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2notes Fundamentals Mechanics

The document discusses the fundamentals and mechanics of metal working processes. It classifies metal working into plastic forming and metal removal processes. Plastic forming involves obtaining the desired size and shape through plastic deformation of a material. Metal working processes are further classified into cold forming and hot forming based on whether the working temperature is above or below the recrystallization temperature of the material. The mechanics of metal working processes aims to accurately predict stress, strain and velocities during forming to enable selection of equipment and understanding of friction conditions. Basic assumptions made include treating materials as elastic-plastic and considering steady state deformation.

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Gouri Vignesh Jawalkar
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
37 views

2notes Fundamentals Mechanics

The document discusses the fundamentals and mechanics of metal working processes. It classifies metal working into plastic forming and metal removal processes. Plastic forming involves obtaining the desired size and shape through plastic deformation of a material. Metal working processes are further classified into cold forming and hot forming based on whether the working temperature is above or below the recrystallization temperature of the material. The mechanics of metal working processes aims to accurately predict stress, strain and velocities during forming to enable selection of equipment and understanding of friction conditions. Basic assumptions made include treating materials as elastic-plastic and considering steady state deformation.

Uploaded by

Gouri Vignesh Jawalkar
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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DĞĐŚĂŶŝĐĂůǁŽƌŬŝŶŐŽĨDĂƚĞƌŝĂůƐ

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WůĂƐƚŝĐ ĨŽƌŵŝŶŐ ĐĂŶ ďĞ ĚĞĨŝŶĞĚ ĂƐ ƉƌŽĐĞƐƐĞƐ ďLJ ǁŚŝĐŚ ƚŚĞ ĚĞƐŝƌĞĚ ƐŝnjĞ ĂŶĚ ƐŚĂƉĞ ĂƌĞ
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ϭ͘ /Ĩ ƚŚĞ ǁŽƌŬŝŶŐ ƚĞŵƉĞƌĂƚƵƌĞ ŝƐ ŚŝŐŚĞƌ ƚŚĂŶ ƚŚĞ ƌĞĐƌLJƐƚĂůůŝnjĂƚŝŽŶ ƚĞŵƉĞƌĂƚƵƌĞ ŽĨ


ŵĂƚĞƌŝĂůƐ͕ ƚŚĞ ƉƌŽĐĞƐƐ ŝƐ ĐĂůůĞĚ ŚŽƚ ĨŽƌŵŝŶŐ͕ ŽƚŚĞƌǁŝƐĞ ĐŽůĚ ĨŽƌŵŝŶŐ͘

Ϯ͘ dŚĞ &ůŽǁ ƐƚƌĞƐƐ ďĞŚĂǀŝŽƵƌ ŝƐ ĞŶƚŝƌĞůLJ ĚŝĨĨĞƌĞŶƚ ĂďŽǀĞ Žƌ ďĞůŽǁ ƚŚĞ


ƌĞĐƌLJƐƚĂůůŝnjĂƚŝŽŶ ƚĞŵƉĞƌĂƚƵƌĞ͘

ϯ͘ ƵƌŝŶŐ ŚŽƚ ǁŽƌŬŝŶŐ ůĂƌŐĞ ƉůĂƐƚŝĐ ĚĞĨŽƌŵĂƚŝŽŶ ĐĂŶ ďĞ ŝŶĐŽƌƉŽƌĂƚĞĚ ŝŶ ƚŚĞ


ŵĂƚĞƌŝĂů ǁŝƚŚŽƵƚ ƐŝŐŶŝĨŝĐĂŶƚ ƐƚƌĂŝŶ ŚĂƌĚĞŶŝŶŐ͘ dŚŝƐ ŝƐ ŝŵƉŽƌƚĂŶƚ ĂƐ ůĂƌŐĞ
ĂŵŽƵŶƚ ŽĨ ƐƚƌĂŝŶ ŚĂƌĚĞŶŝŶŐ ŵĂŬĞƐ ƚŚĞ ŵĂƚĞƌŝĂů ďƌŝƚƚůĞ͘

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ϱ͘ ,Žƚ ĨŽƌŵŝŶŐ ůŽǁĞƌƐ ĚŽǁŶ ƚŚĞ ŵĂƚĞƌŝĂůƐ ƐƚƌĞŶŐƚŚ͕ ƐŽ ƚŚĂƚ ŵͬĐƐ ǁŝƚŚ
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‰ DĞĐŚĂŶŝĐƐŽĨDĞƚĂůǁŽƌŬŝŶŐƉƌŽĐĞƐƐĞƐ
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ĨŽƌĐĞƐ ƌĞƋƵŝƌĞĚ ƚŽ ƉƌŽĚƵĐĞ Ă ŐŝǀĞŶ ĚĞĨŽƌŵĂƚŝŽŶ ĨŽƌ Ă ĐĞƌƚĂŝŶ ŐĞŽŵĞƚƌLJ ƉƌĞƐĐƌŝďĞĚ ďLJ ƚŚĞ
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‰ DĞĐŚĂŶŝĐƐ ŽĨ ŵĞƚĂů ǁŽƌŬŝŶŐ ƉƌŽĐĞƐƐ ŝƐ ƚŚĞ ĂďŝůŝƚLJ ƚŽ ŵĂŬĞ ĂĐĐƵƌĂƚĞ ƉƌĞĚŝĐƚŝŽŶ ŽĨ


ƐƚƌĞƐƐ͕ ƐƚƌĂŝŶ ĂŶĚ ǀĞůŽĐŝƚŝĞƐ Ăƚ ĞǀĞƌLJ ƉŽŝŶƚ ŝŶ ƚŚĞ ĚĞĨŽƌŵĞĚ ƌĞŐŝŽŶ ŽĨ ƚŚĞ ǁŽƌŬ ƉŝĞĐĞ͘
^ƵĐŚ ƚŚĞŽƌLJ ĐŽŶƐŝƐƚƐ ŽĨ ƚŚƌĞĞ ƐĞƚƐ ŽĨ ĞƋƵĂƚŝŽŶƐ͗

¾ dŚĞƐƚĂƚŝĐĞƋƵŝůŝďƌŝƵŵŽĨĨŽƌĐĞƐ
¾ dŚĞLJŝĞůĚĐƌŝƚĞƌŝŽŶ
¾ dŚĞĨůŽǁƌƵůĞƐͬdŚĞ>ĞǀŝͲDŝƐĞƐ ĞƋƵĂƚŝŽŶƐ
‰ ĂƐŝĐƐƐƵŵƉƚŝŽŶƐ
dŽ ƐŝŵƉůŝĨLJ ƚŚĞ ĨŽƌĐĞƐ ĂŶĚ ĚĞĨŽƌŵĂƚŝŽŶ ďĞŚĂǀŝŽƌ ĚƵƌŝŶŐ
ŵĞĐŚĂŶŝĐĂů ǁŽƌŬŝŶŐ ƉƌŽĐĞƐƐĞƐ

ϭ͘ ůĂƐƚŝĐ ƐƚƌĂŝŶƐ ĂƌĞ ŶĞŐůĞĐƚĞĚ ĂƐ ƉůĂƐƚŝĐ ƐƚƌĂŝŶƐ ĂƌĞ ůĂƌŐĞ͘

Ϯ͘ ^ƚƌĂŝŶ ŚĂƌĚĞŶŝŶŐ ŝƐ ĐŽŶƐŝĚĞƌĞĚ njĞƌŽ ʹ Ăƚ d х Zdž Æ ^ƚƌĂŝŶ ŚĂƌĚĞŶŝŶŐ ŝƐ njĞƌŽ


d Æ dĞŵƉĞƌĂƚƵƌĞ ĂŶĚ Zdž Æ ZĞĐƌLJƐƚĂůůŝnjĂƚŝŽŶ

ϯ͘ DĂƚĞƌŝĂů ŝƐ ĐŽŶƐŝĚĞƌĞĚ ŝƐŽƚƌŽƉŝĐ ĂŶĚ ŚŽŵŽŐĞŶĞŽƵƐ͘

ϰ͘ ^ƚƌĞƐƐĞƐ ďĞƚǁĞĞŶ ŵĞƚĂů ĂŶĚ ĚŝĞ ŝƐ ƵŶŝĨŽƌŵ ;,ŽǁĞǀĞƌ͕ ŶŽŶͲƵŶŝĨŽƌŵ


ĚĞĨŽƌŵĂƚŝŽŶ ĐĂŶ ŽĐĐƵƌͿ

ϱ͘ ƋƵĂƚŝŽŶƐ ŽĨ ƐƚĂƚŝĐ ĞƋƵŝůŝďƌŝƵŵ ŝƐ ĂƉƉůŝĞĚ ĂƐ ƚŚĞ ĂĐĐĞůĞƌĂƚŝŽŶ ĂŶĚ


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ŝĨĨĞƌĞŶƚŵĞƚŚŽĚƐŽĨŶĂůLJƐŝƐ͗

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