MFL71467904 Ua9bb 65ut640s0ua
MFL71467904 Ua9bb 65ut640s0ua
LED TV
SERVICE MANUAL
CHASSIS : UA9BB
MODEL : 65UT640S0UA
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means),
publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you
have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual.
The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service
Manual.
Copyright © 2019 LG Electronics Inc. All rights reserved. Only training and service purposes.
CONTENTS
CONTENTS ............................................................................................... 2
SPECIFICATION ........................................................................................ 6
DISASSEMBLY GUIDE........................................................................... 16
4. General Specification
No Item Specification Remarks
1 Market North America
2 Broadcasting system ATSC / NTSC-M, 64 & 256 QAM
3 Available Channel VHF 2 ~ 13
UHF 14 ~ 69
DTV 2 ~ 69
CATV 1 ~ 135
CADTV 1 ~ 135
4 Receiving system Digital : ATSC, 64 & 256 QAM
Analog : NTSC-M
5 Video Input NTSC-M Rear Refer 5.
6 Component Input Y/Cb/Cr, Y/ Pb/Pr Rear
7 HDMI Input UHD HDMI 1 PC / DTV Format Support 6Gbps
HDMI 2 PC / DTV Format Support 6Gbps, Support ARC
HDMI 3 PC / DTV Format Support 6Gbps
HDMI 4 PC / DTV Format Support 6Gbps
8 Audio Input AV Audio / DVI Audio Rear
9 Audio out SPDIF Optical Audio out Rear
10 USB Input EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
11 RS-232C IN(Control & Service) Rear
12 Game Control /M.P.I. Rear
13 TV-LINK CFG Configuration b_LAN Tuner Rear
14 RJP Remote Jack Pack Rear
15 Speaker Out(Line Out) Rear
16 LAN Rear
17 Service Only PTC / CPU Debugging Rear
(4) TV is updating.
Tuner
Tuner : I2C_CH5
DDR3 2133
M0 M1
IF(+/-) / CVBS / SIF Demod (4Gb X 2EA)
UART_1
LAN
HUB ETHERNET COM. with PTC UART DBG
AUX / USB update SW
CHIP PHY UART SW 2
LAN Micom/CPU
AV1_CVBS_IN / AUAD_L/R_CH2_IN DBG
CVBS
UART_0
- 13 -
AV RS-232
AUAD L/R
[DBG / ADJ]
UART SW 1
LED
IR Ass’y
IR
KEY
Copyright ©
BLOCK DIAGRAM
901
951
902
952
400
800
571
500
570
HW1
120
LV2
521
HS1
700
LV1
121
540
HP1
A10
530
ARC1
200P
820
AR1
200A
Optical Sheet
200PPR
POL(Rear)
200SR2
200SR1
Rear Side
200P
200SL2
Ass’y
Panel
200PF
200SL1
200PPF
200PC
POL(Front)
2 2 2 2 2
3
2 2
2 2 2
2 2
2 2 2 2
* When assembling the back cover, cover it from the bottom or cover it horizontally
- Back Cover Work Order
(1) Back Cover (1) + Module Bottom Assembly
(2) Screw (2) Assembly
(3) Rear AV Screw (3) Assembly
* Do not wear items that may damage the appearance of the product
* SCREW TORQUE : 5 ~ 7Kgf.cm
* Insert your finger in the left/right triangle hole (indicated by the red circle) to disassemble the
back cover
- Back Cover Work Order
(1) Back Cover Screw disassemble
(2) Insert the finger of the back cover bottom section triangle hole and disassemble it
* Do not wear items that may damage the appearance of the product
* SCREW TORQUE : 5 ~ 7Kgf.cm
(Step 4) Case Top Screw disassemble (back side screw) and Case Top disassemble
Top/Side
down
-
Top/Side
- down
(Step 7) Optical Sheet disassemble (DS, Prism middle, Prism down, DP)
NG OK
1) Attach the LED Array to the round hole on Cover Bottom embo.
2) Press the LED Array on the surface of Cover Bottom.
3) Connect the CNT to the LED Array.
Inch 43 50 55 65 70
Q'ty 3 ea 4 ea 4 ea 5 ea 5 ea
3 Micom
Power EMMC
4
from PSU
1 5 Audio AMP
4
PANEL
PANEL
<SIZE: 245x174>
IR/Control/WIFI
Audio
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Interconnection
1 Main PCB
2 PSU
4 IR/Local Key
1
5 SPEAKER
2
5
5
1 No video/Normal audio 1
2 No video/No audio 2
4 Color error 4
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, LVDS or EPI Cable, Speaker Cable, IR B/D Cable,,,)
☞A1 ☞A18
No video Normal Y Check Back Light Y Check Power Y Replace T-con/Main
On Normal
Normal audio audio On with naked eye Board Board or module
voltage
13.2V etc.
N N N
Move to No Check Power Board 13.2V output Repair Power
☞A18
video/No audio Board or parts
End
N
Repair Power
Board or parts
1
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ No audio Revised date
☞A18
No Video/ Check various Check and
Y
No audio voltages of Power Normal
replace
Board (13.2V…) voltage?
MAIN B/D
N End
Replace Power
Board and repair
parts
2
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error A. Video error date
symptom
Picture broken/ Freezing Revised date
N
☞ A4
Check RF Cable
Normal Y Check SVC N Check Y
Connection Close
1. Reconnection Picture? S/W Version Bulletin? Tuner soldering
2. Install Booster N
Y
N
S/W Upgrade
Normal N Contact with signal distributor
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Y
Close
Close
3
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error A. Video error date
symptom
Color error Revised date
☞A6 ☞ A7
※ Check
Check color by input
and replace
-External Input Y Y
-COMPONENT
Color Link Cable Color
Replace Main B/D
Color Y Replace module
error? (EPI or Vx1 error? error?
-AV
Cable) and
-HDMI N N N
contact
condition
Check error End
color input
mode
☞A8 Check
External Input/ External device Y
external
Check Test pattern Component /Cable Replace Main/T-con B/D
device and
error normal
cable
N
Request repair
for external
device/cable
4
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Y
Connect other external
Normal N HDMI/
device and cable N
screen? DVI
(Check normal operation of Screen Replace
External Input, Component, normal? Main /T-con
Y RGB and HDMI/DVI by B/D
connecting Jig, pattern
Generator ,Set-top Box etc.
End
5
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error B. Power error date
symptom
No power Revised date
☞A17 ☞A18
DC Power on Replace
Check Power LED Y Normal N Check Power Y
by pressing Power Key OK? Power
Logo LED On? operation? On ‘”High”
On Remote control B/D
. Stand-By: Red or Turn On
N Y
. Operating: Turn Off
Check Power cord Replace Main B/D
was inserted properly
☞A18
N Measure voltage of each output of Power B/D
Normal?
Y Y Y
Normal
Replace Main B/D
voltage?
Normal
Close Check ST-BY 3.5V Y
voltage? N
☞A18 Replace Power B/D
N
Replace Power
B/D
6
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date
Check outlet
☞A19
N Y
Check A/C cord Error? Check Power Off CPU
Replace Main B/D Normal? End
Mode Abnormal
N
Check for all 3- phase
power out Y Abnormal Replace Power B/D
1
* Please refer to the all cases which Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
can be displayed on power off mode.
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal "POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_RS232C" Power off by RS232C
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal
7
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error C. Audio error date
symptom
No audio/ Normal video Revised date
☞A20 ☞A21+A18
No audio
Check user N Check audio
Normal Y
menu > Off 13.2V of Power
Screen normal voltage
Speaker off Board
Y N
Check N
Disconnection Replace MAIN Board End
Speaker
disconnection
Y
Replace Speaker
8
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error C. Audio error date
symptom
Wrecked audio/ discontinuation/noise Revised date
Wrecked audio/
☞A21+A18
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (13.2V)
connector
Check input all audio
signal Y
Signal
-RF
normal? Wrecked audio/ Y
-External Input Normal
signal Discontinuation/
N Replace Main B/D voltage?
Noise only
for D-TV
N
Wrecked audio/
Discontinuation/
Replace Power B/D
Noise only
for Analog
(When RF signal is not
received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only
for External Input
(In case of N
External Input Connect and check Normal
signal error) other external audio?
Check and fix device
external device Y
9
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Replace R/C
10
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error D. Function error date
symptom
External device recognition error Revised date
Y Check technical
Check External Input and
Signal information Technical N
input Component Replace Main B/D
input? - Fix information information?
Recognition error
signal
- S/W Version
N Y
HDMI/
Check and fix DVI, Optical
Fix in Replace Main B/D
external device/cable Recognition error
accordance
with technical
information
11
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error E. Noise date
symptom
Circuit noise, mechanical noise Revised date
Identify Check
Circuit
nose location of Replace PSU
noise
type noise
12
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error F. Exterior defect date
symptom
Exterior defect Revised date
Cabinet
Replace cabinet
damage
Remote
control Replace remote control
damage
Stand
Replace stand
dent
13
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error G. Commercial function error date
symptom
MPI IR Out error Revised date
☞A24 ☞A24
IR OUT Y
Check Y Check Suitable
Not working Same Replace MAIN Board End
MPI Connection Remote Controller Data Format
as Guide
data Format
N
N
14
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Contents of Standard Repair Process Detail Technical Manual
After turning on the power and disassembling the case, check with the naked eye,
whether you can see light from locations.
A1
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check White Balance value A2
date
<ALL MODELS>
Entry method
<ALL MODELS>
A3
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
Version checking method Revised
Content date A4
Version
A4
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Video error, video lag/stop
date
Revised
Content TUNER checking part A5
date
Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
A5
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar, Established
symptom residual image, light spot date
Revised
Content connection diagram (1) date A6
A6
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Color error date
Revised
Content Check Link Cable(VX1/EPI) reconnection condition date A7
Check the contact condition of the Link Cable, especially dust or mis insertion.
A7
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Color error
date
Adjustment Test pattern - ADJ Key Revised
Content date A8
Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)
A8
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix : Exchange Main Board (1)
Solder defect, CNT Broken Solder defect, CNT Broken Solder defect, CNT Broken
A - 1/5
Solder defect, Short/Crack Fuse Open, Abnormal power section Abnormal Display
A - 2/5
No picture/Sound Ok
A - 3/5
Crosstalk Crosstalk
Un-repairable Cases
In this case please exchange the module.
A - 4/5
Horizontal
TAB ICBlock
Horizontal Block Horizontal line
Gate Defect Gate TAB IC Defect
Gate TAB IC Defect Gate TAB IC Defect Gate TAB IC Defect
Un-repairable Cases
In this case please exchange the module.
Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect
A - 5/5
Power On(Press)
Power Off(Press)
A17
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom
B. Power error _No power
date
Revised
Content Check power input voltage and ST-BY 3.5V A18
date
A18
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error
symptom B. Power error _Off when on, off whiling viewing Established
date
Revised
Content POWER OFF MODE checking method date A19
Entry method
A19
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video
date
Revised
Content Checking method in menu when there is no audio date A20
<ALL MODELS>
Checking method
1. Press the Setting button on the remote control
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker
A20
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video date
Voltage and speaker checking method Revised
Content date A21
when there is no audio
1 SPK_R-FT
Checking order when there is no audio
2 SPK_R+FT
3 SPK_L-FT
1.Check the contact condition of or 13.2V connector of Main Board
4 SPK_L+FT
3.Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the
GND and output terminal, the speaker is normal.
A21
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote control operation checking method date A22
A22
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom G. Commercial Feature date
IR OUT Error Revised
Content date A23
A23
Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.