This document is a lecture on power system circuit breakers and substations given by Engr. Raheel Muzzammel. It introduces the topic, lists the course learning outcomes, and provides background on the basic theory of electrical discharges including non-self-sustaining discharges, self-sustaining discharges, and electric arcs. It also discusses high pressure and low pressure electric arcs as well as alternating current arcs.
This document is a lecture on power system circuit breakers and substations given by Engr. Raheel Muzzammel. It introduces the topic, lists the course learning outcomes, and provides background on the basic theory of electrical discharges including non-self-sustaining discharges, self-sustaining discharges, and electric arcs. It also discusses high pressure and low pressure electric arcs as well as alternating current arcs.
Lecture No. 1 Engr. Raheel Muzzammel Department of Electrical Engineering University of Lahore
Engr. Raheel Muzzammel 1
Text Books Text Books 1. Omar Salah Elsayed Atwa, “Practical Power System and Protective Relays Commissioning”, Elsevier, 2019 2. C.R. Bayliss and B.J. Hardy, "Transmission and Distribution Electrical Engineering”, 4th Edition, Elsevier, 2012. 3. Charles H. Flurscheim, “Power Circuit Breaker Theory and Design” IET, 1982. Reference Books 1. Ruben D. Garzon, “High Voltage Circuit Breakers: Design and Applications”, Taylor and Francis, 2002. 2. Edward Wilson Kimbark, “Power system stability Volume II Power Circuit Breakers and Protective Relays”, IEEE Press, 1995. Engr. Raheel Muzzammel 2 Course Learning Outcomes • To understand the fundamentals of electric arc and short circuit currents, transient and switching overvoltages • To compare the functionalities of different types of power circuit breakers. • To analyze the mechanical and dielectric designs for power circuit breakers • To review the applications of power circuit breakers • To analyze the design of power substations • To review the details of testing and commissioning and maintenance scheduling of substations
Engr. Raheel Muzzammel 3
Introduction • Fundamentally, there are two ways by whch the flow of current can be stopped; one is to reduce the driving potential to zero, and the other is to physically separate a pair of contacts to create an open gap between the conductor that is carrying the current. • Hanz Christian Oersted, Andre-Marie Ampere, and Michael Faraday were among the first known users of circuit breakers. • The first circuit breaker was mercury switch that simply consisted of a set of conducting rods immersed in a pool of mercury. • Nowadays, under latest current interruption technology, the interruption process begins at the very instant when a pair of electric contacts separate. It continues as the contacts rejoins and as a plasma bridges the newly created gap. • The interruption process is completed when the conducting plasma is deprived of its conductivity. Engr. Raheel Muzzammel 4 Basic Theory of Electrical Discharges
Engr. Raheel Muzzammel 5
Basic Theory of Electrical Discharges • The principles that govern the conduction of electricity through either a gas or a metal vapor, are based on the fact that: such vapors always contain positive and negative charge carriers and all types of discharges involve production, movement and final absorption of the charge carriers as the means of conveying the electric current between the electrodes. • Three categories of electric discharge The non-self-sustaining discharge The self-sustaining discharge and The electric arc
Engr. Raheel Muzzammel 6
Non-Self-sustaining Discharges • When voltage is applied across two electrodes a force proportional to the electric field strength acts upon the charge carriers. • This force establishes a motion of the ions toward the cathode and of the electrons toward the anode. • When the moving charges strike the electrodes they give up their charges thus producing an electric current through the gaseous medium. • A continuous flow of current can take place only if the carriers whose charges are absorbed by the electrodes are continuously replaced. • The replacement of the charge carriers can be made by a number of ionizing processes such as photoelectric, or thermionic emissions.
Engr. Raheel Muzzammel 7
Non-Self-sustaining Discharges • Initially, the discharge current is very small. • However, as the voltage is increased, the current increases in direct proportion to the voltage applied across the electrodes until a level is reached where the charge carriers are taken by the electrodes at the same rate as they are produced. • Once this equilibrium state is attained, the current reaches a first saturation limit. • The value of the saturation current is dependent upon the intensity of the ionization; it is also proportional to the volume of gas filling the space between the electrodes and to the gas pressure. Engr. Raheel Muzzammel 8 Non-Self-sustaining Discharges • At the saturation limit, the current remains constant despite increases of the supply voltage to levels that are several times the level originally required to reach the saturation current limit. • Because the saturation current is entirely dependent on the presence of charge carriers that are supplied by external ionizing agents, this type of discharge is called a non-self-sustaining discharge.
Engr. Raheel Muzzammel 9
Non-Self-sustaining Discharges • Shock Ionization • Whenever the current reaches its saturation value, the voltage applied across the electrodes (and hence the electric field) may be substantially increased without causing any noticeable increase in the discharge current. • However, as the electric field strength increases, so does the velocity of the charge carrier. • Since an increase in velocity represents an increase in kinetic energy, it is logical to expect that when these accelerated charges collide with neutral particles new electrons will be expelled from these particles and thus create the condition known as shock ionization. Engr. Raheel Muzzammel 10 Non-Self-sustaining Discharges • Corona • In other cases, where the electric field strength decreases rapidly as the distance between the electrodes increases, the discharge takes the form of a partial flashover. • In this case, the dielectric strength of the gas space is exceeded only near the electrodes and as a result a luminous discharge known as "corona" appears around the electrodes.
Engr. Raheel Muzzammel 11
Self-Sustaining Discharges • The transition from a non-self-sustaining discharge to a self-sustained discharge is characterized by an increase in the current passing though the gas, whereas the voltage across the electrodes remains almost constant. • When the electrode potential is increased to the point that ionization occurs freely, the positive ions produced in the gas may strike the cathode with a force that is sufficient to eject the number of electrons necessary for maintaining the discharge. • Under these circumstances no external means of excitation are needed and the discharge is said to be self-sustaining.
Engr. Raheel Muzzammel 12
Electric Arc • The electric arc is a self-sustained electrical discharge that exhibits a low voltage drop, is capable of sustaining large currents, and behaves like a non-linear resistor. • Though the most commonly observed arc discharge occurs across air at atmospheric conditions, the arc discharge is also observed at high and low pressures, in a vacuum environment, and in a variety of gases and metal vapors. • The gases and vapors that serve as conductors for the arc originate partly from the electrodes and partly from the surrounding environment and reaction products. • The description of the electric arc will be divided into two arcs.
Engr. Raheel Muzzammel 13
Electric Arc • High Pressure Arcs • exist at, or above atmospheric pressure. • appears as a bright column characterized by a small, highly visible, brightly burning core that consists of ionized gases that convey the electric current. • Low Pressure Arcs • occur at or above atmospheric pressure • an average arc voltage (40V) is lower than the high pressure arcs. • the positive column of arc is of electrode material because the positive column is of metal vapors that boiled off from the electrodes. • Arcs exist in either a diffuse mode or in a coalescent or constricted mode.
Engr. Raheel Muzzammel 14
Electric Arc • Voltage Drop Across an Arc • The voltage drop across an arc can be divided into the three distinct regions. VA represents the anode voltage Vc represents the cathode voltage, and Vp represents the positive column voltage.
Engr. Raheel Muzzammel 15
ALTERNATING CURRENT ARC • As the arc current increases, the arc resistance decreases due to the increase in temperature which enhances the ionizing process. • When the current decreases, the ionization level also decreases while the arc resistance increases. • Thus, there is a collapse of the arc shortly before the alternating current reaches its normal zero value at the end of each half cycle. • The arc will re-ignite again when the current flows in the opposite direction, during the subsequent half cycle, provided that the conditions across the electrodes are available for the existence of the arc. • The transition time between the two half cycles is greatly influenced by: the medium on which the arc is being produced and the characteristics of the external circuit.
Engr. Raheel Muzzammel 16
ALTERNATING CURRENT ARC • The arc current, as it approaches zero, is slightly distorted from a true sine wave form due to the influence of the arc voltage, and therefore the arc is extinguished just prior to the nominal current zero crossing. • The current zero transition is accompanied by a sharp increase in the arc voltage, and the peak of this voltage is defined as the peak of extinction voltage. • When the peak of the extinction voltage reaches a value equal to the instantaneous value of the voltage applied to the arc by the circuit, the arc current cannot be maintained and thereafter, the current in the opposite direction cannot be re-established immediately. • Thus, at every current zero there is a finite time period when there cannot be any current flow. • This is the time period generally referred as the "current zero pause."
Engr. Raheel Muzzammel 17
ALTERNATING CURRENT ARC • During the zero current period, the discharge path is partially de- ionized on account of the heat losses and, therefore, the electric field needed to re-establish the arc after the reversal of the current becomes greater than the field required to maintain the arc. • This means that the required re-ignition voltage is higher than the voltage that is necessary to sustain the arc, and therefore the current will remain at its zero value until the re-ignition voltage level is reached. • The re-ignition process represents the relationship between the rate of recovery of the supply voltage and the rate of deionization or dielectric recovery of the space across the electrode gap.
Engr. Raheel Muzzammel 18
The Current Interruption Process
Engr. Raheel Muzzammel 19
Interruption of Direct Current
Engr. Raheel Muzzammel 20
Interruption of Direct Current • The interruption of direct current sources differs in several respects from the interruption of alternating currents. • The big difference is that in direct current circuits there are no natural current zeroes and consequently a current zero must be established forcefully for successful current interruption. • The forcing of a current zero is done either by increasing the arc voltage to a level that is equal to, or higher than the system voltage, or by injecting into the circuit a voltage that has an opposite polarity to that of the driving voltage. This is the equivalent of forcing a reverse current flow into the source.
Engr. Raheel Muzzammel 21
Interruption of Direct Current • Generally the methods used for increasing the arc voltage consist of Simply elongating the arc column, constricting the arc by increasing the pressure of the arc's surroundings to decrease the arc diameter and increase the arc voltage, introducing a number of metallic plates along the axis of the arc in such a way that a series of short arcs are developed. • The characteristics of the arc voltage are shown as a function of the current for two different arc lengths. • It is seen that the arc voltage 𝑒𝑜 is smaller than the supply voltage E by an amount equal to 𝑖𝑅, so that 𝑒𝑜 = 𝐸 − 𝑖𝑅.
Engr. Raheel Muzzammel 22
Interruption of Direct Current • If the straight line that represents this voltage is plotted, it is seen that this line intercepts the curve representing the arc characteristics for arc length 1 at the points indicated as 1 and 2. • Only at the intersection of these points, as dictated by their respective currents, is it possible to have a stable arc. • If the current corresponding to point 2 increases, the arc voltage is too low, and if the current decreases the corresponding arc voltage is too high. • In order to obtain a stable condition at point 1, it will be necessary for the circuit to have a very high series resistance and a high supply voltage.
Engr. Raheel Muzzammel 23
Interruption of Direct Current • The net result of lengthening the arc is an increase in the arc resistance and a reduction in current, provided that the supply voltage remains constant. • However, in practical applications, some resistance is always included in the circuit and the reduction of the current will produce a corresponding reduction in the voltage across the series resistance. • The electrode voltage is thus increased until eventually, when the arc is extinguished, it becomes equal to the system voltage. • If the arc characteristics of the longer arc represented by the curve labeled arc length 2 have reached a position where it no longer intercepts the circuit characteristics that are represented by the line 𝐸 − 𝑖𝑅 , and therefore the condition where the arc can no longer exist has been reached. Engr. Raheel Muzzammel 24 Interruption of Direct Current • When inductance is added to the circuit we find that the fundamental equation for this inductive circuit can we represented as follows: 𝑑𝑖 𝐿 = 𝐸 − 𝑖𝑅 − 𝑒𝑎 = ∆𝑒 𝑑𝑡 • This equation indicates that the inductive voltage produced during interruption is equal to the source voltage E reduced by the voltage drop across the inherent resistance of the circuit, and by the arc voltage. • For the arc to be extinguished, the current i must continually decrease. • It means that the derivative of the current (di/dt) must be negative. Engr. Raheel Muzzammel 25 Interruption of Direct Current • Moreover, the arcing conditions at the time of interruption are significantly changed with respect to inductance L. • Since the inductance opposes the current changes, the falling current results in an induced electro-motive force (e.m.f.), which is additive to the source voltage. • The relationship between the source voltage and the arc voltage still holds for the inductive circuit. • Therefore, it is necessary to develop higher arc voltages, which require that the rupturing arc length be increased to provide the additional voltage. Engr. Raheel Muzzammel 26 Interruption of Alternating Currents
Engr. Raheel Muzzammel 27
Interruption of Alternating Currents • In an alternating current circuit, the instantaneous value of the current passes through zero twice during each cycle. • Therefore the zero current condition is already self fulfilled consequently, to interrupt an alternating current. • It is only necessary to prevent the re-ignition of the arc after the current has passed through zero. • It is for this reason that de-ionization of the arc gap close to the time of a natural current zero is of utmost importance. • Successful current interruption depends on whether the dielectric withstand capability of the arc gap is greater than the increasing voltage that is being impressed across the gap by the circuit in an attempt to re- establish the flow of current.
Engr. Raheel Muzzammel 28
Interruption of Alternating Currents • The dielectric strength of the arc gap is primarily a function of the interrupting device. • The voltage appearing across the gap is a function of the circuit constants. • Effect of Frequency • An alternating current arc, supported by a 50 Hz system of 30 kilovolts that is burning across a pair of contacts in open air and up to 1 meter in length, cannot be self-extinguished. • Special measures need to be taken if the effective current exceeds about 10 amperes. • This is due to the fact that at these frequencies when the current reaches its peak value, the electric conductivity of the arc is relatively high.
Engr. Raheel Muzzammel 29
Interruption of Alternating Currents • Since the current zero period is very short, the conductivity of the arc, if the current is relatively large, can not be reduced enough to prevent re-ignition. • Arc Hysteresis • However, since the current oscillates between a maximum positive and a maximum negative value, there is a tendency to extinguish the arc at the current zero crossing due to the thermal lag. • The time lag between temperature and current is commonly referred to as the "arc hysteresis".
Engr. Raheel Muzzammel 30
Interruption of Alternating Currents • When the alternating current passes through its zero, the arc voltage takes a sudden jump to a value equal to the sum of the instantaneous peak value of the extinguishing voltage from the previous current loop, plus the peak value of the re-ignition voltage of the next current loop, which is associated with the reversal of the current. • Re-ignition Process • In the event that the arc is re-ignited, immediately after the re- ignition has taken place. The arc voltage becomes relatively constant and of a significantly lower magnitude, as illustrated in Figure. • In order for a re-ignition to occur, the applied voltage must exceed the value of the total re-ignition voltage (e_t). Engr. Raheel Muzzammel 31 Interruption of Alternating Currents • This figure shows typical variations of current and voltage showing the peak of extinction voltage e_s, and peak of re-ignition voltage e_t. • If re-ignition does not happen, the flow of the current will cease. • Therefore, interruption will be accomplished. Engr. Raheel Muzzammel 32 Interruption of Resistive Circuits
Engr. Raheel Muzzammel 33
Interruption of Resistive Circuits • In an alternating current circuit containing only resistance, the current is practically in phase with the voltage. • During steady state operating conditions, both the current and the voltage reach their zero value simultaneously. • But when a pair of contacts separate and an arc is developed between the contacts, the phase relationship still exists in theory, but in practice the current will reach the zero value slightly ahead of the voltage. • As the current (I) passes through zero, the instantaneous value of the peak of extinction voltage is equal to the instantaneous value of the applied voltage (E). Engr. Raheel Muzzammel 34 Interruption of Resistive Circuits • From this point, no new charges are produced in the gas space between the contacts and those charges still present in the gas space are being neutralized by the de-ionized processes that are taking place. • The gas space and the electrodes continue to increasingly cool down. • Therefore, the minimum voltage required for the arc to re-ignite is increasing with time.
Engr. Raheel Muzzammel 35
Interruption of Resistive Circuits • If the applied voltage E rises at a higher rate than the re-ignition voltage e_t, then the arc will be re-established and will continue to burn for an additional half cycle, at the end of which the process will be repeated. • The increase in the gap length will also provide an additional withstand capability and if the supply voltage is less than the re- ignition voltage, then a successful interruption of the current will be achieved. • This figure shows interruption of a purely resistive circuit showing the current, voltages, and recovery characteristics for the electrode space (1) and for the system voltage (2).
Engr. Raheel Muzzammel 36
Interruption of Inductive Circuits
Engr. Raheel Muzzammel 37
Interruption of Inductive Circuits • In an inductive circuit, the resistance is rather small in relation to the inductance. • Therefore, there is a large phase angle difference between the voltage and the current. • The current zero no longer occurs at the point where the voltage is approaching zero but instead when it is close to its maximum value. • This implies that the conditions favor the re-striking of the arc immediately, after the current reversal point. • In actual practice, all inductive circuits have a certain small amount of self capacitance such as that found between turns and coils in transformers and in the self-effective capacitance of the device itself in relation to the ground. Engr. Raheel Muzzammel 38 Interruption of Inductive Circuits • When the arc is extinguished, the electromagnetic energy stored in the inductance is converted into electrostatic energy in the capacitance and vice versa. • The natural oscillations produced by the circuit are damped gradually by the effects of any resistance that may be present in the circuit. • Since the oscillatory frequency of the inductance and the capacitance is much greater than the frequency of the source, the supply voltage may be regarded as being constant during the time duration of the oscillatory response.
Engr. Raheel Muzzammel 39
Interruption of Inductive Circuits • Why Transient Response in Observed • During the interruption of inductive alternating circuits, the recovery voltage can be expected to reach its maximum value at the same time the current is interrupted. • However, due to the inherent capacitance to ground, the recovery voltage does not reach its peak at the same instant the current is interrupted. • Therefore, during this brief period, a transient response is observed in the circuit.
Engr. Raheel Muzzammel 40
Interruption of Capacitive Circuits
Engr. Raheel Muzzammel 41
Interruption of Capacitive Circuits • When interrupting a capacitive circuit, effective interruption takes place at the instant of current zero because the supply voltage that appears across the electrodes is increased at a very slow rate. • At the normal current zero, when the arc interruption has taken place, the capacitor is charged to, approximately, the maximum value of the system voltage. • The small difference that may be observed is due to the negligible arc voltage with respect to supply voltage. Engr. Raheel Muzzammel 42 Interruption of Capacitive Circuits • At interruption, and in the absence of the current, the capacitor will retain its charge, and the voltage across the gap will be equal to the algebraic sum of the applied voltage and the voltage trapped in the capacitor. • The total voltage increases slowly from an initial value equal to zero, until one half of a cycle, later the voltage across the gap reaches twice the magnitude of the supply voltage. • There is a relative long recovery period, however, that may enable the gap to recover its dielectric strength without re-igniting.
Engr. Raheel Muzzammel 43
MAIN THEORIES OF AC INTERRUPTION
Engr. Raheel Muzzammel 44
MAIN THEORIES OF AC INTERRUPTION • Slepian's Theory The Slepian theory, also known as the "race theory", simply states that successful interruption is achieved whenever the rate at which the dielectric strength of the gap increases faster than the rate at which the reapplied system voltage grows. • Prince's Theory This theory, also known as the displacement or wedge theory, states that the circuit is interrupted if the length of the gas discharge path introduced into the arc increases during the interrupting period to such an extent that the recovery voltage is not sufficiently high to produce a breakdown in this path.
Engr. Raheel Muzzammel 45
MAIN THEORIES OF AC INTERRUPTION • Cassie's Theory Cassie developed his equation for the conductivity of the arc based on the assumption that a high current arc is governed mainly by convection [process by which heat is transferred by movement of a heated fluid such as air or water] losses during the high current time interval. 2 𝑑 2 2 𝐼 𝐺 = , 𝑑𝑡 𝜃 𝐸𝑜 Where: G = steady state conductance, I is instantaneous current, E_o is steady state voltage gradient, θ is arc time constant and is ratio of energy storage capacity Q and finite rate of energy losses N.
Engr. Raheel Muzzammel 46
MAIN THEORIES OF AC INTERRUPTION • Mayr's Theory Mayr considered an arc column where the arc diameter is constant and where the arc temperature varies as a function of time and radial dimension. He further assumed that the decay of the temperature of the arc was due to thermal conduction [the movement of heat through a medium] and that the electrical conductivity of the arc was dependent on temperature. 𝐼 𝑑𝐺 1 𝐸𝐼 = −1 , 𝐺 𝑑𝑡 𝜃 𝑁𝑜 Where: G = steady state conductance, I is instantaneous current, E is supply voltage, θ is arc time constant and is ratio of energy storage capacity Q_o and constant power losses N [independent of temperature or current].
Engr. Raheel Muzzammel 47
MAIN THEORIES OF AC INTERRUPTION • Browne's Combined Theory Browne developed a composite model using an equation similar to Cassie's to define the current controlled arc regime, and then converting it to a Mayr-like equation for the temperature controlled regime, and in the event that interruption did not occur at the intended current zero, he reverted again to the Cassie model. • The transition point where each of these equations was considered to be applicable was assumed to be at an instant just a few microseconds around the point where the current reached its normal zero crossing.
Engr. Raheel Muzzammel 48
MAIN THEORIES OF AC INTERRUPTION • Browne reduced the Cassie and the Mayr equations to the following two expressions: • For the Cassie's period prior to current zero 𝑑 1 2 1 2 1 2 2 + 2 = ( ) 𝑑𝑡 𝑅 𝜃 𝑅 𝜃 𝐸𝑜