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Bst-gen-crr-rpt-Aip-10033-10002-00-K-001 Temporary Cathodic Protection (TCP) System Design Report For PWD Pipeline

This document provides a summary of the design of a temporary cathodic protection (TCP) system for pipelines during construction as part of the Bisat Phase II Development Project. It outlines the scope of work, reference codes and standards, structure details, criteria for cathodic protection, and design philosophy. The TCP system is designed to protect the pipelines for 1 year during construction until the permanent cathodic protection system is installed and energized. The TCP will be disconnected once the permanent system is operational to avoid corrosion during the construction period.

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Rao Dharma
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50% found this document useful (2 votes)
293 views43 pages

Bst-gen-crr-rpt-Aip-10033-10002-00-K-001 Temporary Cathodic Protection (TCP) System Design Report For PWD Pipeline

This document provides a summary of the design of a temporary cathodic protection (TCP) system for pipelines during construction as part of the Bisat Phase II Development Project. It outlines the scope of work, reference codes and standards, structure details, criteria for cathodic protection, and design philosophy. The TCP system is designed to protect the pipelines for 1 year during construction until the permanent cathodic protection system is installed and energized. The TCP will be disconnected once the permanent system is operational to avoid corrosion during the construction period.

Uploaded by

Rao Dharma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 43

Comment Resolution Sheet (CRS)

Project: BISAT PHASE II DEVELOPMENT PROJECT

Client: OQ
Contractor: Arabian Industries Projects L.L.C

CP Vendor: Amran CPSS


Document #: BST-GEN-CRR-RPT-AIP-10033-10002-00
Document Title: TEMPORARY CATHODIC PROTECTION (TCP) SYSTEM DESIGN REPORT FOR PWD PIPELINE

Ref. Point
in Comment from OQ Amran response Status
document
Please note that TCP is designed for 1 year to
protect pipeline during construction period. As once
pipeline is lowered and backfilled then TCP is
connected immediately to pipelines to protect. As
TCP installation is mandatory standard to protect
We understand that TCP design calculation are for 9 location pipeline during construction period until PCP is
only as mentioned here. If we place PCP thorough solar in installed / energized to avoid the chance of
already selected location, then TCP may not be required for corrosion during construction period of pipelines.
Page 22
some of the lines (depends on installation of sub header and
This is to inform that TCP shall be disconnected
flow lines). that can be taken care in future installation also.
once PCP is energized to protect pipelines.
Pl check once

Therefore. during construction of pipelines & prior to


PCP installation & energized, pipelines are
protected with TCP system only.
CONSTRUCTION AND SERVICE CONTRACT
(CSC) FOR BLOCK 60 & 48

Company Name: OQ EXPLORATION & PRODUCTION LLC

Contract Number: AB/2019-036

Work Package: BISAT PHASE II DEVELOPMENT PROJECT WP #: WR#033

Contractor Name: ARABIAN INDUSTRIES PROJECTS LLC

Consultant Name -

Vendor Name: AMRAN CATHODIC PROTECTION SYSTEMS & SERVICES

Sub Vendor Name: -

PO Number: TBA

Package Title: CATHODIC PROTECTION SYSTEM FOR BISAT PHASE II DEVELOPMENT


PROJECT

Vendor Document
P3047-REP-002
Number (if any)

Document Title: TEMPORARY CATHODIC PROTECTION (TCP) SYSTEM DESIGN REPORT


FOR PWD PIPELINE

Document Number: BST-GEN-CRR-RPT-AIP-10033-10002-00 Rev. K-01

Document Status: IFR - Issued for Review Issue Date: 04-07-2023

IFI - Issued for Information

AFC/AFU - Approved for Construction /


Approved for Use
ASB - As Built

For Contractor Use Only

REVIEW CODE AND STATUS

A CONSENT TO PROCEED

B CONSENT TO PROCEED SUBJECT TO COMMENTS

C CONSENT TO PROCEED WITHHELD RESUBMIT

D REVIEW NOT REQUIRED

Date: 11-07-2023 Sign:


Review does not constitute acceptance of design details, calculations, test methods or materials developed or selected by
Vendor/Contractor nor does it relieve Vendor/Contractor from full compliance with contractual or other obligations or responsibilities.
DOCUMENT # BST-GEN-CRR-RPT-AIP-10033-10002-00

TEMPORARY CATHODIC
PROTECTION (TCP) SYSTEM DESIGN
OQ EXPLORATION & PRODUCTION REPORT FOR PWD PIPELINE
LLC (OQEP)

Project : BISAT PHASE II FIELD DEVELOPMENT


PROJECT WATER DISPOSAL SYSTEM
(PHASE 2)

Location : BISAT

Amran Doc. # : P3047-REP-002


Originator : Shahjamal
ARABIAN INDUSTRIES PROJECTS Checked by : Ajay Singh
LLC Approved by : Gineeth Sebastian

AMRAN CATHODIC PROTECTION


SYSTEMS & SERVICES

Amran Cathodic Protection Systems & Services LLC | PO Box: 919 | PC: 100 | Muscat | Sultanate of Oman
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

REVISION RECORD

AMRAN CPSS AIP OQEP


DESCRIPTION
REV. DATE
PREPARED REVIEWED APPROVED APPROVED APPROVED

Issued for Review


K00 18-05-23 Shahjamal Ajay Gineeth
(IFR)

Issued for Review


K01 04-07-23 Shahjamal Ajay Gineeth
(IFR)

Rev. K01 Page 2 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

TABLE OF CONTENTS

1.0 INTRODUCTION ........................................................................................................... 4


2.0 SCOPE OF WORK ........................................................................................................ 4
3.0 SCOPE OF DOCUMENT .............................................................................................. 5
4.0 DEFINITIONS / ABBREVIATIONS................................................................................ 5
4.1 DEFINITIONS ................................................................................................................... 5
4.2 ABBREVIATIONS .............................................................................................................. 8
5.0 REFERENCE CODES AND STANDARDS ................................................................. 10
5.1 PROJECT SPECIFICATIONS............................................................................................. 10
5.2 PDO STANDARDS ......................................................................................................... 11
5.3 INTERNATIONAL CODES & STANDARDS .......................................................................... 11
5.4 SHELL STANDARDS ....................................................................................................... 12
5.5 PROJECT DOCUMENTS .................................................................................................. 12
6.0 STRUCTURE DETAILS .............................................................................................. 13
7.0 CRITERIA FOR CATHODIC PROTECTION ............................................................... 14
7.1 TEMPORARY CATHODIC PROTECTION SYSTEM ................................................... 14
8.0 DESIGN PHILOSOPHY FOR CATHODIC PROTECTION .......................................... 14
9.0 DESIGN OF TEMPORARY CATHODIC PROTECTION ............................................. 14
9.1 DESIGN FORMULAE .................................................................................................. 15
9.2 SAMPLE DESIGN CALCULATION ............................................................................. 18
APPENDIX- A ......................................................................................................................... 21
TCP DESIGN CALCULATION................................................................................................ 21
APPENDIX- B ......................................................................................................................... 22
TEST POST SCHEDULE........................................................................................................ 22

Rev. K01 Page 3 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

1.0 INTRODUCTION

OQ Exploration & Production LLC (OQEP) has contracted Arabian Industries Projects LLC for the
construction of PDW network pipelines. Arabian Industries Projects LLC has retained the services of
Amran Cathodic Protection Systems & Services L.L.C (Amran CPSS) as the specialist cathodic protection
sub-contractor to provide CP system for the external surface of the buried section of pipeline & flowlines.

Amran CPSS has been approved by major oil companies in the Middle East such as Petroleum
Development Oman (PDO), Oman Gas Company (OGC), Oman Refinery Company (ORC), Oman Oil
Refineries and Petroleum Industries Company (ORPIC), Qatar Petroleum (QP), and Abu Dhabi Company
for Onshore Oil Operations (ADCO), NPCC - U.A.E, ADWEA - U.A.E, KNPC (Kuwait) etc.

2.0 SCOPE OF WORK

The scope of work associated with this project is listed below,

By CP Vendor:

• Site survey and report.


• Detailed engineering and design of sacrificial anode temporary cathodic protection system for 1
year.
• Design work includes CP design calculations, construction drawings, and material specifications
as per bill of materials, installation, testing & commissioning procedures, test post schedule
including type & location of test posts.
• Supply of CP materials as per the design BOM for awarded pipelines.
• Installation supervision of CP activities.
• Testing and pre-commissioning / commissioning of cathodic protection system.
• Commissioning report and as built drawings.

By EPC contractor:

• Review / Approval of vendor documents / drawings.


• Supply and installation of all civil and mechanical works like PCC foundations for the CP
equipment, erection of equipment & PTW etc.
• Installation of CP equipment (test posts, bond boxes, coupon, surge diverters, cable route
markers, marker plates, cable laying & termination etc.) under the supervision of Amran CP
Engineer.
Rev. K01 Page 4 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00
(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

• Supply of electrical isolation of structure to be protected including supply of Isolation Flanges.


• Installation of Solar panel along with CP Controller unit, and associated components inside OQ
premises under the supervision of Amran CP Engineer.

3.0 SCOPE OF DOCUMENT

This document details the design of temporary cathodic protection using magnesium anode.

4.0 DEFINITIONS / ABBREVIATIONS

4.1 DEFINITIONS

GENERAL:

Company Oman Qaboos Exploration and Production LLC (OQEP)

Contractor (C) Arabian Industries Projects LLC (AIP)

CP Vendor Amran Cathodic Protection Systems & Services L.L.C (Amran CPSS)

A party appointed by the CP VENDOR for supply of equipment, materials


Sub-Vendor or product-related services in accordance with specification and its
Reference standards and data sheets.

Shall Defines a mandatory action, not optional, a “must do”.

Should Defines a desirable or recommended outcome or action.

May Defines a possible course of action.

If the word “include” or “includes” or “including” is used, it shall be taken as


having the meaning “including but not limited to” and shall not be
Include/Includes/Including
considered as creating or inferring any limitation on the description that
follows if other components / equipment’s required

TECHNICAL:

Term Definition

Alternating voltages and currents induced to on a structure because of the AC


AC Exposure
power system

Alternating Current Alternating Current is an electrical quantity whose direction changes with time

Ampere Unit of Current.

Rev. K01 Page 5 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

Term Definition

The electrode of an electrochemical cell at which oxidation occurs. Electrons flow


Anode away from the anode in the external circuit. Corrosion usually occurs and metal
ions enter the solution at the anode.

Material placed in a cotton bag to fill the space around the permanent reference
Backfill
electrode of a cathodic protection system.

An instantaneous open-circuit opposing voltage between an anode and cathode


Back E.M. F
of an operating cathodic protection system

Cable One conductor or multiple conductors insulated from one another.

Casing A metallic pipe (normally steel) installed to contain a pipe.

The electrode of an electrochemical cell at which reduction is the principal


Cathode
reaction. Electrons flow toward the cathode in the external circuit.

The destruction of adhesion between a coating and the coated surface caused by
Cathodic Disbandment
products of a cathodic reaction.

A technique to reduce the corrosion of a metal surface by making that surface the
Cathodic Protection
cathode of an electrochemical cell.

A liquid, liquefiable or mastic composition that after application to a surface is


Coating
converted into a solid protective, decorative or functional adherent film.

Conductor A material suitable for carrying an electric current. It may be bare or insulated
A connection, usually metallic, that provides electrical continuity between
Continuity Bond
structures that can conduct electricity.
The deterioration of a material, usually a metal, that results from a reaction with its
Corrosion
environment.
Representative metal sample used to quantify the extent of corrosion or the
Coupon
effectiveness of applied cathodic protection
The potential of a corroding surface in an electrolyte relative to a reference
Corrosion Potential electrode under open-circuit conditions (also known as rest potential, open-circuit
potential, or freely corroding potential)

Criterion Standard for assessment of the effectiveness of a cathodic protection system

Direct Current Current whose direction does not change with time.

Location of the negative cable connection to the protected structure through


Drain Point
which the protective current return to its source
The potential difference between the galvanic anodes and the tank wall when the
Driving Voltage
CP system is in operation.
The condition of being electrically separated from other metallic structures or the
Electrical Isolation
environment.
A chemical substance containing ions that migrate in an electric field. For the
purposes of this standard, electrolyte refers to the soil or liquid adjacent to and in
Electrolyte
contact with a buried or submerged metallic structure, including the moisture and
other chemicals contained therein.
Rev. K01 Page 6 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00
(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

Term Definition
Any metallic structure that is not intended as a part of a system under cathodic
Foreign Structure
protection.
A metal that provides sacrificial protection to another metal that is more noble
Galvanic Anode
when electrically coupled in an electrolyte.

Global Positioning The navigational system utilizing satellite technology to provide a user a position
System (GPS) on the earth’s surface

Ground An electrical connection to earth

One or more anodes installed below the earth’s surface for the purpose of
Ground Bed
Supplying cathodic protection.
A discontinuity in a protective coating that exposes unprotected surface to the
Holiday
environment
An electric current supplied by a device employing a power source that is external to
Impressed Current
the electrode system. (An example is direct current for cathodic protection)
A potential substantially free of voltage gradients. Electrical potential measured
Instant Off Potential within 100 milliseconds after the cathodic protection system has ceased operation and
with no current flowing to or from the structure.

Interference Any electrical disturbance on a metallic structure as a result of stray current

An intentional metallic connection, between metallic systems in contact with a


Interference Bond common electrolyte, designed to control electrical current interchange between
the systems
The part of a measured electrode potential attributable to the passage of current
IR Drop
through the resistance between cathode surface and reference electrode

An electric discharge that occurs in the atmosphere between clouds or between


Lightning
clouds and earth

Line Current The direct current flowing on a pipeline

Metallic Short Direct or indirect metallic contact between two metallic structures

“ON” Potential Electrical potential measured while cathodic protection system is operating.

The change from the open-circuit potential as a result of current across the
Polarization
electrode/electrolyte interface.

The potential across the structure/electrolyte interface that is the sum of the
Polarized Potential
corrosion potential and the cathodic polarization

The surface to electrolyte potential of a structure measured in Volts, with respect


Potential
to a reference cell, unless specifically stated otherwise.
The structure-to-electrolyte potential measured after application of cathodic
Protected Potential
protection
A device for converting alternating current to direct current. Usually includes a
Rectifier step-down AC transformer, a silicon or selenium stack (rectifying elements),
meters, and other accessories when used for cathodic protection purposes.

Rev. K01 Page 7 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

Term Definition

An electrode whose open-circuit potential is constant under similar conditions of


Reference Electrode measurement, which is used for measuring the relative potentials of other
electrodes
✓ The resistance per unit length of a substance with uniform cross section.
Resistivity ✓ A measure of the ability of an electrolyte (e.g., soil/water) to resist the flow of
electric charge (e.g., CP current)
Stray Current Current flowing through the paths other than intended circuit
A condition considered to exist at an accessible part in a circuit between the
Shock Hazard part and ground or other accessible part if the steady-state open-circuit AC
voltage is 15V or more (root mean square – rms)
A conductor of a known electrical resistance through which current flow may be
Shunt determined by measurement of the voltage across the conductor and calculation
using Ohm’s Law.
Solar Panel Power
Converts Solar energy into electrical energy through photovoltaics.
System

Structure A metal which has a surface in contact with an electrolyte

The potential difference between the surface of a buried or submerged metallic


Structure to Electrolyte
structure and electrolyte that is measured with reference to an electrode in
Potential
contact with the electrolyte.
An electrically conductive wire or cable attached to a structure and terminated in
Test Lead a Test facility. It is used for the measurement of structure-to-electrolyte potentials
and other measurements.
A small enclosure or housing that is the termination point of one or more test
Test Point / Station
leads
Maximum value of electric current through a body of a person which that person
Threshold Current
can release himself or herself
An electromotive force, or a difference in electrode potentials expressed in volts.
Voltage
Also known as a potential.

4.2 ABBREVIATIONS

Term Description

3LPE 3 Layer Polyethylene

A or Amps Ampere

AC Alternating Current

A/G Above Ground

ASTM American Society for Testing of Materials

B/G Below Ground

BPX Buried Pipeline Crossing

Rev. K01 Page 8 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

Term Description

BS British Standard

CP Cathodic Protection

CS Carbon Steel

Cu-CuSO4 Copper-Copper Sulphate

°C Degree Centigrade

DC Direct Current

DEP Design Engineering Practice

DP Drain Point

EN European Standards

EP Engineering and Procurement

GPS Global Positioning System

GRX Graded Road Crossing

ICCP Impressed Current Cathodic Protection

IEC International Electro-technical Commission

IF Insulating Flange

IP Ingress Protection

IS Isolation Spool

ISO International Organization for Standardization

km Kilometer

LV Low Voltage

mm Milli Meter

MOC Material of Construction

mV Milli Volt

NACE National Association of Corrosion Engineers

OD Outer Diameter

OHL Overhead Power Line

OHLX Overhead Power Line Crossing

PCP Permanent Cathodic Protection

PDO Petroleum Development of Oman

PCS Paint Coating System

P/L Pipeline

Rev. K01 Page 9 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

Term Description

PSP Pipe to Soil Potential

PVC Polyvinylchloride

ROW Right of Way

RP Recommended Practice

SACP Sacrificial Anode Cathodic Protection

SOW Scope of Work

SP Specifications (PDO)

TCP Temporary Cathodic Protection

TR Transformer Rectifier

TRX Tarmac Road Crossing

TS Test facility

U/G Under Ground

V Voltage

TBC To Be Confirmed

5.0 REFERENCE CODES AND STANDARDS

5.1 PROJECT SPECIFICATIONS

DOCUMENT # DESCRIPTION
TECHNICAL SPECIFICATIONS
Cathodic Protection Scope of Work: -
BST-GEN-ELE-SOW-OQ-000-00001-00-U-01
Produced Water Carbon Steel Pipelines
PROJECT SPECIFIC DRAWINGS
Key Plan for Pipeline Alignment Sheets for 24"
/20’’CS-Pert Lined Water Disposal Sub-Header-
BST-12-PPL-ALN-WPO-614-00016-01-U03
3A, Sub-Header-3B And Water Disposal
Flowlines
Pipeline Alignment Sheet for 24"/20’’ CS-Pert
BST-12-PPL-ALN-WPO-614-00017-01-U02 to Lined Water Disposal Sub Header #3A/B from
BST-12-PPL-ALN-WPO-614-00017-15-U02 Intermediate M/F Station to Temp. Receiver
Station 3A/B
Pipeline Alignment Sheet for 10" CS-Pert Lined
BST-12-PPL-ALN-WPO-614-00018-01-U02 to
Water Disposal Flowline From 24" B/G Sub
BST-12-PPL-ALN-WPO-614-00018-02-U02
Header#3A To Well WdW-X14
Pipeline Alignment Sheet for 10" CS-Pert Lined
BST-12-PPL-ALN-WPO-614-00019-01-U02 Water Disposal Flowline From 24" B/G Sub
Header#3A To Well WdW-X26
Pipeline Alignment Sheet for 10" CS-Pert Lined
BST-12-PPL-ALN-WPO-614-00020-01-U02 Water Disposal Flowline From 24" B/G Sub
Header#3A To Well WdW-X27

Rev. K01 Page 10 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

DOCUMENT # DESCRIPTION
Pipeline Alignment Sheet for 10" CS-Pert Lined
BST-12-PPL-ALN-WPO-614-00021-01-U02 Water Disposal Flowline From 24" B/G Sub
Header#3A To Well WdW-X28
Pipeline Alignment Sheet for 10" CS-Pert Lined
BST-12-PPL-ALN-WPO-614-00022-01-U02 to
Water Disposal Flowline From 20" B/G Sub
BST-12-PPL-ALN-WPO-614-00022-02-U02
Header#3BTo Well WdW-X29
Pipeline Alignment Sheet for 10" CS-Pert Lined
BST-12-PPL-ALN-WPO-614-00023-01-U02 Water Disposal Flowline From 20" B/G Sub
Header#3B To Well WdW-X30
Pipeline Alignment Sheet for 10" CS-Pert Lined
BST-12-PPL-ALN-WPO-614-00024-01-U02 Water Disposal Flowline From 20" B/G Sub
Header#3B To Well WdW-X31

5.2 PDO STANDARDS

DOCUMENT # DESCRIPTION

GU-896 (Sept – 2018) Safe Working Guideline for Cathodic Protection System

SP-1109 (Oct 2018) Specification for earthing and bonding

Specification for Cathodic Protection Design (AMENDMENTS/SUPPLEMENTS


SP-1128 (Dec-2020)
TO ISO 15589-1:2015)
SP-1171 (April - 2018) Specification for Quality Management System Required for Product & Services

SP-1236 (Feb – 2019) Isolation Systems for Cathodically Protected Pipelines

SP-1246 (June - 2017) Specification for Painting and Coating of Oil and Gas Production Facilities

SP-2065 (June - 2018) Document Management in Engineering and Operations

5.3 INTERNATIONAL CODES & STANDARDS

DOCUMENT # DESCRIPTION

Standard Test Method for Field Measurement of Soil Resistivity Using Wenner
ASTM G57-06 (2012)
Four Electrode Method

British Standard

BS EN 12954 (June Cathodic Protection of Buried or Immersed Metallic Structures. General Principles
2001) and Application for Pipelines

BS EN 12499 (Nov
Internal Cathodic Protection of metallic structures
1999)

BS EN 13509 (June
Cathodic Protection measurement techniques
2003)

National Association of Corrosion Engineers (NACE)

NACE SP 0104 (2014) The Use of Coupons for Cathodic Protection Monitoring Applications

Rev. K01 Page 11 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

DOCUMENT # DESCRIPTION

Control of External Corrosion on Underground or Submerged Metallic Piping


NACE SP 0169 (2013)
Systems

Mitigation of AC & Lighting effects on Metallic Structures & Corrosion Control


NACE SP 0177 (2014)
Systems

Discontinuity (Holiday) Testing of New Protective Coatings on Conductive


NACE SP0188 (2006)
Substrates

Measurement Techniques Related to Criteria for Cathodic Protection on


NACE TM0497 (2018)
Underground or Submerged Metallic Piping Systems

NACE SP 0286 (2007) Electrical Isolation of Cathodically Protected Pipelines

Design, Installation, Operation, Maintenance of Impressed Current Deep Ground


NACE SP 0572 (2007)
Beds

International Organization for Standardization (ISO)

ISO 9001 :2015 Quality Management System requirements

Petroleum and Natural Gas Industries – Cathodic Protection of Pipeline


ISO 15589 - 1 (2015)
Transportation System – Part 1: On-land pipelines

5.4 SHELL STANDARDS

Shell DEP

Cathodic Protection Design, Installation and Commissioning –


DEP 30.10.73.10 Gen
Amendments and Supplements to ISO 15589 1:2003 (Feb-2017)

DEP 33.64.10.10 Electrical engineering guidelines

5.5 PROJECT DOCUMENTS

Documents Description

Temporary Cathodic Protection (TCP) System Design


BST-GEN-CRR-RPT-AIP-10033-10002-00
Report for PWD Pipeline

BST-GEN-CRR-RPT-AIP-10033-10003-00 Commissioning Report - PWD Pipeline CP System

BST-GEN-CRR-RPT-AIP-10033-10004-00 DCVG Survey Report - Pipeline CP System

BST-GEN-CRR-RPT-AIP-10033-10005-00 CIP Survey Report - Pipeline CP System

Rev. K01 Page 12 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

Detailed Drawing - Welded Pad Cable Connection &


BST-GEN-CRR-DTL-AIP-10033-10001-00
& Encapsulation

Detailed Drawing - Pin Brazing Cable Connection &


BST-GEN-CRR-DTL-AIP-10033-10002-00
Encapsulation

BST-GEN-CRR-DTL-AIP-10033-10003-00 Detailed Drawing -CP Marker Plate for Test Post

Typical Installation Drawing - Potential Monitoring


BST-GEN-CRR-DTL-AIP-10033-10004-00
Test Station (TP-1)/ with Mg anode (TP-1A)

Typical Installation Drawing - Isolation Flange Test


BST-GEN-CRR-DTL-AIP-10033-10005-00
Station (TP-3)/ with Mg anode (TP-3A)

Typical Installation Drawing - Isolation Flange & Drain


BST-GEN-CRR-DTL-AIP-10033-10006-00
Point Test Station (TP-8A)

Typical Installation Drawing - Tarmac Road/ Graded


BST-GEN-CRR-DTL-AIP-10033-10008-00
Road Crossing Test Station (TP-4)

Typical Installation Drawing - Foreign Service


BST-GEN-CRR-DTL-AIP-10033-10007-00
Crossing Test Station (TP-5)

BST-GEN-CRR-DTL-AIP-10033-10009-00 Typical Installation Drawing- Negative Distribution Box

Typical Installation Drawing- Bonding Test Station (if


BST-GEN-CRR-DTL-AIP-10033-10010-00
required)

Equipment Layout Drawing for Pipelines CP System -


BST-GEN-CRR-LAY-AIP-10033-10001-00
Temporary Receiver Station #3A (if required)

Equipment Layout Drawing for Pipelines CP System -


BST-GEN-CRR-LAY-AIP-10033-10002-00
Temporary Receiver Station # 3B

BST-GEN-CRR-DTL-AIP-10033-10011-00 CP Appurtenance Drawing - Pipelines

6.0 STRUCTURE DETAILS


The technical details of proposed pipelines under project scope are tabulated as under:

PIPELINES DESIGN PARAMETERS


Pipeline Size 24 Inch 20 Inch 10 Inch
Wall Thickness 11.13 mm 9.5 mm 5.56 mm
Mode of
Buried Buried Buried
Construction
Pipe Material CS, API 5L Gr.X60, PSL2 CS, API 5L Gr.X60, PSL2 CS, API 5L Gr.X60, PSL2
Pipe
NACE-MR-01-75/ISO15156 NACE-MR-0175/ISO15156 NACE-MR-01-75/ISO15156
Specification
Service Produced Water Produced Water Produced Water
External 3 Layer Polypropylene 3 Layer Polypropylene 3 Layer Polypropylene
Coating (3LPP) (3LPP) (3LPP)
Internal lining Pert Lined Pert Lined Pert Lined
Rev. K01 Page 13 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00
(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

PIPELINES DESIGN PARAMETERS


Design
Max. 85 ºC Max. 85ºC Max. 85 ºC
Temperature
Design Life TCP - 1 Year

7.0 CRITERIA FOR CATHODIC PROTECTION

7.1 TEMPORARY CATHODIC PROTECTION SYSTEM

The temporary sacrificial anode CP system shall be designed to provide sufficient current to achieve a
minimum “ON” potential on the pipeline equal to (or) more negative than (-) 850 mV over the design life,
with respect to a Cu/CuSO4 reference electrode (Ref: NACE RP 0169 clause no 6.2.2.1.1).

8.0 DESIGN PHILOSOPHY FOR CATHODIC PROTECTION

The design strategy followed for temporary CP system for subject pipeline is enumerated below:

• A detailed site survey shall be undertaken to collect relevant site data as a pre-requisite for the design
activities. The design shall utilize the site data, shall be done based on project specifications, and
project inputs & drawings.

• All buried section of the pipelines shall be protected using temporary cathodic protection (TCP) for the
design life of 1 year.

• The sacrificial system shall be installed as the pipe is laid and shall be operational immediately upon
backfilling.

• Design life of temporary cathodic protection shall be up to one (1) year or until commissioning of the
permanent system which ever is encountered first (as per section 3.2 of scope of work doc# BST-
GEN-ELE-SOW-OQ-000-00001-00-U-01).

• Pre-packaged magnesium anode shall be used for temporary cathodic protection of the produced
water disposal pipelines. All anodes shall be connected to the structure only through the test post and
no direct connections to the pipeline shall be allowed.

• TCP anode shall be disconnected prior to commissioning of permanent CP system.

Note – ICCP or Permanent cathodic protection system for these pipelines under subject scope is already
designed under the document (CATHODIC PROTECTION SYSTEM DESIGN REPORT- PWD
NETWORK PIPELINES WITH SOLAR CP STATIONS # BST-GEN-CRR-RPT-AIP-10018-10002-
00_K01) and same is approved.

9.0 DESIGN OF TEMPORARY CATHODIC PROTECTION

The following section defines the basis of cathodic protection, design parameters and assumptions which
shall be used to develop temporary cathodic protection system design:

Rev. K01 Page 14 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

The design parameters for temporary CP system can be listed as under:

DESIGN PARAMETERS

Design life 1 Year

Design temperature 85°C

0.002 mA/m2
Current density for 3LPP coated pipeline at 30 °C
(As per PDO SP-1128)

Pipeline natural potential (-) 0.50 V w.r.t. Cu/CuSO4ref. cell

Mg anode open circuit potential (-) 1.70 V w.r.t. Cu/CuSO4 ref. cell

Minimum protective potential (-) 0.85 V w.r.t. Cu/CuSO4 ref. cell

Mg anode electrochemical capacity 1100 A-h/kg (with 50% efficiency)

Mg anode consumption rate 7.97 kg/A-Yr

Anode utilization factor 0.85

Pre-packed anode length & diameter 0. 700 m & 0.150 m

Anode weight 4.1 kg

9.1 DESIGN FORMULAE

Following formulae shall be used for design calculations:

Current density at steady state operating temperature,

𝐶𝑑 , 𝑂𝑇 − 30
𝑂.𝑇
= 𝐶𝑑,𝑎 × 1.25^ ( ) ...................................................(1)
10
Where
𝐶𝑑 , Current density at operating temperature
-
𝑂.𝑇 (mA/m2)
Rev. K01 Page 15 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00
(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

Current density at 30°C temperature


𝐶𝑑,𝑎 -
(mA/m2)
𝑂𝑇 - Operating temperature(°C)

Surface area of the pipeline,

𝑆𝑎,𝑐 = 𝛱×𝐷×𝐿 ....................................................(2)

Where
𝑆𝑎,𝑐
- Coated surface area of pipeline (m2)
D - diameter of pipeline (m)
L - Length of pipeline (m)

[Reference: NACE Course Manual –Level 3]

Protective current required (I),


(𝑆𝑎,𝑐 × 𝐶𝑑,𝑂𝑇 ) ………………………………………........(3)
I = ⁄
1000

Where
𝐼 - Current demand (A)
𝑆𝑎,𝑐- From (2)
𝐶𝑑 , - From (1)
𝑂.𝑇

[Reference: NACE Course Manual –Level 3]

Anode weight required,

𝑊 = 𝐼 × 𝐶𝑡 × 𝑌⁄ …………………………………..…....................... (4)
𝑈
Where

𝐼 - From (3)

𝐶𝑡 -Consumption rate of anode (Kg / A-yr)

𝑌 -Design life (years)

𝑈 -Anode Utilization factor


[Reference: NACE Course Manual –Level 3]

Number of anodes (weight basis),


𝑁 = 𝑊 ⁄𝑊𝑎 ........................................................................... (5)
Where

𝑊- From (4)

𝑊𝑎 - Weight of individual anode (Kg)


[Reference: NACE Course Manual –Level 3]

Rev. K01 Page 16 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

Anode to earth resistance,


𝜌 2𝐿𝑎
𝑅𝑎 = 𝑙𝑛 ( ) ……............................................................... (6)
2𝜋𝐿𝑎 𝑑𝑎
𝑅𝑎 - Anode to earth resistance (ohms)
𝝆 - Soil resistivity (ohm-m)
𝐿𝑎 - Length of anode (m)
𝑑𝑎 - Equivalent dia of anode
[Reference: NACE Course Manual –Level 3]

Driving potential,
𝐸𝑑 = 𝐸𝑎 − 𝐸𝑐 ................................................................... (7)

Where

𝐸𝑑 - Driving potential (mV)

𝐸𝑎 - Open circuit potential of anode (mV)

𝐸𝑐 - Protective potential (mV)

Anode current output,


𝐸𝑑
𝐼𝑎 = …………..……...........................................(8)
𝑅𝑎
Where
𝐼𝑎 - Anode current output (A)
𝐸𝑑 - From (7)
𝑅𝑎 - From (6)

Number of anodes (current basis),


𝑁 = 𝐼 ⁄𝐼𝑎 …...……………………..…........................ (9)
Where
𝐼 - From (3)

𝐼𝑎 - From (8)

Rev. K01 Page 17 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

9.2 SAMPLE DESIGN CALCULATION

The following section outlines the design calculations for temporary cathodic protection using pre-
packaged Mg anode for 24” CS+PE produced water sub header pipeline from IMS to temporary receiver
station-3A of Bisat Phase II Development Project (phase 2). Detailed calculation is attached under
Appendix-A

Current Density at Operating Temperature

85−30
𝐶𝑑 , = 𝐶𝑑,𝑎 × 1.25^ ( ) mA/m2 ………..From(1)
𝑂.𝑇 10
85−30
= 0.002 × 1.25^ ( )
10

= 0.007 mA/m2

Surface Area Calculation – 24” pipeline from IMS to temp receiver Station-3A

𝑆𝑎,𝑐 = …………………..From (2)


Π X 0.6096 X 14500 m2

= 27769.17 m2

Protective Current Required

𝐼 = 27769.17 X 0.007/ 1000 ...…………..From (3)

= 0.189A

Anode Requirement by Weight

𝑊 = (8766 X 1 X 0.189)/ (1100 X 0.85) ….........From (4)

= 1.284Kg

Weight of the proposed anode is 4.1 kg

Number of Anode Required based on weight basis

𝑁 = 1.284/4.1 ….........From (5)


= 0.313

~ 1 Nos

Rev. K01 Page 18 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

Taking in to consideration the soil resistivity data results reported under pre-design survey report
document (BST-GEN-CRR-RPT-AIP-10018-10001-00) average soil resistivity found to be severely
corrosive in nature along the pipeline route. The soil resistivity shall impact the current output of the anode
which shall not be able to throw the required current.
To overcome this problem, Mg anodes are provided with pre-packaging of water retentive backfill material
which keeps the environment around the anodes moist and at lower resistivity at all time. Anode backfill
material consist of powdered gypsum: 75%, granular bentonite: 20% and anhydrous sodium sulphate:
5%, which has water retaining capacity.
The anode locations shall also be provided with watering facility. At the time of installation, the anode
installation locations shall be watered. Due to this, anode can be expected to be operating at resistivity
assumed conservatively at 2000 ohm-cm (20 ohm-m).

Anode to Earth Resistance

20 2 𝑋 0.7
𝑅𝑎 = 𝑙𝑛 ( ) …...…. From (6)
2 𝑋 𝜋 𝑋 0.7 0.15
= 10.16 Ω

Current Output Of An Anode

−1.7−(−0.85)
𝐼𝑎 = ……. From (8)
10.16

= 0.084A

Number of Anode Required

𝑁 = 0.189/0.084
……. From (9)

= 2.264

~ 3 Nos.
As per weight calculation total anode requirement is 1 number and as per current demand
calculation total anode requirement is 3 numbers for the temporary protection of proposed
pipeline. Hence, in order to ensure the proper current distribution, 3 numbers of pre-
packaged Magnesium anodes shall be installed for the subject pipeline.

Summary of calculation of Mg anode distribution has been given below:


Anodes Anodes
Total Total Require Proposed
Pipe Required Required
S. Pipeline Surface d Anodes
Pipeline ID Outer by Weight by Current
No Length Area Current Quantity
Dia Basis Basis
(m) (m2) (A) (No.)
(inch) (No.) (No.)
24" Sub
1. 24 14500 27769.166 0.189 1 3 3
Header-3A
20" Sub
2. 20 3200 5106.973 0.035 1 1 1
Header-3B
Rev. K01 Page 19 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00
(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

Anodes Anodes
Total Total Require Proposed
Pipe Required Required
S. Pipeline Surface d Anodes
Pipeline ID Outer by Weight by Current
No Length Area Current Quantity
Dia Basis Basis
(m) (m2) (A) (No.)
(inch) (No.) (No.)
10" FlowLine-
3. 10 2604 2077.900 0.014 1 1 1
WDW-X14
10" Flowline-
4. 10 600 478.779 0.003 1 1 1
WDW-X26
10" FlowLine-
5. 10 263 209.865 0.001 1 1 1
WDW-X27
10" FlowLine-
6. 10 855 682.260 0.005 1 1 1
WDW-X28
10" FlowLine-
7. 10 1875 1496.184 0.010 1 1 1
WDW-X29
10" FlowLine-
8. 10 643 513.091 0.004 1 1 1
WDW-X30
10" FlowLine-
9. 10 1270 1013.415 0.007 1 1 1
WDW-X31
Total No. of 4.1 Kg magnesium anodes proposed for project pipelines 11

The location of TCP anodes shall coincide with the test post location and shall be temporarily connected
through the test post. Installation location of temporary sacrificial CP anode for each pipeline shall be as
per CP appurtenance drawing (BST-GEN-CRR-DTL-AIP-10033-10011-00) and TP cable schedule which
is attached under Appendix – B.

Rev. K01 Page 20 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

APPENDIX- A
TCP DESIGN CALCULATION

Rev. K01 Page 21 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
BISAT PHASE II EVELOPMENT PROJECT (PHASE 2)

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

24" CS-PERT LINED WATER DISPOSAL SUB HEADER-3A


f. Resistance of Anode to Earth
Appendix - A 1x10 sq mm XLPE/PVC
Project : BISAT PHASE II DEVELOPMENT PROJECT Tail Cable   L 
Ra =   In 2 a  Ω
Client : OQ Exploration & Production LLC 2La  da 
EPC Contractor : Arabian Industries Projects LLC

Title : Temporary Cathodic Protection System - Design Calculations Sheet Typical Pre-packaged Considering the water retentive backfill in the prepackage provided
Mg Anode around the anode provided during the temporary period (say, 1 years)
1 Given (as per SOW) the resistivity of medium around the anode will be necessarily of
R a = 10.16 Ω the order of 2000 Ωcm (or 20 Ωm, denoted as ρ in the above equation).
a. 24" CS-PERT LINED WATER DISPOSAL SUB HEADER-3A @ 20 Ωm environment [Refer
Surface area
Source Destination Pipe Dia (inch) Pipe Dia (m) Length (m) section 3.f) for details] Hence,
(m2)

Temp.
IMS 24 0.6096 14500 27769.166 Typical Mg Anode Details Ra = 10.16 Ω
Receiver 3A

Design of System g. Current Ouput from an Anode

a. Surface Area to be protected Ep - Ea


Ia = A
Ra
S a,c = π D L m
2

= 27769.17 m
2
= 0.084 A

2 Design Basis, Assumptions & Parameters b. Protection Current Density at Operating Temperature h. Number of Anodes
(based on current ouputs from one anode, as calculated above)
a. Temporary Cathodic Protection System i cp,T = i cp,30 . (1.25 ((OT-30)/10) ) mA / m 2

Design Parameter Design Value Standard Reference = 0.007 mA / m


2
N = I cp / I a No.

Design Life of system (t) 1 Year Assumed


= 2.264 No.
c. Total Current Required, (TCP) ≈3 No.

Steady state Operating o


85 C
Temperature (OT ) I cp = S a,c . i cp,T / 1000 A

= 0.189 A 4 Conclusions
Coating Type 3LPP

From calculations in Sections 3.e) and 3.h) , it can be seen that


Cathodic Protection 2 1 No. of anode will be required to give sufficient protection to
0.002 mA / m As per PDO SP-1128
Current Density (i cp,30 )
the pipeline based on weight basis & 3 No. of anode will be

Current Density required based on current basis.


25% rise for every 10 oC above Section 3.3 of BST-GEN-ELE-
Adjustment with d. Total Mass of Anode Required
temperature 30 oC SOW-OQ-000-00001-00-U-0

8766 . Icp . t
Type of anode (Temporary Prepackaged Magnesium W = kg
Cathodic Protection) Anode (4.1 kg) ε.Uf

= 1.284 kg
b. Properties of Mg Anode
Electrochemical Capacity A-h /kg at 90% efficiency e. Number of Anodes
1100
(ε) Ref: Table 2-11 NACE CP 3 Manual (based on weight requirements as calculated above)
Utilization factor (U f ) 0.85 (no unit)
Anode Potential (E a ) -1.7 V Vs Cu/CuSO4 N = W/ W a No.
Anode Dia (d a ) 0.15 m (Prepackage dimension) = 0.313 No.
Anode Length (L a ) 0.7 m (Prepackage dimension) ≈1 No.
Anode Weight (W a ) 4.1 kg (Net Wt. of Anodic Material)

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II EVELOPMENT PROJECT(PHASE 2 )

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

20" CS-PERT LINED WATER DISPOSAL SUB HEADER-3B


f. Resistance of Anode to Earth
Appendix - A 1x10 sq mm XLPE/PVC
Project : BISAT PHASE II DEVELOPMENT PROJECT Tail Cable   L 
Ra =   In 2 a  Ω
Client : OQ Exploration & Production LLC 2La  da 
EPC Contractor : Arabian Industries Projects LLC

Title : Temporary Cathodic Protection System - Design Calculations Sheet Typical Pre-packaged Considering the water retentive backfill in the prepackage provided
Mg Anode around the anode provided during the temporary period (say, 1 years)
1 Given (as per SOW) the resistivity of medium around the anode will be necessarily of
R a = 10.16 Ω the order of 2000 Ωcm (or 20 Ωm, denoted as ρ in the above equation).
a. 24" CS-PERT LINED WATER DISPOSAL SUB HEADER-3B @ 20 Ωm environment [Refer
Surface area
Source Destination Pipe Dia (inch) Pipe Dia (m) Length (m) 2 section 3.f) for details] Hence,
(m )
Temp. Temp.
Receiver Stn Receiver Stn 20 0.508 3200 5106.973 Typical Mg Anode Details Ra = 10.16 Ω
3A 3B

Design of System g. Current Ouput from an Anode

a. Surface Area to be protected Ep - Ea


Ia = A
Ra
S a,c = π D L m2
= 5106.97 m2 = 0.084 A

2 Design Basis, Assumptions & Parameters b. Protection Current Density at Operating Temperature h. Number of Anodes
(based on current ouputs from one anode, as calculated above)
a. Temporary Cathodic Protection System i cp,T = i cp,30 . (1.25 ((OT-30)/10) ) mA / m 2

Design Parameter Design Value Standard Reference = 0.007 mA / m2 N = I cp / I a No.

Design Life of system (t) 1 Year Assumed


= 0.416 No.
c. Total Current Required, (TCP) ≈1 No.
Steady state Operating o
85 C
Temperature (OT ) I cp = S a,c . i cp,T / 1000 A

= 0.035 A 4 Conclusions
Coating Type 3LPP

Cathodic Protection From calculations in Sections 3.e) and 3.h) , it can be seen that
0.002 mA / m2 As per PDO SP-1128 1 No. of anode will be required to give sufficient protection to
Current Density (i cp,30 )
the pipeline based on weight basis & 1 No. of anode will be
Current Density required based on current basis.
25% rise for every 10 oC above Section 3.3 of BST-GEN-ELE-
Adjustment with d. Total Mass of Anode Required
temperature 30 oC SOW-OQ-000-00001-00-U-01

8766 . Icp . t
Type of anode (Temporary Prepackaged Magnesium W = kg
Cathodic Protection) Anode (4.1 kg) ε.Uf

= 0.236 kg
b. Properties of Mg Anode
Electrochemical Capacity A-h /kg at 90% efficiency e. Number of Anodes
1100
(ε) Ref: Table 2-11 NACE CP 3 Manual (based on weight requirements as calculated above)
Utilization factor (U f ) 0.85 (no unit)
Anode Potential (E a ) -1.7 V Vs Cu/CuSO4 N = W/ W a No.
Anode Dia (d a ) 0.15 m (Prepackage dimension) = 0.058 No.
Anode Length (L a ) 0.7 m (Prepackage dimension) ≈1 No.
Anode Weight (W a ) 4.1 kg (Net Wt. of Anodic Material)

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II EVELOPMENT PROJECT (PHASE 2)

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED WATER DISPOSAL FLOWLINE - WELL WDW- X14


f. Resistance of Anode to Earth
Appendix - A 1x10 sq mm XLPE/PVC
Project : BISAT PHASE II DEVELOPMENT PROJECT Tail Cable   L 
Ra =   In 2 a  Ω
Client : OQ Exploration & Production LLC 2La  da 
EPC Contractor : Arabian Industries Projects LLC

Title : Temporary Cathodic Protection System - Design Calculations Sheet Typical Pre-packaged Considering the water retentive backfill in the prepackage provided
Mg Anode around the anode provided during the temporary period (say, 1 years)
1 Given (as per SOW) the resistivity of medium around the anode will be necessarily of
R a = 10.16 Ω the order of 2000 Ωcm (or 20 Ωm, denoted as ρ in the above equation).
a. 10" CS-PERT LINED WATER DISPOSAL FLOWLINE @ 20 Ωm environment [Refer
Surface area
Source Destination Pipe Dia (inch) Pipe Dia (m) Length (m) 2 section 3.f) for details] Hence,
(m )
Mid Tap off
WDW-WX 10 0.254 2604 2077.900 Typical Mg Anode Details Ra = 10.16 Ω
24'' SH 3 A

Design of System g. Current Ouput from an Anode

a. Surface Area to be protected Ep - Ea


Ia = A
Ra
S a,c = π D L m2
= 2077.90 m2 = 0.084 A

2 Design Basis, Assumptions & Parameters b. Protection Current Density at Operating Temperature h. Number of Anodes
(based on current ouputs from one anode, as calculated above)
a. Temporary Cathodic Protection System i cp,T = i cp,30 . (1.25 ((OT-30)/10) ) mA / m 2

Design Parameter Design Value Standard Reference = 0.007 mA / m2 N = I cp / I a No.

Design Life of system (t) 1 Year Assumed


= 0.169 No.
c. Total Current Required, (TCP) ≈1 No.
Steady state Operating o
85 C
Temperature (OT ) I cp = S a,c . i cp,T / 1000 A

= 0.014 A 4 Conclusions
Coating Type 3LPP

Cathodic Protection From calculations in Sections 3.e) and 3.h) , it can be seen that
0.002 mA / m2 As per PDO SP-1128 1 No. of anode will be required to give sufficient protection to
Current Density (i cp,30 )
the pipeline based on weight basis & 1 No. of anode will be
Current Density required based on current basis.
25% rise for every 10 oC above Section 3.3 of BST-GEN-ELE-
Adjustment with d. Total Mass of Anode Required
temperature 30 oC SOW-OQ-000-00001-00-U-0

8766 . Icp . t
Type of anode (Temporary Prepackaged Magnesium W = kg
Cathodic Protection) Anode (4.1 kg) ε.Uf

= 0.096 kg
b. Properties of Mg Anode
Electrochemical Capacity A-h /kg at 90% efficiency e. Number of Anodes
1100
(ε) Ref: Table 2-11 NACE CP 3 Manual (based on weight requirements as calculated above)
Utilization factor (U f ) 0.85 (no unit)
Anode Potential (E a ) -1.7 V Vs Cu/CuSO4 N = W/ W a No.
Anode Dia (d a ) 0.15 m (Prepackage dimension) = 0.023 No.
Anode Length (L a ) 0.7 m (Prepackage dimension) ≈1 No.
Anode Weight (W a ) 4.1 kg (Net Wt. of Anodic Material)

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II EVELOPMENT PROJECT (PHASE 2)

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED WATER DISPOSAL FLOWLINE WELL - WDW- X26


f. Resistance of Anode to Earth
Appendix - A 1x10 sq mm XLPE/PVC
Project : BISAT PHASE II DEVELOPMENT PROJECT Tail Cable   L 
Ra =   In 2 a  Ω
Client : OQ Exploration & Production LLC 2La  da 
EPC Contractor : Arabian Industries Projects LLC

Title : Temporary Cathodic Protection System - Design Calculations Sheet Typical Pre-packaged Considering the water retentive backfill in the prepackage provided
Mg Anode around the anode provided during the temporary period (say, 1 years)
1 Given (as per SOW) the resistivity of medium around the anode will be necessarily of
R a = 10.16 Ω the order of 2000 Ωcm (or 20 Ωm, denoted as ρ in the above equation).
a. 10" CS-PERT LINED WATER DISPOSAL FLOWLINE @ 20 Ωm environment [Refer
Surface area
Source Destination Pipe Dia (inch) Pipe Dia (m) Length (m) 2 section 3.f) for details] Hence,
(m )
Mid Tap off
WDW-X26 10 0.254 600 478.779 Typical Mg Anode Details Ra = 10.16 Ω
24'' SH 3 A

Design of System g. Current Ouput from an Anode

a. Surface Area to be protected Ep - Ea


Ia = A
Ra
S a,c = π D L m2
= 478.78 m2 = 0.084 A

2 Design Basis, Assumptions & Parameters b. Protection Current Density at Operating Temperature h. Number of Anodes
(based on current ouputs from one anode, as calculated above)
a. Temporary Cathodic Protection System i cp,T = i cp,30 . (1.25 ((OT-30)/10) ) mA / m 2

Design Parameter Design Value Standard Reference = 0.007 mA / m2 N = I cp / I a No.

Design Life of system (t) 1 Year Assumed


= 0.039 No.
c. Total Current Required, (TCP) ≈1 No.
Steady state Operating o
85 C
Temperature (OT ) I cp = S a,c . i cp,T / 1000 A

= 0.003 A 4 Conclusions
Coating Type 3LPP

Cathodic Protection From calculations in Sections 3.e) and 3.h) , it can be seen that
0.002 mA / m2 As per PDO SP-1128 1 No. of anode will be required to give sufficient protection to
Current Density (i cp,30 )
the pipeline based on weight basis & 1 No. of anode will be
Current Density required based on current basis.
25% rise for every 10 oC above Section 3.3 of BST-GEN-ELE-
Adjustment with d. Total Mass of Anode Required
temperature 30 oC SOW-OQ-000-00001-00-U-0

8766 . Icp . t
Type of anode (Temporary Prepackaged Magnesium W = kg
Cathodic Protection) Anode (4.1 kg) ε.Uf

= 0.022 kg
b. Properties of Mg Anode
Electrochemical Capacity A-h /kg at 90% efficiency e. Number of Anodes
1100
(ε) Ref: Table 2-11 NACE CP 3 Manual (based on weight requirements as calculated above)
Utilization factor (U f ) 0.85 (no unit)
Anode Potential (E a ) -1.7 V Vs Cu/CuSO4 N = W/ W a No.
Anode Dia (d a ) 0.15 m (Prepackage dimension) = 0.005 No.
Anode Length (L a ) 0.7 m (Prepackage dimension) ≈1 No.
Anode Weight (W a ) 4.1 kg (Net Wt. of Anodic Material)

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II EVELOPMENT PROJECT (PHASE 2)

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED WATER DISPOSAL FLOWLINE WELL - WDW- X27


f. Resistance of Anode to Earth
Appendix - A 1x10 sq mm XLPE/PVC
Project : BISAT PHASE II DEVELOPMENT PROJECT Tail Cable   L 
Ra =   In 2 a  Ω
Client : OQ Exploration & Production LLC 2La  da 
EPC Contractor : Arabian Industries Projects LLC

Title : Temporary Cathodic Protection System - Design Calculations Sheet Typical Pre-packaged Considering the water retentive backfill in the prepackage provided
Mg Anode around the anode provided during the temporary period (say, 1 years)
1 Given (as per SOW) the resistivity of medium around the anode will be necessarily of
R a = 10.16 Ω the order of 2000 Ωcm (or 20 Ωm, denoted as ρ in the above equation).
a. 10" CS-PERT LINED WATER DISPOSAL FLOWLINE @ 20 Ωm environment [Refer
Surface area
Source Destination Pipe Dia (inch) Pipe Dia (m) Length (m) 2 section 3.f) for details] Hence,
(m )
Mid Tap off
WDW-X27 10 0.254 263 209.865 Typical Mg Anode Details Ra = 10.16 Ω
24'' SH 3 A

Design of System g. Current Ouput from an Anode

a. Surface Area to be protected Ep - Ea


Ia = A
Ra
S a,c = π D L m2
= 209.86 m2 = 0.084 A

2 Design Basis, Assumptions & Parameters b. Protection Current Density at Operating Temperature h. Number of Anodes
(based on current ouputs from one anode, as calculated above)
a. Temporary Cathodic Protection System i cp,T = i cp,30 . (1.25 ((OT-30)/10) ) mA / m 2

Design Parameter Design Value Standard Reference = 0.007 mA / m2 N = I cp / I a No.

Design Life of system (t) 1 Year Assumed


= 0.017 No.
c. Total Current Required, (TCP) ≈1 No.
Steady state Operating o
85 C
Temperature (OT ) I cp = S a,c . i cp,T / 1000 A

= 0.0014 A 4 Conclusions
Coating Type 3LPP

Cathodic Protection From calculations in Sections 3.e) and 3.h) , it can be seen that
0.002 mA / m2 As per PDO SP-1128 1 No. of anode will be required to give sufficient protection to
Current Density (i cp,30 )
the pipeline based on weight basis & 1 No. of anode will be
Current Density required based on current basis.
25% rise for every 10 oC above Section 3.3 of BST-GEN-ELE-
Adjustment with d. Total Mass of Anode Required
temperature 30 oC SOW-OQ-000-00001-00-U-0

8766 . Icp . t
Type of anode (Temporary Prepackaged Magnesium W = kg
Cathodic Protection) Anode (4.1 kg) ε.Uf

= 0.010 kg
b. Properties of Mg Anode
Electrochemical Capacity A-h /kg at 90% efficiency e. Number of Anodes
1100
(ε) Ref: Table 2-11 NACE CP 3 Manual (based on weight requirements as calculated above)
Utilization factor (U f ) 0.85 (no unit)
Anode Potential (E a ) -1.7 V Vs Cu/CuSO4 N = W/ W a No.
Anode Dia (d a ) 0.15 m (Prepackage dimension) = 0.002 No.
Anode Length (L a ) 0.7 m (Prepackage dimension) ≈1 No.
Anode Weight (W a ) 4.1 kg (Net Wt. of Anodic Material)

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II EVELOPMENT PROJECT (PHASE 2)

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED WATER DISPOSAL FLOWLINE WELL - WDW- X28


f. Resistance of Anode to Earth
Appendix - A 1x10 sq mm XLPE/PVC
Project : BISAT PHASE II DEVELOPMENT PROJECT Tail Cable   L 
Ra =   In 2 a  Ω
Client : OQ Exploration & Production LLC 2La  da 
EPC Contractor : Arabian Industries Projects LLC

Title : Temporary Cathodic Protection System - Design Calculations Sheet Typical Pre-packaged Considering the water retentive backfill in the prepackage provided
Mg Anode around the anode provided during the temporary period (say, 1 years)
1 Given (as per SOW) the resistivity of medium around the anode will be necessarily of
R a = 10.16 Ω the order of 2000 Ωcm (or 20 Ωm, denoted as ρ in the above equation).
a. 10" CS-PERT LINED WATER DISPOSAL FLOWLINE @ 20 Ωm environment [Refer
Surface area
Source Destination Pipe Dia (inch) Pipe Dia (m) Length (m) 2 section 3.f) for details] Hence,
(m )
Mid Tap off
WDW-X28 10 0.254 855 682.260 Typical Mg Anode Details Ra = 10.16 Ω
20'' SH 3B

Design of System g. Current Ouput from an Anode

a. Surface Area to be protected Ep - Ea


Ia = A
Ra
S a,c = π D L m2
= 682.260 m2 = 0.084 A

2 Design Basis, Assumptions & Parameters b. Protection Current Density at Operating Temperature h. Number of Anodes
(based on current ouputs from one anode, as calculated above)
a. Temporary Cathodic Protection System i cp,T = i cp,30 . (1.25 ((OT-30)/10) ) mA / m 2

Design Parameter Design Value Standard Reference = 0.007 mA / m2 N = I cp / I a No.

Design Life of system (t) 1 Year Assumed


= 0.056 No.
c. Total Current Required, (TCP) ≈1 No.
Steady state Operating o
85 C
Temperature (OT ) I cp = S a,c . i cp,T / 1000 A

= 0.005 A 4 Conclusions
Coating Type 3LPP

Cathodic Protection From calculations in Sections 3.e) and 3.h) , it can be seen that
0.002 mA / m2 As per PDO SP-1128 1 No. of anode will be required to give sufficient protection to
Current Density (i cp,30 )
the pipeline based on weight basis & 1 No. of anode will be
Current Density required based on current basis.
25% rise for every 10 oC above Section 3.3 of BST-GEN-ELE-
Adjustment with d. Total Mass of Anode Required
temperature 30 oC SOW-OQ-000-00001-00-U-0

8766 . Icp . t
Type of anode (Temporary Prepackaged Magnesium W = kg
Cathodic Protection) Anode (4.1 kg) ε.Uf

= 0.032 kg
b. Properties of Mg Anode
Electrochemical Capacity A-h /kg at 90% efficiency e. Number of Anodes
1100
(ε) Ref: Table 2-11 NACE CP 3 Manual (based on weight requirements as calculated above)
Utilization factor (U f ) 0.85 (no unit)
Anode Potential (E a ) -1.7 V Vs Cu/CuSO4 N = W/ W a No.
Anode Dia (d a ) 0.15 m (Prepackage dimension) = 0.008 No.
Anode Length (L a ) 0.7 m (Prepackage dimension) ≈1 No.
Anode Weight (W a ) 4.1 kg (Net Wt. of Anodic Material)

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II EVELOPMENT PROJECT (PHASE 2)

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED WATER DISPOSAL FLOWLINE WELL - WDW- X29


f. Resistance of Anode to Earth
Appendix - A 1x10 sq mm XLPE/PVC
Project : BISAT PHASE II DEVELOPMENT PROJECT Tail Cable   L 
Ra =   In 2 a  Ω
Client : OQ Exploration & Production LLC 2La  da 
EPC Contractor : Arabian Industries Projects LLC

Title : Temporary Cathodic Protection System - Design Calculations Sheet Typical Pre-packaged Considering the water retentive backfill in the prepackage provided
Mg Anode around the anode provided during the temporary period (say, 1 years)
1 Given (as per SOW) the resistivity of medium around the anode will be necessarily of
R a = 10.16 Ω the order of 2000 Ωcm (or 20 Ωm, denoted as ρ in the above equation).
a. 10" CS-PERT LINED WATER DISPOSAL FLOWLINE @ 20 Ωm environment [Refer
Surface area
Source Destination Pipe Dia (inch) Pipe Dia (m) Length (m) 2 section 3.f) for details] Hence,
(m )
Mid Tap off
WDW-X29 10 0.254 1875 1496.184 Typical Mg Anode Details Ra = 10.16 Ω
20'' SH 3B

Design of System g. Current Ouput from an Anode

a. Surface Area to be protected Ep - Ea


Ia = A
Ra
S a,c = π D L m2
= 1496.18 m2 = 0.084 A

2 Design Basis, Assumptions & Parameters b. Protection Current Density at Operating Temperature h. Number of Anodes
(based on current ouputs from one anode, as calculated above)
a. Temporary Cathodic Protection System i cp,T = i cp,30 . (1.25 ((OT-30)/10) ) mA / m 2

Design Parameter Design Value Standard Reference = 0.007 mA / m2 N = I cp / I a No.

Design Life of system (t) 1 Year Assumed


= 0.122 No.
c. Total Current Required, (TCP) ≈1 No.
Steady state Operating o
85 C
Temperature (OT ) I cp = S a,c . i cp,T / 1000 A

= 0.010 A 4 Conclusions
Coating Type 3LPP

Cathodic Protection From calculations in Sections 3.e) and 3.h) , it can be seen that
0.002 mA / m2 As per PDO SP-1128 1 No. of anode will be required to give sufficient protection to
Current Density (i cp,30 )
the pipeline based on weight basis & 1 No. of anode will be
Current Density required based on current basis.
25% rise for every 10 oC above Section 3.3 of BST-GEN-ELE-
Adjustment with d. Total Mass of Anode Required
temperature 30 oC SOW-OQ-000-00001-00-U-0

8766 . Icp . t
Type of anode (Temporary Prepackaged Magnesium W = kg
Cathodic Protection) Anode (4.1 kg) ε.Uf

= 0.069 kg
b. Properties of Mg Anode
Electrochemical Capacity A-h /kg at 90% efficiency e. Number of Anodes
1100
(ε) Ref: Table 2-11 NACE CP 3 Manual (based on weight requirements as calculated above)
Utilization factor (U f ) 0.85 (no unit)
Anode Potential (E a ) -1.7 V Vs Cu/CuSO4 N = W/ W a No.
Anode Dia (d a ) 0.15 m (Prepackage dimension) = 0.017 No.
Anode Length (L a ) 0.7 m (Prepackage dimension) ≈1 No.
Anode Weight (W a ) 4.1 kg (Net Wt. of Anodic Material)

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II EVELOPMENT PROJECT (PHASE 2)

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED WATER DISPOSAL FLOWLINE WELL - WDW- X30


f. Resistance of Anode to Earth
Appendix - A 1x10 sq mm XLPE/PVC
Project : BISAT PHASE II DEVELOPMENT PROJECT Tail Cable   L 
Ra =   In 2 a  Ω
Client : OQ Exploration & Production LLC 2La  da 
EPC Contractor : Arabian Industries Projects LLC

Title : Temporary Cathodic Protection System - Design Calculations Sheet Typical Pre-packaged Considering the water retentive backfill in the prepackage provided
Mg Anode around the anode provided during the temporary period (say, 1 years)
1 Given (as per SOW) the resistivity of medium around the anode will be necessarily of
R a = 10.16 Ω the order of 2000 Ωcm (or 20 Ωm, denoted as ρ in the above equation).
a. 10" CS-PERT LINED WATER DISPOSAL FLOWLINE @ 20 Ωm environment [Refer
Surface area
Source Destination Pipe Dia (inch) Pipe Dia (m) Length (m) 2 section 3.f) for details] Hence,
(m )
Mid Tap off
WDW-X30 10 0.254 643 513.091 Typical Mg Anode Details Ra = 10.16 Ω
20'' SH 3B

Design of System g. Current Ouput from an Anode

a. Surface Area to be protected Ep - Ea


Ia = A
Ra
S a,c = π D L m2
= 513.09 m2 = 0.084 A

2 Design Basis, Assumptions & Parameters b. Protection Current Density at Operating Temperature h. Number of Anodes
(based on current ouputs from one anode, as calculated above)
a. Temporary Cathodic Protection System i cp,T = i cp,30 . (1.25 ((OT-30)/10) ) mA / m 2

Design Parameter Design Value Standard Reference = 0.007 mA / m2 N = I cp / I a No.

Design Life of system (t) 1 Year Assumed


= 0.042 No.
c. Total Current Required, (TCP) ≈1 No.
Steady state Operating o
85 C
Temperature (OT ) I cp = S a,c . i cp,T / 1000 A

= 0.004 A 4 Conclusions
Coating Type 3LPP

Cathodic Protection From calculations in Sections 3.e) and 3.h) , it can be seen that
0.002 mA / m2 As per PDO SP-1128 1 No. of anode will be required to give sufficient protection to
Current Density (i cp,30 )
the pipeline based on weight basis & 1 No. of anode will be
Current Density required based on current basis.
25% rise for every 10 oC above Section 3.3 of BST-GEN-ELE-
Adjustment with d. Total Mass of Anode Required
temperature 30 oC SOW-OQ-000-00001-00-U-0

8766 . Icp . t
Type of anode (Temporary Prepackaged Magnesium W = kg
Cathodic Protection) Anode (4.1 kg) ε.Uf

= 0.024 kg
b. Properties of Mg Anode
Electrochemical Capacity A-h /kg at 90% efficiency e. Number of Anodes
1100
(ε) Ref: Table 2-11 NACE CP 3 Manual (based on weight requirements as calculated above)
Utilization factor (U f ) 0.85 (no unit)
Anode Potential (E a ) -1.7 V Vs Cu/CuSO4 N = W/ W a No.
Anode Dia (d a ) 0.15 m (Prepackage dimension) = 0.006 No.
Anode Length (L a ) 0.7 m (Prepackage dimension) ≈1 No.
Anode Weight (W a ) 4.1 kg (Net Wt. of Anodic Material)

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II EVELOPMENT PROJECT (PHASE 2)

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED WATER DISPOSAL FLOWLINE WELL - WDW- X31


f. Resistance of Anode to Earth
Appendix - A 1x10 sq mm XLPE/PVC
Project : BISAT PHASE II DEVELOPMENT PROJECT Tail Cable   L 
Ra =   In 2 a  Ω
Client : OQ Exploration & Production LLC 2La  da 
EPC Contractor : Arabian Industries Projects LLC

Title : Temporary Cathodic Protection System - Design Calculations Sheet Typical Pre-packaged Considering the water retentive backfill in the prepackage provided
Mg Anode around the anode provided during the temporary period (say, 1 years)
1 Given (as per SOW) the resistivity of medium around the anode will be necessarily of
R a = 10.16 Ω the order of 2000 Ωcm (or 20 Ωm, denoted as ρ in the above equation).
a. 10" CS-PERT LINED WATER DISPOSAL FLOWLINE @ 20 Ωm environment [Refer
Surface area
Source Destination Pipe Dia (inch) Pipe Dia (m) Length (m) 2 section 3.f) for details] Hence,
(m )
Mid Tap off
WDW-X31 10 0.254 1270 1013.415 Typical Mg Anode Details Ra = 10.16 Ω
20'' SH 3B

Design of System g. Current Ouput from an Anode

a. Surface Area to be protected Ep - Ea


Ia = A
Ra
S a,c = π D L m2
= 1013.41 m2 = 0.084 A

2 Design Basis, Assumptions & Parameters b. Protection Current Density at Operating Temperature h. Number of Anodes
(based on current ouputs from one anode, as calculated above)
a. Temporary Cathodic Protection System i cp,T = i cp,30 . (1.25 ((OT-30)/10) ) mA / m 2

Design Parameter Design Value Standard Reference = 0.007 mA / m2 N = I cp / I a No.

Design Life of system (t) 1 Year Assumed


= 0.083 No.
c. Total Current Required, (TCP) ≈1 No.
Steady state Operating o
85 C
Temperature (OT ) I cp = S a,c . i cp,T / 1000 A

= 0.007 A 4 Conclusions
Coating Type 3LPP

Cathodic Protection From calculations in Sections 3.e) and 3.h) , it can be seen that
0.002 mA / m2 As per PDO SP-1128 1 No. of anode will be required to give sufficient protection to
Current Density (i cp,30 )
the pipeline based on weight basis & 1 No. of anode will be
Current Density required based on current basis.
25% rise for every 10 oC above Section 3.3 of BST-GEN-ELE-
Adjustment with d. Total Mass of Anode Required
temperature 30 oC SOW-OQ-000-00001-00-U-0

8766 . Icp . t
Type of anode (Temporary Prepackaged Magnesium W = kg
Cathodic Protection) Anode (4.1 kg) ε.Uf

= 0.047 kg
b. Properties of Mg Anode
Electrochemical Capacity A-h /kg at 90% efficiency e. Number of Anodes
1100
(ε) Ref: Table 2-11 NACE CP 3 Manual (based on weight requirements as calculated above)
Utilization factor (U f ) 0.85 (no unit)
Anode Potential (E a ) -1.7 V Vs Cu/CuSO4 N = W/ W a No.
Anode Dia (d a ) 0.15 m (Prepackage dimension) = 0.011 No.
Anode Length (L a ) 0.7 m (Prepackage dimension) ≈1 No.
Anode Weight (W a ) 4.1 kg (Net Wt. of Anodic Material)

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
AMRAN CPSS L.L.C.
TEMPORARY CATHODIC PROTECTION
OQ EXPLORATION & PRODUCTION LLC
(TCP) SYSTEM DESIGN REPORT FOR PWD
PIPELINE BISAT PHASE II DEVELOPMENT PROJECT
ACPSS JOB NO : P3047

APPENDIX- B
TEST POST SCHEDULE

Rev. K01 Page 22 of 22 BST-GEN-CRR-RPT-AIP-10033-10002-00


(P3047-REP-002)
BISAT PHASE II DEVELOPMENT PROJECT

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

24" CS-PERT LINED WATER DISPOSAL SUB HEADER-3A FROM INTERMEDIATE M/F STATION TO TEMP. RECEIVER STATION 3A
Total length of Cable (m) Structure to cable connection
S. Location Voltage Grade Individual
Description Type From To No. of cables Cable Size Cable Type 10mm2 10mm2 16mm2 16mm2 70mm2 Cleat Weld/ Welded Remarks
No (KP) (kV) Length (m) 25mm2 Black Pin Brazing Epoxy
Black Red Black Red Black Pad
Pipeline Side 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 60 60 1

Station Side 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 60 60 1


0+000 Combined Isolation Flange
1 & Drain Point Test Facility 8A Coupon Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 IMS Station
with Coupon and Mg Anode
Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

0+041 Drain Point Monitoring 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35

Negative Drain Point


2 0+041 N/A Drain Point NDB 1 1C x 70mm2 Cu/XLPE/PVC 0.6/1 30 30 1 0.6
Connection for ICCP System

Road Crossing Test Facility


3 0+350 4 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7
(Start of Road )
Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35

Pipeline 1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35


Foreign Pipeline Crossing
4 0+384 5 10 " CS WA to WF Existing Buried Test Post
Test Facility 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
pipeline Crossing
10 " CS WA to WF Existing Buried
1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
pipeline Crossing
Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35

Pipeline 1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35


Foreign Pipeline Crossing
5 1+192 5 10 " CS WA to WF Existing Buried Test Post
Test Facility 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
pipeline Crossing
10 " CS WA to WF Existing Buried
1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
pipeline Crossing
Road Crossing Test Facility
6 1+230 4 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7
(Start of Road )
Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35

Pipeline 1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35

Foreign Pipeline Crossing 8" DSS trunkline from ABB-N1 to


7 1+264 5 ABB 10 Existing Buried pipeline Test Post 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
Test Facility
crossing
8" DSS trunkline from ABB-N1 to
ABB 10 Existing Buried pipeline 1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
crossing
Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35

Pipeline 1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35


Foreign Pipeline Crossing
8 1+630 5 10 " CS WDW-WL well Existing Test Post
Test Facility 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
Buried pipeline crossing
10 " CS WDW-WL well Existing
1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
Buried pipeline crossing
Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35

Pipeline 1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35


Foreign Pipeline Crossing
9 1+680 5 10 " CS WA to WL Existing Buried Test Post
Test Facility 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
pipeline crossing
10 " CS WA to WL Existing Buried
1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
pipeline crossing

BST-GEN-CRR-RPT-AIP-10033-10002-00
P3047-REP-002
Rev. K01
BISAT PHASE II DEVELOPMENT PROJECT

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM


Total length of Cable (m) Structure to cable connection
S. Location Voltage Grade Individual
Description Type From To No. of cables Cable Size Cable Type 10mm2 10mm2 16mm2 16mm2 70mm2 Cleat Weld/ Welded Remarks
No (KP) (kV) Length (m) 25mm2 Black Pin Brazing Epoxy
Black Red Black Red Black Pad

Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35

Pipeline 1 1C x 16mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35


0+000 Combined Isolation Flange
1 & Drain Point Test Facility 8A Test Post IMS Station
Foreign Pipeline Crossing 10" CS WDW-X15 well head
10 3+880 with Coupon and Mg Anode 5 Test Post 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
Test Facility Existing Buried pipeline crossing

10" CS WDW-X15 well head


1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35
Existing Buried pipeline crossing

Potential Monotoring Test Pipeline 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7


11 5+000 1A Test Post
station Mg Anode 1 1C x 10mm2 0.6/1 7
Cu/XLPE/PVC
Potential Monotoring Test
12 6+000 1 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7
station
Potential Monotoring Test
13 7+000 1 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7
station
Potential Monotoring Test
14 8+000 1 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7
station
Road Crossing Test Facility
15 9+680 4 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7
(Start of Road )

Pipeline Sart Side 1 1C x 25mm2 Cu/XLPE/PVC 0.6/1 10 70 1 0.35


Bonding/ Continuity Test
16 9+760 2 Test Post Temp. Receiver Station #3A (Intermediate)
Facility
Pipeline End Side 1 1C x 25mm2 Cu/XLPE/PVC 0.6/1 70 10 1 0.35

Bonding/ Continuity Test


17 9+842 2 Pipeline Test Post 2 1C x 25mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7 Mid Way tap off for Temp. Receiver Station #2
Facility

Potential Monitoring Test Pipeline 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7


18 10+800 1A Test Post
station
Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

Potential Monitoring Test


19 11+800 1 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7
station
Potential Monotoring Test
20 12+800 1 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7
station
Potential Monitoring Test
21 13+800 1 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7
station

Potential Monitoring Test Pipeline 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7


22 14+370 1A Test Post
station
Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

100 370 120 60 60 30 1 55 19.15

BST-GEN-CRR-RPT-AIP-10033-10002-00
P3047-REP-002
Rev. K01
BISAT PHASE II DEVELOPMENT PROJECT (PHASE 2)

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

20" CS-PERT LINED WATER DISPOSAL SUB HEADER-3B FROM TEMP. RECEIVER STATION 3A TO TEMP. RECEIVER STATION 3B
Total length of Cable (m) Structure to cable connection
S. Location Voltage Grade Individual
Description Type From To No. of cables Cable Size Cable Type Remarks
No (KP) (kV) Length (m) 16mm2 16mm2 70mm2 Cleat Weld/
25mm2 Black 10mm2 Black 10mm2 Red Pin Brazing Epoxy
Black Red Black Welded Pad

24" Pipeline Sart Side 1 1C x 25mm2 Cu/XLPE/PVC 0.6/1 70 70 1 0.35


1 14+460 Bonding/ Continuity Test Facility 2 Test Post Temp. Receiver Station #3A
20" Pipeline End Side 1 1C x 25mm2 Cu/XLPE/PVC 0.6/1 10 10 1 0.35

2 15+460 Potential Monitoring Test station 1 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7

3 16+110 Road Crossing Test Facility (Start of Road ) 4 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7

4 17+680 Negative Drain Point Connection for ICCP System N/A Drain Point NDB 1 1C x 70mm2 Cu/XLPE/PVC 0.6/1 50 50 1 0.6

17+680 Drain Point Monitoring 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 1 0.35

Pipeline Side 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 25 25 1

Combined Isolation Flange & Drain Point Test


5 8A Station side/ Piping Side Test Post 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 25 25 1 Temp. Receiver Station #3B
Facility with Coupon
17+700
Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

Coupon 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10

Total 80 65 25 0 0 50 1 9 3.05

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II DEVELOPMENT PROJECT (Phase 2)

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED WATER DISPOSAL FLOWLINE FROM 24" B/G SUB HEADER-3A TO WELL WDW-X14

Total length of Cable (m) Structure to cable connection


S. Location Voltage Grade Individual
Description Type From To No. of cables Cable Size Cable Type Remarks
No (KP) (kV) Length (m)
10mm2 16mm2 70mm2 Cleat Weld/ Welded
10mm2 Red 16mm2 Red Pin Brazing Epoxy
Black Black Black Pad

Pipeline 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7

1 0+010 Potential Monitoring Test station with Mg Anode 1A Test Post Mid tap off 3A-1 ( at KP 2+600 of 24'' SH3A)

Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

2 1+000 Potential Monitoring Test station 1 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7

3 2+000 Potential Monitoring Test station 1 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7

Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 30 30 1

4 2+600 Isolation Flange Test Station with coupon 3 Station side/ Piping Side Test Post 1 1C x 10mm2 0.6/1 30 30 1
Cu/XLPE/PVC
WELL WDW -X14

Coupon 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10

Total 90 30 0 0 0 0 8 2.1

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II DEVELOPMENT PROJECT

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED (B/G) WATER DISPOSAL FLOWLINE FROM 24" B/G SUB HEADER - 3A TO WELL WDW-X26

Total length of Cable (m) Structure to cable connection


S. Location Voltage Grade Individual
Description Type From To No. of cables Cable Size Cable Type Remarks
No (KP) (kV) Length (m)
10mm2 16mm2 70mm2 Cleat Weld/ Welded
10mm2 Red 16mm2 Red Pin Brazing Epoxy
Black Black Black Pad

Pipeline 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7 Mid tap off 3A-4 ( at KP 12+200 of 24'' SH3A)

1 0+010 Potential Monitoring Test station with Mg Anode 1A Test Post

Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 30 30 1

2 0+598 Isolation Flange Test Station with coupon 3 Station side/ Piping Side Test Post 1 1C x 10mm2 0.6/1 30 30 1 WELL WDW-X26
Cu/XLPE/PVC

Coupon 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10

Total 50 30 0 0 0 4 0.7

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II DEVELOPMENT PROJECT

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED (B/G) WATER DISPOSAL FLOWLINE FROM 24" B/G SUB HEADER -3A TO WELL WDW-X27

Total length of Cable (m) Structure to cable connection


S. Location Voltage Grade Individual
Description Type From To No. of cables Cable Size Cable Type Remarks
No (KP) (kV) Length (m)
10mm2 16mm2 70mm2 Cleat Weld/ Welded
10mm2 Red 16mm2 Red Pin Brazing Epoxy
Black Black Black Pad

Pipeline 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7 Mid tap off 3A-5 ( At Km of 24'' SH 3A )

1 0+010 Potential Monitoring Test station with Mg Anode 1A Test Post

Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 30 25 1

3 0+263 Isolation Flange Test Station with coupon 3 Station side/ Piping Side Test Post 1 1C x 10mm2 0.6/1 30 30 1 WELL WDW-X27
Cu/XLPE/PVC

Coupon 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10

Total 45 30 0 0 0 4 0.7

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II DEVELOPMENT PROJECT

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED (B/G) WATER DISPOSAL FLOWLINE FROM 20" B/G SUB HEADER -3B TO WELL WDW-X28

Total length of Cable (m) Structure to cable connection


S. Location Voltage Grade Individual
Description Type From To No. of cables Cable Size Cable Type Remarks
No (KP) (kV) Length (m)
10mm2 16mm2 70mm2 Cleat Weld/ Welded
10mm2 Red 16mm2 Red Pin Brazing Epoxy
Black Black Black Pad

Pipeline 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7 Mid tap off 3B-1( At Km of 20'' SH3B)

1 0+010 Potential Monitoring Test station with Mg Anode 1A Test Post

Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 30 30 1

2 0+855 Isolation Flange Test Station with coupon 3 Station side/ Piping Side Test Post 1 1C x 10mm2 0.6/1 30 30 1 WELL WDW -X9
Cu/XLPE/PVC

Coupon 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10

Total 50 30 0 0 0 4 0.7

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II DEVELOPMENT PROJECT

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED (B/G) WATER DISPOSAL FLOWLINE FROM 20" B/G SUB HEADER -3B TO WELL WDW-X29

Total length of Cable (m) Structure to cable connection


S. Location Voltage Grade Individual
Description Type From To No. of cables Cable Size Cable Type Remarks
No (KP) (kV) Length (m)
10mm2 16mm2 70mm2 Cleat Weld/ Welded
10mm2 Red 16mm2 Red Pin Brazing Epoxy
Black Black Black Pad

Pipeline 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7 Mid tap off 3B-4

1 0+010 Potential Monitoring Test station with Mg Anode 1A Test Post

Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

2 1+000 Potential Monitoring Test station 1 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7

Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 30 30 1

3 1+874 Isolation Flange Test Station with coupon 3 Station side/ Piping Side Test Post 1 1C x 10mm2 0.6/1 30 30 1 WELL WDW -X29
Cu/XLPE/PVC

Coupon 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10

Total 70 30 0 0 0 6 1.4

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II DEVELOPMENT PROJECT

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED (B/G) WATER DISPOSAL FLOWLINE FROM 20" B/G SUB HEADER -3B TO WELL WDW-X30

Total length of Cable (m) Structure to cable connection


S. Location Voltage Grade Individual
Description Type From To No. of cables Cable Size Cable Type Remarks
No (KP) (kV) Length (m)
10mm2 16mm2 70mm2 Cleat Weld/ Welded
10mm2 Red 16mm2 Red Pin Brazing Epoxy
Black Black Black Pad

Pipeline 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7 Mid tap off 3B-3

1 0+010 Potential Monitoring Test station with Mg Anode 1A Test Post

Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 30 30 1

2 0+643 Isolation Flange Test Station with coupon 3 Station side/ Piping Side Test Post 1 1C x 10mm2 0.6/1 30 30 1 WELL WDW-X30
Cu/XLPE/PVC

Coupon 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10

Total 50 30 0 0 0 0 4 0.7

BST-GEN-CRR-RPT-AIP-10033-10002-00
Rev. K01 P3047-REP-002
BISAT PHASE II DEVELOPMENT PROJECT

CATHODIC PROTECTION SYSTEM DESIGN REPORT - PIPELINE CP SYSTEM

10" CS-PERT LINED (B/G) WATER DISPOSAL FLOWLINE FROM 20" B/G SUB HEADER -3B TO WELL WDW-X31

Total length of Cable (m) Structure to cable connection


S. Location Voltage Grade Individual
Description Type From To No. of cables Cable Size Cable Type Remarks
No (KP) (kV) Length (m)
10mm2 16mm2 70mm2 Cleat Weld/ Welded
10mm2 Red 16mm2 Red Pin Brazing Epoxy
Black Black Black Pad

Pipeline 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7 Mid tap off 3B-2

1 0+010 Potential Monitoring Test station with Mg Anode 1A Test Post

Mg Anode 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 7

2 0+777 Road Crossing Test Facility (Start of Road ) 4 Pipeline Test Post 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10 20 2 0.7 Proposed Rig Graded Road Crossing

Pipeline 1 1C x 10mm2 Cu/XLPE/PVC 0.6/1 30 30 1

3 1+269 Isolation Flange Test Station with coupon 3 Station side/ Piping Side Test Post 1 1C x 10mm2 0.6/1 30 30 1 WELL WDW-X31
Cu/XLPE/PVC

Coupon 2 1C x 10mm2 Cu/XLPE/PVC 0.6/1 10

Total 70 30 0 0 0 0 6 1.4

BST-GEN-CRR-RPT-AIP-10033-10002-00
K01 P3047-REP-0022

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