CMS X-TOOLS ION SIMOTION T001 User Manual CMS X-TOOLS

Preface 1

Scope of Delivery 2

Product Characteristics 3
CMS X-TOOLS
CMS X-TOOLS ION SIMOTION T001 Add Library into the Project 4
Manual
Software Engineering 5

Block Description 6

References 7
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Safety Guidelines
This document contains notices which you should observe to ensure your own personal safety as well as to avoid property damage. The
notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring to property damage only
have no safety alert symbol.

Danger
indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Warning
indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Caution
used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or mod-
erate injury.

Caution
used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property dam-
age.

Notice
used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or
state.

When several danger levels apply, the notices of the highest level (lower number) are always displayed. If a notice refers to personal
damages with the safety alert symbol, then another notice may be added warning of property damage.
Qualified Personnel
The device/system may only be set up and operated in conjunction with this documentation. Only qualified personnel should be allowed to
install and work on the equipment. Qualified persons are defined as persons who are authorized to commission, to earth, and to tag cir-
cuits, equipment and systems in accordance with established safety practices and standards.
Intended Use
Please note the following:

Warning
This device and its components may only be used for the applications described in the catalog or technical description, and
only in connection with devices or components from other manufacturers approved or recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up and installed correctly, and operated and
maintained as recommended.

Trademarks
All designations marked with ® are registered trademarks of Siemens AG. Other designations in this documentation might be trademarks
which, if used by third parties for their purposes, might infringe upon the rights of the proprietors.
Copyright Siemens AG 2010 All rights reserved.
Reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be
liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.
Disclaimer of Liability
We have checked the contents of this document for agreement with the hardware and software described. Since deviations cannot be
precluded entirely, we cannot guarantee full agreement. However, the data in the manual are reviewed regularly, and any necessary cor-
rections will be included in subsequent editions. Suggestions for improvement are welcomed.

Siemens AG
Industry Sector
P.O. Box 4848
90327 Nuremberg Siemens AG 2010
Germany Technical data subject to change

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Table of Contents

1 Preface .......................................................................................................................................... 4
1.1 Purpose of this Document ......................................................................................................... 4
1.2 Basic Knowledge Required........................................................................................................ 4
1.3 Validity of this Document ........................................................................................................... 4
1.4 Terms ....................................................................................................................................... 4
2 Scope of Delivery ........................................................................................................................... 5
2.1 Scope of Delivery ...................................................................................................................... 5
2.2 Unpacking and Checking........................................................................................................... 5
3 Product Characteristics ..................................................................................................................6
3.1 What is CMS X-TOOLS? ........................................................................................................... 6
3.2 Introduction ............................................................................................................................... 6
3.3 Hard- and Software Requirements............................................................................................. 6
3.3.1 Hardware ............................................................................................................................. 6
3.3.2 Software............................................................................................................................... 7
3.4 Ordering Numbers..................................................................................................................... 7
4 Installation...................................................................................................................................... 8
4.1 L_CS_ION ................................................................................................................................ 8
4.2 Setting of Constants .................................................................................................................. 8
5 Software Engineering ..................................................................................................................... 9
5.1 Function Call ............................................................................................................................. 9
5.2 Function Parameters ............................................................................................................... 10
5.3 UIK ......................................................................................................................................... 11
5.4 Program example .................................................................................................................... 11
6 Block Description ......................................................................................................................... 13
6.1 Data Structures ....................................................................................................................... 13
6.1.1 ChannelType...................................................................................................................... 13
6.1.2 StructION_SIMOTION_T001_Comm .................................................................................. 13
6.2 Function blocks ....................................................................................................................... 13
6.2.1 FB_ION_SIMOTION_T001_Data........................................................................................ 13
6.2.2 FB_ION_SIMOTION_T001_Comm..................................................................................... 14
7 Tips and Tricks............................................................................................................................. 15
7.1 Configuration of windows firewall............................................................................................. 15
8 References .................................................................................................................................. 16
8.1 Other Documentation .............................................................................................................. 16
9 Contact Information ...................................................................................................................... 17

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1 Preface

1.1 Purpose of this Document

This document supports you when commissioning and using the software
· CMS X-TOOLS ION SIMOTION T001
of the CMS X-TOOLS productline.

1.2 Basic Knowledge Required

In order to understand this manual, general knowledge of automation technology and software packages CMS
X-Tools and SIMOTION Scout is required.
In addition, you must be familiar with network technology (UDP/IP) and with using computers with
MS Windows XP.

1.3 Validity of this Document

This document is valid for the following software:

· CMS X-TOOLS IONSIMOTION T001, V 01.02
During the following pages, this software will be referred to by the term ION SIMOTION T001.

1.4 Terms

The following terms are used within this document.

Definition Description
CMS Condition Monitoring System
ION I/O-Node
UIK Universal Identification Key
URN User Node

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2 Scope of Delivery

2.1 Scope of Delivery

What is shipped?
· CD
CMS X-TOOLS IONSIMOTION T001

2.2 Unpacking and Checking

After unpacking, please check

· the packet for completeness and
· all parts for transport damage.

Caution
Do not use any content / parts that show evidence of damage!

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3 Product Characteristics

3.1 What is CMS X-TOOLS?

CMS X-TOOLS is an industrial-suited Condition Monitoring System for technical and techno-
logical services in industrial plants. CMS X-TOOLS is a modular, scalable analysis and diag-
nosis system. It is optimized for reaction less measurement of analog, binary and numerical
data. CMS X-TOOLS can be integrated in existing and new industrial plants.

CMS X-TOOLS can be integrated into the TIA-Architecture.

3.2 Introduction

The ION SIMOTION T001 is used in order to acquire numerical data from a SIMOTION controller and to trans-
mit the recorded data via Ethernet to a superior industrial PC. The usage of an ION SIMOTION T001 allows
transmitting up to 171 channels (171 x 4 = 684 Bytes) per measurement cycle of the controller. In order to
transmit more data, multiple ION SIMOTION T001 can be engineered into the program of the controller.
The ION SIMOTION T001 consists of two functional blocks which must be engineered into SIMOTION control-
lers. After the engineering, the ION SIMOTION T001 is used for the communication with CMS X-TOOLS X-
Tools (during the following pages referred as X-Tools) and for the transmission of measurement data to X-
Tools.
The engineered ION SIMOTION T001 identifies itself to X-Tools as Ethernet device which communicates via
UDP. When the measurement data transmission is started through X-Tools, the ION SIMOTION T001 sends
the requested values of the SIMOTION to the used PC during each cycle.

3.3 Hard- and Software Requirements

3.3.1 Hardware

· PC with Windows XP Professional (Service Pack 2 recommended)

o CPU with ≥ 2.4 GHz
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o working memory ≥ 512 MByte (2 GByte recommended)

o OpenGL enabled graphic controller (from 1024x768 Pixels, 1280x1024 Pixels or more recommended)
o IEEE1394, Ethernet and USB interfaces
· SIMOTION controller with Ethernet or PROFInet interface, SIMOTION Kernel V3.2 or higher.
· Ethernet connecting cabels

3.3.2 Software

· CMS X-TOOLS Professional (V 04.01)

· SIMOTION Scout (V 4.0 or higher)

3.4 Ordering Numbers

Article Ordering Number (MLFB)
CMS X-Tools Professional V 04.04 9AE4160-1AD00

Further information is obtained from your local Siemens office and from the homepage
http://www.siemens.com/siplus-cms.

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4 Installation

4.1 L_CS_ION
Installation
1. Insert the product-CD CMS X-TOOLS IONSIMOTION T001 into the CD/DVD-drive of your PC.
2. Start the SIMOTION Scout and open the project, in which the library should be imported.
3. Inside the project-navigator click on the container LIBRARIES.
4. Chose in the context menu: Import Object.
5. Chose under source-path and source-name of the import the path of your CD/DVD-drive and open the
XML-file: “<CD-path>:\CMS X-TOOLS \ION SIMOTION T001\L_CS_ION.xml” from the product-CD.
6. Apply with OK.

7. The import will start. In the details of register “XML Export/Import State” the successful import will be
shown. In the project navigator the library L_CS_ION is shown.

4.2 Setting of Constants

The maximum count of Channels and internal Buffers has to be defined by engineering the Unit ION_Cfg.
1. In the Unit ION_Cfg, the user constants have to be set as follows:
//################ User Constants #######################################
NUM_OF_BUFFER_LAYERS : INT := 20; //Buffer depth, min 1
// should be big enough for greater BackGroundTask times
MAX_CHANNEL : INT := 171; //MIN 1, MAX 171
// Maximum count of data channels
//#######################################################################

Example: setting of constants

2. The constant NUM_OF_BUFFER_LAYERS defines the size of the ring-buffer. It must be chosen large
enough for longer BackGroundTask times.
3. The constant MAX_CHANNEL defines the maximum number of data channels range (1 ... 171).

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5 Software Engineering

5.1 Function Call

The ST-Sourcecode-Example shows a possibility for the call and it is possible to insert it into a new ST-Source
directly. Depending on usage and system configuration it is wise to make custom changes.
Condition for the call of the functional-block is, that the library L_CS_ION with the functional-block is imported
into your user project (see chapter 4). To work with the functional-block in your program proceed as follows:
1. Add a new program (à insert ST-programm) or open an existing program.
2. In the Interfacearea of the Program the library L_CS_ION has to be included with the command
USELIB L_CS_ION;.
3. Next step is to declare the common variables for the function block parameters. These parameters
could also be set at the call of the function block.The instances of the function blocks and the two pat-
terns (StructION_SIMOTION_T001_Comm and ChannelType) must be declared for every
ION SIMOTION T001 in controller. To declare it there are two possibilities:
· The variables and instances were defined as global variables in the IMPLEMENTATION-Area of
the source (see example). So they are only valid in the particular unit. This option is advisable by
calling more then one ION SIMOTION T001 in one project.
· The variables and instances were defined as global Variables in the INTERFACE-Area of the
source. In this case they are available in the whole project and it is easy to load data into them.
By calling more then one ION SIMOTION T001 all IONs must have their own variables and Instances
with their unique values (port-number, name,...). In the example the following variables were declared:

Name in example Type Function

myFB_Comm FB_ION_SIMOTION_T001_Comm FB Instance

myFB_Data FB_ION_SIMOTION_T001_Data FB Instance

myCommData StructION_SIMOTION_T001_Comm Struct for Data exchange

myChannel ChannelType Data channel

myUIK UIKType UIK, see 5.4 for details

CycleTime UDINT Cycle time of the synch. Task in

ms

myCommandPort UINT Command-Port, in example 2000

myDataPort UINT Data-Port, in example 2001

numOfChannels INT Number of channels

myDEVICE_DESCRIPTION DeviceDescriptionType Description, must be unique

myDEVICE_LOCATION DeviceLocationType Additional Information

4. The program for the BackGroundTask (CS_Bkgrnd) is calling the instance of the communication block
(myFB_Comm). This call is parameterized with the declared variables (see Chapter 5.2). It is also pos-
sible to do the parameterization directly at the communication block.
5. In the program for the synchron task (CS_Cycl) the data channels were filled with data and the instance
of the data block (myFB_Data) is called. See chapter 5.2 for more details for parameterization.

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5.2 Function Parameters

Input Parameters for the Function Block FB_ION_SIMOTION_T001_Comm
1. The parameter COM_RST is optional and causes a reset of the block.
2. Enter for the parameter CYCLE_T the variable which contains the cycle time for the synchronous task,
where the function lock FB_ION_SIMOTION_T001_Data is called.
3. Enter for the parameter COMMAND_PORT a unique UDP Port for the command connection (2000 …
5000).
4. Enter for the parameter DATA_PORT a unique UDP Port for the Data connection (2000 … 5000).
5. Enter for the parameter CURRENT_CHANNELS the desired number of channels which shall be transmit-
ted each cycle (1 … 171).
6. Enter for the parameter UIK the defined UIK. See Chapter 5.3 for details.
7. Enter for the parameter DEVICE_DESCRIPTION the description for the ION SIMOTION T001, which
should be shown inside X-Tools. The Description can be changed by X-Tools and must be unique for
each function block in the system. By this DEVICE_DESCRIPTION the ION is assigned to the device pro-
file in X-Tools. By changing the DEVICE_DESCRIPTION it is necessary to reassign the new name to the
X-Tools device profile.
8. Enter for the parameter DEVICE_LOCATION the location of the ION SIMOTION T001, which should be
visible inside X-Tools. This is a optional additional information.
9. Enter for the parameter CommData the structure for data exchange between Function blocks
FB_ION_SIMOTION_T001_Comm and FB_ION_SIMOTION_T001_Data. This must be the same struc-
ture used at the call of FB_ION_SIMOTION_T001_Data.
Parameter configuration for FB_ION_SIMOTION_T001_Data
1. Enter for the parameter Channel the data channel, which should be transmitted. The Channel must be
filled with values before calling.
2. Enter for the parameter CommData the structure for data exchange between Function blocks
FB_ION_SIMOTION_T001_Comm and FB_ION_SIMOTION_T001_DataThis must be the same struc-
ture used at the call of FB_ION_SIMOTION_T001_Comm.

Note
The programs must be assigned to the system sequences. Alternate it is possible to use available programs.
First the channels that should be transmitted were served according to the variable myChannel. There are up
to 171 channels available with 4 bytes for every channel, in total 684 byte. These data were send cyclic to the
PC, after X-Tools is connected to ION SIMOTION T001. The origin measurement data were defined with the
configuration of these 171 channels.
The different data types must be converted to DWORD. It is possible to use one channel for different data, e.g.
4 BOOL's, 4 BYTE's or 2 INT's (see also the examples).

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5.3 UIK
Every ION SIMOTION T001 must have a unique identification in the complete system, the UIK. This UIK is used
by X-Tools for the unique identification of every ION SIMOTION T001.
Normaly it is created with 2 null bytes and the MAC-address (6 Bytes) of the assembly. Insert after the second
byte the MAC-address byte-by-byte (hex view). In the following example the MAC-Adresse 08-00-06-71-CE-C6
is used.
VAR_GLOBAL
...
myUIK : ARRAY[0..7] OF BYTE :=[16#0,16#0,16#08,16#00,16#06,16#71,16#CE,16#C6];
...
END_VAR

Sourcecode example: UIK

If there were more then one ION SIMOTION T001 function blocks operated on one assembly, it is essential, that
the UIK is unique. In this case, use the first two bytes for a serial numbering of the blocks.

5.4 Program example

INTERFACE
USELIB L_CS_ION;

PROGRAM CS_Bkgrnd; //Call in BackGroundTask

PROGRAM CS_Cycl; //Call in a Synchronous or Timer Interrupt Task
END_INTERFACE

IMPLEMENTATION

VAR_GLOBAL
myFB_Data :
FB_ION_SIMOTION_T001_Data; // FB for collected data – cyclic call
myFB_Comm :
FB_ION_SIMOTION_T001_Comm; // FB for communication - BackGroundTask
myCommData :
StructION_SIMOTION_T001_Comm; // Structure for the common Data of the FBs
myChannel :
ChannelType; // ARRAY[1..MAX_CHANNEL] OF DWORD
// Data channels, every Date channel has Type DWORD
// must be filled with data cyclic .
// Interpretation in CMS X-TOOLS as Intel-Notation
myUIK : UIKType :=[16#0,16#0,16#08,16#00,16#06,16#71,16#CE,16#C6];
// Universal Identification Key - unique ION-Identifier
// normaly created with 2 null bytes and the MAC-Address of the assembly
CycleTime : UDINT := 3000; // Executing interval of the synchronous Tasks in microseconds
myCommandPort : UINT := 2000;
myDataPort : UINT := 2001;
numOfChannels : INT := 171; //Count of the actual transmitted data channels
myDEVICE_DESCRIPTION : DeviceDescriptionType := 'ION SIMOTION T001 (000008-00-0671CEC6)';
// Description of assembly or asset must be unique
myDEVICE_LOCATION : DeviceLocationType := 'Unknown Location';
// Location of assembly or asset
END_VAR

PROGRAM CS_Bkgrnd //Call in BackGroundTask

myFB_Comm(
COM_RST := FALSE // Reset of the FB, option
,CYCLE_T := CycleTime // Executing interval of the synchronous Tasks
,COMMAND_PORT := MyCommandPort // Receive Port for commands
,DATA_PORT := MyDataPort // Send Port for Data
,CURRENT_CHANNELS := numOfChannels // the wanted count of channels,(1..171)
,UIK := myUIK
,DEVICE_DESCRIPTION := myDEVICE_DESCRIPTION
,DEVICE_LOCATION := myDEVICE_LOCATION // Location of assembly or asset
,CommData := myCommData);
END_PROGRAM

PROGRAM CS_Cycl //Call in a Synchronous or TimerInterrupt Task

VAR
//Example variables
i : INT;
myBool0 : BOOL;
myBool1 : BOOL;
myBool2 : BOOL;
myBool3 : BOOL;
myInt0 : INT;
myInt1 : INT;
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myDint : DINT;
myReal : REAL;
myLreal : LREAL;
END_VAR

myInt0 := myInt0 + 1;
IF myInt0 >= 133 THEN
myInt0 := 0;
END_IF;

myInt1 := myInt1 + 2;
myReal := myReal + 1.256;
myLreal := myLreal + 5.3558;
IF myLreal >= 273.33 THEN
myLreal := 20.00;
END_IF;

IF myCommData.ctrlStartStream THEN
// The different data types must be converted to DWORD
// it is possible to use one channel for different signals, e.g. 16 BOOL's,
// 4 BYTE's or 2 INT's

myChannel[1] := _dword_from_2word(word0:= INT_TO_WORD(myInt0),word1 := INT_TO_WORD(myInt1));

myChannel[2] := REAL_TO_DWORD(myReal);
myChannel[3] := REAL_TO_DWORD(LREAL_TO_REAL(myLReal));
myChannel[4] := _dword_from_4byte(
byte0:=myBool0,
byte1:=myBool1,
byte2:=myBool2,
byte3:=myBool3);

FOR i := 5 TO numOfChannels DO
myChannel[i] := REAL_TO_DWORD(myReal);
END_FOR;
END_IF;

myFB_Data(Channel := myChannel,CommData := myCommData);

END_PROGRAM
END_IMPLEMENTATION

Sourcecode example: ST-Quelle

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6 Block Description

6.1 Data Structures

6.1.1 ChannelType

This array defines the channels, which shall be transmitted to X-Tools

ChannelType: ARRAY[0..MAX_CHANNEL] OF DWORD;

Sourcecode example: ChannelType

6.1.2 StructION_SIMOTION_T001_Comm

The data exchange between _FB_ION_SIMOTION_T001_Comm and _FB_ION_SIMOTION_T001_Data is

performed via structure StructION_SIMOTION_T001_Comm: STRUCT

Name Type Description

ctrlStartStream BOOL Data streming state
cycleTime UDINT Cylce time of calling task (in microsec-
onds)
CURRENT_CHANNELS INT Number of channels to be transmitted to
X-Tools each cycle
numOfPakets INT Number of packets per buffer level
cyclicData ARRAY[0..NUM_OF_BUFFER_LAYERS] Ring buffer for data transmission
OF StructLayer

Parameter definition: StructION_SIMOTION_T001_Comm

6.2 Function blocks

6.2.1 FB_ION_SIMOTION_T001_Data

In FB_ION_SIMOTION_T001_Data the data were collected in buffers and provided with timestamps. The data
sending to X-Tools occurs with FB_ION_SIMOTION_T001_Comm.
Required is the calling from a SynchronousTask or a TimerInterruptTask.

Name Data type Type Description

CHANNEL ChannelType IN/OUT This array represents the single channels
which shall be transmitted to X-Tools
CommData StructION_SIMOTIONT001_Comm IN/OUT Ring buffer and internal data exchange
error DINT OUT Error state of the FB.
0: No error
-1: ring buffer overflow, the constant
_NUM_OF_BUFFER_LAYERS is too small

Parameter definition: FB_ION_SIMOTION_T001_Data

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6.2.2 FB_ION_SIMOTION_T001_Comm

The function block _FB_ION_SIMOTION_T001_Comm is used for communication between ION SIMOTION
T001 and X-Tools. After X-Tools has registered itself over the CommandPort (here 2000) the FB activates
and a data exchange with X-Tools begins. For data transmission a dedicated DataPort (here 2001) is used.
The functional block must be integrated into the BackGroundTask. Alternative, in case of long cycle times of
the BackGroundTask, the functional block can be integrated into a separate MotionTask in an infinite loop. The
infinite loop task must end with the _waitTime(t#0ms) command.
PROGRAM CS_MotionTask //Aufruf in einer MotionTask
WHILE TRUE DO
myFB_Comm(
COM_RST := FALSE
,CYCLE_T := myCycleTime
,COMMAND_PORT := myCommandPort
,DATA_PORT := myDataPort
,CURRENT_CHANNELS := numOfChannels
,UIK := myUIK
,DEVICE_DESCRIPTION := myDEVICE_DESCRIPTION
,DEVICE_LOCATION := myDEVICE_LOCATION
,CommData := myCommData);

myRetDINT := _waitTime(t#0ms);
END_WHILE;
END_PROGRAM

Source code example: Motion Task

Parameter Datatype Type Comment

COM_RST BOOL IN TRUE causes a reset of the block. During run-
ning blocks the parameter should be FALSE.
The FB remains in initializing status as routine
as long as COM_RST is TRUE.
CYCLE_T UDINT IN Cycle time of calling syncronous task (in micro-
seconds)
COMMAND_PORT UINT IN Unique UDP port for command connection.
DATA_PORT UINT IN Unique UDP data for command connection.
CURRENT_CHANNELS INT IN Number of channels which shall be transmitted
to X-Tools each cycle (1 … MAX_CHANNEL)
UIK ARRAY[0..7] OF IN Unique identifier, normally existing of 2 zero
BYTE bytes and the MAC address
DEVICE_DESCRIPTION STRING IN Description of component or installation.
DEVICE_LOCATION STRING IN Location of component or installation.
CommData StructION_SIMOTI IN_OUT Ring buffer for internal data exchange
ON_T001_Comm
error DINT OUT Error state of FB. Matches the messages of the
system function udpSend and udpReceive.

Parameter definition: FB_ION_SIMOTION_T001_Comm

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7 Tips and Tricks

7.1 Configuration of windows firewall

If the firewall does not allow X-Tools server application then the communication will not start
between the automation system and CMS X-Tools. Please verify the configuration as follow.

1. Open „Allow a program through Windows Firewall” from the “Control Panel\System and Security” window

2. Allow a program through Windows Firewall

a. Add X-Tools in the list of exception in order to allow X-Tools through Windows Firewall for pub-
lic and Home/Work(Private) Networks

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8 References

8.1 Other Documentation

· Manual: CMS X-TOOLS X-Tools User Manual

· Program manual SIMOTION ST, Structured Text
· Manual: SIMATIC Programming with STEP 7
· http://www.siemens.com/siplus-cms

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9 Contact Information

Should you have any questions concerning the software application, please refer to the Industry Sector Tech-
nical Support.

Department
Siemens AG
Industry Sector

Phone
+49 (0) 911 895 7222 (Monday to Friday, 09:00 am to 05:00 pm CET/CEST)
Fax
+49 (0) 911 895 7223

Internet
www.siemens.de/automation/service&support
Thank you for using one of the above mentioned contacts to ensure your inquiry is registered and can
be processed.

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