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Steering System: Section

This document provides information on servicing the steering system for a vehicle. It covers precautions, preparation, inspection procedures, troubleshooting, maintenance, removal and installation of steering system components, and service data specifications. The steering system components discussed include the steering wheel, column, lower shaft, gear and linkage, hydraulic lines, and power steering pump. Detailed exploded views and instructions are provided for servicing each component.

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Líder Diesel
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© © All Rights Reserved
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0% found this document useful (0 votes)
36 views

Steering System: Section

This document provides information on servicing the steering system for a vehicle. It covers precautions, preparation, inspection procedures, troubleshooting, maintenance, removal and installation of steering system components, and service data specifications. The steering system components discussed include the steering wheel, column, lower shaft, gear and linkage, hydraulic lines, and power steering pump. Detailed exploded views and instructions are provided for servicing each component.

Uploaded by

Líder Diesel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 47

STEERING

ST
A

B
SECTION
STEERING SYSTEM C

E
CONTENTS
PRECAUTION ............................................... 3 Draining and Refilling ..............................................19 F
Air Bleeding Hydraulic System ................................19
PRECAUTIONS ................................................... 3
Precaution for Supplemental Restraint System REMOVAL AND INSTALLATION ............... 21 ST
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................... 3 STEERING WHEEL .......................................... 21
Precautions Necessary for Steering Wheel Rota- WITH AIR BAG ..........................................................21 H
tion After Battery Disconnection ................................ 3 WITH AIR BAG : Exploded View .............................21
Service Notice or Precautions for Steering System WITH AIR BAG : Removal and Installation .............21
...... 4
WITHOUT AIR BAG ...................................................21 I
PREPARATION ............................................ 5 WITHOUT AIR BAG : Exploded View .....................22
WITHOUT AIR BAG : Removal and Installation ......22
PREPARATION ................................................... 5
Special Service Tools ................................................ 5 J
STEERING COLUMN ........................................ 24
Commercial Service Tools ........................................ 5 Exploded View .........................................................24
Removal and Installation .........................................24
BASIC INSPECTION .................................... 7 K
LOWER SHAFT ................................................ 26
POWER STEERING FLUID ................................ 7 Exploded View .........................................................26
Inspection .................................................................. 7 Removal and Installation .........................................26 L
STEERING WHEEL ............................................. 8 LOWER JOINT .................................................. 28
Inspection .................................................................. 8 Exploded View .........................................................28
Removal and Installation .........................................28 M
STEERING COLUMN .........................................10
Inspection ................................................................ 10 STEERING GEAR AND LINKAGE ................... 30
POWER STEERING OIL PUMP .........................12 Exploded View .........................................................30
N
Removal and Installation - Outer socket ..................30
Inspection ................................................................ 12
Removal and Installation - Boot ...............................31
STEERING GEAR AND LINKAGE ....................13 Removal and Installation - Inner socket ..................32
Inspection ................................................................ 13 O
POWER STEERING OIL PUMP ....................... 33
SYMPTOM DIAGNOSIS .............................. 15 Exploded View - QR25DE .......................................33
Removal and Installation - QR25DE ........................33 P
NOISE, VIBRATION AND HARSHNESS Exploded View - YD25DDTi ....................................35
(NVH) TROUBLESHOOTING ............................15 Removal and Installation - YD25DDTi .....................35
NVH Troubleshooting Chart .................................... 15 Exploded View - YS23DDT/YS23DDTT (M9T) .......36
Removal and Installation - YS23DDT/YS23DDTT
PERIODIC MAINTENANCE ......................... 19 (M9T) .......................................................................37
POWER STEERING FLUID ...............................19 HYDRAULIC LINE ............................................ 39

Revision: November 2016 ST-1 2017 D23


Exploded View - QR25DE ...................................... 39 STEERING GEAR AND LINKAGE ................... 44
Removal and Installation - QR25DE ....................... 39 Exploded View ........................................................ 44
Exploded View - YD25DDTi ................................... 40 Disassembly and Assembly .................................... 44
Removal and Installation - YD25DDTi .................... 40
Exploded View - YS23DDT/YS23DDTT (M9T) ....... 41 SERVICE DATA AND SPECIFICATIONS
Removal and Installation - YS23DDT/YS23DDTT (SDS) .......................................................... 46
(M9T) ...................................................................... 41
SERVICE DATA AND SPECIFICATIONS
UNIT REMOVAL AND INSTALLATION ..... 42 (SDS) ................................................................. 46
Steering Wheel ....................................................... 46
STEERING GEAR AND LINKAGE .................... 42 Steering Angle ........................................................ 46
Exploded View ........................................................ 42 Steering Column ..................................................... 46
Removal and Installation ........................................ 42 Lower Shaft Sliding Range ..................................... 46
Steering Gear And Linkage ..................................... 46
UNIT DISASSEMBLY AND ASSEMBLY ... 44
Power Steering Oil Pump ........................................ 47
Power Steering fluid ................................................ 47

Revision: November 2016 ST-2 2017 D23


PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000014263804

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING: D
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer. E
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
F
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
ST
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the H
Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the I
battery or batteries, and wait at least three minutes before performing any service.
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000014263805
J

NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
K
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If L
a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. M
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE N
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged. O
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon- P
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.

Revision: November 2016 ST-3 2017 D23


PRECAUTIONS
< PRECAUTION >
Service Notice or Precautions for Steering System INFOID:0000000014263806

• In case of removing steering gear, make the final tightening with grounded and unloaded vehicle condition,
and then check wheel alignment.
• Observe the following precautions when disassembling.
- Before disassembly, thoroughly clean the outside of the unit.
- Disassembly should be done in a clean work area. It is important to prevent the internal parts from becoming
contaminated by dirt or other foreign matter.
- For easier and proper assembly, place disassembled parts in order on a parts rack.
- Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere with
their operation.
- Do not reuse non-reusable parts.
- Before assembling, apply the specified grease to the directed parts.

Revision: November 2016 ST-4 2017 D23


PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000014263807
B

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
KV48103500 Measuring power steering oil pump relief
(J-26357) pressure D
Pressure gauge

S-NT547

F
KV48102500 Measuring power steering oil pump relief
(J-33914) pressure
Pressure gauge adapter
ST

H
S-NT542

KV40107300 Installing boot clamps


(J-51751)
Boot clamp crimping tool I

ALDIA0586ZZ

— Measuring steering wheel turning force, K


(J-44372) rack sliding force and ball joint swinging
Pull gauge force

LST024
M
Commercial Service Tools INFOID:0000000014263808

Revision: November 2016 ST-5 2017 D23


PREPARATION
< PREPARATION >
Tool name Description
Preload gauge Inspecting steering column rotating torque,
pinion rotating torque and ball joint rotating
torque

ZZA0806D

Ball joint remover Remove steering outer socket

S-NT146

Steering wheel puller Removing steering wheel

ZZA0819D

Power tools Loosening nuts, screws and bolts

PIIB1407E

Revision: November 2016 ST-6 2017 D23


POWER STEERING FLUID
< BASIC INSPECTION >
BASIC INSPECTION A
POWER STEERING FLUID
Inspection INFOID:0000000014263809
B

FLUID LEVEL
Verify proper power steering fluid level. C
• Check power steering fluid level with engine stopped.
• Fluid level should be as follows:
- With cold power steering fluid, level should be between COLD MIN
and COLD MAX indicators. D
- With hot power steering fluid, level should be between HOT MIN
and HOT MAX indicators.
CAUTION: E
• Do not overfill.
• Do not reuse power steering fluid.
• Recommended power steering fluid is NISSAN Power Steer-
ing Fluid or equivalent. Refer to ST-47, "Power Steering Oil
SGIA0074J
F
Pump".
FLUID LEAKAGE
ST
Check power steering hydraulic system for leaks, cracks, damage,
loose connections, chafing or deterioration. Repair or replace as
necessary.
1. Start engine and allow engine to idle. H
2. Turn steering wheel several times from full left stop to full right
stop.
3. Hold steering wheel at each stop position for five seconds and I
carefully check for fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more J
than five seconds. (Damage to power steering oil pump SGIA0506E

may occur.)
4. If fluid leakage at connections is noticed, loosen connection and reinstall. Refer to ST-39, "Exploded View K
- QR25DE" (QR25DE), ST-40, "Exploded View - YD25DDTi" (YD25DDTi), ST-41, "Exploded View -
YS23DDT/YS23DDTT (M9T)" [YS23DDT/YS23DDTT (M9T)].
CAUTION:
Do not overtighten flare nut as damage to O-ring and connection can occur. L
5. If fluid leakage from power steering oil pump is noticed, repair connection or replace power steering oil
pump. Refer to ST-33, "Removal and Installation - QR25DE" (QR25DE), ST-35, "Removal and Installation
- YD25DDTi"(YD25DDTi) ST-37, "Removal and Installation - YS23DDT/YS23DDTT (M9T)"[YS23DDT/ M
YS23DDTT (M9T)].
6. Check steering gear boots for accumulation of power steering fluid. Power steering fluid in boots indicates
a leak from the steering gear. Replace as necessary. Refer to ST-31, "Removal and Installation - Boot". N

Revision: November 2016 ST-7 2017 D23


STEERING WHEEL
< BASIC INSPECTION >
STEERING WHEEL
Inspection INFOID:0000000014263810

STEERING WHEEL AXIAL END PLAY


• Check installation conditions of steering gear, front suspension, axle and steering column.
• Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.

Steering wheel axial end play : Refer to ST-46, "Steering Wheel".


• Verify that the steering gear nuts are tightened to specification. Refer to ST-42, "Exploded View".
STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steering wheel to the left and right lightly. Measure steer-
ing wheel movement on the outer circumference of steering wheel when it is turned to the point where the
tires start moving.

Steering wheel play : Refer to ST-46, "Steering Wheel".


2. If play is outside the specification, check the following items:
• backlash for each joint of steering column.
• installation condition of steering gear.
NEUTRAL POSITION ON STEERING WHEEL
1. Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to
FSU-8, "Inspection".
2. Turn tires straight ahead. Check if steering wheel is in the neutral position.
• If not in the neutral position, remove steering wheel and reinstall it correctly. Refer to ST-21, "WITH AIR
BAG : Removal and Installation" (WITH AIR BAG) or ST-22, "WITHOUT AIR BAG : Removal and Instal-
lation" (WITHOUT AIR BAG).
• If the neutral position cannot be attained by repositioning steering wheel two teeth or less on steering
stem, loosen outer socket lock nuts and adjust inner sockets to left and right equally in the opposite
direction. Retorque lock nuts to specification. Refer to ST-30, "Exploded View".
CAUTION:
If the adjustment is performed by moving inner sockets, check wheel alignment after the adjust-
ment. Refer to ST-46, "Steering Angle".
STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface and set parking brake.
2. Verify that tires are inflated specified pressure. Refer to WT-11, "Tire Air Pressure".
3. Start engine.
4. Bring power steering fluid up to operating temperature.
5. Check steering wheel turning force using Tool when steering wheel has been turned 360° from neutral
position.

Tool number : — (J-44372)

Steering wheel turning : Refer to ST-46, "Steering


force Wheel".
6. If steering wheel turning force is outside specification, inspect
steering column. Refer to ST-10, "Inspection".
7. If steering column meets specification, inspect steering gear.
Refer to ST-13, "Inspection". WGIA0035E

CHECKING FRONT WHEEL TURNING ANGLE


1. Perform toe-in inspection. Refer to FSU-8, "Inspection".

Revision: November 2016 ST-8 2017 D23


STEERING WHEEL
< BASIC INSPECTION >
CAUTION:
Perform front wheel turning angle inspection after toe-in inspection. A
2. Place front wheels on turning radius gauges and rear wheels on
stands so that vehicle can be level.
3. Check the maximum inner and outer wheel turning angles for LH B
and RH wheels.

D
FAA0016D

• With engine at idle, turn steering wheel from full left stop to full E
right stop and measure turning angles.

Inner Wheel : Refer to ST-46, "Steering Angle". F


Angle (A)
Outer Wheel : Refer to ST-46, "Steering Angle".
Angle (B) ST

SGIA0055E
H

• If turning angles are outside specifications, measure rack


stroke with vehicle in neutral position. I

Rack stroke neutral : Refer to ST-46, "Steering Gear


position (L) And Linkage". J

SGIA0629J

Revision: November 2016 ST-9 2017 D23


STEERING COLUMN
< BASIC INSPECTION >
STEERING COLUMN
Inspection INFOID:0000000014263811

STEERING COLUMN
• Check each part of steering column for damage, torn or cracked boot or bellows, or other malfunctions.
Replace entire steering column if any parts are damaged.
• Check length (L) as shown if vehicle has been involved in a minor
collision. Replace steering column if outside the specification.

Steering column length (L) : Refer to ST-46, "Steering


Column".

JSGIA1514ZZ

• Measure steering column rotating torque using a suitable tool (A).


Replace steering column if outside the specification.

Rotating torque : Refer to ST-46, "Steering Column".

JPGIA0085ZZ

• For models with a tilt steering column, check tilt mechanism oper-
ating range (A) as shown.

Tilt operating range (A) : Refer to ST-46, "Steering


Column".

JSGIA1515ZZ

HOLE COVER SEAL, HOLE COVER AND LOWER SHAFT


• Check each part of hole cover seal, hole cover, lower shaft and lower joint for damage or other malfunctions.
Replace if necessary.
• Check sliding range (A) of lower shaft. Replace lower shaft if out-
side the specification.
CAUTION:
Check the sliding range (A) (between the extended position
and the contracted position) of the lower shaft.

Sliding range (A) : Refer to ST-46, "Lower Shaft Slid-


ing Range".

JPGIA0070ZZ

Revision: November 2016 ST-10 2017 D23


STEERING COLUMN
< BASIC INSPECTION >
• Check the length (L) (extended position) of the lower shaft.
A
Lower shaft length (L) : Refer to ST-46, "Lower
Shaft Sliding Range".
B

JPGIA0069ZZ

ST

Revision: November 2016 ST-11 2017 D23


POWER STEERING OIL PUMP
< BASIC INSPECTION >
POWER STEERING OIL PUMP
Inspection INFOID:0000000014263812

Relief Oil Pressure


CAUTION:
Make sure that belt tension is normal before starting the following procedure.
1. Connect the Tool between power steering oil pump discharge
port and high-pressure piping. Bleed air from the hydraulic cir-
cuit while opening valve fully. Refer to ST-19, "Air Bleeding
Hydraulic System".

Tool numbers KV48103500 (J-26357)


KV48102500 (J-33914)
2. Start engine. Run engine until oil temperature reaches 50 to
80°C (122 to 176°F).
CAUTION:
• Leave the valve of the oil pressure gauge fully open while
starting and running engine. If engine is started with the
valve closed, hydraulic pressure in power steering oil
pump goes up to the relief pressure along with unusual
increase of oil temperature.
• Be sure to keep hose clear of belts and other parts when
engine is started.
3. Fully close Tool valve with engine at idle and measure the relief
oil pressure.

Relief oil pressure : Refer to ST-47, "Power Steering


Oil Pump". SGIA0915E

CAUTION:
Do not keep valve closed for longer than five seconds.
4. Open the valve slowly after measuring. Replace power steering oil pump if relief oil pressure is outside the
specification. Refer to ST-33, "Removal and Installation - QR25DE" (QR25DE), ST-35, "Removal and
Installation - YD25DDTi" (YD25DDTi), ST-37, "Removal and Installation - YS23DDT/YS23DDTT (M9T)"
[YS23DDT/YS23DDTT (M9T)].
5. After inspection, disconnect Tool from hydraulic circuit.
6. Apply power steering fluid or equivalent to copper washers (2).
CAUTION:
Do not reuse copper washers.
7. Install eye bolt (1), copper washers, and high pressure piping
(B) to power steering oil pump (3) with protrusion (A) aligned
with cutout in power steering oil pump outlet connection.
8. Tighten eye bolt finger tight.
9. Tighten eye bolt to specification. Refer to ST-39, "Exploded View
- QR25DE" (QR25DE), ST-40, "Exploded View - YD25DDTi"
(YD25DDTi), ST-41, "Exploded View - YS23DDT/YS23DDTT
(M9T)" [YS23DDT/YS23DDTT (M9T)]. SGIA1379E

10. Check fluid level, fluid leakage and air bleed hydraulic system after installation. Refer to ST-19, "Air Bleed-
ing Hydraulic System".

Revision: November 2016 ST-12 2017 D23


STEERING GEAR AND LINKAGE
< BASIC INSPECTION >
STEERING GEAR AND LINKAGE
A
Inspection INFOID:0000000014263813

BOOT B
Check boot for cracks. Replace if any damage is found.
GEAR HOUSING
Check gear housing for damage and scratches (inner wall). Replace steering gear if are any damage is found. C

OUTER SOCKET AND INNER SOCKET


• Ball joint swinging torque D
- Hook Tool at measuring point as shown and pull Tool. Make sure
that Tool reads the specified value when ball stud and inner socket
start to move. If outer socket (1) is outside specification, replace
outer socket. If inner socket (2) is outside specification, replace E
inner socket.

Measuring point of outer socket (1) : Ball stud upper side (A) F
Measuring point of inner socket (2) : Point (B) as shown

Tool number : — (J-44372) ST


JPGIA0188ZZ

Swinging torque : Refer to ST-46, "Steering Gear And


Linkage". H

• Ball joint rotating torque


- Make sure that reading is within the following specified range using I
suitable tool (A). If outer socket is outside specification, replace
outer socket. If inner socket is outside specification, replace inner
socket.
J
Rotating torque : Refer to ST-46, "Steering Gear And
Linkage".
K

AWGIA0228ZZ L

• Ball joint axial end play


- Apply an axial load of 490 N (50.0 kg, 110.2 lb.) to ball stud. Mea- M
suring amount of stud movement using a suitable tool, make sure
that value is within specification. If outer socket (1) is outside spec-
ification, replace outer socket. If inner socket (2) is outside specifi-
cation, replace inner socket. N

Axial end play : Refer to ST-46, "Steering Gear And


Linkage". O

JSGIA0109ZZ
P
RACK SLIDING FORCE
1. Set front wheels and tires to straight-ahead position.
CAUTION:
Secure steering wheel with string so that it will not be rotated out of position and damage spiral
cable.
2. Remove front wheels and tires using power tool. Refer to WT-10, "Removal and Installation".

Revision: November 2016 ST-13 2017 D23


STEERING GEAR AND LINKAGE
< BASIC INSPECTION >
3. Remove cotter pins from outer sockets (RH/LH). Refer to ST-42, "Exploded View".
4. Loosen outer socket nuts and separate outer sockets from steering knuckles (RH/LH) using a suitable
tool.
CAUTION:
Leave outer socket nuts half threaded on outer sockets to prevent damage to threads and to pre-
vent suitable tool from coming off suddenly.
5. Remove outer socket nuts and separate outer sockets from steering knuckles (RH/LH). Refer to ST-42,
"Exploded View".
6. Remove pinch bolt from lower joint and separate lower joint from steering gear. Refer to ST-28, "Exploded
View".
7. Run the engine at idle and adjust the reservoir tank oil temperature to room temperature [recommended
oil temperature].
8. While pulling outer socket slowly in ±11.5 MM. (±0.453 in) range
from neutral position, make sure rack sliding force is within
specification.

Rack sliding force : Refer to ST-46, "Steering Gear


And Linkage".
• If rack sliding force is not within specification, replace steering
gear. Refer to ST-42, "Removal and Installation".

SST090B

Revision: November 2016 ST-14 2017 D23


NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS A
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart INFOID:0000000014263814
B
Use the chart below to find the cause of the symptom. If necessary, repair or replace these parts.
C

ST

Revision: November 2016 ST-15 2017 D23


NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >

Revision: November 2016 ST-16 2017 D23


Reference

Revision: November 2016


< SYMPTOM DIAGNOSIS >

ST-19
ST-19
ST-46, "Steering Gear And Linkage"
ST-46, "Steering Gear And Linkage"
ST-46, "Steering Gear And Linkage"
ST-7
ST-8

ST-17
ST-46
EM-24 (QR25DE), EM-151 (YD25DDTi), MA-35, "DRIVE BELT : Adjustment - YS23DDT/YS23DDTT (M9T)"[ YS23DDT/YS23DDTT (M9T)]
ST-21 (WITH AIR BAG), ST-22 (WITHOUT AIR BAG)
ST-10
ST-30
ST-10, "Inspection"
ST-24, "Removal and Installation"
ST-13
DLN-135
DLN-171
FSU-6
WT-5
WT-5
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

FAX-5 (2WD), FAX-14 (4WD)


FAX-14

2017 D23
BR-7
I

L
F

P
K
E
B
A

N
ST

H
D
C

O
M
PARTS

Symptom

×: Applicable
Steering

Revision: November 2016


Noise
Possible cause and SUSPECTED

Shake
< SYMPTOM DIAGNOSIS >

Shimmy
Shudder
Vibration
Fluid level

×
×
Air in hydraulic system

×
Outer/inner socket ball joint swinging torque

×
Outer/inner socket ball joint rotating torque
×
Outer/inner socket ball joint end play
×

Steering fluid leakage


×

Steering wheel play

ST-18
×

Steering gear rack sliding force


×

Drive belt looseness


×
×
×

Improper steering wheel


×
×
×

Looseness of tilt lock lever


×

×
×
×

Improper installation or looseness of steering gear


×

Steering column deformation or damage


×

Improper installation or looseness of steering column


×
×

Steering linkage looseness


×

×
×

PROPELLER SHAFT (4WD)


×

DIFFERENTIAL (4WD)
×

×
×
×

SUSPENSION
×

×
×
×

TIRE
×

×
×
×

WHEEL
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

×
×

WHEEL HUB AND bEARING


×

×
×

DRIVE SHAFT

2017 D23
×

×
×

BRAKE
POWER STEERING FLUID
< PERIODIC MAINTENANCE >
PERIODIC MAINTENANCE A
POWER STEERING FLUID
Draining and Refilling INFOID:0000000014263815
B

DRAINING
1. Disconnect hydraulic lines from steering gear. Refer to ST-39, "Exploded View - QR25DE" (QR25DE), ST- C
40, "Exploded View - YD25DDTi" (YD25DDTi), ST-41, "Exploded View - YS23DDT/YS23DDTT (M9T)"
[YS23DDT/YS23DDTT (M9T)].
2. Drain power steering fluid into a suitable container. D
CAUTION:
Do not reuse power steering fluid.
REFILLING E
1. Connect hydraulic lines to steering gear. Refer to ST-39, "Exploded View - QR25DE" (QR25DE),.ST-40,
"Exploded View - YD25DDTi" (YD25DDTi), ST-41, "Exploded View - YS23DDT/YS23DDTT (M9T)"
[YS23DDT/YS23DDTT (M9T)]. F
2. Fill power steering reservoir while checking power steering fluid level.
3. Bleed air from power steering hydraulic system. Refer to ST-19, "Air Bleeding Hydraulic System".
4. Check for power steering fluid leaks. Repair as necessary. ST

Air Bleeding Hydraulic System INFOID:0000000014263816

H
AIR BLEEDING HYDRAULIC SYSTEM
If air bleeding is not complete, excessive noise in the power steering oil pump will be present.
NOTE:
Fluid noise may occur in the steering gear or power steering oil pump. This does not affect performance or I
durability of the system.
1. Make sure the engine is off.
2. Remove power steering fluid reservoir cap. Refer to ST-39, "Exploded View - QR25DE"(QR25DE), ST-40, J
"Exploded View - YD25DDTi" (YD25DDTi), ST-41, "Exploded View - YS23DDT/YS23DDTT (M9T)"
[YS23DDT/YS23DDTT (M9T)].
3. Turn steering wheel several times from full left stop to full right stop position. Repeat until bubbles are no K
longer generated in the reservoir.
4. When power steering fluid lowers, refill reservoir.
CAUTION: L
Fill reservoir with a sufficient amount of fluid so that fluid
level is not below the MIN COLD line while turning steering
wheel. M

SGIA0074J

O
5. Repeat steps three and four several times until power steering fluid level stabilizes.
6. Start engine and allow to run at idle.
7. Turn steering wheel several times from full left stop to full right stop position. Repeat until bubbles are no P
longer generated in the reservoir.
CAUTION:
Do not hold the steering wheel in a locked position for more than five seconds. (There is the pos-
sibility that power steering oil pump may be damaged.)
8. When power steering fluid lowers, refill reservoir.
9. Stop the engine.

Revision: November 2016 ST-19 2017 D23


POWER STEERING FLUID
< PERIODIC MAINTENANCE >
10. Verify proper power steering fluid level. Power steering fluid level should be between MIN HOT and MAX
HOT lines on the reservoir.

11. Reinstall power steering fluid reservoir cap.

Revision: November 2016 ST-20 2017 D23


STEERING WHEEL
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
STEERING WHEEL
WITH AIR BAG
B
WITH AIR BAG : Exploded View INFOID:0000000014263817

ST

AWGIA0359ZZ

H
1. Steering wheel 2. Steering wheel switches (if equipped) 3. Driver air bag
4. Steering wheel rear finisher Replace the parts as a set.

WITH AIR BAG : Removal and Installation INFOID:0000000014263818


I

REMOVAL
J
1. Set front wheels and tires in straight-ahead position.
2. Remove driver air bag module. Refer to SR-13, "Removal and Installation".
3. Disconnect harness connector from steering switches (if equipped). K
4. Remove steering wheel lock nut.
5. Remove steering wheel using suitable tool.
CAUTION: L
Place a piece of tape across spiral cable so it will not be rotated out of position.
6. If necessary, remove the steering switches (if equipped). Refer to AV-120, "Removal and Installation".
7. Inspect steering wheel near puller holes for damage. Replace as necessary. M
INSTALLATION
Installation is the reverse order of removal.
Align spiral cable correctly before installing steering wheel. Make sure that spiral cable is in the neutral posi- N
tion. Refer to SR-17, "Removal and Installation".
CAUTION:
• If spiral cable is not installed in correct position, spiral cable may snap by turning steering wheel
O
beyond limited number of turns
• Do not reuse steering wheel lock nut.
WITHOUT AIR BAG
P

Revision: November 2016 ST-21 2017 D23


STEERING WHEEL
< REMOVAL AND INSTALLATION >
WITHOUT AIR BAG : Exploded View INFOID:0000000014263819

ALGIA0216ZZ

1. Steering wheel 2. Horn pad

WITHOUT AIR BAG : Removal and Installation INFOID:0000000014263820

REMOVAL
1. Set front wheels and tires in straight-ahead position.
2. Locate retaining clip access hole bottom and insert a 5.0 mm (0.197 in) diameter blunt-ended tool (A).

AWHIA0793ZZ

3. Locate retaining clip access holes and insert a 5.0 mm (0.197 in)
diameter blunt-ended tool (A).
NOTE:
When inserting a blunt-ended tool (A), check that the tool con-
tacts torsion spring (1). Pressing torsion spring releases horn
pad.

JMHIA1776ZZ

Revision: November 2016 ST-22 2017 D23


STEERING WHEEL
< REMOVAL AND INSTALLATION >
4. Lift up lower side of horn pad while pulling upper side of horn
pad towards rear of vehicle as shown. A

AWGIA0347ZZ

D
5. Disconnect harness connector from horn pad.
6. Remove the horn pad.
7. Remove steering wheel lock nut. E
8. Remove steering wheel using a suitable tool.
CAUTION:
Place a piece of tape across the spiral cable so it will not be rotated out of position. F
9. Inspect steering wheel near puller holes for damage. Replace as necessary.
INSTALLATION
ST
1. Align spiral cable correctly before installing steering wheel. Make sure that spiral cable is in neutral posi-
tion. Refer to SR-17, "Removal and Installation".
CAUTION:
If spiral cable is not installed in correct position, spiral cable may snap by turning steering wheel H
beyond limited number of turns.
2. Install steering wheel to steering column.
3. Install steering wheel lock nut and tighten to specification. I
CAUTION:
Do not reuse steering wheel lock nut.
4. Press horn pad upper (A) until it snaps into place with a clicking J
sound.

JMHIA2640ZZ M

5. Press horn pad lower (A) until it snaps into place with a clicking
sound. N
CAUTION:
• Check that horn does not sound when horn pad is not
pressed
• Do not pinch or damage harness while installing horn O
pad.

JMHIA2641ZZ

Revision: November 2016 ST-23 2017 D23


STEERING COLUMN
< REMOVAL AND INSTALLATION >
STEERING COLUMN
Exploded View INFOID:0000000014263821

With tilt

JSGIA1620GB

1. Steering column

Without tilt

JSGIA1619GB

1. Steering column

Removal and Installation INFOID:0000000014263822

CAUTION:
• Do not cause impact to steering column during removal and installation.
• Do not move steering gear during removal and installation of steering column.
REMOVAL
1. For models with tilt steering column, set the tilt angle to the neutral position
2. Remove instrument lower panel LH. Refer to IP-20, "Removal and Installation".
3. For models with ABS and without VDC, remove spiral cable. For models with VDC, remove steering angle
sensor and spiral cable. Refer to SR-17, "Removal and Installation".

Revision: November 2016 ST-24 2017 D23


STEERING COLUMN
< REMOVAL AND INSTALLATION >
4. Remove combination switch. Refer to BCS-74, "Removal and Installation" (WITH INTELLIGENT KEY
SYSTEM) or BCS-145, "Removal and Installation" (WITHOUT INTELLIGENT KEY SYSTEM). A
5. Disconnect harness connector from steering lock (if equipped).
6. Disconnect harness connector from ignition switch (if equipped).
7. Disconnect harness connector from NATS antenna amp (if equipped). B
8. Disconnect harness connector from warning buzzer switch (if equipped).
9. Remove pinch bolt (A) and nut from steering column yoke and
separate lower shaft (1) from steering column yoke in direction C
shown. ( )

AWGIA0352ZZ
F

10. Remove steering column nuts ( ), then remove steering col-


umn.
ST
11. If necessary, remove steering lock. Refer to SEC-198, "Removal
and Installation" (WITH INTELLIGENT KEY SYSTEM) or DLK-
336, "Removal and Installation" WITHOUT INTELLIGENT KEY
SYSTEM). H

JSGIA1513ZZ

INSTALLATION J
Installation is the reverse order of removal.
CAUTION:
• Do not reuse pinch bolt nut. K
• When installing steering column, finger tighten all nuts and bolts, then torque to specification. Do
not apply undue stress to the steering column.
• When connecting steering column yoke to lower shaft, first finger tighten nut, then torque to specifi-
cation. Pinch bolt is directional. Refer to ST-24, "Exploded View". L
• After installation, check that there is no clearance (A) between
lower shaft (1) and steering column yoke (2) and between lower
shaft and bolt (3). M

O
JSGIA1615ZZ

• After installation, turn steering wheel to make sure it moves smoothly while turning to left and right stops. P
• Make sure number of turns are the same from straight-forward position to left and right stops.
• Make sure steering wheel is in a neutral position when driving straight ahead.
• For models with a tilt steering column, check tilt mechanism operating range. Refer to ST-10, "Inspection".
• For models with VDC, adjust neutral position of steering angle sensor. Refer to BRC-187, "Description".

Revision: November 2016 ST-25 2017 D23


LOWER SHAFT
< REMOVAL AND INSTALLATION >
LOWER SHAFT
Exploded View INFOID:0000000014263823

AWGIA0354ZZ

1. Steering column 2. Lower shaft 3. Lower joint


4. Hole cover 5. Clamp 6. Hole cover seal
7. Collar Replace as a set.

Removal and Installation INFOID:0000000014263824

CAUTION:
Do not move steering gear during removal and installation of lower shaft.
REMOVAL
1. Set front wheels and tires in straight-ahead position.
CAUTION:
Secure steering wheel with string so that it will not be rotated out of position and damage spiral
cable.
2. Remove pinch bolt (A) and nut from steering column yoke and
separate lower shaft (1) from steering column yoke in direction
shown. ( )

AWGIA0352ZZ

Revision: November 2016 ST-26 2017 D23


LOWER SHAFT
< REMOVAL AND INSTALLATION >
3. Remove pinch bolt (A) and nut (B) from lower shaft (1).
A
: Front

ALGIA0224ZZ

D
4. Slide lower steering shaft forward to remove from vehicle.
CAUTION:
Do not damage boot seal during removal. If seal is damaged, it must be replaced.
E
INSTALLATION
Installation is in reverse order of removal.
CAUTION:
F
• Do not reuse pinch bolt nuts.
• When connecting lower shaft to lower joint and steering column, first finger tighten pinch bolt nuts,
then torque to specification. Pinch bolts are directional. Refer to ST-28, "Exploded View".
• Check that there is no clearance (A) between lower joint (1) and ST
lower shaft yoke (2) and between lower shaft and pinch bolt (3).

JPGIA0157ZZ
J

• Check that there is no clearance (A) between lower shaft (1) and
steering column yoke (2) and between lower shaft and pinch bolt K
(3).

JSGIA1615ZZ
N
• Turn steering wheel to make sure it moves smoothly while turning to left and right stops.
• Make sure number of turns are the same from straight-forward position to left and right stops.
• Make sure steering wheel is in a neutral position when driving straight ahead. O
• For models with VDC, adjust neutral position of steering angle sensor. Refer to BRC-187, "Description".

Revision: November 2016 ST-27 2017 D23


LOWER JOINT
< REMOVAL AND INSTALLATION >
LOWER JOINT
Exploded View INFOID:0000000014263825

AWGIA0355ZZ

1. Lower joint 2. Lower shaft

Removal and Installation INFOID:0000000014263826

CAUTION:
Do not move steering gear during removal and installation of lower joint.
REMOVAL
1. Set front wheels and tires in straight-ahead position.
CAUTION:
Secure steering wheel with string so that it will not be rotated out of position and damage spiral
cable.
2. Remove pinch bolt (A) and nut (B) from lower shaft (1).

: Front

ALGIA0224ZZ

3. Remove pinch bolt (A) from lower joint and separate lower joint
from steering gear.

AWGIA0353ZZ

4. Remove lower joint from vehicle.

Revision: November 2016 ST-28 2017 D23


LOWER JOINT
< REMOVAL AND INSTALLATION >
INSTALLATION
Installation is in reverse order of removal. A
CAUTION:
• Do not reuse pinch bolt nut.
• When connecting lower joint to lower shaft, first finger tighten pinch bolt nut, then torque to specifi- B
cation. Pinch bolt is directional.
• When connecting lower joint to steering gear, first insert pinch bolt through hole in lower joint, then
through hole in steering gear projection. Finger tighten pinch bolt, then tighten to specification.
Pinch bolt is directional. C
• Check that there is no clearance (A) between lower joint (1) and
lower shaft yoke (2) and between lower shaft and pinch bolt (3).
D

F
JPGIA0157ZZ

• Align slit on lower joint (1) with projection (A) on steering gear. ST
Connect lower joint to steering gear until surface (B) contacts sur-
face (C).
• Verify that pinch bolt threads are not damaged. Replace pinch bolt H
if necessary.

AWGIA0358ZZ
J

• After installation, turn steering wheel to make sure it moves smoothly while turning to left and right stops.
• Make sure number of turns are the same from straight-forward position to left and right stops. K
• Make sure steering wheel is in a neutral position when driving straight ahead.
• For models with VDC, adjust neutral position of steering angle sensor. Refer to BRC-187, "Work Procedure".
L

Revision: November 2016 ST-29 2017 D23


STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
STEERING GEAR AND LINKAGE
Exploded View INFOID:0000000014263827

DISASSEMBLY

AWGIA0497ZZ

1. Boot clamp (larger diameter) 2. Boot 3. Boot clamp (small diameter)


4. Inner socket lock nut 5. Outer socket 6. Inner socket
7. Gear housing Front

Removal and Installation - Outer socket INFOID:0000000014263828

REMOVAL
1. Remove front wheel and tire using power tool.
2. Loosen inner socket lock nut (A).
CAUTION:
To prevent damage, hold outer socket (1) across flats using
suitable tool while loosening inner socket lock nut (A).

AWGIA0334ZZ

3. Remove cotter pin from outer socket.


4. Loosen outer socket nut and separate outer socket from steering knuckle using suitable tool.
CAUTION:
Leave the outer socket nut half threaded on the outer socket to prevent damage to threads and to
prevent the suitable tool from coming off suddenly.

Revision: November 2016 ST-30 2017 D23


STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
5. Remove outer socket nut and outer socket.
A
INSTALLATION
1. Install outer socket to inner socket.
2. Adjust inner socket to standard length (L), and then tighten inner B
socket lock nut to the specified torque. Check length (L) of inner
socket again after tightening inner socket lock nut. Make sure
that the length is within specification.
C
Inner socket length (L) : Refer to ST-46, "Steering
Gear And Linkage".
D
CAUTION:
• To prevent damage, hold outer socket across flats using
SGIA0167E
suitable tool while tightening inner socket lock nut.
• Adjust toe-in after this procedure. The length achieved after toe-in adjustment is not necessarily E
the above value.
• Inspect to make sure no boot deformation has occurred during toe-in adjustment. Adjust boot as
necessary. F
3. Install outer socket to steering knuckle.
4. Install outer socket nut to outer socket. Refer to ST-42, "Exploded View".
5. Install cotter pin to outer socket stud hole. ST
WARNING:
After torquing the outer socket nut, be sure to install the cotter pin through the outer socket stud
hole and bend the cotter pin around the outer socket stud. H
CAUTION:
Do not reuse cotter pin.
6. Install front wheel and tire. Refer to WT-10, "Removal and Installation".
I
7. Check wheel alignment. Refer to FSU-30, "Wheel Alignment (Unladen*1)".
8. For models with VDC, adjust the neutral position of the steering angle sensor. Refer to BRC-187,
"Description". J
Removal and Installation - Boot INFOID:0000000014263829

REMOVAL K
1. Remove outer socket. Refer to ST-30, "Removal and Installation - Outer socket".
2. Remove inner socket lock nut.
L
3. Remove small boot clamp and large boot clamp.
4. Remove boot.
INSTALLATION M
1. Install large end of boot (1) to steering gear housing.
2. Apply silicone grease between inner socket and small end of
boot (2). N
CAUTION:
To prevent boot deformation or damage during toe-in
adjustment, apply silicone grease between inner socket O
and small end of boot.
3. Install small end of boot to inner socket boot groove.
P
ALGIA0327ZZ

Revision: November 2016 ST-31 2017 D23


STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
4. Install small boot clamp.
CAUTION:
Do not reuse small boot clamp.
5. Install large boot clamp using Tool.
CAUTION:
Do not reuse large boot clamp.

Tool number : KV40107300 (J-51751)

AST139

6. Partially thread the inner socket lock nut on the inner socket.
7. Install the outer socket. Refer to ST-30, "Removal and Installation - Outer socket".
8. Check wheel alignment. Refer to FSU-8, "Inspection".
9. For models with VDC, adjust the neutral position of steering angle sensor. Refer to BRC-187, "Descrip-
tion".
Removal and Installation - Inner socket INFOID:0000000015183897

REMOVAL
1. Remove boot. Refer to ST-31, "Removal and Installation - Boot".
CAUTION:
Do not reuse boot.
2. Remove inner socket.
3. Remove spacer.
INSTALLATION
1. Place spacer on end of rack bar.
2. Apply medium strength thread locker to threads of inner socket. Tighten inner socket to specified torque.
Refer to ST-30, "Exploded View".
3. Install boot. Refer to ST-31, "Removal and Installation - Boot".
4. Check wheel alignment. Refer to FSU-8, "Inspection".
5. For models with VDC, adjust neutral position of steering angle sensor. Refer to BRC-187, "Description".

Revision: November 2016 ST-32 2017 D23


POWER STEERING OIL PUMP
< REMOVAL AND INSTALLATION >
POWER STEERING OIL PUMP
A
Exploded View - QR25DE INFOID:0000000014263830

AWGIA0360ZZ

1. Bracket 2. Bracket 3. Suction pipe


ST
4. Inlet connection seal 5. Flow control valve 6. Outlet Connection
7. Lock washer 8. Power steering oil pump
H
Removal and Installation - QR25DE INFOID:0000000014263831

WARNING: I
Power steering oil pump outer shell will be hot while running and after driving. When working, be sure
to wear protective equipment to avoid getting burned.
NOTE: J
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL K
1. Drain power steering fluid. Refer to ST-19, "Draining and Refilling".
2. Drain half of engine coolant. Refer to CO-10, "Changing Engine Coolant".
3. Loosen drive belt. Refer to EM-23, "Removal and Installation". L
4. Remove drive belt from power steering oil pump pulley.
5. Remove upper radiator hose.
M
6. Disconnect harness connector from power steering pressure switch.
7. Reposition engine harness at power steering oil pump as necessary.
8. Remove eye bolt that connects high pressure piping to outlet connection and remove copper washers.
N
Refer to ST-39, "Exploded View - QR25DE".
9. Separate suction hose from suction pipe.
10. Reposition A/C compressor harness as necessary. O
11. Remove power steering oil pump and bolts from engine.
12. Remove retaining bolt, suction pipe, and inlet connection seal.
13. Remove lock nut, lock washer, and outlet connection. P
14. Remove brackets and bolts from power steering oil pump.
INSPECTION AFTER REMOVAL
Check power steering oil pump for external leaks, damage or other malfunctions. Replace if necessary.
INSTALLATION
1. Install brackets and bolts to power steering oil pump.

Revision: November 2016 ST-33 2017 D23


POWER STEERING OIL PUMP
< REMOVAL AND INSTALLATION >
2. Install outlet connection, lock washer and lock nut to power steering oil pump.
3. Install suction pipe, inlet connection seal and retaining bolt to power steering oil pump.
CAUTION:
Do not reuse inlet connection seal.
4. Install power steering oil pump and bolts to engine.
5. Restore A/C compressor harness to original position as necessary.
6. Install suction hose to suction pipe.
CAUTION:
• Do not apply fluid to hose (1) and tube (2).
• Insert hose securely up to bent section of suction pipe as
shown.
• Verify clearance (L) between end of hose and clamp is
correct after installation of hose to tube.

Clearance (L) : 3 – 8 MM. (0.12 – 0.31 in)

ALGIA0226ZZ

7. Apply power steering fluid or equivalent to copper washers (2).


CAUTION:
Do not reuse copper washers.
8. Install eye bolt (1), copper washers, and high pressure piping
(B) to power steering oil pump (3) with protrusion (A) aligned
with cutout in power steering oil pump outlet connection.
9. Tighten eye bolt finger tight.
10. Tighten eye bolt to specification.

SGIA1379E

11. Connect harness connector to power steering pressure switch.


12. Install upper radiator hose. Refer to CO-26, "Removal and Installation".
13. Install drive belt to power steering oil pump pulley. Refer to EM-23, "Removal and Installation".
14. Refill engine cooling system. Refer to CO-10, "Changing Engine Coolant".
CAUTION:
Do not reuse drained engine coolant.
15. Fill power steering fluid and bleed air out of power steering system. Refer to ST-19, "Air Bleeding Hydrau-
lic System".
CAUTION:
Do not reuse drained power steering fluid.
16. Check for power steering fluid leakage. Refer to ST-7, "Inspection".

Revision: November 2016 ST-34 2017 D23


POWER STEERING OIL PUMP
< REMOVAL AND INSTALLATION >
Exploded View - YD25DDTi INFOID:0000000014263832

AWGIA0361ZZ
F
1. Lock washer 2. Outlet connection 3. Flow control valve
4. Bracket 5. Bracket 6. Suction pipe
ST
7. Inlet connection seal 8. Power steering oil pump

Removal and Installation - YD25DDTi INFOID:0000000014263833


H
WARNING:
Power steering oil pump outer shell will be hot while running and after driving. When working, be sure
to wear protective equipment to avoid getting burned. I
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
J
REMOVAL
1. Drain power steering fluid. Refer to ST-19, "Draining and Refilling".
2. Remove power steering oil pump pulley drive belt. Refer to EM-149, "Removal and Installation". K
3. Remove RH front wheel and tire using power tools.
NOTE:
Perform following operations with the vehicle wheelhouse at shoulder level. L
4. Remove eye bolt that connects high pressure piping to outlet connection and remove copper washers.
Refer to ST-40, "Exploded View - YD25DDTi".
5. Separate suction hose from suction pipe. M
6. Remove power steering oil pump and bolts from engine.
7. Remove retaining bolt, suction pipe and inlet connection seal.
8. Remove lock nut, lock washer, and outlet connection. N
9. Remove brackets and bolts from power steering oil pump.
INSTALLATION O
1. Install brackets and bolts to power steering oil pump.
2. Install outlet connection, lock washer and lock nut to power steering oil pump.
3. Install suction pipe, inlet connection seal and retaining bolt to power steering oil pump. P
CAUTION:
Do not reuse inlet connection seal.
4. Install power steering oil pump and bolts to engine.
5. Install outlet connection to power steering oil pump.
6. Install suction pipe to power steering oil pump
CAUTION:

Revision: November 2016 ST-35 2017 D23


POWER STEERING OIL PUMP
< REMOVAL AND INSTALLATION >
Do not reuse inlet connection seal.
7. Install suction hose to suction pipe.
CAUTION:
• Do not apply fluid to the hose (1) and tube (2).
• Insert hose securely until it contacts spooled part of tube
(A).
• Verify clearance (L) between end of hose and clamp is
correct after installation of hose to tube.

Clearance (L) : 3 – 8 MM. (0.12 – 0.31 in)

JSGIA0118ZZ

8. Apply power steering fluid or equivalent to copper washers (2).


CAUTION:
Do not reuse copper washers.
9. Install eye bolt (1), copper washers, and high pressure piping
(B) to power steering oil pump (3) with protrusion (A) aligned
with cutout in power steering oil pump outlet connection.
10. Tighten eye bolt finger tight.
11. Tighten eye bolt to specification.

SGIA1379E

12. Install RH front wheel and tire. Refer to WT-10, "Removal and Installation".
13. Install power steering oil pump pulley drive belt. Refer to EM-149, "Removal and Installation".
14. Fill power steering fluid and bleed air out of power steering system. Refer to ST-19, "Air Bleeding Hydrau-
lic System".
CAUTION:
Do not reuse drained power steering fluid.
15. Check for power steering fluid leakage. Refer to ST-7, "Inspection".

Exploded View - YS23DDT/YS23DDTT (M9T) INFOID:0000000014263834

AWGIA0362ZZ

1. Lock washer 2. Outlet connection 3. Flow control valve


4. Power steering oil pump 5. Bracket 6. Suction pipe
7. Bracket

Revision: November 2016 ST-36 2017 D23


POWER STEERING OIL PUMP
< REMOVAL AND INSTALLATION >
Removal and Installation - YS23DDT/YS23DDTT (M9T) INFOID:0000000014263835

A
WARNING:
Power steering oil pump outer shell will be hot while running and after driving. When working, be sure
to wear protective equipment to avoid getting burned. B
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
C
REMOVAL
1. Drain power steering fluid. Refer to ST-19, "Draining and Refilling".
2. Remove air conditioning compressor drive belt. Refer to EM-149, "Removal and Installation". D
3. Loosen power steering oil pump and generator drive belt. Refer to EM-149, "Removal and Installation".
4. Remove drive belt from power steering oil pump pulley.
E
5. Remove LH front wheel and tire using power tools.
NOTE:
Perform following operations with vehicle wheelhouse at shoulder level.
6. Remove LH front fender protector. Refer to EXT-29, "Removal and Installation". F
7. Remove bolt (A) securing intercooler air outlet hose (1) to power
steering oil pump bracket (2).
ST

I
ALGIA0225ZZ

J
8. Reposition intercooler air outlet hose as necessary.
9. Remove eye bolt that connects high pressure piping to outlet connection and remove copper washers.
Refer to ST-41, "Exploded View - YS23DDT/YS23DDTT (M9T)" [YS23DDT/YS23DDTT (M9T)].
K
10. Separate suction hose from suction pipe.
11. Remove power steering oil pump and bolts from engine.
12. Remove retaining bolt, suction pipe and inlet connection seal. L
13. Remove lock nut, lock washer, and outlet connection.
14. Remove brackets and bolts from power steering oil pump.
INSPECTION AFTER REMOVAL M
Check power steering oil pump for external leaks, damage or other malfunctions. Replace if necessary.
INSTALLATION N
1. Install brackets and bolts to power steering oil pump.
2. Install outlet connection, lock washer and lock nut to power steering oil pump.
3. Install suction pipe, inlet connection seal and retaining bolt to power steering oil pump. O
CAUTION:
Do not reuse inlet connection seal.
4. Install power steering oil pump and bolts to engine. P
5. Install suction hose to suction pipe.
CAUTION:

Revision: November 2016 ST-37 2017 D23


POWER STEERING OIL PUMP
< REMOVAL AND INSTALLATION >
• Do not apply fluid to the hose (1) and tube (2).
• Insert hose securely up to the bent section of suction pipe
as shown.
• Verify clearance (L) between end of hose and clamp is
correct after installation of hose to tube.

Clearance (L) : 3 – 8 MM. (0.12 – 0.31 in)

ALGIA0226ZZ

6. Apply power steering fluid or equivalent to copper washers (2).


CAUTION:
Do not reuse copper washers.
7. Install eye bolt (1), copper washers, and high pressure piping
(B) to power steering oil pump (3) with protrusion (A) aligned
with cutout in power steering oil pump outlet connection.
8. Tighten eye bolt finger tight.
9. Tighten eye bolt to specification.

SGIA1379E

10. Align intercooler outlet air hose retaining bracket to power steering oil pump bracket and install bolt. Refer
to EM-309, "Exploded View".
11. Install LH front fender protector. Refer to EXT-29, "Removal and Installation".
12. Install LH front wheel and tire. Refer to MA-86, "WHEELS : Rotation".
13. Install drive belt to power steering oil pump pulley. Refer to EM-299, "Removal and Installation".
14. Install drive belt to air conditioning compressor. Refer to EM-149, "Removal and Installation".
15. Fill power steering fluid and bleed air out of power steering system. Refer to ST-19, "Air Bleeding Hydrau-
lic System".
CAUTION:
Do not reuse drained power steering fluid.
16. Check for power steering fluid leakage. Refer to ST-7, "Inspection".

Revision: November 2016 ST-38 2017 D23


HYDRAULIC LINE
< REMOVAL AND INSTALLATION >
HYDRAULIC LINE
A
Exploded View - QR25DE INFOID:0000000014263836

ST

I
AWGIA0363ZZ

1. Power steering oil pump 2. Reservoir tank cap 3. Reservoir tank J


4. Reservoir bracket 5. Return tube bracket 6. Return tube insulator
7. Return tube clamp 8. Return tube bracket 9 Return tube insulator
10. Return tube clamp 11. Return hose 12. Clamp K
13. Return tube 14. O-ring 15. Steering gear
16. Clamp 17. Return tube 18. Clamp
19. Return hose 20. Clamp 21. High pressure piping L
22. Suction hose bracket 23. Suction hose 24. Clamp
25. Clamp 26. Copper washer 27. Eye bolt
M
Removal and Installation - QR25DE INFOID:0000000014263837

NOTE:
When removing components such as hoses, tubes/ lines, etc., cap or plug openings to prevent fluid from spill- N
ing.
REMOVAL
O
Refer to the component parts location illustration for hydraulic line removal.
INSTALLATION
Installation is in the reverse order of removal. P
• Bleed air from power steering system. Refer to ST-19, "Air Bleeding Hydraulic System".
• Check for fluid leaks. Repair as necessary.
CAUTION:
• Do not reuse O-rings.
• Do not reuse drained power steering fluid.
• Do not reuse copper washers.

Revision: November 2016 ST-39 2017 D23


HYDRAULIC LINE
< REMOVAL AND INSTALLATION >
Exploded View - YD25DDTi INFOID:0000000014263838

AWGIA0364ZZ

1. Reservoir tank cap 2. Reservoir tank 3. Clamp


4. Bracket 5. Return hose 6. Return tube clamp
7. Return tube insulator 8. Clamp 9 Return tube
10. Steering gear 11. O-ring 12. Return tube
13. Eye bolt 14. Clamp 15. Clamp
16. Return hose 17. Return tube clamp 18. Return tube insulator
19. Bracket 20. Copper washer 21. Power steering oil pump
22. High pressure piping 23. Clamp 24. Suction hose
25. Suction hose bracket 26. Clamp 27. Reservoir tank bracket

Removal and Installation - YD25DDTi INFOID:0000000014263839

NOTE:
When removing components such as hoses, tubes/ lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
Refer to the component parts location illustration for hydraulic line removal.
INSTALLATION
Installation is in the reverse order of removal.
• Bleed air from power steering system. Refer to ST-19, "Air Bleeding Hydraulic System".
• Check for fluid leaks. Repair as necessary.
CAUTION:
• Do not reuse drained power steering fluid.
• Do not reuse O-rings.
• Do not reuse copper washers.

Revision: November 2016 ST-40 2017 D23


HYDRAULIC LINE
< REMOVAL AND INSTALLATION >
Exploded View - YS23DDT/YS23DDTT (M9T) INFOID:0000000014263840

AWGIA0368ZZ
F
1. Reservoir tank cap 2. Reservoir tank 3. Clamp
4. Insulator 5. Return tube clamp 6. Bracket
ST
7. Clamp 8. Clamp 9 Return hose
10. Return tube 11. Return tube 12. O-ring
13. Steering gear 14. Return tube clamp 15. Return tube insulator
H
16. Bracket 17. Clamp 18. Power steering oil pump
19. High pressure piping 20. Eye bolt 21. Copper washer
22. Clamp 23. Suction hose clamp 24. Suction hose
I
25. Clamp 26. Clamp

Removal and Installation - YS23DDT/YS23DDTT (M9T) INFOID:0000000014263841


J
NOTE:
When removing components such as hoses, tubes/ lines, etc., cap or plug openings to prevent fluid from spill-
ing. K
REMOVAL
Refer to the component parts location illustration for hydraulic line removal.
L
INSTALLATION
Installation is in the reverse order of removal.
• Bleed air from power steering system. Refer to ST-19, "Air Bleeding Hydraulic System".
• Check for fluid leaks. Repair as necessary. M
CAUTION:
• Do not reuse drained power steering fluid.
• Do not reuse O-rings. N
• Do not reuse copper washers.

Revision: November 2016 ST-41 2017 D23


STEERING GEAR AND LINKAGE
< UNIT REMOVAL AND INSTALLATION >
UNIT REMOVAL AND INSTALLATION
STEERING GEAR AND LINKAGE
Exploded View INFOID:0000000014263842

AWGIA0366ZZ

1. Cotter pin 2. Insulator 3. Washer


4. Steering gear
Vehicle front

Removal and Installation INFOID:0000000014263843

NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Set front wheels and tires to straight-ahead position.
CAUTION:
Secure steering wheel with string so that it will not be rotated out of position and damage spiral
cable.
2. Remove front wheels and tires using power tool. Refer to MA-86, "WHEELS : Rotation".
3. Remove front under cover from vehicle. Refer to EXT-30, "FRONT UNDER COVER : Removal and Instal-
lation".
4. Remove front final drive assembly (if equipped). Refer to DLN-181, "Removal and Installation".
5. Remove cotter pins from outer sockets (RH/LH).
6. Loosen outer socket nuts and separate outer sockets from steering knuckles (RH/LH) using a suitable
tool.
CAUTION:
Leave outer socket nuts half threaded on outer sockets to prevent damage to threads and to pre-
vent suitable tool from coming off suddenly.
7. Remove outer socket nuts and separate outer sockets from steering knuckles (RH/LH).
8. Remove hydraulic lines from steering gear. Refer to ST-39, "Exploded View - QR25DE", (QR25DE), ST-
40, "Exploded View - YD25DDTi" (YD25DDTi) or ST-41, "Exploded View - YS23DDT/YS23DDTT (M9T)"
[YS23DDT/YS23DDTT (M9T)] and drain power steering fluid.
9. Remove pinch bolt from lower joint and separate lower joint from steering gear. Refer to ST-28, "Exploded
View".
10. Remove steering gear bolts and nuts.
11. Remove steering gear.

Revision: November 2016 ST-42 2017 D23


STEERING GEAR AND LINKAGE
< UNIT REMOVAL AND INSTALLATION >
INSTALLATION
Installation is in reverse order of removal. A
WARNING:
After torquing outer socket nuts, be sure to install cotter pins through outer socket stud holes and
bend cotter pins around outer socket studs. B
CAUTION:
When connecting lower joint to steering gear, first insert pinch bolt through hole in lower joint, then
through hole in steering gear projection. Finger tighten pinch bolt, then tighten to specification. Pinch
bolt is directional. Refer to ST-28, "Exploded View". C
• Align slit on lower joint (1) with projection (A) on steering gear.
Connect lower joint to steering gear until surface (B) contacts sur-
face (C). D
• Verify that pinch bolt threads are not damaged. Replace pinch bolt
if necessary.
E

F
AWGIA0358ZZ

ST
CAUTION:
• Do not reuse drained power steering fluid.
• Do not reuse O-rings.
• Do not reuse steering gear nuts. H
• Do not reuse cotter pins.
• After installation, bleed air from steering hydraulic system. Refer to ST-19, "Air Bleeding Hydraulic System".
• Perform final tightening of nuts and bolts on each part under unladen conditions with tires on level ground
I
when removing steering gear.
• Check wheel alignment. Refer to FSU-30, "Wheel Alignment (Unladen*1)".
• For models with VDC, adjust neutral position of steering angle sensor. Refer to BRC-187, "Description".
J

Revision: November 2016 ST-43 2017 D23


STEERING GEAR AND LINKAGE
< UNIT DISASSEMBLY AND ASSEMBLY >
UNIT DISASSEMBLY AND ASSEMBLY
STEERING GEAR AND LINKAGE
Exploded View INFOID:0000000015183895

DISASSEMBLY

AWGIA0497ZZ

1. Boot clamp (larger diameter) 2. Boot 3. Boot clamp (small diameter)


4. Inner socket lock nut 5. Outer socket 6. Inner socket
7. Gear housing Front

Disassembly and Assembly INFOID:0000000015183896

DISSASSEMBLY
1. Remove inner socket lock nut (A) and outer socket (1).
CAUTION:
To prevent damage, hold outer socket across flats using
suitable tool while loosening inner socket lock nut.

AWGIA0334ZZ

2. Remove boot clamps.


CAUTION:
Do not reuse boot clamps.
3. Remove boots.
CAUTION:

Revision: November 2016 ST-44 2017 D23


STEERING GEAR AND LINKAGE
< UNIT DISASSEMBLY AND ASSEMBLY >
Do not reuse boot.
4. Remove inner socket and spacer. A

INSPECTION AFTER DISASSEMBLY


Inspect steering gear, linkage components and boots for damage. Refer to ST-13, "Inspection".
B
ASSEMBLY
1. Place spacer on end of rack bar.
2. Apply medium strength thread locker to threads of inner socket. Tighten inner socket to specified torque. C
3. Install large end of boot (1) to steering gear housing.
CAUTION:
Do not reuse boot. D
4. Apply silicone grease between the inner socket and small end of
boot (2).
5. Install small end of boot to inner socket boot mounting groove. E
CAUTION:
To prevent boot deformation or damage during toe-in
adjustment, apply silicone grease between inner socket F
and small end of boot.
ALGIA0327ZZ

6. Install small boot clamp (B). ST


7. Install large boot clamp (A) using Tool.
CAUTION:
Do not reuse boot clamps. H

Tool number : KV40107300 (J-51751)


I

AWGIA0460ZZ

8. Install inner socket lock nut (B) and outer socket to inner socket N
(1).
9. Adjust inner socket to standard length (A), then tighten inner
socket lock nut to specification. Verify inner socket length after O
tightening lock nut.

Inner socket length (A) : Refer to ST-46, "Steering


P
Gear And Linkage".
CAUTION:
To prevent damage, hold outer socket across flats using
AWGIA0459ZZ
suitable tool while tightening inner socket lock nut.

Revision: November 2016 ST-45 2017 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Wheel INFOID:0000000014263844

Item Standard
Steering wheel axial end play 0 mm (0 in)
Steering wheel play on the outer circumference 0 – 35 mm (0 – 1.38 in)
Steering wheel turning torque 7.45 N·m (0.76 kg-m, 66 in-lb)

Steering Angle INFOID:0000000014263845

Item Standard
Body Wide Narrow
Axle 4WD 2WD
Minimum 37°40′ (37.67°) 37°35′ (37.58°) 40°3′ (40.05°)
Inner wheel Nominal 36°40′ (36.67°) 36°35′ (36.58°) 39°3′ (39.05°)
Maximum 33°40′ (33.67°) 33°35′ (33.58°) 36°3′ (36.05)
Outer wheel Nominal 32°32′ (32.53°) 32°4′ (32.07°) 34°1′ (34.02°)

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricants are full. Spare tire, jack, hand tools and mats are in designated positions.

Steering Column INFOID:0000000014263846

Item Standard
Rotating torque 1.47 N·m MAX (0.15 kg-m, 13 in-lb)
Steering column length* 472.53 mm (18.6 in)
Tilt operating range* 30 mm +/- 4mm (1.2 in +/- 0.2 in)
*: For measuring position, refer to ST-10, "Inspection".
Lower Shaft Sliding Range INFOID:0000000014263847

Unit: mm (in)

Item Standard
Sliding range 60 mm (2.36 in)
Lower shaft length (extended position) 383 mm (15.10 in)

Steering Gear And Linkage INFOID:0000000014263848

Item Standard
Body Narrow Wide
Rack sliding force 191 – 249 N·m (19.5 – 25.4 kg-f, 42.9 – 56.0 ft-lb)
Rotating torque 0.3 – 2.9 N·m (0.03 – 0.30 kg-m, 3 – 26 in-lb)
Outer socket ball joint Swinging torque 0.3—2.9 N·m (0.03 – 0.30 kg-m, 3 – 26 in-lb)
Axial end play 0.1 mm (0.004 in) or less

Revision: November 2016 ST-46 2017 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Item Standard
A
Body Narrow Wide
Rotating torque 16.7 N·m (1.7 kg-m–12 ft-lb) or less
Inner socket ball joint Swinging torque 7.8 N· (0.80 kg-m, 69 in-lb) or less B
Axial end play 0.1 mm (0.004 in) or less
Inner socket length 81.2 mm (3.19 in) or less
Rack stroke neutral position 89.5 mm (3.52 in) 84.5 mm (3.33 in) C

Power Steering Oil Pump INFOID:0000000014263849

D
Unit: kPa (kg/cm2, psi)

Item Standard
Relief oil pressure 8530 – 9330 (87.01 – 95.17, 1236.9 – 1352.9) E

Power Steering fluid INFOID:0000000014263850

F
Genuine NISSAN PSF or equivalent
Power steering fluid (PSF) type
• DEXRON™ VI type ATF may also be used.
ST
Fluid capacity (Approximate) 1.0 (1-1/8 US qt. 7/8 Imp qt)

Revision: November 2016 ST-47 2017 D23

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