Table of Contents

§ 1．Warnings and Cautions for Safe Operation·····························1

§ 2．Description of Products······························································6
§2.1. Product Specification····························································· 6
§2.2. Components of Splicer··························································· 8
§2.3. Other Necessary Items for Splice Operation······················· 9
§2.4. Description and Function of Splicer···································· 10
§2.4.1 Main Body of Splicer·····················································10
§2.4.2 Panel Keyboard····························································· 11
§2.4.3 Power Supply Switch and Plugs···································13
§ 3．Detail of Splicing Operation····················································· 14
§3.1. Preparations before Splicing Operation······························14
§3.2. Inserting Power Supply into Splicer···································· 14
§3.3. Turning On Splicer Power···················································· 14
§3.3.1. Power-On·········································································14
§3.3.2. Ready Screen································································· 14
§3．4Adjustment and operation of fiber holders······················· 15
§ 3.5. Setting Fibers in Splicer····················································18
§ 3.6. Splicing Operation······························································· 29
§ 3.7. Fiber Removal·······································································34
§ 3.8. Reinforcing the Splice·························································· 34
§ 3.9. Storing the Splice··································································38
§ 4．Maintenance of Splicing Quality··············································39
§4.1. Cleaning and Checking before Splicing ···························· 39
§4.1.1. Cleaning V-grooves·························································39
§4.1.2. Cleaning Fiber Clamp Chips·········································40
 §4.1.3. Cleaning Viewfinder·······················································41
§4.1.4. Process Testing································································ 43
§4.2. Periodical Checking and Cleaning·······································45
§4.2.1. Electrode Replacement·················································· 45
§4.2.2. Cleaning Objective Lenses·············································47
§4.2.3. Battery maintenance······················································ 48
§5. Menu Commands········································································· 49
§5.1. Menu Commands Tree··························································49
§5.2. Program Test··········································································52
§5.3. Working Style········································································ 52
§5.4. Select Program·······································································53
§5.5. Modify parameter································································· 54
§5.6. Heat Time··············································································· 55
§5.7. Other·······················································································55
§5.8. Fusion Record·································································· 56
§5.9. Language·············································································· 56
§5.10. Time Set············································································ 57
§5.11. Maintenance Menu··························································58
§ 6．Transportation and Storing······················································ 61
§6.1. Warnings and Cautions for transportation ·······················61
§6.2. Environment for storing······················································· 62
§6.3. Storing fusion splicer···························································· 63
§ 7．Error Massage List····································································64
8.Guarantee and Contact Address···················································· 66
§8.1Guarantee·················································································66
§8.2Contact····················································································· 67
 Page 1

§1．Warnings and Cautions for Safe Operation

The Fusion Splicer is used in different outdoor environment for fiber

splicing“field splicing” ， User must be aware that arc fusion splicing maybe
brings some dangers. Therefore, safety requirements are included in this
instruction manual.
·Read this manual carefully and completely before operating the splicer.
·Adhere to all safety instructions and warnings contained in this
instruction manual.
·Retain this manual for future reference.

WARNING

1.Never operate the splicer in an environment where flammable liquids

or vapors exist.Risk of dangerous fire or explosion may result from the
electrical arc in such an environment.

2.DO not use the splicer near any hot equipment or in any place of high
temperature .Possible equipment failure or fire may result.

3.Do not touch the splicer,AC power cord and AC plug if your hand is
wet. Possible electric shock may occur.
4.Do not operate the splicer if water condensation is present on surface
of splicer. This may result in electric shock or equipment failure.
Page 2
5.The splicer is precision adjusted and aligned.Do not allow the unit to
receive a strong shock or impact. Possible equipment failure may result. Use
carrying case to transport and store the splicer. The carrying case protects the
splicer from damage,moisture,vibration and shock during storage and
transportation.

6.Do not place the splicer in an unstable or unbalanced position.The

splicer may shift and lose balance,causing the unit to fall.Personal injury or
equipment damage may occur.

7.Keep the splicer free from sand,dust,lubricants and other contaminants.

The presence of such substances may degrade the splicing performance and
cause equipment failure or damage.

8.Do not use any chemical other than alcohol to clean the objective
lens,V-groove,mirror,LCD monitor,etc.,of the splicer. Otherwise, blurring,
discoloration, damage or deterioration may result.

9.The splicer requires no lubrication. Oil or grease may degrade the

splicing performance and damage the splicer.

10.Do not use compressed gas or canned air to clean the splicer. They
may contain flammable materials that may ignite during the electrical
discharge.
11.Do not store the splicer in any area where temperature and humidity
are extremely high. Possible equipment failure may result.
 Page 3
12.Before using the shoulder belt of carrying case,inspect the belt and
hook for excessive wear or damage.Carrying the case with a damaged belt
may cause it to fall and may result in personal injury or equipment damage.

13.Do not touch the electrodes when the splicer is on and power is
supplied to the unit,the electrodes generate high voltage and high temperatures
that may cause a severe shock or burn. Turn the splicer off,and disconnect the
AC power cord,or remove the battery pack when replacing the
electrodes.(Note: Opening the wind protector stops arc discharge.)

14.Use only the 100-240V AC,50-60Hz/12V DC,14Ah with it.

The proper supply voltage source is 100-240V AC,50-60Hz,Check the
AC Power source before use.Using an improper AC power source may cause
fuming, electric shock or equipment damage and may result in personal injury,
death or fire.

15.Use the supplied AC power cord. Do not place heavy objects on the
AC power cord. Do not pull, heat up or modify the AC power cord. Use of an
improper cord or a damaged cord may cause fuming, electric shock or
equipment damage and may result in personal injury, death or fire.

16.Connect the AC power cord properly to the splicer and wall socket.
When inserting the AC plug, make sure there is no dust or dirt on the
terminals. Incomplete engagement may cause fuming, electric shock or
equipment damage and may result in personal I jury, death or fire.
Page 4
17.It uses a three-prong(core) AC cord that contains an earthed ground
safety mechanism. The splicer MUST be Grounded/Earthed. Use only the
supplied three-prong(core) AC power cord. NEVER use a two-prong(core)
power cord,extension cable or plug.

18.Use only the approved battery pack with the machine. Only the
battery pack can be used as the approved battery pack.

19.Use the specified charger cord to recharge the battery pack . Using
other battery chargers and charger cords may cause fuming or equipment
damage and result in personal injury,or death and it could cause a fire.

20.The splicer inlet is used to disconnect the power cord in the event of
a fault. Be sure to position the splicer so that the power cord can be
disconnected easily and quickly.

21.Disconnect the AC or DC power cord from the splicer inlet or the

wall socket(outlet)immediately if the splicer or the external battery emits
fumes, a bad smell, or becomes noisy or hot. Leaving the abnormal condition
unattended will cause equipment failure, electric shock or fire and may result
in personal injury, death or fire.
22.Disconnect the AC or DC power cord from the splicer inlet or the
wall socket(outlet)immediately if liquid (e.g.,water) or foreign matter
(e.g.,screw) enters the splicer. Leaving the splicer in a damaged state may
cause equipment failure,electric shock or fire and may result in personal
injury,death or fire.
 Page 5
23.Caution should be taken when removing the fiber protection sleeve
from the tube heater after the heat shrink cycle is completed. The tube heater
and fiber protection sleeve are hot and should not be touched. Possible burn
may result

24.Replace the electrodes properly.

·Use only specified electrodes.
·Set the new electrodes in the correct position.
·Replace the electrodes as a pair.
Disregard of the above instructions may cause abnormal arc discharge
and result in equipment damage or degradation in splicing performance.

25.The equipment must be repaired or adjusted by a qualified technician

or engineer. Incorrect repairs may cause fire or electric shock. Should any
problem arise, please contact your nearest sales agency.
Page 6
§2.Description
§2．1． Specification
Single mode and multi mode silica based
optical glass fiber
Applicable Fiber
1 ·Cladding diameter ：100 –150um
·Coating diameter ：0.1-1.0mm
Cleave Length Standard spec ：16mm

Mean Splice Loss ·Single mode fiber ： Typ.0.02dB

(Note 1) ·Dispersion shifted fiber ： Typ.0.04dB
·Multi mode fiber ： Typ.0.01 dB
Mean Splice Time
2 8 seconds
(Note 2)
Fiber Protection
Sleeve Shrinking 40mm／60mm sleeve ： Typ.40seconds
Time (Note 3)
Dimensions 142mm(W)／122mm（D）／138mm(H)
3
Weight 1.95 kg

·Input： 100～240V(50～60Hz)
4 AC Adapter
·Output： 12V 3A

5 Proof Test Force ·1.96N（200gf）

Atmospheric pressure （ maximum altitude ：
Program test 3500m）、temperature and humidity. Automatic
calibration by observing distance of the GAP
6 during arc discharge

Wind Resistance Maximum permissible wind velocity: 15m/s

 Page 7

Type of
AUTO，MANUAL
Splice Mode
Program of
SM、MM、DS、NZDS、ER
Splice Mode
Fiber Protection
60mm ， 40mm ， and other micro protection
7 Sleeve Shrinking sleeve

Heating User program

Storage of
Maximum permissible wind velocity: 15m/s
Splice Results

Note 1：Mean splice loss:

Data based on splicing same-type fibers having an average quality according
to the ITU-T standard.
Note 2：Mean splicing time
·Length of time from the start of operation by pressing START
till the end of loss estimation.
Note 3：fiber protection sleeve shrinking time

·Length of time from the start of heating by pressing < >till

the end of cooling.
Page 8

§2．2．Components

No. Name Fig.

（1） Arc Fusion Splicer

（2） Spare Electrodes

（3） Instruction Manual

（4） Carrying Case

（5） Cooling salver

(6) Fiber Stripper

(7) Fiber Cleaver

（8） Skin cable strip

（9） SC Fiber Holder

（10） Connector for Drop Cable

（11） Connector for SC Page 9

§2．3．Accessory for Operation

 Fiber
Protect
ion Fiber Protection Sleeve

Sleeve

Strippe
r Stripper

Fiber Fiber Cleaver

Cleaver

Fiber
Cleaning Dispenser Thin Cotton Swab

Tool （Purity:more than

99%）

Lint-free tissue or Gauze

Page 10

§2．4．Description and Function of Splicer

§2.4.1．Main Body of Splicer：

2-3 Main body

 Page 11
§2.4.2．Panel Keyboard

（1） Right Keyboard

Fig.2-4 Right Keyboard

Key Name Function

Heat Start/stop tube heater

Start Start splice operation

Reset Splicer Rest

Shift Shift up down,right left

Page 12
（2）：Left Keyboard

Fig 2-5 Left keyboard

Key Name Function
1．Enter Main Menu
Menu
2．Confirm Menu

Exit Exit

1．Menu: move cursor down

Down
2．Manual: move fiber down
1． Menu: move cursor
Up
2．Manual: move fiber up

confirm 1.Choose Program and confirm menu

 Page 13

§2.4.3．Power Supply Switch and Plugs

Fig.2-6 Power Supply Switch and Plugs and USB

Power ON/OFF

Power input

USB interface
 Page 14
§3．Detail of splicing operation
§3．1．Preparation before splicing operation
Prepare the necessary item.
§3．2．Power Supply
The internal battery provide the power to machine.
§3．2．2．Internal battery operation
Power on machine,then internal battery working
§3．3．Power of Splicing Operation
Check: Must clean and check the machine before operating to
get high splicing quality
§3．3．1Power On

Switch＜ ＞ to“1”Position

§3．3．2 Standby Screen

Time
battery status

Fig3-1 Standby Screen Auto

Menu

Note: Press to change working mode or program

 Page 15
§3．4 Operation of Fiber Holders
1.The fusion splicer equipped with an universal fiber holder,by
adjusting,it can work with bare fiber,pigtail,drop cable and SOC
Fiber Holder has two fiber-placing position：

For drop cable and patch cord For Pigtail

For Bare Fiber For 900 Bare Fiber

 Page 16

2.Change the Universal and SOC fiber holders by loosen the screw。

Loosen the screw by

this allen

Pull or push driving

level to change position
 Page 17

Pull or push driving level

to change position

3.Change the SOC Fiber Holder for SOC Splicing operation as

follows。

Loosen the
Screw

Take off
the fiber

Put the SC to
Fiber holder
Page 18
§3．5．Prepare and Place Fiber
§3．5．1 Bare Fiber Prepare and Place
§3．5．1．1 Clean the Outer Coating
Clean the fiber outer coating approx.100mm in length from the
fiber end with alcohol-impregnated gauze or lint-free tissue. If
dust or other impurities on the outer coating enter the fiber
protection sleeve,burnout or breaking of fiber may result after
completion of installation.
 Page 19
§3．5．1．2 Protection Sleeve operation
Pass the fiber through the fiber protection sleeve，(Fig.3-2)

① Cleaving Fiber

②Remove Coating

Pass Fiber ③ Clean Bare glass

Fiber

Fiber Tension Member

④ Cleaving Fiber

Coating
Fiber protection sleeve Bare Fibe
Fiber melt sleeve
Tension Member

§3．4．3．剥纤和清洁
Fig3-2 Protection Sleeve Operation Fig 3-3 Prepare Fiber
（1）Remove the fiber coating 30-40mm with a stripping tool.
After this operation, handle the fiber so as not to damage its
Page 20

bare glass

（2）
Clean the bare part with another alcohol tissue
Check: After this operation,handle the fiber so as not to
damage the fiber so as not to damage
Check：use high quality alcohol with greater than 99% pure
Check：Change lint-free tissue each time
 Page 21

Fiber Cleaving（①Cover，②Main body，③Pressure pad）。

（l）Open the Cover and Pressure pad
（2）Put the stripped the fiber to the V-groove。
1.Open the cover and pressure pad, put the stripped fiber on the
V-groove. And make sure that the cleaver length is set as per
operators’ intended length.2.Close the pressure pad to fix the
fiber.3.Close the cover and make sure that the end of the fiber
is sticking out of the rubber pad exactly in a straight line.
4.Push the blade carriage to the rear until it stops.5.Open the
cover。6.Take out the cleaved fiber with care in order not to bring
the harm to the end face of fiber.
7.For the continuous operation,remove the cleaved fiber, in this
process, be careful not to get injured by the cutting edge.

Fig3-4 Fiber Cleaving

Page 22

§3．5．Setting Fiber in Splicer

（1） Open the wind protector.
（2） Open the left and right sheath clamps.
（3） Place fiber in the V-groove.
Check：Make sure the fiber is not twisted when setting it into
the splicer.
Check：If the fiber coating has curl memory, or bend memory,
Load the fiber in such a manner that the crown (curve)
of the memory is turn upward.
 Check ： Care should be taken to prevent damage or
contamination of the fiber end-face. Fiber end-face
contact on ANY item including V-groove bottom may
result in poor quality splices.

Fig.3-5 Setting Fibers I

（4）Gently close the sheath clamp while holding the fiber.
Check：Observe fiber setting in the V-groove. The fiber
should rest in the bottom of the V-groove, Reload
fiber if it does not rest properly.
 Page 23

Check：Fiber end-face should rest between the V-groove tip

and electrode center line. It is unnecessary that the
fiber end-face be exactly at the midpoint.

Left Sheath Clamp Right Sheath Clamp

Right Fiber
Left Fiber

Fig.4-4 Setting Fibers II

（5）Repeat steps（3）and（4）for second fiber.
（6）Gently close the left and right fiber clamps.（7）Close the
wind protector.
Page 24

§3．5．2 Pigtail Preparing and setting

1.Prepare the pigtail
2.Place the pigtail to fiber cleaver and the cleaving length is
16mm

3.Place the prepared pigtail to Fiber Holder

4.Close the pressure pad and prepare the right side fiber,then do
following step
 Page 25
§3．5．3 Drop cable preparing and setting
1.Prepare the drop cable as needed

2.Place the drop cable to fiber cleaver and the cleaving length
is 16mm

3.Place the prepared drop cable to fiber holder

4.Close the pressure pad and prepare the right side fiber,then do
following step
Page 26
§3．5．4 Patch cord preparing and setting
1.Prepare the Patch Cord

big cut

Cut off

small cut

2.Place the patch cord to fiber cleaver and the cleaving length
is 16mm
3.Place the prepared patch cord to fiber holder Page 27

4.Place the prepared drop cable to fiber holder

5.§3．5．5 Splice on connector preparing and setting
1.Prepare the Splice on connector

Strip the SOC and keep

1mm coating
Splice on
connector

2.Place the Splicer on connector to the fiber holder and then place
to fiber cleaver and cleaving
Page 28

3.Place the prepared Splice on connector ,together with the fiber

holder, to fusion splicer

4.Close the pressure pad and prepare the right side fiber,then do
following step
 Page29
§3．6．Splicing operation
It uses image processing to identify abnormal conditions that
sometimes occur during the splicing process. A small portion of
these defects sometimes goes undetected and a poor quality splice
occurs. Visually inspect the fiber image on the monitor to confirm
acceptance or rejection during the various stage of the splicing
process.
(1)Start of splicing
Press＜ ＞moves the left and right fibers forward. After
completion of cleaning arc discharge, the fibers stop at the
predetermined position.
Note：When the fiber are moving forward and they appear to
hop up and down, contamination may be present in the
V-grooves or the fiber surface, Clean the V-grooves and
redo fiber preparation.
(2)Cleave angle measurement and alignment operation
Visually examine the condition of the fiber end-face while the
splicer is in operation or at a pause.
Check：Even if no cleave angle error is displayed, press< >and
redo fiber preparation if the following cases occur.

Crack ipL Inclin

Page 30

Fig.3-7 Fiber End Face

When the threshold of cleave angle error is exceeded an error

message is displayed ：“Left Fiber End-face badness ”or“Right
Fiber End-face badness”，Then redo cleave fiber.

Left/Right fiber incise End-face

Fig 3-8 Alignment

 Page 31
（3）Heating with arc discharge
After aligning the fibers, the splicer will produce a high voltage
arc discharge to fuse the fibers together. During arc discharge,
observe the fiber image on the monitor screen. If some part of the
image exhibits an extremely bright glow (hot spot),which is created
by burning contaminants located on the surface or end-face of the
fiber,there is a possibility that the fiber core will be deformed.
Although deformation can be detected by the loss estimation
function,a re-splice is recommended.

Fig.3-9 Fibers Being Spliced

（4）Splice Inspection
When the spliced state is abnormal，the splicer displays an error
message“Splice Lost”.A re-splice is recommended.
Note：It is best to perform an arc test at this stage for the
splicer to determine the best program for the fiber type.
Page 32

Bubble

Flange

Thick

Thick Black line

White Line

Faintness filament

Cladding off

Core off

Dust
 Page 33
Note：A slightly fat splice is normal. There is no problem with
the splice loss and reliability.
Note：White line or black line will appear on fiber’s joint
with fluorine and titanium, Because of optics, There’s no effect
to joint.
（5）Splice loss estimating
The estimated splice loss is displayed on the screen.

Fig.3-11 Result of Fiber Splicing

In some cases the splice loss can be improved with the re-arc

feature. Press the< >.After re-arc discharge ， Not

displayed of splice loss.
Page 34
Note：There are cases when the splice loss will deteriorate
after re-arc discharge

（6）Storing splice result

Press< >or open the wind protector and the splicer

Will automatically perform the proof test and stores the
splicing result. In the memory CMOS chip of the splice result.
DVP-750 can storage 8000 item splice result

§3．7．Fiber Removal
（1）Open the wind protector
Check：Heater clamps should be open, ready to receive fiber
and splice protector sleeve.
（2）Open the left sheath clamp, holding the left fiber in your
hand.
（3）Open the right sheath clamp, holding the right fiber in your
hand.
（4） Remove the fiber from the splicer.

§3．8．Reinforcing the Splice

（l）Slide the fiber protection sleeve to the center of the
splice and move it to the tube heater.
(Check：Make sure the splice point and fiber protection sleeve
 Page 35
are in the center of the tube heater.
(Check：Make sure the reinforcing material is placed downward.
(Check：Make sure the fiber is not twisted.
（2）While applying tension to the fiber, lower the fiber into
the Center the splice point
（3）Close the heater

Center the splice point and the sleeve

40mm Protection Sleeve

60mm Protection sleeve

Fig.3-12 Setting in Tube Heater

Check：Check again to see that the splice point and fiber

protection sleeve are in the center of the tube
heater.
Page 36

（4）Press< >to start a tube-heating cycle. Upon

completion of heating, The

heater LED turns off.

Note：To abort the tube heating cycle,press< >

（5）Open the left and right heater clamps. While applying

tension the fiber and then take off the fiber
Note：On occasions the fiber protection sleeve may adhere
the bottom of the tube heater. Simply use a cotton swab
or similar soft tip object to gently push the fiber
protection sleeve to dislodge.

（6）Visually check the splice reinforcement for bubbles and

impurities. Shown in Fig.4-16， Three for disqualification needed
rework; Twain for eligibility.
 Page 37

Bubble on fiber

Bent of fiber

Uniform of sleeve

<6mm
Bubble on cladding

图 3-13 热缩结果评价
Page 38

§3．9．Storing the fusion splicer

（1）Turn the switch to “0”position
（2）Take off AC adapter
（3）Fusion splicer is an exact instrument. Its carrying case
is especially design, With guarantee the fusion splicer not
influence of bump、 dust、 hydrosphere. Put in carrying case in time
of the fusion
(Check：Cut off the power before storing.
(Check: Cleaning the crucial parts in time: Pickup camera、
Lamp-house lens、Fiber press and V-groove, Wipe off
the dust and dunghill.
(Check: Would the LCD surveillance screen vertical vail,
Entireness cling to the fusion splicer
(Check：Unchain the having line put in the carrying case.
(Check: Lift the fusion splicer cased the carrying case.
(Check：Cased the other fittings and expendable, Lid and
button the carrying case.
(Note：Eliminate the liquid in the bottle in time if the
alcohol bottle in the carrying case . For fear spill
influence the facility.
 Page 39

§4．Maintenance of Splicing Quality

§4．1Cleaning and Checking before Splicing
Critical cleaning points and maintenance checks are described
below.
§4.1.1 Cleaning V-grooves
If contaminants in the V-grooves, correct clamping may not
occur, resulting in higher splice loss. The V-grooves should be
frequently inspected and periodically cleaned during normal
operation.
（l）Open the wind protector and fiber clamps.
（ 2 ） Clean the bottom of the V-groove with an
alcohol-impregnated thin cotton swab as shown in Fig. 4－l. Remove
excess alcohol from the V-groove with a clean dry swab.
(Check：Use a high quality alcohol, greater than 99% pure.
(Check：Use a high quality alcohol, greater than 99% pure.
(Check：Do not use excessive force when cleaning the V-groove The
V-groove may be damaged.

Fig.4-1 Cleaning V-grooves

Page 40
（3）If the contaminants in V-groove cannot be removed with an
alcohol-impregnated thin cotton swab, use a cleaved fiber end-face
to dislodge contaminants from V-groove bottom. Repeat step（2）
after this procedure.

Cleaved Fiber

V-Groove

Fig.4－2 Cleaning V-grooves with Cleaved Fiber

§4.1.2Cleaning Fiber Clamp Chips

If contaminants are present on the clamp chips,correct
clamping may not occur,resulting in poor quality fiber alignment
splices.The fiber clamp chips should be frequently inspected and
periodically cleaned.
 Page 41
（l）Open up the wind protector
（2）Clean press stand surface with an alcohol-impregnated
thin cotton swab .Remove excess alcohol from the press stand
surface with a clean dry swab
 Check:Use a high quality alcohol greater than 99% pure
cotton swab fiber press stand cleaning fiber press stand.

Pressure Foot

Fig 4-3 Clean Pressure Foot

Page 42
§4.1.3 Cleaning Mirrors surface
If the mirrors surface becomes dirty, the core position may be
incorrect due to decreased optical path clarity, resulting in
higher splice loss.
（l）Clean the mirror surface with an alcohol-impregnated thin
cotton swab as shown in Fig.4－4. Remove excess alcohol from the
mirror surface with a clean dry swab.
Check：Use a high quality alcohol, greater than 99% pure.
（2）Mirror should be clean and smudge free.

Mirror

Fig 4-4 Clean Protector Mirror

 Page 43

§4.1.4 Program Test

Atmospheric conditions
such as
temperature,humidity,and
pressure are constantly
changing which create Arc Good
variability in the arc
temperature. The splicer
contains a temperature,
humidity,and pressure
sensors that are used in a
constant feedback monitoring
control system to regulate Arc too fierce
the arc power at a constant
level. Changes in arc power
due to electrode wear and
glass adhesion cannot be
corrected automatically.
Also, the center position of
arc discharge sometimes
shifts to the left or right. Arc too Weak

。
Using fusion splicer at herein after
conditions, Also discharge test:
Highest temperature、 Lowest
Page 44
temperature、Too desiccation、Too
humidity, Electro deinferior,
Different fiber connect, After
cleanness and instead electrode, Or
all condition are concurrence.
Arc test according to specifically
fusion program request discharge
intensity, Self-regulation
discharge parameter, And seed
discharge high temperature area
asad
adjust fiber center station.

（1 ）Program test need twain fiber. According to commonly

fusion means vs fiber stripper、sever and placed

（2）In wait for state，Press< >enter“Setup Menu”，

Fluctuate arrowhead move to “Program Test”，Press< >start

program test.
（3）program test automatism adjust discharge intensity.
Repeat test until screen display “Arc good”

（4）After program test, Press< >exit and return to automatism

splicing state。
 Page 45
§4．2Periodical Checking and Cleaning
In order to maintain the splicing quality of the splicer, the points
of periodical inspection and cleaning are recommended.
§5.2.1.Electrode Replacement
Electrodes wear with use and also must be cleaned periodically
due to silica oxide buildup. It is recommended that the electrodes
should be replaced after 1,000,a message prompting to replace the
electrodes is displayed immediately after turning on the power.
Using the electrodes without a replacement will result in higher
splice loss and reduced splice strength.
Electrode Changing
（1）Before cleaning the objective lenses, always turn off the
splicer.
（2）Remove the used electrode as in Fig 4-6
（3）Clean the electrode and then place to the fusion splicer
Check:Use approved electrodes for the splicer
Check:Be careful not to damage the electrode shaft or
tips when cleaning and installing in the
splicer,any damaged electrodes should be
discarded.
Check: When installing the electrodes,tighten screws no
more than finger tight while pushing the electrode
collars against the electrode fixtures,Incorrect
installation of the electrodes may result in
greater splice loss or damage to the circuit.
（4）Turn on the power ， prepare and load fibers into the
splicer，
Page 46

in standby，press< >enter program，press< Start arc test

（5）

Fig 4-6 Electrode exchange

 Page 47
§4．2．2Cleaning Objective Lenses
If the surfaces of the objective lenses become dirty, normal
observation of the core position may be incorrect, resulting in
higher splice loss or poor splicer operation. Therefore, clean them
at regular intervals. Otherwise, dirt may accumulate and become
impossible to remove.
（l）Before cleaning the objective lenses, always turn off the
splicer.
（2）Gently clean the lens surface with an alcohol-impregnated thin
cotton swab as shown in Fig.4-7. Using a cotton swab, starting in
the center of the lens, move the swab in a circular motion until
you spiral to the edge of the lens surface. Remove excess alcohol
from the mirror surface with a clean dry swab.
Check：Use a high quality alcohol, greater than 99% pure.
Check：Be careful not to bend the electrodes.

Objective lens Swab

Fig4－7 Cleaning Objective Lenses

Page 48
§4．2．3Regular maintenance of battery
（1）The Internal battery is lithium battery without
memory,which could be charged at any time.The First charging
operation should last 18 hours to increase battery functional
efficiency.The later charging operation should last about 6
hours,the red indicator light means the charging is ongoing ,when
it turns to green,meaning the charging is completed.Fusion splicer
will stop work when the battery voltage is under 9v.
（2）Attention: The fuse will break off when short-circuit
occurred or the current is over than 15A.Please replace the broken
Fuse and check the circuit.
 Page 49

§5．Menu Commands
§5．1Menu Commands Tree
Page 50
Page 51
Page 52
§5．2 Program Test
Welding machine with a built-in discharge test system. Users s
hould be regular operation, to ensure stable quality. See page
××× for specific operation.

Page 46
§5．3 Selects Program
In standby state ，
press< >enter Program ， move

“ ” or “ ”to select

program，press< >to confirm it

Move cursor to fiber
type,press< >to confirm ，

press< >to exit。 Fig 5-1 Select Program

Fiber kind of fibers：

Fiber Type Meaning
SM Single mode
MM Multi mode
DS Dispersion shifted
NZDS Non-zero Dispersion shifted
G657 G657

Note：Different fiber should select conformable fiber type

program, Otherwise shall arouse waste value augment
or splicer be defeated.
 Page 53
5．4 Program Modify
In standby state ，
press< >to enter program menu，

move “ ” or “ ”to enter

program select ， press< >to

enter sub-menu of program
select,press “ to modify
program
Press“ ”or“ ”to change
parameter，press< >to exit. Fig.5-2 Program Modify

Function Function Explain Value area

PreArc Time Prefuse Time 0～1

PreArc Power Prefuse Power 0～250

Arc Time Fusion arc time 0～10.0

Arc Power Fusion arc power 0～250

Fiber move forward in fusion

Forward 0～60
time
Fiber move
forward in Fiber move speed in fusion time 1～10
fusion time
Cleave Angle Fiber incise end-face angle 0～5.0

Re Re-Arc time Re-arc interval 0～25.0

Page 54
§5．5Working type

In standby state，press< >enter

program menu，press“ ”enter

fusion set；press“ ”or“ ”change work

type（see Fig 5-3 work type）。 Fig5-3 Work Type

press< >confirm，press< >exit.

§5．5．1 AUTO working type
Auto working type is the commonly used type,after clean and
cleave fiber,the fusion splicer will automatically do splicing
operation.

§5．5．2Manual working type

With this working type,alignment,arc...will operated by
manual.

Key Name Functions

Shift Shift up down left and right

down move fiber down

up move fiber up

Confirm Select program

Exit exit

Attention: No loss estimation in manual working type

 Page 55
§5．6 Heat time
In Standby State ，
Press< >enter“Program Menu”，
press “ ”move the cursor to
“ Fusion Set ” ， use “ ” or

“ ”move the cursor to heating

time，press< >enter；use“ ”

or“ ”add or cut time（See Fig

5-），After then press< >exit

Fig5-4 Heating time

§5．7 PAUSE SET

Open or close PAUSE.In standby

state，press< >enter program

menu ， press “ ” to Fusion

Set,move“ ”or“ ”to Pause

Press“ ”to open or close PAUSE Fig 5-5 Pause SET

function.
Page 56

§5．8 Fusion Record

Enter this menu,may check

the last 8000 record 。
Press< >enter Program Menu，

press< >enter “Fusion

Record”and choose “View
Record”,Press >enter （ Fig
5-6）。

Fig 5-6 Fusion Record

§5．9 Language
Press< >enter Program
Menu,press“ ”to Machine
Set menu；Press“ ”enter

Language ， Press “ ” or

“ ”choose language（See
Fig5-7）
Fig 5-7Language Set
 Page 57
§5．10 Time Set
This is to Modify date and

time。
In Standby State ，
Press< >enter Program Menu，
press< >to Machine
Set,Press< >to enter，press
“ ”or“ ”to Time Set，
press< >enter time set（See
Fig 5-8）.move cursor to the Fig 5-8 Time Set
one need changed,use“ ”

or “ ”cut or add ， after

then，press< >exit.

§5．9 Gap Position

Press< >enter

“Program Menu”use“ ”

or“ ”move cursor to Fusion

Set；Press“ ”enter gap
position set.（See Fig5-9 Gap
Position).

Fig5-9 Gap Position

Page 58

§5．11 Maintenance Menu

Assist-functions and
maintenance functions are included

In Standby state ，
press< >enter Program
Menu,use “ enter
maintenance menu(See Fig5-10)。 图 5-10 Maintenance menu

§5．11 ．1Arc Times

“ Program Menu ” →
“ Maintenance Menu” → “ Arc
Times”（Fig5-11），it can check
the arc times of machine,and can
delete arc times record。

Fig5-11Arc Times
 Page 59

§5．11 ．2 System Test

In Standby State ，
press< >enter program menu，

→maintenance menu→System test

（ See Fig5-12 ）
Press< >start.

Fig5-12 System Test

§5．11 ．3Program Recover

In Standby State ，
Press< >Enter“Program Menu”
→“Maintenance Menu”，use“ ”

or“ ”move cursor to Program

Recover，press< >enter program
recover（See Fig5-13）。Use“ ”

or“ ”move cursor to

yes or no，press< >confirm，
press< >exit. Fig5-13 Program Recover
Page 60
§5．11 ．4Stabilize Electrodes
In Standby State，
press< >enter“Program Menu”
→“Maintenance Menu”，use“ ”

or“ ”move the cursor to

“stabilize electrode”，
press< >enter stabilize
electrode. Fig5-14 Stabilize Electrode

§5．11 ．5Maintenance Info

In Standby State ，
press< >enter“Program Menu”
→“Maintenance Menu”，use“ ”

or “ ”move cursor to
“ Maintenance Info ” ，
press< >enter maintenance info 5-15Maintenance information
（See Fig 5-15） Fig5-15 Maintenance Info

§5．11 ．6Check Dust

In Standby State ，
press< >enter“Program Menu”
→“Maintenance Info”，use“ ”

or“ ”move cursor“Check Dust”，

press< >“Check dust”(See Fig
5-16）。
Fig5-16 Check Dust
 Page 61
§6.Transportation and storing
§6．1．Warnings and Cautions for transportation
Fiber fusion splicer is a precision machine, via a
exactitude adjust and level. Do not come under strong shake or
collide or else work mangle. Using the carrying case
transportation or storing, The carrying case be capable of
protect the facility prevent mangle、Shake、Concussion.
Check the belt and pothook before used the belt schlep ,
Or else induce the person damage or the facility mangle.
Do not set the fusion splicer at a instability or lopsided
station, Or else be able to lose the facility balance and induce
mangle.
If consign the equipment facility, Put in the carrying case
and detach bale of the battery, When bale, The fusion splicer
placed upwards and indicate the upwards mark, And inform the
shipper item in time. For example：moisture-proof、Fireproofing、
Defend high temperature、Defend inversion、Defend collide
。
Page 62
§6．2．Storing require
（1）Check the thing whether complete in the carrying case ,Mostly
components comprise：

No. Name Count

（1） Fusion Splicer 1

Stripper for
（3） 1
Drop cable

（4） Electrode 1

（5） Manual 1

（6） Carry Case 1

（7） Cooling Tray 1

（8） Stripper 1

（9） Fiber Cleaver 1

（10） Head 1

SOC holder
（11） 1
（Optional）

（2）Fusion splicer is an exact and expensive instrument,

Should set secure condition and commissioner
safekeeping
（3）Advice battery charge once of each month. If long time no
operation, Also battery charge fix a date with prolong employ
life.
 Page 63
§6．3．Storing fusion splicer
Put in carrying case in time of the fusion splicer after fusion.
（1）Cut off the power before storing.
(2)Cleaning the crucial parts in time: Pickup camera、Lamp-house
lens、Fiber press and V-groove, Wipe off the dust and dunghill.
（3）Would the LCD surveillance screen vertical vail, cling to the
fusion splicer.
(4) Unchain the having line put in the carrying case.
（5）Lift the fusion splicer cased the carrying case.
（6）Cased the expendable, Lid and button the carrying case.

Note：Eliminate the liquid in the bottle in time if the alcohol

bottle in the carrying case . For fear spill influence the
facility.
 Page 64

§7.Error Massage List

Follow the remedy precisely as shown in the following lists. If
it is not possible to eliminate the problem, there is the
possibility of the splicer being faulty and the splicer may require
service. Consult your nearest us with the following information:
·Model name of the splicer
·Serial number of the splicer
·Error message
·Situation when the error occurs

Error
No Reason Remedy
Message
Replace ·Reset, Moves left fiber
· The left fiber is set
forward
Left fiber too far back.
·Reset, Moves right fiber
· The right fiber is
forward
Replace set too far back.
01 ·Reset, Moves left/right
Right_fiber · The left or right
fiber all forward
fiber is set too
· Reset, Moves left or
Replace back.
right fiber forward
both fiber
 Page 65
02 Left · Bad fiber end-face ·Check the condition of
cleave ·Dust or dirt on the fiber cleaver. When the
bad fiber surface. blade is worn, rotate
Right ·“End-face angle” set the blade.
cleave up too strict · Put“End-face angle”
bad · Dust or dirt on the loose to suitable
objective lens or the degree
Both wind protector · Anew preparation fiber
cleave bad mirror. · lean the lens or mirrors

03 Please close · Unable to start · The splicer

the splicing when the automatically starts
wind wind protector splicing after closing
protector opens. the wind protector
·The wind protector is
· Press< >reset after
opened during
splicing operation. closing the wind
protector
04 Fusion · The fiber stuff · Increase stuff amount
failure amount is in the parameter setup
insufficient. menu

·The pre-fuse power is ·Minish pre-fuse power in

too strong. the parameter setup
menu
Page 66

§8.Guarantee and Contact Address

§8.2 Guarantee period and limits.
If the splicer becomes out of order within one year from the
date of delivery, we will repair it free of charge. However, note
that repairs will be charged for in the following cases regardless
of the guarantee period:
（1）Trouble or damage due to natural disaster.
（2）Trouble or damage due to abnormal voltage supply.
（3）Trouble or damage due to mishandling.
（4）Trouble or damage due to handling in disregard of the
operating procedures or instructions described in the
instruction manual.
（5）Consumable items(discharge electrodes etc.)
2．Before sending the splicer, Please consult nearest us first.
3．Necessary information for the repair.
Attach papers to the splicer in order to inform us of details
as described below.
(1) Your full name, section, division, company,
address ,phone number, fax number and e-mail address.
（2）Model name and serial number of the splicer.
（3）Encountered Trouble
·What state did your splicer get into and when?
·What is its present state?
·The state of the monitor and the contents of the relevant
error message.
 Page 67

§8.2Contact

The End