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Diesel Engine Fire Pump Controller

Manual de mantenimiento e instalación de firetrol

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CARLOS RIVERA
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0% found this document useful (0 votes)
60 views

Diesel Engine Fire Pump Controller

Manual de mantenimiento e instalación de firetrol

Uploaded by

CARLOS RIVERA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Submittal Package FTA1100J

MARKIII Diesel Engine Fire Pump Controllers


Project Information

(DRAWINGS INCLUDED IN THIS PACKAGE ARE FOR STANDARD


CONTROLLERS. ACTUAL “AS BUILT” DRAWINGS MAY DIFFER
FROM THOSE SEEN HERE).

3412 Apex Peakway


Apex, North Carolina 27502
P 919 460 5200
F 919 460 5250
www.firetrol.com
While every precaution has been taken to ensure accuracy and completeness herein, Firetrol, Inc. assumes no responsibility, and disclaims all liability, for
damages resulting from use of this information or for any errors or omissions. Specifications and drawings are subject to change without notice. ©2019
Firetrol, Inc., All Rights Reserved.
Publication SBP1100J-60 Rev. B
Firetrol MarkIII Diesel Engine Fire Pump Controller
FTA1100J - 12 or 24 Volt
Specifications

1.0 Main Fire Pump Controller


The main fire pump controller shall be a factory assembled, wired and tested
unit. The controller shall be of the combined manual and automatic type de-
signed for diesel engine operation of the fire pump.

1.1 Standards, Listings & Approvals


The controller shall conform to all the requirements of the latest editions of:
· NFPA 20
· UL (UL218 and CSA C22.2 No. 14)
· FM Global (Class 1321/1323)
· City of New York for fire pump service

1.2 Enclosure
The controller components shall be housed in a NEMA Type 2 (IEC IP22) drip-
proof, wall mounted enclosure with bottom entry gland plate.

1.3 Operator Interface (HMI)


7.0” LCD color touch screen (HMI technology) operator interface powered by an
embedded microcomputer with software PLC logic. Included shall be keypad
type push-buttons for Crank from Battery #1, Crank from Battery #2, Stop and
run test.

The screen shall include menus for: Home · Alarms · Configuration · History · Ser-
vice · Manuals · Language.

The HMI shall graphically display the following: AC Power Present · Charger #1 &
#2 Charging Mode · Battery #1 & #2 Voltage and Amperage · System Pressure
· Cut In and Cut Out Pressure Settings · Starter #1 and #2 Cranking or Resting ·
Engine Running · Starting Cause · Fuel Valve Energized · Timers Operation · H-O-A
Switch Position · Actuation Mode · Controller Type · Shutdown Mode · Time & Date
· Pump Room Temperature · System Pressure

System pressure shall be capable of being displayed as: PSI, kPa, Bar, Feet of
Head or Meters of Water.

The HMI shall allow programming and display of: Cut In & Cut Out Pressure Set-
tings · Minimum Run Timer · Sequential Start Timer · Periodic Test Timer

The HMI allows the user to select the language of the system and download the
manual or view the manual on screen.
1.4 State and Alarm Visual Indication
The digital display shall visually indicate and color code by criticalness the fol-
lowing:
AC Fail · DC Fail · Battery 1/2 Fail · Charger 1/2 Fail · Engine Trouble · Pump Room
Trouble · Controller Trouble · Service Required · Battery 1/2 Weak · Loss of Con-
tinuity with Starting Contactor 1/2 · Weekly Test Start Pressure Not Reached ·
Weekly Test Check Solenoid Valve · Faulty Pressure Transducer · Low Raw Water
Flow · Engine Fail When Running · Engine Fail To Start · Engine Overspeed · Low
Ambient Temp. · Pump On Demand · Invalid Cut-In · Overpressure · Underpres-
sure · Battery 1/2 Overvoltage · Water Reservoir Low · Fuel Tank Leak · Low Fuel
Level · High Fuel Level · Engine ECM In Alternate Position · Engine Fuel Injection
Malfunction · Engine High Temperature · Engine Low Temperature · Engine ECM
Warning · Engine ECM Fault · Engine Low Oil Pressure · High Raw Water Temper-
ature · Low Suction Pressure · Engine Run · Main Switch In Auto · Pump Room
Temperature · Periodic Test · Main Switch in Hand · Cranking Cycle · Main Switch
In Off · AC Power Available

1.5 Pressure and Event Recording


The system shall be capable of logging pressure data and operational events
with time/date stamp. The system shall display operational events for the life-
time of the controller and display the pressure data in text or graphical form.
The controller shall log the Date/Time of the first start-up and the controller total
power on time from that date. The controller shall log first and last statistics
for: First Setup · On Time · Engine On Time · Engine Start Count · Engine Last Start
Time · Min/Max/Average System Pressure · Min/Max/Average Pump Room Temp ·
Jockey Pump On Time · Jockey Pump Start Count · Jockey Pump Last Start Time

1.6 USB Host Controller


A USB port capable of accepting a USB Flash Memory Disk shall be provided for
downloading pressure and event logs.

1.7 Serial Communications


The controller shall feature Modbus with TCP/IP frame format and a shielded fe-
male RJ45 connector.

1.8 Pressure Sensing / Wet Parts


The controller shall be supplied with a solid state pressure transducer with a
range of 0-500 psi calibrated for 0-300 psi (0-20.7 bar) and a run test solenoid
valve. The wet parts shall be externally mounted and include a protective cover.
The pressure sensing line connection to the transducer shall be 1/2-inch FNPT.
Provisions for a redundant pressure transducer shall be provided.

1.9 Seismic Certification


The controller shall be certified to meet or exceed the requirements of the 2015
International Building Code, the 2016 California Building Code and OSHPD Special
Seismic Certification Preapproval - OSP. The controller test criteria shall be per
ICC-ES AC156 and the Seismic Parameters per ASCE 7-10 Chapter 13.
2.0 Controller Operation
On a call to start, the controller will crank from battery 1 for 15 seconds then rest
for 15 seconds before cranking on battery 2. This cranking cycle shall repeat 3
times. If a running signal is not received from the engine, the controller will alarm
“Fail To Start”.
The controller shall have the capability to schedule service reminders. The con-
troller also provides for inputting of pump flow test data, generating and dis-
playing the pump curve and permanently storing this data in memory.
Provisions shall be available for connection of external devices for Manual Re-
mote Start, Automatic Remote Start and Deluge Valve Start.
DPDT dry contacts rated 8A - 250VAC shall be provided for remote indication of:
Engine Run · Main Switch in Hand or Off · Controller Trouble (common) · Engine
Trouble (common) · Pump Room Trouble (common)
An audible alarm device shall be provided on the controller.

2.1 Manufacturer
The controller shall be a Firetrol brand.

3412 Apex Peakway


Apex, North Carolina 27502
P +1 919 460 5200
F +1 919 460 5250
www.firetrol.com
While every precaution has been taken to ensure accuracy and completeness herein, Firetrol, Inc. assumes no responsibility, and disclaims all liability, for damages result-
ing from use of this information or for any errors or omissions. Specifications and drawings are subject to change without notice. ©2019 Firetrol, Inc., All Rights Reserved.
Publication SP1100-60
Product FTA1100J
Description

MarkIII Diesel Engine Fire Pump Controller

• Audible Alarm Bell


• Pressure and Event Recording with Date Stamp
to System Memory Accessible VIA The User In-
terface and Downloadable to a USB Flash Drive
• Visual Indication for: Engine Run • Main Switch
Position • Periodic Test • Cranking Cycle • AC
Power Available • Pump Room Temperature
• Visual Alarm Indication for: Pump Room Trouble
• Pump On Demand • AC Power Failure • Char-
ger 1-2 Failure • Battery 1-2 Weak • Battery 1-2
Overvoltage • Loss of Continuity on Starter
1-2 • High Fuel Level • Fuel Tank Leak • PLD Low
Suction Pressure • High Raw Water Temp. • Low
Pump Room Temp. • High Pump Room Temp. •
ECM Warning • Weekly Test Cut-In Pressure Not
Reached • Check Weekly Test Solenoid • Pres-
Description – Firetrol® combined automatic and sure Transducer Fault • Invalid Cut-In Pressure •
manual MarkIII based diesel engine fire pump Service Required
controllers are intended for starting and monitor- • Audible and Visible Alarm Indication for: En-
ing fire pump diesel engines. They are suitable gine Trouble • Controller Trouble • Engine Low
for use with both mechanical and electronic Oil Pressure • Engine High Temp. • Engine Low
type engines. The controller is available for 12 Temp. • Engine Overspeed • DC Failure • Battery
or 24 volt negative ground systems, using lead 1-2 Failure • Engine Fail To Start • Low Fuel Level
acid or Nickel-Cadmium batteries. The controller • ECM Fault • ECM SS In Alternate Position • Fuel
monitors, displays and records fire pump system Injection Malfunction
information. • DPDT 8A 250V Remote Alarm Contacts Are
Approvals – Firetrol fire pump controllers are Provided For:
listed by Underwriters’ Laboratories, Inc., in ac- • Engine Run
cordance with UL218, Standard for Fire Pump • Common Controller Trouble (Charger Failure,
Controllers, CSA, Standard for Industrial Control Pressure Transducer Fault)
Equipment (cUL), and approved by Factory • Common Engine Trouble (High Engine
Mutual. They are built to meet or exceed the Temp., Fail To Start, Fuel Injection
requirements of the approving authorities as Malfunction, ECM Selector Switch in
well as NEMA and the latest editions of NFPA 20, Alternate Position, Battery 1-2 Failure,
Installation of Centrifugal Fire Pumps, and NFPA DC Failure, Loss of Continuity to Starter 1-2,
70, National Electrical Code. Engine Overspeed, Fail When Running,
Low Oil Pressure, PLD Low Suction Pressure)
Standard Features – The following are included • Common Pump Room Trouble (Low Fuel Level,
as standard with each controller: High Fuel Level, Fuel Tank Leak, Low / High
• NEMA Type 2 (IP22) Enclosure with Bottom En- Pump Room Temperature, AC Power Failure,
try Gland Plate, Lifting Lugs and Locking Door H-O-A Selector Switch in OFF or HAND)
Handle • Modbus Communications with TCP/IP frame
• AC Line & Battery circuit breakers format and a shielded female RJ45 connector.
• Two independent battery chargers, 10A continuous • Input Terminals for Connection to External De-
charge - 500mA Trickle Charge vices:
• 7.0” LCD color touch screen (HMI technology) • Low Fuel Level
software upgradeable operator interface • Remote AUTOMATIC Start
powered by an embedded microcomputer • Deluge Valve Start (re-assignable)
with software PLC logic. • Fuel Tank Leak (re-assignable)
• Push-buttons for Crank from Battery #1, Crank • High Fuel Level (re-assignable)
from Battery #2, Stop and Run Test • Pump Room Ambient Temperature Switch, Dis-
• 500 PSI Pressure Transducer (calibrated for play and Alarms
300 PSI (20.7 Bar) and Test Solenoid for fresh
• Seismic Certification per IBC 2015, CBC 2016
water applications, externally mounted with
protective cover

Product Description - Options & Modifications

Special Enclosures -CTS1 Configurable Low Suction Pressure, Visible/Output


-E Enclosure, NEMA Type 4 (IP66), Painted Steel Contacts with Suction Pressure Transducer
-F Enclosure, NEMA Type 4X (IP66), #304 Stainless Steel, -ECMFR. Alarm Output Contacts, Electronic Engine ECM
Brushed Finish Failure
-FD Enclosure, NEMA Type 4X (IP66), #316 Stainless Steel, -ECMWR Alarm Output Contacts, Electronic Engine ECM
Brushed Finish Warning
-FDB Enclosure, NEMA Type 4X (IP66), #316 Stainless Steel, -EE Alarm Output Contacts, Extra, Engine Trouble (1 Set)
12 Gauge, Seam Welded, Brushed Finish -EF Alarm Output Contacts, Extra, Main Switch Not In Auto
-FDP Enclosure, NEMA Type 4X (IP66), #316 Stainless Steel, (1 Set)
Painted Finish -EH1 Alarm Output Contacts, Main Relief Valve Open
-FXP Enclosure, NEMA Type 4X (IP66), #304 Stainless Steel -HRTR Alarm Output Contacts, High Raw Water Temperature
Painted Finish -EK1 Alarm, Visible/Output Contacts, Flow Meter On1
-G Enclosure, NEMA Type 12 (IP54), Painted Steel -LETR Alarm Output Contacts, Low Engine Temperature
-T Enclosure, NEMA Type 3R (IP24), Painted Steel -LRFR Alarm Output Contacts, Low Raw Water Flow (Clogged
-U Enclosure, NEMA Type 3 (IP54), Painted Steel Strainer)
-LSPR Alarm Output Contacts, Low Suction Pressure (at Vari-
Mounting Stands able Speed Suction Limiting Engine Controls)
-N30 Mounting Stand, Painted Steel -LC Alarm Output Contacts, High Fuel Level1
-N30FXP .Mounting Stand, #304 Stainless Steel, Painted Finish -LE1 Alarm Output Contacts, Fuel Tank Leak
-N30F. Mounting Stand, #304 Stainless Steel, Brushed Finish -LG Alarm Output Contacts, Reservoir High1
-N30DP. Mounting Stand, #316 Stainless Steel, Painted Finish -PE Alarm Output Contacts, Low System Pressure (Pump
-N30FD. Mounting Stand, #316 Stainless Steel, Brushed Finish On Demand)

Anti-Condensation Space Heaters Miscellaneous


-J Space Heater, 120V Externally Powered with Circuit -BA AC Input, 220-240V
Breaker and Thermostat -EL Series Pumping Operation, High Zone Controller
-K Space Heater, 120V Externally Powered with Circuit -EM Series Pumping Operation, Mid Zone Controller
Breaker and Humidistat -EN Series Pumping Operation, Low Zone Controller
-M Space Heater, 240V Externally Powered with Circuit -IEC Marking, CE With External Wet Parts (Requires NEMA
Breaker and Thermostat Type 12/IP54 enclosure as minimum)
-N Space Heater, 240V Externally Powered with Circuit -S Tropicalization
Breaker and Humidistat -USBX Data Port, External USB
-JKP Space Heater, 120V Externally Powered with Circuit -ZPM1 Data Port, RS485 Modbus RTU
Breaker and Thermostat and Humidistat in Parallel
-MNP Space Heater, 240V Externally Powered with Circuit FTAK21 380-480 volt operation (transformer)2
Breaker and Thermostat and Humidistat in Parallel
FTA1100-K7A Low Fuel Level Switch 1.25” NPT - Field adjustable
Pressure Transducers, Solenoid Valves, Plumbing from 2.75” to 27.5”
-D1 Wetted Parts Including Pressure Sensor and Test FTA1100-K7B Low Fuel Level Switch 1.5” NPT - Field adjustable
Solenoid, 500 PSI (34.5 Bar), Sea Water from 2.75” to 27.5”
-SX1 Low Suction Pressure Transducer, Fresh Water, 0-300 PSI FTA1100-K8A High Fuel Level Switch 1.25” NPT - Field adjustable
(20.4 Bar) with Visible Indication and Output Contacts from 2.75” to 10.5”
-SX2 Low Suction Pressure Transducer, Sea Water, 0-300 PSI FTA1100-K8B High Fuel Level Switch 1.5” NPT - Field adjustable
(20.4 Bar) with Visible Indication and Output Contacts from 2.75” to 10.5”
FTA1100-K26A Combined High/Low Fuel Level Switch 1.25” NPT
Alarms - Specify Diameter of Fuel Tank
-AC Alarm Output Contacts, Extra, Engine Running (3 Sets) FTA1100-K26B Combined High/Low Fuel Level Switch 1.5” NPT -
-AJ Alarm Output Contacts, Engine Overspeed Specify Diameter of Fuel Tank
-AK Alarm Output Contacts, Low Oil Pressure
-AL Alarm Output Contacts, High Water Temperature Export packaging (Wooden crating to conform to IPPC Stan-
-AM Alarm Output Contacts, Fail To Start dards)
-AN Alarm Output Contacts, Battery / Charger Failure
-AP1 Alarm Output Contacts, Main Switch In Hand
-AR Alarm Output Contacts, Main Switch In Off 1
- Initiating switches by others
-AS1 Extra Alarm Output Contacts, Main Switch In Auto 2
- Shipped loose for installation by the customer
-AT1 Extra Alarm Output Contacts, Pump Room Trouble1
-AV Alarm Output Contacts, Low Pump Room Temperature
-AW Alarm Output Contacts, Reservoir Low1
-AY1 Configurable Low Suction Pressure, Visible/Output
Contacts with external digital input
-CPL1 Alarm, Visible/Output Contacts, Overpressure(for use
with PLD engines only)

3412 Apex Peakway


Apex, North Carolina 27502
P +1 919 460 5200
F +1 919 460 5250
www.firetrol.com
While every precaution has been taken to ensure accuracy and completeness herein, Firetrol, Inc. assumes no responsibility, and disclaims all liability, for damages result-
ing from use of this information or for any errors or omissions. Specifications and drawings are subject to change without notice. ©2019 Firetrol, Inc., All Rights Reserved.
Publication PD1100-60
Model Number FTA1100J
Selection Guide

MarkIII Diesel Engine Fire Pump Controller

FTA1100-J _ __ N- __ (Example: FTA1100-JL24N-G-AM)

Controller Type
J - MarkIII
Battery Type
L - Lead Acid
N - Ni-Cad
Battery Voltage
12 - 12 Volt DC
24 - 24 Volt DC
System Ground
N - Negative
Ground

Options and Modifications


Special Enclosures
-E Enclosure, NEMA Type 4 (IP66), Painted Steel Anti-Condensation Space Heaters
-F Enclosure, NEMA Type 4X (IP66), #304 Stainless -J Space Heater, 120V Externally Powered with
Steel, Brushed Finish Circuit Breaker and Thermostat
-FD Enclosure, NEMA Type 4X (IP66), #316 Stainless -K Space Heater, 120V Externally Powered with
Steel, Brushed Finish Circuit Breaker and Humidistat
-FDB Enclosure, NEMA Type 4X (IP66), #316 Stainless -M Space Heater, 240V Externally Powered with
Steel, 12 Gauge, Seam Welded, Brushed Finish Circuit Breaker and Thermostat
-FDP Enclosure, NEMA Type 4X (IP66), #316 Stainless -N Space Heater, 240V Externally Powered with
Steel, Painted Finish Circuit Breaker and Humidistat
-FXP Enclosure, NEMA Type 4X (IP66), #304 Stainless -JKP Space Heater, 120V Externally Powered with
Steel, Painted Finish Circuit Breaker and Thermostat and Humidistat
-G Enclosure, NEMA Type 12 (IP54), Painted Steel in Parallel
-T Enclosure, NEMA Type 3R (IP24), Painted Steel -MNP Space Heater, 240V Externally Powered with
-U Enclosure, NEMA Type 3 (IP54), Painted Steel Circuit Breaker and Thermostat and Humidistat
in Parallel
Mounting Stands
-N30 Mounting Stand, Painted Steel Pressure Transducers, Solenoid Valves,
-N30FXP Mounting Stand, #304 Stainless Steel, Painted . Plumbing
Finish -D1 Wetted Parts Including Pressure Sensor and
-N30F Mounting Stand, #304 Stainless Steel, Brushed Test Solenoid, 500 PSI (34.5 Bar), Sea Water
Finish -SX1 Low Suction Pressure Transducer, Fresh Water,
-N30DP Mounting Stand, #316 Stainless Steel, Painted 0-300 PSI (20.4 Bar) with Visible Indication and
Finish Output Contacts
-N30FD Mounting Stand, #316 Stainless Steel, Brushed -SX2 Low Suction Pressure Transducer, Sea Water,
Finish 0-300 PSI (20.4 Bar) with Visible Indication and
Output Contacts

Continued on other side


Model Number Selection Guide - Options & Modifications

Alarms Miscellaneous
-AC Alarm Output Contacts, Extra, Engine Running (3 -BA AC Input, 220-240V
Sets) -EL Series Pumping Operation, High Zone Controller
-AJ Alarm Output Contacts, Engine Overspeed -EM Series Pumping Operation, Mid Zone Controller
-AK Alarm Output Contacts, Low Oil Pressure -EN Series Pumping Operation, Low Zone Controller
-AL Alarm Output Contacts, High Water Temperature -IEC Marking, CE With External Wet Parts (Requires NEMA
-AM Alarm Output Contacts, Fail To Start Type 12/IP54 enclosure as minimum)
-AN Alarm Output Contacts, Battery / Charger Failure -S Tropicalization
-AP1 Alarm Output Contacts, Main Switch In Hand -USBX Data Port, External USB
-AR Alarm Output Contacts, Main Switch In Off -ZPM1 Data Port, RS485 Modbus RTU
-AS1 Extra Alarm Output Contacts, Main Switch In Auto
-AT1 Extra Alarm Output Contacts, Pump Room Trouble1 FTAK21 380-480 volt operation (transformer)2
-AV Alarm Output Contacts, Low Pump Room Tempera-
ture FTA1100-K7A Low Fuel Level Switch 1.25” NPT - Field adjust-
-AW Alarm Output Contacts, Reservoir Low1 able from 2.75” to 27.5”
-AY1 Configurable Low Suction Pressure, Visible/Output FTA1100-K7B Low Fuel Level Switch 1.5” NPT - Field adjustable
Contacts with external digital input from 2.75” to 27.5”
-CPL1 Alarm, Visible/Output Contacts, Overpressure(for FTA1100-K8A High Fuel Level Switch 1.25” NPT - Field adjust-
use with PLD engines only) able from 2.75” to 10.5”
-CTS1 Configurable Low Suction Pressure, Visible/Output FTA1100-K8B High Fuel Level Switch 1.5” NPT - Field adjust-
Contacts with Suction Pressure Transducer able from 2.75” to 10.5”
-ECMFR. Alarm Output Contacts, Electronic Engine ECM FTA1100-K26A Combined High/Low Fuel Level Switch 1.25”
Failure NPT - Specify Diameter of Fuel Tank
-ECMWR Alarm Output Contacts, Electronic Engine ECM FTA1100-K26B Combined High/Low Fuel Level Switch 1.5” NPT
Warning - Specify Diameter of Fuel Tank
-EE Alarm Output Contacts, Extra, Engine Trouble (1 Set)
-EF Alarm Output Contacts, Extra, Main Switch Not In Export packaging (Wooden crating to conform to IPPC
Auto (1 Set) Standards)
-EH1 Alarm Output Contacts, Main Relief Valve Open
-HRTR Alarm Output Contacts, High Raw Water Tempera-
ture 1
- Initiating switches by others
-EK1 Alarm, Visible/Output Contacts, Flow Meter On1 2
- Shipped loose for installation by the customer
-LETR Alarm Output Contacts, Low Engine Temperature
-LRFR Alarm Output Contacts, Low Raw Water Flow
(Clogged Strainer)
-LSPR Alarm Output Contacts, Low Suction Pressure (at
Variable Speed Suction Limiting Engine Controls)
-LC Alarm Output Contacts, High Fuel Level1
-LE1 Alarm Output Contacts, Fuel Tank Leak
-LG Alarm Output Contacts, Reservoir High1
-PE Alarm Output Contacts, Low System Pressure
(Pump On Demand)

3412 Apex Peakway


Apex, North Carolina 27502
P +1 919 460 5200
F +1 919 460 5250
www.firetrol.com
While every precaution has been taken to ensure accuracy and completeness herein, Firetrol, Inc. assumes no responsibility, and disclaims all liability, for damages result-
ing from use of this information or for any errors or omissions. Specifications and drawings are subject to change without notice. ©2019 Firetrol, Inc., All Rights Reserved.
Publication SD1100-60
Dimensions and FTA1100J
Shipping Weight

MARKIII Diesel Engine Fire Pump Controller


Field FTA1100J
Connections

MARKIII Diesel Engine Fire Pump Controller


Field FTA1100J
Connections

MARKIII Diesel Engine Fire Pump Controller


Wiring FTA1100J
Schematic

MARKIII Diesel Engine Fire Pump Controller

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