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Toyota Land Cruiser 1998 2007 Transfer Repair Manual

The document is from a repair manual for the transfer case in Toyota Land Cruisers from 1998-2007. It details the disassembly and reassembly of the center differential. The main components that are removed in disassembly are the front drive gear piece, front and rear tapered roller bearings, high speed output gear, needle roller bearings, clutch sleeve, bushing and hub, rear case, thrust washers, pinion shaft and gears, side gears, and low gear. Reassembly follows the reverse order.

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2K views5 pages

Toyota Land Cruiser 1998 2007 Transfer Repair Manual

The document is from a repair manual for the transfer case in Toyota Land Cruisers from 1998-2007. It details the disassembly and reassembly of the center differential. The main components that are removed in disassembly are the front drive gear piece, front and rear tapered roller bearings, high speed output gear, needle roller bearings, clutch sleeve, bushing and hub, rear case, thrust washers, pinion shaft and gears, side gears, and low gear. Reassembly follows the reverse order.

Uploaded by

erin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Toyota Land Cruiser 1998 2007 Transfer Repair Manual

Full download: http://manualplace.com/download/toyota-land-cruiser-1998-2007-transfer-repair-manual/


TR-27
TRANSFER - CENTER DIFFERENTIAL

CENTER DIFFERENTIAL
TR06J-02

COMPONENTS
High Speed Output
High Speed Gear Bushing
Output Gear

Front Drive
Gear Piece
Clutch Hub Rear Taper
High and Low Roller Bearing
Clutch Sleeve
Needle Roller Bearing Thrust Washer
Rear Side
Front Taper Gear
 Snap Ring Roller Bearing Pinion Gear
Straight Pin
Thrust Washer

Straight Pin x12


Low Gear
Differential
Rear Case
Pinion Shaft
See page TR-31
Front Side Gear

Differential Thrust Washer Pinion Gear


Front Case Thrust Washer
N·m (kgf·cm, ft·lbf) : Specified torque
 Non-reusable part
D04344

2004 LAND CRUISER (RM1071U)

Author: Date: 1915


This is the cut pages sample. Download all 51 page(s) at: ManualPlace.com
TR-28
TRANSFER - CENTER DIFFERENTIAL
TR06K-02

DISASSEMBLY
1. INSPECT HIGH SPEED OUTPUT GEAR RADIAL AND
THRUST CLEARANCE
(a) Using a feeler gauge, measure the high speed output
gear thrust clearance.
Standard clearance:
0.10 - 0.25 mm (0.0039 - 0.0098 in.)
Maximum clearance:
TF0900
0.25 mm (0.0098 in.)

(b) Using a dial indicator, measure the high speed output


gear radial clearance.
Standard clearance:
0.035 - 0.091 mm (0.00138 - 0.00358 in.)
Maximum clearance:
0.091 mm (0.00358 in.)

TF0944

2. REMOVE FRONT DRIVE GEAR PIECE


SST (a) Using a snap ring expander, remove the snap ring.
(b) Using SST and a press, remove the front drive gear piece.
SST 09950-00020, 09950-60010 (09951-00320)
NOTICE:
Be careful not to drop the center differential assembly.

Q07101

3. REMOVE FRONT TAPER ROLLER BEARING


Using SST and a press, remove the front taper roller bearing.
SST SST 09950-00020
NOTICE:
Set the claw of SST to the bearing inner race securely.

Q07102

4. REMOVE HIGH SPEED OUTPUT GEAR


5. REMOVE 2 NEEDLE ROLLER BEARINGS

D02679

2004 LAND CRUISER (RM1071U)

Author: Date: 1916


TR-29
TRANSFER - CENTER DIFFERENTIAL

6. REMOVE HIGH AND LOW CLUTCH SLEEVE

D02680

7. REMOVE HIGH SPEED OUTPUT GEAR BUSHING


AND CLUTCH HUB
(a) Using SST, remove the high speed output gear bushing
and clutch hub.
SST SST 09950- 00020, 09950- 00030, 09950- 60010
(09951-00320)
(b) Using a magnetic finger, remove the straight pin from the
differential front case.
Q07103

8. REMOVE REAR TAPER ROLLER BEARING


Using SST and a press, remove the rear taper roller bearing.
SST
SST 09950-00020, 09950-60010 (09951-00320)
NOTICE:
Set the claw of SST to the bearing inner race securely.

Q07113

9. REMOVE DIFFERENTIAL REAR CASE


Remove the 12 bolts and differential rear case.

D02681

10. REMOVE THRUST WASHER AND REAR SIDE GEAR

D02682

2004 LAND CRUISER (RM1071U)

Author: Date: 1917


TR-30
TRANSFER - CENTER DIFFERENTIAL

11. REMOVE PINION SHAFT, 2 PINION GEARS AND 2


THRUST WASHERS
(a) Remove the straight pin from the pinion shaft.

D02683

(b) Remove the pinion shaft, 2 pinion gears and thrust wash-
ers.

D02684

(c) Remove the front side gear and thrust washer.

D02685

12. REMOVE LOW GEAR


Using a plastic hammer, tap and remove the low gear.
NOTICE:
Be careful not to damage the low gear.

D02686

2004 LAND CRUISER (RM1071U)

Author: Date: 1918


Toyota Land Cruiser 1998 2007 Transfer Repair Manual
Full download: http://manualplace.com/download/toyota-land-cruiser-1998-2007-transfer-repair-manual/
TR-31
TRANSFER - CENTER DIFFERENTIAL
TR06L-02

REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.

1. INSTALL LOW GEAR


(a) Clean the contact surface of the differential case.
(b) Heat the low gear in boiling water.
(c) Carefully remove the low gear from the water.
(d) After the moisture on the low gear has completely evapo-
rated, quickly install the low gear to the differential case.

D02687

2. INSTALL THRUST WASHER AND FRONT SIDE GEAR

TF1012

3. INSTALL PINION SHAFT, 2 PINION GEARS AND 2


THRUST WASHERS
(a) Install the pinion shaft, 2 pinion gears and thrust washers
to the differential front case.

TF0913

2004 LAND CRUISER (RM1071U)

Author: Date: 1919


This is the cut pages sample. Download all 51 page(s) at: ManualPlace.com

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