Errors can be classified as gross, systematic, or random. Gross errors result from human mistakes like incorrect readings. Systematic errors are reproducible inaccuracies due to issues like calibration errors, ambient conditions, or workpiece deformation. Random errors provide a measure of random deviations between repeated measurements and are unpredictable. Common sources of random error include transient fluctuations, play in instruments, difficulty reading scales, and small variations in positioning parts.
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Metro 3
Errors can be classified as gross, systematic, or random. Gross errors result from human mistakes like incorrect readings. Systematic errors are reproducible inaccuracies due to issues like calibration errors, ambient conditions, or workpiece deformation. Random errors provide a measure of random deviations between repeated measurements and are unpredictable. Common sources of random error include transient fluctuations, play in instruments, difficulty reading scales, and small variations in positioning parts.
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ERROR
• May be defined as Deviation/Difference of Measured
value and its True value. • Errors may be Classified three types: - Gross Error - Systematic Error - Random Error - Absolute Error and - Relative Error. Gross Error (Errors observed because of Human mistake) Gross Error • Datum errors: Datum error is the difference between the true value of the quantity being measured and the indicated value, with due regard to the sign of each. When the instrument is used under specified conditions and a physical quantity is presented to it for the purpose of verifying the setting, the indication error is referred to as the datum error. Gross Error • Reading errors: These errors occur due to the mistakes committed by the observer while noting down the values of the quantity being measured. Digital readout devices, which are increasingly being used for display purposes, eliminate or minimize most of the reading errors usually made by the observer. Gross Error • Errors due to parallax effect: Parallax errors occur when the sight is not perpendicular to the instrument scale or the observer reads the instrument from an angle. Instruments having a scale and a pointer are normally associated with this type of error. The presence of a mirror behind the pointer or indicator virtually eliminates the occurrence of this type of error. Systematic or Controllable Errors • Type of error that deviates by a fixed amount from the true value of measurement. • These types of errors are controllable in both their magnitude and their direction, and can be assessed and minimized if efforts are made to analyse them. • Examples of such error may be, measurement of current with inaccurately calibrated ammeter. • These errors are reproducible inaccuracies that are consistently in the same direction. • Minimization of systematic errors increases the accuracy of measurement. The following are the reasons for their occurrence: • 1. Calibration errors • 2. Ambient conditions • 3. Deformation of work piece • 4. Avoidable errors Reasons of Systematic Errors : Calibration Errors • A small amount of variation from the nominal value will be present in the actual length standards, as in slip gauges and engraved scales. Inertia of the instrument and its hysteresis effects do not allow the instrument to translate with true fidelity. Reasons of Systematic Errors : : Ambient Conditions • It is essential to maintain the ambient conditions at internationally accepted values of standard temperature (200C) and pressure (760 mm Hg) conditions. • A small difference of 10 mm Hg can cause errors in the measured size of the component. The most significant ambient condition affecting the accuracy of measurement is temperature. An increase in temperature of 10C results in an increase in the length of C25 steel by 0.3µm, and this is substantial when precision measurement is required. In order to obtain error-free results, a correction factor for temperature has to be provided. • Thermal expansion occurs due to heat radiation from different sources such as lights, sunlight, and body temperature of operators. Reasons of Systematic Errors : Deformation of Work piece • Any elastic body, when subjected to a load, undergoes elastic deformation. The stylus pressure applied during measurement affects the accuracy of measurement. • Due to a definite stylus pressure, elastic deformation of the work piece and deflection of the work piece shape may occur. The magnitude of deformation depends on the applied load, area of contact, and mechanical properties of the material of the given workpiece. Systematic Errors Effect of Misalignment • These occur due to the inherent inaccuracies present in the measuring instruments. These errors may also be due to improper use, handling, or selection of the instrument. Wear on the micrometer anvils or anvil faces not being perpendicular to the axis results in misalignment, leading to inaccurate measurements. If the alignment is not proper, sometimes sine and cosine errors also contribute to the inaccuracies of the measurement. Systematic Errors Effect of Misalignment • Zero errors When no measurement is being carried out, the reading on the scale of the instrument should be zero. A zero error is defined as that value when the initial value of a physical quantity indicated by the measuring instrument is a non-zero value when it should have actually been zero. For example, a voltmeter might read 1V even when it is not under any electromagnetic influence. This voltmeter indicates 1V more than the true value for all subsequent measurements made. Random Errors • Random errors provide a measure of random deviations when measurements of a physical quantity are carried out repeatedly. When a series of repeated measurements are made on a component under similar conditions, the values or results of measurements vary. • Specific causes for these variations cannot be determined, since these variations are unpredictable and uncontrollable by the experimenter and are random in nature. • They are of variable magnitude and may be either positive or negative. Random errors can be statistically evaluated, and their mean value and standard deviation can be determined. • Since precision is closely associated with the repeatability of the measuring process, a precise instrument will have very few random errors and better repeatability. Hence, random errors limit the precision of the instrument. Sources of Random errors: • 1. Presence of transient fluctuations in friction in the measuring instrument • 2. Play in the linkages of the measuring instruments • 3. Error in operator’s judgement in reading the fractional part of engraved scale divisions • 4. Operator’s inability to note the readings because of fluctuations during measurement • 5. Positional errors associated with the measured object and standard, arising due to small variations in setting