Non-Contact Infrared Temperature

Measurement
for Industrial Process and Research Applications

• Steel • Kilns
• Metal Processing • Pipe Bending
• Induction Heating • Wire Heating
• Glass • Semi-conductor Reactors
Mission
Since the company’s founding in 1996, Process Sensors Corporation has focused on the development and implementation
of non-contact, moisture measurement instruments for on-line industrial process applications. More recently, we have
drawn on our Near Infrared Technology expertise to introduce a comprehensive range of Non-Contact Infrared Temperature
Measurement Sensors, Thermal Imaging Systems and Blackbody Calibration Sources.

Our corporate mission is a simple one: to utilize the least Process Sensors is very fortunate to have experienced
complex, most reliable technology in order to provide application specialists who can provide unique sensor
outstanding value, sound solutions and long term, solutions for both temperature and moisture measurement
maintenance-free reliability in industrial environments. applications. We have learned to combine product
Accurate measurement is vital to product quality and cost training, installation guidance assistance, and ongoing
effective production. The instruments we manufacture and technical and commercial support to effectively address our
apply are designed to achieve those objectives effectively customers’ needs. PSC is a company totally dedicated to
and economically. customer support.

From the outset, PSC has recognized that product excellence Our customers, partners, products and our dedicated
would be an important factor in our company’s success and employees have built
growth. Just as important, however is the support and care Process Sensors into the
of our customer base. Therefore, in parallel with development world class operation it
of our products, we aim to always put the consumer at the is today.
forefront of our technical and strategic plans.

Infrared Radiation Theory and the Application of Infrared Pyrometers

Infrared radiation (IR) is a component of the electromagnetic By focusing the IR energy radiated by a surface onto an IR
spectrum that falls between the frequencies of visible light sensitive detector, it is possible to determine the temperature of
radiation and radio waves. the surface by measuring the output from the detector.

Electromagnetic radiation is sinusoidal in nature (having a Though infrared radiation energy is invisible to the human eye,
succession of waves or curves) and the components of the it is helpful to think of it as visible light because it behaves
total spectrum are differentiated by the frequency bands in an identical manner: it travels in straight lines, and can be
they occupy. reflected, absorbed and attenuated by objects and conditions
in its path. The temperature of a glowing hot object (emitting
IR occupies the wave band between 0.78 microns and 1000
in the visible region) can be determined visually based on its
microns, although IR sensors at a spectral wavelength of 0.65µ
radiated color by a trained human eye.
(visible light region) are also used to measure temperature.

VISIBLE Rule of Thumb

X-RAY UV LIGHT LIGHT INFRARED RADIO Optimizing IR Measurements for
Metal Surfaces

Select the shortest wavelength to

raise absolute emissivity and to
minimize temperature errors due
Visible Short Mid Long Long
to changes in emissivity.
Light Wave Wave Wave Wave
Short wavelength: 0.65 to 3 µ
1000 µm Medium wavelength: 3 to 5 µ
0.4 0.78 3 5 15
Wavelength Long wavelength: 5 µ+

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PSC Process Thermal Imaging Camera Systems

Process Sensors Thermal Imaging Camera Systems provide thousands of single-point

measurements, mapping in multiple colors the thermal distribution of temperatures over an
area defined by their optics. Thermal imaging systems are now used routinely to continuously
monitor and control industrial processes. To meet this demand, Process Sensors offers a
comprehensive range of real-time imaging systems covering an overall temperature span from
-4°F to 4532°F.

The ultra compact, radiometric PSC Surveyor and theMetis Vision imaging
cameras are designed for compatibility and integration within existing systems and
feature simple-to-use intuitive and powerful software. Choose from complete turn-key process
control systems, touch screen displays, process interface modules and IR+VIS dual-spec-
trum features to create custom solutions for every application. The “armored tank” design con-
struction of the industrial stainless steel housings or explosion proof enclosures make these
systems virtually indestructible, allowing for operation in the most severe industrial environments.

The Surveyor IR Imaging Series Cameras monitor and control process temperatures in
real time. There is a full range of cameras to choose from – the industry specific PSC-
450-G7 model designed for glass applications, the short wavelength PSC-764-1M for
the metals industry, the high resolution PSC-640 and PSC-400/450 cameras, and the
compact, cost effective PSC-160. Keeping pace with the latest technological develop-
ments, for infrared video and images from the air utilizing a drone, the PSC-400-LWK
is the newest addition to the product line. This ultra light-weight model with on-board
PC is uniquely suited for maintenance work and quality inspections of solar and wind
power systems as well as thermographic surveys of buildings and agricultural fields.

Known for its ability to produce crisp, clear images, the Metis Vision MV09 fea-
tures extremely high, drift free stability for high temperature applications with over
300,000 points of measurement and a temperature range up to 2500°C/4532°F
with Gigabit Ethernet interface. A wide selection of variable focus lenses enables
the user to define the measurement area under inspection from a distance. The
included comprehensive software allows the selection of points, lines, areas, iso-
therms, color palettes, alarms and a multitude of other features.

–3–
PSC Process Thermal Imaging Camera Systems Specifications

MODEL TEMPERATURE THERMAL SPECTRAL

ARRAY SIZE FIELD OF VIEW
NUMBER RANGE SENSITIVITY RANGE
PSC-X400LT 382 x 288 -4° to 212°F 0.08°C 23°x17°FOV / f=10mm or 7.5–13µm
32° to 482°F 6°x5°FOV / f=35.5mm or
302° to 1652°F 41°x31°FOV / f=5.7mm or
72°x52°FOV / f=3.3mm

PSC-X80LT 80 x 80 -4° to 212°F 0.01°C 12°FOV / f=12.7mm or 7.5–13µm

32° to 482°F 30°FOV / f=5mm or
302° to 1652°F 55°FOV / f=3.1mm or
80°FOV /f=2.3mm

PSC-400 382 x 288 -4° to 212°F 0.08°C 32°x24°FOV / f=17mm or 7.5–13µm

32° to 482°F 62°x49°FOV /f=8mm or
302° to 1652°F 13°x10°FOV / f=41mm
Add’l Optional Range:
392° to 2732°F

PSC-450 382 x 288 -4° to 212°F 0.04°C 32°x24°FOV / f=17mm or 7.5–13µm

32° to 482°F 62°x49°FOV /f=8mm or
302° to 1652°F 13°x10°FOV / f=41mm

PSC-450-G7 382 x 288 392 to 2732°F 0.13°C 38° x 29°FOV 7.9µm

Visual Sighting Range: 62° x 49°FOV (thin glass)
32 to 482°F

PSC-640 640 x 480 -4 to 212°F 0.075°C 33° x 25°FOV 7.5–13µm

32 to 482°F 60° X 45°FOV
302 to 1652°F 90° X 66°FOV
Optional Range:
392 to 2732°F

PSC-400-LWK 382 x 288 -4°F to 1652°F 62° FOV 7.5–13µm

0.08°C 38° FOV optional

Applications: Glass, Painted Metals, Ladle Shell, Torpedo, Cars, PC Boards, Kiln Shell, Paper Web, Reactors, Vessels, Furnace Shell, Gyp-
sum, Bulk Solids, Conveying, Solar Cell, Fire Detection, Thermoforming, Molds, R&D, Waste Bunkers, Textiles, Ceramics, Composites, Wood, Wood
Piles, Coal Piles, Rubber, Plastics, Medical, Motors, Motor Bearings, Switch Gear

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High Temperature, High Resolution PSC Process Thermal Imaging Camera Systems
Specifications
MODEL TEMPERATURE THERMAL SPECTRAL
ARRAY SIZE FIELD OF VIEW
NUMBER RANGE SENSITIVITY RANGE
PSC-764-1M 764 x 480 @ 32 Hz 842 to 3272°F <1°C at 700 °C FOV @ FOV @ 0.92–1.1 µm
382 x 288 @ 80 Hz 932 to 3272°F 382x288 pix 764x480 pix
72 x 56 @ 1000 Hz 1112 to 3272°F <2°C at 1000 °C 51° x 39° 87° x 62°
26° x 20° 51° x 33°
20° x 15° 39° x 25°
3° x 10° 26° x 16°
7° x 5° 13° x 8°
4° x 3° 9° x 5°

MV09 640 x 480 1112° to 2372°F 1°C Interchangeable Lenses 0.75–1.08µm

1382° to 2732°F Define Camera’s Rectan-
1652° to 3272°F gular Measurement Area
Add’l Optional Range: Refer to
2192° to 4532°F MV09 Brochure

MV05 640 x 480 2192° to 3632°C 1°C 58° x 44° 0.35–0.6µm

Applications: Induction Heating, Furnace, Welding, Metal Heat Treating, Steel, Metal Pouring Stream, Composites, Ceramics, R&D, Molten
Glass, Laser Heating

USB Server in Nema 4X wall mount

enclosure, consisting of: 1 USB and 1
Ethernet port. 10/100BaseT Autosensing
(max. 100 Mbit/s), Data rates: 1.5 / 12 /
480 mbps, Power-over-Ethernet (PoE) Class BASIC WIRING CONFIGURATION
3 (6.49-12.95W) or via screw terminal DC
24V...48V (+/-10%) and a 24VDC power supply.

PIF Process Interface with

Output Connection Box and
20 meter PIF cable: (Includes
Quantity 3, 0 /10VDC analog
alarm outputs and 3 alarm
relays directly from connection
box) 500 VAC RMS isolation
voltage between PSC Surveyor
Series camera & process

PSC Netbox, Mini Field PC for stand-alone

operation. Includes: Windows 7® Professional
Operating System, Intel® E3845 Quad Core/1.91
GHz with 16 GB SSD and 2 GB RAM, 2 USB 2.0
Connections, 1 USB 3.0, 1 Mini USB 2.0, Micro
HDMI, Gigabit Ethernet and Micro SDHC/SDXC
Card, Power Supply Voltage Range 8-48 VDC
or Power Over Ethernet (POE), Easily Integrated
Cooling Jacket, 24 VDC Power Supply, Rail Mount
Adapter, USB System Recovery Stick (2GB),
HDMI Cable)
–5–
Selection of Infrared Temperature Sensors

New Metis M3 Metis Series Transfer Std. Sirius Series Polaris Series PSC-SRF11N
Diadem DS/DI

1 or 2 color versions. Self-contained high Ultra precision trans- Self-contained sen- IR Heat switch hot 1 and 2 color fiber
Self-contained, high accuracy with adj. fer standard pyrom- sor with digital and metal detector with optic pyrometers with
accuracy pyrometer focus optics, small eter. A high-accuracy analog outputs. focusable laser laser sighted focus-
with multiple analog spot size, and fast solution for calibra- Focusable laser sighting optics and able optics, fast 5ms
and digital inputs/ response. Offers a tion verification com- sighted optics 2 solid state alarm response, small spot
outputs. On board fiber optic 1-color pliance. Temperature with PSCWin relays. Adjustable sizes, and built in
display, adj. focus model. Features ranges from 250° to graphical software. temp. range from temp. display. Temp.
optics with laser, thru laser, thru lens, 3500°C. Temp.range from 300° to 1800°C. ranges from 600° to
lens, and color video or video sighting. 122°F to 3632°C. 3000°C.
sighting. Temp. Temp. range 75° to
range from 300° to 3300°C.
3300°C.

PSC-56 Series PSC-54 Series PSC-44 Series PSC-42 Series PSC-40 Series PSC-30/34 Series

Self-contained Self-contained Self-contained Low cost, Self- Self-contained, 1-color fiber optic
2-color sensor with 2-color sensor with 1-color sensor with contained, 2-wire 2-wire sensor with 2-wire sensor with
thru lens, laser, or RS-485 and 4-20 mA RS-485 modbus sensor with 4 -20 4-20 mA output, 4-20 mA or RS-485
color video sighting. outputs. Laser or interface, 4-20mA mA output, on-board small spot sizes and output. Temp range
Has built-in interac- video sighting. Fixed outputs, fixed or emissivity adjust., laser sighting ( for 1112° - 3272°F. Fixed
tive temp. display, focus optics, small adjusted focus small spot sizes and high temp models) focus optics with
and push buttons. spot sizes and 5 ms optics. Variety of laser aiming (on high Graphical software high ambient temp
Temp ranges from fast response. PSC- wavelengths with temp. models). Temp with Temp ranges rating of 600°F.
932° to 5792°F. spot software. Temp laser sighting. Temp. ranges from -40° to from -40° to 5432°F.
ranges from 932° to ranges from -40° to 4532°F.
5792°F. 5432°F. 1 color.

PSC-CS-Laser PSC-SSS-Laser PSC-IR-USB Series PSC-SSS Series PSC-CMS Series PSC-CS

Series Series

Self-contained 2/4 2-piece sensor Low cost, compact Low cost, 2-piece Low cost ultra Low cost, Digital
wire sensor with dual system with dual loop-powered 2-wire sensor system with compact 2/4 wire Self-contained
lasers, small spot lasers, multiple ana- sensors feature ultra small sensing sensor with 4-20 mA pyrometer with K
sizes, built-in relay, log/digital outputs, 4-20mA output head, analog and or 0-10 VDC output. thermocouple and
on-board emissivity built-in temp. display, and Modbus. Fast digital outputs, built Sensor head rating 0-10VDC outputs.
adjust. and IR sensor and alarms. Small response time. USB in temp. display. of 248 F. Small spot Has a built-in alarm
parameter adjust. spot sizes and fast configurable. Tem- Sensor head rating size, fast response, with optional real
software. Variety of response time. Temp perature ranges from up to 482°F. Ideal for alarm and a variety time software. FOV
wavelengths. Temp. ranges from -22° to -40° to 3632°F. OEM projects. Temp of wavelengths. 15:1. Temp. ranges
ranges -20° to 2912°F. ranges from -58° to Temp. ranges -22° to from -40° to 1886°F .
2912°F. 2900 F. 2900°F.

–6–
 The PSC Metis M3 Series
The most powerful, highly advanced, self-contained Metis M3 Series of one and two-color pyrometers
are of short wavelength design for precise non-contact temperature measurement of industrial and
laboratory processes. These highly sophisticated pyrometers provide multiple digital and analog out-
puts, on-board rear temperature display menu with powerful 16 bit processing and free SensorsTools
analytical software. Sighting methods include laser, through lens and video. The product line offers
integrally a bright rear LED display, dual relays or fiber optic versions for use in high temperature loca-
tions, use in tight spaces or in areas of high magnetic RF fields.
OPTICAL ALIGNMENT MIN.
TEMPERATURE MODEL SPECTRAL FIBER RESPONSE
APPLICATIONS Laser’ Visual SPOT OUTPUTS
RANGE NUMBER RESPONSE OPTIC TIME
Video SIZE

Steel
Metals Processing
122° to 2732°F
(50° to 1500°C)
M323 2 to 2.6µm ’ 0.6mm <1ms
4-20mA, 0 to 20mA, RS-
232, RS-485.
Induction 572° to 5972°F 2-color 4-20mA, 0 to 20mA, RS-
Composites (300° to 3300°C)
M322
1.45 to 1.8µm 9 ’ 1.2mm 2ms
232, RS-485.
Molten Glass
1112° to 5792°F, 2-color 4-20mA, 0 to 20mA, RS-
Graphite (600° to 3300°C)
M311
0.7 to 1.1µm 9 ’ 1mm 2ms
232, RS-485.
Furnace
1022° to 4532°F 4-20mA, 0 to 20mA, RS-
Semiconductor
Vacuum (550° to 2500°C)
M309 0.7 to 1.1µm 9 ’ 0.35mm 1ms
232, RS-485.
Laser Heating 1652° to 5972°F 4-20mA, 0 to 20mA, RS-
Ceramics (900° to 3300°C)
M309 0.78µm 9 ’ 1.8mm 1ms
232, RS-485.
Molten Metal Pour
392° to 5972°F 4-20mA, 0 to 20mA, RS-
Streams
Welding
(200° to 3300°C)
M316 1.45 to 1.8µm 9 ’ 0.35mm 1ms
232, RS-485.

Poly Silicon Production 932° to 5972°F 4-20mA, 0 to 20mA, RS-

Thin Film Deposition (500° to 3300°C)
M316 1.4µm 9 ’ 0.7mm 1ms
232, RS-485.
Kilns 212° to 2372°F 4-20mA, 0 to 20mA, RS-
Tube and Pipe Mills (100° to 1300°C)
M318 1.65 to 2.1µm 9 ’ 0.7mm 1ms
232, RS-485.

The PSC Metis Series

The Metis “Self-Contained” series of IR Pyrometers was developed for precision on-line process
measurement applications. By utilizing digital signal processing, the Metis line exceeds standard analog
pyrometers as far as accuracy, repeatability and wide temperature ranges are concerned.

OPTICAL ALIGNMENT MIN.

TEMPERATURE MODEL SPECTRAL RESPONSE
APPLICATIONS Laser’ Visual SPOT OUTPUTS
RANGE NUMBER RESPONSE TIME
SIZE

Metals
Composites
95° to 1832°F,
(35° to 1000°C)
MB35 2.0 to 5µm ’ 0.7mm 3ms
4-20mA, 0 to 20mA, RS-232,
RS-485, Optional Profibus
Graphite
Ceramics
Vacuum
302° to 4532°F
(150° to 2500°C)
MB39 3.95µm ’ 0.7mm 3ms to 10s
4-20mA, 0 to 20mA, RS-232,
RS-485, Optional Profibus
Glass Surface
Glass Subsurface
Flame Treating
752 ° to 3632°F,
(400° to 2000°C)
MY45/46 CO2 GAS ’ 2.5mm
100ms to
10s
4-20mA, 0 to 20mA, RS-232,
RS-485, Optional Profibus
Furnaces
Boilers
Incinerators
176° to 4532°F
(80° to 2500°C)
MY51 5.14µm ’ 1.7mm
5ms, 30ms,
100ms
4-20mA, 0 to 20mA, RS-232,
RS-485, Optional Profibus
Kilns
Polyester Film
Plastics
Paper
122° to 1472°F
(50° to 800°C)
MY80 8.05µm ’ 2.5mm
100ms
to 10 sec
4-20mA, 0 to 20mA, RS-232,
RS-485, Optional Profibus
Textiles
Rubber
Bulk Materials
32° to 1832°F
(0° to 1000°C)
MY84 8 to 14µm ’ 1.8mm 100ms
4-20mA, 0 to 20mA, RS-232,
RS-485, Optional Profibus
–7–
Process Sensors Integrated Color Video Models
PSC Pyrometers with Integrated Color Video Sighting provide either a composite or USB transmitted video output that can be connected to
a video monitor or to a PC, allowing the operator to visually monitor the target under measurement in real time and color. Video sighting is
recommended for remote observation of glowing hot targets as it allows for reliable and precise targeting. Especially useful for viewing down
sight tubes and viewing hot illuminous targets, video cameras provide automatic, highly dynamic adjustment of picture brightness. Equally
suited for low temperature targets starting at 50°C/122°F, parallel use of a video module and laser crosshair sighting ensure precise measuring
spot adjustment for limited access locations. Depending on the pyrometer model selected, focus will be manually adjusted or fixed. Integrated
video sighting modules eliminate the need for a separate color CCD visible camera, the alignment of the pyrometer can be monitored visually
via a PC or video monitor, and the entire process can be recorded and documented

M311/M322 Series (2 Color) M309/M316/M318 Series (1 Color)

Wide temperature ranges be-
Temperature ranges from 300°
tween 100° and 3300°C. Integral
to 2500°C. Integral temperature
temperature display and menu.
display and menu. Automatic com-
Highest accuracy and repeatability,
pensation for viewing through dirty
ambient temperature up to 80°C
windows, dust and partial smoke
(176°F) without cooling. Fully
between sensor and target. Auto-
digital and very fast with response
matic compensation for changes
time <1 ms. Optics with extremely
in target emissivity. Unaffected by
small spot sizes from 0.3 mm can
moving targets within the FOV.
be selected.

PSC-SSS-Laser-Video-1M/2M (1 Color) PSC-SSS-Laser-Video-3M (1 Color)

Temperature ranges 250° to Temperature ranges from 50°

1800°C. High performance, short to 1800°C. Video and crosshair
wavelength digital non-contact sighting for pinpointing targets as
infrared thermometer. Built in small as 0.020 (0.5mm).Adjustable
temperature display crosshair laser manual focus optics from 3.6 to
for precise aiming, high resolution infinity. Fast response time from
optics and peak picker. Optical 1ms Short wavelength (2.3 µ).
resolution up to 330:1 with adjust-
able focus.

PSC-CS-Laser-Video-2ML/2MH (1 Color) PSC-G54NV/S54NV ( 1 Color)

Temperature ranges 250° to

1600°C. Two wire IR thermometer Real-time color video camera
with adjustable focus, dual lasers sighting with ten temperature
and video sighting for tempera- ranges from 200° to 3000°C, small
ture measurements of metals and spot size with four high-res fixed
semi/shiny targets. Measuring focus optics. Fast response time
small targets from 3.5”/90mm. from 2ms, Available with rugged
Simple two-wire interface for reli- protective hardware designed
able operation. specifically for reliability in harsh
industrial applications.

PSC-SR54NV Series (2 Color) PSC-SR56NV Series (2 Color)

Temperature ranges from 550°
Temperature ranges from 550° to to 3000°C. Fixed focus optics.
3000°C. Automatic compensation Integral temperature and menu
for viewing through dirty windows, display. RS-485 Modbus inter-
dust and partial smoke between face integration into existing data
target and sensor. Rugged hard- acquisition systems. Unaffected by
ware for harsh industrial continu- moving targets within FOV.
ous operations. Compensation for changes in
target emissivity.

–8–
Process Sensors Fiber Optic Models
The Process Sensors Series of one and two-color fiber optic sensors features wide temperature ranges from 100° to 3300°C, small spot sizes,
high speed measurements down to 50 micro-seconds, on-board temperature displays and adjustable laser sighted focusable optics. Excellent
reasons to select fiber optic sensors Include:

• High Ambient Temperature Rating up to 600°F • Immunity to Electromagnetic / Radio Frequency Interference
• Compact Size and Flexibility • Useful for Vacuum Applications

Metis M311 Metis M322

Temperature range from 600° Temperature range from 300°
to 3300°C. Two-color. Spectral to 3300°C. Two color. Spectral
Response 0.75 to 1.1µm. Three Response 1.45 to 1.8µm. Three
aiming methods. Minimum spot aiming methods. Minimum spot
size 0.7mm. Response time 1ms. size 0.9mm. Response time 1ms.
Metals, Induction Heating, Kilns, Metals, Induction Heating, Kilns,
Molten Glass, Composites, Vacu- Molten Glass, Composites, Vacu-
um Furnace, Ceramics, Graphite, um Furnace, Ceramics, Graphite,
Semiconductor Applications Semiconductor Applications
Metis M309 Metis M316
Temperature range from 550° Temperature range from 250°
to 3300°C. One-color. Spectral to 3300°C. One-color. Spectral
Response 0.7 to 1.1µm. Three Response 1.45 to 1.8µm. Three
aiming methods. Minimum spot aiming methods. Minimum spot
size 0.3mm. Response time 1ms. size 0.3mm. Response time 1ms.
Metals, Induction Heating, Kilns, Metals, Induction Heating, Kilns,
Molten Glass, Composites, Vacu- Molten Glass, Composites, Vacu-
um Furnace, Ceramics, Graphite, um Furnace, Ceramics, Graphite,
Semiconductor Applications Semiconductor Applications
Metis M318 PSC-SSS-Ratio
Temperature range from 100°
Temperature range from 700°
to 1300°C. One-color. Spectral
to 1800°C. Two-color. Spectral
Response 1.65 to 2.1µm. Three
Response 0.7 to 1.1µm. Laser
aiming methods. Minimum spot
aiming. Minimum spot size 5.1mm.
size 0.3mm. Response time 1ms.
Response time 5-10ms. Met-
Metals, Induction Heating, Kilns,
als, Induction Heating, Ceramics,
Molten Glass, Composites, Vacu-
Composites, Vacuum Furnace
um Furnace, Ceramics, Graphite,
Applications.
Semiconductor Applications
PSC-SRF11N PSC-GF40N
Temperature range from 600° Temperature range from 250°
to 3000°C. Two-color. Spectral to 1800°C. One-color. Spectral
Response 0.7 to 1.1µm. Laser Response 1.5 to 1.8µm. Laser or
aiming. Minimum spot size 0.7mm. LED aiming. Minimum spot size
Response time 5-10ms. Metals, 1.75mm. Response time 10ms
Induction Heating, Composites, adj. up to 10s. Metals, Semicon-
Molten Glass, Graphite, Vacuum, ductor Wafers, Molten Glass,
Semiconductor Applications Composites, Vacuum Applications
PSC-SF40N PSC-SF30NG
Temperature range from 600° Temperature range from 600°
to 2500°C. One-color. Spectral to 1800°C. One-color. Spectral
Response 0.8 to 1.1µm. Laser Response 0.8 to 1.1µm. Mini-
or LED aiming. Minimum spot mum spot size 10mm. Response
size 10ms adj. up to 10s. Metals, time <10ms adj. up to 10s. Glass
Semiconductor Wafers, Molten Tanks, Glass Forehearths, Glass
Glass, Composites, Vacuum Ap- Feeders, Glass Gob and Metals
plications Applications.

–9–
 Two-Wire, Loop Powered Pyrometers
PSC-CS-Laser
The PSC-CS-Laser Series are digital two-wire, self-contained IR thermometers with precision dual laser targeting
from -22° to 2912°F and optical resolution up to 300:1 with selectable optics. This robust series simplifies
installation with two wires and offers fast measurements with ultra-small spot sizes and high accuracy as well as
scalable 4-20 mA output in combination with simultaneous alarm output. The PSC-CS-Laser series operates at up
to 185°F without cooling, and specially designed, rugged protective hardware assemblies ensure secure operation
at higher temperatures. On board emissivity adjustment is easily accessible, or can be accomplished remotely via
PSCConnect software.

PSC-40 Series
The innovative designs of the 40 Series models with digital technology, are compact, rugged and based
on simplicity of installation. Used in a two-wire loop powered configuration, the sensors’ 4-20 mA linear
output signal can be easily integrated into existing instrumentation for recording and process control. Integrated USB
interface is used for sensor setting parameters. Compact and robust, they feature a laser or green LED to facilitate
aiming. Fiber Optic Models PSC-SF40N and PSC-GF40N are also available.
• Selection of temperature ranges from -40°C to 3000°C
• Integrated USB interface for sensor parameter settings
• Built-in peak picker
• Robust stainless steel housing

MODEL TEMPERATURE SPECTRAL

APPLICATIONS
NUMBER RANGE RESPONSE

Non-metals, Metals, Paper, Food, Building Materials, Glass, Ceramics,

PSC-CS-Laser-LT -22°F to 1832°F 8 -14µm
Composites, Plastics >100mils

PSC-CS-Laser-G5 392°F to 2642°F 5µm Glass Surface Measurement

Steel, Metals Processing, Induction Heating, Ceramics, Composites,
PSC-CS-Laser-2ML/2MH 482° to 2912°F 1.6µm
Furnaces, Semi Conductor, Solar
Ovens and Dryers, Thermoforming, Aggregate, Powders and Organics,
PSC-T40L -40°to 1832°F 8 –14µm
Paper, Packaging and Food, Textiles, Rubber and Plastics >100mils
Furnace/Flame Treating applications. Sights through hot combustible
PSC-T40F 572°to 2372°F 3.9µm
gases and clean flames.
PSC-T40G 212°to 2552°F 5µm Glass Surface Measurement
Non-metals, Coated Metals, Paper and Packaging, Building Materials,
PSC-T42L -40° to 1832°F 8 -14µm
Food Industry, Plastics, Organics
PSC-T42G 212° to 4532°F 5µm Glass Surface Measurement

PSC-S42N 1112° to 4532°F 0.8 – 1.1µm Metals, Hot Rolling Mills, Molten Glass, Ceramics, Furnaces
Steel, Metals Processing, Induction Heating, Ceramics, Composites,
PSC-G42N 482° to 3272°F 1.5 – 1.8µm
Furnaces, Semi Conductor, Solar
Ovens and Dryers, Thermoforming, Aggregate, Powders and Organics,
PSC-52LT 32° to 1832°F 8 to 14µm
Paper, Packaging and Food, Textiles, Rubber and Plastics >100mils
PSC-IR-USB -40° to 1832°F 8 –14µm Paper, Food, Hard Plastic, Rubber, Asphalt
PSC-IR-USB 2.2 113° to 3632°F 2.2µm Reflective Materials
PSC-PC 4° to 932°F 8 –14µm Non-Reflective Material, Paper, Asphalt, Food, Plastic

PSC-42 Series
The PSC Models PSC-T42L, PSC-T42G, PSC-S42N and PSC-G42N are digital two-wire Self-contained pyrometers
that offer high performance with value driven pricing. They are designed for quick, simple installation and feature
on-board emissivity adjustment capability and a variety of fixed focus optics as well as adjustable sub-temperature
ranges. The higher temperature PSC-G42N/PSC-S42N Series is equipped with laser sighting. Typical application
areas include: steel and metals, heat treating, induction heating, semiconductor, vacuum, welding, furnaces, molten
glass, composites and measurement of metal molds.
PSC-52LT Pyrometer
The PSC-52LT integrated laser pyrometer provides a temperature range from 32° to 1832°F and was specially
designed for the temperature measurement of low reflective surfaces. The stainless steel pyrometer is contained in
a housing with quick disconnect cable. It can be connected to a operator's PC via USB interface to adjust it's
parameters- except for emissivity. Emissivity can only be changed using the potentiometers located on the rear
panel of the sensor. The companion cooling jacket with air purge enables operation in harsh environments.
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Process Sensors Blackbody Calibration Sources
PSC offers a unique selection of precise, high performance of infrared thermometers and thermal imaging camera systems.
Blackbody Calibration Sources for calibrating and verifying State of the art design teams work in tandem to craft instruments
temperature of pyrometers, thermal imaging systems, known for their high quality performance, outstanding value and
spectrophotometers, heat flux meters, radiometers and UFPA long term reliability.
detectors. Process Sensors Blackbody Calibration Sources are
The PSC line of blackbody sources has overall capability from
all about precision. Our first rate blackbodies exhibit high
subzero -5°C to 1700°C and includes models that are
emissivity, high uniformity and high resolution capability. They are
distinguished by their size, portability or other unique and
extremely stable and offer many unique features including large
versatile features. All PSC calibration sources are designed to
apertures and fast slew rates.
provide the highest emissivity possible and are traceable to
The innovative design and precision features of each blackbody worldwide standard calibration laboratory specifications.
is the direct result of partnership with our parallel manufacture
BBS1700 BBS1500-40 BBS1150 BBS1200 COMPACT

High emissivity bench type High accuracy with a 1.57” Extremely stable, mid to high Compact, two-piece design for
design stabilizes temperature aperture and fast heat up time temp bench type design with automated calibration con-
reading to within 0.5°C. For of 40 minutes to 1450°C. For large 2” aperture for precision figuration. Light weight and
high temperature calibration on-site precision laboratory calibration of IR thermometers, portable, and offers excellent
of IR thermometers, thermal calibration or testing. Cylindri- thermal imaging devices and stability and high uniformity.
imaging cameras and FPA cal cavity for uniform temp. spectrophotometers. Eight aperture sizes increase
detectors. radiation.” versatility.

572° to 3092°F 482° to 2732°F 392° to 2102°F 122° to 2192°F

(300° to 1700°C) (250° to 1500°C) (200° to 1150°C) (50° to 1200°C)
1” (25mm) aperture 1.57” (40mm) aperture 2” (51mm) aperture Choice of 8 aperture sizes
+0.99 emissivity +0.99 emissivity +0.99 emissivity +0.99 emissivity
BBS100-TE BBS35...150FP Series BBS400-2 BBS-EX Series

Thermo-electrically cooled, Quick, calibration checks for Compact, two-piece design of- Extended area blackbody
light-weight (8 lbs.) and por- factory, workshop or labora- fers portability for calibration of sources with emitter sizes
table, with the versatility of tory. Eighteen rugged, portable on-line, fixed mounted IR sen- from 2.5”x2.5” to 12”x12” with
multiple operating modes and models having fixed target sors as well as imaging detec- separate controllers for use as
large 4” aperture. Fast slew temperatures with outstand- tors in automated calibration standard radiation sources for
rates of 0.10°C/S, -0.08°C/S, ing stability. Less than ±0.2°C processes. External pyrometer collimated scene projection
and high emissivity/unifor- deviation. Fast heat up time. correction adjustment. and calibration of focal plane
mity. Temperature resolution is arrays and thermal imaging
0.01°C cameras. Resolution 0.1°C
32° to 212°F 95° to 302°F Ambient + 122° to 752°F 23° to 932°F
(0° to 100°C) (35° to 150°C) (Ambient + 50° to 400°C) -5° to 500°C
4” (100mm) aperture 2” ( 50.8mm) aperture 1.18” (30mm) aperture Up to 12” x 12”
0.96 ± 0.01 emissivity 0.98 ± 0.004 emissivity 0.96 ± 0.01 emissivity (304mm x 304mm) apertures
0.96 ± 0.02 emissivity
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Process Sensors Portable Single Point Non-Contact Themometers
TEMPERATURE SPECTRAL RESPONSE
MODEL NUMBER ACCURACY
RANGE RESPONSE TIME

Capella C311 1112° to 2552°F

Robust, handheld IR thermometers for non-contact (600° to 1400°C) 0.75µm to
0.93µm ± 0.5% of
temperature measurement in the short-wave < 1 ms
1382° to 3272°F / measured
spectral range especially suitable for (750° to 1800°C) 0.93µm to value in
measurements on shiny metals. Measurement
1.1µm °C +2K
of molten metals and pouring reams is 1652° to 4532°F (2 color)
simplified with C311 models. (900° to 2500°C)
Capella C322 572° to 1832°F 1.45 µm to
Robust, handheld IR themometers for non-contact (300° to 1000°C) 1.65µm ± 0.5% of
temperature measurement in the short-wave / measured < 1 ms
spectral range especially suitable for 662° to 2372°F
1.65µm to value in
measurements on shiny metals. Includes (350° to 1300°C)
1.8µm °C +2K
switchable bright green laser targeting light and (2 color)
through-lens view finder sighting. 932° to 3272°F
(500° to 1800°C)

Capella C309, C316, & C318 ≤2500°C

Robust, handheld IR themometers for non-contact 0.25% of value < 1 ms
temperature measurement in the short-wave Various Ranges 0.7-1.1 µm in °C+1K
spectral range especially suitable for from 180°C to 1.45-1.8 µm
measurements on shiny metals. Includes 3300°C 1.65-2.1 µm > 2500°C
switchable bright green laser targeting light and 0.5% of value
through-lens view finder sighting. in °C

1112° to 5432°F
(600° to 3000°C)
PSC-90 Series 0.96µm ± 0.5% of
reading 0.5 sec
Versatile, high performance digital IR thermometers 1652° to 5432°F
0.65µm
with high accuracy/repeatability, focusable through (900° to 3000°C)
± 1% of 1 sec
lens sighting optics and dual temperature displays 8 to 13µm reading
-58° to 1832°F
(-50° to 1000°C)

PTLST-20-1M/2M 725° to 2912°F

(385° to 1600°C) 1.0µm
Portable telescopic and dual-laser sighting ther- ± 0.3% of
100ms
mometers for mid-high temperature applications. reading
1202° to 3272°F 1.6µm
Built-in alarms and optional software (650° to 1800°C)

PTLST-20-LT
Portable telescopic and dual-laser sighting ther- 32° to 2372°F ± 1% of
8 to 14µm 300ms
mometer with small spot size for general purpose, (0° to 1300°C) reading
low reflective surface applications

Portable Laser Sight Thermometer

IR thermometer with crosshair laser sighting, high -31° to 1652°F ± 0.75% of
8 to 14µm 150ms
resolution 75:1 optics, built-in alarms and spot size (-35° to +900°C) reading
of 1mm. Large multi-colored temperature display.

PSC-IRVT Series 32° to 1832°F ± 1.0% of

(0° to 1000°C) reading
Professional IR video thermometers with CCD video Less than
8 to 14µm
recording and playback. FOV 50:1 Dull surface 300ms
32° to 2912°F From 0 to
measurement for low reflective surface applications (0° to 1600°C) 40°F ± 3°C

-25° to 788°F
PSC-MS Series (-32° to 420°C)
Most economical, smart IR thermometers with high
-25° to 980°F ± 1% of
precision optics, laser sighting, USB interface and 8 to 14µm 300ms
(-32° to 530°C) reading
software. Built-in alarms. FOV up to 30:1 Accepts
K-type thermocouple input. -25° to 1440°F
(-32° to 760°C)

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PSC Custom Engineered Turn-Key System Solutions
Process Sensors Corporation offers custom engineered turn-key system solutions to simplify and assist with industrial process
and research applications. Experienced application specialists providing unique sensor guidance for customers’ demanding
temperature measurement applications work with state of the art design teams to conceive and develop a comprehensive range
of system solutions that reflect PSC’s reputation for high quality performance, outstanding value and long term reliability.

A wide array of complete custom turn-key IR systems include touch screens, protective hardware with air activated ball
valves, industrial enclosures and explosion proof housings, make custom installations simple for integration within existing
process and control systems. Our PSC Surveyor Series, Model PSC-SC384 and MV09 thermal imaging cameras feature
simple-to-use intuitive and powerful software for process measurement and control applications. Engineering support through
every step of the design process ensures customer satisfaction with guaranteed results.

Process Sensors PSC-160 IMMS Injection Mold Minder System

Injection mold part presses have a high risk factor of experiencing critical damage due to molded parts sticking within the
mold. The PSC-160 IMMS Injection Mold Minder System detects and prevents the problems before they occur. The PSC
thermal imaging camera views and identifies parts that are retained in the mold. The smart logic system sends a signal to the
mold machine to activate the mold ejection pins until all the molded parts are ejected and then signals the mold to close. This
prevents damage to expensive molds, increasing yield and eliminating down time.

Process Sensors Plug and Play Modules And Accessories

PSC can simplify customers’ system installation efforts utilizing touch screen displays for remote IR sensor communication,
digital indicators, stack light alarms, push button IR sensor activation, laser aiming, and customized turn-key solutions to
reduce costs and improve productivity.

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 Technical information
Pyrometer Sighting Methods because it measures from a distance, the focus and field of view
To measure accurately, an IR pyrometer must (FOV) play an important part in the quality of the measurement.
be aimed at the surface or part of the surface of
interest. For very large areas such as steel The FOV is an invisible cone that extends from the lens out to
slabs or web processes this does not present a Laser Aiming infinity. The FOV ratio is the diameter of the cone (Spot size) at a
problem, but for smaller surfaces such as wire, given distance from the lens. It is expressed in inches as a ratio
pc board components, weld bead etc., a more e.g. 20:1, 60:1 etc.
precise aiming method is required. So if a 60:1 FOV pyrometer is focused at a distance of 120”,
Process Sensors’ pyrometers can incorporate it will gather energy from a 2” dia. area on the object being
a variety of sighting methods such as through- measured. It will see only a small percentage of energy outside
lens, where an installer can aim through the that circular FOV area based on the quality of its optics.
Thru-Lens
same lens that focuses the IR energy on the The equation to determine spot size is:
Sighting
detector; or laser aiming via a built-in
laser beam that illuminates the center of Focus Distance = Spot Size
the target area. The pyrometers can also FOV
incorporate a video output that presents a
To obtain an accurate temperature measurement, the FOV
picture of the area being measured on the
must be filled, smaller than the target at whatever distance the
image. A reticle defines the exact spot size
pyrometer is from the object being measured. The exception to
of temperature measurement. Video Sighting
this rule is the Two Color or Ratio Pyrometer which can measure
Where there is no direct line-of-sight between the pyrometer accurately when only part of the FOV is filled. Listed below is
and the target, a flexible fiber optic cable can be used to carry an explanation of operation for one and two color pyrometry.
the IR energy around obstacles and corners. Specifically used
in high-strength magnetic fields, high ambient temperature and
Single Color Thermometers
1. Depend on the emissivity of the target:
vacuum environments, it allows the IR sensor’ electronics to be
• Short wavelength selection reduces the effect
placed remotely, outside of these upsetting conditions.
of emissivity errors for metals
Lenses and Fiber-Optic Cable • Offer a variety of wavelengths for specific
The infrared energy radiated by the target is transferred via applications.
focusable lenses either directly on the detector (standard
version) or onto one end of a fiber optic cable. For applications • Used for low temperature measurements
where the lens must be refocused during operation, a remote (sub zero temperatures)
focusable lens is available.
2. Measure the average temperature within the field of view:
Focusing
Some pyrometers are designed with adjustable focusing. This • Field of View must be completely filled by the target
does not necessarily mean that the target must be a sharp,
clear image in order to obtain an accurate measurement, as • Focus dependent on the target
would be the case with a camera. Pyrometer focusing is simply • Affected by dirty windows or dusty atmosphere
intended to permit the pyrometer to “see” the smallest spot
size at a given distance. This is helpful when measuring through Two Color Thermometers
small openings or for avoiding obstacles in the sight path. 1. Independent of emissivity of the target - (If emissivity
changes proportionally, for each single color wavelength )
Sight Path
The sight path is the space between the pyrometer lens and 2. Measure the weighted peak temperature within the field of
the object being measured. For accurate measurement the view.
sight path must be clear and free of obstacles, steam and water
droplets, and heavy concentrations of particles. Devices such • Tolerates up to 99% blockage of the target
as fans and air purges, or careful sighting can usually ensure
that this condition is met, but sometimes the use of a Two Color • Unaffected by dust and other contaminants in the field
or ratio pyrometer can be helpful. of view i.e. dirty viewing windows

• Unaffected by moving targets within the field of view

Focusing, Sight Path and Field of View
Unlike other temperature sensors, a well designed infrared 3. Limited low temperature measurements to about 300° C
pyrometer is inherently a very accurate measurement device, but 4. Higher cost solution compared to Single-Color.

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 PSC ACCESSORIES
The circumstances under which Process Sensors pyrometers are used are many and varied. In order to accommodate these
differences and to ensure durable, trouble-free operation, we have designed a large comprehensive family of accessories. Some
are purely protective, while others simplify a measurement that would otherwise be difficult or impossible. Pictured below is
a sampling.

Metis Water Cooling Jacket PSC-SSS-Laser and PSC-CS- Surveyor Thermal Imaging Cam- 42/40/44 Series Cooling Jacket
KG10-00 with Separate Air Purge Laser Water Cooled Jacket with era Series Water Cooled Jacket with Integrated Air Purge and
BL12-00 Separate Air Purge and Adjust with Integrated Air Purge and Separate Mtg. Bracket
Separate Adj. Mtg. Bracket PSC-3310A23010

Removable Sealed Window As- Plug & Play Module W/Touch Swivel Base Mount for Metis Swivel Base Split Ring Mount
sembly Includes Sapphire, Quartz, Screen Display for Metis or Sirius Series HA20-00 950-208 for PSC-CS-Laser, PSC-
Pyrex or Other Window Types Sensors SSS-Laser and PSC 54/56 Series
950-133A-x

SC10 Scanning Mirror for Metis PSC-SSS Air Purge AC-SSS-AP Air Purge Assembly For Fiber 54 Series Cooling Jacket with
or Sirius and 54 Series Air Purge, Optic Lens integrated Air Purge
PSC-3310A22050 PSC-3310A22529 PSC-3310A23050

Precision Non-Contact (NIR) Moisture Measuring Systems Process Sensors Corp. MCT460 NIR Transmitter, designed in
Unlike infrared (IR) pyrometers that measure temperature by response to industry’s need for a high quality sensor at an
detecting infrared energy radiated by a particular material, NIR economical price, provides accurate and repeatable moisture,
moisture measuring systems aim selected wavelengths of energy at oil, and coating measurements and communicates directly with
the material and detect the amount of energy reflected back from computers, controllers and PLCs. The stand alone design eliminates
the material. The difference between the amount of reflected NIR the need for proprietary electronics and greatly reduces installation
energy and the NIR energy generated by the source indicates the and maintenance costs. Scanning frames are available to profile
amount of moisture and/or other elements remaining in the material. webs or conveyed materials.
World Leader In Advanced NIR Process Moisture Measurement
Process Sensors Corporation is a leading manufacturer of precise near infrared (NIR) measure-
ment systems for industries worldwide. Our NIR sensors are routinely used in the food, converting,
tobacco, wood and glass industries for the measurement of moisture, oil/fat and coatings.

Some of the many benefits of utilizing PSC’s non-contact NIR sensors include:
• Easy operation and integration into existing systems
• Fast and repeatable measurements
• Reliable performance and low maintenance
• Simple to standardize across multiple lines or plants

The MCT466-SF Food Grade Sensor is a wash-down Suitable for use at-line or in a laboratory, the MCT466-QC
tolerant NIR analyzer for challenging processing environ- “Quick-Check” Benchtop Tester takes measurements of
ments. Heat resistant up to 80°C, it withstands the harsh grab samples in less than 10 seconds. Operators require
conditions of most food production facilities. The optional minimal training and can quickly switch between product
stack alarm, with color-coded status lights and an annuncia- calibration for rapid testing.
tor for alarm conditions, enables users to detect out-of-spec
product and make immediate adjustments to reduce waste.

The MCT460 On-Line Moisture Meter has been The Guardian Scanning Frame System is designed for
designed to maximize production efficiency, reduce waste monitoring constituents across a web. Featuring an NIR
and lower energy costs. Available in stand-alone sensor and industrial scanning frame, it delivers accurate
or system configuration, it features a bright 5.7” touch- and reliable measurements of moisture, water based coat
screen display, built in cooling panel and air purge weight and film thickness on a wide variety of substrates
assembly. For system integration, the MCT460 offers including paper, film and foil. The ViewerSuite software puts
numerous analog and digital communication outputs users in control of roll reports and data archiving, cross
including Ethernet, Ethernet IP, Modbus TCP, Profibus direction zoned web profiles, designated land and machine-
and DeviceNet. direction measurements, and zone, profile and roll averages.
Rev June 2018

PROCESS SENSORS CORPORATION

IR Temperature Sales Office: 787 Susquehanna Avenue, Franklin Lakes, NJ USA •Tel: 201-485-8773, 8772 • Fax: 201-485-8770
Corporate Headquarters:113 Cedar Street, Milford, MA USA • Tel: 508-473-9901 • Fax: 508-473-0715
Global Offices–Sales and Support: United Kingdom, Poland, Malaysia www.ProcessSensorsIR.com • [email protected]
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