ZXDU68 B451 V6.0R20M02 DC Power System Quick Installation Guide
ZXDU68 B451 V6.0R20M02 DC Power System Quick Installation Guide
Danger: indicates an imminently hazardous situation. Failure to comply will result in death or Internal Structure
seriouspersonal injury.
Warning: indicates a potentially hazardous situation. Failure to comply can result in death or The indoor cabinet of the ZXDU68 B451 (V6.0R20M02) supports two types of internal
serious personal injury. configurations .
ZXDU68 B451 (V6.0R20M02) Caution: indicates a potentially hazardous situation. Failure to comply can result in moderate
or minor personal injury. Internal Structure 1 of the Indoor Cabinet
DC Power System
Quick Installation Guide Electricity: Failure to comply may result in electric shocks or equipment damage.
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Socket Maintenance Crimping
wrench Pipe wrench Multimeter ladder pliers
Installation Instructions 1 . Embedded power supply
2 . Distributor module
To ensure personnel and equipment safety, read carefully and abide by the 3 . Lithium-ion battery
following rules before installation.
Installation Environment Product Overview
Ÿ It is prohibited to install the equipment in acidic and corrosive environments, Internal Structure 2 of the Indoor Cabinet
or in an environment with a large amount of conductive dust.
Ÿ Ensure that water, metals, and other debris do not fall into the equipment. External Dimensions
Ÿ Otherwise, the equipment may be damaged due to a short circuit. The ZXDU68 B451 (V6.0R20M02) DC Power System uses an embedded power supply.
Installation engineers must be strictly trained, know correct operations, and be The following figure shows its external dimensions.
familiar with the security precautions.
Electrical Connections
Ÿ Never connect or disconnect cables when the device is still powered on.
Ÿ Ensure that the live wire and neutral wire are correctly connected. Ensure that
the neutral wire is properly connected, without any circuit break.
Ÿ Ensure that the positive and negative poles of batteries are correctly
connected.
Ÿ Wear protective gloves and use insulated tools during electrical connection.
Ÿ Ensure that connection terminals and other unnecessary bare parts are
properly insulated.
Ÿ Ensure that cables are reliably connected and that there is no short circuit or
open circuit.
Cable Safety Requirements
Ÿ The insulation layer of cables must not be damaged.
Ÿ Ensure that the cross-sectional area of power cables meets the maximum-
load requirements of the device.
Ÿ If cables in non-standard colors are used, choose black cables and use heat
shrink tubes or insulation tapes in the proper colors for easy identification. If
the local regulations on cable colors are different from the regulations in this
manual, you must observe the local regulations.
Ÿ If a cable has to be bent, you must ensure that the bending radius is equal to or
1 2
ZXDU68 B451 (V6.0R20M02) DC Power System Installation Guide
500 mm
600 mm
安装孔 60
Vacuum
cleaner
Percussion drill
FE interface Indicators
USB interface
Buttons
SIU
IRLY2
IRLY3
IRLY4
IRLY1
5VW
5VW
CO4
NO8
CO7
NO6
NO5
CO3
NO2
NO1
CO6
CO2
NO7
NO3
CO8
CO5
CO1
NO4
5VT
5VT
5VT
TB1
TB2
TB3
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
1
2
1
2
1
2
X1 X2 X3 X4 X5 X6
Output RLY5,6,7,8 Output RLY1,2,3,4 Input RLY1,2,3,4 TEMP1 TEMP2 TEMP3
U-shaped shim
UIB
5VWAT
12VW
AGW
AGW
HUM
Door
5VW
5VW
SMK
5VW
WAT
RB2
5VT
AT2
TB4
V+
V+
V2
V4
V3
B1
V1
A1
G
1
2
3
1
2
3
1
2
1
2
3
4
1
2
1
2
1
2
3
4
5
6
1
2
X7 X8 X9 X10 X11 X12 X13 X14
ENV TEMP Door Flood Humility Smoke RS232 RS485-1 Input RLY5,6,7,8
(RS485-2) (Mid-voltage)
3 4 5
ZXDU68 B451 (V6.0R20M02) DC Power System Installation Guide
Introduction of Signal Cables 3 . 2 Connecting Input Dry Contact Cables 3.4 Signal Line Cabling Path and Cable-Tie Points
This section describes the signal cables for the system with the maximum There are eight input dry contacts on the UIB board. The input dry contact cables After UIB board signal lines are connected, lead the lines to the right side of the
configuration. The installation should be subject to the actual configuration. between the components in the cabinets are already connected before subrack and then upwards, see the following figure.
equipment delivery. Input dry contacts can be connected on site as required. For
Cable End A Cable View End B a description of the input dry contact cables, refer to the following table.
Name
Network FE interface of FE interface of the site Interface Name Interface Label Description
lead the lines
cable the CSU networkquipment/ to the right
End A End B energy NMS server X3 INRLY1 Dry contact signal 1
X3-1 side of the
subrack
Serial RS485 RS485 interface of the
port interface of transparent transmission X3-2 INRLY2 Dry contact signal 2
cable 1 the UIB board End A End B equipment
X3-3 5VW Used for grounding
Serial RS232 RS232 interface of the
port interface of transparent transmission X3-4 INRLY3 Dry contact signal 3
cable 2 the UIB board End A End B equipment Tie up signal lines. The following figure shows the cable tie points.
X3-5 INRLY4 Dry contact signal 4
Environm Environment Environment detection
ent detection device (temperature
detection interface of the End A sensor and magnetic X3-6 5VW Used for grounding
End B
cable UIB door switch)
board X14 INRLY5 (V1) Dry contact signal 5(battery Mid-voltage
X14-1 detection 1)
Input and Dry contact of Dry contact of system
output the equipment INRLY6 (V2) Dry contact signal 6(battery Mid-voltage
X14-2 detection 2)
dry UIB board
contact INRLY7 (V3) Dry contact signal 7(battery Mid-voltage
cables End A End B X14-3
detection 3)
Some signal cables need to be produced on site. For the method of producing a X14-4 INRLY8 (V4) Dry contact signal 8(battery Mid-voltage
signal cable, see the following figures. detection 4)
V+
V+
V2
V4
V3
V1
V+
V+
V2
V4
V3
V1
1
2
3
4
5
6
1
2
3
4
5
6
X8 (magnetic door switch alarm) Detects whether the cabinet door is open. Back-end monitoring
X14 X14
X9 (flooding alarm) Detects whether the cabinet is flooded with water. Input RLY5,6,7,8 6 RLY5,6,7,8
Input
(Mid-voltage) (Mid-voltage)
X10 (humidity) Detects the humidity of the environment. Ethernet
There are eight output dry contacts on the UIB board. The components in the
Ÿ In connecting the magnetic door switch cables for side-by-side cabinets are connected with the output dry contact cables before delivery. Other
cabinets, the magnetic door switches of the cabinets must be connected output dry contact cables can be connected on site as required. For a description Ethernet connection mode supports data transmission through TCP/IP or SNMP.
in series and inserted into the magnetic door switch alarm interface. of the output dry contact cables, refer to the following table. Configure network parameters in accordance with the network protocol.
Ÿ Environment detection cables can be inserted into the corresponding Output Relay Interface Software Code Alarm Definition
detection interfaces as needed.
X2-D01 A1 One output dry contact can be associated with Configuring Ethernet TCP/IP Network Parameters
multiple alarms.One alarm can be associated You need to configure TCP/IP-based Ethernet network parameters on the CSU
X2-D02 A2 with only one output dry contact. after the network cables are installed. The method is as follows.
For the alarms associated with output dry
X2-D03 A3
contacts by default,refer to the alarm list in the Steps
X2-D04 A4 Solution Description. The relationships 1 . Configure a wired network.
between output dry contacts and alarms can be
X1-D05 A5 modified through the CSU. Parameter Default Value Setting
X1-D06 A6 Network Mode Modem Set it to "wired network".
X1-D07 A7 Start-Stop of diesel generator 1
X1-D08 A8 -
7 8
ZXDU68 B451 (V6.0R20M02) DC Power System Installation Guide
RS232 and RS485 cannot be used at the same time. Whether RS232 or RS485 is used
2 . Configure the wired network parameters.
can be set with a DIP switch. The following figure shows the position of the DIP
4 . 2 Connecting AC Input Cables
switch.
Parameter Default Value Setting Cable Name End A Cable View End B
Local IP Dynamic Set it in accordance with the on-site networking AC power AC input L1 Output the circuit breaker
mode requirements. cable circuit breaker or screw terminal of the
of the cabinet L2 mains electricity/diesel
If this parameter is set to Dynamic, Local IP, Mask, and End A End B generator
Gateway are automatically obtained. L3/L
Local IP 192.168.1.2 If Local IP mode is set to Static, set it to the actual IP N
address.
Mask 255.255.255.0 If Local IP mode is set to Static, set it to the actual subnet
mask. Ÿ The capacity of the external AC power switch must be larger than that of the
AC input circuit breaker of the equipment.
Gateway 192.168.1.1 If Local IP mode is set to Static, set it to the actual Ÿ If a diesel generator purchased by the customer is used together with this
gateway IP address. system, refer to the user manual for the specific locations of the AC output
connection terminals.
3 . Configure the network communication parameters.
Steps
Parameter Default Value Setting 1 . Set the external power switch on the equipment (in the AC power distribution
TCP Mode Server The CSU acts as the server. Set it to “server”. unit) to the OFF position.
2 . Switch off all the circuit breakers in the cabinet.
4 . Remove the panel from the AC power distribution unit of the power subrack in
the cabinet.
Configuring Ethernet SNMP Network Parameters 5 . Connect the AC input cables by referring to the following figure.
You need to configure SNMP-based Ethernet network parameters on the CSU
after the network cables are installed. The method is as follows. AC Power Distribution Unit
Steps AC Input
1. Configure a wired network. L1 L2 L3
Configuring Serial Port Network Parameters
N
Parameter Default Value Setting
Network Mode Modem Set it to "wired network".
You need to configure serial port network parameters on the CSU after the
RS485/RS232 serial port cable is installed. The method is as follows.
SNMP Read Comm public Ÿ Use the default settings or modify the
default settings as required.
4 . Connecting Power Cables Cable Name End A Cable View End B
SNMP Set Comm private Ÿ The default port number is recommended. DC power Battery input circuit Negative binding post of
cable breaker of the cabinet End A End B the battery pack
SNMPV3 User Level To change the port number, ensure that the port
Auth, Nopriv
is not occupied. 4.1 Connecting the Grounding cable Grounding busbar of End A End B Positive binding post of
SNMPV3 User Name zteuser the cabinet the battery pack
SNMPV3 Auth.Pass 12345678 Cable Name End A Cable View End B
SNMPV3 Priv.Pass 12345678 Ÿ The positive wire and negative wire must not be incorrectly connected.
Grounding Grounding bar of End A End B On-site PE grounding
cable the cabinet bar Ÿ Ensure that the cables are securely connected to avoid short circuits and
SNMP Trap Port 163 open circuits.
SNMP Agent Port 161
Connecting the indoor cabinet to On-site PE grounding bar Steps
1 . Switch the circuit breakers in the cabinet to the OFF position.
RS485/RS232 Serial Port Connection
2 . Connect the cathode cable to the battery circuit breaker.
This mode is used for short-distance communication. A serial port cable is needed
for connection. The connection method is shown in the following figure.
DC PDU
RS232
(RS485-2) RS485-1 BATT1 BATT2
TA2
G
RB2
B1
A1
For descriptions of the serial ports on the UIB board, refer to the following table.
Interface Description
RS232 serial port It is used for RS232 communication, and cannot be used
simultaneously with the RS485_2 interface.
RS485-2 combo serial It is used for the RS485 communication, and cannot be used -
port simultaneously with the RS232 interface.
Lithium-ion battery
9 10 11
ZXDU68 B451 (V6.0R20M02) DC Power System Installation Guide
4.4 Connecting DC Output Cables 5 . Performing Electrical Connection Tests 5.3 Checking the AC Input Voltage
Steps
Cable Name End A Cable View End B 1. Set the AC input circuit breaker of this equipment to the OFF position.
You must perform an electrical connection test after connecting the cables, so
thatany damage to the device due to a wrong connection can be effectively 2. Set the external power switch on the equipment (in the AC power distribution unit)
DC power LLVD1 and LLVD2/BLVD Load cathode
cable of the cabinet End A End B avoided. to the ON position.
3. Switch the multimeter to the AC voltage mode. Check the AC input voltage by
Grounding busbar of Load anode referring to the following table.
End A End B
the cabinet
5.1 Detecting a Short Circuit on the AC Input Circuit
AC Input Mode Contact Criteria
Ÿ The capacity of each load must not exceed the capacity limit of the DC
output circuit breaker. A capacity margin must be retained. To avoid damage to the multimeter, do not perform any live short circuit check. Three-phase N-PE Ÿ The neutral-to-ground voltage must be lower
than 5 V. If the criterion is not satisfied, the
Ÿ Before cable connection, ensure that the DC output circuit breaker and
L1-N, L2-N, L3-N electrical grid needs to be upgraded to reduce
battery air circuit breaker are in OFF status. the neutral-to-ground voltage difference.
Ÿ During cable connection, the existing red detection cable in the DC Steps Single-phase N-PE Ÿ The phase voltage is between 176 V and 295 V.
output circuit breaker must be fastened. If the criterion is not satisfied, it is
1 . Set the external power switch on the equipment (in the AC power distribution
unit) to the OFF position. L-N recommended to start the diesel generator to
supply power.
Steps 2. Set the AC input circuit breaker in the equipment to the ON position.
1 . Set the AC input circuit breaker of this equipment to the OFF position. 3 . Switch the multimeter to the buzzer mode. Detect whether any short circuit Example: Check the voltage between AC input terminal L1/L and N.
exists on the AC input circuit by referring to the following table. If the fault
2 . Remove the panel from the DC power distribution unit in the cabinet.
exists, solve it and check it again. AC PDU
3 .Connect DC output cables to the loads by referring to the following figure.
The major load refers to important communication electrical equipment, whose AC Input Mode Contact Criteria AC Input
power failure may cause significant losses. The minor load refers to the Multimeter
communication electrical equipment that is less important than the major load. L1 L2 L3
Three - phase L1-L2, L2-L3, L1-L3 Ÿ If the buzzer is silent, it means that NN
there is no short circuit fault. The
L1-N, L2-N, L3-N check result is a pass.
Minor load Major load L1-PE, L2-PE, L3-PE
Ÿ If the buzzer buzzes, it means that
there is a short circuit fault. Find out the
GND -48V GND - 48 V point where the short circuit fault occurs,
Single-phase L-N
and reconnect the cables.
AC voltage mode
L-PE
Battery Black test lead: input Ÿ If the value is positive, it means that
Steps pack of the battery input the battery cable is connected
Switch the multimeter to buzzer mode. Detect whether any short circuit exists on circuit breaker correctly.
the DC output circuit by referring to the following table and figure. If any fault Ÿ If the value is negative, it means that
Red test lead: the battery cable is connected incorrectly.
working grounding In this case, the cable should be
红笔
Black test lead: load output Ÿ If the buzzer is silent, it means that there is no short
ACB circuit fault. The check result is a pass.
Ÿ If the buzzer buzzes, it means that there is a short
Red test lead: working circuit fault. Remove the redundant cables that caused
grounding the short circuit.
busbar (GND)
GND
Example: Detect a short circuit in the DC output circuit of a load.
DC PDU Multimeter
DC PDU
Red test lead
Multimeter BATT1 BATT2 BATT3 BATT4
GND
Buzzer mode
Blac k test lead
12 13 14
ZXDU68 B451 (V6.0R20M02) DC Power System Installation Guide
6.2 Debugging the CSU Buzzer switch 1 Set the buzzer alarm. 0: disable; 1: enable
The CSU has no switch. When there is stable power output from the rectifiers, Language 0 Set the system language. 0: Chinese; 1.
install the CSU properly. The CSU is started immediately. English
Steps
1. Install the CSU in the corresponding slot.
2. Determine whether the CSU is operating properly by referring to the following
detection criteria.
Charge Coefficient Setting
Ÿ Yes,The debugging is passed.
Ÿ No,Debug the CSU again after troubleshooting. The risk of ACB tripping due to battery loop current always exists. To avoid this risk,
lithium-ion batteries is independently connected. In accordance with the battery ACB
Detection Criteria Press down the ejector lever
current-limiting solution, the configuration principles are as follows:
If the power indicator is on, the operation indicator flashes, and there is no alarm If the system is configured with two dual-polarity 125 A ACBs , the load current is 50 A.
in the CSU (except the primary power-off circuit break alarm, battery power-off
circuit break alarm, and battery circuit break alarm), this indicates that the CSU is
the maximum charge current of the lithium-ion battery is less than 137.5 A (2 x 125 x Removing a Rectifier
75% – 50).
If the total capacity of the lithium-ion battery is 300 AH:
If the rectifier is removed after the CSU is started, you need to perform CAN
The maximum charge coefficient of the lithium-ion battery is less than 0.4583 C3 device statistics.
7. Connecting the Load (137.5/300).
To sum up, you can set the charge coefficient to 0.450.
1 2
3
If the DC output voltage detected on the DC load equipment is a negative value,
the load cables are connected in reverse. You must connect the DC output
cables properly. Otherwise, the equipment may be damaged.
Steps
1. Set the power switch of the –48 V DC load device to the OFF position.
2. Switch on the corresponding DC output circuit breaker of the load.
3. Switch the multimeter to the DC voltage mode, and check the accessed DC
voltage on the load equipment side.
Ÿ Detection contacts: red test lead/grounding terminal, black test lead/–48 V
screw terminal.
Ÿ Detection criteria: If the measured value is a positive value between 42 V
and 58V, the DC voltage is normal.
4. After the check is finished, switch on the load power. Press the button to release
Pull out the rectifier
the ejector lever
15 17
ZXDU68 B451 (V6.0R20M02) DC Power System Installation Guide
Steps
1. Switch to another power system to supply power to the load devices, or turn off
the load devices to remove load from the system.
2. Switch off the DC output circuit breaker on the DC power distribution unit.
3. Remove the plugs from the photovoltaic array.
4. Switch off the AC input circuit breaker on the AC input power distribution unit.
5. Switch off the battery input circuit breaker on the –48 V DC power distribution
E Startup
Because there is a strong leakage current when the device is operating, the
Press the button to release Push the CSU to the slot device must be well grounded before it is powered on.
the ejector lever
Application Scenario
3 Ÿ The electrical connection test and debugging have been completed, and the
system needs to be started.
Ÿ Due to the maintenance purpose, the system needs to be shut down and started
again.
Prerequisites
All the power switches in the DC power supply are disconnected.
Steps
1. Switch on the circuit breaker of the storage battery pack, and wait until the CSU
start and operate properly.
2. After the CSU operate properly, switch on the AC input circuit breaker in the
DC power supply, and wait until the rectifier start and operate properly.
3 . Insert the plugs of the photovoltaic array into the solar power unit.
1 2 Steps
1. Turn off the mains electricity circuit breaker on the power distribution unit.
2. Disconnect the battery circuit breaker of the device.
3. Remove the power plug from the solar power module.
4. Turn off the DC output circuit breaker of the device.
5. Turn off the power switch of the load equipment.
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