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SKYDECK Panel Slab Formwork - Peri

This document provides assembly instructions for standard configurations of PERI SKYDECK Panel Slab Formwork systems. The system uses light aluminum panels and beams to form concrete slabs up to 95cm thick. After only 1 day, the drophead allows striking of the formwork once minimum concrete strength is reached. Safety instructions include only using PERI components, inspecting components before use, following load limits, and ensuring stability during all phases. Deviations from the standard configuration require separate risk assessment.

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rafi
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Available Formats
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0% found this document useful (0 votes)
1K views56 pages

SKYDECK Panel Slab Formwork - Peri

This document provides assembly instructions for standard configurations of PERI SKYDECK Panel Slab Formwork systems. The system uses light aluminum panels and beams to form concrete slabs up to 95cm thick. After only 1 day, the drophead allows striking of the formwork once minimum concrete strength is reached. Safety instructions include only using PERI components, inspecting components before use, following load limits, and ensuring stability during all phases. Deviations from the standard configuration require separate risk assessment.

Uploaded by

rafi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 56

SKYDECK

Panel Slab Formwork

Assembly Instructions for Standard Configuration

Edition 02/2009
SKYDECK Panel Slab Formwork

Contents

Overview Tables
Overview 1 With Drophead SFK 28
With Prophead SSK 29
Introduction Panel system, striking guide values 30
Standard configuration 2 Infill areas 31
Intended use 2 Slab Props PEP 20 32
Safety instructions 3 Slab Props PEP 30 33
Additional PERI product information 3 Slab Props MULTIPROP 34

A Assembly and dismantling Components


A1 Storage and transportation 4 Components 36

A2 System components 5

A3 Shuttering 6

A4 Infills
Longitudinal infills 10
Transverse infills 11
Edge Beam SRT, Triangular Frame SDR 12
Combihead SCK 13

A5 Shuttering of columns
1 Recessed panels 16
2 Recessed panels 17
3 Recessed panels 18
Recessed main beams 19

A6 Guardrails
On open building edges 20
On casting segments 21

A7 Striking 22

A8 Maintenance and cleaning 24

A9 System dimensions 25

A10 Site record 26

Key
Important safety
Instructions Hints Visual Check Site Tips

Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

Overview

1 3

1 Drophead SFK
2 Main Beam SLT 225 4
3 Panel SDP
4 Cover Strip SAL

1 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

Introduction

Standard configuration
General full concrete strength has been System dimensions
The structures presented in these as- reached. The on-site material require- With Drophead SFK, Main Beam SLT 225
sembly instructions are shown in the ments are therefore clearly reduced. 230 x 150 cm, slab thickness max. 40 cm
form of examples with only one compo- (presented in the following)
nent size. They are valid accordingly for Main components 230 x 75 cm, slab thickness max. 80 cm
all component sizes contained in the Drophead SFK 115 x 75 cm, slab thickness max. 95 cm
standard configuration. Prophead SSK (with centre support)
Combihead SCK
Features With Drophead SFK, Main Beam SLT 150
PERI SKYDECK is a panel slab form- Panel SDP in the following sizes: 155 x 150 cm, slab thickness max. 48 cm
work system used for constructing slab 150 x 75, 150 x 50, 150 x 37.5, 75 x 75, 155 x 75 cm, slab thickness max. 95 cm
thicknesses up to 95 cm. Depending on 75 x 50, 75 x 37.5 cm
the slab thickness and concrete With Prophead SSK, Main Beam SLT 225
strength, the SKYDECK drophead al- Main Beam SLT in the following 225 x 150 cm, slab thickness max. 40 cm
lows striking to take place after only 1 lengths: 225 x 75 cm, slab thickness max. 80 cm
day (see table containing minimum con- 225, 150, 375 cm 112.5 x 75 cm, slab thickness max. 95 cm
crete strength and guide values). with centre support)
The panels and main beams are made Cover Strip in the following lengths:
of aluminium which means they are 150, 75, 50, 37.5 cm With Prophead SSK, Main Beam SLT 150
very light. 150 x 150 cm, slab thickness max. 51 cm
Accessories for infill areas, shuttering Technical Data 150 x 75 cm, slab thickness max. 95 cm
around columns and the slab edges are Permissible slab thicknesses and availa-
also available. ble prop loads: see PERI Tables.
Due to early striking, the panels and
main beams can be used for the new
concreting cycle.
Only the props with dropheads and the
cover strips remain in position until the

Intended use
1. PERI products are exclusively techni- 4. The components are to be inspected In particular, the following apply if noth-
cal working materials which are intend- before each use to ensure that they are ing else is specified:
ed for commercial use by technically in perfect condition and function cor- – timber components: Strength Class
competent users only. rectly. C24 for Solid Wood EN 338.
– scaffold tubes: galvanised steel tub-
2. These assembly instructions serve as 5. Changes to PERI components are ing with minimum dimensions Ø 48.3
the basis for the project-related risk as- not permitted and represent a misappli- x 3.2 mm according to EN 12811-
sessment and the instructions for the cation with associated safety risks. 1:2003 4.2.1.2.
provision and use of the system by the – scaffold tube couplings according to
contractor (user). However, they do not 6. Safety instructions and permissible EN 74.
replace these. loads must be observed.
8. Deviations from the standard config-
3. Only PERI original components may 7. Components provided by the contrac- uration may only be carried out after a
be used. The use of other products and tor must conform with the characteris- separate risk assessment has been
spare parts represents a misapplication tics required in these assembly instruc- done by the contractor (user). On this
with associated safety risks. tions as well as all valid construction basis, appropriate measures for the
guidelines and standards. working safety and stability are to be
implemented.

2 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

Introduction

Safety instructions
General Storage and transportation System-specific
1. Deviations from the standard configu- 1. Do not drop the components. 1. Retract components only when the
ration and/or intended use present a concrete has sufficiently hardened and
potential safety risk. 2. Store and transport components so the person in charge has given the go-
that no unintentional change in their po- ahead for striking to take place.
2. All country-specific laws, standards sition is possible. Detach lifting gear 2. Anchoring is to take place only if the
and other safety regulations are to be from the lowered units only if these are anchorage has sufficient concrete
taken into account when are products in a stable position and no unintentional strength.
are used. change is possible. 3. During striking, do not tear off the
formwork elements with the crane.
3. During unfavourable weather condi- 3. When moving, components are to be 4. The existing prop loads (see tables)
tions, suitable precautions and meas- picked up and set down so that any un- must be safely transferred by means of
ures are to be implemented in order to intentional toppling over, falling apart, sufficiently load-bearing slab props or
guarantee working safety and stability. slipping or rolling are avoided. tower systems.
5. The SKYDECK platforms are classi-
4. The contractor (user) must ensure 4. Use only suitable load-carrying equip- fied in Load Class 2 (permissible load
the stability throughout all phases of ment to move the components as well 150 kg/m²). They are available as work
construction. He has to ensure and veri- as the designated load-bearing points. and safety scaffold.
fy that all loads which occur are safely 6. When storing heavy items on the
transferred. 5. During the lifting and moving proce- formwork, the load-bearing capacity
dure, ensure all loose parts are re- must be taken into consideration.
5. The contractor (user) has to provide moved or secured. 7. Cantilevers may only be accessed af-
safe working areas for site personnel ter bracing has been mounted.
which are to be reached via safe access 6. During the moving procedure, always 8. The horizontal fixed position of the
means. Areas of risk must be cordoned use a guide rope. slab formwork must be guaranteed.
off and clearly marked. Hatches and This is provided through circumferential
openings on accessible working areas 7. Move components only on clean, flat walls and pre-concreted beams. Other-
must be kept closed during working op- and sufficiently load-bearing surfaces. wise the transfer of the horizontal loads
erations. must be guaranteed by means of other
measures supplied by the contractor, e.
6. For better comprehensibility, detailed g. bracing.
representations are partly incomplete. Load assumptions for horizontal loads
The safety installations which have pos- in accordance with DIN EN 12812.
sibly not been shown in these detailed 9. For use within Falsework Group III, a
descriptions must nevertheless be site record, according to A 10, must be
available. made.

Additional PERI product information

– SKYDECK brochure – Stripping Cart ASW 465


– SKYDECK poster “Instructions for Use”
– SKYDECK platform – Stripping Cart Alu
“Assembly Instructions” “Instructions for Use”
– PERI design tables – Transportation Fork SKYDECK SUG
– Pallet lifting trolley “Instructions for Use”
“Instructions for Use”
– Pallet and stacking device
“Instructions for Use”

Assembly Instructions for Standard Configuration 3


SKYDECK Panel Slab Formwork

A1 Storage and transportation

Instructions for Use for PERI pallets


and stacking devices must be taken
into consideration!
Manually-created transport units
must be correctly stacked and se-
cured!
Pallets and stacked components are
to be protected against the effects of
the weather, e.g. secure packed com-
ponents with tension straps against
lifting!

Transportation
PERI pallets and stacking devices are
suitable for lifting with a crane or forklift.
They can also be moved with the PERI
pallet lifting trolley.
All pallets and stacking devices can be
lifted using both the longitudinal and
front sides.

The following are just some examples. Fig. 1

Stacked with Panel SDP 150 x 75


Pallet SD: 48 pieces (Fig. 1)
Pallet SD: 14 pieces (Fig. 2)

The Pallet SD can also be used for stor-


ing other SKYDECK components, e.g.
Main Beam SLT.
(Fig. 3)

Stacking:
2 loaded pallets, one on top of the other.

Fig. 3 Fig. 2

4 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A2 System components

Slab Props
Dropheads, propheads or combiheads
fit on props with a hole diameter ø 38 –
40 mm.
With hole diameters > 40 mm, the
heads must be bolted diagonally using 1.1
2 bolts ISO 4016 M 12 x 40-4.6 Mu,
galv., Item no. 035440.

1, 6, 7
For prop loads over 33.3 kN, bolting on
the drophead is not required with the Fig. 4
use of MULTIPROP slab props.

Fig. 5

Preparing the slab props Start field End field


1. Adjust the extension lengths of the Main Beam SLT 225 Main Beam SLT 225
props. Clear room height minus dimen-
sion x.
2. Push drophead wedge (1.1) upwards.

x = 33
x = 41
x = 41

(Fig. 4)
3. Secure with hammer blow = shutter-
ing position.
4. Insert drophead (1), prophead (6) or
combihead (7) into the prop. The self-
locking coupling is secured automatically.
(Fig. 5)
The prop is ready for use.

Start field End field


Main Beam SLT 150 Panel SDP
x = 17
x = 36

x = 41

Assembly Instructions for Standard Configuration 5


SKYDECK Panel Slab Formwork

A3 Shuttering

Start field
2.1
1. Position prop with prophead (6) in
one corner of the room (spacing: see
Fig. 12). 2
6
2. Secure with tripod.
3. Position prop with drophead (1). 1.2
Spacing 2.275 m.
4. Insert Main Beam SLT 225 (2) into Fig. 9a
the beam support of the prophead and
drophead. (Fig. 9a, 9b, 9c)
5. Secure with tripod.
6. Position second pair of props at a
distance of 1.50 m from the wall.
7. Insert Main Beam SLT 225 (2) in the
beam support. 1.2
(Fig. 10)
Fig. 9 Fig. 9b Fig. 9c

Connecting the main beam


The Main Beam SLT must be positioned Fig. 10 Fig. 12
1
in the beam support centres of the
SKYDECK heads. The main beam con-

12,5 cm
nection (2.1) enclose the head of the
beam support (1.2).

1,50 m
1,375 m
Insert panels
1. Spray the edge of the panel with re-
lease agent.
2. Insert panel (3). In so doing, the rack
of the main beam fixes the panel in po-
sition. (Fig. 11) 25 cm 2,025 m

The start field is complete. 2,275 m

(Fig. 12)

Set up drophead props on the wall so


that the drophead wedge can be struck
from the inside during striking. Fig. 11
3
The Main Beam SLT is always posi-
tioned parallel to the longer wall side.
Always check the rectangularity of the
first field.

6 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A3 Shuttering

Wall Holder SWH Fig. 14

The area to be formed may not be


accessed before the formwork has
been horizontally anchored!

The Wall Holder SWH (8) is used to


hold the slab formwork in a horizontal
position during the assembly. It is in- 8
stalled in longitudinal and transverse di-
rections and can fix the main beam as
well as the panel. The Wall Holder SWH
(8) is mounted in every second field.

Assembly
1. Push tie rod with Wingnut Pivot Plate
through the available tie hole.
2. Place Main Beam SLT into the Wall Fig. 15
Holder SWH or push Wall Holder in
6 1
SWH into the edge of the panel.
3. Tighten Wall Holder SWH with Wing-
nut Pivot Plate on the wall. 2
4. Remove tripod.
(Fig. 14)

Transverse field
1. Position prop with prophead (6).
Spacing 1.50 m.
2. Secure with tripod.
3. Position prop with drophead (1).
Spacing 2.275 m.
4. Insert Main Beam SLT 225 (2) into
the beam support of the prophead and
drophead. (Fig. 15)
5. Secure with tripod.
6. Insert panel (3).
(Fig. 16) Fig. 16 Fig. 17
3
The transverse field is complete.
(Fig. 17)

8
Working in a transverse direction is rec-
ommended.
Use tripods again in the next field.

Assembly Instructions for Standard Configuration 7


SKYDECK Panel Slab Formwork

A3 Shuttering

Longitudinal field

Based on the risk assessment, the


contractor must decide whether
forming takes place from above or
below!
2
1. Attach Main Beam SLT 225 (2) to the
drophead.
2. Connect prop with drophead in the
raised main beam.
3. Place prop in a vertical position.
4. Secure with tripod.
(Fig. 18)
5. Proceed likewise with the second Fig. 18
main beam and prop.
6. Install panel (3).
(Fig. 19)

The longitudinal field is now complete.


(Fig. 20)
3
Mount a wall holder (8) in every second
field.
Use tripods in the next field again.

Fig. 19

If the SKYDECK Guardrail Holder is


used, this must be installed during set-
ting of the panels. For details see A6.

Fig. 20

8 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A3 Shuttering

Standard field
Due to the recurring assembly se- 3
quence, always continue in the same
way.

With wind speeds of 64 km/h upwards, 2


reinforcement is to be carried out im-
mediately or the panels are to be fixed
to the main beams by means of 2 Panel
Clips SPK (21) respectively.
(Fig. 22a)

1. Attach Main Beam SLT 225 (2) to the Fig. 21


drophead.
2. Connect prop with drophead in the
raised main beam.
(Fig. 21)
3. Place prop in a vertical position.
4. Install panel (3).

The standard field is now complete.


(Fig. 22)

Shuttering the casting segment 21


Set Pallet SD (5) with Panels down onto
Fig. 22 Fig. 22a
the forming area. Place panels from
above in the main beams. Place empty
pallets on the ground again, in prepara-
5
tion for the striking process.
(Fig. 23) 3

1. Shutter the standard fields until there


is no more space for the Main Beam
SLT 225 or Compensation Beam SLT 150. 5
2. Form the infill areas. See A4.
3. Insert Cover Strip SAL (4).
(Fig. 24)
4. Thinly spray the forming area with Fig. 23
Release Agent – also from below if
used for the first time.

50 mm
4

The Prophead SSK is


not a substitute for
the Drophead with
5 cm spacings (cover
strip). Fig. 24

Assembly Instructions for Standard Configuration 9


SKYDECK Panel Slab Formwork

A4 Infills

2,25 m (+5 cm)


Longitudinal infills
≤ 75 cm

Secure filler timbers with nails!

Drophead infills up to 2.25 m + 5 cm.


Prophead infills up to 2.25 m. 3 2.5
Infills are calculated based on length of
room - n x 2.30 m (2.25 m).
See Tables.

Forming the infills


1. Continue forming with prop, Com-
pensation Beam SLT 150 (2.5) and Pan-
el SDP (3) as in the standard field.
(Fig. 25)
2. Gaps up to 75 cm are formed with:
– Prophead SSK (6) or Fig. 25
– Drophead SFK (1) and
– Combihead SCK (7)
– Edge Beam SRT (9)
– End Support SSL (10) 12 0 – 12 cm 12 – 24 cm

– Filler Timber SPH (11)


– square-shaped timbers (12) are se-
curely nailed before elements are as-
sembled.
21 mm formlining provided by the con- <6 6/7
6/7
tractor, additional prop with crosshead 9
and formwork girder (15). (Fig. 26 - 29) 10
11

Take into consideration the clamping di-


rection of the formlining. See Tables
Nail holes for fixing the timbers are Fig. 26 Fig. 27
available in the panel edge struts.

Tip for Fig. 27


Mount End Support SSL before beam
assembly and swivel upwards together 24 – 75 cm 24 – 75 cm
with the beam.

1 6/7
9 9
10 10

15
15

Fig. 28 Fig. 29

10 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A4 Infills

≤ 1,50 m
Transverse infills
75 cm ≤ 75 cm

Secure filler timbers with nails!

Max. infills are 1.50 m.


Infills are calculated based on:
length of room - n x 1.50 m.
See Tables.

Forming the infills


1. Continue forming with prop, Main
Beam SLT 225 (2) and Panel (3).
2. Install panel (3) crosswise.
(Fig. 30a)
3. Gaps up to 75 cm are formed with:
– Drophead SFK (1)
– square-shaped timbers (12) are se- Fig. 30
curely nailed before elements are as-
sembled.
– Edge Beam SRT (9) or
– nail on Filler Timber SPH (11) before
elements are assembled.
– 21 mm formlining provided by the
contractor, additional prop with cross-
head and formwork girder (15). Panel
Wedge Clip SPKK (20). (Fig. 31 - 33)

Take into consideration the clamping di-


rection of the formlining. See Tables.
Nail holes for fixing the timbers are
available in the panel edge struts.
Fig. 30a

2 3 3

0 – 12 cm

<6 12 – 24 cm 24 – 75 cm
12 11 9

20 20
1 SPKK per SLT 1 SPKK per SLT

15

Fig. 31 Fig. 32 Fig. 33

Assembly Instructions for Standard Configuration 11


SKYDECK Panel Slab Formwork

A4 Infills

Edge Beam SRT 150, SRT 75 a SRT vertical SRT turned

9.1
Secure filler plates with nails!
9
Installation
Install in a vertical position or turned by b d
180°.
The locking pin (9.1) secures the Edge
Beam SRT (9)
a to the Main Beam SLT in a longitudi-
7 9
nal direction.
b to the Prophead SSK in a transverse
direction. Fig. 34
c in the End Support SSL (10) in a longi-
tudinal direction. c
d to the Combihead SCK (7) in a longi- 9
tudinal and transverse direction.
(Fig. 34) 10

End Support SSL


Use the End Support SSL as height ad- End Support SSL
justment for the transition from a
standard field to an infill area.
(Fig. 35)

Triangular Frame SDR 10


150/75, 75/75
Form infill areas with inclined walls us-
ing triangular frames.

Forming the infills No End Support SSl without any


1. Continue forming as long as possible direct support through Prophead,
in the system. Drophead or Combihead.
2. Continue forming with infill panels
Fig. 35
and also inserted panels, as with the
longitudinal and transverse infills.
3. Lay Triangular Frame (13) on the sup-
port (Main Beam Prophead or Combi-
head, End Support).
(Fig. 36)
4. Place support on the wall side and
close the infill area with formlining pro-
vided by the contractor.

13

Fig. 36

12 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A4 Infills

Combihead SCK
Use of longitudinal and transverse infills 2.1
up to 25 cm.
The cantilever of the head plate is in
longitudinal infills ≤ 19 cm, in trans- 7.1
verse infills ≤ 12.5 cm.
The non-movable and non-twisting
Combihead (7) is a secure support for: 7
– Main Beam SLT 225 (2), 2/2.5
7.1
– SLT 150 (2.5) (Fig. 37) Fig. 37
– Panel SDP (3) (Fig. 38)
– Edge Beam SRT (9) and Filler Timber
SPH (11) or timber provided by the
contractor with
b = 3.8 - 8 cm and h = 9.8 cm
(Fig. 39) 3
– End Support SSL (10) (Fig. 40)

9/11

Mounting the main beam


The Main Beam SLT must be mounted Fig. 38 Fig. 39
in the middle of the beam support of
the SKYDECK heads. The Main Beam
Connection (2.1) encloses the beam 10
support of the head (7.1).

Exceptions
1. If the infill ≤ the cantilever, then turn
the head plate by 90°.
2. If used with the end support, then
turn the head plate by 180°.
3. If the cantilever goes under the cover
strip, then turn the head plate by 90°.

Fig. 40

Installation
The cantilever is pointing towards the
wall. (Fig. 41)

Fig. 41

Assembly Instructions for Standard Configuration 13


SKYDECK Panel Slab Formwork

A4 Infills

0 – 5 cm 5,1 – 12,4 cm

Longitudinal infills with


Combihead SCK up to 1.50 m
(Fig. 42 - 47)
12 11

Secure filler plates with nails! 7/6


Filler Timber SPH for slab thickness- 7/6
es up to 50 cm. Edge Beam SRT for
slab thicknesses > 50 cm.

System components for longitudinal


Fig. 42 Fig. 43
and transverse infills:
– Drophead SFK (1) or Prophead SSK (6)
12,5 – 20 cm 20,1 – 74,9 cm
– Combihead SCK (7)
– securely nail on square-shaped tim-
ber (12) before element assembly.
– Edge Beam SRT (9) or Filler Timber
SPH (11)
– End Support SSL (10) 9, 10
– 21 mm formlining supplied by the 9, 10, 11
15
contractor, additional prop with cross-
head and formwork girder (15) 7/6 7/6/1
– Panel Wedge Clip SPKK (20)

Fig. 44 Fig. 45

with Drophead 5 75 – 99,9 cm

**

** Use of Edge Beam and filler tim-


ber:
0 - 5 cm: without
5.1 - 12.4 cm: 1 x Edge Beam SRT 7
7/6/1
or Filler Timber SPH 9
10
12.5 - 24.9 cm: 1 x Edge Beam SRT 11
+ 1 x Filler Timber SPH
or Edge Beam SRT

Fig. 46
Tip for Fig. 44
Mount End Support before assembling
the beam and then pivot upwards to-
gether with the beam. with Drophead 5 100 – 149,9 cm

7/6/1 7, 9
10
15

Fig. 47

14 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A4 Infills

0 – 5 cm 5,1 – 12,4 cm

Transverse infill with Com-


bihead SCK up to 1.50 m 1 SPKK 7, 9/11
(Fig. 48 - 53) per SLT 20

12

Secure filler plates with nails!


Filler Timber SPH for slab thickness-
es up to 50 cm. Edge Beam SRT for
slab thicknesses > 50 cm.

Fig. 48 Fig. 49

12,5 – 24,9* cm 25 – 74,9 cm

** Use of Edge Beam and filler tim-


ber:
7, 9, 11 9/11
12.5 - 24 cm: 1 x Edge Beam SRT
+ 1 x Filler Timber SPH
or Edge Beam SRT 15

Fig. 50 Fig. 51
75 – 99,9 cm

100 – 149,9 cm
**

** Use of Edge Beam and filler tim-


ber:
0 - 5 cm: without 7 9/11
5.1 - 12.4 cm: 1 x Edge Beam SRT 9
or Filler Timber SPH 11
12.5 - 24.9 cm: 1 x Edge Beam SRT 15
+ 1 x Filler Timber SPH
or Edge Beam SRT

Fig. 52 Fig. 53

Assembly Instructions for Standard Configuration 15


SKYDECK Panel Slab Formwork

A5 Shuttering around columns

Width of influence*

1 recessed panel
Maximum column dimensions
x = 55 cm, y = 138 cm.

y
x

Secure filler plates with nails!

Edge Beam SRT-2 150 (9a) or Filler Tim-


ber SPH 150 (11a).
During use, permissible loads must be
9a/11
observed (see Tables).

Observe the direction of span of the


plywood.

Fig. 54 Fig. 55

Alternative:
Place filler timber or timber supplied by
the contractor horizontally, d = 49 mm
(11*).
y

x
Turn Edge Beam SRT 150-2 by 180°
(9a*). (Fig. 55)
For formlining with 27 mm: d = 47 mm.
11*

9a*

16 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A5 Shuttering around columns

2 recessed panels
Maximum column dimensions
x = 65 cm, y = 138 cm. 9b*

y
x

Secure filler plates with nails!

Turn Edge Beam SRT-2 75 by 180° (9b*). 9a* 9a/11a


Turn Edge Beam SRT-2 150 (9a) or Filler
Timber SPH 150 (11a) Edge Beam SRT-2
150 by 180° (9a*).
(Fig. 56)

Fig. 56

Maximum column dimensions


x = 130 cm, y = 138 cm.
11a*
With y ≥ 80 cm, the laterally-positioned
y

x
filler plates are provided with additional
support.

With smaller cross-sections, form infill


areas with Panel 37.5. 9a*
(Fig. 57)

Lay Filler Timber SPH 150 in a flat posi-


tion (11a*).

Observe the direction of span of the


plywood.

Fig. 57

Assembly Instructions for Standard Configuration 17


SKYDECK Panel Slab Formwork

A5 Shuttering around columns

3 recessed panels
Maximum column dimensions
x = 138 cm, y = 142 cm.

Secure filler plates with nails!

Turn Edge Beam SRT-2 150 by 180° 9a*


(9a*).

y
x
Edge Beam SRT-2 150 (9a) or
Filler Timber SPH (11a).
(Fig. 58)

9b 9a/11a

Fig. 58

Additional Edge Beam SRT-2 150 (9b)


required with:

Slab thickness Column side


d [m] y [m]
≤ 0,20 no additional SRT
0,25 ≤ 0,60
0,30 ≤ 0,80
0,40 ≤ 1,15

For other slab thicknesses, the values


are interpolated linearly.

Observe the direction of span of the


plywood.

18 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A5 Shuttering around columns

Recessed main beams

Secure filler plates with nails! 6 6


**Secure Main Beam SLT props with
tripods!

Edge Beam SRT-2 150 (9a)


Prophead SSK (6)
End Support SSL (10) 10

Only used if moving the main beam


axis is not required. (Fig. 59) 9a

* additional formlining support depend-


ing on the situation.

Fig. 59 Secure props by means of tripods.

Moving the main beam axis.


(Fig. 60)
**

Observe the direction of span of the


plywood.

**

9a

Fig. 60

Assembly Instructions for Standard Configuration 19


SKYDECK Panel Slab Formwork

A6 Guardrails

On open building edges


With SKYDECK Platforms SDB
– SDB 150 (16a)
– SDB 225 (16b)
– SDB 300 (16c)
(Fig. 61)

Bracing is carried out using the fol-


lowing components:
Take into consideration assembly in- – Tension Sleeve SAO (22)
structions SKYDECK Platform and in- – Formwork Chain (23)
structions for use SKYDECK Trans- – Base Plate RS (24) 22
23 ≤ 50 cm
portation Fork! (Item no. 028100)
with appropriate fixing material with
The platform is a prefabricated foldable additional oblique tension force ≥ 3 kN
scaffold platform for use as work and (e.g. Hilti dowel HKD-S M12 x 50).
safety scaffold according to DIN 4420. 24
Load Class 2 classification, permissible
load of 150 kg/m². It secures the open
buiding edges of the SKYDECK slab View from below:
formwork. (Fig. 61a)
– End Support SSL (10)
– Timber supplied by contractor 70/40 x
700 mm (19)
When using SKYDECK platforms, no – Panel Wedge Clip SPKK (20)
safety scaffold is required for the levels
below. 19
10
20
Fig. 61a

16c

16a
20

16a
20

16c 16b

Fig. 61

20 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A6 Guardrails

On a casting segment
With SKYDECK Guardrail Holder SGH 18
and Guardrail post SGP

Assembly
1. Continuous mounting of guardrail
holders (17) between the panels (spac-
ing max. 1.55 m).
2. Mount on main beam after last panel.
3. Counter position the last outside
guardrail holder (17.1). 17
(Fig. 62a)
4. Insert guardrail posts (18).
5. Insert guardrail boards and secure by
nailing. (Fig. 62)

Fig. 62
For example: casting segment/stop
end.
For ensuring the tightness of the panel
joints, the panels on the last main
beam can be secured with Panel
Wedge Clips SPKK (20).

17 17.1 17

Fig. 62a

Panel Wedge Clip SPKK


Possible applications
1. Panel joint middle of main beam 2. Overlapping panels
Panel-panel connection Panel-panel connection Side view
125

20 20 20

Assembly Instructions for Standard Configuration 21


SKYDECK Panel Slab Formwork

A7 Striking

Setting times: see Tables!


Keep access ways free!

Dismantling takes place from a safe


and secure position, e.g. with PERI
Stripping Cart ASW 465.

Lowering
– Lower droipheads over large area.
– Release wedge by means of hammer
whilst paying attention to direction of
wedge.

Between the panel and slab underside


there is approx. 6 cm clearance. Fig. 63
(Fig. 63)

Edge infills
Striking takes place firstly on the trans-
verse infills and then the longitudinal in-
fills.
– Remove props and store in pallets.
– Dismantle system supplements such
as filler timbers, edge beams, end
supports and combiheads, and store
in pallets.
– Remove filler plates.
(Fig. 64)

Fig. 64

22 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A7 Striking

Panels
Always begin in the corner where both
infills meet.

– Dismantle Panel SDP in one field af-


ter the other - begin with the middle
panel.
– Lift panel and push approx. 10 cm in
the direction of the free side. Pivot
downwards and store in pallet.
(Fig. 65)

Main beam
– take down Main Beam SLT and store
in pallet.
(Fig. 66)

Only drophead props (1) with Cover


Strips SAL (4) remain standing.
Fig. 65
(Fig. 67)

Remaining areas
– Remove props on walls and store in
pallets.
– Remove filler areas around in-situ col-
umns.

After reaching the required concrete


strength
– lower drophead props, remove props
and store in pallets.
– Remove Cover Strips SAL (4).

With larger spans, begin in the middle


with lowering and removal of the props. Fig. 66

Cleaning
Clean SKYDECK components before
the nerxt use and spray once again
with PERI Bio Clean.
See A8.

1 4

Fig. 67

Assembly Instructions for Standard Configuration 23


SKYDECK Panel Slab Formwork

A8 Maintenance and cleaning

In order to maintain the value and


operational readiness of the SKY-
DECK slab formwork over a long
time, ensure that the formwork is
carefully handled at all times.

Maintenance tips
1. Concrete vibrator rubber end cap re-
duces the risk of damage to the form-
lining.
2. Spacers used for the reinforcement
with large contact surfaces prevent im-
pressions forming on the formlining.
3. When placing heavy itemson the
formlining, use support timbers in order
to prevent any impressions on and
damage to the formlining surface.
4. Spray the components with PERI Bio
Clean before every use and clean the
rear of the formwork with water imme- Fig. 68
diately after concreting.
(Fig. 70)
5. Spray moving parts, if required, with
PERI Bio Clean.
6. For damage-free transportation, suit-
able PERI pallets and stacking devices
are available.
(Fig. 68)

Due to the powder coating, cleaning re-


quirements are kept to a minimum.
Panels and main beams are equipped
with self-draining edges. They prevent
the side areas from getting dirty and
make cleaning easier.
(Fig. 69) Fig. 69

Fig. 70

24 Assembly Instructions for Standard Configuration


SKYDECK Panel Slab Formwork

A9 System dimensions

Overview of the required MRK


Frames with the use of MULTIPROP
towers

MRK Frame Item no. SKYDECK system

62.5 steel 028390 – Inset beam at wall beginning with 75 cm panel


span.
– Inset prop at wall beginning with combihead.

75 steel 028400 – Panel span 75 cm.

137.5 steel 028380 – Inset beam at wall beginning with 150 cm panel
span.

150 steel 028350 – Panel span 150 cm.

201.5 alu 028460 – Inset prop at wall beginning under SLT 225 with
prophead or combihead.

225 alu 028360 – SLT 225 prophead or combihead.


– Use of Cantilever Beam SLT 375 on prophead/
combihead or corner tables.

230 alu 028470 – SLT 225 on dropheads.

12,5 62,5 cm 75 cm 12,5 137,5 cm 150 cm 150 cm

MRK 150

MRK MRK MRK 137,5 MRK 150


62,5 75
MRK 225

MRK 225
225 cm
MRK 201,5

MRK 201,5

MRK 201,5
MRK 201,5

MRK 201,5

MRK 201,5
201,5 cm

201,5 cm

375 cm

MRK 150
MRK MRK MRK 137,5 MRK 150
62,5 75
MRK 225

MRK 225

MRK 230

MRK 230
225 cm

230 cm

Assembly Instructions for Standard Configuration 25


SKYDECK Panel Slab Formwork

A10 Site record

Corresponds to the requirements in


Company: ................................................................................................................ accordance with DIN 4421.

Project: ................................................................................................................ This page is to be copied, filled out and


filed in the daily construction records.
Unit: ................................................................................................................
DIN 4421 and the construction drawings for the
This replaces the statical proof according to

Slab thickness = ........................... cm

Clear room height = ........................... m

Prop length = ........................... m


ruled surface.

= clear room height


- formwork assembly height (43 cm)
(with drophead: 41 cm)

Max. panel span = ........................... cm

Selected prop = ...........................

Available prop load (according to = ........................... kN


PERI Tables)
≤ perm. prop load = ........................... kN
(according to PERI
Tables)

Check whether above assumptions and/or specifications apply on the construction site
Check to be carried out on the construction site

Slab thickness = ........................... cm

Max. panel span = ........................... cm

Selected prop = ...........................


before concreting

Prop length = ........................... m

All props in both axes in a vertical position? ≤ 1%


yes

Horizontal support for the formwork available in all directions?


yes

Mounted parts are obviously undamaged?


yes

Required bracing has been mounted?


yes

Town Date Site manager


(Signature)

26 Assembly Instructions for Standard Configuration


27
SKYDECK Panel Slab Formwork

With Drophead SFK

Main Beam SLT 225 Main Beam SLT 150


Panel Span c Panel Span c Panel Span c Panel Span c
1.50 m 0.75 m 1.50 m 0.75 m
Prop Load Deflection Prop Load Deflection Prop Load Deflection Prop Load Deflection
Slab Thickness

[kN] Line** [kN] Line** [kN] Line** [kN] Line**


q* [kN/m²]

with with with with with with with with


centre centre centre centre centre centre centre centre
support support support support support support support support
d [m]

Load

SSK SSK SSK SSK SSK SSK SSK SSK

0.14 5.19 17.9 7 9.0 7 12.1 7


0.16 5.71 19.7 7 9.8 7 13.3 7
0.18 6.23 21.5 7 10.7 7 14.5 7
0.20 6.75 23.3 7 11.6 7 15.7 7
0.22 7.27 25.1 7 12.5 7 16.9 7
0.24 7.79 26.9 7 13.4 7 18.1 7
0.26 8.31 28.7 7 14.3 7 19.3 7
0.28 8.83 30.5 7 15.2 7 20.5 7
0.30 9.40 32.4 17.8 7 7 16.2 7 21.9 7
0.35 10.94 37.7 20.8 6 7 18.9 7 25.4 7
0.40 12.47 43.0 23.7 6 6 21.5 7 29.0 6
0.45 14.01 26.6 6 24.2 7 32.6 6
0.48 14.93 28.3 6 25.7 7 34.7 6
0.50 15.54 26.8 7 18.1 7
0.55 17.07 29.5 7 19.8 7
0.60 18.61 32.1 19.3 7 7 21.6 7
0.65 20.14 34.7 20.8 6 7 23.4 7
0.70 21.68 37.4 22.4 6 7 25.2 7
0.75 23.21 40.0 24.0 6 7 27.0 7
0.80 24.74 42.7 25.6 6 7 28.8 7
0.85 26.28 27.2 7 30.5 6
0.90 27.81 28.8 7 32.3 6
0.95 29.35 30.4 6 34.1 6

*Load according to DIN 4421: When calculating the prop load, the
Dead load g = 0.20 kN/m2 actual extension length may be used.
The exact extension length of the prop
Concrete load b = 26 kN/m3 x d (m) when using the SKYDECK Drophead is:
actual height minus 0.41 m.
Live load p = 0.20 x b With a prop load of over 33.3 kN, bolt-
1.5 ≤ p ≤ 5.0 kN/m2 ing on the Drophead (2 bolts M 12x40
Total load q = g + b + 0.9 x p mm Mu DIN 601) can only be omitted
when using MULTIPROP props.

** Deflection according to DIN 18202,


assuming perfect levelling.

28
SKYDECK Panel Slab Formwork

With Prophead SSK

Main Beam SLT 225 Main Beam SLT 150


Panel Span c Panel Span c Panel Span c Panel Span c
1.50 m 0.75 m 1.50 m 0.75 m
Prop Load Deflection Prop Load Deflection Prop Load Deflection Prop Load Deflection
Slab Thickness

[kN] Line** [kN] Line** [kN] Line** [kN] Line**


q* [kN/m²]

with with with with with with with with


centre centre centre centre centre centre centre centre
support support support support support support support support
d [m]

Load

SSK SSK SSK SSK SSK SSK SSK SSK

0.14 5.19 17.5 7 8.8 7 11.7 7


0.16 5.71 19.3 7 9.6 7 12.8 7
0.18 6.23 21.0 7 10.5 7 14.0 7
0.20 6.75 22.8 7 11.4 7 15.2 7
0.22 7.27 24.5 7 12.3 7 16.4 7
0.24 7.79 26.3 7 13.1 7 17.5 7
0.26 8.31 28.0 7 14.0 7 18.7 7
0.28 8.83 29.8 7 14.9 7 19.9 7
0.30 9.40 31.7 17.8 7 7 15.9 7 21.2 7
0.35 10.94 36.9 20.7 6 7 18.5 7 24.6 7
0.40 12.47 42.1 23.6 6 6 21.0 7 28.1 6
0.45 14.01 26.5 6 23.6 7 31.5 6
0.50 15.54 29.4 6 26.2 7 35.0 6
0.51 15.85 30.0 6 26.7 7 35.7 6
0.55 17.07 28.8 7 19.2 7
0.60 18.61 31.4 19.2 7 7 20.9 7
0.65 20.14 34.0 20.7 6 7 22.7 7
0.70 21.68 36.6 22.3 6 7 24.4 7
0.75 23.21 39.2 23.9 6 7 26.1 7
0.80 24.74 41.8 25.5 6 7 27.8 7
0.85 26.28 27.0 7 29.6 6
0.90 27.81 28.6 7 31.3 6
0.95 29.35 30.2 6 33.0 6

*Load according to DIN 4421: When calculating the prop load, the
Dead load g = 0.20 kN/m2 actual extension length may be used.
The exact extension length of the prop
Concrete load b = 26 kN/m3 x d (m) when using the SKYDECK Prophead is:
actual height minus 0.33 m.
Live load p = 0.20 x b
1.5 ≤ p ≤ 5.0 kN/m2
Total load q = g + b + 0.9 x p

** Deflection according to DIN 18202,


assuming perfect levelling.

29
SKYDECK Panel Slab Formwork

Panel System, Striking Time Guidelines

Panel System

Slab Thickness Load Prop Load ** Tolerances to


d [m] q* [kN/m²] [kN] DIN 18202, Line

0,14 5,19 5,8 7


0,16 5,71 6,4 7
0,18 6,23 7,0 7
0,20 6,75 7,6 7
75
0,22 7,27 8,2 7
0,24 7,79 8,8 7
*Load according to DIN 4421:
0,26 8,31 9,3 7
Dead load g = 0,20 kN/m2
0,28 8,83 9,9 7
0,30 9,40 10,6 7 Concrete load b = 26 kN/m3 x d (m)
0,35 10,94 12,3 7

150
0,40 12,47 14,0 6 Live load p = 0,20 x b
1,5 ≤ p ≤ 5,0 kN/m2
0,45 14,01 15,8 6
Total load q = g + b + 0,9 x p
0,48 14,93 16,8 6
0,50 15,54 17,5 6
** Tolerances to DIN 18202.
0,51 15,85 17,8 6
Assuming perfect levelling.

Striking Time Guidelines* [Days]


for Drophead System.

*Guide values for striking time [days] for Panels


Required Con- and Main Beams at average curing temperature
Slab Thickness
crete Strength [°C] of
d [m]
f ck [N/mm²] The necessary concrete strength at
5° 10° 20°
the time of striking is decisive. This is
0,14 15 10 6 5
to be calculated by suitable methods.
0,16 13 8 5 4 Account must also be taken of DIN
0,18 11 6 4 3 1045, e.g. curing.
0,20 9 5 3 2
At least 1.31 cm²/m (Q 131) is neces-
sary for the bottom reinforcement layer.
0,22 8 4 3 2
For systems without centre support of
0,25 7 4 2 2 the main beams.
0,30 6 3 2 2 A live load of 1 kN/m² is taken into ac-
0,35 5 3 2 1
count for the early struck slab.
*Guide values according to Leonhard
0,40 – 0,95 5 2 1 1
for cement Z 35, CEM I 32.5 R.

30
SKYDECK Panel Slab Formwork

Fillers, forming around columns

Perm. width of influence EB [m]


Perm. Width B [m] of the Filler when forming around columns

Case 1 Case 2 Panel 150 Panel 75


Fin-Ply 21 mm Fin-Ply 21 mm L/500 = 30 mm L/500 = 15 mm
Slab Thickness Spruce 21 mm Spruce 21 mm Slab Thickness
d [m] Beto 21 mm Beto 21 mm d [m] SRT-2 SPH SRT-2 SPH
0,14 0,77 0,85 0,14 1,08 0,38
0,16 0,75 0,82 0,16 0,95 0,33
0,18 0,72 0,80 0,18 0,85 0,30
0,20 0,70 0,78 0,20 0,77 0,27
0,22 0,69 0,76 0,22 0,70 0,25
0,24 0,67 0,75 0,24 0,64 0,23
0,26 0,66 0,73 0,26 0,60 0,21
0,28 0,64 0,72 0,28 0,55 0,19
0,30 0,63 0,71 0,30 0,52 0,18
0,35 0,61 0,69 0,35 0,45 0,16
0,40 0,59 0,67 0,40 0,39 0,14 1,71 0,51
0,45 0,57 0,65 0,45 0,35 0,12 1,52 0,46
0,50 0,56 0,64 0,48 0,33 0,11 1,43 0,43
0,51 0,55 0,63 0,50 0,31 0,11 1,37 0,41
0,55 0,53 0,62 0,55 1,25 0,37
0,60 0,51 0,60 0,60 1,15 0,34
0,65 0,50 0,59 0,65 1,06 0,32
0,70 0,49 0,58 0,70 0,98 0,30
0,75 0,48 0,57 0,75 0,92 0,28
0,80 0,47 0,56 0,80 0,86 0,26
0,85 0,46 0,55 0,85 0,81 0,24
0,90 0,45 0,54 Note: 0,90 0,77 0,23
Deflection single
0,95 0,44 0,53 0,95 0,73 0,22
span beam B/300.

Case 1 Case 2 EB
B
B max. 100 mm
Panel 150 or 75

Combihead
Filler Timber SPH SCK
or Edge Beam Filler Timber
SRT-2 SPH or Edge
Beam SRT-2

Perm. Span L [m] of the Edge Main


Girders
Slab Thickness [m] Width of influence for 40 cm plywood
Girders used
0,20 0,30 0,40 0,50 0,60 0,70 0,80
GT 24 3,51 3,15 2,88 2,68 2,52 2,40 2,29
VT 20 2,85 2,56 2,34 2,18 2,05 1,91 1,67
KH 10/16 2,64 2,37 2,17 2,02 1,90 1,81 1,73 L L

31
SKYDECK Panel Slab Formwork

PEP 20

Permissible Prop Load [kN] according to the Type Test

PEP 20 – 300 PEP 20 – 350 PEP 20 – 400 PEP 20 – 500


PEP 20 N 260* PEP 20 N 300* PEP 20 N 350* PEP 20 G 410*
Length [m]

L = 1.51 – 2.60 m L = 1.71 – 3.00 m L = 1.96 – 3.50 m L = 2.21 – 4.00 m L = 2.71 – 5.00
Extension

Outer Tube Inner Tube Outer Tube Inner Tube Outer Tube Inner Tube Outer Tube Inner Tube Outer Tube Inner Tube
Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom
1.60 35.0 35.0
1.70 35.0 35.0
1.80 35.0 35.0 35.0 35.0
1.90 35.0 35.0 35.0 35.0
2.00 33.5 35.0 35.0 35.0 35.0 35.0
2.10 31.9 35.0 32.2 35.0 35.0 35.0
2.20 30.9 35.0 30.5 35.0 35.0 35.0
2.30 29.8 35.0 29.0 35.0 35.0 35.0 35.0 35.0
2.40 28.6 35.0 27.8 35.0 35.0 35.0 35.0 35.0
2.50 27.1 32.9 26.9 35.0 35.0 35.0 35.0 35.0
2.60 24.8 29.4 26.1 35.0 33.8 35.0 35.0 35.0
2.70 24.9 31.7 32.4 35.0 35.0 35.0
2.80 23.3 28.5 31.2 35.0 35.0 35.0 35.0 35.0
2.90 21.6 25.7 30.2 35.0 35.0 35.0 35.0 35.0
3.00 20.0 23.2 29.2 35.0 35.0 35.0 35.0 35.0
3.10 27.5 34.6 33.6 35.0 35.0 35.0
3.20 25.7 31.5 32.5 35.0 35.0 35.0
3.30 24.1 28.8 31.2 35.0 35.0 35.0
3.40 22.4 26.4 29.6 35.0 35.0 35.0
3.50 20.7 24.1 27.8 33.9 35.0 35.0
3.60 26.1 31.2 35.0 35.0
3.70 24.5 28.9 35.0 35.0
3.80 23.0 26.8 35.0 35.0
3.90 21.6 24.8 35.0 35.0
4.00 20.1 22.8 34.2 35.0
4.10 32.3 35.0
4.20 30.6 35.0
4.30 28.9 34.0
4.40 27.4 31.9
4.50 26.0 29.9
4.60 24.6 28.1
4.70 23.4 26.4
4.80 22.1 24.9
4.90 20.9 23.4
5.00 20.0 21.8

All PEP 20 Props conform with DIN EN All PEP 20 Props clamped in the Table *For the N and G Props the application
1065 class D with a permissible load for Swivel Head or UNIPORTAL Head fitted Inner Tube at Bottom is only possible
the entire extension range of minimum to PERI tableforms have a permissible with PERI Slab Tables or SKYDECK
20 kN. load of minimum 30 kN over the entire (bolted head).
extension range.

32
SKYDECK Panel Slab Formwork

PEP 30

Permissible Prop Load [kN] according to the Type Test

PEP 30 – 150 PEP 30 – 250 PEP 30 – 300 PEP 30 – 350 PEP 30 – 400
PEP 30 G 300* PEP 30 G 350*
Length [m]

L = 0.96 – 1.50 m L = 1.46 – 2.50 m L = 1.71 – 3.00 m L = 1.96 – 3.50 m L = 2.21 – 4.00 m
Extension

Outer Tube Inner Tube Outer Tube Inner Tube Outer Tube Inner Tube Outer Tube Inner Tube Outer Tube Inner Tube
Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom
1.00 35.0 35.0
1.10 35.0 35.0
1.20 35.0 35.0
1.30 34.9 35.0
1.40 34.2 35.0
1.50 33.5 35.0 40.0 40.0
1.60 40.0 40.0
1.70 40.0 40.0
1.80 40.0 40.0 40.0 40.0
1.90 38.5 40.0 40.0 40.0
2.00 36.8 40.0 40.0 40.0 40.0 40.0
2.10 35.3 40.0 40.0 40.0 40.0 40.0
2.20 34.4 40.0 40.0 40.0 40.0 40.0
2.30 33.3 40.0 40.0 40.0 40.0 40.0 40.0 40.0
2.40 32.1 37.6 40.0 40.0 40.0 40.0 40.0 40.0
2.50 30.1 34.8 39.9 40.0 40.0 40.0 40.0 40.0
2.60 38.8 40.0 40.0 40.0 40.0 40.0
2.70 37.4 40.0 40.0 40.0 40.0 40.0
2.80 35.8 40.0 40.0 40.0 40.0 40.0
2.90 33.2 37.2 40.0 40.0 40.0 40.0
3.00 30.4 33.8 40.0 40.0 40.0 40.0
3.10 40.0 40.0 40.0 40.0
3.20 37.6 40.0 40.0 40.0
3.30 35.0 37.6 40.0 40.0
3.40 32.3 34.6 40.0 40.0
3.50 30.0 31.6 40.0 40.0
3.60 40.0 40.0
3.70 40.0 40.0
3.80 37.4 40.0
3.90 34.8 37.0
4.00 32.2 33.9

All PEP 30 Props conform with DIN EN All PEP 30 Props clamped in the Table *For the N and G Props the application
1065 class E with a permissible load for Swivel Head or UNIPORTAL Head fitted Inner Tube at Bottom is only possible
the entire extension range of minimum to PERI tableforms have a permissible with PERI Slab Tables or SKYDECK
30 kN. load of minimum 40 kN (PEP 30-150 = (bolted head).
35 kN) over the entire extension range.

33
SKYDECK Panel Slab Formwork

MULTIPROP 250, 350, 480, 625

Permissible Prop Load [kN] according to the Type Test

MP 250 MP 350 MP 480 MP 625


L = 1.45 – 2.50 m L = 1.95 – 3.50 m L = 2.60 – 4.80 m L = 4.30 – 6.25 m
Extension Outer Tube Inner Tube Outer Tube Inner Tube Outer Tube Inner Tube Outer Tube Inner Tube
Length [m] Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom
1.45 73.3 76.2
1.50 73.3 76.2
1.60 73.3 76.2
1.70 73.3 76.2
1.80 71.7 76.2
1.90 68.6 76.2
1.95 67.0 76.2 88.3 87.4
2.00 65.4 76.2 88.3 87.4
2.10 63.8 74.6 83.0 87.4
2.20 62.2 73.0 77.7 87.4
2.30 61.1 70.5 72.9 86.6
2.40 60.6 67.0 68.6 85.1
2.50 60.0 63.6 64.4 83.5
2.60 61.9 80.7 85.9 71.4
2.70 59.3 77.8 81.2 71.1
2.80 57.5 74.9 76.5 70.8
2.90 55.7 71.9 71.8 70.4
3.00 54.3 68.3 67.1 70.1
3.10 52.9 64.6 63.0 69.4
3.20 51.4 60.0 58.9 68.6
3.30 49.8 55.4 54.8 67.9
3.40 46.4 50.3 52.5 66.2
3.50 42.9 45.1 50.2 64.5
3.60 47.9 62.8
3.70 46.0 58.6
3.80 44.2 54.4
3.90 42.3 50.2
4.00 40.4 46.9
4.10 38.5 43.7
4.20 36.6 40.4
4.30 34.8 38.2 56.2 44.6
4.40 32.9 36.0 54.7 44.6
4.50 31.1 33.7 53.1 44.6
4.60 29.3 31.5 50.9 43.8
4.70 27.4 29.3 48.8 43.0
4.80 25.6 27.1 46.4 42.1
4.90 43.8 41.2
5.00 41.2 40.3
5.10 MULTIPROPs are classified according to 38.6 38.8
5.20 offical approval as follows: 36.1 37.3
5.30 33.8 35.9
MP 250 = Class T 25 MP 480 = Class D 45
5.40 31.9 34.5
MP 350 = Class R 35 MP 625 = Class D 60
5.50 29.9 33.1
5.60
Note: 28.4 31.6
5.70
We recommend using the HD Wingnut Spanner, Item no. 022027, to release 26.9 30.1
5.80
the loads > 60 kN. 25.5 28.6
5.90 MULTIPROP 350 and 480 clamped in the Table Swivel Head or UNIPORTAL Head 24.3 27.0
6.00 fitted to PERI tableforms have a permissible load of minimum 56 kN for the 23.1 25.4
6.10 MP 350, and minimum of 36 kN for the MP 480 over the entire extension range. 22.0 24.1
6.20 20.9 22.8
6.25 20.4 22.1

34
35
SKYDECK Panel Slab Formwork
Item no. Weight kg
Panel SDP L B
061000 15,500 Panel SDP 150 x 75 1500 750
061011 11,700 Panel SDP 150 x 50 1500 500
061020 9,780 Panel SDP 150 x 37.5 1500 375
061010 8,560 Panel SDP 75 x 75 750 750
061013 6,350 Panel SDP 75 x 50 750 500
061030 5,250 Panel SDP 75 x 37.5 750 375
Panel with 9 mm formlining.

B
L

120
21
99
061100 15,500 Main Beam SLT 225
For standard fields.

2250

240
2244

297 450 375 375 450 297

13
82 266

061160 25,500 Main Beam SLT 375


For cantilevers.

3750 240

1042 1042
3744
297 450 750 375 375 750 450 297
13

82 266

36
SKYDECK Panel Slab Formwork
Item no. Weight kg
061110 9,690 Main Beam SLT 150
For filler areas.

1500

190
1494

187 1120 187

13
80

Cover Strip SAL L


061026 1,690 Cover Strip SAL 150 1500
061027 0,849 Cover Strip SAL 75 750
061024 0,561 Cover Strip SAL 50 500
061038 0,427 Cover Strip SAL 37,5 375
061028 1,990 Cover Strip SAL 150/27 1500
061029 0,996 Cover Strip SAL 75/27 750
061039 0,501 Cover Strip SAL 37,5/27 375
Cover strip made of plastic for 21 or 27 mm form-
lining. For use with Drophead SFK or SFK/27.

78 53
22 / 27

Edge Beam SRT-2


061045 5,740 Edge Beam SRT-2 150
061046 2,720 Edge Beam SRT-2 75
061047 5,770 Edge Beam SRT-2 150/27
061048 2,730 Edge Beam SRT-275/27
For longitudinal and transverse infilling as well as
forming around columns. For compensations with
21 or 27 mm formlining.

1500 / 750

1488 / 738
49
98 / 93

37
SKYDECK Panel Slab Formwork
Item no. Weight kg
Dropheads SFK
061210 6,180 Drophead SFK
061035 6,050 Drophead SFK/27
With self-locking coupling. Supports main beam as
well as cover strip or formlining. Lowering range 6
cm. For 21 or 27 mm formlining.

40 250

258 / 253

390
549
60
061200 3,860 Prophead SSK
With self-locking coupling. Supports panel, main
beam, edge beam and filler timber.

50

250
260
161

061180 5,340 Combihead SCK


With self-locking coupling. Supports panel, main
beam, edge beam and filler timber.
50
259

161

305
250

38
SKYDECK Panel Slab Formwork
Item no. Weight kg
Filler Timbers SPH
061049 3,350 Filler Timber SPH 150
061036 5,020 Filler Timber SPH 225
061050 3,080 Filler Timber SPH 150/27
061040 4,620 Filler Timber SPH 225/27
For compensations with 21 or 27 mm formlining.

1500 / 2250

49

98 / 93
Triangular Frames SDR
061021 8,650 Triangular Frame SDR 150 x 75
061022 5,340 Triangular Frame SDR 75 x 75
061015 7,870 Triangular Frame SDR 150 x 75/27
061016 4,900 Triangular Frame SDR 75 x 75/27
For compensations on inclined walls. For compen-
sations with 21 or 27 mm formlining.

98 / 93750 1500 / 750

061051 5,250 Wall Holder SWH-2


Attach to every second beam or panel.
1490

1102

202 100

39
SKYDECK Panel Slab Formwork
Item no. Weight kg
061023 2,140 End Support SSL
For transition to compensation. For connecting to
the Drophead SKF.

102
160
165 86

061290 0,133 Panel Clip SPK


Fixes panels on main beam.

121
50 33

061280 0,780 Panel Wedge Clip SPKK


Fixes panels on main beam.

116
116 80

061052 2,590 Table Connector STV


For assembling SKYDECK slab tables. Also used
for mounting intermediate props to the main
beams.

330 86
70

061300 2,240 Shuttering Aid SSH


For forming with SKYDECK. Adjustable in 7.5 cm
increments.

2325 - 3750

40
SKYDECK Panel Slab Formwork
Item no. Weight kg
061310 0,996 Tension Sleeve SAO Technical Data
For bracing cantilevered main beams. Permissible tension load 3.0 kN.

62
125
143 70

061060 108,000 Platform SDB 150 Technical Data


Working and safety scaffold. Scaffold width 1.30m. Permissble load capacity of 150 kg/m².
With continuous 39 mm thick scaffold boards and
folding handrail frame.

1006

1220
1288

1490 1433

061061 153,000 Platform SDB 225 Technical Data


Working and safety scaffold. Scaffold width 1.30m. Permissble load capacity of 150 kg/m².
With continuous 39 mm thick scaffold boards and
folding handrail frame.

2240

061062 185,000 Platform SDB 300 Technical Data


Working and safety scaffold. Scaffold width 1.30m. Permissble load capacity of 150 kg/m².
With continuous 39 mm thick scaffold boards and
folding handrail frame.

2990

41
SKYDECK Panel Slab Formwork
Item no. Weight kg
061250 4,760 Guardrail Holder SGH, Alu
For assembling a guardrail with SKYDECK.

5
300

368
245
1500
1640

300
Accessories
061260 6,120 Guardrail Post SGP

061260 6,120 Guardrail Post SGP


As guardrail for different systems.





 



065073 1,370 Anchor Chain 3.0 kN, l = 2.5 m Technical Data


Permissible tension load 3.0 kN.
15

2500

065074 0,450 Turnbuckle 3.0 kN, M 12 Technical Data


Permissible tension load 3.0 kN.
16

min 220 max 300

42
SKYDECK Panel Slab Formwork
Item no. Weight kg
028100 1,830 Base Plate RS Complete with
For mounting the RS Push-Pull Props. 1 pc. 018050 Pin Ø 16 x 65/86, galv.
1 pc. 018060 Cotter Pin 4/1, galv.

Ø13

85
Ø21

10
150 90

061530 82,400 Pallet SD 150 x 225, galv. Safety instructions


For stacking and transportion of 48 SKYDECK Follow Instructions for Use!
Panels 150 x 75. With 5 tension straps. Load-carrying equipment according to BGR 500.
Permissible load 0.75 t.

2110
250
1550
2310

061500 76,700 Pallet SD 150 x 75, galv. Safety instructions


For stacking and transportion of 14 SKYDECK Follow Instructions for Use!
Panels 150 x 75. Load-carrying equipment according to BGR 500.
Permissible load 1.0 t.
1720
1970

1510 640

1630 760

43
SKYDECK Panel Slab Formwork
Item no. Weight kg
061510 110,000 Pallet Lifting Trolley 1500 mm Technical Data
For moving pallets and crate pallets. Length of forks 1500 mm, support width of forks
520 mm, lifting range 85 - 195 mm, permissible
load 2.0 t.
Safety instructions
Lifting equipment according to BGV D8.

061520 403,000 Transportation Fork SKYDECK SUG, galv. Safety instructions


For moving SKYDECK slab tables. Follow Instructions for Use.
Load-carrying equipment according to BGR 500.
Permissible load 1.0 t.

3240

2800
1429

3900 1224

035500 72,800 Stripping Cart Alu Technical Data


Mobile working scaffold. Height adjustable in Permissible load 100 kg/m².
25 cm increments. Platform height: max. 2.0 m.
3035

1800 750

44
SKYDECK Panel Slab Formwork
Item no. Weight kg
102031 363,000 Stripping Cart ASW 465, complete Complete with
Mobile working scaffold. Height adjustable in 1 pc. 102033 Steel Traverse 140/220 ASW
30 cm increments. Platform height: max. 4.65 1 pc. 102025 Folding Base Unit 160/190 ASW
m.Packed in: Ring Pallet USP 104, Item no. 6 pcs. 102035 Vertical Frames 70/90 ASW
100678, with 1 x lashing strap, Item no. 100707 2 pcs. 102026 Entry Platforms 190 ASW
and 4 pcs. Scaffold Tube, Item no. 026411. 1 pc. 102030 Toe Board Set 70/190 ASW
4 pcs. 102027 Double Handrails 190 ASW
3 pcs. 102028 Diagonal Braces 210 ASW
2 pcs. 102029 Horizontal Braces 190 ASW
8 pcs. 102037 Wind Securing Clip 60 ASW
12 pcs. 102807 Ballast 10 kg ASW
Technical Data
Load-carrying equipment according to BGR 500.
Permissible load: 100 kg/m².

102033

102034
102035

102025

102027
102026


102028

102029
102037 102807
 

102030

45
PERI International 42

19
20

22 32

34
18
38
11
52
6
21
01 PERI GmbH 1
5
Rudolf-Diesel-Strasse
89264 Weissenhorn 17 46
info @ peri.com 30
www.peri.com 2
3 16
13
29
28
9
53
24 48
4 41

61
12
33

02 France 08 Indonesia 14 Malaysia 21 Poland 27 Chile


PERI S.A.S. PT Beton Perkasa Wijaksana PERI Formwork Malaysia PERI Polska Sp. z o.o. PERI Chile Ltda.
Zone Industrielle Nord P.O. Box 3737 Sdn. Bhd. ul. Stołeczna 62 C/José de San Martin N° 104
34-36 rue des Frères Lumière Jakarta 10210 Unit 19-07-4, Level 7 05-860 Płochocin Parque Industrial Los
77109 Meaux Cedex [email protected] PNB Damansara [email protected] Libertadores
[email protected] www.peri.de 19 Lorong Dungun www.peri.pl.pl Colina, Santiago de Chile
www.peri.fr Damansara Heights [email protected]
09 Italy 50490 Kuala Lumpur 22 Sweden www.peri.cl
03 Switzerland PERI S.p.A. [email protected] PERIform SVERIGE AB
PERI AG Via G. Pascoli, 4 www.perimalaysia.com Montörgatan 4-6 28 Romania
Aspstraße 17 20060 Basiano (MI) Box 9073 PERI România SRL
8472 Ohringen [email protected] 15 Singapore 30013 Halmstad Calea Bucureşti nr. 2B
[email protected] www.peri.it PERI ASIA Pte. Ltd [email protected] 077015 Baloteşti - ILFOV
www.peri.ch Formwork Pte. Ltd. www.periform.se [email protected]
10 Japan No. 1 Sims Lane # 06-10 www.peri.ro
04 Spain PERI Japan K.K. Singapore 387355 23 Korea
PERI S.A. Sociedad 7F Hakozaki 314 Building, [email protected] PERI (Korea) Ltd. 29 Slovania
Unipersonal 31-4 Hakozaki-cho, www.periasia.com 8-9th Fl., Yuseong Bldg. PERI SLOWENIEN
Ctra. Paracuellos - Nihonbashi Chuo-ku 830-67, Yeoksam-dong, Goran Opalic
Fuente el Saz km. 18,9 Tokyo 103-0015 16 Austria Kangnam-ku, Obrežna 137
Cno. de Malatones, km. 0,5 [email protected] PERI Ges.mbH Seoul 135-080 2000 Maribor
28110 Algete/Madrid www.perijapan.jp Traisenstraße 3 [email protected] [email protected]
[email protected] 3134 Nußdorf ob der Traisen www.perikorea.com www.peri.de
www.peri.es 11 United Kingdom/Ireland offi[email protected]
PERI Ltd. www.peri.at 24 Portugal 30 Slovakia
05 Belgium/Luxembourg Market Harborough Road PERIcofragens Lda. PERI spol. s r.o.
N.V. PERI S.A. Clifton upon Dunsmore 17 Czech Republic Cofragens e Andaimes Šamorínska 18
Industriepark Rugby, CV23 0AN PERI spol. s r.o. Rua Cesário Verde, 903 01 Senec
Nijverheidsstraat 6 PB 54 [email protected] Průmyslová 392 nº 5 - 3º Esq. [email protected]
1840 Londerzeel www.peri.ltd.uk 252 42 Jesenice Linda-a-Pastora www.peri.sk
[email protected] [email protected] 2790-326 Queijas
www.peri.be 12 Turkey www.peri.cz [email protected] 31 Australia
PERI Kalıp ve İskeleleri www.peri.pt PERI Australia Pty. Ltd.
06 Netherlands San. ve Tic. Ltd. Sti. 18 Denmark 116 Glendenning Road
PERI B.V. Çakmaklı Mahallesi PERI Danmark A/S 25 Argentina Glendenning NSW 2761
v. Leeuwenhoekweg 23 Akçaburgaz Cad. forskalling og stillads PERI S.A. [email protected]
Postbus 304 72. Sokak No: 23 Greve Main 26 Ruta Nacional N°. 9, km 47,5 www.periaus.com.au
5480 AH-Schijndel Kıraç - Büyükçekmece/ 2670 Greve (Panamericana Ramal Escobar)
[email protected] Istanbul 34500 [email protected] (1625) Escobar/Prov. Bs. As. 32 Estonia
www.peri.nl [email protected] www.peri.dk [email protected] PERI AS
www.peri.com.tr www.peri.com.ar Valdmäe 8
07 USA 19 Finland Tänassilma Tehnopark
PERI Formwork Systems, Inc. 13 Hungary PERI Suomi Ltd. Oy 26 Brazil 76401 Saku vald
7135 Dorsey Run Road PERI Kft. Hakakalliontie 5 PERI Formas e Harjumaa
Elkridge, MD 21075 Zádor u. 4. 05460 Hyvinkää Escoramentos Ltda. [email protected]
[email protected] 1181 Budapest info@perisuomi.fi Rodovia Raposo Tavares, www.peri.ee
www.peri-usa.com [email protected] www.perisuomi.fi km 41
www.peri.hu Colinas Bandeirante
20 Norway CEP 06730-000
PERI NORGE AS Vargem Grande Paulista
Dråpen 9 São Paulo
3036 Drammen [email protected]
[email protected] www.peribrasil.com.br
www.peri.no

50
44
36

43

7 23
50 51 10
37
39 40 57 54
49 60 56
47 59
58 35 55

14
15

62 26

27
31
45
25

33 Greece 39 Marocco 46 Ukraine 52 Belorussia 58 Saudi Arabia


PERI Hellas Ltd. PERI S.A. TOW PERI Ukraina PERI Belarus PERI Saudi Arabia
Sokratous Str. Route de Rabat, km. 5 23, M. Raskowa Str., B. 822 Pr. Nesawisimosti 11 33 AL-Batraa Street
5th kil. Koropi-Varis Ave. Piste de Beni Touzine 02002 Kiew Kopus-2 Zimmer: 526,528 AL -Shurbatiy Building
P. O. Box 407 Tanger [email protected] 220030 Minsk AL - Bughdadiah AL -
194 00 Koropi [email protected] www.peri.ua [email protected] Gharbiah Distrect
[email protected] www.peri.de www.peri.com.tr 6th Floor, Flat # 61
www.perihellas.gr 47 Egypt P.O. Box 11641
40 Israel PERI GmbH 53 Croatia Jeddah
34 Latvia PERI Formwork Egypt Branch Office PERI oplate i skele d.o.o. [email protected]
PERI SIA Engineering Ltd 24 A, Obour Gardens, Dolenica 20 www.peri.de
Granita 26 16 Moshe Dayan st., 4th Floor, apt. # 1 10 250 Donji Stupnik/
1057 Riga P.O. Box 10202 Salah Salem Street Zagreb 59 Qatar
[email protected] Petach Tikva, 11361 Heliopolis [email protected] PERI Qatar LLC
www.peri-latvija.lv 49002 Israel Cairo www.peri.com.hr P.O. Box 24133
[email protected] [email protected] Doha
35 United Arab Emirates www.peri.co.il www.peri.com.eg 54 Iran [email protected]
PERI (L.L.C.) PERI GmbH www.peri.de
Brashy Building, 41 Bulgaria 48 Serbia Iran Branch Office
Office No. 212 PERI BULGARIA EOOD PERI Oplate d.o.o. Flat 27, 5th floor, KAVE BLVD, 60 Algeria
Shk. Zayed Road Kv. Vragdebna Jurija Gagarina 81 Building No. 4 Société PERI S.A.S.
P.O. Box 27933 m. Nova Machala Nr. 46 11070 Novi Beograd P.O. Box 1939793669 Bureau de liaison d‘Alger
Dubai 1839 – Sofia offi[email protected] Teheran-Iran 50 bis, Route de Gué
[email protected] [email protected] www.peri.co.yu [email protected] de Constantine
www.perime.com www.peri.bg www.peri.ir Hai El Badr (ex Apreval)
49 Mexico Immeuble FADLI
36 Canada 42 Iceland PERI Cimbras y Andamios, 55 India Kouba - Alger
PERI Formwork Systems, Inc. MEST ltd., S.A. de C.V. PERI (India) Pvt Ltd [email protected]
45 Nixon Road Fornubudum 5 Parque de las Américas 717 Palm Springs www.peri.fr
Bolton, Ontario 220 Hafnarfjordur KM 3.5 Carretera Palm Court
L7E 1K1 [email protected] Jorobas – Tula Malad Link Road 61 Albania
[email protected] www.mest.is Huehuetoca Malad (West) Autostrada TIRANE-DURRES
www.peri.ca Estado de México, Mumbai – 400064 Km 2 Rr dytesore
43 Kazakhstan C.P. 54680 [email protected] ne krah te Vodafonit
37 Libanon TOO PERI Kazakhstan [email protected] www.peri.in Perballe ARDENOS FUSHE -
PERI GmbH Rubenstein Street 10 www.peri.com.mx MEZES TIRANE
Lebanon Representative (Corner Dostyk Str. 7) 56 Jordan Tirane / ALBANIA
Office 050010 Almaty 50 Azerbaijan PERI Jordan [email protected]
AYA Commercial Center, [email protected] PERI Kalıp ve İskeleleri Saad 5 Center, 4th Floor www.peri.com.tr
7th floor, www.peri.kz Baku Branch Office Office No. 404
Dora Highway, 28 May Küç. Ev 72 Menzil 27 Al Madineh 62 Peru
Beirut 44 Russian Federation Baku Al Munawara Street Av. Defensores
P.O. Box 90 416 Jdeidet OOO PERI [email protected] P.O. Box 367 del Morro 2074
[email protected] 8 Etage, OOO PERI Buro www.peri.com.tr 11947 Amman Chorrillos
www.peri.de Krasnaya Presnya Str. 24 [email protected] Lima
123022 Moskau 51 Turkmenistan www.peri.de Peru
38 Lithuania [email protected] PERI Kalıp ve İskeleleri [email protected]
PERI UAB www.peri.ru Aşgabat Branch Office 57 Kuwait
Titnago st. 19 Göroglu Sokak No. 130, Kat 2 PERI Kuwait
02300 Vilnius 45 South Africa 744035 Aşgabat Arraya Center, 29th Floor
[email protected] PERI Wiehahn (Pty.) Ltd. [email protected] Al-Shuhada Street, Sharq
www.peri.lt P.O. Box 2668 www.peri.com.tr P.O. Box 1060 Safat
Bellville 7535 13011 Kuwait
[email protected] [email protected]
www.periwiehahn.co.za www.peri.de
51
PERI Product Range

Wall Formwork Climbing Systems


Panel Formwork Climbing Scaffold
Girder Formwork Self-Climbing System
Circular Formwork Climbing Protection Panel
Facade Formwork Platform Systems
Brace Frame

Column Formwork Scaffold, Stairways,


Square Working Platforms
Rectangular Facade Scaffold
Circular Working Platform
Weather Protection Roof
Stairway Access

Slab Formwork Bridge and Tunnel


Panel Formwork Formwork
Beam Grid Formwork Cantilevered Parapet Carriage
Girder Formwork Cantilevered Parapet Platform
Slab Table Engineer’s Construction Kit
Beam Formwork

Shoring Systems Services


Steel Slab Props Formwork Assembly

D e 02/2009 5ma Art. Nr.: 791458 © Copyright by PERI GmbH


Aluminium Slab Props Cleaning / Repairs
Tower Systems Formwork Planning
Heavy-Duty Props Software
Statics
Special Constructions

Additional Systems
Plywood
Formwork Girders
Stopend Systems
Pallets
Transportation Containers

PERI GmbH
Formwork Scaffolding Engineering
P.O. Box 1264
89259 Weissenhorn
Germany
Tel +49 (0)73 09.9 50- 0
Fax +49 (0)73 09.9 51- 0
[email protected]
www.peri.com

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