Cassette Module-Y1

Service Manual Rev.0

Product Outline
Technology
Periodic Servicing
Parts Replacing and Cleaning
Adjustment
Installation

Appendix
1 2 3 4 5 6
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the inconsistent with local law.
products are sold. For this reason, there may be information in this manual that does not
apply to your locality. Trademarks
The product names and company names used in this manual are the registered trademarks
Corrections of the individual companies.
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this Copyright
manual, Canon will release technical information as the need arises. In the event of major This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the
edition of this manual. consent of Canon Inc.

© CANON INC. 2011

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
Explanation of Symbols The following rules apply throughout this Service Manual:
The following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation 1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
Check. Remove the claw.
In the diagrams, represents the path of mechanical drive; where a signal
name accompanies the symbol, the arrow indicates the direction of the
electric signal.
The expression "turn on the power" means flipping on the power switch, closing the
Check visually. Insert the claw.
front door, and closing the delivery unit door, which results in supplying the machine with
power.

Check the noise. Use the bundled part. 2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
Disconnect the connector. Push the part.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
Connect the connector. Plug the power cable.

The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Remove the cable/wire
Service Information bulletins.
from the cable guide or wire Turn on the power.
saddle. All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
Set the cable/wire to the
cable guide or wire saddle.

Remove the screw.

Tighten the screw.

 Contents
0 Safety Precautions 4 Parts Replacing and Cleaning
Notes Before it Works Serving----------------------------------------------0-2 List of Parts----------------------------------------------------------------------4-2
Points to Note at Cleaning---------------------------------------------------0-2 External View------------------------------------------------------------------------ 4-2
Front Side-------------------------------------------------------------------------------------- 4-2
1 Product Outline Rear Side-------------------------------------------------------------------------------------- 4-2

Outline----------------------------------------------------------------------------1-2 List of Main Unit--------------------------------------------------------------------- 4-3

Specification-------------------------------------------------------------------------- 1-2 Electrical Components------------------------------------------------------------- 4-3
Sensor------------------------------------------------------------------------------------------ 4-3
Names of Parts-----------------------------------------------------------------1-2
Switch/PCB/Motor/Solenoid-------------------------------------------------------------- 4-4
External View------------------------------------------------------------------------ 1-2
List of Connectors------------------------------------------------------------------ 4-4
Cross-section View----------------------------------------------------------------- 1-2
Disassembly/Assembly-------------------------------------------------------4-5
2 Technology Location------------------------------------------------------------------------------- 4-5
Front Side-------------------------------------------------------------------------------------- 4-5
Basic configuration------------------------------------------------------------2-2 Rear Side-------------------------------------------------------------------------------------- 4-5
Parts Configuration----------------------------------------------------------------- 2-2
List of Main Unit--------------------------------------------------------------------- 4-6
Rollers Layout drawing--------------------------------------------------------------------- 2-2
Removing the Cassette Right Front Cover----------------------------------- 4-6
Sensors Layout Drawing------------------------------------------------------------------- 2-2
Procedure-------------------------------------------------------------------------------------- 4-6
Route of Drive-------------------------------------------------------------------------------- 2-2
Removing the Cassette Right Rear Cover----------------------------------- 4-7
Paper Path---------------------------------------------------------------------------- 2-2
Procedure-------------------------------------------------------------------------------------- 4-7
Controls---------------------------------------------------------------------------2-3 Removing the Cassette Right Door-------------------------------------------- 4-7
Overview------------------------------------------------------------------------------ 2-3
Preparation------------------------------------------------------------------------------------ 4-7
Pickup Retry Control--------------------------------------------------------------- 2-3 Procedure-------------------------------------------------------------------------------------- 4-7
Pre-registration Stop Control----------------------------------------------------- 2-3 Removing the Cassette Feed Roller------------------------------------------- 4-8
Paper Size Detection Control---------------------------------------------------- 2-4 Procedure-------------------------------------------------------------------------------------- 4-8
Paper Level Detection Control--------------------------------------------------- 2-5 Removing the Cassette Separation Roller----------------------------------4-10
Paper Detection Control----------------------------------------------------------- 2-6 Procedure-------------------------------------------------------------------------------------4-10
Lifter Control------------------------------------------------------------------------- 2-6 Removing the Cassette Pickup Roller---------------------------------------- 4-11
Jam Detection----------------------------------------------------------------------- 2-7 Procedure------------------------------------------------------------------------------------- 4-11
List of Jam Codes--------------------------------------------------------------------------- 2-7 Removing the Cassette Pickup Idler Gear----------------------------------4-12
Preparation-----------------------------------------------------------------------------------4-12
3 Periodic Servicing Procedure-------------------------------------------------------------------------------------4-12
Periodic Servicing List--------------------------------------------------------3-2 Removing the Cassette Pickup Unit------------------------------------------4-12
 Preparation-----------------------------------------------------------------------------------4-12
Procedure-------------------------------------------------------------------------------------4-13

5 Adjustment
Outline----------------------------------------------------------------------------5-2
Image position adjustment-------------------------------------------------------- 5-2
Image position adjustment---------------------------------------------------5-3
Left Image Margin------------------------------------------------------------------ 5-3
Leading Edge Non-Image Width------------------------------------------------ 5-3
Left Non-Image Width------------------------------------------------------------- 5-4

6 Installation
Installing this Equipment-----------------------------------------------------6-2

Appendix
Service Tools---------------------------------------------------------------------- II
Special Tools---------------------------------------------------------------------------- II
Oils and Solvents---------------------------------------------------------------------- II
General Circuit Diagram--------------------------------------------------------III
Safety Precautions
■
■Notes Before it Works Serving
■
■Points to Note at Cleaning
 0-2

Notes Before it Works Serving Points to Note at Cleaning

CAUTION:
CAUTION:
At servicing, be sure to turn off the power source according to the specified steps and
When performing cleaning using organic solvent such as alcohol, be sure to check that
disconnect the power plug.
the component of solvent is vaporized completely before assembling.

CAUTION:

Do not turn off the power switch (of the host machine) when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.

0-2
 1 Product Outline
■
■Outline
■
■Names of Parts

1
Product Outline
 1 Product Outline > Names of Parts > Cross-section View
1-2

Outline Names of Parts

Specification External View

Item Description Cassette Connecting Upper Terminal
Paper storage method Front loading method Cassette Right Door
Pickup method Retard separation method
Paper stack capacity 550 sheets (80 g/m2), 650 sheets (64 g/m2) Cassette Rear Cover
Paper feed reference Center reference
Paper size A4-R, A5-R, B5-R, LGL, LTR-R, STMT-R, EXEC-R, 16K
Paper grammage 64 g/m2 to 105 g/m2
Paper size switch By the user
Duplexing method Through path
T-1-1

Cassette Left Cover Cassette

F-1-1

Cross-section View
Pickup Roller Feed Roller Vertical Path Roller

Lifting Plate Separation Roller

F-1-2

1-2
1
Product Outline > Names of Parts > Cross-section View
2 Technology
■
■Basic
■
configuration
■Controls

2
Technology
 2 Technology > Basic configuration > Paper Path
2-2

Basic configuration NOTE:

Parts numbers of the Cassette 2 are listed. As for parts numbers of the Cassette 3
and Cassette 4, replace the number at the hundreds place of the corresponding parts
Parts Configuration number of the Cassette 2 with 2 or 3, respectively. Unless there is a particular difference
in function of each cassette, parts numbers of the Cassette 3 and Cassette 4 are not
■■Rollers Layout drawing mentioned.

[1] [2] [4]

■■Route of Drive

SL101

[3]
F-2-1

[1] Pickup Roller [3] Separation Roller

[2] Feed Roller [4] Vertical Path Roller

M101
■■Sensors Layout Drawing M102

F-2-3
PS101 PS102 PS107 PS103
Paper Path

SW101 PS105 PS104

Pickup from Cassette 2
F-2-2

PS101 Cassette Lifting Plate Detection Sensor PS105 Cassette Paper Level Sensor B
PS102 Cassette Paper Sensor PS107 Cassette Pickup Sensor
PS103 Cassette Retry Sensor SW101 Cassette Size Detection Switch
PS104 Cassette Paper Level Sensor A Pickup from Cassette 3

Pickup from Cassette 4

F-2-4

2-2
2
Technology > Basic configuration > Paper Path
 2 Technology > Controls > Pre-registration Stop Control
2-3

Controls Pre-registration Stop Control

To ensure throughput when picking up from the Cassette 3/4, preceding pickup is executed
Overview so that the second sheet of paper and later are moved to the pre-registration stop position.
• Cassette 3: 7.5mm downstream from the Cassette Vertical Path Roller 3
Paper inside a cassette is lifted up by the Lifting Plate.
When pickup takes place, the Cassette Pickup Solenoid (SL101) is turned ON so that the
Pickup Roller is moved down. When the Pickup Roller comes in contact with the surface of
paper, the paper is picked up by rotation of the roller.
Only a single paper picked up is moved to the feed path by the Feed Roller and the
Separation Roller, and moved as far as the Registration Roller by the Pickup Vertical Path Vertical Path Roller 3
Roller. PS203 7.5 mm
If the Pickup Sensor is ON when starting pickup (in the case that the succeeding paper is
also picked up when a paper is picked up and fed), the feed speed is decreased.
The Pickup Vertical Path Roller, Pickup Roller, Feed Roller, and Separation Roller are driven
by the Cassette Pickup Motor (M101).

[1] SL101 PS107

[4]
F-2-6
• Cassette 4: 90.5mm downstream from the Cassette Vertical Path Roller 4
[2]

[3]

[5] M102 M101

F-2-5
[1] Pickup Roller [4] Pickup Vertical Path Roller Vertical Path Roller 4
[2] Feed Roller [5] Lifting Plate 90.5 mm
PS303
[3] Separation Roller

Pickup Retry Control

F-2-7
If the Cassette Retry Sensor (PS103) is not turned ON within a specified period of time after
the start of pickup operation, operation of the Pickup Motor (M101) and the Cassette Pickup
Solenoid (SL101) is suspended once, and the pickup operation is executed again. If the
Cassette Retry Sensor (PS103) is not turned ON after re-pickup operation, a delay jam is
notified.

2-3
2
Technology > Controls > Pre-registration Stop Control
 2 Technology > Controls > Paper Size Detection Control
2-4
Paper Size Detection Control Rear Guide Plate

Paper size in a cassette is automatically detected by the "Cassette Size Switch". Paper size
in a cassette is automatically detected by adjusting the Guide Plate position.
By shifting the Guide Plate, concavo-convex area of the Cassette Size Dial is switched
and the Cassette Size Switch at the printer side is switched. The switch consists of 4
microswitches, and length and width are detected in accordance with the combination of
ON/OFF. As long as standard size paper, it can be used for both AB configuration and inch
configuration. However, distinction between A5-R and STMT-R and between EXEC-R and
16K-R should be specified manually on the check screen. Cassette Size
Switch (SW101)
Rear
Detection
Rink

F-2-9
SW101 Setting method when the size detection patterns are overlapped
Method to distinguish between A5-R and STMT-R and between EXEC-R and 16K-R is
specified by the user settings.
Method to distinguish the special paper is specified by the user settings.
F-2-8 Setting sizes are as follows.
Length Detection
Size Length 1 2 3 4 Related service mode
A5-R 210.0 - - ON ON PRINT> CST> CASX> CSTX-UY> Setting number (Cassette paper size group special,
STMT-R 215.9 - - ON ON standard-size paper entry)
B5-R 257.0 ON - - -
X indicates the cassette number, and Y indicates size category. (X, Y is one of the number
EXEC-R 267.0 ON ON - -
16K-R 270.0 ON ON - - 1/2/3/4.)
LTR-R 279.4 - ON ON -
A4-R 297.0 ON - ON ON U sizes Settings
LGL 355.6 - - ON - U1 26: OFI, 37: M-OFI, 24: FLSP, 25: A-FLSP, 42)$*/*/'HIDXOW
(No cassette) - - - - - 
T-2-1 U2 32: G-LTR-R, 23: K-LGL-R, 0: Default
In addition, presence of the cassette is detected when the size switch is pushed. (If no switch U3 0: Default
is pushed, it is judged as no cassette.) U4 28: B-OFI, 0: Default
T-2-2

2-4
2
Technology > Controls > Paper Size Detection Control
 2 Technology > Controls > Paper Level Detection Control
2-5
Paper Level Detection Control If the paper is full

Paper level inside the cassette is detected by the sensors shown in the following table. Cassette Paper Cassette Paper Level Sensor A
Level Sensor B Paper
Cassette Paper Cassette Paper Cassette Paper Display on
Level Sensor A Level Sensor B Sensor Paper level the Control
(PS104) (PS105) (PS102) Panel

OFF OFF OFF 100% to 50%

Approx. 50% to approx. 50 OFF OFF

ON OFF OFF
sheets If the paper is approx.half
Paper
ON ON OFF Approx. 50 sheets or less Cassette Paper Cassette Paper Level Sensor A
Level Sensor B
- - ON No papers
T-2-3

Cassette Paper Cassette Paper

Level Sensor A (PS104) Sensor (PS102)
OFF ON
Cassette Paper
Level Sensor B (PS105) Paper Flag
If the paper is a little Paper
Cassette Paper Cassette Paper Level Sensor A
Level Sensor B

Tray

ON ON Cassette Paper Sensor

Flag

If the paper is absent Paper Tray

Paper Level Flag

Lifter Gear

F-2-11

F-2-10

2-5
2
Technology > Controls > Paper Level Detection Control
 2 Technology > Controls > Lifter Control
2-6
Paper Detection Control Lifter Control
After the Cassette Lifting Plate Detection Sensor (PS101) is turned ON, the Cassette Paper When Cassette is set
Sensor (PS102) detects presence/absence of paper. When the Cassette Paper Sensor The Lifting Plate is raised until the Cassette Lifting Plate Detection Sensor (PS101) is turned
(PS102) is ON, absence of paper is notified. ON.
In addition, if the Cassette Lifting Plate Detection Sensor (PS101) is not turned ON even
raising the Lifter for 3 seconds, absence of paper is notified. During pickup
If the Cassette Lifting Plate Sensor (PS101) is OFF when the Cassette Pickup Solenoid
Paper Flag
(SL101) is OFF, raise the Lifting Plate.
PS102
Lifting Plate Flag
SL101 Lifting Plate Flag
M102 PS101
M102 PS101

Lifter
Lifter
Lifting Plate
Lifting Plate

F-2-12
F-2-13

2-6
2
Technology > Controls > Lifter Control
 2 Technology > Controls > Jam Detection > List of Jam Codes
2-7
Jam Detection ACC ID Jam Code Type Sensor Name Sensor ID
3 9902 Sequence jam*2 - -
■■List of Jam Codes 3 9903 Sequence jam*2 - -
3 9904 Sequence jam*2 - -
A jam code consists of 4 alphanumeric characters. 3 9905 Sequence jam*2 - -
The upper 2 digits indicate the jam type, and the lower 2 digits indicate the sensor that 3 9906 Sequence jam*2 - -
detected a jam. 3 9907 Sequence jam*2 - -
T-2-4
ACC ID Jam Code Type Sensor Name Sensor ID
3 0101 Delay Pre-Registration Sensor PS12 *1: The state is recovered by opening and closing the Door, or turning OFF and then ON the
3 0201 Stationary Pre-Registration Sensor PS12 power supply.
3 0A01 Power-on Pre-Registration Sensor PS12 If the same jam is detected regardless of the operation above, the error code is displayed.
3 0102 Delay Cassette 2 Retry Sensor (Option) PS103 *2: The state is recovered by opening and closing the Door, or turning OFF and then ON the
3 0202 Stationary Cassette 2 Retry Sensor (Option) PS103
power supply.
3 0A02 Power-on Cassette 2 Retry Sensor (Option) PS103
3 0103 Delay Cassette 3 Retry Sensor (Option) PS203
3 0203 Stationary Cassette 3 Retry Sensor (Option) PS203
3 0A03 Power-on Cassette 3 Retry Sensor (Option) PS203
3 0104 Delay Cassette 4 Retry Sensor (Option) PS303
3 0204 Stationary Cassette 4 Retry Sensor (Option) PS303
3 0A04 Power-on Cassette 4 Retry Sensor (Option) PS303
3 0105 Delay Registration Sensor PS11
3 0205 Stationary Registration Sensor PS11
3 0A05 Power-on Registration Sensor PS11
3 0107 Delay Fixing Paper Sensor PS19
3 0207 Stationary Fixing Paper Sensor PS19
3 0A07 Power-on Fixing Paper Sensor PS19
3 0108 Delay Delivery Sensor PS5
3 0208 Stationary Delivery Sensor PS5
3 0A08 Power-on Delivery Sensor PS5
3 010A Delay Reverse Sensor PS6
3 020A Stationary Reverse Sensor PS6
3 0A0A Power-on Reverse Sensor PS6
3 010B Delay Transparency Sensor PS20
3 020B Stationary Transparency Sensor PS20
3 0A0B Power-on Transparency Sensor PS20
3 010D Delay Duplex Feed Sensor PS8
3 020D Stationary Duplex Feed Sensor PS8
3 0A0D Power-on Duplex Feed Sensor PS8
3 0B00 Door open - -
3 0CA0 Sequence jam*2 - -
3 0CF1 Error*1 - -
3 0D91 Size Error - -
3 9901 Sequence jam*2 - -

2-7
2
Technology > Controls > Jam Detection > List of Jam Codes
3 Periodic Servicing
■
■Periodic Servicing List

3
Periodic Servicing
 3 Periodic Servicing > Periodic Servicing List
3-2

Periodic Servicing List

PR: Replace ( Periodical parts replacement ) CR: Replace ( Consumble parts ) CL: Cleaning LU: Lubricate AD: Adjustment CH: Inspection
Life
No. Item Parts No. Q'ty Remarks
80,000 sheets 500,000 sheets
1 Cassette pickup roller FB6-3405 1 CR Same as estimated product life.
2 Cassette transfer roller FC6-7083 1 CR Replace with cassette separation roller.
3 Cassette separation roller FC6-6661 1 CR Replace with cassette transfer roller.
T-3-1

3-2
3
Periodic Servicing > Periodic Servicing List
4 Parts Replacing and Cleaning
■
■List
■
of Parts
■Disassembly/Assembly

4
Parts Replacing and Cleaning
 4 Parts Replacing and Cleaning > List of Parts > External View > Rear Side
4-2

List of Parts ■■Rear Side

External View
■■Front Side

[4]

[3] [1]

[2]
F-4-2

No. Name Reference

[2] [1]
[1] Cassette Rear Cover -
[2] Cassette Right Rear Cover (Refer to page 4-7)
F-4-1
[3] Cassette Right Door (Refer to page 4-7)
No. Name Reference [4] Cassette Right Front Cover (Refer to page 4-6)
[1] Cassette - T-4-2
[2] Cassette Left Cover -
T-4-1

4-2
4
Parts Replacing and Cleaning > List of Parts > External View > Rear Side
 4 Parts Replacing and Cleaning > List of Parts > Electrical Components > Sensor
4-3
List of Main Unit Electrical Components
[2] ■■Sensor
[3] PS106
PS102 PS103
PS107
PS104

[1] PS101
PS105
[5]
[4]

F-4-4

No. Name Reference Adjastment during

parts replacement
F-4-3
PS105 Cassette Paper Level Sensor B - -
No. Name Reference Adjastment during PS104 Cassette Paper Level Sensor A - -
parts replacement PS102 Cassette Paper Sensor - -
[1] Casstte Pickup Unit (Refer to page 4-12) - PS106 Cassette Right Cover Sensor - -
[2] Cassette Pickup Idler Gear (Refer to page 4-12) - PS103 Cassette Retry Sensor - -
[3] Cassette Feed Roller (Refer to page 4-8) - PS107 Cassette Pickup Sensor - -
[4] Cassette Separation Roller (Refer to page 4-10) - PS101 Cassette Lifting Plate Sensor - -
[5] Cassette Pickup Roller (Refer to page 4-11) - T-4-4
T-4-3

4-3
4
Parts Replacing and Cleaning > List of Parts > Electrical Components > Sensor
 4 Parts Replacing and Cleaning > List of Parts > List of Connectors
4-4
■■Switch/PCB/Motor/Solenoid List of Connectors
M101 J1007
J1004
J1005 J1010
M102 SL101 J1003
J1001
PCB101

J1006
J1009 J1002
J806 J1008

SW101
J805
J1011
F-4-5

No. Name Reference Adjastment during F-4-6

parts replacement
J No. Symbol Name Relay J No. Symbol Name REMARKS
SW101 Cassette Size Detection Switch - -
Connector
PCB101 Cassette Module Controller PCB - -
J805 PCB101 Cassette Module J1805 J1001 M102 Lifter Motor
M102 Lifter Motor - -
Controller PCB
M101 Pickup Motor - -
J805 PCB101 Cassette Module J1805 J1002 SL101 Cassette Pickup
SL101 Cassette Pickup Solenoid - -
Controller PCB Solenoid
T-4-5
J805 PCB101 Cassette Module J1003 M101 Pickup Motor
Controller PCB
J806 PCB101 Cassette Module J1806 J1004 PS107 Cassette Pickup
Controller PCB Sensor
J806 PCB101 Cassette Module J1806 J1005 PS101 Cassette Retry
Controller PCB Sensor
J806 PCB101 Cassette Module J1806 J1006 PS102 Cassette Paper
Controller PCB Level Sensor A
J806 PCB101 Cassette Module J1806 J1007 PS103 Cassette Paper
Controller PCB Level Sensor B
J806 PCB101 Cassette Module J1806 J1008 PS104 Cassette Right
Controller PCB Cover Sensor
J806 PCB101 Cassette Module J1806 J1009 PS105 Cassette Size
Controller PCB Detection Switch
J806 PCB101 Cassette Module J1010 PS106 Cassette Right
Controller PCB Cover Sensor
J806 PCB101 Cassette Module J1011 SW101 Cassette Size
Controller PCB Detection Switch
T-4-6

4-4
4
Parts Replacing and Cleaning > List of Parts > List of Connectors
 4 Parts Replacing and Cleaning > Disassembly/Assembly > Location > Rear Side
4-5

Disassembly/Assembly ■■Rear Side

Location
■■Front Side

[4]

[3] [1]

[2]
F-4-8

No. Name Reference

[1] Cassette Rear Cover -
[2] [1]
[2] Cassette Right Rear Cover (Refer to page 4-7)
[3] Cassette Right Door (Refer to page 4-7)
F-4-7
[4] Cassette Right Front Cover (Refer to page 4-6)
No. Name Reference T-4-8
[1] Cassette -
[2] Cassette Left Cover -
T-4-7

4-5
4
Parts Replacing and Cleaning > Disassembly/Assembly > Location > Rear Side
 4 Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Right Front Cover > Procedure
4-6
List of Main Unit Removing the Cassette Right Front Cover
[2] ■■Procedure
[3] 1) Pull out the cassette [1], and open the Cassette Right Door [2].
2) Remove the Cassette Right Front Cover [3].
• 1 Screw [4]
• 2 Claws [5]
[1]
[5]
[4]

x2

[1] [2] [5] [3] [4]

F-4-10
F-4-9

No. Name Reference Adjastment during

parts replacement
[1] Casstte Pickup Unit (Refer to page 4-12) -
[2] Cassette Pickup Idler Gear (Refer to page 4-12) -
[3] Cassette Feed Roller (Refer to page 4-8) -
[4] Cassette Separation Roller (Refer to page 4-10) -
[5] Cassette Pickup Roller (Refer to page 4-11) -
T-4-9

4-6
4
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Right Front Cover > Procedure
 4 Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Right Door > Procedure
4-7
Removing the Cassette Right Rear Cover Removing the Cassette Right Door
■■Procedure ■■Preparation
1) Open the Cassette Right Door [1]. 1) Remove the Cassette Right Front Cover.(Refer to page 4-6)
2) Remove the Cassette Right Rear Cover [2]. 2) Remove the Cassette Right Rear Cover.(Refer to page 4-7)
• 1 Screw [3]
• 2 Hooks [4] ■■Procedure
1) Remove the Cassette Right Door [2] while freeing the Right Door Sensor Harness [1] from
the guide [A].
• 4 Screws [3]
• 1 Connector [4]

[1] [2]

x4
[3]
[2] [1] [A]

[3]
[4] [3]
F-4-11
[4]

[3] [3]
F-4-12

4-7
4
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Right Door > Procedure
 4 Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Feed Roller > Procedure
4-8

CAUTION: Removing the Cassette Feed Roller

Be sure to pass the Right Door Sensor Harness [1] through the Harness Guide [A], and ■■Procedure
install the Harness Band [2] at the lower side of the guide [3] when assembling.
(Because the connector cannot be connected to the Right Door Sensor.) CAUTION:

Be sure not to touch the surface of the roller when disassembling/assembling.

[1]

[4]

F-4-14

[3]

●● Disassembling Procedure
1) Remove the cassette [1].

[A] [2]

F-4-13
[1]

F-4-15

4-8
4
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Feed Roller > Procedure
 4 Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Feed Roller > Procedure
4-9
2) Release the claw [1] of the Cassette Feed Roller, and remove the Cassette Feed Roller [2]. 1) Install the Cassette Feed Roller [2] by aligning the protrusion [A] of the Feed Roller Shaft
with the groove [1] of the Cassette Feed Roller.

[1]

[2]

[2] [1]

[A]
F-4-16

●● Assembling Procedure F-4-18

2) Return the cassette to the original position.
CAUTION:

Be sure to install the Cassette Feed Roller [1] with the gear to the shaft at the upper
side and the Cassette Separation Roller [2] to the shaft at the lower side when
assembling.

[1]

[2]

F-4-17

4-9
4
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Feed Roller > Procedure
 4 Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Separation Roller > Procedure
4-10
Removing the Cassette Separation Roller 2) Release the claw [1] of the Cassette Separation Roller, and remove the Cassette
Separation Roller [2].
■■Procedure

CAUTION:

Be sure not to touch the surface of the roller when disassembling/assembling. [2] [1]

F-4-21

●● Assembling Procedure

CAUTION:
F-4-19
Be sure to install the Cassette Feed Roller [1] to the shaft at the upper side and the
Cassette Separation Roller [2] to the shaft at the lower side when assembling.

●● Disassembling Procedure
1) Remove the cassette [1].
[1]

[2]
[1]

F-4-22

F-4-20

4-10
4
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Separation Roller > Procedure
 4 Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Roller > Procedure
4-11
1) Install the Cassette Separation Roller [2] by aligning the protrusion [A] of the Separation
Removing the Cassette Pickup Roller
Roller Shaft with the groove [1] of the Cassette Separation Roller.
■■Procedure
[A]
CAUTION:

Be sure not to touch the surface of the roller when disassembling/assembling.

[1]

[2] 1) Remove the cassette.

2) Remove the Fixation Pin [1], and remove the Cassette Feed Roller [2].

[1]
[A]
[2]
F-4-23
2) Return the cassette to the original position.

F-4-24

4-11
4
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Roller > Procedure
 4 Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Unit > Preparation
4-12
Removing the Cassette Pickup Idler Gear Removing the Cassette Pickup Unit
■■Preparation ■■Preparation
1) Remove the Cassette Feed Roller.(Refer to page 4-8)
2) Remove the Cassette Pickup Roller.(Refer to page 4-11) NOTE:

When the host machine is installed, remove the Right Front Cover [1], the Right Rear
■■Procedure Cover [2] and the Right Door Unit [3].
(Refer to the Disassembly/Assembly of the main body)
CAUTION:

Be sure not to touch the surface of the roller when disassembling/assembling.

1) Remove the Cassette Pickup Idler Gear [1].

• 1 Claw [2]

[1]

[2]
[1] [3] [2]
F-4-26

1) Remove the Cassette Right Front Cover.(Refer to page 4-6)

2) Remove the Cassette Right Rear Cover.(Refer to page 4-7)
3) Remove the Cassette Right Door.(Refer to page 4-7)
F-4-25

4-12
4
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Unit > Preparation
 4 Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Unit > Procedure
4-13
■■Procedure
1) Remove the Cassette Pickup Unit [1].
• 2 Connectors [2]
• 1 Wire Saddle [3]
• 4 Screws [4]

CAUTION:

When pulling out the Cassette Pickup Unit [1] at disassembly/assembly, be sure not to
cause open circuit by making the harness [2] get caught.

[A]

[1] [2]

F-4-27

[1]

x4

x2

[3] [2]

[4]
F-4-28

4-13
4
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Unit > Procedure
5 Adjustment
■
■Outline
■
■Image position adjustment

5
Adjustment
 5 Adjustment > Outline > Image position adjustment
5-2

Outline Category
Left Non-Image
Item
Single-sided copy: 2.5 ± 1.5 (mm)
Reference
p. 5-4
Width Double-sided copy: 2.5 ± 1.5 (mm)
Image position adjustment 2.5+/-1.5mm
(2nd side of double-sided copy:
This section describes procedures when adjusting basic image position (image margins, 2.5+/-1.5mm)
nonimage area, etc).
0
Category Item Reference
Left Image MarginSingle-sided copy: 2.5 ± 1.5 (mm) p. 5-3 2
Double-sided copy: 2.5 ± 2.0 (mm) 4
5
2.5+/-1.5mm 6
(2nd side of double-sided copy: 8
2.5+/-2.0mm)
10
0 F-5-3
T-5-1
2
4
5
6
8
10
F-5-1
Leading Edge Single-sided copy: 2.5 ± 1.5 (mm) p. 5-3
Non-Image Width Double-sided copy: 2.5 ± 1.5 (mm)
2.5+/-1.5mm
(2nd side of double-sided copy
: 2.5+/-1.5mm)

0 2 4 5 6 8 10 12 14 16 18 20

F-5-2

5-2
5
Adjustment > Outline > Image position adjustment
 5 Adjustment > Image position adjustment > Leading Edge Non-Image Width
5-3

Image position adjustment Leading Edge Non-Image Width

Copy 10 sheets from each pickup position to check that the image margin and non-image Service mode> PRINT> PRINT NUMERIC> 143 (1st side at half speed)
area is within the standard. Service mode> PRINT> PRINT NUMERIC> 142 (1st side at normal speed)
• Each cassette Service mode> PRINT> PRINT NUMERIC> 140 (2nd side, common for both speeds)
• Pickup tray Decrease the value.
(a decrease of '10' will decrease
If it is not within the standard, go through the following procedures to adjust it. the non-image width by 1 mm)
1st side of copy: 2.5+/-1.5mm
CAUTION: 2nd side of copy: 2.5+/-1.5mm

If changing the value of service mode item in this adjustment, enter the changed value Image leading
edge
in the service label.

0 2 456 8 101214161820
Increase the value.
Left Image Margin (an increase of '10' will
increase the non-image
Service mode> PRINT> PRINT NUMERIC> 056 width by 1 mm)
F-5-5
Image left edge
Decrease the value. Increase the value.
(a decrease of '10' will (an increase of '10' will
decrease the margin increase the margin
width by 1 mm) width by 1 mm)

1st side of copy: 2.5+/-1.5mm

2nd side of copy: 2.5+/-2.0mm

4
5
6

10

F-5-4

NOTE:
Be sure to perform the following procedure for right edge margin adjustment.
Service mode > PRINT > PRINT NUMERIC > 055
(Reference target value) 1st side: 0.5mm or larger, 2nd side: 0.5mm or larger

5-3
5
Adjustment > Image position adjustment > Leading Edge Non-Image Width
 5 Adjustment > Image position adjustment > Left Non-Image Width
5-4
Left Non-Image Width
Service mode > PRINT> PRINT NUMERIC> 034 (Multi-purpose Tray)
Service mode > PRINT> PRINT NUMERIC> 035 (Cassette 1)
Service mode > PRINT> PRINT NUMERIC> 036 (Cassette 2 (option))
Service mode > PRINT> PRINT NUMERIC> 037 (Cassette 3 (option))
Service mode > PRINT> PRINT NUMERIC> 038 (Cassette 4 (option))

Image edge
Decrease the value. Increase the value.
(a decrease of '10' will (an increase of '10' will
decrease the non-image increase the non-image
width by 1 mm) width by 1 mm)
1st side of copy: 2.5+/-1.5mm
2nd side of copy: 2.5+/-1.5mm

4
5
6

10

F-5-6

5-4
5
Adjustment > Image position adjustment > Left Non-Image Width
6 Installation
■
■Installing this Equipment

6
Installation
 6 Installation > Installing this Equipment
6-2

Installing this Equipment

When installing this equipment, refer to the User Installation Procedure.

6-2
6
Installation > Installing this Equipment
Appendix
■
■Service Tools
■
■General Circuit Diagram
 Appendix > Service Tools > Oils and Solvents
II

Service Tools Oils and Solvents

Name Uses Composition Remarks
Special Tools Alcohol cleaning; fluoride-family hydrocarbon Do not bring near fire.
e.g., alcohol Procure locally.
Tool name Tool No. Rank (*) Shape Uses glass, plastic, rubber; surface activating agent IPA (isopropyl alcohol) may be
Digital multimeter FY9-2002 A For making electrical checks. external covers water substituted.
Lubricant scanner rail silicone oil KF96SS (300CS)
stream reading glass FY9-6011 (50 cc)
T-7-2

Tester extension FY9-3038 A As an addition when making

pin an electrical check.

Tester extension FY9-3039 A As an addition when making an

pin (L-shipped) electrical check.

T-7-1
*
A: each service engineer is expected to carry one.
B: each group of 5 service engineers is expected to carry one.
C: each workshop is expected to carry one.

II
Appendix > Service Tools > Oils and Solvents
 III

General Circuit Diagram

10 9 8 7 6 5 4 3 2 1
Appendix > General Circuit Diagram

Appendix > General Circuit Diagram

M102
F SL101 Lifter Motor F
To Upper Cassette Module Cassette Pickup Solenoid
M101

M
SOLD2

1
SOLD1
or Host Machine SL
Pickup Motor 1 2 J1002H
J1802DWH
J1002
2 1
J1802DA M
A7 B6 1 2 3 4
1 2 3
J1802DB J1001D
6 5 4 3 2 1
J1003 J1001L
6 5 4 3 2 1 J1001LH
J1802DA_BUS[0:7]
3 2 1

1
MT1
J1802DB_BUS[0:6]

1 2 3 4 5 J1805D

1
E 5 4 3 2 1
J1805L
J1805LH
E

UP_OPC_DCT
OPC_MODE1
OPC_MODE2
OPC_RESET

OPC_LIFT_MOTOR ON
OPC_REQ

OPC_RXD

OPC_TRG
OPC_TXD
OPC_IRQ

OPC_FEED_SOL ON
OPC_DL

GND(P)

OPC_FEED_/MA
GND(L)

GND(L)

OPC_FEED_/MB
+24R

OPC_FEED_MB

OPC_FEED_MA
+5V

+24R

+24R
1 2 3 4 5 6 7 8 9 1 2 3 4 5
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2
J802 J801 J805 J807

D D

1
PCB101

J808
2
3
Cassette Module Controller PCB

4
J804 J803 J806
1 2 3
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

OPC_SIZE_1
OPC_SIZE_2
GND(L)
OPC_SIZE_3
OPC_SIZE_4
OPC_DOOR_SENS
GND(L)
+5V
OPC_MODE1
OPC_MODE2
OPC_RESET

L_OPC_DCT

C C
OPC_REQ

OPC_RXD

OPC_TRG
OPC_IRQ

OPC_TXD

OPC_DL

GND(P)
GND(L)

GND(L)

OPC_LEVEL_B_SENS

OPC_LEVEL_A_SENS

OPC_RETRY_SENS

OPC_PAPER_SENS
+24R
+5V

OPC_FEED_SENS
OPC_LIFT_SENS
GND(L)

GND(L)

GND(L)

GND(L)

GND(L)

GND(L)
1

J1802LA_BUS[0:7]

+5V

+5V

+5V

+5V

+5V

+5V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 J1806D
1

J1802LB_BUS[0:6] J1806DH
J1806L
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

B MT2 B

1 2 3 4 5 1 2 3
J1010 1 2 3 1 2 3 1 2 3 1 2 3
1 2 3
1 2 3
J1011 J1009 J1008 J1007 J1006 J1005 J1004
J1802LWH 1 2 3

A7 B6
1 2 3 4
J1802LA SW101 1 2 3 1 2 3 1 2 3 1 2 3
1 2 3
1 2 3

J1802LB Cassette Size

Detection Switch
To Lower Cassette Module PS106 PS105 PS104 PS103 PS102 PS101 PS107
Cassette Right Cassette Paper Cassette Paper Cassette Retry Sensor Cassette Paper Sensor Cassette Lifting Plate Cassette
Cover Sensor Level Sensor B Level Sensor A Detection Sensor Pickup Sensor
A A

10 9 8 7 6 5 4 3 2 1
F-7-1

III