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CIRCULAR KNITTING MACHINE

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HIGH-SPEED SINGLE JERSEY KNITTING MACHINE

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lnstruction Manual {Effi mEE#,.,

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FUKAHAMA
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a SAFETY NOTICE

Before start using FUKAHAIVA BRAND Circular Knitting IVachine, please

read this lnstruction lVanual carefully. The lnstruction lManual can give you
the most details and assure to protect the operator from dangerous.
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X Please note if the users not operate the machin 5 in appropriate way or not
according to the instruction manual, we will not responsible for it caused
any damage.

X New machi,ne's orientation- ln order to protect the safety of the staff and
the machinery equipment, the transport and movement of the machine
must be done by the crane. Please note the crane operator should have
legal and validity license.

X lf the machine's orientation not operated according to above mentioned,

the caused any staff or machine's damage will have nothing to do with us.

X Before start the power of the new machine, all electric connection should
be done by electrician who with the legal and valid electric certificate or
license.

I
X Please be sure the safety gates were installed correct and completely
before start running machine. lf not do so, or the operator take part the
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safety gates, the caused any staff or machine's damage will have nothing
to do with us.

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Telephone: 631 -249-81 80

Fax: 631-249-7056
75 tVarine Street Web Page: www.uniwave.com
-l Farmingdale, NY 11735 U.S.A E-mail:

June 25, 2007

CERTIFICATE OF CONFORMITY

Unlwave Pro; ectrle 4!9 - ;,c:-la--ors, when rnstalled as directed on

a circular knitting ::.a r:- - :13, ani. tn hen eqr.rrpped with Uniwave Anti-

We know of no safety issues associated with the proper and

intended use of this product.

-//lt
Marvin Broitman
Pre s ident
Uniwave, Inc .

ORIGINAL

4
 INDEX
?
a Safety notice 2

Certificate of conformity 4

1. Transportation and installation. 6

1-1. Preparation for threading up yarns ......... 10
'l-2. Test running. ....11
2. Lubrication and dust eliminator..... 12
2-1 . Lubrication of cylinder gear ring.. ,.14
2-2. Proper air line installation means efficiency ..15
3. Construction and adjustment of main portions.. 16
3-1-1 . Adjustment of IRO tape feeding ..17
3-1-2. Adjustment of IRO tape tension. .... 1 8
3-1-3. IUPF Yarn feeding pulley device drawing. 19
3-1-4. Precaution for feeding operation ...20
3-1-5. Practices of IRO tape use.. ...20
Construction and adjustment of cylinder cams.... 21
4. 4-1-1 . Cylinder cams... .........22
4-1-2. Adjusting amount of stitch. .......,.23
4-1-3. For this adjustment please note the following .23
4-1-4. lVaximum amount of stitch...
4-2. Timing of sinker cam leftward or rightward

4-4. How patterns are knitted with 4 race machine

4-4-1. Pattern analysing and arrangement of cams.
4-4-2. Example 2.2 colour pattern.....
4-5. How to thread up yarns into the yarn guide.
5. FUKAHAIVA control panel. .. 31
5-1, Operation instructions on main control panel ..32
5-2. Spreader device(cadratex) .. 36
5-3. Adjustment of spreader....... .. 36
5-4. Operating buttons on the f rame. ...... 38
6. Control panel diagram FUKAHATUA DE-9801 (9TO7B). .........39
6-1. DE-9801 (e7078) .40
7. Control panel diagram FUKAHATVA Ht&ft,fE8E(r t2)...... .,.,. 41
7-1 . FUKAHAtVAHtfifrfi,l8E (2t2) 42
8. Control box diagram(E#SfEftftEEE) .....43
9. Special stepless take-innovative gear type cloth winder. .......44
10. Super density adjusting speed fabric folding & rolling machine type SD2 ...54
5
 1. Transportation and installation

(1) Transportation
1. Please do not give any oscillation to the machine.
(that is, outside impact)
2' As the center of gravity is rather high in this machine and further it
towards the drive side, please be careful not to tip the machine over and
damage the machine.
3. When moving the location of this machine to another place with some
kinds of equipment, please never use any hooks nor other equipments
on the head assembly where knitting is done, nor to the frame. In order
to protect the safety of the staff and the machinery equipment, the trans-
port and movement of this machine must be done by the crane. please
surround separately under the tripod supporting base at the middle circle
with three chain ropes, which shall bear the weight of machine evenly.
Do not make it be slant. Then, move it to the reserved position.
4. Weight of the machine = about 2300 kgs (30,, Dia)

(2) lnstallation
The foundation for this machine must be strong and evenly leveled
concrete.
As this machine is designed with tripod type which can get stable leveting
for installation always, so severe leveling is not required. But, in case
proper leveling cannot be obtained for installing the machine, then please
use the rubber cushion with the machine.

(3) lnstallation conditions

As this machine is precisely made, during the cold weather season, the
resistance at each sliding portion of the machine will become very heavy,
especially when starting up the machine; so, in order to avoid the overload
troubles, please keep the room temperature within the range of 16"C to
24.C.
Further, in summer where room temperature should go over 30.C or at
tropical countries where temperature is very high, please keep the room
temperature below 30'C by using air conditioner, and must keep the tem-
perature below 30'C to avoid it caused faults.

6
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4100 mm

rvrACHrNE LOCATTON AREA (B)

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ELECTRIC FAN LIGHT NING FAN

AC 220V AC 11OV

BOTTOIV
STOPIVIOTION 24V
24V
TOP STOPIVOTION

LUBRICATOR
CONNECTION PLACE
WHILE THE IVACHINE
STOPS DUE TO NO OIL.

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POWER SUPPLY IVAIN

SWIICH CONNECTION
PLACE

lN 220-415V

9
1-1 . Preparation for threading up yarns
(Preparatory work before trial)

1. Process of threading up yarns

Combicreel D Type
ftEfir\Etfrft'!+ D4

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To: Yarn Guide I

(Yarn Carrier) I

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lVethod of threading up yarn into

IRO Yarn Feeding Pulley

10
 1-2, Test running

1. After the machine equipped, please correct it with leveling instrument, until
three geet reach the level, and pack with rubber cushion to avoid vibration.

2. Al this time, please rotate the disk manually, then by listening closely the
noise of needle, and check carefully the rotation direction of needle. (an
arrow direction show on the disk).

a. Because of needles with closed latches, please open them up with brush.
In the case of shipping the machines overseas, we have applied quite
sum of rust proof onto the machine, so, at the beginning, you may find
some bad latches.

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b. Please check whether the yarn carriers are mounted at the proper
I position, or touch the needles.

3. Please confirm whether each stop motion wire and the main power supply
switch to be connected completely.

11
2. Lubrication and Dust clear

Before running the machine, please apply sufficient oil. By looking at the
drawing below, please lubricate the pure and clean oil according to Tab 2-1,
and then start the knitting.

2-1 tVethods of Lubrication and oil used

FUKAHAMA

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Fig : 2-1 oil Cup and oil hole arrangement drawing

t Oit cup - Lubrication done by oil can and grease gun.

I Place where grease is applied

e Waste oil outlet for Gear Box.
@ Oiling place for Flusher.

12
 Lubrication Lubrication [Vethod and oil used
location how many times

Gear ring By hand or Grease Gun, * EPNOC : GREASE APz

once two months.

* tvlobil : Vaclra #2
Take-up roller By hand, once a day
SHELL : TONNA Oil #3

Stationary Gear By hand or grease gun, SHELL : alvANlA

once three months GREASE #2
* EPNOC : GREASE APz

Needles, sink- Automatic lubrication by 8 ZIP.CHEIV ZC.O1O

ers and Cams Flusher, always during the SHELL : Vcxilla A
operation of the machine

Tab.2-1

Remarks: Above mentioned with ( * ) marks are the oils we are using in our
knitting machine at present

1 . Please use the oils as Tab. 2-1 listed, or in the same quality, pure and
clean, and where applying oil; please be careful that do not let the dust or
lints go in with the oil.

2. Al the Cylinder Gear of the machine, if there should be any un-usual heat
occurred, or some un-usual high noise, please stop the machine immedi-
ately, and check whether the lubrication is done properly or some unknown
object goes in.

13
2-1. Lubrication of cylinder gear ring

With cylinder gear ring of this machine, we have adopted the steel bearing of
HEALY WIRE BEARING INT'L LTD., in England. Before this machine left our
factory, it had been applied by the high temperature grease for lubrication.
This is very important that per 4000 hours hereafter, please use yellow oil gun
and aim at the filling hole to fill the high temperature grease (#APz)

* Reference:Japanese oil #AP2 (NK8AB)

14
 t-

2.2. PROPER AIR LINE INSTALLATION MEANS EFFICIENCY

BRANCH IVAIN WIDE PATTERN RETURN BEND

PITCH WITH FLOW

BRANCH TMAIN BRANCH IVIAIN

REGULATOR TVAIN

TRAP OR WATER LEG

FROIV RECEIVER
WATER LEG
t LUBRICATOR

t t
DRAIN DRAIN DRAIN DRAIN

AUTOI\4ATIC DRAIN FILTER

Fig. 1

Compressed air piping should be large enough to avoid excessive pressure

drop under maximum flow conditions.
Compressed air piping should contain as few restrictions as possible.
Sharp turns in piping should be avoided and sweeping bends used wherever
possible.
Drop lines, valves, and hose connections should be large enough to accom-
modate the maximum rated flow requirement (cfm.) of the tools or equipment
connected thereto.
Water or condensate is an inherent by-product of every compressed air
system, so pipe lines should be provided with means of extracting this water.
It is advisable to pitch compressed air piping in the direction of air flow so that
both gravity and air flow will carry the water to traps or water legs located at
intervals or low paints in the piping system. These should be drained regularly
and never allowed to become full and inoperative. The in-stallation of
automatic-drain filters at these points--see Fig. f -is recommended.
To prevent condensed moisture from reaching the equipment attached to the
system, drop lines or hose connections should never be attached at the
bottom of air mains. Connections should be made at top of mains and long
radius return bends used.

15
3. Construction and adjustment of main portions

3-1 . IRO and HPF type system yarn feeding device

This device is to have the yarn and the tape separated, and by using its friction
effects, to make the yarn separated, and the yarn is fed into each feeder in the
same speed as the tape speed, and was designed so that necessary yarn
amount will be fed actively, and have the following features.

1. During the operation of the machine, the accurate amount of stitches

(stitches per inch) are obtained. By using this tape (HPF) system, constant
amount of yarns are fed into each feed, so, by measuring the tension of
each feed with tension meter. By matching all the feeds in this manner, the
accurate stitches are obtained evenly and the length of the loops will
become all even and can knit beautiful fabrics.

2. Optional yarn tension can be selected

By using the IRO device, the yarn tension will be the difference between the
consumed yarn amount (amount of yarns necessary for knitting) and yarn
fed amount (yarn amount fed out from the IRO device). But to adjust the bal-
ance optional tension, especially it can keep the tension from 2lo 4 grams
in low tension, so, it can knit less defect fabrics and as of results can get
good quality knitted fabrics.

3. Even at high speed or low speed operation of the machine, it can knit no
difference in the fabrics. Even if you change the speed of the machine, as
the tension being always constant, there will be no difference in the fabrics
at high or low speed operation of the machine.

4. According to the yarn used, the suitable yarn tension is required,

Acetate type, Rayon type 2 to 3 grams
Cotton, Wool & blended yarn, Acrylic yarn 2lo 4 grams
Nylon type, Polyester type 3 to 6 grams

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a
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3-1-1 .Adiustment of IRO tape feeding

By using the IRO tape feeding to adjust the amount of yarn feeding, please
adjust under the following two methods.

1. Slight adjustment change the diameter of IRO tape feeding block

2. When adjusting IRO tape feeding exceedingly, please change the inner
block under the following procedures.

(1). Changing the diameter of IRO tape feeding

As shown in Fig. 3-1, loosen up the nut located at the upper part of the
disc and rotate the upper cap, and 12 pieces of blocks will slide front and
backwards, and change the diameter.
a. lVoving to "l" direction, the diameter becomes bigger, more amount of
yarn fed.
b. lVovin g lo "2" direction, the diameter becomes smaller, less amount of
yarn fed.

Figures in the bottom disc show the diameter of IRO tape feeding.

2 1

Fig. 3-1
screw nut

starting point ,->

block
Careful handling as follows:

1. After the adjustment of the diameter, please definitely tighten up the nut.

2. Please try to turn the upper cap as level as possible. If the vibration of the
cap is too much, there is possibility that the block may come out of the
groove of the IRO tape feeding.

3.When adjusting the IRO tape feeding, at the same time, please also adjust
the tension of yarn.

17
 (2) Exchanging the chang gear
When the feeding amount exceeds
the adjustment limit of IRO tape
feeding, then please exchage the
change gear.

ln the change gear, there are two

combinations (24T 30T)
Knitting pattern cloth, by using 247
Knitting pattern cloth, by using 307

3-1-2. Adjustment of IRO tape tension

18
3-1-3. MPF Yarn Feeding Pulley Device Drawing

How to thread uP the Yarns as

shown in drawing.

/-r

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3-1-4. Precaution for feeding operation

1. For pattern knitting, this IRO tape From the principle of this device, it
position yarn feeding device is clearly understood that if there is
cannot be used. any big difference of the yarn
being used between each feed for
knitting the desired knitted fabric, it
cannot be used.

2. Whenever the density is changed, ln this device, there is no such

please definitely change the yarn thing as automatic adjustment, so,
feeding amount. whenever the stitches per inch is
changed, please also change the
diameter of IRO tape feeding at
the same time.

3. When knitting with f ilament yarns, Before entering the IRO tape, the
please adjust the tension and try yarn tension gaps will be one of
to have them all be even as pos- the reasons for getting better in the
sible before entering the IRO fabric
tape.

4.To measure the yarn tension, To get nice beautiful fabric;

please do not depend upon your This is a must.
six senses, but use the tension
meter to adjust accurately under
the normal operating speed.

3-1-5. Practices of IRO tape use

1.When you determine the yarn feeding amount for the fabric to knit, then
make a record of the quality adjustment pulley scale, dial height and it's
density, so that if you would like to come back to the same number, by get-
ting out the record of the knitted fabric, it can be done very easily.

2. ln case of pattern knitting, even if no yarn is fed, if you will have the yarn
slide over the IRO yarn feeding pulleys, by the friction, it will bring about
semi-active feeding of yarns, so it will give good results for knitted fabric. ln
this case, please have the IRO tape speed rotate fast.

20
4. construction and adjustment of cyrinder cams

Numerical adjust button

To *R" direction = knit cam will lower.

To "L" direction = knit cam will raise.

* The numerical adjust button is

equally divided into 36 divisions, and by
moving one notch, it will move about
0.03m/m.

While moving the number plate, please

insert a needle or equivalent subject
into the hole of \\ O" scale, and turn it
around. By the spring action, it can be
Fig.4-2 CAIV HOLDER
set up to optional position.

E xruIT CAIVI

@ rucr cAN/

@ wrr cAN/

Fig. 4-3 CYLINDER CATUS

21
4-1-1. Cylinder cams

Referring to the cylinder cams on this machine, as shown in Fig. 4-3, we have
adopted cams so that the needle movements are always kept in smooth
operation. Further, referring to the mounting of cams, the knit cams and tuck
cams are mounted on the same set place so that the cam race is fixed, and
welt cams can be fitted and fixed into the groove of the cam holder. Therefore,
it can be coped under high operation of the machine at top efficiency.

1. ln the cam holder, as there is groove applied to the width of the cam, if the
welt cam is fitted into this groove and screwed on, you will be able to obtain
the correct position for the welt cam.

2. To mount the cams, from up or down direction, first, please mount the knit
cam and tuck cam, and then mount the welt cam.

3. In case of 3 feeds in one section, if the mountingof cams are done from
both ends, some time the middle cam cannot be fitted in, so either from
one end, please mount the cams in the cam race direction.

4. While dismounting the cams after overhauling the machine or after

exchanging cams, please verify whether the cams will move smoothly on
the Block.

5. Referring to the knit cam and tuck cam, depending on the gauge each
model (SH-4XFA, SH-4BFA, SH-2XFA, SH-2BFA), they will be varied, so
please refer to cam chart for use of the cams.

22
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4-1-2. Adjusting amount of stitch

To adjust the amount of stitch, as shown in Fig. 4-2, il is done by numeral

adjust screw.

ln "R" direction Knit cam will be lowered down

(N/ore amount of stitch)

In "L" direction Knit cam will be raised. (Less amount of stitch)

This adjustment is done by measuring the yarn tension of the yarn fed out
from the IRO tape positive yarn feeding device with a tension meter.

4-1-3. For this adjustment, please note the following

Jointing between cam and cam, as shown in Fig.4-3, they are overlapped,
so if you intend to change amount of stitch for one feed, this cannot be done,
Adjustment of one feed, the maximum adjustment possible is 1.0 m/m up or
down, so in case you desire to change the amount of stitch over 1.0 m/m, you
must gradually change all cams and adjust to the required amount of stitch:

4-1-4. Maximum amount of stitch

SH.4XFA 24G-32G
(4BFA) 14G-22G

SH-2XFA 24G-32G
(2BFA) 14G-22G
--

23
 4-2. Timing of Sinker Cam leftward or rightward

-= -..,:aa ?; a

Sinker cap
A

Fig. 4-8 Timing of Sinker & Needle

To adjust the timing, please loosen up the fixed screw at tt Att as shown in
Fig. 4-8, and move the sinker cap in the direction of the machine rotation and
the timing will be delayed, and in vice versa direction the timing will become
faster, and adjust.

The suitable set position will vary depending upon the gauge, yarn used and
stitch per inch; but basically when the needle had formed its loop and passing
the lowest point of the stitch cam and be raised, at this position the sinker
position should be set so that it will be pushed forward.

24

I
--

4-3. Adjustment of Yarn Guide

High speed knitting machine with many feeders, after changing knit, welt, and
adjusting sinker leftward or rightward, you will always find out the leaked
needle and broken needle. Under the most condition, it results from the wrong
position of installing Yarn Guide.

To set the Yarn Guide in the correct position is one of the basic subjects of
knitting, and the important factors, especially when machine need to change
the knit and welt, we will adjust the Yarn Feeding Bar. So after changing the
knit and welt, please definitely check the position of Yarn Guide.

Adjusting the setting position of Yarn Guide

How to adjust the setting Yarn Guide

r,. Right & Ieft position : Loosen the fixed screw of Yarn Gulde holder, and in
circle direction.

* Height position Yarn feeding bar is installed on the fixed holder of

Yarn Guide. To loosen the fixed Yarn Fceding Bar,
you can adjust the height up and down, the maxi
mum will be 3 m/m.

* Front & back position : There are oblong holes cast on the circle of Yarn
Guide holder, which can be used to adjust the front
& back position of Yarn Guide. After adjusting,
please make sure every fixed screw has been fas-
tened.

25
 0

t''

Fig. 4-10 Basic setting position

26

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r-
4-4. How patterns are knitted with 4 race machine

With Knit, Tuck & Welt combination by exchanging cams, and with 4 types of
needle arrangements, tuck patterns, semi-jacquard patterns etc., can be knit-
ted.

4-4-1. Pattern analysing and arrangement of cams

To make the explanation more clearly, the following symbols will be used for
$i

KNIT, TUCK & WELT.

. Symbol Cam Symbol

Knit o A
Tuck A
Welt

EXATVPLE 1 LA COSTE pattern (2x2 tuck pattern)

In case of knitting tuck pattern as shown in the right diagram, first find the
minimum pattern size (1 repeat), and in the drawing, the circled with dot line
is the minimum size pattern.
In course direction - type of needles in wale direction - feed numbers
ln wale direction-feed numbers

For types of needles, in case the pattern should vary in the wale direction,
needles starting from B butt to C, D & E are used.
.\..
Feed No.
6 on ono/\
5
a) ono/\ \
o n.o/\o
I

3
n a) non.o
o onon ln course
Fig.4-11 La Coste pattern
;1 on o n direction

BC BC B C Needle
arrangement
ln wale (D) (B)
direction

27
The needle arrangement in Fig. 4-11 will be a repeat of B butt and C butt
needles.

Feed numbers will be indicated from bottom up considering the knitting of

the fabric.

By this analysed pattern diagram, to arrange for the cam arrangement,

please read the actions taken by each respective needle.

B butt needle : No. 1 and No.2 Feeders - KNIT

No, 3 and No. 4 Feeders - TUCK

C butt needle : No. 1 and No. 2 Feeders - TUCK

No. 3 and No. 4 Feeders - KNIT

Therefore, it will become as Fig. 4-12 and Fig.4-19 shown hereunder.

Needle arrangement B,C, B,C Needle arrangement B,C,D, E

1 2 g 4 ==)Repeat 1 2 3 4 *Repeat
B l_\ A A B ,/\ A
C A^AA C /\
B D ,/\
^AA
A
^
C /\^
E
^AA
Fig. 4-12 Cam arrangement Fig. 4-13 Cam arrangement

28
f-

4-4-2. EXAMPLE 2, 2 colour pattern

ln the same manner of Examplel, the type of needles in course direction,

and feed numbers in wale direction are taken.

In case of 2 colour pattern, as knitting is done for one colour in 2 times

separately in 1 course; for Feed Number,2 feeds are marked in order in 1

course.

Therefore, knitting is done as follows respectively

Odd number : feeders symbol

Even number : feeders symbol

Feed No

++
15 16
13 14
11 12
9 10
7 8
5 6
3 4
1 2

XtrBCDEBCDE $ Hereafter
Repeat
Colour
yarn
Fig.4-14

Needle arrangement B,C, D, E

12345678 $ Hspsaftsl
Repeat
B /\ A A
C A A A
D ,/\ A /\
E A 1_\ A A
Fig.4-15

29
r
4-5. How to thread up yarns into the Yarn Guide

Beacuse it is always suspended in the air when the Yarn Guide of our machine
is to feed yarn and push aside the latch with yarn. So, please thread up as
follows.

1. Double up the end of the yarn by bending it, and thread throgh the hole of
yarn feeding bar.

2. Next, pull the yarn out from the hole of yarn feeding bar with a pin set,
and draw down.

3. The yarn pulled out is placed on the needle, then starting INCH switch,
the yarn is seized and drawn down by the needle.

30
 5. FUKAHAMA CONTROL PANEL

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+E-# Effi , EqE:=tEI#$ifEaT^, XlhElE$fi Afreffiff Fn: "

5.1. OPERATION INSTRUCTIONS ON MAIN CONTROL PANEL

1. Counter LED. 4 numbers a set, has auto positioning function :

For example : When the counter number reached the setting nurnber, the
last turn will automatically reduce the speed and the ma-
chine will stop at the setting position.
2.The counter indicators of A, B, C which shows three different working
count. It was shifted by SELECT key which is circular button.
For example : When you press the SELECT key and light the counter indi-
cator B, it means that B shift will working and counting;
when light the counter indicator C, the C shift will working
and counting.
3. SETUP KEY
For example 1. If your take-up setting number is 1500, please press the
SETUP key first, and then press your required number
1500, and then press the ENTER key.
2. If you want change the setting number, you can do it as
per the above point 1. lf the setting number need to be
changed, (such as : 2000) you have to press the RESET
key first, then press 2000, and then press ENTER. To
confirm the above setup is correct or not, you can press
the SETUP key and see the number of the counter. Then
press the ENTER key to leave.

32
L

tr . ;EHfiE=
iN X TIi TNzt1r,r'ffi H H+, }E T ;E H fi'E H+ ftF Zi I]'I E I] AZ
U I iE _#
ET' D-UL tF
}E , !I]FE)EFftE+ ' "
'HIEE+H}EEffi+fi8
f ftHETf;'E '
I I X e *n E Df,. I = IrI +* {E E{ = ft*F, 18, F U }E [L $l+, ! [ R E )E p,fi E+ iE E E+ E ]A
EB=fi'e "

4
+s*&'
uq a uH$ e H E+ iE +S Z E {E++ E E&Z ( ++ EI lE ffi @ rE *$ rH x r lE 8E{ rfi
rHill, MHSETIIRF+1ftH+SE/NEREP+{ft)

t' iFqft')fifitFXEH+Er[H'
tlUln = lfqmft',E+ , €ELEo+EzilHF,gt# ' [LE+ffi*SiT'itCEEtrlFr[ "

A ' TFqft')ftfi5F7rtrH+==z1*H '

tlUll' TFqEfiftUE+, g€LED+Ez\*HF,ql*' [LE+ffi*SiT',tCE+I1Frt'

4. READ KEY
When the shift indicator at A shift, please press the READ key. lt shows
that A shift is working and counting. The rest can be done in the same
manner. lf you want to clear it, need to press RESET key again.

5. TOTAL KEY :

lf you want to know total working value of the above 3 shifts, please
press this key. lf you want to clear it, need to press RESET key again.

6. RPIU TVETER :
It can show the correct running speed of the machine. (RPNI meter will
be adjusted according to the frequency done by the INVERTER. lf the
frequency is reduced, the running speed is also reduced)

7. TOP POSITIVE STORAGE ABNORIVAL INDICATOR :

For example : When the top yarn is broken, the LED indicator will
twinkle and the machine will stop automatically.

8. BOTTONN POSITIVE STORAGE ABNORT\4AL INDICATOR :

For example : When the bottom yarn is broken, the LED indicator will
twinkle and the machine will stop automatically.

,,&l

33
 h '
=tEI#S+Ezr[H
*# , *ilffitr5l]t+FfillfrF*Zg{= , [LE+ffi#SiF]t+SEtr .
-
+ fttrft]ft,.g!]+Ez\{H '
{rU = !n R ftHtft I r o }== zi fH f,q *#' E z\e+ ffi fit+El$ .tzftft $t }fr tE ll *S -E- H,
(*mHff;teffi EEHfE), H7][Df,,]rFFf; '
=
l
+- -#ftEEfFEF#EE+En{H :

I fi U = q[R ;efi EAf F5 )g€ FiE W*AUE-#ftE HI T, IJL E+;Efi E Ef F5 HI FArT

L E D+E z\{H g F,E I#' lE E+H**SH+I7E[ l+tm ffi ,EE+S .

*:' ;HE+4ffitJ+==ilIH=
irll, ![RrHtHffiZ,H]EfilHHFd, )HE+EffiULED+EZ\IHCF,EI*, *Tr-H
)HffiZ)HfE)9,H , IEE+ffi#SEH+iFtE++ "

9. COUNTER INDICATOR :

For example : When the take-up number is reaching the setting number,
the LED indicator will twinkle. lt shows that the fabric
reaches the specified number and the machine will stop.

10. NEEDLE INDICATOR :

For example : If the LED indicator is twinkling, it shows that the needle
detector on the CAIV HOLDER is abnormal.(lt shows that
the needle is broken and the fabrics are overlapped). It's
necessary to clear it.

11. GATE INDICATOR :

For example : lf the protective safety gate not closed, or the safety pro-
tective net was taken down, the LED indicator will twinkle,
and machine will stop at once and can not run.
I

l 12. LUBRICANT INDICATOR :

For example : lf the oil of the Iubricator is used up, the LED indicator will
twinkle. It shows that the Iubricator ran out of the oil and
the machine will stopped.

34
 += ' ,ffii=iEffiUFrlFarl&}EzilH =

lrU = ffi ;E +E ffi U ffi ErT E H X 14 ffi @ fiHftF,Ztflffi tl Fxi FaE, +E [L fJe]E z\ [H H & zi
litE'
U

+6ffi UF#FrEEffi H!{ilE,+==7J\[HTH*zn]6ffi UFTtETTEF+Ifi

+E' ffi}iHlEffiU F*1F+l&18^nH

irU' +EtLfrelEz\[HHE+, *^+ A2EHEE'jiHE<frWE=-EE[HEFr1ffi E!
=

+E z\ [HZi H fr z\ FH nE [H E ffi E!' FsrT

+f ' trtffi +Effi U F*1 F+T &*=* zt[H

gi I latttfie+Ezi[HHn+, EnEiEJEtffi EEiE++WH)EIEr{E' +Ezltff
T.HE+#zrEEmffiiFttE+S "

+^ ' ffiUEIl4ffiU (5fr8) F*1F+T&1==mlH =

frU =
(EfiE)
+ETffir]fflEffiU FrlFarl&*EiltHHE+hfn:ffi " UHfrFfrlE*Mti1lfr
pfi fft t# H[' IEE ff! ffilj f, iE ffi ll *S F. E
}F Efi ft ', ZS Z iE ffi E fuH, D-t FE r.h {F
U

+t T +E fift , fifi ftU ES E! +== z\ [H iT'/t T g H, f L H+ L E D +E mffi C Pq I* & z-

OP EN=z\, .=.HEF#'|'EED-{ lE+fufrlrTlE "

13. IMOTOR CONTROL SWITCH AND INDICATOR :

For example : N/otor control switch is to control the switch of INVERTER'
lf you press this key and the indicator lightens, it shows
that the control switch is opened. lf the indicator not light-
ens, it shows that the control switch is closed'
14. FABRIC LAN/IP CONTROL SWITCH AND INDICATOR :
For example : When you press this key and the indicator lightens, it
shows the illuminator of machine and the illuminator of
il

fabric are opened. lf the indicator not lightens. it shows that

the illuminator is closed.
15. RADAR FAN CONTROL SWITCH AND INDICATOR :
For example : When you press this key and the indicator lightens, it
shows that the Radar Fan is working to blow the lint.
When the indicator not lighten, it shows the Radar
Fan stops function.
16. tvloTloN coNTRoL (FORCED) SWITCH AND INDICATOR :
For example : When you press motion control (forced) switch and the
indicator lightens, the machine is turned on. ln the past,
when change the yarn, you have to take apart the control
wire of Positive Storage to prevent the fuse from being
burnt out; and now only press the button for the current
motion controller, the Positive Storage indicator will not
lighten. At this time, you only can slow down the machine
in order to change the Yarn.

35
 t. 5-2. itFffieseqffi :

t
fi#EH)FHUIE! ++Hfi , r6frE+5F7r
t1ly7z, frwtrEE+a frE+=Lh,
)FHJ77+#m trtrftfl ET' fL)iFffi
*SZI+{EF€F ' mE F.E+BE,;IEE5+E
+E[q "

P12

Fig.1-3

5-2. SPREADER DEVICE (CADRATEX) :

This device has very good features, and the take-up tension is all even to the
knitting elements, and after passing the take-up rollers the fabric is taken
down evenly and straight line. The operation of the spreader is simple and
done in one touch.

Venica c -:c: c^ 5-3. )JFffiAEE3-ilfl# =

aclu st r j s :'e ,', B

ffi +qEil Fis. 1 -3FFzi, D)4L=PE! Fnlift
iEEqE, FfiD)EA,ZEEIfL_#E "
*C" ffiEf#)ifi
1.Hft, FiF*ltrEfiH,tfi
Roller ffiuslffffi*s-#lffi . *A" =ilfl#
2. HjN' ++FrT)IFffi*SZ++E 11

S
frwzHtr "

5-3.
ADJUSTMENT OF SPREADER :
Take-up roller
Allen wrenoh hole A This device, as shown in (Fig. 1-3), it
Fig.1 -4 Spreader device has a relation of 4L-P, and it is pre-set
up in this manner, so Please do not
change this relation.
Set screw C
1 . First, loosen uP get screw "C" ,
and spread out the knitted fabric
presser device.

S
S Set screw D
2. Next, by turning the allen screw
"A" of the sPreader device, and
adjust the knitting fabric width
(Fig. 1-4).
Fig.1-5 knitted fabric presser device

36
 Fig. 1-6

--EIB#UHftft *B,, ffiElfl{ftffiffiEB , EEffiE

3,H*.,FA7*Tffift*E.TElEtrETfl ,
#E+6ffiE+E ,*lhtr.F,z'

4.
*C-
T-{E frfrro-:+eF#)1Fffi?SftrffiEqffiE!tr8fiffifrftf[ *D- ', ff#EgEEffi
h
*S- #HfUEffiEqiffiB! *s- EH ' !U|EE1-oFf7j\trlafrF,D-liE
EE+eEE!
ffitrHEEiE , "
'*6EEZ
"B" on the spreader
3. Next, loosen up the vertical direction adjusting screw
possible to the take-up
device, and lower the spreader device as close as
roller, and then fixed it(Fig. 1-4)'

4. The next step is to loosen up screws

"c" and "D" of the knitted fabric
presser device, and arrange to have the "S" surface of the spreader
\\s,, surface of the knitted fabric presser device be arranged
device and
be fixed'
as shown in (Fig. 1-6), so that the fabric can pass by and

37
 g

5.4. gHIE!I*{E}EfiE
.t!. 1. TEtr ' H1g}ETTEtr}EfiEE+ ' H++*EtrBEtrEffiiE
t,
ffi$*S++EI | +*ffiF'a=,rt8+F'U EEt'
EIFAEI H$

U$Etli+rL+5Eil " EE;iH'

qlRffi-tr}Effi+t
$E-Fq E+ F€, ffi ZS g F# ffi +58tr trt+ElJ
-EE
tr ' [L'lE,ET+#EEz:#+t4T'frEiEH '
Z. Effi ' iETE+S}EfiEE+ ' EETH{}*Etr+#SSUEII++
Etr' +4ffiU fiE ;E+SEEEiE
It Etfi FrT ErT *S€fttrl+
ffi ESEffi iE++, trEtj1F]T}EfiE}ETE+Z1Fi

S. {FI = }ETftIE Et,ffifrb)JE[;E++EE8 ' **F#Sfl+TE

{Effi , ffi$*SffiEll{Fa'

+. ffiI]Etr}Effit] (EfrE) iE++{Fffif;)* .

F,= IE E+}E{+ (J OG TEtr &STO PlFT}*iE+Ef;B) iTJt

qD-{{tI5frEiE+5 "

5.4. OPERATING BUTTONS ON THE FRAME :

1. JOG IVOTION :

When press JOG button, it will connect the circuit and the machine func- 1

tions; when leave the button, the circuit is out and the machine stops
function. please note that when pressing this button for a while and not
leave, the machine will running to the fixed speed. Under this situation,
the brake of machine will not function. So, please be attention of it.

2. START :
ilil
ilf

When you press START button to connect the circuit, the machine will
function at once. Nlagnetic switch in the control box will keep the running
circuit to maintain the machine go on working until you press the STOP illl

button to stoP it.

3. STOP
When you press the red STOP button to stop the circuit running, the
brake will function and the machine then stops'

4. N/loTloN CoNTROL (FORCED) RUNNING USING I\IETHOD :

only to hold pressing JOG and sToP two buttons at the same time, then
you can do the forced running.

38
t

6. CONTROL PANEL DIAGRAM

FUKAHAMA . DE-9801(97078)
1 UPEfr BOX
) m.tn*l av 3
I 1 R'.
POWER POWER IN
In
t/
2 u
FAN 1)
t1_
5W Z-. 220V
k' **
J
7 7 OV
3)
TIN
4( TOP
24V ?f r'4/s-r
aA 4 PLel*
20OV-2 40v
BOT
24V 7q. /ss
L.AMP
R 5 220V l dts,rt'z
IJ
OV
ll
, o,,
7
2 1C 6 220V
ov
220V
toi l9 L.AMP 7
lv lo
4C) 220V
B
FAN

I n*ganlh €ent*e* *
t(
4/-
IO 220V
CN_16
ZWa ffir
10 +z< oV oV

-"^ VI31

5
oiL-24V

OV
11
tt OV
E v
Pr'a+n
-)hoq
/r- o
70 Z

I T OUI
2 tnaTrra;r
6
1

1
12V -'
24V 24V q
7 2 ) pdd/ .3
Hr
TOP
7 7tr,
JJ 11 6 25 24
BOTTON
4 th\
NEEDLE
5 37 AC oiL
GATE
24V OV SP
GATE
6 47
oiL 24V
39 SW
BROKfN
B 3B }E
[/ICRO.SW
q1 COM O
RUN
43 1
PUSH
STOP
45 11 BUTTON

4r)
44 t1

39
 6-l . DE-9801(97078)

.O i!)r (lr al) .rt; D .! O a) (!) @@@@@@@@@@@@

th#tM 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
#o< iE
n2
UE rHTt+t+Ifr1^fr* a B .t= u
lio
'|.E'l'* !- + +f
fr )EEffiHfiHfrHfrEfrf;tffi)H : EE+TEI IL< ^<.
t
F9
19.
r#
I

l(E G [H ft'] t't tt ftlJ) Frt Frl E

rlB
EE
@ 18 lElffi(220v)
17 lE1ffi(110v)
J
N 3 *fr {H BE B"I H', t_Ll l_11
ll
l99l
'':
,oA

@ 16 EfiH*E(220v) Lll lllll z\ lll

@ 15 !fiEE(220v)
a 14 FftEE(110v)
@ 13 F1fr(220v)
@ 12 lHffi(110v) 1. eeFSNPL4PNPlrl4 NPN 1 ON PNP
@
@
@
11 [EiH(220v)
10
I
(220v)
(110V)
2. fr+*?rtEF)N P L4 P N P t/ +4
s. +1IH)HGE , +2TGjE
4. ONE+ffi1&-EE'l'E+
+ NPN
+1
X
2
3
4
PNP
+2
RST

@ 8 (ACoV)
@ 7 (24V) ea
20
@ 6 = (12v)
l- 21 t@
@ 5 (0v)
(rNV) 22 ca)
@
ea
4
3 I trla*s+fil
= It 23
24 e)
e_.)

,od

lo
2
1 I E'lH+fi,\

\,tv
A u''

0
sv nu

+ f
I qj q
@ o
BACK COVER @
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 5'.1

aeQPSd==99 u(/)o< 6r 1l<

O- X u 8 3 il ffs'3! os*(+
<a
+E ( g i: E = 3
O - ai X =E
<€-= x.
3
( rY-b':oPoW5
18 Fan(220V) i\)q)l-r-ii.ndg
= t_Ll ooo =
a
@ 17 Fan(110V)
16 lnverter(220V)
:E:r: ww=X= L_I_l
z ? - U)

EE Lr .aE .{= LI
h l_]-] = J
15 Up Lame(220V) 5
@ 14 Up Lame(110V) OOq)
13 Cloth Lame(220V)
@
@
@
12 Cloth Lame(110V)
11 Oil Sprayer(220V)
llll NPN ON PNP 1

NPN 2 PNP
10 (220v) 1. Safety Door +1 J +2
A
@ I (110v) 2. Proximity SW X 4 RST
8 (AC0v) 3. +1Oil inject delaY, +2 not delaY
D, "p E 7 (24v) 4. When "ON" the last turn change
-<t- 6 = (12V) to "JOG". 20 @
-P,
( Qa 5 (0v) l- 21 c2)

4 _-l (rNV) 22 @
3 = Transformer lnput l+ 23 @
2 _l Power lnput 24 Qe
1

40
 7. CONTROL PANEL DIAGRAM
F U KA H A M A H tFf,fl fif; @(1 12)

1 23 45678
t,r,lva
A)'LA
ffi,re
OV 24V 12V OV
220v 1 1OV \, R

--9,-,tv_\
rHiH R.'l.E
4ffiffi HEnTrtEfr €iH t^ffi frYdW Rffi,rc
Y
24V FAN LIGHT 1 LIGHT 2 220V
SPARE MS

g 1C 11 12 13 14 15 16

21 22 23 24 25 26 27

_E_&k! + 12V )frt* qfr1 ftiH wffi @tH

P GATE oiL BRTAK INVERTTR
TOP INPUI
t

nf,r
A
IPfr
li- --r
-\i

IRfiI T&$J. -12V ffiEb

N STA SIOP JOG
N[IDLE BOTTON
z. 77
28 29 3A 1 JL \)t)

V+ V-
,IEtr +€
SPL SPM

*ffi,x$ 'httr
COM RUN

41
 7.1. CONTROL PANEL DIAGRAM
FUKAHAMA HtfifuREtE,@2)

6P BCX
7
3
J
1
OV OV 3
OV
FAN
1
I

2 1il,,
220V 12
220V 220V 'roP
22AV j 21
13 L.AMP
24V
BOT
4r].
t/_
220v
4 24V 29
FAN
L.AMP
10 5 22AV 13
22AV
CN-16 7
6 OV J
11 oiL-24V

4 aa)
lz-
OV ov
6 1
E

5
12V
La 12V

+ /1 24V
3 24V
lll', 11 6 2524
TAP
4 21
BOITON
^ 29 AC AC oiL GAII
24V OV SP
NEEDLE
6 28
24V
GAIE
7 24 SW
IL
oiL -:-
IL

8 Z-.)
[IICRO.SW
30 COM
9 - 12V
N
74 RUN
JI 1
PUSH
STOP BUTTON
32 11
JOG
33 12

42
 8. coNrRoL Box DIAGRAM ( EESf;EfuflfitE )

JOG

G FR
Y!!
6F
(;fi
L>
z =8
>8
ul
U)
lLr o =8
$ 8+ (I
OI
8o FO
o(
8cc
tr o U l
uJ

cc
o u
a z.
L! N l o
a L I
z rL N
F I
6 o
F @
6 I

a + N I

F I
f o
o o t o

o
N
N
-? ; ar
(,
o
N
N
I,IJ
U)
f
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o
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-
L!
2i
UI
tu a
=
ao J a
l
TL o Gtr.
IJJ tU
z
o
a JoY o
F
F x
f
o O ct) m
o N
z a
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L ia NN

a a a a a a N l z
o
l
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a
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=
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B'f 2= >z
LU(I o N
2z ?z >o o o 3= 9= o = Ca o o
3= o<J
o
O7
N =-o No =
N_ --o o
F co
o O EA a-' - a -
a- @o 8o 8o So a a a a a a a a a a aN 8! t': a a

F
l
o F
f z z -(I
o o a a E1
z N 3:
tr N a a <DO B S B
a
= a a (,
a a L
o
a a o
O
4 c
o
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-
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0-
a a
a
a a a a a a a a
I
a a a a a a a a

a a JOG
O
L a a
FR

Dolvll

43

L"
9. Special Stepless Take-lnnovative
Gear TYPe Cloth Winder
trfitftffiffiHH-*fi4ffiHffiil]affiffi

tI

44

21
 OP ERATIONAL I NSTR UCTIONS
.l
. Speed Adjustment is available in 176-sections since the
cloth winder is equipped with 3 sets
of Readucing Gears.
on the right wall'
2. A High-/Low-shift Gear Speed Adjustment knob is available
point A in position (the knob will react inwards), Low speed Gear
Turn the Knob clockwise to
will start. Turn the knob counterclocckwise io Point B in position (the Knob will retact
inwards), High Speed Gear will start'
3,TwoSpeedAdjusterTunersareavailableontheGearBox.
Tuner which can offer 16 sections of
in which the left one is a t\4iddle section (8-sec.) speed
Cloth Discharge Speed when in combination with the Function
of High-/Low Shift Gear
the Discharge speed Table
speed Adjuster. For the proper Discharge speed, please consult
mounted on the Gear Box'
Tuner designed for 11-section
4. To the right of tr/iddle Section speed to any of the 11 sections
speed adjustment.
with in each interval of the 16
This Tuner allows to adjust the speed to any of the 11 sections
tr/iddle section speed runer
sections controlled oy riigh-llowshift Geaispeed Adujster and
jointly.

5. To operate tr4iddle Section Speed Tuner .r ,,A,:^,-,

the "Click" sound'
Just turn the tuner and confirm the Tuner to be in position with
6. To operate Fine SPeed Tuner:
Gear Box; next' turn
Be sure to pull up Fine speed Tuner clutch Lever in right outer -s!09 9t
sound ; then, push the
the Fine Tuner and confirm the Tuner to be in position wit' tne
"Click"
gently the Hand
clutch lever down; next adjust the clutch to the proper position by rocking
Gear Speed Adiusteo'
wheel in outer Side of Right Arm (the outer side of HighJLow shift
7. To operate Ultra-low Speed Discharge :

First, losen set screw of Handwheel i-n Outer Side of Right

Wall ; then, adjust cloth Discharge
t the set screw'
to a desired speed by turning Handwheel and finally fasten up
(Turning Hano*r,eeitornt"[tockwise will reduce tension and thus lower Cloth Discharge
Speed; while turning it clockwise will increase tension and
thus higher the speed')
unless in absolute need'
Caution : This is a special function mode and not recommended
g. Under Cloth Winding Shaft are two levers, one on the right and the other on the left' When
loading and clamping cloth
they are pulled outwards, the auxilliary sl'raft will stretch out for
taken from Production line.
9. Horizontal Belt Adjust Lever :
cloth winding Rod cannot
Ajdust this Lever properly to regain the horizontal level, when
belt which drives cloth wind-
maintained at a perfect horizontil level resulted from the worn
ing Rod or any other causes.
Arm, there is a
10. cloth winding Rod support Arm is of a movable structure and in the support
setscrewforadjustingthetensionofClothWindingRod. is to loosen
(Turn Set Screw cloctiwise is to tighten the tension, and turn it counterclockwise
the tension.)
11 . lt,s simple and handy that when load or unload
Cloth Winding Rod only by pushing the Clutch
Type Pin in the outer side of Right support Arm. simple and handy'
months and fill the lubricant oil
Check and adjust the tension of the Drive Chain once every 3
.12.

for adequate lubrication.

45
Patented Retractable Camer Rod Cloth Winder,
Patent No. 11910, Taiwan, R'O'C

Tbfrffi{Hf{E}EETffiEilt+
HfUl l el oEE

46
 ffitEz.l<P
i.1=E/JEfl
Effitr}EElflHI+ Main Drive Gear
Horizontal Belt Adjust lever

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47
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AB Variable Speed Wheel
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48
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AB Speed AB Variable Gear
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49
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50
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Cloth Winder Motion, Tightness and Tensile Force Adiuster

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 10. Super density adiusting speed fabric
folding & rolling machine tYPe SD2
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YL.S1 YL.S2 YL.S3 YL-S4 YL.S5 YL.S6 YL-S7

, UU-L F1 F2 F3 F4 F5 F6 F7
26 32 34 36 38
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28 30
Needle cv ncer dia. (24)
StHEtr (ln) 40
42 44 47 51 55 57
Roller length (38)
,? E (Kg)
182 186 190 200 210 220 230
Net weigth

54