Machine Knitting Operator
Machine Knitting Operator
For
Certificate in Machine Knitting Operator
(Duration: 1 Year)
Code:VI87S012
(2013)
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Table of Contents
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1. Introduction Template
Name of course: Machine Knitter/ Knitting Machine Operator
Duration: 01 year
The course aims to provide a career oriented training that will help the individual to learn the
versatility of knit fabric and to effectively and efficiently operate the machine that will lead a
professional career towards all industries related to Textile.
Knitting and Operating are the main subjects for Machine Knitter. The course will provide a
complete training that is needed for small and commercial entrepreneurship.
To acquaint the students with different kind of knitting machines, assembling and proper
handling with safety measures.
To help the trainees to efficiently and effectively operate the knitting machine.
To enable the trainees to prepare decorative knitted garments by way of embroidery and
graphing.
To teach the trainees different methods of stitching the knitted garments with special
reference to cut and bind method
To make them understand the importance of blocking knit sections before assembling
into garments.
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Competencies gained after completion of course:
Knowledge base:
To know how to practice knitting and making simple pattern on knitting machine
Skilled base:
Able to use different kinds of knitting machines with its’ assembling and proper handling
After completing this course, the pass outs may join any Textile industry/ entrepreneurship,
educational institutes and testing labs. They can work in an industrial home and can open
knitting/hosiery factory. They can work in any cottage industry and bulk order handling.
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Medium of Instruction i.e. language of instruction: Urdu
- Sequence of the modules:
Module 1: adopt safety precautions
Module 2: operate hand flat bed machine
Module 3: operate hand circular knit machine
Module 4: operate circular knit machine
Module 5: operate v bed flat machine
Module 6: operate jacquard machine
Module 7: carry out basic maintenance
Module 8: Analysis Fabric
Module 9: Fabric Fault Management
Module 11: Develop Professionalism
Module 12: Communicate with others.
- Timeframe of assessment:
Duration: 1 year
Hours: 1600 hours
Theory:320 hours and Practical: 1280 hours
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2. Overview about the program –Curriculum for Machine Knitter/
Machine Knitting Operator
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length
4. Draw course
5. Adjust dead
weight
6. Perform
knitting
7. Carry out minor
maintenance
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maintenance
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construction
7. Yarn thick and
think places
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3. ( Machine Knitter/ Knitting Machine Operator)Curriculum Contents
(Teaching and Learning Guide)
Ability to: To
handle the
machine
carefully such as
its needles,
weight etc.
Knowledge of: 18TH/72PR Safety tools Lab Class
2. Safety of To save the Awareness of hrs
machine and machine from machine parts
any damage such as needles,
tools
such as needle weights,
breakage, carriage, cams,
cams, tracks feeders, guides,
damage by tensioners etc.
using its tools
Ability to: to
handle or use the
machine and its
tools carefully.
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Module2: Operate hand flat bed machine
Objective of the Module: To enable the trainee to operate the hand flat bed machine efficiently
and effectively.
Duration: 170 hrs..Theory: 34hrs and Practical: 136 hrs
Ability to
To adjust and
place the
carriage and
feeders
effectively and
efficiently on the
machine as per
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fabric
requirement.
3. Adjust To do the Knowledge of: 3TH/10PR Knitting Lab
needles and adjustment of Position of hrs Needles, pick Class
stitch length needle and needles and its counting
stitch length placement and glass,
efficiently and adjust the stitch tools(mainte
effectively. length with nance)
respect to design
and type of
knitting either
rib, plain or
interlock
Ability to:
To adjust the
needles and
stitch length by
using knob of the
machine
effectively and
efficiently.
4. Form / make To make draw Knowledge of: 6TH/35PR Lab
zero course course or zero How to make the hrs Class
course before zero/draw course
production that is essential
starts for gripping the
effectively. loops into
needles hook for
production.
Ability to:
To make the zero
course
effectively and
efficiently so
that further
knitting can be
done easily it
become the
supporting
course.
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adjust fabric comb on the How to set the hrs
bracket machine along comb such as
the closing place at the
brackets bottom of the
effectively so machine along
that perform its bracket so
the take down that can hold the
motion draw course
perfectly. tightly
Ability to:
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gaiting with
respect to type of
knitting such as
it is interlock, rib
etc
Ability to:
To perform the
knitting
accurately by
using the
required type of
cam in it such as
knit cam, tuck
cam, miss cam
along gaiting
type such as
staggered or face
to face type of
gaiting.
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Module3: Operate Hand circular knit machine
Objective of the Module: To enable the trainee to operate the hand circular knitting machine
effeciently and effectively.
Duration: 160 hrs Theory: 32 hrs and Practical: 128. hrs
Ability to:
To pass the yarn
from the various
machine
elements such as
cams,feeders,
needles, gaiting
and its
adjustment
accurately
2. Adjust cam To place the Knowledge of: 1.5TH/5
and feeder carriage(with Position of PR hr
cam) and feeder and
feeder on the carriage(along
machine cam in it such as
according to knit cam, tuck
the cam or miss
requirement of cam) at the right
the order side or left side
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efficiently and of the machine
effectively with respect to
design and type
of knit
construction
either rib, plain
or interlock
Ability to
To adjust and
place the
carriage and
feeders
effectively and
efficiently on the
machine.
3. Adjust To do the Knowledge of: 1.5TH/3PR
needles and adjustment of Position of hr
stitch length needle and needles and its
stitch length placement and
efficiently and adjust the stitch
effectively length with
respect to design
and type of
knitting either
rib, plain or
interlock
Ability to:
To adjust the
needles and
stitch length by
using knob of the
machine
effectively and
efficiently.
4. Draw zero To make draw Knowledge of: 7TH/20PR Lab
course course or zero How to make the hrs Class
course before zero/draw course
production on that is essential
knitting for gripping the
machine. loops into
needles hook for
production.
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Ability to:
To make the zero
course
effectively and
efficiently so
that further
knitting can be
done easily it
become the
supporting
course.
5. Adjust dead To do the Knowledge of: 5TH/25PR Lab
weight adjustment of Use of dead hrs class
dead weight weight as sinker
under the
machine which
works as Ability to
sinker.
To adjust the
dead weight
accurately in the
alignment of
fabric take down
position.
6. Perform To perform the Knowledge of: 6TH/35 PR
knitting knitting How to move the hrs
efficiently and carriage from
effectively by left to right or
using carriage right to left in
of the machine order to perform
that contain the knitting after
cam in it. knowing the
right type of knit
cam such as knit,
tuck and miss
cam and how to
set the gaiting
with respect to
type of knitting
such as it is
interlock, rib etc
Ability to:
To perform the
knitting
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accurately by
using the
required type of
cam in it such as
knit cam, tuck
cam, miss cam
along
maintaining
gaiting type such
as staggered or
face to face type.
Ability to:
To do the
required
maintenance of
the knitting
machine by
setting machine
elements like
needles, cams,
carriage and do
necessary oiling
and cleaning.
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Module4: Operate Circular Knit Machine
Objective of the Module: To enable the trainee to operate the circular knitting machine
effeciently and effectively so that it helps to complete the given order.
Duration: 160 hrs Theory:32 hrs and Practical: 128 hrs
Ability to: To
adjust the
machine parts
accurately
according to
the
requirement
such as knob
settings,
tension
setting.
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of product
such as plain
fabric, rib or
interlock etc
Ability to: to
adjust the
machine parts
accurately
such as
needles,
feeders, cams
and other
knitting
elements.
Ability to: To
adjust the
stitch length
accurately
with respect
to product
type by
adjusting the
knob on the
machine.
4. Take sample To do the Knowledge 5TH/15PR Lab
before sampling before of: hrs Class
processing production in Importance of
order to avoid sampling.
bigger loss. Ability to:
To make
sample
effectively
and efficiently
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5. Carry out To perform the Knowledge 6TH/63PR
knitting knitting of: hrs
production production Production
accurately by parameter
checking its such as
operations such as machine and
working of panel, is ready to
movement of perform the
carriage and production
placement of after checking
feeder as per the sample
requirement. and machine
parameter.
Ability to: To
carry out the
production
effectively
and efficiently
6. Monitor To check the Knowledge 10TH/15P
machine machine of: R hrs
performance performance Machine
parameters such performance
as speed, parameters
breakage of yarn, such s its
needle breakage. continuous
working
without
stoppage,
without
damaging the
needles and
yarn etc
Ability to:
To monitor
the
performance
of the
machine by
observing its
operation
effectively
and
efficiently.
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Module5: Operate V Bed Flat Machine
Objective of the Module: To enable the trainee to operate the V Flat bed knitting machine
effeciently and accurately in order to complete the given order.
Duration: 170 hrs Theory: 34....... hrs and Practical:136......... hrs
Ability to: to
adjust the
machine parts
accurately such
as needles,
feeders, cams
and other
knitting elements
by using tools
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3. Adjust stitch To set the Knowledge of : 4TH/20PR Yarn Lab
length stitch length Importance of hrs Wool Class
and its stitch length and
importance in its adjustment
knitting with respect to
machine as per product type
requirement of such as rib, plain
the order. or interlock etc e
Ability to: To
adjust the stitch
length accurately
with respect to
product type by
setting its knob.
4. Take sample To do the Knowledge of: 5TH/15PR Yarn Lab
before sampling hrs Wool Class
processing before Importance of
production in sampling.
order to avoid
bigger loss.
Ability to:
To make sample
effectively and
efficiently for
final production
of the sample.
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Ability to:
To perform the
knitting
accurately by
using the
required type of
cam in it such as
knit cam, tuck
cam, miss cam
along
maintaining
gaiting type such
as staggered or
face to face type
6. Monitor To check the Knowledge of: 05TH/20P
machine machine Machine R hrs
performance performance performance
parameters parameters such
such as its s its continuous
speed, working without
stoppages. stoppage,
without
damaging the
needles and yarn
etc
Ability to:
To monitor the
performance of
the machine by
observing its
operation
effectively and
efficiently.
7. Carry out To do the Knowledge of: 05TH/2PR
minor minor Maintenance of hrs
maintenance maintenance of machine in terms
the machine of needle
that includes breakage, oiling,
oiling, cleaning carriage setting
and also knob that contains the
setting. knobs of stitch
length if required
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Ability to:
To do the
required
maintenance of
the knitting
machine by
setting machine
elements like
needles, cams,
carriage and do
necessary oiling
and cleaning.
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Module6: Operate Jacquard Machine
Objective of the Module: To enable the trainee to operate the Jacquard knitting machine
effeciently and effectively
Duration: 170 hrs Theory: 34. hrs and Practical : 136 hours
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accurately.
4. Adjust To set the Knowledge of : 5TH/20PR Machine Lab
stitch stitch length Importance of stitch hrs tools Class
length and and gaiting length and its
with respect adjustment with
gaiting
to order respect to product
requirement. type such as rib,
plain or interlock etc
along its gaiting
such as staggered
and face to face.
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machine machine Machine hrs
performanc performance performance
e parameters parameters such s its
such as continuous working
speed, without stoppage,
breakage of without damaging
yarn , needle the needles etc
breakage.
Ability to:
To monitor the
performance of the
machine by
observing its
operation effectively
and efficiently.
8. Carry out To do the Knowledge of: 03TH/10PR
minor minor Maintenance of hrs
machine maintenance machine in terms of
of the needle breakage,
maintenanc
machine that oiling, carriage
e includes setting that contains
oiling, the knobs of stitch
cleaning and length if required
also knob
setting. Ability to:
To do the required
maintenance of the
knitting machine by
setting machine
elements like
needles, cams,
carriage and do
necessary oiling and
cleaning
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Module7: Carryout Basic Maintenance
Objective of the Module: To enable the trainee to carry out the basic maintenance of the
knitting machines accurately.
Duration: 120 hrs Theory: 24 hrs and Practical: 96 hrs
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Module8: Analysis Fabric Standard / End Product
Objective of the Module: To analyse the fabric and its quality accurately by the trainee
according to given order.
Duration: 170... hrs Theory: 34 hrs and Practical:136 hrs
Ability to:
Ability to:
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replacing the sinker
from the machine.
4. Check stain To identify Knowledge of: 07TH/20PR
line the stains on Stains and its causes hrs
the fabric
effectively. Ability to:
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that is it
contain any
thick thin
places in it. Ability to:
To check the yarn
quality in terms of its
surface like thick or
thin places effectively
and efficiently.
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Module 9: Fabric Faults Management
Objective of the Module: To enable the trainee to manage the fabric faults effectively.
Duration: : 130 hours Theory:26hours Practical: 104 hours
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Module 10: .....Communicate with others
Objective of the Module: ...To communicate effectively and efficiently inside or outside the
organization.
Duration: 120 hours Theory: 24 hours Practical: 96 hours
Ability to: to
communicate
effectively verbally
and non verbal
Ability to: to
communicate
effectively verbally
and non verbal
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Ability to: to
communicate
effectively verbally
and non verbal
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Module 11: Develop Professionalsim
Objective of the Module: ...To understand the Professionalism of the work place in order to
work professionally.
Duration: 90 hours Theory: 18. hours Practical: 72 hours
To interact
with other
employees
also
,Participate
in skill test/
competition
Consult with
experts,
Interact with
co-workers,
Participate in
trainings
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4. Assessment Template
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Module 2 (operate hand flat bed machine)
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Module 3 (operate hand circular machine)
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Module 4 (operate circular knit machine)
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Module 5 (operate V Bed Flat Machine)
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Module 6 (operate Jaquard machine)
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Module 7 (Carryout Basic Maintenance)
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Module 8 (Analysis fabric standard and end product)
Learning Theory Workplace Recommended Recommended Scheduled
Units Days/hours Days/hours formative Methodology Dates
assessment
1. Check 30 min 1 hr How to check the Oral
stitch stitch length of
length knitted fabric either
it is according to Practical
the requirement?
2. Check 30 min 1 hr Note Fabric
thick/thi observations by
n places using magnifying Practical
of yarn glass in order to
find any thick/thin
places of the yarns
3. Check 30 min 1 hr Find knit
knit construction by Practical
construct Using pick
ion counting glass in
order to check knit
structure.
4. Check 30 min 1 hr Find out fabric Oral
needle defect with respect
line, to needle line,
sinker line, stain Practical
sinker
line and make
line and fabric fault book by
stain mentioning type of
line. fault and give
marks/
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Module 10 (Communication with others)
Learning Units Theory Workplace Recommended Recommende Schedule
Days/hour Days/hour formative d d Dates
s s assessment Methodology
1. Communicat 30 min 1 hr What are verbal Oral
e with nor verbal
customers communications
?
2. Communicat 30 min 1 hr What are the Oral
e with barriers of
Supervisors communication?
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Module 11 (Develop Professionalism)
Learning Units Theory Workplace Recommended Recommended Scheduled
Days/hours Days/hours formative Methodology Dates
assessment
1. Organizational 30 min 1 hr What is bloom Oral
behavior taxonomy?
What is the
difference
between
attitude and
behavior
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Supportive notes
Books:
Knitting technology by David J. Spencer
Big Book of Knitting by Katharina Buss
Easy Knitted Accessories by Jeanette Trotman
Fabric analysis books/sheets
Handouts/slides
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5. List of Tools, Machinery & Equipment
Sr. Qty.
Name of Item/ Equipment / Tools
No.
1. Flat bed knitting Machine 25
2. V- Bed Flat Machine 02
3. Jacquard Machine 01
4. Hand circular Knit machine 04
5. Table with side drawers 25
6. Student Chairs 25
7. Teacher table 01
8. Teacher chair 01
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6. List of Consumable Supplies
Sr.
Name of Consumable Supplies
No.
1. Tool box
2. Needles
3. Feeders
4. Carnes
5. Sinkers
6. Tensioners
7. Weight
8. Comb
9. Master wheel
10. Timing belts
11. Stitch transferring tools
12. Winders
13. Brackets
14. Oil pump
15. Rack lever
16. Sun proof platting
17. Measuring tape
18. Sensors
19. Scissors
20. Lycra attachment
21. Brushes
22. Cam lever
23. Yarn/ wool
24. Thread
25. Pattern sheets
26. Machine oil
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7. Contributions for Development of This Curriculum
DACUM Working Group
Mr. Babar Ramzan, Masood Textiles, Lahore Ms. Maria Shafi, Sakina Shafi Enterprises, Lahore
Mr. Tanveer Alvi, LIMRA Pak, Lahore Mr. Muhammad Aslam, NTN Knitting, Lahore
Mr. Sardar Bilal, Combined Fabric, Lahore Mr. Muhammad Atique, Masood Textiles, Lahore
Mr. Sardar Ammar, Combined Fabric, Lahore Mr. Muhammad Latif, Karigar, Lahore
Mr. Allah Dad, Al-Rehmat Knitter, Faisalabad
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