Tempro basic C 90 & Tempro primus C 90 Page 1

Tempro basic C 90
&
Tempro primus C 90
V 3.4

Translation of Original
Operating Manual

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 2

TABLE OF CONTENTS

1 GENERAL........................................................................................................ 6
1.1 Symbols highlighting instructions in the operating manual............................. 6
1.2 Definition of Terms ......................................................................................... 7
1.3 Safety Instructions ......................................................................................... 7
1.4 Notes about process safety of the device ...................................................... 9
2 COMPLETENESS OF THE DELIVERY, WARRANTY.................................. 10
2.1 Transport Damage ....................................................................................... 10
2.2 Warranty ...................................................................................................... 10
3 ASSEMBLY INSTRUCTIONS ....................................................................... 11
3.1 Transport and Preparation for Assembly ..................................................... 11
3.2 Requirement on the Installation Location ..................................................... 13
3.3 Electrical Connection ................................................................................... 14
3.4 Safety Temperature Cutout of the Electric Heating...................................... 14
4 LAYOUT AND FUNCTION ............................................................................ 15
5 INSTALLATION ............................................................................................. 17
5.1 Cooling Water Connection ........................................................................... 17
5.2 Connection of the Tool Circuits .................................................................... 17
5.3 Electrical Connection ................................................................................... 18
5.4 Connections on the rear side ....................................................................... 19
6 START UP ..................................................................................................... 20
6.1 Switching the device on with the main switch .............................................. 20
6.2 Filling ........................................................................................................... 20
6.3 Leakage monitoring ..................................................................................... 20
6.4 Operation mode ........................................................................................... 21
6.4.1 Pressurized stabilizing: .......................................................................... 21
6.4.2 Suction temperature control:.................................................................. 21
6.4.3 Evacuating: ............................................................................................ 21
6.4.3.1 Tempro primus C90 – pipe bends for drainage and stopping leaks22
6.5 Procedure for exchanging tools Tempro basic C 90 .................................... 23
6.6 Procedure for exchanging tools Tempro primus C 90 .................................. 23
7 OPERATION .................................................................................................. 24
7.1 Changing values .......................................................................................... 24
7.2 Short overview of operation and settings ..................................................... 25
7.2.1 Input and Displaymode .......................................................................... 25
7.2.2 Status display ........................................................................................ 25
BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018
 Tempro basic C 90 & Tempro primus C 90 Page 3

7.3 Display of actual value and status (ACT) ..................................................... 26

7.3.1 Display of internal temperature .............................................................. 26
7.3.2 Display of heating / cooling performance ............................................... 26
7.3.3 Display of version number (only at ACT – Display) ............................... 26
7.4 Adjustment of set point value (SET1)........................................................... 26
7.5 Adjustment of set point value for cooling down function (SET2) ................. 27
7.6 Adjustment of tolerance limits (TOL) ............................................................ 27
7.7 Display of operating hours ........................................................................... 28
7.8 Display of current flow rate .......................................................................... 29
7.9 ON- and OFF switching of the temperature stabilizing circuit ...................... 29
7.10 Code Input ................................................................................................. 29
7.11 Cooling down function button..................................................................... 30
7.12 Error messages.......................................................................................... 30
7.13 Safety temperature limiter .......................................................................... 31
7.14 Switching to degree Fahrenheit or degree centigrade ............................... 33
7.15 Code – Menu: ............................................................................................ 33
7.15.1 Configuration menu (Code 120) .......................................................... 33
7.16 Code-Menu only for Option „Flow indication“: ............................................ 34
7.16.1 Operatinghour menu (Code 101) ......................................................... 34
7.16.2 Service-Menu (Code 111) display of actual pressure .......................... 35
7.17 Interface – menu (Code 130 ..................................................................... 35
8 MAINTENANCE ............................................................................................. 36
8.1 Cleaning, Notices, Storage and Disposal..................................................... 38
8.2 Warranty ...................................................................................................... 38
8.3 Maintenance schedule ................................................................................. 39
9 REPAIR INSTRUCTIONS .............................................................................. 40
9.1 Prior to opening the unit ............................................................................... 40
9.2 Remove side panels .................................................................................... 40
9.2.1 Demount of lateral parts ........................................................................ 40
9.2.2 Re-assembling of lateral parts ............................................................... 40
9.3 Structure of mechanic system Tempro basic C 90....................................... 41
9.4 Structure of mechanic system Tempro primus C 90 .................................... 42
9.5 Change the heater element ......................................................................... 43
9.6 Pump exchange for Tempro basic C90:....................................................... 43
9.7 Setting the Motor Protection Relay .............................................................. 43
9.7.1 Possible causes for tripping the Motor Protection Relay........................ 44
9.8 Structure of electric system: ......................................................................... 45
BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018
 Tempro basic C 90 & Tempro primus C 90 Page 4

9.9 The electronic system .................................................................................. 46

9.9.1 Exchange of the electronic part ............................................................. 46
9.10 Circuit board .............................................................................................. 47
9.10.1 Plug connection of Circuit board .......................................................... 47
10 TECHNICAL DATA ..................................................................................... 48
10.1 Technical Data Tempro basic C90 and primus C90................................... 48
10.2 Heat Transfer Medium ............................................................................... 49
11 OPTIONS ..................................................................................................... 51
11.1 External sensor PT100 ............................................................................. 51
11.1.1 Accessories ......................................................................................... 52
11.2 Serial Interface: .......................................................................................... 52
11.2.1 Interface RS232, RS485, TTY/CL (20mA) T500007142...................... 52
11.3 Analog Interface: ........................................................................................ 52
11.3.1 Interface Basic C / analog T500001553............................................... 52
11.4 Interface cables.......................................................................................... 52
11.4.1 Engel RS232 ....................................................................................... 53
11.4.2 Engel 20mA ......................................................................................... 53
11.4.3 Demag 20mA ....................................................................................... 53
11.4.4 Arburg 20mA (plug SubD 9 pol)........................................................... 53
11.4.5 Ferromatik 20mA ................................................................................. 54
11.4.6 Krauss Maffei 20mA ............................................................................ 54
11.4.7 Battenfeld 20mA .................................................................................. 54
11.5 Connection cables ..................................................................................... 55
11.5.1 Series interfacing RS232 ..................................................................... 55
11.5.2 Series interfacing 20mA (identical with Engel 20mA) .......................... 55
11.6 Pressure Measurement with Flow Indication ............................................. 55
11.6.1 Flow rate measuring: ........................................................................... 55
11.6.2 Parameters for flow rate calculation:.................................................... 56
11.6.3 Description – Menus for flow indication: .............................................. 57
11.6.3.1 Display – current flow value:......................................................57
11.6.3.2 Procedure ..................................................................................58
12 SPARE PARTS............................................................................................ 59
12.1 Spare parts mechanical system Tempro basic C 90 / primus C90............. 59
12.2 Valves ........................................................................................................ 61
12.2.1 Spare parts for valves .......................................................................... 61
12.3 Spare parts of electric system.................................................................... 62
13 SERVICE DEPARMENTS ........................................................................... 63
14 WIRING DIAGRAMS ................................................................................... 67
15 RÜCKSENDEFORMULAR / RETURNNOTE WITTMANN .......................... 68
BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018
Tempro basic C 90 & Tempro primus C 90 Page 5

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 6

1 General

The safety of our customers is the first consideration of all technical solutions.
Wittmann plastics devices are subjected to high quality requirements. Our
objective is the safety of operating personnel and users.
In order to achieve this objective, several rules are necessary.

This operating manual is to be used by every person who is authorized for

activities on this device.
Ensure that the operators are familiar with the operating manual and the device.
Instruct all persons in the working area of the device about the indirect and direct
dangers emanating from it.

The operating manual contains detailed descriptions of the unit and the
components included in the scope of delivery. We reserve the right to make
technical modifications to the products without prior notice.
The operating manual must only be used internally. It must not be made available
to third parties. The reproduction of the content of this manual, in part or in whole,
is only permitted with the explicit permission of the author.

1.1 Symbols highlighting instructions in the operating manual

Safety instructions in this operating manual that must be adhered to in order to
prevent personal injury are highlighted with the general warning symbol

(safety symbol according to DIN 4844-W9)

Dangers in connection with electric voltage are highlighted with the warning
symbol

(safety symbol according to DIN 4844-W8)

Dangers in connection with explosion protection are highlighted with the warning

symbol

Safety instructions that must be adhered to in order to prevent damage to the

device and its functions are highlighted with the warning CAUTION

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 7

1.2 Definition of Terms

This operating manual always uses recurring terms and designations, that are
explained here for better understanding:
Device
The term „Device“ can describe both an individual device, a tool, a machine, as
well as an installation.
Operator
The operator is that person who operates the device at his own responsibility or
when instructed to do so.
User
The user of a device is the person responsible for all procedures (e.g. production
foreman, shop foreman, etc.). The user instructs the operators to execute a task.
Work Instruction
The work instruction (not to be confused with operating manual) describes the
interplay between several devices, sequences or production processes. The work
instruction is to be prepared by the user of the device.
Machinist
If several operators work on one device, then the machinist coordinates the
sequences. The machinist must be nominated by the user.
Specialist Personnel
Persons who are qualified, based on their training, to perform work professionally
are regarded as specialist personnel.

1.3 Safety Instructions

Read through the operating manual carefully before setting into operation for
the first time. Observe all points, ask questions if anything is unclear.

Observe the local regulations and requirements.

Compare the specifications for the energy supply of the device with the local
energy supply.

Have all work on the device performed by specialist personnel.

Take note, that the device can be hot and that the danger of burning exists.

For all work on the device, wear regulation work clothes.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 8

With the help of the operating manual, prepare a precise work instruction for
the work sequence with this device. Nominate a machinist responsible for the
device. The operators of the device must be at least 16 years old.

Regularly inspect all lines, hoses and screw couplings for leaks, damage
and firm seating. Have defects that occur eliminated immediately.

Observe and take note of the warning signs.

In the event of malfunctions, immediately shut down the machine using the
main switch.

If the device has been shut down for safety reasons or while mechanical
work on the device is being completed, you must secure it against unauthorised
switching on. To do this, disconnect the power supply by pulling the mains plug.

Before carrying out any work on the device, disconnect it from the power
supply.

Do not undertake any modifications of any kind on the device without the
written approval of the manufacturer.

Before beginning maintenance work, nominate a supervisor and notify the

operating personnel responsible.

This device must not be operated if certain parts are not mounted or if the
protective covers or side panels have been removed. RISK OF INJURY FROM
BURNS!

Observe the safety instructions / operating manual of the connected

devices.

Keep this operating manual safe, so that it is available at any time at the
place where the device is operated.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 9

1.4 Notes about process safety of the device

This device is designed exclusively for the heating of water as described in

chapter 13.2 “Heat transfer fluid“.

CAUTION The permissible storage temperature of the device is +5°C – +40°C

(+41°F – 104°F)

When the device is set into operation for the first time, all electrical
connections are to be checked.

Check the rotational direction of the pump.

CAUTION Keep a record of maintenance and repair work.

CAUTION Use only Wittmann original replacement parts.

To shut down the device in the event or an emergency (EMERGENCY-

STOP), operate the main switch or disconnect the mains plug from the socket (if
device is equipped with a socket).

In the event of a power failure, do not manipulate or disconnect the

tempering medium hoses, as the entire tempering system is pressurised. RISK OF
INJURY FROM BURNS!

In the event of a power failure of EMERGENCY-STOP, do not manipulate or

disconnect the hoses filled with tempering medium! The entire tempering system is
pressurised and the device is automatically restarted as soon as the power
returns. An EMERGENCY-STOP of the machine does not automatically result in
an EMERGENCY-STOP of the tempering device! RISK OF INJURY FROM
BURNS!

Do not operate the device when the switch cabinet or the terminal box door
is open.

Never operate the heater, if its protective covers or side panels are removed.
RISK OF INJURY FROM BURNS!

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 10

Certain accessible parts at the connecting points of the device are very hot
(temperature of over 70°C)! RISK OF INJURY FROM BURNS!

In the event of a control system failure that makes it impossible to control the
device, immediately contact the manufacturer. Do not take any action unless
instructed by the manufacturer! RISK OF INJURY FROM BURNS!

2 Completeness of the Delivery, Warranty

Wittmann devices are packed with great care, in order to protect them during
transport. For assembly, all packaging is to be removed.

CAUTION Remove the packaging and the protective foil of the devices with great
care. The use of sharp objects can cause damage to the painted surfaces and the
devices.

Verify the completeness of the delivery.

2.1 Transport Damage

The commissioned transport organizations must ensure that the devices are
delivered in an undamaged condition.

Inspect the device for visible transport damage immediately after it arrives.
Report any visible transport damage to the commissioned transport organization
immediately.
In the event of any transport damage, discuss a solution to rectify the damage
directly with the transport organization.

2.2 Warranty
For delivered products, we undertake the warranty for defects that result due to a
fault in construction, the material or the workmanship for a period of 12 months
after acceptance of the goods by the customer.
The defect notification must take place immediately and in writing.

We are not liable for damage occurring as a consequence of natural wear and
tear, excessive loading, faulty handling, unsuitable operating materials, defective
maintenance and the like.
For further details, refer to the Sales and Delivery Conditions.

In the event of transport damage, do not return the device, but instead
notify our nearest customer service center without delay.

You will find this in chapter Customer Service Centers

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 11

3 Assembly Instructions

The assembly and commissioning may only be undertaken by persons authorized

for this purpose, in order to avoid damage to devices, equipment and persons.
These assembly instructions presume knowledge about the regulations for the
prevention of accidents, working conditions, as well as safety regulations and their
implementation.

These assembly instructions presume knowledge in the fields of electricity and

mechanics, that have been acquired based on their training, experience and
instruction.

Ensure that all persons working with and on the device have the necessary
skills. Observe the safety instructions for the operation of transport and lifting gear.
All assembly work must be carried out while the machine is not powered and not
pressurised.
Our trained fitters are happy to assist you with this work.

3.1 Transport and Preparation for Assembly

The device and the accessories are delivered on pallets. At transport temperatures
of 0°C or below, the device should be left for 1 hour in a heated room before
starting it to allow it to return to room temperature.

To protect the device during transport and assembly, it is wrapped in protective

foil. Remove all foil before commissioning the device.

To transport the device (packing unit) on site, use only suitable lifting and transport
gear (e.g. forklift truck, pallet truck, etc.).

All transport and lifting gear must be operated by suitably qualified

personnel.
To transport and lift the device, proceed as shown in the pictures below. Secure
the device (packing unit) against toppling over/slipping from the forklift truck.
The transport of the device on rollers is only permitted for short distances on site.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 12

Small pallet truck Fork lift truck

Large pallet truck

To lift the device from the packaging use

eyelet bolts according DIN 580.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 13

3.2 Requirement on the Installation Location

Location of installation ......................Closed room

Air humidity .......................................15% - 85%
Height above sea level ......................max. 1000 m
Horizontal alignment .........................max. deviation +/-3° (uneven floor)
Floor .................................................Non-slip surface, dry, no trip hazards
Ambient temperature.........................+5°C to +40°C
Load-bearing capacity / device..........Observe weight and dimensions

Weight Width Height Depth

MODEL DESIGN [kg] [mm] [mm] [mm]
Tempro basic C 90 Standard 31 235 660 590
Tempro primus C 90 Standard 31 235 660 590

Ensure that all parts of the machine are easily accessible for maintenance
and repair. Keep the workplace clean and uncluttered!

Take into account that the device releases heat and humid air during
operation.
Ensure that there is sufficient ventilation at the location of installation.

If the units are to be installed on platforms, you must provide additional

safety devices (e.g. strips) to prevent the heaters from rolling off (alternatively,
order rollers with locking mechanism available from Wittmann).

The device must not be operated in explosive atmospheres.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 14

3.3 Electrical Connection

Connect the device to a power supply system that conforms to the

specifications on the type plate. Always adhere to the instructions and regulations
of your electricity supply company. All electrical connections must be completed by
an authorised specialist technician or under his/her supervision.

There is provided a main fuse (see indicated current consumption on

nameplate) which interrupts the electrical energy supply to the unit in case of
overload.
For safety reasons, in particular the function of the protective conductor terminal is
to be checked.
Install the energy supply with an appropriate safety distance to hot parts.

Lay all cables of the device, so that no faults can occur through other
electrical devices. Thereby in particular control lines and data transmission cables
are to be isolated from power conducting lines.

For BASIC units, check the pump rotational direction. The unit uses a right-hand
field of rotation.
The entire unit will have to be specially grounded if you work with materials that
cause strong electrostatic discharges as they are conveyed.

For all work, disconnect the device from the electrical energy supply. This is the
most secure protection against electrical accidents.

If work on the electrics cannot be completed, then secure the device against
unintentional setting into operation.
For this purpose disconnect the power supply system by releasing the main plug
from the power socket.
Check all electrical terminal- and screw connections of the load current circuit
regularly for firm seating.
3.4 Safety Temperature Cutout of the Electric Heating
During transport, the device can be exposed to low temperatures.
The safety temperature cutout trips at temperatures below –5°C. For
troubleshooting, bring the device to room temperature and reset the safety
temperature cutout of the heater concerned with the reset button.
(See chapter 7.12)
.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 15

4 Layout and Function

The tempering devices Tempro basic C90 and Tempro primus C90 are used for
tempering injection molding tools on injection molding machines, as well as other
tempering circuits on plastics processing machines.

This temperature stabilizer of the basic / primus C90 integrates modern design,
compact structure and simple handling.
The temperature stabilizer has a temperature stabilizing circuit with a mould connection.

Diagram of temperature stabilizing circuit: Tempro basic C 90

Nr. Description Nr. Description

1 heat exchanger 9 heater element
2 filling solenoid valve 10 cooling solenoid valve
3 water supply 11 cooling coil
4 water return 12 temperature sensor
5 level switch 13 microprocessor controller
6 pump 14 safety temperature cutout
7 mold supply 15 ventilation valve
8 mold return 16 drain plug

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 16

Diagram of temperature stabilizing circuit: Tempro primus C 90

Nr. Description Nr. Description

1 heat exchanger 9 heater element
2 filling solenoid valve 10 cooling solenoid valve
3 water supply 11 cooling coil
4 water return 12 temperature sensor
5 level switch 13 microprocessor controller
6 pump 14 safety temperature cutout
7 mold supply 15
8 mold return 16 drain plug

The temperature stabilizing circuit includes a heat exchanger (1). The heat exchanger is
filled with water automatically through a solenoid valve (2). (Capacity approx. 9 litres
Tempro basic / primus C90).

Joint water feed for filling (2) and cooling (10) solenoid valves through coarse filter. The
filling height is controlled by the level switch (5).
The temperature stabilizing medium is driven by the pump (6) in an open circuit through
the mould circuit and runs back into the heat exchanger. Mould connections feed and
return (7,8).

The water is heated by the heating element (9) inside the heat exchanger. When the
cooling solenoid valve (10) is opened the cooling water flows through the cooling spiral
(11) and cools the temperature stabilizing medium (indirect cooling).
Cooling water feed and return (3,4).
The medium temperature is monitored by the temperature sensor (12) and closely
controlled by an advanced microprocessor controller (13).
The measuring accuracy is 0.1 degrees and therefore allows for a constant temperature of
+/- 0,5 degrees in the injection mould.

Please read thoroughly the following chapters which contain important

information about installation, start-up, operation, and maintenance.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 17

5 Installation

With obvious transport damage, do not send the device back, instead notify the
nearest customer service center immediately.

5.1 Cooling Water Connection

Use only suitable pressure- and temperature-resistant hoses.

Depending on the cooling or heating cycle, high return flow temperatures of max.
95°C can occur in the drain hose!
Fit a shut-off device (e.g. ball valve) in the incoming supply.

The following pressures should be observed:

Water inlet pressure: 2-6 bar
Water return pressure: 2 bar under inlet pressure, max. 3 bar.
A differential pressure of more than 6 bar may cause malfunction of the cooling
valve.

5.2 Connection of the Tool Circuits

CAUTION We recommend not reducing the cross-section at the connections for

the tool circuit as this could result in an increased operating pressure and excess
wear of the pump! The connections to the tool should be established with hoses of
minimum 13 mm in diameter that are not longer than 4 metres!

Use only suitable pressure- and temperature-resistant hoses and screwed

connection couplings.

Minimum Pressure and Temperature Resistance of the Hoses:

Type max. pressure (bar) max. Temperature

Tempro basic C 90
Tempro primus C 90 6 95°C

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 18

5.3 Electrical Connection

For all devices, the mains connection is to be fuse-protected externally by the

user according to the power of the device (circuit-breaker + observance of the
local protective measures).

Connected load:
Voltage heating cap. max. current fuse
3x400V AC max. 6 kW 10A 16A
3x480V AC max. 9 kW 12,5A 16A

The mains connection cable (4 m) is already mounted on all stabilizers and

provided with a plug (CEE 16A). (Special voltage without plug).
The wiring of the temperature stabilizer is designed for a right-hand 3-phase
network.
In main switch position 1 the pump is running in pressurized operation. (Right-
hand orientation)

Check: Fan wheel of pump motor is running in the arrow direction.

If this is not the case, two phases in the plug of the main connection must be
interchanged.

For safety reasons, the proper function of the protective conductor terminal
should be examined thoroughly.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 19

5.4 Connections on the rear side

High temperatures (above 70°C) occur at the exposed parts at the

connection locations of the stabilizer !
RISK OF BURNS!!

(1) WATER SUPPLY (2) WATER RETURN

(3) MOULD FORERUN (4) MOULD RETURN

Tempro basic C 90 & Tempro primus C 90

1 water supply (G ¼“)

2 water return (G ¼“)
3 mold supply (G ¾“)
4 mold return (G ½“)

E MAIN CONNECTION

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 20

6 Start up

Before switching the stabilizer on, please read the entire Chapters Startup
and Operation to avoid false operation which may cause injuries to persons and
damage the stabilizer!

6.1 Switching the device on with the main switch

A self-test with simultaneous activation of all displays (display test) occurs at first –
the horn sounds briefly. Then, the current actual value will be displayed.

Entries are now expected.

The device is only switched on and off by way of the main switch.

6.2 Filling
The stabilizer is equipped with an automatic filling and refilling system. That
means that the current filling level is reported to the controller via the level
monitoring and the controller then switches on the solenoid filling valve.

6.3 Leakage monitoring

Excessive water loss in the forming circuit (hose loose, burst, etc.) will trigger the
leakage monitoring device and the filler valve will be closed or may no longer be
opened. In addition, a fault signal will be emitted (alarm contact and blinking LED
on the display and error message E03).

Primus C90: (horn and blinking LED on display and error message E03)

The monitoring system is divided into the following steps:

System-pipe pressure
§ Initial filling time 6 min at 4 bar approx. ca. 20 l
§ Refilling time (contin. filling) 30 sec at 4 bar approx. ca. 1.6 l
§ Sum of refilling times 1 - 60min (adjustable)*

* The total refilling time over the last 10 hours is monitored. An error message is
generated, if the set time is exceeded. The totals counter can be deactivated
(value "0"). The factory-set total refilling time is 10 minutes. This value can only be
adjusted in the configuration menu ("con").

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 21

6.4 Operation mode

Tempro basic C 90:

Two temperature-controlled operating modes (pressure and suction temperature
control) and the empty suction function are available.

Tempro primus C 90:

Only the pressure tempering mode, leak stop and the emptying by suction function
are available.

6.4.1 Pressurized stabilizing:

This is the standard operation mode in which the stabilizing medium is pumped
through hoses and tool channels.

Main switch position 1

6.4.2 Suction temperature control:

Here the temperature control medium is sucked through hoses and tool channels
(leak stop operation )

Main switch position 2

Attention!
The leak stop operation is an emergency operation.
Never let go through the machine continuously in Leak stopper.
This should be only as long as carried out until the production can be stopped.
Repair the leak immediately and operate then the device in standard mode
(pressure operation) on.

Tempro primus C 90:

This temperature control type is available as an option for the Tempro primus C
90.

The pipe is included with the device; for more, see chapter 6.4.3.1 “Tempro primus
C90 – pipe bends for drainage and stopping leaks”.

6.4.3 Evacuating:
In this operation mode, the stabilizing medium is sucked.

Tempro primus C 90:

Standardfunction: Evacuating
Here, the tempering medium is sucked out of the mould.

Main switch position 2

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 22

6.4.3.1 Tempro primus C90 – pipe bends for drainage and stopping leaks

The pipe bend for the “evacuating” function is installed by default and the pipe
bend for the “leak stop” function is enclosed in the frame (see Figure1, pos. 1).

Figure1: Enclosed pipe bend for “leak stop” option

The two pipe bends are differentiated by an additional hole.

An additional hole is present for the “evacuating” function, but not for the “leak
stop” function.
The figure below shows the “drainage” pipe bend as a sample image (see Figure2,
pos. 2)

Figure2: “Evacuating” pipe bend, sample image for positioning

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 23

6.5 Procedure for exchanging tools Tempro basic C 90

Start device with main switch position 2
Cool down device with cooling-down function button (at least below 80°C)
Hold push button Q2 on operating panel down for as long as empty suction is
required
Switch off device (main switch position 0)
After tool change start device into operation and deactivate cool-down function
again.

For the evacuating process, a

capacity of 3 l is available in the
tank. When this volume is
exceeded, the stabilizing liquid
enters the overflow pipe and flows
out of the stabilizer !

In order to suck the mould empty,

key Q2 must be kept pressed so
that the vent valve remains open.

6.6 Procedure for exchanging tools Tempro primus C 90

Using the cooling down function key, device in pressure temperature control mode
(at least below 80°C)
- Switch off device (main switch position 0)
- Start device with main switch position2 for the duration of evacuation
- Temperature control medium is sucked from tool *)
- Switch off device (main switch position 0)

After tool change, start device and switch cooling down function off again

*) For the evacuating process, a capacity of 3 l is available in the tank. When this
volume is exceeded, the stabilizing liquid enters the overflow pipe and flows out of
the stabilizer !

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 24

7 Operation

The wiring of the temperature stabilizer is designed for a right-hand 3-phase

network.

In main switch position 1 the pump is running in pressurized operation.

(Right-hand orientation)

Check: Fan wheel of the pump motor is running in arrow direction. If this is not the
case, two phases in the plug of the main connection must be interchanged.
The stabilizer has an operating panel with status and input display.
If no key is pressed for more than 25 seconds, invariably the current actual value
and stabilizer status are displayed.

In most cases the "short overview" will be sufficient for operation which is very
simple.

A detailed description for every single entry is given below.

In all of the following operating descriptions, those keys and displays are
emphasized in the figures which are of importance for the respective functions.

7.1 Changing values

In general, the following information is

essential for changing values:

Press key to select and keys and to

change values.

Status display :

LED illuminated means "function active"

LED flashing means "error"

To switch the equipment “ON” and “OFF” see chapter 7.9

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 25

7.2 Short overview of operation and settings

7.2.1 Input and Displaymode

Shift input and Display - mode with key

SET 1 = Set point value change with keys

or

SET 2 = Set point value change with keys

or

TOL = Tolerance +/- change with keys

or

operating hour counter 1 h = 1 unity

number + number x 1000 = number of operating hours

7.2.2 Status display

LED illuminate LED flashing

HEATING is active safety temperature limiter released

COOLING is active

PUMP is running motor protection relay released

UNIT is filling Leakage (filling time exceeded)

TEMPERATURE at Fahrenheit
LED °F dark: all temperature at °C

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 26

7.3 Display of actual value and status (ACT)

As long as no entries are performed

the LED "ACT" (Actual) is
illuminated and the current actual
value is displayed.
The status LED's signal the current
operating status of the stabilizer and indicate errors in the form of flashing LED's.
If no entries are performed for approx. 25 sec., the display will shift automatically
to this display of actual value and status.
All of the following descriptions use this display condition as a starting point.

7.3.1 Display of internal temperature

If the unit is equipped with an optional external sensor, the temperature of the
internal sensor can be called up by pressing the button.

7.3.2 Display of heating / cooling performance

During standard operation, the current heating or cooling performance (in %) can
be called up by pressing the button. In addition, the LED for heating or cooling
is on.

7.3.3 Display of version number (only at ACT – Display)

Upon simultaneous actuation of both cursor keys, the version number of controller
and operating software will be displayed.

7.4 Adjustment of set point value (SET1)

Enter the input modus for the setpoint value 1 to be

used in controlling operation by pressing the key
once.
The LED "SET1" will be illuminated and the most
recently adjusted setpoint value will be displayed.
This setpoint value may be changed upwards by
pressing the key or downwards by pressing the
key .
The adjustment range is 10° - 90°C. [50 – 200°F].
Upon short actuation of the keys, the setpoint value
will be changed by 1°C, when keeping them pressed,
the value will be increased in cycles (5x slowly, then
rapidly).
For quick adjustment of the temperature, simultaneously press the buttons and
. (°C: 20à60à90à20... [°F: 70à140à200à70...] ).
By pressing the key the selected value will be stored.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 27

7.5 Adjustment of set point value for cooling down function (SET2)

Press the button twice to get to the input mode

for the cooling-down function set value 2.

The LED "SET2" is illuminated and the set value set

last is displayed.

This setpoint value may be changed upwards by

pressing the key or downwards by pressing the
key .
The adjustment range is 10° - 90°C. [50 – 200°F].

Upon short actuation of the keys, the setpoint value

will be changed by 1°C, when keeping them pressed, the value will be increased in
cycles (5x slowly, then rapidly).
Simultaneously press the buttons and to set the nominal value to the default
value of 40°C [100°F].
By pressing the key the selected value will be stored.

7.6 Adjustment of tolerance limits (TOL)

By pressing the key 3x you enter the input

mode for the tolerance limits.

The LED „TOL“ will be illuminated and the most

recently adjusted tolerance value will be displayed.
This tolerance value may be changed upwards by
pressing the key or downwards by pressing the
key .

The adjustment range is 1° - 90°C.

[2 – 200°F].

Upon short actuation of the keys, the tolerance

value will be changed by 1°C, when keeping them pressed, the value will be
increased in cycles (5x slowly, then rapidly).
Simultaneously press the buttons and to set the nominal value to the
default value of 10°C [20°F].

By pressing the key the selected value will be stored.

The tolerance monitoring is activated once the tolerance window has been
reached for the first time or upon expiry of time t1 (can be set in the configuration
menu).

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 28

This is to prevent any alarm messages during the heat-up phase

An alarm message will be put out only after the tolerance limits have already been
exceeded or fallen short. There is an alarm message, if the set point value is not
reached within 1 hour.

e.g.: set point value = 50°C tolerance = 3°C

The monitoring system will be activated when 47° are reached for the first time.
Alarm message at 46° (and lower) or at 54° (and higher).

The entry of tolerance limits has no influence on controlling accuracy but is

used merely to monitor deviations of temperature.

7.7 Display of operating hours

Standard version
By pressing the key 4x you enter the input
mode for operating hours.

LED will be illuminated.

1 hour = 1 unity

number + number x 1000 = number of

operating hours

The operating hour meter remains switched on while

the pump is running.

It is not reset-able and will be used as guideline for any warranty claims.
In addition, also maintenance times (acc. to the number of operating hours) will
be indicated by the flashing LED (see chapter "Maintenance")
In order to reset the maintenance alarm (switch off flashing LED ), you must
switch on the "Display of operating hours" and actuate simultaneously the and
keys.

In models with optional flow rate indicator, the operating hours are shown in a
separate operating hours menu („Hr“, code 101)!

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 29

7.8 Display of current flow rate

with Option „Flow indication“

Press the button four times to call up the

current flow rate in display mode.

The LED is on and the calculated current

flow rate is displayed.

The current pressure (total and pump pressure)

can be called up by simultaneously pressing the
buttons and . The temperature to be
displayed can be set in the configuration menu
(„con“, code 120):

P.to = total pressure (feed line); P.Pu = pump pressure;

From this menu, the system automatically returns to menu 1 (except in the event
of an error, when an error code is displayed).

In models with optional flow rate indicator, the operating hours are shown in a
separate operating hours menu („Hr“, code 101)!

7.9 ON- and OFF switching of the temperature stabilizing circuit

The device is only switched off and on by way of the main switch.

7.10 Code Input

By pressing the key 5x you enter the

CODE input mode

The number 1 2 3 will be displayed.

Settings in this mode be allowed by trained operators

only.
By pressing the key once again, you will return
to the actual value and status display (ACT).

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 30

7.11 Cooling down function button

Press this button to cool down to the set value (SET2).
While the cooling-down function is active the LED for set value 2 (SET2) flashes.
Once the set value 2 has been reached the pump runs and the temperature is no
longer controlled.
If the cooling-down function button is pressed once more the set value 2 LED
stops flashing and the temperature is again controlled to set value 1 (SET1)..

7.12 Error messages

If the system detects an error at a peripheral

component, an error message (Exx) is displayed
and the respective LED flashes.

Possible error outputs and their meaning:

E 01 Safety temperature limiter has tripped

E 02 Motor protection relay has tripped
E 03 Filling time exceeded
E 11 Sensor breakage (internal sensor)
E 12 Sensor breakage („external sensor“ –
Option)
(not available for Primus C 90)

In the event of error messages the horn sounds (Tempro Basic C 90: and the
alarm contact switch is switched).
These are acknowledged by pressing any key, the error message on the display
stays on.

Only with option "Flow indication" (not in Primus C90):

Messages:
H 13 Pressure sensor defective

Notification for all devices:

H 76 Service reminder

To acknowledge a message, simultaneously press the buttons and .

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 31

LED flashing

Safety temperature exceeded (ref. 7.13)

Leakage (max. filling time exceeded)

Sensor breakage (where control is performed)

Beyond tolerance range

Maintenance alarm (not for Option „Flow indication“)

PUMP flashes current consumption too high (motor protection relay has
tripped)

If the SET2 LED flashes this is not an error message, only the switched-on
cooling-down function is indicated.

Tempro basic C 90 error message:

Moreover, a potential-free alarm contact (changeover switch) is activated which
can be reset by pressing any key. (3-pole plug at stabilizer front)
Admissible contact load: 1A at 24V DC / 120V AC

7.13 Safety temperature limiter

This device is equipped with a safety temperature limiter which is independent
from the regulation or the control system and which switches off the control of the
heating security system if the safety temperature is exceeded (max. 130°C).

The limiter works on the principle of expansion of liquids in case of overheating

Make sure that the distributing main to the limiter is not bent or otherwise
damaged when the heating element is exchanged and whenever works are carried
out at the stabilizer.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 32

Inspect the distributing main after the service jobs have been completed. At least
visually, it must be in perfect condition and there must not be any worn or bent
parts.

If the limiter (1) release (Led flashes), it can be reset after the stabilizer has
cooled down.
Open bolt lock (3), open cover (2), remove side panel and press the reset button
(1A) to the stop. The contacts snap audibly back to their initial positions.

Make sure to detect the reason for release because the limiter normally will not
switch off!

Possible reasons for release of safety temperature limiter

§ Sensor defective
§ Short circuit at heating element
§ Level switch defective and/or insufficient water in tank
§ Control error
§ Valves defective
§ Remote line of safety temperature limiter is damaged (leak)

The limiter can also be tripped at temperatures which are too low.
(During storage or transport below 5°C). Allow the equipment to reach room
temperature and than press the Reset button.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 33

7.14 Switching to degree Fahrenheit or degree centigrade

Turn the unit off and

put a jumper on the
second Pin from
below.

After that turn the unit

on, go to the
CONFIG menu with
mode button.
Press the button so
often until °C or °F
appears on the
display.
You can switch with
the arrow keys
between these two
values.
Chose one of them.
Now go out of the
CONFIG menu and turn the unit off again. Put the two jumper out and start the
unit. If the Led for °F is shining then the measuring in Fahrenheit is activated.

7.15 Code – Menu:

7.15.1 Configuration menu (Code 120)
Use or : to change values
Use and : to leave configuration menu, return to code entry
Menu 120 (up to version V 2.0 of circuit board)
Key Display Function
5xMode 123
3xDOWN 120 Code 120
1xMODE con Configuration menu
1xMODE t1 Time until beginning of tolerance monitoring
1xMODE 60 Setting range: 10 – 100 (in Min.)
1xMODE Fot Overfill time
1xMODE 0 Setting range: 0 – 10 (in Sec.)
1xMODE Fnt Maximum filling time over the last 10 hours
1xMODE 10 Setting range: 0 - 60
1xMODE iF Offset for internal sensor
1xMODE 0.0 Setting range: °C: 5,5 ... -5,5; °F:9,9 ... –9,9
1xMODE EF Offset for external sensor
1xMODE 0.0 Setting range: °C: 5,5 ... -5,5; °F:9,9 ... -9,9
1xMODE Pr Offset for pressure sensor
1xMODE .00 Setting range: bar: 0,99 ... -0.99; PSI: 9,9 ...-9,9
1xMODE tE Temperature unit

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 34

1xMODE Key Display Function

UP °C All temperature values at °C
(pressure at bar) *
*
(flow at l/min)
DOWN °F All temperature values at °F
(pressure at PSI) *
*
(flow at GPM)
1xMODE Taste Display Function
UP P.to total pressure The selected
(flow) pressure is
Only for Option “Flow indication“

DOWN P.Pu Pump displayed by

pressure pressing the UP
and DOWN buttons
in menu 5.
1xMODE 1c2 max. flow at Tmax
1xMODE 10.0 value at 1/10 l/min
1xMODE 1P2 pressure at max. flow Tmax
1xMODE 0.0 value at 1/10 bar
1xMODE 1P= max. pressure at Tmax
1xMODE 0.0 value at 1/10 bar
1xMODE 1c1 max. flow at T1
1xMODE 10.0 value at 1 l/min
1xMODE 1P1 pressure at max. flow T1
1xMODE 0.0 value at 1/10 bar
1xMODE 1P- max. pressure at T1
1xMODE 0.0 value at 1/10 bar
1xMODE --- End
*
only with “Option Flow“

7.16 Code-Menu only for Option „Flow indication“:

7.16.1 Operatinghour menu (Code 101)

Key Display Function

5xMODE 123
22xDOWN 101 Code 101
1xMODE Hr Operating hour – menu
1xMODE HzE Hundreds- /Ten- /One – digit
1xMODE 0 - 999 HZE
1xMODE ztt Tens of thousands- /Thousand – digit
1xMODE 0 - 200 ZTT
1xMODE --- End

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 35

7.16.2 Service-Menu (Code 111) display of actual pressure

Taste Display Funktion

5xMODE 123
11xDOWN 111 Code 111
1xMODE Ser Service-Menu
1xMODE A.Pr Current pressure (active pressure)
1xMODE * pressure at 1/10 bar (at 1 PSI *)
xx.x (xx )
1xMODE P.to total pressure (total pressure)
1xMODE * pressure at 1/10 bar (at 1 PSI *)
xx.x (xx )
1xMODE P.Sy System pressure (system pressure)
1xMODE * pressure at 1/10 bar (at 1 PSI *)
xx.x (xx )
1xMODE P.Pu Pump- (flow-) – pressure (pump pressure) .
difference from “P.to“ and “P.Sy“
1xMODE * *
xx.x (xx ) pressure at 1/10 bar (at 1 PSI )
1xMODE --- End
* If the set temperature unit is °C, the pressure is displayed in bar; with °F, it is displayed
in PSI.

7.17 Interface – menu (Code 130

Key Display Function
5xMODE 123
7xUP 130 Code 130
1xMODE SSt COM-Menu (serial interface)
1xMODE Pro Protocol
1xMODE Key Display Function
UP / oFF no protocol activated
Down P2 P2-protocol (the only supported protocol from
this device)
1xMODE Hd Hardware
1xMODE Key Display Function
UP / oFF no interface selected
Down 232 RS232
85.2 RS 485.2
85.4 RS 485.4
CL 20 mA – interface (current loop)
1XMODE HSt manufacturer
1xMODE Key Display Function
UP / Arb Arburg
Down BtF Battenfeld
biL Billion
boy Dr.Boy
dE Demag
Eng Engel
Hus Husky
AFF Kraus Maffei
net Netstal
tYo Toyo
1xMODE bd Baudrate

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 36

1xMODE Key Display Function

UP / 1.2 – 1 200 / no parity
Down 1.2 E 1 200 / even parity
1.2 o 1 200 / odd parity
4.8 – 4 800 / no parity
4.8 E 4 800 / even parity
4.8 o 4 800 / odd parity
9.6 – 9 600 / no parity
9.6 E 9 600 / even parity
9.6 o 9 600 / odd parity
19. – 19 200 / no parity
19. E 19 200 / even parity
19. o 19 200 / odd parity
1xMODE Adr Address
1xMODE Key Display Function
UP / 0 - 90 adjusted address
Down
1xMODE --- End

To exit the menu, simultaneously press the buttons and !

8 Maintenance

Please observe the required maintenance intervals, because this is the only way
of guaranteeing the proper functioning of the stabilizer and of granting the full
scope of warranties according to our terms of warranty.
Maintenance may be carried out by qualified personnel only.

By take over the temperature stabilizer of the operating company, the user
also takes over the responsibility of maintenance and inspection of the safety
devices.
We specifically point out that the safety instructions marked CAUTION should be
inspected as required in order to maintain the proper functioning of these
stabilizers.

CAUTION Every 3000 operating hours the maintenance alarm will be activated
and indicated by the flashing operating hours lamp. Acknowledge maintenance
alarm (in mode "Display of Operating Hours") by simultaneously pressing both
cursor keys.

NOTE
You can set the maintenance request to a value between 1000 and 6000h.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 37

CAUTION Contaminations of the circulating medium caused by oil, sand, sludge,

lime deposits, chippings, etc. substantially reduce the useful life of the stabilizer.
Suitable maintenance and care, and timely replacement of parts subject to wear
will help ensure the reliable operation of your stabilizer.

every every every

monthly 3 months 6 months 12 months
Activity (1000 hrs) (2000 hrs) (4000 hrs)
Inspect conditions of hoses and hose
connections *
Clean filters (cold water connection) *
Check valve for tightness and function *
Decalcify heat exchanger (cooling helix) *
Clean valves *
Check screw terminals on the contactors *
Empty and clean tank *
Check heating element for continuity
(3-phase) *

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 38

8.1 Cleaning, Notices, Storage and Disposal

Cleaning
All paneling parts of the tempering device are painted. If a non-aggressive
cleaning agent is used it is possible to also optically maintain the devices in perfect
condition.

Notices

CAUTION The device must not be used as a supporting surface, since otherwise
the circulation of air through the top ventilation slits will be impaired and
overheating could occur.

In addition, the device must not be used as a climbing aid, because, due to
the steering rollers, it can roll away and then injuries can occur. Apart from this,
the top cover is not designed for such stresses. Load-bearing capacity max. 30 kg.

Storage
Before prolonged storage, carry out the following work on the device
- Drain tempering circuits
- Inspect device and rectify determined defects
- Clean with non-aggressive cleaning agent
- If possible do not store below 0°C, otherwise allow to stand for at least 1 hours at
room temperature before the next commissioning.

Disposal
Always dispose of the device only according to national regulations.
It is recommended to authorize a company specialized for this purpose.

8.2 Warranty
We take over warranty for defects due to faulty construction, material or design for
a period of 12 months as of the receipt of the goods by the customer.
Complaints must be made immediately and in writing.

We are not liable for damage caused by natural wear and tear, excessive use,
faulty treatment, inappropriate resources, inadequate maintenance etc.
For further details see the Terms of Sale and Delivery.

In case of transport damage please do not send the stabilizer back but
immediately notify our nearest customer service department.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 39

8.3 Maintenance schedule

This table is to help you document and check your internal regulations.

check and clean

Cooling helix

other repair
Contactors
OPerating

Signature
operating
element

service
Valves

Heater

jobs or
Pump
hours

hours
Tank

Date
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
22000
24000
26000
28000
30000
32000
34000
36000
38000
40000
42000
44000
46000
48000
50000

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 40

9 Repair instructions
9.1 Prior to opening the unit

§ Cool stabilizer down to safety temperature of approx. 40°C !

§ Turn OFF by main switch
§ Lock cooling water inlet
§ Disconnect stabilizer from mains voltage and secure against restart of operation

9.2 Remove side panels

The lateral parts may be removed by using simple tools (such as a large
screwdriver).
The lateral plastic shells are fixed by means of 5 snap-on attachments each
(B = point of attachment))

9.2.1 Demount of lateral parts

§ Switch OFF the device
§ Unlock the spring lock by turning the attachments “B”
§ Click away lateral part

9.2.2 Re-assembling of lateral parts

§ Align side panel on the attachment points B (important: slot must be positioned
vertically!) and lock with firm pressure.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 41

9.3 Structure of mechanic system Tempro basic C 90

No. Description No. Description

1 Heat exchanger 13 Microprocessor controller
2 Filling valve 14 Safety Temperature Limiter
Cooling water inlet Reset button for safety
3 14A
temperature limiter
4 Cooling water outlet 15 Manual filling (filling socket)
5 Level switch 16 Drain plus
6 Pump 17 Bolt lock
6A Seal for pump 18 Main switch
7 Mould connection-feed 19 Key switch for evacuating
8 Mould connection -return 20 Guide roll
9 Heater element 21 Main connection
9A Seal for heater element 22 Coarse filter
10 Cooling helix 23 Ventilation valve empty suction
11 Cooling valve 24 Hose cold water supply FILLING
12 Temperature sensor PT100 25 Hose cold water supply COOLING

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 42

9.4 Structure of mechanic system Tempro primus C 90

No. Description No. Description

1 Heat exchanger 13 Microprocessor controller
2 Filling valve 14 Safety Temperature Limiter
Cooling water inlet Reset button for safety
3 14A
temperature limiter
4 Cooling water outlet 15 Manual filling (filling socket)
5 Level switch 16 Drain plus
6 Pump 17 Bolt lock
6A Seal for pump 18 Main switch
7 Mould connection-feed 19
8 Mould connection -return 20 Guide roll
9 Heater element 21 Main connection
9A Seal for heater element 22 Coarse filter
10 Cooling helix 23
11 Cooling valve 24 Hose cold water supply FILLING
12 Temperature sensor PT100 25 Hose cold water supply COOLING

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 43

9.5 Change the heater element

- Separate stabilizer from mains voltage and secure against startup.
- Take off lateral parts
- Lift cover hood of the heating element (2x nut M6 - SW10) (SW = spanner
width)
- Disconnect heating element cable
- Pull out safety temperature sensor
- Dismount heatinge element (2x nut M6 - SW10)
- Built in reverse order
- During each assembly and removal of the heating element it is necessary to
change the seal! (will be supplied together with the stabilizer)

Slide the safety limiter sensor into the welded-on sleeve up to the stop !
Insulating sleeves of the heating element terminals have different colours. The 3-
way bridge has to be connected to 3 terminals having different colours

9.6 Pump exchange for Tempro basic C90:

- Cool down the equipment to safety temperature of approx. 40°C
- Turn OFF the equipment by main switch
- Protect against re-starting
- Disconnect the water connection
- Remove the side panels
- Disconnect electrical plug-in connector
- Unloose Hexagon at the pump
- Lift out pump > Attention at the rubber gasket
- Unseal brass hexagon from the pump, clean and seal into the new pump >
allow to dry for 30 minutes,
- Use, if necessary a new rubber gasket
- Built in reverse order

9.7 Setting the Motor Protection Relay

The motor protection relay monitors the maximum pump current setting.
When this setting is exceeded, the pump relay is no longer energized and the
pumping LED begins to blink on the display.
Error message E02 and horn sounds.
Pressing the reset button resets the error message.
Device must be switched ON and OFF.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 44

9.7.1 Possible causes for tripping the Motor Protection Relay

§ Pump defective or stuck

§ Phase missing
§ Hose kinked or tool holes plugged
§ Motor Protection Relay defective

The trip current should be set approximately 0.1A to 0.2A higher than what is
given on the nameplate of the pump motor.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 45

9.8 Structure of electric system:

The electric system can be opened after the main switch has been switched off
and the lock at the stabilizer top has been opened.

Before opening, unplug mains plug!

The stabilizer must be secured externally at the mains (circuit-breaker and
residual- current - operated circuit breaker)

17

Pos. Art.-No. Part Pos. Art.-No. Part

F1=Thermorelay
1 EA00002175 Board ST04 EW00000768
4,0 – 6,0 A
2 EA00001949 Board Display 10 EA00001244 Buzzer
Safety Temperature K1=Contactor 9kW
3 EA00001197 11 EW00000721
Limiter heating
Trafo 220, 400, 440,
4 ET00000211
480V /24VAC
12 T700001761 Cover Electric
F2=Fuse holder
5 EA00001550 13 T500001204 Alarm cable
1-pole
6 EA00000778 F2=Fuse 500V/0,5A 14 EW00000512 Press key button
Press key
7 EW00000793 Main switch 3x20A+knob 15 EW00000513
splash guard
K2=Contactor 16 EW00000514
Press key
8 EW00000788
4kW pump cap yellow
F1=Thermorelay
9 EW00000590 17 EA00002072 Interface board
1,6 – 2,5 A
F1=Thermorelay
EW00000591
2,5 – 4,0 A

Pos. 13, 14 – 17 not available for Tempro primus C!!

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 46

9.9 The electronic system

The board which is installed there (type „ST04“)contains the micro-processor with
integrated data and program memory.
The board is the „control centre“ of the electric system and therefore is responsible
for the display, operation, temperature measuring and processing, control, filling
level and the triggering of pump contactor, heating contactor, valves and alarm
relay.
Level monitoring, pump and over-temperature recognition and internal sensor are
read in.
The pump motor is protected against overheating by built-in winding protection
contacts.
Monitoring of medium subject to temperature regulation (and consequently the
whole equipment) is performed through a safety temperature limiter which, in case
of heating error, switches off the heating security system separating it from the
mains.
This limiter works on the principle of liquid expansion (completely de-energized)
and therefore grants effective protection against major damage even if the
electronic system fails.
The safety temperature limiter is installed in the electric cabinet.
The sensor distance line (a very thin, spiraled, and insulated copper tube) leads
from the switching part of the limiter to the sensor tube which is stuck in the
protective tube welded onto the heating.

9.9.1 Exchange of the electronic part

The control board is fitted to the mounting bracket by means of three spacers.

§ Fold open electric cover

§ Remove all connection wires, disconnect connector from control board
§ Pull board from mounting bracket
§ Replace board and attach fault description !!!

Installation in reverse order

The display board is attached to the electric hood from the inside with three
screws.

§ Fold open electric cover

§ Disconnect connector from display board
§ Unscrew board from the electric hood and remove from the hood.
§ Replace board and attach fault description !!!

Installation in reverse order

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 47

9.10 Circuit board

9.10.1 Plug connection of Circuit board

J1.1 24VAC1 Power Supply 24VAC J7.6 OUT6 free output

J1.2 24VAC2 Power Supply 24VAC J8.1 - 0VDC
J2.1 – J2.2 - 0VDC J8.2 Sum Buzzer (-)
J4.1 – J4.2 + 24VDC J8.3 + Buzzer (+) 24VDC
J4.3 – J4.6 AC1 24VAC J8.4 NC Alarm contact (NC)
J5.1 – J5.2 - 0VDC J8.5 C Alarm contact (C)
J5.3 IN1 Input Level switch J8.6 NO Alarm contact (NO)
J5.4 IN2 Input Safety Temperature Limiter J9.1 F1 Internal sensor PT100
J5.5 IN3 Input motor protection relay J9.2 GND Internal sensor GND
J5.6 IN4 free input J9.3 F2 external sensor PT100
J6.1 – J6.6 AC2 24VAC J9.4 GND external sensor GND
J7.1 OUT1 Output heating J10 Jumper-strip
J7.2 OUT2 Output pump J100 Update Plug for Software
Update
J7.3 OUT3 Output cooling valve (Y2) J101 Display plug
J7.4 OUT4 Output filling valve (Y1) J102 Serial interface
J7.5 OUT5 Output ventilation valve (Y7) X1 Fuse 4 AT
not for PRIMUS C90

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 48

10 Technical Data
10.1 Technical Data Tempro basic C90 and primus C90

The following values concern the technical data of standard devices of the
Tempro basic C 90 and Tempro primus C 90 series.
Custom devices can differ in one or several points depending on the type of
design.

Tempro primus C 90
Tempro basic C 90

Heating output kW 9 9
l/min, 40, 40,
Pumping capacity
bar 3,8 3,8
Cooling water connections Zoll ¼ ¼
Tool connection – Forward Zoll ¾ ¾
Tool connection – Return Zoll ½ ½
Electrical connection V, Hz 3 x 400, 50
Filling quantities l 9 9
Mold purge quantities l 3 ------
Dimensions
Width x 235
mm
Height x 660
Depth 590
Weight unfilled kg 31 31

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 49

10.2 Heat Transfer Medium

The use of water as heat transfer medium is preferred. The filling of the tool
circuits takes place automatically via the cooling water entry.

CAUTION To keep the soiling and calcification as little as possible, a suitable

anticorrosive agent and hardness stabilizer should be used in the central water
treatment.
Requirements and Care for the Water in Cooling Circuits and Temperature-
Control Units!

There are various requirements for the cooling water (system water) regarding
water quality depending on the type of the facility to be cooled or temperature-
controlled. In order to protect the system components from corrosion and deposits
Wittmann Kunststoffgeräte GmbH recommends always treating the water
with a suitable agent, for example with ST-DOS H-390 (corrosion protection with
non-ferrous metal protection and hardness stabilisers).

We recommend carrying out regular water analyses in order to monitor the water
quality. Furthermore the following water quality* must be upheld depending on the
installed materials, the temperatures and the procedures.

Requirements in principle:
Water Parameter Target Value Unit
System Water
pH-value 7.5 –9.0 -
Conductivity (25°C) < 150 mS/m
Total hardness < 15 °d
Carbonate hardness <4 °d
Carbonate hardness with hardness < 15 °d
stabilisation
Chloride Cl- < 100 mg/l
Sulphate SO42- < 150 mg/l
Ammonium NH4+ <1 mg/l *free of solid
Iron Fe < 0,2 mg/l matter
Manganese Mn < 0,1 mg/l

The following are also required:

1. Systems with stainless steel (particularly for V2A steel, 1.4301)

Chloride Cl- Temperature < 50 °C max. 100 mg/l
Chloride Cl- Temperature 50 to 90 °C max. 50 mg/l
-
Chloride Cl Temperature > 90 °C max. 30 mg/l
Chloride Cl- Temperature > 180 °C max. 5 mg/l

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 50

2. Systems with aluminium

pH-value > 7.0 to a maximum of 8.0

3. Temperatures under 5 °C
An antifreeze agent with corrosion inhibitor must be added when operating
water recirculation chilling units under +5°C, e.g. ST-DOS F-190.

4. Temperatures over 90 °C
If the water is heated to over 90°C we recommend softening the water.
Suitable softening systems are available at
http://www.schweitzer-chemie.de.

5. Temperatures over 160 °C

No antifreeze agents with a mono-ethylene glycol base may be used for
water temperatures over 160 °C.

6. Temperatures over 180 °C

If the water is heated to over 180°C we recommend desalting the water.
Suitable reverse osmosis systems are available at
http://www.schweitzer-chemie.de.

7. The water content should be exchanged at regular intervals. The frequency

of water exchange depends on the system water quality, the filter
technology, the system materials used and the tool change.

We recommend adhering to this water quality in order to protect your

system components.

Wittmann Kunststoffgeräte GmbH does not give any warranty for damage
to the system components caused by corrosion and deposits.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 51

11 Options

11.1 External sensor PT100

(only for Tempro basic C 90):
When the tool temperature is monitored by an external sensor, the sensor is
connected to the 4-pole socket (PT100) in the operating panel.

Only when the stabilizer has been switched on will the entry for the tool sensor be
queried. When a valid value is recognized, control for the external sensor is
activated. When the sensor is disconnected from the socket, „Broken sensor“ will
be recognized and an alarm will be reported.

The choice which sensor will be controlled is always made only when the unit is
switched on with the main switch. The safety device „Temperature monitoring“
always remains active.

Operating panel with option PT100 installed:

1 Plug for alarm contact

2 External sensor PT100
3 Key Q2 (evacuating)

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 52

11.1.1 Accessories

Art.-No. Description
T5 0000 1338 Option: BASIC external sensor PT 100
D9 0000 0494 external sensor PT 100 diam:6mm/2m with spring and
bayonet plug
D9 0000 0493 external sensor PT 100 diam:6mm/4m with spring and
bayonet plug

Moreover, a potential-free alarm contact (changeover switch) is activated which

can be reset by pressing any key. (3-pole plug at stabilizer front)

Admissible contact load: 1A at 24V DC / 120V AC

11.2 Serial Interface:

One interface board is required per Tempro basic C 90 .

11.2.1 Interface RS232, RS485, TTY/CL (20mA)

T500007142
This option is installed at works, for the setting to the required interface type, refer
CON-Menu – chapter Operation item 7.17

11.3 Analog Interface:

11.3.1 Interface Basic C / analog
T500001553
4 – 20mA / 0 – 10V / ON-OFF/ALARM

11.4 Interface cables

The standard cable length is 4m, other cable lengths on request.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 53

11.4.1 Engel RS232

T5 0000 1625
Screen 1
TxD (Green) 3 2
RxD (White) 2 3
GND (Brown) 7 5
IMM: SubD 25-pin MTC: SubD 9-pin

11.4.2 Engel 20mA

T5 0000 1620
Screen 1
TxD + (White) 24 3
RxD - (Brown) 10 7
4
6
IMM: SubD 25-pin MTC: SubD 9-pin

11.4.3 Demag 20mA

T5 0000 1624

TxD + (White) 19 3

RxD - (Brown) 13 7
4
6

IMM: SubD 25-pin MTC: SubD 9-pin

11.4.4 Arburg 20mA (plug SubD 9 pol)

T5 0000 1621

TxD + (white) 2 3

RxD - (brown) 3 7
4
6
IMM: SubD 9pol. Stift MTC: SubD 9pol. Stift

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 54

11.4.5 Ferromatik 20mA

T5 0000 1622

TxD + (White) 13 3

RxD - (Brown) 19 7
4
6
IMM: SubD 25-pin MTC: SubD 9-pin

11.4.6 Krauss Maffei 20mA

T5 0000 1626

TxD + (White) 24 3

RxD - (Brown) 10 7
4
6
IMM: SubD 25-pin MTC: SubD 9-pin
housing HAN10A with adapter

11.4.7 Battenfeld 20mA

T5 0000 1618

TxD + (White) 2 3
RxD - (Brown) 3 7

IMM: SubD 9-pin MTC: SubD 9-pin

Other interfaces cables for other machine manufacturers and designs on request.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 55

11.5 Connection cables

These connection cables are required for the series connection from Tempro basic C
90 to another Tempro basic C 90.

11.5.1 Series interfacing RS232

T5 0000 1630
TxD (Green) 2 2
RxD (White) 3 3
GND (Brown) 7 5
TG1: SubD 25-pin TG2: SubD 9-pin

11.5.2 Series interfacing 20mA (identical with Engel 20mA)

T5 0000 1620
Screen 1
TxD + (White) 24 3
RxD - (Brown) 10 7
4
6
IMM: SubD 25-pin TG: SubD 9-pin

11.6 Pressure Measurement with Flow Indication

The device series Basic C90 can be equipped with the option “Pressure
measurement“ and “Flow indication”.
The flow rate is calculated from the parameters of the pump characteristics and
the pump delivery pressure and displayed.

Accuracy:
P1 0,1 bar
l/min 2,0 to 8,5 l/min
(Max. flow rate at 0 bar / max. pressure at 0 l/min)

11.6.1 Flow rate measuring:

In this model, the flow rate is determined by measuring the system pressure and
the total pressure. To do this, the user must determine various data during the
calibration process and enter the respective values in the configuration menu
(„con“, code120).
This flow rate is then calculated based on these values and the pump pressure
(difference between total and system pressure).
Procedure:
In the140° model, the pump is stopped for 5 seconds when the nominal
temperature is reached. At the end of the 5-second period, the pressure is
measured and saved as the system pressure. The pump is subsequently
restarted.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 56

The current pressure is measured again 5 seconds after the pump start and saved
as the total pressure. The system then determines the difference between these
two measured values and save it as the pump pressure.

The current flow rate is calculated using the data (max. / min. flow rate, etc.)
entered by the manufacturer in the configuration menu (code 120) and displayed
in menu 5.
If no value has yet been calculated or if the pressure difference is too small (for
instance because the user has not entered any parameter values in the
configuration menu), no flow rate is indicated and “- - -“ is displayed.

11.6.2 Parameters for flow rate calculation:

T1 = 30°C:

1p1 (pT1 at Qmax) – pressure at 30°C, valve open

1c1 (Qmax) – flow rate at 30°C, valve open
1p- (pT1 at Pmax) – pressure at closed valve

T2 = 90 / 140°C (maximum temperature of device):

1p2 (pT2 at Qmax) – pressure at max. temperature (90 /140°C), valve open
1c2 (Qmax) – flow rate at max. temperature (90 /140°C) , valve open
1p= (pT2 at Pmax) – pressure at closed valve

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 57

11.6.3 Description – Menus for flow indication:

11.6.3.1 Display – current flow value:

(2 sec.): From this menu – by pressing this button (for longer than 2
seconds), it is possible to reach the menus for settings for flow –
tolerance monitoring (LED “ACT“ lights up in addition).

Input options of values for the tolerance monitoring:

: From this menu – by pressing this button, it is possible to reach the

menu for setting the setpoint for flow tolerance monitoring.

Setpoint for flow – tolerance monitoring:

°C °F
Min 1 l/min 0,5 GPM
Max 40 l/min 10 GPM

or : Change of setpoint for flow – tolerance monitoring

and : Accepting of the current flowrate value for setpoint.

: Go to menu „flow – tolerance“

Tolerance value for flow – tolerance monitoring:

°C °F
Min 0 l/min * 0 GPM
Max 40 l/min 10 GPM
* 0 = no tolerance monitoring!

or : Change of tolerance value for flow – tolerance monitoring.

By tolerance value = 0: tolerance monitoring is disabled!

: Back to menu “Display of actual flow value“.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 58

11.6.3.2 Procedure
If flow – tolerance monitoring is activated (when tolerance value is unequal 0 ), the
tolerance monitoring starts as soon as a flow value is known.
This value is only calculated when temperature setpoint is reached.
Until then “- - -“ is shown at the display.

As soon as actual flow rate is outside of tolerance, the error message “H78“ is

shown at the display and LED begins to flash.

If the flow rate value is within of tolerance band again, this error message resets
automatically.

If at these flow rate menus no button was pressed for more than 25 seconds, an
automatically switching back to display “temperature ACT” takes place.

From these menus, if no key was pressed for longer than 25 seconds, display
jumps back to Mode 1 (ACT-temperature).

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 59

12 Spare parts

12.1 Spare parts mechanical system Tempro basic C 90 / primus C90

Tempro primus C 90: without 23

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 60

Pos. Article number Description

1 T8 0000 1205 Heat exchanger (tank) cpl. with seal & drain plug
1A MA 0000 0631 Profile seal L=1008mm
2,11,23 HV 0000 0182 Solenoid valve filling (2) cooling (11) & venting (23) cpl.
Cooling (in combination with finned tube coil of conversion
11 HV 0000 0195
kit)
primus C 90 HV 0000 0182 Solenoid valve filling (2) cooling (11) WITHOUT 23
HV 0000 0107 Anchor cpl. (core & spring,Viton)
HV 0000 0224 Magnet coil:24V-50HZ
5 T9 0000 0059 Level switch cpl.
Immersion pump Standard
6 HP 0000 0262
0.5kW, 40l/min, 3.8bar (3x380- 480V)
6A T7 0000 0794 Seal pump
Immersion pump, stainless steel
HP 0000 0301
0.5kW, 40l/min, 3.8bar, 200-480V, 50-60Hz
Immersion pump enhanced, IE3
HP 0000 0443
0.75kW, 200-480V, 50-60Hz
HP 0000 0447 Immersion pump 0.75kW, 40l/min, 5.5bar, IE3
HP 0000 0423 Immersion pump 1.0kW, 70l/min, 6.0bar, IE3
HP 0000 0424 Immersion pump 1.1kW, 70l/min, 6.0 bar, IE3
HP 0000 0420 Immersion pump 0.75kW, 200-480V, 50-60Hz, IE3

9 T9 0000 0182 Heater element 9KW, 480V (+ pos. 9A)

T9 0000 0159 Heater element 9kW, 3x380V-415V (+ pos. 9A)
T8 0000 0940 Heater element 6kW, 3x440V-480V (+ pos. 9A)
T9 0000 0211 Heater element 6kW, 3x200V-240V (+ pos. 9A)
9A T7 0000 1860 Seal heater element
10 T9 0000 0071 Cooling coil cpl.
12 D9 0000 0864 Temperature sensor cpl.
14 EA 0000 1197 Safety temperature limiter 130°
20 MA 0000 0507 Swivel wheel (1Stk)
22 T8 0000 0312 Coarse filter
24 T7 0000 2001 Hose cold water supply - filling, L=255
25 T7 0000 2000 Hose cold water supply – cooling, L=380
26 T7 0000 1938 Front foil BASIC C90
26 T7 0000 2071 Front foil PRIMUS C90
T8 0000 1798 Side panel left side (front view)
T8 0000 1799 Side panel right side ( front view)
Other spare parts on request

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 61

12.2 Valves

12.2.1 Spare parts for valves

Y1
Y2
Y7 = at Tempro basic C 90

Pos article number Description

1 HV 0000 0182 Y1 fill valve, complete, consisting of 1a, 1c, 1d
Y2 cooling valve, cpl. consisting of 1a, 1c, 1d
BASIC C90: Y7 ventilation valve (empty suction) consisting of 1a, 1c, 1d
Particular oarts
1a HV 0000 0107 Anchor (core & spring Rulon)
1c brass component (available only as a cpl. valve HV-182)
1d HV 0000 0224 Coil 24V 50/60Hz AC

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 62

12.3 Spare parts of electric system

17

Pos. Art.-No. Part Pos. Art.-No. Part

F1=Thermorelay
1 T5 0000 1738 Board ST04 EW 0000 0768
4,0 – 6,0 A
2 T5 0000 1739 Board Display 10 EA 0000 1244 Buzzer
K1=Contactor 9kW
3 EA 0000 1197 Safety temperature limiter 11 EW 0000 0721
Heating
Trafo 220, 400, 440,
4 ET 0000 0211 12 T7 0000 4079 Cover electric
480V /24VAC
F2=Fuse holder
5 EA 0000 1550 13 T5 0000 1204 Alarm cable
1-pole
Press key
6 EA 0000 0778 F2=Fuse 500V/0,5A 14 EW 0000 0512
Button
main switch 3x20A Press key
7 EW 0000 0793 15 EW 0000 0513
+knob splash guard
K2=Contactor Press key
8 EW 0000 0788 16 EW 0000 0514
4kW Pump cap yellow
F1=Thermorelay
9 EW 0000 0590 17 T5 0000 1695 Interface board
1,6 – 2,5 A
F1=Thermorelay
EW 0000 0591
2,5 – 4,0 A

Pos. 13 – 17 for Tempro primus C 90 not available !!

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 63

13 Service deparments Norway/Sweden

Battenfeld Sverige AB
Austria / Headquarter Vienna Skallebackavägen 29
Wittmann Kunststoffgeräte GmbH S-30241 Halmstad
Lichtblaustrasse 10 Office: +46 3515 5950
A-1220 Vienna, Austria Fax: +46 3515 5959
Office: +43 1 250 39-0 [email protected]
Fax: +43 1 2597170 www.battenfeld.se
[email protected]
www.wittmann-group.com Finland/Estonia
WiBa Finland Oy
Germany Pailinnantie 6
Wittmann Robot Systeme GmbH FIN-24910 Halikko a.s.
Haimendorfer Straße 48 Office: +358 44 7273 810
D-90571 Schwaig b. Nürnberg Fax: +358
Office: +49 911 953870 [email protected]
Fax: +49 911 9538750
[email protected] Poland
www.wittmann-grolup.com Dopak Sp. Z.o.o.
Ul. Sokalska 2
Wittmann Robot Systeme GmbH PL-54-614 Wroclaw
Am Gewerbepark 1 - 3 Office: +48 71 35840-00
D-64823 Groß Umstadt Fax: +48 71 35840-10
Office: +49 607 893 390 [email protected]
Fax: +49 607 893 3940 www.dopak.pl
[email protected]
www.wittmann-group.com Czech Republic / Slovakia
Wittmann Battenfeld CZ spol. S.r.o.
Netherland/Belgium/Luxemburg Male Nepodrice 67
Wittmann Battenfeld Benelux NV CZ-39701 Pisek
Nieuwlandlaan 1a Office: +420 382 272 995
B-3200 Arschot Fax: +420 382 272 996
Office: +32 1655 1180 [email protected]
Fax: +32 1656 2659 www.wittmann-group.cz
[email protected]
www.wittmann-group.be Hungary/Magyarország
Wittmann Robottechnikai Kft.
Great Britain/Ireland
Központ és gyártó üzem
Wittmann Battenfeld UK Ltd.
H-9200 Mosonmagyaróvár
Sanders Road Finedon Road
Eke u. 6
Industrial Estate Wellingborough
Office: +36 96 577470
GB-NN8 4NL Northants
Fax: +36 96577471
Office: +44 1933 275777
[email protected]
Fax: +44 1933 270590
www.wittmann-group.com
[email protected]
www.wittmann-group.co.uk Értékesítés & Szervíz
Denmark/Faroe Island /Greenland /Iceland H-2084 Pilisszentiván
Wittmann Battenfeld APS Bányatelep 14
Kratbjerg 202 Office: +36 26 567 610
DK-3480 Fredensborg Fax: +36 26 567 611
Office: +45 4846 6500 [email protected]
Fax: +45 4846 6519
[email protected]
www.wittmann.dk
BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018
 Tempro basic C 90 & Tempro primus C 90 Page 64

Romania
Wittmann Battenfeld Srl. France
B-dul Iuliu Maniu Nr. 7, Corp A, Et. 4 Wittmann Battenfeld France SAS
Sector 6 27, Rue de la Tuilerie
RO-061072 Bucharest F-38170 Seyssinet-Pariset
Office: +40 720 227 255 Office: +33 47684 2727
Fax: +40 213 172 718 Fax: +33 47684 2720
[email protected] [email protected]
www.wittmann-battenfeld.com www.wittmann-group.fr
Wittmann Battenfeld France SAS
Ukraine ZA Champ Frévant
Bdzhilka pmcf F-39360 Chassal
70/1 3-Nova str. Office: +33 384 415454
29025 Khmelnytskyi Fax: +33 384 415455
Office: +38 0382 78-51-85 [email protected]
Fax: +38 0382 70-20-91 www.wittmann-group.fr
[email protected]
www.wittmann-robot.com Spain
Wittmann Battenfeld Spain SL
Slovenia/Croatia/Bosnia-Herz. Pol. Ind. Plans d´arau
Robos d.o.o. C/Thomas Alva Edison 1
Pot na Debeli hrib 50 E-08787 La Pobla de Claramunt
SLO-1291 Skofljica Barcelona
Tel/Fax: +386 1 7810044 Office: +34 93808 7860
mobile: +386 41 779 019 Fax: +34 93808 7197 / 7199
[email protected] [email protected]
www.robos.si www.wittmann-robot.es

Serbia Greece
Primex Export-Import Casamesta Ltd.
Bul. Revolucije 290 16 Krinon Limassol
11050 Beograd PC3110 Cyprus
Office: +381 11 2417 362 [email protected]
Fax: +381 11 2412 271 www.wittmann-robot.com
[email protected]
www.wittmann-robot.com Turkey
Wittmann Battenfeld Plastik Makineleri Ltd.
Italy Küçükyali iş Merkezi
Wittmann Battenfeld Italia Srl Girne Mahallesi Irmkak Sokak
Via Donizetti 9 F Blok, Nr. 20
I-20020 Solaro MI TK-34852 Maltepe Istanbul
Office: +39 02 9698 1021 Office: +90 216 550 9314 / +90 583 4406
Fax: +39 02 9698 1029 Fax: +90 216 5509317
[email protected] [email protected]
www.wittmann-robot.com www.wittmann.com.tr

Switzerland/Liechtenstein Bulgaria
Wittmann Kunststofftechnik AG Wittmann Battenfeld Bulgaria EOOD
Uznacherstrasse 18 Hristo Smirnenski Str. 24
CH-8722 Kaltbrunn BG-4147 Kalekovets/Plovdiv
Office: +41 55293 4093 Office: +359 3124 2284
Fax: +41 55293 4094 Fax: +359 31242279
[email protected] [email protected]
www.wittmann-group.ch www.wittmann-battenfeld.com

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 65

Russia VAE Emirate

Battenfeld Injection Molding Eurogulf Industrial Supplies LLC
Altufievskoe shosse P.O.Box 3689 Sharjah
House 48, block 1, room 19 [email protected]
127566 Moscow
Office: +7 495 983 0245 South Africa
Fax: +7 495 983 5984 Mouldplas Marketing (PTY) Ltd.
[email protected] North Riding 2162
www.battenfeld.ru Gauteng Province South Africa
Office: +27 11 462 2920
Israel Fax: +27 11 462 2108
A. Zohar Ltd. Systems & Technology [email protected]
Trade Center Hashmura str. 2
IL-30900 Zichron Ya´Akov Canada
Office: +972 54 4270 582 Wittmann Canada Inc.
Fax: +972 54 6392 113 35 Leek Crescent
[email protected] Richmond Hill
www.wittmann-robot.com ON L4B 4C2
Office: +1 905 887 5355
Egypt Fax: +1 905 887 1162
Meisca Middle East Industrial Services [email protected]
27ed Fakhry St. Apt. 2 – Zone 6 www.wittmann-group.ca
Nasr City
ET-Cairo
Office: +20 2270 0919 USA
Fax: +20 2271 7032 Wittmann Battenfeld Inc.
[email protected] One Technology Park Drive
www.wittmann-robot.com Torrington CT 06790
Office: +1 860 496 9603
Iran Fax: +1 860 482 2069
Dana Co. [email protected]
4th floor, no. 44 Shadi Allay www.wittmann-ct.com
Shademan Ave, Azadi Str. Tehran
[email protected] Mexico/Central
www.danacontrol.com America/Colombia
Wittmann Battenfeld México S.A. de C.V.
Morocco Av. Rafael Sesma Huerta No. 21
Germany Plast Parque Industrial Finsa
36, Angle Rue Lille, El Marqués Querétaro
Et Bd Emile Zola, Etage-N° 7 MEX-C.P. 76246
Belvédère Casablanca Office: +52 442 1017100
Office: +212 22 44 5848 Fax: +52 442 1017101
Fax: +212 22 44 5436 [email protected]
[email protected] www.wittmann-group.mx
www.wittmann-robot.com
Brazil
Wittmann do Brasil Ltda.
Tunisia Av. Francisco de Angelis
Fluides Services 166 – Jardim Okita
Immeuble SAADI Tour E.F. App.no.12 CEP 13043-030 Campinas SP
1082 cité Mahrajane, Tunis Office: +55 19 3234 9464
Office: +21 67171 4736 Fax: +55 19 3234 3784
Fax: +21 971700 882 [email protected]
[email protected] www.wittmann-group.com.br
www.fluides-services.com
BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018
 Tempro basic C 90 & Tempro primus C 90 Page 66

Korea
Digitrading Corporation Ltd.
China #201, 192-10 Shinbu-dong
Wittmann Robot (Kunshan) Co. Ltd. Chun an si, Chun nam
No. 1 Wittmann Road 330-991 South of Korea
Dianshanhu, Kunshan Office: +82 31429 7911
Jiangsu Province 215345 Fax: +82 31429 7915
Office: +86 512 5748 3388 [email protected]
Fax: +86 512 5748 3399 www.wittmann-robot.com
[email protected]
www.wittmann-group.cn
Malaysia
Wittmann Battenfeld (Malaysia) SDN BHD
Wittmann Battenfeld (Shanghai) Co. Ltd. No. 16, Jalan Bandar Limabelas
C202-206, Gienkee International Plas Center Pusat Bandar Puchong
No. 1221 Hami Road 47100 Selangor
Shanghai 200335 Office: +60 35882 6028
Office: +86 21 5888 1221 Fax: +60 35882 6036
Fax: +86 21 5888 1223 [email protected]
[email protected] www.wittmann-robot.com
www.wittmann-group.cn

Singapore/Indonesia/Vietnam
Taiwan Wittmann Battenfeld (Singapore) Pte
Wittmann Battenfeld (Taiwan) Co., Ltd. Ltd.
No.16, Gongyequ 36th Rd., Xitun Dist., No. 48 Toh Guan Road East, #03-123
Taichung City 40768, Taiwan (R.O.C.) Enterprise Hub
Office:+886 (0) 4 23595158 Singapore 608586
Fax.:+886 (0) 4 23592878 Office: +65 6795 8829
[email protected] Fax: +65 6795 8786
www.wittmann-group.tw [email protected]
www.wittmann-robot.com
India
Wittmann Battenfeld India Pvt. Ltd.
New No. 12, 2nd Floor Thailand
18th Avenue Ashok Nagar Wittmann Battenfeld (Thailand) Co.
Chennai 600 083 Ltd.
Office: +91 44 42077009 294/2 Soi RK Office Park
[email protected] Romklao Rd. Klong Sam Prawet
www.wittmann-robot.com Lad Krabang Bangkok 10520
Office: +66 2184 9653
Fax: +66 2184 9654
Japan [email protected]
Plastron Corporation www.wittmann-robot.com
229-1 Aza Aotahara, Arai
Motomiya-Machi, Adachi-gun Australia/New Zealand
969-11 Fukushima-Ken Wittmann Battenfeld Australia Pty Ltd.
Office: +81 2433 63371 Unit 9, 42 Garden Boulevard
Fax: +81 2433 63373 Dingley Village Victoria 3195
[email protected] Office: +61 (0) 3 9551 4200
www.wittmann-robot.com Fax: +61 (0) 3 9551 4300
[email protected]
www.wittmann-group.com.au

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.2018

 Tempro basic C 90 & Tempro primus C 90 Page 67

14 Wiring diagrams

See attached PDF-file on enclosed disk.

BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.18

 Tempro basic C 90 & Tempro primus C 90 Page 68

15 Rücksendeformular / Returnnote Wittmann

Formular zur Rücksendung eines Gerätes / Bauteiles
Form for returning a device / component

Kundenadresse / customer address:

Kontaktperson / responsible person: Tel. Nr. / E-Mail.:

Seriennr. / Artikelnr. oder Teilenr. des Herstellers / Referenz-,Bestellnummer / reference-,ordernr.

Serialnnr. or articlenr. from producer:

Fehlerbeschreibung / error description:

Software Hardware Elektrik / electrics Sonstiges / other

Platz für Problemerklärung / explain the problem:

Gewünschte Maßnahme / desired step:

Reparatur / repair Austausch / Service Kostenvorschlag / costs estimate

exchange

Hinweis zu Rücksendungen / note on returns:

1. Senden Sie die Geräte OHNE Filter, Schmutzfänger und Verschraubungen an der Rückwand.
Send the devices WITHOUT filters, strainer and screw connections on the back wall.

2. Entleeren Sie die Geräte vollständig!

(Verwenden Sie hierzu die vorgesehene Ablassschraube → siehe Betriebsanleitung).
Drain the devices completely! (Use the provided drain plug → see operating manual).
Zusätzliche Informationen / Email Schriftverkehr:
Additional information / email correspondence:

HINWEIS
Die nächstgelegene Kundendienststelle finden Sie in der Betriebsanleitung im Kapitel
"Kundendienststelle" und online unter www.wittmann-group.com.

NOTICE
The nearest customer service center can be found in the operating manual in chapter "customer
service point" and online at www.wittmann-group.com.

Wittmann Kunststoffgeräte GmbH Tel.: +43 (1) 250 39-0 Handelsgericht Wien
Lichtblaustraße 10 Fax: +43 (1) 259 71 70 UID: ATU 14228003
A-1220 Wien/Austria managing director: Dr. Werner Wittmann FN: 101312p Wien
www.wittmann-group.com
BASIC & PRIMUS C90 V 3.4 en.docx / 24.09.18