—

EVENT DATE: 11/10/2021

DAY 1 of Technical webinar on ACS880 Drive

Basics of drives and introduction to ACS880
Mr. Thejas Gowda
Mr. Mahindra Jadhav
Mr. Umesh Pawar
Mr. Dhinesh M
—

October 13, 2021 Slide 2

—

October 13, 2021 Slide 3

—
INTRODUCTION TO DRIVES
—
What is a variable frequency drive?
A variable frequency drive (VFD) is a type of motor controller that drives an electric motor by varying the
frequency and voltage of its power supply. The VFD also has the capacity to control ramp-up and ramp-
down of the motor during start or stop

October 13, 2021 Slide 5

—
Motor starting
Direct on line / Across the line

Light load Medium load Heavy load

T T T

rpm rpm rpm

I I I

rpm rpm rpm

October 13, 2021 Slide 6

—
Motor starting
Drive/Softstarter

Light load Medium load Heavy load

T T T

rpm rpm rpm

I I I

rpm rpm rpm

October 13, 2021 Slide 7

—
Benefits variable frequency drive

➢ Save energy and improve system efficiency

➢ Match the speed of the drive to the process requirements
➢ Match the torque or power of a drive to the process requirements
Improve the working environment
Lower noise levels, for example from fans and pumps
➢ Reduce mechanical stress on machines to extend their lifetime

October 13, 2021 Slide 8

 Definition of AC drive and AC drive system

AC drive
– Electrical supply device also known as frequency converter
– Used to control speed, torque or position of an AC motor
AC drive system
– Combination of AC drive and motor
plus transmission system, eg, gear box

© ABB Group
© ABB Group
October 13, 2021 | Slide 9 October 13, 2021 | Slide 9
 Main components of AC drive

▪ An AC drive converts mains current and voltage with fixed

frequency and amplitude into current and voltage with
variable frequency and amplitude
▪ An AC drive consists of rectifier, DC voltage intermediate
circuit, inverter and control electronics
▪ Control electronics control the operation of an AC drive
DC voltage
Rectifier Inverter
intermediate circuit

L
U1 C U2
Ud Udc
V1 V2

W1 W2

User interface: Actual

signals
eg, control panel or Control electronics
automation system
Control
signals

© ABB Group
© ABB Group
October 13, 2021 | Slide 10 October 13, 2021 | Slide 10
 Rectifier
Function and types
▪ A rectifier converts mains voltage (AC) into DC voltage
▪ Rectifier types include:
▪ Diode rectifier
▪ Thyristor rectifier
▪ IGBT rectifier

© ABB Group © ABB Group

October 13, 2021 | Slide 11 October 13, 2021 | Slide 11
 Rectifier
Diode rectifier
E
Most common diode rectifier consists of
six diodes (6-pulse diode bridge)
– Energy (E) can flow only in one
U1
direction, from network to motor
V1
– Diode bridges can be parallel-
W1
connected in order to increase power
and/or lower harmonics in supply
network by using phase shifting
transformer
– Power factor close to unity (1)

© ABB Group
© ABB Group
October 13, 2021 | Slide 12 October 13, 2021 | Slide 12
 Rectifier
Thyristor rectifier
E

U1

V1

W1

Thyristor bridge has six thyristors

– Typically consists of one motoring and one regenerative
thyristor bridge
– Energy can flow in two directions
– Power factor in motoring mode is close to unity and
in braking mode typically 0.85

© ABB Group
© ABB Group
October 13, 2021 | Slide 13 October 13, 2021 | Slide 13
 6- and 12-pulse Supplies

6-pulse 12-pulse

© ABB Group
October 13, 2021 | Slide 14
 Rectifier
IGBT rectifier
E Consists of six IGBTs and six diodes
Energy can flow in two directions
– When braking, energy is fed back to
U1 supply network
V1 Switching of IGBT is controlled by an
IGBT control program and control
W1
electronics
Requires a filter in front of the IGBT rectifier
for proper operation
Power factor is unity (1.0)

© ABB Group
© ABB Group
October 13, 2021 | Slide 15 October 13, 2021 | Slide 15
 DC voltage intermediate circuit
Function
Acts as energy storage for inverter and
provides reactive power to motor
Filters pulsating DC voltage of rectifier
DC voltage intermediate circuit is also called DC bus or DC link

DC voltage
Rectifier Inverter
Intermediate circuit

L
U1 U2
C
V1 V2

W1 K W2

R
User interface: Actual
eg, control panel signals
or automation Control electronics
Control
system
signals

© ABB Group
© ABB Group
October 13, 2021 | Slide 16 October 13, 2021 | Slide 16
 DC voltage intermediate circuit
Construction
Consists of a
– Capacitor (C)
– Typically AC or DC choke (L), and
– A charging circuit (eg, a switch (K) and a resistor (R))
When AC drive is powered up, capacitor (C) is charged smoothly
to prevent high current peaks

DC voltage
Rectifier Inverter
Intermediate circuit

L
U1 U2
C
V1 V2

W1 K W2

R
User interface: Actual
eg, control panel signals
or automation Control electronics
Control
system
signals

© ABB Group
© ABB Group
October 13, 2021 | Slide 17 October 13, 2021 | Slide 17
 Inverter
Function and operating principle
▪ Inverter converts the DC voltage into AC voltage
with variable frequency and amplitude
▪ Consists of six IGBTs and six diodes
▪ Motor control program and control electronics control switching of
IGBTs to form required voltage waveform
▪ Required voltage waveform is achieved by adjusting width and
number of pulses
DC voltage
Rectifier Inverter
Intermediate circuit

L
U1 U2
C
V1 V2

W1 K W2

R
User interface: Actual
eg, control panel signals
or automation Control electronics
Control
system
signals

© ABB Group
© ABB Group
October 13, 2021 | Slide 18 October 13, 2021 | Slide 18
—
Pulse width modulation = PWM

ABB Media Bank Main Link: https://media.brand.abb/media/

Power Point Template Direct Links: https://media.brand.abb/share/44EC772C-CD0F-4EB5-AC68F00B4E8020AD/

Login ID: Email ID

Password: Laptop login password

October 13, 2021 Slide 19

 Control electronics

Controls the operation of AC drive based on control signals

Control signals are reference values or commands given by
control panel, automation system or PLC
Actual signals are measured values, eg, motor speed or pressure
Includes printed circuit boards for motor and application
control

DC voltage
Rectifier Inverter
Intermediate circuit

L
U1 U2
C
V1 V2

W1 K W2

R
User interface: Actual
eg, control panel signals
or automation Control electronics
Control
system
signals

© ABB Group
© ABB Group
October 13, 2021 | Slide 20 October 13, 2021 | Slide 20
 AC drive types
Single drive
DC voltage
Rectifier Inverter
Intermediate circuit

U1 U2

V1 V2

W1 W2

Complete AC drive consisting of rectifier,

DC voltage intermediate circuit, inverter and
control electronics

© ABB Group
© ABB Group
October 13, 2021 | Slide 21 October 13, 2021 | Slide 21
 AC drive types
Multidrive
U1 Multidrive is an AC drive that consists of
V1
one rectifier (supply unit) and several
inverters connected to a common
W1
DC voltage intermediate circuit
Each inverter is able to operate
independently
Braking energy from braking motors is
fed into common DC bus for use by
other motors

© ABB Group
© ABB Group
October 13, 2021 | Slide 22 October 13, 2021 | Slide 22
 What is multimotor application?

DC voltage
Rectifier Inverter
intermediate circuit

U1

V1

W1

In a multimotor application, a single inverter is

connected to several motors
Supply frequency and voltage of motors are identical

© ABB Group
© ABB Group
October 13, 2021 | Slide 23 October 13, 2021 | Slide 23
 Electrical braking

Braking energy has to be dissipated or fed into supply network

With diode rectifier it is not possible to feed braking energy into
supply network. Energy has to be dissipated using braking
chopper and braking resistor connected to DC voltage
intermediate circuit of AC drive.
With IGBT or thyristor rectifiers the braking energy can be fed to
supply network

U1 U2 U1 U2

V1 V2 V1 V2

W1 W2 W1 W2

Chopper Actual
signals Control electronics
Control
Resistor signals

© ABB Group
© ABB Group
October 13, 2021 | Slide 24 October 13, 2021 | Slide 24
—
Frequency converter, basics

ABB Media Bank Main Link: https://media.brand.abb/media/

Power Point Template Direct Links: https://media.brand.abb/share/44EC772C-CD0F-4EB5-AC68F00B4E8020AD/

Login ID: Email ID

Password: Laptop login password

October 13, 2021 Slide 25

—

October 13, 2021 Slide 26

 Motor control methods

Performance and accuracy required by

application defines preferred motor control
method.
Control methods include:
– Scalar control
– Vector control
– Direct torque control (DTC)
Control methods can be closed or open loop

© ABB Group © ABB Group

October 13, 2021 | Slide 27 October 13, 2021 | Slide 27
—
Control loops Development

October 13, 2021 Slide 28

—
DTC, Block diagram

October 13, 2021 Slide 29

—
DTC Benefits

October 13, 2021 Slide 30

—
WHAT WE OFFER?
—

October 13, 2021 Slide 35

—

October 13, 2021 Slide 36

—

October 13, 2021 Slide 37

—

October 13, 2021 Slide 38

—
ACS880

October 13, 2021 Slide 39

—
INTRODUCTION TO ACS880
 New ABB industrial drives
—
Another step forward to simplify your world

The new ACS880 drives continue

the long heritage of ABB industrial
drives.

All-compatible
drives architecture
Enhanced DTC

Compact design

Direct Torque Control (DTC)

First ABB industrial drives

SAMI ACS600 ACS800 ACS880

© ABB Group
October 13, 2021 | Slide 41
 Backward compatibility support for ACS800

* Exceptions / Similar specifications and functionality

ACS880-01, IP21: R6
depth and R8 height
Similar or smaller dimensions*
AC80 and AC800M controllers supported via
DDCS channels
– With FDCO option board
– Supports dataset interface

ACS800 master/follower link support

– With FDCO option board

Fieldbus support
– With ABB drives profile

Conversion from ACS800 to ACS880

parameters
Drive composer pro for parameter handling
and signal monitoring via DDCS tool network

© ABB Group
October 13, 2021 | Slide 42
 ACS880 industrial drives
Industries and applications

For industries such as:

– Utility and process industries
– Oil and gas, power plant, mining, metal, pulp and paper, sawmill, material
handling (e.g. cranes) and marine, and many more…

For applications such as:

– Basic and high performance constant torque applications
– Crane, extruder, winch, winder, mixer, conveyor, compressor, and many
more…
– Industrial pump and fan

© ABB Group
October 13, 2021 | Slide 43
 ACS880 direct torque control
Versatile motor control
Motor model

– Standard AC motors and PM motor

control
IEC AC motors
– SynRM support available as an option
– Both open and closed loop control
– Low inductance servo motor support
NEMA AC motors
Accurate open loop performance
High starting torque
Enhanced control performance

– High output frequencies (500 Hz)

Synchronous motors
– High switching frequencies
(up to 16 kHz)

Synchronous reluctance motors

(option)
© ABB Group
October 13, 2021 | Slide 44
 —
Delivery check

Check there are no signs of damage

Check the delivery, as detailed in the hardware manual or the packing list
Check the type designation label

1 4

3
2 5

No. Description
1 Type designation
2 Frame size
3 Ratings in 380…415 V supply voltage range
4 Valid markings
5 Serial number. Refers e.g. to the manufacturing plant and time.
—
Type designation label

A C S 8 8 0 - 0 1 - 0 2 A 4 - 5 + K 4 5 4

Product series Construction Current rating Voltage Options

© ABB Group
October 13, 2021 | Slide 46
 All-compatible architecture across the drives portfolio
Learn it once, use it everywhere

Same control panel Same PC tool

• Easy navigation and • Quick and harmonized
monitoring access
• Harmonized parameters to drive settings
• Built-in USB connection • Flexible monitoring
to the PC tool capabilities
• Diagnostics support with
one mouse click

Universal connectivity Compact and practical design

• Same fieldbus, speed • Lighter and smaller units
feedback and I/O • Harmonized connections
modules • Built-in safety functions
• Harmonized connections

© ABB Group
October 13, 2021 | Slide 47
 —
All-compatible ACS880 industrial drives
Summary

Drive application programming

Control panel

Safety options
Drive composer
PC tool

Direct torque
control

Fieldbus interfaces

Memory unit
Flexible product
configurations

Energy efficiency
Speed feedback options

Remote Drive-to-drive
monitoring link
NETA-21

© ABB Group
October 13, 2021 | Slide 48
 ACS880 industrial drives
Primary control program
Identical software for the whole ACS880 series,
including:

– Built-in, preprogrammed application macros

– Direct torque control (DTC)
– Energy efficiency information
– Application control programs*
(crane, winch, etc.)

*) partial offering available, full scope available later

© ABB Group
October 13, 2021 | Slide 49
 —
Standard delivery

Assistant control panel

Built-in choke
Built-in braking chopper (R1 to R4)
No EMC filters
Cable lead through entry
Documentation
– Printed quick guides (in select languages)
– Electronic manuals (in all available languages)
– Link to Drive composer entry PC tool

© ABB Group
October 13, 2021 | Slide 50
 —
Hardware options

Enclosure class IP55 (UL type 12) Standard

enclosure is IP21 (UL type 1)
Braking chopper (frames R5 to R9)
EMC filters (category C2 and C3)
Marine construction *

* Available later
© ABB Group
October 13, 2021 | Slide 51
 Frame sizes

Dimensions are
similar or smaller
than ACS800.
Exceptions: IP21 R6
depth and R8 height

R1 R2 R3 R4 R5 R6 R7 R8 R9
0.75-5.5kW 7.5-11kW 15-18.5kW 22-30kW 37-45kW 55-75kW 90-110kW 132-160kW 200-250kW
(1-7.5hp ) (10-15hp) (20-25hp) (30-40hp) (50-60hp) (75-100hp) (125-150hp) (200-250hp) (300-350hp)
IP21
380...415V (-3)

380...500V (-5)

525...690V (-7)

208...240V (-2)

IP55
380...415V (-3)

380...500V (-5)

525...690V (-7)

208...240V (-2)

© ABB Group
October 13, 2021 | Slide 52 Available = Coming later =
 Control unit
Standard control connections 1. XRO: Relay outputs – 3 Pcs
13 14 2. XD24: Start interlock connection, +24V
outputs

12 15 3. XDIO: Digital inputs/outputs – 2 pcs

4. XDI: Digital inputs – 6 pcs
5. XSTO: Safe torque off connection (SIL 3)
11 6. XPOW: External 24V power input
7. XAI: Analog inputs – 2 pcs
9 8. XAO: Analog outputs – 2 pcs

10 9. XD2D: Drive-to-drive link (RS485) or

7 8 embedded Modbus
10. Incoming air temperature measurement
11. Safety option connection
6 1
12. Memory unit
13. Internal fan connection
5
14. Heat exchanger fan connection
4 2
© ABB Group 10/13/2021
October 13, 2021 | Slide 53
3 15. Control panel connection
 Control, communication and safety options
I/O and speed feedback options
Standard I/O s 2 analog inputs, 2 analog outputs
– 6 digital inputs, 3 relay outputs
– 1 digital input interlock
– 2 digital inputs/outputs
– External 24V power input

I/O extension modules

Speed feedback available
– HTL incremental encoder
– TTL incremental encoder
– Resolver + TTL encoder
– SinCos absolute encoder + TTL encoder
– Drive can accommodate two encoder modules

© ABB Group
October 13, 2021 | Slide 54
 Removable memory unit

Contains
– Firmware
– Parameter setup
– Application software
– User interface configuration
– Data encrypted
Easy and efficient

– Easy and quick on-site drive

replacement
– Firmware update without special skills
– Reduced downtime
Protection of OEM know-how
Easy update and upgrade of software

© ABB Group
October 13, 2021 | Slide 55
 Software Code Description

AINLB 2.90.0.0 +ZMU-02 +N7502 +N8010

Inverter Firmware Memory unit Codesys License

with BCU type
Firmware version
Syncro Motor
firmware

© ABB Group
October 13, 2021 | Slide 56
 Connectivity
I/O, speed feedback, and fieldbus options
Slots 1 and 2 for fieldbus adapters
– Two adapters can be installed simultaneously
Slot 1 Slots 1, 2 and 3 for I/O extensions and speed
feedback modules
Memory unit

Slot 2

Safety

Slot 3

© ABB Group 10/13/2021

October 13, 2021 | Slide 57
 Control, communication and safety options
Drive-to-drive link

Direct, fast communication between drives

– Quick master-follower setup
– Integrated as standard
• No need for additional hardware
– Galvanically isolated
• Prevents disturbances
– Can also be used as Modbus RTU fieldbus

© ABB Group
October 13, 2021 | Slide 58
 Control, communication and safety options
All major fieldbus protocols supported
Embedded Modbus communication support
Communication with all major
fieldbus protocols
Supports Ethernet drive monitoring, diagnostics, and
parameter handling
Adapters are easy to install in the drive

© ABB Group
October 13, 2021 | Slide 59
 FSO-12 Safety functions module
Safety function indication with safe outputs

➢ Safe outputs can be used to indicate when safety functions are active or to control external devices
(with a relay)
➢ Safe outputs for a safety function indication are selected during configuration

© ABB Group
October 13, 2021 | Slide 60
 ACS880 integrated safety features

▪ Complies with the requirements of the

European Union Machinery Directive
2006/42/EC
▪ Built-in safe torque-off (STO)
▪ Optional integrated safety functions
module provides:
▪ SS1 = Safe stop 1
▪ SLS = Safely-limited speed
▪ SBC = Safe brake control
▪ SMS = Safe maximum speed
▪ SSE = Safe stop emergency
▪ SS2 = Safe stop 2
▪ SOS = Safe operating stop
Available later
▪ SSM = Safe speed monitor
▪ SAR = Safe acceleration range
▪ SDI = Safe direction

▪ Reduces installation space and simplifies

cabling

© ABB Group
October 13, 2021 | Slide 61
 ACS880-01 latest releases
ATEX-certified Safe Disconnection Function, EX II (2) GD

▪ STO function is certified as a protective

device within the scope of ATEX Equipment
Directive 94/9/EC
▪ ATEX enables using ACS880-01 STO as
actuator in the temperature protection
function
▪ Eliminates the need of contactor in the
temperature protection

▪ System integrator/OEM can build

temperature protection function using ATEX
Certified ACS880-01 as a component in the
function

© ABB Group © ABB Group

October 13, 2021 | Slide 62 October 13, 2021 | Slide 62
 ACS880 multidrives 380 to 690 V
Hardware

▪ Drive Units ( INU )

ACS880-107: 4 A … 5700 A

▪ Diode Supply unit ( DSU )

▪ ACS880-307 +A003, 6-p 200...980 kVA

▪ ACS880-307+A018, 6p 450 …5500 kVA

▪ ACS880-307+A004+A018, 12-p 630 …5500 kVA

▪ IGBT supply unit ( ISU )

ACS880-207: 300...6000kVA

▪ Regenerative rectifier unit ( RRU ) ACS880-907:

400...6100kVA

▪ Brake unit
ACS880-607: 320...2400 kW

▪ Dynamic brake unit ( DBU )

ACS880-607: 500...6500 kW

▪ DC/DC converter ( DDC )

ACS880-1607: 400...4500 kW
▪ Control unit
AC 800M ( optional )

© ABB Group
October 13, 2021 | Slide 63
 —
What is an ABB multidrive?

Basic design concept

➢ Common DC bus bar

➢ Single power line connection

➢ Common braking resourced to several drives

➢ Shared energy and motor-to-motor braking without braking

chopper or regenerative supply unit

➢ Reduced line current

➢ Energy savings

➢ Savings in cabling, installation and maintenance costs

© ABB Group
October 13, 2021 | Slide 64
 —
Benefits of ACS880 multidrives
❖ IGBT technology
➢ More current compared to ACS800
➢ Higher power density compared to ACS800
➢ Lower investment costs
➢ Inverters can be installed on the cabinet like books in a shelf
❖ Single supply and DC bus with multiple inverters
➢ Reduced line power, cabinet size and investment costs
➢ Induction motors, PM synchronous motors supported as standard
without additional software
➢ Built-in safety features
❖ Reduced need for external components
➢ CODESYS support

© ABB Group
October 13, 2021 | Slide 65
 ACS880 multidrives
Redundancy

Built-in redundancy through parallel

connected modules
Each module is a complete three-phase
inverter U V W
Enables running with partial load if one
module fails V

Provides for higher drive availability and M

greater process uptime
Similar functionality as in ACS800
ACS880 multidrives
= = =
~ ~ ~
U V W U V W U V W

© ABB Group
October 13, 2021 | Slide 66
 BCU-02/-12/-22
B -type control unit
BCU-x2, where x is number of BPEB-05
boards
– includes 5 pairs of fiber optic
channels
Branching unit is integrated to control unit
– Branching unit data logger saves
data to 4GB SD card
3 full size option slots
1 slot for RDCO-04
Used for controlling of
– R8i modules (INU, ISU, RRU, DBU,
DDC etc)
– D7T and D8T modules (DSU 6p, 12p)
– 2xR10, 2xR11 (ACS880-04XT)
Slot 3 for FSO-xx
Color coded I/O terminals

© ABB Group
October 13, 2021 | Slide 67
—
CONTROL DISPLAY PANEL (CDP)
 “Enhanced usability, appealing appearance and competitive cost”

ACS-CP

ACS-AP

CDP312R
© ABB Group © ABB Group
October 13, 2021 | Slide 69 October 13, 2021 | Slide 69
 ACP-AP control panels
Mechanical structure
Dimensions: 73 x 130 x 25 mm
Ultrasonic
Injection molded plastics, rubber keypad welding
IP55 when attached to drive
Ultrasonic welded body with detachable visual
cover and keypad
As a standard without ABB logo

© ABB Group © ABB Group

October 13, 2021 | Slide 70 October 13, 2021 | Slide 70
— Assistant Control Panel
Physical Structure
RJ-45 connector

Panel label

Display
(240 x 160 pixels)

Left softkey Right softkey

Status LED
RTC battery lid
(green & red)

Help key
Up / Down / Left / Right
Arrow keys

USB adapter
Stop connect PC to drive via panel
Start connect panel to PC

Local / Remote
© ABB Group
October 13, 2021 | Slide 71
 Assistant Control Panel
Status LED

Continuous green
Normal operation

Flickering green
When the control panel is used as
a USB adapter, the LED indicates
data transfer between the drive
and the PC tool

Blinking green
There is an active warning in the drive

Continuous red
There is an active fault in the drive

Blinking red
There is an active fault that
requires restarting the drive

© ABB Group © ABB Group

October 13, 2021 | Slide 72 October 13, 2021 | Slide 72
 ACS-AP Control Panel
USB adapter

Use control panel as a USB adapter

for PC tools

Save data from a drive to the control

panel and transfer it to a PC (and
vice versa)

© ABB Group © ABB Group

October 13, 2021 | Slide 73 October 13, 2021 | Slide 73
— Assistant Control Panel
Door Mounting Kit

DPMP-01: Flush mounted with status leds and RJ45 connector, IP55
(same fixing method as in current ACS800 door mounting kit)

Offering will also include:

DPMP-02: Surface mounted fixing part, IP55
DPMP-03: Surface mounted fixing part, IP65

One (female) RJ-45

connector
Status LEDs

Brand plate area

© ABB Group
October 13, 2021 | Slide 74
 ACS-AP Control Panel
Panel bus

Up to 32 drives simultaneously in the network

Connecting multiple drives to a control panel:
Connect the control panel (a) to the first drive (b) on the
panel link
Connect the first drive (c) to the second (d), the second
to the third, and so on.

© ABB Group © ABB Group

October 13, 2021 | Slide 75 October 13, 2021 | Slide 75
 Assistant Control Panel
Navigation

Home view

Reference
Direction change

Select drive

Edit Home view

Active faults/warnings

© ABB Group © ABB Group

October 13, 2021 | Slide 76 October 13, 2021 | Slide 76
 Back-up
Control panel
Menu Backups Create backup

© ABB Group © ABB Group

October 13, 2021 | Slide 77 October 13, 2021 | Slide 77
 Assistant Control Panel
Parameters menu

Possibility to view new harmonized parameters in different ways, e.g.

Favorites and groupings based on parameter functionality etc.

© ABB Group © ABB Group

October 13, 2021 | Slide 78 October 13, 2021 | Slide 78
 ACP-AP control panels
Enhanced Assistants
Example images from ACS880-01 Basic Set-up Assistant

© ABB Group © ABB Group

October 13, 2021 | Slide 79 October 13, 2021 | Slide 79
 Assistant Control Panel
Text editor

Possible to edit short texts:

Drive name
Rename the Home view signals
Add contact information to Fault
messages

© ABB Group © ABB Group

October 13, 2021 | Slide 80 October 13, 2021 | Slide 80
 Assistant Control Panel
Backups

Both manual and automatic

backups are possible
Certain content can be restored

© ABB Group © ABB Group

October 13, 2021 | Slide 81 October 13, 2021 | Slide 81
 Drivetune - better connectivity and user experience
—

Highlights

•Startup, commission and tune your

drive and application

•Instantly access drive status and

configuration with a simplified user
guidance

•Optimize performance via drive

troubleshooting features

•Create and share backups and support

packages
 Drive tune – Video
—
—
DRIVE COMPOSER
 Drive composer
PC tool for easy startup and maintenance
▪ Startup and maintenance tool for common architecture drives
▪ Two versions:
▪ Drive composer entry – free of charge
▪ Drive composer pro
▪ Commercial version with full functionality
▪ Both versions work with all common architecture drives
▪ Pro version provides simple block programming
▪ 20 blocks for the ACS880

© ABB Group
October 13, 2021 | Slide 85
 Drive composer Feature highlights

Custom parameter windows

Workspaces
National language support
Links from parameters to the firmware manual
Functionality scales according to the drive
Drive composer pro:
– Simultaneous monitoring and logging of 32 signals
• Bit mask monitoring (select bits to monitor), monitor search, alarm
limits, calculated signals
• 1 ms interval
– Control diagrams
– Using the PC tool to network with multiple drives
– Configuring the FSO safety modules (scales according to drive)
– Dataloggers (scales according to drive SW)

© ABB Group
October 13, 2021 | Slide 86
 Drive Composer Entry & pro Comparison
—
Drive composer Entry Drive composer Pro
Free software Chargeable –license software
Only one drive can communicate Multiple drives can communicate
USB to mini USB cable only will use to support USB to Mini USB, RUSB, Ethernet cable, BCBL
cable will support
Adoptive program will support
Adoptive program will support
Support package backup and view possible
Support package backup possible
PSL logger can be taken and view possible
PSL logger cannot be taken
ACSX80, ACS800,ACS600, DCS800, DCS880,
ACSX80, DCS880 series drive only
ACS1000,ACS6000 drive can communicate
communicate possible
Upload and download possible
Upload and download possible
26 signals can be monitor
7 signal can be monitor
Signal flow diagram is available
Signal flow diagram is not available
FSO configuration is possible
FSO configuration not possible
 —
Connecting with USB
Drive composer entry and pro

RS485
Point-to-point USB
USB (’mini B’ type)
connection between a
PC and the control
panel

Drive composer
entry/pro
 Connecting with USB
Drive composer entry and pro
Point to point connection

USB

RJ45-networking Panels removed, 2 RJ45 connectors for chaining

the bus

RS485

USB Panel or other

USB/RS485
converter

© ABB Group
October 13, 2021 | Slide 89
 Connecting via network
Drive composer pro
Networking: modules with Ethernet switch enables daisy chaining

Ethernet

Separate switch

PC tool communication over the Ethernet fieldbus

Limited PC tool functionality 1 communication slot for fieldbus and PC tool

Ethernet Selected fieldbuses

can be used

Profinet

© ABB Group
October 13, 2021 | Slide 90
—
Drive composer to Take support Package

October 13, 2021 Slide 91

 Drive composer pro features
Control diagrams

Animation
Value

0
Parameter settings

Value

Signal monitoring

© ABB Group
October 13, 2021 | Slide 92
 Adaptive programming
Drive Adaptive Programming (Drive AP)
• The Drive composer pro PC tool has an DriveAP feature with a graphical user interface.
• The program can contain a maximum of 20 blocks.
• Parameter 07.30 Adaptive program status shows the status of the adaptive program.
• The program can be disabled with parameter 96.70 Disable adaptive program.
• Parameter backup includes DriveAP-program.
• Editing only in ON-LINE

© ABB Group © ABB Group

October 13, 2021 | Slide 93 October 13, 2021 | Slide 93
© ABB Group
October 13, 2021 | Slide 94