fr2
= (5*13*18,26*1) / 100
= 11,8707 cm2

= 5*ti*ti*fr2
= (5*18,26*18,26*1) / 100
= 16,6761 cm2

= 2*h*ti*fr2
= (2*250*18,26*1) / 100
= 91,313 cm2

A41 = Leg2*fr3
= (92*1) / 100
= 0,8103 cm2

A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2

(Part of the weld is outside of the limits)

A43 = Leg2*fr2
= (62*1) / 100
= 0,36 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((365,1 - 182,55 - 2*18,26)*13*1) / 100
= 18,9832 cm2

Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 0 + 11,3555 + 11,8707 + 0,8103 + 0 + 0,36 + 18,9832
= 43,3797 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 10,3789*91,27 / (1.203,2642*1 - 0,6*10,3789) + 0
= 0,79 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,79 , 0 ]
= 0,79 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 1,5 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 7,16 , 13 ]
= 7,16 mm

t UG-45 = max[ ta , tb ]
= max[ 0,79 , 7,16 ]
= 7,16 mm

Available nozzle wall thickness new, tn = 0,875*18,26 = 15,98 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Lower fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*219,08*9*539,634 = 16.713 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*400*10*539,634 = 33.905,77 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*200,81*18,26*842,286 = 48.521,3 kgf
(4) Groove weld in tension
(p / 2)*Nozzle OD*tw *Sg = (p / 2)*219,08*13*814,957 = 36.457,84 kgf

(5) Lower fillet weld in shear

(p / 2)*Nozzle OD*Leg*Sl = (p / 2)*219,08*6*539,634 = 11.142 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*219,08*13*814,957 = 36.457,84 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.373,1427 - 0 + 2*18,26*1*(1*13 - 1*13))*1.101,294
= 26.135,28 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (1.135,5461 + 1.898,3198 + 81,0321 + 0)*1.101,294
= 34.304,17 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (1.135,5461 + 1.187,069 + 81,0321 + 35,9999 + 2*18,26*13*1)*1.101,294
= 32.096,92 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (1.135,5461 + 1.187,069 + 1.898,3198 + 81,0321 + 0 + 35,9999 + 2*18,26*13*1)*1.101,294
= 53.003 kgf

Load for path 1-1 lesser of W or W1-1 = 26.135,28 kgf

Path 1-1 through (2) & (3) = 33.905,77 + 48.521,3 = 82.427,07 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 26.135,28 kgf
Path 2-2 through (1), (4), (5), (6) = 16.713 + 36.457,84 + 11.142 + 36.457,84 = 100.770,67 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = 26.135,28 kgf

Path 3-3 through (2), (4), (5) = 33.905,77 + 36.457,84 + 11.142 = 81.505,61 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
 WATER DRAWOFF (N5 - 3")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on BOOT HEAD
Orientation 0°
End of nozzle to datum line 0 mm
Calculated as hillside No
Distance to head center, R 0 mm
Passes through a Category A joint No
Nozzle
Access opening No
Material specification SA-105 (II-D Metric p. 20, ln. 31)
Inside diameter, new 77,85 mm
Nominal wall thickness 15,05 mm
Corrosion allowance 6,35 mm
Projection available outside vessel, Lpr 119,89 mm
Projection available outside vessel to flange face, Lf 143,77 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Welds
Inner fillet, Leg41 9 mm
Nozzle to vessel groove weld 16 mm
Radiography
Longitudinal seam Seamless No RT
 ASME B16.5-2017 Flange
Description NPS 3 Class 150 LWN A105
Bolt Material SA-307 B Bolt (II-D Metric p. 410, ln. 2)
Blind included No
Rated MDMT -30°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Notes
Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -30°C

UCS-66 Material Toughness Requirements

LWN rated MDMT per UCS-66(c)(1) = -30°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

0,2696 9,4374 5,7522 2,8748 -- -- 0,8103 7,85 15,05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 6 6,3 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(90,55, 45,28 + (15,05 - 6,35) + (13 - 6,35))
= 90,55 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(15,05 - 6,35) + 0)
= 16,63 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*45,28 / (1.407,2073*1 - 0,6*1,6874)
= 0,0533 mm

Required thickness tr from UG-37(a)(c)

tr = P*K1*D / (2*S*E - 0,2*P)

= 1,6874*0,875*443,9 / (2*1.101,2926*1 - 0,2*1,6874)
= 0,3 mm

Required thickness tr per Interpretation VIII-1-07-50

tr = P*D*K / (2*S*E - 0,2*P)

= 1,69*443,9*0,96343 / (2*1.101,29*1 - 0,2*1,69)
= 0,33 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.407,208, Sv = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= (90,55*0,3*1 + 2*8,7*0,3*1*(1 - 1)) / 100
= 0,2696 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 5,7522 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (90,55*(1*6,65 - 1*0,3) - 2*8,7*(1*6,65 - 1*0,3)*(1 - 1)) / 100
= 5,7522 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 8,7)*(1*6,65 - 1*0,3) - 2*8,7*(1*6,65 - 1*0,3)*(1 - 1)) / 100
= 1,9503 cm2

A2 = smaller of the following= 2,8748 cm2

= 5*(tn - trn)*fr2*t
= (5*(8,7 - 0,0533)*1*6,65) / 100
= 2,8748 cm2

= 5*(tn - trn)*fr2*tn
= (5*(8,7 - 0,0533)*1*8,7) / 100
= 3,7613 cm2

A41 = Leg2*fr2
= (92*1) / 100
= 0,8103 cm2

Area = A1 + A2 + A41
= 5,7522 + 2,8748 + 0,8103
= 9,4374 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 8,7 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 6 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion
= 1,6874*45,28 / (1.407,2073*1 - 0,6*1,6874) + 6,35
= 6,4 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,4 , 0 ]
= 6,4 mm

t b1 = 6,68 mm
t b1 = max[ tb1 , tb UG16 ]
= max[ 6,68 , 7,85 ]
= 7,85 mm

tb = min[ tb3 , tb1 ]

= min[ 11,62 , 7,85 ]
= 7,85 mm

t UG-45 = max[ ta , tb ]
= max[ 6,4 , 7,85 ]
= 7,85 mm

Available nozzle wall thickness new, tn = 15,05 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

2
For P = 19,02 kgf /cm @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

3,0419 6,4774 2,9793 2,6877 -- -- 0,8103 10,05 15,05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 6 6,3 weld size is adequate

Calculations for internal pressure 19,02 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(90,55, 45,28 + (15,05 - 6,35) + (13 - 6,35))
= 90,55 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(15,05 - 6,35) + 0)
= 16,63 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 19,0177*45,28 / (1.407,2073*1 - 0,6*19,0177)
= 0,62 mm

Required thickness tr from UG-37(a)(c)

tr = P*K1*D / (2*S*E - 0,2*P)

= 19,0177*0,875*443,9 / (2*1.101,2926*1 - 0,2*19,0177)
= 3,36 mm

Required thickness tr per Interpretation VIII-1-07-50

tr = P*D*K / (2*S*E - 0,2*P)

= 19,02*443,9*0,96343 / (2*1.101,29*1 - 0,2*19,02)
= 3,7 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.407,208, Sv = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= (90,55*3,36*1 + 2*8,7*3,36*1*(1 - 1)) / 100
= 3,0419 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 2,9793 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (90,55*(1*6,65 - 1*3,36) - 2*8,7*(1*6,65 - 1*3,36)*(1 - 1)) / 100
= 2,9793 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 8,7)*(1*6,65 - 1*3,36) - 2*8,7*(1*6,65 - 1*3,36)*(1 - 1)) / 100
= 1,0103 cm2

A2 = smaller of the following= 2,6877 cm2

= 5*(tn - trn)*fr2*t
= (5*(8,7 - 0,62)*1*6,65) / 100
= 2,6877 cm2

= 5*(tn - trn)*fr2*tn
= (5*(8,7 - 0,62)*1*8,7) / 100
= 3,5161 cm2

A41 = Leg2*fr2
= (92*1) / 100
= 0,8103 cm2

Area = A1 + A2 + A41
= 2,9793 + 2,6877 + 0,8103
= 6,4774 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 8,7 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 6 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion
= 19,0177*45,28 / (1.407,2073*1 - 0,6*19,0177) + 6,35
= 6,97 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,97 , 0 ]
= 6,97 mm

t b1 = 10,05 mm
t b1 = max[ tb1 , tb UG16 ]
= max[ 10,05 , 7,85 ]
= 10,05 mm

tb = min[ tb3 , tb1 ]

= min[ 11,62 , 10,05 ]
= 10,05 mm

t UG-45 = max[ ta , tb ]
= max[ 6,97 , 10,05 ]
= 10,05 mm

Available nozzle wall thickness new, tn = 15,05 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

2
For P = 19,99 kgf /cm @ 21,11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3,92 15,05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 19,99 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(77,85, 38,93 + (15,05 - 0) + (13 - 0))
= 77,85 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(15,05 - 0) + 0)
= 32,5 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 19,9864*38,93 / (1.407,2073*1 - 0,6*19,9864)
= 0,56 mm

Required thickness tr from UG-37(a)(c)

tr = P*K1*D / (2*S*E - 0,2*P)

= 19,9864*0,9*431,2 / (2*1.101,2926*1 - 0,2*19,9864)
= 3,53 mm

Required thickness tr per Interpretation VIII-1-07-50

tr = P*D / (2*S*E - 0,2*P)

= 19,99*431,2 / (2*1.101,29*1 - 0,2*19,99)
= 3,92 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion
= 19,9864*38,93 / (1.407,2073*1 - 0,6*19,9864) + 0
= 0,56 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,56 , 0 ]
= 0,56 mm
t b1 = 3,92 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 3,92 , 1,5 ]
= 3,92 mm

tb = min[ tb3 , tb1 ]

= min[ 5,27 , 3,92 ]
= 3,92 mm

t UG-45 = max[ ta , tb ]
= max[ 0,56 , 3,92 ]
= 3,92 mm

Available nozzle wall thickness new, tn = 15,05 mm

The nozzle neck thickness is adequate.

 L. R (N6A - 2")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on SHELL # 3
Orientation 90°
Nozzle center line offset to datum line 5.562,6 mm
End of nozzle to shell center 1.574,8 mm
Offset from center, Lo -152,4 mm
Passes through a Category A joint No
Nozzle
Access opening No
Material specification SA-105 (II-D Metric p. 20, ln. 31)
Inside diameter, new 52,5 mm
Nominal wall thickness 12,75 mm
Corrosion allowance 6,35 mm
Opening chord length 65,6 mm
Projection available outside vessel, Lpr 175,8 mm
Projection available outside vessel to flange face, Lf 194,85 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Welds
Inner fillet, Leg41 9 mm
Nozzle to vessel groove weld 13 mm
Radiography
Longitudinal seam Seamless No RT
 ASME B16.5-2017 Flange
Description NPS 2 Class 150 LWN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 410, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Notes
Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*32,6 / (1.407,21*1 - 0,6*2,55) = 0,0592 mm

Stress ratio = tr*E* / (tn - c) = 0,0592*1 / (12,75 - 6,35) = 0,0093

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 8,46 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(65,6, 32,8 + (12,75 - 6,35) + (13 - 6,35))
= 65,6 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874)
= 0,0381 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874)
= 2,11 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 6,4 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 4,48 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874) + 6,35
= 6,39 mm
ta = max[ ta UG-27 , ta UG-22 ]
= max[ 6,39 , 0 ]
= 6,39 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 8,46 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 8,46 , 7,85 ]
= 8,46 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 8,46 ]
= 8,46 mm

t UG-45 = max[ ta , tb ]
= max[ 6,39 , 8,46 ]
= 8,46 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5,3 kgf /cm2 @ 68,33 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 11,15 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Calculations for internal pressure 5,3 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(65,6, 32,8 + (12,75 - 6,35) + (13 - 6,35))
= 65,6 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 5,2994*32,6 / (1.407,2073*1 - 0,6*5,2994)
= 0,12 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994)
= 6,65 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 6,4 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 4,48 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion
= 5,2994*32,6 / (1.407,2073*1 - 0,6*5,2994) + 6,35
= 6,47 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,47 , 0 ]
= 6,47 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994) + 6,35
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 7,85 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 13 ]
= 11,15 mm

t UG-45 = max[ ta , tb ]
= max[ 6,47 , 11,15 ]
= 11,15 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement check in the plane parallel to the longitudinal axis

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 8,46 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(65,2, 32,6 + (12,75 - 6,35) + (13 - 6,35))
= 65,2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874)
= 0,0381 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874)
= 2,11 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874) + 6,35
= 6,39 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,39 , 0 ]
= 6,39 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 8,46 mm
t b1 = max[ tb1 , tb UG16 ]
= max[ 8,46 , 7,85 ]
= 8,46 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 8,46 ]
= 8,46 mm

t UG-45 = max[ ta , tb ]
= max[ 6,39 , 8,46 ]
= 8,46 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement check in the plane parallel to the longitudinal axis

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

2
For P = 5,3 kgf /cm @ 68,33 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 11,15 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(65,2, 32,6 + (12,75 - 6,35) + (13 - 6,35))
= 65,2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 5,2994*32,6 / (1.407,2073*1 - 0,6*5,2994)
= 0,12 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994)
= 6,65 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 5,2994*32,6 / (1.407,2073*1 - 0,6*5,2994) + 6,35
= 6,47 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,47 , 0 ]
= 6,47 mm
t b1 = P*R / (S*E - 0,6*P) + Corrosion
= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994) + 6,35
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 7,85 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 13 ]
= 11,15 mm

t UG-45 = max[ ta , tb ]
= max[ 6,47 , 11,15 ]
= 11,15 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 10,38 kgf /cm2 @ 21,11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4,8 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 10,38 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(52,83, 26,41 + (12,75 - 0) + (13 - 0))
= 52,83 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(12,75 - 0) + 0)
= 31,88 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,3789*26,25 / (1.407,2073*1 - 0,6*10,3789)
= 0,2 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789)
= 13 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 10,3789*26,25 / (1.407,2073*1 - 0,6*10,3789) + 0
= 0,2 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,2 , 0 ]
= 0,2 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 1,5 ]
= 13 mm
tb = min[ tb3 , tb1 ]
= min[ 4,8 , 13 ]
= 4,8 mm

t UG-45 = max[ ta , tb ]
= max[ 0,2 , 4,8 ]
= 4,8 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement check in the plane parallel to the longitudinal axis

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 10,38 kgf /cm2 @ 21,11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4,8 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(52,5, 26,25 + (12,75 - 0) + (13 - 0))
= 52,5 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(12,75 - 0) + 0)
= 31,88 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,3789*26,25 / (1.407,2073*1 - 0,6*10,3789)
= 0,2 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789)
= 13 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 10,3789*26,25 / (1.407,2073*1 - 0,6*10,3789) + 0
= 0,2 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,2 , 0 ]
= 0,2 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 1,5 ]
= 13 mm
tb = min[ tb3 , tb1 ]
= min[ 4,8 , 13 ]
= 4,8 mm

t UG-45 = max[ ta , tb ]
= max[ 0,2 , 4,8 ]
= 4,8 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

 L. R (N6B - 2")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on SHELL # 3
Orientation 90°
Nozzle center line offset to datum line 5.562,6 mm
End of nozzle to shell center 1.092,2 mm
Offset from center, Lo 1.066,5 mm
Passes through a Category A joint No
Nozzle
Access opening No
Material specification SA-105 (II-D Metric p. 20, ln. 31)
Inside diameter, new 52,5 mm
Nominal wall thickness 12,75 mm
Corrosion allowance 6,35 mm
Opening chord length 102,96 mm
Projection available outside vessel, Lpr 145,05 mm
Projection available outside vessel to flange face, Lf 164,1 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Welds
Inner fillet, Leg41 9 mm
Nozzle to vessel groove weld 13 mm
Radiography
Longitudinal seam Seamless No RT
 ASME B16.5-2017 Flange
Description NPS 2 Class 150 LWN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 410, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Notes
Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*32,6 / (1.407,21*1 - 0,6*2,55) = 0,0592 mm

Stress ratio = tr*E* / (tn - c) = 0,0592*1 / (12,75 - 6,35) = 0,0093

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

1,0879 8,6051 5,7587 2,0361 -- -- 0,8103 8,46 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(102,96, 51,48 + (12,75 - 6,35) + (13 - 6,35))
= 102,96 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874)
= 0,0381 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874)
= 2,11 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.407,208, Sv = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (102,96*2,11*0,5 + 2*6,4*2,11*0,5*(1 - 1)) / 100
= 1,0879 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 5,7587 cm2

 = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= (102,96*(1*6,65 - 0,5*2,11) - 2*6,4*(1*6,65 - 0,5*2,11)*(1 - 1)) / 100
= 5,7587 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 6,4)*(1*6,65 - 0,5*2,11) - 2*6,4*(1*6,65 - 0,5*2,11)*(1 - 1)) / 100
= 1,46 cm2

A2 = smaller of the following= 2,0361 cm2

= 5*(tn - trn)*fr2*t
= (5*(6,4 - 0,0381)*1*6,65) / 100
= 2,1155 cm2

= 5*(tn - trn)*fr2*tn
= (5*(6,4 - 0,0381)*1*6,4) / 100
= 2,0361 cm2

A41 = Leg2*fr2
= (92*1) / 100
= 0,8103 cm2

Area = A1 + A2 + A41
= 5,7587 + 2,0361 + 0,8103
= 8,6051 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 6,4 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 4,48 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874) + 6,35
= 6,39 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,39 , 0 ]
= 6,39 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 8,46 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 8,46 , 7,85 ]
= 8,46 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 8,46 ]
= 8,46 mm
t UG-45 = max[ ta , tb ]
= max[ 6,39 , 8,46 ]
= 8,46 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

2
For P = 5,3 kgf /cm @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

3,4232 6,2426 3,4232 2,009 -- -- 0,8103 11,15 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Calculations for internal pressure 5,3 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(102,96, 51,48 + (12,75 - 6,35) + (13 - 6,35))
= 102,96 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 5,2994*32,6 / (1.407,2073*1 - 0,6*5,2994)
= 0,12 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994)
= 6,65 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.407,208, Sv = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (102,96*6,65*0,5 + 2*6,4*6,65*0,5*(1 - 1)) / 100
= 3,4232 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 3,4232 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (102,96*(1*6,65 - 0,5*6,65) - 2*6,4*(1*6,65 - 0,5*6,65)*(1 - 1)) / 100
= 3,4232 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 6,4)*(1*6,65 - 0,5*6,65) - 2*6,4*(1*6,65 - 0,5*6,65)*(1 - 1)) / 100
= 0,8677 cm2

A2 = smaller of the following= 2,009 cm2

= 5*(tn - trn)*fr2*t
= (5*(6,4 - 0,12)*1*6,65) / 100
= 2,0877 cm2

= 5*(tn - trn)*fr2*tn
= (5*(6,4 - 0,12)*1*6,4) / 100
= 2,009 cm2

A41 = Leg2*fr2
= (92*1) / 100
= 0,8103 cm2

Area = A1 + A2 + A41
= 3,4232 + 2,009 + 0,8103
= 6,2426 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 6,4 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 4,48 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 5,2994*32,6 / (1.407,2073*1 - 0,6*5,2994) + 6,35
= 6,47 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,47 , 0 ]
= 6,47 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994) + 6,35
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 7,85 ]
= 13 mm
tb = min[ tb3 , tb1 ]
= min[ 11,15 , 13 ]
= 11,15 mm

t UG-45 = max[ ta , tb ]
= max[ 6,47 , 11,15 ]
= 11,15 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement check in the plane parallel to the longitudinal axis

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 8,46 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(65,2, 32,6 + (12,75 - 6,35) + (13 - 6,35))
= 65,2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874)
= 0,0381 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874)
= 2,11 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874) + 6,35
= 6,39 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,39 , 0 ]
= 6,39 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 8,46 mm
t b1 = max[ tb1 , tb UG16 ]
= max[ 8,46 , 7,85 ]
= 8,46 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 8,46 ]
= 8,46 mm

t UG-45 = max[ ta , tb ]
= max[ 6,39 , 8,46 ]
= 8,46 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement check in the plane parallel to the longitudinal axis

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5,3 kgf /cm2 @ 68,33 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 11,15 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(65,2, 32,6 + (12,75 - 6,35) + (13 - 6,35))
= 65,2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 5,2994*32,6 / (1.407,2073*1 - 0,6*5,2994)
= 0,12 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994)
= 6,65 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 5,2994*32,6 / (1.407,2073*1 - 0,6*5,2994) + 6,35
= 6,47 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,47 , 0 ]
= 6,47 mm
t b1 = P*R / (S*E - 0,6*P) + Corrosion
= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994) + 6,35
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 7,85 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 13 ]
= 11,15 mm

t UG-45 = max[ ta , tb ]
= max[ 6,47 , 11,15 ]
= 11,15 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 10,38 kgf /cm2 @ 21,11 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

5,4244 14,238 5,4245 8,0032 -- -- 0,8103 4,8 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

Calculations for internal pressure 10,38 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(83,45, 41,73 + (12,75 - 0) + (13 - 0))
= 83,45 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(12,75 - 0) + 0)
= 31,88 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,3789*26,25 / (1.407,2073*1 - 0,6*10,3789)
= 0,2 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789)
= 13 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.407,208, Sv = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (83,45*13*0,5 + 2*12,75*13*0,5*(1 - 1)) / 100
= 5,4244 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 5,4245 cm2

 = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= (83,45*(1*13 - 0,5*13) - 2*12,75*(1*13 - 0,5*13)*(1 - 1)) / 100
= 5,4245 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(13 + 12,75)*(1*13 - 0,5*13) - 2*12,75*(1*13 - 0,5*13)*(1 - 1)) / 100
= 3,3477 cm2

A2 = smaller of the following= 8,0032 cm2

= 5*(tn - trn)*fr2*t
= (5*(12,75 - 0,2)*1*13) / 100
= 8,1606 cm2

= 5*(tn - trn)*fr2*tn
= (5*(12,75 - 0,2)*1*12,75) / 100
= 8,0032 cm2

A41 = Leg2*fr2
= (92*1) / 100
= 0,8103 cm2

Area = A1 + A2 + A41
= 5,4245 + 8,0032 + 0,8103
= 14,238 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 10,3789*26,25 / (1.407,2073*1 - 0,6*10,3789) + 0
= 0,2 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,2 , 0 ]
= 0,2 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 1,5 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 4,8 , 13 ]
= 4,8 mm

t UG-45 = max[ ta , tb ]
= max[ 0,2 , 4,8 ]
= 4,8 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement check in the plane parallel to the longitudinal axis

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 10,38 kgf /cm2 @ 21,11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4,8 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(52,5, 26,25 + (12,75 - 0) + (13 - 0))
= 52,5 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(12,75 - 0) + 0)
= 31,88 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,3789*26,25 / (1.407,2073*1 - 0,6*10,3789)
= 0,2 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789)
= 13 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 10,3789*26,25 / (1.407,2073*1 - 0,6*10,3789) + 0
= 0,2 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,2 , 0 ]
= 0,2 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 1,5 ]
= 13 mm
tb = min[ tb3 , tb1 ]
= min[ 4,8 , 13 ]
= 4,8 mm

t UG-45 = max[ ta , tb ]
= max[ 0,2 , 4,8 ]
= 4,8 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

 L.D.I.C (N8A - 2")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on SUMP (BOOT)
Orientation 240°
Nozzle center line offset to face of parent nozzle 838,2 mm
End of nozzle to shell center 431,8 mm
Passes through a Category A joint No
Nozzle
Access opening No
Material specification SA-105 (II-D Metric p. 20, ln. 31)
Inside diameter, new 52,5 mm
Nominal wall thickness 12,75 mm
Corrosion allowance 6,35 mm
Projection available outside vessel, Lpr 184,15 mm
Projection available outside vessel to flange face, Lf 203,2 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Welds
Inner fillet, Leg41 9 mm
Nozzle to vessel groove weld 13 mm
Radiography
Longitudinal seam Seamless No RT
 ASME B16.5-2017 Flange
Description NPS 2 Class 150 LWN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 410, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Notes
Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*32,6 / (1.407,21*1 - 0,6*2,55) = 0,0592 mm

Stress ratio = tr*E* / (tn - c) = 0,0592*1 / (12,75 - 6,35) = 0,0093

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 7,85 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(65,2, 32,6 + (12,75 - 6,35) + (13 - 6,35))
= 65,2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874)
= 0,0381 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*221,95 / (1.101,2926*1 - 0,6*1,6874)
= 0,34 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 6,4 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 4,48 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874) + 6,35
= 6,39 mm
ta = max[ ta UG-27 , ta UG-22 ]
= max[ 6,39 , 0 ]
= 6,39 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*221,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 6,69 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 6,69 , 7,85 ]
= 7,85 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 7,85 ]
= 7,85 mm

t UG-45 = max[ ta , tb ]
= max[ 6,39 , 7,85 ]
= 7,85 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 19,02 kgf /cm2 @ 68,33 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 10,22 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Calculations for internal pressure 19,02 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(65,2, 32,6 + (12,75 - 6,35) + (13 - 6,35))
= 65,2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 19,0177*32,6 / (1.407,2073*1 - 0,6*19,0177)
= 0,44 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 19,0177*221,95 / (1.101,2926*1 - 0,6*19,0177)
= 3,87 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 6,4 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 4,48 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion
= 19,0177*32,6 / (1.407,2073*1 - 0,6*19,0177) + 6,35
= 6,79 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,79 , 0 ]
= 6,79 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 19,0177*221,95 / (1.101,2926*1 - 0,6*19,0177) + 6,35
= 10,22 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 10,22 , 7,85 ]
= 10,22 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 10,22 ]
= 10,22 mm

t UG-45 = max[ ta , tb ]
= max[ 6,79 , 10,22 ]
= 10,22 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 19,99 kgf /cm2 @ 21,11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3,95 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 19,99 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(52,5, 26,25 + (12,75 - 0) + (13 - 0))
= 52,5 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(12,75 - 0) + 0)
= 31,88 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 19,9864*26,25 / (1.407,2073*1 - 0,6*19,9864)
= 0,38 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 19,9864*215,6 / (1.101,2926*1 - 0,6*19,9864)
= 3,96 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 19,9864*26,25 / (1.407,2073*1 - 0,6*19,9864) + 0
= 0,38 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,38 , 0 ]
= 0,38 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 19,9864*215,6 / (1.101,2926*1 - 0,6*19,9864) + 0
= 3,95 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 3,95 , 1,5 ]
= 3,95 mm
tb = min[ tb3 , tb1 ]
= min[ 4,8 , 3,95 ]
= 3,95 mm

t UG-45 = max[ ta , tb ]
= max[ 0,38 , 3,95 ]
= 3,95 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

 L.D.I.C (N8B - 2")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on SUMP (BOOT)
Orientation 240°
Nozzle center line offset to face of parent nozzle 203,2 mm
End of nozzle to shell center 431,8 mm
Passes through a Category A joint No
Nozzle
Access opening No
Material specification SA-105 (II-D Metric p. 20, ln. 31)
Inside diameter, new 52,5 mm
Nominal wall thickness 12,75 mm
Corrosion allowance 6,35 mm
Projection available outside vessel, Lpr 184,15 mm
Projection available outside vessel to flange face, Lf 203,2 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Welds
Inner fillet, Leg41 9 mm
Nozzle to vessel groove weld 13 mm
Radiography
Longitudinal seam Seamless No RT
 ASME B16.5-2017 Flange
Description NPS 2 Class 150 LWN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 410, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Notes
Flange rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*32,6 / (1.407,21*1 - 0,6*2,55) = 0,0592 mm

Stress ratio = tr*E* / (tn - c) = 0,0592*1 / (12,75 - 6,35) = 0,0093

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 7,85 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(65,2, 32,6 + (12,75 - 6,35) + (13 - 6,35))
= 65,2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874)
= 0,0381 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*221,95 / (1.101,2926*1 - 0,6*1,6874)
= 0,34 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 6,4 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 4,48 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*32,6 / (1.407,2073*1 - 0,6*1,6874) + 6,35
= 6,39 mm
ta = max[ ta UG-27 , ta UG-22 ]
= max[ 6,39 , 0 ]
= 6,39 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*221,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 6,69 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 6,69 , 7,85 ]
= 7,85 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 7,85 ]
= 7,85 mm

t UG-45 = max[ ta , tb ]
= max[ 6,39 , 7,85 ]
= 7,85 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 19,02 kgf /cm2 @ 68,33 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 10,22 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4,48 6,3 weld size is adequate

Calculations for internal pressure 19,02 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(65,2, 32,6 + (12,75 - 6,35) + (13 - 6,35))
= 65,2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(12,75 - 6,35) + 0)
= 16 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 19,0177*32,6 / (1.407,2073*1 - 0,6*19,0177)
= 0,44 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 19,0177*221,95 / (1.101,2926*1 - 0,6*19,0177)
= 3,87 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 6,4 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 4,48 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion
= 19,0177*32,6 / (1.407,2073*1 - 0,6*19,0177) + 6,35
= 6,79 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,79 , 0 ]
= 6,79 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 19,0177*221,95 / (1.101,2926*1 - 0,6*19,0177) + 6,35
= 10,22 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 10,22 , 7,85 ]
= 10,22 mm

tb = min[ tb3 , tb1 ]

= min[ 11,15 , 10,22 ]
= 10,22 mm

t UG-45 = max[ ta , tb ]
= max[ 6,79 , 10,22 ]
= 10,22 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 19,99 kgf /cm2 @ 21,11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3,95 12,75

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 19,99 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(52,5, 26,25 + (12,75 - 0) + (13 - 0))
= 52,5 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(12,75 - 0) + 0)
= 31,88 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 19,9864*26,25 / (1.407,2073*1 - 0,6*19,9864)
= 0,38 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 19,9864*215,6 / (1.101,2926*1 - 0,6*19,9864)
= 3,96 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 19,9864*26,25 / (1.407,2073*1 - 0,6*19,9864) + 0
= 0,38 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,38 , 0 ]
= 0,38 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 19,9864*215,6 / (1.101,2926*1 - 0,6*19,9864) + 0
= 3,95 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 3,95 , 1,5 ]
= 3,95 mm
tb = min[ tb3 , tb1 ]
= min[ 4,8 , 3,95 ]
= 3,95 mm

t UG-45 = max[ ta , tb ]
= max[ 0,38 , 3,95 ]
= 3,95 mm

Available nozzle wall thickness new, tn = 12,75 mm

The nozzle neck thickness is adequate.

 VENT (N15 - 6")
ASME Section VIII Division 1, 2021 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on SHELL # 4
Orientation 0°
Nozzle center line offset to datum line 7.239 mm
End of nozzle to shell center 1.625,6 mm
Passes through a Category A joint No
Nozzle
Description NPS 6 XXS DN 150
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Inside diameter, new 124,38 mm
Pipe nominal wall thickness 21,95 mm
Pipe minimum wall thickness1 19,2 mm
Corrosion allowance 6,35 mm
Projection available outside vessel, Lpr 219,05 mm
Projection available outside vessel to flange face, Lf 241 mm
Local vessel minimum thickness 13 mm
Liquid static head included 0 kgf /cm2
Reinforcing Pad
Material specification SA-285 C (II-D Metric p. 12, ln. 4)
Diameter, Dp 260 mm
Thickness, te 13 mm
Is split No
Welds
Inner fillet, Leg41 9 mm
Outer fillet, Leg42 10 mm
Nozzle to vessel groove weld 13 mm
Pad groove weld 13 mm
Radiography
Longitudinal seam Seamless No RT
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0,875.
 ASME B16.5-2017 Flange
Description NPS 6 Class 150 SO A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 410, ln. 32)
Blind included Yes
Rated MDMT -48°C
Liquid static head 0 kgf /cm2

MAWP rating 19,02 kgf /cm2 @ 68,33°C

MAP rating 19,99 kgf /cm2 @ 21,11°C

Hydrotest rating 30,59 kgf /cm2 @ 21,11°C

External fillet weld leg (UW-21) 10,67 mm (10,67 mm min)
Internal fillet weld leg (UW-21) 16 mm (15,07 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min[1,4*tn , g0] = [1,4*15,6 , 10,67] = 10,67 mm
External Legmin = Xmin + Co / 0,7 = 10,67 + 0 / 0,7 = 10,67 mm
Internal Legmin = min[tn , 6 mm + Ci / 0,7] = min[21,95 , 6 + 6,35 / 0,7] = 15,07 mm
Notes
Flange and blind rated MDMT per UCS-66(b)(3) = -105°C (Coincident ratio = 0,1277)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle At Intersection

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve B = -21,25°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ -21,25 - 33,9 , -48] = -48°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

UCS-66 Material Toughness Requirements Nozzle

t r = 2,55*68,54 / (1.203,26*1 - 0,6*2,55) = 0,15 mm

Stress ratio = tr*E* / (tn - c) = 0,15*1 / (19,2 - 6,35) = 0,0113

Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.

UCS-66 Material Toughness Requirements Pad

Governing thickness, tg = 13 mm
Exemption temperature from Fig UCS-66M Curve A = 0,56°C
t r = 2,55*1.377,95 / (1.101,29*1 - 0,6*2,55) = 3,2 mm

Stress ratio = tr*E* / (tn - c) = 3,2*1 / (13 - 6,35) = 0,481

Stress ratio longitudinal = 343,015*1 / (1.101,294*1) = 0,3115
Reduction in MDMT, TR from Fig UCS-66.1M = 33,9°C
MDMT = max[ MDMT - TR, -48] = max[ 0,56 - 33,9 , -48] = -33,34°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,69 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

2,897 24,7326 6,2193 5,1535 -- 11,9236 1,4361 8,46 19,2

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

-2.101 20.389 53.542 8.534 55.166 22.673 36.364

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 1,69 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(137,08, 68,54 + (21,95 - 6,35) + (13 - 6,35))
= 137,08 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(21,95 - 6,35) + 13)
= 16,63 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 1,6874*68,54 / (1.203,2642*1 - 0,6*1,6874)
= 0,0965 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874)
= 2,11 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= (137,08*2,11*1 + 2*15,6*2,11*1*(1 - 1)) / 100
= 2,897 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 6,2193 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (137,08*(1*6,65 - 1*2,11) - 2*15,6*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 6,2193 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 15,6)*(1*6,65 - 1*2,11) - 2*15,6*(1*6,65 - 1*2,11)*(1 - 1)) / 100
= 2,0187 cm2

A2 = smaller of the following= 5,1535 cm2

= 5*(tn - trn)*fr2*t
= (5*(15,6 - 0,0965)*1*6,65) / 100
= 5,1535 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(15,6 - 0,0965)*(2,5*15,6 + 13)*1) / 100
= 16,1155 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (9,572*1) / 100
= 0,9148 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((260 - 137,08 - 2*15,6)*13*1) / 100
= 11,9236 cm2

Area = A1 + A2 + A41 + A42 + A5

= 6,2193 + 5,1535 + 0,5213 + 0,9148 + 11,9236
= 24,7326 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 13 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 6 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm
Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm
t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 1,6874*68,54 / (1.203,2642*1 - 0,6*1,6874) + 6,35
= 6,45 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,45 , 0 ]
= 6,45 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 1,6874*1.377,95 / (1.101,2926*1 - 0,6*1,6874) + 6,35
= 8,46 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 8,46 , 7,85 ]
= 8,46 mm

tb = min[ tb3 , tb1 ]

= min[ 12,57 , 8,46 ]
= 8,46 mm

t UG-45 = max[ ta , tb ]
= max[ 6,45 , 8,46 ]
= 8,46 mm

Available nozzle wall thickness new, tn = 0,875*21,95 = 19,2 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*168,28*9*539,634 = 12.837,52 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*260*10*539,634 = 22.038,6 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*152,68*15,6*842,286 = 31.503,72 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*168,28*6,65*814,957 = 14.325,04 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*168,28*13*814,957 = 28.003,85 kgf
Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (289,6965 - 621,9342 + 2*15,6*1*(1*6,65 - 1*2,11))*1.101,294
= -2.100,52 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (515,3538 + 1.192,36 + 52,1289 + 91,4837)*1.101,294
= 20.388,54 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (515,3538 + 0 + 52,1289 + 0 + 2*15,6*6,65*1)*1.101,294
= 8.533,97 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (515,3538 + 0 + 1.192,36 + 52,1289 + 91,4837 + 0 + 2*15,6*6,65*1)*1.101,294
= 22.672,86 kgf

Load for path 1-1 lesser of W or W1-1 = -2.100,52 kgf

Path 1-1 through (2) & (3) = 22.038,6 + 31.503,72 = 53.542,32 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = -2.100,52 kgf

Path 2-2 through (1), (4), (6) = 12.837,52 + 14.325,04 + 28.003,85 = 55.166,41 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = -2.100,52 kgf

Path 3-3 through (2), (4) = 22.038,6 + 14.325,04 = 36.363,65 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5,3 kgf /cm2 @ 68,33 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

9,1157 18,4455 0,0006 5,0852 -- 11,9236 1,4361 12,57 19,2

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

10.038 20.313 53.542 8.459 55.166 22.598 36.364

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 6,3 weld size is adequate

Pad to shell fillet (Leg42) 3,33 7 weld size is adequate

Calculations for internal pressure 5,3 kgf/cm2 @ 68,33 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(137,08, 68,54 + (21,95 - 6,35) + (13 - 6,35))
= 137,08 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 6,35), 2,5*(21,95 - 6,35) + 13)
= 16,63 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 5,2994*68,54 / (1.203,2642*1 - 0,6*5,2994)
= 0,3 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994)
= 6,65 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (137,08*6,65*1 + 2*15,6*6,65*1*(1 - 1)) / 100
= 9,1157 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0,0006 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (137,08*(1*6,65 - 1*6,65) - 2*15,6*(1*6,65 - 1*6,65)*(1 - 1)) / 100
= 0,0006 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(6,65 + 15,6)*(1*6,65 - 1*6,65) - 2*15,6*(1*6,65 - 1*6,65)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 5,0852 cm2

= 5*(tn - trn)*fr2*t
= (5*(15,6 - 0,3)*1*6,65) / 100
= 5,0852 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(15,6 - 0,3)*(2,5*15,6 + 13)*1) / 100
= 15,9019 cm2

A41 = Leg2*fr3
= (7,222*1) / 100
= 0,5213 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (9,572*1) / 100
= 0,9148 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((260 - 137,08 - 2*15,6)*13*1) / 100
= 11,9236 cm2

Area = A1 + A2 + A41 + A42 + A5

= 0,0006 + 5,0852 + 0,5213 + 0,9148 + 11,9236
= 18,4455 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: t min = lesser of 19 mm or tn or te = 13 mm

t c(min) = lesser of 6 mm or 0,7*tmin = 6 mm
t c(actual) = 0,7*Leg = 0.7*9 = 6,3 mm
Outer fillet: t min = lesser of 19 mm or te or t = 6,65 mm
t w(min) = 0,5*tmin = 3,33 mm
t w(actual) = 0,7*Leg = 0.7*10 = 7 mm

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 5,2994*68,54 / (1.203,2642*1 - 0,6*5,2994) + 6,35
= 6,65 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 6,65 , 0 ]
= 6,65 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 5,2994*1.377,95 / (1.101,2926*1 - 0,6*5,2994) + 6,35
= 13 mm

t b1 = max[ tb1 , tb UG16 ]

= max[ 13 , 7,85 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 12,57 , 13 ]
= 12,57 mm

t UG-45 = max[ ta , tb ]
= max[ 6,65 , 12,57 ]
= 12,57 mm

Available nozzle wall thickness new, tn = 0,875*21,95 = 19,2 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*168,28*9*539,634 = 12.837,52 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*260*10*539,634 = 22.038,6 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*152,68*15,6*842,286 = 31.503,72 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*168,28*6,65*814,957 = 14.325,04 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*168,28*13*814,957 = 28.003,85 kgf
Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (911,5689 - 0,0645 + 2*15,6*1*(1*6,65 - 1*6,65))*1.101,294
= 10.038,44 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (508,5151 + 1.192,36 + 52,1289 + 91,4837)*1.101,294
= 20.313,23 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (508,5151 + 0 + 52,1289 + 0 + 2*15,6*6,65*1)*1.101,294
= 8.458,66 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (508,5151 + 0 + 1.192,36 + 52,1289 + 91,4837 + 0 + 2*15,6*6,65*1)*1.101,294
= 22.597,55 kgf

Load for path 1-1 lesser of W or W1-1 = 10.038,44 kgf

Path 1-1 through (2) & (3) = 22.038,6 + 31.503,72 = 53.542,32 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 8.458,66 kgf
Path 2-2 through (1), (4), (6) = 12.837,52 + 14.325,04 + 28.003,85 = 55.166,41 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 10.038,44 kgf

Path 3-3 through (2), (4) = 22.038,6 + 14.325,04 = 36.363,65 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

2
For P = 10,38 kgf /cm @ 21,11 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

16,1699 25,1892 -- 13,9148 -- 10,464 0,8103 6,22 19,2

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

17.808 27.741 64.526 22.501 68.845 34.025 50.042

Calculations for internal pressure 10,38 kgf/cm2 @ 21,11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(124,38, 62,19 + (21,95 - 0) + (13 - 0))
= 124,38 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(13 - 0), 2,5*(21,95 - 0) + 13)
= 32,5 mm

Nozzle required thickness per UG-27(c)(1)

t rn = P*Rn / (Sn*E - 0,6*P)

= 10,3789*62,19 / (1.203,2642*1 - 0,6*10,3789)
= 0,54 mm

Required thickness tr from UG-37(a)

tr = P*R / (S*E - 0,6*P)

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789)
= 13 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.203,265, Sv = 1.101,294, Sp = 1.101,294 kgf /cm2

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (124,38*13*1 + 2*21,95*13*1*(1 - 1)) / 100
= 16,1699 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (124,38*(1*13 - 1*13) - 2*21,95*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(13 + 21,95)*(1*13 - 1*13) - 2*21,95*(1*13 - 1*13)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 13,9148 cm2

= 5*(tn - trn)*fr2*t
= (5*(21,95 - 0,54)*1*13) / 100
= 13,9148 cm2

= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(21,95 - 0,54)*(2,5*21,95 + 13)*1) / 100
= 29,0554 cm2

A41 = Leg2*fr3
= (92*1) / 100
= 0,8103 cm2

A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((248,77 - 124,38 - 2*21,95)*13*1) / 100
= 10,464 cm2

Area = A1 + A2 + A41 + A42 + A5

= 0 + 13,9148 + 0,8103 + 0 + 10,464
= 25,1892 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

t a UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 10,3789*62,19 / (1.203,2642*1 - 0,6*10,3789) + 0
= 0,54 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0,54 , 0 ]
= 0,54 mm

t b1 = P*R / (S*E - 0,6*P) + Corrosion

= 10,3789*1.371,6 / (1.101,2926*1 - 0,6*10,3789) + 0
= 13 mm
t b1 = max[ tb1 , tb UG16 ]
= max[ 13 , 1,5 ]
= 13 mm

tb = min[ tb3 , tb1 ]

= min[ 6,22 , 13 ]
= 6,22 mm

t UG-45 = max[ ta , tb ]
= max[ 0,54 , 6,22 ]
= 6,22 mm

Available nozzle wall thickness new, tn = 0,875*21,95 = 19,2 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Nozzle wall in shear: 0,7*1.203,265 = 842,286 kgf /cm2

Inner fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Outer fillet weld in shear: 0,49*1.101,294 = 539,634 kgf /cm2

Upper groove weld in tension: 0,74*1.101,294 = 814,957 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p / 2)*Nozzle OD*Leg*Si = (p / 2)*168,28*9*539,634 = 12.837,52 kgf

(2) Outer fillet weld in shear

(p / 2)*Pad OD*Leg*So = (p / 2)*260*10*539,634 = 22.038,6 kgf

(3) Nozzle wall in shear

(p / 2)*Mean nozzle dia*tn*Sn = (p / 2)*146,33*21,95*842,286 = 42.487,22 kgf

(4) Groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*168,28*13*814,957 = 28.003,85 kgf

(6) Upper groove weld in tension

(p / 2)*Nozzle OD*tw *Sg = (p / 2)*168,28*13*814,957 = 28.003,85 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1.616,9862 - 0 + 2*21,95*1*(1*13 - 1*13))*1.101,294
= 17.807,78 kgf

W 1-1 = (A2 + A5 + A41 + A42)*Sv

= (1.391,4811 + 1.046,4038 + 81,0321 + 0)*1.101,294
= 27.740,67 kgf

W 2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (1.391,4811 + 0 + 81,0321 + 0 + 2*21,95*13*1)*1.101,294
= 22.500,52 kgf

W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (1.391,4811 + 0 + 1.046,4038 + 81,0321 + 0 + 0 + 2*21,95*13*1)*1.101,294
= 34.024,5 kgf
Load for path 1-1 lesser of W or W1-1 = 17.807,78 kgf
Path 1-1 through (2) & (3) = 22.038,6 + 42.487,22 = 64.525,83 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 17.807,78 kgf

Path 2-2 through (1), (4), (6) = 12.837,52 + 28.003,85 + 28.003,85 = 68.845,21 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = 17.807,78 kgf

Path 3-3 through (2), (4) = 22.038,6 + 28.003,85 = 50.042,45 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
 328 of 346
SUPPORT CLIP # 1
Geometry
Height (radial) 228,6 mm
Width (circumferential) 152,4 mm
Length 10 mm
Fillet Weld Size: 8 mm
Located On SHELL # 3 (1.250 mm from left end)
Location Angle 15,00°
Reinforcement Pad
Thickness 13 mm
Width 168,4 mm
Length 100 mm
Weld Size 8 mm

Applied Loads
Radial load, Pr 500 kgf
Circumferential moment, Mc 0 kgf -m
Circumferential shear, Vc 0 kgf
Longitudinal moment, ML 0 kgf -m
Longitudinal shear, VL 0 kgf
Torsion moment, Mt 0 kgf -m

Internal pressure, P 2,4 kgf /cm2

Mean shell radius, Rm 1.381,28 mm
Design factor 3

Maximum stresses due to the applied loads at the lug edge (includes pressure)

Rm 1.381,28
γ= = = 70,2939
T 19,65

C 1 = 52,C 2 = 13 mm

C1 C1
Note: Actual lug > 4, = 4 used as this is the maximum ratio covered by WRC 537.
C2 C2

P ⋅ Ri 2
Local circumferential pressure stress = = 496,297 kg f /cm
T

P ⋅ Ri 2
Local longitudinal pressure stress = = 248,184 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 632,55 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 3.303,88 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 472,04 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1,5 ⋅ S = ± 1.651,94 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.
 329 of 346
Stresses at the lug edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 16,0329 0,0171 0 0 0 0 -29,529 -29,529 -29,529 -29,529

4C* 13,1654 0,0316 -24,256 -24,256 -24,256 -24,256 0 0 0 0

1C 0,2134 0,0331 0 0 0 0 -165,784 165,784 -165,784 165,784

2C-1 0,1679 0,0331 -130,419 130,419 -130,419 130,419 0 0 0 0

3A* 0,5463 0,0237 0 0 0 0 0 0 0 0

1A 0,1037 0,0334 0 0 0 0 0 0 0 0

3B* 1,5475 0,0149 0 0 0 0 0 0 0 0

1B-1 0,0651 0,0243 0 0 0 0 0 0 0 0

Pressure stress* 496,297 496,297 496,297 496,297 496,297 496,297 496,297 496,297

Total circumferential stress 341,622 602,46 341,622 602,46 300,984 632,552 300,984 632,552

Primary membrane circumferential stress* 472,041 472,041 472,041 472,041 466,768 466,768 466,768 466,768

3C* 15,3593 0,0316 -28,263 -28,263 -28,263 -28,263 0 0 0 0

4C* 13,3171 0,0171 0 0 0 0 -24,537 -24,537 -24,537 -24,537

1C-1 0,2431 0,0226 -188,844 188,844 -188,844 188,844 0 0 0 0

2C 0,1971 0,0226 0 0 0 0 -153,129 153,129 -153,129 153,129

4A* 0,6062 0,0237 0 0 0 0 0 0 0 0

2A 0,0624 0,0253 0 0 0 0 0 0 0 0

4B* 0,3203 0,0149 0 0 0 0 0 0 0 0

2B-1 0,1123 0,017 0 0 0 0 0 0 0 0

Pressure stress* 248,184 248,184 248,184 248,184 248,184 248,184 248,184 248,184

Total longitudinal stress 31,076 408,765 31,076 408,765 70,518 376,775 70,518 376,775

Primary membrane longitudinal stress* 219,92 219,92 219,92 219,92 223,646 223,646 223,646 223,646

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc 0 0 0 0 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress 0 0 0 0 0 0 0 0

Combined stress (PL+Pb+Q) 341,622 602,46 341,622 602,46 300,984 632,552 300,984 632,552

* denotes primary stress.

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 1.381,28
γ= = = 207,7105
T 6,65

C 1 = 92,2,C 2 = 58 mm

P ⋅ Ri 2
Local circumferential pressure stress = = 496,297 kg f /cm
T

P ⋅ Ri 2
Local longitudinal pressure stress = = 248,184 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 1.004,62 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 3.303,88 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 356,25 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1,5 ⋅ S = ± 1.651,94 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.
 330 of 346
Stresses at the pad edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 25,7313 0,052 0 0 0 0 -140,051 -140,051 -140,051 -140,051

4C* 32,5138 0,06 -176,963 -176,963 -176,963 -176,963 0 0 0 0

1C 0,0956 0,0609 0 0 0 0 -648,371 648,371 -648,371 648,371

2C-1 0,0649 0,0609 -440,473 440,473 -440,473 440,473 0 0 0 0

3A* 9,0778 0,0572 0 0 0 0 0 0 0 0

1A 0,0927 0,0596 0 0 0 0 0 0 0 0

3B* 23,1069 0,049 0 0 0 0 0 0 0 0

1B-1 0,0432 0,0502 0 0 0 0 0 0 0 0

Pressure stress* 496,297 496,297 496,297 496,297 496,297 496,297 496,297 496,297

Total circumferential stress -121,139 759,807 -121,139 759,807 -292,125 1.004,616 -292,125 1.004,616

Primary membrane circumferential stress* 319,334 319,334 319,334 319,334 356,245 356,245 356,245 356,245

3C* 22,8809 0,06 -124,584 -124,584 -124,584 -124,584 0 0 0 0

4C* 33,8839 0,052 0 0 0 0 -184,415 -184,415 -184,415 -184,415

1C-1 0,1068 0,055 -724,302 724,302 -724,302 724,302 0 0 0 0

2C 0,0736 0,055 0 0 0 0 -499,179 499,179 -499,179 499,179

4A* 11,4499 0,0572 0 0 0 0 0 0 0 0

2A 0,0494 0,0561 0 0 0 0 0 0 0 0

4B* 7,3266 0,049 0 0 0 0 0 0 0 0

2B-1 0,0655 0,0498 0 0 0 0 0 0 0 0

Pressure stress* 248,184 248,184 248,184 248,184 248,184 248,184 248,184 248,184

Total longitudinal stress -600,703 847,902 -600,703 847,902 -435,411 562,948 -435,411 562,948

Primary membrane longitudinal stress* 123,6 123,6 123,6 123,6 63,768 63,768 63,768 63,768

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc 0 0 0 0 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress 0 0 0 0 0 0 0 0

Combined stress (PL+Pb+Q) -600,703 847,902 -600,703 847,902 -435,411 1.004,616 -435,411 1.004,616

* denotes primary stress.

 331 of 346
SUPPORT CLIP # 2
Geometry
Height (radial) 228,6 mm
Width (circumferential) 152,4 mm
Length 10 mm
Fillet Weld Size: 8 mm
Located On SHELL # 3 (1.500 mm from left end)
Location Angle 15,00°
Reinforcement Pad
Thickness 13 mm
Width 168,4 mm
Length 100 mm
Weld Size 8 mm

Applied Loads
Radial load, Pr 500 kgf
Circumferential moment, Mc 0 kgf -m
Circumferential shear, Vc 0 kgf
Longitudinal moment, ML 0 kgf -m
Longitudinal shear, VL 0 kgf
Torsion moment, Mt 0 kgf -m

Internal pressure, P 2,4 kgf /cm2

Mean shell radius, Rm 1.381,28 mm
Design factor 3

Maximum stresses due to the applied loads at the lug edge (includes pressure)

Rm 1.381,28
γ= = = 70,2939
T 19,65

C 1 = 52,C 2 = 13 mm

C1 C1
Note: Actual lug > 4, = 4 used as this is the maximum ratio covered by WRC 537.
C2 C2

P ⋅ Ri 2
Local circumferential pressure stress = = 496,297 kg f /cm
T

P ⋅ Ri 2
Local longitudinal pressure stress = = 248,184 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 632,55 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 3.303,88 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 472,04 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1,5 ⋅ S = ± 1.651,94 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.
 332 of 346
Stresses at the lug edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 16,0329 0,0171 0 0 0 0 -29,529 -29,529 -29,529 -29,529

4C* 13,1654 0,0316 -24,256 -24,256 -24,256 -24,256 0 0 0 0

1C 0,2134 0,0331 0 0 0 0 -165,784 165,784 -165,784 165,784

2C-1 0,1679 0,0331 -130,419 130,419 -130,419 130,419 0 0 0 0

3A* 0,5463 0,0237 0 0 0 0 0 0 0 0

1A 0,1037 0,0334 0 0 0 0 0 0 0 0

3B* 1,5475 0,0149 0 0 0 0 0 0 0 0

1B-1 0,0651 0,0243 0 0 0 0 0 0 0 0

Pressure stress* 496,297 496,297 496,297 496,297 496,297 496,297 496,297 496,297

Total circumferential stress 341,622 602,46 341,622 602,46 300,984 632,552 300,984 632,552

Primary membrane circumferential stress* 472,041 472,041 472,041 472,041 466,768 466,768 466,768 466,768

3C* 15,3593 0,0316 -28,263 -28,263 -28,263 -28,263 0 0 0 0

4C* 13,3171 0,0171 0 0 0 0 -24,537 -24,537 -24,537 -24,537

1C-1 0,2431 0,0226 -188,844 188,844 -188,844 188,844 0 0 0 0

2C 0,1971 0,0226 0 0 0 0 -153,129 153,129 -153,129 153,129

4A* 0,6062 0,0237 0 0 0 0 0 0 0 0

2A 0,0624 0,0253 0 0 0 0 0 0 0 0

4B* 0,3203 0,0149 0 0 0 0 0 0 0 0

2B-1 0,1123 0,017 0 0 0 0 0 0 0 0

Pressure stress* 248,184 248,184 248,184 248,184 248,184 248,184 248,184 248,184

Total longitudinal stress 31,076 408,765 31,076 408,765 70,518 376,775 70,518 376,775

Primary membrane longitudinal stress* 219,92 219,92 219,92 219,92 223,646 223,646 223,646 223,646

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc 0 0 0 0 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress 0 0 0 0 0 0 0 0

Combined stress (PL+Pb+Q) 341,622 602,46 341,622 602,46 300,984 632,552 300,984 632,552

* denotes primary stress.

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 1.381,28
γ= = = 207,7105
T 6,65

C 1 = 92,2,C 2 = 58 mm

P ⋅ Ri 2
Local circumferential pressure stress = = 496,297 kg f /cm
T

P ⋅ Ri 2
Local longitudinal pressure stress = = 248,184 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 1.004,62 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 3.303,88 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 356,25 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1,5 ⋅ S = ± 1.651,94 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.
 333 of 346
Stresses at the pad edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 25,7313 0,052 0 0 0 0 -140,051 -140,051 -140,051 -140,051

4C* 32,5138 0,06 -176,963 -176,963 -176,963 -176,963 0 0 0 0

1C 0,0956 0,0609 0 0 0 0 -648,371 648,371 -648,371 648,371

2C-1 0,0649 0,0609 -440,473 440,473 -440,473 440,473 0 0 0 0

3A* 9,0778 0,0572 0 0 0 0 0 0 0 0

1A 0,0927 0,0596 0 0 0 0 0 0 0 0

3B* 23,1069 0,049 0 0 0 0 0 0 0 0

1B-1 0,0432 0,0502 0 0 0 0 0 0 0 0

Pressure stress* 496,297 496,297 496,297 496,297 496,297 496,297 496,297 496,297

Total circumferential stress -121,139 759,807 -121,139 759,807 -292,125 1.004,616 -292,125 1.004,616

Primary membrane circumferential stress* 319,334 319,334 319,334 319,334 356,245 356,245 356,245 356,245

3C* 22,8809 0,06 -124,584 -124,584 -124,584 -124,584 0 0 0 0

4C* 33,8839 0,052 0 0 0 0 -184,415 -184,415 -184,415 -184,415

1C-1 0,1068 0,055 -724,302 724,302 -724,302 724,302 0 0 0 0

2C 0,0736 0,055 0 0 0 0 -499,179 499,179 -499,179 499,179

4A* 11,4499 0,0572 0 0 0 0 0 0 0 0

2A 0,0494 0,0561 0 0 0 0 0 0 0 0

4B* 7,3266 0,049 0 0 0 0 0 0 0 0

2B-1 0,0655 0,0498 0 0 0 0 0 0 0 0

Pressure stress* 248,184 248,184 248,184 248,184 248,184 248,184 248,184 248,184

Total longitudinal stress -600,703 847,902 -600,703 847,902 -435,411 562,948 -435,411 562,948

Primary membrane longitudinal stress* 123,6 123,6 123,6 123,6 63,768 63,768 63,768 63,768

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc 0 0 0 0 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress 0 0 0 0 0 0 0 0

Combined stress (PL+Pb+Q) -600,703 847,902 -600,703 847,902 -435,411 1.004,616 -435,411 1.004,616

* denotes primary stress.

 Saddle
ASME Section VIII Division 1, 2021 Edition Metric
Saddle Material A283-C
Saddle Construction Centered web
Welded to Vessel Yes
Saddle Allowable Stress, Ss 1.406 kgf /cm2

Saddle Yield Stress, Sy 2.672 kgf /cm2

Foundation Allowable Stress 117 kgf /cm2

Design Left Saddle Right Saddle
Pressure
Operating & New 2,55 kgf /cm2

Operating & Corr 2,55 kgf /cm2

Test 10,99 kgf /cm2

Dimensions
Right saddle distance to datum 7.912,9 mm
Tangent To Tangent Length, L 8.229,8 mm
Saddle separation, Ls 7.620 mm
Vessel Radius, R 1.384,6 mm
Tangent Distance Left, Al 292,9 mm
Tangent Distance Right, Ar 316,9 mm
Saddle Height, Hs 1.572,6 mm
Saddle Contact Angle, q 120°
Web Plate Thickness, ts 20 mm
Base Plate Length, E 2.410 mm
Base Plate Width, F 255 mm
Base Plate Thickness, tb 20 mm
Number of Stiffening Ribs, n 6
Largest Stiffening Rib Spacing, di 469,4 mm
Stiffening Rib Thickness, tw 20 mm
Saddle Width, b 255 mm
Reinforcing Plate
Thickness, tp 13 mm
Width, Wp 300 mm
Contact Angle, q w 132°
Bolting
Material A307B
Bolt Allowable Shear 1.055 kgf /cm2
Description 1" coarse threaded
Corrosion on root 0 mm
Anchor Bolts per Saddle 4
Base coefficient of friction, m 0,45
Hole Diameter 31,75 mm
Slotted Hole in Which Saddle Right Saddle
Slotted Hole Length 10 mm
Weight
Left Saddle Right Saddle
Operating, Corroded 19.163,37 kg 18.213,55 kg
 Operating, New 21.533,39 kg 20.576,31 kg
Hydrotest 32.738,94 kg 32.571,56 kg
Weight of Saddle Pair 889,95 kg

Notes
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle
Supports" by L.P. Zick.

Stress Summary
Bending + pressure between saddles Bending + pressure at the saddle
(kgf /cm2) (kgf /cm2)
Load Condition Saddle
S1 allow S1 allow S2 allow S2 allow
(+) (+) (-) (-) (+) (+) (-) (-)

Right Saddle 133,732 1.101,294 -0,944 904,438

Operating & New 180,018 1.101,294 45,342 904,438
Left Saddle 133,622 1.101,294 -1,054 904,438

Right Saddle 262,864 1.101,294 -1,631 609,585

Weight Operating & Corr 343,015 1.101,294 78,52 609,585
Left Saddle 262,675 1.101,294 -1,82 609,585

Right Saddle 578,096 1.899,731 -1,465 904,438

Test 648,497 1.899,731 68,937 904,438
Left Saddle 577,926 1.899,731 -1,635 904,438

Stress Summary
Tangential Circumferential Stress over
Splitting (kgf /cm2)
shear (kgf /cm2) stress (kgf /cm2) saddle (kgf /cm2)
Load Condition Saddle
S4 allow
S3 allow S5 allow S6 allow
(horns) (+/-)

Right Saddle 101,059 881,035 -408,17 1.651,94 262,413 989,125 59,818 937,426
Operating & New
Left Saddle 105,76 881,035 -427,155 1.651,94 274,619 989,125 62,601 937,426

Right Saddle 174,472 881,035 -1.264,153 1.651,94 254,121 989,125 52,949 937,426
Weight Operating & Corr
Left Saddle 183,571 881,035 -1.330,078 1.651,94 267,373 989,125 55,711 937,426

Right Saddle 159,973 1.519,785 -646,118 1.899,731 415,39 1.899,731 94,69 2.404,498
Test
Left Saddle 160,795 1.519,785 -649,438 1.899,731 417,525 1.899,731 95,177 2.404,498

Load Case 1: Weight, Operating & New

Longitudinal stress between saddles (Weight, Operating & New, left saddle loading and geometry govern)

S1 = ± 3*K1*Q*(L / 12) / (p*R2*t)

= 300*0,7938*21.533,39*(8.229,8 / 12) / (p*1.378,12*13)
= 45,342 kgf /cm2

Sp = P*R / (2*t)
= 2,55*1.371,6 / (2*13)
= 134,676 kgf /cm2

Maximum tensile stress S1t = S1 + Sp = 180,018 kgf /cm2

Maximum compressive stress (shut down) S1c = S1 = 45,342 kgf /cm2

Tensile stress is acceptable ( ≤ S*E = 1.101,294 kgf /cm2)

Compressive stress is acceptable ( ≤ Sc = 904,438 kgf /cm2)

Longitudinal stress at the right saddle (Weight, Operating & New)

Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3

= 2*698,8 / 3 + 8.229,8 + 2*698,8 / 3
= 9.161,53 mm

w = Wt / Le = 42.109,7*10 / 9.161,53 = 45,96 kgf /cm

Bending moment at the right saddle:

Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 45,96 / 10000*(2*698,8*316,9 / 3 + 316,92 / 2 - (1.384,62 - 698,82) / 4)
= -732,4 kgf -m

S2 = ± Mq*K1' / (p*R2*t)
= -732,4*1e5*1 / (p*1.378,12*13)
= -0,944 kgf /cm2

Sp = P*R / (2*t)
= 2,55*1.371,6 / (2*13)
= 134,676 kgf /cm2

Maximum tensile stress S2t = S2 + Sp = 133,732 kgf /cm2

Maximum compressive stress (shut down) S2c = S2 = -0,944 kgf /cm2

Tensile stress is acceptable ( ≤ S = 1.101,294 kgf /cm2)

Compressive stress is acceptable ( ≤ Sc = 904,438 kgf /cm2)

Tangential shear stress in the shell (right saddle, Weight, Operating & New)

S3 = K2,3*Q / (R*(t + tp))

= K2,3*20.576,31 / (1.378,1*(13 + 13))
= 50,53 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Tangential shear stress in the right head (Weight, Operating & New)

S3 = K2,3*Q / (R*th)
= K2,3*20.576,31 / (1.378,1*13)
= 101,059 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Tangential shear stress in the shell at the wear plate edge (right saddle, Weight, Operating & New)

S3 = K2,3*Q / (R*t)
= K2,3*20.576,31 / (1.378,1*13)
= 79,674 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Additional stress in the head used as a stiffener (right saddle, Weight, Operating & New)

S3h = K2,4*Q / (R*th)

= K2,4*20.576,31 / (1.378,1*13)
= 46,068 kgf /cm2

Sp = P*(K*Di + 0.2*th) / (2*th)

= 2,55*(1*2.743,2 + 0.2*13) / (2*13)
= 269,607 kgf /cm2

Total stress in the head = S3h + Sp = 315,675 kgf /cm2

Stress in the head is acceptable ( ≤ 1,25*Sh = 1.376,617 kgf /cm2)

Circumferential stress at the right saddle horns (Weight, Operating & New)

S4 = -Q / (4*t*(b+1,56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)

= -100*20.576,31 / (4*13*(255+1,56*Sqr(1.384,6*13))) - 12*0,0132*100*20.576,31*1.378,1 / (8.229,8*132)
= -408,17 kgf /cm2

Circumferential stress at saddle horns is acceptable ( ≤ 1,5*Sa = 1.651,94 kgf /cm2)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {b + 1,56*(Ro*t)0,5} =464,29 mm

Ring compression in shell over right saddle (Weight, Operating & New)
S5 = K5*Q / ((t + tp)*(ts + 1,56*Sqr(Ro*tc )))
= 100*0,7603*20.576,31 / ((13 + 13)*(20 + 1,56*Sqr(1.384,6*13)))
= 262,413 kgf /cm2

Ring compression in shell is acceptable ( ≤ 0,5*Sy = 989,125 kgf /cm2)

Saddle splitting load (right, Weight, Operating & New)

Area resisting splitting force = Web area + wear plate area

Ae = Heff*ts + tp*Wp
= 15,5*2 + 1,3*30
= 70 cm2

S6 = K8*Q / Ae
= 100*0,2035*20.576,31 / 7.000
= 59,818 kgf /cm2

Stress in saddle is acceptable ( ≤ (2 / 3)*Ss = 937,426 kgf /cm2)

Longitudinal stress at the left saddle (Weight, Operating & New)

Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3

= 2*698,8 / 3 + 8.229,8 + 2*698,8 / 3
= 9.161,53 mm

w = Wt / Le = 42.109,7*10 / 9.161,53 = 45,96 kgf /cm

Bending moment at the left saddle:

Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 45,96 / 10000*(2*698,8*292,9 / 3 + 292,92 / 2 - (1.384,62 - 698,82) / 4)
= -817,5 kgf -m

S2 = ± Mq*K1' / (p*R2*t)
= -817,5*1e5*1 / (p*1.378,12*13)
= -1,054 kgf /cm2

Sp = P*R / (2*t)
= 2,55*1.371,6 / (2*13)
= 134,676 kgf /cm2

Maximum tensile stress S2t = S2 + Sp = 133,622 kgf /cm2

Maximum compressive stress (shut down) S2c = S2 = -1,054 kgf /cm2

Tensile stress is acceptable ( ≤ S = 1.101,294 kgf /cm2)

Compressive stress is acceptable ( ≤ Sc = 904,438 kgf /cm2)

Tangential shear stress in the shell (left saddle, Weight, Operating & New)

S3 = K2,3*Q / (R*(t + tp))

= K2,3*21.533,39 / (1.378,1*(13 + 13))
= 52,88 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Tangential shear stress in the left head (Weight, Operating & New)
S3 = K2,3*Q / (R*th)
= K2,3*21.533,39 / (1.378,1*13)
= 105,76 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Tangential shear stress in the shell at the wear plate edge (left saddle, Weight, Operating & New)

S3 = K2,3*Q / (R*t)
= K2,3*21.533,39 / (1.378,1*13)
= 83,38 kgf /cm2
Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Additional stress in the head used as a stiffener (left saddle, Weight, Operating & New)

S3h = K2,4*Q / (R*th)

= K2,4*21.533,39 / (1.378,1*13)
= 48,21 kgf /cm2

Sp = P*(K*Di + 0.2*th) / (2*th)

= 2,55*(1*2.743,2 + 0.2*13) / (2*13)
= 269,607 kgf /cm2

Total stress in the head = S3h + Sp = 317,817 kgf /cm2

Stress in the head is acceptable ( ≤ 1,25*Sh = 1.376,617 kgf /cm2)

Circumferential stress at the left saddle horns (Weight, Operating & New)

S4 = -Q / (4*t*(b+1,56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)

= -100*21.533,39 / (4*13*(255+1,56*Sqr(1.384,6*13))) - 12*0,0132*100*21.533,39*1.378,1 / (8.229,8*132)
= -427,155 kgf /cm2

Circumferential stress at saddle horns is acceptable ( ≤ 1,5*Sa = 1.651,94 kgf /cm2)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {b + 1,56*(Ro*t)0,5} =464,29 mm

Ring compression in shell over left saddle (Weight, Operating & New)

S5 = K5*Q / ((t + tp)*(ts + 1,56*Sqr(Ro*tc )))

= 100*0,7603*21.533,39 / ((13 + 13)*(20 + 1,56*Sqr(1.384,6*13)))
= 274,619 kgf /cm2

Ring compression in shell is acceptable ( ≤ 0,5*Sy = 989,125 kgf /cm2)

Saddle splitting load (left, Weight, Operating & New)

Area resisting splitting force = Web area + wear plate area

Ae = Heff*ts + tp*Wp
= 15,5*2 + 1,3*30
= 70 cm2

S6 = K8*Q / Ae
= 100*0,2035*21.533,39 / 7.000
= 62,601 kgf /cm2

Stress in saddle is acceptable ( ≤ (2 / 3)*Ss = 937,426 kgf /cm2)

Load Case 2: Weight, Operating & Corr

Longitudinal stress between saddles (Weight, Operating & Corr, left saddle loading and geometry govern)

S1 = ± 3*K1*Q*(L / 12) / (p*R2*t)

= 300*0,7938*19.163,37*(8.229,8 / 12) / (p*1.381,282*6,65)
= 78,52 kgf /cm2

Sp = P*R / (2*t)
= 2,55*1.377,95 / (2*6,65)
= 264,495 kgf /cm2

Maximum tensile stress S1t = S1 + Sp = 343,015 kgf /cm2

Maximum compressive stress (shut down) S1c = S1 = 78,52 kgf /cm2

Tensile stress is acceptable ( ≤ S*E = 1.101,294 kgf /cm2)

Compressive stress is acceptable ( ≤ Sc = 609,585 kgf /cm2)

Longitudinal stress at the right saddle (Weight, Operating & Corr)

Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3
= 2*698,8 / 3 + 8.229,8 + 2*698,8 / 3
= 9.161,53 mm

w = Wt / Le = 37.376,92*10 / 9.161,53 = 40,8 kgf /cm

Bending moment at the right saddle:

Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 40,8 / 10000*(2*698,8*316,9 / 3 + 316,92 / 2 - (1.384,62 - 698,82) / 4)
= -650,1 kgf -m

S2 = ± Mq*K1' / (p*R2*t)
= -650,1*1e5*1 / (p*1.381,282*6,65)
= -1,631 kgf /cm2

Sp = P*R / (2*t)
= 2,55*1.377,95 / (2*6,65)
= 264,495 kgf /cm2

Maximum tensile stress S2t = S2 + Sp = 262,864 kgf /cm2

Maximum compressive stress (shut down) S2c = S2 = -1,631 kgf /cm2

Tensile stress is acceptable ( ≤ S = 1.101,294 kgf /cm2)

Compressive stress is acceptable ( ≤ Sc = 609,585 kgf /cm2)

Tangential shear stress in the shell (right saddle, Weight, Operating & Corr)

S3 = K2,3*Q / (R*(t + tp))

= K2,3*18.213,55 / (1.381,28*(6,65 + 13))
= 59,045 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Tangential shear stress in the right head (Weight, Operating & Corr)

S3 = K2,3*Q / (R*th)
= K2,3*18.213,55 / (1.381,28*6,65)
= 174,472 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Tangential shear stress in the shell at the wear plate edge (right saddle, Weight, Operating & Corr)

S3 = K2,3*Q / (R*t)
= K2,3*18.213,55 / (1.381,28*6,65)
= 137,551 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Additional stress in the head used as a stiffener (right saddle, Weight, Operating & Corr)

S3h = K2,4*Q / (R*th)

= K2,4*18.213,55 / (1.381,28*6,65)
= 79,533 kgf /cm2

Sp = P*(K*Di + 0.2*th) / (2*th)

= 2,55*(1*2.755,9 + 0.2*6,65) / (2*6,65)
= 529,245 kgf /cm2

Total stress in the head = S3h + Sp = 608,778 kgf /cm2

Stress in the head is acceptable ( ≤ 1,25*Sh = 1.376,617 kgf /cm2)

Circumferential stress at the right saddle horns (Weight, Operating & Corr)

S4 = -Q / (4*t*(b+1,56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)

= -100*18.213,55 / (4*6,65*(255+1,56*Sqr(1.384,6*6,65))) - 12*0,0132*100*18.213,55*1.381,28 / (8.229,8*6,652)
= -1.264,153 kgf /cm2

Circumferential stress at saddle horns is acceptable ( ≤ 1,5*Sa = 1.651,94 kgf /cm2)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {b + 1,56*(Ro*t)0,5} =404,69 mm

Ring compression in shell over right saddle (Weight, Operating & Corr)

S5 = K5*Q / ((t + tp)*(ts + 1,56*Sqr(Ro*tc )))

= 100*0,7603*18.213,55 / ((6,65 + 13)*(20 + 1,56*Sqr(1.384,6*19,65)))
= 254,121 kgf /cm2

Ring compression in shell is acceptable ( ≤ 0,5*Sy = 989,125 kgf /cm2)

Saddle splitting load (right, Weight, Operating & Corr)

Area resisting splitting force = Web area + wear plate area

Ae = Heff*ts + tp*Wp
= 15,5*2 + 1,3*30
= 70 cm2

S6 = K8*Q / Ae
= 100*0,2035*18.213,55 / 7.000
= 52,949 kgf /cm2

Stress in saddle is acceptable ( ≤ (2 / 3)*Ss = 937,426 kgf /cm2)

Longitudinal stress at the left saddle (Weight, Operating & Corr)

Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3
= 2*698,8 / 3 + 8.229,8 + 2*698,8 / 3
= 9.161,53 mm
w = Wt / Le = 37.376,92*10 / 9.161,53 = 40,8 kgf /cm

Bending moment at the left saddle:

Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 40,8 / 10000*(2*698,8*292,9 / 3 + 292,92 / 2 - (1.384,62 - 698,82) / 4)
= -725,6 kgf -m

S2 = ± Mq*K1' / (p*R2*t)
= -725,6*1e5*1 / (p*1.381,282*6,65)
= -1,82 kgf /cm2

Sp = P*R / (2*t)
= 2,55*1.377,95 / (2*6,65)
= 264,495 kgf /cm2

Maximum tensile stress S2t = S2 + Sp = 262,675 kgf /cm2

Maximum compressive stress (shut down) S2c = S2 = -1,82 kgf /cm2

Tensile stress is acceptable ( ≤ S = 1.101,294 kgf /cm2)

Compressive stress is acceptable ( ≤ Sc = 609,585 kgf /cm2)

Tangential shear stress in the shell (left saddle, Weight, Operating & Corr)

S3 = K2,3*Q / (R*(t + tp))

= K2,3*19.163,37 / (1.381,28*(6,65 + 13))
= 62,124 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Tangential shear stress in the left head (Weight, Operating & Corr)

S3 = K2,3*Q / (R*th)
= K2,3*19.163,37 / (1.381,28*6,65)
= 183,571 kgf /cm2
Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Tangential shear stress in the shell at the wear plate edge (left saddle, Weight, Operating & Corr)

S3 = K2,3*Q / (R*t)
= K2,3*19.163,37 / (1.381,28*6,65)
= 144,724 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 881,035 kgf /cm2)

Additional stress in the head used as a stiffener (left saddle, Weight, Operating & Corr)

S3h = K2,4*Q / (R*th)

= K2,4*19.163,37 / (1.381,28*6,65)
= 83,68 kgf /cm2

Sp = P*(K*Di + 0.2*th) / (2*th)

= 2,55*(1*2.755,9 + 0.2*6,65) / (2*6,65)
= 529,245 kgf /cm2

Total stress in the head = S3h + Sp = 612,926 kgf /cm2

Stress in the head is acceptable ( ≤ 1,25*Sh = 1.376,617 kgf /cm2)

Circumferential stress at the left saddle horns (Weight, Operating & Corr)

S4 = -Q / (4*t*(b+1,56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)

= -100*19.163,37 / (4*6,65*(255+1,56*Sqr(1.384,6*6,65))) - 12*0,0132*100*19.163,37*1.381,28 / (8.229,8*6,652)
= -1.330,078 kgf /cm2

Circumferential stress at saddle horns is acceptable ( ≤ 1,5*Sa = 1.651,94 kgf /cm2)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {b + 1,56*(Ro*t)0,5} =404,69 mm

Ring compression in shell over left saddle (Weight, Operating & Corr)

S5 = K5*Q / ((t + tp)*(ts + 1,56*Sqr(Ro*tc )))

= 100*0,7603*19.163,37 / ((6,65 + 13)*(20 + 1,56*Sqr(1.384,6*19,65)))
= 267,373 kgf /cm2

Ring compression in shell is acceptable ( ≤ 0,5*Sy = 989,125 kgf /cm2)

Saddle splitting load (left, Weight, Operating & Corr)

Area resisting splitting force = Web area + wear plate area

Ae = Heff*ts + tp*Wp
= 15,5*2 + 1,3*30
= 70 cm2

S6 = K8*Q / Ae
= 100*0,2035*19.163,37 / 7.000
= 55,711 kgf /cm2

Stress in saddle is acceptable ( ≤ (2 / 3)*Ss = 937,426 kgf /cm2)

Load Case 3: Weight, Test

Longitudinal stress between saddles (Weight, Test, left saddle loading and geometry govern)

S1 = ± 3*K1*Q*(L / 12) / (p*R2*t)

= 300*0,7938*32.738,94*(8.229,8 / 12) / (p*1.378,12*13)
= 68,937 kgf /cm2

Sp = P*R / (2*t)
= 10,99*1.371,6 / (2*13)
= 579,56 kgf /cm2

Maximum tensile stress S1t = S1 + Sp = 648,497 kgf /cm2

Maximum compressive stress (shut down) S1c = S1 = 68,937 kgf /cm2

Tensile stress is acceptable ( ≤ 0,9*Sy *E = 1.899,731 kgf /cm2)

Compressive stress is acceptable ( ≤ Sc = 904,438 kgf /cm2)

Longitudinal stress at the right saddle (Weight, Test)

Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3
= 2*698,8 / 3 + 8.229,8 + 2*698,8 / 3
= 9.161,53 mm
w = Wt / Le = 65.310,5*10 / 9.161,53 = 71,29 kgf /cm

Bending moment at the right saddle:

Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)

= 71,29 / 10000*(2*698,8*316,9 / 3 + 316,92 / 2 - (1.384,62 - 698,82) / 4)
= -1.136 kgf -m

S2 = ± Mq*K1' / (p*R2*t)
= -1.136*1e5*1 / (p*1.378,12*13)
= -1,465 kgf /cm2

Sp = P*R / (2*t)
= 10,99*1.371,6 / (2*13)
= 579,56 kgf /cm2

Maximum tensile stress S2t = S2 + Sp = 578,096 kgf /cm2

Maximum compressive stress (shut down) S2c = S2 = -1,465 kgf /cm2

Tensile stress is acceptable ( ≤ 0,9*Sy = 1.899,731 kgf /cm2)

Compressive stress is acceptable ( ≤ Sc = 904,438 kgf /cm2)

Tangential shear stress in the shell (right saddle, Weight, Test)

S3 = K2,3*Q / (R*(t + tp))

= K2,3*32.571,56 / (1.378,1*(13 + 13))
= 79,987 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 1.519,785 kgf /cm2)

Tangential shear stress in the right head (Weight, Test)

S3 = K2,3*Q / (R*th)
= K2,3*32.571,56 / (1.378,1*13)
= 159,973 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 1.519,785 kgf /cm2)

Tangential shear stress in the shell at the wear plate edge (right saddle, Weight, Test)

S3 = K2,3*Q / (R*t)
= K2,3*32.571,56 / (1.378,1*13)
= 126,121 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 1.519,785 kgf /cm2)

Additional stress in the head used as a stiffener (right saddle, Weight, Test)

S3h = K2,4*Q / (R*th)

= K2,4*32.571,56 / (1.378,1*13)
= 72,923 kgf /cm2

Sp = P*(K*Di + 0.2*th) / (2*th)

= 10,99*(1*2.743,2 + 0.2*13) / (2*13)
= 1.160,22 kgf /cm2
Total stress in the head = S3h + Sp = 1.233,143 kgf /cm2

Stress in the head is acceptable ( ≤ 0,9*Sy = 1.899,731 kgf /cm2)

Circumferential stress at the right saddle horns (Weight, Test)

S4 = -Q / (4*t*(b+1,56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)

= -100*32.571,56 / (4*13*(255+1,56*Sqr(1.384,6*13))) - 12*0,0132*100*32.571,56*1.378,1 / (8.229,8*132)
= -646,118 kgf /cm2

Circumferential stress at saddle horns is acceptable ( ≤ 0,9*Sy = 1.899,731 kgf /cm2)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {b + 1,56*(Ro*t)0,5} =464,29 mm

Ring compression in shell over right saddle (Weight, Test)

S5 = K5*Q / ((t + tp)*(ts + 1,56*Sqr(Ro*tc )))
= 100*0,7603*32.571,56 / ((13 + 13)*(20 + 1,56*Sqr(1.384,6*13)))
= 415,39 kgf /cm2

Ring compression in shell is acceptable ( ≤ 0,9*Sy = 1.899,731 kgf /cm2)

Saddle splitting load (right, Weight, Test)

Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 15,5*2 + 1,3*30
= 70 cm2
S6 = K8*Q / Ae
= 100*0,2035*32.571,56 / 7.000
= 94,69 kgf /cm2

Stress in saddle is acceptable ( ≤ 0,9*Sy = 2.404,498 kgf /cm2)

Longitudinal stress at the left saddle (Weight, Test)

Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3

= 2*698,8 / 3 + 8.229,8 + 2*698,8 / 3
= 9.161,53 mm

w = Wt / Le = 65.310,5*10 / 9.161,53 = 71,29 kgf /cm

Bending moment at the left saddle:

Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 71,29 / 10000*(2*698,8*292,9 / 3 + 292,92 / 2 - (1.384,62 - 698,82) / 4)
= -1.267,9 kgf -m

S2 = ± Mq*K1' / (p*R2*t)
= -1.267,9*1e5*1 / (p*1.378,12*13)
= -1,635 kgf /cm2

Sp = P*R / (2*t)
= 10,99*1.371,6 / (2*13)
= 579,56 kgf /cm2

Maximum tensile stress S2t = S2 + Sp = 577,926 kgf /cm2

Maximum compressive stress (shut down) S2c = S2 = -1,635 kgf /cm2

Tensile stress is acceptable ( ≤ 0,9*Sy = 1.899,731 kgf /cm2)

Compressive stress is acceptable ( ≤ Sc = 904,438 kgf /cm2)

Tangential shear stress in the shell (left saddle, Weight, Test)

S3 = K2,3*Q / (R*(t + tp))

= K2,3*32.738,94 / (1.378,1*(13 + 13))
= 80,398 kgf /cm2
Tangential shear stress is acceptable ( ≤ 0.8*S = 1.519,785 kgf /cm2)

Tangential shear stress in the left head (Weight, Test)

S3 = K2,3*Q / (R*th)
= K2,3*32.738,94 / (1.378,1*13)
= 160,795 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 1.519,785 kgf /cm2)

Tangential shear stress in the shell at the wear plate edge (left saddle, Weight, Test)

S3 = K2,3*Q / (R*t)
= K2,3*32.738,94 / (1.378,1*13)
= 126,769 kgf /cm2

Tangential shear stress is acceptable ( ≤ 0.8*S = 1.519,785 kgf /cm2)

Additional stress in the head used as a stiffener (left saddle, Weight, Test)
S3h = K2,4*Q / (R*th)
= K2,4*32.738,94 / (1.378,1*13)
= 73,298 kgf /cm2

Sp = P*(K*Di + 0.2*th) / (2*th)

= 10,99*(1*2.743,2 + 0.2*13) / (2*13)
= 1.160,22 kgf /cm2

Total stress in the head = S3h + Sp = 1.233,518 kgf /cm2

Stress in the head is acceptable ( ≤ 0,9*Sy = 1.899,731 kgf /cm2)

Circumferential stress at the left saddle horns (Weight, Test)

S4 = -Q / (4*t*(b+1,56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)

= -100*32.738,94 / (4*13*(255+1,56*Sqr(1.384,6*13))) - 12*0,0132*100*32.738,94*1.378,1 / (8.229,8*132)
= -649,438 kgf /cm2

Circumferential stress at saddle horns is acceptable ( ≤ 0,9*Sy = 1.899,731 kgf /cm2)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {b + 1,56*(Ro*t)0,5} =464,29 mm

Ring compression in shell over left saddle (Weight, Test)

S5 = K5*Q / ((t + tp)*(ts + 1,56*Sqr(Ro*tc )))
= 100*0,7603*32.738,94 / ((13 + 13)*(20 + 1,56*Sqr(1.384,6*13)))
= 417,525 kgf /cm2

Ring compression in shell is acceptable ( ≤ 0,9*Sy = 1.899,731 kgf /cm2)

Saddle splitting load (left, Weight, Test)

Area resisting splitting force = Web area + wear plate area

Ae = Heff*ts + tp*Wp
= 15,5*2 + 1,3*30
= 70 cm2
S6 = K8*Q / Ae
= 100*0,2035*32.738,94 / 7.000
= 95,177 kgf /cm2

Stress in saddle is acceptable ( ≤ 0,9*Sy = 2.404,498 kgf /cm2)

Shear stress in anchor bolting, one end slotted

Maximum seismic or wind base shear = 0 kgf

Thermal expansion base shear = W*m = 21.021,29*0,45 = 9.459,58 kgf

Corroded root area for a 1" coarse threaded bolt = 3,5548 cm2 ( 4 per saddle )
Bolt shear stress = 9.459,58 / (3,5548*1*4) = 665,262 kgf /cm2

Anchor bolt stress is acceptable ( ≤ 1.054,604 kgf /cm2)

Shear stress in anchor bolting, transverse

Maximum seismic or wind base shear = 0 kgf

Corroded root area for a 1" coarse threaded bolt = 3,5548 cm2 ( 4 per saddle )

Bolt shear stress = 0 / (3,5548*2*4) = 0 kgf /cm2

Anchor bolt stress is acceptable ( ≤ 1.054,604 kgf /cm2)

Web plate buckling check (Escoe pg 251)

Allowable compressive stress Sc is the lesser of 1.406,139 or 4.282,104 kgf /cm2: (1.406,139)

Sc = Ki*p2*E / (12*(1 - 0,32)*(di / ts )2)

= 1,28*p2*20,39E+05 / (12*(1 - 0,32)*(469,4 / 20)2)
= 4.282,104 kgf /cm2

Allowable compressive load on the saddle

be = di*ts / (di*ts + 2*tw *(b - 25,4))*25,4

= 469,4*20 / (469,4*20 + 2*20*(255 - 25,4))*25,4
= 12,84
Fb = n*(As + 2*be*ts )*Sc
= 6*(4.700 + 2*12,84*20)*1.406,139
= 439.861,17 kgf

Saddle loading of 33.183,91 kgf is ≤ Fb; satisfactory.

Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
sb = V*(Hs - xo)*y / I + Q / A
= 0*(1.572,6 - 1.145,06)*127,5 / (100*16.661,37) + 100*21.533,39 / 76.163,95
= 28,272 kgf /cm2

The primary bending + axial stress in the saddle ≤ Ss = 1.406,139 kgf /cm2; satisfactory.

Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one saddle slotted)
sb = V*(Hs - xo)*y / I + Q / A
= 9.459,58*(1.572,6 - 1.145,06)*127,5 / (100*16.661,37) + 100*20.576,31 / 76.163,95
= 336,51 kgf /cm2

The secondary bending + axial stress in the saddle ≤ 2*Sy = 5.343,329 kgf /cm2; satisfactory.

Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 469,4, b = 117,5 mm

t b = (b1*q*b2 / (1,5*Sa))0,5
= (3*5,4*117,52 / (1,5*1.406,139))0,5
= 10,3 mm

The base plate thickness of 20 mm is adequate.

Foundation bearing check

Sf = Qmax / (F*E)
= 33.183,91 / (255*2.410)
= 5,4 kgf /cm2

Concrete bearing stress ≤ 116,569 kgf /cm2 ; satisfactory.

Slotted hole length (Process Industry Practices VEFV1100)

Dt = max[ abs( Tamb - Ts ) , abs( Tamb - MDMT )]

= max[ abs( 21 - 68,33 ) , abs( 21 - -28,89 )]
= 49,89°C
SL = 2*Ls *a*Dt
= 2*7.620*1,1873E-05*49,89
= 9,03 mm

Actual slot length is greater than or equal to the minimum (10 mm ≥ 9,03 mm); satisfactory.
DESIGN LIFE TIME

1. Cyclic Service = NO ==> Fatique analysis is not aplicable

2. Vessels or parts of vessels subject to thinning bycorrosion, erosion, or mechanical abrasion

as per ASME VIII Div. 1 part UG-25 (b):

a. Assumed average thinning per year : 0,3175 mm ( Information from client)

b. Target life time: 20 years ( Information from client)
c. Total add thinning = 20 x 0,32 = 6,35 ( As Corrosion Allowance)