Fiat Allis 645m Wheel Loader Parts Catalog-16f17381

Full download: http://manualplace.com/download/fiat-allis-645m-wheel-loader-parts-catalog-16f17381/

Parts
Catalog
for
645 M
FSN 3805-051-9359)

WHEEL
LOADER
(SlISI 8001-9176

as-Chalmers Corporation and FIAT S.p.A. entered

$ Olt vent= agreement to combine their
sale and service of construction
mechiner ►, products throughout the world after
eery 1, 1974.
Inlay dim iv mtiptimoriemor le Ns
petilmfos Mows is mods to Imes
a yaw Allighalmers dealer, sad reference is
inttnded to identify FIRAWS Construction
Vachinery ► or your ALT-AWS dealer.

ALLIS CHALMERS

CONSTRUCTION MACHINERY DIVISION

SPRINGFIELD, ILLINOIS 62705

FORM 3055044-6

This is the cut pages sample. Download all 236 page(s) at: ManualPlace.com
 SHIPPING DIMENSIONS

Length 279 in.

BOOM AND BUCKET Width 101.25 in.
CONTROL LEVERS Height 101.50 in.
Weight;
AIR CLEANER
Gross
It !TAKE 5,200 lbs.
Shipping
CROSS 4,800 lbs.
(w/o fuel)
LINK DUMP
CYLINDER

BATTERY BUCKET
BOX CLAM

BOOM
REAR
PLANETARY FRONT
PLANETARY

MODEL IDENTIFICATION

1
 IMPORTANT
All parts listed herein, which have no specific usage indicated, are applicable to all models.
Those parts which are used only on specific models are so indicated.

Attaching parts such as bolts, nuts, rivets, screws, washers, etc., are indented immediately
following the parts which they attach.

Parts indicated with a square (0) are also available in packaged sets. Refer to section titled
"PACKAGED PARTS".

The terms "right" and "left" used throughout this parts catalog are determined by facing the
direction of forward travel.

The engine is mounted unconventionally with the flywheel toward the front of the machine, but
all engine parts are designated in respect to the engine as it would be installed in a conventional
machine with the flywheel to the rear.

INSTRUCTIONS FOR ORDERING PARTS

Order parts from the dealer covering the local territory.

ALWAYS GIVE THE MODEL AND SERIAL NUMBER OF MACHINE. IF PARTS ARE FOR AN
ASSEMBLY WHICH HAS A MODEL AND/OR SERIAL NUMBER (SUCH AS ENGINE ASSEMBLY,
PUMP ASSEMBLY), ALSO INCLUDE THIS INFORMATION.

To obtain parts promptly, give part name and part number.

Give post office address, town, county and state where parts are to be shipped. Also specify
whether material is to be shipped by freight, express or parcel post.

Confirm all telephone or telegraph orders in writing.

Parts for standard motor accessories such as generators and starting motors should be ordered
from authorized Service Stations maintained by manufacturers of these units throughout the
country.

No credit will be allowed on parts unless they are returned to the dealer from whom they were
purchased; from there they will be returned, at the customer's expense, to the factory for in-
spection.

Unless claims for shortages or errors are made immediately upon receipt of goods, they will
not be considered.

When broken goods are received, a full description of the damage should be made by the carrier
agent on the freight bill. If this description is insisted upon, full damage can always be collected
from the transportation company.

No responsibility is assumed for delay or damage to merchandise while in transit. Our respon-
sibility ceases upon delivery of shipment to the transportation company from whom a receipt is
received showing that shipment was in good condition when delivered to them; therefore, claims
(if any) should be filed with the transportation company and not with Allis-Chalmers.

The right is reserved to change the construction or material of any parts where it seems de-
sirable to do so without incurring the obligation of installing such changes on units already
delivered.

The information contained herein is general in nature and

is not intended for specific application purposes. Allis-
Chalmers reserves the right to make changes in specifi-
cations shown herein or add improvements, at any time
without notice or obligation.

2
 MODEL IDENTIFICATION

The symbol listed below is stamped in front of the model serial number on each unit.

MODEL SYMBOL ENGINE MODEL DESCRIPTION

645 3500 Turbocharged Diesel

powered engine, artic-
ulated four wheel drive
loader unit of "modular"
design, equipped with:
power shift transmission,
torque converter, plane-
tary axles, power steer-
ing and power brakes.

RECORD YOUR SERIAL NUMBERS BELOW

LOADER SERIAL NO.

ENGINE SERIAL NO.

TRANSMISSION SERIAL NO.

AXLE SERIAL NO.

SERIAL NUMBER LOCATIONS

LOADER SERIAL NO: On a plate attached to the left side of the bonnet in rear of the
operators seat.

ENGINE SERIAL NO: On a plate attached to the right hand side of the engine block above
starting motor.

TRANSMISSION SERIAL NO: On plate attached to the right side of the transmission
housing.

AXLE SERIAL NO: On plate attached to the axle housing.

ALPHABETICAL INDEX

Air Application Valve Assy 138 Drive Shaft Group . 84

Air Brake Lines 132 Dump Cylinder Assembly 166

Air Cleaner 46 Elements

Air Compressor 120 Air Cleaner 46

Air Tank, Horn & Lines 128 Fuel Filter 33

Alcohol Evaporator 119 Hydraulic Tank 170

Alternator Assembly 218 Oil Filter 30

Alternator, Voltage Regulator & Hour Meter 216 Transmission Oil Filter 83

Axle Housing Assembly (Front Axle) 95 Engine Controls 49

Axle Housing Assembly (Rear Axle) . 103 Engine and Mounting 11

Axle & Support 90 Exhaust Manifold . 32

Batteries, Cables & Box 196 Filters

Blackout Light Assy. (Tail Light) . . 205 Engine Oil . 30

Brake Assembly (Front Axle) 110 Fuel 33

Brake Assembly (Rear Axle) 112 Hydraulic Tank 170

Bucket Hydraulics 192 Transmission Oil 83

Bucket Position Indicator 195 Flex Disk & Converter Drive 56

Clutch Cut-Off Valve 118 Flywheel Assembly . 23

Cold Weather Primer 48 Flywheel Housing . 22

Compressor Crankcase 124 Forward Clutch & Planetary 68

Compressor Cylinder Block 122 Frame 182

Compressor Cylinder Head 125 Fuel Filter 33

Control Valve Assembly 173 Fuel Tank and Lines 34

Cowl and Platform 180 Governor (Compre-sor) 126

Crankshaft 14 High Range Clutch & Transfer Drive Group 70

Cylinder Hydraulic Brake Lines . 115

Bucket (Multi-Purpose) 194 Hydraulic Brake Lines (Rear Section) 116

Dump 166 Hydraulic Controls 158

Lift 168 Hydraulic Piping . . 156

Power Steering 146 Hydraulic Piping & Cylinders (Front Section) 162

Wheel 114 Hydraulic Pump . . 160

Cylinder Block 12 Hydraulic Pump & Piping 165

Cylinder Head 18 Hydraulic Tank and Valve 170

Cylinder Parts 194 Idler Gear Assembly . . . 17

Demand Valve Assembly 154 Injection Nozzles and Lines 40

Differential Carrier Assy. (Front Axle) . 92 Injection Pump 38

Differential Carrier Assy. (Rear Axle) . 100 Instrument Panel and Gauges 206

Drive Shaft Assembly 85-88 Intake Manifold . 31

4
 ALPHABETICAL INDEX

Ladder, Hand Rail and Fenders 178 Shaft and Hub (Rear Axle) 104

Lift Cylinder Parts 168 Slave Receptacle, Relay, Polarity

Light Assembly 204 Protector, Resistor and Circuit Breaker . 198

Light Assembly Parts 203 Starter, Rotor, Stator and Drive 214

Linkage Group 188 Starter Solenoid and Brush Plate 212

Manifold Starting Motor and Solenoid 210

Exhaust . 32 Steering Cylinder and Piping 152

Intake 31 Steering Gear Assembly 142

Multi-Purpose Bucket . 190 Steering Gear and Linkage 141

Nozzle Holder Assembly . 39 Steering Pump, Demand Valve & Lines 148

Oil Cooler 28 Thermostat and Housing 52

Oil Filter 30 Tie Rod Assembly 145

Oil Pan .. 25 Timing Gear Housing 24

Oil Pump . . 26 Tool Box 187

Packaged Parts 8 Torque Converter 58

Parking Brake Assembly Parts 107 Torque Converter Housing 60

Parking Brake Control . 108 Transmission 54

Pintle . 186 Transmission Charging Oil Pump 74

Piston and Connecting Rod 16 Transmission Control Group 78

Power Cluster Parts 135 Transmission Control Valve 76

Power Steering Cylinder 146 Transmission Cooling Lines & Dipstick . 81

Power Steering Pump Assembly 151 Transmission Filter and Mounting . 82

Power Takeoff 75 Transmission Housing and Covers 64

Primer Pump and Lines 36 Transmission Oil Filter 83

Pump Turbine Driven Gears & Freewheel Unit . 62

Engine Oil 26 Turbocharger 42

Hydraulic 160 Turbocharger Assembly Parts 44

Injection 38 Universal Joint Cartridge & Support 89

Power Steering 151 Valves

Primer 36 Air Application 138

Transmission Charging Oil . 74 Clutch Cut-Off 118

Water 50 Control 173

Radiator 53 Demand 154

Radiator Support, Hood and Fenders 179 Transmission 76

Rear Output Group 72 Valve Operating Mechanism 20

Reverse Clutch and Planetary 66 Water Pump and Fan 50

Seat and Mounting 184 Wheel Cylinder Assembly 114

Shaft and Hub (Front Axle) 96 Wheel Group (3 Piece Rim) 177

Wiring, Lights & Turn-Signal 200

5
 A
J 0 SOCKET

N X
D
K NIPPLE FLANGE

R
E L

HOSE PARTS
NOTE: Refer to right hand column for identity of interchangeable crimped-type hose (fittings not re-usable).
Assembly number shown in left hand column indicates available replacement hose assembly with re-
usable components; where no assembly number is listed, hose assembly is not available from fac-
tory but may be constructed in the field from data indicated.

CRIMPED-
HOSE BULK HOSE NIPPLE NIPPLE SOCKET NIPPLE
TYPE
ASSEMBLY HOSE LENGTH (#1 end) (#2 end) (both ends) FLANGE
HOSE
NO.
(See NOTE)
(25' roll) (inches)
Including NIPPLE Including NIPPLE
x (See NOTE)
SOCKET only Type SOCKET only Type Part No. Dim Part No.

654271 919474 22-1/2 921046 A 921046 A 919469

3050811 925782 22-1/2 925791 J 925791 J
3050812 925782 58-3/4 925791 J 925791
3050813 925764 33-1/2 920944 920978 A 920962 921564 D 920972
3050844 925782 46-1/2 925793 L 925792 J
3050849 925764 31-1/2 920952 923186 E 920944 920978 A 920972
3050851 925773 77-1/2 920951 921563 E 920961 921302 D 920971
3050852 920221 56 920852 920344 A 920867 919277 D 919281
3050853 920221 42 920852 920344 A 920867 919277 D 919281
3050854 925764 65-1/2 920957 E 920957 E 920972
3050855 925782 27-1/4 925803 N 925794 L
925773 41-1/2 920942 921562 A 920942 921562 A 920971 3050856
3050857 925782 29-3/4 925796 K 925795
3050859 925780 46-5/8 925780 L 925775 A 2-1/2
925768 43-3/8 920805 0 925777 3050972
925768 21-1/2 920805 O 920805 0 3050973
925769 24-1/4 920389 P 920806 0 3051032
3051185 925764 14-1/2 920962 921564 D 920952 923186 E 920972
3051186 925764 14-1/2 920944 920978 A 920952 923186 E 920972
925768 38-5/8 920829 R 920805 0 3052029
3052036 925771 31-1/2 925774 A 925774
3052037 925771 33-1/2 925774 A 925774 A
 PACKAGED PARTS

PACKAGE NO. DESCRIPTION

REPAIR KIT, cylinder (See DUMP CYLINDER)

REPAIR KIT, cylinder (See LIFT CYLINDER)

REPAIR KIT, cylinder (See POWER STEERING CYLINDER)

REPAIR KIT, master cylinder (See POWER CLUSTER ASSEMBLY)

REPAIR KIT, power cluster (See POWER CLUSTER ASSEMBLY)

REPAIR KIT, wheel cylinder (See WHEEL CYLINDER ASSEMBLY)

REPAIR KIT, valve (See AIR APPLICATION VALVE)

LINING KIT (See BRAKE ASSEMBLY)

RING SET, piston (See PISTON AND CONNECTING ROD)

REPAIR KIT, pump (See WATER PUMP)

3024625 SHIM KIT, pinion bearing cage assembly, rear axle

1 3024624 SHIM (. 003" thick)
1 3024626 SHIM (. 005" thick)
1 3024627 SHIM (.010" thick)

3046168 SEAL AND GASKET KIT, transmission (2-speed forward, 1-reverse)

1 3021053 SEAL, oil, shifter shaft
2 3021056 GASKET, strainer and core cover
1 3021058 RING, seal
1 3027012 RING, seal, cover
1 3031847 CUP, cut-off plug
1 3035714 RING, seal, hi-clutch
1 3035745 RING, seal
1 3039422 SEAL, oil, valve
2 3042138 SEAL KIT (Includes expander)
2 3042146 SEAL KIT (Includes expander)
1 3042151 SEAL KIT (Includes expander)
6 3044377 STRIP, locking, pump retainer
1 3044382 RING, seal
1 3044386 GASKET, oil pump
1 3044390 GASKET, housing, transmission
1 3044400 RING, seal, suction tube nut
1 3044402 GASKET, cover, oil pump
1 3044409 SEAL, oil
1 3044410 GASKET, rear cover
1 3044411 RING, seal, rear cover
2 3044422 RING, seal, 2nd turbine
6 3044460 TAB, lock, piston housing
2 3044462 SEAL, oil, output shaft
2 3044474 GASKET
1 3044485 GASKET, trimmer valve
2 3044489 GASKET, cut-off plug
1 3048782 GASKET, control valve
1 3051197 DIAPHRAGM AND SEAL ASSEMBLY
1 3054475 GASKET, pump, torque converter
1 SEAL, oil (Not used-discard)
1 RING, seal (Not used-discard)
1 INSTRUCTION SHEET

8
 PACKAGED PARTS

PACKAGE NO. DESCRIPTION

4027157 SLEEVE KIT (Not serviced, order parts listed below)

2 4025015 0-RING
1 4026497 PISTON
1 4026505 PIN, piston
1 4026578 SLEEVE, cylinder
1 4026981 RING SET, piston
2 4254608 RETAINER, piston pin

4027283 GASKET KIT, intermediate

1 226012 GASKET, drain plug
2 923376 0-RING, rear plate
2 923649 0-RING, oil cooler
4 923664 0-RING, oil cooler
1 923684 O-RING, volute
1 923814 0-RING, oil cooler
1 923817 0-RING, drive housing
1 923822 0-RING, water pump
1 4020879 0-RING, rear plate
1 4025019 GASKET, cover plate
2 4025021 GASKET, cover plate
1 4025072 GASKET, front plate
1 4025074 GASKET, front cover
1 4025097 0-RING, rear plate
1 4025106 GASKET, inlet pipe
2 4025120 GASKET, oil filter
1 4025343 GASKET, cover
1 4025367 GASKET, oil cooler
1 4025622 GASKET, compressor bracket
2 4025632 GASKET, oil cooler
1 4026548 GASKET, inspection plate
2 4026549 GASKET, cover plate
1 4026887 GASKET, water pump
1 4105456 GASKET, plug
1 4255661 0-RING, adapter
1 4336676 GASKET, timing hole
1 4337740 GASKET, cover
1 4349984 GASKET, oil cleaner
1 4371289 GASKET, cover plate

4027785 GASKET KIT, cylinder head (Also order 1 GASKET 4027024)

2 4025101 GASKET, thermostat housing, lower
1 4025106 GASKET, water inlet
6 4025150 GASKET, injection nozzle
1 4025472 GASKET, cylinder head cover
1 4026579 GASKET, intake manifold
6 4027014 GASKET, exhaust manifold
1 4027598 GASKET ASSEMBLY, cylinder head (Includes 6 fire
rings)

9
MEMO

10
 T-70680
ENGINE AND MOUNTING

ITEM PART NO. QTY. DESCRIPTION

1 4027155 1 ENGINE ASSY. (Less air cleaner, fan and starter)

913105 6 CAPSCREW, 1/2" NF x 1-1/2"
914487 6 NUT, safety, 1/2" NF
912415 2 COCK, drain

2 3043879 2 SHIM, engine mounting (. 0598" thick. Use as req'd)

3 3043878 2 BLOCK, engine mounting

3044877 1 BRACKET, engine mounting, left

4
( 3044878 BRACKET, engine mounting, right

915790 4 CAPSCREW, 5/8" NF x 3"

5 3026289 4 WASHER, plain
916589 4 NUT, safety, 5/8" NF

11
 CYLINDER
BLOCK T-70608

ITEM PART NO. QTY. DESCRIPTION

1 4026943 1 BLOCK ASSEMBLY, cylinder (Includes PLUGS and items

2,3,8,13, & 23 thru 26)
917542 2 PIN, dowel, 7/16" x 3/4"
918887 1 PLUG, pipe, 3/8" NPT
918888 1 PLUG, pipe, 1" NPT
919134 1 PLUG, pipe, 1/8" NPT
904223 2 PLUG, pipe, ctsk. , 1/2" NPTF
917536 2 PIN, dowel, 1/2" x 1-3/8"
908944 2 PLUG, pipe, ctsk. , 1/2" NPT
4025323 1 PLUG, pipe, oil gallery
4254452 1 PLUG, distributor hole
4255490 1 PLUG, pipe, 1/8"
4255491 1 PLUG, pipe, 1/4"
4255363 1 COCK, drain

{ 4025025 1 BEARING, camshaft, front (Std.)

2
4025259 1 BEARING, camshaft, front (.010" undersize)
3 4025392 1 PLUG, pipe, restrictor
4 4510836 1 SCREW, oil pressure regulating valve
910847 1 NUT, jam, 3/4" NF

5 4025471 1 SPACER, oil pressure regulating valve

(Continued)

12
 CYLINDER BLOCK (Continued)

ITEM PART NO. QTY. DESCRIPTION

6 4500231 1 SPRING, oil pressure regulating valve

7 4507374 1 PISTON, oil pressure regulating valve

8 4507673 1 INSERT, oil pressure regulating valve

9 4026578 6 ❑ SLEEVE, cylinder

4025298 - SHIM, cylinder sleeve (. thick.

005" Use as req'd)

4025299 - SHIM, cylinder sleeve (.010" thick. Use as req'd)

10
4025300 - SHIM, cylinder sleeve (. 015" thick. Use as req'd)

(. 4025301 - SHIM, cylinder sleeve (.020" thick. Use as req'd)

12 4025015 12 ❑ 0-RING, cylinder sleeve (Lower)

4025238 5 BEARING, camshaft (Int. & rear) (Std.)

13
( 4025258 5 BEARING, camshaft (Int. & rear) (.010" undersize)

14 4026592 1 GAUGE, oil level

15 4026849 1 ADAPTER, oil level gauge

18 4025021 1 ❑ GASKET, oil filler plate

19 4026382 1 PLATE, oil filler hole

916269 2 CAPSCREW, 3/8" NC x 7/8"
904206 2 LOCKWASHER, 3/8"

20 4354449 1 CLOSURE ASSY. (Serviced only as a unit)

21 4025716 1 ELBOW ASSY., oil filler (Includes item 20)

914847 2 CAPSCREW, 3/8" NC x 1-1/2"
904206 2 LOCKWASHER, 3/8" .

22 4025021 1 ❑ GASKET, elbow oil filler

23 4025247 1 CAP, rear main bearing (See Note)

24 4025245 5 CAP, intermediate & front main bearing (See Note)

25 4025246 1 CAP, center main bearing (See Note)

26 4025062 14 CAPSCREW, main bearing caps

NOTE: Replacement bearing caps are semi-finished and

must be line-bored after installing.

❑ (Also see PACKAGED PARTS)

13
 11

4111111011144 12

12

T-70610
CRANKSHAFT

ITEM PART NO. QTY. DESCRIPTION

1 4025115 1 WASHER, pulley

918297 1 CAPSCREW, 1" NF x 2"

2 4025589 1 PULLEY, crankshaft

905845 1 KEY, woodruff, 1/4" x 7/8"

3 4025041 1 GEAR, crankshaft

905845 1 KEY, woodruff, 1/4" x 7/8"

4 4025478 1 CRANKSHAFT ASSEMBLY, (Includes PLUG)

919840 1 PLUG, pipe, 1/4" NPT

4025006 5 BEARING, front & intermediate, upper (Std.)

4025271 5 BEARING, front & intermediate, upper (.002")

4025272 5 BEARING, front & intermediate, upper (.010")

5
4025273 5 BEARING, front & intermediate, upper (.020")

4025274 5 BEARING, front & intermediate, upper (.030")

4025275 5 BEARING, front & intermediate, upper (.040")

4025007 5 BEARING, front & intermediate, lower (Std.)

4025266 5 BEARING, front & intermediate, lower (.002")

4025267 5 BEARING, front & intermediate, lower (.010")

6
4025268 5 BEARING, front & intermediate, lower (.020")

4025269 5 BEARING, front & intermediate, lower (.030")

4025270 5 BEARING, front & intermediate, lower (.040")

(Continued)

14
 CRANKSHAFT (Continued)

ITEM PART NO. QTY. DESCRIPTION

4025010 2 FLANGE, thrust, upper (Std.)

4025263 2 FLANGE, thrust, upper (.005")

7
4025264 2 FLANGE, thrust, upper (.010")

4025265 2 FLANGE, thrust, upper (.015")

4025011 2 FLANGE, thrust, lower (Std.)

4025260 2 FLANGE, thrust, lower (.005")

8
4025261 2 FLANGE, thrust, lower (.010")

4025262 2 FLANGE, thrust, lower (.015")

10 4251746 4 PIN, groove, thrust flange

4025008 2 BEARING, center rear, upper (Std.)

4025281 2 BEARING, center rear, upper (.002")

4025282 2 BEARING, center rear, upper (.010")

11
4025283 2 BEARING, center rear, upper (.020")

4025284 2 BEARING, center rear, upper (.030")

4025285 2 BEARING, center rear, upper (.040")

4025009 2 BEARING, center rear, lower (Std.)

4025276 2 BEARING, center rear, lower (.002")

4025277 2 BEARING, center rear, lower (.010")

12
4025278 2 BEARING, center rear, lower (.020")

4025279 2 BEARING, center rear, lower (.030")

4025280 2 BEARING, center rear, lower (.040")

"ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING PARTS"

 T-70609
PISTON AND CONNECTING ROD

ITEM PART NO. QTY. DESCRIPTION

1 4026352 12 CAPSCREW, connecting rod

2 4025070 12 WASHER, flat, connecting rod

3 4026353 6 ROD ASSY., connecting (Includes items 1, 2 and 7)

4025030 12 BEARING, connecting rod (Std.)

4025253 12 BEARING, connecting rod (. 002")

4025254 12 BEARING, connecting rod (. 010")

4
4025255 12 BEARING, connecting rod (. 020")

4025256 12 BEARING, connecting rod (.030")

4025257 12 BEARING, connecting rod (.040")

5 4026505 6 ❑ PIN, piston

6 4254608 12 ❑ RETAINER, piston pin

7 4025031 6 BUSHING, connecting rod

8 4026981 6 ❑ RING SET, piston

9 4026497 6 ❑ PISTON

❑ (Also see PACKAGED PARTS)

16
 IDLER GEAR ASSEMBLY T-70758

ITEM PART NO. QTY. DESCRIPTION

1 921539 1 CAPSCREW, retaining idler gear

2 4025461 1 WASHER, idler gear capscrew

3 4025082 1 BEARING ASSEMBLY, idler gear

4 4026039 1 GEAR, idler

5 4020102 1 SHAFT, idler gear

17
 CO

Cs
15

12

22

21 23

25

1A <=5 10-
a)
(f) C)
C, CD
411110
C75 24
(=>
<e)

CYLINDER HEAD T-70615

ITEM PART NO. QTY. DESCRIPTION

1 4027598 1 0 GASKET KIT, cylinder head (Includes item la)

la 4027013 6 RING, fire

2 4025182 6 VALVE, exhaust

3 4025179 6 VALVE, intake

( 4025185 6 INSERT, exhaust valve seat

4
4025585 INSERT, exhaust valve seat (Use as req'd) Requires
remachining of cylinder head.

(Continued)

18
Fiat Allis 645m Wheel Loader Parts Catalog-16f17381
Full download: http://manualplace.com/download/fiat-allis-645m-wheel-loader-parts-catalog-16f17381/
CYLINDER HEA D (Continued)

ITEM PART NO. QTY. DESCRIPTION

5 4025186 INSERT, intake valve seat (Used as req'd) Requires

remachining of cylinder head.

6 4026228 1 HEAD ASSEMBLY, cylinder (Includes items 4, 7, 20 and PLUGS

indented below)
920340 5 PLUG, pipe, ctsk. , 3/4" NPT

7 4020682 12 GUIDE, intake and exhaust valve

8 4025242 12 SPRING ASSEMBLY, intake and exhaust (Includes

DAMPENER) (Serviced only as a unit)

9 4343799 12 RETAINER, valve spring, intake and exhaust

10 4376497 24 LOCK, half, valve spring retainer

11 4025472 1 ❑ GASKET, cylinder head cover

12 4025555 1 COVER, cylinder head

13 4153776 10 CAPSCREW, cylinder head cover

14 4025491 10 WASHER, cylinder head cover

15 4650229 1 HOSE, breather tube

16 4253977 2 CLAMP, hose

17 4025164 20 CAPSCREW, cylinder head (short)

18 4025165 26 WASHER, cylinder head capscrew

19 4025166 6 CAPSCREW, cylinder head (long)

913544 6 WASHER, plain, 13/32" I. D.
904206 6 LOCKWASHER, 3/8"

20 4255107 5 PLUG, core hole

21 4025177 2 EYE, lifting

22 4025621 1 CLAMP, breather tube (upper) (See INTAKE MANIFOLD for

fasteners)

23 4025993 1 TUBE, breather

24 4025914 1 CLAMP, breather tube (lower)

915408 1 CAPSCREW, 3/8" NC x 3/4"
911115 1 WASHER, plain, SAE std. , 3/8"
904206 1 LOCKWASHER, 3/8"
910324 1 NUT, 3/8" NC

25 4025992 BRACKET, breather tube (lower)

❑ (Also see PACKAGED PARTS)

19

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