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Man-Hour Estimation Example

This document provides a material take-off and pricing for power distribution system upgrades for the Ashtart Revamping Project. It includes estimated quantities and unit pricing for low voltage electrical cables, cable trays, supports and accessories to support the main electrical cable routes. The totals provided are for budget estimation purposes only and do not include installation costs such as man-hours.

Uploaded by

Amine Dabbabi
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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100% found this document useful (1 vote)
532 views22 pages

Man-Hour Estimation Example

This document provides a material take-off and pricing for power distribution system upgrades for the Ashtart Revamping Project. It includes estimated quantities and unit pricing for low voltage electrical cables, cable trays, supports and accessories to support the main electrical cable routes. The totals provided are for budget estimation purposes only and do not include installation costs such as man-hours.

Uploaded by

Amine Dabbabi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Revision C2

ASHTART REVAMPING PROJECT


4/10/2009
MT-02A-13B-25-25650 Page: 1/14

POWER DISTRIBUTION SYSTEM

681334801.xls
Rev. Date Description Prepared by Verified by Approved by

681334801.xls
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SHEETS INDEX AND REVISIONS

SHEETS REVISION & ADDITION

SHEE DENOMINATION REVISION


T N.
1 Cover 01 A1B1c1
2 Index 01 A1B1c1
3 Reference Documents and Notes 01 A1B1c1
4 Reference Documents and Notes 01 A1B1c1
5 MTO 01 A1B1c1
6 MTO 01 A1B1c1
7 MTO 01 A1B1c1
8 MTO 01 A1B1c1
9 MTO 01 A1B1c1
10 MTO 01 A1B1c1
11 MTO 01 A1B1c1
12 MTO c1
13 MTO c1
14 SUMMARY c1

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NOTES

8. The item quantity includes terminations to be installed on:


- 4 (four) VSD's,
- Existing submarine cable for PF3 & IFR II

9. The items quantities do not include terminations for spare feeders.

10. All quantities of special parts for cable trays have been estimated on the basis of Document No.
DW-02A-13B-25-25805 "Main Electrical Cable Routing" Rev.B1. The estimated quantities shall be
increased by 40% (instead of 10%) spares. All the weights and prices of cable trays and special parts
include covers. As only top layers of cable trays have covers, the total lenght of covers correspond
to only half of the total lenght of the cable trays. For this reason only half of the weight of covers is
considered for each piece of cable tray. cable trays and theire nuts shall be SS316

11. The quantities of cable tray supports shall be estimated through the following formula:
(No. of 3 m long Straight Sections cable tray module) x 3m / (Maximum distance between supports)
with a maximum distance between supports assumed equal to 1.5m for each single layer of cable
trays.

12. MCT quantities shall be define during the detail engineering and most of them shall be
supplied under the new electrical room tender. 20% of each reference installed shall be
purchased to be used as spare part during offshore installation

13. 7 m long steel conduits have been estimated for each user.

14. Prices and weights of cable glands are estimated values. As it is asked in all tenders that
final equipement shall be delivered with associated cable gland, only a spare quantities
shall be purchase (~10 of each size)
15. Prices and weights of steel conduits are estimated values.

16. Consumable materials (cable tie, terminal lug,cable tag, bolt ,etc) are estimated.

17 Quantities of necessary bolts, nuts, washers, bends and accessories for fixing to brackets
shall be defined by Vendor and their prices shall be considered included in cable trays
prices. All materials shall be in accordance with AISI 316L All upper cable trays shall be
provided with covers
18 Cable ties number shall be 3 per meter in vertical position & 1 per meter in horizantal
position. Material shall be SS316 for HV cables & LV cables with cross section greater than
120 mm². for other cross section they shall be weather resistant polypropylene (black)

GENERAL NOTES
This document includes only bulk materials for the main electrical cable routes. The
equipment has already been quoted: quantities and prices will be issued by Cost Estimator
Department. This document is to be considered valid only for budget estimation of the bulk
materials and is not intended for installation purposes. Manhour are not included in the
prices.
681334801.xls
This document includes only bulk materials for the main electrical cable routes. The
equipment has already been quoted: quantities and prices will be issued by Cost Estimator
Department. This document is to be considered valid only for budget estimation of the bulk
materials and is not intended for installation purposes. Manhour are not included in the
prices.

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MATERIAL TAKE-OFF FOR POWER DISTRIBUTION SYSTEM

BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)

1 1&2 LV ELECTRICAL CABLES

0.6/1 kV Power Cables, Stranded (Cl2) CU / XLPE / Double tape Armoured,


Hidrocarbon resistant, Flame retardant with low gas and smoke emission

3x16 mm² Cross section Meter 1,630 0.99 1,609 0.21 342

Number of cable Number 40 1 0

Compression type lug Piece


1.9
Cable tie Piece

Cable gland Piece

MCT Piece

3x10 mm² Cross section Meter 460 0.71 327 0.20 92

Number of cable Number 8 1 8

Compression type lug Piece


1.10
Cable tie Piece

Cable gland Piece

MCT Piece 8

3x6 mm² Cross section Meter 570 0.49 278 0.20 114

Number of cable Number 17 1 0

Compression type lug Piece


1.11
Cable tie Piece

Cable gland Piece

MCT Piece

3x4 mm² Cross section Meter 180 0.44 79 0.20 36

Number of cable Number 3

Compression type lug Piece


1.12

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MATERIAL TAKE-OFF FOR POWER DISTRIBUTION SYSTEM

BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)
1.12
Cable tie Piece

Cable gland Piece

MCT Piece

SUB-TOTALS 2,293 584 8 -

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MATERIAL TAKE-OFF FOR POWER DISTRIBUTION SYSTEM

BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)

1 1&2 LV ELECTRICAL CABLES

0.6/1 kV Power Cables, Stranded (Cl2) CU / XLPE / Double tape Armoured,


Hidrocarbon resistant, Flame retardant with low gas and smoke emission

12x2,5 mm² Cross section Meter 295 0.78 230 0.20 59

Number of cable Number 6 2.5 15

Compression type lug Piece


1.13
Cable tie Piece

Cable gland Piece

MCT Piece

7x2,5 mm² Cross section Meter 3,880 0.53 2,068 0.18 698

Number of cable Number 90 2 180

Compression type lug Piece


1.14
Cable tie Piece

Cable gland Piece

MCT Piece

3x2,5 mm² Cross section Meter 2,760 0.28 773 0.18 497

Number of cable Number 61

Compression type lug Piece


1.15
Cable tie Piece

Cable gland Piece

MCT Piece

3G2,5 mm² Cross section Meter 3,000 0.28 840 0.18 540

Number of cable Number


Compression type lug Piece
1.15

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BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)
1.15
Cable tie Piece

Cable gland Piece

MCT Piece

SUB-TOTALS 3,911 1,794 195 -

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MATERIAL TAKE-OFF FOR POWER DISTRIBUTION SYSTEM

BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)

1 1&2 LV ELECTRICAL CABLES

0.6/1 kV Power Cables, Stranded (Cl2) CU / XLPE / Double tape Armoured,


Hidrocarbon resistant, Flame retardant with low gas and smoke emission

7x1,5 mm² Cross section Meter 3,140 0.36 1,130 0.18 565

Number of cable Number 92


2000m / 50 cabel could
Compression type lug Piece
be cancelled if LMS is
1.16
linked to NNF 207 via
Cable tie Piece
fieldbus
Cable gland Piece

MCT Piece

1 1&2 LV ELECTRICAL CABLES FOR BATTERY CONNECTION

0.6/1 kV Power Cables, flexible (CL5) CU / XLPE / Double tape Armoured,


Hidrocarbon resistant, Flame retardant with low gas and smoke emission

1 x95 mm² Cross section (Flexible CL5) Meter 1,000 1.22 1,220 0.15 150

Number of cable Number 12

Compression type lug Piece


1.17
Cable tie Piece

Cable gland Piece

MCT Piece

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BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)

SUB-TOTALS FOR ITEMS 3, 4, 5 2,350 715 - -

* PRICES EXTRACTED FROM INTERNAL ELECT DEPT. DATA BANK.

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BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)

2 1&2 HV ELECTRICAL CABLES

0.6/1 kV Power Cables, Stranded (Cl2) CU / XLPE / Double tape Armoured,


Hidrocarbon resistant, Flame retardant with low gas and smoke emission

2.1 1x240mm2 Meter 1,590 3.60 5,724 0.33 525

Number 30 4 120

4&7 Termination for Cable 6/10kV 1x240mm2 pieces 60 2.00 120 4.00 240.0 1.00 60.0

Gland

MCT

2.2 1x120mm2 Meter 1,170 2.10 2,457 0.33 386

Number 24 4 96

4&6 Termination for Cable 6/10kV 1x120mm 2


pieces 48 2.00 96 4.00 192.0 1.00 48.0

Gland

MCT

2.3 1x70mm2 Meter 330 1.10 363 0.35 116

Number 12 4 48

4&8 Termination for Cable 6/10kV 1x70mm2 pieces 18 4.00 72.0 1.00 18.0

Gland

MCT

2.4 1x300 mm² Meter 600 4.00 2,400 0.40 240

Number 6

Termination for Cable 6/10kV 1x300mm2 pieces 3

Gland

MCT

SUB-TOTALS FOR ITEMS 3, 4, 5 11,160 1,770 390 - - -

* PRICES EXTRACTED FROM INTERNAL ELECT DEPT. DATA BANK.


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BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€/pieces)

3 10 CABLE TRAYS IN STAINLESS STEEL AISI 316L


3.1.1 Straight Element - Lenght 3 m - Dimensions 600x100 mm pieces 100 18.60 1,860 3.0 300

3.1.2 Plane 90° Bend - Dimensions 600x100 mm pieces 10.00 8.42 84 1.0 10

3.1.3 Plane 45° Bend - Dimensions 600x100 mm pieces 10.00 7.04 70 1.0 10

3.1.4 "T" Junction - Dimensions 600x100 mm pieces 10.00 20.40 204 1.0 10

3.1.5 Vertical Convex 90° Bend - Dimensions 600x100 mm pieces 10.00 7.78 78 1.0 10

3.1.6 Vertical Concave 90° Bend - Dimensions 600x100 mm pieces 5.00 9.11 46 1.0 5

3.1.7 Hinged Horizontal Joint for 600x100 mm Elements pieces 70.00 0.38 27 1.0 70

3.1.8 Hinged Vertical Joint for 600x100 mm Elements pieces 80.00 0.31 25 1.0 80

3.1.9 Splice Plates 600mm (two pcs. for connecting two cable trays sections) pieces 200 0.35 70

3.1.1 Straight Element - Lenght 3 m - Dimensions 400x100 mm pieces 70 3.0 210

3.1.2 Plane 90° Bend - Dimensions 400x100 mm pieces 10 1.0 10

3.1.3 Plane 45° Bend - Dimensions 400x100 mm pieces 10 1.0 10

3.1.4 "T" Junction - Dimensions 400x100 mm pieces 10 1.0 10

3.1.5 Vertical Convex 90° Bend - Dimensions 400x100 mm pieces 10 1.0 10

3.1.6 Vertical Concave 90° Bend - Dimensions 400x100 mm pieces 10 1.0 10

3.1.7 Hinged Horizontal Joint for 400x100 mm Elements pieces 1.0 0

3.1.8 Hinged Vertical Joint for 400x100 mm Elements pieces 1.0 0

3.1.9 Splice Plates 400mm (two pcs. for connecting two cable trays sections) pieces 140

3.2.1 Straight Element - Lenght 3 m - Dimensions 300x100 mm pieces 100 10.97 1,097 2.5 250

3.2.2 Plane 90° Bend - Dimensions 300x100 mm pieces 10.00 4.72 47 1.0 10

3.2.3 Plane 45° Bend - Dimensions 300x100 mm pieces 10.00 4.59 46 1.0 10

3.2.4 "T" Junction - Dimensions 300x100 mm pieces 10.00 13.59 136 1.0 10

3.2.5 Vertical Convex 90° Bend - Dimensions 300x100 mm pieces 5.00 5.64 28 1.0 5

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BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€/pieces)

3.2.6 Vertical Concave 90° Bend - Dimensions 300x100 mm pieces 5.00 6.58 33 1.0 5

3.2.7 Plane Reducing Section from 600x100 mm to 300x100mm pieces 5.00 4.88 24 1.0 5

3.2.8 Hinged Horizontal Joint for 300x100 mm Elements pieces 20.00 0.38 8 1.0 20

3.2.9 Hinged Vertical Joint for 300x100 mm Elements pieces 30.00 0.31 9 1.0 30

3.2.10 Splice Plates 300mm (two pcs. for connecting two cable trays sections) pieces 200 0.35 70

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BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)

6 10 CABLE TRAYS IN STAINLESS STEEL AISI 316L

3.3.1 Straight Element - Lenght 3 m - Dimensions 200x100 mm pieces 70 10.07 705 2.0 140

3.3.2 Plane 90° Bend - Dimensions 200x100 mm pieces 10 6.04 60 1.0 10

3.3.3 Plane 45° Bend - Dimensions 200x100 mm pieces 10 3.67 37 1.0 10

3.3.4 "T" Junction - Dimensions 200x100 mm pieces 20 10.50 210 1.0 20

3.3.5 Plane Reducing Section from 300x100 mm to 200x100mm pieces 10 3.46 35 1.0 10

3.3.6 Hinged Horizontal Joint for 200x100 mm Elements pieces 10 0.38 4 1.0 10

3.27 Hinged Vertical Joint for 200x100 mm Elements pieces 10 0.31 3 1.0 10

3.3.7 Splice Plates 200mm (two pcs. for connecting two cable trays sections) pieces 140 0.35 49
0
3.4.1 Straight Element - Lenght 3 m - Dimensions 100x100 mm pieces 40 2 80

3.4.2 Plane 90° Bend - Dimensions 100x100 mm pieces 10 1 10

3.4.3 Plane 45° Bend - Dimensions 100x100 mm pieces 10 1 10

3.4.4 "T" Junction - Dimensions 100x100 mm pieces 10 1 10

3.4.6 Splice Plates 100mm (two pcs. for connecting two cable trays sections) pieces 80 1 80

3.5 11 3m long Unistrut 50x50mm with Holes pieces 1,500 1.77 2,648

3.6 11 Support for cable tray (cantilever arms) pieces 1,500 3.05 4,575

4 13 STEEL CONDUITS, FITTING AND ACCESSORIES


CONDUIT PIPE IN STAINLESS STEEL-AISI 316L WITH THREADED ENDS

COMPLETE OF COUPLING FOR:


4.1 Size Ø 2" m 126 3.00 378 0.8 101

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BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)

4.2 Size Ø 2½" m 441 5.00 2,205 1.0 441

Bushings, clamps and U-bolts are included in the prices of conduits.


SUB-TOTALS FOR ITEMS 6, 7 10,917 942 - - -

* PRICES EXTRACTED FROM INTERNAL ELECT DEPT. DATA BANK.

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MATERIAL TAKE-OFF FOR POWER DISTRIBUTION SYSTEM

BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)

5 1&3 EARTHING MATERIALS AND ACCESSORIES


Yellow Green Earthing Cable CU / PVC Flame retardant with low gas and smoke
emission

5.1 1x4mm2 m 500

pieces 50

Compression type lug suitable for 4 mm earth wire


2
pieces 500

5.2 1x10mm2 m 500 0.29 145

pieces 50

Compression type lug suitable for 10 mm2 earth wire pieces 500

5.3 1x16mm2 m 500 0.80 400

pieces 50

Compression type lug suitable for 16 mm2 earth wire pieces 500

5.4 1X25mm2 m 200 0.52 104

pieces 10

Compression type lug suitable for 25 mm2 earth wire pieces 200

5.5 1x50mm2 m 55 0.87 48

Compression type lug suitable for 16 mm2 earth wire pieces 55

pieces 11

Compression type lug suitable for 25 mm earth wire


2
pieces 200

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MATERIAL TAKE-OFF FOR POWER DISTRIBUTION SYSTEM

BULK MATERIALS MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

UNIT UNIT
ITEM TOTAL RATE RATE TOTAL PRICE
NOTES TAG DESCRIPTION UNIT QTY. MASS MH MH PRICE
No. MASS (kg) (MH/unit) (MH/unit) (€)
(kg) (€)

5.6 1x95mm2 m 55 1.50 83

Compression type lug suitable for 25 mm2 earth wire pieces 200

SUB-TOTALS FOR ITEMS 8 779 - - - -

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SUMMARY MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

ITEM TOTAL PRICE


NOTES TAG DESCRIPTION TOTAL MASS (kg) TOTAL MH TOTAL MH
No. (€)

1, 2 LV AND HV ELECTRICAL POWER CABLES #REF! #REF!

3, 4, 5 HV TERMINATIONS, CABLE GLANDS AND ACCESSORIES

6, 7 CABLE TRAYS, STEEL CONDUITS AND ACCESSORIES & MCT 14,878

8 EARTHING MATERIALS AND ACCESSORIES 779 - -

16 CONSUMABLE

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SUMMARY MATERIALS INSTALLATION CHECKS & TESTS AVAILABLE SUPPLY PRICES

ITEM TOTAL PRICE


NOTES TAG DESCRIPTION TOTAL MASS (kg) TOTAL MH TOTAL MH
No. (€)

TOTALS #REF! #REF! - - - -

681334801.xls

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