316 Service Manual

Ref PN PUP PN

1) Spare parts for preventive maintenance: GEN SET

Ignition and Elastic Parts for Electric Components
1241162 1104610 Spark plug (PowerUp) - Series 3&4
1200402 1109002 Spark plug connector..C-Coil
102981 1106740 Spark plug sealing ring
354846 1101834 Sealing
439075 1102044 Rubber damper
285903 1101996 Rubber damper
Oil Filter - Oil Cooler - Oil Pipes
225125 1101518 Oil filter cartridge
235027 1101519 Oil filter cartridge
241376 1101138 Gasket
106946 1100312 Hose
104214 1101375 Hose pipe
104206 1101377 Hose pipe
104215 1100291 Hose
104214 1101375 Hose pipe
101204 1102754 Threaded straight connection for hose
101205 1100213 Threaded straight connection for hose
632852 1100402 Braided stainless steel hose
100957 1103960 Threaded elbow connection for hose
101208 1100214 Threaded straight connection for hose
100897 1100182 Threaded straight connection for hose
221468 1102827 O-ring
100022 1102625 O-ring
100924 1100184 Threaded straight connection for hose
100019 1102813 O-ring
104213 1102906 Hose pipe
115753 1104127 Straight screw connection
Suction Line (Control Linkage - Throttle Valve - Actuator - Intercooler - Bypass-Line - Blow-by
449407 1101732 Articulated link for throttle valve actuator
449408 1101733 Articulated link for throttle valve actuator
100458 1101934 Screw - Hexagonal head
101879 1100253 Locknut
100012 1101298 O-ring
 234271 1106766 Bushing
101526 1103226 Bushing
7000941 1103266 Throttle valve disc - Series 3
100399 1105228 Screw - Hexagonal head
110965 1103342 Washer
415397 1101183 Servomotor
476854 1102115 Handle for servomotor
492405 1102312 Handle for servomotor
234272 1103230 Shaft throttle valve
100192 1100128 Screw - Cylinder Head
101714 1103180 Locknut
100420 1102311 Screw - Hexagonal head
101175 1106365 Locknut
100615 1102340 Gasket
102131 1101174 O-ring
1203122 1102095 Gasket
225441 1101173 Gasket
516231 1108045 Turbo by pass throttle valve
107725 1101064 Gasket
9010789 1102317 Oil mist separator (INNIO) - Series 3
612740 1102904 Hose
9014886 1104711 Hose..32.x.360.PN45
101709 1100236 Clamp
106251 1101752 Clamp
223635 1106315 Fabric
Air Filter
464424 1102972 Airfilter - Series 3
523275 1104962 Bag filter
286376 1100542 Rubber damper
Water Pump
1246711 1104213 Mechanical water pump - Series 312-316
REM1246711
100065 1101830 Gasket
505738 1102335 Gasket
456712 1102817 O-ring
457377 1102815 O-ring
659127 1101920 Braided stainless steel hose
376483 1101296 O-ring
309934 1105649 O-ring kit
106946 1100312 Hose
101208 1100214 Threaded straight connection for hose
Overhaul gas mixer
1231577 1101381 Electronic gas metering valve - TecJet
101790 1100240 Gasket
Turbocharger TCR14
115144 1101849 Stud bolt
128466 1101725 Nut - Hexagonal
 126731 1101852 Gasket
184407 1102204 Gasket
182982 1102364 Turbocharger gasket
126737 1102371 Gasket
102497 1101150 Gasket
302307 1101611 Hexagonal nut
198109 1104712 Cylinder screw..M16.x.60.SST
Exchange of Cylinder Heads | Valve Clearance Adjustment
9016986 1101605 INNIO Cylinder head - Série 3
REM9016986 1107271o Cylinder head (Overhauled in exchange) (INNIO) - Series 3D
582695 1105648 Sealing kit
448657 1102811 Cylinder head gasket (PowerUp) - Series 3
100548 1101114 Cylinder head cover gasket - Series 3
Various Engine Parts
236773 1102422 Vibration damper - Series 316
1238548 1101185 Starter
448651 1103828 Cylinder liner (PowerUp) - Series 3
337459 1103829 Scraper ring (PowerUp) - Series 3
1238073 1109027 Piston.
100145 1101833 Piston pin (PowerUp)
102312 1101290 Snap ring - Series 3
100017 1102816 O-ring
1231307 1101121 Connecting rod Bearing(Miba) - Series 3
424942 1101823 Connecting rod (INNIO) - Series 3
REM424942 reUp - Conrod Type 3
1231308 1108416 Main bearing..100.x.107.x.48
352495 1101024 Oil pan gasket
352496 1101025 Oil pan gasket
352497 1101135 Oil pan gasket
352498 1101570 Oil pan gasket
314887 1101287 Tappet - Series 3
100653 1101825 Ball stud for rocker arm mounting (valve clearance adjustment)
101819 1104414 Hexagonal nut
117279 1103791 Tool: Piston jack for installation and removal
467262 1101906 Locking pin
Elastic Coupling
554027 1101688 Coupling element (INNIO)
275754 1103497 Rubber rail
275755 1103498 Rubber rail
196574 1106444 Rubber rail for generator - Series 320
101193 1100211 Screw - Cylinder Head
Gas Train
1219675 1107433 Filter cartridge..Type2+3.DN80
222725 1101622 Sealing Kit DN 80
328982 1106139 Spare parts kit measure element for FRS5100
103143 1100282 Gasket
Module Control Panel
 226692 1101798 Air filter for electric cabinet
Overhauls @ Sub-suppliers Gasket
TC316 Turbocharger overhaul
G316 Air filter for electric cabinet
Total price spare parts for preventive
maintenance - Gen Set - per interval

Number of maintenance intervals from 0 to 79.999 oph

Total price spare parts for preventive maintenance from 0 - 79.999 oph | for 1 engine
nual

Maintenance intervals
Spark
Euro (€) 3333 6666 plugs 10000 20000

€ 344.00 16
€ 52.50 16
€ 0.40 32 32 32 32
€ 2.37 16 16
€ 2.73 16
€ 1.63 16

€ 13.73 2 2 2 2
€ 13.07 1 1 1 1
€ 7.12
€ 39.51 6
€ 13.54 1
€ 10.82 1
€ 15.84 1
€ 13.54 1
€ 1.95 1
€ 2.86 2
€ 39.78 2
€ 3.15 4
€ 8.76 6
€ 1.67 3
€ 1.52 1
€ 3.02 1
€ 7.30 1
€ 1.30 4
€ 15.66 1
€ 18.80 1

€ 45.25 1 1
€ 45.25 1 1
€ 0.27 2 2
€ 0.22 2 2
€ 0.41 2 2
€ 3.92 2 2
€ 31.39 2 2
€ 199.47 1
€ 0.26 3 3
€ 0.23 3 3
€ 3,590.00
€ 224.80
€ 40.50
€ 137.03
€ 0.22
€ 0.22
€ 0.22
€ 0.21
€ 1.30 2 2
€ 5.87 4 4
€ 87.00 1 1
€ 3.53 1 1
€ 1,690.00 1
€ 0.70 2
€ 1,790.00 1 1
€ 105.00 1
€ 143.00 1
€ 1.84 4
€ 1.50 2
€ 0.42

€ 323.23 1 1 1 1
€ 47.28 2 2 2 2
€ 24.02 4

€ 2,950.00 1 1
1 1
€ 1.23 1 1
€ 2.01 2 2
€ 14.78 1
€ 2.71 1
€ 93.71 2
€ 6.46 2
€ 34.48 2
€ 39.51 1
€ 8.76 1

€ 7,700.00
€ 1.28 2

€ 3.29 8 8
€ 1.76 8 8
€ 0.82 1 1
€ 0.97 1 1
€ 32.62 1 1
€ 5.31 1 1
€ 28.74 2 2
€ 7.57 4 4
€ 107.00 4 4

€ 3,670.00
€ 1,330.00
€ 1,131.45
€ 34.78
€ 2.43 16 16

€ 3,250.00 1
€ 756.58 1 1
€ 195.89
€ 36.78
€ 930.00
€ 41.56
€ 0.25
€ 0.61
€ 127.00
€ 559.00

€ 157.00
€ 4.64
€ 3.40
€ 12.45
€ 12.04
€ 105.00
€ 25.70
€ 0.27
€ 113.00
€ 0.21

€ 1,750.00 1
€ 219.00
€ 219.00
€ 93.96
€ 0.25

€ 101.49 1 1 1 1
€ 16.05 1 1 1 1
€ 963.71
€ 1.69
€ 4.11 2

Not included
Not included

Euro (€) € 588.66 € 626.58 € 5,504.00 € 7,006.25 € 16,044.78

# 8 8 6 4 2

Euro (€) € 4,709.28 € 5,012.64 € 33,024.00 € 28,025.00 € 32,089.56

Spare Parts for Preventive Maintenance J 316 GS

40000

16
32
16
16
16

2
1
1
6
1
1
1
1
1
2
2
4
6
3
1
1
1
4
1
1

1
1
2
2
2
2
2
1
3
3
1
1
1
1
1
1
1
1
2
4
1
1
1
2
1
1
1
4
2
1

1
2
4

1
1
1
2
1
1
2
2
2
1
1

1
2

8
8
 1
1
1
1
2
4
4

16
16
1
16
16

1
1
16
16
16
16
32
16
16
16
16
9
2
4
1
1
32
32
32
2
4

1
1
1
2
8

1
1
1
1
 2

Not included
Not included

€ 147,166.46

€ 147,166.46
1241162 1104610 Powerup Zündk 1 Stk. 430 20
1200402 1109002 Powerup Zuend 1 Stk. 75 30
102981 1106740 Zündkerzendic 1 Stk. 0.57 30
354846 1101834 Dichtung Zünd 1 Stk. 2.96 20
439075 1102044 Gummifeder 1 Stk. 4.55 40
285903 1101996 Gummifeder 1 Stk. 1.81 10
0
225125 1101518 Öl Filter 1 Stk. 15.25 10
235027 1101519 Filterpatrone 1 Stk. 16.34 20
106946 1100312 Schlauchleitun 1 Stk. 49.39 20
104214 1101375 Schlauchleitun 1 Stk. 16.92 20
101208 1100214 Gerade Versch 1 Stk. 9.73 10
100897 1100182 Gerade Versch 1 Stk. 1.86 10
221468 1102827 O-Ring 1 Stk. 2.54 40
104215 1100291 Schlauchleitun 1 Stk. 19.8 20
100019 1102813 O-Ring 1 Stk. 1.3 0
632852 1100402 Ringwellschla 1 Stk. 41.87 5
100957 1103960 Elbow fitting 1 Stk. 3.94 20
104206 1101377 Leitung 1 Stk. 13.53 20
101204 1102754 Verschraubung 1 Stk. 2.44 20
101205 1100213 Gerade Versch 1 Stk. 3.58 20
0
449407 1101732 Gelenkkopf 1 Stk. 56.56 20
449408 1101733 Gelenkkopf 1 Stk. 56.56 20
100012 1101298 O-ring 1 Stk. 0.43 5
234271 1106766 Buchse 1 Stk. 6.53 40
101526 1103226 Buchse 1 Stk. 34.88 10
7000941 1103266 Drosselklappe 1 Stk. 221.63 10
100399 1105228 Sechskantschr 1 Stk. 0.43 40
110965 1103342 Scheibe 1 Stk. 0.39 40
415397 1101183 Drosselklappe 1 Stk. 3590 0
476854 1102115 Griff 1 Stk. 281 20
492405 1102312 Griff 1 Stk. 40.5 0
234272 1103230 Drosselklappe 1 Stk. 228.39 40
100192 1100128 Zylinderschra 1 Stk. 0.37 40
101714 1103180 Sicherungsmut 1 Stk. 0.37 40
100458 1101934 Sechskantschr 1 Stk. 0.38 30
101879 1100253 Sicherungsmut 1 Stk. 0.36 40
582688 1103381 Dichtungskit A 1 Stk. 216.98 20
100615 1102340 Dichtung 1 Stk. 1.62 20
102131 1101174 O-ring 1 Stk. 8.38 30
1203122 1102095 Dichtung 1 Stk. 87 0
516231 1108045 Drosselklappe 1 Stk. 1690 0
107725 1101064 Dichtung 1 Stk. 0.87 20
9010789 1102317 Oelnebelabsch 1 Stk. 1790 0
612741 1102905 Schlauch 1 Stk. 52.7 0
612740 1102904 Schlauch 1 Stk. 105 0
 527171 1105847 Schlauch 1 Stk. 5.31 0
101709 1100236 Schneckengewi 1 Stk. 1.94 5
106251 1101752 Schneckengewi 1 Stk. 1.5 0
223635 1106315 Gewebe 1m 0.7 40
0
464424 1102972 Luftfilter BR3 1 Stk. 404.04 20
523275 1104962 Taschenfilter 1 Stk. 78.8 40
286376 1100542 Gummifeder 1 Stk. 30.02 20
0
402916 1102767 Umwaelzpump 1 Stk. 1894.55 10
101790 1100240 Dichtung Kühlw 1 Stk. 1.6 20
477003 1103223 Gleitringdicht 1 Stk. 335 5
376483 1101296 O-Ring 1 Stk. 8.07 20
106946 1100312 Schlauchleitun 1 Stk. 49.39 20
659120 1102992 Ringwellschla 1 Stk. 53.5 0
632847 1102439 Ringwellschla 1 Stk. 88.92 0
1202584 1101951 Lagersatz 1 Stk. 167.15 10
100897 1100182 Gerade Versch 1 Stk. 1.86 10
104233 1100292 Schlauchleitun 1 Stk. 32.27 20
100900 1100183 Gerade Versch 1 Stk. 4.78 10
221149 1100444 Winkelverschr 1 Stk. 18.25 10
100924 1100184 Gerade Versch 1 Stk. 7.3 0
635776 1102525 Ringwellschla 1 1Stk. 283.92 30
659127 1101920 Ringwellschla 1 Stk. 93.71 0
309934 1105649 Dichtungskit R 1 Stk. 57.46 40
0
1231577 1101381 Tecjet 52 1 Stk. 7700 0
101790 1100240 Dichtung Kühlw 1 Stk. 1.6 20
0
186526 1102341 Dichtung 1 Stk. 5.37 30
105861 1101891 O-ring 1 Stk. 7.15 5
115144 1101849 Stiftschraube 1 Stk. 4.7 30
128466 1101725 Mutter 1 Stk. 2.93 40
126731 1101852 Dichtung 1 Stk. 1.37 40
321861 1101853 Dichtung 1 Stk. 3.34 40
102497 1101150 Dichtung 1 Stk. 41.06 30
376482 1102800 O-Ring 1 Stk. 7.35 20
186957 1101576 Abgas Turbola 1 Stk. 57.47 40
100099 1101163 Dichtung 1 Stk. 23.62 20
302307 1101611 Sechskantmut 1 Stk. 10.81 30
9021318 1106203 Zylinderschra 1 Stk. 83.69 30
0
9016986 1101605 Zylinderkopf B 1 Stk. 3670 0
REM9016986 1107271o Zylinderkopf B 1 Stk. 1330 0
582692 1103373 Dichtungssatz 1 Stk. 1256.15 20
448657 1102811 Powerup Zylin 1 Stk. 49.68 30
100548 1101114 Dichtung Zyli 1 Stk. 3.47 30
 0
236772 1105841 Powerup Schw 1 Stk. 2440 20
1238548 1101185 Starter 1 Stk. 840.64 10
448651 1103828 Powerup Zylin 1 Stk. 279.84 30
337459 1103829 Powerup Abstr 1 Stk. 52.54 30
319740 1101282 O-Ring 1 Stk. 7.43 20
376469 1102829 O-Ring 1 Stk. 25.55 20
1238073 1109027 Kolben 1 Stk. 930 0
100145 1101833 Powerup Kolbe 1 Stk. 51.95 20
102312 1101290 Sicherungsring 1 Stk. 0.35 30
100017 1102816 O-Ring 1 Stk. 0.87 30
1231307 1101121 Pleuellager BR 1 Stk. 127 0
424942 1101823 Pleuel BR3 1 Stk. 559 0
1231308 1108416 Hauptlager BR 1 Stk. 157 0
352495 1101024 Dichtung 1 Stk. 7.74 40
352496 1101025 Dichtung 1 Stk. 4.85 30
352497 1101135 Dichtung 1 Stk. 17.79 30
352498 1101570 Dichtung 1 Stk. 17.2 30
314887 1101287 Stössel BR3 1 Stk. 105 0
100653 1101825 Einstellschrau 1 Stk. 25.7 0
101819 1104414 Sechkantmutt 1 Stk. 0.45 40
117279 1103791 Druckring 1 Stk. 113 0
467262 1101906 Spannstift 1 Stk. 0.35 40
0
273149 1101542 Kupplung 1 Stk. 1435.27 10
259127 1101894 Gummischiene 1 Stk. 175 0
304723 1101895 Gummischiene 1 Stk. 175 0
101099 1102261 Gummischiene 1 Stk. 95 0
101193 1100211 Zylinderschra 1 Stk. 0.36 30
0
1219675 1107433 Gas Filter DN 1 Stk. 169.15 40
222725 1101622 O-Ringe Satz 1 Set 22.93 30
328982 1106139 Ersatzteil Se 1 Stk. 1204.64 20
103143 1100282 Dichtung Kühl 1 Stk. 2.11 20
0
226692 1101798 Filter 1 Stk. 5.14 20
9014886 1104711 Hose
198109 1104712 Cylinder screw
241376 1101138 Dichtung 1 Stk. 11.86 40
100022 1102625 O-ring 1 Stk. 4.31 30
104213 1102906 Schlauchleitun 1 Stk. 17.4 10
115753 1104127 Gerade Schrau 1 Stk. 18.8 0
100420 1102311 Sechskantschr 1 Stk. 0.36 40
101175 1106365 Sicherungsmut 1 Stk. 0.35 40
225441 1101173 Dichtung 1 Stk. 5.88 40
1246711 1104213 Wasserpumpe 1 Stk. 2950 0
100065 1101830 Dichtung 1 Stk. 1.37 10
505738 1102335 Dichtung 1 Stk. 3.35 40
456712 1102817 O-Ring 1 Stk. 16.42 10
457377 1102815 O-Ring 1 Stk. 3.01 10
184407 1102204 Dichtung 1 Stk. 1.38 30
182982 1102364 Turboladerdic 1 Stk. 54.36 40
126737 1102371 Dichtung 1 Stk. 7.59 30
582695 1105648 Dichtungskit 1 Set 1616.35 30
236773 1102422 Schwingungsd 1 Stk. 3250 0
554027 1101688 Kupplung 1 Stk. 1750 0
275754 1103497 Gummischiene 1 Stk. 219 0
275755 1103498 Gummischiene 1 Stk. 219 0
196574 1106444 Gummischiene 1 Stk. 104.4 10
 344 344
52.5 52.5
0.4 0.4
2.37 2.37
2.73 2.73
1.63 1.63

13.73 13.73
13.07 13.07
39.51 39.51
13.54 13.54
8.76 8.76
1.67 1.67
1.52 1.52
15.84 15.84
1.3 1.3
39.78 39.78
3.15 3.15
10.82 10.82
1.95 1.95
2.86 2.86

45.25 45.25
45.25 45.25
0.41 0.41
3.92 3.92
31.39 31.39
199.47 199.47
0.26 0.26
0.23 0.23
3590 3590
224.8 224.8
40.5 40.5
137.03 137.03
0.22 0.22
0.22 0.22
0.27 0.27
0.22 0.22
173.58 173.58
1.3 1.3
5.87 5.87
87 87
1690 1690
0.7 0.7
1790 1790
52.7 52.7
105 105
 5.31 5.31
1.84 1.84
1.5 1.5
0.42 0.42

323.23 323.23
47.28 47.28
24.02 24.02

1705.1 1705.1
1.28 1.28
318.25 318.25
6.46 6.46
39.51 39.51
53.5 53.5
88.92 88.92
150.44 150.44
1.67 1.67
25.82 25.82
4.3 4.3
16.43 16.43
7.3 7.3
198.74 198.74
93.71 93.71
34.48 34.48

7700 7700
1.28 1.28

3.76 3.76
6.79 6.79
3.29 3.29
1.76 1.76
0.82 0.82
2 2
28.74 28.74
5.88 5.88
34.48 34.48
18.9 18.9
7.57 7.57
58.58 58.58

3670 3670
1330 1330
1004.92 1004.92
34.78 34.78
2.43 2.43
 1952 1952
756.58 756.58
195.89 195.89
36.78 36.78
5.94 5.94
20.44 20.44
930 930
41.56 41.56
0.25 0.25
0.61 0.61
127 127
559 559
157 157
4.64 4.64
3.4 3.4
12.45 12.45
12.04 12.04
105 105
25.7 25.7
0.27 0.27
113 113
0.21 0.21

1291.74 1291.74
175 175
175 175
95 95
0.25 0.25

101.49 101.49
16.05 16.05
963.71 963.71
1.69 1.69

4.11 4.11
143
107
7.12 7.12
3.02 3.02
15.66 15.66
18.8 18.8
0.22 0.22
0.21 0.21
3.53 3.53
2950 2950
1.23 1.23
 2.01 2.01
14.78 14.78
2.71 2.71
0.97 0.97
32.62 32.62
5.31 5.31
1131.45 1131.45
3250 3250
1750 1750
219 219
219 219
93.96 93.96