GE2000T Manual
GE2000T Manual
the system due to the manual content limit, product specific operations and
This user manual is the property of GSK CNC Equipment Co., Ltd.
All rights are reserved. It is against the law for any organization or individual
to publish or reprint this manual without the express written permission from
GSK and the latter reserves the right to ascertain their legal liability.
GE2000 Series AC Servo Drive Unit User Manual
FOREWORD
Dear user,
We are really grateful for your patronage and purchase of this product of GSK
CNC Equipment Co., Ltd.
The operations involve the contents of two software versions: 1) The Version V1.02
focuses on the configuration of servomotors with an incremental encoder; 2) The Version
V3.02 applies to the configuration of servomotor with a Tamagawa 17-bit absolute
encoder and adapts with Danaher 17-bit absolute encoder servomotor (the user manual
mainly describes the Version V1.02) .
Special attention shall be given to the following warnings and precautions while
reading this manual in order to prevent injury of operator and other persons as well as
damage of the mechanical equipment.
2
Foreword and Safety Warnings
Danger
Tighten all connecting terminals of the main Make sure to install the drive unit on an
circuit with an appropriate torque. incombustible carrier and keep it away from
inflammable substances.
Negligence of the instruction may Negligence of the instruction may
lead to loose conductor lead to fire.
connection, electric spark and
even fire.
Make sure the input power supply is Always ground the protective grounding terminal
disconnected prior to wiring. PE on the servo unit.
Negligence of the instruction may Negligence of the instruction may
lead to electric shock. lead to electric shock.
Have the wiring performed and inspected by a Make sure to disconnect the unit from power
qualified electrician. supply and wait for at least five minutes before
moving, wiring, examining or maintaining it.
Negligence of the instruction may Negligence of the instruction may
lead to electric shock or fire. lead to electric shock.
Strictly abide by the procedures herein in Make sure to tighten the power supply terminals
wiring. and motor output terminals.
Negligence of the instruction may Negligence of the instruction may
lead to equipment damage and lead to fire.
electric shock.
Do not operate the switches with a wet hand. Do not reach your hands into the servo unit.
Negligence of the instruction may Negligence of the instruction may
lead to electric shock. lead to electric shock.
Do not open the cover of the terminal block Do not directly touch the connecting terminals
while the unit is energized or is operating. on the main circuit of the drive unit.
Negligence of the instruction may Negligence of the instruction may
lead to electric shock. lead to electric shock.
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GE2000 Series AC Servo Drive Unit User Manual
Attention
After the power supply is restored, do not Do not stop heat elimination or place any foreign
immediately perform any work on the coupling matter into the fan or radiator.
of the servomotor as the drive unit may start
suddenly.
Negligence of the instruction may Negligence of the instruction may
cause personal injury. lead to equipment damages or a
fire.
Do not place the power cord on a sharp edge Do not operate the energized servo drive unit
or under load or stress. when the cover of the terminal block is removed.
Negligence of the instruction may Negligence of the instruction may
lead to electric shock, fault or lead to electric shock.
damage.
Caution
The electric motor must be equipped with a The voltage applied on all terminals must be
suitable servo unit. consistent with the ratings specified on the
manual.
Negligence of the instruction may Negligence of the instruction may
lead to equipment damage. lead to equipment damage.
Loaded operation is only permitted after In case of alarm, make sure to eliminate the
successful no-load operation. trouble before operation.
Negligence of the instruction may Negligence of the instruction may
lead to equipment damage. lead to equipment damage.
Do not grasp the power cord or motor shaft In case of a missing or defective component of
during the transport of the motor. the spindle drive unit, do not operate the motor
but immediately contact your dealer.
Negligence of the instruction may Negligence of the instruction may
lead to equipment damage. lead to equipment damage.
4
Foreword and Safety Warnings
Caution
Do not connect the power input wires R, S and Do not turn on/off the input power supply.
T to the output terminals U, V and W of the
motor.
Negligence of the instruction may Negligence of the instruction may
lead to equipment damage. lead to equipment damage.
Do not touch the heat sink for the motor and Do not perform any limit adjustment or change
servo unit during operation as they may of parameters.
become very hot.
Negligence of the instruction may Negligence of the instruction may
lead to burn. lead to equipment damage.
Do not attempt to modify, remove or repair the The electronic components inside a discarded
drive unit without permission from your dealer. drive unit shall be disposed as industrial waste
without reuse.
Negligence of the instruction may Negligence of the instruction may
lead to equipment damage. cause accidents.
5
GE2000 Series AC Servo Drive Unit User Manual
Safety Precaution
■Check
■Wiring
z Only qualified persons can connect the system or check the connection
z The product must earthed, grounding resistance should not be more than 0.1Ω and earth
wire cannot be replaced with neutral line(null line)
z Wiring must be correct and fixed to avoid failure or unexpected result
z Surge absorber diode connected with the product must be connected in provided direction,
otherwise, the product is damaged
z Turn off the power before pulling out the plug or opening the chassis
6
Foreword and Safety Warnings
Safety Responsibilities
—— The manufacturer shall be responsible for the risks eliminated and/or controlled in
the design and structure of the supplied servo unit and accompanying accessories.
——The manufacturer shall ensure the safety of the supplied servo unit and
accompanying accessories.
——The manufacturer shall be held responsible for the information and advices on
usage given to the user.
Thank you for your friendly support in using the products of GSK
7
GE2000 Series AC Servo Drive Unit User Manual
Contents
Chapter 1 Summary...................................................................................................................................... 1
Chapter 2 Installation................................................................................................................................. 12
VIII
Contents
IX
Chapter 1 Summary
Chapter 1 Summary
1.1 Product Overview
The AC servo technology has been proved since the early 1990s. With ever-improving
performance, it is widely applied to NC machine tools, printing and packaging machines, textile
machines, automated production lines and other areas of automation.
GE2000 series AC servo Drive Unit (also known as bus-oriented AC servo Drive Unit) is a
new generation of products with an up-to-date industrial Ethernet bus communication
interface developed by us.
The external control device for the series of Unit can communicate with several GSK-LINK
bus-oriented AC Servo Drive Unit through only one network cable. They feature simple interfaces,
easy installation and high compatibility. Through a high-speed and reliable GSK-LINK field bus and
protocol, a NC system may receive/send diversified data including position, speed command, motor
encoder data, controlling parameters for current loop, speed loop and position loop, state parameters
of drive unit and other messages from/to a servo Drive Unit. By supporting diversified data, the
system may exert control over the operation of a motor and better realize the real-time monitoring of
the control and drive Unit through configuration of position, speed command and adaptive
parameters of the system, thereby further improving the processing efficiency and accuracy of the NC
system. With a built-in advanced and dedicated chip for control over the motor, a FPGA
(Field-Programmable Gate Array) and a new IPM intelligent power module, the servo drive unit is
characterized by high integrity, compactness, complete protection and high reliability.
GE2000 AC servo unit has the following advantages over step drive Unit:
z No out-of-step
The servomotor is provided with an encoder that Open-loop control Stepper motor
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GE2000 Series AC Servo Drive Unit User Manual
It is possible to properly set the operating mode and characteristics of the servo system through
the system interface in order to meet different requirements.
Characteristics of GE2000 series AC servo unit:
z The data transfer speed is up to 100MBit/s by using an industrial Ethernet bus for communication
transmission.
z High anti-jamming capacity, bit error rate: 10-12
z The closed and open loops share one hardware structure with a communication data length of
0~256 (bits) and minimum communication cycle of 200µs.
z It is easy to operate and adjust servo parameters and possible to adjust servo parameters and
monitor servo through the system interface.
z Servo parameter optimization function is added to improve debugging efficiency and machine
rigidity when it is matched with bus system.
z Add the 2nd gain function to meet different types of machining requirements with bus system.
1.2 Fundamentals
moment arm) of the servomotor increases with the amplitude of the current through the servomotor
winding.
Figure 1-1 is the block diagram of the main circuit in which PG indicates an encoder.
Figure 1-1 Block diagram of the main circuit of AC servo drive unit
2. Basic Structure of AC Servo Drive Unit
The servo unit receives speed commands from a control unit (also known as host computer)
such as CNC system to control the amplitude and frequency of the current through the winding of the
servomotor so that the rotating speed (or angle of rotation) of the rotor for the servomotor is close to
the value of the speed (or position) commands, and knows the deviation of the real rotating speed (or
angle of rotation) of the servomotor rotor from the command value through the feedback signal of the
encoder. The servo unit keeps the deviation of the real rotating speed (or angle of rotation) of the
servomotor rotor from the command value within the required range by continuous regulating the
amplitude and frequency of the current through the winding of the servomotor. The basic structure of
the servo system is shown in Figure 1-2.
setting
Feedback
check
AC servo drive equipment
3
GE2000 Series AC Servo Drive Unit User Manual
object (e.g. servomotor) to reach or become close to the expected value. The foregoing object is
called “controlled object”, its characteristics “controlled variable”, the device that realizes the control
“control unit (controller)”, the expected value (command value) of the controlled variable received by
the control unit “setting”, the process that the controlled variable is affected as the input of the
controller “feedback” and the unit that is used to detect the controlled variable “feedback unit”.
Feedback is divided into positive feedback (in the same direction) and negative feedback (in opposite
direction). The controller that realizes the controlled variable, the controlled object and feedback unit
compose a “control system”. A drive is under closed-loop control or open-loop control depending on
the presence of a feedback unit and the position where the feedback unit is located in the drive. The
closed-loop control described in the manual is of negative feedback.
Among the AC servo Drive Unit described herein, the servo unit serves as a controller, the
servomotor controlled object, rotating speed (or angle of rotation of rotor) of motor controlled variable
and the encoder of the servomotor feedback unit. The encoder detects the actual rotating speed of
the motor for speed control so as to achieve speed feedback. Therefore the AC servo drive unit is a
closed-loop control system.
z Open-loop control: The actual value of the controlled variable does not affect the output of the
controller if the control system is not provided with a feedback device. For a stepper motor drive, for
example, the rotor of a stepper motor shall rotate with the change in the phase sequence of its output
current. Since normally a stepper motor is not fitted with a speed or position feedback device,
excessive load or acceleration/deceleration may prevent the motor rotor from accurately rotation with
the change in the phase sequence of current, thereby causing the so-called “out-of-step”.
Open-loop control is as shown in Figure 1-3.
servomotor as a speed feedback. In the absence of the grating, the encoder for the servomotor is
used as a position and speed feedback (see Figure 1-5). In this case, this is the semi-closed control
4
Chapter 1 Summary
z PID Control: Also called PID regulation, it is the common algorithm used by the controller
for mathematical treatment of the input data (setting and feedback). “P” is the abbreviation of
“proportional” and refers to the linear proportional relationship between the input and output of a
controller. The bigger a proportional control factor is, the more sensitively the system will respond and
the smaller (cannot be completely eliminated) the steady state error will become. Excessive
proportional control factor leads to the disturbance and instability of the system. “I” stands for
“integral” and means the influence of controller input time integral upon output (input gradually affects
output). The bigger an integral time constant is, the more smoothly the system runs without steady
state error and the slower the system responds. “D” is the initial of “Differential”, indicating the
influence of input differential (the slope of input change). Differential control can forecast, produces
advanced correction, reduces following error and improves dynamic performance. Excessive
differential coefficient may cause system disturbance and instability. Proportional, integral and
differential controls influence each other. In a specific control system it is required achieve the
balance of the response speed, control accuracy and stability by adjusting the PID control parameters.
As differential control tends to produce impact and unsteadiness, the servo system described herein
employs PI control, i.e. only proportional and integral control.
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GE2000 Series AC Servo Drive Unit User Manual
6
Chapter 1 Summary
Rmax (t ) − R (t )
σ (%) = × 100%
R (t )
Steady-state error: The difference between the expected steady-state value and actual output of the
system after rotating speed becomes steady during system response.
Servo static performance: The most important for a servo control system is its stability. The key
static performance index of servo is positioning accuracy, which refers to the degree of deviation of
the actual state from expectation at the end of the system transition. The steady-state accuracy of
servo is subject to the error of position measuring appliance and system error and is related to the
structure and parameters of the system. Figure 1-8 is a position servo static curve graph.
7
GE2000 Series AC Servo Drive Unit User Manual
Attentions
z Do not install a defective or incomplete servo unit;
z The servo drive unit shall be used in combination with a servomotor with matching
performance;
z Please contact your dealer or us for any question when the goods are received.
2. Description of Model Number
Code explanation
③ Nominal current of power component is represented with 3-digit: 030, 045, 050,
8
Chapter 1 Summary
075, 100(unit A)
9
GE2000 Series AC Servo Drive Unit User Manual
Note 1: The working power supply for the dead electromagnet brake is DC (0.9~1.1) ×24V and its connector a
3-pin socket whose Pin 1 and 2 are power inputs (not polarity specific) and Pin 3 is a ground terminal.
When Pin 1 and 2 are connected to power supply, the dead electromagnet brake does not function. When
they are disconnected from power supply, it operates for a duration less than or equal to 0.1s.
-1
Note 2: “150” indicates that its value consists of three digits 150×10 =15 in N·m.
Note 3: ‘□’ is a numeral code. See the installation diagram of the motor for the specific special shaft extension
indicated by a figure.
4. Accessories
(standard length: 3m); the industrial Ethernet bus type: IE-5CC4*2*AWG26/7-PUR( manufacture:
Weidmuller) .
Note 2: A feedback cable (standard length: 3m) is available with our servomotor upon user’s request.
10
Chapter 1 Summary
2) Appearance of Servomotor
11
GE2000 Series AC Servo Drive Unit User Manual
Chapter 2 Installation
Attention
z The product shall be stored and installed in an environment meeting the requirements of the
specification.
z Do not stack up too many products as they are subject to damage under pressure and falling
down.
z The original package must be used for the storage and transport of the product.
z A damaged or incomplete product must not be installed and used.
z Always use fire-proof material for the installation of the product. Do not install it on or near
combustible materials to prevent fire.
z The servo drive unit must be installed in an electric cabinet in order to prevent dust, corrosive gas,
conductive substances and combustible matters from entering.
z The servo drive unit and servomotor shall be protected from vibration and impact.
z Never pull the motor cable, shaft and encoder.
Attention
z The servo drive unit must be installed in an electric cabinet properly protected (≥IP43).
z The servo drive unit must be installed in the direction with spacing as specified and provided with
good heat eliminating condition.
z It must not be installed on or near combustible materials to prevent fire.
1. Installation Environment
It must be installed in an electric cabinet (≥IP43) properly protected and protected from exposure
to corrosive and combustible gas and entry of conductive matters, metallic dust, oil dust and liquid.
2. Temperature/humidity
Ambient temperature: 0℃~50℃. For extended safe operation, the unit shall be installed in an
environment at altitude less than 2000m and temperature below 40℃ and protected with good
ventilation conditions.
12
Chapter 1 Summary
3. Vibration and Impact
The drive unit shall be protected from vibration. Measures shall be taken to control vibration under
0.5(4.9m/s2) as the drive unit cannot bear any high pressure or impact.
4. Installation Procedure
1) Installation Means
182
90
6
CHARG POWE
E R
190
178±0.25
2-6
6 78±0.2
Figure 2-1 Appearance dimensions of GE2025T, GE2030T, GE2045T (unit: mm)
2-φ6 6
6
CHARGE POWER
218±0.25
230
100±0.2
2-R3 182
112
Figure 2-2 Appearance dimensions of GE2050T (unit: mm)
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GE2000 Series AC Servo Drive Unit User Manual
2-φ6
6
R
CHARGE POWER
258±0.25
270
2-R3
6 108±0.2 218
120
CHARGE POWER
293±0.25
305
2-R3
6 118±0.2 248.5
130
GE series servo drive unit uses baseboard installation method, the installation direction is
vertical with the installation surface upright, the front of servo drive unit is ahead and its top is
upwards, which is conducive to heat dissipation, and a space as big as possible shall be kept
14
Chapter 1 Summary
To prevent the surrounding temperature of servo drive unit from constantly rising, a radiator
should be installed in the cabinet to blow the servo drive unit.
Cabinet
Cabinet
Hot air
100mm
serie
s
Front
100mm
50mm
Wiring
Cool
space
air
Hot air
Figure 2-5 Installation spacing for GE2025T, GE2030T, GE2045T servo drive unit
15
GE2000 Series AC Servo Drive Unit User Manual
Up
Installation surface
Down
Installation interval among servo drive units should be as possible as big to get excellent heat
dissipation condition.
16
Chapter Two Installation
Item Index
Working temperature 0℃~40℃
Storage and transportation -40℃~70℃
temperature
Working humidity 30%~95%(no condensation)
Storage and transportation ≤95%(40℃)
humidity
Atmospheric environment Without corrosive gas, inflammable gas, oil mist or dust and so on
in cabinet
Altitude Below 1000m
Note:
1. Must not hit motor or motor shaft when installing belt
pulley to prevent damaging internal encoder.
Must use screw-type press tool to dismount.
2. The servo motor cannot bear axial/radial load.
A flexible coupling joint should be connected to load.
3. A washer is used to fix the motor to prevent the motor from loosing.
4. The motor is installed at the position where there is waterproof,
and grease proofing because the cable in water or oil
may bring water or oil to the motor.
17
GE2000 Series AC Servo Drive Unit User Manual
Chapter 3 Wiring
Carefully read and strictly abide by the following precautions which ensure your operating safety
and reliability.
The wiring shall be properly carried out by a well-trained and qualified technician by
Attention following the associated instruction.
Any wiring or repair work on the servo unit can be performed only when you make
sure the voltage-to-ground on all the terminals of the main circuit are safe five
minutes after it is disconnected from the servo unit. Otherwise it may cause an
electric shock.
Make sure the servo unit and servomotor are correctly grounded.
For wiring, do not damage the cable with a sharp object or forcibly pull it as it may
lead to electric shock or poor line contact.
Never extend connecting cables for the main circuit and signal cables through the
same conduct or bind them together. In wiring, the connecting cables for the main
circuit and signal cables shall be routed separately or crosswise with spacing over
30cm in order to prevent heavy-current lines from interfering the signal cables and
causing the malfunction of the servo unit.
Do not frequently turn on/off the power supply as the built-in high-capacity
capacitors in the servo unit generates high charging current during powering on and
frequent switching of the power supply may deteriorate the performance the
components in the servo unit. A switching interval of 3min or longer is advised.
Do not fit any additional power capacitor, surge arrester, wireless noise filter and
other devices between the servo unit output side and servomotor.
The wiring of the main circuit and signal cables shall be kept away from heat sink
and electric motor in order to prevent their insulating property from deterioration by
heating.
After the wiring of the main circuit, attach the terminal cover to avoid electric shock.
18
Chapter 3 Wiring
3N 50HZ 220V ON
KA(ALM) OFF
MCCB
KM1
AC
FIL RC
PE
380V
TB Permanent-
220V 2 magnetic motor
U
KM1
K V 3
S MS 3
GE 2000 Series
T
W 4
PE
PE 1
r Motor’s
t grounding
Turn off B, B1 when point
it is connected with
external brake Encoder’s
resistance. CN3 feedback
signal
B, B1 are in short circuit
B
without external brake
resistance. B1 KA
HOLD1
P CN5 24V
HOLD2
Brake resistance
0V
Fig. 3-1 Main circuit wiring of GE2000 series servo drive unit
19
GE2000 Series AC Servo Drive Unit User Manual
Figure 3-2 Standard wiring for position and speed control modes when an incremental
encoder is provided
20
Chapter 3 Wiring
NFB MC Motor
3-phase AC220V R U 2
or single
AC220V S Servo drive unit V 3
-phase T W 7
PE 1
r
t
Absolute
encoder
19 5V
BRX- 4 20 5V VCC 5
BRX+ 5 21 5V GND 3
BTX+ 6 CN1 18 NC EB 13
BTX- 7 15 0V 4
16 0V 7
17 0V 9
CN3 4 NC 10
ARX+ 4 25 SD+ SD+ 6
ARX- 5 26 SD- SD- 2
ATX- 6 CN2 3.6V 8
14
ATX+ 7 11
14
12
HOLD1 1 Shell FG 10
CN5 1
HOLD2 2 FG
Figure 3-3 Standard wiring for position and speed control modes when a Tamagawa absolute
encoder is provided
NFB MC Motor
3-phase AC 220V R U 2
or single
AC 220V S Servo drive unit V 3
-phase T W 7
PE 1
r
t
Absolute encoder
19 5V
BRX- 4 20 5V VCC 2
BRX+ 5 21 5V GND 3
BTX+ 6 CN1 5V 8
BTX- 7 15 0V 4
16 0V 7
17 0V 9
CN3 0V 5
25 SD+ SD+ 13
ARX+ 4 26 SD- SD- 10
ARX- 5 CK+ CK+ 15
23
ATX- 6 CN2 CK- 12
ATX+ 7 24 CK-
14
6
FG 10
HOLD1 1 CN5 FG 1
Shell FG
HOLD2 2
Figure 3-4 Standard wiring for position and speed control modes when a Danaher absolute encoder
is provided
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GE2000 Series AC Servo Drive Unit User Manual
1. Terminal Configuration
Configuring the terminals on the drive unit and incremental encoder motor is shown in the following
Fig.3-5:
CN3
1 14
W 2 15 GND
W- 3 16 GND
V 4 17 GND
V- 5 18
U 6 19 VCC
U- 7 20 VCC
Z 8 21 VCC
Z- 9 22
B 10 23
B- 11 24
A 12 25
A- 13 26
MDR26
Figure 3-5 Diagram of configuring the terminals on the drive unit and incremental encoder
motor
Configuration between servo drive unit and interface terminal of motor with absolute encoder is
shown in Fig. 3-6 and Fig.3-7:
CN3
1 14 3.6V
2 15 GND
3 16 GND
4 17 GND
5 18
6 19 VCC
7 20 VCC
8 21 VCC
9 22
10 23
11 24
12 25 SD
13 26 SD-
MDR26
Fig. 3-6 Configuration between servo drive unit and interface terminal of Tamagawa absolute
22
Chapter 3 Wiring
encoder
Fig. 3-7 Configuration between servo drive unit and interface terminal of Danaher absolute
encoder
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GE2000 Series AC Servo Drive Unit User Manual
Terminal
Signal name Sign I/O Mode Function
No.
CN1-4 BRX- Bus differential data receiving
Type 4
CN1-5 BRX+ Bus differential data receiving
CN1-6 BTX+ Bus differential data sending
Type 4
CN1-7 BTX- Bus differential data sending
Terminal
Signal name Sign I/O Mode Function
No.
CN2-4 ARX+ Bus differential data receiving
Type 4
CN2-5 ARX- Bus differential data receiving
CN2-6 ATX- Bus differential data sending
Type 4
CN2-7 ATX+ Bus differential data sending
Brief Description of Bus Communication:
Control terminals CN1 and CN2 are the connection network created by the control device and
servo in order to compose a closed loop of Ethernet transfer. The data transferred through Ethernet
includes periodic and non-periodic data. Periodic data is transferred once per Interpolation period and
non-periodic data in idle time.
a) Periodic data: It refers to Master Data Telegram (“MDT”). A CNC sends system control
commands and position/speed/torque data to a servo while the latter transfers the current position
information and the current key state of the servo to the CNC through a bus.
The format of the data sent by CNC --- 12 bytes:
Length of periodic data (10 bytes )
16bits 16bits 8 bytes
Control word Position/speed/torque data Reserved
24
Chapter 3 Wiring
The format of the MDT data send by the incremental servo unit—12 bytes:
The format of the MDT control words send by the absolute servo unit-12 bytes:
The format of the MDT control words send by the servo unit:
25
GE2000 Series AC Servo Drive Unit User Manual
Bit14--15 Reserved
b) Non-periodic data: It refers to a general data telegram (“GDT”) that comprises control
words and data. The functions of a non-periodic data in final version include: setting of
Ethernet communication parameters, setting and change of servo parameters, allowing a
servo to save the current change in parameters, reception of servo parameters, reception of
servo diagnostic messages, etc;
c) Determination of the axes X, Y and Z of a servo drive unit:
Servo unit
Slave station 1
Cat-5e UTP
Servo unit
Slave station 2
Master station
of CNC system
Servo unit
Slave station n
Servo unit
Slave station
The servo connecting the bus interface 2 of the CNC (i.e. CN2 of CNC) to the servo CN1 (GT 17
interfaces) is the first axis (Axis X). The servo connecting CN2 (GT17 interface) back to the bus
interface 1 of the system (i.e. CN1 of CNC) is the last axis.
26
Chapter 3 Wiring
CN3-15
CN3-17
Type4 servomotor
5. CN1 feedback signal terminal –Feedback signal from Tamagawa 17-bit absolute encoder
Table 3-5 CN3 Signal Input/output Terminals of Tamagawa 17-bit Absolute Encoder
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GE2000 Series AC Servo Drive Unit User Manual
CN3-19
CN3-17
Table 3-6 CN3 Signal Input/output Terminals of Danaher 17-bit Absolute Encoder
CN3-19
CN3-20 Power output+ +5V The absolute encoder for the
CN3-21 servomotor uses +5V power supply.
CN3-16 For a long cable, connect several core
CN3-17 Power output - GND wires in parallel.
CN3-18
Connecting the CK- of the photoelectric
CN3-24 Encoder CK-input CK-
encoder for the servomotor
Type4
Connecting the CK+ of the photoelectric
CN3-23 Encoder CK+input CK+
encoder for the servomotor
Connecting the SD+ of the photoelectric
CN3-26 Encoder SD-input SD- Type4
encoder for the servomotor
Connecting the SD- of the photoelectric
CN3-25 Encoder SD+input SD+
encoder for the servomotor
28
Chapter 3 Wiring
X+
X-
AM26LS32
29
GE2000 Series AC Servo Drive Unit User Manual
Chapter 4 Parameters
Attention
z Each personnel involved in parameter adjustment shall understand the meaning of
parameters as incorrect setting may cause equipment damage and personal injury.
z It is recommended to adjust the parameters when the servomotor is idling.
z The motor parameters are adaptive to GSK SJT and Huazhong ST series of servomotors. To
use other servomotors, it is required to adjust the relevant parameters. Otherwise the motor
will not operate normally.
z The delivery settings in the following table are adaptive to the drive unit of GSK 110SJT-M040D
(4N.m, 2500rpm) motor as an example. The relevant parameters vary with motors.
z The current software version is V1.02 – for servomotors with incremental encoder.
30
Chapter 5 Alarms and Remedies
countdown
13 Denominator of position command P 1~32767 1
countdown
14 Reserved
15 Reversal of position command P 0~1 0
countdown
16 Positioning range P 0~30000 20 Pulse
17 Range of position out-of-tolerance P 0~30000 200 ×100
detection pulse
18 Erroneous and invalid position P 0~1 0
out-of-tolerance
19 Position command smoothing filter P 0~30000 0 0.1ms
20 Invalid drive disabling input P, S 0~1 0
21 Speed of JOG operation S -3000~3000 120 rpm
22 Selection of internal and external S 0~4 0
commands
23 Limitation of maximum speed P, S 0~4000 3000 rpm
24 Internal speed 1 S -3000~3000 0 rpm
25 Internal speed 2 S -3000~3000 100 rpm
26 Internal speed 3 S -3000~3000 300 rpm
27 Internal speed 4 S -3000~3000 -100 rpm
28 Arriving speed S 0~3000 500 rpm
29 Contracting brake release signal delay P, S 0~1000 4 4*10ms
30 Numerator of linear speed conversion P, S 1~32767 10
31 Denominator of linear speed conversion P, S 1~32767 1
32 Position of decimal point in linear speed P, S 0~5 3
Stoppage delay time of contracting P, S 0~1000 10 10*10ms
33
brake
34 Limitation of internal CCW torque P, S 0~300 300* %
35 Limitation of internal CW torque P, S -300~0 -300* %
36 Limitation of external CCW torque P, S 0~300 100 %
37 Limitation of external CW torque P, S -300~0 -100 %
Torque limitation of speed trial operation S 0~300 100 %
38
and JOG operation
39 V2.04--Reserved;
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GE2000 Series AC Servo Drive Unit User Manual
Range of
S/N Name Function
parameter
Password ①The parameter is used to prevent the parameters from
accidental alteration. To change a parameter, normally change
the password to the required password and then set the
parameter. After adjustment, finally set this parameter to 0 in
0 0~9999
order to prevent the parameters from accidental alteration.
②Different password levels correspond to user, system and all
parameters.
③The change of the Model code parameter (PA1) requires the
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Chapter 5 Alarms and Remedies
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GE2000 Series AC Servo Drive Unit User Manual
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Chapter 5 Alarms and Remedies
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GE2000 Series AC Servo Drive Unit User Manual
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Chapter 5 Alarms and Remedies
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GE2000 Series AC Servo Drive Unit User Manual
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Chapter 5 Alarms and Remedies
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GE2000 Series AC Servo Drive Unit User Manual
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Chapter 5 Alarms and Remedies
Limitation of ①This parameter is used to set the internal torque limit in the
internal CCW direction of the servomotor.
CCW torque ②The setting is a percentage of the rated torque. For example, if
it is set to twice the rated torque, the setting is 200.
34 0-300%
③The limitation is active at any time.
④If the setting is over the maximum overloading capacity of the
system, the actual torque limit is the permissible maximum
overloading capacity of the system.
Limitation of ①This parameter is used to set the internal torque limit in the CW
internal CW direction of the servomotor.
torque ②The setting is a percentage of the rated torque. For example, if
it is set to twice the rated torque, the setting is 200.
35 -300%~0
③The limitation is active at any time.
④If the setting is over the maximum overloading capacity of the
system, the actual torque limit is the permissible maximum
overloading capacity of the system.
Limitation of ①This parameter is used to set the external torque limit in the
external CCW direction of the servomotor.
CCW torque ②The setting is a percentage of the rated torque. For example, if
it is set to one time the rated torque, the setting is 100.
36 ③The limitation is active only when the CCW torque limit input 0~300%
terminal (FIL) is ON.
④When the limitation is active, the actual torque limit is the
smallest of the maximum overloading capacity of the system,
internal CCW torque limit and external CCW torque limit.
Limitation of ①This parameter is used to set the external torque limit in the
external CW CW direction of the servomotor.
torque ②The setting is a percentage of the rated torque. For example, if
it is set to one time the rated torque, the setting is 100.
③The limitation is active only when the CW torque limit input
37 -300%~0
terminal (RIL) is ON.
④When the limitation is active, the actual torque limit is the
smallest of the absolute values of the maximum overloading
capacity of the system, internal CW torque limit and external
CW torque limit.
38 Torque ①This parameter is used to set the torque limit in the speed trial 0~300%
41
GE2000 Series AC Servo Drive Unit User Manual
39 Reserved
Acceleration ①The setting is the time elapsed when the motor accelerates
time from 0 to 1,000rpm.
constant ②The acceleration and deceleration characteristics are linear.
1 ms
40 ③It is only applicable to speed control mode and invalid for
~10000ms
position control mode.
④This parameter must be set to 0 when the drive unit is used in
combination with an external position ring.
Deceleration ①The setting is the time elapsed when the motor decelerates
time from 1,000rpm to 0.
constant ②The acceleration and deceleration characteristics are linear. 1 ms~
41 ③It is only applicable to speed control mode and invalid for 10000ms
position control mode.
④This parameter must be set to 0 when the drive unit is used in
combination with an external position ring.
Return to Store the previous run direction of the machine used to the
-32767~
42 reference backlash of absolute servo’s initial power-on, generally cannot be
32767
point set by manual operation
Backlash
43 compensation Backlash value when the machine runs reversely. um
value
Acceleration/
deceleration
The faster backlash is, the shorter the compensation time is, the
44 time of *200us
least setting value is 1ms;
backlash
compensation
Backlash
45 compensation 0: not use backlash compensation function; 1: do
enabling
42
Chapter 5 Alarms and Remedies
Enabling for
0:invalid;1: valid;
servo
46 The parameter is set by the parameter and cannot be modified by 0~1
parameter
user.
optimization
Rigid level
It is used to improve the parameter’s debugging speed, is used
47 parameter 0~9
by the system with matched bus, and cannot be set on the servo.
Servo
It is used to improve the servo’s respond speed, is used by the -32767~32
48 optimization
system with matched bus, and cannot be set on the servo. 767
parameter 1
Servo
It is used to improve the servo’s respond speed, is used by the -32767~32
49 optimization
system with matched bus, and cannot be set on the servo. 767
parameter 2
Servo data
collection It is set to resolve actual machining problems and is used by the
50 selection 0~3
system with matched bus.
Stop
vibration The function reserves parameters. Currently, it is only used to
45~
suppression stop vibration suppression of absolute servo on the machine with
54 function small static friction.
The 2nd
position Its function is the same that of item 6, and is used to drill and
55 proportional 1~1000
rapidly position.
gain
The 2nd
speed Its function is the same that of item 5, is used to drill and rapidly
56 proportional 5~2000
position, and is used for V1.03/3.03.
gain
The 2nd
speed Its function is the same that of item 6, is used to drill and rapidly
57 1~1000
integral time position, and is used for V1.03/3.03.
constant
Table 4-3 Checklist of No.1 Parameter and SJT Series 2500-Line Incremental Servo Motors
43
GE2000 Series AC Servo Drive Unit User Manual
Table 4-4 Checklist of No.1 Parameter and SJT Series 500-Line Incremental Servo Motor
44
Chapter 5 Alarms and Remedies
Table 4-5 Checklist of No.1 Parameter and SJT Series Absolute Servo Motor
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GE2000 Series AC Servo Drive Unit User Manual
Attention
z Any personnel involved in the check and repair work must be well trained and qualified.
z Do not touch the drive unit and motor until 5min after they are disconnected from power supply
as it may lead to electric shock and burn.
z When the drive unit gives a fault alarm, do not bring it into use unless the fault is eliminated by
its alarm code.
z Before resetting the alarm, make sure SON (servo is active) signal is active in order to prevent
the motor from accidental start.
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Chapter 5 Alarms and Remedies
source.
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GE2000 Series AC Servo Drive Unit User Manual
(transient overtemperature)
15 Counting error of encoder Counting abnormality of encoder
16 Motor’heat overload Alarm for motor’s long time running beyond
rated load
20 EEPROM error EEPROM error
23 Error of A/D chip Error of A/D chip or current sensor
30 Missing pulse of Encoder Z Pulse error of Encoder Z
31 Erroneous UVW signal of Erroneous UVW signal of encoder or mismatching
encoder encoder
32 Illegal coding of encoder UVW Full-high or full-low level of UVW signal
signal
33 Abnormal bus communication Interruption of bus communication
34 Alarm for radiator’s high Current temperature of radiator is more than its
temperature setting value
35 Alarm for radiator low- Current temperature of radiator is lower than its
setting value
temperature
36 Main power supply’s power down AC input power supply is turned off
37 Reading absolute encoder Reading motor model and single-turn offset
EEPROM data is overtime amount and other data stored in EEPROM is
overtime
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Chapter 5 Alarms and Remedies
Alarm
Alarm name Causes Solutions
code
①Change the servo drive
①Fault of control circuit board
unit.
②Fault of encoder
②Change the servomotor.
①The input command pulse frequency is ①Correctly set the input
too high. command pulse.
①Small acceleration/ deceleration time ①Increase the
constant causes excessive speed acceleration/ deceleration
overshooting. time constant.
①The electronic gear ratio entered is too
①Correctly set the ratio.
high.
① Fault of encoder. ①Change the servomotor.
① Change the power
① Defective power cable of encoder.
cable of encoder.
①Reconfigure the relevant
gain.
1 Overspeed ① The servo system is not stable, causing ②If the gain cannot be set
overshooting. to an appropriate value, the
load rotary inertia ratio shall
be decreased.
①Reduce the load inertia.
②Replace it with a drive
①Excessive load inertia
unit and motor with higher
power.
①Change the servomotor.
② Have the zero of the
①Zero error of encoder
encoder reconfigured
by manufacturer.
①The leads U, V and W are connected
incorrectly.
①Connect them correctly.
②The leads of the power cable for the
encoder are connected incorrectly.
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GE2000 Series AC Servo Drive Unit User Manual
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Chapter 5 Alarms and Remedies
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GE2000 Series AC Servo Drive Unit User Manual
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Chapter 5 Alarms and Remedies
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GE2000 Series AC Servo Drive Unit User Manual
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Chapter 5 Alarms and Remedies
wire.
⑤ Fault of the encoder interface circuit.
① Check that the network
cable is correctly
Abnormality of ① Loose network cable and poor contact. connected. Otherwise
33 bus ② Damaged communication chip in the change the control
communication control board. network cable.
② Change the servo Drive
Unit.
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GE2000 Series AC Servo Drive Unit User Manual
2. The 6-digit LED nixie tubes indicate all states and data. The flashing of all the nixie tubes or
the decimal point on the right nixie tube indicates an alarm.
3. The operating menus are arranged in layers. The first layer is the main menu that includes
eight operating modes. The second layer consists of the functional menus in all operating modes.
Figure 6-1 shows the block diagram of operating the main menu.
Monitoring mode
Parameter setting
Parameter management
ENTER
Speed try running
The 2nd layer
JOG running
Encoder zero
Open-loop operation
56
Chapter 6 Display and Operations
of the system.
DP- SPd Motor speed (rpm) r 1000 Motor speed: 1,000 rpm
DP- APo Pulse of rotor抯absolute position in one revolution A3265 Absolute position of rotor: 3265
DP- oUt State of output terminals oUt |||| State of output terminals
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GE2000 Series AC Servo Drive Unit User Manual
Note 1: Both the speed pulse and command pulse are the values amplified by the input electronic gear.
Note 2: The unit of the pulse number is the pulse unit in V1.02. The number is indicated in 10000
pulses/revolution (Note: 131,072 pulses/revolution for V3.02). A pulse is indicated by upper 5 digits
Note 3: Control mode: 0-Position control; 1-Speed control: 2-Speed trial operation, 3-JOG operation;
Note 4: If 6 or more digits are indicated (For example, it indicates -12345), then prompt characters are not
indicated.
Note 5: The position command pulse frequency is the actual pulse frequency before amplification of input
electronic gear to the nearest 0.1kHz. It is positive for forward direction and negative for reverse
direction.
2 2
I= ( I U + I V2 + I W2 )
3
Note 7: The rotor’s absolute position in one revolution is its position in one revolution relative to the stator. A
revaluation is regarded one cycle and its range is 0~9999 (The range of single-turn absolute date
Note 8: The input terminals are indicated as shown in Figure 6-3 (No input signal display terminal is provided
by V3.02), output terminal in Figure 6-4 and encoder signal in Figure 6- (No encoder signal display
Note 9: The multi-turn data display DP-rln for the absolute encoder is added in V3.02.
Figure 6-3 Indications of input terminals (The strokes are lit: ON. The strokes go out: OFF.)
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Chapter 6 Display and Operations
Figure 6-4 Indications of output terminals (The strokes are lit: ON. The strokes go out: OFF.)
Phase V of encoder
Phase W of encoder
Phase B of encoder
Phase A of encoder
Figure 6-5 Signal indications of encoder (The strokes are lit: ON. The strokes go out: OFF.)
“rn- oFF”: The main circuit is not electrified and the servo system is not operating.
“rn- CH”: The main circuit is electrified and the servo system is not operating. (The servo is not enabled or an
“rn- on”: The main circuit is electrified and the servo system is operating.
Note 2: It indicates “err” in case of alarm. “--” means that the system operates normally without alarm.
Attention
z Other parameters cannot be changed unless No.0 parameter is set to the corresponding value.
z To set parameters, first make sure the model number of the motor in No.1 parameter conforms to
that of the motor.
z The parameter setting becomes effective immediately and improper setting may cause incorrect
equipment operation and thereby accidents.
z The parameters of the GE2000 series servo Unit may be set through the interface of CNC.
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GE2000 Series AC Servo Drive Unit User Manual
Select “PA-” in the first layer and press the Enter key to enter the parameter setting mode.
Choose a parameter number using the ↑and ↓keys and press the Enter key to indicate the setting of
the parameter. The parameter setting may be modified using the ↑and ↓keys. The parameter setting
increases or decreases by one each press of the ↑ or ↓key. The parameter setting increases or
decreases continuous when the ↑ or ↓key is pressed and held. Once the parameter setting is
changed, the decimal point on the right LED nixie tube is lit. The change in the setting becomes
effective when the Enter key is pressed. Now the decimal point on the right LED nixie tube goes out
and the changed value is immediately reflected in control. Thereafter it is possible to continue to
modify the parameter setting with the ↑ or ↓key and then return to the parameter selecting state by
pressing the ← key. If you are not satisfied with the setting being changed, press the ← key other
than the Enter key to cancel the setting, restore it to the original value and return to the parameter
setting state.
No.0 parameter
No.1 parameter
No.98 parameter
No.99 parameter
After start, first check the drive unit parameters saved in CNC system and servo are consistent (The
system gives the relevant alarm in case of inconsistency) and then set the relevant parameter to
download the servo parameters saved in the system to the Drive Unit.
Enter the password for system modification on the system to activate the parameter switch and
thereafter access the system servo parameter management interface to modify the relevant
parameters. Before modifying the parameters, set No.0 password privilege parameter the
corresponding value. Only in this way other parameters can be modified. The system can automatically
save the changed parameters by operating the system interface. The servo parameters will become
active in the next start.
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Chapter 6 Display and Operations
The rigidity of the motors corresponding to the default parameters in the current servo software
version is relatively low. Make sure to set No.5, 6, 7, 8 and 9 parameters on a machine tool as required
and adjust it to appropriate rigidity so as to achieve the optimal machining effect.
The 2nd gain (No. 55, No. 56, No.57 parameter) is regulated to gain precision requirements in
different machining type when tapping, drilling or rapid positioning is executed.
Attention
If parameter writing-in operation is not performed for the changed parameters, they are
not saved after power-off and the change is not active.
Parameter management is mainly intended for the operation between the memory and EEPROM.
Select “EE-” in the first layer and enter the Enter key to start parameter management. First select one
of the five operating modes with the ↑and ↓keys. To take “Write-in of Parameters” as an example,
select “EE-Set” and then press and hold the Enter key for more than 3s. “Start” appears on the
display, indicating the parameter is being written in the EEPROM. Wait for about 1-2 seconds. The
display shows “Finish” if the write-in is successful and “Error” if it is failed. It is possible to return to the
operating mode selecting state by pressing the ←key.
z EE-SEt: to write parameters: It means that the parameters in the memory are written in the
parameter area of EEPROM. When the parameter is modified, a user can only change its
setting in the memory and it will be restored to the original value in the next power-on. For
permanent modification of the parameter setting, it is required to perform parameter writing-in
operation. The changed setting will be used in the next power-on if the parameters in the
memory are written in the parameter area of the EEPROM.
z EE-rd: to read parameters: It means that the data in the parameter area of EEPROM is read
into the memory. This process is automatically whenever the system is powered on. The
parameter settings in the memory are identical with those in the parameter area of EEPROM.
The user’s modification of a parameter changes its setting in the memory. If the user is not
satisfied with the changed parameter or when the parameter is improperly adjusted, the data
in the parameter area of the EEPROM may be read into the memory again to restore the
parameters prior to power-on by performing the parameter reading operation.
z EE-bA: to back up parameters: It means that the parameters in the memory are written in the
backup area of EEPROM. The complete EEPROM is divided into parameter area and backup
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GE2000 Series AC Servo Drive Unit User Manual
area for storage of two sets of parameters. The parameter area of EEPROM is used in
system power-on, parameter writing and parameter reading operations. The backup area of
EEPROM is used for parameter backup and recovery backup. If a user is satisfied with one
parameter group but wants to continue the modification during parameter configuration, it is
possible to first perform a parameter backup operation and save the parameters in the
memory in the backup area of EEPROM and then change the parameters. In case of poor
effect, read the parameters saved in the backup area of EEPROM by recover backup and
then modify or end up the configuration. In addition, when a user has properly set the
parameters, he may keep the data in the parameter of EEPROM identical with that in the
backup area by means of parameter writing and backup in order to prevent the parameters
from accidental modification. It is also possible to read the data in the backup area of
EEPROM by recovery backup and to write the memory parameters in the parameter area of
EEPROM by parameter writing.
z EE-rS: to recover backup: It means that the data in the backup area of the EEPROM is saved
in memory. Note that parameters are not written in this operation and the data in the
parameter area of EEPROM will be read in the memory in the next power-on. If a user wants
to use the parameters in the backup area of EEPROM permanently, the parameter writing
operation must be performed again.
z EE-dEF: to recover default settings: It means that all the defaults (factory settings) of all the
parameters are read to the memory and written in the parameter area of EEPROM. The
parameter defaults will be used in the next power-on. In case of failure to operate normally as
a result of improper parameter setting, all the parameters may be reset to factory defaults by
this operation. The accuracy of the model number (No.1 parameter) of the drive unit must be
ensured while using the default recovery parameter as the parameter defaults vary with drive
unit types.
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Chapter 6 Display and Operations
Attention
z It is recommended to perform speed trial operation and JOG operation when the motor is
unloaded in order to prevent the equipment from accident.
z The drive unit SON (servo enabled) shall be active and the CCW and CW drives enabling
inactive during trial operation.
↑
S 800
↓
Figure 6-9 Block diagram of speed trial operation
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GE2000 Series AC Servo Drive Unit User Manual
Speed commands may be changed using ↑ and ↓ keys so that the motor operates at given
speed. Speed is increased in forward direction when ↑ is pressed and decreased in reverse direction
(increased in reverse direction) when ↓ is pressed. The motor rotates forward when the indicated
speed is positive and reversely when it is negative.
↑
J 120
↓
6.7 Other
The zeroing function of the encoder is used by manufacturer. It shall not be used by user.
The open-loop operating mode is used by manufacturer. It shall not be used by user.
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Chapter 7 Power-on and Operation
Attention
z The drive unit and motor must be securely grounded and the PE terminal properly connected
to the earth terminal of the equipment (≤0.1Ω)
z It is recommended to supply power to the drive unit through an insulating transformer and
power filter in order to ensure safety and anti-jamming capacity.
z Do not switch on the power supply until you make sure the wiring is correct.
z Make sure to connect the equipment to an emergency stop circuit so that the power supply
can be immediately disconnected in the event of fault. (See Fig.7.1)
z After the drive unit gives a fault alarm, make sure the fault is eliminated and SON signal is
inactive before restart.
z Do not touch the drive unit and the motor within five minutes after power-off to avoid electric
shock by residual voltage.
z The drive unit and motor are subject high temperature rise after operating for some time. Be
careful to prevent burn.
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GE2000 Series AC Servo Drive Unit User Manual
times/hour and 30 times/day. In case of fault as a result of overheating of the drive unit or
motor, do not restart them until cooling for 30min after the removal of the fault.
Servo drive
unit
Response in 10ms
Servo ready output
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Chapter 7 Power-on and Operation
Response in 10ms
Servo ready output(SRDY)
Alarm cleared(ALRS)
(1)Connect network cables BUS1 and BUS2 so that the input control signal Servo Enabled
(SON) is OFF.
(2)Turn on the control circuit (the main circuit is not switched on for the time being). The
display of the drive unit is on. If an alarm is given, check the wiring.
(3)Set the “Selection of control mode” (No.4 Parameter) to speed trial operating mode (“2”).
(4)Turn on the main circuit.
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GE2000 Series AC Servo Drive Unit User Manual
(5)Make sure there is no alarm and any other abnormality, connect BUS1 and BUS2 to the
system and reset Servo Enabled (SON) to ON. Now the motor is excited and operates at
zero speed.
(6)Enter the speed trial operation operating mode through key operations. The prompt for
speed Trial operation is “S” and figures are expressed in rpm. When the system is speed
control mode, the speed command is given by keys. Speed commands may be changed
using ↑ and ↓ keys so that the motor operates at given speed.
(1) Connect network cables BUS1 and BUS2 so that the input control signal Servo Enabled
(SON) is OFF.
(2) Turn on the control circuit (the main circuit is not switched on for the time being). The
display of the drive unit is on. If an alarm is given, check the wiring.
(3) Set the “Selection of control mode” (No.4 Parameter) to JOG operating mode (“3”).
(4) Turn on the main circuit.
(5) Make sure there is no alarm and any other abnormality, connect BUS1 and BUS2 to the
system and reset Servo Enabled (SON) to ON. Now the motor is excited and operates at
zero speed.
(6) Start JOG operation through key operations. The prompt for speed Trial operation is “J”
and figures are expressed in rpm.. When the system is speed control mode, the speed
and direction are dependent on No.21 parameter. The motor operates at the speed in the
direction as specified in No.21 parameter when ↑ is pressed and runs reversely at the
given speed when the ↓ key is pressed.
(1) Connect BUS1 and BUS2 so that the input control signal Servo Enabled (SON) is OFF.
(2) Turn on the control circuit (the main circuit is not switched on for the time being). The
display of the drive unit is on. If an alarm is given, check the wiring in order to ensure that
Ethernet can be initialized successfully.
(3) Set the “Selection of control mode” (No.4 Parameter) to position operating mode (“0”).
Set No.14 parameter depending on the controller output signal mode and set an
appropriate electronic gear ratio (No.12 and No.13).
(4) Turn on the main circuit.
(5) Make sure there is no alarm, set Servo Enabled (SON) to ON. Now the motor is excited
and operates at zero speed.
(6) Send Ethernet position controller output signal to the drive so that the motor runs by
following the commands.
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Chapter 7 Power-on and Operation
(1) Turn on the control circuit (the main circuit is not switched on for the time being). The
display of the drive unit is on. If an alarm is given, check the wiring in order to ensure that
Ethernet can be initialized successfully.
(2) Set the “Selection of control mode” (No.4 Parameter) to position operating mode (“1”). Set
No.24 through 27 parameters as required.
(3) Turn on the main circuit.
(4) Make sure there is no alarm, set Servo Enabled (SON) to ON. Now the motor is excited
and operates in Internal Speed 1 mode.
(5) Change the states of the input signals SC1 and SC2 so that the motor runs by following
the commands.
7.3 Adjustments
Attention
z Make sure the parameters are set correctly as incorrect parameter configuration may
cause equipment fault and accidents.
z It is advised to make no-load adjustments before the equipment is loaded.
z Speed Control
(1)[Proportional gain of speed] (No.5 parameter) shall be set as big as possible provided that
no vibration occurs. Generally the setting of [Proportional gain of speed] shall increase
with load inertia.
(2)[Integral time constant of speed] (No.6 parameter) shall be set as small as possible
depending on the given conditions. If the setting of [Integral time constant of speed] is too
small, the response speed will be increased but it tends to cause vibration. Therefore it
shall be set as small as possible provided that no vibration occurs. If the setting of
[Integral time constant of speed] is too big, the speed will change abruptly when the load
changes. Generally the setting of [Integral time constant of speed] shall increase with load
inertia.
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GE2000 Series AC Servo Drive Unit User Manual
z Position Control
(1) First appropriately set [Proportional gain of speed] and [Integral time constant of speed].
(2) [Proportional gain of position] (No.9 parameter) shall be set as big as possible provided
that the equipment operates stably. For high setting of [Proportional gain of position], the
tracing characteristics of position commands are good with little lagging error but it tends
to cause vibration at the point of positioning stop.
(3) [Feedforward gain of position]
PA10 adjusts the speed ring using the speed information of position commands. The
following error is reduced with the increase of the setting. However, the motor is liable to produce
overshooting and vibration in the event of excessive setting. PA11 substantially intends to
smooth the feedforward control of position commands. The bigger the setting is, the faster the
response to the step speed command will be and the better the position overshoot and vibration
are suppressed. The smaller the setting is, the less clear the effect of feedforward and the bigger
the vibration caused by feedforward control will be in case of sudden change in speed.
As a general rule, it is possible not to use PA10 (Feedforward gain of position) and PA11
(Cut-off frequency of positional feedforward low-pass filter).
Note 1: When the setting of [Proportional gain of position] is small, the system is in stable state but the
position tracing characteristics become poor with more lagging error. To use relatively high
Note 2: Refer to the following table for the configuration of [Proportional gain of position] (incremental)
Note 3: Refer to the following table for the configuration of [Proportional gain of position] (absolute).
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Chapter 7 Power-on and Operation
The position resolution (a pulse stroke △l) depends on the stroke △S of the servo motor in each
revolution and the feedback pulse Pt of encoder in each revolution. It may be expressed with the
following formulae:
ΔS
△l=
Pt
Where,
△l: a pulse stroke (mm);
△S: stroke △S of the servo motor in each revolution (mm/revolution);
Pt: Number of feedback pulses of encoder in each revolution (pulses/revolution)
As the system is provided with a quadruple-frequency circuit, Pt is equal to 4×C (C is the
number of lines of the encoder in each revolution). Pt is equal to 10,000 pulses/revolution since C is
2,500 lines/revolution in the system.
A command pulse can be converted to a position control pulse only when it is multiplied by the
electronic gear ratio G. Therefore a command pulse stroke △l﹡is expressed as
ΔS
△l*= ×G
Pt
Denominator of command pulse frequency division
Where, G =
Numerator of command pulse frequency division
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GE2000 Series AC Servo Drive Unit User Manual
Attention
z The servo drive unit must be ordered with a servomotor. This manual applies to GSK SJT
series.
z To use a servomotor made by another manufacturer, always specify in ordering.
Servo Enabled; Alarm cleared; Deviation Counter Zeroed signal; Command pulse
Control input prohibit; Setting servo parameters; Position command; Speed command; CW/CCW
Torque Limit; Internal speed selection; Zero return function input, ect.
Servo ready signal; Servo alarm output symbol; Positioning completion output;
Speed Arrival output; HOLD signal; Zero-speed output; Mask code feedback
72
Chapter 9 Ordering Guide
motor torque, motor current, linear speed, absolute position of rotor, command
Monitoring functions
pulse frequency, operating state, current control mode, rotor’s absolute position,
Alarm functions Overspeed, overvoltage and undervoltage of main power supply, overcurrent,
The parameters may be set, saved, backed up and recovered through the drive
Parameter management
unit or CNC.
1. Use the encoder with high resolution to get stable run and smooth machine run
2. Upload/download servo parameters online, feedback servo diagnosis messages
and monitor servo alarms in bus communication mode
3. High-efficient acceleration/deceleration compensation of drive unit’s backlash
4. Power-down memory function of workpiece coordinate system and zero return
Bus functions function without stroke limit switch in bus communication mode
5. Debug rigid grade of the drive parameters and optimize parameters in bus
communication mode to improve the whole response of matched machine tool
6. The communication period can be adjusted to apply to the bus CNC device with
different interpolation period
7. Add the 2nd gain to meet different machining requirements.
1. Product Overview
GSK SJT series of 3-phase AC permanent magnet synchronous servo motor has the following
technical advantages:
z Made of new rare earth materials, high output power;
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GE2000 Series AC Servo Drive Unit User Manual
2. Description of Terminals
The schematic diagram of the motor winding is as shown below: A, B and C are the outlet
terminals of the winding. Outlet means: 4-pin socket.
Table 8-2-1 Wiring of motor
Socket
2 3 4
No.
Motor
U V W
winding
Remarks Pin 1 is grounded (enclosure)
Pin 2 3 4 7 5 8 6 9 10 13 11 14 12 15
GND is the earth wire of encoder power supply Vcc. Pin 1 is grounded (enclosure)
Socket 12
1 2 3 4 5 6 7 8 9 10 11 13 14 15
No.
Shell
Pin SD GND VCC SD VB
grounding
3. Specification
Model number (kw) pairs torque speed current (kgm2) time constant voltage
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Chapter 9 Ordering Guide
Note: Specify the specification while ordering a motor with dead electromagnet brake.
4. External Dimensions
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GE2000 Series AC Servo Drive Unit User Manual
Fig. 8-2 External view and installation dimensions of SJT series of AC servomotors with 8# base
Table 8-6
(2) External view and installation dimensions of SJT series of AC servomotors with 110# base
Fig. 8-3 External view and installation dimensions of SJT series of AC servomotors with 110# base
Table 8-7
Model No. D(mm) N(mm) LB(mm) L(mm)
110SJT—M040D(A□) φ190-0.013 φ950-0.035 186 (237) 241 (292)
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Chapter 9 Ordering Guide
(3) External view and installation dimensions of SJT series of AC servomotors with 130# base
Fig. 8-3 External view and installation dimensions of SJT series of AC servomotors with 130# base
Table 8-8
Model No. D(mm) N(mm) LB(mm) L(mm)
130SJT—M040D(A□) φ220-0.013 φ1100-0.035 168 (227) 225 (284)
Note: The LB and L figures in the brackets are the lengths of the motors with dead
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GE2000 Series AC Servo Drive Unit User Manual
Figure 8-5 External view and installation dimensions of SJT series of AC servomotors with 175# base
Table 8-9
Note: The LB and L figures in the brackets are the lengths of the motors with dead electromagnet brake of the
corresponding specification.
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Chapter 9 Ordering Guide
Model No Capacity (kVA) Phases Input voltage (V) Output voltage (V)
BS--120 1.2
BS--200 2.0 3 phases
BS--300 3.0 380 220
BD--80 0.8 Single
BD--120 1.2 phase
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GE2000 Series AC Servo Drive Unit User Manual
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Chapter 9 Ordering Guide
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GE2000 Series AC Servo Drive Unit User Manual
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Chapter 9 Ordering Guide
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GE2000 Series AC Servo Drive Unit User Manual
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Chapter 9 Ordering Guide
100mm
Drive unit or other devices
150mm 150mm
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GE2000 Series AC Servo Drive Unit User Manual
To determine the capacity of a servo device, give comprehensive consideration of its load inertia,
load torque, required positioning accuracy and required maximum speed in the following steps:
Calculate its load inertia, load torque, acceleration/deceleration torque, load torque and active
torque as the basis for further selection by consulting the related data.
Calculate the maximum mechanical gear reduction ratio using the required maximum speed and
maximum rotating speed of the motor and check that reduction ratio and the minimum unit of
revolution can satisfy the requirements of minimum unit of position. For high requirement for position
accuracy, increase the mechanical reduction ratio (the actual maximum speed is reduced) or use a
motor with higher rotating speed.
Convert the load inertia and load torque to the motor axis with the mechanical reduction ratio.
The converted inertia and active torque shall not exceed five times the inertia of the motor inertia and
the rated torque of the motor respectively. If the above requirements cannot be fulfilled, increase the
mechanical reduction ratio (the actual maximum speed is reduced) or use a motor with higher rotating
speed.
Refer to Chapter 4 (Table 4-2 Functions of Parameters), Chapter 6 (6.3 Parameter Setting) and
Chapter 7 (7.3 Adjustment) for the meaning and adjusting methods of the electronic gear ratio G.
ratio. Now there is a position deviation and the maximum deviation is the minimum movement
(minimum resolution).
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Chapter 9 Ordering Guide
When a train of impulses is used to control the servomotor in the position control mode, the
difference between command pulse and feedback pulse is called lagging pulse. The figure is
accumulated in the position deviation counter. It forms the following relationship with command pulse
frequency, electronic gear ratio and proportional gain of position:
f * ×G
ε=
Kp
Where,
ε: Lagging pulse (Puls);
f: Command pulse frequency (Hz);
Kp: Proportional gain of position (1/S);
G: Electronic gear ratio
Note: The above relationship is obtained under the condition that [Feedforward gain of position] is 0%. If
[Feedforward gain of position] is above 0%, the lagging pulse will be less than the result of the above
formulae.
I CR DR 1 ZD
S= ⋅ ⋅ ⋅ ⋅ ⋅L
δ CD DD ST ZM
F CR
⋅ ≤ f max
60 × δ CD
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GE2000 Series AC Servo Drive Unit User Manual
DR
V max = nmax × ×L
DD
Where, Vmax: maximum speed of workbench permitted by servo system, mm/min;
nmax: permissible maximum rotating speed of servomotor, rpm;
Actual maximum speed of machine tool Maximum speed limit of CNC and servo system
⎡ ⎛ CR ⎞ DR ⎤ 1 ZD L
α = INT ⎢ INT ⎜ N ⋅ ⎟⋅ ⎥ ⋅ ⋅ ⋅
⎣ ⎝ CD ⎠ DD ⎦ min ST ZM δ
Table 9—5-1 Example of types of SJT series of 2500-line incremental servomotor available for ordering
2500-line
type
2500-line
type
2500-line
type
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Chapter 9 Ordering Guide
incremental
type
2500-line
type
GE2030T-LP1
110SJT-M040E(A) 2500-line
type
110SJT-M060D(A) 2500-line
type
GE2050T-LP1
110SJT-M060E(A) 2500-line
type
130SJT-M040D(A) 2500-line
type
GE2030T-LP1
2500-line
type
2500-line
type
2500-line
type
2500-line
type
2500-line
type
2500-line
type
GE2075T-LP1
70 130SJT-M150D(A) 3.9kW 14.5A 15N·m 2500r/min 2500-line
incremental
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GE2000 Series AC Servo Drive Unit User Manual
type
2500-line
type
2500-line
type
2500-line
type
2500-line
type
2500-line
type
GE2100T-LP1
2500-line
type
2500-line
type
2500-line
type
Table 9-5-2 Example of types of SJT series of 5000-line incremental servomotor available for
ordering
5000-line
type
5000-line
type
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Chapter 9 Ordering Guide
5000-line
type
5000-line
type
5000-line
type
GE2030T-LP1
5000-line
type
5000-line
type
GE2050T-LP1
5000-line
type
5000-line
type
GE2030T-LP1
5000-line
type
5000-line
type
5000-line
type
GE2050T-LP1 5000-line
type
5000-line
type
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GE2000 Series AC Servo Drive Unit User Manual
incremental
type
5000-line
type
5000-line
type
5000-line
type
5000-line
type
5000-line
type
5000-line
type
GE2100T-LP1
5000-line
type
5000-line
type
5000-line
type
Table 9-5-3 Example of types of SJT series of Tamagawa 17-bit absolute servomotor available for
ordering
131072-line
GE2030T-LB1 55 80SJT-M024C(A4) 0.5kW 3A 2.4N·m 2000r/min
absolute type
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Chapter 9 Ordering Guide
131072-line
56 80SJT-M024E(A4) 0.75kW 4.8A 2.4N·m 3000r/min
absolute type
131072-line
57 80SJT-M032C(A4) 0.66kW 5A 3.2N·m 2000r/min
absolute type
131072-line
GE2030T-LB1 58 80SJT-M032E(A4) 1.0kW 6.2A 3.2N·m 3000r/min
absolute type
131072-line
59 110SJT-M040D(A4) 1.0kW 4.5A 4N·m 2500r/min
absolute type
GE2030T-LB1
131072-line
60 110SJT-M040E(A4) 1.2kW 5A 4N·m 3000r/min
absolute type
131072-line
61 110SJT-M060D(A4) 1.5kW 7A 6N·m 2500r/min
absolute type
GE2050T-LB1
131072-line
62 110SJT-M060E(A4) 1.8kW 8A 6N·m 3000r/min
absolute type
131072-line
63 130SJT-M040D(A4) 1.0kW 4A 4N·m 2500r/min
absolute type
GE2030T-LB1
131072-line
64 130SJT-M050D(A4) 1.3kW 5A 5N·m 2500r/min
absolute type
131072-line
65 130SJT-M060D(A4) 1.5kW 6A 6N·m 2500r/min
absolute type
131072-line
66 130SJT-M075D(A4) 1.88kW 7.5A 7.5N·m 2500r/min
absolute type
131072-line
GE2050T-LB1 67 130SJT-M100B(A4) 1.5kW 6A 10N·m 1500r/min
absolute type
131072-line
68 130SJT-M100D(A4) 2.5kW 10A 10N·m 2500r/min
absolute type
131072-line
69 130SJT-M150B(A4) 2.3kW 8.5A 15N·m 1500r/min
absolute type
131072-line
70 130SJT-M150D(A4) 3.9kW 14.5A 15N·m 2500r/min
absolute type
131072-line
GE2075T-LB1 71 175SJT-M150D(A4) 3.1kW 14A 12N·m 2500r/min
absolute type
131072-line
72 175SJT-M180B(A4) 2.8kW 15A 18N·m 1500r/min
absolute type
131072-line
GE2100T-LB1 73 175SJT-M180D(A4) 3.8kW 16.5A 14.5N·m 2500r/min
absolute type
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GE2000 Series AC Servo Drive Unit User Manual
absolute type
131072-line
75 175SJT-M220D(A4) 4.5kW 19A 17.6N·m 2500r/min
absolute type
131072-line
76 175SJT-M300B(A4) 4.7kW 24A 30N·m 1500r/min
absolute type
131072-line
77 175SJT-M300D(A4) 6.0kW 27.5A 24N·m 2500r/min
absolute type
131072-line
78 175SJT-M380B(A4) 6.0kW 29A 38N·m 1500r/min
absolute type
Table 9-5-4 Example of types of SJT series of Danaher 17-bit absolute servomotor available for
ordering
131072-line
55 80SJT-M024C(A4I) 0.5kW 3A 2.4N·m 2000r/min
absolute type
131072-line
GE2030T-LA1 56 80SJT-M024E(A4I) 0.75kW 4.8A 2.4N·m 3000r/min
absolute type
131072-line
57 80SJT-M032C(A4I) 0.66kW 5A 3.2N·m 2000r/min
absolute type
131072-line
GE2030T-LA1 58 80SJT-M032E(A4I) 1.0kW 6.2A 3.2N·m 3000r/min
absolute type
131072-line
59 110SJT-M040D(A4I) 1.0kW 4.5A 4N·m 2500r/min
absolute type
GE2030T-LA1
131072-line
60 110SJT-M040E(A4I) 1.2kW 5A 4N·m 3000r/min
absolute type
131072-line
61 110SJT-M060D(A4I) 1.5kW 7A 6N·m 2500r/min
absolute type
GE2050T-LA1
131072-line
62 110SJT-M060E(A4I) 1.8kW 8A 6N·m 3000r/min
absolute type
131072-line
63 130SJT-M040D(A4I) 1.0kW 4A 4N·m 2500r/min
absolute type
GE2030T-LA1
131072-line
64 130SJT-M050D(A4I) 1.3kW 5A 5N·m 2500r/min
absolute type
131072-line
GE2050T-LA1 65 130SJT-M060D(A4I) 1.5kW 6A 6N·m 2500r/min
absolute type
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Chapter 9 Ordering Guide
131072-line
66 130SJT-M075D(A4I) 1.88kW 7.5A 7.5N·m 2500r/min
absolute type
131072-line
67 130SJT-M100B(A4I) 1.5kW 6A 10N·m 1500r/min
absolute type
131072-line
68 130SJT-M100D(A4I) 2.5kW 10A 10N·m 2500r/min
absolute type
131072-line
69 130SJT-M150B(A4I) 2.3kW 8.5A 15N·m 1500r/min
absolute type
131072-line
70 130SJT-M150D(A4I) 3.9kW 14.5A 15N·m 2500r/min
absolute type
131072-line
GE2075T-LA1 71 175SJT-M150D(A4I) 3.1kW 14A 12N·m 2500r/min
absolute type
131072-line
72 175SJT-M180B(A4I) 2.8kW 15A 18N·m 1500r/min
absolute type
131072-line
73 175SJT-M180D(A4I) 3.8kW 16.5A 14.5N·m 2500r/min
absolute type
131072-line
74 175SJT-M220B(A4I) 3.5kW 17.5A 22N·m 1500r/min
absolute type
131072-line
75 175SJT-M220D(A4I) 4.5kW 19A 17.6N·m 2500r/min
absolute type
GE2100T-LA1
131072-line
76 175SJT-M300B(A4I) 4.7kW 24A 30N·m 1500r/min
absolute type
131072-line
77 175SJT-M300D(A4I) 6kW 27.5A 24N·m 2500r/min
absolute type
131072-line
78 175SJT-M380B(A4I) 6.0kW 29A 38N·m 1500r/min
absolute type
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