1190 I Data Collection Platform
1190 I Data Collection Platform
1190-I
International
Data
Collection
Platform User’s
Manual
1190-I-001
Rev. A
All Weather Inc. • 1165 National Drive • Sacramento, CA 95834 • USA • 800.824.5873 • www.allweatherinc.com
Copyright © 2010, All Weather, Inc.
All Rights Reserved. The information contained herein is proprietary and is provided solely for the purpose of
allowing customers to operate and/or service All Weather, Inc. manufactured equipment and is not to be released,
reproduced, or used for any other purpose without written permission of All Weather, Inc.
Throughout this manual, trademarked names might be used. Rather than put a trademark (™) symbol in every
occurrence of a trademarked name, we state herein that we are using the names only in an editorial fashion and to
the benefit of the trademark owner, and with no intention of infringement. All Weather, Inc. and the All Weather,
Inc. logo are trademarks of All Weather, Inc.
Disclaimer
The information and specifications described in this manual are subject to change without notice.
TABLE OF CONTENTS
1. INTRODUCTION .................................................................................................................1
2. INSTALLATION ...................................................................................................................3
2.1 DCP Installation.......................................................................................................................... 3
2.2 Sensor Wiring ............................................................................................................................. 3
2.2.1 TB2—MARS Wiring .......................................................................................................... 3
2.2.1 TB2—Wind Speed Wiring ................................................................................................. 3
2.2.2 TB2—Temperature/Relative Humidity Wiring .................................................................. 4
2.2.3 TB3—Day/Night Sensor Wiring ........................................................................................ 4
2.2.4 TB3—Rain Gauge Wiring .................................................................................................. 4
2.2.5 TB3—Auxiliary Sensor Wiring .......................................................................................... 4
2.2.6 TB3—Wind Direction Wiring ............................................................................................ 4
2.2.7 TB3—+5 V Power .............................................................................................................. 4
2.3 Communication Connections...................................................................................................... 4
2.3.1 TB4—RS-232 Wiring ......................................................................................................... 4
2.3.2 TB4—-5 V Power ............................................................................................................... 5
2.3.3 TB4—RS-485 Wiring ......................................................................................................... 5
2.3.4 TB4—RS-485 Expansion Port............................................................................................ 5
2.4 Serial Sensor Wiring ................................................................................................................... 5
2.5 Power Wiring .............................................................................................................................. 6
2.5.1 +15 V DC Power................................................................................................................. 6
3. OPERATION .......................................................................................................................7
3.1 General ........................................................................................................................................ 7
3.2 Maintenance Switch.................................................................................................................... 7
3.3 DIP Switches .............................................................................................................................. 7
3.4 Display Screens .......................................................................................................................... 8
3.5 LED Indicators.......................................................................................................................... 16
4. CALIBRATION .................................................................................................................. 17
5. MAINTENANCE ................................................................................................................ 19
6. WARRANTY ...................................................................................................................... 21
7. SPECIFICATIONS ............................................................................................................ 23
8. DRAWINGS ...................................................................................................................... 25
1190-I International Data Collection Platform User's Manual
1. INTRODUCTION
The Model 1190-I International Data Collection Platform (DCP) is used with Automated Weather Observing
Systems (AWOS) to collect and process sensor signals. The DCP is located at the sensor station, and collects
data from the sensors, performs error detection on the received information, converts the sensors’ data into
engineering units, and transmits a message packet containing sensor data and status information to the Central
Data Platform (CDP) once every five seconds.
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1190-I International Data Collection Platform User's Manual
2. INSTALLATION
2.1 DCP INSTALLATION TB4
• The Ceilometer, Visibility Sensor, and Present
The Model 1190-I DCP mounts to the sensor tower
Weather Sensor interface to interconnecting
using Unistrut; optional barometric pressure (Model
daughter boards that mount to the backplane.
7150) and radio kits mount inside the DCP enclosure.
They communicate via an RS-485 bus accessed at
Installation drawings in the Drawings chapter of this
TB4. The Thunderstorm/Lightning Sensor’s sig-
manual illustrate the installation procedures. Refer to
nal lines connect directly to TB4.
those drawings when installing the DCP (1190-007),
the 7150 barometric pressure sensor (M403316-01- 2.2.1 TB2—MARS Wiring
003), and the 20980-A radio (M403316-01-003).
Power for a Model 8190 MARS unit is obtained at
The junction boxes, such as those used for AC power, pins 9 and 10 of TB2.
Ceilometer and Visibility sensors, and landlines
(present only when a radio data link is not used), that 1. Connect the WHITE positive lead of the
were installed during the site preparation procedure MARS power cable to pin 9.
are located at the edge of the tower foundation. After 2. Connect the BLACK negative lead of the
installing the DCP on the tower, install flexible or MARS power cable to pin 10.
rigid conduit between the junction boxes and the
holes in the underside of the DCP enclosure. Route 2.2.2 TB2—Wind Speed Wiring
the wires from the junction boxes through the conduit
into the DCP. Either a Model 2030 Micro Response Anemometer or
a Model 2100 Skyvane can be used to sense wind
Wiring diagram 903-I-019 in the Drawings chapter of speed. The wind speed sensor is wired to pins 5–8 of
this manual illustrates the wiring connections described TB2.
below.
2030 Wiring
2.2 SENSOR WIRING
When wiring a Model 2030 Micro Response
The AWOS sensors are connected to the DCP at a Anemometer to the DCP, connect as follows:
series of terminal blocks along the left side of the 1. Connect the BLACK wire to pin 5 of TB2.
backplane.
2. Connect the WHITE wire to pin 6 of TB2.
TB2
3. Connect the GREEN wire to pin 7 of TB2.
• The MARS (Motor Aspirated Radiation Shield),
Wind Speed sensor, and Temperature/Relative 4. Connect the RED wire to pin 8 of TB2.
Humidity sensor connect to TB2.
2100 Wind Speed Wiring
TB3
When wiring a Model 2100 Skyvane to the DCP,
• The Day/Night sensor, Rain Gauge, Auxiliary connect the wind speed portion as follows:
sensor, and Wind Direction sensor connect to
1. Connect the RED wire to pin 5 of TB2.
TB3.
2. Connect the WHITE wire to pin 6 of TB2.
3. Connect the GREEN wire to pin 7 of TB2.
4. Connect the BLACK wire to pin 8 of TB2.
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1190-I International Data Collection Platform User's Manual
3. Connect the GREEN positive power lead 2. Connect the RED wire to pin 2 of TB3.
(V+) to pin 3 of TB2. 3. Connect the BLACK wire to pin 3 of TB3.
4. For a Model 5190-D or 5190-E Temperature/
2100 Wind Direction Wiring
Relative Humidity probe, connect the GRAY,
BLUE, and SHIELD wires to pin 4 of TB2. When wiring a Model 2100 Skyvane to the DCP,
connect the wind direction portion as follows:
For a Model 5190-F Temperature/Relative
Humidity probe, connect the GRAY, YELLOW, 1. Connect the ORANGE wire to pin 1 of TB3.
and SHIELD wires to pin 4 of TB2.
2. Connect the GREEN wire to pin 2 of TB3.
2.2.4 TB3—Day/Night Sensor Wiring 3. Connect the BLUE wire to pin 3 of TB3.
The Model 83339-A Day/Night sensor’s two wires 2.2.8 TB3—+5 V Power
connect to pins 9 and 10 of TB3.
A +5 V output is available at pin 4 of TB3. This is
1. Connect the positive lead to pin 9.
used as a test point by the Model 11920 Sensor
2. Connect the negative lead to pin 10. Simulator to verify the DCP’s +5 V power supply.
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1190-I International Data Collection Platform User's Manual
Note: Remember that only one communication 2. Connect the ground wire to pin 7 of terminal
method can be in effect at any one time, determined block TB4.
by SW1’s switch settings. If communication with the
Model 8364-E and 8365 Visibility Sensors
CDP is being maintained using RS-485 or UHF
radio, when the RS-232 port is activated other 3. Connect the Visibility Sensor’s signal cable
communication will cease. to pins 3 and 4 of terminal block TB4.
4. Connect the ground wire to pin 7 of terminal
2.3.2 TB4—-5 V Power block TB4.
A –5 V output is available at pin 8 of TB4. This is Model 6500 Thunderstorm/Lightning
used as a test point by the Model 11920 Sensor Sensor
Simulator to verify the DCP’s –5 V power supply.
1. Connect the Thunderstorm/Lightning Sensor’s
2.3.3 TB4—RS-485 Wiring signal cable to pins 1 and 2 of terminal block
TB4.
When RS-485 communication is used to communi-
cate with the CDP, pins 9 and 10 of TB4 are used to 2. Connect the ground wire to pin 7 of terminal
make the connection. block TB4.
1. Connect the positive lead of the RS-485 line Model 6900 Runway Surface Sensor
from the CDP to pin 9 of TB4.
3. Connect the Runway Surface Sensor’s signal
2. Connect the negative lead of the RS-485 line cable to pins 1 and 2 of terminal block TB4.
from the CDP to pin 10 of TB4.
4. Connect the ground wire to pin 7 of terminal
3. Connect the ground lead of the RS-485 line block TB4.
from the CDP to pin 7 of TB4.
2.3.4 TB4—RS-485 Expansion Port
2.4 SERIAL SENSOR WIRING
When using a 2040/2040H/2040HH Ultrasonic Wind
The two RS-485 connections on TB4 (1-2 and 3-4)
Sensor, 6495 Freezing Rain Sensor, or 8364-C
are used to connect RS-485 sensors such as the 6490
Visibility Sensor, a separate “daughter board” is added
Present Weather Sensor, the 8339/8340 Ceilometers,
to the backplane to interface to the sensor. The
the 8364-E or 8365 Visibility Sensor, the 6500
daughter boards are connected to one another via an
Thunderstorm/Lightning Sensor, and the 6900 Runway
internal RS-485 bus. Connect the sensors’ signal
Surface Sensor.
cables to their appropriate daughter boards at TB1
Model 6490 Present Weather Sensor pins 1–3 on the daughter board.
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1190-I International Data Collection Platform User's Manual
2.5 POWER WIRING The battery charging circuit supplies current to the
battery at different levels and voltages depending on
AC Power Wiring the state of the battery. If the battery is low, the circuit
senses this and provides a trickle charge, and con-
(See drawing M404802-01-004 in the Drawings
tinues to charge the battery to full capacity. The state
chapter.) AC line power is input to the DCP via the
of the battery and the progress of the charging process
AC Interface Board (M404802-01). Connect
are monitored by two LEDs on the DCP backplane.
incoming AC power to TB1 on the AC Interface
Board (not TB1 on the DCP backplane) as follows: When lit, the green BATT. CHARGE LED indicates
that the battery is charged to operating levels.
1. Connect the AC LINE (hot) wire to TB1, pin 1.
When lit, the red FLOAT CHARGE LED indicates
2. Connect the AC NEUTRAL wire to TB1, pin 2.
that the battery is being charged. When the battery is
3. Connect the AC GROUND wire to TB1, pin 3. being charged after being largely depleted, the
BATT. CHARGE LED will be off until the charging
DC, Battery Backup, and Solar Power cycle is nearly complete.
Wiring
The FLOAT CHARGE LED is off when a battery is
TB1 on the DCP backplane provides input power not connected or is fully charged.
connections for a +15VDC supply (provided by the
AC Interface Board), backup battery power, and solar Solar Power
power. Where conditions permit, the DCP can be powered by
2.5.1 +15 V DC Power a solar power kit rather than by the AC Interface
Board. (Consult All Weather, Inc. for solar power
The DCP is usually powered by the AC Interface requirements for a given site.) The solar power unit
Board, which provides a +15VDC output. This +15 V connects to TB1 at pins 3 (+) and 4 (-).
is input to the DCP at pins 5 (+) and 6 (-) of TB1.
1. Connect the positive lead from the solar
1. Connect the positive lead from the AC power unit to pin 3 of TB1.
Interface Board to pin 5 of TB1.
2. Connect the negative lead from the solar
2. Connect the negative lead from the AC power unit to pin 4 of TB1.
Interface Board to pin 6 of TB1.
Battery Power
The DCP is equipped with a battery charging circuit
that allows it to be powered by a rechargeable 12 V
backup battery during short power outages. The
battery connects to pins 1 (+) and 2 (-) of TB1.
1. Connect the battery’s positive lead to pin 1 of
TB1.
2. Connect the battery’s negative lead to pin 2
of TB1.
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1190-I International Data Collection Platform User's Manual
3. OPERATION
3.1 GENERAL 3.2 MAINTENANCE SWITCH
The Model 1190-I International Data Collection Plat- A maintenance switch (SW3) is located on the DCP
form (DCP) is designed for use with the All Weather, backplane, on the lower right side of the board. This
Inc. AWOS aviation weather systems. The DCP col- momentary switch should be pressed any time
lects data from the AWOS sensors, performs error maintenance is performed on any part of the AWOS
detection on the received information, converts the system, prior to beginning maintenance. The switch
sensors’ data into engineering units, and transmits a closure will be recorded by the CDP, thereby alerting
message packet containing sensor data and status airport personnel that sensor data may be invalid (due
information to the Central Data Platform (CDP) once to calibration or maintenance checks being per-
every five seconds. The DCP interfaces to the follow- formed), and keeping an ongoing log of maintenance
ing sensors: activity at the site. The ON state of the switch (shown
both on the DCP’s LCD display and at the CDP) will
• Model 2100 or Model 2030 Wind Speed Sensor be reset to OFF automatically after five minutes. This
• Model 2100 or Model 2020 Wind Direction switch must be pressed to enable several maintenance
Sensor functions from the keypad.
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1190-I International Data Collection Platform User's Manual
The second set of switches, SW2, is used to set the 3.4 DISPLAY SCREENS
station address, type of wind speed sensor, and the
auxiliary input gain. A keypad and an LCD display screen are located inside
the DCP enclosure, and are used to view sensor data
• The station address should normally be set to 0,
and perform maintenance checks. The DCP screens
unless multiple DCPs are used.
are explained in the following sections. Use the * and
• The wind speed sensor setting should agree with # keys on the keypad to move through the screens —
the model sensor used (2100, 2040, or 2030). press the # key to move down (to a higher numbered
screen), or press the * key to move up (to a lower
• The auxiliary input gain can be set to 1, 10, or 50, numbered screen).
depending on the type of sensor (if any) connec-
ted to the auxiliary input. In the screen explanations below, unchanging screen
text is shown unbracketed, while explanations of the
The setting combinations for switch SW2 are shown data values for specific parameters are shown in
in Table 2. brackets.
The Solar Radiation Sensors use the auxiliary voltage
input, whose gain must be set to 50 for these sensors. Screen 1
Table 2
This screen displays the value of the DCP address dip
SW2 Switch Settings switch SW1 and the status of the maintenance switch.
Switches The maintenance switch will retain its ON value for 5
Selection minutes after being pressed.
1 2 3 4 5 6 7 8
Address Switch = {dcp poll address}
Station 0 OFF OFF
Maint Switch {On / Off}
Station 1 ON OFF
Screen 2
Station 2 OFF ON
This screen identifies the type of wind speed sensor as
Station 3 ON ON configured by SW2.
2100 Wind Speed OFF OFF ON Wind Speed Sensor
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1190-I International Data Collection Platform User's Manual
Screen 4 Screen 8
This screen displays the current temperature and dew This screen displays the barometric pressure output
point temperature in Celsius and the relative humidity including the offset in inches of mercury. The lowest
(RH). sensor value that is with ±0.02 in Hg of the other
sensor readings including the offset is displayed.
Temp {temperature in degrees Celsius to nearest .1
degree C} RH {rh value} BP Output w/ Offset
Dew Point {dew point temperature in degrees Celsius Pres inHg
to nearest .1 degree C}
Values are reported to 0.001 inHg, and are set to
Values are set to 999 if missing. 99.999 if missing.
Screen 5 Screen 9
This screen displays the current temperature and dew This screen displays the barometric pressure offsets
point temperature in Fahrenheit and the relative for the Model 7150 Barometric Pressure sensors using
humidity (RH). units of in Hg.
Temp {temperature in degrees Fahrenheit to nearest BP Offsets inHg
0.1 degree F} RH {rh value}
{offset value 1} {offset value 2} {offset value…}
Dew Point {dew point temperature in degrees
Values are reported to 0.001 in Hg, and are set to
Fahrenheit to nearest 0.1 degree F}
99.999 if missing.
Values are set to 999 if missing.
Screen 10
Screen 6
This screen displays the barometric pressure readings
This screen displays the status of the 8190 MARS fan from the Model 7150 Barometric Pressure sensors
and the system power source. without offsets using units of in Hg.
MARS Fan {OK or FAIL} BP w/o Offset inHg
System Pwr: {AC or Battery} {pressure value 1} {pressure value 2} …
If the fan fails, the 2090 CDP will stop reporting
Screen 11
temperature and dew point.
This screen displays the barometric pressure readings
Screen 7 from the Model 7150 Barometric Pressure sensors
This screen displays the current value in volts and with offsets using units of in Hg.
counts of the auxiliary input channel. BP w Offset inHg
Aux Inp {auxiliary input channel value in volts} {pressure value 1} {pressure value 2} …
Counts=count value Screen 12
Value is set to 99.999 if missing.
This screen displays the rainfall counter.
Rainfall {rain tip counter} tips
Counter values range from 0 to 99.
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1190-I International Data Collection Platform User's Manual
Screen 13 Screen 16
This screen displays the status of the 83339-A
This screen displays fault information for the
Day/Night sensor if a Model 8364-E or 8365 Visibility
visibility sensor.
Sensor is not installed.
Visibility Failure
Day - Night: {Day or Night}
{visibility sensor decoded error(s)}
Screen 14
or
This screen displays the output of the visibility
sensor: extinction coefficient and status. Visibility Sensor
{Status Normal or No input available}
Vis Ext Coeff: {extinction coefficient}
Table 3 shows the visibility status codes that might
Status: {OK or ERR} {eight digit sensor status code}
be displayed when an error is detected, along with
Screen 15 their meanings.
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1190-I International Data Collection Platform User's Manual
Screen 19 Screen 20
This screen displays the status of the 8364-E or 8365 This screen displays the power status of the 8364-E or
Day/Night Sensor 8365.
8364-E Day-Night 8364-E
Missing On Battery Power
or or
Day On AC Power
or or
Night Sensor Not Installed
or
Not Installed
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1190-I International Data Collection Platform User's Manual
Screen 21 Screen 25
This screen displays the status of the 8364-E or 8365 This screen displays cloud height sensor crc error
power supplies. counts and timeout error counts. CRC errors indicate
that communication problems exist. Timeout errors
8364-E Power Supplies
indicate that the sensor is not communicating and
OK may be caused by bad communication lines or a prob-
lem with the sensor.
or
Sensor Not Installed Ceil00 CRC Err/Touts
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1190-I International Data Collection Platform User's Manual
Screen 28
This screen contains status information from the
present weather interface computer. CRC errors
indicate that the computer is communicating, but not
correctly. It may indicate problems with the commu-
nications line. Timeout errors indicate that no data
was received from the sensor when expected.
PRWX00 CRC Err/Touts
{crc error counter and timeout error counter}
Screen 29
This screen displays information about the data being
received from the present weather sensor. BCC errors
indicate that the sensor is communicating, but not
correctly. The input message counter (“Inctr”) shows
the number of data packet requests from the DCP to
the sensor since power-up.
PRWX00 BCC Err/Inctr
{present weather sensor internal crc error counter and
input message counter}
Screen 30
This screen contains the counts for the Analog to
Digital negative and positive reference voltages.
These are normally 0 and 4095.
ADC Vref- {adc high reference count}
ADC Vref+ {adc low reference count}
Screen 31
This screen reports any detected lightning strikes
within 10 miles of the installation site. If the strikes
are less than 5 miles away, “TS Reported” will be
displayed. This will be voiced in the AWOS voice
output as “Thunderstorm at the airport”. If the strikes
are within 5-10 miles, “VCTS Reported” will be
displayed. This will be voiced in the AWOS voice
output as “Thunderstorm in the vicinity”. If no strikes
are detected, the message “No Strikes < 10 mi” will
be displayed. This screen is updated every minute.
Lightning Sensor Pg1
{“TS Reported” or “VCTS Reported” }
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1190-I International Data Collection Platform User's Manual
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1190-I International Data Collection Platform User's Manual
Screens 44 to 47
This series of screens displays data from each of up to
four Model 6900 surface sensors.
Surface sensor …
Err:0 Tmp:23.1 St:3
An error code (0=normal, 1=error), temperature (°C),
and status code (1–13) are reported. A value of M
indicates that the data are missing, the sensor is not
installed or is not working.
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1190-I International Data Collection Platform User's Manual
STATUS
The green STATUS LED is not currently used.
RS-485 TX/RX
The red RS-485 TX/RX LED lights when data is
being transmitted to or received from the CDP via the
RS-485 port.
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1190-I International Data Collection Platform User's Manual
4. CALIBRATION
The Model 1190-I International Data Collection Platform does not require calibration.
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1190-I International Data Collection Platform User's Manual
5. MAINTENANCE
No regular maintenance is required with the Model When performing maintenance on any other part of
1190-I International Data Collection Platform, other the system, remember to press the maintenance
than verifying periodically that all cables are switch (SW3) prior to beginning maintenance as
connected and in good condition. explained in the Operation chapter of this manual.
A 0.5 A slow-blow fuse protecting a connected
MARS (Motor Aspirated Radiation Shield) is located
at F1 on the DCP backplane. This should be checked
if a MARS failure is detected.
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1190-I International Data Collection Platform User's Manual
6. WARRANTY
This equipment has been manufactured and will perform in accordance with requirements of FAA Advisory
Circular 150/5220-16C. Any defect in design, materials, or workmanship that may occur during proper and nor-
mal use during a period of 1 year from date of installation or a maximum or 2 years from shipment will be
corrected by repair or replacement by All Weather Inc.
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1190-I International Data Collection Platform User's Manual
7. SPECIFICATIONS
Parameter Specification
Power Supply 110/220 V AC, 10 W
Operating Temperature -40°C to +60°C
Storage Temperature -40°C to +60ºC
Display 2 line × 20 character LCD
Fuses
Backplane
F1 (MARS) 0.5 A, 250 V slow-blow
Power Interface Board
F1 10 A, 250 V slow-blow
F2 5 A, 250 V slow-blow
Model 2100, 2040/2040H/2040HH, and Model 2020/2030 Wind
Sensors
Model 3016/3022/3120 Solar Radiation Sensors
Model 5190 Temperature and Relative Humidity Sensor
Model 8190 Motor Aspirated Radiation Shield (MARS)
Model 7150 and 7190 Barometric Pressure Sensors
Model 6011-A/B and 6021-A/B Rain Gauges
Model 83339-A Day/Night Sensor
Model 8360, 8362-A/B, 8364-A/B/C/D/E, 8365 Visibility Sensors
Supported Sensors
Model 8329-A/B Ceilometer
Model 8339-D/F and 8340 Ceilometers
Model 6490 (OWI-120) Present Weather Sensor
Model 6495 Freezing Rain Sensor
Model 6500 Thunderstorm/Lightning Sensor
Model 6900 Surface Sensor
M403326 Day/Night Sensor (with 8364-E or 8365 only)
M105068 Ambient Light Sensor (with 8364-E or 8365 only)
One auxiliary voltage input sensor (0–10 V DC)
Communication (to/from
RS-232, RS-485, UHF radio, spread-spectrum radio
CDP)
38 cm × 42 cm × 16 cm
Dimensions
(15"W × 16.5"H × 6.25"D)
Weight 6.8 kg (15 lb)
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1190-I International Data Collection Platform User's Manual
8. DRAWINGS
The following pages contain drawings to aid in the use and maintenance of the Model 1190-I DCP.
M403316-01-003 AWOS International DCP Assembly Drawing
M403316-01-019 AWOS International DCP Control Board Wiring Diagram
1190-007 Installation Drawing, 1190 DCP Tower Mounting
M404802-01-003 Power Interface PCB Assembly
M404802-01-004 Power Interface Schematic
903-I-019 AWOS International DCP Sensor Wiring Diagrams
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All Weather Inc.
1165 National Drive
Sacramento, CA 95818
Fax: 916.928.1165 1190-I-001
Phone: 916.928.1000 Revision A
Toll Free: 800.824.5873 November, 2010